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Eaton 9155

1. 1 3 4 5 6 7 8 9 TB1 2 2A 8A EEE a Ne _ Input Output Figure 27 UPS Terminal Block Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 39 WALL MOUNTED BYPASS SWITCH INSTALLATION 40 10 Route the gray signal cable through the grommet on the left side of the bypass switch cabinet see Figure 28 Connect the white and black pair of wires to TB1 2 the A B maintenance bypass auxiliary contacts on the UPS terminal block Secure each connection tightening the terminal screws to a maximum 3 5 Ib in 0 4 Nm Provide strain relief for cables by installing plastic cable ties O NOTE DO NOT connect the red and black pair of wires in the gray signal cable Do Not Connect Red and Black Wires To UPS Terminal Block Signal Cable RIE Figure 28 Signal Cable Installation 11 Replace the bypass switch front cover and the UPS wiring access cover Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality WALL MOUNTED BYPASS SWITCH INSTALLATION TT TT avoTt fad N avoT TT GaLoaLoud OL TI ed OT N TT azra 11 woud T er TT anl____
2. TEL ud S 8 N 9 L LNALNO san WOW tq 4 9 zi 8 S v ard ET N zaz INANI san OL TT G Taz cI 9 zez Tez T 30e3u09 Xny ES HOLIMS SSWdAd INNON TIVM TT TI ALITILIA CI N LAdLNO TI TT N LOANI TI Xne SEN xne SEN xne so 9nv 1 buruurseg xne d d San GGT6 Figure 29 UPS with Wall Mounted Bypass Switch Wiring Diagram 41 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerguality WALL MOUNTED BYPASS SWITCH INSTALLATION 42 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality Chapter 8 Stabilizing the Cabinet NOTE for seismic installations you MUST order and install an Eaton 9155 UPS seismic kit do not use the following instructions NOTE For non seismic installations you MUST install the stabilizing bracket on all 3 high cabinets The stabilizing bracket is optional for 2 high cabinets To stabilize the cabinet s 1 Lower the leveling feet to prevent the cabinet from rolling see Figure 30 Figure 30 Lowering the Leveling Feet 2 Attach the stabilizing bracket to the bottom of the cabinet rear panel using the retained hardware from the shipping pallet according to the cabinet configuration e For one cabinet see Figure 31 e For two cabinets see Figure 32 e
3. 2 Polarity Signal Input 1 programmable Polarity 2 Polarity i Signal Input 2 programmable Polarity UPS Connectors 2 see Figure 36 on REPO Normally Open page 49 A 2 REPO Normally Closed 3 Common ooo 2 Normally Closed Zi Relay Output 1 Normally Open Figure 43 External Control Terminal Connections NOTE If using a semiconductor switch type pay attention to the proper polarity A relay or other mechanical control is preferred 54 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality COMMUNICATION Remote Emergency Power off REPO is used to shut down the UPS from a distance This feature can be used for shutting down the load and the UPS by thermal relay for instance in the event of room overtemperature When REPO is activated the UPS shuts down all converters de energizes all system relays trips the battery circuit breaker and fully powers down within 10 15 seconds There are two REPO positions that may be used normally open or normally closed The pins on the normally closed REPO connector are connected together When this connection is open the logic circuitry completely shuts down the UPS thus preventing the power from supplying the load If the use of normally closed REPO operation is desired replace the connector with a normally closed external switch see Figure 36 on page 49 If the use o
4. 17 6 UPS Mounted Bypass Switch Installation 25 MBM PDME S HD AAA AA 25 Witing the MBM PDM AA AAA 28 7 Wall Mounted Bypass Switch Installation 35 Wall Mounted Bypass Switch Setup 36 Wiring the Wall Mounted Bypass Switch 37 8 Stabilizing the Cabinet 43 9 Extended Battery Module Installation 47 10 Communication Shure NA A A A K ra 49 Installing Communication Options and Control Terminals 50 Communication Options 22 tice etre See cb ele RALE eg 52 DB 9 Communication Portas maso se Aa peice ri dd 52 MSloti Cards nacre es a oat eh Se A el ee os Amt 53 LanSafe Power Management Software 54 Control Terminals II ia ann las en te Sn ne Rn ee pera 54 Remote Emergency Power off aceso eee dark ete Serbia at ennuis de li Lee 55 Relay Output Contacts si Don arance eee ie tn art AN dios 55 Programmabl Signal INPUTS scsi sn SAE aL AI 56 11 OT TAA AA rra ea cena AE dr nt ees 57 Gontrol RanelEuhctionS clic e a e el dd dd ae edo ve dl ale ad iii 57 Changingithe Language esti weeny diner ent ne pe pa 58 Display UNGA e talas ale tl ce e 58 US SSI a EA A A A AAA A ent shail 59 URS Startup
5. Relay Output Contacts Figure 36 Communication Options and Control Terminals 49 COMMUNICATION Installing Communication Options and Control Terminals To access and install the communication options and control terminals 1 Remove the front covers of all cabinets starting with the top cabinet Press and release the handle latch at the bottom of each cover and then lift the cover up and off the cabinet see Figure 37 Figure 37 Removing the Front Covers 2 Install the appropriate X Slot card and or necessary cable s into the top cabinet see Figure 36 and Figure 38 Figure 38 Installing Communication Cables 3 On the bottom cover and also the middle cover if 3 high remove a knockout tab in the top edge of the cover for each cable With wire cutters cut either side of the tab and twist down to remove the tab see Figure 39 50 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerguality COMMUNICATION Figure 39 Removing Knockout Tabs Route the cable s to the approximate location of the cover access holes Connect the cables to the appropriate location See Communication Options on page 52 or Control Terminals on page 54 for detailed information Reinstall the front covers starting with the bo
6. 240V Output L1 L2 Neutral Ground Output Input Terminal Position TB1 1 TB1 2 TB1 3 TB1 4 TB1 5 TB1 6 TB1 7 TB1 8 Input Circuit Breaker Rating Minimum Wire Size Tightening Torque 8 kVA 60A 3 AWG 26 7 mm 10 kVA 80A 2 AWG 33 6 mm 25 Ib in 12 kVA 100A 1 AWG 42 4 mm 2 83 Nm 15 kVA 100A 1 AWG 42 4 mm 8 kVA 4 AWG 21 2 mm 10 kVA 3 AWG 26 7 mm 25 Ib in 12 kVA 2 AWG 33 6 mm 2 83 Nm 15 kVA 2 AWG 33 6 mm 8 AWG 25 Ib in 8 AWG 2 83 Nm Use only 75 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Code may require a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local requirements Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 19 INPUT ISOLATION TRANSFORMER INSTALLATION 12 Wire the output of the input isolation transformer terminal block to the UPS input terminal block see Table 3 and Figure 11 Table 3 UPS Terminal Block TB1 Wiring Wire Function Terminal Position Minimum Wire Size Tightening Torque SETTERS AST Entry Size Input Ground TB1 1 8 AWG AUX TB1 2 1 and 2 2 Notused TB Aand ZA YA 25 Ibin 2 access hole for L1 TB1 3 8 kVA 4 AWG 21 2 mm 2 83 Nm 1 1 2 conduit 10 kVA 3 AWG 26 7 mm Neutral IBIA 12KVA 2 AWG 33 6 mm L2 TB1 5 15 kVA 2 AWG 33 6 mm
7. Batteries used beyond expected service life will often have severely reduced runtimes Replace batteries at least every 5 years to keep units running at peak efficiency Storing the UPS and Batteries When storing the UPS and optional cabinets the following requirements should be met e Verify that the battery circuit breaker is in the OFF position e Avoid temperature and humidity extremes To maximize battery life the recommended storage temperature is 59 F 15 C to 77 F 25 C e f you store the UPS for a long period recharge the batteries every 10 months by applying utility power The batteries charge to 80 capacity in approximately 3 hours However it is recommended that the batteries charge for 48 hours after long term storage e Check the battery recharge date on the shipping carton label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 67 UPS MAINTENANCE When to Replace Batteries O NOTE Batteries must be replaced by authorized service personnel When the A indicator flashes and the LCD panel displays Battery Failure the batteries may need replacing Contact your service representative to replace the batteries Change the batteries approximately every five years Recycling the Used Battery or UPS Contact your local recycling or hazardous wast
8. The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Guaranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Company representatives outside the terms of this Guaranty will be borne by the End User TO MAKE A CLAIM In the USA call the Customer Reliability Center 7x24 at 800 356 5737 Outside of the USA contact your local Eaton product sales or service representative For comments or questions about this Load Protection Guaranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 83 WARRANTY 84 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 164201553 G
9. Verify that the electrical connections to the installation site have been properly installed 2 A wall mounted user supplied readily accessible disconnection device must be incorporated in the input wiring Compare the circuit breaker ratings and wire sizes to the specifications in Table 1 on page 15 NOTE To accommodate the feature of easy system expandability it is recommended that initial installation of the Eaton 9155 UPS contain wiring to support the maximum capacity of the UPS cabinet 3 Switch off utility power to the distribution point where the UPS will be connected Be absolutely sure there is no power 4 Determine your equipment s grounding requirements according to your local electrical code 5 Verify that the UPS battery circuit breaker is in the OFF position see Figure 6 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 13 UPS ONLY INSTALLATION UPS Wiring Battery Circuit Breaker Access Cover Conduit Landing Figure 6 UPS Rear View 6 Remove the UPS wiring access cover and retain see Figure 6 7 Install conduit and hardwire the input output and ground terminations for the UPS See Table 1 for specifications and Figure 7 for a detailed view of the UPS terminal block 8 Replace the UPS wiring access cover 9 Continue to Stabilizing the Cabinet on page 43 to complete the UPS installation 14 Eaton 9155 UPS 8 15 k
10. 164201553 Rev G www eaton com powerquality SPECIFICATIONS Table 17 Battery Specifications Battery Type 9 Ah sealed valve regulated lead acid VRLA maintenance free minimum 3 year float service life at 77 F 25 C voltage 192 Vdc 96 cells per string Number of Strings Maximum of 22 strings per full configuration including UPS batteries 4 EBM 64 cabinets or 3 EBM 96 cabinets plus UPS batteries UPS 32 2 strings UPS 64 4 strings EBM 64 4 strings EBM 96 6 strings Battery Replacement Must be replaced by qualified service technician Charger Service configurable 0 5 34A per string with overall maximum of 34A limited by input current Default 3 4A per string Charging Internal battery approximately 3 hours to 80 usable capacity at nominal line voltage after full load discharge External battery no more than 10x discharge time to 90 usable capacity at nominal line voltage after full load discharge Start on Battery Allows start of UPS without utility input Performance ABM technology increases battery service life optimizes recharge time and provides a warning before the end of useful battery life Protection EBM output protected by 100A circuit breaker Table 18 Battery Runtimes in Minutes at Full Load 2 High Cabinets Load 32 Internal UPS ds EBM 64 2EBM 64 3EBM 64 4 EBM 64 Batteries 15 kVA 13 5 KW 4 23 43 65 88 12 kVA 10
11. 9 452 665 68 Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as Important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center X e e Pb This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center pal Table of Contents 1 Introduction IA AA aa 1 2 Safety Warnings aannanannnnnanaan 3 EA TAA KAA AAA ee ea 7 Inspecting the EQUIPMENT natia RITI i ali tdi 7 KIOO ir in a a AS RESEN EDGE RE ERE NR e ae RI 7 AAA lead atea eb leone SR 8 Unloading the Cabinet s 8 Selecting an Installation Option 11 4 UPSOnlyinstallation 13 5 Input Isolation Transformer Installation
12. Installation This chapter describes the wall mounted bypass switch installation with the UPS The wall mounted bypass switch is a Make Before Break MBB maintenance bypass switch NOTE The input isolation transformer cannot be used with the wall mounted bypass switch Figure 23 shows the wall mounted bypass switch and dimensions Dimension Measurement Height A 21 0 53 4 cm Width B 14 0 35 6 cm Depth C 6 8 17 2 cm Mounting D 11 0 28 0 cm ipa E 20 0 50 8 cm Weight 31 Ib 14 1 kg Le D gt Figure 23 Wall Mounted Bypass Switch Dimensions Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 35 WALL MOUNTED BYPASS SWITCH INSTALLATION Wall Mounted Bypass Switch Setup To set up the wall mounted bypass switch 1 Remove the knockouts in the bottom or side of the bypass switch for AC Line Input AC to UPS Input AC from UPS Output and AC to the UPS load see Figure 24 Figure 24 Wall Mounted Bypass Switch Knockouts 2 Mount the bypass switch cabinet to a sturdy surface within sight of the UPS You may need to rotate the cabinet 90 degrees to enable operator access to the bypass switch 3 Remove the six screws from the bypass switch front cover and remove the cover see Figure 24 4 Remove and discard any packing material from inside the bypass switch 36 Eaton 915
13. Output L1 TB1 6 8 AWG Neutral TB1 7 8 AWG 25 Ib in 2 access hole for L2 TB1 8 8 AWG 2 83 Nm 1 1 2 conduit Not Used TB1 8A 1 and 8A 2 Ground TB1 9 8 AWG Use only 75 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Code may require a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local requirements orto oo elo oBao eelse e elele e I e LUN L2 Li N 124 M 1 3 4 5 6 7 8 9 TB1 22A 8A eee yee Input Output Figure 11 UPS Terminal Block 13 Replace the UPS wiring access cover and the input isolation transformer wiring cover 14 Continue to Stabilizing the Cabinet on page 43 to complete the UPS installation 15 On the input isolation transformer punch one pilot hole in the conduit landing for the input conduit using a Greenlee punch or similar device see Figure 10 on page 19 16 Install the supplied edge grommet in the top of the input isolation transformer wiring cover 20 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality INPUT ISOLATION TRANSFORMER INSTALLATION 17 Hardwire the input terminations TB1 1 through TB1 3 for the input isolation trans
14. for by the terms of this Warranty including without limitation site calls involving an inspection that determines no corrective Maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Company representatives outside the terms of this Warranty will be borne by the End User OBTAINING WARRANTY SERVICE In the USA call the Customer Reliability Center 7x24 at 800 356 5737 Outside of the USA contact your local Eaton product sales or service representative For comments or questions about this Warranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA Load Protection Guarantee US and Canada Eaton UPS Models 3105 5110 5115 5125 5130 9120 9125 9130 9135 9140 9150 9155 9170 and FERRUPS GUARANTOR The Guarantor for the load protection guaranty set forth herein is Eaton Corporation Inc or its subsidiaries and affiliates Corporation an Ohio Corporation company Company LIMITED GUARANTY This load protection guaranty this Guaranty applies only to the original End User the End User of any Eaton 3105 5110 5115 5125 5130 9120 9125 9130 9135 9140 9150 9155 9170 and FERRUPS Products individually and collectively the Product and cannot be transferred This Guaranty applies even in the event that the Product is initially sold by Company for resale to an End User WH
15. maintenance bypass wall mounted operation 1 Configuring the UPS for EBMs Press the red button beside the Maintenance bypass switch see Figure 48 on page 72 Turn the maintenance bypass switch to the SERVICE position The UPS battery circuit breaker trips and the UPS is now bypassed with the load powered by utility power To transfer the load to the UPS see Using the Wall Mounted Bypass Switch on page 70 To ensure maximum battery runtime configure the UPS for the correct number of EBMs 1 Press any button on the front panel display to activate the menu options 2 Using the button scroll to the Settings menu 3 Press the button twice to select the User Settings menu 4 Using the button scroll to the Number of Battery Strings option and press the button 5 Use the 1 or buttons to select the number of strings according to your UPS configuration All 2 High UPS and EBM Cabinets Number of Strings UPS 1 EBM 6 UPS 2 EBMs 10 UPS 3 EBMs 14 UPS 4 EBMs 18 All 3 High UPS and EBM Cabinets Number of Strings UPS 1EBM 10 UPS 2 EBMs 16 UPS 3 EBMs 22 UPS 32 models contain 2 strings EBM 64 models contain 4 strings UPS 64 models contain 4 strings EBM 96 models contain 6 strings 6 7 Press the button to save the setting Press the G9 button until the Eaton logo appears 64 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com po
16. sides of the module to the L brackets using six screws see Figure 17 Secure the top of the module to the top cabinet using four of the screws removed in Step 1 Continue to the following section Wiring the MBM PDM Nes Screws for Top of Module Screws to L Bracket e three each side Figure 17 Securing the MBM or PDM MBM Shown Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 27 UPS MOUNTED BYPASS SWITCH INSTALLATION Wiring the MBM PDM 0 28 The Eaton 9155 UPS has the following power connections e 2 phase L1 and L2 neutral and ground connection for rectifier bypass input e 2 phase L1 and L2 neutral and ground connection for load output The nominal input output voltages are e 100 200 110 220 or 120 240 Vac with 180 phase displacement e 120 208 or 127 220 Vac with 120 phase displacement Output overcurrent protection and disconnect switch must be provided by others Figure 21 and Figure 22 beginning on page 32 show the oneline diagrams of the MBM and PDM with the UPS Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock To hardwire the MBM PDM 1 Verify that the electrical connections to the installation site have been properly installed 2 A wall mounted user supplied readily accessible d
17. that the maintenance bypass switch is in the UPS position see Figure 45 on page 68 or Figure 48 on page 72 2 Switch all battery circuit breakers to the ON position NOTE Leave the battery circuit breaker s in the ON position during this operation If you need to cancel this operation wait until the front panel LCD illuminates before switching the battery circuit breaker s off 3 Wait for the front panel LCD to illuminate 4 Press any button on the front panel display to activate the menu options 5 Within three minutes press the button on the front panel display and then press the button to select the TURN UPS ON OFF menu 6 Press the button to select the TURN UPS ON option press the button 7 Confirm the selection Press and hold the button for three seconds until the UPS stops beeping The UPS starts in Battery mode within two minutes and supplies battery power to your equipment Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality OPERATION Internal Bypass Startup To start the UPS in internal Bypass mode 1 If you have an optional MBM PDM or wall mounted bypass switch verify that the maintenance bypass switch is in the UPS position see Figure 45 on page 68 or Figure 48 on page 72 If an optional isolation transformer is installed switch the input circuit breaker to the ON position NOTE When using the optional isolation transformer Bypass m
18. the optional isolation transformer input neutral is supplied by the O NOTE Input neutral must be wired for proper operation Failure to connect an input neutral will void the isolation transformer Table 4 MBM PDM Terminal Block TB10 Wiring Wire Function Input Circuit Minimum Tightening Conduit Connection Breaker Rating Wire Size Torque Entry Size Input Ground 8 AWG 2 LI ee E de ia 120 Ib in 2 access hole for 13 5 Nm 1 1 2 conduit Neutral YA 1004 2AWG 336mm L2 I5KVA 100A 2 AWG 33 6 mm Output L1 3 AWG Neutral 3 AWG 120 Ib in 2 access hole for L2 3 AWG 13 5 Nm 1 1 2 conduit Ground 8 AWG Use only 75 C rated copper wire Minimum wire size is based on NEC Code Table 310 16 Code may require a larger AWG size than temperature number of conductors in the conduit or long service 120 208 full load ratings applied to shown in this table because of runs Follow local requirements 8 Connect the factory installed wiring from the maintenance bypass switch to the UPS terminal block see Figure 20 Connect the maintenance bypass red and black wires to TB1 2 the A B maintenance bypass auxiliary contacts on the UPS terminal block Input eee ee TB1 1 22A 3 4 5 Il Output JA 6 7 8849 AAA VI 8 e e Dia Ole N NINE Fal moo SFE A B Maintenance Bypass Auxiliary Contacts Va Figure 20 Wiring from Maintenance By
19. to the original End User the End User of any Eaton 9120 9125 9130 9135 9140 and FERRUPS up to 3 1 kVA Products individually and collectively the Product purchased on or after June 1 2004 and cannot be transferred This Warranty applies even in the event that the Product is initially sold by Company for resale to an End User LIMITED WARRANTY PERIOD The period covered by this Warranty for Product installed and currently located in the fifty 50 United States the District of Columbia and Canada is twenty four 24 months from the date of purchase or thirty 30 months from the date of shipment WHAT THIS LIMITED WARRANTY COVERS The warrantor warrants that the Product and battery individually and collectively the Warranted Items are free from defects in material and workmanship If in the opinion of Company a Warranted Item is defective and the defect is within the terms of this Warranty Company s sole obligation will be to repair or replace such defective Warranted Item including by providing service parts and labor as applicable at the option of Company PROCEDURES FOR REPAIR OR REPLACEMENT OF WARRANTED ITEMS The Warranted Item will be repaired or replaced at a Company site or such other location as determined by Company If the Warranted Item is to be replaced by Company and the End User supplies a credit card number or purchase order for the value of the replacement Product Company will use comm
20. 5 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerguality WALL MOUNTED BYPASS SWITCH INSTALLATION Wiring the Wall Mounted Bypass Switch 0 The Eaton 9155 UPS has the following power connections e 2 phase L1 and L2 neutral and ground connection for rectifier oypass input e 2 phase L1 and L2 neutral and ground connection for load output The nominal input output voltages are e 100 200 110 220 or 120 240 Vac with 180 phase displacement e 120 208 or 127 220 Vac with 120 phase displacement Output overcurrent protection and disconnect switch must be provided by others Figure 29 on page 41 shows a oneline diagram of the UPS with a wall mounted bypass switch Only qualified service personnel such as a licensed electrician should perform the hardwired installation Risk of electrical shock To hardwire the wall mounted bypass switch 1 Verify that the electrical connections to the installation site have been properly installed 2 A wall mounted user supplied readily accessible disconnection device must be incorporated in the input wiring Compare the circuit breaker ratings and wire sizes to the specifications in Table 5 on page 39 NOTE To accommodate the feature of easy system expandability it is recommended that initial installation of the Eaton 9155 UPS contain wiring to support the maximum capacity of the UPS cabinet 3 Switch off utility power to the distribution point wher
21. 8 kw 6 30 56 85 116 10 KVA 9 KW 8 37 69 106 144 8 kVA 7 2 kW 49 91 139 189 3 High Cabinets Load 64 Internal UPS EBM 96 2EBM 96 3 EBM 96 Batteries 15 kVA 13 5 KW 13 43 76 113 12 kVA 10 8 KW 18 56 101 149 10 KVA 9 KW 22 69 124 184 8 kVA 7 2 kW 29 91 164 242 NOTE Battery times are approximate and vary depending on the load configuration and battery charge Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerguality 77 SPECIFICATIONS 78 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality Chapter 14 Troubleshooting This section explains e Typical UPS alarms and conditions e Howto silence an alarm e Service and support Typical Alarms and Conditions Table 19 Troubleshooting Guide Table 19 describes typical alarms and conditions check the Event Log through the control panel for a list of active alarms If an alarm appears with a service code please contact the Help Desk see page 80 Alarm or Condition Possible Cause Action On Battery LED is on 1 beep every second A utility failure has occurred and the UPS is in Battery mode The UPS is powering the equipment with battery power Prepare your equipment for shutdown Battery Low LED is on Continuous beep for 10 seconds The battery is running low Five minutes or less of battery power remains depending on load configuration and battery charge Save your wor
22. AT THIS GUARANTY COVERS For the lifetime of the Product Guarantor promises to repair or replace at Guarantor s option the equipment valued up to the limits shown below that is damaged by an AC power line surge spike or other transient when properly connected to Guarantor s uninterruptible power system UPS Reimbursement for or restoration of data loss excluded This Guaranty applies only if all of the following circumstances arise 1 The UPS is plugged into properly grounded and wired outlets using no extension cords adapters other ground wires or other electrical connectors 2 The installation of the UPS complies with all applicable electrical and safety codes described by the National Electrical Code NEC The UPS was used under normal operating conditions and in accordance with all labels and instructions and 4 The UPS was not damaged by accident other than AC power line transient misuse or abuse Cumulative Limits to be paid by Guarantor under this Load Protection Guaranty e 25 000 for Eaton UPS Model 3105 e 150 000 for Eaton UPS Models 5110 5115 5125 and 5130 e 250 000 for Eaton UPS Models 9120 9125 9130 9135 9140 9150 9155 9170 and FERRUPS products WHAT THIS GUARANTY DOES NOT COVER Any reimbursement or repair to End User s equipment does not include reimbursement for or restoration of any data loss This Guaranty does not cover any defects or damages caused by a failure to properly store the
23. E PERERA TENTA LE IDERHZEZTIL BDO ET TOBIA AS BESERENBI LEDY EF Eaton Powerware ABM LanSafe Powerware Hot Sync X Slot and FERRUPS are registered trademarks and ConnectUPS is a trademark of Eaton Corporation or its subsidiaries and affiliates Greenlee is a registered trademark of Greenlee Textron Modbus is a registered trademark of Schneider Automation National Electrical Code and NEC are registered trademarks of National Fire Protection Association Inc All other trademarks are property of their respective companies Copyright 2004 2011 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Eaton Corporation Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives e Harmonized Standards IEC 62040 1 1 and IEC 62040 2 IEC 60950 Third Edition e EU Directives 73 23 EEC Council Directive on equipment designed for use within certain voltage limits 93 68 EEC Amending Directive 73 23 EEC 89 336 EEC Council Directive relating to electromagnetic compatibility 92 31 EEC Amending Directive 89 336 EEC relating to EMC The EC Declaration of Conformity is available upon request for products with a CE mark For copies of the EC Declaration of Conformity contact Eaton Power Quality Oy Koskelontie 13 FIN 02920 Espoo Finland Phone 358 9 452 661 Fax 358
24. ES TO END USER COMPANY DOES NOT WARRANT SOFTWARE INCLUDING SOFTWARE EMBEDDED IN PRODUCTS THAT IS NOT CREATED BY COMPANY WITHOUT LIMITING THE FOREGOING COMPANY SPECIFICALLY DOES NOT WARRANT SOFTWARE SUCH AS LINUX THAT WAS CREATED USING AN OPEN SOURCE MODEL OR IS DISTRIBUTED PURSUANT TO AN OPEN SOURCE LICENSE THIS WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY OFFERED BY COMPANY WITH RESPECT TO THE PRODUCTS AND SERVICES AND EXCEPT FOR SUCH FOREGOING WARRANTY COMPANY DISCLAIMS ALL OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY TITLE NON INFRINGEMENT AND FITNESS FOR A PARTICULAR PURPOSE CORRECTION OF NON CONFORMITIES IN THE MANNER AND FOR THE PERIOD OF TIME PROVIDED ABOVE SHALL CONSTITUTE COMPANY S SOLE LIABILITY AND END USER S EXCLUSIVE REMEDY FOR FAILURE OF COMPANY TO MEET ITS WARRANTY OBLIGATIONS WHETHER CLAIMS OF THE END USER ARE BASED IN CONTRACT IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 81 WARRANTY LIMITATION OF LIABILITY The remedies of the End User set forth herein are exclusive and are the sole remedies for any failure of Company to comply with its obligations hereunder In no event shall Company be liable in contract in tort including negligence or strict liability or otherwise for damage to property or equipment other than the Products including loss of profits or revenue l
25. Eaton 9155 UPS 8 15 kVA User s Guide ETN Powering Business Worldwide Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense ICES 003 This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES 003 Cet appareil num rique de la classe A respecte toutes les exigences du Reglement sur le mat riel brouilleur du Canada IEC 62040 2 Some configurations are classified under IEC 62040 2 as Class A UPS for Unrestricted Sales Distribution For these configurations the following applies WARNING This is a Class A UPS Product In a domestic environment this product may cause radio interference in which case the user may be required to take additional measures VCCI Notice LORIE ERE BRS AEBS VCC oR ES 73 AZAPMERARE CT COR
26. Fare iaia a i 61 NormalMode Startup ren AAA 61 starting the UPS ON Bate Ta ic iaia reo en ahd bela hee dpi ie 62 Internal Bypass StartUp israele en den ne aan s 63 Maintenance Bypass Startup 63 Wall Mounted Maintenance Bypass Startup 64 Configuring the UPS forEBMS siii iii ES I bd RARI RELA PE wld ae PS he rai 64 UPS SNUtdOWN te A A ia ES eae eek iis dee n ala 65 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality TABLE OF CONTENTS 12 13 14 15 UPS Maintenance 20 ER UPS and Battery Care earn di a ia Storing the UPS and Batteries ita id cate Alea de ee es When to Replace Batteries ii de monture sante mer dla ts Sa et ne Recycling the Used Battery OF UPS ii A AA a Using the UPS Mounted Maintenance Bypass Switch Using the Wall Mounted Bypass Switch Specifications Sct sa ee A eee uc uae On lel dae ad Troubleshooting 5 22 55 242 08 A ew le ae Ww ata un Typical Alarms and Conditions silencing the Alarm Ai O mzaa Semice and SP 22 Ve es aerei a a ARE pois hn ein ante A an ra ene nearer ewan n Two Year Limited Warranty US and Canada Load Protection Guarantee US and Cana
27. For three cabinets see Figure 33 NOTE No more than three cabinets can be attached together For four cabinets use two of the two cabinet installations For five cabinets use one three cabinet and one two cabinet installation 3 Use the holes and slots in the bottom of the bracket to attach the cabinet to the flooring if desired 4 Continue to one of the following sections e Extended Battery Module Installation on page 47 to install optional EBMs e Communication on page 49 to install UPS communication options such as X Slot cards or remote emergency power off REPO e Operation on page 57 to start up the UPS system Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 43 STABILIZING THE CABINET 44 M4 Screws M4 Screws Figure 32 Stabilizing Bracket with Two Cabinets Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality STABILIZING THE CABINET M4 Screws Figure 33 Stabilizing Bracket with Three Cabinets Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 45 STABILIZING THE CABINET 46 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerguality Chapter 9 Extended Battery Module Installation NOTE A maximum of 22 battery strings can be installed in one configuration including UPS batteries 4 EBM 64 models or 3 EBM 96 model
28. H INSTALLATION FIN 3 INCOW Adsl a4MUd IVNOI ee at ad zi a dd N LI I i HOUMS SSVB NOINVHD3N HIM i 3M00N NOUNBMISIO YIMDA zi DIN Ja CHAO DIO MOS 19 AND Ida i STANVd NOILNEIS ISIT Y3MOd N o ya I I o ook N 1 OHO o o t USYNS SOMA IDODO i 2 o o ES I 3d i TS Hi 1 i sine Aou ge i si i o o d I 5 3 5 gt 4 o o o s E a zl ba a I DEDE CI i Ti o o o TT ET 7 N z Old o o o a T I a fa gt o T o o o o E OZ ak ph N 3d Id ain I dd g LI Figure 22 UPS with PDM Wiring Diagram 33 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality UPS MOUNTED BYPASS SWITCH INSTALLATION 34 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality Chapter 7 Wall Mounted Bypass Switch
29. LY A LAB1918 Figure 26 Wall Mounted Bypass Switch Terminal Strip Wiring LINE AC INPUT Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality WALL MOUNTED BYPASS SWITCH INSTALLATION 9 Install conduit and connect the wiring from the bypass switch to the UPS terminal block See Table 5 for specifications and Figure 27 for a detailed view of the UPS terminal block Table 5 UPS Terminal Block TB1 Wiring Wire Function Terminal Position Input Circuit Breaker Minimum Wire Size Tightening conti Connection Rating Torque Entry Size Input Ground TB1 1 8 AWG AUX TB1 2 1 and 2 2 Not Used UB Ae tand 2852 25 Ib in 2 access hole for LI TB1 3 8 kVA 60A 4 AWG 21 2 mm 2 83 Nm 1 1 2 conduit 10 kVA 80A 3 AWG 26 7 mm Neutral ES 12 kVA 100A 2 AWG 33 6 mm L2 TB1 5 15 kVA 100A 2 AWG 33 6 mm Output L1 TB1 6 8 AWG Neutral TB1 7 8 AWG 25 Ib in 2 access hole for L2 TB1 AW i SANE 2 83 Nm 1 1 2 conduit Not Used TB1 8A 1 and 8A 2 Ground TB1 9 8 AWG Use only 75 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Code may require a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local requirements
30. NS HEREUNDER EXCEPT AS OTHERWISE PROVIDED FOR IN THIS GUARANTY IN NO EVENT SHALL COMPANY BE LIABLE IN CONTRACT IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE FOR DAMAGE TO PROPERTY OR EQUIPMENT OTHER THAN THE PRODUCTS INCLUDING LOSS OF PROFITS OR REVENUE LOSS OF USE OF PRODUCTS LOSS OF DATA COST OF CAPITAL CLAIMS OF CUSTOMERS OF THE END USER OR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER THE TOTAL CUMULATIVE LIABILITY OF COMPANY HEREUNDER WHETHER THE CLAIMS ARE BASED IN CONTRACT INCLUDING INDEMNITY IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE SHALL NOT EXCEED THOSE SET FORTH ABOVE Company shall not be responsible for failure to provide repair or replacement under this Guaranty due to causes beyond Company s reasonable control END USER S OBLIGATIONS In order to receive the benefits of this Guaranty the End User must use the Product in a normal way follow the Product s user s guide and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Company s obligations under this Guaranty are expressly conditioned upon receipt by Company of all payments due to it including interest charges if any During such time as Company has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Company shall have no obligation under this Guaranty COSTS NOT RELATED TO GUARANTY
31. Product before installation including the charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident abuse misuse misapplication or incorrect installation of Product d repair or alteration of Product not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent e improper testing operation maintenance adjustment or modification of any kind to the Product not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent or f use of the Product under other than normal operating conditions or in a manner inconsistent with the Product s labels or instructions This Guaranty is not valid a unless the End User returns to Company the Warranty Registration Card or completes the registration form on http powerquality eaton com ProductRegistration within thirty 30 days of purchase or b if the Product s serial numbers have been removed or are illegible Company shall not be responsible for any charges for testing checking removal or installation of any items 82 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality WARRANTY LIMITATION OF LIABILITY THE REMEDIES OF THE END USER SET FORTH HEREIN ARE EXCLUSIVE AND ARE THE SOLE REMEDIES FOR ANY FAILURE OF COMPANY TO COMPLY WITH ITS OBLIGATIO
32. VA User s Guide 164201553 Rev G www eaton com powerquality UPS ONLY INSTALLATION warranty O NOTE Input neutral must be wired for proper operation Failure to connect an input neutral will void the Table 1 UPS Terminal Block TB1 Wiring Wire Function Terminal Position mou pu Braker Minimum Wire Size Tightening coniu Comacin ating Torque Entry Size Input Ground TB1 1 8 AWG AUX TB1 2 1 and 2 2 Notused eee antes 25 Ib in 2 access hole for LI TB1 3 8 kVA 60A 4 AWG 21 2 mm 2 83 Nm 1 1 2 conduit 10 kVA 80A 3 AWG 26 7 mm Neutral ier 12 kVA 100A 2 AWG 33 6 mm L2 TB1 5 15 kVA 100A 2 AWG 33 6 mm Output L1 TB1 6 8 AWG Neutral TB1 7 8 AWG 25 Ib in 2 access hole for L2 TB1 8 8 AWG 2 83 Nm 1 1 2 conduit Not Used TB1 8A 1 and 8A 2 Ground TB1 9 8 AWG Use only 75 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Code may require a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local requirements 1 3 4 5 6 7 8 9 TB1 22A 8A N crea Ne ca Input Output Figure 7 UPS Terminal Block Eaton 9155 UPS 8 15 kVA U
33. al from a 208V or 240V input source with 240V output and can be wired to the UPS or to an MBM PDM Seismic Kit The optional seismic kit secures the UPS and optional EBMs for Zone 4 seismic installations Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save this manual for future reference This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS e This UPS contains its own energy source batteries The UPS output may carry live voltage even when the UPS is not connected to an AC supply e To reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum e To reduce the risk of fire connect only to a circuit provided with 100 amperes maximum branch circuit overcurrent protection in accordance with the National Electrical Code ANSI NFPA 70 e Output overcurrent protection and disconnect switch must be prov
34. ance bypass switch on the MBM provides a Make Before Break MBB wrap around bypass for UPS service without shutting down the load Power Distribution Module PDM The optional PDM provides the same functionality as the MBM and also comes equipped with several different types of output receptacles Wall Mounted Bypass Switch The optional wall mounted bypass switch is used to bypass the UPS during maintenance or servicing providing wrap around bypass for UPS service without shutting down the load Parallel Tie Cabinet An optional parallel system with up to three UPSs can be installed to provide a parallel capacity and or redundant system This load sharing system provides more capacity than a single UPS and can provide backup depending on the load and configuration In addition when one UPS is taken out of service for maintenance or is not operating properly a redundant UPS continues to supply uninterrupted power to the critical load A parallel Powerware Hot Sync Controller Area Network CAN Bridge Card provides connectivity for system Metering and operational mode control The parallel system consists of two to three UPSs each with a parallel CAN Bridge Card and a parallel tie cabinet Refer to the Eaton 9155 Parallel UPS 8 15 kVA User s Guide for more information Input Isolation Transformer The optional input isolation transformer is located at the bottom of a 3 high UPS model The input isolation transformer provides a neutr
35. ard sa ik o a BP Multi Server Card Y bal L W r 2 m 8 L Ge cargo po uf Relay Interface Card Jo O gbos Modem Card REED 0 Ld o Ze A di Modbus Card e Eo i Single Port Card Industrial Relay Card 5295950 ee fe ConnectUPS MX SNMP Card 9000 eS LJ Je o USB Card Figure 42 Optional X Slot Cards Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 53 COMMUNICATION Control Terminals LanSafe Power Management Software Each Eaton 9155 UPS ships with LanSafe Power Management Software and an interface cable To begin installing LanSafe software see the instructions accompanying the Software Suite CD NOTE Use only the supplied communication cable to connect the UPS to your computer LanSafe software provides up to date graphics of UPS power and system data and power flow It also gives you a complete record of critical power events and it notifies you of important UPS or power information If there is a power outage and the Eaton 9155 UPS battery power becomes low LanSafe software can automatically shut down your computer system to protect your data before the UPS shutdown occurs The cables should be connected to the control terminals with a mating connector Input and output terminals have a functional isolation from terminal to terminal They are connected to the UPS chassis through individual 1 MQ resistors
36. ass switch Output overcurrent protection and disconnect switch must be provided by others Figure 12 and Figure 13 beginning on page 22 show the oneline diagrams of the input isolation transformer with the UPS Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock To hardwire the input isolation transformer and UPS all hardware is supplied in the accessory kit 1 Verify that the electrical connections to the installation site have been properly installed N A wall mounted user supplied readily accessible disconnection device must be incorporated in the input wiring Compare the circuit breaker ratings and wire sizes to the specifications in Table 2 on page 19 NOTE To accommodate the feature of easy system expandability it is recommended that initial installation of the Eaton 9155 UPS contain wiring to support the maximum capacity of the UPS cabinet w Switch off utility power to the distribution point where the UPS will be connected Be absolutely sure there is no power A Determine your equipment s grounding requirements according to your local electrical code Verify that the UPS battery circuit breaker is in the OFF position see Figure 9 Verify that the input circuit breaker is in the OFF position Remove the UPS wiring access cover and retain o N o g Remove the input isolation transformer wiri
37. at 1 meter distance typical loads lt 62 dBA for heavy load high ambient or high altitude on battery Surge Suppression ANSI C62 41 Category B3 Safety Conformance NOM 019 SCFI UL 1778 CSA C22 2 No 107 3 EN 55022 Class A CISPR22 Class A and IEC 60950 IEC 62040 1 1 Agency Markings cULus cUL CE NOM NYCE EMC Class A IEC 62040 2 FCC Part 15 ICES 003 VCCI Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality SPECIFICATIONS Table 15 Technical Specifications Technology Online double conversion split phase topology with static bypass switch and optional 3 position maintenance bypass switch Frequency independent operation Input Voltage Range 75 144 Vac per phase Input Isolation Transformer Input Voltage Range 208V or 240V 20 Input Power Factor gt 0 99 at full load nominal line conditions Input Rated Voltage 100 200 110 220 or 120 240 Vac with 180 phase displacement 120 208 or 127 220 Vac with 120 phase displacement Input Frequency Range 45 65 Hz Input Rated Frequency 50 60 Hz selectable auto configuring Output Voltage 1 static Phase to Neutral Regulation 2 static Phase to Phase 5 dynamic at 100 resistive load change Response time lt 1 ms Output Voltage lt 2 THD linear load Distortion lt 5 THD non linear load Output Frequency 50 60 Hz selectable or auto configuring Output Frequency Synchronization
38. attach the optional MBM PDM to the UPS 1 Remove the connecting plate between the top cabinet and the cabinet below it on the UPS rear panel see Figure 14 Discard the plate Retain the screws for later use 2 Remove the lowest top cover screw on each side of the UPS and discard Lowest Top Cover Screw one each side Connecting Plate 8 screws Figure 14 UPS Rear View 2 High Cabinet Shown Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerguality 25 UPS MOUNTED BYPASS SWITCH INSTALLATION 26 Attach the supplied L bracket to the lower rear for 2 high or middle rear for 3 high cabinet using three screws see Figure 15 Repeat for the other side Remove the UPS wiring access cover and retain UPS Wiring Access Cover L Bracket and Screws Figure 15 Attaching the L Brackets 5 Remove the MBM PDM wiring access cover and one of the conduit landing plates and retain Tilt the top of the module forward and slide the module onto the L brackets The top left flange on the module fits up under the UPS electronics unit through an access slot UPS Electronics Unit D MBM PDM Wiring Access Cover Conduit Landing Plates Figure 16 Installing the MBM or PDM MBM Shown Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality UPS MOUNTED BYPASS SWITCH INSTALLATION Secure the
39. ch Off Service Building Load Service Distribution Panel Panel Off Service Line o Figure 47 Typical Hardwired Installation with Wall Mounted Bypass Switch Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 71 UPS MAINTENANCE You must press the red button beside the switch before turning the maintenance bypass switch DEPRESS BUTTON TO TURN BYPASS SWITCH UPS SERVICE O OPERATING BYPASS SWITCH WITHOUT LINE PRESENT MAY CAUSI TO BE INTERRUPTED UPS MAINTENA BYPASS SWITCH Figure 48 Wall Mounted Maintenance Bypass Switch To transfer the load from the UPS to maintenance bypass wall mounted operation 1 Press the red button beside the maintenance bypass switch 2 Turn the maintenance bypass switch to the SERVICE position The UPS battery circuit breaker trips and the UPS is now bypassed with the load powered by utility power 3 The UPS automatically shuts down To transfer the load from maintenance bypass to the UPS wall mounted operation 1 Press the red button beside the maintenance bypass switch 2 Turn the maintenance bypass switch to the LINE position The UPS starts up in Bypass mode with the load still powered by utility power 3 Switch the UPS battery circuit breaker to the ON position O NOTE Wait until the 40 indicator illuminates before proceeding to Step 3 otherwise power to the load may be lost 4 Turn th
40. circuit breakers to the ON position Silencing the Alarm Service and Support 80 Before silencing an alarm check the alarm condition and perform the applicable action to resolve the condition see Table 19 To silence the alarm for an existing fault press any button on the front panel display If the alarm status changes the alarm beeps again overriding the previous alarm silencing If you have any questions or problems with the UPS call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative United States 1 800 843 9433 or 1 919 870 3028 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please have the following information ready when you call for service e Model number e Serial number e Firmware version number e Date of failure or problem e Symptoms of failure or problem e Customer return address and contact information Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality Chapter 15 Warranty Two Year Limited Warranty US and Canada Eaton UPS Models 9120 9125 9130 9135 9140 and FERRUPS up to 3 1 kVA WARRANTOR The warrantor for the limited warranties set forth herein is Eaton Corporation Inc or its subsidiaries and affiliates Corporation an Ohio Corporation company Company LIMITED WARRANTY This limited warranty this Warranty applies only
41. communication cable is installed power management software can exchange data with the UPS The software polls the UPS for detailed information on the status of the power environment lf a power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment The cable pins are identified in Figure 41 and the pin functions are described in Table 6 See Figure 36 on page 49 for the communication port location eeee REE Figure 41 Communication Port Table 6 Communication Port Pin Assignment Pin Number Signal Name Function Direction from the UPS 2 TxD Transmit to external device Out 3 RxD Receive from external device In 5 GND Signal common tied to chassis 52 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 0 COMMUNICATION X Slot Cards X Slot cards allow the UPS to communicate in a variety of networking environments and with different types of devices The Eaton 9155 has two available communication bays for any X Slot card including ConnectUPS X Web SNMP Card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to a twisted pair Ethernet 10 100BaseT network It has a built in switching hub that allows three additional network devices to be connected to the network without the requirement of additional network drops In addition a Environmental Monitoring Probe can be attached to obta
42. da Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 67 67 67 68 68 68 70 13 19 79 80 80 81 81 82 Chapter 1 Introduction The Eatone 9155 is a double conversion split phase online uninterruptible power system UPS for protecting computer systems and other intelligent devices It is ideal for protecting essential information technology and electrical engineering infrastructure in corporate telecom health care banking and industrial applications The UPS provides a steady well regulated power supply for your computing and communications equipment while protecting it from the frequent irregularities that are inherent in commercially available power Voltage spikes power surges brownouts and power failures have the potential to corrupt critical data destroy unsaved work sessions and in some instances damage expensive hardware With the Eaton 9155 you can safely eliminate the effects of electrical line disturbances and guard the integrity of your systems and equipment Figure 1 shows the Eaton 9155 UPS and an optional Extended Battery Module EBM Figure 1 The Eaton 9155 UPS and EBM 2 High Cabinets Shown Providing outstanding performance and reliability the Eaton 9155 s unique benefits including the following e Online UPS design with pure sine wave output The UPS filters and regulates incoming AC power and provides consistent power to your equipme
43. e center for information on proper disposal of the used battery or UPS e Do not dispose of the battery or batteries in a fire Batteries may explode Proper disposal of batteries is required Refer to your local codes for disposal requirements e Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic ii CAUTION F Do not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous Pb waste center CAUTION Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Using the UPS Mounted Maintenance Bypass Switch The UPS mounted maintenance bypass switch is part of the optional Maintenance Bypass Module MBM or Power Distribution Module PDM and is located on the back of the UPS see Figure 45 SERVICE Figure 45 Maintenance Bypass Switch PDM Shown 68 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality UPS MAINTENANCE The UPS mounted bypass switch has three positions as described in Table 10 NOTE In the UPS or SERVICE position AC input power is still connected to the input terminals inside the UPS Table 10 UPS Mounted Bypass S
44. e maintenance bypass switch to the UPS position to return to Normal mode The UPS is now powering the load 72 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality Chapter 13 Specifications This section provides the following specifications e Model list e Dimensions and weights e Environmental and safety specifications e Technical specifications e Model specifications e Battery specifications e Battery runtimes Table 12 Model List UPS Description Power Rating PW9155 8 32 2 high UPS with one battery section 8 kVA 7 2 kW 3 high UPS with one battery amp one input isolation transformer section PW9155 8 64 3 high UPS with two battery sections 8 kVA 7 2 kW PW9155 10 32 2 high UPS with one battery section 10 kVA 9 kW 3 high UPS with one battery amp one input isolation transformer section PW9155 10 64 3 high UPS with two battery sections 10 kVA 9 kW PW9155 12 32 2 high UPS with one battery section 12 kVA 10 8 kW 3 high UPS with one battery amp one input isolation transformer section PW9155 12 64 3 high UPS with two battery sections 12 kVA 10 8 kW PW9155 15 32 2 high UPS with one battery section 15 kVA 13 5 kW 3 high UPS with one battery amp one input isolation transformer section PW9155 15 64 3 high UPS with two battery sections 15 kVA 13 5 kW Extended Battery de Module EBM Description PW9155 EBM 64 2 high two bat
45. e the bypass switch cabinet and UPS will be connected Be absolutely sure there is no power 4 Determine your equipment s grounding requirements according to your local electrical code 5 Verify that the UPS battery circuit breaker is in the OFF position see Figure 25 6 Remove the UPS wiring access cover and retain see Figure 25 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 37 WALL MOUNTED BYPASS SWITCH INSTALLATION 38 UPS Wiring Access Cover Battery Circuit Breaker Conduit Landing Figure 25 UPS Rear View Install the conduit to the bypass switch cabinet AC input and AC output conductors must be run through separate conduit UPS output circuits must be installed in a dedicated conduit system and not shared with other electrical circuits Hardwire the terminal strip inside the bypass switch cabinet Use copper wire that is the appropriate size for the current draw See Figure 26 for a detailed view of the terminal strip label pig OJOJOJOJOJO JONG 10 10 11 11 12 12 13 14 15 16 O 001010 oO DO 0 0 N L1L2 ON Li L2 NL1L2 AC FROM AC TO UPS OUTPUT UPS INPUT ONO co QoQ HMO AC TO UPS PROTECTED LOADS REFER TO WIRING DIAGRAMS IN THE INSTALLATION MANUAL A USE COPPER CONDUCTORS ON
46. ed Allowed Control Commands from X Slot2 Serv Allowed Disabled Allowed X Slot Signal Input Activation Delay 0 through 65 seconds 5s Input signal delayed shutdown delay 1 through 65535 seconds 120s Site Wiring Fault Notice Enabled Disabled Enabled Reset Custom Event Settings 0 through 32 Total 0 32 Auto Output Configuration Enabled Disabled Enabled for initial startup Disabled after initial startup 60 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality UPS Startup OPERATION Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock Verify that UPS installation has been carried out correctly and the UPS ground has been connected Select one of the following startup options Startup Option Section Normal mode Normal Mode Startup on page 61 Battery mode Starting the UPS on Battery on page 62 Bypass mode Internal Bypass Startup on page 63 UPS with an optional optional Maintenance Bypass Maintenance Bypass Startup on page 63 Module MBM or Power Distribution Module PDM UPS with an optional wall mounted bypass switch Wall Mounted Maintenance Bypass Startup on page 64 Parallel UPS configuration Refer to the Eaton 9155 Parallel UPS 8 15 kVA User s Guide Normal Mode Startup To start up the UPS 1 If you have an optional MBM PDM or wall
47. ed by the customer supplied mating plug The following tools are required for unloading the cabinet s e 15 mm wrench or socket e 7 mm nutdriver or socket CAUTION The UPS and Extended Battery Module EBM are heavy see page 7 Unloading the cabinets requires at least two people to safely remove the cabinets from the pallet To remove the UPS or EBM from the shipping pallet 1 Remove the two M10 bolts securing the stabilizing bracket to the pallet see Figure 2 M10 Bolts Figure 2 Removing the Stabilizing Bracket Bolts Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality UPS SETUP 2 Remove the four M4 screws securing the stabilizing bracket to the cabinet rear panel and remove the bracket see Figure 3 Retain the hardware for later use O NOTE Be sure to retain the stabilizing bracket and hardware for later re assembly onto the cabinet 3 Remove the front cover from the bottom cabinet to access the front shipping bracket Press and release the handle latch at the bottom of the cover and then lift the cover up and off the cabinet 4 Remove the three M10 bolts securing the rear shipping pad to the pallet and remove the shipping pad see Figure 3 O NOTE Hold the back of the cabinet so that the bolts can be removed easily without the cabinet rolling backward 5 Remove the two M10 bolts securing the front shipping bracket and remove
48. ed by the user NOTE Changes to the output voltage or frequency options should be made before turning on the UPS O otherwise the changes do not take effect Description Available Settings Default Setting Set Date and Time Set Month Date mm dd yyyy 01 01 2003 Time 24 00 00 00 Display Contrast Adjust contrast with up down arrow buttons Moderate Change Language Select Language lt English gt English Elegir idioma lt Espa ol gt Relay Config Relay Alarm 1 X Slot 1 1 2 3 4 or X Slot 2 1 2 3 4 Alarm 1 empty Setup empty On Battery Summary Alarm On Bypass UPS ok X Slots 1 or 2 custom 1 UPS ok 2 On Bypass 3 Summary Alarm 4 On Battery Signal Inputs empty Logic lt empty gt see Programmable Signal Inputs on page 56 Serial Port Config Port X Slot 1 X Slot 2 Serv 19200 Speed 19200 9600 2400 1200 Parallel Operation Settings Refer to the Eaton 9155 Parallel UPS 8 15 kVA User s Guide Modem Config Modem Installation lt Not Installed gt Set Modem Call Events Event 0 Call modem no Set Modem Init String ATZO Set Modem Call Command None Set Modem Communication Password None Start Screen Eaton logo Eaton logo Mimic screen User Password Enabled Disabled Disabled If Enabled is selected the password is USER Audible Alarms Normal Sound Disabled Normal Sound Battery Charging ABM cycling constant ABM c
49. ercially reasonable business efforts to ship via standard ground shipment and at no cost to the End User the replacement Warranted Item to the End User within one 1 business day after Company receives notice of the warranty claim In such case the End User must return at Company s expense the defective Warranted Item to Company in the same packaging as the replacement Warranted Item received by the End User or as otherwise instructed by Company If Company does not receive the defective Warranted Item Company will either charge the End User s credit card or send the End User an invoice which the End User agrees to pay for the value of the replacement Product If the Warranted Item is to be replaced by Company but the End User is unwilling or unable to supply a credit card number or purchase order for the value of the replacement Product Company will use commercially reasonable business efforts to ship via standard ground shipment and at no cost to the End User the replacement Warranted Item to the End User within one 1 business day after Company receives the defective Product from the End User In any case Company will provide shipping instructions and will pay its designated carrier for all shipping charges for return of defective equipment and replacement of Warranted Items Any returned Warranted Item or parts that are replaced may be new or reconditioned All Warranted Items returned to Company and all parts replaced by Company sha
50. f normally open REPO operation is desired connect a normally open external switch see Figure 36 on page 49 NOTE To restart the UPS reconnect the REPO connector pins and turn on the UPS manually The pins must be shorted to keep the UPS running Maximum resistance is 10 ohm NOTE Leave the REPO connector installed in the REPO port on the UPS even if the REPO function is not needed CAUTION e The REPO must not be connected to any utility connected circuits Reinforced insulation to the utility is required The REPO switch must have a minimum rating of 24 Vdc and 20 mA e To ensure the UPS stops supplying power to the load during any mode of operation the input power must be disconnected from the UPS when the emergency power off function is activated REPO Connections Wire Function Terminal Wire Size Rating Suggested Wire Size REPO LI 6 12 22 AWG 4 0 32 mm 18 AWG 0 82 mm Relay Output Contacts The UPS incorporates a programmable relay output with potential free contacts for remote alarm indications see Figure 36 on page 49 An additional four relay outputs can be obtained with the X Slot compatible Relay Interface Card The relay output contacts must not be connected to any utility connected circuits Reinforced insulation to the utility is required The relay output contacts have a maximum rating of 30 Vac 1A and 60 Vdc 2A nominal values Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G ww
51. former See Table 2 for specifications and Figure 10 for a detailed view of the input isolation transformer terminal block 18 Punch a hole in the bottom of the MBM PDM using a Greenlee punch or similar device for wiring access Insert the supplied nylon bushing inside the wiring access hole 19 Continue to the following chapter UPS Mounted Bypass Switch Installation to complete the installation Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 21 INPUT ISOLATION TRANSFORMER INSTALLATION o en Se Ti eto iI SE 1 a Ed I i ad S tini Dia gi a zZ ES Y lt 15 J A 5 3 4 LO e a E a o At O J 3 z aD Li Ly n n z z gt m at Uy al Li FA a li rr 7 P y Lai 3 ie i gt 2 JE I A o LL sel xt J 4H N Lu Siza AAA Rs ee AA Oe HET J A lt N LU as boot EL Figure 12 UPS with Input Isolation Transformer Wiring Diagram 22 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton c
52. ided by others CAUTION e Batteries can present a risk of electrical shock or burn from high short circuit current Observe proper precautions Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries e Proper disposal of batteries is required Refer to your local codes for disposal requirements e Never dispose of batteries in a fire Batteries may explode when exposed to flame Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 3 SAFETY WARNINGS Consignes de S curit CONSIGNES DE S CURIT IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous tes invit suivre lors de toute proc dure d installation et de maintenance des batteries et de l onduleur Veuillez consulter enti rement ces instructions avant de faire fonctionner l quipement et conserver ce manuel afin de pouvoir vous y reporter ult rieurement Cet onduleur contient des TENSIONS MORTELLES Toute op ration d entretien et de r paration doit tre EXCLUSIVEMENT CONFI E A UN PERSONNEL QUALIFI AGR AUCUNE PI CE R PARABLE PAR L UTILISATEUR ne se trouve dans l onduleur AVERTISSEMENT e Cette onduleur poss de sa propre source d alimentation batteries Il est possible que la sortie de l onduleur soit sous tension m me lorsque l onduleur n est pas connect e u
53. in humidity temperature smoke alarm and security information Relay Interface Card has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or On bypass Modbus Card allows you to continuously and reliably monitor the UPSs in your Building Management System BMS Industrial Relay Card IRC is used to indicate the operating status of the UPS system using the customer s monitoring equipment The IRC uses four isolated normally open or normally closed dry relay contacts to indicate the UPS status Normal Bypass Battery and Alarm mode can be monitored Multi Server Card has six serial communication ports that can communicate simultaneously with other computers using LanSafe Power Management Software provided on the Software Suite CD Modem Card provides out of band remote notification and monitoring using modem communication directly to cell phones and pagers Single Port Card provides serial communication ConnectUPS MX SNMP Card has Ethernet modem and SNMP capabilities USB Card connects to a USB port on your computer NOTE The Eaton 9155 does not detect plug and play hardware Before installing the USB Card set the UPS baud rate to 1200 through the front panel see Table 9 on page 59 See Figure 36 on page 49 for the location o E the two X Slot communication bays ConnectUPS X Web SNMP C
54. ing ground straps between each cabinet see Figure 35 10 Reinstall the top front covers removed in Step 8 Hang the top edge of the cover on the cabinet first then lower the bottom edge and snap into place 11 Continue to one of the following sections Communication on page 49 to install UPS communication options such as X Slot cards or remote emergency power off REPO Operation on page 57 to start up the UPS system NOTE After UPS startup ensure maximum battery runtime by configuring the UPS for the correct number of EBMs see page 64 QI i IN Figure 35 Front Ground Strap Installation 2 High Cabinets Shown 48 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality Chapter 10 Communication This section describes the DB 9 communication port X Slot cards LanSafeo Power Management Software Remote emergency power off REPO Relay output contacts Programmable signal inputs Figure 36 shows the location of the communication options and control terminals on the UPS Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality X Slot Communication Bay 1 Signa Input 1 X Slot Communication Bay 2 Signal Input 2 REPO normal y open REPO normally closed DB 9 Communication Port
55. isconnection device must be incorporated in the input wiring Compare the circuit breaker ratings and wire sizes to the specifications in Table 4 NOTE To accommodate the feature of easy system expandability it is recommended that initial installation of the Eaton 9155 UPS contain wiring to support the maximum capacity of the UPS cabinet 3 Switch off utility power to the distribution point where the UPS will be connected Be absolutely sure there is no power 4 Determine your equipment s grounding requirements according to your local electrical code 5 Verify that the UPS battery circuit breaker is in the OFF position see Figure 18 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality UPS MOUNTED BYPASS SWITCH INSTALLATION Battery Circuit Breaker Figure 18 UPS with MBM Rear View 6 Punch two holes in the MBM PDM conduit landing plate for the input and output conduit using a Greenlee punch or similar device 7 Hardwire the input output and ground terminations for the MBM PDM See Table 4 for specifications and Figure 19 for a detailed view of the MBM PDM terminal block INPUT_ TB10 OUTPUT TB10 Figure 19 MBM PDM Hardwiring PDM Shown Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 29 UPS MOUNTED BYPASS SWITCH INSTALLATION 30 warranty However when wired with
56. k and turn off your equipment When utility power is restored the UPS restarts automatically provides power to the load and charges the battery Battery Breaker LED is on 1 beep every second The UPS does not recognize the internal batteries Verify the battery circuit breaker is in the ON position If the condition persists contact your service representative Overload LED is on 1 beep every second Power requirements exceed the UPS capacity greater than 100 of nominal see page 75 for specific output overload ranges Remove some of the equipment from the UPS The UPS continues to operate but may switch to Bypass mode if the load increases The alarm resets when the condition becomes inactive Overtemperature N LED is on 1 beep every second UPS internal temperature is too high or the fan has failed If you have an optional Maintenance Bypass Module MBM or Power Distribution Module PDM turn the maintenance bypass switch to the SERVICE position If you have a wall mounted bypass switch turn the maintenance bypass switch to the LINE position Otherwise shut down the UPS Clear vents and remove any heat sources Allow the UPS to cool Ensure the airflow around the UPS is not restricted If the alarm disappears turn the maintenance bypass switch back to the UPS position or restart the UPS if you do not have a switch If the condition persists contact your service re
57. ll become the property of Company WHAT THIS LIMITED WARRANTY DOES NOT COVER This Warranty does not cover any defects or damages caused by a failure to properly store the Product before installation including the charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident abuse misuse misapplication or incorrect installation d repair or alteration not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent e improper testing operation maintenance adjustment or modification of any kind not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent or f use of the Product under other than normal operating conditions or in a manner inconsistent with the Product s labels or instructions This Warranty is not valid if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Company shall not be responsible for any charges for testing checking removal or installation of Warranted Items COMPANY DOES NOT WARRANT EQUIPMENT NOT MANUFACTURED BY COMPANY IF PERMITTED BY THE APPLICABLE MANUFACTURER COMPANY SHALL PASS THROUGH SUCH MANUFACTURER S WARRANTI
58. load still powered by utility power 2 Switch the UPS battery circuit breaker to the ON position NOTE Wait until the lt O indicator illuminates before proceeding to Step 3 otherwise power to the load may be lost 3 Turn the maintenance bypass switch to the UPS position to return to Normal mode The UPS is now powering the load Using the Wall Mounted Bypass Switch 70 0 The wall mounted bypass switch is rated at 80A 300 Vac and has four positions as described in Table 11 NOTE In the UPS or LINE position AC input power is still connected to the input terminals inside the UPS Table 11 Wall Mounted Bypass Switch Positions Switch Position Description UPS Connects the UPS output to the load LINE Connects the load directly to AC input power and disconnects UPS output AC input power is still connected to the UPS input SERVICE Like the LINE position SERVICE connects the load directly to AC input power and disconnects UPS output However because SERVICE also disconnects AC input from the UPS this is the appropriate position for UPS maintenance or repair OFF Disconnects the load from the UPS output power and AC input power as well as AC input power to the UPS input Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality UPS MAINTENANCE Figure 47 shows a UPS with a separate battery cabinet and a wall mounted bypass switch Wall Mounted Bypass Swit
59. mounted bypass switch verify that the maintenance bypass switch is in the UPS position see Figure 45 on page 68 or Figure 48 on page 72 2 Ifan optional isolation transformer is installed switch the input circuit breaker to the ON position 3 Switch on utility power where the UPS is connected 4 Wait for the front panel LCD to illuminate The A indicator flashes 5 Remove the breaker tie from all battery circuit breakers 6 Switch all battery circuit breakers to the ON position The A indicator stops flashing 7 Press any button on the front panel display to activate the menu options 8 Press the button on the front panel display and then press the button to select the TURN UPS ON OFF menu Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 61 OPERATION 62 9 Press the button to select the TURN UPS ON option press the lt button 10 Confirm the selection Press and hold the button for three seconds until the UPS stops beeping The amp indicator illuminates The UPS is now powering the load If the AY indicator is flashing check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary Starting the UPS on Battery O NOTE Before using this feature the UPS must have been powered by utility power at least once To start the UPS on battery 1 If you have an optional MBM PDM or wall mounted bypass switch verify
60. n Chapter UPS only Chapter 4 UPS Only Installation on page 13 UPS with an optional input isolation transformer Chapter 5 Input Isolation Transformer Installation on page 17 UPS with an optional UPS mounted bypass switch Chapter 6 UPS Mounted Bypass Switch Installation on page 25 UPS with an optional wall mounted bypass switch Chapter 7 Wall Mounted Bypass Switch Installation on page 35 Parallel UPS configuration Refer to the Eaton 9155 Parallel UPS 8 15 kVA User s Guide Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 11 UPS SETUP 12 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality Chapter 4 UPS Only Installation The Eaton 9155 has the following power connections e 2 phase L1 and L2 neutral and ground connection for rectifier bypass input e 2 phase L1 and L2 neutral and ground connection for load output The nominal input output voltages are e 100 200 110 220 or 120 240 Vac with 180 phase displacement e 120 208 or 127 220 Vac with 120 phase displacement Output overcurrent protection and disconnect switch must be provided by others Figure 8 on page 16 shows a oneline diagram of the UPS Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock To hardwire the UPS 1
61. ne alimentation CA e Pour r duire les risques d incendie et de d charge lectrique installer l onduleur uniquement l int rieur dans un lieu d pourvu de mat riaux conducteurs o la temperature et l humidit ambiantes sont contr l es La temp rature ambiante ne doit pas d passer 40 C Ne pas utiliser proximit d eau ou dans une atmosphere excessivement humide 95 maximum e Afin de r duire les risques d incendie n effectuez le raccordement qu avec un circuit muni d une protection de surintensit du circuit de derivation maximum de 100 amp res conform ment au Code Electrique National National Electrical Code des Etats Unis ANSI NFPA 70 e La protection de surintensit de sortie ainsi que le sectionneur doivent tre fournis par des tiers ATTENTION e Les batteries peuvent pr senter un risque de choc lectrique ou de br lure provenant d un courant de court circuit haute intensit Observez les pr cautions appropri es L entretien doit tre r alis par du personnel qualifi connaissant bien les batteries et les pr cautions n cessaires N autorisez aucun personnel non qualifi manipuler les batteries e Une mise au rebut r glementaire des batteries est obligatoire Consulter les r glements en vigueur dans votre localit e Ne jamais jeter les batteries au feu L exposition aux flammes risque de les faire exploser 4 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G w
62. ng cover and retain Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 17 INPUT ISOLATION TRANSFORMER INSTALLATION 18 9 fo ON UPS Wiring DE Access Cover 8 98 Battery Circuit Breaker Conduit Landing Input Isolation OFF Transformer Wiring Cover Input Circuit Breaker Figure 9 UPS with Input Isolation Transformer Rear View 9 If you are also installing an optional MBM or PDM proceed to Step 15 on page 20 otherwise continue to Step 10 10 On the input isolation transformer punch the two pilot holes in the conduit landing for the input and output conduit using a Greenlee punch or similar device see Figure 10 11 Hardwire the input output and ground terminations for the input isolation transformer See Table 2 for specifications and Figure 10 for a detailed view of the input isolation transformer terminal block Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality INPUT ISOLATION TRANSFORMER INSTALLATION ooo oja e ISIS TOTS Fi0 010 0 010 SANI Slolofoto fofo State foto o Edge Grommet C Pilot Holes in Conduit Landing Figure 10 Input Isolation Transformer Hardwiring O NOTE Input neutral is supplied by the input isolation transformer Table 2 Input Isolation Transformer Terminal Block Wiring Wire Function Input L1 L2 208V L2
63. nt without draining the battery e More wattage in less space with a 0 9 power factor protecting more equipment and leaving more room for expansion e Support for Powerware Hot Synce paralleling of multiple modules for redundancy or extra capacity e Input current total harmonic distortion THD of less than five percent using active input power factor correction e ABMe technology that uses advanced battery management to increase battery service life optimize recharge time and provide a warning before the end of useful battery life Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 1 INTRODUCTION Start on battery capability for powering up the UPS even if utility power is not available Up to four hours of extended runtime with added EBMs Emergency shutdown control through the remote emergency power off REPO port Standard communication options with a DB 9 serial port relay output contacts and programmable signal inputs Optional X Slote cards with enhanced communication capabilities for increased power protection and control Advanced power management with the Software Suite CD for graceful shutdowns and power monitoring Backed by worldwide agency approvals The following options for the Eaton 9155 are available Maintenance Bypass Module MBM The optional MBM is installed on the UPS rear panel and is used to bypass the UPS during maintenance or servicing The mainten
64. ode is available only for 240V phase phase 180 phase angle 3 Switch on utility power where the UPS is connected 4 Wait for the front panel LCD to illuminate The A indicator flashes 5 Remove the breaker tie from all battery circuit breakers 6 Switch all battery circuit breakers to the ON position The AY indicator stops flashing 7 Press any button on the front panel display to activate the menu options 8 Using the button on the front panel display scroll to the Control menu option and press the button 9 Press the button to select the Go to Bypass Mode option The and 27 indicators illuminate indicating the UPS is operating in Bypass mode The load is now powered by utility power To switch to Normal mode from internal Bypass mode 1 Press the button to select the Go To Normal Mode option 2 Press the G9 button until the Eaton logo appears Maintenance Bypass Startup To start the UPS in maintenance bypass UPS mounted operation 1 Verify that the maintenance bypass switch is in the BYPASS position see Figure 45 on page 68 Switch on utility power where the UPS is connected The load is now powered by utility power To transfer the load to the UPS see Using the UPS Mounted Maintenance Bypass Switch on page 68 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 63 OPERATION Wall Mounted Maintenance Bypass Startup To start the UPS in
65. om powerquality UTILITY INPUT ISOLATION TRANSFORMER INSTALLATION 6 9 HA 12 12400 12 208V PE INPUT ISOLATION TRANSFORMER L1 L2 PE LOAD 2 2 Ga ke AA id bi a a z sa L m LI T 8 Ly 14 YA VI L L F20 OPTIONAL BATTERY MODULE p Figure 13 UPS with Input Isolation Transformer and MBM PDM Wiring Diagram Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 23 INPUT ISOLATION TRANSFORMER INSTALLATION 24 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality Chapter 6 MBM PDM Setup UPS Mounted Bypass Switch Installation This chapter describes the Maintenance Bypass Module MBM and Power Distribution Module PDM installation Both modules have a Make Before Break MBB maintenance bypass switch If you purchased an optional MBM PDM attach the module to the UPS before any wiring Installation All hardware is supplied in the accessory kit To
66. or red Control Buttons for the LCD Menu Options Figure 44 Eaton 9155 Control Panel The following table shows the indicator status and description Indicator Status Description ya On The UPS is operating normally Green Flashing The UPS is starting up or is shut down and waiting for power to return e Anew information message is active e Bypass is not available Off The UPS is turned off and will not turn on automatically On The UPS is in Battery mode Yellow LS On The UPS is in Bypass mode Yellow N On The UPS has an active alarm Red Flashing There is a new UPS alarm condition See Troubleshooting on page 79 for additional information Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 57 OPERATION Changing the Language Press and hold the first button on the left for approximately five seconds to select the language menu This action is possible from any LCD menu screen Display Functions As the default or after 15 minutes of inactivity the LCD displays the selectable startup screen The default is the Eaton logo and can be changed to the Mimic screen in the User Settings menu The backlit LCD automatically dims after a long period of inactivity Press any button to restore the screen Use the two middle buttons f and to scroll through the menu structure Press the button to enter a s
67. oss of use of Products loss of data cost of capital claims of customers of the End User or any special indirect incidental or consequential damages whatsoever The total cumulative liability of Company hereunder whether the claims are based in contract including indemnity in tort including negligence or strict liability or otherwise shall not exceed the price of the Product on which such liability is based Company shall not be responsible for failure to provide service or parts due to causes beyond Company s reasonable control END USER S OBLIGATIONS In order to receive the benefits of this Warranty the End User must use the Product in a normal way follow the Product s user s guide and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Company s obligations under this Warranty are expressly conditioned upon receipt by Company of all payments due to it including interest charges if any During such time as Company has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Company shall have no obligation under this Warranty Also during such time the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts COSTS NOT RELATED TO WARRANTY The End User shall be invoiced for and shall pay for all services not expressly provided
68. pass Switch to UPS Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality UPS MOUNTED BYPASS SWITCH INSTALLATION 9 Replace the wiring access cover on the UPS and the optional isolation transformer if applicable 10 Replace the MBM PDM wiring access cover and conduit landing plate 11 Continue to Stabilizing the Cabinet on page 43 to complete the installation Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 31 UPS MOUNTED BYPASS SWITCH INSTALLATION L1 32 16 PE L2 L1 1 15 Is o 6 2 7 1 Le re tile S Rata var S Mechanical Bypass Swiksh MECHANICAL BYPASS MODULE LI L2 L L2 PE PE PE y W MODUI L2 L1 F2D F10 IX a PH y Lt IONA TERY DU BA Figure 21 UPS with MBM Wiring Diagram Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality UPS MOUNTED BYPASS SWITC
69. presentative Battery test failed The batteries need service Contact your service representative Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 79 TROUBLESHOOTING Alarm or Condition Possible Cause Action The UPS does not start The main utility breaker is off Verify that the main utility breaker is on If an optional isolation transformer is installed Verify that the isolation transformer input circuit breaker is on the input circuit breaker is off The remote emergency power off REPO switch Reset the REPO switch and restart the UPS Verify that the REPO is active or the REPO connector is missing connector is present Power is not available at the UPS output receptacles The UPS is in Standby mode Supply power to the connected equipment Press any button on the front panel display to activate the menu options Press the button on the front panel display and then press the button to select the TURN UPS ON OFF menu Press the button to select the TURN UPS ON option press the button Press and hold the lt button for three seconds until the UPS stops beeping The UPS does not provide the expected backup time The batteries need charging or service Apply utility power for 48 hours to charge the batteries If the condition persists contact your service representative Battery circuit breakers are in the OFF position Switch all battery
70. ptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative NOTE Check the battery recharge date on the packaging label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative When planning the installation consider the UPS weight for floor loading The strength of the installation surface must be adequate for point and distributed loadings The approximate weights are shown in the following table Standard Model Floor Loadings 2 High 3 High Cabinets Eaton 9155 Maximum Weight Ib Point Loading Ib in Distributed Loading lb ft 2 High UPS 352 88 166 3 High UPS 590 148 278 2 High UPS with Maintenance Bypass Module MBM or Power Distribution Module PDM 3 High UPS with MBM PDM 3 High UPS with Isolation Transformer 558 140 263 2 High EBM 480 120 226 3 High EBM 710 178 335 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 7 UPS SETUP Clearances Unloading the Cabinet s The following clearances are recommended for the Eaton 9155 UPS From Front of Cabinet 36 91 4 cm working space From Back of Cabinet 6 15 2 cm without an MBM PDM installed with an MBM PDM installed clearance is determin
71. s UPS 32 models contain 2 strings UPS 64 models contain 4 strings EBM 64 models contain 4 strings and EBM 96 models contain 6 strings NOTE For non seismic installations you MUST install the stabilizing bracket on all 3 high cabinets The stabilizing bracket is optional for 2 high cabinets To install the optional Extended Battery Module EBM 1 Position the EBM adjacent to the next cabinet 2 Verify that all battery circuit breakers are in the OFF position see Figure 34 3 Remove the two ground straps from the EBM rear panel 4 Install one ground strap between the UPS and EBM rear panels as shown in Figure 34 5 f additional EBMs are installed attach another ground strap between the first and second EBM as shown in Figure 34 Repeat for each additional EBM 6 Plug the EBM cable into the UPS battery connector 7 If additional EBMs are installed plug the EBM cable of the second cabinet into the battery connector on the first EBM Repeat for each additional EBM EBM Battery Circuit Breaker EBM Battery Connector EBM Cable Figure 34 Typical EBM Installation 2 High Cabinets Shown Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 47 EXTENDED BATTERY MODULE INSTALLATION 8 Remove the top front covers of all cabinets Press and release the handle latch at the bottom of the cover and then lift the cover up and off the cabinet 9 Install the remain
72. se por parte de terceros PRECAUCION e Las bater as pueden constituir un riesgo de descarga el ctrica o quemaduras por corriente alta de corto circuito Adopte las precauciones debidas Personal calificado de servicio que conozca de bater as y est al tanto de las precauciones requeridas debe darle servicio al equipo Mantenga al personal no autorizado alejado de las bater as e Es necesario desechar las bater as de un modo adecuado Consulte las normas locales para conocer los requisitos pertinentes e Nunca deseche las bater as en el fuego Las bater as pueden explotar si se las expone a la llama Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 5 SAFETY WARNINGS 6 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerguality Chapter 3 Inspecting the Equipment 0 Floor Loading UPS Setup This chapter describes e Equipment inspection e Floor loading and clearances e Unloading the cabinet s e Selecting an installation option The instructions are intended for the chief operator system supervisor electrical consultants and installation electricians Local regulations and electrical code must be followed during the UPS installation If any equipment has been damaged during shipment keep the shipping and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acce
73. ser s Guide 164201553 Rev G www eaton com powerquality 15 UPS ONLY INSTALLATION 16 Ka L1 L2 PE i F20 HO LT IX TI N x x k x DI Ja i y y 4 y amp LI L2 PE PTIONAI POWER BATTERY JULE JULE L2 PE Figure 8 UPS Only Wiring Diagram Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality Chapter 5 Input Isolation Transformer Installation The Eaton 9155 has the following power connections e 2 phase L1 and L2 neutral and ground connection for rectifier bypass input e 2 phase L1 and L2 neutral and ground connection for load output CAUTION e The input isolation transformer output is always 240V 180 phase angle e If installing a Maintenance Bypass Module MBM or Power Distribution Module PDM the UPS MUST be set up for 240V output only otherwise the Bypass Not Available alarm annunciates Any equipment connected to the output requiring 208V 120 phase angle is at risk for damage when using the maintenance bypass switch e The input isolation transformer cannot be used with a wall mounted byp
74. tery sections PW9155 EBM 96 3 high three battery sections Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 73 SPECIFICATIONS 74 Table 13 Dimensions and Weights Dimensions H x W x D Weight 2 High UPS 32 2 x 12 X 32 81 x 30 X 81 cm 352 Ib 160 kg 3 High UPS 32 47 8 X 12 X 32 121 5 x 30 X 81 cm 550 Ib 250 kg 3 High UPS 64 47 8 X 12 X 32 121 5 x 30 X 81 cm 590 Ib 268 kg 2 High EBM 32 2 X 12 X 30 3 81 x 30 X 77 cm 480 Ib 218 kg 3 High EBM 47 8 X 12 X 30 3 121 5 x 30 X 77 cm 710 Ib 322 kg PDM rear UPS mount 16 5 x 12 x 7 42 x 30 X 17 8 cm 25 Ib 11 kg MBM rear UPS mount 16 5 x 12 x 7 42 x 30 X 17 8 cm 18 Ib 8 kg Table 14 Environmental and Safety Specifications Operating Temperature 50 F to 104 F 10 C to 40 C Optimal battery performance 77 F 25 C Transit Temperature 13 F to 131 F 25 C to 55 C Storage Temperature 32 F to 77 F 0 C to 25 C Recommended battery storage 15 C to 25 C 59 F to 77 F Ventilation Front air intake forced air two fans positive pressurization temperature UPS monitored Altitude 9 843 ft 3 000m operating without derating 32 810 ft 10 000m during transportation Relative Humidity 5 95 noncondensing Heat Dissipation 5582 BTU hr maximum online 5294 BTU hr maximum on battery Audible Noise lt 56 dBA
75. the bracket see Figure 3 If needed adjust the leveling feet to release the bracket Front Shipping Bracket M10 Bolts f QA R Stabilizing Bracket Y M10 Bolts SED M4 Screws Shipping Pad e Figure 3 Removing the Brackets and Shipping Pad 6 Reinstall the front cover removed in Step 3 Hang the top edge of the cover on the cabinet first then lower the bottom edge and snap into place Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 9 UPS SETUP O NOTE Be sure to support the front and back of the cabinet when rolling it off the pallet to prevent tipping 7 Slowly roll the cabinet toward the rear of the pallet Once the pallet tilts continue rolling the cabinet down the pallet until the cabinet touches the floor see Figure 4 If needed adjust the leveling feet so that the cabinet will roll Su VE Figure 4 Unloading the Cabinet 8 With the cabinet supported slowly pull the pallet away from the cabinet see Figure 5 Figure 5 Removing the Pallet 9 Roll the cabinet to the desired location 10 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality Selecting an Installation Option UPS SETUP You are now ready to install the Eaton 9155 UPS Select one of the following installation options according to your UPS configuration UPS Configuration Installatio
76. the UPS knows that the batteries are disconnected Building Alarm 1 6 These alarms can be activated separately or at the same time with other building alarms Not in Use Default Shutdown If active the UPS shuts down immediately Delayed Shutdown If active the UPS shuts down after a user configured delay time Default shutdown delay is 120 seconds The UPS automatically restarts when the signal changes to inactive Normal Bypass If active the UPS transfers to bypass if okay If inactive the UPS transfers to the inverter when possible On Generator If active the UPS knows that input is fed from the generator Bypass is disabled the automatic battery test is disabled External Transformer Overtemperature This option is not used 56 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality Chapter 11 Control Panel Functions Operation This chapter contains information on how to use the Eaton 9155 including front panel operation UPS startup and shutdown operation of the maintenance bypass switch and configuring the UPS for Extended Battery Modules EBMs The UPS has a four button graphical LCD with backlight It provides useful information about the UPS itself load status events measurements and settings see Figure 44 Power On Indicator green On Battery Indicator yellow Bypass Indicator yellow Alarm Indicat
77. to line Regulation Output Frequency Frequency phase converter operation with derated output load capacity to Conversion 80 Frequency Conversion mode can be configured through the front panel or through XCP commands Bypass is not available in Frequency Conversion mode Output Overload 101 110 for 10 minutes 111 125 for 60 seconds 126 149 for 5 seconds gt 150 for 300 milliseconds Table 16 Model Specifications 15 KVA Model Output Voltage Line Line 200 220 240 208 220 Output Voltage Line Neutral 100 110 120 120 127 Input Current NA NA NA TA 67A Output Current 63A 63A 63A 63A 59A Output kVA Line Line Loads 12 5 13 8 15 0 13 0 13 0 Output kVA Line Neutral Loads 12 5 13 8 15 0 15 0 15 0 Output kW 11 3 12 4 13 5 13 5 13 5 Output Peak Current 155 155 155 155 155 Efficiency Minimum 88 88 88 88 88 Power Dissipation BTU hr 5582 5582 5582 5582 5582 DC Voltage Supply 192 192 192 192 192 Input current for the input isolation transformer is 4 higher than for the UPS Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 75 SPECIFICATIONS Table 16 Model Specifications continued 12 kVA Model Output Voltage Line Line 200 220 240 208 220 Output Voltage Line Neutral 100 110 120 120 127 Input Current 68A 62A 57A 57A 54A Outp
78. ttom cabinet see Figure 40 Hang the top edge of the cover on the cabinet first then lower the bottom edge and snap into place Be sure the cables fit in the access holes in the covers Continue to Operation on page 57 to start up the UPS Figure 40 Reinstalling the Front Covers Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerguality 51 COMMUNICATION Communication Options The Eaton 9155 has serial communication capabilities through the DB 9 communication port or through an X Slot card in one of the available bays In addition the LanSafe Power Management Software can be installed and used to communicate with the UPS via one of the serial communication connections The UPS supports two serial communication devices according to the following table Independent e Multiplexed a X Slot 1 X Slot 2 DB 9 Communication Port Any X Slot card Any X Slot card except the Eaton Modem Not in use Card Any X Slot card Eaton Relay Interface Card Available Powerware Hot Sync CAN Bridge Card Any X Slot card Not in use Available NOTE You can configure relays signal inputs and the serial port baud rate through the front panel menus see Table 9 on page 59 DB 9 Communication Port To establish communication between the UPS and a computer connect your computer to the UPS communication port using the supplied communication cable When the
79. ubmenu Press the button to select an option Press the ED button to cancel or return to the previous menu The following table shows the basic menu structure Table 8 Menu Map for Display Functions Main Menu Submenu Display Information or Menu Function UPS Status UPS off System normal UPS supporting load UPS on battery UPS on bypass Active alarm list Battery status Event Log Displays up to 100 events and alarms Measurements Output L N and L L Current Frequency Power Battery Voltage Current Runtime Input L N and L L Current Frequency Bypass L N and L L Frequency Control Go to Bypass Mode Transfers the UPS to internal Bypass mode When this command is active the option changes to Go to Normal Mode Start Battery Test Initiates a battery test Display Test Four different selectable tests for the front panel functions the LEDs cycle through the alarm beep sounds the backlight turns off and on and the pixels scroll through to testthe LCD Settings User Settings See Table 9 for detail Service Settings This screen is password protected Identification UPS Type Part Number Serial Number Firmware Display CAN Bridge Turn UPS ON OFF ON and OFF Options 58 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality Table 9 User Settings User Settings OPERATION The following table displays the options that can be chang
80. ut Current 60A 55A 50A 50A 47A Output kVA Line Line Loads 12 0 12 0 12 0 10 4 10 4 Output kVA Line Neutral Loads 12 0 12 0 12 0 12 0 12 0 Output kW 10 8 10 8 10 8 10 8 10 8 Output Peak Current 132 132 132 132 132 Efficiency Minimum 88 88 88 88 88 Power Dissipation BTU hr 4512 4512 4512 4512 4512 DC Voltage Supply 192 192 192 192 192 10 kVA Model Output Voltage Line Line 200 220 240 208 220 Output Voltage Line Neutral 100 110 120 120 127 Input Current 57A 52A 48A 48A 45A Output Current 50A 45A 42A 42A 39A Output kVA Line Line Loads 10 0 10 0 10 0 8 7 8 7 Output kVA Line Neutral Loads 10 0 10 0 10 0 10 0 10 0 Output kW 9 0 9 0 9 0 9 0 9 0 Output Peak Current 110 110 110 110 110 Efficiency Minimum 87 87 87 87 87 Power Dissipation BTU hr 4175 4175 4175 4175 4175 DC Voltage Supply 192 192 192 192 192 8 kVA Model Output Voltage Line Line 200 220 240 208 220 Output Voltage Line Neutral 100 110 120 120 127 Input Current 46A 42A 38A 38A 36A Output Current 40A 36A 33A 33A 31A Output kVA Line Line Loads 8 0 8 0 8 0 6 9 6 9 Output kVA Line Neutral Loads 8 0 8 0 8 0 8 0 8 0 Output kW 7 2 7 2 7 2 1 2 7 2 Output Peak Current 88 88 88 88 88 Efficiency Minimum 87 87 87 87 87 Power Dissipation BTU hr 3300 3300 3300 3300 3300 DC Voltage Supply 192 192 192 192 192 Input current for the input isolation transformer is 4 higher than for the UPS 76 Eaton 9155 UPS 8 15 kVA User s Guide
81. w eaton com powerquality 55 COMMUNICATION Programmable Signal Inputs The UPS incorporates two programmable signal inputs see Figure 36 on page 49 Use of non polar relay control input is recommended The pins must be shorted with maximum resistance of 10 ohm in order to activate the specific input NOTE See Figure 43 on page 54 for the polarity and verify these connections if polarity control is required The default and programmable settings for the signal inputs are shown in Table 7 Table 7 Programmable Signal Inputs Signal Description Disable Bypass Operation If active the automatic transfer to the static bypass is prevented Charger Off If active the battery charge function is disabled In a utility power outage the discharge of batteries is supported Remote ON OFF If active the UPS output turns off regardless of the mode of operation Auxiliary power fan communication and rectifier battery charger remain functional Restart is initiated immediately when this signal is inactive Request Bypass If active the UPS transfers to bypass if the bypass voltage frequency and synchronization are all okay Request Normal If active the UPS transfers to inverter operation if not prohibited by REPO or an alarm condition Force Bypass If active the UPS is forced to static bypass operation regardless of the bypass status External Battery Breaker Status If active
82. werquality UPS Shutdown OPERATION To shut down the UPS 1 2 Press any button on the front panel display to activate the Menu options Press the button on the front panel display and then press the button to select the TURN UPS ON OFF menu Press the button to select the TURN UPS OFF option press the button Confirm the selection Press and hold the button for three seconds until the UPS stops beeping The input contactor opens Switch the UPS battery circuit breaker to the OFF position The UPS is disconnected from the batteries and is on logic power only Switch off utility power where the UPS is connected Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 65 OPERATION 66 Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerguality Chapter 12 UPS Maintenance This section explains how to e Care for the UPS and batteries e Recycle used batteries or UPS e Use the maintenance bypass switch UPS and Battery Care For the best preventive maintenance keep the area around the UPS clean and dust free If the atmosphere is very dusty clean the outside of the system with a vacuum cleaner For full battery life keep the UPS at an ambient temperature of 77 F 25 C NOTE The batteries in the UPS are rated for a 3 5 year service life The length of service life varies depending on the frequency of usage and ambient temperature
83. witch Positions Switch Position Description UPS Connects the UPS outputto the load SERVICE Connects the load directly to AC input power and disconnects UPS output AC input power is still connected to the UPS input BYPASS Like the SERVICE position BYPASS connects the load directly to AC input power and disconnects UPS output However because BYPASS also disconnects AC input from the UPS this is the appropriate position for UPS maintenance or repair Figure 46 shows a UPS with a separate battery cabinet and a UPS mounted bypass switch UPS Mounted Bypass Switch Bypass User Supplied Service Building Load Service Distribution Panel UPS Panel Bypass Service Bypass e Service o EBM Figure 46 Typical Hardwired Installation with UPS Mounted Bypass Switch Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 69 UPS MAINTENANCE O To transfer the load from the UPS to maintenance bypass UPS mounted operation 1 Turn the maintenance bypass switch through the SERVICE position to the BYPASS position The UPS battery circuit breaker trips and the UPS is now bypassed with the load powered by utility power 2 The UPS automatically shuts down To transfer the load from maintenance bypass to the UPS UPS mounted operation 1 Turn the maintenance bypass switch to the SERVICE position The UPS starts up in Bypass mode with the
84. ww eaton com powerquality SAFETY WARNINGS Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalaci n y el mantenimiento del SIE y de las bater as Por favor lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manual para referencia en el futuro A Este SIE contiene VOLTAJES MORTALES Todas las reparaciones y el servicio t cnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO T CNICO AUTORIZADO No hay NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE ADVERTENCIA e Este SIE contiene su propia fuente de energ a bater as La salida del SIE puede transportar voltaje activo aun cuando el SIE no est conectado con una fuente de CA e Para reducir el riesgo de incendio o de choque el ctrico instale este SIE en un lugar cubierto con temperatura y humedad controladas libre de contaminantes conductores La temperatura ambiente no debe exceder los 40 C No trabaje cerca del agua o con humedad excesiva 95 m ximo e Para reducir el riesgo de incendio realice la conexi n nicamente hacia un circuito que cuente con un m ximo de 100 amperios de protecci n contra sobrecorriente de circuito derivado de acuerdo con el C digo El ctrico Nacional ANSI NFPA 70 e La protecci n contra sobrecorriente de salida y el conmutador de desconexi n debe suministrar
85. ycling Automatic Battery Tests Enabled Disabled Enabled Enabled automatically runs the battery test once a month Full Power Battery Test Enabled Disabled Enabled Number of Battery Strings 0 through 22 2 strings for UPS 32 models see Configuring the UPS for EBMs on page 64 4 strings for UPS 64 models Battery Capacity 1 through 65535 watts per cell 34 W cell Battery Low Alarm Level 1 750 through 1 950 volts per cell 1 880 V cell Eaton 9155 UPS 8 15 kVA User s Guide 164201553 Rev G www eaton com powerquality 59 OPERATION Table 9 User Settings continued Description Available Settings Default Setting Set Nominal Qutput Voltage 120V 240V 120V 208V 120V 208V 110V 220V 100V 200V 127V 220V Bypass Voltage High Limit 1 through 20 1 increments 120V 10 Bypass Voltage Low Limit 1 through 20 1 increments 120V 15 Nominal Output Frequency 50 Hz or 60 Hz 60 Hz Synchronization Enabled Disabled Enabled Synchronization Window 0 5 through 3 0 Hz 0 1 Hz increments 2 0 Hz Unsynchronized Transfer to Bypass Allowed Not Allowed Not Allowed Output Frequency Slew Rate 0 1 though 5 hertz per second 0 5 Hz s 0 1 Hz increments Usage of Bypass Enabled Disabled Enabled Transfer to Bypass When Overload After a delay Immediately After a delay Automatic Start Delay 1 through 32767 seconds Os 1 means disabled Control Commands from X Slot1 Allowed Disabl

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