Home

Eaton 9355

1. 2 E 6 Neutral 6 p Ground MO O pt TENTI E Pg H Maintenance Bypass Wiring to UPS TB2 A y AR Figure 35 Version 2 Bypass Cabinet Load Connections Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality VERSION 2 WALL MOUNTED BYPASS SWITCH 19 Wire the AC input to the bypass breaker see Figure 36 Line 1 Line 2 Line 3 Figure 36 Version 2 Bypass Cabinet Bypass AC Input Wiring 20 Verify the phase rotation for each UPS and the bypass input 21 Reinstall the internal cover 22 Reinstall the bypass cabinet front cover 23 Continue to Stabilizing the Cabinet on page 55 to complete the UPS installation 52 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality VERSION 2 WALL MOUNTED BYPASS SWITCH Red Wire open when breaker is open 1 Black Wire 225A Breaker common Auxiliary Contacts Blue Wire 225A closed when breaker is open y 80A 4X From UPS 1 Output CENT ode Not Used Y Not Used CN Not Used LN Bypass Input Figure 37 Version 2 Bypass Cabinet Bypass Wiring Diagram without Maitenance Isolation Switch MIS Red Wires op
2. Figure 46 Communication Options and Control Terminals Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 63 COMMUNICATION Installing Communication Options and Control Terminals To access and install the communication options and control terminals 1 Remove the front covers of all cabinets starting with the top cabinet Press and release the handle latch at the bottom of each cover and then lift the cover up and off the cabinet see Figure 47 Figure 47 Removing the Front Covers 2 Install the appropriate X Slot card and or necessary cable s into the top cabinet see Figure 46 and Figure 48 64 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality COMMUNICATION Figure 48 Installing Communication Cables 3 On the bottom cover and also the middle cover if 3 high remove a knockout tab in the top edge of the cover for each cable With wire cutters cut either side of the tab and twist down to remove the tab see Figure 49 Figure 49 Removing Knockout Tabs Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 65 COMMUNICATION 4 Route the cable s to the approximate location of the cover access holes 5 Connect the cables to the appropriate location See Communication Options on page 67 or Control Terminals
3. FX siepow v9 sdn seueneg jeuaeju siepow Z SAN seueneg Jeyeoig dul sd indui san suondo fige paliddns lojoey peiddng Jawojsng Figure 39 UPS with Input Isolation Transformer and Version 2 Wall Mounted Bypass Cabinet Wiring Diagram Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 54 Chapter 7 Stabilizing the Cabinet NOTE For seismic installations you MUST order and install an Eaton 9355 UPS UPS seismic kit do not use the following instructions NOTE For non seismic installations you MUST install the stabilizing bracket on all 3 high cabinets The stabilizing bracket is optional for 2 high cabinets To stabilize the cabinet s 1 Lower the leveling feet to prevent the cabinet from rolling Figure 40 Lowering the Leveling Feet 2 Attach the stabilizing bracket to the bottom of the cabinet rear panel using the retained hardware from the shipping pallet according to the cabinet configuration For one cabinet see Figure 41 For two cabinets see Figure 42 e For three cabinets see Figure 43 the two cabinet installations For five cabinets use one three cabinet and one two cabinet installation NOTE No more than three cabinets can be attached together For four cabinets use two of 3 Use the holes and slots in the bottom of the br
4. on page 76 for detailed information 6 Reinstall the front covers starting with the bottom cabinet see Figure 50 Hang the top edge of the cover on the cabinet first then lower the bottom edge and snap into place Verify that the cables fit in the access holes in the covers Figure 50 Reinstalling the Front Covers 7 Continue to Operation on page 81 to start up the UPS NOTE After UPS startup ensure maximum battery runtime by configuring the UPS for the correct number of EBMs see page 91 66 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality COMMUNICATION Communication Options The Eaton 9355 UPS UPS has serial communication capabilities through the DB 9 communication port or through an X Slot card in one of the available bays In addition the LanSafe Power Management Software can be installed and used to communicate with the UPS via one of the serial communication connections The UPS supports two serial communication devices according to the following table Independent FO Multiplexed o X Slot 1 X Slot 2 DB 9 Communication Port Any X Slot card Any X Slot card except the Eaton Notin use Modem Card Any X Slot card Eaton Relay Interface Card Available Powerware Hot Sync CAN Bridge Card Any X Slot card Not in use Available NOTE You can configure relays signal inputs and the serial port baud rate t
5. TABLE OF CONTENTS 10 11 12 13 14 Operations A Shad eee ee a Bee 81 Control Panel FUNCTIONS u s e Ree dali orb tc da er he Poet Ad ale 81 Changing the Languades rt a a 82 Display FUNCUONS Adie ttem mette eee metuo Lites 82 User Settings o me SALE Apre die Se AC s SOS d DESSEN UE A 84 Ina Startup a i ub ke 7 77 7 b atii de dedos 86 UPS StaHt p ze tiom NUI NES I tik ie wien Vn id mek yes ee ae NEN PS 86 Normal Mode Startup staen ik ine eat e ette dete ons 87 Starting the UPS on Battery sa a 0 0 0 00 08328280 0 0 88 Internal Bypass Startup 89 UPS Maintenance Bypass Startup 90 Wall Mounted Maintenance Bypass Startup liliis 90 Configuring the UPS for EBMS ooo 91 MASA 92 UPS Maintenance teria ios 93 UPS andiBattery 0010 ot E Ria oe St A 93 Storing the UPS ard 01005 codi n o ps 93 When to Replace Batteries coro A A iy eR A EHE ee 94 Recycling the Used Battery or UPS ooo 94 Using the UPS Maintenance Bypass Switch 2 0 0 eee 95 Using the Wall Mounted Bypass Cabinet 97 Specifications c rooie A E A AA 99 Troubleshooting conu a A Meda bie A I et 105 Typical Alarms and Conditions Aes oe a A DE te ert tle ae a 105 Silencing the e la e o a 106 Service and SUpport tanai nt a ia alada 107 A A a 109 limited Factory Warranty 5 2 eb a da beds Shand 109 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerqu
6. 120V 15 Nominal Output Frequency 50 Hz or 60 Hz 60 Hz Synchronization Enabled Disabled Enabled Synchronization Window 0 5 through 3 0 Hz 2 0 Hz 0 1 Hz increments Unsynchronized Transfer to Bypass Allowed Not Allowed Not Allowed Output Frequency Slew Rate 0 1 though 5 hertz per second 0 5 Hz s 0 1 Hz increments Usage of Bypass Enabled Disabled Enabled Transfer to Bypass When Overload After a delay Immediately After a delay Automatic Start Delay 1 through 32767 seconds Os 1 means disabled Control Commands from X Slot1 Allowed Disabled Allowed Control Commands from X Slot2 Serv Allowed Disabled Allowed X Slot Signal Input Activation Delay Othrough 65 seconds 5s Input signal delayed shutdown delay 1 through 65535 seconds 120s Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 85 OPERATION Table 9 User Settings continued Description Available Settings Default Setting Site Wiring Fault Notice Enabled Disabled Enabled Reset Custom Event Settings 0 through 32 Total 0 32 Auto Output Configuration Enabled Disabled Enabled for initial startup Disabled after initial startup Initial Startup UPS Startup 4 Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer or the warranty terms as specified on page 109 become void This service is offered as part of the sales contract for the UPS Contact service in advance usual
7. NOILO3NNOO 91d HOLO3NNOO AYALLVE TWNYALXS O me Y jndino O ZH 09 A80c tt 11 L2 L3 N 99 2916 eusajul Isan f weve SI PON Ze SdN seueneg PA E E yndul ZH 09 A009 JO A08 ZH 09 A80Z ae ainpoyy jeuuojsue1 GGE6 indul san uedo pasoj uedo ssed g uedo paso paso 9 eowes pasoo uedo paso umoys jJeuuoN esan T San San SAW 27 Figure 17 UPS with Input Isolation Transformer Wiring Diagram Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality UPS INSTALLATION 28 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality Chapter 5 Version 1 Wall Mounted Bypass Switch Installation This chapter describes installing the wall mounted bypass switch with the UPS The wall mounted bypass switch is a Make Before Break MBB maintenance bypass switch NOTE The input isolation transformer cannot be used with the wall mounted bypass switch The Eaton 9355 UPS UPS has the following power connections e 3 phase L1 L2 and L3 neutral and ground connection for rectifier bypass input e 3 phase L1 L2 and L3 neutral and ground connection for load output The nominal input output voltages are
8. Retain the hardware for later use 0 NOTE Retain the stabilizing bracket and hardware for later re assembly onto the cabinet 3 Remove the front cover from the bottom cabinet to access the front shipping bracket Press and release the handle latch at the bottom of the cover and then lift the cover up and off the cabinet 4 Remove the three M10 bolts securing the rear shipping pad to the pallet and remove the shipping pad 12 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality UPS SETUP NOTE Hold the back of the cabinet so that the bolts can be removed easily without the cabinet rolling backward 5 Remove the two M10 bolts securing the front shipping bracket and remove the bracket If needed adjust the leveling feet to release the bracket Front Shipping Bracket pus Bolts Figure 3 Removing the Brackets and Shipping Pad 6 Reinstall the front cover removed in Step 3 Hang the top edge of the cover on the cabinet first then lower the bottom edge and snap into place Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 13 UPS SETUP 0 NOTE Support the front and back of the cabinet when rolling it off the pallet to prevent tipping 7 Slowly roll the cabinet toward the rear of the pallet Once the pallet tilts continue rolling the cabinet down the pallet until the cabinet touches the floor see Figure 4 If neede
9. off Verify that the isolation transformer input circuit breaker is on The remote emergency power off REPO switch is active or the REPO connector is missing Reset the REPO switch and restart the UPS Verify that the REPO connector is present Power is not available at The UPS is in Standby mode the UPS output receptacles Supply power to the connected equipment Press any button on the front panel display to activate the menu options Press the button on the front panel display and then press he button to select the TURN UPS ON OFF menu Press the button to select the TURN UPS ON option peess the button Press and held the button for three seconds until the UPS stops beeping The UPS does not provide the expected backup time The batteries need charging or service Apply utility power for 48 hours to charge the batteries If the condition persists contact your service representative Battery circuit breakers are in the OFF position Switch all battery circuit breakers to the ON position Silencing the Alarm Before silencing an alarm check the alarm condition and perform the applicable action to resolve the condition 106 Press any button on the front panel display to silence the alarm If the alarm status changes the alarm beeps again overriding the previous alarm silencing Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality TROUBLESH
10. 50 United States and the District of Columbia is ninety 90 days from the date of Product purchase for labor coverage and twelve 12 months from the date of Product purchase or eighteen 18 months from the date of Product shipment whichever occurs first for the refurbishment replacement of parts The period covered by this Warranty for Product installed and currently located outside the fifty 50 United States and the District of Columbia is ninety twelve 12 months from the date of Product purchase or eighteen 18 months from the date of Product shipment whichever occurs first for the refurbishment replacement of parts WHAT THIS LIMITED WARRANTY DOES NOT COVER This Warranty does not cover any defects or damages caused by a failure to properly store the Product before installation including the trickle charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident fire flood lightning vandalism acts of God Customer s neglect abuse misuse misapplication incorrect installation d repair or alteration not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent or 6 improper testing operation maintenance adjustment or any modification of any kind not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agen
11. A wall mounted user supplied readily accessible disconnection device must be incorporated in the input wiring Compare the circuit breaker ratings to the ones in Table 1 on page 22 NOTE To accommodate the feature of easy system expandability it is recommended that initial installation of the Eaton 9355 UPS UPS contain wiring to support the maximum capacity of the UPS cabinet 3 Switch off utility power to the distribution point where the UPS will be connected Be absolutely sure there is no power Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 19 UPS INSTALLATION Determine your equipment s grounding requirements according to your local electrical code Verify that the UPS battery circuit breaker is in the OFF position see Figure 11 UPS Wiring Access Cover Conduit Landing Plates Figure 11 UPS Rear View 3 High Shown For UPS only installations continue to Step 7 for UPS installations with an input isolation transformer proceed to Step 10 Remove the UPS wiring access cover and one of the conduit landing plates and retain see Figure 11 Punch two holes in the conduit landing plate for the input and output conduit using a Greenlee punch or similar device Proceed to Step 12 20 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality UPS INSTALLATION 10 Verify that the input circuit breaker is in the OFF position
12. EBM 64 cabinets or 3 EBM 96 cabinets plus UPS batteries UPS 32 2 strings UPS 64 4 strings EBM 64 4 strings EBM 96 6 strings Battery Replacement Must be replaced by a qualified service technician Charger Service configurable 0 5 34A per string with overall maximum of 34A limited by input current Default 3 4A per string Charging Internal battery approximately 3 hours to 80 usable capacity at nominal line voltage after full load discharge External battery no more than 10x discharge time to 90 usable capacity at nominal line voltage after full load discharge Start on Battery Allows start of UPS without utility input Performance ABM technology increases battery service life optimizes recharge time and provides a warning before the end of useful battery life Protection Extended Battery Module output protected by 100A circuit breaker Table 16 Battery Runtimes in Minutes at Full Load 2 High Cabinets 32 Internal UPS Load Batteries 1 EBM 64 2 EBM 64 3 EBM 64 4 EBM 64 15 kVA 13 5 kW 4 23 43 65 88 10 kVA 9 kW 8 37 69 106 144 3 High Cabinets 64 Internal UPS Load Batteries 1 EBM 96 2 EBM 96 3 EBM 96 15 kVA 13 5 kW 13 43 76 113 10 kVA 9 kW 22 69 124 184 NOTE Battery times are approximate and vary depending on the load configuration and battery charge Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 103 SPECIFICATIO
13. Ib 266 kg 147 10 3 3 High UPS 64 619 Ib 281 kg 155 10 9 2 High EBM 480 Ib 218 kg 120 8 4 3 High EBM 710 Ib 322 kg 178 12 5 Clearances The following clearances are recommended for the Eaton 9355 UPS UPS From Front of Cabinet 36 91 4 cm working space From Back of Cabinet 6 15 2 cm without PDM installed with PDM installed clearance determined by customer supplied mating plug 10 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality UPS SETUP Unloading the Cabinet s The following tools are required for unloading the cabinet s 15mm wrench or socket e 7mm nut driver or socket CAUTION The UPS and EBM are heavy see page 10 Unloading the cabinets requires at least two people to safely remove the cabinets from the pallet To unload three high cabinets or two high EBMs continue to the following section To unload two high UPS cabinets proceed to page 15 Three High Cabinets or Two High EBMs To remove a three high cabinet or a two high EBM from the shipping pallet 1 Remove the two M10 bolts securing the stabilizing bracket to the pallet see Figure 2 Figure 2 Removing the Stabilizing Bracket Bolts Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 11 UPS SETUP 2 Remove the four M4 screws securing the stabilizing bracket to the cabinet rear panel and remove the bracket see Figure 3
14. Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information 6 6 x DP e RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center ON Indicates that the switch is in the ON position OFF Indicates that the switch is in the OFF position PHASE The word phase Table of Contents ao ao nu O GC A INtrOdUCtION att deren n tite deve stele Sayles 1 Safety Warnings 5 UPS SUN Per we che eee eee 9 Inspecting the Equipment cita re ee le Ses ee th see San a tel 9 IGOR LOMO ai E ace Ehe at ae O Mate eid 10 GIBARANCES oie solid wands cts a id edited tib ede ped bl Qe fey 10 Unloading the Cabinet Sas cence tom ook Neate Qe s
15. battery and one isolation transformer section 9355 15 64 3 high UPS with two battery sections 15 kVA 13 5 kW Extended Battery Module EBM Description EBM 64 2 high two battery sections EBM 96 3 high three battery sections Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 99 SPECIFICATIONS Table 11 Dimensions and Weights Dimensions H x W x D Weight 2 High UPS 322 x 12 x 33 5 81 x 30 x 85 cm 381 Ib 173 kg 3 High UPS 32 47 8 x 12 x 33 5 121 5 x 30 x 85 cm 587 Ib 266 kg 3 High UPS 64 47 8 x 12 x 33 5 121 5 x 30 x 85 cm 619 Ib 281 kg 2 High EBM 322 x 12 x 30 3 81 x 30 x 77 cm 480 Ib 218 kg 3 High EBM 47 8 x 12 x 30 3 121 5 x 30 x 77 cm 710 Ib 322 kg Table 12 Environmental and Safety Specifications Operating Temperature 50 F to 104 F 10 C to 40 C Optimal battery performance 77 F 25 C Transit Temperature 13 F to 131 F 25 C to 55 C Storage Temperature 32 F to 77 F 0 C to 25 C Recommended battery storage 59 F to 77 F 15 C to 25 C Ventilation Front air intake forced air two fans positive pressurization temperature UPS monitored Altitude 9 843 ft 3 000m operating without derating 32 810 ft 10 000m during transportation Relative Humidity 5 95 noncondensing Audible Noise lt 56 dBA at 1 meter distance typical loads lt 62 dBA for heavy load high
16. e 120 208 or 127 220 Vac Output overcurrent protection and disconnect switch must be provided by others Figure 26 and Figure 27 beginning on page 39 show the oneline diagrams Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 29 VERSION 1 WALL MOUNTED BYPASS SWITCH Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock To hardwire the bypass cabinet 1 Verify that the electrical connections to the installation site have been properly installed A wall mounted user supplied readily accessible disconnection device must be incorporated in the input wiring Compare the circuit breaker ratings to the ones in Table 2 on page 34 Switch off utility power to the distribution point where the bypass cabinet and UPS will be connected Be absolutely sure there is no power Determine your equipment s grounding requirements according to your local electrical code Remove the bypass cabinet front cover see Figure 18 Figure 18 Version 1 Bypass Cabinet Front Cover 30 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality VERSION 1 WALL MOUNTED BYPASS SWITCH 6 Remove the internal cover to gain access to the breakers see Figure 19 N gt Internal e Cover 4 v Figure 19 Version 1 Int
17. e oo e file ja Figure 31 Version 2 Bypass Cabinet Bypass Breaker Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 45 VERSION 2 WALL MOUNTED BYPASS SWITCH 11 Verify that the UPS battery circuit breaker is in the OFF position see Figure 32 12 Remove the UPS wiring access cover and one of the conduit landing plates and retain 13 Punch two holes in the conduit landing plate for the input and output conduit using a Greenlee punch or similar device Battery Circuit Breake UPS Wiring Access Cover Conduit Landing Plates Figure 32 UPS Rear View 3 High Shown 46 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality VERSION 2 WALL MOUNTED BYPASS SWITCH 14 Hardwire the UPS input terminations See Table 3 for specifications and Figure 33 for a detailed view of the UPS terminal block will void the warranty If the optional input transformer is installed an input neutral is not required NOTE The Eaton 9355 UPS UPS is a single feed UPS only 0 NOTE Input neutral must be wired for proper operation Failure to connect an input neutral Table 3 UPS Terminal Block Wiring 10 kVA Wire Input Circuit L1 L2 L3 N Ground Tightening Conduit Size 3 Input Voltage Function Breaker Size Wire Size Wire Size Torque Number of Condui
18. seating If all connections are secure but the IRC still does not operate correctly replace the fuse If this does not correct the problem contact your service representative for verification that the IRC is working correctly 74 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality COMMUNICATION Table 6 IRC Wire Terminations IRC Terminal Function Remarks J2 1 NC J2 2 COM Normal mode J2 3 NO J2 4 NC J2 5 COM Bypass mode J2 6 NO J2 7 NC J2 8 COM Battery mode J2 9 NO J2 10 NC J2 11 COM Alarm mode J2 12 NO NOTE Maximum contact rating 250 Vac 30 Vdc 5A Wire range 16 24 AWG LanSafe Power Management Software Each Eaton 9355 UPS UPS ships with LanSafe Power Management Software and an interface cable To begin installing LanSafe software see the instructions accompanying the Software Suite CD NOTE Use only the supplied communication cable to connect the UPS to your computer LanSafe software provides up to date graphics of UPS power and system data and power flow It also gives you a complete record of critical power events and it notifies you of important UPS or power information If there is a power outage and the Eaton 9355 UPS UPS battery power becomes low LanSafe software can automatically shut down your computer system to protect your data before the UPS shutdown occurs Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D
19. stabilizing bracket on all 3 high cabinets The stabilizing bracket is optional for 2 high cabinets To install the optional Extended Battery Module EBM 1 2 Position the EBM adjacent to the next cabinet Verify that all battery circuit breakers are in the OFF position see Figure 44 Remove the two ground straps from the EBM rear panel Install one ground strap between the UPS and EBM rear panels as shown in Figure 44 If additional EBMs are installed attach another ground strap between the first and second EBM as shown in Figure 44 Repeat for each additional EBM Plug the EBM cable into the UPS battery connector If additional EBMs are installed plug the EBM cable of the second cabinet into the battery connector on the first EBM Repeat for each additional EBM Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 59 EXTENDED BATTERY MODULE INSTALLATION EBM Battery Circuit Breaker EBM Battery Connector EBM Cable Figure 44 Typical EBM Installation 2 High Cabinets Shown 60 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality EXTENDED BATTERY MODULE INSTALLATION 8 Remove the top front covers of all cabinets 9 Install the remaining ground straps between each cabinet see Figure 45 10 Reinstall the top front covers removed in Step 8 Hang the top edge of the cover on the cabinet first then lower the
20. the RMP enclosure Proceed to Step 3 2 Install 1 2 conduit from the RMP to the IRC through the cable exit openings see Figure 54 Proceed to Step 4 3 Install wiring from the RMP to the IRC using the cable listed in Table 5 and the provided strain relief bushings in the cable exit openings in the IRC see Figure 56 and the RMP 4 Connect the wiring between the RMP and the IRC plug in terminal blocks using terminations shown in Table 5 See Figure 55 and Figure 56 for plug in terminal block locations Table 5 RMP Wire Terminations From RMP Terminal To IRC Terminal Remarks J1 1 J1 1 J1 3 J1 3 J1 4 4 Use Beldon 8690 060 or equivalent cable J1 5 J1 5 J1 6 J1 6 5 Install the IRC into an open X Slot communication bay see Figure 48 on page 65 72 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality COMMUNICATION 6 To check the operation of the RMP ensure that the UPS is supplying the load via the inverter or bypass If the indicators on the RMP show the appropriate status then it is operating correctly If the RMP is not operating correctly check the wiring the fuse on the IRC and the plug in terminal blocks for proper seating If all connections are secure but the RMP still does not operate correctly replace the fuse If this does not correct the problem contact your service representative for verification that the RMP is working correctly Plug in Termina
21. the front panel display scroll to the Control menu option and press the button Press the gt button to select the Go to Bypass Mode option The indicator illuminates and the v indicator extinguishes indicating the UPS system is operating in Bypass mode Switch the bypass breaker may be designated MBP or CBP in the wall mounted bypass cabinet to the ON position If present switch the maintenance isolation breaker MIS on the wall mounted bypass cabinet to the OFF position otherwise switch the UPS breakers may be designated MOB or UPS on the wall mounted bypass cabinet to the OFF position The UPS is now bypassed with the load powered by utility power To transfer the load from maintenance bypass to the UPS mode 1 If the UPS was powered off continue to Step 2 If the UPS is already in Bypass mode proceed to Step 6 Switch on utility power where the UPS is connected Wait for the front panel LCD to illuminate The A indicator flashes Switch all battery circuit breakers to the ON position The A indicator stops flashing The UPS starts and transfers to Bypass mode This may take up to 1 minute Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 97 UPS MAINTENANCE The YY indicator flashes while transfering to bypass then goes out with the illuminating to indicate the UPS is operating in Bypass mode The display indicates On Manual Maintenance Bypass
22. uaym uedo uado 206000 u ym peso peso ewuoN ON uoniugag xny 1exeoig 1948918 sdn jeuiqe5 ssed g payunoy IeM 8866 UO3 3 jndino wejs s ON bns eoueuejureN Jexyeeug A spejuog ON JoyeeJg ssed g i i i indu saw peo Buoddns eounos 55600 ssueuayuie ssed q uo Sdn peo Buoddns ssed q eoueuejure g peo amp unuoddns San peiewod jou peo snjejs jndjno uiejs g usado pasolO pasol9 uedo 196910 sdn Sdn 8966 uoe NOLLDANNOO ord t Sgn MOL23NN O0 3 NADA indino san eusal pasoig pasoo usado uedo 196910 ssed g ule uone4edo Sal joyeoig dul sd jndu san siepow ze SdN seuieneg jeurojut suondo ope peiddng ope peiddng Jawojsng Figure 27 UPS with Input Isolation Transformer and Version 1 Wall Mounted Bypass Cabinet Wiring Diagram Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 40 Chapter 6 Version 2 Wall Mounted Bypass Switch Installation This chapter describes installing the wall mounted bypass switch with the UPS The wall mounted by
23. 21 Switch on utility power where the UPS is connected Wait for the front panel LCD to illuminate The A indicator flashes The UPS starts and transfers to Bypass mode This may take up to 1 minute The YY indicator flashes while transfering to bypass then goes out with the 20 illuminating to indicate the UPS is operating in Bypass mode The load is now powered by utility power The display indicates On Manual Maintenance Bypass To switch to Normal mode from internal Bypass mode transfer the wall mounted bypass to Bypass mode see Using the Wall Mounted Bypass Cabinet on page 97 and rotate the internal maintenance bypass switch to the UPS position The amp indicator illuminates to indicate the UPS is operating in UPS mode The load is now powered by UPS Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 89 OPERATION UPS Maintenance Bypass Startup To start the UPS in maintenance bypass 1 Verify that the maintenance bypass switch is in the BYPASS position see Figure 59 on page 95 2 If an optional isolation transformer is installed switch the input circuit breaker to the ON position see Figure 12 on page 21 3 Switch on utility power where the UPS is connected The load is now powered by utility power 4 To transfer the load to the UPS see Using the UPS Maintenance Bypass Switch on page 95 Wall Mounted Maintenance Bypass Startup To start the UPS in maint
24. 4 Rev D www eaton com powerquality Chapter 10 Operation This chapter contains information on how to use the Eaton 9355 UPS UPS including front panel operation UPS startup and shutdown and configuring the UPS for Extended Battery Modules EBMs Control Panel Functions The UPS has a four button graphical LCD with backlight It provides useful information about the UPS itself load status events measurements and settings see Figure 58 Power On Indicator green On Battery Indicator yellow Bypass Indicator yellow Alarm Indicator red Control Buttons for the LCD Menu Options Figure 58 Eaton 9355 UPS UPS Control Panel Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality OPERATION The following table shows the indicator status and description Indicator Status Description o On The UPS is operating normally Green Flashing The UPS is starting up or is shut down and waiting for power to return Anew information message is active Bypassis not available Off The UPS is turned off and will not turn on automatically On The UPS is in Battery mode Yellow 4e On The UPS is in Bypass mode Yellow N On The UPS has an active alarm Flashing There is a new UPS alarm condition See Troubleshooting on page 105 for Red additional information Changing the Language Press and hold the fi
25. Eaton 9355 UPS UPS are available Remote Monitor Panel The optional Remote Monitor Panel RMP provides monitoring of the operational status and alarm condition of the UPS from virtually any location within the facility You can install multiple RMPs at remote locations to increase your monitoring capabilities Power Distribution Module The optional Power Distribution Module PDM comes equipped with several different types of output receptacles Parallel Tie Cabinet An optional parallel system with up to four UPSs can be installed to provide a parallel capacity and or redundant system This load sharing system provides more capacity than a single UPS and can provide backup depending on the load and configuration In addition when one UPS is taken out of service for maintenance or is not operating properly a redundant UPS continues to supply uninterrupted power to the critical load A parallel Powerware Hot Sync Controller Area Network Bridge Card provides connectivity for system metering and operational mode control The parallel system consists of two to four UPSs each with a parallel CAN Bridge Card and a parallel tie cabinet Refer to the Eaton 9355 Parallel UPS 10 15 kVA User s Guide for more information e Wall Mounted Bypass Switch The optional wall mounted bypass switch is used to bypass the UPS during maintenance or servicing providing wrap around bypass for UPS service without shutting down the load Input
26. Isolation Transformer The optional input isolation transformer is located at the bottom of a 3 high UPS model The isolation transformer allows operation from a 480 or 600 60 Hz source Seismic Kit The optional seismic kit secures the UPS and optional EBMs for Zone 4 seismic installations Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 3 INTRODUCTION 4 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save this manual for future reference This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS This UPS contains its own energy source batteries The UPS output may carry live voltage even when the UPS is not connected to an AC supply To reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum To reduce the risk of fire connect only to a circuit pr
27. NS 104 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality Chapter 13 Troubleshooting The Eaton 9355 UPS is designed for durable automatic operation and also alerts you whenever potential operating problems may occur Usually the alarms shown by the control panel do not mean that the output power is affected Instead they are preventive alarms intended to alert the user Use the following troubleshooting chart to determine the UPS alarm condition Typical Alarms and Conditions The following table describes typical alarms and conditions check the Event Log through the control panel for a list of active alarms If an alarm appears with a service code please contact the Help Desk see page 107 Alarm or Condition Possible Cause Action On Battery LED is on 1 beep every second A utility failure has occurred and the UPS is in Battery mode The UPS is powering the equipment with battery power Prepare your equipment for shutdown Battery Low E LED is on Continuous beep for 10 seconds The battery is running low Five minutes or less of battery power remains depending on load configuration and battery charge Save your work and turn off your equipment When utility power is restored the UPS restarts automatically provides power to the load and charges the battery Battery Breaker AN LED is on 1 beep every second The UPS does not re
28. OOTING Service and Support If you have any questions or problems with the UPS call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative United States 1 800 843 9433 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please have the following information ready when you call for service Model number e Serial number Firmware version number Date of failure or problem e Symptoms of failure or problem e Customer return address and contact information Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 107 TROUBLESHOOTING 108 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality Chapter 14 Warranty Limited Factory Warranty Three Phase Eaton 9355 UPS Products WARRANTOR The warrantor for the limited warranties set forth herein is Eaton Corporation an Ohio Corporation Eaton LIMITED WARRANTY This limited warranty this Warranty applies only to the original end user the End User of the Eaton 9355 UPS Products the Product and cannot be transferred This Warranty applies even in the event that the Product is initially sold by Eaton for resale to an End User WHAT THIS LIMITED WARRANTY COVERS The warrantor warrants with the terms of this Warranty that the Eaton three phase UPS electronics Eaton built accessories and Eato
29. PARAR dentro del SIE A Este SIE contiene su propia fuente de energ a las bater as Los recept culos de salida pueden transmitir corriente el ctrica aun cuando el SIE no est conectado a un suministro de corriente alterna c a Para reducir el riesgo de incendio o de choque el ctrico instale este SIE en un lugar cubierto con temperatura y humedad controladas libre de contaminantes conductores La temperatura ambiente no debe exceder los 40 C No trabaje cerca del agua o con humedad excesiva 95 m ximo La protecci n contra exceso de corriente para el los circuito s de CA de salida ser suministrada por terceros Los interruptores de desconexi n debidamente clasificados para el los circuito s de CA de salida ser n suministrados por terceros PRECAUCI N Las bater as pueden presentar un riesgo de descargas el ctricas o de quemaduras debido a la alta corriente de cortocircuito Preste atenci n a las instrucciones correspondientes Es necesario desechar las bater as de un modo adecuado Consulte las normas locales para conocer los requisitos pertinentes Nunca deseche las bater as en el fuego Las bater as pueden explotar si se las expone a la llama Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality N SAFETY WARNINGS 8 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality Chapter 3 UPS Setup This chapter describe
30. Powerware Series Eaton 9355 UPS 10 15 kVA User s Guide E T N Powering Business Worldwide Powerware Series Eaton 9355 UPS 10 15 kVA User s Guide E T N Powering Business Worldwide Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense ICES 003 This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES 003 Cet appareil num rique de la classe A respecte toutes les exigences du Reglement sur le mat riel brouilleur du Canada IEC 62040 2 Some configurations are classified under IEC 62040 2 as Class A UPS for Unrestricted Sales Distribution For these configurations the following applies WARNING This is a Class A UPS Product In a domestic environment this product may cause radio interference in which cas
31. Remote Monitor Panel 70 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 20 0 79 42 1 65 37 5 1 5 A K 0 79 37 5 1 5 ON COMMUNICATION 150 5 9 __ gt 8 0 875 3 POWERWARE BYPASS Cos 125 INPUT NORMAL OUTPUT 4 9 pov Cable Exit Openings A for 1 2 Conduit or BATTERY ALARM Provided Strain Relief 3 places 98 02 Mounting Slots 3 9 6 places 75 475 127 2 35 D 10 191 X 105 51 98 2 05 r VN 104 17 vd wv 62 5 2 5 C GE 20 83 0 82 n Dimensions are in mm inches Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality NOTE Matches mounting double gang electrical box Figure 54 RMP Dimensions holes on a single or 71 COMMUNICATION To install an RMP NOTE f mounting to a hollow wall secure the enclosure bottom to a wood or metal stud within the wall Do not use hollow wall anchors The RMP can also be mounted to a single or double gang electrical box 1 If wall mounting securely mount the RMP Continue to Step 2 If desk mounting install the provided bumpers to the bottom of
32. Verify voltage is present on the UPS output by checking that an output voltage reading present on the front panel LCD display The load is now powered by utility power If present switch the maintenance isolation breaker MIS on the wall mounted bypass cabinet to the ON position otherwise switch the UPS breakers may be designated MOB or UPS on the wall mounted bypass cabinet to the ON position Switch the bypass breaker may be designated MBP or CBP in the wall mounted bypass cabinet to the OFF position The UPS is now powering the load in Bypass mode Transfer the UPS to Normal mode Press the button to select the Go To Normal Mode option e Press the button until the Eaton logo appears The UPS is now powering the load in Normal mode 98 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality Chapter 12 Specifications This section provides the following specifications Model list Dimensions and weights Environmental and safety specifications Technical specifications Model specifications Battery specifications Battery runtimes Table 10 Model List UPS Description Power Rating 9355 10 32 2 high UPS with one battery section 10 kVA 9 kW 3 high UPS with one battery and one isolation transformer section 9355 10 64 3 high UPS with two battery sections 10 kVA 9 kW 9355 15 32 2 high UPS with one battery section 15 kVA 13 5 kW 3 high UPS with one
33. WG 13 5 Nm 600 with transformer 8 AWG 10 AWG 15 kVA Wire Input Circuit L1 L2 L3 N Ground Tightening Conduit Size 3 Input Voltage Function Breaker Size Wire Size Wire Size Torque Number of Conduits 208 Input 60A 4 AWG 10 AWG 1 25 conduit 1 220 60A 4 AWG 10 AWG 120 Ib in 1 25 conduit 1 480 with transformer 30A 10 AWG 10AWG 13 5 Nm 1 00 conduit 1 600 with transformer 25A 10 AWG 10 AWG 1 00 conduit 1 208 Output 6 AWG 10 AWG 220 6 AWG 10 AWG 120 Ib in 1 00 conduit 1 480 with transformer 6AWG 10 AWG 13 5 Nm 600 with transformer 6AWG 10 AWG Use only 90 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to National Electrical Code NEC Table 310 16 Code may require a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local requirements 2 Per NEC article 300 20 a all three phase conductors must be run in the same conduit Neutral and ground must be run in the same conduit as the phase conductors 3 Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one 8 AWG ground conductor If two neutral conductors or an oversized neutral conductor are to be installed check the size of the conduit needed to accommodate the extra wire or size and use that conduit size in place of the conduit size listed Conduit sizes were chosen from NEC Table C1 type le
34. acket to attach the cabinet to the flooring if desired Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 55 STABILIZING THE CABINET 4 Continue to one of the following sections e Extended Battery Module Installation on page 59 to install optional EBMs Communication on page 63 to install UPS communication options such as X Slot cards or remote emergency power off REPO Operation on page 81 to start up the UPS NOTE After UPS startup ensure maximum battery runtime by configuring the UPS for the correct number of EBMs see page 91 M4 Screws Figure 41 Stabilizing Bracket with One Cabinet 56 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality STABILIZING THE CABINET M4 Screws Figure 43 Stabilizing Bracket with Three Cabinets Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 57 STABILIZING THE CABINET 58 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality Chapter 8 Extended Battery Module Installation NOTE A maximum of 22 battery strings can be installed in one configuration including UPS batteries 4 EBM 64 models or 3 EBM 96 models UPS 32 models contain 2 strings UPS 64 models contain 4 strings EBM 64 models contain 4 strings and EBM 96 models contain 6 strings NOTE For non seismic installations you MUST install the
35. ality Chapter 1 Introduction The Eatone 9355 UPS uninterruptible power supply UPS is a true online double conversion three phase system that can be used to prevent loss of valuable electronic information and minimize equipment downtime It is ideal for protecting essential information technology and electrical engineering infrastructure in corporate telecom health care banking and industrial applications The Eaton 9355 UPS UPS continually monitors incoming electrical power and removes the surges spikes sags and other irregularities that are inherent in commercial utility power Working with a building s electrical system the UPS supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation With the Eaton 9355 UPS UPS you can safely eliminate the effects of electrical line disturbances and guard the integrity of your systems and equipment Figure 1 shows the Eaton 9355 UPS UPS and an optional Extended Battery Module EBM Figure 1 The Eaton 9355 UPS UPS and EBM 3 High Cabinets Shown Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 1 INTRODUCTION Providing outstanding performance and reliability the Eaton 9355 UPS UPS s unique benefits including the following Online UPS design with pure sine wave output The UPS filter
36. ambient or high altitude on battery Surge Suppression ANSI 662 41 Category 3 Safety Conformance NOM 019 SCFI UL 1778 CSA C22 2 No 107 3 EN 55022 Class A CISPR22 Class A and IEC 60950 IEC 62040 1 1 Agency Markings cULus cUL CE EMC Class A IEC 62040 2 FCC Part 15 ICES 003 100 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality Table 13 Technical Specifications SPECIFICATIONS Technology Online double conversion topology with static bypass switch and 3 position maintenance bypass switch Frequency independent operation Input Voltage Range 75 130 144 249 Vac per phase Input Power Factor 20 99 at full load nominal line conditions Input Rated Voltage 120 208 or 127 220 Vac three phase Isolation Transformer Input 480V or 600V 20 Voltage Range 60 Hz only Input Frequency Range 45 65 Hz Input Rated Frequency 50 60 Hz selectable auto configuring Output Voltage Regulation 1 static Phase to Neutral 2 static Phase to Phase 5 dynamic at 100 resistive load change Response time lt 1 ms Output Voltage Distortion lt 2 THD linear load lt 5 THD non linear load Output Frequency 50 60 Hz selectable or auto configuring Output Frequency Synchronization to line Regulation Output Overload 101 110 for 10 minutes 111 125 for 60 seconds 126 149 for 5 seconds gt 150 for 300 milliseconds Eaton 9355 UPS 10 15 kVA User s Gu
37. bottom edge and snap into place 11 Continue to one of the following sections e Communication on page 63 to install UPS communication options such as X Slot cards or remote emergency power off Operation on page 81 to start up the UPS NOTE After UPS startup ensure maximum battery runtime by configuring the UPS for the correct number of EBMs see page 91 Figure 45 Front Ground Strap Installation 2 High Cabinets Shown Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 61 EXTENDED BATTERY MODULE INSTALLATION 62 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality Chapter 9 Communication This section describes the e DB 9 communication port e X Slot cards Remote Monitor Panel and Industrial Relay Card IRC e anSafee Power Management Software Remote emergency power off REPO e Relay output contacts Programmable signal inputs Figure 46 shows the location of the communication options and control terminals on the UPS X Slot Communication Bay 1 Signal Input 1 X Slot Communication Bay 2 Signal Input 2 REPO normally open REPO normally closed on Port DB 9 Communica Relay Output Contacts
38. cognize the internal batteries Verify the battery circuit breaker is in the ON position If the condition persists contact your service representative Overload AN LED is on 1 beep every second Power requirements exceed the UPS capacity greater than 10096 of nominal see page 101 for specific output overload ranges Remove some of the equipment from the UPS The UPS continues to operate but may switch to Bypass mode if the load increases The alarm resets when the condition becomes inactive Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 105 TROUBLESHOOTING Alarm or Condition Possible Cause Action Overtemperature AN LED is on UPS internal temperature is too high or the fan has failed 1 beep every second Turn the maintenance bypass switch to the SERVICE position Otherwise shut down the UPS Clear vents and remove any heat sources Allow the UPS to cool Ensure the airflow around the UPS is not restricted If the alarm disappears turn the maintenance bypass switch back to the UPS position If the condition persists contact your service representative Battery test failed The batteries need service Contact your service representative The UPS does not start The main utility breaker is off Verify that the main utility breaker is on If an optional isolation transformer is installed the input circuit breaker is
39. d adjust the leveling feet so that the cabinet rolls freely do eg Figure 4 Unloading the Cabinet 8 With the cabinet supported slowly pull the pallet away from the cabinet see Figure 5 gt Figure 5 Removing the Pallet 9 Roll the cabinet to the desired location 10 Continue to Selecting an Installation Option on page 18 14 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality UPS SETUP Two High UPS Cabinets To remove a two high UPS from the shipping pallet 1 Remove the M10 bolt securing the vertical bracket to the pallet see Figure 6 2 Remove and retain the three M4 screws securing the vertical bracket to the UPS Remove the vertical bracket M4 Screws Figure 6 Removing the Vertical Bracket 3 Reinstall the M4 screws to the UPS see Figure 7 Figure 7 Reinstalling the M4 Screws Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 15 UPS SETUP Repeat Steps 1 through 3 to remove the vertical bracket on the other side Remove the front cover from the bottom cabinet to access the front shipping bracket Press and release the handle latch at the bottom of the cover and then lift the cover up and off the cabinet Remove the three M10 bolts securing the rear shipping pad to the pallet and remove the shipping pad see Figure 8 cabinet rolling backward NOTE Hold the back of the cabinet so that the bolt
40. e 8 AWG ground conductor If two neutral conductors or an oversized neutral conductor are to be installed check the size of the conduit needed to accommodate the extra wire or size and use that conduit size in place of the conduit size listed Conduit sizes were chosen from NEC Table C1 type letters RHH RHW RHW 2 TW THW THHW THW 2 34 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality VERSION 1 WALL MOUNTED BYPASS SWITCH Maintenance Bypass OUTPUT TB1 Ground Figure 22 UPS Terminal Block 3 High Shown Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 35 VERSION 1 WALL MOUNTED BYPASS SWITCH 14 Hardwire the output terminations from the UPS to the bypass cabinet see Figure 23 Ground Neutral e e e e o o m o AC Figure 23 Version 1 UPS Output to Bypass Cabinet Wiring 36 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality VERSION 1 WALL MOUNTED BYPASS SWITCH 15 Hardwire the load to the bypass cabinet see Figure 24 16 Route the maintenance bypass wires through the conduit to the UPS terminal block see Figure 22 on page 35 Connect the black and the red wire to TB2 on the UPS Cap the blue wire NOTE The maintenance bypass contacts are normally open To ensure pro
41. e the user may be required to take additional measures Eaton Powerware ABM LanSafe Powerware Hot Sync and X Slot are registered trademarks and ConnectUPS is a trademark of Eaton Corporation or its subsidiaries and affiliates Greenlee is a registered trademark of Greenlee Textron Modbus is a registered trademark of Schneider Automation National Electrical Code and NEC are registered trademarks of National Fire Protection Association Inc All other trademarks are property of their respective companies Copyright 2005 2010 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Eaton Corporation Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives e Harmonized Standards IEC 62040 1 1 and IEC 62040 2 IEC 60950 Third Edition EU Directives 73 23 EEC Council Directive on equipment designed for use within certain voltage limits 93 68 EEC Amending Directive 73 23 EEC 89 336 EEC Council Directive relating to electromagnetic compatibility 92 31 EEC Amending Directive 89 336 EEC relating to EMC The EC Declaration of Conformity is available upon request for products with a CE mark For copies of the EC Declaration of Conformity contact Eaton Power Quality Oy Koskelontie 13 FIN 02920 Espoo Finland Phone 358 9 452 661 Fax 358 9 452 665 68
42. edo paso uodo ssed g 1ndu Sdn uedo peso paso Soles LC See paso g uado pasoj9 umoys jeuuoN jndui NOZZ 10 A80Z t SHN Z SEN SEM UONISOJ SEN 5 25 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality UPS INSTALLATION suondo lojoey paljddns lojoe 4 peiddng Jawojsng SdN 5966 uo3e3 96 93 y9 IN83 3 96 83 v9 IN83 3 NOLLO3NNO9 ona 1 AMALLVE 13 indino A0ZZ JO A80Z L1 L2 L3 N peppe eq ueo se npo y leyeg papuajx3 no 0 dr SI POW v9 Sdn senoyeg eusajul L S8N 1 NEV Z1 17 usdo pasoig uodo ssed g Jayealg mdul san uedo pasop pasoo Mei io ue pesolo uedo peso o umoys jeuuoN Sa NOZZ Ag0Z SgnN cSS8N uonisod SEW i SI PON ze sdn seueneg Figure 16 UPS with Extended Battery Modules Wiring Diagram Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 26 UPS INSTALLATION suondo Aioje4 peiddng lojoe y paiddng Jawojsng Sdn 9966 uo3e3
43. en the bypass cabinet front door latch and swing the door open see Figure 28 Follow the instructions on the inside of the door to open or remove the front cover see Figure 28 and Figure 29 42 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality VERSION 2 WALL MOUNTED BYPASS SWITCH Front Cover Door Latch Door Figure 28 Version 2 Bypass Cabinet Front Door and Cover Internal Cover Front Cover Figure 29 Version 2 Bypass Cabinet Front Cover Open Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 43 VERSION 2 WALL MOUNTED BYPASS SWITCH 7 Remove the internal cover to gain access to the breakers see Figure 30 O _ a Internal Cover o 0 ae E LI j 0 0 0 o o o o o 9 of o o o T ode 9 47 s Figure 30 Version 2 Bypass Cabinet Internal Cover 44 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality VERSION 2 WALL MOUNTED BYPASS SWITCH 8 Punch holes for the conduit AC input UPS output load connection and maintenance bypass contact wires using a Greenlee punch or similar device 9 Verify that the bypass breaker is in the OFF position see Figure 31 10 Mount the bypass cabinet to the wall and install the conduit e o
44. en when breaker is open Black Wires 225A Breaker common Auxiliary Contacts Blue Wires closed when breaker is open N N 92 Bypass Input 80A 4X From UPS 1 Output Not Used Not Used mmm Not Used Figure 38 Version 2 Bypass Cabinet Bypass Wiring Diagram with MIS Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 53 VERSION 2 WALL MOUNTED BYPASS SWITCH pasop 203900 ueuM peso uado 100920 ueuw usado 900 lt ON pasojo 106920 usym usado uado 2939920 usu pasoj paso uoniugeg 3283002 xny 9 69 peo Buploddns eounos ssed q eoueusjule A uedo ssed q uo SAN peoj Bundoddns eounos ssed q eoueuejule q peso peo Buyuoddns sdn pasol9 pajamod jou peo uedo Sdn 5986 uoje3 jndino san g UOI SIOA ndino ues jeuiqe ssed g pajuno A 11emM 8866 uo13e3 Ki alee 0 0898 uonejos eoueuaule pond ON A xp i Buum SJoxeoJg UONeIOS Sdn i ind peng A EU aang indu saw usado pasolo pasolo usado nd no 6 SIN 4948818 Sdn ougaNNoo ema peso 2 uedo uedo uedo 196910 ssed g uen uoyelado SAW
45. enance bypass wall mounted operation 1 Verify that the bypass breaker is in the OFF position see Figure 20 on page 32 or Figure 31 on page 45 2 Switch on utility power where the wall mounted bypass cabinet is connected 3 Switch the bypass breaker to the ON position The load is now powered by utility power 4 To transfer the load to the UPS see Using the Wall Mounted Bypass Cabinet on page 97 90 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality OPERATION Configuring the UPS for EBMs To ensure maximum battery runtime configure the UPS for the correct number of EBMs 1 Press any button on the front panel display to activate the menu options Using the 1 button scroll to the Settings menu Press the button twice to select the User Settings menu Using the button scroll to the Number of Battery Strings option and press the button Use the 1 or buttons to select the number of strings according to your UPS configuration All 2 High UPS and EBM Cabinets Number of Strings UPS 1 EBM 6 UPS 2 EBMs 10 UPS 3 EBMs 14 UPS 4 EBMs 18 All 3 High UPS and EBM Cabinets Number of Strings UPS 1 EBM 10 UPS 2 EBMs 16 UPS 3 EBMs 22 UPS 32 models contain 2 strings EBM 64 models contain 4 strings UPS 64 models contain 4 strings EBM 96 models contain 6 strings Press the button to save the setting Press the G9 butt
46. ernal Cover Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 31 VERSION 1 WALL MOUNTED BYPASS SWITCH 7 Punch holes for the conduit AC input UPS output load connection and maintenance bypass contact wires using a Greenlee punch or similar device 8 Verify that the bypass breaker is in the OFF position see Figure 20 9 Mount the bypass cabinet to the wall and install the conduit Figure 20 Version 1 Bypass Breaker 32 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality VERSION 1 WALL MOUNTED BYPASS SWITCH 10 Verify that the UPS battery circuit breaker is in the OFF position see Figure 21 11 Remove the UPS wiring access cover and one of the conduit landing plates and retain 12 Punch two holes in the conduit landing plate for the input and output conduit using a Greenlee punch or similar device UPS Wiring Access Cover Conduit Landing Plates Figure 21 UPS Rear View 3 High Shown Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 33 VERSION 1 WALL MOUNTED BYPASS SWITCH 13 Hardwire the UPS input terminations See Table 2 for specifications and Figure 22 for a detailed view of the UPS terminal block will void the warranty If the optional input transformer is installed an i
47. he pins on the normally closed REPO connector are connected together When this connection is open the logic circuitry completely shuts down the UPS thus preventing the power from supplying the load If the use of normally closed REPO operation is desired replace the connector with a normally closed external switch see Figure 46 on page 63 If the use of normally open REPO operation is desired connect a normally open external switch see Figure 46 on page 63 NOTE restart the UPS reconnect the REPO connector pins and turn on the UPS manually The pins must be shorted to keep the UPS running Maximum resistance is 10 ohm NOTE leave the REPO connector installed in the REPO port on the UPS rear panel even if the REPO function is not needed CAUTION The REPO must not be connected to any utility connected circuits Reinforced insulation to the utility is required The REPO switch must have a minimum rating of 24 Vdc and 20 mA To ensure the UPS stops supplying power to the load during any mode of operation the input power must be disconnected from the UPS when the emergency power off function is activated REPO Connections Wire Function Terminal Wire Size Rating Suggested Wire Size REPO L1 12 22 AWG L2 4 0 32 mm 18 AWG 0 82 mm Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 77 COMMUNICATION Relay Output Contacts The UPS inco
48. hrough the front panel menus see Table 9 on page 84 DB 9 Communication Port To establish communication between the UPS and a computer connect your computer to the UPS communication port using the supplied communication cable When the communication cable is installed power management software can exchange data with the UPS The software polls the UPS for detailed information on the status of the power environment If a power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 67 COMMUNICATION The cable pins are identified in Figure 51 and the pin functions are described in Table 4 See Figure 46 on page 63 for the communication port location 6 6 8 6 6 668 6 6 Figure 51 Communication Port Table 4 Communication Port Pin Assignment PinNumber Signal Name Function Direction from the UPS 2 TxD Transmit to external device Out 3 RxD Receive from external device In 5 GND Signal common tied to chassis X Slot Cards X Slot cards allow the UPS to communicate in a variety of networking environments and with different types of devices The Eaton 9355 UPS UPS has two available communication bays for any X Slot card including e ConnectUPS X Web SNMP Card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to a twisted pair E
49. ide 164201594 Rev D www eaton com powerquality 101 SPECIFICATIONS Table 14 Model Specifications 10 kVA Model Output Voltage Line Line 208 208 208 220 Output Voltage Line Neutral 120 120 120 127 Input Voltage 208 480 with input 600V with input 220 isolation isolation transformer transformer Input Current 322A 16A 13 3A 30 5A Output Current 27 8A 27 8A 27 8A 26 2A Output kVA 10 10 10 10 Output kW 9 9 9 9 Efficiency Minimum 89 83 83 89 Heat Rejection BTU hr kg cal hr 3798 956 6294 1585 6294 1585 3798 956 15 kVA Model Output Voltage Line Line 208 208 208 220 Output Voltage Line Neutral 120 120 120 127 Input Voltage 208 480 with input 600 with input 220 isolation isolation transformer transformer Input Current 48A 24A 20A 45 7A Output Current 41 6A 41 6A 41 6A 39 4A Output kVA 15 15 15 15 Output kW 13 5 13 5 13 5 13 5 Efficiency Minimum 90 85 85 90 Heat Rejection BTU hr kg cal hr 5122 1290 8134 2048 8134 2048 5122 1290 102 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality SPECIFICATIONS Table 15 Battery Specifications Battery Type 9 Ah sealed valve regulated lead acid VRLA maintenance free minimum 3 year float service life at 25 C 77 F voltage 192 Vdc 96 cells per string Number of Strings Maximum of 22 strings per full configuration including UPS batteries 4
50. itiates a battery test Display Test Four different selectable tests for the front panel functions the LEDs cycle through the alarm beep sounds the backlight turns off and on and the pixels scroll through to testthe LCD Settings User Settings See Table 9 for detail Service Settings This screen is password protected Identification UPS Type Part Number Serial Number Firmware Display CAN Bridge Turn UPS ON OFF ON and OFF Options Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 83 OPERATION 0 Table 9 User Settings User Settings The following table displays the options that can be changed by the user NOTE Changes to the output voltage or frequency options should be made before turning on the UPS otherwise the changes do not take effect Description Available Settings Default Setting Set Date and Time Set Month Date mm dd yyyy 01 01 2003 Time 24 00 00 00 Display Contrast Adjust contrast with up down arrow buttons Moderate Change Language Select Language lt English gt English Elegir idioma lt Espa ol gt Relay Config Relay Alarm 1 X Slot 1 1 2 3 4 or Alarm 1 empty X Slot 2 1 2 3 4 X Slots 1 or 2 Setup Battery Low On Battery On 1 UPS ok Bypass UPS ok custom empty 2 On Bypass 3 Summary Alarm 4 On Battery Signal Inputs empty Logic lt empty gt see Programmable Signal Inputs o
51. ition see Figure 59 on page 95 5 Switch all battery circuit breakers to the ON position NOTE Leave the battery circuit breaker s in the ON position during this operation If you need to cancel this operation wait until the front panel LCD illuminates before switching the battery circuit breaker s off 6 Wait for the front panel LCD to illuminate 7 Press any button on the front panel display to activate the menu options 8 Within three minutes press the button on the front panel display and then press the button to select the TURN UPS ON OFF menu 9 Select the TURN UPS ON option Press and hold the button for three seconds until the UPS stops beeping The UPS starts in Battery mode within two minutes and supplies battery power to your equipment 88 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality OPERATION Internal Bypass Startup To start the UPS when load is powered by internal bypass 1 If an optional wall mounted bypass cabinet is installed proceed to Step 2 otherwise proceed to Step 4 Verify the wall mounted bypass is transfered to Bypass mode see Using the Wall Mounted Bypass Cabinet on page 97 Proceed to Step 4 Verify that the maintenance bypass switch is in the SERVICE position see Figure 59 on page 95 If an optional isolation transformer is installed switch the input circuit breaker to the ON position see Figure 12 on page
52. l Block J1 to Industrial Relay Card NOTE Conduit and wiring supplied by the customer The maximum distance between the RMP and the UPS is not to exceed 152 4m 500 ft Figure 55 RMP Top Internal View Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 73 COMMUNICATION Industrial Relay Card The IRC uses normally open or normally closed dry relay contacts to indicate the UPS status as listed in Table 6 Figure 56 shows an IRC Plug in Terminal Block J1 to RMP Cable Exit Opening for 1 2 Conduit from Relay Contacts or Provided Strain Relief to Customer Monitoring Equipment Figure 56 Industrial Relay Card 1 Verify that the UPS is turned off and all power sources are removed 2 Install wiring from the IRC to the monitoring equipment using 1 2 conduit through the cable exit opening in the IRC see Figure 56 3 Connect wiring between the IRC and the monitoring equipment using terminations shown in Table 6 See Figure 56 for plug in terminal block locations 4 Install the IRC into an open X Slot communication bay see Figure 48 page 65 b To check the operation of the IRC ensure that the UPS is supplying the load via the inverter or bypass If the indicators on the customer s monitoring equipment show the appropriate status then it is operating correctly If the IRC is not operating correctly check the wiring the fuse on the IRC and the plug in terminal blocks for proper
53. les bane cea aoe ATE henge a ase DIRE ST 11 Three High Cabinets or Two High EBMs 00 eee 11 Two High UPS Cabinets der neti coe e REUS ERE EE boats Meee E Reed 15 selecting an Installation Dption lt co eml po m peter ee edet be pore dede Be edle edel d 18 UPS Installation 0006012111 19 Version 1 Wall Mounted Bypass Switch Installation 29 Version 2 Wall Mounted Bypass Switch Installation 2 Stabilizing the 55 Extended Battery Module Installation eee 59 Communication 2 sain dois od in ales 63 Installing Communication Options and Control Terminals 00 0000 ccc eee 64 Communication Options Dala Das eee hae Et dew elas a etim am eio bd d tiae 67 DB 9 Communication s toe tbe rte dien febre den fede Reda it 67 XS IDEE SE Lut ngia 0 E goodies derit HES tede rna ae to 68 Remote Monitor Panel caco co 0 70 fid strialBelay Gara ra Ec ATA EUG II e HAN PESE 74 LanSafe Power Management Software 75 Control Terminals 5 58 oS d efti a e Poe s eth oet un dete es iate M Ap da e Tro 76 Remote Emergency PoWersofT 5 tae a dete ee ende ette dete dee deed ied ed ated o etm ur AICA HU Ree aoe Lae dedit 78 Programmable Signal MPUuts i etos te Satay tole cada edet bte Bath tole eet dais 78 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality i
54. ly a two week notice is required to reserve a preferred startup date Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock Verify that UPS installation has been carried out correctly and the UPS ground has been connected Select one of the following startup options Startup Option Section Normal mode Normal Mode Startup on page 87 Battery mode Starting the UPS on Battery on page 88 Bypass mode Internal Bypass Startup on page 89 UPS maintenance bypass UPS Maintenance Bypass Startup on page 90 Wall mounted maintenance bypass Wall Mounted Maintenance Bypass Startup on page 90 Parallel UPS configuration Refer to the Eaton 9355 Parallel UPS 10 15 kVA User s Guide 86 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality OPERATION Normal Mode Startup To start up the UPS when the load is de energized 1 10 11 12 If an optional wall mounted bypass cabinet is installed proceed to Step 2 otherwise proceed to Step 4 Verify the wall mounted bypass is transfered to UPS mode see Using the Wall Mounted Bypass Cabinet on page 97 Proceed to Step 4 Verify that the internal maintenance bypass switch is in the UPS position see Figure 59 on page 95 If an optional isolation transformer is installed switch the input circui
55. n built battery cabinets individually and collectively the Warranted Items are free from defects in material and workmanship For Product installed and currently located in the fifty 50 United States and the District of Columbia if in the opinion of Eaton a Warranted Item is defective Eaton s sole obligation at the option of Eaton will be to refurbish or replace such defective Warranted Item including the costs of providing diagnosis service and labor labor coverage The defective Warranted Item will be refurbished or replaced onsite at the End User s location or such other location as determined by Eaton Any parts that are replaced may be new or reconditioned All parts replaced by Eaton shall become the property of Eaton For Product installed and currently located outside the fifty 50 United States and the District of Columbia if in the opinion of Eaton a Warranted Item is defective Eaton s sole obligation at the option of Eaton will be to refurbish or replace such defective Warranted Item not including the costs of labor coverage The defective Warranted Item will be refurbished or replaced onsite at the End User s location or such other location as determined by Eaton Any parts that are replaced may be new or reconditioned All parts replaced by Eaton shall become the property of Eaton LIMITED WARRANTY PERIOD The period covered by this Warranty for Product installed and currently located in the fifty
56. n page 78 Serial Port Config Port X Slot 1 X Slot 2 Serv 19200 Speed 19200 9600 2400 1200 Modem Config Modem Installation lt Not Installed gt Set Modem Call Events Event 0 Call modem no Set Modem Init String ATZO Set Modem Call Command None Set Modem Communication Password None Start Screen Eaton logo Eaton logo Mimic screen User Password Enabled Disabled Disabled If Enabled is selected the password is USER 84 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality Table 9 User Settings continued Description Available Settings OPERATION Default Setting Audible Alarms Normal Sound Disabled Normal Sound Battery Charging ABM cycling constant ABM cycling Automatic Battery Tests Enabled Disabled Enabled Enabled automatically runs the battery test once a month Full Power Battery Test Enabled Disabled Enabled Number of Battery Strings 0 through 22 2 strings for UPS 32 models see Configuring the UPS for EBMs on 4 strings for UPS 64 models page 91 Battery Capacity 1 through 65535 watts per cell 34 W cell Battery Low Alarm Level 1 750 through 1 950 volts per cell 1 880 V cell Set Nominal Output Voltage Output 120V 208V 120V 208V 127V 220V Bypass Voltage High Limit 1 through 20 1 increments 120V 10 Bypass Voltage Low Limit 1 through 20 1 increments
57. n 9355 UPS UPS Select one of the following installation options according to your UPS configuration UPS Configuration Installation Chapter UPS only Chapter 4 UPS Installation on page 19 UPS with an optional input isolation transformer Chapter 4 UPS Installation on page 19 UPS with an optional wall mounted bypass switch Chapter 5 Wall Mounted Bypass Switch Installation on page 29 Parallel UPS configuration Refer to the Eaton 9355 Parallel UPS 10 15 kVA User s Guide 18 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality Chapter 4 D UPS Installation The Eaton 9355 UPS has the following power connections e 3 phase L1 L2 and L3 neutral and ground connection for rectifier bypass input e 3 phase L1 L2 and L3 neutral and ground connection for load output The nominal input output voltages are e 120 208 or 127 220 Vac e 480V or 600V 60 Hz input is available using the optional input isolation transformer module Output overcurrent protection and disconnect switch must be provided by others Figure 15 through Figure 17 beginning on page 25 show the oneline diagrams Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock To hardwire the UPS 1 Verify that the electrical connections to the installation site have been properly installed 2
58. n order to receive the benefits of this Warranty the End User must register the product warranty via mail or online at www eaton com PQ Register use the Product in a normal way follow the Product s user s guide and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Eaton s obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due to it including interest charges if any During such time as Eaton has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Eaton shall have no obligation under this Warranty Also during such time the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts COSTS NOT RELATED TO WARRANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Warranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Eaton representatives outside the terms of this Warranty will be borne by the End User OBTAINING WARRANTY SERVICE In the USA call the Eaton Customer Reliability Center 7x24 at 800 843 9433 Outside of the USA call your local Eaton
59. nput neutral is not NOTE Input neutral must be wired for proper operation Failure to connect an input neutral required NOTE The Eaton 9355 UPS UPS is a single feed UPS only Table 2 UPS Terminal Block Wiring 10 kVA Wire Input Circuit L1 L2 L3 N Ground Tightening Conduit Size 3 Input Voltage Function Breaker Size Wire Size Wire Size Torque Number of Conduits 208 Input 45A 6 AWG 10 AWG 120 lb in 1 00 conduit 1 220 45A 8 AWG 10 AWG 13 5 Nm 208 Output 8 AWG 10 AWG 120 Ib in recia 220 8 AWG 10 AWG 13 5 Nm 15kVA Wire Input Circuit L1 L2 L3 N Ground Tightening Conduit Size 3 Input Voltage Function Breaker Size Wire Size Wire Size Torque Number of Conduits 208 Input 60A 4 AWG 10 AWG 120 lb in 1 25 conduit 1 220 60A 4 AWG 10 AWG 13 5 Nm 1 25 conduit 1 208 Output 6 AWG 10 AWG 120 lb in T 220 6 AWG 10 AWG 13 5 Nm l 1 Use only 90 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Code may require a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local requirements 2 Per NEC article 300 20 a all three phase conductors must be run in the same conduit Neutral and ground must be run in the same conduit as the phase conductors 3 Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and on
60. ns or to a PC for power management control e ConnectUPS MX SNMP Card has Ethernet modem and SNMP capabilities e USB Card connects to a USB port on your computer NOTE The Eaton 9355 UPS UPS does not detect plug and play hardware Before installing the USB Card set the UPS baud rate to 1200 through the front panel see Table 9 on page 84 See Figure 46 on page 63 for the location of the two X Slot communication bays ConnectUPS X Web SNMP Card gt pz 8 Multi Server Card 63 gy P ome 9295 QUE 95 Relay Interface Card fo 71e ne 9 aov Modem Card QE x o 6 Yo is 2 Modbus Card m ace Yo Single Port Card Industrial Relay Card GESE Sod ConnectUPS MX SNMP Card USB Card Figure 52 Optional X Slot Cards Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 69 COMMUNICATION Remote Monitor Panel The optional RMP can be installed to monitor the operation of the UPS from virtually any location within your facility up to 152 4m 500 ft from the UPS You can surface mount an RMP on a desktop or on a wall wherever you have a Serial interface line Figure 53 shows an RMP Figure 54 shows the enclosure dimensions and cable exit openings Cable Exit Opening for 1 2 Conduit or Provided Strain Relief Horn Silence Button Figure 53
61. on com powerquality 47 VERSION 2 WALL MOUNTED BYPASS SWITCH Maintenance Bypass Contacts OUTPUT TB1 Figure 33 UPS Terminal Block 3 High Shown 48 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality VERSION 2 WALL MOUNTED BYPASS SWITCH 15 Hardwire the output terminations from the UPS to the bypass cabinet see Figure 34 Neutral Ground 909000000000 00 r 8 5 e e o e e e e Figure 34 Version 2 Bypass Cabinet UPS Output to Bypass Wiring Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 49 VERSION 2 WALL MOUNTED BYPASS SWITCH 16 Hardwire the load to the bypass cabinet see Figure 35 17 Route the maintenance bypass wires through the conduit to the UPS terminal block see Figure 33 on page 48 Connect the black and the red wires from the terminal block on the Tie Cabinet to TB2 on the UPS NOTE The maintenance bypass contacts are normally open To ensure proper bypass operation DO NOT use the blue wire it is normally closed 18 Replace the UPS wiring access cover and conduit landing plate 50 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality VERSION 2 WALL MOUNTED BYPASS SWITCH
62. on until the Eaton logo appears Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 91 OPERATION UPS Shutdown To shut down the UPS 1 Press any button on the front panel display to activate the menu options 2 Press the button on the front panel display and then press the button to select the TURN UPS ON OFF menu 3 Press the lt button to select the TURN UPS OFF option 4 Press and hold the button for three seconds until the UPS stops beeping The UPS stops supplying power to the load 5 Switch the UPS battery circuit breaker to the OFF position The UPS disconnects from the batteries and is on logic power only 6 Switch off utility power where the UPS is connected 92 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality Chapter 11 UPS Maintenance This section explains how to Care for the UPS and batteries Recycle used batteries or UPS Use the maintenance bypass switch UPS and Battery Care 90 For the best preventive maintenance keep the area around the UPS clean and dust free If the atmosphere is very dusty clean the outside of the system with a vacuum cleaner For full battery life keep the UPS at an ambient temperature of 77 F 25 C NOTE The batteries in the UPS are rated for a 3 5 year service life The length of service life varies depending on the frequency of usage and ambient temperature Batterie
63. ovided with 100 amperes maximum branch circuit overcurrent protection in accordance with the National Electrical Codeo NEC ANSI NFPA 70 e Output overcurrent protection and disconnect switch must be provided by others CAUTION e Batteries can present a risk of electrical shock or burn from high short circuit current Observe proper precautions Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries Proper disposal of batteries is required Refer to your local codes for disposal requirements e Never dispose of batteries in a fire Batteries may explode when exposed to flame Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality SAFETY WARNINGS Consignes de S curit CONSIGNES DE SECURITE IMPORTANTES CONSERVER CES INSTRUCTIONS CE MANUEL CONTIENT DES CONSIGNES DE SECURITE IMPORTANTES Cet onduleur contient des TENSIONS MORTELLES Toute op ration d entretien et de r paration doit tre EXCLUSIVEMENT CONFIEE A UN PERSONNEL QUALIFIE AGREE AUCUNE PIECE R PARABLE PAR L UTILISATEUR ne se trouve dans l onduleur e Cet onduleur renferme sa propre source d nergie batteries Les prises de sortie peuvent tre sous tension m me lorsque l onduleur n est pas branch sur le secteur Pour r duire les risques d incendie et de d charge lectrique installer l onduleur uniquemen
64. pass switch is a Make Before Break MBB maintenance bypass switch NOTE The input isolation transformer cannot be used with the wall mounted bypass switch The Eaton 9355 UPS UPS has the following power connections e 3 phase L1 L2 and L3 neutral and ground connection for rectifier bypass input e 3 phase L1 L2 and L3 neutral and ground connection for load output The nominal input output voltages are e 120 208 or 127 220 Vac Output overcurrent protection and disconnect switch must be provided by others Figure 37 through Figure 39 beginning on page 53 show the oneline diagrams Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 41 VERSION 2 WALL MOUNTED BYPASS SWITCH Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock To hardwire the bypass cabinet 1 Verify that the electrical connections to the installation site have been properly installed A wall mounted user supplied readily accessible disconnection device must be incorporated in the input wiring Compare the circuit breaker ratings to the ones in Table 3 on page 47 Switch off utility power to the distribution point where the bypass cabinet and UPS will be connected Be absolutely sure there is no power Determine your equipment s grounding requirements according to your local electrical code Unfast
65. per bypass operation DO NOT use the blue wire it is normally closed 17 Replace the UPS wiring access cover and conduit landing plate Maintenance Bypass Wiring to UPS TB2 Line 1 Line 2 Line 3 Figure 24 Version 1 Load Connections Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 37 VERSION 1 WALL MOUNTED BYPASS SWITCH 18 Wire the AC input to the bypass breaker see Figure 25 Line 2 Line 3 Line 1 4 Figure 25 Version 1 Bypass AC Input Wiring 19 Verify the bypass input 20 Reinstall the internal cover 21 Reinstall the bypass cabinet front cover 22 Continue to Stabilizing the Cabinet on page 55 to complete the UPS installation 38 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality VERSION 1 WALL MOUNTED BYPASS SWITCH Red Wire open when breaker is open 1 Black Wire 225A Breaker common Auxiliary Contacts Blue Wire 225A closed when breaker is open y 80A 4X From UPS 1 Output FN Not Used Y Not Used CN Not Used LN Bypass Input Figure 26 Version 1 Bypass Wiring Diagram Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 39 VERSION 1 WALL MOUNTED BYPASS SWITCH posojo JoxeaJq uym pasojo uado 198920 u ym usado 900 ON pasojo 206920
66. r battery charger remain functional Restart is initiated immediately when this signal is inactive Request Bypass If active the UPS transfers to bypass if the bypass voltage frequency and synchronization are all okay Request Normal If active the UPS transfers to inverter operation if not prohibited by REPO or an alarm condition Force Bypass If active the UPS is forced to static bypass operation regardless of the bypass status External Battery Breaker Status If active the UPS knows that the batteries are disconnected Building Alarm 1 6 These alarms can be activated separately or at the same time with other building alarms Not in Use Default Shutdown If active the UPS shuts down immediately Delayed Shutdown If active the UPS shuts down after a user configured delay time Default shutdown delay is 120 seconds The UPS automatically restarts when the signal changes to inactive Normal Bypass If active the UPS transfers to bypass if okay If inactive the UPS transfers to the inverter when possible On Generator If active the UPS knows that input is fed from the generator Bypass is disabled the automatic battery test is disabled External Transformer Overtemperature This option is not used Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 79 COMMUNICATION 80 Eaton 9355 UPS 10 15 kVA User s Guide 16420159
67. rporates a programmable relay output with potential free contacts for remote alarm indications see Figure 46 on page 63 An additional four relay outputs can be obtained with the X Slot compatible Relay Interface Card The relay output contacts must not be connected to any utility connected circuits Reinforced insulation to the utility is required The relay output contacts must have a maximum rating of 30 Vac 1A and 60 Vdc 2A nominal values Programmable Signal Inputs The UPS incorporates two programmable signal inputs see Figure 46 on page 63 Use of non polar relay control input is recommended The pins must be shorted with maximum resistance of 10 ohm in order to activate the specific input NOTE See Figure 57 on page 76 for the polarity and verify these connections if polarity control is required The default and programmable settings for the signal inputs are shown in Table 7 78 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality Table 7 Programmable Signal Inputs Signal COMMUNICATION Description Disable Bypass Operation If active the automatic transfer to the static bypass is prevented Charger Off If active the battery charge function is disabled In a utility power outage the discharge of batteries is supported Remote ON OFF If active the UPS output turns off regardless of the mode of operation Auxiliary power fan communication and rectifie
68. rst button on the left for approximately five seconds to select the language menu This action is possible from any LCD menu screen Display Functions As the default or after 15 minutes of inactivity the LCD displays the selectable startup screen The default is the Eaton logo and can be changed to the Mimic screen in the User Settings menu The backlit LCD automatically dims after a long period of inactivity Press any button to restore the screen Use the two middle buttons 1 and to scroll through the menu structure Press the button to enter a submenu Press the button to select an option Press the button to cancel or return to the previous menu 82 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality OPERATION The following table shows the basic menu structure Table 8 Menu Map for Display Functions Main Menu Submenu Display Information or Menu Function UPS Status UPS off System normal UPS supporting load UPS on battery UPS on bypass Active alarm list Battery status Event Log Displays up to 127 events and alarms Measurements Output L N and L L Current Frequency Power Battery Voltage Current Runtime Input L N and 1 1 Current Frequency Bypass L N and L L Frequency Control Goto Bypass Mode Transfers the UPS to internal Bypass mode When this command is active the option changes to Go to Normal Mode Start Battery Test In
69. s Equipment inspection Floor loading and clearances Unloading the cabinet s The instructions are intended for the chief operator system supervisor electrical consultants and installation electricians Local regulations and electrical code must be followed during the UPS installation Inspecting the Equipment If any equipment has been damaged during shipment keep the shipping and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative NOTE Check the battery recharge date on the packaging label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 9 UPS SETUP Floor Loading When planning the installation consider the UPS weight for floor loading The strength of the installation surface must be adequate for point and distributed loadings The approximate weights are shown in the following table Standard Model Floor Loadings 2 High 3 High Cabinets Eaton sas UPS m fleece 2 High UPS 381 Ib 173 kg 95 6 7 3 High UPS 32 587
70. s and regulates incoming AC power and provides consistent power to your equipment without draining the battery More wattage in less space with a 0 9 power factor protecting more equipment and leaving more room for expansion A UPS maintenance bypass switch that provides a Make Before Break MBB wrap around bypass for UPS maintenance or service without shutting down the load Support for Powerware Hot Synce paralleling of multiple modules for redundancy or extra capacity Input current total harmonic distortion THD of less than five percent using active input power factor correction ABMe technology that uses advanced battery management to increase battery service life optimize recharge time and provide a warning before the end of useful battery life Up to three hours of extended runtime with added EBMs Advanced power management with the Software Suite CD for graceful shutdowns and power monitoring Emergency shutdown control through the remote emergency power off REPO port Start on battery capability for powering up the UPS even if utility power is not available Standard communication options with a DB 9 serial port relay output contacts and programmable signal inputs Optional X Slot cards with enhanced communication capabilities for increased power protection and control 2 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality INTRODUCTION The following options for the
71. s can be removed easily without the 7 Remove the two M10 bolts securing the front shipping bracket and remove the bracket If needed adjust the leveling feet to release the bracket Front Shipping Bracket 1 M10 Bolts M10 Bolts e A a NR Shipping Pad Figure 8 Removing the Front Shipping Bracket and Shipping Pad 16 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality UPS SETUP 8 Reinstall the front cover removed in Step 5 Hang the top edge of the cover on the cabinet first then lower the bottom edge and snap into place 0 NOTE Support the front and back of the cabinet when rolling it off the pallet to prevent tipping 9 Slowly roll the cabinet toward the rear of the pallet Once the pallet tilts continue rolling the cabinet down the pallet until the cabinet touches the floor see Figure 9 If needed adjust the leveling feet so that the cabinet rolls freely o go Figure 9 Unloading the Cabinet Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 17 UPS SETUP 10 With the cabinet supported slowly pull the pallet away from the cabinet see Figure 10 gt Figure 10 Removing the Pallet 11 Roll the cabinet to the desired location 12 Continue to the following section Selecting an Installation Option Selecting an Installation Option You are now ready to install the Eato
72. s used beyond expected service life will often have severely reduced runtimes Replace batteries at least every 5 years to keep units running at peak efficiency Storing the UPS and Batteries When storing the UPS and optional cabinets the following requirements should be met e Verify that the battery circuit breaker is in the OFF position e Avoid temperature and humidity extremes To maximize battery life the recommended storage temperature is 59 F 15 C to 77 F 25 C e f you store the UPS for a long period recharge the batteries every 10 months by applying utility power The batteries charge to 80 capacity in approximately 3 hours However it is recommended that the batteries charge for 48 hours after long term storage Check the battery recharge date on the shipping carton label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 93 UPS MAINTENANCE When to Replace Batteries When the A indicator flashes and the LCD panel displays Battery Failure the batteries may need replacing Contact your service representative to order new batteries Change the batteries approximately every five years Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS e Do not di
73. sales or service representative For comments or questions about this Limited Factory Warranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA 110 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 164201594 D
74. see Figure 12 11 Remove the input isolation transformer wiring access cover and retain Battery Circuit Breaker Input Isolation Transformer Wiring Access Cover oe 99 g Input Circuit Breaker Figure 12 UPS with Input Isolation Transformer Rear View 12 Hardwire the input output and ground terminations for the UPS or input isolation transformer See Table 1 for wiring specifications For a detailed view of the terminal block see Figure 13 or Figure 14 on page 23 NOTE Input neutral must be wired for proper operation Failure to connect an input neutral will void the warranty If the optional input transformer is installed an input neutral is not required NOTE The Eaton 9355 UPS UPS is a single feed UPS only Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 21 UPS INSTALLATION Table 1 Terminal Block Wiring 10 kVA Wire Input Circuit L1 L2 L3 N Ground Tightening Conduit Size2 3 Input Voltage Function Breaker Size Wire Size Wire Size Torque Number of Conduits 208 Input 45A 6 AWG 10 AWG 220 45A 8 AWG 10 AWG 120 lb in 1 00 conduit 1 480 with transformer 20A 12 AWG 12 AWG 13 5 Nm 600 with transformer 20A 12 AWG 14 AWG 208 Output 8 AWG 10 AWG 220 8 AWG 10 AWG 120 Ib in 1 00 conduit 1 480 with transformer 8 AWG 10 A
75. spose of the battery or batteries in a fire Batteries may explode Proper disposal of batteries is required Refer to your local codes for disposal requirements o not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic CAUTION Do not discard the UPS or the UPS batteries in the trash This product contains sealed 3 lead acid batteries and must be disposed of properly For more information contact your Pb local recycling reuse or hazardous waste center CAUTION Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center 94 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality UPS MAINTENANCE Using the UPS Maintenance Bypass Switch The UPS maintenance bypass switch is located on the back of the UPS see Figure 59 The maintenance bypass switch is used to bypass the UPS during maintenance or servicing The switch provides a wrap around bypass without shutting down the load The SERVICE position on the switch allows a service engineer to apply power to the UPS input and verify its operation while the load is powered through bypass SERVICE Figure 59 Maintenance Bypass Switch Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 95 UPS MAINTENANCE To transfer
76. t Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 109 WARRANTY This Warranty is not valid if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Labor warranty is not provided for Product located outside of the fifty 50 United States or the District of Columbia Any equipment parts or materials included in the Product and not manufactured by Eaton are warranted solely by the manufacturer of such equipment parts or materials and are not included as part of this Warranty Batteries are not warranted by Eaton THIS WARRANTY IS THE END USER S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF AND THERE ARE NO OTHER EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PURPOSE WHICH ARE EXPRESSLY DISCLAIMED LIMITATION OF LIABILITY In no event shall Eaton be liable for any indirect incidental special or consequential damages of any kind or type whatsoever or based on any claim or cause of action however denominated Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton s reasonable control In no case will Eaton s liability under this Warranty exceed the replacement value of the Warranted Items END USER S OBLIGATIONS I
77. t l int rieur dans un lieu d pourvu de mat riaux conducteurs o la temp rature et l humidit ambiantes sont contr l es La temp rature ambiante ne doit pas d passer 40 C Ne pas utiliser proximit d eau ou dans une atmosph re excessivement humide 95 96 maximum e a protection contre une surintensit pour le s circuit s de sortie de courant alternatif doit tre fournie par un autre fournisseur e Les interrupteurs de d connexion convenables pour le s circuit s de sortie de courant alternatif doivent amp tre fournie par un autre fournisseur ATTENTION PN e Les batteries peuvent pr senter un risque de d charge lectrique ou de br lure par des courts circuits de haute intensit Prendre les pr cautions n cessaires Une mise au rebut r glementaire des batteries est obligatoire Consulter les r glements en vigueur dans votre localit e Ne jamais jeter les batteries au feu L exposition aux flammes risque de les faire exploser 6 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality SAFETY WARNINGS Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES ESTE MANUAL CONTIENE INSTRUCCIONES DE SEGURIDAD IMPORTANTES Este SIE contiene VOLTAJES MORTALES Todas las reparaciones y el servicio t cnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TECNICO AUTORIZADO No hay NINGUNA PARTE QUE EL USUARIO PUEDA RE
78. t breaker to the ON position see Figure 12 on page 21 Switch on utility power where the UPS is connected Wait for the front panel LCD to illuminate The A indicator flashes Remove the breaker tie from all battery circuit breakers Switch all battery circuit breakers to the ON position The A indicator stops flashing Press any button on the front panel display to activate the menu options Press the button on the front panel display and then press the button to select the TURN UPS ON OFF menu Select the TURN UPS ON option Press and hold the button for three seconds until the UPS stops beeping The Y indicator illuminates The UPS is now powering the load If the A indicator is flashing check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 87 OPERATION Starting the UPS on Battery 0 NOTE Before using this feature the UPS must have been powered by utility power at least once To start the UPS on battery when the load is de energized 1 If an optional wall mounted bypass cabinet is installed proceed to Step 2 otherwise proceed to Step 4 2 Verify the wall mounted bypass is transfered to UPS mode see Using the Wall Mounted Bypass Cabinet on page 97 3 Proceed to Step 4 4 Verify that the internal maintenance bypass switch is in the UPS pos
79. the load from the UPS to maintenance bypass 1 Set the system to internal Bypass mode e Using the button on the front panel display scroll to the Control menu option and press the button e Press the button to select the Go to Bypass Mode option The indicator illuminates and the Y indicator extinguishes indicating the UPS system is operating in Bypass mode 2 Turn the maintenance bypass switch to the BYPASS position The battery circuit breaker trips and the UPS is now bypassed with the load powered by utility power 3 The UPS automatically shuts down To transfer the load from maintenance bypass to the UPS 1 Turn the maintenance bypass switch to the SERVICE position The UPS starts up in Bypass mode with the load still powered by utility power 2 Switch the UPS input and battery circuit breakers to the ON position NOTE Wait until the indicator illuminates before proceeding to Step 3 otherwise power to the load may be lost 3 Turn the maintenance bypass switch to the UPS position to return to Normal mode The UPS is now powering the load 96 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality UPS MAINTENANCE Using the Wall Mounted Bypass Cabinet To transfer the load from the UPS to maintenance bypass 1 Transfer the UPS to Bypass mode e Press any button on the front panel display to activate the menu options Using the 1 button on
80. thernet 10 100BaseT network It has a built in switching hub that allows three additional network devices to be connected to the network without the requirement of additional network drops In addition a Environmental Monitoring Probe can be attached to obtain humidity temperature smoke alarm and security information e Relay Interface Card has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or On bypass e Modbus Card allows you to continuously and reliably monitor the UPSs in your Building Management System BMS 68 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality COMMUNICATION e Industrial Relay Card is used to indicate the operating status of the UPS using the customer s monitoring equipment and to connect an optional RMP The IRC uses four isolated normally open or normally closed dry relay contacts to indicate the UPS status Normal Bypass Battery and Alarm mode can be monitored see page 74 for more information e Multi Server Card has six serial communication ports that can communicate simultaneously with other computers using LanSafe Power Management Software provided on the Software Suite CD e Modem Card provides out of band remote notification and monitoring using modem communication directly to cell phones and pagers e Single Port Card connects to the Expansion Chassis to enable multiple communication optio
81. ts 208 Input 45A 6 AWG 10 AWG 120 lb in 1 00 conduit 1 220 45A 8 AWG 10 AWG 13 5 Nm 208 Output 8 AWG 10 AWG 120 Ib in nd 220 8 AWG 10AWG 13 5 Nm 15 kVA Wire Input Circuit L1 L2 L3 N Ground Tightening Conduit Size 3 Input Voltage Function Breaker Size Wire Size Wire Size Torque Number of Conduits 208 Input 60A 4 AWG 10 AWG 120 lb in 1 25 conduit 1 220 60A 4 AWG 10 AWG 13 5 Nm 1 25 conduit 1 208 Output 6 AWG 10 AWG 120 Ib in 1 00 conduit 1 220 6 AWG 10 AWG 13 5 Nm Use only 90 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Code may require a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local requirements 2 Per NEC article 300 20 a all three phase conductors must be run in the same conduit Neutral and ground must be run in the same conduit as the phase conductors 3 Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one 8 AWG ground conductor If two neutral conductors or an oversized neutral conductor are to be installed check the size of the conduit needed to accommodate the extra wire or size and use that conduit size in place of the conduit size listed Conduit sizes were chosen from NEC Table C1 type letters RHH RHW RHW 2 TW THW THHW THW 2 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eat
82. tters RHH RHW RHW 2 TW THW THHW THW 2 22 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality UPS INSTALLATION EQ INPUT_ TB1 OUTPUT TB1 T r 2 gt 5 gt gt 8 Q L112 13 1112 I3 oxo INPUT OUPUT Figure 14 Input Isolation Transformer Terminal Block Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality 23 UPS INSTALLATION 13 For UPS only installations replace the UPS wiring access cover and conduit landing plate For UPS installations with an input isolation transformer replace the transformer wiring access cover 14 Continue to Stabilizing the Cabinet on page 55 to complete the UPS installation 24 Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality UPS INSTALLATION yndjno AQZZ 10 A802 SdN 9966 uo3e3 L1 L2 L3 N suondo Aoyoe4 peiddng ope paljddns Jawojsng NOLLO3NNO9 9Md YOLOANNOOD san 21 11 6 AMALLVE 1 o 5 3 A a 5 e A 5 2 a siepow p9 SAN seueneg euajuj LN 2 SI POW 26 50 senoyeg jeujeju u
83. www eaton com powerquality 75 COMMUNICATION Control Terminals 76 The cables should be connected to the control terminals with a mating connector Input and output terminals have a functional isolation from terminal to terminal They are connected to the UPS chassis through individual 1 MQ resistors UPS Connectors see Figure 46 on page 63 2 Polarity 1 Polarity 2 Polarity 1 Polarity 2 1 REPO Normally Open A 2 1 REPO Normally Closed 3 Common A 2 Normally Closed ES 1 Normally Open Figure 57 External Control Terminal Connections Signal Input 1 programmable Signal Input 2 programmable Relay Output 0 NOTE If using a semiconductor switch type pay attention to the proper polarity A relay or other mechanical control is preferred Eaton 9355 UPS 10 15 kVA User s Guide 164201594 Rev D www eaton com powerquality COMMUNICATION Remote Emergency Power off REPO is used to shut down the UPS from a distance This feature can be used for shutting down the load and the UPS by thermal relay for instance in the event of room overtemperature When REPO is activated the UPS shuts down all converters de energizes all system relays trips the battery circuit breaker and fully powers down within 10 15 seconds There are two REPO positions that may be used normally open or normally closed T

Eaton 9355

Contents

Download Pdf Manuals

Related Search

Related Contents