X-Rite PLD-50-840 Prooflite Luminaire
Contents
1. Examolite and Prooflite Overhead Luminaire OPERATION MANUAL Part No 17500030 Lighting INTRODUCTION The following products are described in this manual Examolite TC 440B is an overhead luminaire that provides blended fluorescent daylight at 7500K It is used for grading sorting and visual quality inspections Examolite SD 840B is an overhead luminaire that provides simulated fluorescent Daylight D75 D65 or D50 Illuminant A Incandescent and cool white fluorescent CWF It is used for visual color evaluations metamerism testing and in applications where products need to be evaluated under multiple light sources Prooflite PLD 440 is an overhead luminaire that provides simulated fluorescent daylight D75 D65 or D50 It is a 4 lamp single source fixture typically used in viewing booth installations for visual color evaluations Prooflite PLD 840 is an overhead luminaire that provides simulated fluorescent daylight D75 D65 or D50 It is an 8 lamp single source fixture that provides higher levels of illumination for open room applications A dual source fixture can also be achieved by combining four lamps of two different sources in one PLD 840 fixture It is used for visual color evaluations SAFETY INSTRUCTIONS PLEASE READ AND FOLLOW INSTRUCTIONS Follow all instructions before attempting installation and operation KEEP INSTRUCTIONS Retain these instructions for future reference Once you have rea2. 2007 X Rite Inc GENERAL INFORMATION Major Components Your overhead luminaire is specifically designed to meet the needs of visual color evaluation The housing finish is non UV absorbing and non yellowing The reflector is constructed to provide even light distribution The diffuser is made to control brightness and resist environmental effects The daylight fluorescent lamps use X Rite s patented seven phosphor technology providing the closest approximation to natural daylight in a fluorescent source Circular Knockouts not shown Grounds 2 QS Center Brace 8 Bok gt Circular Knockouts BQ E Reflector Fluorescent Lamps 4 lamps 440 models 8 lamps 840 models Examolite TC 440B Users Only vi Ballasts 2 or 4 vi A Diffuser over end of a incandescent lamp Press tab inward Place metal cup Figure 1 Luminaire Components SET UP Input Power Requirements X Rite overhead luminaires are designed for 100VAC 50Hz 117VAC 60Hz 220VAC 50Hz 240VAC 50Hz or 277VAC 60Hz operation In all cases proper input power is marked on the box and fixture label CAUTION Do not operate fixture on DC input power Examolite TC 440B 368 watts Examolite SD 840B 552 watts Prooflite PLD 4 lamp fixture 184 watts Prooflite PLD 8 lamp fixture 368 watts Note Prooflite Models PLD50 65 840 PLD50 75 840 and PLD65 75 840 operate as 4 lamp fixtures Page 2 Recommendations For Surround X Rite
3. fixtures are designed for color inspection and therefore it is important that precautions be taken to ensure the best environment for this purpose Ambient light natural or artificial must be avoided A room where the X Rite fixture is used for general lighting should be windowless and other lighting should be eliminated If a windowless room is unavailable light tight curtains or blinds should be used If the X Rite fixtures are used only for lighting of a localized area then an area with little interference from other lighting should be selected or a viewing booth or an enclosing curtain should be used The work surface and surrounding area of view should also be neutral in color It is typically recommended that Munsell N 7 or Munsell N 8 is used Installation Procedure PON gt 11 12 Note Installation should be carried out by a professional carpenter and electrician Remove the fixture from the box Discard the plastic wrap Remove the cheesecloth bag tied to the center brace It contains four eyebolts for a chain hung installation Using a flat head screwdriver remove the four screws securing the reflector to the housing Remove the reflector by flexing it inward to provide clearance on both sides of the housing Be sure the reflector clears the center brace After the reflector is removed you now have access to the wires ballasts and lamp sockets At each end of the fixture there are two knockouts designed to facilitate install
4. lamps are required for each overhead fixture Lamp is sold in packages of eight 8 or as part of a specific lamp kit Examolite TC 440B Illuminant A Lamp Kit A LK ETC441A This kit consists of eight 8 33WA19 EX 33 watt incandescent lamps for use in the Examolite TC 440B only Four 4 lamps are required for each overhead fixture Lamp is sold in packages of eight 8 or as part of a specific lamp kit Examolite TC 440B Replacement Lamp Kit A LK ETC44 This kit consists of eight 8 F40T12 EX 8800K fluorescent daylight lamps and eight 8 33WA19 EX 33 watt incandescent lamps for use in the Examolite TC 440B only Four 4 of each lamp are required for each overhead luminaire Lamps are sold in packages of sixteen 16 or as part of a specific lamp kit 7500K Fluorescent 48 Lamp Kit A LK PL7548 This kit consists of eight 8 F40T12 75 X Rite seven 7 phosphor fluorescent daylight lamps Four 4 or eight 8 lamps are required for each overhead fixture Lamp is sold in packages of eight 8 or as part of a specific lamp kit 6500K Fluorescent 48 Lamp Kit A LK 6548 This kit consists of eight 8 F40T12 65 X Rite seven 7 phosphor fluorescent daylight lamps Four 4 lamps or eight 8 are required for each overhead fixture Lamp is sold in packages of eight 8 or as part of a specific lamp kit 5000K Fluorescent 48 Lamp Kit A LK 5048 This kit consists of eight 8 F40T12 50 X Rite seven 7 phosphor fluorescent dayli
5. ation Select and remove the appropriate knockouts for your specific electrical needs If you are mounting the fixture into a standard grid ceiling follow the accepted mounting practices for your building code If the fixture is to be chain hung over a work surface follow CHAIN HUNG MOUNTING PROCEDURE on page 4 Wire the fixture using the procedure described in WIRING THE FIXTURE on page 5 Peel off the protective blue film on the reflector It is only used to protect the reflector during shipment CAUTION It is important to remove the protective blue film placed on the reflector for shipment purposes If it is not removed it may melt and cause permanent damage After the fixture has been mounted and properly wired reposition the reflector and secure it with the screws Insert the lamps Note For fixtures with two different fluorescent source types PLD 840 dual source and Examolite SD 840B alternate each type as you insert them Verify the unit wiring and lamp placement by selecting each source and observing the lamps illuminated Examolite TC 440B users only Place a metal cup over one of the the four incandescent lamps Press the three tabs of the metal cup inward to secure it to the lamp See Figure 1 Repeat this step for the remaining three incandescent lamps CAUTION Wear protective gloves when performing this operation to avoid finger injuries To insert the diffuser tilt it slightly to provide clearance of t
6. d these instructions keep them available for other operators to read OBEY ALL WARNINGS Please comply with all warnings and safeguards in these instructions They have been written to keep you and your fixture safe CHOOSE PROPER POWER SOURCES Use the proper power source If you have any doubt consult the label on the inside of the fixture for this information NOT EXPLOSION PROOF This fixture is not explosion proof and should notbe used in a hazardous atmosphere with exposure to flammable substances TURN OFF FIXTURE BEFORE CHANGING ANY LAMPS A lways turn off the fixture before you change lamps Always turn off power before cleaning surfaces ALLOW LAMPS TO COOL BEFORE TOUCHING THEM Do not touch the hot lamps allow them to cool CLEAN PROPERLY You can wipe the lamps and reflector with a clean white lint free cloth Clean the diffuser and housing with a dampened cloth containing a mild soap DO NOT OPERATE DURING LIGHTNING STORMS As an added protection during a lightning storm turn off the fixture so that it will not experience electrical power surges or unnecessary power drops that could result in damage to lamps and electrical circuitry SERVICE PROPERLY With the exception of lamp replacement do not attempt to service this product yourself If you should attempt unauthorized repairs you may invalidate the warranty that is active on your fixture For any other malfunctions in operation contact X Rite Technical Service
7. et will tolerate 90 C Ballast Control Assignments Ballast 1 Ballast 2 Ballast 1 Ballast 2 Ballast 3 Ballast 4 Ballast 1 Ballast 2 Ballast 3 Ballast 4 Ballast 1 Ballast 2 Ballast 1 Ballast 2 Ballast 3 Ballast 4 Lamps 1 and 2 Lamps 3 and 4 Lamps 1 and 3 Lamps 2 and 4 Lamps 5 and 7 Lamps 6 and 8 Lamps 1 and 3 Lamps 2 and 4 Lamps 5 and 7 Lamps 6 and 8 Lamps 1 and 2 Lamps 3 and 4 Lamps 1 and 3 Lamps 2 and 4 Lamps 5 and 7 Lamps 6 and 8 Page 5 Ballast Wiring Assignments Note Use Wire Nuts on All Connections Black ballast leads go to black AC power input White ballast leads go to white AC power input Ground from AC power input goes to fixture ground Black ballast leads go to black AC power input White ballast leads go to white AC power input Ground from AC power input goes to fixture ground Black leads for ballasts 1 and 3 go to black AC power input on first AC source White leads for ballasts 1 and 3 go to white AC power input on first AC source Black leads for ballasts 2 and 4 go to black AC power input on second AC source White leads for ballasts 2 and 4 go to white AC power input on second AC source Ground from AC power input goes to fixture ground Black ballast and incandescent leads go to black AC power input White ballast and incandescent leads go to white AC power input Ground from AC power input goes to fixture ground Black leads for balla
8. ght lamps Four 4 lamps or eight 8 are required for each overhead fixture Lamp is sold in packages of eight 8 or as part of a specific lamp kit Examolite SD 840B CWF 48 Lamp Kit A L ESD5048 This kit consists of eight 8 F40T12 CW cool white fluorescent lamps Four 4 lamps are required for each overhead fixture Lamp is sold in packages of eight 8 or as part of a specific lamp kit Examolite SD 840B illuminant A Lamp Kit A L ESDIA This kit consists of eight 8 60WA IF incandescent lamps for use in the Examolite SD 840B only Eight 8 lamps are required for each overhead fixture Lamp is sold in packages of eight 8 or as part of a specific lamp kit Examolite SD 840B 7500K Replacement Lamp Kit A LK ESD8475 This kit consists of four 4 F40T 12 75 X Rite seven 7 phosphor fluorescent daylight lamps four 4 F40T12 CWF lamps and eight 8 60WA IF incandescent lamps Four 4 of each fluorescent lamps and eight 8 incandescent lamps are required for each overhead fixture Lamps are sold in packages of sixteen 16 or as part of a specific lamp kit Examolite SD 840B 6500K Replacement Lamp Kit A LK ESD8465 This kit consists of four 4 F40T 12 65 X Rite seven 7 phosphor fluorescent daylight lamps four 4 F40T12 CWF lamps and eight 8 60WA IF incandescent lamps Four 4 of each fluorescent lamps and eight 8 incandescent lamps are required for each overhead fixture Lamps are sold in packages of sixteen 16 or a
9. he flanges and raise the lens into the housing Position onto the housing flanges Repeat this step for the second lens Note The lens should always be inserted with its smooth side facing inside of the fixture and the prismatic textured side facing the outside of the fixture Orient the lens so that the longest side is parallel to the longest side of the luminaire Page 3 CHAIN HUNG MOUNTING PROCEDURE Recommendations For Location Of Fixtures There are many applications for X Rite overhead luminaires and therefore no single installation method would be suitable for all applications See Figure 2 and Figure 3 for the more common installation requirements Adjustments to the dimensions may be needed to achieve the desired light level and area of view Before proceeding to mount the fixture refer to the weight data given below and ensure that mounting supports are adequate CAUTION Mounting luminaires should only be done by a professional carpenter Fixture Net Weights Proof lite PLD 4 lamp 57 5 Ibs 25 87 kg Prooflite PLD 8 lamp 68 0 Ibs 30 6 kg Examolite TC 440B 78 0 Ibs 35 1 kg Examolite SD 840B 90 0 Ibs 40 5 kg On the rear of the fixture housing there are two sets of weld nuts both standard and metric Install the four eyebolts supplied into the standard weld nuts A chain user supplied can then be hooked to the eyebolts and used to suspend the fixture Adjust the chain links to achieve the desired d
10. istance and angle iA es in Luminaire x x s o Luminaire Luminaire 6 ege E E Luminaire Table S gt Ee 2 lie N y o mS 2 Luminaire Luminaire a4 g 3 i Luminaire z S vy Figure 2 Figure 3 Mounting Diagram Top Views Mounting Diagram Side Views Page 4 General PLD 440 PLD 840 Single Source PLD 840 Dual Source TC 440B SD 840B Number of Lamps 4 Fluorescent 8 Fluorescent 2 Sets of 4 Fluorescent 4 Fluorescent 4 Incandescent 4 Daylight Fluorescent 4 Cool White Fluorescent 8 Incandescent Ballasts and AC Power Inputs 2 Ballasts 1 Input 4 Ballasts 1 Input 4 Ballasts 2 Inputs 2 Ballasts 1 Input 4 Ballasts 3 Inputs WIRING THE FIXTURE CAUTION Wiring should only be performed by a professional electrician Connection of the individual ballast input leads and incandescent socket leads must be made at the time of the installation Series ballast circuitry is used in the X Rite Overhead Luminaires In order to accommodate possible installation requirements wire entry for input power is possible from either end of the fixture Note All leads are arranged so that the knockouts at one end of the fixture are desirable for wire entry If you use the other end of the fixture note that all input wiring within 3 inches of the ballast and sock
11. ixture Orient the lens so that the longest side is parallel to the longest side of the luminaire Replacement of Lamps Replace lamps at approximately 75 percent of their rated life expectancy to retain spectral characteristics Replace burned out lamps immediately in order to maintain the overall performance standards of the fixture Pre Hours Examolite TC 440B Examolite SD 840B F40112 75 5 000 and F40T12 65 5 000 Prootiite PLD F40112 50 5 000 F40T12 CW 12 000 60WA IF 2 000 Note You do not have to remove the diffusers when replacing lamps Carefully slide one lens on top of the other for lamp replacement Removal of Reflector After removing diffusers and lamps from the housing remove the reflector by loosening the screws and lowering the reflector out of the housing Flex the reflector slightly inward to allow it to clear the flanges on the sides of the housing With reflector removed ballasts lamp sockets and associated wiring are accessible Replacement of Ballasts Lamp Sockets and Associated Wiring Have a professional electrician remove the reflector to expose the wireway and replace ballasts lamp sockets and associated wiring Page 6 SPECIFICATIONS The following is a list of useful specifications Examolite Model TC 440B SD 840B Blended Daylight 7500K D75 Daylight 7500K D75 6500K D65 and 5000K D50 Cool White Fluorescent 4150K Illuminant A 2856K 4 per source 8 Total 4 pe
12. r a local office near you
13. r fluorescent source 8 incandescent 16 Number of Lamps Total F40T12 EX fluorescent daylight lamps 33WA19 EX X Rite seven phosphor fluorescent daylight lamps Helse plans etic pace telat F40T12 75 F407 12 65 and F40T 12 50 is ncan nt lam our metal cups tor tne bottom o e incanaesce amps F40T1 2 CW i or scent lamps are also provided to enhance the visual content and eliminate hot spots 60WA IF incandescent lamps Light Sources i Length 48 in 121 19 cm Dimensions Width 23 75 in 60 3 cm Height 8 in 20 3 cm Weigt 78 0 Ibs 35 4 kg 90 0 Ibs 40 8 kg 100VAC 50HZ 117VAC 60HZ 220VAC 50HZ 240VAC 50Hz Electrical Requirements Prooflite Model PLD 440 PLD 840 Single Source PLD 840 Dual Source 7 7500K D75 7500K D75 7500K D75 6500K D65 Light Sources 6500K D65 6500K D65 7500K D75 5000K D50 5000K D50 Number of Lamps 4 io 22 a 4 per source 8 Total X Rite seven phosphor F40T12 75 Lamps fluorescent daylight lamps F40T12 65 F40T12 50 Di i Length 48 in 121 19 cm Damir Width 23 75 in 60 3 cm Height 8 in 20 3 cm Weight 57 5 Ibs 26 1 kg 68 0 lbs 30 8 kg 68 0 Ibs 30 8 kg 100VAC 50HZ Flectrical 117VAC 60HZ Requirements 220VAC 50HZ 240 VAC 50Hz 277VAG 60Hz Pane 7 SPARE PARTS Examolite TC 440B Daylight 48 Lamp Kit A LK ETC4448 This kit consists of eight 8 F40T12 EX 8800K fluorescent daylight lamps for use in the Examolite TC 440B only Four 4
14. s part of a specific lamp kit Examolite SD 840B 5000K Replacement Lamp Kit A LK ESD8450 This kit consists of four 4 F40T 12 50 X Rite seven 7 phosphor fluorescent daylight lamps four 4 F40T12 CWF lamps and eight 8 60WA IF incandescent lamps Four 4 of each fluorescent lamps and eight 8 incandescent lamps are required for each overhead fixture Lamps are sold in packages of sixteen 16 or as part of a specific lamp kit Prooflite PLD 5000K 6500K 48 Lamp Kit A LK PL506548 This kit consists of four 4 F40T12 50 and four 4 F40T 12 65 X Rite seven 7 phosphor fluorescent daylight lamps Four 4 of each lamp are required for each PLD50 65 840 overhead fixture Lamps are sold in packages of eight 8 lamps or as part of a specific lamp kit Prooflite PLD 5000K 7500K 48 Lamp Kit A LK PL507548 This kit consists of four 4 F40T12 50 and four 4 F40T12 75 X Rite seven 7 phosphor fluorescent daylight lamps Four 4 of each lamp are required for each PLD50 75 840 overhead fixture Lamps are sold in packages of eight 8 lamps or as part of a specific lamp kit Overhead Fixture Glass Diffuser A DK G Prismatic water white glass diffuser Two 2 diffusers required for each overhead fixture Replacements are sold individually Overhead Fixture Acrylic Diffuser A DK A Matte white UV stabilized acrylic diffuser For use in diamond grading in applications that require a more diffuse source low brightness or in application
15. s that will not allow glass to be used Two 2 diffusers required for each overhead fixture Replacements are sold separately WARRANTY INFORMATION X Rite Incorporated X Rite warrants each instrument manufactured to be free of defects in material and workmanship for a period of 12 months This warranty shall be fulfilled by the repair or replacement at the option of X Rite of any part or parts free of charge including labor F O B its factory or authorized service center This warranty shall be voided by any repair alteration or modification by persons other than employees of X Rite or those expressly authorized by X Rite to perform repairs and by any abuse misuse or neglect of the product or by use not in accordance with X Rite s published instructions X Rite reserves the right to make changes in design and or improvements to its products without any obligation to include these changes in any products previously manufactured Correction of defects by repair or replacement shall constitute fulfillment of all warranty obligations on the part of X Rite THIS WARRANTY IS EXPLICITLY IN LIEU OF ANY OTHER EXPRESSED OR IMPLIED WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE THIS WARRANTY OBLIGATION IS LIMITED TO REPAIR OR REPLACEMENT OF THE UNIT RETURNED TO X RITE OR AN AUTHORIZED SERVICE CENTER FOR THAT PURPOSE This agreement shall be interpreted in accordance with the la
16. sts 1 and 3 go to black AC power input on first AC source White leads for ballasts 1 and 3 go to white AC power input on first AC source Black leads for ballasts 2 and 4 go to black AC power input on second AC source White leads for ballasts 2 and 4 go to white AC power input on second AC source Black incandescent socket leads go to black AC power input on third AC source White incandescent socket leads go to white AC power input on third AC source Ground from AC power input goes to fixture ground MAINTENANCE Cleaning An accumulation of dust dirt etc will decrease the intensity of the light and also change the quality of the illumination Therefore the fixture must be cleaned periodically 1 Turn the fixture off Remove the diffuser as indicated in Removal of Diffusers Wash the glass or acrylic lenses with soap and water and thoroughly rinse and dry Clean the housing with a dampened cloth containing mild soap Wipe the lamps and reflector with a clean white lint free cloth Pak wD Replace the diffusers Removal and Replacement of Components Removal of Diffusers 1 Push one lens slightly off of the flanges of the housing Tilt slightly to provide clearance of the flanges and lower the lens out of the housing Repeat this step for the second lens Note The lens should always be inserted with the smooth side facing inside of the fixture and the prismatic textured side facing the outside of the f
17. ws of the State of Michigan and jurisdiction and venue shall lie with the courts of Michigan as selected by X Rite Incorporated Page 8 Changes are made periodically to the information contained this manual These changes will be incorporated into new editions of this publication X Rite makes no warranty of any kind with regard to the material contained in this manual including implied warranties or fitness for a particular purpose X Rite shall not be liable for errors contained herein or for incidental or consequential damages in connection with the performance or use of this material This manual as well as any revisions are the copyright of X Rite Any reproduction of the publication in whole or in part without the express permission of X Rite is a breach of this copyright Examolite and Prooflite are registered trademarks of X Rite Incorporated All other logos brand names and product names mentioned are the properties of their respective holders ye X rite Corporate Headquarters USA 4300 44th Street SE Grand Rapids Michigan 49512 Phone 1 800 248 9748 or 1 616 803 2100 Fax 1 800 292 4437 or 1 616 803 2705 Corporate Headquarters Europe Althardstrasse 70 8105 Regensdorf Switzerland Phone 41 44 842 24 00 Fax 41 44 842 22 22 Corporate Headquarters Asia Room 808 810 Kornhill Metro Tower 1 Kornhill Road Quarry Bay Hong Kong Phone 852 2 568 6283 Fax 852 2 885 8610 Please visit www xrite com fo
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