Home

Speed-Queen SWRB61_J Service Mnl

1. 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 75 Section 3 Troubleshooting Models 33 DOOR LOCKED MOTOR DOES NOT RUN E DF ON DISPLAY TRANSFORMER YES Is 240 Volt present on the FS3 to FS2 Is 20 Volt AC H1 7 to FS2 motor control at terminals present on the motor control at terminals Y YES Is Is 120 Volt AC 120 Volt AC Replace resent at terminals present at terminals p ace 3 transformer H6 6 to 6 5 on the electronic display Using an Ohmmeter check white wire and brown yellow wire coming into transformer for broken poor connection Using an Ohmmeter check red wire from transformer to FS3 on motor control board for broken wire poor connection If none found replace transformer
2. gt lt ao lt Ou 2 x lt EN 8 ns iB n IM TO H E z gu ils 3 i E ih a Pg gb i 5 ah La 3 H 2 5 c Hu 4 2 F 51 46 ie iss amp 22291555559 17 n 22 TO imm j oe H z it 26 Or n i i 3 T Ii 5 p neute h 3 9 E 56 H og Es MERE Bi il 28 ig 8 La HE od ro m i 4 i BH 8 lt 1 i p gt EN 1 H og e 0 ll A e 9 il mma to i i 388 c 4 552 555555555555 6 655555 wa jon N SL z 9 Bega 5 6 6 L lt e WNE uj pk 56 655558 P 8 bd 22 2T EN 2 2 5 2528882 95 lt 5 52 amp 2 555 2 39555555555 000000 Es 2929909000 oo EO i
3. BLK WHT SECONDARY DOOR DOOR SWITCH L1 SWITCH ON LOCK ASSY N e e BLU BLK e e CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL FOR OPTIONAL CARD READY AND COIN 24VAC READY TRANSFORMER WIRING 2825 AVAILABLE OUTPUT OFF WHEN MACHINE RUNNING 5e 100 OHM Vmax 28VDC 5 2 1 4 WATT START PULSE INPUT WHT BLU INPUT LED ENERGIZED START PULSE ACTIVE e RED BLU lin 9 30 ma TIME 45 msec min 100 OHM 406 MEWATT 24 RETURN F7 o 24VAC A 2 spsw cvsw CONTROL POWER DOOR LOCK svoc rs O4 MECHANICAL THERMAL comm DELAY TO UNLOCK WHEN VEND DE ENERGIZED cp2svpc sel YEL e ON LOCK ASSY 7 8 oe APPLICATION e DOOR CLOSED SENSING UV CIRCUIT ALLOWS CONTROL 1 e WHURED eww 9 9 TO TURN ON DOOR LOCK DETAILS Qn comm H4 7 O12 comm e 3 ux Ht e We 26 DOOR 4 2 SWITCH FOR G ON LOCK Assy NETWORKED 1 mo DOOR LOCK SENSING e GRY BLK CIRCUIT ALLOWS CONTROL APPLICATIONS TO TURN RELAYS WHT e K
4. BLK WHT SECONDARY DOOR DOOR SWITCH L1 SWITCH ON LOCK ASSY N e BLU BLK e e CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL FOR OPTIONAL CARD READY AND COIN 24 VAC READY TRANSFORMER WIRING AVAILABLE OUTPUT OPTO OFF WHEN MACHINE RUNNING 4 109080 Vmax 28VDC Imax 5 2 START PULSE INPUT ew WHT BLU INPUT LED ENERGIZED START PULSE ACTIVE e RED BLU lin 9 30 ma TIME 45 msec min 100 OHM 4425 MAT 24 RETURN e HT Os coi 24 VAC 2 sosw g SEE 1 cvsw CONTROL POWER DOOR LOCK cor svoc SUPPLY ACTUATOR MECHANICAL THERMAL DELAY TO UNLOCK WHEN VEND cor coun DE ENERGIZED cosvoc ig YEL e ON LOCK ASSY a re DOOR CLOSED SENSING APPLICATION 9 4 PNK CIRCUIT ALLOWS CONTROL e WHT RED PNK B wa TO TURN ON DOOR LOCK r e 11 comm ke Ha g DETAILS 9 gt dhe t comm 3 BLK H1 5 WW 20 9 DOOR 40 9 SWITCH FOR w ON LOCK ASSY Ei e 5 NETWORKED Oal mo DOOR LOCK SENSING 1o GRY BLK 6 CIRCUIT ALLOWS CONTROL a APPLICATIONS Owla TAT in WHT WHEN DOOR IS LOCKED zt SEE e WHT BLK WHT comm comm 2 SUPPLIMENTAL Oo
5. Em mm mm mm mm mm QD oN I I I vsaszszH 1 I 8 1 ASSY YOLOW 1 I 1 l as 1 l pu ae Oe 1 lz RINS HOWL OLOH 1 i __ouo W m m m mu I Lg 71HR 7d i 1 I iv eo I aay ownd I 7016 039201 4000 9 9 6 9 1 l 1 9 4 6 v 2 1 Y I I HAHHOJSNVEL W PAS uw g 3 sel Lan i 3 2 D B 5 mm um EM OWA Ove re NOWNOD 20 1 _ lt 1 6 6 e 606 6 6 6 254 54 v 5 i ot sh 170 052 ZH zu L se 2 m SEINS an 1 A88 L e EJ F AUR ASSY tens 178 ee dg ER 1 NO L vA T I Hood 1 20 mm e 7I3A NS8 aes I W 4 l HOV318 1N3983130 X87734 e lt 1 1 smaios se NUL 1 d NV aaan dida e asnxe L e NIdS 3 30 YOLOW 2H09 AUD re 5 TGA NS0 q iH Res 378 940 1 11 I
6. SECONDARY DOOR DOOR SWITCH L1 SWITCH LOCK ASSY N e e BLU BLK e e CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL FOR OPTIONAL CARD READY AND COIN 24 READY TRANSFORMER WIRING se T AVAILABLE OUTPUT HT OFF WHEN MACHINE RUNNING 5e Att Vmax 28VDC Imox Sma 2e 2 START PULSE INPUT ete WHT BLU 1 INPUT LED ENERGIZED START PULSE ACTIVE 1 RED BLU 50 1 4 watt l in 3 30 ma TIME 20 msec min 4 A so LUE 70 HT comm gt sw DOOR LOCK O1lcvsw 24 VAC RETURN ACTUATOR MECHANICAL THERMAL VEN Os swe e DELAY TO UNLOCK WHEN D O4 cor DE ENERGIZED comm hd 5 YEL ON LOCK ASSY APPLICATION 8 sec DOOR CLOSED SENSING he O7 CIRCUIT ALLOWS CONTROL e SUN ak 9 9 Os comm TO TURN ON DOOR LOCK He 8 He DETAILS Oro re LS O11 comm 3 2 comm w 5e 5 ae CONTROL 26 POWER pw e ON LOCK ASSY 4e e SUPPLY H2 DOOR LOCK SENSING 16 GRY BLK CIRCUIT ALLOWS CONTROL Le TO TURN ON RELAYS WHT K4 AND K6 ONLY 4 e O4 WHEN DOOR IS LOCKED 26 es Os 1 e Os RS i s 10 PUMP 2 MDC CONTROL 2 ASSEMBLY g gt 2 2 9 o x ge 8 8 2 2 3 ES 4 5 6 2 3 00006
7. BLK WHT SECONDARY DOOR DOOR SWITCH L1 SWITCH ON LOCK ASSY N e e BLU BLK e e CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL FOR OPTIONAL CARD READY AND COIN 24VAC READY TRANSFORMER WIRING AVAILABLE OUTPUT OFF WHEN MACHINE RUNNING 1o 100 OHM Vmax 28VDC Imax 5ma 20 TNNT START PULSE INPUT WHT BLU INPUT LED ENERGIZED START PULSE ACTIVE ee RED BLU 930 TIME 45 msec min 100 1 4 WATT 24 VAC RETURN H7 de Os sosw 24 VAC Ei SEE 1 cvsw CONTROL POWER DOOR LOCK Os cp svoc SUPPLY ACTUATOR O4 cpi MECHANICAL THERMAL a UNLOCK WHEN VEND DE ENERGIZED e 8 cb28vpc se YEL e ON LOCK ASSY 8 APPLICATION DOOR CLOSED SENSING 4 C O O ORC UT ALONS CONTROL e WHT RED eV TO TURN ON DOOR LOCK re On comm Ha DETAILS comm 3 Hi 5e Ww 2G 9 DOOR 4 2 SWITCH FOR G mw e ON LOCK assy 5 5 NETWORKED mo DOOR LOCK SENSING GRY BLK 6 CIRCUIT ALLOWS CONTROL 8 VUR TO TURN ON RELAYS WHT APPLICATIONS Os K4 AND K6 ONLY T WHEN DOOR IS LOCKED SEE Q7 NRFA WHT BLK comm kd
8. ve2S8 cH 1 1 1 1 1 1 ASSY HOLON 1 1 NOIL1SOd 1 p a 1 HOLIMS 123136 31949 I I HOWL 30108 1 1 91313 3 W LHA m m m e m m i 71H i iv ev I I IE I 034907 3009 H 9 9 9 1 1 9 L s H 2 I 4 ee OWA 021 ouv 9 2 p H i lt z eo 2 m i 2 8 2 t 2 1 1 T ties m IVA Ove x c Fil j 1 zao 006 6 6 099 6 6 254 esa 1 1 2 D 9 v 5 1 4 z 4 SH 2H i AUD i 1 EA lt 4 i A 8 d 9 170A 052 dL 9 7 ANS eo 035 e L gn J1HN 1 553 hens 174 ew 559 901 e Le 734 H mc LAA 1 1 VA 7oau NO HOLIAS 954 u 1 I 17A Hood e I gui TI3A NHB 019 L e I 78 1 vH I 978 724 se LHA M3N31405 I e NYL 1 3 A ddns 1 6 ET asmi I dWWw7 NIdS sees seo THA NHO I 209 5 1 2
9. ve2S6 cH 1 1 1 I L L L 1 L ASSY NOLO 111509 HOLIMS 123136 31949 sanane tit 1 I 4010 I 1 1 i m i t 1v awa I 201 009 P Tf gy 14 WHO SN L I I eue I 1 8 z 8 2 1 8 ka o m L S 5 S S z 2 I 3 c z 2 B a 3 c 5 NOHHO2 20 d N zu 6 0 254 84 vy 1 n 9 04 5 H 717774 ads Se I 1 5 zi 35M NI 7 ASS eo 95519 L e ED Cg BE 5 l 554 isn 108 1 ASSY e SH 1 I NO J 95 4 1 I I3A NH8 e l9 1 1 Ag 1 1 18 134 e 4 wanaisoS le De 1 1 2 E XS ro 1 195 C 3900108 6 N eod e v T 5 eas E et ann 16 1 1103813 pe i LE ce H 39V110A NOT 1 8 6 0101 L 9 S v 1 e I e oe oo os
10. BLK WHT SECONDARY DOOR DOOR SWITCH L1 SWITCH ON LOCK ASSY N e e BLU BLK e CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL FOR OPTIONAL CARD READY AND COIN READY TRANSFORMER WIRING AND AVAILABLE OUTPUT OFF WHEN MACHINE RUNNING 100 OHM Vmax 28VDC Imax 5 2 T START PULSE INPUT e WHT BLU INPUT LED ENERGIZED START PULSE ACTIVE RED BLU ue lin 9 30 ma TIME 45 msec min 100 OHM aos AB WATE AVC RETURN comm 24 VAC 2 O2 sosw g SEE 1 cvsw CONTROL POWER DOOR LOCK SUPPLY ACTUATOR O 4 co MECHANICAL THERMAL comm DELAY TO UNLOCK WHEN VEND o DE ENERGIZED cozsvoc 5 e YEL e ON LOCK ASSY CATION 9 c os APPLI DOOR CLOSED SENSING 4 PNK CIRCUIT ALLOWS CONTROL i e WHTRED eV 9 09 Qo TO TURN ON DOOR LOCK e n 11 COMM 2 H4 DETAILS o z j O12 comm 3 eux HT e W 2 9 DOOR 4 2 SWITCH FOR e ON LOCK ASSY NETWORKED 0 1 O mo DOOR LOCK SENSING e GRY BLK 6 CIRCUIT ALLOWS CONTROL o 3 APPLICATIONS TOTURN ON RELAYS so WHT Os K4 AND K6 i WHEN DOOR IS LOCKED 2 SEE e WHT BLK O12 comm comm co SUPPLIMENTAL
11. A Eee 70 OME S VA UB MEME MD hd a OP YCLE CH 1 0 2 3 WARM Li 1 2 REGULAR PERM PRESS DELICATE CONNECTION DIAGRAM MODELS HWR261 E HWR261 H SWR261 E AND SWR261 H 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 155 Section 7 Wiring Diagrams W030 NOI LOANNOD waino HOLIMS 1 919 avo 9 9 AUVONOIZS E ER E DNIONSA 55 3NIHOVM OL o NOLLOSNNOO OVNI E avav wave ONINEVM Y al anaa G3 we 5 HOLON NOI TIENI cse A aneng 35314 Ip m pk AA abs M umm x D ab EEEE ii 7117 onse r ons LL gv fs Emane Teresa samu SAYA 8 Hos
12. an oum um nn m veassveH sans I I I ASSY HOLON I I 5 2 4 NOILISOd I 4 1 HOLINS 199195 31040 I i E I I 1 950 m m n u 1 ZAHN 7 18 I 1 i o ah 1 I 7n I I 03907 7 IR W 5 1 1 1 LT I l ox gt 2 n I 1 lt 6 t3 3 3 H 1 8 i S c 2 3 1 modes VA 5 z 43 m I 2 1 a nl 1 1 L 1 1 zao 006 6 e 264 253 1 9 s 2 1 ces lof ou ee 1 1 awa 1 1 170A 052 LL PT T e 1 iir au DNT Jama 1 854 1513 Uu I I ASSY 2001 e S 1 8 1 1 No 1 1 vA T 954 1 1 MAE o 5 9 1 TI3A NHB I H 1 4g AO vo I at 1 2 5 OW LHA 1 gt 53431405 S e
13. SCHEMATIC SCHEMATIC MODELS HWF261 E HWR261 E SWF261 E SWR261 E HWF261 H HWR261 H SWF261 H AND SWR261 H THROUGH SERIAL NUMBER 000701301 1 150 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 7 Wiring Diagrams Failure to install maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 Ege fee za 9 S 3 258 Zi oa lt lt x lt lt 5 TNA NO m 8 ze 19119 ae Pr t i ja 5 MINUTES 10 11 12 13 14 15 16 17 18 19 20 21 22 22 24 TIMER CHART 57 sereme e 3 15 8 ts e T E HH M i ne IT i 0 E LT E i gee e ren m 4 e i i m 25 LIT gee 9 d NUR S52 8 a t4 Wa xax 545 pb Le 5 0 6 90990 NI lt s
14. NOLLWESdO VHEON dwnd 2 092 021 Qu HSRSOJSNVEL E Eau ER tas rwa HOLON 5 saanen o oh 57300 foror o fis AQV3H NIOJ ONY QVO T1VL30 H3HHOJSNVHL i i401 HH 1 aiy H3adv3sasva naya 4 EU BANA se J 708 18 78 18 138 14 5 HINA 6 s 4 5 a 1 4 E a 6 0 hV STA soon 5 Wow 10 TES 7 i i D i bi dh Jo jot 4 1 44 i sq NOLL oid q EX rd 5 m XHOMLSN 120 a J TWIN3W3 dehs 24 A da c 3 335 SNO11V2171ddV 7OHINO2 HOLON oo HE Omwomizw n naa EF 04 P 9 1 LHA NEG d ve HANS
15. m H EH H EH 9 LI LI CT LLJ LJ m 1 CT H EH EH eee LT LL L1 LI 00 7 ma BE EEE EE EE 1 WASH AGITATE REG H amp FILL OR de H o TIMER ADVANCES DEL LT L1 L1 L1 ET ON FULL AGITATE L RE LIT LI LI LT LI H H n on EE LT LI LE E m L1 m H LL HE HE IJ LT LI I 1o a BENEH eo H E H DIST amp PUMP DIST 1 00 E E H SPIN DIST PUMP SPRAY DIST 0 36 LOW OR O H O H B3 SPIN amp PUMP INT 1 00 H E RE jd n SPIN 1 LII LI L1 II m m SEU 43 4 Rine 1 es ma C nm C AGITATE amp FILL OR 3 00 2 22 48 66 TUER ADVANCES Li rj n ON FULL AGITATE LITT LIT LT LI a LI LL SBE Ss E E oisr ois LL C RINSE O LE H LOW OR H H H H E H SPIN amp PUMP INT 1 00 C SPIN n RINSE II REG E AGITATE amp FILL OR 2 00 N TIMER ADVANCES DEL di Ms LI LIT HE 0 a LI L1 HH H H LH H DIST amp PUMP DIST 1 00 EEE mu mE SEES _ ETS
16. 129 61 Inner Basket Assembly 130 62 Bearing Housing eee 136 Section 6 Adjustments 63 Cabinet Leveling Legs 2 139 64 Loading Door eee 140 65 Motor Belt Tension 141 66 Door Catch noh pede 142 67 Shipping Braces ee 143 68 Cleaning Non Electronic Coin Drop 144 69 Cleaning Electronic Coin Drop 145 Section 7 Wiring Diagrams Schematic Models HWF261 E HWR261 E SWF261 E SWR261 E HWF261 H HWR261 H SWF261 H and SWR261 H Through Serial Number 0007013011 150 Models HWF261 H HWR261 H SWF261 H and SWF261 H Starting Serial Number 0007013012 151 Models HWRB61 71102 SWRB61 H SWRB61 7 SWRC61 J SWRD61 H SWRF61 J and SWRHO1 J 28 152 Models HWRT61 H HWRT61 H1102 HWRY61 H1102 HWRZ61 H HWRZ61 H1102 SWRT61 H SWRY61 H and enint iere 153 Connection Diagram Models HWF261 E HWF261 H SWF261 E and SWE201I peret 154 Models HWR261 E HWR261 H SWR261 E and SWR20TI H eet 155 Models HWRB61 J1102 SWRB61 H SWRB61 J SWRC61 J SWRD61 H SWRF61 J and SWRHO1 J 156 Models HWRT61 H HWRT61 H1102 HWRY61 H1102 HWRZ61 H HWRZ61 H1102 SWRT61 H SWRY61 H and SWRZOLISEL tet eel iiss 157 2 Copyright Alliance Laundry Systems
17. Q38 8 CONI dwy SI OWA 021 9N ILY 12 1 02 N3dO Si 03 35075 1SnW 1291 02 9084 05 WNOI1dO LO e Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting Electromechanical Models 10 TIMER CHART 36 gt POSITION Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT oja Ola Oia oj oj Oo FROM REAR KEY sis 2 ala Biz 1219 El z z HOT 215 5 515 5 5 5 Sis 1818 ia 3 s 212 AH 2 5 Ble 3 9 2 2 id WARM Alo 919 ale 8 5121 12101 1215 2 2 9 COLD D 312 ad fala 8 lael 18 i CIRCUIT z o 2 no mia Ole oje a gt lt 121 115 215 lt 2 AE gt gt gt gt gt gt Ele FE i nin oe FUNG TILON TEMP SPEED mio Pio 9 3 PART z E E E INTENDED ee COIN SLIDE 1 23 HH START STROKE 16 84 H m
18. SWITCH Ls ER e a SPEED TIMER SWITCH ee Located in meter case uL D D Y N MIXING Ts VALVE INNER 5 9 AM OUTER N TUB BE M IL MOTOR ELECTRIC p DRAIN PUMP 1975 REAR CONTROL WASHERS 8 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 This front load washer provides some of the same principles of operation as the typical top load washers It senses water level it dispenses the desired laundry detergent agitates the clothes for good cleaning action pumps the water out of the washer and spins the clothing in preparation for the dryer The difference in operation is primarily the rotational washing agitation created for the horizontal basket and drum This agitation tumbles the clothes in a clockwise pause and counter clockwise direction This reversing tumbling action provides an efficient washing process and requires less water The cycle begins by pressing the start button which locks the loading door after the vend is satisfied The type of cycle and water temperature are determined by the temperature selector switch and the cycle select switch The inner basket starts agitating during the wash water fill column of air is trapped a pressure bulb and hose The air pressure continues to increase as the inner basket fills with water until it 1 great enough to activate the pressur
19. 2 Pull top of control panel away from control cabinet far enough to allow lifting control panel up and off rail support of the control cabinet Refer to Figure 24 Step 2 3 Remove control panel away from control cabinet Refer to Figure 24 Step 3 4 Remove 2 screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 31 Rear Control Washers 1 Unlock and remove meter case service door Refer to Figure 40 2 Remove timer bracket cap screws Refer to Figure 40 800383 3 Slide timer and bracket toward rear of meter case to disengage bracket from shoulder screw Refer to Figure 40 4 Lift timer and bracket out of meter case through service door opening as far as wires will permit 5 Remove shoulder screw from inside meter case Refer to Figure 40 6 Remove security bolt 1f present from left rear corner of cabinet top Refer to Figure 40 d Open loading door carefully remove wire clamp ring from groove with small flat blade screwdriver Spring is located at 6 o clock position Refer to Figure 36 NOTE To avoid damage to spring use screwdriver on wire clamp ring to right or left of spring e Grasp loading door seal lip Refer to Figure 63 Step 1 NOTE To avoid damage to door seal DO NOT use pliers or sharp objects to grasp the door seal lip If lip is damaged seal will leak f Using a circular motion pull seal up Figure 63 Step
20. 7 L And E ule 11 10 059 51 LHe i 1NdNI 18915 2 I e 318 AuD 3009 35072 I LHA 8 Nd i IHM 8 1Hh 1 7990 I 182 1 182 M e e gt 8 A859 e ASSY 3901 NO L 03Z 1 9H3N3 20 MOOTNN OL i 1 TWOINYHOSW HOlVnloV e I x 1 282 i I 4000 19015 OL HShd 91d e 1 HOLIAS HOLIMS 193135 1531 d 3unss3ud 1 Hm 1 289 FRS 01 125024 1 T3A NHB 1531 90199 Ls e HOLIMS um m een e DEBA NONNO9 2 Sod T3A NH8 AHVONO23S CETTE e 60660000000000000000000000050000000000000000000000000 UGH0900000000000000 a3u 1a 18 nu8 WW LOVLNOD 1 1 1 te QNI dy SI 29 021 19N ILY 1291 02 N3dO ONY Si 303 35075 1SNW 1291 02 dOYd NIOJ 79 01140 e e Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting Electromechanical Models To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start t
21. guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 11 Carefully lift complete coin drop straight NOTE When lifting drop out of meter case tip up and out of meter case Refer to drop slightly so front face plate clears service door Figure 54 opening Refer to Figure 54 Front Face Plate Service Door Opening Meter Case W412SE3A Figure 54 110 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded d Dual Coin Drop Installation 1 Gently work new coin drop into meter case with the drop s front face plate down Refer to Figure 55 COIN DROP FRONT FACE PLATE W413SE1B Figure 55 2 Carefully pull front of coin drop up and forward so the drop s front face plate clears the meter case s door switch bracket Refer to Figure 56 3 Rest the two coin return stops on top of the coin drawer housing as shown in Refer to Figure 57 4 Grasp top of coin drop front face plate betwe
22. 66 DOOR CATCH d Adjust door catch so the outside edge is aligned with the edge of the latch Refer to Figure 78 NOTE When repairing a broken or inoperative No e Visually check that the door catch properly 685430 Door Catch proceed as follows engages the funnel of the door latch switch assembly Refer to Figure 78 Recheck the alignment in Step 4 Adjust if needed Torque the two nuts to approximately 30 inch pounds 3 4 Nm h Reinstall door bezel a Remove door bezel Refer to Figure 76 b Remove two screws and nuts holding door catch to door and remove door catch c Install new door catch and tighten screws and 8 to the point of being snug r5 685429 Door Lock Alignment of These Two Edges 685430 Catch SHOWN CLOSED H250SE3A Figure 78 142 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 6 Adjustments reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 67 SHIPPING BRACES damage to the shock absorbers and will VOID the All frontload washers when shipped from the product warranty factory are equipped with two factory installed m shipping supports D
23. E LL CT me EE EEE EE Bae Ee Li I ka LOW OR m BE EE Et sem pue INT SPIN gBEE LT LL EH ER EB E LI LL LOW INT zz E z SPIN amp PUMP OR HIGH 1 00 CT SPIN T E ELE HB PAUSE DEL mm Fro CYCLE AGITATE FLUFF aces 16 LT EH LI m OFF PART OF INTENDED COIN SLIDE 0 32 START STROKE 6 487 TOTAL 29 39 a H223SE3A 800383 Section 3 Troubleshooting Electromechanical Models To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 11 CYCLE TIMER MOTOR CONTROL INPUTS TIMER CONTACTS FUNCTION NOTK EXC agitate 5 51 rpm sec for 9 sec pause 20 sec rev 9 sec pause LX DC 9 9 CS x fo Regular high spin 975 1025 rpm 60 sec timer motor pause and 90 sec X X X X max time X X Low agitate 40 42 rpm 6 sec for 11 sec pause 6 sec reverse 11 sec pause KARANA RE Perm press high spin 975 1025 rpm 30 se
24. TAN WHT DM T s SOFTENER YEL BLK 2 ov DETERGENT BLEACH CIRCUIT e MOTOR CONTROL ASSEMBLY 1 2 5 a 5 6 1 2 6 rsi On e Oi g e 2 2 428 d iPod amp amp E LL 3 1 2 14 5 7 6 o _03 02 A2 ROTOR TACH MOTOR ASSY 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 77 Section 3 Troubleshooting Models Notes 78 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 4 Grounding To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are
25. 4 Remove two screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 31 5 If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges NOTE To avoid damage to hinges be sure to support cabinet top with a small chain or something similar Refer to Figure 41 6 Remove cabinet top from washer by removing nuts and carriage bolts holding cabinet top and hinges to control cabinet Refer to Figure 41 7 Carefully lift cabinet top off washer and set out of the way to prevent damage 8 For metered models remove screws holding security top panel to control cabinet front Refer to Figure 33 Slide security top panel back just far enough to disengage tabs on panel from control cabinet front and remove panel 9 Remove screws holding control shield with controls attached to bottom rear flange of control cabinet wrapper 10 Remove screws holding motor control board to rear of control cabinet wrapper Refer to Figure 41 11 Remove screws holding control cabinet wrapper to top flange of side panels 12 Carefully lift control cabinet assembly off washer and set out of the way 800383 49 RELAY a Front Control Washers 1 Unlock control panel Refer to Figure 24 Step 1 2 Pull top of control panel away from control cabinet far enough to allow lifting control panel up and off the rail support of the control cabinet front
26. 94 rss CONTROL ASSEMBLY 1 2 5 a s 6 1 2 e e 9 9 9 i a 3 t 2 a 3 5 2 E a a S 2 m 6 6 RP ES 3 1 2 4 5 7 6 i 6 03 02 2 AL FIELD ROTOR TACH MOTOR ASSY FLW309S 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 57 Section 3 Troubleshooting NetMaster Models 24 DOOR LOCKED MOTOR DOES NOT RUN E DF ON DISPLAY TRANSFORMER YES 15 240 Volt present on the FS3 to FS2 Is 20 Volt AC H1 7 to FS2 motor control at terminals present on the motor control at terminals Y YES Is Is 120 Volt AC 120 Volt AC Replace resent at terminals present at terminals p ace 3 transformer H6 6 to 6 5 on the electronic display Using an Ohmmeter check white wire and brown yellow wire coming into transformer for broken poor connection Using an Ohmmeter check red wire from transformer to FS3 on motor control board for broken wire poor connection If none found replace transformer Using an Ohmmeter check red black wire from transformer to H1 7 on motor control board for broken wire poor connection If none found replace transformer Check continuity at terminal strip on motor TACH INPUT Terminals 6 7 Approximately 15 Ohms BRUSHES Terminals 4 5 Less than 70 Ohms Winding Term
27. Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded Troubleshooting Coin Drop continued Is proper electrical power supplied to coin drop Refer to wiring Incorrect electrical connection diagram for may prevent coins from proper connections registering in coin drop machine level Machines that aren t level may prevent coins from Installation Instructions following through required for instructions check stages on leveling machine of drop Refer to Is coin drop clean Residue or Refer to lint build up may prevent Adjustments section coins from following through for instructions on cleaning required check stages drop of drop Do coins fall freely through drop Replace coin drop Replace coin drop sensor SWD1714S 14 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded b Electronic Coin Drops If
28. VEND Os rene AN DELAY TO UNLOCK WHEN O4 DE ENERGIZED co comm hd 56 YEL e ON LOCK ASSY 8 2 svoc i e APPLICATION 9 DOOR CLOSED SENSING 4 PAK O7 CIRCUIT ALLOWS CONTROL e WHT RED 9 N KL comm TO TURN ON DOOR LOCK He 8 He DETAILS Oro re LS O11 comm 3eisk O12 comm 5 5 elt ae CONTROL 26 POWER Lock ASSY 4 e SUPPLY H2 DOOR LOCK SENSING 16 GRY BLK CIRCUIT ALLOWS CONTROL O2 TO TURN ON RELAYS wi K4 AND K6 ONLY 4 WHEN DOOR IS LOCKED O4 WHT BLK WHT Os 5e 1 RT tie 10 PUMP 2 MDC CONTROL 2 ASSEMBLY H3 eo 2a Poe gg 8 8 3 25 4 5 6 2 3 9 900 BRN YEL RED BLK BLK WHT PRESSURE EEEE NIME 8 5 g FULL OVER WHT UNBALANCE SWITCH 1 3 MOTOR MA L1 PS AUTO 0 9 9 On 6 gt TRANSFORMER 3 8 9 6 1 2 71 8 1 2 4 ar 4 2 9 20VAC ALL SPI LINES e MOTOR DC QPTOISOLATORS POWER SUPPLY L TAN WHT E 250 VOLT sv SOFTENER 5 56 YEL BLK LOW VOLTAGE CONTROL LOGG 2 DETERGENT BLEACH CIRCUIT e K3 Fs2 WHT MOTOR Bd CONTROL e ASSEMBLY 1 2 5 bh b 6 1 2 6 rsi e 9 On e 3 3 z 2 x i a D a e ele 3 1 2 4 5 7 6 o 02 A2 ROTOR TACH MOTOR ASSY
29. 01 os 2 a2 Al ROTOR TACH MOTOR ASSY 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 67 Section 3 Troubleshooting Models To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 29 WASHER WILL NOT START CONTROL ANALYSIS 1 Is there 120 Volt Refer to the AC across H6 6 to H6 5 on Washer Will Not Fill the control board section Replace the control board FLW302S 68 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Se
30. 15 NO START ON COIN SLIDE FRONT CONTROL WASHERS a If coin slide fails to initiate cycle start review coin slide extension dimensions in Figure 20 It is possible that the wrong hole placement for locating the clutch activation arm is causing the Start condition b If hole dimensions vary from Figure 20 replace with 685593 coin slide extension c Retest machine for proper operation with new extension DIMENSION FROM d DIMENSION FROM END OF SLIDE t END OF SLIDE EXTENSION TO EXTENSION L BRACKET HOLE L BRACKET HOLE IS 3 4 INCH IS 9 16 INCH WRONG EXTENSION CORRECT EXTENSION FLW1189B Figure 20 42 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Troubleshooting NetMaster Models To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 43 Section 3 Troubleshooting NetMaster Models 16 MICROWAND DOES NOT COMMUNICATE WITH CONTROL Attempt to communicate with the electronic control from the Microwand 15 there acknowledgement of any kind from the control Aim the Microw
31. GROUND WIRES NOTE When installing belt adjust belt tension as follows INNER BASKET PULLEY Figure 62 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Working through the front access door opening place a locking pliers on the metal rod and loosen the two adjusting bolts Repeat procedure to loosen the two pivot bolts Refer to Figure 62 Pull down on motor to increase belt tension Use a Burroughs belt gauge to obtain proper tension Proper belt tension is obtained when belt can be deflected approximately 1 4 inch 6 35 mm from normal position when moderate pressure 50 to 60 pounds 22 68 to 27 22 Kg is applied to a point midway between pulleys Refer to Figure 62 After proper belt tension has been obtained tighten belt adjusting bolts firmly then tighten pivot bolts Refer to Figure 62 HARNESS FLW1119S 117 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 52 MIXING VALVE a Front Control Washers 1 Unlock control panel Refer to Figure 24 Step 1 2 Pull top of control panel away from control cabinet far enough to allo
32. PP 92 E E zc gt es Sava E BB 988 21505 i 55 amp woe 9 ZE Mia 8 932 amp dd idi 58 gt 552519 82 io SCHEMATIC MODELS HWRT61 H HWRT61 H1102 HWRY61 H1102 HWRZ61 H HWRZ61 H1102 SWRT61 H SWRY61 H AND SWRZ61 H 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 153 Section 7 Wiring Diagrams W030 800383 DRM EE o 5 5 D 5 0 a 9 NOLLO3NNOO CONNECTION DIAGRAM MODELS HWF261 E HWF261 H SWF261 E AND SWF261 H Copyright Alliance Laundry Syst
33. comm DELAY TO UNLOCK WHEN VEND DE ENERGIZED 5 e veL e ON LOCK assy APPLICATION e DOOR CLOSED SENSING 4 PNK o CIRCUIT ALLOWS CONTROL P e WT RED oS Oo PE TO TURN ON DOOR LOCK 11 COMM H4 DETAILS 1 B comm Hi 5e We 20 war DOOR 4 2 SWITCH FOR e ON LOCK ASSY TM 5 NETWORKED 5 DOOR LOCK SENSING GRY BLK 6 CIRCUIT ALLOWS CONTROL VUR TO TURN ON RELAYS WHT APPLICATIONS KA AND KE ONLY ite WHEN DOOR IS LOCKED SEE O7 WHT BLK O12 comm comm e SUPPLIMENTAL k4 nge NETWORK Qt PUMP 1 zavoc DIAGRAM NETMASTER CONTROL 52 ASSEMBLY zavoc a 5 z 9 8 x 6 8 6 5 wi 4 5 6 2 s 9 000060 BRN YEL RED BLK BLKWHT PRESSURE g SWITCH 5 8 9 2 FULL OVER E WHT UNBALANCE SWITCH BLU 1 3 EE MOTOR MA L1 PS AUTO 0 0 0 zu TRANSFORMER 38 o 10 6 1 2 7 s t 2 4 ay 4 2 9 B ORG 20VAC H HOT ALL SPI 3 e LINESTO GRY MOTOR 4 COLD OPTOISOLATORS POWER SUPELY s 7 AMP e TANWHT E 260 Volt sv SOFTENER 0 e YEL BLK LONNOLTAGE DV DETERGENT BLEACH CONTROL LOGIC CIRCUIT e FS2 WHT
34. en Nis UAR AWO T 1 sn 170 052 a ea 9 9 L GA 7LHN H 1513 en AHN 559 4907 su e 734 No Hug l WA 17 2 170 H vH 1 1 378 734 5 LONG I 2 LHN 1405 in AS NYL 1 A ddns H3hod 9 Em ox ms L e zu 1 dWV1 NIdS 90 HOLON c9 EAD e 7 2 09 5 5 X87940 pr eram eT 1 21901 16 BOVLIOA at vl 1 J e e 51 Ew 1HA n8 2972 1fdNI 18915 PSI EE 1 I 25079 378 034 I i 18 1Hh 1 1 18 A89 1 1 1 I ASSY 91201 NO mm m m m 032 1 943N3 30 gt 1 207Nn OL Av330 gt I 5 1 30119 BEIDE 1 2 ER 1 Hood 1 1 I 1284405 Luvs 1631 AHOLOVA 01 HSnd HOLIAS HOLIAS 1 9 1 199195 1 aYNSS3ud 3univusdWaL T3A NH8 Lig J t 3 ma ma m an mn oe mn o ro 1 HOLIAS BONY WENN 90 SLIN Sana 734 NY8 ABVONO23S 1944409 H3HIL I3A NH8 pIE dWY SI OWA OZI 9 1 1
35. 2 Pull top of control panel away from control cabinet far enough to allow lifting control panel up and off the rail support of the control cabinet front Refer to Figure 24 Step 2 3 Remove control panel away from control cabinet as far as wires permit Refer to Figure 24 Step 3 4 Remove 2 screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 31 5 If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges NOTE To avoid damage to hinges be sure to support cabinet top with a small chain or something similar Refer to Figure 32 6 Remove screws and carriage bolt holding security top panel if present to control cabinet front Refer to Figure 33 Slide security top panel back just far enough to disengage tabs on panel from control cabinet front and remove security panel Refer to Figure 33 Rear Control Washers 1 Unlock and remove meter case service door Refer to Figure 40 2 Remove timer bracket cap screw Refer to Figure 40 b Remove screws holding timer and mounting bracket to control cabinet or meter case Refer to Figures 39 or 40 c Lift timer and mounting bracket out of control cabinet or meter case as far as wires permit NOTE If replacing clutch only proceed to Step f 800383 d Disengage wire harness terminal block plug from timer by pressing in moveable locking tabs located on each side
36. 5 SUPPLIMENTAL svoc Ka oe nge DE NETWORK Qn PUMP O1 zavoc G NETMASTER CONTROL DIAGRAM svoc lu ASSEMBLY e svoc Za 8 Ex 8 eg 2 ES 8 g d 5 T mi 4 5 6 2 3 666060 BRN YEL RED BLK BLKWHT PRESSURE g SWITCH 6 2 gt ES e Tom 6 WHT UNBALANCE SWITCH 1 3 8 BLU MOTOR L1 PS AUTO 90 eoe 9 0 TRANSFORMER 3 s o 10 6 1 2 zo 8 2d 2 4 4 2 20 Hor ALLSPI LINESTO MOTOR DC OPTOISOLATORS power suPPLY 7AMP a E 250 VOLT K2 2 Mob ERGENT BLEACH CIRCUIT CONTROL e ASSEMBLY 1 2 5 4 s 6 1 e e e 6 0 2 3 E S f 2 5 2 E x 6 m 6 3 1 2 5 7 6 j 9 9 02 2 dg ROTOR TACH MOTOR ASSY FLW307S 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 55 Section 3 Troubleshooting NetMaster Models 23 PUMP DOES NOT OPERATE NOTE Check at beginning of spin drain 1 portion of cycle If the pump does not operate check for blockage Replace if necessary 15 there voltage across the wht blk and the white wire going to the motor Is there voltage Correct wiring across terminals between control H6 2 and H6 5 and pump Replace control assembly
37. FLW308S 56 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting NetMaster Models PUMP DOES NOT OPERATE BLK WHT SECONDARY DOOR DOOR SWITCH L1 SWITCH ON LOCK Assy N ndi e BLU BLK se e CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL FOR OPTIONAL CARD READY AND COIN 24 VAG READY TRANSFORMER WIRING AVAILABLE OUTPUT OFF WHEN MACHINE RUNNING 100 OHM Vmax 28VDC Imax 5 2 e 1 4 WATT 3 START PULSE INPUT e WHT BLU INPUT LED ENERGIZED START PULSE ACTIVE ee RED BLU lin 9 30 ma TIME 45 msec min 100 OHM 465 24 VAC RETURN H7 24 VAG E sosw g 1 cvsw CONTROL SEE 5 DOOR LOC ACTUATOR SUPPLY O 4 co MECHANICAL THERMAL
38. NOD ONT TO auvo gt n 113A S3AHOJSNVML 3 2 ES o5 Hj N A zc lt gt o maja 5 3 HN lt 5 gt gt vanne lt aa de 7101409 HOLON Ale ds gt lt E i 51 tc 2 caa Nouvonddv 2 d amp ZI ONJA 7101409 qs ON lt sh E 1 S _ m fe E d T d ie co 5 tr n O E E 6 5 6 5 OVAOZ I 5966 E35 Hype co UNE Men d 2 gt 33s E HOLMS wando denya 3805354 51 130 NOLVOTIdAV ONJA o uc o 5 52 2 SWRY61 H AND SWRZ61 H Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 7 Wiring Diagrams Notes 158 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383
39. ad Install pulley bolt tightening fixture between the flat washer and the pulley Refer to Refer to Figure 73 ae Tighten left hand thread screw until washer is against pulley bolt tightening fixture af Loosen screw about one half turn to free fixture ag Remove pulley bolt tightening fixture ah From front of washer pull inner basket forward as far as possible Flat washer should be against pulley Push inner basket back into outer tub as far as possible 1 138 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Tighten left hand thread screw careful not to push the trunnion shaft forward while tightening the screw NOTE Torque new left hand thread screw to 240 minimum to 260 maximum inch pounds 27 5 to 29 7 Nm 800383 Section 6 Adjustments To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded IMPORTANT When reference is made to directions right or left in this manual it is from operator s position facing front of washer WASHER BASE 63 CABINET LEVELING LEGS LOCKNUT a Place washer in position on a clean firm and reasonably level floor Installing
40. 27 5 to 29 7 Nm u After installing belt adjust belt tension per Paragraph 65 v Carefully remove inner basket out through front of washer NOTE When installing inner basket apply No 27604P Anti Seize Compound to the area of the trunnion shaft that will be contacting the front and rear bearings w Remove three screws holding bearing housing arms to outer tub IMPORTANT Prior to disassembly note the position of the pressure hose hose clips and mounting plate so parts can be reinstalled in the same position Refer to Figure 74 x While supporting bearing housing remove three inner screws holding bearing housing to rear of outer tub Refer to Figure 74 Bearing Housing Installation NOTE When installing the bearing housing be sure to route the pressure hose under the right arm and attach hose and pressure hose clip to mounting plate Refer to Figure 74 Then route pressure hose up to the hose mounting plate on the top arm Refer to Figure 74 Make sure there is no slack between these two points IMPORTANT The three arm bolts should always be tightened first and torqued to 275 inch pounds 31 46 Nm Then tighten the three inner bolts and torque to 150 inch pounds 17 16 Nm Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 137 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before
41. 28VDC Imax 5ma 1 4 WATT START PULSE INPUT WHT BLU INPUT LED ENERGIZED START PULSE ACTIVE RED BLU lin 9 30 ma TIME 45 msec min 100 OHM mas ARWATT 24 VAC RETURN e F7 24 VAC O2 sosw g SEE 1 CONTROL POWER DOOR LOCK 5 svoc ACTUATOR O 4 co MECHANICAL THERMAL icot GOMM DELAY TO UNLOCK WHEN VEND DE ENERGIZED CD2SVDC e ON LOCK ASSY 7 coe APPLICATION DOOR CLOSED SENSING bs 4 CIRCUIT ALLOWS CONTROL METRE 9 7 9 TO TURN ON DOOR LOCK a DETAILS On E comm AT We 20 mw DOOR 4 SWITCH FOR G mw ON LOCK ASSY Os NETWORKED Oa ro DOOR LOCK SENSING GRY BLK 6 CIRCUIT ALLOWS CONTROL VUR TO TURN ON RELAYS WHT APPLICATIONS Oe me AN a ON WHEN DOOR IS LOCKED SEE O7 4 WHT BLK wm comm e SUPPLIMENTAL Oto 4 e NETWORK Qn PUMP 1 zavoc DIAGRAM Del NETMASTER CONTROL De sare ASSEMBLY oe a O svoc g t lt o gt S 8 d 5 5 E wi 4 5 6 2 3 BRN YEL RED BLK BLKWHT PRESSURE g e SWITCH 5 8 8B 8 5 FULL OVER WHT RE UNBALANCE SWITCH BLU e 1 3 3 gt MOTOR L1 PS AUTO 0 0 0 90 9 0 0 TRANSFORMER ss s 10 6 2 71801 2 4 a gt 4 2 9
42. 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 6 Open loading door reach into inner basket and rotate inner basket several times by hand Recheck belt alignment h Pull down on motor to increase belt tension Use a Burroughs belt gauge to obtain proper tension Proper belt tension is obtained when belt can be deflected approximately 1 4 inch 6 35 mm from normal position when moderate pressure 50 to 60 pounds 22 68 to 27 22 Kg is applied to a point midway between pulleys Refer to Figure 62 After proper belt tension has been obtained tighten belt adjusting bolts firmly then tighten pivot bolts Refer to Figure 62 Reinstall lower front access panel Refer to Figure 34 k Lower cabinet top and install hold down screws Reinstall control panel j o 59 OUTER TUB FRONT PANEL a While supporting lower front access panel remove two screws from bottom edge of panel and remove panel Refer to Figure 34 b Using the special tool No 318P4 remove dispenser drawer Refer to Figure 35 c Front Control Washers 1 Unlock control panel Refer to Figure 24 Step 1
43. BRN YEL RED BLK BLK WHT PRESSURE g E gt SWITCH 8 gt 8 9 FULL OVER 5 WHT UNBALANCE SWITCH 1 SE MOTOR MA L1 PS 1 AUTO 0 9 9 On fi Xa TRANSFORMER 3 8 9 6 1 2 7 8 2 ar 4 2 20 3 woo HOT ALL SPI a LINES TO 0 Moror QPTOISOLATORS POWER SUPPLY 7 TAN WHT E 250 VOLT ENE 5 56 YEL 8 LOW VOLTAGE CONRO Louk 2 DV DETERGENT BLEACI CIRCUIT 2 FS MOTOR 2 CONTROL i ASSEMBLY 1 2 5 bh b 6 1 2 6 rsi e 9 On e T 3 2 2 x i a D 5 a 3 5 6 ele 3 1 2 4 5 7 6 o 02 A2 ROTOR TACH MOTOR ASSY 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 71 Section 3 Troubleshooting Models To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 31 WASHER OVERFLOWS 1 Is there voltage to the over level terminal on pressure switch to FS2 Replace inoperative pressure switch Check for Is there voltage improper wiring across the coil of and r
44. ELECTRONIC CONTROL CONTROL SHIELD CONTROL HOOD REAR PANEL CONTROL HOOD CONTROL PANEL FRAME PRESSURE LOCKWASHER 7 SWITCH LOCKWASHER GRAPHIC PANEL ELECTRONIC CONTROL MODELS Figure 29 90 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 39 CONTROL PANEL OVERLA Y Electromechanical Models Removal a Front Control Washers 1 Unlock control panel Refer to Figure 24 2 Remove control panel away from control cabinet Rear Control Washers 1 Remove two control panel attaching screws Refer to Figure 25 Lay control panel on protective pad b While supporting control panel disconnect all wires from control panel components NOTE Refer to wiring diagram when rewiring components c Remove all components from control panel d Front Control Washers Remove lock assembly from control panel Refer to Figure 27 e Using a hair dryer or heat gun to warm the overlay remove control panel overlay by peeling it from the control panel assembly NOTE Control panel ov
45. L 21901 TOHLNOO 1 I Em EE EM EE EMO 1 MOT 9 I I e J at 19 lt 1HA N7E 3 0222 ANdNI 19016 COXZ eL 18 188 A787449 den ET I 4000 36079 m X18 LHA 79340 I 1 182 eee 734 378 H nB AUDI I ASSY 3001 NO ee eee v O3Z19H3N3 30 I 01 OL Avaa TWHYSHL WO INVHOSW e X000 5 28 2122 1531 01 u3A0 ma 1 14915 OL HSNd 193NNO2 e 21 1531 AHOlOVJ je e S8 rl ja 3 i 3unss3ud jo pee T3A NHG 1 1 GLS aia in kad ana jam mu mu mm H C mm e 03871718 HOLIMS an BONVTIYENN NOWNOD 20 AYVONO93S LOVINOD YIWIL 7 3 cass 1 201 NO HOLINS ood CONI dW SI OWA 021 390 ONY NIW Si 04 35072 150 ONI1VH 1291 02 19V1NOO NIOO 79 01140 N Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting Electromechanical Models To reduce the risk of electric shock fire explosion serious injury or dea
46. NOTE For proper control alignment tighten the top two screws first then tighten the bottom screws Refer to Figure 29 4 Follow wiring diagram and reconnect wires to control 5 Reinstall control panel 800383 Section 5 Service Procedures ELECTRONI CONTROL E TRONIC SHIELD SEALING WASHER CONTROL HOOD EN PRESSURE SCREW gt SWITCH END CAP Right GRAPHIC PANEL FLW67P Figure 30 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 93 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 41 CABINET TOP a Front Control Washers 1 Unlock control panel Refer to Figure 24 Step 1 2 Pull top of control panel away from control cabinet far enough to allow lifting control panel up and off the rail support of the control cabinet Refer to Figure 24 Step 2 3 Remove control panel away from control cabinet as far as wires permit Refer to Figure 24 Step 3 4 Remove two screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 31 5 If area or space permits lift cabinet t
47. efef efe w s s s En i E 18 5 5 TE i E Ty _ GIE B 1 FF 9 i di h i dicia SCHEMATIC MODELS HWF261 H HWR261 H SWF261 H AND SWF261 H STARTING SERIAL NUMBER 0007013012 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 151 Section 7 Wiring Diagrams 9 S a oS gt 2 a OI T ENSURE z o Q 1 AqJedoud Jo pue Aunful 11 1 quis 1 So 55 MEI 7193809 3l
48. qi 47 5 de m BID 278 480 1 7081405 lt de nawa ds MCI ek 1 n m du mS Cr se g d a de Casasan V Le T LJ sisswo 4 1 01934402 8 5 ie Md Muy LU ases vo Ed ZHO9 9 rum oVAO21 m a me Gaa Tezz erT ST 11V130 336 ve 0el WITING YIWYOJSNYHL 35165384 10H 1LNO9 57110130 NOI1VOI 71995 ONJA 6 D gt o 9 D gt El gt a gt o lt 5 o 5 5 o gt o gt o 5 5 o 5 0 a o 5 LL 800383 CONNECTION DIAGRAM MODELS HWRB61 J1102 SWRB61
49. serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded Spin For spin 0 650 rpm the DC current will flow through the full field D1 D2 of motor Refer to Figure 18 For high speed spin 650 to 1000 rpm the DC voltge will flow through half the field D1 D3 of motor Refer to Figure 19 MOTOR DC POWER SUPPLY DC Voltage J 0945 Motor Assembly Low Spin O to 650 rpm Figure 18 40 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting Electromechanical Models To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded MOTOR DC POWER SUPPLY DC Voltage 1 HO95SE3C Motor Assembly High Spin 650 to 1000 rpm Figure 19 800383 Copyright Alliance Laundry Sy
50. serious injury or death Disconnect electric power to the washer before servicing e Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded a Disconnect electrical power to machine and 2 Open cover for coin drop Refer to Refer to drop Figure 66 b Remove coin drop from machine c Check the spring style of coin drop Coin Drops with Old Style Spring refer to Refer to Figure 85 1 Move spring downward until cover catch is free Refer to Refer to Figure 55 NOTE Do not lift or overbend the spring in any direction DRY2089N Figure 86 Coin Drops with New Style Spring refer to Refer to Figure 87 DRY2088N Figure 85 DRY2404N Figure 87 3 Open cover of coin drop Refer to Refer to Figure 88 146 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 6 Adjustments To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded NOTE Do not overben
51. u Carefully remove inner basket out through front of washer Trunnion Assembly Inner Basket Tension Rod FLW10K Figure 69 Installing 800749P Trunnion Kit or 800198P Inner Basket Kit a Remove nuts washers and tension rods holding trunnion to inner basket Refer to Refer to Figure 69 b If using existing trunnion clean out old Loctite from pulley bolt threads using a 3 8 24 UNF Left Hand Tap c Dip threads of three new tension rods into lightweight oil 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 131 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded d Insert tension rods into inner basket Refer to Refer to Figure 69 Position each rod so the rounded corner of triangular head faces the center of inner basket Refer to Refer to Figure 70 e Position trunnion assembly through rods and onto inner basket Attach three washers and three new nylon locknuts onto rods Leave the nuts loose IMPORTANT Always use new nylon locknuts g Carefully center trunnion on basket and torque nuts to about 50 inch pounds h Install inner basket trun
52. 1 out Figure 63 Step 27 and down Figure 63 Step 3 g When seal releases from lip of front panel pull out and remove the seal Refer to Figure 63 Step 4 NOTE Door seal installation can be improved using water to soap solution to work seal around circumference of loading door opening Be sure to install seal with the tab in the 12 o clock position When installing wire clamp ring to front panel be careful not to overstretch tension spring h While supporting the front panel assembly remove the two bottom front corner screws Refer to Figure 38 Remove front panel with loading door attached away from washer as far as wires permit Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 127 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 1 Unplug wire harness from both the door latch switch and from the door switch Refer to Figure 65 Remove clips holding wire harness and door seal hose along top flange of front panel and remove front panel NOTE The large wire clip holds both the wire harnesses and the door seal hose j Rear Control Washers Remove two
53. ALLOWS CONTROL TURN RELAYS WHT e Os K4 AND K6 ONLY 4 O4 WHEN DOOR IS LOCKED 2e Os 1 Os 10 PUMP 2 MDC CONTROL 2 ASSEMBLY g gt 2 2 o S o g gg 8 8 2 2 3 ES 1 4 5 6 2 3 0090 BRN YEL RED BLK BLK WHT PRESSURE g E e SWITCH 8 gt gg FULL OVER T gt wa Di UNBALANCE SWITCH BLU 1 gt MA L1 PS 0 0 Ou 9 Xa 3 9 10 6 1 2 7 8 1 2 4 at 9 20VAC ALL SPI LINES TO e _ __wotor oc QPTOISOLATORS POWER SUPPLY TAN WHT E AME OUT M SOFTENER 5 LOW VOLTAGE e YEL BLK CONRO Louk 2 DETERGENT BLEACH CIRCUIT e K3 Fs2 WHT MOTOR 2 Rd CONTROL ASSEMBLY 1 2 5 bh b 6 1 2 6 rsi e 9 On e T 3 2 2 x i a D 6 6 ele 3 1 2 4 5 7 6 o 02 A2 ROTOR TACH MOTOR ASSY 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 69 Section 3 Troubleshooting Models To reduce the risk of electric shock fire exp
54. H202SE1A H125SE3B Figure 34 2 Using the special tool No 318P4 remove dispenser drawer Refer to Figure 35 3 Open loading door Carefully remove wire clamp ring from groove with small flat blade screwdriver Spring is in 6 o clock position Refer to Figure 36 4 Grasp loading door seal and slide seal away from front panel around the circumference of the door 5 Remove bottom two front panel attaching screws Refer to Figure 38 6 Remove front panel with loading door attached away from washer as far as wires permit 7 Unplug wire harness from both the door latch switch and from the door switch Refer to Figure 38 Remove clips holding wire harness and door seal hose along top flange of front panel and remove front panel Figure 36 H205SE1A continued 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 95 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 8 Remove two control panel attaching IMPORTANT When installing pressure hose blow screws Refer to Figure 25 Lay assembly air into hose before connecting hose to switch to forward on protective pad on cab
55. KA nge gt NETWORK cr PUMP 1 zavoc DIAGRAM NETMASTER CONTROL zavoc svoc u 2 J g E x 9 5 CE 9 o 6 gt MOIS d 2 2 666060 BRN YEL RED BLK BLKWHT PRESSURE g de E 5 e e SWITCH 5 8 2 gt E 9 FULL OVER 6 WHTL UNBALANCE SWITCH M Bw 1 3 EE MOTOR MA 11 PS AUTO 9 9 0 eo 9 0 zu TRANSFORMER 8 e 10 6 7 8 1 2 4 ab 4 2 o ORG 20VAC H HOT ALL SPI LINES TO GRY OLD OPTOISOLATORS Gane SUPPLY l 9 9 48 5 7 AMP e 3 POUR sv SOFTENER 8 LOW VOLTAGE e YEUBLK DETERGENT BLEACH CONTROL LOGIC CIRCUIT 2 e WHT e MOTOR CONTROL e 1 2 5 4 s 6 1 2 e e e 6 6 Hs 2 2 5 2s 3 5 amp 5 amp XM g 2 2 6 5 3 1 2 4 5 7 6 i 9 98 9 9 jo 02 2 i FIELD ROTOR TACH MOTOR ASSY FLW303S 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 51 Section 3 Troubleshooting NetMaster Models 21 WASHER WILL NOT FILL 52 1 Is there 120 Volt AC across the input side of the pressure switch to FS2 on the motor control board Correct wiring between pressure switch and control board Check for cracked Is there 120 Volt or broken wiring AC from the input side of the at the pressure
56. Refer to Figure 24 Step 2 3 remove control panel away from control cabinet as far as wires permit Refer to Figure 24 Step 3 4 Remove 2 screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 31 5 If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges NOTE To avoid damage to hinges be sure to support cabinet top with a small chain or something similar Refer to Figure 41 Rear Control Washers 1 Remove two control panel attaching screws Refer to Figure 25 Lay assembly forward on protective pad on cabinet top b Remove screws holding relay to control shield or control hood rear panel Refer to Figure 41 c Pull relay out of control cabinet or control hood as far as wires permit and disconnect wires NOTE Refer to wiring diagram when rewiring relay Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 113 Section 5 Service Procedures CABINET TOP SECURITY TOP PANEL CONTROL CABINET FRONT X CONTROL CABINET o lt n lt a CONTROL CABINET WRAPPER H072PE3A Figure 60 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 114 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing
57. To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 32 PUMP DOES NOT OPERATE NOTE Check at beginning of spin drain 1 portion of cycle If the pump does not operate check for blockage Replace if necessary Is there voltage across the wht blk and the white wire going to the motor Is there voltage Correct wiring across terminals between control 6 2 and H6 5 and pump Replace control assembly FLW308S 74 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 DOES Section 3 Troubleshooting Models BLK WHT bi Saren 11 SWITCH LOCK ASSY e e BLU BLK e e CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL OPTIONAL CARD READY AND COIN 24 READY TRANSFORMER WIRING se TT AVAILABLE OUTPUT AT OFF WHEN MACHINE RUNNING 5e 4 A Vmax 28 0 Imax 5 2e 2 START PULSE INPUT ete WHT BLU 100 1 INPUT LED ENERGIZED START PULSE ACTIVE 1 RED BLU 50 1 4 watt 1 lin 3 30 mo TIME 20 msec min 4 ds so LE 70 a comm Li SEE sw DOOR LOCK O1lcvsw 24 VAC RETURN TR
58. Using an Ohmmeter check red black wire from transformer to H1 7 on motor control board for broken wire poor connection If none found replace transformer Check continuity at terminal strip on motor TACH INPUT Terminals 6 7 Approximately 15 Ohms BRUSHES Terminals 4 5 Less than 70 Ohms Winding Terminals 1 3 Approximately 1 1 Ohms Winding Terminals 1 2 Approximately 2 0 2 4 Ohms Winding Terminals 2 3 Approximately 3 4 Ohms Resistance values may vary depending on type of meter used Is there continuity Replace motor YES Using an Ohmmeter check for continuity between each terminal and the motor housing Is there continuity Replace motor 76 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Is there continuity motor Is the fuse blown on the motor control board Replace motor control board through the motor harness from plug H 2 and H 5 on the motor control to the plug at the NO Repl eplace harness XES Replace fuse Does the machine run now Replace motor control board 800383 Section 3 Troubleshooting Models DOOR LOCKED MOTOR DOES NOT RUN E DF ON DISPLAY BLK SECONDARY DOOR DOOR SWITCH 11 SWITCH LOCK ASSY N BLU BLK 1 9 e CONTROL TRANSFORMER SEE
59. case 2 Disconnect wire harness from coin drawer switch and disconnect coin drops at disconnect plugs Service Door Switch Bracket 3 Press in on locking tabs of service door switch and remove switch from bracket on meter case as shown in Figure 50 4 Remove wire harness from multiplier Refer to Figure 51 Move wire harness out of the way 5 Remove multiplier from inside meter case Refer to Figure 51 NOTE Multiplier is held inside meter case by two Velcro strips W408SE3A Figure 50 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 107 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 6 Press in on locking tabs of coin drawer 7 Use a 3 8 inch square drive with No 310P4 switch and remove switch through front of 1 4 inch Ratchet Extension Tool and meter case Refer to Figure 51 remove two locknuts holding coin drop to front of meter case Refer to Figure 51 1 4 RATCHET 3 8 SQUARE DRIVE A b NO 310P4 LOCKNUT 1 4 RATCHET EXTENSION TOOL MULTIPLIER COIN DRAWER SWITCH a o4 5L lt FRONT OF METER VEL
60. clamp and remove dispenser valve to door seal hose connection at the dispenser Refer to Figure 65 IMPORTANT When installing door seal hose pull hose tie tight to prevent damage Refer to Figure 47 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded m Loosen large clamp holding door seal to front of outer tub Carefully pull seal off front lip of outer tub front panel and remove door seal and hose Refer to Figure 65 NOTE Door seal installation can be improved using water or soap solution to work seal around circumference of loading door opening Be sure to install seal with the tab in the 12 o clock position 56 DOOR SWITCH a Open loading door b Carefully remove wire clamp ring from groove with small flat blade screwdriver Spring is located in the 6 o clock position Refer to Figure 36 NOTE To avoid damage to spring use screwdriver on wire clamp ring to right or left of spring c Grasp loading door seal lip Refer to Figure 63 Step 1 NOTE To avoid damage to door seal DO NOT use pliers or sharp objects to grasp the door seal lip If lip is damaged seal will leak d U
61. coin drop is not accepting coins perform the following 1 Clean coin drop Refer to Paragraph 40 2 On electronic coin drops with an old style tension spring shown in Figure 2 and Figure 4 test and replace tension spring using the following instructions Remove Coin Drop From Machine 1 Disconnectelectrical power to machine and drop 2 Remove coin drop from machine Test Tension Spring 1 Push coin return button to open and close coin drop cover to clear possible coin jams Refer to Figure 2 3 Ifcoin drop now operates properly replace tension spring using instructions on following pages Replace Tension Spring 1 Move tension spring downward until cover catch is free Refer to Figure 4 Coin Drop Cover Tension Spring MIX7B Figure 2 2 Manually hold down coin drop cover and insert coin Refer to Figure 3 Tension Spring Cover Catch DRY2088N Coin Drop Cover MIX6B Figure 3 800383 Figure 4 2 Open cover for coin drop 3 Place a small flathead screwdriver under right side of tension spring and lift up Refer to Figure 5 Small Flathead Screwdriver Right Side of Tension Spring Figure 5 4 Use screwdriver to move spring approximately 3 mm to left Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 15 Section 3 Troubleshooting To reduce the risk
62. ensure that the washer is properly grounded obtained when belt can be deflected approximately 1 4 inch 6 35 mm from normal position when moderate pressure 50 to 60 pounds 22 68 to 27 22 Kg is applied to a point midway between pulleys Refer to Figure 62 3 After proper belt tension has been obtained tighten belt adjusting bolts firmly then tighten pivot bolts Refer to Figure 62 61 INNER BASKET ASSEMBLY Inner Basket Removal a While supporting lower front access panel remove two screws from bottom edge of panel and remove panel Refer to Figure 34 b Using the special tool No 318P4 remove dispenser drawer Refer to Figure 35 Front Control Washers 1 Unlock control panel Refer to Figure 24 Step 1 2 Pull top of control panel away from control cabinet far enough to allow lifting control panel up and off rail support of the control cabinet Refer to Figure 24 Step 2 3 Remove control panel away from control cabinet as far as wires permit Refer to Figure 24 Step 3 4 Remove two screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 31 e Rear Control Washers 1 Unlock and remove meter case service door Refer to Figure 40 2 Remove timer bracket cap screw Refer to Figure 40 3 Slide timer and bracket toward rear of meter case to disengage bracket from shoulder screw Refer to Figure 40 4 Lift timer and bracket out of
63. guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 25 ERROR CODE LISTING a 800383 E df Drive failure This error code is generated by the motor control and transmitted to the master control Several conditions can cause this code motor unplugged motor failure tachometer circuit open inner basket locked up This is fatal error Machine must be unpowered to reset E SP Serial communication error This error occurs when the master control cannot communicate with the motor control The master control will try to reset the motor control by powering it down It will try resetting three times before setting the error code Common causes include defective or unplugged transformer and incorrect wiring to motor control This is fatal error E FL Fill error This error occurs if the pressure switch fails to open in 30 minutes in any fill agitate cycle This is a fatal error d dor Door Open Indicator This error occurs when the door is not closed at the start of an active cycle If the door is closed check for wiring or door switches e E do Door open error This error occurs if the control detects the door open and door locked inputs high at the same time You can get this error if you jerk on the door when it is locked or as it is about to lock This is a fatal error f E dL Door lock
64. i s 10 PUMP 2 MDC CONTROL 2 ASSEMBLY g gt 2 2 9 o x gE 8 8 2 3 ES 4 5 6 2 3 00006 BRN YEL RED BLK BLK WHT PRESSURE g SWITCH 8 gt gt 8 g s 8 UNBALANCE SWITCH 1 3 25 MOTOR L1 AUTO 0 0 Ou TRANSFORMER 3 8 9 6 1 2 J s 1 4 2 20 ALL SPI LINES TO e MOTOR DC QPTOISOLATORS POWER SUPPLY 7 250 VOLT H LOW VOLTAGE CONTROL LOGIC CIRCUIT e MOTOR 2 CONTROL ASSEMBLY 1 2 5 bh b 6 1 2 6 rsi e 9 On e T 3 2 2 x i a D 5 a 3 5 6 ele 3 1 2 4 5 7 6 o 02 A2 ROTOR TACH MOTOR ASSY 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 73 Section 3 Troubleshooting Models
65. meter case through service door opening as far as wires will permit 5 Remove shoulder screw from inside meter case Refer to Figure 40 130 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 6 Remove security bolt 1f present from left rear corner of cabinet top Refer to Figure 40 d Open loading door Carefully remove wire clamp ring from groove with small flat blade screwdriver Spring is in 6 o clock position Refer to Figure 36 NOTE To avoid damage to spring use screwdriver on wire clamp ring to right or left of spring e Grasp loading door seal lip Refer to Figure 63 Step 1 NOTE To avoid damage to door seal DO NOT use pliers or sharp objects to grasp the door seal lip If lip is damaged seal will leak f Using a circular motion pull seal up Figure 63 Step 1 out Figure 63 Step 2 and down Figure 63 Step 3 g When seal releases from lip of front panel pull out and remove the seal Refer to Figure 63 Step 4 h While supporting the front panel assembly remove the two bottom front corner screws Refer to Figure 38 Remove front panel with loading door attached away from washer as far as wires permit Unplug wire harness from both the door latch switch and from the door switch Refer to Figure 65 Remove clips holding wire harness and door seal hose along top flange of front panel and remove front panel me NOTE The large wire cli
66. mixing valves to FS2 on the switch Change motor control board inoperative pressure switch Is there 120 Volt AC from the input side of the mixing valve to H1 9 or H1 3 of the motor control board Change the motor control board Change the mixing valve FLW304S Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 WASHER WILL FILL Section 3 Troubleshooting NetMaster Models BLK WHT SECONDARY DOOR DOOR SWITCH SWITCH ON LOCK ASSY 1 ON LO e e BLU BLK e e CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL FOR OPTIONAL CARD READY AND COIN 24 VAC READY TRANSFORMER WIRING AVAILABLE OUTPUT OFF WHEN MACHINE RUNNING Vmax 28VDC Imax 5 START PULSE INPUT WHT BLU INPUT LED ENERGIZED START PULSE ACTIVE RED BLU aug
67. ner NETWORK Qn PUMP 1 2avoc DIAGRAM M pus NETMASTER CONTROL Ds aiio ASSEMBLY svoc i 24 ne 5 CE 8 8 5 5 gt E wi 4 5 8 2 8 ee woe BRN YEL 1 RED BLK BLKWHT PRESSURE d log x SWITCH B B 8 a FULL OVER WHT 6 UNBALANCE SWITCH BLU 1 3 E gt MOTOR mal L1 Ps AUTO 9 0 99 eo 6 za TRANSFORMER 3 a 9 10 6 102 7 8 4 4 at 4 2 9 ORG 20VAC er Hor ALL SPI 3 e LINES TO GRY MOTOR DC COLD OPTOISOLATORS ENER SUPPLY EE TANWHT E ovt sv SOFTENER a LOW VOLTAGE e YEL BLK DETERGENT BLEACH CONTROL LOGIC CIRCUIT e 2 MOTOR B M sd CONTROL e ASSEMBLY 1 2 5 4 s 6 1 2 ens e e o H2 e 0 8 g 4 4 E T 5 P a E s 25 9 2 pau 3 1 2 4 5 7 6 i e e 9 9 D3 02 2 iin ROTOR TACH MOTOR 55 FLW299S 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 47 Section 3 Troubleshooting NetMaster Models 19 WASHER WILL NOT START NO DOOR LOCK Washer will not start Vend satisfied Replace the Door Lock Assembly Is there 120 Volt AC across 4 5 and 6 5 on the control board Is there 120 Volt AC across H4 4 to H6 5 on the control board Is there 120 Volt AC across H6 1 and H6 5 on the control board Replace the Con
68. removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded d Replace worn brushes with 738P3 Motor Brush Kit Follow instructions provided in kit WORN BRUSH Has no visible brush material remaining BRUSH HOLDER RESTING AGAINST BRUSH HOLDER BRUSH SPRING FLW1648S FLW1649S Figure 14 SERVICE PROCEDURE CLOGGED BRUSHES a Remove motor from washer Refer to Paragraph 58 b Using a flashlight view brushes through holes in motor end shield Refer to Figure 13 c Inspect both brushes to determine if they are clogged due to a build up of carbon dust d If there is a visible amount of brush left use a screwdriver or similar device to push brush back and forth to loosen and remove dust Refer to Figure 13 24 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Troubleshooting Electromechanical Models To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 25 Section 3 Troubleshooting Electromechanical M
69. slide drop straight back until block drop clears inside wall of control cabinet Carefully remove drop out through top of 8 Use a 3 8 inch square drive socket with i control cabinet number 310P4 quarter inch Ratchet Extension Tool to remove 2 locknuts b Installation holding coin drop to front of control 1 Lift coin drop up on coin drawer housing cabinet 2 Line up holes in the front face plate of coin drop with the 2 guide wires Slide coin NOTE A 3 8 inch square drive socket size 7 16 drop forward making sure guide Wires are inch fits over end of the 310P4 Extension Tool A through holes in front face plate of coin 1 4 inch ratchet fits in the other end Refer to drop Figure 47 3 Slide coin drop forward all the way until front face plate of coin drop is up against the control cabinet front with the coin return stop completely through slot 9 Lift back end of coin drop and pull drop straight back until front edge of the drop s front face plate clears the 2 guide wires 104 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly
70. suviso f MT pou vO oO Ts m 2 Q NOILYO Tdd 20 SS3NHVH MIN ONY H3OV3H ONY H3Qv3u 6 ONJA GSTWLSNI G3TWISNI tc MS 4u019v4 TYNOI LaO 301593 TIYNOI LdO gt 9 33S sO 9 a 101 S7aa0n 0 oi 201405 6 INGHS A 0 70 ll 1 x BEL 1 sO SNOI1dO o 1e ONJA dre gt S 2 INES ta T 3 Lan gt NU LENS x l m u EE LE EEE EE a ES 5 ng ma 5 nd S11V130 11 01 799 ONIA a H re WvHOVIO 911UH3HOS 2 ZH 09 OWA 021 5 o 6 52 a 0 6 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 152 Section 7 Wiring Diagrams Failure to install maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030
71. swings freely Refer to Refer to Figure 83 Pendulum DRY6B Figure 83 j Check coin drop sensor for dust or dirt on eyes Wipe eyes with dry cotton swab Refer to Refer to Figure 84 IMPORTANT DO NOT use isopropyl alcohol to clean electronic sensor or eyes Eyes Dry Cotton Swab DRY7B Figure 84 k Reinstall coin return on to coin drop frame 1 Reinstall metal clip and slide towards coin insert slot cotter pin holes must line up m Reinstall cotter pin n Place drop on level surface to verify that coins follow correct path in drop It may be necessary to lift drop to allow coin to follow through sensor o Reinstall coin drop into machine p Reconnect electrical power to machine and drop q Adda coin to drop to verify that coin drop is operating properly and that electrical connection is working properly NOTE If coin drop does not operate properly after above steps have been completed corrosion of metal or vandalized components within coin drop may be preventing the coin drop from functioning correctly Replace coin drop 69 CLEANING ELECTRONIC COIN DROP NOTE The electronic coin drop should be cleaned once a year Clean the drop more often if it is exposed to high levels of residue or lint build up 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 145 Section 6 Adjustments To reduce the risk of electric shock fire explosion
72. tub d Install pulley flat washer lockwasher and left hand cap screw Refer to Refer to Figure 74 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded IMPORTANT When installing pulley always use a new cap screw included in kit to prevent screw from loosening during operation Use a thread tap to clean old Loctite out of pulley screw receiving hole before installing new screw This ensures that inner basket and pulley properly seat e Unscrew left hand thread screw half way f Install pulley bolt tightening fixture between the flat washer and the pulley Refer to Refer to Figure 73 g Tighten left hand thread screw until washer is against pulley bolt tightening fixture h Loosen screw about one half turn to free fixture Trunnion Apply grease Shaft to this area 1 Remove pulley bolt tightening fixture 1 From front of washer pull inner basket forward as far as possible Flat washer should be against pulley Push inner basket back into outer tub as far as possible 1 Tighten left hand thread screw Be careful not to push the trunnion shaft forward while tightening the scre
73. tub front panel Refer to Figure 68 p Remove rubber seal from outer tub front panel and discard seal IMPORTANT Always replace seal with a new seal Spray or apply a mixture of diluted laundry detergent to assist in installation of new seal The puffy side of seal should be installed to the inside For best results tap clamp ring all around while tightening screw and nut NOTE Install clamp screw with threads and nut facing downward Refer to Figure 68 Install clamp screw with threads and nut facing downward Refer to Figure 68 Install metal clamp ring by placing clamp ring opening at approximately the 10 o clock position to ensure no interference is encountered with side panel or the underside of the control cabinet or cabinet top Tighten screw and nut until a spacing of one inch is achieved at the clamp ring opening Tap clamp ring all around while tightening the screw and nut Run belt off pulley while slowly turning pulley Refer to Figure 62 Remove belt from motor shaft Remove cap screw left hand thread lockwasher and flat washer holding pulley to inner basket shaft Refer to Figure 74 Remove pulley from shaft n e 800383 IMPORTANT When installing pulley always use a new cap screw to prevent screw from loosening during operation NOTE When installing new cap screw apply a thread locking compound to screw threads and torque new cap screw to 240 minimum to 260 maximum inch pounds
74. 00383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded IMPORTANT When reference is made to directions right or left in this manual it is from operator s position facing front of washer 37 CONTROL PANEL Electromechanical Models a Front Control Washers 1 Unlock control panel Refer to Figure 24 Step 1 2 Pull top of control panel away from control cabinet far enough to allow lifting control panel up and off the rail support of the control cabinet Refer to Figure 24 Step 27 3 Remove control panel away from control cabinet as far as wires permit Refer to Figure 24 Step 3 Rear Control Washers 1 Remove two control panel attaching screws holding control panel to control hood Refer to Figure 25 Lay assembly forward on protective padding on cabinet top STEP 1 STEP 2 MOVE TOP OF CONTROL PANEL AWAY FROM CONTROL CABINET AND UNLOCK CONTROL PANEL b While supporting control panel disconnect all wires from control panel components DO NOT pull on wires NOTE Refer to wiring diagram when reconnecting wires c Loosen setscrews holding switch knobs to temperatur
75. 18 50 1100019 21901 70HLNO9 BOWLIOA MOT 9 1 S v 1 J re 51 sa 1 1 INANI 10015 e 8 Au5 I amos I 1 3000 35072 i777 LHA 1 LHA X18 1H 7940 1 182 18 Au5 I ASSV 5201 NO aaa aal I O3ZI9N3N3 30 I N3HM 207Nn OL A130 e MMHSHL WOINVHOSH HOLUNLOU i 1 289 T i X000 1531 OL M3A0 i0 ra IS 2 1 2 18915 OL HShd ma e 1531 430123 je HOLINS D HOLIMS Fog Sud 1 289 I od fe 4 1 e 033 378 OLOR m m m m m meda um Ga 1 SEINS NOHWO9 3009 mg gt 5 1991409 H3HIL e 8 n8 ij 55 3207 NO 1 J uoiins 1 1 me 3009 CONI 91 OWA 021 390 NIW Si 04 35072 LSNW 15994405 dOHO NIOO 7YNOI 140 ONILVM 1991905 Copyright Alliance Laundry Systems LLC DO COPY TRANSMIT 800383 Section 3 Troubleshooting Electromechanical Models To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before serv
76. 291 02 390 ONY NIW Si 04 35072 LSNW 1291 02 dOHQ 05 79 01140 N N Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting Electromechanical Models To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 6 START AND DOOR LOCK 1 28 Timer contact MA is closed by mechanical actuation coin slide or timer advance coin drop Door switches complete circuit to Push To Start and energize control relay Push To Start button energizes control relay CR and start input at H3 14 on motor control board Motor control board closes powering door lock actuator Door Lock switch closes providing 240 Volt at FS5 on motor control board and motor action begins Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting Electromechanical Models POWER START AND DOOR LOCK mmm NEUTRAL
77. 38 39 40 41 42 43 44 45 46 47 48 49 50 51 92 53 54 55 Control Panel Electromechanical Models 85 Control Panel Electronic Control Models 86 Control Panel Overlay Electromechanical Models 91 Control Panel Overlay Electronic Control Models nete Banas Bane 92 Cabinet 94 Pressure Switch sisi 99 Motor Control Board 100 Timer Assembly anapa na dana nei 101 Control Cabinet Front 2 2 103 Coin Drop eei ere o rte 104 Card Reader 112 Control Cabinet Wrapper 113 teer eere 113 Electric Drain Pump eese 115 Belt nana eee ee an 116 Mixing Veal V6 asi sa saga nas ae ia ba nyai aa ea gagan 118 Front Panel aga aba nga aa an 121 Loading 123 Door Seal and Hose Assembly 124 continued All rights reserved No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 1 56 DoorSwitch Rios 125 57 Door Latch Switch esses 125 358 1 ote egt e eine 125 59 Outer Tub Front Panel 127 60 Inner Basket Pulley
78. 383 Section 3 Troubleshooting Electromechanical Models POWER NEUTRAL VEND SATISFIED DOOR CLOSED 038 78 1 I 1 1 ASSY HOLON NA A er 7 NOILISOd I 4 1 HOLIAS 193736 37949 I HOWL 30108 I gu I 1 550 ZAHN EI I 1 I Ir ev ea I I diva 6 4 yng 201 X000 9 L 7 1 D l LH 5 1 x I 4 L I olny 8 gt 2 1 i lt o o m E RN 5 S S 2 E az 1 m 7 c t mbaka K NOHWOD 20 1 L d 1 euo I e e e 25 53 divi i 1 9 e r 5 1
79. 4 AND K6 ONLY WHEN DOOR IS LOCKED SEE NRFA 4 We Q12 comm comm 5 e SUPPLIMENTAL Oro svoc oe nee Pk NETWORK On PUMP O 1 zavoc DIAGRAM 21 NETMASTER CONTROL Ds Lane ASSEMBLY svoc e u g gt Lee ces Zx 9 255 58 3 8 5 gt F wi 4 5 6 203 BRN YEL e RED BLK BLKWHT PRESSURE g E 5 5 2 SWITCH 5 8 g 7 5 e FULL OVER _ UNBALANCE SWITCH BLU gt MOTOR PS AUTO 9 0 0 90 e 0 za TRANSFORMER 3 a 9 10 6 1 4 at 4 2 9 20 e 088 Hor ALL SPI EPA LINES TO GRY MOTOR DC COLD OPTOISOLATORS power SUPPLY TANWHT 3 sv SOFTENER 2 e YEUBLK bata inde DETERGENT BLEACH CIRCUIT e P e CONTROL ASSEMBLY 1 2 5 4 s 6 1 es e 6 6 069 e d a 2 a 3 x 5 3 gt a a amp 2 ri o 3 1 2 4 5 7 6 et 9 94 03 02 2 A1 MOTOR ASSY FLW309S 59 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting NetMaster Models Notes 60 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Troubleshooting MDC Models To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with
80. 9 NYI 1 e NUL 1 M e ATddnS H3AOd gau na e dv 195 9 30 HOLON 1 057 e T 5 5 BANGAT S re 117212 21507 e EDO BOVLIOA MOT VH H e S 9 2 El 6 Haz 19 S 1 J 9703 e o eoeee e ooo wi 901 1 21 05 51 es HAZ 1 10H gP 9 09 INANI 18915 et 1 18 AH0 3000 35070 P 1 LLL i IHM 2 8 1Hh 7280 1 I 149 1 182 9 7347 378 AEAII 5 ASS 51001 NO 02Z 1943N3 30 lt Fess I N3HM 207Nn OL e e 1 3 HOLVNLOV 2 1 355 1 400 2 29 fe I ew e 1531 OL I 193NNO2 p 18915 Ol HSAd ma e 1831 4301593 4 I HOLIAS HOLIAS mrg M d 1 SIN I 1 24 I I 5 BA NUG Lagat d t H OLON Tic ams mu mm mm D m m n HOLIMS e eue NOWHOD 2G 000 mama ABVONO93S LOWLNOD X3WIL ecce d ccassw NO J 000 t
81. BRUSH HOLDER SPRING K Emp DO 2 FLW970S Figure 12 e Recheck resistance between motor terminals 4 and 5 to verify the brush position has been corrected f Reinstall motor in washer g Run washer through cycle to verify proper operation Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded Service Procedure Worn Brushes a Remove motor from washer Refer to Paragraph 58 b Using a flashlight view brushes through holes in motor end shield Refer to Figure 13 Inspect both brushes to determine if either brush is worn Refer to Figures 13 and 14 GOOD BRUSH Has visible amount of brush material remaining BRUSH HOLDER BRUSH SPRING MM FLW1648S Figure 13 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 23 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels
82. CONNECTION DIAGRAM DETAIL OPTIONAL CARD READY AND COIN 24 VAC READY TRANSFORMER WIRING Fa RD AVAILABLE OUTPUT AT SAI OPTO OFF WHEN MACHINE RUNNING 4 4 ut Vmax 28VDC Imox 2e START PULSE INPUT ee WHT BLU 100 1 INPUT LED ENERGIZED START PULSE ACTIVE 1 RED ELU 5 1 4 1 lin 3 30 ma 20 msec min m so LU 70 H7 d comm DOOR LOCK 24 VAC RETURN ACTUATOR MECHANICAL THERMAL VEND Qe er an 24 VAC DELAY TO UNLOCK WHEN O4 DE ENERGIZED Os comm 26 YEL e ON LOCK ASSY 2 svoc Be DOOR CLOSED SENSING APPLICATION O7 CIRCUIT ALLOWS CONTROL 1 WHT RED AN iO Qe comm TO TURN ON DOOR LOCK 8 H4 DETAILS O10 PE le O11 comm 36 ux O12 comm 5e Hi 41 WHT ah CONTROL 26 POWER w ON Lock ASSY 4 e SUPPLY H2 DOOR LOCK SENSING 16 GRY BLK CIRCUIT ALLOWS CONTROL TURN RELAYS WHT K4 AND K6 ONLY k4 NS Os WHEN DOOR IS LOCKED O4 2 9 WHT BLK WHT Os Os Lp 10 PUMP 2 CONTROL S ASSEMBLY H3 8 2 5 2353385 d 1 4 5 6 2 3 d 00000 BRN YEL RED BLK BLK WHT PRESSURE g 5 5 SWITCH I e 8 gt g e FULL OVER UNBALANCE SWITCH MOTOR AUTO 60 0 9 Ou 0 TRANSFORMER 8 9 10 6 1 2 3g 4 2 20VAC ALL SPI LINES TO GRY MOTOR DC COLD OPTOSOLATONS POWER SUPPLY
83. CRO CASE STRIPS W b4BEsB Figure 51 8 Lift back end of coin drop and pull straight back until bottom edge of the drop s front face plate falls behind the coin drawer housing Refer to Figure 52 Back End of Coin Drop Coin Drop Front Face Plate Coin Drawer Housing W410SE3A Figure 52 108 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 9 Lift up back end of coin drop until the two 10 While holding back end of drop allow coin return stops slide down past the coin drop s front face plate to rest on bottom of drawer housing as shown in Figure 53 meter case Refer to Figure 53 Back End of Coin Drop Coin Drop Front Face Plate Drawer Housing Coin Return Stops W411SE3A Figure 53 continued 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 109 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with
84. Commercial Frontload Washers 8 Refer to Page 3 for Model Numbers Front Control Washers Rear Control Washers m i a Part No 80038383 Laundry Systems www comlaundry com November 2011 Table of Contents Model Identification Section 1 Safety Information Locating an Authorized Servicer Section 2 Introduction Customer Service Nameplate Location eere How Your Washer Works How Your Washer Works Section 3 Troubleshooting 1 Troubleshooting coin drop 2 No Spin Condition Models through Serial No 9811005967 3 Troubleshooting Knocking Noise 4 No motor rotation or drive failure code on electronic display units Electromechanical Models Se Start Up cue S RR 6 Start and Door 2 7 Sequence sidi 8 20 Volt Control noose erroei 9 240 Volt Motor Power 10 Eimer Chart se eterne 11 Cycle Timer Motor Control Inputs 12 Cycle Timer Water Fill Input Logic 13 Washer DC Motor Functions 14 Control System Faults 15 N
85. Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 1 TROUBLESHOOTING COIN DROP a Non Electronic Coin Drops coin follows when working properly non When coin is placed into coin slot the coin electronic coin drops should roll down drop and be heard dropping into IMPORTANT Never use oil to correct coin drop coin vault If coin does not fall into coin vault or if coin drop sensor does not register that coin has problems Oil residue will prevent coins from rolling properly been entered follow troubleshooting instructions onfollowing page IMPORTANT Do not bend or damage mechanical parts within coin drop Additional coins following path to sensor Coinin Coin Slot n N d Coin Drop Sensor DRY2B Figure 1 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 13 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing
86. DOOR SWITCH 11 SWITCH ON LOCK ASSY N e e BLU BLK e e CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL OPTIONAL CARD READY AND COIN READY TRANSFORMER WIRING se STIS AVAILABLE OUTPUT AT FAI OPTO OFF WHEN MACHINE RUNNING e 4 Vmax 28VDC Imax 5 2 iu START PULSE INPUT e WHT BLU 100 1 INPUT LED ENERGIZED START PULSE RED BLU 50 1 4 watt lin 3 30 ma TIME 20 msec min yn 60 LUE 70 a comm Ei SEE sw DOOR LOCK O1lcvsw 24 VAC RETURN ACTUATOR MECHANICAL THERMAL VEN Os swe A DELAY TO UNLOCK WHEN D O4 DE ENERGIZED Os comm 5e YEL ON Lock Assy APPLICATION amp 2 sec DOOR CLOSED SENSING 4 PNK CIRCUIT ALLOWS CONTROL e SUN Os comm TO TURN DOOR LOCK He 8 He DETAILS Oto le T O11 comm 3eisk 2 comm We 5e 5 ae CONTROL 26 POWER pw e ON LOCK ASSY 4e e SUPPLY H2 DOOR LOCK SENSING 16 GRY BLK O1 CIRCUIT ALLOWS CONTROL te 2 TO TURN ON RELAYS WHT K4 AND K6 ONLY e Os WHEN DOOR IS LOCKED 26 es Os 4 e RS i s 10 PUMP 2 MDC CONTROL 2 ASSEMBLY H3 eo Q 2 e 3 ge 2 9 5259 1 4 5 6 2 3 0090 BRN YEL RED BLK BLK WHT PRESSURE g SWITCH 8 gt gg FULL OVER T gt wa UNBALANCE SWITCH BLU 1 MOTOR MA 11 pre PS AUTO 0 9 9 On 6 gt
87. E 20 msec min 4 A so LUE 70 H7 d comm gt sw DOOR LOCK O1lcvsw 24 VAC RETURN ACTUATOR MECHANICAL THERMAL VEN Os swe UG DELAY TO UNLOCK WHEN D O4 cor DE ENERGIZED co comm e ON LOCK ASSY 2 svoc DOOR CLOSED SENSING PNK APPLICATION O7 CIRCUIT ALLOWS CONTROL WHT RED ews Os comm TO TURN DOOR LOCK 8 DETAILS Oto T O11 comm 2 comm w m DOOR CONTROL SWITCH 26 POWER Lock ASSY 46 SUPPLY kd Hz DOOR LOCK SENSING CIRCUIT ALLOWS CONTROL O2 TO TURN ON RELAYS WHT Os K4 AND K6 ONLY 4 Os WHEN DOOR IS LOCKED m PERN Os Os KE PUMP MDC CONTROL ASSEMBLY eo a 2 S o g g 2 9 5259 1 4 5 6 2 3 0090 BRN YEL RED BLK BLK WHT PRESSURE g SWITCH 8 gt 8 v FULL OVER T gt wa UNBALANCE SWITCH raw 1 SE MOTOR MA L1 PS AUTO 0 9 9 On 6 gt TRANSFORMER 3 8 9 10 6 1 2 J 8 1 2 4 ar 4 2 9 20vac e ORS ALL SPI LINES TO QPTOISOLATORS POWER SUPPLY 6 7 TAN WHT E AME OUT M SOFTENER 5 56 YEL BLK LOW VOLTAGE tong 2 DETERGENT BLEACH CIRCUIT K3 FS2 WHT MOTOR 2 Rd CONTROL e ASSEMBLY 1 2 b Lh p 6 1 2 6 rsi e 9 On e a 2 x z 2 x i a D 6 eds 3 1 2 5 7 d
88. E New control is supplied in a special anti static wrapping and protected by anti static foam While holding control by its metal edges remove control from foam and wrapping a Front Control Washers 1 Unlock control panel Refer to Figure 24 Step 1 2 Pull top of control panel away from control cabinet far enough to allow lifting control panel up and off the rail support of the control cabinet Refer to Figure 24 Step 27 3 Remove control panel away from control cabinet as far as wires permit Refer to Figure 24 Step 3 4 Remove two screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 31 5 If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges Refer to Figure 32 NOTE To avoid damage to hinges be sure to support cabinet top with small chain or something similar Refer to Figure 32 100 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Rear Control Washers 1 Remove two control panel attaching screws Refer to Figure 25 Lay assembly forward on protective pad on cabinet top b Press in on locking tabs and unplug harness disconnect blocks and all wires from motor control board NOTE DO NOT pull on wires instead hold board near appropriate disconnect block and unplug by pulling on disconnect block c Remove four screws holding motor control board to back of control cabin
89. FLW297S 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 45 Section 3 Troubleshooting NetMaster Models 18 NO VISIBLE DISPLAY ON CONTROL The electronic control has no LED or VFD functioning on the control board Plug unit into an Is the power cord outlet and check plugged in for proper supply voltage Is there 120 AC to the Check wiring to primary of the the primary of the transformer transformer Is there 24 Volt AC across terminals H1 1 and H1 3 control board Is there 24 Volt AC at the output side of the transformer Make sure H1 Correct wiring connector is between Replace seated properly transformer and transformer Replace control control board FLW298S 46 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting NetMaster Models NO VISIBLE DISPLAY ON CONTROL
90. Fash vies D pep 9 DOES 5 Fr OS Tene War Ne Fash Vies ___ 28 Re 50905960566 Fa is Top a Daa SC Valves XH Key 0 Open X Closed Figure 16 38 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting Electromechanical Models To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 13 WASHER DC MOTOR FUNCTIONS Agitate For agitate the DC current will flow through the full field D1 D2 of motor The washer agitation is produced by reversing polarity of the rotor in motor This polarity switching takes place on control board One direction RL3 and RL4 are not operated The other direction RL3 and are operated Refer to Figure 17 MOTOR DC POWER SUPPLY DC Voltage 1 0925 Motor Assembly Agitate Figure 17 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 39 Section 3 Troubleshooting Electromechanical Models To reduce the risk of electric shock fire explosion
91. Front 80 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 4 Grounding HOO9GE3A Front Control Washers Electromechanical Models Figure 22 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 81 Section 4 Grounding To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 36 MACHINE GROUND CONNECTIONS REAR CONTROL WASHERS Refer to Figure 23 Ground to Control Panel Assembly Ground to Motor Control Board Ground to Control Hood Ground Power Cord to Cabinet Top Ground to Lower Rear Access Panel Netmaster models Ground to Motor Ground to Electric Drain Pump Ground to Motor Bracket Ground to Outer Tub 10 Ground to Outer Tub Front OA amp D 82 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 4 Grounding FLW665G Rear Control Washers Figure 23 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 83 800383 Section 4 Grounding Notes 84 Copyright Alliance Laundry Systems LLC NOT COPY or TRANSMIT 8
92. H SWRB61 J SWRC61 J SWRD61 H SWRF61 J AND SWRH61 J Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 156 157 Section 7 Wiring Diagrams Os me o ve i e gt tr SE 2 WVMHOVIQ NOLLO3NNOO mae 6 2 pu ga eno rie WS yoga XRNANOI3S songa Qo So peo oo mise e 2o Abu Te LI NNE SNINHVM Y wm 56 ul EL fL Ty IT aw T 5 8888 2 6 e um dubi 0777 as E mejao 5 2 OMS 10885659 le x 02 0 2 021 gt 5 asneosnvull ns I me EJ EJ T EI ln
93. HT 250 VOLT M P LOW VOLTAGE GONTROL LOGIC CIRCUIT e MOTOR yd CONTROL e ASSEMBLY 1 2 5 6 1 2 rsi 9 9 9 e 0 a bod g 2 5 x 5 o Pi P z 8 40 z M m 3 1 2 4 5 7 6 i 9 9 9 9 D3 02 2 A1 ROTOR MOTOR ASSY FLW305S 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 53 Section 3 Troubleshooting NetMaster Models 22 WASHER OVERFLOWS 1 Is there voltage to the over level terminal on pressure switch to FS2 Replace inoperative pressure switch Check for Is there voltage improper wiring across the coil of and replace either the hot or cold inoperative water solenoid pressure switch if necessary Replace inoperative water valve FLW306S 54 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting NetMaster Models WASHER OVERFLOWS
94. LLC DO NOT COPY or TRANSMIT 800383 Model Identification Information in this manual is applicable to these washers Model Number Front Control Rear Control HWF261 E x HWF261 H x SWF261 E X SWF261 H X HWR261 E HWR261 H HWRB61 J1102 HWRT61 H HWRT61 H1102 HWRY61 H1102 HWRZ61 H HWRZ61 H1102 SWR261 E SWR261 H SWRB61 H SWRB61 J SWRC61 J SWRD61 H SWRF61 J SWRH61 J SWRT61 H SWRY61 H SWRZ61 H X Add Letter To Designate Color L Almond W White Q Bisque P lt P lt P lt P lt PX 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Notes Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 1 Safety Information Throughout this manual and on machine decals you will find precautionary statements CAUTION WARNING and DANGER followed by specific instructions These precautions are intended for the personal safety of the operator user servicer and those maintaining the machine DANGER Danger indicates the presence of a hazard that will cause severe personal injury death or substantial property damage if the danger is ignored WARNING Warning indicates the presence of a hazard that can cause severe personal injury death or substantial property damage if the warning is ignored CAUTION Caution
95. Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 50 ELECTRIC DRAIN PUMP a While supporting the lower access panel Outer remove two screws from bottom edge of panel Tub to Pump Backflow and remove panel Refer to Figure 34 Hose NC is IMPORTANT There will always be some water Mounting that will remain in the pump and hoses Therefore before removing hoses from pump hoses must be drained to prevent water spillage Mountin b Loosen hose clamps and remove three hoses 8 connected to electric drain pump outer tub to Vent pump hose vent hose and drain hose Refer to Hose Se Figure 61 Electric Drain Pump c Disconnect wires from drain pump NOTE Refer to wiring diagram when rewiring drain pump d Remove 3 mounting screws holding pump to base and remove pump out through front of washer Refer to Figure 61 210 31 Figure 61 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 115 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be
96. Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 42 PRESSURE SWITCH a Front Control Washers 1 Unlock control panel Refer to Figure 24 Step 1 2 Pull top of control panel away from control cabinet far enough to allow lifting control panel up and off the rail support of the control cabinet Refer to Figure 24 Step 2 3 Remove control panel away from control cabinet as far as wires permit Refer to Figure 24 Step 3 4 Remove two screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 31 5 If area of space permits lift cabinet top to a vertical position by hinging it on the rear hinges NOTE To avoid damage to hinges be sure to support cabinet top with a small chain or something similar Refer to Figure 41 CABINET TOP NG REAR WIRE HINGES OR CHAIN MOTOR CONTROL FRONT CONTROL WASHERS b Rear Control Washers 1 Remove two control panel attaching screws Refer to Figure 25 Lay assembly forward on protective pad on cabinet top c Disconnect wires from pressure switch at disconnect block NOTE Refer to appropriate wiring diagram when rewiring pressure switch d Disconnect pressure hose from pressure switch IMPORTANT When installing pressure switch b
97. O NOT remove this shipping NOTE Shipping supports MUST be kept for material until after washer is placed in its final future re positioning or moving of the washer installed position Refer to Figure 79 IMPORTANT DO NOT tip or move washer once these supports have been removed Removal of supports prior to final installation may cause SHOCK ABSORBER SHIPPING SUPPORT SHOCK ABSORBER 2 SHIPPING SUPPORT SHIPPING BRACKET FLW821S Figure 79 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 143 Section 6 Adjustments To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing e Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 68 CLEANING NON ELECTRONIC COIN DROP a Disconnect electrical power to machine and drop b Remove coin drop from machine c Iflint is preventing coins from rolling through coin drop blow compressed air though coin entry and along the side of the coin drop Refer to Refer to Figure 80 6 Remove coin return from coin drop frame Refer to Refer to Figure 81 Cotter Metal Pin Clip Compressed Air DRYSB DRY4B Figure 80 d Insert a coin through the coin drop I
98. ORG 20VAC HOT ALL SPI 3 e LINES TO GRY _ MOTOR DC COLD OPTOISOLATORS POWER E 7AMP e TAN WHT E sv SOFTENER E 5 YEUBLK Arte 4 e DV DETERGENT BLEACH CIRCUIT e 2 WHT e MOTOR e CONTROL e ASSEMBLY 1 2 5 4 s 6 1 2 e e 6 e 0 a 5 x z 3 x E Z 5 5 8 406 amp 6 3 1 2 4 5 7 i 9 D3 02 2 FIELD oo MOTOR ASSY FLW301S 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 49 Section 3 Troubleshooting NetMaster Models 20 WASHER WILL NOT START CONTROL ANALYSIS 1 Is there 120 Volt Refer to the AC across H6 6 to H6 5 on Washer Will Not Fill the control board section Replace the control board FLW302S 50 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting NetMaster Models WASHER WILL NOT START CONTROL ANALYSIS
99. SE ASSEMBLY a While supporting lower front access panel remove two screws from bottom edge of panel and remove panel Refer to Figure 34 b Using the special tool No 318P4 remove dispenser drawer Refer to Figure 35 Front Control Washers 1 Unlock control panel Refer to Figure 24 Step 1 2 Pull top of contort panel away from control cabinet far enough to allow lifting control panel up and off the rail support of the control cabinet Refer to Figure 24 Step 27 3 Remove control panel away from control cabinet as far as wires permits Refer to Figure 24 Step 3 4 Remove two screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 31 e Rear Control Washers 1 Unlock and remove meter case service door Refer to Figure 40 2 Remove timer bracket cap screw Refer to Figure 40 3 Slide timer and bracket toward rear of meter case to disengage bracket from shoulder screw Refer to Figure 40 4 Lift timer and bracket out of meter case through service door opening as far as wires will permit 5 Remove shoulder screw from inside meter case Refer to Figure 40 6 Remove security bolt if present from left rear corner of cabinet top Refer to Figure 40 d Open loading door Carefully remove wire clamp ring from groove with small flat blade screwdriver Spring is in 6 o clock position Refer to Figure 36 NOTE To avoid damage to spring use scre
100. TRANSFORMER 3 8 9 10 6 1 2 J 8 1 2 4 ar 9 20vac ALL SPI 3e CRY LINES TO QFTOISOLATORS POWER SUPPLY w EU TAN WHT E AME OUT M SOFTENER 5 56 YEL BLK LOW VOLTAGE CONTROL LOGIC x Dv DETERGENT BLEACH CIRCUIT e K3 252 WHT MOTOR 2 a CONTROL e ASSEMBLY kh fo 1 2 6 rsi e 9 On e g 8 d 2 x 3 z 2 x i a D 6 eds 3 oh 2 5 7 d 9 01 os 2 a2 Al ROTOR TACH MOTOR ASSY 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 65 Section 3 Troubleshooting Models To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels remov
101. While supporting the front panel assembly remove the two bottom front corner screws Refer to Figure 38 Remove front panel with loading door attached away from washer as far as wires permit 5 Unplug wire harness from both the door latch switch and from the door switch Refer to Figure 65 Remove clips holding wire harness and door seal hose along top flange of front panel and remove front panel 6 Unlock and remove meter case service door Refer to Figure 40 7 Remove timer bracket cap screw Refer to Figure 40 8 Slide timer and bracket toward rear of meter case to disengage bracket from shoulder screw 9 Lift timer and bracket out of meter case through service door opening as far as wires will permit 10 Remove shoulder screw from inside meter case Refer to Figure 40 11 Remove two screws holding cabinet top to front flange of side panel Refer to Figure 37 12 Remove security bolt if present from left rear corner of cabinet top Refer to Figure 40 c If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges Refer to Figure 32 126 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT NOTE To avoid damage to hinges be sure to support cabinet top with a small chain or something similar Refer to Figure 32 d Run belt off inner basket pulley while slowly turning pulley Refer to Figure 62 e Remove belt from motor shaft Remove scre
102. abinet far enough to allow lifting control panel up and off the rail support of the control cabinet Refer to Figure 24 Step 2 3 Remove control panel away from control cabinet as far as wires permit Refer to Figure 24 Step 3 4 Remove two screws holding front of cabinet to top front edge of control cabinet front Refer to Figure 31 5 If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges NOTE To avoid damage to hinges be sure to support cabinet top with a small chain or something similar Refer to Figure 32 6 Remove screws holding security top panel to control cabinet front Refer to Figure 33 Slide security top panel back just far enough to disengage tabs on panel from control cabinet front Refer to Figure 33 7 Remove two screws holding bottom front flange of control cabinet front to top flange of washer front panel Refer to Figure 60 8 Remove three screws per side holding control cabinet front to front flange of control cabinet wrapper Refer to Figure 60 9 Remove two screws holding control cabinet wrapper tabs to control cabinet front tabs Refer to Figure 60 10 Carefully pull control cabinet front straight out and away from control cabinet wrapper Refer to Figure 60 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 103 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serio
103. acket sits in slot Setscrew inside meter case Refer to Figure 45 b While holding timer bracket against rear of coin vault install two screws holding bracket to meter case Refer to Figure 45 c Make sure wire harness is routed along bottom of meter case so it will not interfere with any moving parts in meter case Clutch W238SE1A Figure 43 g Place clutch on timer shaft and tighten setscrew Refer to Figure 44 NOTE When installing clutch alignment of clutch on timer shaft must be installed correctly in order to have proper washer operation Refer to Figure 44 p Make sure clutch moves freely after setscrew is uL ou N TIMER tightened e Mes BRACKET SPRING SLOT HOLDING PIN SETSCREW TLW296S Figure 45 SETSCREW GROOVE CLUTCH H208SE1A Figure 44 102 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 45 CONTROL CABINET FRONT a Front Control Washers 1 Unlock control panel Refer to Figure 24 Step 1 2 Pull top of control panel away from control c
104. an be done through lower access panel opening at rear of washer a While supporting lower front access panel remove two screws from bottom edge of access panel and remove panel Refer to Figure 34 b Working through the lower front access door opening place a locking pliers on the metal rod and loosen the two adjusting bolts Refer to Figure 77 Repeat procedure to loosen the two pivot bolts Refer to Figure 77 c Pull down on motor to increase belt tension Use a Burroughs belt gauge to obtain proper tension Proper belt tension is obtained when belt can be deflected approximately 1 4 inch 6 35 mm from normal position when moderate pressure 50 to 60 pounds 22 68 to 27 22 Kg is applied to a point midway between pulleys Refer to Figure 77 d After proper belt tension has been obtained tighten belt adjusting bolts firmly then tighten pivot bolts Refer to Figure 77 INNER BASKET PULLEY MOUNTING BRACKET ADJUSTING BOLT HARNESS GROUND FLW1119S WIRES Figure 77 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 141 Section 6 Adjustments To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded
105. and closer and try again Is there any control response Make sure Check the following Microwand selection was for Does the Microwand Microwand battery voltage Yes prompt Control the proper Blockage of IR window on control Mismatch error machine type and control generation Attachment of IR cup to type Microwand No Does the electronic C Communication control display E OF sequence checks C out properly E OF Turn IR communication on Has IR communication Yes refer to programming manual been turned off No Change electronic control and repeat procedure FLW296S 44 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting NetMaster Models 17 COINS IGNORED WHEN ENTERED Start Coin Drop Diagnostic Test Refer to programming manual Start Production Test Cycle Does the count on the display increment properly after entering coins Yes Reset control to ready mode No Is H7 connector From the coin drop is Are the wires exiting the Yes Yes Yes properly seated on the the 3 pin connector coin drop optical sensor control board properly plugged in cracked or broken No No No Replace the Properly reseat connection and Properly reseat connection and coin drop Replace electronic control conduct diagnostic test again conduct diagnostic test again
106. c control Wrist strap cord and alligator clip are designed to carry away any electrostatic charge from your body and to direct charge to an available ground By using this static protection device potential electrostatic discharge problems associated with handling of electronic control will be minimized Always handle electronic control by its metal edges If a wrist strap is not available touch washer while it is plugged in before handling control to dissipate any charge a Remove two control panel attaching screws Refer to Figure 25 Lay assembly forward on protective pad on cabinet top b Disconnect all wires and harness connectors from electronic control and indicator light NOTE DO NOT pull on wires Instead hold board near appropriate disconnect block and unplug by pulling on disconnect block c Remove ground clip holding ground wire to control panel NOTE Refer to wiring diagram when reconnecting wires d Motor Speed Switch or Wash Temperature Switch 1 Remove two control panel attaching screws Refer to Figure 25 Lay assembly forward on protective pad on cabinet top 2 Loosen setscrew holding switch knob to switch shaft Refer to Figure 26 3 Remove knurled nut holding switch to control panel Refer to Figure 26 86 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT NOTE Lockwasher must be between switch and control panel when installing switch Refer to Figure 22 4 Dis
107. c timer motor pause 60 sec max time for perm press cycle Figure 15 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37 Section 3 Troubleshooting Electromechanical Models To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 12 CYCLE TIMER WATER FILL INPUT LOGIC Wash Fill Wash Temp Water No Flush Valves Water No Flush Valves E E X Wash Temp Water and Detergent Bleach Valve X xxix X Fill Wash Temp Water and Detergent Bleach Valve Fill Wash Temp Water and Detergent Bleach Valve meme Dee ata teri ES Fill Rinse Temp Water and Softener Valve EN Rinse Temp Water Detergent and Softener X X Valves 0000000005 Fill Rinse Temp Water Detergent and Softener Valves Cold Temp Water Detergent Bleach Valve Fill Cold Temp Water and Detergent Bleach Valve EN Rinse Temp Water Detergent and Softener Valves xps spy s x i 5 e x A Noris pep p9 YX YX 0 LX Besten wer Ne Fash vies pep p9 EX Besten War Ne Fash vies D pep p9 T0 T9 DECUS LX Besten War Ne
108. chine spring under center tab Refer to Figure 9 1 Reinstall coin drop into machine 2 Reconnect electrical power to machine and drop 3 Add a coin to drop to verify that coin drop is Operating properly and that electrical connection is working properly Small Flat Screwdriver Left Tab MIX5B Figure 9 13 Lift spring gently to place in position under left tab 14 Push spring to right until it snaps into position Refer to Figure 5 15 Close coin drop cover 16 Move tension spring over cover catch Refer to Figure 4 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 17 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 2 NO SPIN CONDITION MODELS THROUGH SERIAL NO 9811005967 A no spin condition could be the result of an open circuit in the wire harness or out of balance switch a Check that the harness is still connected to the out of balance switch The wiring diagram may show the out of balance switch as a normally open switch which is incorrect The switch is a normally closed switch b To test the electrical circuit disconnect e
109. connect wires from switch NOTE Refer to appropriate wiring diagram when rewiring switch Control Panel Attaching Screws H199SE1A Figure 25 e Indicator Lights In Use Rinse or Spin Refer to Figure 27 1 Remove two control panel attaching screws Refer to Figure 25 Lay assembly forward on protective pad on cabinet top 2 Disconnect wires from light NOTE Refer to wiring diagram when rewiring light 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded Wash Temperature Switch Lockwashers Motor Speed Switch Setscrew Knurled Nut Knob W492SE1B Figure 26 3 Squeeze locking tabs together and pull light out rear of control panel f Electronic Control IMPORTANT Due to the sensitivity of the electronic control careful handling is required As a precautionary measure we recommend using a ground wrist strap when handling the electronic control Wrist strap cord and alligator clip are designed to carry away any electrostatic charge from your body and to direct charge to an available ground By using this static protection device pote
110. crews Refer to Figure 38 Remove front panel with loading door attached away from washer as far as wire permits 8 Unplug wire harness from both the door latch switch and from the door switch Refer to Figure 38 Remove clips holding wire harness and door seal hose along top flange of front panel and remove front panel 9 Unlock and remove meter case service door Refer to Figure 40 10 Remove timer bracket cap screw Refer to Figure 40 Slide timer and bracket toward rear of meter case to disengage bracket from shoulder screw 11 Lift timer and bracket out of meter case through service door opening as far as wires will permit 12 Remove shoulder screw from inside meter case 13 Remove two screws holding cabinet top to front flange of side panel Refer to Figure 37 14 Remove security bolt if present from left rear corner of cabinet top Refer to Figure 40 b If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges Refer to Figure 41 NOTE To avoid damage to hinges be sure to support cabinet top with a small chain or something similar Refer to Figure 41 c Mixing valve is located on upper back right corner of rear panel Refer to Figure 64 d Shut off external hot and cold water supply and remove two inlet hoses e Loosen hose clamp and remove mixing valve to dispenser hose at the mixing valve Refer to Figure 64 f Remove wire harness disconnect block
111. ction 3 Troubleshooting Models WASHER WILL NOT START CONTROL ANALYSIS L1 MOTOR TRANSFORMER WHT SECONDARY DOOR SWITCH e e DOOR SWITCH LOCK ASSY ee BLU BLK FoR 24 VAC CONTROL TRANSFORMER JONNECTION DIAGRAM READY TRANSFORMER WIRING se T AVAILABLE OUTPUT HT OFF WHEN MACHINE RUNNING 5e 4 Vmax 28VDC Imax 5 26 2 START PULSE INPUT eee WHT BLU 100 1 INPUT LED ENERGIZED START PULSE ACTIVE 1 RED BLU 50 1 4 watt lin 3 30 ma TIME 20 msec min 4 A 60 70 HT comm gt sw DOOR LOCK O1lcvsw 24 VAC RETURN ACTUATOR MECHANICAL THERMAL VEN Os swe e DELAY TO UNLOCK WHEN D DE ENERGIZED comm hd 5 YEL ON LOCK ASSY APPLICATION 8 sec DOOR CLOSED SENSING he m O7 CIRCUIT ALLOWS CONTROL e SUN Os comm TURN ON DOOR LOCK He 8 He DETAILS Oro re LS O11 comm 3 2 comm w 5e 5 Lu ae CONTROL 26 POWER pw e ON LOCK ASSY 4e e SUPPLY H2 DOOR LOCK SENSING 16 GRY BLK CIRCUIT
112. d and output commands to the motor control via serial communication The front end control powers the door lock pump and the motor control The motor control powers the D C motor and performs all motor control functions The motor control also powers the water and dispenser valves and passes the pressure switch status to the front end control The motor control is powered through the door switch door lock switch and front end control An auto transformer provides 240 VAC for the motor which the motor control converts to D C The motor control also alerts the front end control to any errors in the motor The motor control uses a speed sensor on the motor to measure the RPM Before entering any spin step the motor control measures the RPM of the drum to sense out of balance The motor control will try to redistribute the clothes if an out of balance condition exists the motor control will limit the spin speed to several speeds depending on the severity of the out of balance condition If the out of balance condition is severe enough the motor control will limit speed to 90 RPM and will not spin NOTE An additional out of balance switch is used to detect any out of balance condition during spins If this switch opens during a spin step the motor control immediately stops the spin step and restarts the spin step Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 11 Section 2 Introduction Notes 12
113. d the spring by opening cover too far New Style Spring Coin DRY2405N Figure 90 DRY2408N Clean residue from coin rail with an alcohol Figure 88 moistened cloth Refer to Refer to Figure 91 d Clean the coin path with a soft brush and wipe exposed surfaces with an alcohol moistened cloth Refer to Refer to Figure 89 or Refer to Figure 90 Alcohol Moistened Cloth DRY2406N Figure 91 Old Style Spring Coin Drop DRY2090N Figure 89 147 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 6 Adjustments To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded f Clean light sensors with a soft brush or air spray duster Refer to Refer to Figure 92 Light Sensors DRY2407N Figure 92 g Close cover for coin drop h Coin Drops with OLD Style Spring Move spring back over cover catch i Reinstall coin drop into machine j Reconnect electrical power to machine and drop Add a coin to drop to verify that coin drop is operating properly and that electrical connection is working properl
114. e 1 Motor Resistance Values TACHINPUT Terminals 6 7 Approximately 15 Ohms BRUSHES Terminals 4 5 Less than 70 Ohms WINDING Terminals 1 3 Approximately 1 1 Ohms WINDING Terminals 1 2 Approximately 2 0 2 4 Ohms WINDING Terminals 2 3 Approximately 3 4 Ohms NOTE Resistance values may vary depending on type of Ohmmeter used Table 1 d Replace motor if there is an open circuit on tach input terminals 6 7 or winding circuits terminals 1 2 and 3 or if there is continuity between any terminal and the motor housing e n open circuit between terminals 4 and 5 indicates a stuck or worn brush Refer to appropriate service procedure on the following pages 20 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded Service Procedure Stuck Brushes a Remove motor from washer Refer to Paragraph 58 b Using a flashlight view brushes through holes in motor end shield Refer to Figure 11 BRAIDED WIRE HANGS UP ON BRUSH HOLDER BRUSH HOLDER BRAIDED COPPER WIRE BRUSH ME SPRING BRAIDED COPPER WIRE M
115. e Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing e Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 54 LOADING DOOR a Unlatch and open loading door b Remove door bezel by prying inside lip up and forward with fingers Refer to Figure 66 or 67 c While supporting loading door remove screws lockwashers and nuts holding loading door to hinge assembly and remove door Refer to Figure 66 or 67 Door Bezel Attaching WASHER LOCKWASHER Assembly DOOR AND GLASS HINGE ASSEMBLY H211SE1A MODELS WITH LETTER E IN THE 8TH CHARACTER OF THE MODEL NUMBER Figure 66 H212SE1A MODELS WITH LETTER H OR J IN THE 8TH CHARACTER OF THE MODEL NUMBER Figure 67 continued 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 123 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 55 DOOR SEAL AND HO
116. e and motor switch shafts and pull knobs off switch shafts Refer to Figure 27 or 28 d Remove nuts holding temperature and motor switches to control panel and remove switches Refer to Figure 27 or 28 e Remove nut holding push to start switch to control panel and remove switch Refer to Figure 27 or 28 Squeeze locking tabs together holding indicator light s to control panel and pull light out rear of control panel Refer to Figure 27 or 28 g Remove ground clip holding ground wire to control panel STEP 3 REMOVE CONTROL PANEL OUT OF CONTROL CABINET LIFT UP 1985 Figure 24 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 85 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded IMPORTANT When reference is made to directions right or left in this manual it is from operator s position facing front of washer 38 CONTROL PANEL Electronic Control Models IMPORTANT Due to the sensitivity of the electronic control careful handling is required precautionary measure we recommend using a ground wrist strap when handling the electroni
117. e lin 9 30 ma TIME 45 msec min 100 OHM TT 24 VAC RETURN 24 VAC 3 2 sosw g 1 cvsw CONTROL SEE POWER DOOR LOCK 5 cpi svoe SUPPLY ACTUATOR MECHANICAL THERMAL comm DELAY TO UNLOCK WHEN VEND DE ENERGIZED sel veL e ON LOCK ASSY C O7 ki APPLICATION DOOR CLOSED SENSING 4 PNK coz comm CIRCUIT ALLOWS CONTROL x e WHT RED es TO TURN ON DOOR LOCK 11 COMM K2 H4 DETAILS 2 2 hi comm 3 t aK Hi e W 2G 9 DOOR 40 2 SWITCH FOR mw ON LOCK ASSY 5 NETWORKED O mo DOOR LOCK SENSING Lo GRY BLK CIRCUIT ALLOWS CONTROL 3 VUR TURN ON RELAYS 5 WHT APPLICATIONS Os Ka AND KS ONLY im 0 gt WHEN DOOR IS LOCKED A SEE Q7 2 WHT BLK p comm comm SUPPLIMENTAL svoc KA O14 gt On PUMP 1 24voc DIAGRAM 2 svoc e g d E 38 8 Sag 2 9 8 s 6 gt ui a aa dl BRN YEL RED BLK BLKWHT PRESSURE d e B3 SWITCH 5 2 gt E 6 UNBALANCE SWITCH 1 3 EE MOTOR MA AUTO e o o 9 0 TRANSFORMER 3 a 9 wl 6 1 2 4 2 20VAC ALL SPI LINES TO e MOTOR DC OPTOISOLATORS POWER SUPPLY lt g 7 AMP TANW
118. e switch which then causes the wash fill to stop The regular and perm press agitate cycle tumble the clothing in a clockwise direction for a period of 10 seconds pauses for nine seconds and then tumbles the clothing in a counterclockwise direction for 20 seconds This agitation continues until the wash soak cycle The machine stops agitating and turns on the pump which removes the wash water Upon completion of the wash cycle the machine goes into two rinse cycles Fresh cold water is brought into the inner basket via the mixing valve until the pressure switch shuts off the water while agitating The rinse cycle consists of agitation for a predetermined amount of time then a spin mode with the pump running while the machine goes into a series of 4 short 500 RPM spins After all the rinse cycles have been completed the washer goes into a final high spin cycle to extract as much water as possible from the clothing to prepare them for the dryer The spin speeds and duration of this final high spin cycle are determined by the type of wash cycle selected see table 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Section 2 Introduction NOTE Washer may not reach 1000 RPM because of an out of balance condition Control may limit speed to 850 650 or 500 RPM depending on severity of out of balance condition Regular Perm peticate ress p minutes minutes minutes 1000 1 1 2 1 0 RPM
119. ed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 28 WASHER WILL NOT START NO DOOR LOCK Washer will not start Vend satisfied Replace the Door Lock Assembly Is there 120 Volt AC across H4 5 and H6 5 on the control board Is there 120 Volt AC across H4 4 to H6 5 on the control board Is there 120 Volt AC across H6 1 and H6 5 on the control board Replace the Control Board Is there voltage to the blu blk input wire Replace the Door to the door switch on the Lock Assembly lock assembly Is there voltage Replace the at the input blk wire coming secondary door into the secondary switch assembly door switch Correct wiring to the secondary door switch 66 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting Models WASHER WILL NOT START DOOR LOCK BLK WHT SECONDARY DOOR DOOR SWITCH 11 SWITCH OW Lock Assy N e BLU BLK CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL FOR OPTIONAL CARD READY AND COIN 24 VAC READY TRANSFORMER WIRING 39 T AVAILABLE OUTPUT HT OFF WHEN MACHINE RUNNING 5e Att Vmax 28VDC Imox Sma Le 2 Nu START PULSE INPUT ee WHT BLU 100 1 INPUT LED ENERGIZED START PULSE ACTIVE 1 RED BLU 5 1 4 watt lin 3 30 ma TIM
120. efore servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 53 FRONT PANEL a Front Control Washers 1 Unlock control panel Refer to Figure 24 Step 1 2 Pull top of control panel away from control cabinet far enough to allow lifting control panel up and off the rail support of the control cabinet Refer to Figure 24 Step 2 3 Remove control panel away from control cabinet as far as wires permit Refer to Figure 24 Step 3 4 Working through control panel opening remove two screws holding bottom flange of control cabinet front to top flange of front panel Refer to Figure 60 b While supporting lower access panel Remove two screws from bottom edge of panel and remove panel Refer to Figure 34 c Using the special tool No 318P4 remove dispenser drawer Refer to Figure 35 d Remove bottom two front panel corner screws Refer to Figure 37 e Open loading door Carefully remove wire clamp ring from groove with small flat blade screwdriver Spring is in 6 o clock position Refer to Figure 36 NOTE To avoid damage to spring use screwdriver on wire clamp ring to right or left of spring f Grasp loading door seal lip Refer to Figure 63 Step 1 NOTE To avoid damage to door seal DO NOT use pliers or sharp objects to grasp the d
121. emoved during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 64 LOADING DOOR a Open loading door b Remove door bezel to gain access to nuts Refer to Figure 76 Washer Lockwasher L Nut Door P Bezel Loading Door Attaching Screw Inner Door and Glass Hinge Assembly H211SE1B MODELS WITH THE LETTER E IN THE EIGHTH CHARACTER OF THE MODEL NUMBER c The loading door can be adjusted up or down somewhat by loosening screws holding door to hinge then raise or lower door before retightening screws Refer to Figure 76 Door Bezel Attaching WA 0 Glass Attaching Hinge Screw Assembly MODELS WITH THE LETTER OR J IN THE EIGHTH CHARACTER OF THE MODEL NUMBER H212SE1B Figure 76 140 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 6 Adjustments To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 65 MOTOR BELT TENSION NOTE Belt adjustment procedures are done through front of washer however as an option washer can be moved from its location and belt adjustment c
122. ems LLC DO NOT COPY or TRANSMIT instructions may result in conditions which can produce bodily injury and or property damage Failure to install 154 Section 7 Wiring Diagrams Failure to install maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 120 VAC 60 Hz L POVER CORD N GND CONNECTION DIAGRAM WHT GRN Pur RAA oe TL Aiti uno RE PANG RIDGED 1 P c WARNING al lure ail mainter ate th ine arve 9 menuf i MOTOR BRACKET hi Let ot Mp Mp ax L4 er 4 5 d 2 5 2 FRONT GROUND Tien MOTOR amp LOGIC CONTROL
123. en the two drops as shown in Figure 56 800383 Meter Case Door Switch Coin Drop Bracket Front Face Plate W414SE1A Figure 56 Coin Drawer Housing Coin Return Stops W415SE1A Figure 57 continued Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 111 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 5 Lift up front face plate of coin drop with 11 Reinstall multiplier and reconnect wires one hand while gently pushing down rear Refer to Figure 51 of drop with other hand so the bottom of 12 Close and lock service door the drop s front face plate clears coin drawer housing Refer to Figure 58 Coin Drop Front Face Plate Rear of Coin Drop Front Plate Coin Drop of Meter Case W417SE1A Front Coin Face Plate Drawer Figure 59 Housing W416SE1A 47 CARD READER Figure 58 a Remove two control panel attaching screws Refer to Figure 25 Lay control panel assembly 6 Carefully slide coin drop forward into forward on protective pad on cabinet top position as shown in Figure 59 Front face b Disconnect card reader harness plate of c
124. eplace either the hot or cold inoperative water solenoid pressure switch if necessary Replace inoperative water valve FLW306S 72 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting Models WASHER OVERFLOWS BLK WHT SECONDARY DOOR DOOR SWITCH L1 SWITCH LOCK ASSY N e e BLU BLK e e CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL OPTIONAL CARD READY AND COIN 24 READY TRANSFORMER WIRING se T AVAILABLE OUTPUT HT OFF WHEN MACHINE RUNNING 5e Att Vmax 28VDC Imox Sma 2e 2 START PULSE INPUT ete WHT BLU 1 INPUT LED ENERGIZED START PULSE ACTIVE 1 RED BLU 50 1 4 watt l in 3 30 ma TIME 20 msec min 4 A so LUE 70 HT comm gt sw DOOR LOCK O1lcvsw 24 VAC RETURN ACTUATOR MECHANICAL THERMAL VEN Os swe e DELAY TO UNLOCK WHEN D O4 cor DE ENERGIZED co comm hd 56 YEL e ON LOCK ASSY APPLICATION 8 sec DOOR CLOSED SENSING he m O7 CIRCUIT ALLOWS CONTROL e SUN Os comm TURN ON DOOR LOCK He 8 He DETAILS Oro re LS O11 comm 3 O12 comm 5 5 ae CONTROL 26 POWER pw e ON LOCK ASSY 4e e SUPPLY H2 DOOR LOCK SENSING 16 GRY BLK CIRCUIT ALLOWS CONTROL Le TO TURN ON RELAYS WHT K4 AND K6 ONLY 4 e O4 WHEN DOOR IS LOCKED 26 es Os 4 e Os RS
125. erlay has an adhesive backing Installation NOTE Before removing protective backing from new overlay check fit of overlay to control panel assembly Refer to Figure 27 or 28 a Once panel overlay is fitted to the front of control panel frame carefully peel protective backing from the left end of panel overlay and press into place b Remove rest of protective backing from panel overlay and press overlay into place on control panel frame c Reinstall all components into control panel d Following wiring diagram and reconnect wires to components e Reinstall control panel 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 91 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 40 CONTROL PANEL OVERLAY Electronic Control Models IMPORTANT Due to the sensitivity of the electronic control careful handling is required As a precautionary measure we recommend using a ground wrist strap when handling the electronic control Wrist strap cord and alligator clip are designed to carry away any electrostatic charge from your body and to direct charge to an available ground By
126. error This error occurs if the door does not lock in 15 seconds or unlock in 3 minutes at the end of the cycle This is a non fatal error If the door locks or unlocks while E dL is displayed it will clear the error condition Also if the door is opened after failing to lock it will clear the display Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 61 Section 3 Troubleshooting Models To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 26 COINS IGNORED WHEN ENTERED Start Coin Drop Diagnostic Test Refer to programming manual Start Production Test Cycle Does the count on the display increment Yes after entering coins No Is 7 connector Yes properly seated on the control board Properly reseat connection and conduct diagnostic test again Reset control to ready mode From the coin drop is the 3 pin connector properly plugged in No Properly reseat connection and conduct diagnostic test again Yes Are the wires exiting the coin drop optical sensor cracked or broken Replace the coin drop Replace elec
127. es permit Refer to Figure 24 Step 3 4 Remove two screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 31 Rear Control Washers 1 Unlock and remove meter case service door Refer to Figure 40 2 Remove timer bracket cap screw Refer to Figure 40 3 Slide timer and bracket toward rear of meter case to disengage bracket from shoulder screw Refer to Figure 40 4 Lift timer and bracket out of meter case through service door opening as far as wires will permit 5 Remove shoulder screw from inside meter case Refer to Figure 40 6 Remove security bolt if present from left rear corner of cabinet top Refer to Figure 40 d While supporting the front panel assembly remove the two bottom front corner screws Refer to Figure 38 Remove front panel with loading door attached away from washer as far as wires permit 800383 e Unplug wire harness from both the door latch switch and from the door switch Refer to Figure 65 Remove clips holding wire harness and door seal hose along top flange of front panel and remove front panel NOTE The large wire clip holds both the wire harnesses and the door seal hose Refer to Figure 65 f Rear Control Washers Remove two screws holding cabinet top to front flange of side panels Refer to Figure 37 g If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges NOTE To avoid hin
128. et wrapper control hood or lower rear access panel Refer to Figures 28 or 32 NOTE In rear control washers with electronic controls the motor control board is located on the lower rear access panel d Place old control board in the anti static wrapping that new control board was supplied in e Position the new motor control board on back of control cabinet wrapper control hood or lower rear access panel Refer to Figures 28 or 32 Reinstall screws removed in Step and tighten firmly Follow the wiring diagram and reconnect wires and harness disconnect blocks to new motor control board IMPORTANT It is important to use when handling the original motor control board It must be carefully placed in the anti static wrapping and anti static foam which was removed from new motor control board If motor control board is not wrapped properly warranty credit will not be issued 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 44 TIMER ASSEMBLY NOTE DO NOT attempt to repair timer a Front Control Washers 1 Unlock control panel Refer to Figure 24 Step 1
129. f coin does not roll through drop continue with the following e Remove cotter pin from top of drop Refer to Refer to Figure 80 Save pin for reinstallation when cleaning is complete f Move metal clip closer to sensor so that it comes off frame Refer to Refer to Figure 80 Figure 81 h Check coin path in coin drop for lint and residue If lint or light residues are present use a cotton swab to remove If heavy residue is present it may be necessary to first scrape off excessive residue and then use a cotton swab dipped in water or isopropyl alcohol rubbing alcohol to remove remainder of residue Refer to Refer to Figure 82 Swab DRY5B Figure 82 144 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 6 Adjustments reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded i Check coin return pendulum to verify it swings freely If pendulum does not swing freely spray pendulum pivot point with Teflon based lubricant and move pendulum back and forth two to three times An additional application of Teflon based lubricant may be necessary to ensure that pendulum
130. ge damage be sure to support cabinet top with a small chain or something similar Refer to Figure 32 h Run belt off pulley while slowly turning pulley Refer to Figure 62 Remove belt from motor shaft Remove cap screw left hand thread lockwasher and flat washer holding pulley to inner basket shaft Refer to Figure 74 k Remove pulley from shaft m IMPORTANT When installing pulley always use a new cap screw to prevent screw from loosening during operation NOTE When installing new cap screw apply a thread locking compound to screw threads and torque new cap screw to 240 minimum to 260 maximum inch pounds 27 5 to 29 7 Nm 1 After installing belt adjust belt tension as follows 1 Working through the access door opening place a locking pliers on the metal rod and loosen the two adjusting bolts Refer to Figure 62 Repeat procedure to loosen the two pivot bolts Refer to Figure 62 2 Pull down on motor to increase belt tension Use a Burroughs belt gauge to obtain proper tension Proper belt tension is Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 129 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to
131. grounded 1 4 Inch Ratchet No 310P4 1 4 Inch Ratchet 3 8 Inch Extension Square Drive Tool 7 16 Inch Socket Locknut Coin Drop Guide Wires Control Coin Drawer Housing 1115 Figure 47 4 Using 3 8 inch square drive 7 16 inch 6 Reinstall security top panel and secure socket with number 310P4 1 4 inch using screws and carriage bolt previously Ratchet extension Tool reinstall both removed locknuts and tighten locknuts firmly 5 Reconnect coin drop wire harness 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 105 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 7 Lower cabinet top into position and reinstall 2 screws previously removed holding cabinet top to top front edge of control cabinet front Refer to Figure 31 8 Reinstall control panel in control cabinet and lock control panel REAR CONTROL WASHERS a Single Coin Drop Removal 1 Unlock and open service door NOTE If screw type lock is used the retainer bracket must be removed from inside meter case 2 Disconnect wire harness from coin drawer switch and disconnec
132. h Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 62 BEARING HOUSING Bearing Housing Removal a While supporting lower front access panel remove two screws from bottom edge of panel and remove panel Refer to Figure 34 b Use special tool No 318P4 and remove dispenser drawer Refer to Figure 35 Front Control Washers 1 Unlock control panel Refer to Figure 24 Step 1 2 Pull top of control panel away from control cabinet far enough to allow lifting control panel up and off rail support of the control cabinet Refer to Figure 24 Step 2 3 Remove control panel away from control cabinet as far as wires permit Refer to Figure 24 Step 3 4 Remove two screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 31 e Rear Control Washers 1 Unlock and remove meter case service door Refer to Figure 40 2 Remove timer bracket cap screw Refer to Figure 40 3 Slide timer and bracket toward rear of meter case to disengage bracket from shoulder screw 4 Lift timer and bracket out of meter case through service door opening as far as wires will permit 5 Remove shoulder screw from inside meter case Refer to Figure 40 6 Remove secur
133. he original control It must be carefully placed in the anti static wrapping and anti static foam which was removed from new control If control is not wrapped properly warranty credit will not be issued Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 87 Section 5 Service Procedures TEMPERATURE SWITCH LOCK ASSEMBLY MOTOR LOCKWASHERS SPEED SWITCH KNURLED NUT SETSCREW INDICATOR LIGHTS CONTROL KNOB lt PUSH TO START ASSEMBLY A i SWITCH NUT INDICATOR LIGHT LOCKWASHER CONTROL HO70PE3A PANEL CONTROL FRAME PANEL OVERLAY FRONT CONTROL WASHERS Figure 27 88 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 5 Service Procedures CONTROL HOOD REAR PANEL EL CONTROL HOOD RELAYS MOTOR CONTROL PRESSURE SWITCH pe LOCKWASHER LOCKWASHER SWITCH 0 f LOCKWASHER a N NTROL CONTROL PANEL SWITCH EN KNOB FRAME p 73 2 9 ASSEMBLY INDICATOR SETSCREW LIGHTS pr a ney 5 Os a SWITCH lt 2 4 1 LOCKWASHER 1 CONTROL DSK PANEL 1 1 1 1 CONTROL WASHERS H200SE3A Figure 28 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 89 Section 5 Service Procedures
134. he washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 9 240 VOLT MOTOR POWER 1 During Start Up Vend Satisfied Door Closed timer contact is closed and 120 Volts AC is sent to auto transformer 2 The auto transformer supplies 240 Volts AC through the door locked switch to FS5 on motor control board 3 The 240 Volt AC goes through fuse on motor control board to Motor DC power supply and changed to 240 Volts DC for motor operation 4 The motor assembly uses 190 to 240 Volt DC to run 34 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting Electromechanical Models 120 VOLT POWER 240 VOLT 240 VOLT NEUTRAL
135. icing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 8 20 VOLT CONTROL 1 During Start Up Vend Satisfied Door Closed timer contact MA is closed and 120 Volts AC is sent to auto transformer 2 Transformer supplies 20 Volts AC to the low voltage control logic circuit on motor control board 3 The motor control board connector 4 supplies 20 Volt control power to timer and three positon fabric selector switch 4 The motor control board connector H3 supplies 20 Volts control power to temp select switch and out of balance switch 5 The motor control board connector 5 supplies 20 Volts control power to motor tachometer for current sensing 32 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting Electromechanical Models eee 120 POWER 20 VOLT 20 VOLT CONTROL NEUTRAL
136. inals 1 3 Approximately 1 1 Ohms Winding Terminals 1 2 Approximately 2 0 2 4 Ohms Winding Terminals 2 3 Approximately 3 4 Ohms Resistance values may vary depending on type of meter used Is there continuity Replace motor YES Using an Ohmmeter check for continuity between each terminal and the motor housing Is there continuity Replace motor 58 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Is there continuity motor Is the fuse blown on the motor control board Replace motor control board through the motor harness from plug H 2 and H 5 on the motor control to the plug at the NO Repl eplace harness XES Replace fuse Does the machine run now Replace motor control board 800383 Section 3 Troubleshooting NetMaster Models DOOR LOCKED MOTOR DOES NOT RUN E DF ON DISPLAY
137. indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored Additional precautionary statements and are followed by specific instructions IMPORTANT The word IMPORTANT is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed NOTE The word is used to communicate installation operation maintenance or servicing information that is important but not hazard related In the interest of safety some general precautions relating to the operation of this machine follow Failure to install maintain and or operate this product according to the manufacturer s instructions may result in conditions which can produce serious injury death and or property damage Do not repair or replace any part of the product or attempt any servicing unless specifically recommended or published in this Service Manual and unless you understand and have the skills to carry out the servicing Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the product is properly grounded and to reduce the risk of fire electric shock serious injury or death WO06R2 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 5 Section 1 Safety Information To reduce the risk of electric shock fire exp
138. inet top remove any moisture that may have accumulated in 9 Disconnect pressure hose from pressure the hose switch 10 Push base wire harness block and pressure hose down through hole in cabinet top 11 Reinstall control panel and screws 12 Unlock and remove meter case service door 13 Remove timer bracket cap screw Refer to Figure 40 14 Slide timer and bracket toward rear of meter case to disengage bracket from shoulder screw 15 Lift timer and bracket out of meter case through service door opening as far as wires will permit 16 Remove shoulder screw from inside meter case Cabinet Top 17 Remove security bolt 1f present from left Hold Down H206SE1A rear corner of cabinet top Screws 18 Remove two screws holding front of REAR CONTROL WASHERS cabinet top to front flange of side panels Figure 37 Refer to Figure 37 Door Dispenser Switch 3 Drawer Latch Switch ifs Latch Switch Attaching Screws Front Panel Wire Attaching Screws Harness H204SE3A Figure 38 96 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be
139. ity bolt if present from left rear corner of cabinet top Refer to Figure 40 d Open loading door Carefully remove wire clamp ring from groove with a small flat blade screwdriver Spring is in 6 o clock position Refer to Figure 36 NOTE To avoid damage to spring use screwdriver on wire clamp ring to right or left of spring 136 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT e Grasp loading door seal lip Refer to Figure 63 Step 1 NOTE To avoid damage to door seal DO NOT use pliers or sharp objects to grasp the door seal lip If lip is damaged seal will leak f Using a circular motion pull seal up Figure 63 Step 1 out Figure 63 Step 27 and down Figure 63 Step 3 g When seal releases from lip of front panel pull out and remove the seal Refer to Figure 63 Step 4 h While supporting the front panel assembly remove the two bottom front corner screws Refer to Figure 38 Remove front panel with loading door attached away from washer as far as wires permit NOTE Refer to wiring diagram when rewiring door switch i Unplug wire harness from both the door latch switch and from the door switch Refer to Figure 65 Remove clips holding wire harness and door seal hose along top flange of front panel and remove front panel Refer to Figure 65 NOTE The large wire clip holds both the wire harnesses and the door seal hose Refer to Figure 65 j Rea
140. le supporting lower front access panel remove two screws from bottom edge of panel and remove panel Refer to Figure 34 b Front Control Washer 1 Unlock control panel Refer to Figure 24 Step 1 2 Pull top of control panel away from control cabinet far enough to allow lifting control panel up and off the rail support of the control cabinet Refer to Figure 24 Step 2 3 Remove control panel away from control cabinet as far as wires permit Refer to Figure 24 Step 3 4 Remove two screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 31 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 125 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded Rear Control Washer 1 Using the special tool No 318P4 remove dispenser drawer Refer to Figure 35 2 Open loading door Carefully remove wire clamp ring from groove with small flat blade screwdriver Spring is in 6 o clock position Refer to Figure 36 3 Grasp loading door seal and slide seal away from front panel all around the circumference of the door opening 4
141. lectrical power to the washer Remove the connector from the motor control board d Use an Ohm meter and check the black white to violet white wires Circuit should read closed an open reading indicates a bad switch or wire harness problem e Flex the harness at the plastic retainer and test the switch and if okay the base wire harness has an open circuit and MUST be replaced After replacing the wire harness tape the harness wires to the left front shock 1 1 2 inches from top of shock Refer to Figure 10 e IMPORTANT Leave minimum of 8 inches of slack between tape on shock and the plastic wire retainer the out of balance switch mounting bracket Refer to Figure 10 3 TROUBLESHOOTING KNOCKING NOISE If a frontload washer produces noise similar to a knock on a door it might be due to a flat spot on the belt The knocking sound is made when the flat spot hits the pulley The knocking may occur during a pulse spin and fade after reaching a higher RPM To correct this condition replace the washer belt Refer to Paragraph 51 18 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wi
142. losion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded Repairs that are made to your products by unqualified persons can result in hazards due to improper assembly or adjustments subjecting you or the inexperienced person making such repairs to the risk of serious injury electrical shock or death W007 If you or an unqualified person perform service on your product you must assume the responsibility for any personal injury or property damage which may result The manufacturer will not be responsible for any injury or property damage arising from improper service and or service procedures W008 NOTE The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur Common sense caution and care must be exercised when installing maintaining or operating the washer Always contact your dealer distributor service agent or the manufacturer about any problems or conditions you do not understand Locating an Authorized Servicer Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service Review all service information before beginning repairs Warranty service must be pe
143. losion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 30 WASHER WILL NOT FILL 1 Is there 120 Volt AC across the input side of the pressure switch to FS2 on the motor control board Correct wiring between pressure switch and control board Check for cracked Is there 120 Volt or broken wiring AC from the input side of the at the pressure mixing valves to FS2 on the switch Change motor control board inoperative pressure switch Is there 120 Volt AC from the input side of the mixing valve to H1 9 or H1 3 of the motor control board Change the motor control board Change the mixing valve FLW304S 70 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting Models WASHER WILL NOT FILL
144. low air into hose before connecting hose to switch to remove any moisture that may have accumulated in hose e Squeeze in locking tabs on pressure switch and remove switch Refer to Figure 41 MOTOR CONTROL BOARD RELAYS PRESSURE SWITCH H221SE3A REAR CONTROL WASHERS Figure 41 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 99 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 43 MOTOR CONTROL BOARD IMPORTANT Due to the sensitivity of the motor control board careful handling is required As a precautionary measure we recommend using a ground wrist strap when handling the motor control board Wrist strap cord and alligator clip are designed to carry away any electrostatic charge from your body and to direct charge to an available ground By using this static protection device potential electrostatic discharge problems associated with handling of motor control board will be minimized Always handle motor control board by its metal edges If a wrist strap is not available touch washer while it is plugged in before handling control to dissipate any charge NOT
145. m outer tub front panel Refer to Figure 68 Remove nut washers and screw holding clamp ring to outer tub front panel Refer to Figure 68 p Remove rubber seal from outer tub front panel and discard seal IMPORTANT Always replace seal with a new seal Spray or apply a mixture of diluted laundry detergent to assist in installation of new seal The puffy side of seal should be installed to the inside For best results tap clamp ring all around while tightening screw and nut NOTE Install metal clamp ring by placing clamp ring opening at approximately the 10 o clock position to ensure that no interference is encountered with side panel or the underside of the control cabinet or cabinet top Tighten the clamp ring screw and nut until a spacing of one inch is achieved at the clamp ring opening or until tight q Run belt off pulley while slowly turning pulley Refer to Figure 62 r Remove belt from motor shaft NOTE After reinstalling belt adjust belt tension per Paragraph 65 s Remove cap screw left hand thread lockwasher and flat washer holding pulley to inner basket shaft Refer to Figure 74 t Remove pulley from shaft IMPORTANT When installing pulley always use a new cap screw to prevent screw from loosening during operation NOTE When installing new cap screw apply a thread locking compound to screw threads and torque new cap screw to 240 minimum to 260 maximum inch pounds 27 5 to 29 7 Nm
146. minutes minute minutes Technical The basic operational system of this washer consists of the timer temperature switch motor control board pressure switch water valves electric pump D C motor transformer and cycle select switch The timer controls all timing functions like the timer in a top load washer The motor control uses a speed sensor on the motor to measure the drum RPM Before entering any spin step the motor control measures the current draw of motor to sense out of balance The motor control will try to redistribute the clothes if an out of balance condition exists the motor control will limit the spin speed to several speeds depending on the severity of the out of balance condition If the out of balance condition is severe enough the motor control will limit speed to 90 RPM and will not spin NOTE An additional out of balance switch is used to detect any out of balance condition during spins If this switch opens during a spin step the motor control immediately stops the spin step and restarts the spin step Section 2 Introduction How Your Washer Works Electronic Control Models MOTOR PRESSURE SWITCH CONTROL BOARD Located inside Located inside control hood control hood ELECTRONIC CONTROL Located inside control hood M IN MIXING VALVE INNER BASKET FLW1650S ELECTRIC OUTER DRAIN TUB PUMP MOTOR 10 Copyright Alliance Laundry Systems LLC DO NOT COPY o
147. nion assembly into washer Do not bolt down at this time Inner Basket N Tension Rod Head Rounded ge Corner FLW11K Figure 70 me Check for concentricity roundness of assembly Use dial indicator to check that concentricity at the inside edge of inner basket lip is a maximum of 05 inch TIR Total Indicator Runout Refer to Refer to Figure 71 If concentricity is not within 05 inch remove assembly from washer and adjust location of trunnion Repeat until concentricity is within 05 inch Remove inner basket trunnion assembly from washer and evenly torque three nuts to 200 10 inch pounds k Recheck that concentricity is still within 05 inch 132 Copyright Alliance Laundry Systems LLC DO COPY or TRANSMIT Dial Indicator FLW12K Inner Basket Lip Inner Basket Figure 71 Inner Basket Installation a Apply No 27604P Anti Seize Compound to the area of the trunnion shaft that will be contacting the front and rear bearings Refer to Refer to Figure 72 b Apply a film of grease to area of shaft that will be contacting the bearing housing seal Refer to Refer to Figure 72 Make sure seal lips also are packed with grease Refer to Refer to Figure 72 IMPORTANT When installing inner basket the following steps must be taken to ensure that the seal is properly orientated c Install inner basket assembly by pushing all the way into outer
148. ntial electrostatic discharge problems associated with handling of electronic control will be minimized Always handle electronic control by 800383 its metal edges If a wrist strap is not available touch washer while it is plugged in before handling control to dissipate any charge NOTE New control is supplied in a special anti static wrapping and protected by anti static foam While holding control by its metal edges remove control from foam and wrapping 1 Remove two control panel attaching screws Refer to Figure 25 Lay control panel assembly face down on protective padding 2 Press in on locking tabs and unplug harness disconnect blocks from backside of electronic control assembly NOTE DO NOT pull on wires Instead hold board near appropriate disconnect block and unplug by pulling on disconnect block 3 Remove four screws holding electronic control assembly to backside of control panel Refer to Figure 29 or 30 4 Place the old control in the anti static wrapping that the new control was supplied in 5 While holding new control by its metal edges place control in opening of control panel and fasten control down with four screws Refer to Figure 29 or 30 NOTE For proper control alignment tighten the top two screws first then tighten the bottom screws Refer to Figure 29 or 30 6 Follow wiring diagram and reconnect wires to new control IMPORTANT It is important to take care when handling t
149. o Start on Coin Slide Front Control NetMaster Models 16 Microwand Does Not Communicate With Control sister nn sis 17 Coins Ignored When Entered 18 No Visible Display on Control 19 Washer Will Not Start No Door Lock 20 Washer Will Not Start Control Analysis 21 Washer Will Not Fill 22 Washer Overflows eene 23 Pump Does Not Operate Copyright 2011 Alliance Laundry Systems LLC 24 Door Locked Motor Does Not Run E df on display rc En ette 58 MDC Models 25 Error Code Listing 222 61 26 Coins Ignored When Entered 62 27 No Visible Display on Control 64 28 Washer Will Not Start No Door Lock 66 29 Washer Will Not Start Control Analysis 68 30 Washer Will Not Fill 70 31 Washer Overflows eere 72 32 Pump Does Not Operate 74 33 Door Locked Motor Does Not Run E df on display ime e eee 76 Section 4 Grounding 34 35 36 Wall Receptacle Polarity Check 79 Machine Ground Connections Front Control Washers Electromechanical Models 80 Machine Ground Connections Rear Control Washers see TN DERE me 82 Section 5 Service Procedures 37
150. odels To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 5 START UP Vend Satisfied Door Closed 1 Timer contact MA is closed by mechanical action coin slide or timer advance coin drop 2 Timer contact completes circuit to control relay CR1 row 1 normally closed contacts With door open or either door switch bad is de energized turning on Close Door Light 3 Timer contact MA completes circuit to turn on In Use Light 4 At end of cycle control relay CR2 is de energized and timer contact MA completes the circuit through CR2 row 1 normally closed contacts the timer motor and timer contacts and to drive timer back to start position opening on timer 5 With door closed and both door switches made L1 goes to Push To Start switch Door Lock Actuator control relay row 2 normally open contacts the coil of turning off Close Door light through CR2 row 1 normally open contacts and to auto transformer 6 20VAC is present on motor control board between H4 1 and FS2 26 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800
151. of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 11 Place clip installed on spring in slot on 5 Lift spring over left tab Refer to Figure 5 coin drop Refer to Figure 6 6 Rotate spring clockwise 40 to 60 degrees until it is free from right tabs Refer to Figure 6 MIX8B Center Tab Figure 6 Figure 8 7 Use screwdriver to remove spring from center tab Refer to Figure 6 8 Lift spring with attached clip off drop 9 Remove clip from spring Refer to Figure 7 F dd Clip MIX4B Figure 7 10 Attach clip to new tension spring Part No 209 00598 02 16 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 12 Use a small flathead screwdriver to push Reinstall Coin Drop Into Ma
152. of front panel and remove front panel 6 Unlock and remove meter case service door Refer to Figure 40 7 Remove timer bracket cap screw Refer to Figure 40 8 Slide timer and bracket toward rear of meter case to disengage bracket from shoulder screw 9 Lift timer and bracket out of meter case through service door opening as far as wires will permit 10 Remove shoulder screw from inside meter case 116 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 11 Remove two screws holding cabinet top to front flange of each side panel Refer to Figure 37 12 Remove security bolt if present from left rear corner of cabinet top Refer to Figure 40 13 If area or space permits lift cabinet top to vertical position by hinging it on the rear hinges NOTE To avoid damage to hinges be sure to support cabinet top with a small chain or something similar c Run belt off cylinder pulley while slowly turning pulley Refer to Figure 62 d Remove belt from motor shaft 800383 MOUNTING BRACKET ADJUSTING BOLT
153. of terminal block Refer to Figure 42 IMPORTANT To avoid an open circuit DO NOT pull on terminal block wires when removing block from timer as this could damage wires or terminal crimpings Before attaching wire harness terminal blocks to timer make sure all male terminals on timer are straight and are capable of accepting terminals from wire harness terminal blocks IMPORTANT Be careful not to dislodge or damage two timer motor lead wires while handling timer NOTE To avoid timer damage do not allow timer to be struck on corners edges of frame or on timer shaft e Remove two screws holding timer to timer bracket Refer to Figure 42 LOCKING TABS BRACKET ATTACHING SCREWS TERMINAL BLOCK PLUG H220SE1A Figure 42 continued Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 101 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded f Loosen setscrew holding clutch to timer shaft TO INSTALL TIMER AND BRACKET IN Refer to Figure 43 REAR CONTROL COIN SLIDE WASHERS WITH LARGER COIN DRAWER a Carefully place timer and timer bracket down inside meter case so tab on br
154. oin drop should be secure against c Remove four nuts holding card reader bracket front plate of meter case to control panel Refer to Figure 30 7 Using a 7 16 inch socket with No 310P4 d Remove card reader assembly 1 4 inch Ratchet Extension Tool reinstall e Disengage card reader the two locknuts previously removed Tighten locknuts firmly 8 Reinstall coin drawer switch previously removed 9 Reconnect wires by referring to the wiring diagram located inside the control hood 10 Reinstall service door switch and wire harness into meter case bracket Refer to Figure 50 112 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 48 CONTROL CABINET WRAPPER a Front Control Washers 1 Unlock control panel Refer to Figure 24 Step 1 2 Pull top of control panel away from control cabinet far enough to allow lifting control panel up and off the rail support of the control cabinet Refer to Figure 24 Step 2 3 Remove control panel away from control cabinet as far as wires permit Refer to Figure 24 Step 3
155. oor seal lip If lip is damaged seal will leak 6 Using a circular motion pull seal up Figure 63 Step 1 out Figure 63 Step 2 and down Figure 63 Step 3 h When seal releases from lip of front panel pull out and remove the seal Refer to Figure 63 Step 4 800383 NOTE The ease of installation of the loading door can be improved using water or soapy solution to work seal around circumference of loading door Be sure to install seal with the tab in the 12 o clock position when installing the wire clamp ring to front panel Be careful not to overstretch tension spring i Remove front panel with loading door attached away from washer as far as wires permit j Unplug wire harness from both the door latch switch and from the door switch Refer to Figure 65 Remove clips holding wire harness and door seal hose along top flange of front panel and remove front panel NOTE Door seal hose and wire harness must be reinstalled in the appropriate clips and holes along top flange of front panel Refer to Figure 65 continued Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 121 Section 5 Service Procedures DOOR SWITCH DOOR SWITCH WIRES WIRE HARNESS WHEN INSTALLING DOOR SEAL ALIGN CONNECTING HOSE IN VERTICAL POSITION H222SE3A Figure 65 122 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 5 Servic
156. op to a vertical position by hinging it on the rear hinges Refer to Figure 32 NOTE To avoid damage to hinges be sure to support cabinet top with a small chain or something similar Refer to Figure 32 6 Remove cabinet top from washer by removing nuts and carriage bolts holding cabinet top and hinges to control cabinet Refer to Figure 33 7 Carefully lift cabinet top off washer and set out of the way to prevent damage SCREWS WITH LOCKWASHER 2015 Figure 31 94 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT CABINET REAR HINGES WIRE ROPE CHAIN 4 H221SE1A CABINET CARRIAGE CARRIAGE BOLT NUT SECURITY TOP PANEL CONTROL CABINET HO44PE1A Figure 33 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded b Rear Control Washers 1 While supporting lower access panel remove two screws from bottom edge of panel and remove panel Refer to Figure 34 Panel Locators Pull Drawer Out Slightly 318P4 Dispenser Drawer Tool Remove Drawer From Housing Access Panel
157. p holds both the wire harnesses and the door seal hose Refer to Figure 65 j Rear Control Washers Remove two screws holding cabinet top to front flange of side panels Refer to Figure 37 k If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges Refer to Figure 32 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded NOTE To avoid damage to hinges be sure to support cabinet top with a small chain or something similar Refer to Figure 32 1 Loosen hose clamp and remove dispenser valve to door seal hose connection at the dispenser Refer to Figure 65 IMPORTANT When installing door seal hose pull hose tie tight to prevent damage Refer to Figure 65 m Loosen large clamp holding door seal to front of outer tub Carefully pull seal off front lip of outer tub front panel and remove door seal and hose Refer to Figure 65 NOTE Door seal installation can be improved using water or soap solution to work seal around circumference of loading door opening Be sure to install seal with the tab in the 12 o clock position n Disconnect ground wire fro
158. r Control Washers Remove two screws holding cabinet top to front flange of side panels Refer to Figure 37 k If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges NOTE To avoid damage to hinges be sure to support cabinet top with a small chain or something similar Refer to Figure 32 l Loosen hose clamp and remove dispenser valve to door seal hose connection at the dispenser Refer to Figure 65 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded IMPORTANT When installing door seal hose pull hose tie tight to prevent damage Refer to Figure 65 m Loosen large clamp holding door seal to front of outer tub Carefully pull seal off front lip of outer tub front panel and remove door seal and hose Refer to Figure 65 NOTE Door seal installation can be improved using water or soap solution to work seal around circumference of loading door opening Be sure to install seal with the tab in the 12 o clock position n Disconnect ground wire from outer tub front panel Refer to Figure 66 o Remove nut washers and screw holding clamp ring to outer
159. r TRANSMIT 800383 This front load washer provides some of the same principles of operation as the typical top load washers It senses water level it dispenses the desired laundry detergent agitates the clothes for good cleaning action pumps the water out of the washer and spins the clothing in preparation for the dryer The difference in operation is primarily the rotational washing agitation created for the horizontal basket and drum This agitation tumbles the clothes in a clockwise pause and counter clockwise direction This reversing tumbling action provides an efficient washing process and requires less laundry detergent and less water The cycle begins by locking the loading door after the vend is satisfied The type of cycle and water temperature are determined by the appropriate pads on the Electronic control The inner basket starts agitating during the wash water fill A column of air is trapped in a pressure bulb and hose The air pressure continues to increase as the inner basket fills with water until it is great enough to activate the pressure switch which then causes the wash fill to stop The agitate cycle tumbles the clothing in a clockwise direction for a period of 20 seconds pauses for nine seconds and then tumbles the clothing in a counterclockwise direction for 10 seconds This agitation continues until the wash soak cycle The machine stops agitating and turns on the pump which removes the wa
160. reconnected to ensure that the washer is properly grounded 19 Lift front of cabinet top slightly and pull forward to disengage from rear hinges 20 Pull top forward far enough to permit disconnecting ground wires from top rear corner gusset of washer cabinet Refer to Figure 40 MOUNTING 21 Disconnect wires from mixing valve solenoids at rear of washer NOTE Refer to appropriate wiring diagram when rewiring mixing valve solenoids 22 Carefully lift cabinet top off washer and set on protective padding RELAYS PRESSURE BRACKET CLUTCH SLIDE EXTENSION v o FRONT CONTROL WASHERS CONTROL a SHIELD MOTOR CONTROL 4 BOARD 124 Figure 39 continued 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 97 Section 5 Service Procedures CLUTCH TIMER BRACKET SERVICE DOOR LOCKING INSTRUCTION STICKER e RETAINER NUT SCREW Optional for added security su GASKET CABINET TOP GASKET REAR CORNER GUSSET KS SSS SES FLW801P REAR CONTROL WASHERS Figure 40 98 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing e
161. reconnected to ensure that the washer is properly grounded 51 BELT a While supporting the lower access panel remove two screws from bottom edge of panel and remove panel Refer to Figure 34 b Front Control Washers 1 Unlock control panel Refer to Figure 24 Step 1 2 Pull top of control panel away from control cabinet far enough to allow lifting control panel up and off the rail support of the control cabinet Refer to Figure 24 Step 27 3 Remove control panel away from control cabinet as far as wires permit Refer to Figure 24 Step 3 4 Remove two screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 31 Rear Control Washers 1 Using the special tool No 318P4 remove dispenser drawer Refer to Figure 35 2 Open loading door Carefully remove wire clamp ring from groove with small flat blade screwdriver Spring is in the 6 o clock position Refer to Figure 36 3 Grasp loading door seal and slide seal away from front panel all around the circumference of the door opening 4 While supporting the front panel assembly remove the two bottom front corner screws Refer to Figure 38 Remove front panel with loading door attached away from washer as far as wire permits 5 Unplug wire harness from both the door latch switch and from the door switch Refer to Figure 38 Remove clips holding wire harness and door seal hose along top flange
162. removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 34 WALL RECEPTACLE POLARITY CHECK Refer to Figure 21 Neutral aii pU NOTE Havea qualified electrician check polarity of wall receptacle If a voltage reading is measured Neutral Side should correct the Grounding problem Prong EE Round ur 115 12 v 0 V A C V A C other than that si E illustrated the qualified electrician Washer 8 Figure 21 800383 Copyright Alliance Laundry Systems LLC DO COPY or TRANSMIT 79 Section 4 Grounding To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 35 MACHINE GROUND CONNECTIONS FRONT CONTROL WASHERS ELECTROMECHANICAL MODELS Refer to Figure 22 Ground to Control Panel Assembly 2 Ground to Control Cabinet 3 Ground to Control Shield 4 Ground to Motor Control Board 5 Ground Power Cord to Control Cabinet Wrapper 6 Grounding Hardware to Control Cabinet Wrapper 7 Ground to Motor 8 Ground to Electric Drain Pump 9 Ground to Motor Bracket 10 Ground to Outer Tub 11 Ground to Outer Tub
163. res must be reconnected to ensure that the washer is properly grounded OUT OF BALANCE SWITCH BALLAST WEIGHT PLASTIC WIRE RETAINER WIRE 7 HARNESS 8 inch slack LEFT FRONT SHOCK BASE H006B TAPE Figure 10 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 19 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 4 NO MOTOR ROTATION OR DRIVE FAILURE CODE E DF ON ELECTRONIC DISPLAY UNITS Frontload washer motors might have stuck or worn brushes Brushes might be stuck due to the braided copper wire lead binding This prevents the movement of the spring loaded brush Brushes might be worn out and need to be replaced using 738P3 Motor Brush Kit Follow the procedures below to test and service the motor brushes NOTE Verify that motor is receiving proper voltage Disconnect electrical power to washer Test Procedure a At the rear of the washer remove the lower access panel b Reach in through the access panel opening and disconnect motor wire harness from motor c Using an Ohmmeter measure resistance at the terminals on the motor Refer to Tabl
164. rformed by an authorized technician using authorized factory parts If service is required after the warranty expires Alliance Laundry Systems also recommends contacting an authorized technician and using authorized factory parts 6 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 2 Introduction Customer Service If literature or replacement parts are required contact the source from whom the machine was purchased or contact Alliance Laundry Systems at 920 748 3950 for the name and address of the nearest authorized parts distributor For technical assistance call 920 748 3121 Nameplate Location When calling or writing about your product be sure to mention model and serial numbers Model and serial numbers are located on nameplate s as shown NAMEPLATE SN LOCATION H129PE1A 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Section 2 Introduction How Your Washer Works Electromechanical Models TIMER COIN Located inside control cabinet DROP PRESSURE SWITCH m ud Located inside control cabinet TEMPERATURE SWITCH 5 n RE FE SWITCH J 507 VALVE START SWITCH INNER BASKET OUTER TUB MOTOR ELECTRIC DRAIN PUMP 1965 FRONT CONTROL WASHERS MOTOR CONTROL BOARD START PRESSURE SWITCH Located in control hood ee ib Located in TEMPERATURE
165. s from mixing valve solenoid terminals Refer to Figure 64 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded NOTE Refer to wiring diagram when rewiring remove valve and plate out through opening in solenoids rear panel Refer to Figure 64 h Remove screws holding valve to mixing valve plate Refer to Figure 64 2 L g Go to rear of washer and remove screw holding mixing valve and plate to rear panel then STEP 4 Pull seal out and remove FLW1190B Figure 63 800383 Copyright Alliance Laundry Systems DO NOT COPY or TRANSMIT 119 Section 5 Service Procedures MIXING VALVE TO DISPENSER HOSE HOSE HOSE CLAMP CLAMP BREVENTER e T 5 CONTROL CABINET WRAPPER SCREWS CONTROL SHIELD MIXING VALVE VALVE PLATE MOUNTING CLIP H042PE3A WIRE HARNESS DISCONNECT BLOCKS Figure 64 120 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer b
166. screws holding cabinet top to front flange of side panel Refer to Figure 37 k If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges Refer to Figure 32 NOTE To avoid damage to hinges be sure the support cabinet top with a small chain or something similar Refer to Figure 32 l Loosen hose clamp and remove dispenser valve to door seal hose connection at the dispenser Refer to Figure 65 IMPORTANT When installing door seal hose pull hose tie tight to prevent damage Refer to Figure 65 m Loosen large clamp holding door seal to front of outer tub Carefully pull seal off front lip of outer tub front panel and remove door seal and hose Refer to Figure 65 NOTE Door seal installation can be improved using water or soap solution to work seal around circumference of loading door opening Be sure to install seal with the tab in the 12 o clock position n Disconnect ground wire from outer tub front panel Refer to Figure 66 o Remove nut washers and screw holding clamp ring to outer tub front panel Refer to Figure 68 p Remove rubber seal from outer tub front panel and discard seal 128 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT SCREW WASHERS NUT OUTER TUB FRONT PANEL 7 FLW1116S GROUND WIRE Figure 68 IMPORTANT Always replace seal with a new seal Spray or apply a mixture of diluted laundry detergent to assist in in
167. servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded NOTE If a bearing failure should occur a new bearing housing assembly should always be used The bearings and seal are not serviceable parts Make sure the new bearing housing seal has lubrication in all grooves before installation If not lubricate seal y Apply No 27604P Anti Seize Compound to the area of the trunnion shaft that will be contacting the front and rear bearings Refer to Refer to Figure 72 7 Apply film of grease to area of shaft that will be contacting the bearing housing seal Refer to Figure 72 Make sure seal lips also are packed with grease Refer to Refer to Figure 72 IMPORTANT When installing inner basket the following steps must be taken to ensure that the seal is properly orientated aa Install inner basket assembly by pushing all the way into outer tub ab Install pulley flat washer lockwasher and left hand thread screw Refer to Refer to Figure 74 IMPORTANT When installing pulley always use a new cap screw included in kit to prevent screw from loosening during operation Use a thread tap to clean old Loctite out of pulley screw receiving hole before installing new screw This ensures that inner basket and pulley properly seat ac Unscrew left hand thread screw half way
168. sh water Upon completion of the wash cycle the machine goes into a rinse cycle Fresh cold water is brought into the inner basket via the mixing valve until the pressure switch shuts off the water while agitating The rinse cycle consists of agitation for a predetermined amount of time then a spin mode with the pump running where the machine goes into a series of 4 short 500 RPM spins Two of these rinse cycles will normally take place with a third extra rinse cycle being optional After all the rinse cycles have been completed the washer goes into a final high spin cycle to extract as much water as possible from the clothing to prepare them for the dryer The spin speeds and duration of this final high spin cycle are determined by the type of wash cycle selected see table 800383 Section 2 Introduction NOTE Washer may not reach 1000 RPM because of an out of balance condition Control may limit speed to 850 650 or 500 RPM depending on severity of out of balance condition CR Perm Pres 650 5 1 2 6 4 RPM minutes minutes minutes 1000 1 1 2 1 0 RPM minutes minute minutes Technical The basic operational system of this washer consists of the electronic front end control the motor control pressure switch water valves electric pump D C motor and transformer The front end control performs all control and timing functions like the timer in a top load washer The front end control sends simple spee
169. sing a circular motion pull seal up Figure 63 Step 1 out Figure 63 Step 2 and down Figure 63 Step 43 e When seal releases from lip of front panel pull out and remove the seal Refer to Figure 63 Step 4 f Reach up between door seal and front panel Refer to Figure 65 Press in on switch locking tabs and push switch out through front panel only far enough to allow removal of wires from switch terminals IMPORTANT Refer to wiring diagram when rewiring switch 57 DOOR LATCH SWITCH a Open loading door b Carefully remove wire clamp ring from groove with small flat blade screwdriver Spring is 800383 located in the 6 o clock position Refer to Figure 36 c Grasp loading door seal and slide seal away from front panel around circumference of door opening Refer to Figure 36 d While supporting door lock from the back through door opening remove two Phillips head screws holding door latch switch to front panel Refer to Figure 65 e Gently pull doorlock out through door opening Remove door lock only far enough to disconnect harness connector from door lock Refer to Figure 65 NOTE When installing new door lock be sure to install small lip through mounting hole first and then rotate lock into position 58 MOTOR NOTE Motor is removed out through front of washer however as an option motor can be removed out through lower rear access panel opening Motor Removal a Whi
170. stallation of new seal The puffy side of seal should be installed to the inside For best results tap clamp ring all around while tightening screw and nut NOTE Install meter clamp ring by placing clamp ring opening at approximately the 10 o clock position to ensure that no interference is encountered with side panel or the underside of the control cabinet or cabinet top Tighten the clamp ring screw and nut until a spacing of one inch is achieved at the clamp ring opening or until tight 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 60 INNER BASKET PULLEY a While supporting lower front access panel remove two screws from bottom edge of panel and remove panel Refer to Figure 34 b Using the special tool No 318P4 remove dispenser drawer Refer to Figure 35 c Front Control Washer 1 Unlock control panel Refer to Figure 24 Step 1 2 Pull top of control panel away from control cabinet far enough to allow lifting control panel up and off rail support of the control cabinet Refer to Figure 24 Step 2 3 Remove control panel away from control cabinet as far as wir
171. stems LLC DO NOT COPY or TRANSMIT 41 Section 3 Troubleshooting Electromechanical Models To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing e Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 14 CONTROL SYSTEM FAULTS Shown below are the system faults that will cause control to shut down and activates terminal 1 8 on control board continuously until washer is powered down INOPERATIVE CONDITION SERVICE CORRECTION Triac in motor control board shorted Change control board Check motor Motor tachometer feedback signal circuit open Correct wiring between control board and motor Change motor Motor circuit fuse blown e Change FUS1 on control board and check washer cylinder and motor for mechanical binding Motor fails to spin up to correct speed in Check washer basket and motor for mechanical binding predeteremined time Change motor Has out of balance condition occured Control door lock relay contact failure e Refer to Washer will not Start Door lock switch analysis Refer to Paragraph 6 Washer tries to agitate for more than forty 40 Check wiring to timer Check voltage at timer Change minutes after water level is attained timer
172. t coin drop at disconnect plugs 3 Press in on locking tabs of service door switch and remove switch from bracket on meter case as shown in Figure 48 Service Door Switch Locking Switch Bracket W408SE1B Figure 48 106 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 4 Use a 7 16 inch socket with No 310P4 1 4 inch Ratchet Extension Tool and remove two locknuts holding coin drop to front of meter case Refer to Figure 49 5 Lift back end of coin drop and pull straight back until bottom edge of drop s front face plate falls behind the coin drawer housing 6 Carefully lift complete coin drop straight up and out of meter case b Single Coin Drop Installation 1 Reverse removal procedures for installation 1 4 Inch Ratchet No 310P4 1 4 Inch Ratchet Extension 3 8 Inch Square Locknut of Meter Case W485SE1D Figure 49 800383 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded c Dual Coin Drop Removal 1 Unlock and open service door NOTE If screw type lock is used the retainer bracket must be removed from inside meter
173. th Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 7 FILL SEQUENCE 1 Control relay CR2 provides L1 voltage to pressure switch 2 The pressure switch send L1 voltage to motor control board H3 7 and all of fill valves 3 Based on information from timer the motor control board will close neutral side of fill valves NOTE Refer to Figures 1 and 2 on pages 25 or 26 to determine which fill valves will operate Once water level is achieved full level is satisfied and 11 voltage is removed from 3 7 and fill valves The motor control board will then open neutral to fill valves Should an overfill condition occur L1 voltage is removed from fill valves 30 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting Electromechanical Models POWER NEUTRAL FILL
174. the washer on any type of carpeting is not recommended b Loosen locknuts and adjust the leveling legs until the washer does not rock Refer to Figure 75 NOTE Level must rest on raised portion of top panel Refer to Figure 75 c Tighten the locknuts securely against the RUBBER washer base If the locknuts are not tight 3 8 washer will move of position during operation MODELS WITH THE LETTER IN THE EIGHTH CHARACTER OF THE MODEL NUMBER CAUTION DO NOT slide washer across floor if the leveling legs have been extended as legs WASHER and base could become damaged BASE W248 canon _ Use of the dispenser drawer or washer door as handle in the transportation of the washer may cause damage to the dispenser or door W185 LEVELING RUBBER LEG FOOT d Remove rubber feet from accessories bag and place on all four leveling legs Refer to MODELS WITH THE LETTER OR J IN THE Figure 75 EIGHTH CHARACTER OF THE MODEL NUMBER Figure 75 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 139 Section 6 Adjustments To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing e Never start the washer with guards panels removed Whenever ground wires are r
175. trol Board Is there voltage to the blu blk input wire Replace the Door to the door switch on the Lock Assembly lock assembly 15 there voltage Replace the at the input wire coming secondary door into the secondary switch assembly door switch Correct wiring to the secondary door switch FLW300S 48 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting NetMaster Models WASHER WILL NOT START DOOR LOCK WHT SECONDARY DOOR DOOR SWITCH 11 SWITCH ON LOCK ASSY amp BLU BLK e CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL FOR OPTIONAL CARD READY AND COIN 24 VAC READY TRANSFORMER WIRING AVAILABLE OUTPUT OFF WHEN MACHINE RUNNING 700 OHM Vmax
176. tronic control FLW297S 62 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting Models Notes 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 63 Section 3 Troubleshooting Models To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 27 NO VISIBLE DISPLAY ON CONTROL The electronic control has no LED or VFD functioning on the control board Plug unit into an Is the power cord outlet and check plugged in for proper supply voltage Is there 120 AC to the Check wiring to the primary of the transformer Is there 24 Volt AC at the output side of the transformer Is there 24 Volt AC across terminals H1 1 and H1 3 control board primary of the transformer Make sure H1 Correct wiring connector is between Replace seated properly transformer and transformer Replace control control board FLW298S 64 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 3 Troubleshooting Models NO VISIBLE DISPLAY ON CONTROL WHT SECONDARY DOOR
177. us injury or death Disconnect electric power to the washer before servicing Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded 46 COIN DROP FRONT CONTROL WASHERS CABINET TOP Removal 75 1 Unlock control panel Refer to Figure 18 Step 1 WIRE ROPE 2 Pull top of control panel away from control OR CHAIN cabinet far enough to allow lifting control panel up and off the rail support of the control cabinet front Refer to Figure 18 SCREWS Step 2 3 Remove control panel away from control cabinet as far as wires permit Refer to CARRIAGE Figure 18 Step 3 4 Remove 2 screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 31 5 If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges NOTE To avoid damage to hinges be sure to support cabinet top with small chain or something similar Refer to Figure 46 6 Remove screws and carriage bolt holding security top panel to control cabinet front Refer to Figure 46 Slide security top panel H102SE1A back just far enough to disengage tabs on panel from control cabinet front and Figure 46 remove security panel Refer to Figure 46 7 Disconnect coin drop harness at disconnect 10 Carefully
178. using this static protection device potential electrostatic discharge problems associated with handling of electronic control will be minimized Always handle electronic control by its metal edges If a wrist strap is not available touch washer while it is plugged in before handling control to dissipate any charge a Removal 1 Remove control panel attaching screws Refer to Figure 25 Lay assembly forward on protective pad on cabinet top Refer to Figure 25 2 Support control panel press in on locking tabs and unplug harness disconnect blocks from backside of electronic control 3 Using a hair dryer or heat gun to warm the overlay remove control panel overlay by peeling it from the control panel frame NOTE Control panel overlay has an adhesive backing 92 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT b Installation NOTE Before removing protective backing from new overlay check fit of overlay to control panel frame Electronic control opening is the locating guide 1 Once panel overlay is fitted to the front of control panel frame carefully peel protective backing from the left end of panel overlay and press into place 2 Remove rest of protective backing from panel overlay and press overlay into place on control panel assembly 3 While holding control by its metal edges place control in opening of control panel and fasten control down with four screws Refer to Figure 29
179. ust be positioned away from this brush holder Braided wire should loop up and away from bottom of brush holder Refer to Figure 12 SPRING LOADED BRUSH mK N a 52 6 oO E am NG FLW971S Figure 11 c Inspect both brushes to determine if either brush braided wire is binding the brush movement The braided wire might be snagged on the seam in the corner of the metal brush holder Refer to Figure 11 NOTE The copper braided wire should be located in the center of the brush assembly If the braided wire has fallen to the bottom of the brush it will cause binding 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 21 22 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded d After determining which brush assembly is binding carefully use the tip of a small screwdriver to unsnag and reposition the braided wire Refer to Figure 12 Make sure spring is making unobstructed contact with the end of the brush Rotate armature by hand to assure that brushes are seated BRUSH HOLDER BRAIDED WIRE SHOULD LOOP UP AND AWAY FROM BOTTOM OF BRUSH
180. w NOTE Torque new left hand thread screw to 240 minimum to 260 maximum inch pounds 27 5 to 29 7 Nm Apply new grease in lips of bearing housing Bearing Housing Assembly Anti Seize Compound to These areas FLW1707S Inner Basket Figure 72 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 133 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing e Never start the washer with guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded pig Pulley Bolt Screw Tightening a Fixture Pulley Flat Washer Figure 73 134 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 5 Service Procedures CONTROL SHIELD PRESSURE SWITCH MOUNTING PLATE AND PRESSURE HOSE CLIP TO REMOVE CAP SCREW Left Hand Thread FLAT WASHER BASKET PULLEY INNER BOLTS MOUNTING PLATE AND PRESSURE HOSE CLIP BEARING HOUSING ASSEMBLY PRESSURE HOSE FRONT CONTROL WASHER ILLUSTRATED H240SE3A Figure 74 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 135 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or deat
181. w lifting control panel up and off the rail support of the control cabinet front Refer to Figure 24 Step 2 3 Remove control panel away from control cabinet as far as wires permit Refer to Figure 24 Step 3 4 Remove 2 screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 31 Rear Control Washers 1 While supporting lower front access panel remove two screws from bottom edge of panel and remove panel Refer to Figure 34 2 Using the special tool No 318P4 remove dispenser drawer Refer to Figure 35 3 Open loading door Carefully remove wire clamp ring from groove with small flat blade screwdriver Spring is in the 6 o clock position Refer to Figure 36 NOTE To avoid damage to spring use screwdriver on wire clamp ring to right or left of spring 4 Grasp loading door seal lip Refer to Figure 63 Step 1 NOTE To avoid damage to door seal DO NOT use pliers or sharp objects to grasp the door seal lip If lip is damaged seal will leak 5 Using a circular motion pull seal up Figure 63 Step 1 out Figure 63 Step 2 and down Figure 63 Step 3 6 When seal releases from lip of front panel pull out and remove the seal Refer to Figure 63 Step 4 118 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 7 While supporting the front panel assembly remove the two bottom front panel corner s
182. wH3dO gt 9 9 79 97 OL LINN 3Hl 404 DNIONNOYI ox SNINYVM eb ea g ONY 11 1244402 3AVH o 5 15 ONIHIM ATddNS YSMOd 8 8 LL LI SION e e 59 99 0 rr tc s z aaswassy ff e 0 1 02 FO e AQv3H NIOD i e e 1x YOLOW 20 102 1 e zsa STONIS uo 1 5 FM e EXE de i x CS sevi 44 Ol ES J mane eos pem 101 gt wo te 191 m 20 4 wo Suez 701 z tol z 1 INCUN mpm LE e e e 6 ee eee cme ro o o Sa z 20 2 Lu LIT ne 55 AO gt ae w ANAN 0 PS 150494 1 T 9 2225 Hr 1 5 9 au o re i eo 6565 pu i LE Biss ig oe X 7 26s i E c 5 lt eux sn ATENASSY m 5401150 JOHLINOO H3lSVWl3N o AOV LO dO a NIO9 Paid X MIN 1 pp or er WAIN3W I Tddns t emt e 33s c c e m ez aleo SNOILVOI dd gt 4 Q3 HOM L3N i gt 4 s 5 o an 3901 ale ui wooo snos 46 i e T Hi
183. wdriver on wire clamp ring to right or left of spring 124 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT e Grasp loading door seal lip Refer to Figure 63 Step 1 NOTE To avoid damage to door seal DO NOT use pliers or sharp objects to grasp the door seal lip If lip is damaged seal will leak f Using a circular motion pull seal up Figure 63 Step 1 out Figure 63 Step 27 and down Figure 63 Step 3 g When seal releases from lip of front panel pull out and remove the seal Refer to Figure 63 Step 4 h While supporting the front panel assembly remove the two bottom front corner screws Refer to Figure 38 Remove front panel with loading door attached away from washer as far as wires permit Unplug wire harness from both the door latch switch and from the door switch Refer to Figure 65 Remove clips holding wire harness and door seal hose along top flange of front panel and remove front panel me NOTE The large wire clip holds both the wire harnesses and the door seal hose Refer to Figure 65 j Rear Control Washers Remove two screws holding cabinet top to front flange of side panels Refer to Figure 37 k If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges NOTE To avoid damage to hinges be sure to support cabinet top with a small chain or something similar Refer to Figure 41 l Loosen hose
184. ws holding ground wires to motor frame Refer to Figure 62 g Cut the wire tie holding small harness connector to motor then disconnect both motor harness connectors from motor h Use a 6 inch piece of 2x4 to support motor Grasp the metal rod with a locking pliers and remove four bolts and washers holding motor to motor bracket Refer to Figure 62 and remove motor out through front of washer Motor Installation a Place new motor into washer and allow motor to rest on washer base b Reconnect harness connector to new motor and reinstall screw holding ground wire to motor frame Refer to Figure 62 c Install new wire tie holding small harness connector to motor frame This is necessary to prevent future service calls d Lift motor into position within the motor bracket and install the front pivot bolt and washer Refer to Figure 62 Then install the rear pivot bolt and washer Leave bolt snug do not tighten e Pivot motor up into motor bracket and install the front adjusting bolt and washer Refer to Figure 62 Then install rear adjusting bolt and washer Leave bolts snug NOTE Locate the magic marker spot made earlier on the motor bracket Pivot motor so front adjusting bolt and washer are in this spot and tighten both front and rear adjusting bolts Then tighten both pivot bolts f Place belt on motor pulley then carefully run belt on inner basket pulley while slowly turning pulley Refer to Figure 62
185. y 148 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 800383 Section 7 Wiring Diagrams Failure to install maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WIRING DIAGRAMS AND SCHEMATICS FOUND ON THE FOLLOWING PAGES ARE FOR MODELS COVERED IN THIS MANUAL 800383 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 149 Section 7 Wiring Diagrams Failure to install maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 T 9 ieu e El del i cio ES HENE i S U NET E ae ale E E gle LE or tg i ze TIMER CHART rae ZI is pE 58 99482 989

Speed-Queen SWRB61_J Service Mnl

Contents

Download Pdf Manuals

Related Search

Related Contents