New Frontier Electronics, Inc
Contents
1. T ATE 4 TROUBLESHOOTING seeeeeeeereseseseeeeeeeerererereeeeeererereeereeeeeererererererereeeererererereeeeeerererererererereeeerererererereeeeeeee 5 REPLACING THE BATTERY seseseseseeeeroreeeeeeeerererereeeseeeeeeeeeerorerereeeeeererereeeeeeeseeeeeererererereererererererereseeeeee 6 BEECIEICATIONS iini noi o ri olei hn b e ne prp enc b LOO EDU Pr eK ODE S rU ME 8 1 XUI115 510 SURGEN XUI15 Manual INTRODUCTION The XU115 is a 1000 VA line interactive uninterruptible power supply surge eliminator and power conditioner in a magnetically shielded steel enclosure It operates from 120 volts AC and has a 6 foot grounded 3 wire 14 line cord It has 4 grounded AC receptacles and two of these provide battery back up protection Overall dimensions are 3 5 H x 19 0 W x 10 5 D Weight is 32 0 pounds The XU115 has a load rating of 15 amps at 120 volts a self test circuit with visual indicator and provides EMI RFI filtering It meets Federal Grade A Class 1 Mode 1 guidelines for power line surge suppressors and withstands at least 1000 occurrences of surge pulse voltages up to 6000 volts SentryPlus auto shutdown and monitoring software is also included with XU115 hardware INSTALLATION The SurgeX XU115 is designed to be installed in a 19 inch equipment rack and requires two units 2 U of rack space Remove the product from its packaging and slide it into place in the rack being careful to feed the power cord into the ra2. grounding Contact with any part of a grounded battery can result in an electrical shock The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance QNARE US Battery Replacement Procedure PLEASE READ THE CAUTIONS AND WARNING BEFORE ATTEMPTING TO REPLACE THE BATTERIES BATTERY INFO Battery Qty Rating 2 units 12V7Ah First Power Part FP1270 CSB Part GP1272 Turn off the equipment that is plugged into the output receptacles of the UPS Press and release the On Off Button to turn the UPS off Unplug the UPS s power cord from the AC wall outlet Unplug the equipment from the output receptacles of the UPS Unplug the computer interface cable from the UPS Remove the screws from the Battery Access panel and carefully slide batteries out Disconnect all connections red and black noting attachment points and wire colors connections Do not short the battery wires together Remove batteries and set aside Orient new batteries in the same direction as original batteries Connect black wires first followed by red wire connections Some sparking may occur this is normal 11 Carefully slide the batteries back into the UPS 12 Re install battery compartment cover and retaining screws 6 SOO OON tA d ow Po nl 0115 510 SURGEN XUI15 Manual SPECIFICATIONS AC Input Number of Phases Single 2W G Power Cord 6 ft grounded 3 wire 14 line cord Input V
3. the chassis edge and replace the battery access panel using the two screws in the right side of the panel Connecting Your Equipment Plug the mission critical equipment into the UPS Surge output receptacles on the rear panel of the UPS Plug the non critical equipment into the Surge Only output receptacles on the rear panel of the UPS Do not use extension cords adapter plugs or surge strips on the output of the UPS Ensure that you do not exceed the maximum output rating of the UPS 0115 510 SURGEN XUI15 Manual USB Communications Port Connection optional The Power Monitoring Software can be used with the UPS Use the interface cable that comes with the UPS Connect one end of the USB cable to the USB communications port on the rear panel of the UPS Connect the other end of the USB cable to the device that will be monitoring controlling the UPS NOTE Connecting to the communications port is optional The UPS works properly without this connection Phone Fax Modem Network Protection Connection optional Connect a 10 100 Base T network single line phone fax or modem line to the RJ 11 45 modular connectors on the rear panel of the UPS This connection will require another length of telephone provided or network cable The cable coming from the telephone service or network system is connected to the port marked IN The equipment to be protected is connected to the port marked OUT NOTE Connection to the phone fax mo
4. 5 Manual Surge Protection Specifications Surge Protection Advanced Series Mode surge elimination Surge Energy Rating 6 000 volts 3 000 amps Let through Voltage 6 000 volt surge 0 volts UL 1449 Adjunct Classification Test Results 1000 surges 6000 volts 3000 amps B3 pulse Measured suppressed voltage 170 volts no failures Federal Guidelines Grade A Class 1 Mode CID A A 55818 EMI RFI Filter Normal Mode 50 ohm load 40 dB 100 kHz 50 dB 300 kHz 50 dB 3 MHz 50 dB 30 MHz EMI RFI Filter Common Mode 50 ohm load 18 dB 300 kHz 30 dB 1 MHz 50 dB 5 MHz 50 dB 20 MHz Maximum Applied Surge Voltage 6000 volts Maximum Applied Surge Current Unlimited due to current limiting Maximum Applied Surge Energy Unlimited due to current limiting Endurance C62 41 1991 Category pulses 1kV gt 500 000 3 kV gt 10 000 6 kV gt 1000 General Specifications Warranty USA and Canada only 10 year limited warranty Battery Warranty 2 years Monitoring Software Includes SentryPlus software Communications USB Rack Size 2U Unit Dimensions H x W x D 3 5 x 19 0 x 10 5 Unit Weight Ibs 32 0 Ibs Operating Temperature 32 F to 104 F up to 5 000 ft above sea level 0 C to 40 C up to 1 500 meters above sea level Operating Elevation 32 F to 95 F 5 001 10 000 ft above sea level 0 C to 35 C 1 501 to 3 000 meters above sea level Storage Temperature Relative Humidity 5
5. F to 113 F 15 C to 45 C 0 95 non condensing Humidity Range 5 to 95 R H non condensing 1 2 x 50 us pulse industry standard combination wave surge as per IEEE C62 41 Specifications subject to change without notice CAUTION Do not install this device if there is not at least 10 meters 30 feet or more between the electrical outlet and the electrical service panel 0115 510
6. Fault LED and sound the alarm This alarm will be repeated until the batteries pass a self test If the battery is weak bad or disconnected the Bad Battery Overload Fault LED will illuminate and the alarm will beep three times every thirty seconds until the battery is reconnected or replaced It is recommended that the UPS be allowed to charge overnight before performing a battery test to confirm a Weak Bad Battery condition Overload When the amount of load attached to the UPS exceeds its power rating Bad Battery Overload Fault LED will illuminate and the UPS will sound 1 beep every half second AC and Battery modes This alarm will remain on until the excess load is removed or the UPS s self protection circuit shuts the UPS down 0115 510 XU115 Manual SURGEN UPS Fault When the UPS detects a hardware fault the Bad Battery Overload Fault LED will illuminate and the UPS will sound a constant alarm The fault condition in some instances may be reset by turning the UPS off and then on TROUBLESHOOTING Symptom Possible Cause What To Do UPS will not turn on On Off button not pressed Press and release the On Off button to start UPS UPS operates in battery mode only even though there is normal AC present Input AC circuit breaker is tripped Reset circuit breaker by pressing the plunger back in If the AC circuit breaker trips after UPS starts up reduce the load on the UPS Faul
7. USER MANUAL SurgeX XU115 Line Interactive 1000VA UPS with Automatic Voltage Regulation surge Eliminator Power Conditioner XU115 510 XUI15 Manual INTRODUCTION iiisis cie lisksea isis ssacesevencnescabszavaves tee rS Ha IPC pX pir E dv PEL D ERES PEE vp EDT IUE 2 INSEABEXTION n tisvbxa ivre ni vic ER rbrpEv Ves lc b EE PE Vv AM ELE EVER EDU VOR RR PEOPLE VS 2 T20 VOLT CONNECTIONS tid p ic b cr Bede RA x 2 BATTERY CONNECTION QS qu RM Mu EE NND DM EDMUND MM 2 CONNECTING YOUR EQUIPMENT ipu elec DNE EHE COR 2 USB COMMUNICATIONS PORT p abb 3 PHONE FAX MODEM NETWORK PROTECTION CONNECTION eene sessanta tnt ta tinta tao tete 3 OPERATION iioii iie cus P RED c ep b MIU Sine LE n IUIS EDAD ME 3 CHARGING THE BATTERY 3 TURNING THE UNIT ON OFF tmd pu sepe uen NS SONENS ESU p Ra RR RUN PER RH RM E 3 USB COMMUNICATIONS PORT Gia Dni 3 POWER MONITORING SOETW ARE dar Gd land b ub rude aor cran 3 LED INDICATORS sseseseseesererereseseseeeeeeeorororereereeererereeeeeeeeeeeeeererererereeeererererereeeeeerererererererereererererererereseeeeee 4 EEE T
8. ck first and guide it so that it does not get caught or jammed as the product is installed Use the four screws provided with the product to secure the rack ears to the rack rails These screws can be tightened by hand and do not require tools 120 Volt Connections Connect power to the unit by plugging the cord into a 120V ac receptacle Caution To reduce the risk of fire connect only to a circuit provided with 20 amperes maximum branch circuit over current protection in accordance with the National Electric Code ANSI NFPA 70 Plug the UPS into a two pole three wire grounded receptacle only Do not use extension cords adapter plugs or surge strips The XU115 has a total of 6 receptacles 2 UPS surge protected outlets 4 surge protection only outlets Each receptacle is rated for a maximum load of 15 amps but the total load also must not exceed 15 amps Plug the equipment cords into the UPS surge outlets or the surge protection only outlets Note that the UPS outlets should not be used when equipment load is expected to exceed 1000 600W Battery Connection The XU115 is shipped with the batteries disconnected Batteries must be connected before use To connect remove the two screws from the battery access panel on rear of unit Slide battery pack out partially and attach the red wires connectors together these wires can be found sitting on top of the batteries Carefully slide the battery back into the chassis until it is flush with
9. dem network modular connectors is optional The UPS work properly without this connection OPERATION Charging The Battery The UPS will charge the internal batteries whenever the UPS is connected to an AC source and there is an acceptable AC voltage present 90 150V AC It is recommended that the UPS s batteries be charged for a minimum of 4 hours before use The UPS may be used immediately however the On Battery runtime may be less than normally expected NOTE If the UPS is going to be out of service or stored for a prolonged period of time the batteries must be recharged for at least 25 hours every ninety days Turning The Unit On Off Press and release the small black On Off button on the front panel to turn the UPS on The alarm will sound on beep and the LED s will cycle while the UPS performs a five second internal self test Once the UPS has passed its internal self test the UPS will provide an output and the load will be powered Press and release the On Off button to turn the UPS off The UPS will continue to charge the batteries whenever it is plugged into a wall outlet and there is an acceptable AC voltage is present USB Communications Port The USB communications protocol is HID The HID USB driver comes standard in the Windows OS Simply plug the USB cable into the UPS and the computer then follow the prompts on the screen Power Monitoring Software The UPS comes with power monitoring software See the software CD for the in
10. nd cautions before attempting to service the batteries WARNING This UPS contains potentially hazardous voltages Do not attempt to disassemble the UPS beyond the battery replacement procedure This UPS contains no user serviceable parts Repairs and battery replacement must be performed by Qualified Service Personnel Only CAUTION Do not open or mutilate batteries Released electrolyte is harmful to the skin and eyes and may be toxic CAUTION Do not dispose of batteries in a fire The batteries may explode The batteries in this UPS are recyclable Dispose of the batteries properly The batteries contain lead and pose a hazard to the environment and human health if not disposed of properly Refer to local codes for proper disposal requirements or return the battery to the supplier CAUTION Although the battery system voltage is only 12VDC and 24VDC the battery system can still present a risk of electric shock These batteries produce sufficient current to burn wire or tools very rapidly producing molten metal Observe these precautions when replacing the batteries 1 Remove watches rings or other metal objects Use hand tools with insulated handles Wear protective eye gear rubber gloves and boots Do not lay tools or other metal parts on top of the batteries Disconnect the charging source prior to connecting or disconnecting the battery terminals Determine if the battery is inadvertently grounded If the battery is remove the source of the
11. oltage Acceptable Input Voltage 120VAC 0 160V AC Input Voltage Range Normal mode 90 150VAC DC Start Capability Yes defaults to GOHz Power Requirements no load 35 watts charging 15 watts charged AC Output Normal Mode Load Rating 15 Amps 120 volts Load Power Factor 0 6 Outlets 6 outlets 15 Amp all with Advanced Series Mode surge elimination 4 outlets with battery back up Output Frequency Same as Input Short Circuit Protection Re settable circuit breaker and electronically limited Overload Capability 110 5 minutes 212096 immediate shutdown Output Voltage Regulation 120V AC 12 5 to 8 4 Waveform Same as Input Boost Mode Voltage Buck mode voltage Nominal 16 Nominal 14 Line Mode Voltage Range 105 130VAC Efficiency Normal mode gt 90 AC Output Battery Mode Capacity 1000V A 600W Back up Run Time 4 minutes 600W full load 10 4 minutes 300W half load Output voltage Nominal 120VAC Waveform Stepped sine wave simulated sine wave Topology Single boost buck line interactive simulated sine wave Battery Mode Voltage Regulation Nominal 6 until LBW Transfer Time 6 10 ms Output Frequency amp Regulation 50 60Hz 0 5Hz Unless synchronized to utility Short Circuit Protection Active electronic current limit Batteries Battery Rating 2 12V 7AH Replacement Hot swappable Recharge Time 8 hours to 90 after full load discharge XUI115 510 SURGEN XU11
12. stallation of the power monitoring software 0115 510 SURGEN XUI15 Manual LED INDICATORS There are four LED indicators located on the front panel Their function is as follows Surge SELF TEST Green When illuminated the surge suppression circuitry is functioning correctly Status LED and Alarm Table UPS Status Green LED Yellow LED Red LED Alarm UPS Self Test All LEDs cycle each LED blinks 1 1 5 Seconds Beep 5 sec AC Mode Normal On Off Off Off Boost Blink 1 5sec Off Off Off Buck 2 Blinks sec Off Off Off Self Low Battery On Off 2 Blinks sec 3 Beeps 30 sec Overload On Off 2 Blinks sec 2 Beeps sec Battery Mode Normal Off On Off 1 Beep 5 sec Overload Off On 2 Blinks sec 2 Beeps sec Low Battery Off 2 Blinks sec Off 2 Beeps 5 sec Short Fault Mode Off Off On Continuous Over Bat Bat Fault Off Off 2 Blinks sec 3 Beeps 5 sec ALARMS On Battery When the UPS is operating on the batteries the On Battery LED will illuminate and the audible alarm will sound once every five seconds The alarm will stop once the UPS returns to the AC normal mode Low Battery Warning The UPS will sound two beeps every five seconds when the battery reserve runs low This condition will continue until the AC returns or the UPS shuts down from battery exhaustion Weak Bad Battery The UPS automatically tests the battery s condition and will illuminate the BAD Battery Overload
13. t LED 1s illuminated UPS has detected an internal fault Call for service The AC Mode LED is illuminated but there is no output The UPS is being controlled via its communications port Disconnect the computer cable from the UPS and press the On button If UPS works normally the software has control of the UPS UPS does not provide expected runtime The batteries may be weak or at the end of useful service life Charge the batteries for 8 hours and retest If the runtime is still less than expected the batteries may need to be replaced even though the Weak Bad Battery LED is not illuminated Bad Battery LED is illuminated Loose connections at the batteries Weak batteries Bad batteries Check battery connections charge the batteries for 8 hours replace the batteries Overload LED is illuminated The load has exceeded the UPS s capacity Check the specifications See Specifications section Remove part of the load The AC Mode LED is blinking once every second and the audible alarm is silent The UPS is operating in the Boost Mode The UPS is performing its intended function The AC Mode LED is blinking twice every second and the audible alarm is silent The UPS is operating in the Buck Mode The UPS is performing its intended function 0115 510 SURGEN XUI15 Manual REPLACING THE BATTERY Qualified Service Personnel Only Please read all warnings a
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