KISS 4U V2 EATX
Contents
1. The temperature conditions of the system depending on the environmental temperature and the system load are detected by three temperature sensors Two temperature sensors are located in the rear part near the ventilation openings and the second sensor is placed sideways in the mid part of the KISS 4U V2 EATX platform X e A SN Fig 32 Side with connector of the fan slide in module Fig 31 Side view of the fan slide in module Legend for Fig 31 and Fig 32 1 Fan slide in module with two knurled screws 4 Bracket of the fan slide in module 2 Connector for fan control 5 Case of the fan slide in module 3 3x fans temperature controlled 6 Mounted filter mat holder with knurled independently from each other Screws The operation of the KISS 4U V2 EATX platform is permitted only with a functional fan slide in module Defective components may only be replaced by Kontron original spare parts A fan slide in module part number 1036 5056 Important Instructions The fan slide in module can be replaced during operation This should only be carried out by qualified personnel aware ofthe associated dangers see section 10 2 Replacing the System Fans www kontron com 8 Assembly Disassembly KISS 4U V2 EATX User s Guide Version 1 02 8 4 Accessing Internal Components This section contains important information that you must read before accessing the internal components You must follow these2. 39 step 10 to detach it from the sideways mounted bolts Lift the card hold down bracket out Fig 39 step 11 Put the card hold down bracket for long expansion cards and the screws aside for later use 8 Install remove the expansion card into out of the expansion slot of the backplane motherboard and fasten the slot bracket or the expansion card bracket to the rear slot of the device 9 Reinstall the card hold down bracket s and if applicable the retaining bracket and secure it them with the screws retained in step 5 6 or 7 www kontron com 8 Assembly Disassembly KISS 4U V2 EATX User s Guide Version 1 02 10 If required mount the PCB holder to the corresponding positioning holes of the card hold down bracket using the provided screws Fix the upper edge of the expansion card especially with long expansion cards into the notch of the PCB holder height adjustable Thus the expansion card is firmly kept in place during high mechanical load shock and vibrations 11 In order to re assemble the card hold down brackets follow the steps in reversed order Tighten the corresponding screws half way at first Then tighten firmly the externally accessible screws and the retaining bracket Only then tighten firmly the screws at the notches that secure the card hold down brackets 12 Close the KISS 4U V2 EATX platform and secure the cover with the captive knurled screws ISS The chassis of the KISS 4U V2 EATX platform wi
3. Installing Removing the Expansion Cards step 1 4 If you have added expansion cards to your system first remove the expansion cards plus all the corresponding connecting cables to gain access to the lithium battery following the instructions in subsection 8 4 1 Installing Removing the Expansion Cards step 5 7 Remove the lithium battery from the holder using a non conductive tool made out of plastic Place a new lithium battery into the battery holder Pay attention to the polarity of the battery The lithium battery must be replaced with an identical battery or a battery type recommended by Kontron Europe CR2032 3V Reinstall the expansion cards removed and reconnect the corresponding cable connections to the expansion cards Please observe the instructions in subsection 8 4 1 Installing Removing the Expansion Cards step 8 11 Close the device as described in subsection 8 4 1 Installing Removing the Expansion Cards step 12 Caution Danger of explosion when replacing with wrong type of battery Replace only with the same or equivalent type recommended by the manufacturer The Lithium battery type must be UL recognized Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing with the disposal of these special materials e g to the collecting points for disposal of batteries www kontron com 11
4. User s Guide Version 1 02 7 1 Front Side Depending on the ordered system configuration the KISS 4U V2 EATX platform will be delivered as rackmount or tower version O ol e Kontron Fig 9 Front side rackmount version with closed front access panel 1 19 handle bracket 4 Kontron Logo 2 Holes for mounting in 19 racks 5 Securing lock mechanism 3 Air grille on the front access panel 6 Light diffusers for the LED indicators You can convert your rackmount system to a desktop unit by removing the two handle brackets one handle bracket on each side Chassis and cover of the KISS 4U KTC5520 platform Holes for mounting in 19 racks Fastening screws of the 19 bracket The desktop and tower version are delivered with rubber feet To attach the rubber feet please follow the instructions in chapter 8 1 Attaching the Rubber Feet Fig 10 19 handle bracket with fastening screws www kontron com 7 Product Description KISS 4U V2 EATX User s Guide Version 1 02 a La gt _ 7 egu E aie Aug Eres Ly tre E td Fig 11 Front side rackmount version with opened access panel shown as KISS 4U V2 KTC5520 1 Access panel holder 7 L1 front accessible 5 25 drive bay shown with a disk 2 Access panel subsystem with a removable HDD drive installed 3 Filter mat and filter mat holder with knurled screws 8 Buffer for the access panel 4 Securing lock mechanism two keys are provid
5. LED and Button available in KISS 4U V2 KTC5520 Platform only This SYSID button see Fig 13 and Fig 17 pos 1 allows you to power on the SYSID LED Fig 17 pos 2 in order to mark the system for an intended maintenance retrofitting The SYSID LED may be powered off via this SYSID button 1 SYSID button 2 SYSID LED Fig 17 SYSID LED and SYSID button on the front side gt The KISS 4U V2 X9DR3F platform is not equipped with the SYSID LED and SYSID button refer to Fig 14 Two covering caps are inserted into the mounting holes for SYSID LED and SYSID button www kontron com 7 Product Description KISS 4U V2 EATX User s Guide Version 1 02 7 1 3 4 SYSF1 and SYSF2 LED of the KISS 4U V2 KTC5520 Platform These two LEDs at the front side see Fig 13 and Fig 18 and marked SYSF1 and SYSF2 indicate the system status and signalize 1f a system failure occurs refer to the table below SYSF2 SYSF1 Fig 18 SYSF2 and SYSF1 LED Behavior of the LEDs during Normal operation SO Suspend to RAM S3 standby mode Soft Off S5 if system is OK If non critical failure occurs If critical failure occurs SYSF2 red ON blinking red ON continuous red 7 1 3 5 SYSF1 and SYSF2 LED of the KISS 4U V2 X9DR3F Platform These two red LEDs at the front side see Fig 14 and Fig 19 and marked SYSF1 and SYSF2 indicate the system status and signalize if a system failure occurs refer to the ta
6. PE sign 4 On Off switch of the power supply unit 10 Externally accessible screw countersunk screw M3x6 for the 5 Interfaces of the server board depending on the He SP nN OAM onde DER system configuration 11 Cut outs for optional customer specific interfaces routed to 6 Free expansion card slots depending on the the rear panel 9 pin D SUB type system configuration ordered 7 3 1 Interfaces on the Rear Side The positioning and number of the KISS 4U V2 EATX platform interfaces on the rear side may vary depending on the system configuration Information and technical data can be found in the manual of the installed KTC5520 EATX or X9DR3F Server Board You can download the relevant motherboard manual for your system from our web site at www kontron com by selecting the product name See also KISS 4U V2 EATX Systems Configuration Guides on our website 7 3 1 1 Interfaces routed to the Rear Panel On board interfaces can be routed to the rear panel refer to Fig 20 and Fig 21 pos 11 m A detailed description of the interfaces can be found in the manual of the installed server board KTC5520 EATX or X9DR3 F You can download the relevant manual for your system from our web site at www kontron com by selecting the product See also KISS 4U V2 EATX Systems Configuration Guides on our website www kontron com 7 Product Description KISS 4U V2 EATX User s Guide Version 1 02 7 3 2 Power Sup
7. a gt Ss q q 10 QU z Sm em EEr Y S 5 U U ec Co lt un gt 5 creio Y S gt mu e Cr o r dd ad 9 0 0 9 0 v E trico SE mo 7 e 3 ASAS ee e i OQ x Sm pooo 00 0 Lot A A lt SO a lt 5E O OY E E o 0 e e lt S 3 o OO O O E E S pes gt oe e o e y S E a S M a 0 0 P O oa O e a 2 DD S Ba 00000 FECE O E 0 pe lt Y e 29000 pm S o 0 0_ 0 0 0 0 0 0 po 2 Y 03000 O eo 0 E x e 0009 E 5 E 3060 o Q Q 0009 AN E O g 0000 a Lo E 09800 E E 5 on 23060 Z Q Es 3660 gt lt Vos 90009 2 lt Z 3 300 D OF 900 S E E KAN 23w00 E ui CETE 3 un Q N de es lt gt No va sd ds E E D Db eat Y 0 0 O e St 5 20004 020202020 gt S ns e e e ese S e S N S D Q de Ss Z gt ES amp a O ae ee PS w QQ e E o N a D A o o SN gt Do A co lt Wn Em 2 c Z Ae O D 5 QU E o E SIS S QU TAE a 5 f 04737373 RRA etetetatate RA o S 5 e 2202020 E WEE RRE 3 E v g sestscssesssssssssesstesssse 5 2 E ea 2 Y Mm ve SN O Sam o E N A N E Dd gt O tl S O x oO Sm e c gt O N e O e ry ea IES O 7 Product Description KISS 4U V2 EATX User s Guide Version 1 02 Legend for Fig 20 and Fig 21 1 AC power supply unit PSU 7 Air exhaust openings 2 Power supply fan 8 Rear side of the cover with captive knurled screws 3 ACinput connector 9 Grounding stud without
8. brackets at the front side of the cover Fig 30 pos 3 and pos 4 two fixing brackets with captive knurled screws at the rear side of the cover Fig 30 pos 6 and the cover fastening screw Fig 11 pos 11 at the front side of the KISS 4U V2 EATX platform When inserting the cover make sure that the fixing brackets Fig 30 pos 3 and pos 4 are inserted properly into the corresponding retaining bracket of the chassis Fig 8 pos 4 The centering bracket Fig 30 pos 3 and the front cover fastening screw Fig 11 pos 11 secure the cover on the front side 1 Inside of the cover 4 Fixing bracket on the front side Fig 30 Inside of the cover with fixing brackets 2 Front part of the cover 5 Rear part of the cover 3 Angled centering bracket with tapped hole 6 Fixing brackets with knurled screws on the front side www kontron com 8 Assembly Disassembly KISS 4U V2 EATX User s Guide Version 1 02 8 3 Fan Slide in Module and Temperature Sensors The three system fans Fig 32 pos 3 are integrated in a user friendly replaceable fan slide in module hot swap Fig 11 pos 9 and Fig 49 pos 1 The fan slide in module is mounted in a fan compartment on the front side ofthe system Fig 50 pos 5 The system fans are temperature controlled via the temperature sensors installed in the KISS 4U V2 EATX platform Thus a reliable air circulation for optimal active cooling of the platform is guaranteed
9. filter mat holder at the front side of the fan slide in module Fig 41 pos 4 The soiling of the filter mat is caused by the pollution of the operating environment A heavily soiled filter mat can cause excessive heating of the device For this reason we recommend to clean the filter mat as often as necessary The filter mat can be changed during operation of the system 1 Front side Detail shown as a KISS 4U V2 KTC5520 platform 2 Filter mat 3 Filter mat holder with knurled screws 4 Fan slide in module 5 Frontaccess panel Fig 41 Detail Filter mat holder on the front side of the KISS 4U V2 EATX platform To replace the filter mat proceed as follows 1 Open the front access panel Fig 41 pos 5 2 Loosen the knurled screws Fig 41 pos 3 that secures the filter mat holder to the fan slide in module Fig 43 pos 4 3 Pull the filter mat holder out of the positioning holes Fig 42 pos 3 into the marked direction see Fig 41 and lift it off 4 Remove the soiled filter mat Fig 41 pos 2 and Fig 45 5 Clean the filter mat as follows Q Rinse in water up to approx 40 C possibly with the addition of a standard mild detergent LI Itis also possible to beat the filter pad to vacuum it or blow it with compressed air A For dirt that contains grease oil the filter pad should be rinsed with warm water with the addition of a degreaser Filter pads should not be cleaned with powerful water jets or wrung
10. o O Meaning This symbol indicates the danger of injury to the user or the risk of damage to the product if the corresponding warning notices are not observed This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed This symbol indicates general information about the product and the user manual E This symbol indicates detail information about the specific product configuration AAA O See T reee nano MO gt N This symbol precedes helpful hints and tips for daily use Pi 3 Important Instructions KISS 4U V2 EATX User s Guide Version 1 02 3 Important Instructions This manual provides important information required for the proper operation of the KISS 4U V2 EATX platform This chapter contains instructions which must be observed when working with the KISS 4U V2 EATX platform 3 1 Warranty Note Due to their limited service life parts which by their nature are subject to a particularly high degree of wear wearing parts are excluded from the warranty beyond that provided by law This applies to batteries for example 3 2 Exclusion of Accident Liability Obligation Kontron Europe shall be exempted from the statutory accident liability obligation if the user fails to observe the included document General Safety Instructions for IT Equipment the hints in this manual or eventually the warning signs label on the device
11. off and disconnect it from the AC main power supply ISS In order to remove the cover unscrew the following knurled screws Q the cover fastening screw Fig 11 pos 11 and Fig 33 on the front side Q the knurled screws Fig 20 Fig 21 pos 8 and Fig 34 on the rear side 2 Loosen the knurled screws the cover fastening screw on the front side and the two knurled screws on the rear side which secure the cover see Fig 33 and Fig 34 to the chassis Fig 34 Loosening the knurled screw on the rear side shown with KTC 5520 motherboard www kontron com 8 Assembly Disassembly KISS 4U V2 EATX User s Guide Version 1 02 3 Pullthe cover out a little bit Fig 35 to release the cover centering and fixing brackets Fig 30 pos 3 and pos 4 from the retaining brackets ofthe chassis see Fig 8 pos 4 Fig 35 Sliding back the cover will pull out the cover centering and fixing brackets from the retaining brackets of the chassis 4 Lift the cover up on the rear edge and remove it Fig 36 Fig 36 Removing the cover Two card hold down brackets and a retaining bracket Fig 8 pos 6 pos 7 and pos 8 secure the expansion cards into the corresponding expansion slots Fig 37 Card hold down bracket for long expansion cards Fig 38 Card hold down bracket for long expansion cards 1 Threaded holes for the externally accessible 3 Notches for the fastening screws that secure the card fastening screws Fig
12. opened access panel opened access panel shown as KISS 4U V2 KTC5520 shown as KISS 4U V2 kT 5520 shown as KISS 4U V2 KTC5520 The system can be equipped with up to four drive bays depending on the system configuration Q Ll and L2 two 5 25 front accessible drive bays Q L3 one 5 25 front accessible Slim drive bay Q L4 one 2 5 or 3 5 internal drive bay for HDD www kontron com 7 Product Description KISS 4U V2 EATX User s Guide Version 1 02 The operating elements and LED indicators are located at the front side of the KISS 4U V2 EATX platform refer to the subsection 7 1 2 and 7 1 3 Two USB ports are available on the front side of the system Three system fans are installed at the front side of the unit These are attached to the system by means of a fan slide in module The fan slide in module simplifies the installation and removal of these components even during operation The washable filter mat which protects your system against dust and dirt is located on the front side of the system This filter mat may be replaced during operation The type label is attached to the right side of the device The system can be ordered with frontal IP52 Protection Class IS The KISS 4U V2 EATX platform may only be operated in horizontal position rack and desktop version or in vertical position tower version If you operate the KISS 4U V2 EATX platform in vertical position please observe that the system fans s
13. out www kontron com Er SA 10 Maintenance and Prevention KISS 4U V2 EATX User s Guide Version 1 02 ii 6 After cleaning and drying the filter pad place it in the filter mad holder see Fig 44 7 Reattach the filter mat holder to the front side of the fan slide in module by inserting the positioning latches Fig 43 pos 6 into the positioning holes Fig 42 pos 3 8 Secure the filter mat holder by tightening the knurled screws Fig 43 pos 5 to the bolts with tapped holes Fig 42 pos 1 of the fan slide in module Defective components may only be replaced by Kontron original spare parts A Air filter mat part number 1036 5058 PERES eos SEREREEREEE gi GANA EZAs TEIN TTT ty EERE Fig 42 Detail without filter mat at the front side Fig 43 Filter mat holder without filter mat Fig 44 Filter mat holder with filter mat Fig 45 Filter mat Legend for Fig 42 and Fig 43 1 Fan slide in module with bolts with tapped hole 4 Filter mat holder 2 Air intake openings at the front side of the fan slide 5 Knurled screw of the filter mat holder in module 6 Positioning latches of the filter mat holder 3 Positioning holes for the filter mat holder www kontron com o E gt 1 I x o i J o lt P i L R j T l IU Se mm re z ay 10 Maintenance and Prevention KISS 4U V2 EATX User s Guide Version 1 02 1
14. procedures properly when handling any boards or replacing the fan slide in module 8 4 1 Installing Removing the Expansion Cards Please consider following instruction when you install or remove expansion cards When you install or remove expansion cards please consider the corresponding safety instruction included in chapter 4 and the provided document General Safety Instruction for IT Equipment Activities such as working Inside the system or handling the expansion cards have to be carried out by qualified personnel aware of the associated dangers Before removing the device cover ensure that your system is switched off and disconnected from the mains power supply Caution Energy hazards gt 240 VA are present inside the chassis Activities such as system expansion with expansion cards or maintanance have to be carried out by qualified personnel aware of the associated dangers Please follow the safety instructions for components that are sensitive to electrostatic discharge ESD Failure to observe this warning notice can resultin damage to the device SS Please consult the documentation provided by the manufacturer of the expansion card for instructions before attempting to install remove an expansion card into from your system www kontron com 8 Assembly Disassembly KISS 4U V2 EATX User s Guide Version 1 02 To install or remove an expansion card perform the following steps 1 Turn your system
15. the KISS 4U V2 EATX system configuration and the customer specific expansion cards installed In order to determine the minimum cross section of the power wires please observe the table 3D and 3E of the EN 60950 1 2 Loosen the two cross head screws of the screw terminal so that you can insert the stripped ends of the wires Pay attention to the polarity of the wires 3 Fasten the cross head screws firmly 4 Cover the connectors of the screw terminal with the protective cover available After attaching the cables to the terminals of the DC PSU 24VDC or 48VDC always operate the DC versions of KISS 4U V2 EATX systems with the protective cover provided 5 Prepare the other ends of the wires according to the terminal of the DC power source 6 Connect the wires prepared to the DC power source Pay attention to the polarity of the connectors The DC power source has to be switched off 7 Switch on the DC power source www kontron com 9 Starting Up KISS 4U V2 EATX User s Guide Version 1 02 9 3 Operating System and Hardware Component Drivers The KISS 4U V2 EATX system can optionally be supplied with or without a pre installed operating system If you have ordered your system with a pre installed operating system all drivers are installed corresponding to the ordered computer configuration optional hardware components Your computer is fully operational when you switch it on for the first time Please observ
16. to a corresponding mains outlet IS Make sure that the mains power supply power outlet is properly grounded and that the power cord is in perfect condition without any visible damage An ungrounded power supply is not permissible www kontron com 9 Starting Up KISS 4U V2 EATX User s Guide Version 1 02 9 2 DC Power Connection The DC version of the KISS 4U V2 EATX platform is equipped with a 24V or a 48V power supply each of them with a 2 pin terminal block and an ON OFF power switch The system has to be mounted and installed only by qualified personnel for this area aware of the associated dangers It must be ensured that the platform can be powered ON and OFF via an easy accessible two pole isolating switch and an overload protection These should be incorporated in the building installation wiring The unit is only completely disconnected from the DC power source when the DC power wires are disconnected either from the power source or the unit Therefore the DC power wires and its connectors must always remain easily accessible Please ensure that during the DC connection procedure there is no power flowing from the external DC power source to the KISS 4U V2 EATX system 1 Prepare two isolated wires according to the connectors of the screw terminal SS The minimum cross section of up to 4 00 mm for the 24VDC PSU and minimum cross section of up to 2 5 mm for the 48VDC PSU must be selected corresponding
17. 0 1 1 Cleaning Steel Mesh Guard for IP52 Protection Class only If you have ordered a KISS 4U V2 EATX platform with IP52 Protection Class the filter mat holder Fig 46 is fitted with an additional steel mesh guard Fig 47 In order to remove the steel mesh guard follow the steps 1 to 3 of the section 10 1 Cleaning the Filter Mat Use a vacuum cleaner or compressed air to remove dust and debris from the steel mesh guard Reinsert the steel mesh guard Fig 47 and filter mat Fig 45 after cleaning into the filter mat holder Fig 43 The positioning of the protective guard and the filter mat in the filter mat holder is shown in Fig 48 Reattach the filter mat holder to the front side of the fan slide in module as described in the section 10 1 Cleaning the Filter Mat step 7 and 8 1 oL SS gm Fig 46 IP52 Filter mat holder with inserted steel mesh guard and filte rmat IP52 Steel mesh guard Filter mat holder gt Filter mat Layer 1 Layer 2 Layer 3 Fig 48 Positioning of the steel mesh guard and of the filter mat in the filter mat holder for IP52 vanant only ISS The frontal IP52 protection class is ensured for the KISS 4U V2 EATX platform only with an additional inserted steel mesh guard and with closed front access panel www kontron com 10 Maintenance and Prevention KISS 4U V2 EATX User s Guide Version 1 02 10 2 Replacing the System Fans The operation of the KIS
18. 1 Operation of Laser Source Devices CLASS 1 LASER PRODUCT Fig 1 Laser radiation warning label The optional DVD drives contain light emitting diodes classified in accordance with IEC 825 1 1993 LASER CLASS 1 and therefore must not be opened If the enclosure of such a drive is opened invisible laser radiation is emitted Do not allow yourself to be exposed to this radiation The laser system meets the code of Federal Regulations 21 CFR 1040 for the USA and the Canadian Radiation Emitting Devices Act REDR C 1370 8 www kontron com 4 General Safety Instructions for IT Equipment KISS 4U V2 EATX User s Guide Version 1 02 A 4 2 Electrostatic Discharge ESD A A sudden discharge of electrostatic electricity can destroy static sensitive devices or micro circuitry Proper packaging and grounding techniques are necessary precautions to prevent damage Always take the following precautions 1 2 3 4 4 Transport boards in static safe containers such as boxes or bags Keep electrostatic sensitive parts in their containers until they arrive at the ESD safe workplace Always be properly grounded when touching a sensitive board component or assembly Store electrostatic sensitive boards in protective packaging or on antistatic mats 2 1 Grounding Methods The following measures help to avoid electrostatic damages to the device 1 eS er ae Fe CUS Cover workstations with approved antistatic mat
19. 29 pos 5 and pos 7 hold down brackets to the internal brackets 2 Holes for the internal bolts Fig 29 pos 4 and 4 Threaded hole for attaching the retaining bracket pos 6 www kontron com a Jno dE 8 Assembly Disassembly KISS 4U V2 EATX User s Guide Version 1 02 gt In order to install short expansion cards half length only the card hold down bracket for short expansion cards see Fig 8 pos 7 has to be removed step 1 to 4 Fig 39 Opened KISS 4U V2 EATX platform removing the card hold down brackets 5 Loosen the internal and then the externally accessible fastening screw that secure the card hold down bracket for short expansion cards see Fig 8 pos 7 Fig 39 step 1 and 2 Pull the card hold down bracket to the left Fig 39 step 3 to detach it from the sideways mounted bolts Lift the card hold down bracket out step 4 Put the card hold down bracket and the screws aside for later use 6 Loosen the internal and then the externally accessible fastening screw that secure the retaining bracket see Fig 8 pos 8 Fig 39 step 5 and 6 Lift the retaining bracket out Fig 39 step 7 Put the retaining bracket and the screws aside for later use 7 Loosen the internal and then the externally accessible fastening screws that secure the card hold down bracket for long expansion cards see Fig 8 pos 6 Fig 39 step 8 and 9 Pull the card hold down bracket to the left Fig
20. 3 3 Liability Limitation Exemption from the Warranty Obligation In the event of damage to the device caused by failure to observe the supplied document General Safety Instructions for IT Equipment the hints in this manual or eventually the warning signs label on the device Kontron Europe shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation www kontron com 7 4 General Safety Instructions for IT Equipment KISS 4U V2 EATX User s Guide Version 1 02 4 General Safety Instructions for IT Equipment Please consider the instructions described in the supplied document General Safety Instructions for IT Equipment Caution Energy hazards gt 240 VA are present inside the chassis Activities such as system expansion with expansion cards or maintanance have to be carried out by qualified personnel aware of the associated dangers The installation instruction for the KISS 4U V2 EATX platform is the responsibility of the distributor When used as intended the KISS 4U V2 EATX platform is to operate only closed and locked Only when the cover is properly installed secured with the knurled screws on the rear and the cover fastening screw on the front and the access panel is locked with the key is ensured that the user doesn t have access to the internal parts of the KISS 4U V2 EATX platform loaded with hazardous energy 4
21. E ATY A y 4 EA N mi q 4 gt or eE al au af Dn a p y LTO A f 9 Y C 5 NED STU VA DIV JICAN WA T ed al is ILJA Y AIM K IS S 4 b U V 7 X 0 D R NLJJ TY VG AZUN User s Guide Version 1 02 0 0096 6800 kontron This page is intentionally left blank www kontron com 1 Table of Contents KISS 4U V2 EATX User s Guide Version 1 02 1 Table of Contents 1 Table O FCO NON ES ia tas 1 A E A A II SRA O dE Sd RS 3 C MERU EOUUICTION II RR OI DO II II RN 5 2 1 Symbols used in this Manada 6 Da PONTE SO T E E E E EE E EE Tere 15 A US INE OE e T aio 16 TA POWELL DO ET A al 17 7 1 3 LED Indicators with and without SYSID Button csccccccccecccscccccccecececscccccececesccescscscecscssscssecesseeeeeesees va Tels FONC ACCESS Panel ii A es 20 7 1 5 Cover Fastening Screw on THE Front Side scarico 20 AO Fan Suden MOLE tr es 20 PARA Filter Matand Filter Mat O ON 20 7 1 8 Steel Mesh Guard for IP52 Variant On Y rin iran ies 20 A A 22 7 3 1 Interfaces on the Rear Side ina EA A A 23 To OMI SUD aco seit dE E 24 www kontron com 1 1 Table of Contents KISS 4U V2 EATX User s Guide Version 1 02 ce 55 IA 35 A A A A A 35 02 DC Power Connetti ss sabes nas Das a CCL SOS De dE A RS a A msis 36 9 3 Operating System and Hardware Component Drivers ccsccscccccccccccccccccccccecccesccecccesscceccceccceeccee
22. IP52 Protection Class only ISS The frontal IP52 protection class is ensured for the KISS 4U V2 EATX platform only with an additional inserted steel mesh guard and with closed front access panel www kontron com 7 Product Description KISS 4U V2 EATX User s Guide Version 1 02 7 2 Drive Bays Depending on the ordered system configuration the system can be equipped with up to three drives refer to Fig 11 pos 5 6 and 7 at the front side and one internal drive refer to Fig 8 pos 17 Externally accessible 5 25 drive bay shown with a disk subsystem with 1x removable HDD Externally accessible 5 25 slim line drive bay shown with a slim line DVD drive One internal drive holder for a 2 5 ora 3 5 SATA HDD a Externally accessible 5 25 drive bay shown with covering plate m For KISS 4U V2 EATX system configurations with a disk subsystem with three HDDs the drive bays L1 and L2 are occupied by this subsystem with removable HDDs For customer specific versions and system configurations please refer to the corresponding KISS 4U V2 EATX Systems Configuration Guides for KISS 4U V2 EATX on our website www kontron com www kontron com N O a O e Se S Ww e S v 2 U O o gt X wp Sm sd o 3 o v 2 9000 Ss so a gt x rc gt lt e PA id q A S e T 29 Tree 0 0 0 0 0 AR y 2 a 2000 i D
23. S 4U V2 EATX system is permitted only with a functional fan slide in module Defective components may only be replaced by Kontron original spare parts LJ Part number of the fan slide in module 1036 5056 The fan slide in module can be replaced during operation This should only be carried out by a qualified personnel aware of the associated dangers Keep your hands and fingers away from rotating parts of the fans Before taking out the fan slide in module wait until the fans have totally stopped To replace fan slide in module proceed as follows 1 Remove the filter mat holder as described in chapter 10 1 Cleaning the Filter Mat step 1 to 3 and put it aside for later reassembly 2 Loosen the two knurled screws of the fan slide in module Fig 49 pos 1 3 Pull the fan slide in module out of the cabinet using the knurled screws to disconnect it from the internal fan control socket Fig 50 pos 4 4 Lift the fan slide in module as shown Fig 49 pos 2 out of the fan compartment see Fig 50 Fig 49 Detail Fan slide in module without filter mat holder Fig 50 Detail Fan compartment without fan slide in module Legend for Fig 49 and Fig 50 1 Fan slide in module with two knurled screws 3 Frontaccess panel 2 Fixing plate for the fan slide in module chassis 4 Socket for fan power and control 5 Fan compartment www kontron com 10 Maintenance and Prevention KISS 4U V2 EATX User s Guide Ver
24. Slide Rails Option KISS 4U V2 EATX User s Guide Version 1 02 11 Slide Rails Option Kontron offers slide rails for installing the KISS 4U V2 EATX platform into a 19 industrial cabinet These can be ordered separately m The KISS 4U V2 EATX system should be installed into a 19 industrial cabinet with slide rails PN 1016 5807 Use therefore the rack slide rails mounting kit for KISS 1U and KISS 2U 4U V2 systems PN 1051 7200 Fig 53 KISS 4U V2 EATX platform with slide rail in pushed in position Legend for Fig 51 Fig 52 and Fig 53 1 Side view of the KISS 4U V2 EATX 4 Locking unlocking lever 2 5x M4x6 rounded head screws 5 Slide rail in pulled out position per each side of the unit 6 Slide railin pushed in position 3 Inner part of the slide rail IS Please note that only the specified M4x6 screws should be used to attach telescope rails to the KISS 4U V2 EATX platform www kontron com 12 Technical Data KISS 4U V2 EATX User s Guide Version 1 02 12 Technical Data KISS 4U V2 EATX xxxxxxxx y KISS 4U V2 KTC 5520 y KISS 4U V2 X9DR3FB y Installed Board KTC 5520 X9DR3 F Operating elements 1x Power button 1x Power button at the front side 1x SYSID button SYSID button not available LED Indicators 1x Power LED green 1x Power LED green at the front side 1x HDD LED yellow 1x HDD LED yellow 1x LAN1 LED green 1x LAN1 LED green 1x LAN2 LED green 1x LAN2 LED green 1X SYSF1 LED gr
25. Up KISS 4U V2 EATX User s Guide Version 1 02 9 Starting Up I gt Please consider the Hints included in the chapter 4 General Safety Instructions for IT Equipment When used as intended the KISS 4U V2 EATX platform is to operate only closed and locked Only when the cover is properly installed secured with the knurled screws on the rear and the cover fastening screw on the front and the access panel is locked with the key it is ensured that the user doesn t have access to the internal parts of the KISS 4U V2 EATX platform loaded with hazardous energy The rated voltage of the AC or DC mains must agree with the voltage value on the type label 9 1 AC Power Connection The AC input connector is located at the rear side of the KISS 4U V2 EATX system Grounding Stud e708 ALI SOCIE KITITIT Tree IIIIIIIIIZLE vz AC input connector Fig 40 KISS 4U V2 EATX rear side without PE marked grounding stud shown as KISS 4U V2 KTC5520 with AC PSU To connect the KISS 4U V2 EATX platform to an AC power supply perform the following steps 1 The KISS 4U V2 EATX systems with grounding studs marked with a PE symbol have to be grounded by establishing a large area contact between the grounding stud at the rear side and an appropriate grounding connection point see chapter 7 3 3 Grounding Stud Fig 27 and Fig 28 2 Connect the AC power cord to the AC input connector 3 Connect the other end of the AC power cord
26. a 500W redundant wide range AC power supply D corresponds to the system configuration with a 24 VDC 400W power supply E corresponds to the system configuration with a 48 VDC 400W power supply www kontron com o IN ES I M E dii SN E lt IS i i z e Es Ee at E hd p 7 Product Description KISS 4U V2 EATX User s Guide Version 1 02 7 Product Description The KISS 4U V2 EATX platform expands the Kontron KISS computer line KISS 4U V2 EATX is a scalable 4U 19 platform equipped with a server motherboard KTC 5520 or X9DR3 F supporting various system configurations refer to KISS 4U V2 EATX Systems Configuration Guides on our website The flexible customer specific hardware system configuration and the robust construction with excellent mechanical stability of the KISS 4U V2 EATX platform offer the superior qualities of a computer designed for operation in harsh industrial environment The KISS 4U V2 EATX platform is designed to be installed in 19 racks It may be also delivered as tower and desktop version Versions of the KISS 4U V2 EATX platform ge Ao es a AS PER ek Gat ss a a A e as Fig 2 Rackmount version with Fig 3 Tower version with closed Fig 4 a version with closed access panel access panel closed access panel Fig 5 Rackmount version with Fig 6 Tower version with Fig 7 Desktop version with opened access panel
27. accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron Europe is aware of such errors or inaccuracies or that Kontron Europe is unaware of these as a result of gross negligence and Kontron Europe has failed to eliminate these errors or inaccuracies for this reason Kontron Europe expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case In cases of doubt please contact Kontron Europe This manual is protected by copyright All rights are reserved by Kontron Europe Copies of all or part of this manual or translations into a different language may only be made with the prior written consent of Kontron Europe Kontron Europe points out that the information contained in this manual is constantly being updated in line with the technical alterations and improvements made by Kontron Europe to the products and thus this manual only reflects the technical status of the products by Kontron Europe at the time of printing 2012 by Kontron Europe GmbH Printing and duplication even of sections is only permissible with the express approval of Kontron Europe GmbH Site Eching Oskar von Miller Str 1 85386 Eching Germany www kontron com 5 6 www kontron com 2 Introduction KISS 4U V2 EATX User s Guide Version 1 02 2 1 Symbols used in this Manual un lt 3
28. ble below LEDs of the KISS 4U V2 KTC5520 Platform a La La SYSF2 SYSF1 Fig 19 SYSF2 und SYSF1 LED KISS 4U V2 X9DR3F LEDs of the Behavior of the LEDs DR3F E KISS 4U V2 X9DR3 if System is OK Overheating PSU Failure Platform eco CO CE CT www kontron com 7 Product Description KISS 4U V2 EATX User s Guide Version 1 02 7 1 4 Front Access Panel The securing lock mechanism Fig 9 pos 5 located at the access panel allows you if required to protect your system from unauthorized use When the access panel is locked the cover of the KISS 4U V2 EATX system can not be removed and the drives the filter mat holder the power and SYSID button SSSID button is available on the KI available are not accessible Via the light diffusers Fig 9 pos 6 itis possible to observe the LED indicators states even if the access panel is closed locked gt Please observe that the KISS 4U V2 X9DR3F platform is not equipped with the SYSID LED and the SYSID button refer to Fig 14 The key should be kept somewhere where it is not accessible to unauthorized persons gt If USB devices are connected to the USB ports on the front of the device the front access panel cannot be closed and locked 7 1 5 Cover Fastening Screw on the Front Side The cover fastening screw Fig 11 pos 11 secures the cover to the chassis on the front side gt Unscrew the following knurled screws in order to remove the cov
29. ctive GPSD 2001 95 EC Low Voltage Directive LVD 2006 95 EC Electromagnetic EMC Directive 2004 108 EC Compatibility EMC CE Marking CE Directive 93 68 EEC Elektrical Safety Harmonized Standards Information technology equipment Safety Part 1 General requirements EN 60950 1 2006 A11 2009 A1 2010 A12 2011 AC 2011 U S A CANADA to meet UL60950 1 2007 CSA C22 2 No 60950 1 7 2007 Harmonized Standards Generic emission standard for industrial environments Emission EN 61000 6 4 2007 Generic standards Immunity for industrial environments Immunity EN 61000 6 2 2005 USA FCC 47 CFR Part 15 Class CANADA ICES 003 Class A www kontron com 13 Standard Interfaces Pin Assignments KISS 4U V2 EATX User s Guide Version 1 02 13 Standard Interfaces Pin Assignments Low active signals are indicated by a minus sign 13 1 1 Serial Interface RS232 9 pin D SUB Connector male Data Carrier Detect Receive Data Transmit Data Data Terminal Ready Signal Ground Data Set Ready Request to Send Clear to Send Ring Indicator 13 1 2 VGA Port Pin Signal Name Analog red output Analog green output Analog blue output N C GND 5 V DDC GND N C SDA DDC TTL HSync TTL VSync SCL DDC www kontron com 13 Standard Interfaces Pin Assignments KISS 4U V2 EATX User s Guide Version 1 02 13 1 3 USB Port in Signal Name 4 pin USB Connector Type A Vers
30. e power button Fig 11 pos 14 there is still a standby voltage of 5 VSb on the server board Warning For system configuration with AC wide range PSU The unitis completely disconnected from the mains only when the ON OFF switch of the PSU is set to OFF or when the power cord is disconnected either from the mains or the unit Therefore the power cord and its connectors must always remain easily accessible AC wide range redundant PSU Please observe that the ON OFF switch of this PSU does not disconnect the system from the AC power source The unit is completely disconnected from the mains only when the power cord is disconnected either from the mains or the unit Therefore the power cord and its connectors must always remain easily accessible 24VDC bzw 48VDC Netzteil The unit is only completely disconnected from the mains when the power wires are disconnected either from the mains or the unit Therefore the power wires not provided and theirs connectors must always remain easily accessible 7 1 3 LED Indicators with and without SYSID Button As LED indicators at the font side there are a Power LED and a HDD LED and five LEDs for systems with KTC5520 four LEDs for systems with X9DR3 F for system monitoring Fig 13 and Fig 14 The SYSID button only available on system configuration with KTC 5520 motherboard is located on the front side behind the front access panel of the KISS 4U V2 KTC5520 platfo
31. e the information below e Important information for using the pre installed WINDOWS 7 ULTIMATE FOR EMBEDDED SYSTEMS or WINDOWS 7 PROFESSIONAL FOR EMBEDDED SYSTEMS operating systems The terms and condition for using the pre installed operating systems are defined in the document MICROSOFT SOFTWARE LICENSE TERMS This document can be downloaded from our web site www kontron com by selecting the product name tab Downloads Windows If you have ordered KISS 4U V2 EATX without a pre installed operating system you will need to install the operating system and the appropriate drivers for the system configuration you have ordered optional hardware components yourself You can download the relevant drivers for the installed hardware from our web site at www kontron com by selecting the product Consider the manufacturer s specifications for the operating system and the integrated hardware components www kontron com 10 Maintenance and Prevention KISS 4U V2 EATX User s Guide Version 1 02 10 Maintenance and Prevention Equipment from Kontron Europe requires only minimum servicing and maintenance for problem free operation A For light soiling clean the KISS 4U V2 EATX with a dry cloth LI Stubborn dirt should be removed using a mild detergent and a soft cloth Q Clean the filter mat regularly see section 10 1 Cleaning the Filter Mat 10 1 Cleaning the Filter Mat The filter mat is inserted in the
32. ed 9 Fan slide in module with knurled screws 5 3 front accessible 5 25 slim drive bay shown witha 10 Slot for the locking mechanism slim drive installed 11 Cover fastening screw on the front side 6 L2 front accessible 5 25 drive bay shown with 12 Indicators LED row and SYSID button covering plate 13 2x USB 2 0 14 Power button 7 1 1 USB Interfaces The KISS 4U V2 EATX platform is equipped with two USB interfaces on the front side see Fig 11 pos 13 and Fig 12 pos 2 You can connect different USB devices to these two USB 2 0 interface connectors 1 Power button 2 USB 2 0 ports Fig 12 Power button and USB ports on the front side m If USB devices are connected to the USB ports on the front of the device the front access cover cannot be closed and locked www kontron com 7 Product Description KISS 4U V2 EATX User s Guide Version 1 02 7 1 2 Power Button The power button see Fig 11 pos 14 and Fig 12 pos 1 is located on the front side of the system behind the front access panel Press this button to turn the system on or off Please also observe the setting options for Restore on AC Power Loss in the BIOS Setup For system configurations with 24VDC 48VDC PSU When the KISS 4U V2 EATX system is powered on with the power button Fig 11 pos 14 the green Power ON LED Fig 25 and Fig 26 ofthe DC PSU on the rear ofthe system lights up Even when the system is turned off via th
33. een 1X SYSF1 LED red 1x SYSF2 LED red 1x SYSF2 LED red 1x SYSID LED green SYSID LED not available Interfaces At the front side 2x USB 2 0 At the rear side 1 0 intefaces of the installed server board Drive Bays Up to four drive bays Optional equipment depending on the system configuration ordered see also KISS 4U V2 EATX Systems Configuration Guides Free expansion Slots Up to six slots Optional equipment depending on the system configuration ordered see also KISS 4U V2 EATX Systems Configuration Guides See manual of the installed sever board Lithium Battery CMOS DC Connection and screw terminals at the rear side DC PSU LED Indicator POWER ON LED of the installed PSU at the rear side AC Connection IEC C14 inlet connector with or without ON OFF power switch depending on the at the rear side installed PSU ON OFF Switch of the AC DC PSU depending on the equipped AC DC PSU at the rear side AC or DC Rated Voltage Range See type label KISS 4U V2 EATX system type t The xxxxxxxx group is replaced by up to a max 8 digit combination of numbers letter or space and represents the installed CPU board The y is replaced by a single letter A through Z representing the power supply installed into the system The corresponding KISS 4U V2 EATX Systems Configuration Guides and the manual of the installed CPU board can be do
34. er of the KISS 4U V2 EATX platform Q the cover fastening screw Fig 11 pos 11 and Fig 33 on the front side Q the knurled screws Fig 20 Fig 21 pos 8 and Fig 34 on the rear side The chassis of the KISS 4U V2 EATX platform is properly closed if the cover has to be attached and the above mentioned screws are tightened 7 1 6 Fan Slide in Module The three system fans are integrated in a user friendly replaceable fan slide in a hot swap refer to the section 8 3 Fan Slide in Module and Temperature Sensors The fan slide in module Fig 11 pos 9 can be replaced during operation refer to the section 10 2 Replacing the System Fans 7 1 7 Filter Mat and Filter Mat Holder The filter mat and the filter mat holder Fig 11 pos 3 are located behind the air es of the front access panel da pos 3 The filter mat holder is mounted onto ne fan slide in module Fig 11 pos 9 via the two knurled screws Fig 43 pos 5 and the two positioning latches Fig 43 pos 6 The filter mat Fig 45 is inserted into the filter mat holder see Fig 44 This filter mat protects your system against dust and dirt refer to section 10 1 Cleaning the Filter Mat 7 1 8 Steel Mesh Guard for IP52 Variant only The KISS 4U V2 EATX platform variant with IP52 protection class provides for indoor use protection against dust and moisture Please observe the details in the subsection 10 1 1 Cleaning Steel Mesh Guard for
35. erial Always wear a wrist strap connected to workplace as well as properly grounded tools and equipment Use anti static mats heel straps or air ionizes to give added protection Always handle electrostatic sensitive components by their edge or by their casing Avoid contact with pins leads or circuitry Turn off power and input signals before inserting and removing connectors or connecting test equipment Keep work area free of non conductive materials such as ordinary plastic assembly aids and styrofoam Use field service tools such as cutters screwdrivers and vacuum cleaners which are conductive Always place drives and boards PCB assembly side down on the foam 4 3 Instructions for the Lithium Battery The installed server board is equipped with a Lithium battery When replacing the lithium battery please follow the corresponding instructions in the section 10 3 Replacing the Lithium Battery www kontron com 9 Caution Danger of explosion when replacing with wrong type of battery Replace only with the same or equivalent type recommended by the manufacturer The lithium battery type must be UL recognized Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing with the disposal of these special materials e g to the collecting points for dispose of batteries 5 Electromagnetic Compatibility Class A Device KISS 4U V2 EATX User
36. ion 2 0 13 1 4 PS 2 Keyboard Connector Pin Signal Name Keyboard Data N C GND 5V Keyboard Clock V C 13 1 5 PS 2 Mouse Connector Mouse Data N C GND 5 V Mouse Clock N C www kontron com 14 Technical Support KISS 4U V2 EATX User s Guide Version 1 02 14 Technical Support For technical support please contact our Technical Support department Tel 49 0 8165 77 112 e mail support keu kontron com Web http www kontron com support Make sure you have the following information on hand when you call e the unit partid number PN e the serial number SN of the unit the serial number can be found on the type label placed on the right side of the system Be ready to explain the nature of your problem to the service technician If you have questions about Kontron Europe or our products and services you can reach us by the above mentioned telephone number and on e mail address or at www kontron com 14 1 Returning Defective Merchandise Please follow these steps before you return any merchandise to Kontron Europe 1 Download the corresponding form for returning a device with an RMA No RMA Return of Material Authorization from our website www kontron com Support RMA Information contact our Customer Service department to obtain an RMA No e mail service kontron com 2 Ensure that you have received an RMA number from Kontron Customer Services before returning an
37. ith the Canadian ICES 003 French Cet appareil num rique de la class A est conforme a la norme NMB 003 du Canada www kontron com 6 Scope of Delivery KISS 4U V2 EATX User s Guide Version 1 02 6 Scope of Delivery LI KISS 4U V2 EATX platform ordered system configuration LI Two keys for the front access panel lock LJ Rubber feet self adhesive LI 1x AC power cable for system configuration with AC PSU LI 2x AC Power cable for system configuration with AC redundant PSU LI General Safety Instruction for IT Equipment Optional Parts LI Slide Rails PN 1016 5807 Q Rack Slide Rails Kit for KISS 1U and KISS 2U 4U V2 PN 1051 7200 6 1 Type Label and Product Identification The type label product designation serial number and the inspection status label of your KISS 4U V2 EATX platform are located on the right side of the device System Type Product Name Product Identifikation KISS 4U V2 EATX KISS 4U V2 xxxxxxxx y KISS 4U V2 EATX system type The xxxxxxxxx group is replaced by up to a max 8 digit combination of numbers letter or space and represents the installed CPU board The y is replaced by a single letter A through Z representing the power supply installed into the system Note for power supplies PSU A corresponds to the systems with a 400W wide range AC power supply B corresponds to the systems with a 650W wide range AC power supply C corresponds to the systems with
38. ixing brackets ccccccccccccccccccccccccccccesccecceeccesccscceccseccesucescesaceccesccescescesacs 27 Fig 31 Side view of the fan slide in module cccccccsccsccsccssccccsccccccscccccscceccscsscceccscsscssecsssscsccescesccscssccseseces 28 Fig 32 Side with connector of the fan slide in module ccceecceccccccccccccceccceccecccsccecceeccesccenccccceccesccecsceccecacs 28 Fig 33 Loosening the knurled cover fastening screw on the front side shown with KTC 5520 motherboard 30 Fig 34 Loosening the knurled screw on the rear side shown with KTC 5520 motherboard ccscccsccccccccccceecces 30 www kontron com 3 1 Table of Contents KISS 4U V2 EATX User s Guide Version 1 02 Fig 35 Sliding back the cover will pull out the cover centering and fixing brackets from the retaining brackets of the II GOES stead ig vis ce E II 31 4 www kontron com 2 Introduction KISS 4U V2 EATX User s Guide Version 1 02 2 Introduction Kontron Europe GmbH would like to point out that the information contained in this manual may be subject to technical alteration particularly as a result of the constant upgrading of Kontron Europe products The attached documentation does not entail any guarantee on the part of Kontron Europe with respect to technical processes described in the manual or any product characteristics set out in the manual Kontron Europe does not
39. ket for 3 Cover with captive knurled screws for long expansion cards full length mounting the cover 6 Internal bolt for the card hold down bracket for 4 Internal bolt for the card hold down bracket short expansion cards half length for long expansion cards full length 7 Externally accessible screw countersunk screw M3x6 for fastening the card hold down bracket for short expansion cards half length www kontron com 8 Assembly Disassembly KISS 4U V2 EATX User s Guide Version 1 02 8 Assembly Disassembly 8 1 Attaching the Rubber Feet If the system is used as desktop tower device the rubber feet included can be attached to the system To attach the rubber feet to the chassis please perform the following steps 1 Turn your system off and disconnect it from the main power supply 2 Make sure that all cards are secured into unit and that the system cover is installed and secured 3 Turn the system upside down for desktop version and lie it down sideways for the tower version 4 Remove the protective film from the self adhesive rubber feet 5 Attach the self adhesive rubber feet to the corresponding side of the chassis SS If you operate the KISS 4U V2 EATX platform in vertical position please observe that the system fans slide in module must be to the lower front and the drives to the upper front side of the system see Fig 6 8 2 Cover The cover will be fixed to the chassis using two fixing
40. lide in module must be to the lower front and the drives to the upper front of the system When powering on the KISS 4U V2 EATX system make sure that the air intake and exhaust openings are not obstructed by objects The frontal IP52 protection class for the KISS 4U V2 EATX platform is ensured only with an additional inserted steel mesh guard and with closed front access panel www kontron com 7 Product Description KISS 4U V2 EATX User s Guide Version 1 02 2p pee Fig 8 KISS 4U V2 EATX opened rackmount version 1 19 rack mountable bracket with handle not 9 AC power supply unit available for tower and desktop version 10 Grounding stud Front access panel 11 External interfaces of the installed motherboard nega a i 12 Exhaust openings on the rear side Cover retaining plate on the front side 13 Slots for expansion cards vu BR UU N L1 L2 and L3 drives bays stacked one above the 14 Server motherboard shown as KTC5520 EATX other into a drive cage 15 Fastening screws for the card hold down bracket internal 6 Card hold down bracket for long expansion accessible cards 16 Card guides for full length card 7 Card hold down bracket for short expansion ee ieee aa canos cards 17 Drive bracket for an internal 2 5 or 3 5 drive bay L4 8 Retaining bracket for the card hold down bracket 18 Fan compartment www kontron com 7 Product Description KISS 4U V2 EATX
41. ment General Safety Instruction for IT Equipment The system has to be mounted and installed only by qualified personnel for this area aware of the associated dangers The KISS 4U V2 EATX platform should be installed into a 19 industrial cabinet by use of slide rails or by use of corresponding L rack mounting brackets not available For the installation of the KISS 4U V2 EATX platform in a 19 industrial cabinet you can order from Kontron slide rails PN 1016 5807 and the Rack Slide Rails Kit for KISS 1U and KISS 2U 4U PN 1051 7200 Ensure there is sufficient air circulation around the device when installing the KISS 4U V2 EATX platform The openings for air intake and exhaust on the device must not be obstructed by objects Leave at least 5 cm 1 969 of free space in front and behind the KISS 4U V2 EATX platform to prevent the device from possibly overheating The 19 industrial cabinet must stand firmly in place You can improve its stability by placing the components into it from the bottom up Heavy components should be placed down below If further stabilization is necessary then bolt the 19 industrial cabinet to the floor or anchor it on the wall The voltage feeds must not be overloaded Adjust the cabling and the external overcharge protection to correspond with the electrical data indicated on the type label The type label is located on right side of the unit www kontron com 9 Starting
42. ning label cccccsscssccssccsccsscccccccccsccescsssccssccnccsscsscssscsscsscesscsscesscsssssccsscsccessecsecs 8 FIG OSS 2 und ov srl LED CDS 4U V2 O DR apt iaa dean ad ada a aa den 19 Fig 20 Rear side of the KISS 4U V2 EATX platform shown with KTC 5520 motherboard and AC wide range PSU 22 Fig 21 Rear side of the KISS 4U V2 EATX platform shown with X9DR3 F motherboard and AC wide range PSU 22 Fig 22 Detail 400W AC wide range PSU cccccccesccscccscccsccsccesccsscesccescesscessscscesccescesscesecescesscescesssecscsccesscs 24 Fig 23 Detail 650W AC wide range PSU cesccsccccccsccscccscccsccsccesccesccsccesccsscesacessescesasessesscescesscesssesseesceccs 24 Fig 24 Detail 500W AC redundant wide range PSU cccccsccccccssccsccscccscccsccsscesccccccssccscesccesssccscsscessecscsaceess 24 Fige 25 Detail 24 VDC PSU 400W isscsncneccccnssenesaomoesscsscuansnenanlaseasnnaiioudennsysaes dead E aa aniei Eie iesea 24 Fige 20 Delia DE PSU OO eee ee EE err err errr 24 Fig 27 Grounding stud marked with PE SyMDOL sceccsccsccscccccsccccceccescsscesccscecccsccsccssseccescesccscesscscesscecesacs 25 Haze Unmarked grounaind SU ocios 25 Fig 29 KISS 4U V2 EATX platform side ViQW ccccsccsccscccccssccccssccscesccscesccscescssccecssncsscescescescesccscesccescecsescecses 26 Fig 30 Inside of the cover with f
43. ply The power supply is located on the rear side of the KISS 4U V2 platform On request the KISS 4U V2 EATX platform can optionally be equipped with an AC wide rage PSU a redundant AC wide rage PSU or a DC PSU The integrated power supply version also depends on the ordered system version and system configuration The respective power supply version and the corresponding nominal voltage range can be found on the type label on the right side of the system cosas es o E Sa o tas bate eS gt co sa ese ete ete Catas gt e to ege p bt Casados AS Fig 22 Detail Fig 23 Detail Fig 24 Detail 400W AC wide range PSU 650W AC wide range PSU 500W AC redundant wide range PSU eme pm mg i Ra f eee AE m pm mg A EF ma A i E Power ON LED Power ON LED Fig 25 Detail 24VDC PSU 400W Fig 26 Detail 48VDC PSU 400W gt For system configuration with 24VDC 48VDC PSU The green Power ON LED Fig 25 and Fig 26 of the 24VDC 48VDCPSU on rear side of the system lights up only when the KISS 4U V2 EATX systems is powered on with the power button Fig 11 pos 14 After attaching the cables to the terminals of the DC power supplies always operate the KISS 4U V2 EATX systems with the protective cover available Please observe that the ON OFF switch of the AC wide range redundant PSU Fig 24 does not disconnect the KISS 4U V2 platform from the main power
44. rm Fig 13 LAN2 LANI SYSID SYSF2 SYSFi PWR HOO amp SYSID SYSF2 SYSF1 PWR HDD Fig 13 LED indicators and SYSID button E Fig 14 LED indicators without SYSID LED and SYSID button on the front side of the KISS 4U V2 KTC 5520 platform on the front side of the KISS 4U V2 X9DR3F platform www kontron com 7 Product Description KISS 4U V2 EATX User s Guide Version 1 02 7 1 3 1 Power and HDD LED The power LED marked PWR and the hard disk LED marked HDD Fig 15 ofthe KISS 4U V2 EATX platform are located on the front side behind the front access door 1 Power LED 2 HDD activity LED Fig 15 Power and HDD LED on the front side Power LED E This LED Fig 15 pos 1 Fig 13 and Fig 14 lights up green when the system is turned on via the green power switch ofthe PSU and the power button Prerequisite The system has to be connected to an appropriate AC DC main power source a 3 Please observe the settings option for Restore on AC Power Loss in the BIOS Setup HDD LED E This LED Fig 15 pos 2 Fig 13 and Fig 14 lights up during hard disk activity yellow ee e e e e e e e mm am 7 1 3 2 Gigabit Ethernet GbE LAN LEDs These two LEDs on the front side see Fig 13 Fig 14 and Fig 16 and marked LAN1 and LAN2 lights up flashing when Ethernet Link Activity is established detected Fig 16 LAN2 and LAN1 LED on the front side 7 1 3 3 SYSID
45. s Guide Version 1 02 5 Electromagnetic Compatibility Class A Device 5 1 Electromagnetic Compatibility EU This product is intended only for use in industrial areas The most recent version of the EMC guidelines EMC Directive 2004 108 EC and or the German EMC laws apply Ifthe user modifies and or adds to the equipment e g installation of add on cards the prerequisites for the CE conformity declaration safety requirements may no longer apply Warning This is a class A product In domestic environment this product may cause radio interference in which case the user may be required to take adequate measures 5 2 FCC Statement USA This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense 5 3 EMC Compliance Canada The method of compliance is self declaration to Canadian standard ICES 003 English This Class A digital apparatus complies w
46. scccsccessccecss 37 10 Maintenance and PreventiOn cccccccccsccccccccccscccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccscccccccsces 38 10 1 Ceamng the Filter Mat NOR DR RN DR DI RD PR 38 10 2 Replacing the System FANS wacccceccssimennccdnesacewnonwwecaeedausawduniedaciowedodwemesuneceeedeusseuscesanonecocwswesGeseseenteoawswesosess 41 11 Slide Rails Option cccsvisdvcsassvcccvescavscsccccsesesdeveciovecececesseseeaevooseseedepesecieseuecsecedecsetaveusvedsebessetuceedeeseebeowense 44 Te Technical Dalai bn EE EEE A EEA E EEE T ANE EAEE E ENE EE STE 45 121 ElScincal eaea OS eera E EE NE EEE a EEEE 46 12 2 Mechanical SpecinNcat ONS A asa 46 12 3 Environmental SHECIICATIONS ies 46 12 4 CE Directives and Standards a A a al 47 13 Standard Interfaces Pin Assignments cccecccccccccscccccccsccccccccccccccccccccccccccccccccccecccccccccccccccccccccccccccccccess 48 13 1 1 Serial Intranet 48 TO CNC POR sd aU GLS SECAS A stoi aceinns estes eeteeneee cee 48 TAL US bas 49 13 LA PS 2 Keyboard CONO a 49 1 LS Po 2 Mouse CONNOR rta catas 49 14 Technical SUD ONE sessao sussa sina sd assa i ainda E Sa ad ass SA dA 50 14 1 Returning Defective Merchandise sccccecccsccccccccccccceccceccesccsccesasencesccecceeccesccecceencesacsscesccsccesssesscesceess 50 2 www kontron com 1 Table of Contents KISS 4U V2 EATX User s Guide Version 1 02 1 1 Table of Figures Fig 1 Laser radiation war
47. sion 1 02 5 Replace the fan slide in module with a new functional module 6 Install the filter mat holder put aside in step 1 with the filter mat to the front side of the fan slide in module as described in chapter 10 1 Cleaning the Filter Mat step 7 and step 8 see also Fig 31 7 Insert the bracket Fig 31 and Fig 32 pos 4 into the fan compartment Fig 50 pos 5 behind the fixing plate Fig 49 and Fig 50 pos 2 8 After the bracket Fig 31 and Fig 32 pos 4 is properly inserted into the fan compartment push the upper part of the fan slide in module into the fan compartment until the fan control connector Fig 31 and Fig 32 pos 2 is firmly inserted into the socket Fig 50 pos 4 9 Secure the fan slide in module by fastening the knurled screws the final step Q Install the filter mat holder put aside in step 1 with the filter mat to the front side of the fan slide in module as described in section 10 1 Cleaning the Filter Mat step 7 and step 8 If step 6 was skipped the installation of the filter mat holder with filter mat has to be performed as www kontron com 10 Maintenance and Prevention KISS 4U V2 EATX User s Guide Version 1 02 10 3 Replacing the Lithium Battery The integrated motherboard of your system is equipped with a lithium battery To replace the battery please proceed as follows 1 2 Am pu Open the unit as described in subsection 8 4 1
48. source Even you turn off the system using the power button Fig 11 pos 14 or the ON OFF switch of this PSU there is still a standby voltage of 5 VSb on the motherboard www kontron com 7 Product Description KISS 4U V2 EATX User s Guide Version 1 02 7 3 3 Grounding Stud The grounding stud is located on the rear side ofthe KISS 4U V2 EATX platform see Fig 20 and Fig 21 pos 9 The KISS 4U V2 EATX systems with grounding studs marked with a PE symbol have to be grounded by establishing a large area contact between the grounding stud and an appropriate grounding connection point before connecting to the main power supply refer to step1 of the section 9 1 AC Power Connection Fig 27 Grounding stud marked with PE symbol Fig 28 Unmarked grounding stud www kontron com 7 Product Description KISS 4U V2 EATX User s Guide Version 1 02 7 4 Side View Five M4 metric tapped holes are available at the left and right side of the unit Fig 29 pos 2 These can be used in order to attach slide rails not supplied see chapter 11 Slide Rails Option to the KISS 4U V2 EATX platform for system installation into a 19 industrial cabinet QUO Of 2 E a Fig 29 KISS 4U V2 EATX platform side view 1 Right side view of a KISS 4U V2 EATX platform 5 Externally accessible screw countersunk screw 2 5x M4 tapped holes on both sides M3x6 for fastening the card hold down brac
49. th attached cover is properly closed only if the following knurled screws are tightened L the cover fastening screw Fig 11 pos 11 and Fig 33 on the front side Q the knurled screws Fig 20 Fig 21 pos 8 and Fig 34 on the rear side www kontron com 8 Assembly Disassembly KISS 4U V2 EATX User s Guide Version 1 02 8 5 Installation into a 19 Industrial Cabinet Expansion card installation should be performed before installing the KISS 4U V2 EATX system into a 19 industnal cabinet Please consider the instructions described in the section 8 4 Accessing Internal Components Before closing the industrial cabinet you must connect your peripherals to the corresponding system ports For KISS 4U V2 EATX versions and system configurations please refer to the corresponding KISS 4U V2 EATX Systems Configuration Guides on our website www kontron com More information and technical data can be found in the corresponding motherboard manual depending on the system configuration ordered You can download the manual from our web site at www kontron com by selecting the product Caution Energy hazards gt 240 VA are present inside the chassis In order to setting up installing removing the KISS 4U V2 EXTX platform into from a 19 industrial cabinet please observe the instructions described in this manual Please consider the corresponding safety instruction included in chapter 4 and the supplied docu
50. wnloaded from our web site at www kontron com by selecting the product name www kontron com 12 Technical Data KISS 4U V2 EATX User s Guide Version 1 02 12 1 Electrical Specifications The corresponding electrical specifications of your KISS 4U V2 EATX platform can be found on the type label 12 2 Mechanical Specifications Dimensions KISS 4U V2 EATX 4U 177 mm 6 968 Front 19 482 mm Chassis 430 mm 16 9 Chassis 472 5 mm 18 6 Approx 18 kg 39 6 lbs Chassis Chassis black RAL 7021 Front access panel blue RAL 5017 12 3 Environmental Specifications Thermal Management 3x system fan temperature controlled fan slide in module 2x CPU fan 1x PSU fan Operating Temperature O 50 C 55 C at 10 POH per month 32 122 F 131 F at 10 POH per month Storage Transport 20 70 C Temperature 4 158 F Relative Humidity 10 95 9 40 C d Operating Storage Transit Pe A Max Operation Altitude 2 000 m 6 560 ft Max Storage Transport a Haney 10 000 m 32 810 ft Altitude Operating Shock 15 G 11 ms half sine 10500 Hz 106 10 500 Hz 2 06 lt 40 dB A at 1 min front of the system Front IP20 optional IP52 Storage Transit Shock 30G 11 ms half sine www kontron com 12 Technical Data KISS 4U V2 EATX User s Guide Version 1 02 12 4 CE Directives and Standards CE Directive Elektrical Safety General Product Safety Dire
51. y device Write this number clearly on the outside of the package 3 Describe the fault that has occurred 4 Please provide the name and telephone number of a person we can contact to obtain more information where necessary Where possible please enclose all the necessary customs documents and invoices 5 When returning a device e Pack it securely in its original box e Enclose a copy of the RMA form with the consignment Corporate Offices Europe Middle East amp Africa North America Asia Pacific Oskar von Miller Str 1 14118 Stowe Drive 17 Building Block 1 ABP 85386 Eching Munich Poway CA 92064 7147 188 Southern West 4th Ring Germany USA Beijing 100070 P R China Tel 49 0 8165 77 777 Tel 1 888 294 4558 Tel 86 10 63751188 Fax 49 0 8165 77 219 Fax 1 858 677 0898 Fax 86 10 83682438 info kontron com info us kontron com info kontron cn www kontron com
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