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Operation, Installation and Parts Manual PyroLance L-1000 W-G

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2. 04 KIT UD 6 or SAE 30W Plunger Part 7 04 1205 34 Non Detergent Oil Plunger Diameter 28 MM 45 ion icat if Parts Ident joueg pesuying Hod beng Buu o 9A BA Jolley enssaJg DUN O LS X ALdNAC 491oepy OICZEIWZ L X 3LdNIWC L Sv Jeidepy OICZEIWZ L X 3LdNIWC L 06 Jeidepy JLdNdv L X DICZEWV V 06 19 0epy ISAIMS DICZ 3C L X DICZEINC V Jeyoepy ISINC V X DICZEINC L oqdi3 06 19 0epy ISAMS IITZEIZ L X DICZeINC L Dumt4 991 ddS amp 8Wr e X OIFZENDV E 13306 DUL O ddSdWNv e X DIFZENV E 06 13 065 SIEIJJENV E X 3LdNIAT E 06 19 0epy OIFZENV E X 3LdNIAT E 145IeJS 1 106 JLdNWWZ L X DICZEINT V 06 Jeidepy jubiens Jd LNINZ L X DICZEINC L jedet Ppeqded v L L X LANIN SLL MOO 06 18 05 SSOH peded t L X OLSIN ILL AOqld 06 Je Gepy ulEeJ IO sulbuy jeueg peeuxing o14lu 1 Jamo Ajddns O PIOJIUE A701 493IIJ ulpc alu 0 PIOHUEN Jolu OOZM JOMO7 O Japeoiuy de esseA 01 02ZM Jeddn 39 O J SS A J9M07 c 01 0c Sv S60 8t Oc L S0 Lv S60 Zt 22 90 960 9v 0121 90 960 Sr c0cV S0 Lv S60 v LO0cL S0 Lv S60 Er 0c0c L0 Lv S60 b CV 0102 0 960 Lv 8 2 09 960 IL Or g V cl 0 860 6 v v cV 0 860 8 ELZEv CL OE G6O 7 CLEV CL OE G60 _ S 9 69 v cL 0 S560
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4. CLOSED CLOSED CLOSED CLOSED 33 34 Operating Instructions Pairing Procedure The pairing procedure begins by matching the transmitter freguency to the receiver which will be followed IMMEDIATELY by linking the remote to the receiver so be sure to have them both readily available Note The Lance s trigger will be squeezed and released to set up the frequency Each squeeze and release of the trigger will increment the frequency by one The initial squeeze and release as performed in Step 2 below counts as the first increment and will set the frequency to 1 Step 1 Select the Lance to be paired and remove one of the AA batteries from the transmitter battery pack Step 2 Squeeze the trigger and while holding in replace the AA battery in the battery pack The Power TX LED will illuminate solid RED Release the trigger to set to Frequency 1 or within two seconds stay in programming mode by squeezing and releasing the trigger the number of times equal to the frequency you are choosing So the second squeeze and release takes the transmitter to Frequency 2 the third squeeze and release sets its Frequency to 3 and so on You will use the TX LED to confirm your setting After you squeeze and release the number of times you wish the frequency to be set to observe the LED It will blink RED or GREEN up to four times depending on the frequency chosen See table below for clarification LED Flashes Indicates Unit is Operat
5. 4 h H P LE e OM L oam E 110 20120411 pyrotance a 4 rs 1 i BE TER zog d E aj ze E UE ET La A j u z Mali za xn uli af a p s a D i E p KM K dek en r if Wem em Water with firepower Table of Contents Unit Specification Nameplate 3 1 c ips IIIA eee ea EE oe ee ewe Za s ees 4 Example of Required Personal Protective Equipment 5 2 How the System Work 6 3 Installer Supplied Parts 7 4 Installation u uy eck AER hiw ma aun aka pana nawan AUA 11 Plumbing Connections 11 Electrical Connections 12 UncratingandLifting 13 Installation Procedures and Initial Preparation 13 User Required Installation Material and Labor 13 Exterior Installation Location 14 General Installation and Mounting Guidelines 15 5 Preparing the Unit for Operation 17 Making Sure Everything is Working Right 17 6 Operating INStrUCHIONS 20 Start up OperationofPow
6. then to the inlet fitting with a 1 25 mm inside diameter hose d Locate the inlet fitting under the bottom of the tank to ensure a flooded suction line Pump Inlet Location Pump inlet must be below the tank bottom Water Level e Install 10 Gallon 40 L anti freeze header tank f Water quality found in domestic water supplies or fire hydrant water is sufficient for normal operation The PyroLance is NOT designed to pump water from an unfiltered water source Install the 12 volt electrical battery supply connection from the apparatus battery box to the power unit The Deutz male battery plug is provided on the power unit and the female receptacle shall be installed on the supply cable Particular attention must be provided during the installation of this cable to avoid higher temperature exhaust and muffler equipment The cable and abrasion resistant loom shall be mechanically secured during installation to protect this cable The fuse protection shall be installed at the battery location Install the Hannay booster reel as desired It is recommended the reel be installed within 10 feet 3 m of the power unit since only 15 ft 4 57 m of electrical wiring and hose is provided If over 10 feet from the power unit the installer must provided additional hose and electrical cable Note these may be ordered on the PyroLance web site if desired PLEASE NOTE Hose reel must be installed at a higher point than t
7. 8 Troubleshooting s xs RUE wa AUAWA UA S NUS AA W eee kb S kue s E 37 Engine ele EE 37 PumpandPlumbingProblems 37 LanceNozzleProblems 37 Electrical Problems 38 Anti Freeze LoadingProblems 38 HoseReelProblems 38 9 Parts Identification nsnnsnzanzanzana 39 PowerUnitReplacementParts 39 Exploded DraWiNgS su 278 8 8 AAA ae Rn w EE eod mia ma sau kap cach 40 PIUIMDING Parts WI WA pus dpa dw pass AA musu Eat dae V dar E 45 10 Schematics vu au au sack sani xaO E e wx EO eee Se eee ee 59 Flow Schematic and Major Components 59 Power UniteElectricalSchematic 60 Switch Panel Electrical Schematic 61 Reel Controller Electrical Schematic 62 APPENDIX COMPONENT LITERATURE Component Literature from Vendors 63 Material Safety Data Sheet 64 Warranty uas RENE EC REN eS ebenen ehe 65 Unit Specification Name Plate SPECIFICATIONS ENGINE MFGR amp MODEL PUMP MFGR amp MODEL PUMP FLOW 8
8. If it is determined that the remote control Lance nozzle signal transmitter unit requires replacement return the entire Lance to PyroLance for repair 36 Maintenance Pump Maintenance Winterization The abrasive vessel fire pump and plumbing system are eguipped with a winterization kit which includes a filling system and valves to permit the introduction of an anti freeze liquid into the complete system The anti freeze kit includes a header tank 3 way control valve and related plumbing The unit must be immediately winterized when temperatures are below 32 F 0 C to avoid freezing Total system displacement is approximately 10 Gallons 40 L excluding the hose reels NOTE Use only RV type 50 F undiluted anti freeze solution To winterize the PyroLance Power Unit follow these steps STEP 1 Flush Procedure 1 The PyroLance unit should be in the OFF position 2 Disconnect the Lance nozzle from the hose reel but leave the hose on the reel 3 Start the PyroLance unit with nozzle removed and simultaneously push the following buttons on the control panel a Emergency Override Button b Emergency Water Button c Emergency Abrasive Button 4 Run the PyroLance unit for 3 to 4 minutes to flush the entire system of abrasive Visually check the water flow from the hose to ensure the water is clear of abrasive If not continue to flow water until water is clean 5 Shut off the PyroLance engine using
9. c One 1 10 gallon 40 L anti freeze header tank 4 installation Vehicle Installation Guide Plumbing Connections Anti Freeze Water Supply Tank Winterization Tank x Winterization Valve P Rr Water Sueton Bulkhead Panel Red Pressure to Reel Anti Freeze Suction Supply Line to Power Unit j St iQ Hose Reel Battery Negative 12 Volt ower Unit xear View Battery Positive 12 Volt Out to Hose Reel High Pressure Water Supply Connection 11 Installation Red to reel motor Vehicle Installation Guide Electrical Connections Reel Control Box Vehicle Battery Source 12V Winterization Valve Black to chassis ground Black to chassis ground Red from battery positive White Red Red from battery positive Black to battery ground Black to battery ground Brown Red Switch Panel Winterization Valve Bulkhead Panel Black to battery ground Hose Reel _ Installation Planning Uncrating and Lifting Open the shipping crate with care and inspect the equipment for any damage If found immediately contact PyroLance and the shipping company In the unit you will find a sealed instruction sheet outlining steps to contact PyroLance If the unit cannot be installed immediately leave it in its crate and provide adequate indoor storage to protect the unit against damage The L 1000 W G power unit shoul
10. ey Water with firepower 525 Main Street Box 120609 New Brighton MN 55112 USA 1 651 636 0577 www pyrolance com
11. 1 94 99 6 Yo Total Dust Trace Impurities 0 4 6 misc trace minerals consisting of Hornblende Magnetite and Feldspar Section 3 Physical and Chemical Properties Physical State Solid Appearance and Odor Red Pink Whitish Grains or Powders Odor Threshold No odor Vapor Pressure Not Relevant Vapor Density Air 1 Not Relevant Specific Gravity H2O 1 3 9 4 1 pH Not Relevant Water Solubility Not soluble in water Other Solubilities Not Relevant Boiling Point Not Relevant Melting Point 1 315 C 2 399 F Viscosity Not Relevant Mean Refractive Index 1 77 1 79 Evaporation Rate Not Relevant Section 4 Fire Fighting Measures Flash Point Non flammable solid Flash Point Method Not Relevant LEL Not Relevant M UEL Not Relevant Flammability Classification Not Relevant NFPA Extinguishing Media Use appropriate extinguishing media for surrounding fire Unusual Fire or Explosion Hazards None Section 5 Stability and Reactivity Stability Stable Polymerization Polymerization can not occur Chemical Incompatibilities one known Hazardous Decomposition Products None known Section 6 Health Hazard Information Acute Effects Effects of overexposure Inhalation Dust may cause irritation of nasal and respiratory tract Eye Dust may cause irritation Skin May cause abrasions Ingestion No known effects however ingestion not recommended Me
12. BSI 3mm Yellow MicroPrecision RubberBushing WireSeal Switch Toggle On Off Transmitter RF Air Eagle NO NN PINI o oo 4 FERN ech W i ITEM QTY PART NUMBER DESCRIPTION Spring 11 32x1in 095 45 03 1010 Handle 095 45 03 1011 Mounting Plate Spring Roll Pin 1 8x9 16 095 45 03 1012 Holder LED Bolt FlatHead 10 24x3 4 Bushing lgus Trigger Pivot Antenna Folding 4in RP TNCm Switch Micro Bolt PanHead 10 24x750 Bolt PanHead 8 32x500 1 1 1 2 1 1 1 095 45 02 1010 Grip Trigger Housing Bulkhead RP TNCf A okoo o o 4 c m 12 13 1 095 45 02 1012 1 095 45 02 1013 1 095 45 02 1014 1 095 45 02 1015 1 095 45 02 1016 Lance Pistol Grip Handle Trigger Safety Lever Trigger Guard Spring Keeper Cover Lech Lech IN lech ech ech lech 1 2 3 4 5 6 7 8 LED BSI 3mm Red MicroPrecision Lance Handle Assembly 41 42 Parts Identification ITEM QTY PART NUMBER DESCRIPTION 095 45 04 1011 Barrell End 095 45 04 1010 Barrel Bolt PanHead 10 24x750 1 1 2 1 4 4 5 1 NOZZLE WASHER PRESSURE SEALING 6 1 NOZZLE SEAL BUSHING 7 1 ORING 907 8 1 NOZZLE HYDRO JET 9 1 NOZZLE HEAD 10 1 NOZZLE HOUSING Lance Barrel Lance Hose Assembly ITEM QTY PART NUMBER
13. D 12 C40MX S Udor Pump inlet 12 FAOMX S Udor Pump outlet 8 S6X S Udor Pump outlet port tee 10 8 8 FAOMX S Unloader Valve amp Udor outlet to tee 11 8 8 C40MX S Unloader Valve 3 ports 12 8 G6X S EZ Start Valve 13 4 4 DTX S Gauges 14 8 8 CTX S Lower actuator valve inlet 15 8 8 VTX S Upper 8 lower actuator valves 16 8 R6X S Tee connectors amp Vessel 17 S2503 8 8 Vessel Cap NJ NJ O COIN A Wy gt Ww wl rN A 19 8 F50X S 1 Lower vessel port 20 12 16 VTX S 1 Hose reel swivel 21 SST N4 1 Hose reel 22 SST 4 SL 1 Lance 23 213 53 3000 PSI BAR 1 4 B UCZ PYROLANCE 2 Gauges 24 TBC 175 4 Bolt Clamps Panel bulkheaq Engine Drain Engine Drain 25 8 WTX WLN S 26 6M14F80MX 27 MV609 4 HOSE ASSEMBLIES 471ST 01 05 8 8 8 70 4511 01 13 8 12 12 1800 471TC 06 06 12 8 8 240 471TC 06 37 8 8 8 26 471TC 06 06 8 8 8 21 471TC 06 06 8 8 8 18 Lance Hose Reel 150 20 supply Lower vessel to tee Upper actuator to vessel cap Tee to upper actuator inlet 471TC 06 39 8 8 8 26 5 Unloader valve to lower actuator inlet 4711 06 06 8 4 4 44 Gauge line to unloader valve Pump 9 471TC 06 06 8 4 4 78 Gauge line to vessel cap 10 4711 06 41 8 8 8 22 Unloader valve to manifold C block 11 471TC 06 37 8 8 8 23 Udor pump outlet to unloader valve 12 801BLU 06 EZV 4 4 4 23 Udor pump EZ Start line 13 7395 1250025 23 Manifold C to D 14 7395 06 06 12 12 12 17 25 Ud
14. Stratton engine oil needs to be checked and or changed regularly Use the following guide as a template a 5 hours of initial operation change engine oil and filter 8 hours of operation Daily check engine oil level C 100 hours of operation or annually Change engine oil and filter Change engine air filter Change engine spark plug Clean engine of foreign debris d 1250 hours of operation or annually Check engine valve clearance it may be necessary to have this service preformed at an Authorized Briggs amp Stratton service center e 400 hours of operation or annually Change air filter Change fuel filter Fluid Levels Spark Plug Points and Filter Replacement The first level of normal maintenance includes the followino a Engine Oil Manufacturers All high quality detergent oils are acceptable if classified for service SF SG SH SJ or higher Type Oil Synthetic 5W 30 Viscosity Range 5W 30 Quantity including the filter 78 80 oz b Oil Filter Manufacturers Briggs amp Stratton Model Briggs amp Stratton Part No 842921 C Fuel Filter Manufacturers Briggs amp Stratton Model Briggs amp Stratton Part No 691035 d Air Filter Manufacturers Briggs amp Stratton Low Profile Model Briggs amp Stratton Part No 692519 e Spark Plug Manufacturers Long Life Platinum Model Briggs amp Stratton Part No 5066 f Spark Plug Gap Manufactu
15. death Step 3 Safely remove the engine oil filter turning it in a counter clockwise direction Capture any residual oil and dispose of it in environmentally safe way Step 2 Using pliers gently squeeze the fuel filter retaining clamp tabs and remove the fuel filter from the fuel lines A twisting motion may be needed to remove the filter Step 4 Prepare to re install a new oil filter Lubricate the oil filter gasket with a thin layer of fresh clean oil Install oil filter onto engine Step 3 Safely dispose of the fuel filter in an environmentally safe way turning in a clockwise direction until the oil Step 4 Re install a new Briggs amp Stratton or filter gasket comes in contact with the base of approved fuel filter and re install fuel retaining the engine Hand tighten the oil filter an clamps to fuel filter and fuel lines additional to 34 turn until the filter is seated properly to the engine oil filter adapter Step 5 Turn on the fuel valve Step 5 Prior to filling the engine with oil please check earlier in this section for oil quantity and type The oil should be suitable for your temperatures and altitudes 30 Maintenance Preventive Maintenance Recommendations After Every Use Monthly Every 3 Months or 100 Hours Every 6 Months or 200 Hours Every 3 Years or 1 500 Hours Check nozzle and end nut for wear and replace if necessary Check engine oilandaddiflow Check engine o
16. is totally DE PRESSURIZED To check cycle the water valve by depressing the Lance nozzle trigger and verify zero pressure on the abrasive vessel gauge see photo C Using a 2 s 54 mm wrench remove the filler plug by turning it counter clockwise from the abrasive vessel Preparing the Unit for Operation d Slowly pour 2 5 Gallons 9 L of PyroShot abrasive into the abrasive vessel Note that water will spill out or anti freeze solution as the abrasive displaces some of the liquid already in the vessel this is normal e Rinse the filler plug threads with water and inspect the plug O ring Replace O ring if worn or damaged f Thread the filler plug into the vessel and tighten by hand until it bottoms Carefully use a wrench to tighten the plug DO NOT over tighten as this may lead to permanent damage of the vessel or cap threads Always verify that the abrasive filler plug is properly installed before operation Failure to properly install and tighten the filler plug may lead to serious personal injury or death Use only PyroShot abrasive in the PyroLance The use of any other abrasive may lead to equipment damage and or failure e Serious personal injury or death may result if the abrasive vessel is opened while under pressure Always verify the abrasive pressure gauge reads ZERO before opening the vessel 19 8 Verify communication between the Lance nozzle trigger and power unit
17. rate The unit is optimized for ARFF and structural applications in particular 1 ARFF The PyroLance has the capability of penetrating cutting aluminum composites structural extrusions and steel of varying thicknesses Multiple layers of composite materials such as those found on 5th generation aircraft can be penetrated or cut through using the hand held Lance nozzle in either the static or dynamic mode It is possible to penetrate or cut thinner composite material by flowing water only thereby eliminating collateral damage to sensitive interior structures and or equipment and allowing a much safer penetration cutting environment The PyroLance can be operated only by qualified firefighting personnel who have completely reviewed all safety service and maintenance operational installation and other pertinent requirements of this PyroLance Instruction and Operational Manual 0 The trigger mechanism is programmed to work sequentially when water trigger is activated it will then allow activation of the Emergency Abrasive Button Operating the Emergency Abrasive Button prior to activating the Emergency Water Button will result in zero output from either function 2 Structural The PyroLance is capable of penetrating most structural material and cutting through thinner sheeting such as roofing material and coverings It is important to attack structural materials at their weakest points which is normal fo
18. 0 S60 O v cL 0 S60 6c v cL 0 S60 8c v c L 0 S860 Lc V cV 0 S860 9c r c L 0 S860 09 i Vvct v cV 0 S60 Ecer L 0 S860 cct Vi cV 0 S860 Lc Vv cl 0 S60 6LEv cl 0 S60 8L v cL 0 S60 seiIquiessy 9SOH seii quiessy 9SOH IIO euiBu3 u io Jed SS A Z eJnsseJg duung Yuld 2 seulq eBnec eueg pesyying 0 BumI aal 7 Bum4 18 jesse L vm Z Sjeyno pezunsseJg Dumi4 dol J8Ss9A 01 OOZM Jeddn OAIEA OOZM 1eddf 0i 8 A A OOZM d89AO 1 Z enig 4517 SABA i O2ZM 1 Mm07 0 jae peojunN seur peeJ aAje pazunssad Ou Z WEIS Z3 ueeJo 34517 z seur ummes 9A BA 9nss9Jd eA EA Jepeoju 1 01 jepno dung uno sjeju duing o pioruew Pes spiojueur oiJeyIJ ajdund 19yI4 0rjeued peeuying ong ueq uonoeg Buiquun g 4009 Kay JOJO2 Parts Identification Manifold to Pump Inlets Purple Filter to Manifolds Dark Blue Bulkhead Panel to Filter Opposite side fitting 47 48 Parts Identification Orange Pump Outlet to Unloader Valve Light Blue Pressurized Valve Feed Lines Light Green Return Lines amp Pressure Relief Valve KE Zo H CS Le E v Ch Wa aa H E IU NN s ES d TW
19. 2V 18 033 d3sn LON PA TINId 31IHA V8 d3sn LON ES vu 88 ana ana 3ONV3 se s0W La SIRIg LON NIEHS LYH Ig CNY aN3HI3OUL 3330 1s I I Switch Panel Electrical Schematic Sa Q 3 SW3ISAS 1 NO ALON ONDI LOO4 301893 aly 0193135 JA kaun SaaIM N33eD 3LIB AJZGQ3e LOANNOC SWALSAS 1 DNIS NO SWALSAS Ir NO JVNDILg 30188334 BETEN D LS ASNADS SWS 1 JNIONJ Ca Sp MON MOV 1d Pee ES be 62 Reel Controller Electrical Schematic REEL SULENDID KSOLO MOUNTING SCREW 8 E u BROWN 18 GA gt 8 GA 12 VOLT 8 GA REEL RUN TO REEL MOTOR 18GA NEG RUN TO BATTERY POS CONNECT TO CHASSIS GROUND REEL MOTOR NOTE IF THE MOTOR TURNS THE WRONG DIRECTION REVERS THE RED AND BLACK WIRES AT THE MOTOR 8 GA BLACK TO BATTERY NEGETIVE Appendix Component Literature 63 Electronic versions of all vendor supplied instruction and o
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21. 9 960 S OI IWt X dLdNINt UDI jeet 05 960 1 v ulpc 3 quind ol d PIOJIUBIN 0 2 05 960 utp y ZVy l lul Guing orc PIOJIUBIN 67 r 71 0 560 z Q PIONUIEN O1 D PIOHUENW 8zer cl 0e s6o amp NOLLdl42S3G ALO WAL duung 0 pjoHueyy Huiquinid 0001 T TIN 53 s 9A EA JOON nss iq pue 9A BA 1J9peo u ol s1 ino dund p o Duy r Jenno dung IV S SAEN Jeu INSS Jd jopno duung IV d SHUI Jeydepy D LS LES L 7 0121 90 960 9 Leer LIESE L S 9 21 05 960 v 098 21 05 960 BCEE L Z 15 6335 dung 9c v ci 0 960 L 7 NN Led ALO Wall 8 165 dund Buiquinid 000 171A 9A EA VEJS ZI 0 jenno lt 9 lt Qo 9 A C 9 Fm o Parts Ident 54 Sour UINIOY pezunssaJg G 7 ad d N IA pepeoj dx3 o Duy our wnjaj AIBA Jepeojun uda d OPIS 1 uo sBuniJ uu PIOJIUE A O eur uunjes eur UNION pue HBS Z3 ozer correo L 8 2 ZELLE 7 OAMS IIFZEIZ X OILEN Jeidepy LIEFZI 0E S60L L 9 LSINZ L X IITZENZ L MOGI 06 Je
22. DESCRIPTION 1 Nut NylonLocking Thin 250 20 Bolt PanHead 250 20x1 250 SpacingStud 375 16x2 625x1 Bolt HangerBolt 375 16 5 1 095 45 05 1010 Upper Clamp 6 1 095 45 05 1011 Lower Clamp 7 2 095 45 05 1012 Knurled Handle Bi Pod Handle Assembly Parts Identification 24 000 36 000 PyroLance North America DESCRIPTION 1 1 095 45 20 1020 Engine Mounting Plate ALUM Sheet 250 Smooth 5052 3 1 SS 45 20 1022 vessel Vale Plate ALUM Sheet 190 Smooth 3003 Air Force Power Unit MIL L 1000 aio hen EE ALUM Sheet 190 Smooth 3003 Sheet 190 Smooth 3003 zz SS 45 20 1027 5 eer JunctionBox ThrottleSolenoid ALUM Sheet 190 Smooth 3003 Sheet 190 Smooth 3003 911 095452010028 __Brackel_RecelverBox U ReceiverBox ALUM Sheet 190 Smooth 3003 Sheet 190 Smooth 3003 Weld on amp Bolt on I Accessories 43 Parts Identification Udor Pump Parts GC 38 15 S Quick Reference Maximum Flow 10 0 GPM Valve Kit 04 KIT UD 3 Maximum Pressure 2200 PSI Seal Kit 04 KIT UD 12 Rated Pump Speed 1450 RPM Brass Kit 04 KIT UD 19 Oil Capacity 40 oz UDOR LUBE Plunger Bolt Kit
23. LED Indicator Water Trigger Light Battery Status Light flashes 5 times when low a b C d e Verify the Emergency Stop control switch is in the ON position Set the ignition switch on the power unit DO NOT start the engine Pull the water trigger and verify activation of the throttle solenoid and verify operation on dial of ball valve and LED indicator lights on receiving unit LED Water Relay Light m LED Abrasive Relay Light I m we s h zn While holding in the water trigger activate the abrasive switch and verify operation on dial of ball valves If signalling fails check batteries in transmitter units and power to receiving unit see Maintenance Section Or else refer to Transmitter and Receiver Programming setup on next page LED Indicator Light for Abrasive Flow Me Operating Instructions Start Up Operation of Power Unit 3 Operator 2 Verifies that the Lance nozzle is properly connected and water trigger control Before starting the PyroLance power unit review all activates the power unit as described above safety requirements found in Section 3 PyroLance units can only be operated by qualified firefighters 4 Operator 2 Should NOT pull the Lance nozzle who have read and understood this instruction and water trigger until the hose is unwound to the operating manual desired length Lock hose reel prior to activating throttle to p
24. OPERATING PRESSURE FUEL TYPE ABRASIVE DATE OF MFG 10 1 11 EDvral anro C4 Z Bo en r if ww Water with firepower Briggs amp Stratton Vanguard 540477 0120 G1 Udor GC 38 15 GR 10 gpm 40 L min 2000 PSI 135 Bar Gasoline PyroShot 2 5 Gallons 9 SERIAL NO L 1000 W G 10012001 001 PYROLANCE North America LLC 525 Main Street Box 120609 New Brighton MIN 55112 USA Phone 1 651 636 0755 Fax 41 651 636 0887 Web Site www pyrolance com L 1000 W G Unit Specifications Nominal Pump Flow Nominal Pump Maximum Pressure Nominal Nozzle Pressure amp Flow Engine Installation Environment Fuel Requirements Fuel Tank Capacity Remote Controls Water Inlet Pressure Limits Cutting Abrasive Requirements Nozzle Diameter Cutting Time per tank of abrasive Overall Unit Dimensions L x H x D Hose Length Power Unit Weight Dry Lance Weight 10 gpm 40 L min at pump 2000 PSI 135 Bar at pump 1400 PSI at 10 gpm 95 Bar at 40 L min 25 HP Gasoline Powered Briggs amp Stratton Fire Apparatus Vehicle exposed or compartment Unleaded Gasoline 2 5 Gallons 9 L Line of site radio frequency control 0 PSIG Atmospheric Pressure from water tank Use only PyroShot abrasive 0 090 2 29 mm Approximately 4 Minutes 36 x 32 H x 24 D 914 mm x 813 mm x 610 mm 150 ft 45 m x 3 4 19 mm x 3125 PSI 215 Bar 400 184 kgs approximate 17 Ibs 8 kgs approximate 1 Safety Be
25. SE 89 v cL 0 S60 ve 29 2 09 960 99 r cL 0 S860 ZE g9 vr cL 0 860 LE v9 v cL 0 S860 Z 0 9 v cL 0 860 z 62 c9 t ci 0 S60 c 82 H9 r cL 0 860 L 2 09 t cL 0 S60 92 8S v cL 0 860 SC 29 09 960 YA 9Ger ci 0 S60 82 SG vr cL 0 860 L 22 vser zi 08 S60 12 05 960 OC CSEV Cl OE G60 z 6l LS v cl O S60 8 OSEr cl 0 G60O Z ZL 0 960 94 Parts Identification 46 uieJ NO S ulbud lquiessy esoH leueg pe uyIng o lun Jamod Ajddng f quuessy esoH 493114 0 YUe Ajddns lquiessy esoH 9 PIOJUE A 01 J9 J 4 lquiessy esoH ulyz YOU duind 0 q lquiessy esoH Ulp L ZL 18 duwind 0 q PIOJIUBW lquiessy esoH q PIOJIUIE A 0O1 PIOJIUBIN lquiessy esoH 9 PIOJUEY OF NEIS Z3 Ajquiessy esoH Jepeoj uf o1 j9nno dung f quuessy esoH 9 PIOJIUE A 0 9 AE A Jepeojuf lquiessy esoH oDnec J9SSoA 0 de2 9ssoA f quuessy esoH oDensgduinq oj dung lquiessy esoH SlU OOZM J8MOT 0 Jepeo uf lquiessy esoH 9 U OOZM Jedd or ee 1 lquiessy esoH ded 9S889A 01 OOZM J ddn lquiessy esoH 0 j9SS9A JOMO7 lquiessy esoH NOI LdlHOS3d LeVd mi D S ch L 08 S60 VEEV C1L OE G60 t cL 0 S60 LEev cl
26. TIP OR FLARING OF STREAM a Check for worn end plate b Check for worn nozzle tip c Check that end plate is properly secured d Check Lance nozzle angle of attack and re position to better operating angle 38 Troubleshooting Electrical Problems 1 POWER UNIT IS NOT RESPONDING TO LANCE INPUTS a b c d Check that Emergency Stop control is released and power is ON Check that batteries in Lance nozzle are fully charged Check that fuses work in main power unit electrical box Check that green LED flashes on the remote control wireless receiver box Anti Freeze Loading Problems 1 ANTI FREEZE SYSTEM DOES NOT LOAD OR WORK PROPERLY a b c Check tank to pump valve and ensure it is in the anti freeze position Check anti freeze container for contents Check that UHP pump is primed Hose Reel Problems 1 THE REEL DOES NOT REWIND a b C d Check if battery is connected Check if the fuse reel electrical box is operational Check wiring connections in power unit electrical box and reel electrical box for loose connections Check the reel rewind button on the front panel for proper operation 9 Parts Identification L 1000 W G POWER UNIT REPLACEMENT PARTS Item Adapters QTY Component Location 4501 20 20 In line suction filter inlet amp outlet 25TB 20 20 Manifolds C amp D 8 8 FTX S Manifold C 4 8 CTX S Manifold C 12 FTX S Manifold D 12 CTX S Manifold
27. aining Nut CCW 2 Remove Nut and Nozzle 31 Replace the retaining nut and washer when any wear is visible To replace the Lance nozzle tip assembly the following steps should be performed a Verify unit is OFF and depressurized Disconnect Lance nozzle from the hose reel and hose Unscrew the retaining nut counter clockwise fully and remove see next page c Slide the nozzle and washer out of the retaining nut d Replace any and all worn parts e Insert the washer and nozzle into the black retaining nut see next page f Thread the retaining nut back onto the Lance tip and turn clockwise fully by hand until it bottoms It is not necessary to tighten the retaining nut more than hand tight Seal Washers Nozzle Nose Connection 9900 02 137 3064 137 3069 3 Reassemble Turn End Nut CW 32 Maintenance Lance Nozzle Hose Replacement If the hose shows ANY signs of wear or damage replace it immediately and refer to the replacement parts section of this manual for ordering information The following steps should be performed in the Lance nozzle hose replacement process 1 Verify power unit emergency control switch is in the OFF position 2 Totally depressurize the entire plumbing system Check to see if pressure gauges are at zero and remove the plug from the abrasive vessel see abrasive vessel fill procedures to ensure no pressure is trapped in the vessel 3 Disconne
28. apparatus water tank and the PyroLance power unit by moving the three way valve from anti freeze open position to the water tank open position Start the unit and operate per the Operation section of this manual Proper winterization procedures must be immediately followed after use to avoid freezing in temperatures below 32 F 0 C Winterization must also be completed prior to shipping and storage 8 Troubleshooting Engine Problems 1 ENGINE DOESN T START UP a Check if the Emergency Stop control is released b Check the fuses located at the main power unit electrical box c Check if the Deutz connector to the battery terminals are securely connected and power is being supplied to the power unit from the vehicle s battery system d Check the fuel level in the fuel tank 2 THE ENGINE DOESN T SPEED UP WHEN PULLING THE WATER TRIGGER a Check for power supply and steady green light at the receiver b Check battery condition or replace the battery in the Lance nozzle transmitter assembly C Check the fuses located at the main power unit electrical box Pump and Plumbing Problems 1 PUMP IS UNDER PRESSURE AND WILL NOT ALLOW ENGINE TO TURN a Check that the bypass relief valve is not stuck in the closed position b Check that the EZ Start valve is in operation C Check that vehicle batteries are in a fully charged condition d Check the battery supply cable from the vehicle batter
29. be low repeat Steps 4 5 and 6 until the oil level is correct Step 8 Replace the oil fill cap that was removed in Step 4 Maintenance Changing Engine Oil Changing Engine Air Filter Prior to changing oil be sure the engine is located on To change the air filter in the Briggs amp Stratton a level and horizontal surface Safely clean the oil fill engine the following steps must preformed area and remove any debris l Step 1 Remove air cleaner latches and safely The user should follow the indicated steps in changing remove air filter from the air filter assembly the engine oil on a Briggs amp Stratton engine housing Step 1 Safely remove drain plug from engine Step 2 Dispose of air cleaner in an turning a counter clockwise direction and environmentally safe way capture the used oil as it drains from the engine Dispose of the used waste oil in an environmentally safe way Step 3 Re install new air cleaner into air filter assembly housing and re latch retainer latches rag and re install into the engine turning in a clockwise direction until it is hand tight Use an To change the fuel filter in the Briggs amp Stratton appropriate size wrench to torque the drain engine the following steps must be performed plug to its recommended specifications See Briggs amp Stratton Manual for correct torque specifications Step 1 Close fuel shut off valve Failure to do so could cause an explosion leading to injury or
30. cation amp Procedures 27 3 Routine Scheduled Maintenance Information 4 Troubleshooting Guide for the Engine b Udorpump 1 Gear Oil Types Manufacturers and Viscosity Range 2 Pump and Gear Box Fill Locations and Procedures 3 Routine Scheduled Maintenance Information 4 Troubleshooting Guide for the Pump c PLEASE NOTE The user MUST ensure the lubricate levels are correct prior to starting the engine Dry starting the engine without oil can lead to engine failure and is not covered under the PyroLance warranty or the separate Briggs amp Stratton warranty d USE OF PDF MANUALS Please refer to the Briggs amp Stratton Engine Manual and the Udor Pump Manual for fluid level information and or see specific information as follows to verify the correct oil type quantity and viscosity prior to start up operations The PyroLance power unit emergency shut off control must be in the OFF position prior to performing any service work For major work the Deutz electrical plug to the battery system must be unplugged and disconnected entirely 0 Unauthorized replacement of any part may lead to catastrophic equipment failure and serious personal injury O Use only replacement parts that are supplied by or approved by PyroLance Use of any other parts may lead to equipment failure and severe personal injury Maintenance Engine Oil Air Filter Spark Plug and Filter Replacement The Briggs amp
31. ct the Lance nozzle from the hose 4 Using a 3 16 4 765 mm Allen wrench loosen both set screws holding the Lance tip to the Lance nozzle tube see next page 5 Slide the Lance nozzle tip and hose out of the tube approximately 6 152 mm 3 Hold Hose firm Twist Tip CCW until removed 6 7 8 9 10 11 12 While holding the hose firmly turn the Lance nozzle tip assembly in a counter clockwise direction by hand to loosen and remove do not discard Slide the hose out of the Lance nozzle tube Replace with a PyroLance supplied hose complete with the proper end fittings Slide the new hose through the Lance nozzle tube with the male SAE O ring fitting first Thread the Lance nozzle tip assembly onto the hose and tighten by hand only Note that this fitting uses a straight thread and O ring for sealing Do not use any pipe sealant or Teflon tape Slide the Lance nozzle tip back onto the Lance nozzle tube Tighten both set screws turning them in clockwise direction 2 Pull out Tip Assembly 4 Tip removed Slide Hose out of Metal Lance Tube Operating Instructions Set up Transmitter and Receiver Programming Transmitters and receivers must be paired to work together Before beginning the pairing process the receiver must be set up to your desired frequency and digital address After following the set up procedure ensure the receiver is powered on before continuing to the pair
32. d connection coupling assembly 2 One 1 30 ft 9 m length of 4 0 red and black 9 One 1 15 ft 5 m x 3 4 19 mm length of battery power supply cable with an Deutz ultra high pressure hose to supply the hose reel female connection end of the cable The from the power unit This hose will be connections at the battery must be supplied by equipped with female swivel JIC threaded the installer couplings 3 One 1 abrasion resistant plastic conduit 10 Tank to pump line installation kit protection shall be installed over the battery a One 1 1 electric valve Included with supply cable Plastic wire ties are provided for this valve is a 20 ft 6 m length of wiring mechanical securement of the cable along the harness from the PyroLance module to the chassis frame area valve location with plug in connectors b Included with the valve shall be 1 nipples and Tee fitting to the anti freeze winterization supply connection 4 One 1 high ampere fuse is provided and must be mounted near the battery location 5 One 1 electrically operated Hannay hose reel with roller assembly and bolts for mounting 11 Winterization installation kit a One 1 3 ft 0 92 m clear flexible plastic 6 One 1 electrical cable assembly with pick up 34 19 mm hose protective loom between the power unit and b One 1 3 way electric balve valve c w hose reel electrical boxes including electrical wiring fittings for connection to the boxes
33. d be lifted from the top such as with a forklift Four 4 nylon lifting straps each rated for 500 to 1000 Ibs 225 to 450 kg may be used for lifting with two straps on each side of the unit Installation Procedures and Initial Preparation After the unit is uncrated and lifted from its shipping container immediately ensure the following is performed prior to installation 1 Fill the engine with the appropriate engine oil See link to Engine Manual located in the appendix Type of oil SYNTHETIC 5W 30 Quantity of oil 78 80 oz 2 Fillthe transfer case of the pump with the appropriate gear oil See link to Pump Manual located in Appendix A Type of gear oil Udor Lube Premium Pump Oil or SAE30W Non Detergent Oil Quantity of gear oil 10 oz 90 wt gear lube 3 Fillthe pump gear drive with the appropriate gear oil See link to Pump Manual located in Appendix A Type of gear oil Udor Lube Premium Pump Oil or SAE30W Non Detergent Oil Quantity of gear oil 40 oz User Required Installation Material and Labor The installation kit is provided with the PyroLance power unit to assure the user that few if any additional materials are required However due to the hundreds of various types of fire apparatus and body compartments that could be encountered around the world a user may need to supply additional hose or equipment for a proper installation The installer should contact PyroLance
34. dical Conditions Aggravated by Long Term Exposure Chronic respiratory disease may be aggravated by exposure to nuisance dust Emergency and First Aid Procedures Inhalation Remove to fresh air if breathing is difficult administer oxygen obtain medical assistance if needed Eye Contact Flush with large amounts of water obtain medical assistance if needed Skin Contact Thoroughly wash exposed area with soap and water Ingestion Obtain first aid or medical assistance if needed Primary route s of entry Inhalation Skin Contact Section 7 Spill Leak and Disposal Procedures Spill Leak Procedures Spills Sweep or vacuum up material for disposal or recovery Disposal Dispose of in accordance with local state and federal regulations Material contaminated in use may require special disposal requirements Section 8 Exposure Controls Personal Protection Ventilation Provide sufficient mechanical General and or Local Exhaust ventilation to maintain dust exposure below threshold limit value TLV Respiratory Protection If needed use a NIOSH MSHA approved dust respirator cartridge or mask Eye Protection Recommend federally approved safety eyeglasses Protective Gloves As desired by user Section 9 Special Precautions and Comments No special precautions necessary for normal handling and storage of the material The informati
35. directly for additional materials or information when problems arise Installation Installation Requirements from the Apparatus Enclosed Compartment Mounting 1 The PyroLance unit shall be supplied from the 1 Compartment provisions and requirements apparatus water tank with a 1 25 mm tank to pump supply line see installation kit Most fire apparatus have an existing tank to pump line to the main fire pump OR a sump in the bottom a Clearance of the compartment door opening must be a minimum of 40 wide 1016 mm x 36 914 mm high of the water tank with a threaded 3 75 mm b The inside width of the compartment NPT plug The installer needs to connect to one must be a minimum of 48 1220 mm of these locations for water supply wide x 48 1070 mm high 2 Water tank shall be at least 100 Gallon 480 L c Adequate door opening and interior capacity compartment clearances for electrical and 3 Battery connections for the electrical supply to water lines must be provided the 4 0 electrical cable 2 Installation location must be a level surface able to safely and completely support the unit Exterior Installation Location weight The compartment floor shall be rated to carry a minimum of 750 Ibs 340 kgs of weight For maximum flexibility the PyroLance power unit should be installed in a fire apparatus open area that 3 Orient the unit to allow unrestricted access to is capable of housing the un
36. e material 9 Follow this Instruction Manual regarding winterization draining and protection of the hoses pump and entire plumbing system when exposed to temperatures under 32 degrees F 0 degrees C 10 Check fuel oil and lubricant levels prior to operation 11 Do not operate equipment unless operator has read this installation and operation manual DANGER Never direct a piercing nozzle at any person or animal DANGER Never direct a water stream towards an electrical power line Example of Required Personal Protective Equipment Face Shield Helmet and or Goggles Head Protection Structural Full Body Gloves Structural Clothing WARNING PyroLance North America is not responsible for damages resulting from a failure to comply with instructions in this manual Please read carefully before use 0 Ensure a safe sweep area of at least 15 feet 4 57 m in any direction while operating the PyroLance nozzle 0 Seek immediate medical attention if any unprotected part of the body comes in contact with the high pressure water stream Serious personal injury can result from an untreated water injection wound 2 How the System Works The PyroLance ultra high pressure system allows the operator to attack fire from a safe and defensive exterior position without a firefighter entering the interior of a structure or aircraft The PyroLance system allows the rapid piercing of the outer structure with high press
37. e o E a Jet e y a EE S F dm i ta vier CH 3 em 8 Pressure Relief Valve Parts Identification Dark Green Engine Oil Drain Line lt om CN nn O 0 w 0 o c En O D O Pressurized Outlet Lines Bulkhead Fitting 49 o Icat Identif Parts 50 J9 4 0 peoyying leueg 01 02 60 S 01 80 960 v cLev cl O0 S60 S 08 96 2 c r cL 0 S60 L L NOLL dld 20 LYYd ALO WLI J5y14 0 pesyying oneueuos DOUD 000 T TIN 1J lIq O pe u xng SNewayss Butquinid 000 T TIIN 51 spjoJlue A 01 193I4 Z Suog uonoeuuo Jamoj uu PIOJIUE A uC PIOJUEJA L0LL 80 LV S60 vl si Do eur Rodas Hann ve XO SPIOJIUPIN 01 1491114 9neureuos 000 T TIIN lt 9 lt v 9 Bass Q lt 9 pe v 3 E A 52 N IA 1 Hod exeiu dung Sumi Jeydepy sjeju duing oj pjojlue w UO exeju dung Jeydepy o Duy Lamaen ge A a a A PIOJIUBIN IV spui Jeydepy esoH ddSaWw X DIFZEW E JeYdepv 7G v cL 0 S60 L Z DUL O ddSdWv X OIZENY e 06 jeden 9Ser cL 0 S60 9 9Je 3 NV X 3LdNIAV E 06 183 06 2 0
38. e operation is con trolled by the unique in duction system PyroLance The unit is equipped with many features to maintain operator safety while operating with nozzle pressures in the 1400 1500 PSI range Water mist systems operate on the principle of generating very fine droplets of water and delivering them to the fire zone The advantage of this is that water mist can be very effective at fire suppression due to its high specific heat and latent heat of vaporization coupled with the increased surface area allowing faster heat absorption The majority of the energy absorbed by water in heating occurs during the phase change from liquid to gas There are a number of complex interactions that occur between water mist and fires which can lead to extinguishment The three primary mechanisms of extinguishment are heat extraction oxygen depletion and radiation blocking with secondary mechanisms involving air dilution and kinetic effects such as reduced flame velocity PyroLance benefits from more modern delivery systems both in terms of pump units as well as nozzles In addition we can apply the wetting agents far more efficiently and concentrate not only on the fuel phase of the fire but also the gaseous phase This all gives a new meaning to the very old phrase where there is smoke there is fire Aggregate Vessel PyroLance Power Unit J Gum J
39. erUnit 20 Normal Operation 21 Emergency Mode Operation 24 Recommendations for Selected Materials in Penetration Cutting 25 7 VE an dE EE 27 Engine Maintenance 27 Engine Oil Air Filter Spark Plug and Filter Replacement 28 Fluid Levels Spark Plug Points and Filter Replacement 28 Checking Engine OilLevel 28 Changing Engine Oil 29 Changing Engine Air Filter 29 Changing Engine FuelFilter 29 Changing Engine Spark Plug 30 Preventative Maintenance Recommendations 30 Nozzle Maintenance 31 Replacement of Nozzle and or Nozzle Retaining Nut 31 Lance Nozzle Hose Replacement 32 Set Up Transmitter and Receiver Programming 33 Replacement of Remote Control Signal Transmitter Battery 35 Replacement of Faulty Control Nozzle Mounted Transmitter Unit 35 Pump Maintenance 36 Winterization nuna 36
40. fore attempting to install the PyroLance unit read all of these safety precautions and follow carefully An ultra high pressure fire pump system is inherently powerful and potentially hazardous equipment however with the proper care and understanding of the instructions such firefighting units can be operated effectively and safely A PyroLance firefighting unit must only be operated by qualified personnel who have completely read and understood this PyroLance Manual This manual is intended to reinforce and review safety techniques It is recommended that qualified users complete extensive firefighting exercises prior to placing a unit in service and practice refresher exercises on an annual basis It is strongly recommended that this entire instruction manual be reviewed in depth before operating or maintaining this equipment Service work should only be performed by individuals who have read and completely understood the operations manual 1 Always wear eye protection 2 Always wear full personal protective equipment PPE for nozzle operator 3 Always inspect hoses and couplings prior to use 4 Observe a minimum of 15 feet 4 6 m safety radius around the nozzle operator 5 Keep away from exhaust and hot engine components 6 Always ensure pressure vessel cap is de pressurized prior to removing the cap for filling or service work 7 Always ensure pressure vessel cap is secure prior to operation 8 Only use PyroShot as an abrasiv
41. gaged 24 Operating Instructions E gt gt m N e e e A VM F wv gt 17717 e N Master Switch Emergency Emergency Emergency Emergency Stop Water Button Abrasive Button Override Button Button Engine Deadman Switch Push to Stop Unit Ignition Key Twist to Reset Note To operate with abrasive in emergency mode all THREE Water flow activated by holding buttons must be simultaneously Emergency Override Button AND depressed Emergency Water Button simultaneously Emergency Mode Operation the target and takes a firm and stable Control Signal Failure stance c Verbal communication takes place from Operator 2 to Operator 1 to activate the system Should a problem develop with the control signal transmission between the Lance nozzle and power unit the following emergency procedure can be used 1 Operators 1 and 2 must be in continuous gt Operator 1 verbal communication to operate in Emergency Mode a Operator 1 simultaneously presses and holds Emergency Water Button and Emergency Override Button to activate power and send high pressure water to Lance nozzle 2 Operator 2 operating the Lance nozzle and Operator 1 operating the power unit controls Reference the troubleshooting section for suggestions to remedy common issues with b While continuing to hold both buttons Lance nozzle communications Operator 1 then pres
42. he top of the pressure vessel Install ultra high pressure hose and electrical cable between power unit and hose reel 15 16 Installation Water Inlet Connection Barb for 1 inch Inside Diameter Hose 5 Preparing the Unit for Operation 17 Making Sure Everything is Working Right The following checklist should be completed in advance so that the unit is always ready for immediate use This should be completed on a weekly schedule and or after each use 1 Check the engine oil Download Briggs and Stratton Engine Manual refer to the Appendix 2 Check the pump oil Download Udor Pump Manual refer to the Appendix 3 Check and clean the water inlet strainer To inspect and clean this strainer follow this procedure a Shut off the 3 way valve turn to the anti freeze ON position b Unscrew the filter bowl turn counter clockwise and carefully remove the filter assembly Unscrew Filter Bowl C Remove the internal stainless steel strainer assembly be careful not to damage the fine mesh strainer Remove Internal Stainless Steel Strainer d Inspect the strainer and flush any debris with clean water Pull and Inspect Strainer e Push strainer back into filter housing f _ Re install the water filter bowl assembly carefully threading the unit in a clockwise rotation by hand Tighten the assembly and check for leaks after the valve is opened g Open the 3 way ant
43. i freeze water tank control valve to the water tank ON position 18 Preparing the Unit for Operation 4 Check the fuel tank and fill if required 7 Fillthe abrasive vessel with PyroShot 5 Lubricate the couplings on the end of the reel hose and Lance nozzle connection to the hose 6 Connect the Lance nozzle to the hose 1 On the female half of the coupling align the slot with the pin Align slot with pin on female half slide collar back over pin Abrasive Filler Cap Turn counterclockwise CCW to remove cap The abrasive vessel is located in the front of the power unit to the right of the control panel see photos The PyroShot abrasive is required for the water jet cutting feature of the PyroLance system 2 Slide the collar back over the pin 3 Insert the male coupling half and push together firmly until connected The PyroLance is designed for use with only PyroShot abrasive PyroShot abrasive is packaged in one gallon 3 75 liter containers and the vessel requires 2 5 Gallons 9 L when empty 4 Release the collar and then rotate the slot away from the pin The abrasive can be ordered directly from PyroLance see the Replacement Parts section of this manual for ordering information Push coupling together rotate collar away from pin To load the abrasive vessel follow this procedure a Verify the power unit is OFF and the Emergency Stop button is depressed b Verify the system
44. ies to the power unit 2 PUMP IS CAVITATING OR WATER IS SURGING a Check water tank level b Check that tank to pump valve is in fully open position c Check that bypass relief valve is not stuck d Check that pump water is not overheating by observing thermal relief valve discharge port 37 3 BYPASS RELIEF VALVE CONTINUOUSLY CYCLING a Check for water leaks in plumbing system b Check for blocked water filter strainer c Check pump to tank valve is fully open d Check that KZCO valves operate properly Lance Nozzle Problems 1 WATER DOES NOT EXIT THE LANCE NOZZLE UNDER LOAD a Check if the tank to pump valve is open b Prime the system c Check the water level in the tank d Check for leakages in plumbing system e Check if the water filter element remove and clean f Check to see if the Lance nozzle orifice is blocked 2 AFTER RELEASING THE WATER TRIGGER WATER IS STILL GOING OUT OF THE LANCE NOZZLE a Check for air bubble in the abrasive vessel b Stop the engine with power still ON and cycle the water trigger observe operation from the KZCO ball valve indicator dial 3 PENETRATING CUTTING OPERATION DOES NOT MAKE HEADWAY a Check abrasive level in vessel b Check operation of abrasive flow control valve c Check operating pressure on pressure vessel loss of more than 500 PSI 35 Bar will indicate worn out nozzle 4 EXCESSIVE SPRAYBACK FROM LANCE NOZZLE
45. ilandaddiflow oil and add if low EE Replace enginealandailfiter 9 X Replace engine efter IX oeren X checkwatersvainer 1 X checkradio battery ocatedinianee 9 X inspect hose for wearordemage X orbe IX Whichever comes first 1 See engine manufacturer s literature found in the Appendix for additional recommendations 2 See pump manufacturer s literature found in the Appendix for additional recommendations 3 f any damage to the hose is found replace immediately Changing Engine Spark Plug To replace the spark plugs in the Briggs amp Stratton engine the following steps must be preformed Step 1 Remove spark plug caps from spark plugs Then using a proper sized socket wrench safely remove spark plugs from engine turning in a counter clockwise motion Step 2 Dispose of used spark plugs in an environmentally safe way Step 3 Replace spark plugs with new Briggs amp Stratton or approved replacement spark pluos Re install into engine turning in a clockwise direction until seated properly Refer to Briggs amp Stratton Manual for proper torque settings Step 4 Replace spark plug wire caps Gasoline Engine Service Manual The gasoline engine requires routine maintenance sim ilar to a car engine Oil must be checked and changed reoularly Oil air and fuel filters must be checked and changed regularly For detailed infor
46. im KZ 7 Bulkhead Panel Electric Hose Reel How the System Works 3 Installer Supplied Parts 1 10 ft x 1 Flexible Clear Water Supply Hose with Stainless Steel Clamps 2 30 ft x 24 0 Red and Black Battery Supply Cable with 3 Abrasion resistant Plastic Conduit 7 150 ft x 3 4 Ultra High Pressure Attached to Booster Reel 6 Reel Electrical Box and Wiring Installer Supplied Parts 8 Lance Nozzle with Quick Connect Coupler 9 15 ft x 3 4 Ultr a High Pressure Hose with Female Swivel couplings Power Unit to Reel 10 Tank to Pump Installation Kit a Electric Ball Valve b Cable Harness with Connectors 11 Winterization Installation Kit a 3 ft Clear Plastic Hose b Electric Ball Valve see 11 c 10 gallon Anti Freeze Tank Installer Supplied Parts Installer Supplied Parts The following components are supplied separately 7 One 1 150 ft 45 m x 34 19 mm length of from the power unit 3125 PSI 215 Bar ultra high pressure booster hose fitted with quick connect high pressure coupling on the nozzle end and NPT thread coupling on the reel end of hose 1 One 1 10 ft 3 m x 1 25 4 mm length of very flexible clear plastic hose with stainless steel clamps shall be provided for connection from the power unit to the fire apparatus 8 One 1 Lance nozzle equipped with a quick water tank Cut length as neede
47. ing On RED one time Frequency 1 RED two times Frequency 2 RED three times Frequency 3 RED four times Frequency 4 GREEN one time Frequency 5 GREEN two times Frequency 6 GREEN three times Frequency 7 GREEN four times Frequency 8 Maintenance Replacement of Remote Control Signal Transmitter Battery The Lance nozzle uses a battery powered radio transmitter to send control signals to the power unit The batteries should be replaced every sik months or whenever there are communication problems between the Lance nozzle and the power unit The control signal transmitter uses two 2 Lithium lon AAA size batteries Note that the freguency settings are maintained in a flash memory during battery replacement To replace the batteries follow these procedures 1 Using a Philips screwdriver remove the six screws holding the cover see Photo 1 on next page 2 Remove the cover see Photo 2 3 Lift out the transmitter 4 Use a Philips screwdriver to remove one screw holding down the battery cover on transmitter unit 5 Lift off battery cover from transmitter unit see Photo 3 35 6 Remove two AAA batteries as shown and replace 7 Replace battery cover on transmitter unit 8 Place transmitter unit back into compartment 9 Replace compartment cover and tighten down six screws using Philips screwdriver ensuring tight fit Replacement of Faulty Control Nozzle Mounted Transmitter Unit
48. ing procedure Receiver Set up The unit is shipped from the factory with SEL1 switches in the open positions and the unit is receiving commands on Address 1 Frequency 1 If you wish to change these default settings follow the instructions in the table below It is highly recommended that you use all available frequencies BEFORE changing the digital address of systems For instance the first system pairing would be left at the default of F1 A1 The next pairing would be F2 A1 Then continue as follows F3 A1 F4 A1 F5 A1 F6 A1 F7 A1 F8 A1 now all frequencies for Address 1 have been exhausted The next pairing would be set as F1 A2 then F2 A2 F3 A2 F4 A2 F5 A2 F6 A2 F7 A2 F8 A2 Then F1 A3 F2 A3 F3 A3 etc 1 Remove power from unit Remove top cover 3 Select address and or frequency using table below Reattach cover and apply power Address and Frequency Set Up is now complete DIGITAL ADDRESS SET UP SEL1 Digital Address SW 1 3 SW1 SW2 SW3 1 default ey Geo Geen 56 OPEN CLOSED CLOSED gon CLOSED CLOSED FUTURE OPTION SET UP SEL1 SWA Unused on this model leave in open position FREQUENCY SET UP SEL1 Frequency SW5 7 SW5 SW6 SW7 1 default OPEN Geen 5 Geen OPEN CLOSED CLOSED gon
49. is product is put to any other application or use No person is authorized to make any representation or warranty concerning PyroLance s products on behalf of PyroLance or to assume for PyroLance the obligations contained in this warranty PyroLance reserves the right to make changes in design and other changes and improvements upon its products without imposing any obligations upon itself to install the same features on Its existing products then in process or being manufactured We would suggest our Web site for additional warranty information and use of our Return Goods Authorization RGA requirements It is imperative to package all PyroLance components properly before return shipment including the required Return Goods Authorization forms Some PyroLance systems and components contain electronic components that may be damaged if improperly packaged for shipping All PyroLance components shipped back to PyroLance will pass through Quality Control Inspection and may be photographed after the box is opened The purchaser is responsible for any physical damage occurring to PyroLance components at user s facility and during shipment back to PyroLance PyroLance appreciates your attention in this matter as we feel it will help us to serve you in a better fashion while keeping the cost of the PyroLance product competitive and providing above average service and warranty assistance 66 vi anra A E M ibil
50. it the control panel and abrasive vessel located on the front of the unit control panel must face Open and Exposed Area Mounting outward towards the operator position 1 If mounted in an exposed open area of the apparatus a sun and water shield plate may be attached 6 above the top of the Power Unit for protection against UV sun rays or snow rain accumulation 2 Unit is designed to operate on the slide tray in the fully extended position DO NOT block the sides air flow must be ensured for proper operation 3 Leave adequate space for air flow and maintenance of the unit Installation General Installation and Mounting Guidelines The following installation and mounting procedure is for either an exterior mounted location or a compartment mounted application After installation as described above for either the exterior or compartment location mounting procedures the following steps should be taken 1 Determine installation location with respect to load carrying capacity and compartment requirements as previously outlined Install 1 25 mm tank to pump supply hose from apparatus water tank to the power unit a Inacompartment installation particular care must be used at the connection point to the power unit so that sufficient hose is looped in a semi circle to allow for the extension of the slide tray assembly b Install 3 way banjo electric balve c Connect to the fire apparatus water tank
51. ith the use of abrasive on thinner sheets of aluminum Laminated glass It is easy to penetrate a thickness of up to 1 25 mm of laminated glass quickly Cutting of laminated glass is possible using abrasive and limited to thinner panels or windows h j Rubber Rubber can be penetrated fairly easily in the static mode Cutting operations will be limited depending on the thickness of the rubber Wood Penetrating wood can be a challenge since the more porous the wood is the more the water will be diverted away from its path Cutting wood panels sheeting is possible even from a distance of 3 ft 1 m away while flowing abrasive Plexiglas Penetration of Plexiglas is easily achieved even without flowing abrasive Cutting of Plexiglas is also possible while flowing abrasive 4 Duration of Abrasive Supply The abrasive vessel has a capacity of 2 5 gallons 9 L and the induction rate will allow approximately four minutes of continuous flow of abrasive NOTE After flowing the abrasive it is imperative to flush the system and clear the hose of all abrasive prior to shutting the unit down Should the nozzle become clogged it will be necessary to remove the Lance nozzle from the hose reel and flush the excess abrasive from the system prior to reconnecting the nozzle 7 Maintenance Engine Maintenance Maintenance on this unit should be restricted to authorized personnel who have read and understood the PyroLa
52. jdepv 09 2L 0 960 S 4 LANWNZ L X OIFZENV L 06 Jeilepy 21 08 56 f e 2 UBIENS Jd1NWZ L XOIFZENZ L Jeidepy ZSetr ZL 0C S60 7 PIopJueyW OJ NEIS Z3 2cev cV 0 s60 L Z 2 PIopuey 0 SjNeN Jopeolun Gcer cl 0e G6q L ae NOl1dlH2S3d DNA ALO WSL nu ni D HAIBA HEJS Z3 Seur unjes 9ijetu uoS Buiquunid 000 L T7 TIIN 55 d i ke soul p g peziunssoJg 9 MIA p peo ldx3 Buv es19 9M 19 v 2L 0 S60 L 6 99 21 05 9601 8 G9er 71 0 560 4 v9Er cl 0E S60 Z 9 EIET ZI 0 S60 Z S 09Er ZL 0 S60 v cc v ci 0 S60 HKc v cL 0 960 z 6 21 05 960 NOI Levd ALO WALI SOUTT pee pezunsseud 000 L 17 TIIA lt 9 lt Q 9 EN Q Sour peziunssald I8ss A Jo woog a L 6u Jeydepy Dumi4 peeuxing EIERE Ge L S BOCK LEET L v G9er cl 0e G60 21 05 960 12 ee oHesseAjewo Ajquessy esoH 8 6 21 08 960 L x NOMdlM9S3d SWAN Lavd ALO Wall C 9 pe lt 9894 01 seur INE pezunsseJg Buiquinid 000L T7 TIIN Zen A 56 57 lt 9 o lt Qo 9 EN A sour Bneo 9 LSING
53. mation on these routine maintenance requirements as well as other service recommendations please see the Briggs and Stratton Manual referenced in the Appendix Pump Service Manual The Udor high pressure water pump requires minimal maintenance The pump and gear box gear oil should be checked on a regular basis For detailed informa tion on these routine maintenance requirements as well as other service recommendations please see the Udor Pump Manual referenced in the Appendix Maintenance Nozzle Maintenance Replacement of Nozzle and or Nozzle Retaining Nut The nozzle and retaining nut are wear parts and frequent replacement should be expected A worn nozzle will not cut well or give maximum extinguishing effect After each use of the PyroLance system inspect the nozzle and retaining nut for wear and replace if required Nominal orifice diameter for the PyroLance Model L 1000 W G is 0 090 2 286 mm Refer to the replacement part section of this manual for ordering information PLEASE NOTE THE FOLLOWING 1 Replace the nozzle when pressure decreases by more than 350 PSI 21 Bar from pump discharge pressure of 2000 PSI 135 Bar Please note This will require reading the power unit pressure gauge and user must install a test gauge at the nozzle Please note Complete this test without the abrasive flowing Retaining Nut Nozzle Offset Tip Insert O Ring 137 3032 137 3083 137 3055 MOR 13x2 1 Unscrew Ret
54. nce Instruction and Operation Manual Review this manual especially the safety information section prior to performing any service on this equipment If the engine is to be replaced during the life cycle of the power unit the following information is provided on the Briggs and Stratton engine Newer versions or alternate engines for replacement purposes must be approved by PyroLance prior to installation The PyroLance L 1000 W G utilizes the following engine Briggs amp Stratton Engine Van Guard Series Type Horizontal V Twin engine Gross Horsepower 25HP at 3600 RPM Fuel 1 Gasoline 2 Type leaded or non leaded 3 Octane range 85 to 90 4 Fuel tank capacity 2 5 gallons oonceo PLEASE NOTE When shipped the PyroLance power unit fire pump and pump gear box are shipped without fluids IMMEDIATELY fill the components with lubrication fluids after removing the power unit from the box The plumbing system is filled with anti freeze solution upon start up operation the anti freeze solution should be flushed prior to use Reference Information on Engine and Pump Maintenance The Udor pump and Briggs and Stratton engine instruction operation and maintenance manuals in PDF format are located in the Appendix of this manual Specific information can be found in various sections of the manual for the following a Briggs amp Stratton engine 1 Oil Types Manufacturers and Viscosity Range 2 Engine Oil Fill Lo
55. of the PyroLance system and equipment 5 Damage due to mis application mis installation and or misuse and 6 Normal wear of moving parts or components affected by moving parts The liability of PyroLance under the foregoing warranty is limited to the repair or replacement at PyroLance s option without charge for labor or materials of any parts upon return of the entire system or any particular part to the PyroLance factory within the warranty period at the sole expense of the purchaser which part shall upon examination appear to PyroLance s satisfaction to have been defective in material and workmanship The liability of PyroLance under any theory of recovery except any express warranty where the remedy is set forth in the above paragraph for loss harm or damage shall be limited to the lesser of the actual loss 65 harm or damage or the purchase price of the system or component part as delivered by PyroLance to the purchaser PyroLance expressly warrants its systems and other products as stated above There are NO OTHER EXPRESSED WARRANTIES nor any implied warranties including implied warranty of merchantability or of fitness for a particular purpose Our warranty is limited in duration to 18 months from the date of shipment from the factory or 12 months from the unit beino placed in service by the original purchaser Again there is no implied warranty of fitness for a particular purpose or merchantability when th
56. on set forth herein is believed to be accurate but is not warranted with respect to the accuracy of the information or recommendations Recipients are advised to confirm in advance of need that the information is current and applicable to their circumstances and usage Warranty PyroLance warrants to the original purchaser each system or other product of its own manufacture for a period of 18 months from the date of shipment from the factory or 12 months from the unit being placed in service to be free from defects in material and workmanship under normal use and service Normal use and service means not in excess of recommended maximum speeds pressures and temperatures or handling fluids not compatible with components materials as noted in applicable PyroLance product catalogs technical literature and instructions This warranty shall not apply to any system or other product that has been repaired or altered including the addition of foam systems or other components that are not factory installed to adversely affect the performance or reliability of the system or other product Neither will this warranty nor any implied warranty apply to damage or harm caused by any or all of the following 1 Freight damage 2 Freezing damage 3 Damage caused by parts and or accessories Or components not obtained from or approved by PyroLance 4 Any conseguential or incidental damages arising from the use
57. or Pump inlet 15 7395 06 39 12 12 12 24 Udor Pump intlet 16 7395 1250025 5 In line suction filter outlet 17 7563 1250 240 20 supply 18 7563 1250 24 Supply line from panel 19 471TC 06 37 8 8 8 24 Supply line from panel 20 801BLK 06 01 6 4 6 24 Engine drain hose NI Oy U1 WIN Ordered from PyroLance North America 525 Main Street Box 120609 Phone 1 651 636 0577 New Brighton MN 55112 USA Fax 1 651 636 0887 Email sales pyrolance com www pyrolance com 39 Parts Identification 40 peseuoung eqn Jejjng M y20 S png quuessy peunjoejnue g peunjoejnue g quiessy peunjoejnue g quiessy peunjoejnue y L909 JUNON 4903S 4901S EES EELER 909 umumuny Apog u 0001 90 9 960 L Z 0001 0 9 960 L 9 000L EO GP S60 L S 0001 20 9 960 L v 9101 10 9 560 L s 42 NOILdIYOSAG LeVd EEN Parts Identification ITEM QTY PART NUMBER DESCRIPTION 5 Bolt PanHead 8 32x5 8 Bolt Shoulder 1 4x1 2x10 24 ITEM QTY DESCRIPTION 1 Bolt ButtonHeadSocket 1 4 20x1 Bolt ButtonHeadSocket 1 4 20x1 2 Bolt FlatHead 10 24x1 2 SUSAN Bolt PanHead 10 24x1 2 Bolt PanHead 4 40x9 16 Bolt PanHead 8 32x1 2 Screw Set 1 4 20x1 4 Bolt SocketHeadCapScrew 10 24x2 1 2 JunctionBlock 8Wire LED
58. perating manuals plus other supplementary information has been linked in Adobe PDF format Briggs amp Stratton Gasoline Engine Engine Owner s Manual Model 540477 0120 G1 Engine Service Manual Engine Troubleshooting Guide Engine Maintenance Schedule Engine Spare Parts List www briggsandstratton com Udor Pump Pump Drawing Model GC 38 15 GR Pump Spare Parts Drawing www udorusa com Hannay Reel Hannay PDF Instruction and Operating Manual Model E4038 17 18RT LT H5M www hannay com Receiver Transmitter Lance Transmitter Data Sheet Model Air Eagle SR 2 4 GHz RF Power Unit Receiver Data Sheet receiver Model 38 2000 DC www bwieagle com 64 Component Literature Material Safety Data Sheet This MSDS Complies with 29 CFR 1910 1200 Date of Issue December 2006 Section 1 Chemical Product and Company Identification Product Chemical Name Garnet Abrasive Grains and Powders Chemical Formula Fe Mg Al SiO CAS Number 1302 62 1 Other Designations Almandite and Pyrope Garnet General Use Industrial Abrasives Manufacturer Distributor Barton Mines Company L L C 1557 State Route 9 Lake George NY 12845 Phone 518 798 5462 7 30 a m 5 30 pm EST FAX 518 798 5728 Emergency Phone 518 798 5462 or 518 251 2296 or 518 798 5510 Section 2 Composition Information on Ingredients ACGIH TLV Ingredient Name Primary Ingredient Almandite and Pyrope Garnet TWA CAS Number Wt 10 mo m 302 62
59. r fire service operations This will enable the quickest penetration cutting times and conserve valuable abrasive capacity 3 Material Penetration Cutting a Brick Structural brick can easily be penetrated using abrasive Cutting of brick can be more of a challenge using the Lance nozzle dynamically and should only be considered as a last resort b Roofing It is possible to penetrate roofing material very quickly It is also possible to run ventilation cuts using the Lance nozzle in the dynamic mode while flowing abrasive Maximum distance between Lance nozzle tip and roofing material should not exceed 3 ft 1 m 25 26 Operating Instructions C d e f g Reinforced Concrete Fairly difficult to penetrate in thicker constructions depending on different hardness Maximum depth that could be attempted should not exceed 2 50 mm Cutting of reinforced concrete is not advisable Cinder Block It is possible to penetrate through multiple layers of cinder block across internal spacing without any problem Limited cutting of cinder block is possible but will require substantial use of abrasive to achieve a proper cutting effect Mild steel The difficulty increases with the thickness It is possible to penetrate mild steel up to a maximum depth of 1 25 mm Aircraft Aluminum Penetration of aircraft aluminum is easily achieved and can be attempted using water only Limited cutting is possible w
60. rers Long Life Platinum Model Briggs amp Stratton Part No 5066 Spark Plug Gap Setting 0 030 in 076 mm Checking Engine Oil Level Prior to checking oil be sure the engine is located on a level and horizontal surface Safely clean the oil fill area and remove any debris The user should follow the indicated steps in checking the engine oil on a Briggs amp Stratton engine Step 1 Remove the dipstick from the engine and wipe the dipstick with a clean dry cloth Step 2 Re insert the dipstick into the engine from which it was removed Step 3 Remove the dipstick from the engine again and verify that the oil level is correct The oil level should be near or at the top of the indicator marks located on the dipstick Step 4 If the oil level is found to be low a Remove the oil fill cap and safely add the correct viscosity to the engine based on how low the oil level is found in Step 3 b To verify the correct viscosity oil refer to the Briggs amp Stratton Manual c After adding the correct amount of oil wait approximately 60 seconds for the oil to move through the engine Step 5 Wipe the dipstick with a clean dry cloth and safely re insert the dipstick fully into the engine Step 6 Safely remove the dipstick from the engine and verity the oil level Again the oil level should be near or at the top of the oil of the indicator marks found on the dipstick Step 7 If the oil level is still found to
61. revent uncoiling of hose on the hose reel drum The hose will be hard to unroll if pressurized The following steps should be taken in start up operations 1 Operator 1 Verifies the unit has been 5 properly inspected and is in a total operational state Operator 1 Warns personnel that the unit will now be started 6 Operator 1 Starts the engine as if it were a keyed switch in a car by turning the ignition switch see photo 2 Operator 1 Verifies the Emergency Stop Button see photo is released by twisting clockwise which is the ON position anro ee Gr Ft be Emergency Water ON Button Emergency Engine Master Only active when Safety Button Override Button lanitionikey Switch is also depressed Deadman Switch Emergency Abrasive ON Button Emergency Stop Button Only active when Safety Button Push to Stop Unit is also depressed Twist to Reset Operating Instructions Discharge Cutting Nozzle Assembly Lance Tip Assembly A Adjustable Grip and Tripod Stand PLEASE NOTE The Lance nozzle trigger mechanism is programmed to work sequentially a The water trigger must be activated prior to the abrasive switch to allow activation of the abrasive flow control valve b Operating the abrasive switch prior to activating the water control valve will result in zero output from either function see photo at right Normal Operation Normal operation of the PyroLance s
62. ses and holds the Emergency Abrasive Button to activate 3 Operator 1 starts up the power unit as abrasive flow described in the Normal Operations section 4 Operator 2 c Please note t will take several seconds for the abrasive to travel the length of a Unrolls hose from reel stands in a visible the hose and begin penetrating the location to Operator 1 and brings the target object Penetration time will be Lance nozzle to the target location minimized if the lance tip is held steady The target has been penetrated when the b Presses the Lance nozzle tip firmly against external spray stops Operating Instructions 6 Operator 2 After the target object has been penetrated Operator 2 advises Operator 1 to release the Emergency Abrasive Button and continue to hold the Emergency Water Button ON while still continuing to hold the Emergency Override Button 7 Operator 1 On audio command from Operator 2 Operator 1 releases all Buttons so that the power unit will go back to idle Please Note The flow of abrasive can only be started while water flow is ON Pressing the Emergency Abrasive Button alone will do nothing The Water and Abrasive Buttons are only active while the Emergency Override Button is also depressed Recommendations for Selected Materials in Penetration Cutting The PyroLance has been specifically designed to perform penetration cutting operations at a much reduced pressure and flow
63. t will take several seconds for the abrasive to travel the length of the hose and begin penetrating the targeted object d Penetration time will be minimized if the Lance nozzle tip is held steady 22 Operating Instructions Pressure Vessel Refill Cap Fuel Tank System Gauges Engine Ignition Spec Plates Control Panel Radio Receiver Unit n Throttle Solenoid Exhaust Pump Gearbox Inlet Filter Main Pump Operating Instructions 23 External spray is visible during penetration cutting of the target Little or no external spray is visible after penetration is complete b o w e 1 FU 1 ei Di S Far A e WW LA CS A lt I e Et A A m L D L a u q Se E T 3L 4 i a AALEN Ju i N e 6 After the target object has been penetrated de activate the abrasive switch while continuing to depress the water trigger The target has been penetrated when the external spray stops 7 The duration of water flow into the fire will vary and is determined by many factors such as a Type and size of the fire b Enclosure size The decision to stop water flow can be based on an internal temperature reading if thermal imaging equipment is available or other established practices 8 Releasing the water trigger will cause the power unit to go back to idle Safety Trigger Disen
64. the OFF switch STEP 2 Anti Freeze Filling Procedure Following this procedure will ensure all the critical system components exposed to water are filled with anti freeze solution 1 Pull out the Emergency Stop Button so that the module is in the ON position The electric switch on the pump panel should be moved from the TANK TO PUMP VALVE OPEN position to WINTERIZATION OPEN position 2 Start the PyroLance unit with Lance removed and simultaneously push the following buttons on the control panel a Emergency Override Button b Emergency Water Button c Emergency Abrasive Button 3 Run the unit until anti freeze solution is discharging in full color without water out the end of the hose 4 Shut off the PyroLance engine using the OFF button 5 Quickly re attach the Lance nozzle to the hose and then rewind the hose onto the reel Shut off the anti freeze valve Remove the abrasive fill cap and replenish the abrasive into the vessel The abrasive will displace the anti freeze solution in this process which is normal When filled completely replace the abrasive vessel cap Please see the filling procedure section of this manual for this segment to assure proper replenishment 8 The unit is now protected against freezing and the power unit can be returned to the storage position STEP 3 Re Activation of System for Normal Operations 1 Activate the tank to pump control switch valve located between the
65. ure water and abrasive enabling an exterior attack on the involved structure vehicle or aircraft Once the outer structure is penetrated the PyroLance then sprays ultra high pressure mist into the thermal layer which cools the interior dropping the temperature from 1 500 F 2 732 C to 200 F 93 C in a matter of seconds The system is extremely effective on closed structures including marine applications aircraft buildings basements attic spaces roofs floors and other areas where firefighting and rescue activities are difficult and dangerous to carry out In addition the PyroLance system has the unique ability to attack the fire in its three dimensional gaseous phase thereby reducing the potential for flashover or back draft conditions The system consists of a portable high pressure noz zle referred to as the Lance in this manual and a gasoline powered high pressure pumping unit The Lance uses electronic control signals to remotely acti vate the power unit The unit is typically supplied with a high pressure attack hose located on an electric di rewind hose reel Penetra tion and cutting is accom plished with a specially formulated abrasive Py roShot that will not rust Water Tank and is environmentally safe The proper combina tion of PyroShot is auto matically mixed with the high pressure water stream Mike Sonal from a 2 5 gallon 9 L PERSE abrasive vessel The entire abrasiv
66. ystem is defined as a Operator 1 Power unit control person Control of the power unit from the Lance nozzle is accomplished by a remote controlled wireless radio signal Should a problem develop with this signal a manual emergency mode can be used as described later in this section b Operator 2 Nozzle control person who will control flow of water and abrasive via the Lance nozzle water trigger and abrasive switch control Switch Abrasive a Water Trigger 21 Foldable Radio Antenna Adjustable NS Shoulder Support Trigger Safety Lever Normal operation shall be as follows 1 Normally the Lance nozzle is pre connected to the hose on the hose reel The hose will be spooled off the reel to the required length to reach the operating area by Operator 2 2 Operator 1 will engage the positive latching device on the reel to prevent movement of the reel during operations 3 Operator 2 will advance the hose and nozzle to the operating area and place the nozzle shoulder unit against the body 4 Operator 2 will press the Lance nozzle tip firmly against the target and communicate to Operator 1 5 Operator 2 will take a firm and stable stance before pulling the water trigger a To penetrate the target pull the water trigger and activate the abrasive switch b This will activate the power unit and send high pressure water and abrasive to the Lance nozzle c Please note I

Operation, Installation and Parts Manual PyroLance L-1000 W-G

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