Gas Cooktop LP Conversion Kit 806077 PTS 17000000
Contents
1. 11 279mm and 14 356mm of water column respectively Flame Characteristics The flame produced by the burner should be a quiet blue flame with very little yellow tipping and exhibiting no lifting or blowing The following illustra tion shows a desirable flame NORMAL HARD FLAME No modifications should be need to be made to the flame Wolf Liquid Propane Fuel Conversion Package INSTALLATION INSTRUCTIONS Ignition System If the unit is operating properly after conversion the burners must ignite within 4 seconds of gas flowing out of the burner ports If the flame is extin guished the unit must automatically re ignite within 4 seconds When the burner is operating correctly with a proper hard flame the unit must not be sparking Leak Testing With all orifices converted use a spe cialized gas detection tool to detect any gas leakage into the burner box This is done by placing the collection end of the gas detection tool in the access holes in the front lower corners of the burner box After checking for leaks with the burners off turn on all the burners and recheck for leaks Labels Once installation of all orifices is com plete and all the appropriate tests have been satisfied fill out all applica ble information and affix the appropri ate LP cooktop rating label as close as possible to the existing rating plate WOLF 4 803307 REV D 1 052. Wolf Liquid Propane Fuel Conversion Package INSTALLATION INSTRUCTIONS Package Number 806077 e For use with WOLF Cooktop Models CT36G S CT36G P CT30G S CT30G P CT15G S CT36G S 2 CT36G P 2 CT30G S 2 CT30G P 2 CT15G S 2 e Tools Needed for Conversion 7 8 22mm Socket and Ratchet Small Blade Flat Head amp 1 Phillips Screw Driver Screw Driver 7 11 12 mm Open Ended Wrenches 4 7mm Socket with Driver Adjustable Wrench WOLF A WARNING This conversion kit shall be installed by a qualified service agency in accor dance with manufactures instructions and all applicable codes and require ments of the authority having jurisdiction If the information in these instruc tions is not followed exactly a fire explosion or production of carbon monox ide may result causing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the convert ed appliance is checked as specified in the manufacturer s instructions sup plied with this kit These instructions contain procedural information to convert a Wolf Gas Cooktop from natural gas to liquid propane for above listed mod els This kit contains extra components when converting all Gas Cooktops This conversion kit was designed to convert a natural gas cooktop to liquid propane for altitude up to 8 000 2 4 km Cont
3. assembled These are special high temperature o rings that cannot be substituted 4 Center the outer distribution rings within the openings of the cooktop pan The alignment lip of the outer dis tribution ring must protrude through the cooktop pan Applying pressure to the cooktop pan until the inner distri bution ring is tightened helps ease assembly 5 Tighten the brass venturi inside the inner distribution ring to 100 in Ib 6 If applicable replace electrodes burner caps and grates 7 If applicable verify the electrode position Make sure it is pushed all the way down until it is seated and cap tured by the alignment dimple of the inner distribution ring The electrode tip should be facing toward the front of the unit and be at the same height as the second row of burner ports from the top of the burner head The spark gap should be 100 from the burner head Gas Regulator Convertible Gas Regulator Use a 23mm or 7 8 socket or wrench to remove the regulator access cap On the inside of the cap remove the plastic insert see illustration and invert it so that the disk end is out and replace in the cap Replace the cap into the regulator SETTING FOR SETTING FOR NATURAL GAS LP Manifold Pressure With the conversion complete the manifold pressure should be 10 254mm of water column The supply pressure should be from an approved LP source at minimum and maximum pressure of
4. e small 9 2K burner replace the main by pass valve screw stamped 57 with the by pass screw stamped 33 Replace the simmer by pass valve screw stamped 54 with the by pass valve screw stamped 37 MAIN BY PASS VALVE SCREW aay SIMMER BY PASS VALVE SCREW new o rings must be installed kit 802330 Failure to replace these o rings could cause internal gas leak For ease of reassembly remove the cooktop burner box from the counter before re assembly 1 Replace the o rings as shown for all burners The outer distribution ring o ring has a thinner cross section Wolf Liquid Propane Fuel Conversion Package INSTALLATION INSTRUCTIONS A WARNING o not use the fatter cross section o ring at this location It will cause a gas leak when assembled These are special high temperature o rings that cannot be substituted ODR UPPER o ALIGNMENT DISTRIBUTION RING 9 2K amp 12K BTU HR BURNER 2 Install the cooktop pan in place over the outer distribution rings Make sure the correct spark electrode wires are pulled up through the appropriate burner locations WOLF 3 Replace the o rings in the inner distribution rings These o rings have larger cross section and will have a slip fit into the inner distribution ring to hold it in place during installation A WARNING Do not use the thinner cross sec tion o ring at this location It will cause a gas leak when
5. ents of Package QTY PART DESCRIPTION STAMP 1 806074 O ring Service Cooktop 2 3 801319 Orifice Jet Holder 91mm 91 3 805642 Orifice Dist Ring 37mm G 3 801322 Orifice Metering Jet 33mm 33 3 805645 Orifice Valve Bypass 37mm 37 2 801318 Orifice Jet Holder 1 04mm 104 2 801320 Orifice Outer Dist Ring 46mm X 2 800891 Orifice Valve Bypass Jet 46mm 46 2 801323 Orifice Simmer Jet 36mm 36 1 805251 Orifice Jet Holder LP 1 15mm 115 1 804125 Orifice Simmer LP 15KBTU P 1 804127 Orifice Bypass Main LP 15KBTU 60 q 804129 Orifice Bypass Simmer LP 15KBTU 39 1 803308 Rating Label LP CT15 30 36G 1 806323 Rating Label LP Conversion 2 1 803307 Instructions LP Conversion Wolf Liquid Propane Fuel Conversion Package INSTALLATION INSTRUCTIONS Conversion Instructions A CAUTION efore proceeding with the con version shutoff the gas supply to the appliance prior to disconnect ing the electrical power Cooktop Pan Removal 1 Remove grates and burner heads 2 Remove control knobs 3 It may be necessary to carefully pull spark igniters out of the inner dis tribution rings Do not damage or bend the electrode tip Remove electrode wire 4 Remove brass venturis with 7 8 22 socket 5 Lift off cooktop pan Jet Holder Orifice Using the 7mm socket unscrew the orifice from each jet holder On the large 15 K burner replace the the ori fice stamped 178 with the orifice stamped 115 O
6. n the medium 12K burner replace the orifice stamped 161 with the orifice stamped 104 On the small 9 2K burner replace the ori fice stamped 140 with the orifice stamped 91 WOLF Simmer Orifice Using the 11mm open ended wrench remove the ferrule nut holding the flex tubing Using the adjustable wrench and 12mm open ended wrench remove the orifice fitting from the air shutter housing Using the 4mm sock et unscrew the orifice On the large 15K burner replace the orifice stamped S with the orifice stamped P On the medium 12K burn er replace the orifice stamped M with the orifice stamped X On the small 9 2K burner replace the orifice stamped J with the orifice stamped G AIR SHUTTER HOUSING ORIFICE FITTING ORIFICE Important Note Do not make any adjustments to the air shutter openings These settings have been tested to 7 000 2km Valve by pass Screws Using the 1 Phillips head screw driv er remove the ring light and rubber splashguard to expose the valve by pass screws On the large 15K burner replace the main by pass valve screw stamped 97 with the by pass valve screw stamped 60 Replace the sim mer by pass valve screw stamped 62 with the by pass valve screw stamped 39 On the medium 12K burner replace the main by pass valve screw stampede 61 with the by pass valve 46 Replace the simmer by pass valve screw stamped 57 with the by pass valve screw stamped 36 On th
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