720-0016(05) - The Grill Services Corporation
Contents
1. 12 13 Limited Warranty 25 SECTION FOUR Operating Instruction 13 Lighting Instructions 13 14 Lighting Illustrations 15 SECTION FIVE Care amp Maintenance 16 SECTION SIX Exploded View 17 Parts List 18 IMPORTANCE xxx WARNING x FOR YOUR SAFETY If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues immediately call you gas supplier or your fire department FOR YOUR SAFETY 1 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance PRECAUTIONS WARNING Do not try lighting this appliance without reading the LIGHTING INSTRUCTIONS section of this manual TESTED IN ACCORDANCE WITH ANSI Z21 58a 1995 STANDARD FOR OUTDOOR COOKING GAS APPLIANCES THIS GRILL IS FOR OUTDOOR USE ONLY Check your local building codes for the proper method of installation In the absence of local codes this unit should be installed in accordance with the National Fuel Gas Code No Z223 1 1988 and the National Electrical Code ANSI NFPA No 70 1990 CALIFORNIA PROPOSITION 65 WARNING The burning of gas fuel gener2. 10 GAS HOOK UP Only the pressure regulator and hose assembly supplied with the grill should be used Any replacement pressure regulator and hose assembly must be specified by the grill manufacturer This is a liquid propane configured grill Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use Total gas consumption per hour of grill with all burners on HI 12 000 Btu hr each 36 000 Btu hr 3 Main burners Total The installation of this appliance must conform with local codes or in the absence of local codes with the national fuel gas code ANSI Z223 1a 1988 Installation in Canada must be in accordance with the Standard Can1 b149 1 and or 2 installation code for gas burning appliances and equipment and local codes L P Tank Requirements A dented or rusty L P tank may be hazardous and should be checked by your L P supplier Never use a cylinder with a damaged valve The L P gas cylinder must be constructed and marked in accordance with the specifications for L P gas cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission The cylinder must be provided with a shut valve terminating in an L P gas supply cylinder valve outlet specified as applicable for connection type QCC1 in the standard for compressed gas cylin
3. DESCRIPTION QTY SF AC 01 Name Plate 1 SF2405 08 Control Panel 1 SF AC 02 Heat Indicator 1 SF2405 09 Grease Tray 1 SF AC 03 Heat Insulating Spacer 2 SF2405 10 Left Side Shelf 1 SF AC 04 Motor Bracket 1 SF2405 11 Side Panel Cart 2 SF AC 05 Manifold Retainer Bracket 3 SF2405 12 3 Caster 2 SF AC 06 Control Knob Seat 3 SF2405 13 Bottom Panel 1 SF AC 07 Control Knob 3 SF2405 14 Spice Tray 1 SF AC 08 Push Bar 1 SF2405 15 Left Front Door 1 SF AC 09 Utensil Hook 4 SF2405 16 Right Front Door 1 SF AC 10 Door Handle 2 SF2405 17 Magnet 1 SF AC 11 Flame Tamer 3 SF2405 18 Cart Frame 1 SF AC 12 Lighting Rod 1 SF2405 19 3 Caster With Brake 2 SF2405 01 Lid Front 1 SF2405 20 Back Panel Cart 1 SF2405 02 Handle Assembly Lid 1 SF2405 21 Right Side Shelf 1 SF2405 03 Bowl Assembly 1 SF2405 22 Main Burner 3 SF2405 04 Front Baffle 1 SF2405 23 Cooking Grid 2 SF2405 05 Regulator LP 1 SF2405 24 Cooking Grid With Hole 1 SF2405 06 Gas Valve Main Burner 3 SF2405 25 Warming Rack 1 SF2405 07 Valve Manifold 1 18 TROUBLESHOOTING SPIDER AND INSECT WARNING Spiders and insects can nest in the burners of this or any other grill and cause the gas to flow from the front of the burner This is a very dangerous 1 The smell of gas in conjunction with the burner flames appearing yellow The grill does not reach temperature 2 3 The grill heats unevenly conditi
4. Sterlin Forge Essential Element for Outdoor Entertainment Stainless Steel Gas Grill USE AND CARE GUIDE A aad MODEL NO 720 0016 LP Sterling Forge SKU SF2405 CUSTOMER SERVICE www sterlingforgegrills com FOR OUTDOOR USE ONLY MESSAGE TO OUR MEMBERS Thank you for selecting Sterling Forge Grill Because this appliance contains features not found on any other grill we recommend that you read this entire booklet before you use your grill Keep it in a handy place as it has answers to questions that may occur during future use Feel free to contact us if we can help you When you write please include the model number of the grill We thank you for buying Sterling Forge Grill and wish you many years of enjoyment Note This appliance is NOT intended to be installed in or on recreational vehicles or boats PLEASE RETAIN THIS MANUAL FOR FUTURE TABLE OF CONTENTS SECTION ONE Importance 1 SECTION SEVEN Precautions 2 3 Troubleshooting 19 Placement of the grill 4 SECTION EIGHT SECTION TWO Grilling Hints 20 Assembly Instructions 5 10 Grill Cooking Chart 20 22 SECTION NINE SECTION THREE Grill Recipe Suggestions 23 24 Gas Hook up 11 Leak Testing 12 SECTION TEN Installer Final Check
5. Wrap individually in heavy duty foil Grill rotating Potatoes occasionally Sweet Whole Medium 40 to 60 minutes White 6 to 8 ounces High 45 to 60 minutes Dot with butter or margarine Wrap in heavy duty foil Grill Frozen turning occasionally Asparagus Medium 15 to 30 minutes Broccoli Brussels Sprouts 20 Green beans Peas Place in aluminum foil pan French fries Medium 15 to 30 minutes Grill stirring occasionally MEATS Beef Grill turning once when juices rise to the surface Do not leave hamburgers unattended since a flare up Hamburgers 1 2 to 3 4 inch Medium 10 to 18 minutes could occur quickly High 8 to 15 minutes Steaks Rib eye WEIGHT OR FLAME APPROXIMATE SPECIAL INSTRUCTIONS FOOD THICKNESS SIZE TIME AND TIPS Tenderloin Porterhouse T Bone Sirloin Remove excess fat from edge Slash remaining fat at 2 inch Rare 1 inch High 8 to 14 minutes intervals Grill turning once 1 1 2 inch High 11 to 18 minutes Medium 1 inch Medium to 12 to 22 minutes 1 1 2 inch High 16 to 27 minutes Well done 1 inch Medium 18 to 30 minutes 1 1 2 inches Medium 16 to 35 minutes Lamb Chops amp Steaks Remove excess fat from edge Slash remaining fat at 2 inch intervals Rare 1 inch High 10 to 15 minutes Grill turning once 1 1 2 inch High 14 to 18 minutes Medium 1 inch Medium to 13 to 20 minutes 1 1 2 inch High 18 to 25 minutes Well done 1 inch Medium 17 to 30 minutes Remove e
6. all control valves are in the OFF position Turn the gas supply on Check all connections from the L P cylinder up to and including the connection to the manifold pipe assembly the pipe that goes to the burners Soap bubbles will appear where a leak is present If a leak is present immediately turn off the gas supply tighten any leaking fittings turn gas on and recheck Should the gas continue to leak from any or all of the fittings turn off the gas supply and contact our customer service Only those parts recommended by the manufacturer should be used on the grill Substitution will void the warranty Do not use the grill until all connections have been checked and do not leak Gas flow check Each grill burner is tested and adjusted at the factory prior to shipment however variations in the local gas supply may make it necessary to adjust the burners The flames of the burners should be visually checked Flames should be blue and stable with no yellow tips excessive noise or lifting If any of these conditions exist check to see if the air shutter or burner ports are blocked by dirt debris spider webs etc If you have any questions regarding flame stability please call customer service ALWAYS CHECK FOR LEAKS AFTER EVERY L P TANK CHANGE Check all gas supply fittings for leaks before each use It is handy to keep a spray bottle of soapy water near the shut off valve of the gas supply line Spray all the
7. fittings Bubbles indicate leaks Disconnected L P cylinders must have threaded valve plugs tightly installed and must not be stored in a building garage or any other enclosed area The gas must be turned off at the supply cylinder when the unit is not in use If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance Cylinders must be stored outdoors in a well ventilated area out of the reach of children INSTALLER FINAL CHECK Specified clearance maintained 24 from combustibles All internal packaging removed Knobs turn freely naaa yu Pressure regulator connected and set for 11 2 W C L P gas Gas connections to grill using hose amp regulator assembly provided pre set for 11 0 water column Burners are tight and sitting properly on orifices O Unit tested and free of leaks O User informed of gas supply shut off valve location USER PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE 12 PROPANE CYLINDER CAUTIONS a b c NEVER fill the cylinder beyond 80 percent full occur Do Not store a spare LP gas cylinder under or near this appliance If the information in a and b is not followed exactly a fire causing death or serious injury may OPERATING INSTRUCTION GENERAL USE OF THE GRILL Each main burner is rated at 12 000 Btu hr The main grill burners encompass the entire cooking area and are
8. sherry 2 tsp chopped garlic 2 tsp sugar 24 1 c water 1 chicken bouillon cube 1 can beer for basting sauce Marinade ribs for 3 hours Use marinade for basting by adding beer to it Place pan under the ribs and baste frequently To cook ribs select lean meaty ribs and accordion pleat them with your spit Slide four prong meat hook down the length of spit and tighten At the beginning of the rack and to its center penetrate the second rib with the pointed end of the spit and push it between the meat Skip a couple and continue the process until the entire rack is accordion pleated Fasten the second meat hook into the rack Turn your rotis burner on high Rotis for 50 minutes or until done PORK ROAST Apple cider vinegar basting sauce 1 c apple cider vinegar 6 oz water Ye stick butter Salt pepper parsley and garlic seasoning 2 oz lemon juice 10 Ibs pork roast Time 1 1 2 hours to 2 hours Bring pork to room temperature before placing it on the spit rod Place on the rod and test for balance Light rotis burner Turn control knob to high Use the above basting sauce for rotissing TURKEY 12 lb turkey Beer basting sauce 1 can beer 12 oz water 1 stick butter 1 tsp salt 1 tsp pepper Ye tsp garlic flakes 1 tsp parsley Thaw the bird completely Wash inside out Securely tie the legs and wings Light rotis burner Turn to high Combine all the ingredients for basting sauce in a shallow
9. tbs lemon juice or vinegar 2 tbs oil Ye tsp powdered mustard 2 tsp Worcestershire sauce Ye tsp freshly ground black pepper 1 tsp sugar Ya tsp paprika 1 clove garlic Peel grate onion add rest of the ingredients except the pork chops Mix well Pour over chops and marinate one hour in a cool place Turn the BBQ grill on full Heat 10 minutes BBQ the chops brushing with the marinade occasionally In medium bowl combine shrimp and scallops In small bowl combine chili sauce and next six ingredients Pour over seafood Toss to coat Cover refrigerate 2 hours Half hour before cooking turn the burner to the grill on full Drain seafood reserving marinade On each of twelve 10 skewers thread 2 shrimps and 2 scallops alternating with pineapple chunks Place skewers on grill Cook 7 10 minutes often basting and turning BARBECUED POTATOES and CHEESE 1 1 2 cups shredded cheddar cheese 1 can 10 3 4 oz condensed cream of mushroom soup 1 3 cup milk 2 tbs barbecue sauce Ya tsp oregano Ya tsp salt 1 8 tsp pepper 4 cups thinly sliced potatoes 4 medium sized potatoes Preheat grill Combine cheese condensed soup milk BBQ sauce 23 Serve with mixed salad dressed with vinaigrette flavored with fresh dill BARBECUED LONDON BROIL 4 to 6 servings 3 4 c Italian dressing 1 tsp Worcestershire sauce 1 tsp dry mustard Ya tsp thyme crushed 1 medium onion sliced 1 pound flank s
10. CLEANING Ensure the gas supply is off and the knobs are in the OFF position Make sure the grill is cool Clean the exterior of the burner with a wire brush Clear stubborn scale with a metal scraper Clear any clogged ports with a straightened paper clip Never use a wooden toothpick as it may break off and clog the port Please note if insects or other obstructions are blocking the flow of gas through the burner and if so you will need to call our customer service line GREASE TRAY CLEANING The grease tray should be emptied and wiped down periodically and washed in a mild detergent and warm water solution A small amount of sand or cat litter may be placed in bottom of grease tray to absorb the grease Check the grease tray frequently don t allow excess grease to accumulate and overflow out of the grease tray AO BD DAVE 720 0016 SP2405 01 SF AC 01 a S AS 02 SF2405 02 SF2405 03 SF AC 04 SF2405 04 SF2405 06 SF2405 07 SF AG 05 SF2405 08 A 2 SF AC 06 x Ne A eT SACO SS La SF2405 09 i M SF2405 05 _SF2405 10 SF AC 09 SF2405 20 Y SF2405 11 Si S gt 7 il 2405 21 N va ra SF2405 12 T 3 l mite or SF2405 13 A PE ae SF2405 14 Q SF2405 15 S SF2405 18 7 oe i SAC 10 NS S2405 17 NA Y F AG 12 92405 19 3 Y N 2405 16 17 PARTS LIST 720 0016 REF DESCRIPTION QTY REF
11. IT IS FOR OUTDOOR USE ONL Y Keep the area surrounding the grill free from combustible materials trash or combustible fluids and vapors such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air If the unit is stored indoors ensure that it is cool If propane is used the cylinder must be unhooked and the propane cylinder stored outside in a well ventilated area out of the reach of children DO NOT USE BRIQUETTES OF ANY KIND IN THE GRILL The Courtyard Grill is designed for optimum performance without the use of briquettes Do not place briquettes on the radiant as this will block off the area for the grill burners to vent Adding briquettes can damage ignition components and knobs and void the warranty Keep the back of the cart free and clear from debris Keep any electrical supply cord or the rotisserie motor cord away from the heated areas of the gril Never use the grill in extremely windy conditions If located in a consistently windy area oceanfront mountaintop etc a windbreak will be required see below Always adhere to the specified clearance NEVER USE A DENTED OR RUSTY PROPANE TANK PLACEMENT OF THE GRILL CLEARANCE To Non Combustible Construction A minimum of 3 clearance from the back of the grill to non combustible construction is required for the lid to open fully DO NOT INSTALL THIS UNIT INTO COMBUSTIBLE ENCLOSURES LOCATION When determini
12. OTE The hot grill sears the food sealing in the juices The longer the preheat the faster the meat browns and the darker the grill marks DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING LIGHTING INSTRUCTIONS WARNING MPORTANT BEFORE LIGHTING Inspect the gas supply hose prior to turning the gas ON If there is evidence of cuts wear or abrasion it must be replaced prior to use Do not use the grill if the odor of gas is present Only the pressure regulator and hose assembly supplied with the unit should be used Never substitute regulators for those supplied with the grill If a replacement is necessary contact the factory for proper replacement 13 Screw the regulator type QCC1 onto the tank Leak check the hose and regulator connections with a soap and water solution before operating the grill see assembly instruction page 9 TO LIGHT THE GRILL BURNER Make sure all knobs are OFF then turn on the gas supply from the LP tank Always keep your face and body as far from the grill as possible when lighting Your grill has an exclusive patented built in ignition The igniter is built in to the valve To ignite each burner simply push and turn the control knobs to the HI setting you will hear the valve click as it sends a spark to the pilot flame If the burner does not light wait 5 minutes for any excess gas to dissipate and then retry Flame Characteristics Check for proper burner flame charac
13. acement Product repair as provided under this warranty is your exclusive remedy Nexgrill Industries Inc shall not be liable for any incidental or consequential damages for breach of any express or implied warranty on its products Except to the extent prohibited by applicable law any implied warranty or merchantability or fitness for a particular purpose on this product to the duration of the above warranty Some states do not allow the exclusion or limitation of incidental or consequential damages or allow limitations on how long an implied warranty lasts so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may have other rights which vary from state to state Printed In China 25
14. affected to a large degree by the thickness of the cut Expert chefs say it is impossible to have a rare doneness with a thin cut of meat The cooking time is affected by the kind of meat the size and shape of the cut the temperature of the meat when cooking begins and the degree of doneness desired When defrosting meats it is recommended that it be done overnight in the refrigerator as opposed to a microwave This in general yields a juicier cut of meat GRILL COOKING CHART Use a spatula instead of tongs or a fork to turn the meat as a Spatula will not puncture the meat and let the juices run out To get the juiciest meats add seasoning or salt after the cooking is finished on each side and turn the meat only once juices are lost when the meat is turned several times Turn the meat just after the juices begin to bubble to the surface Trim any excess fat from the meat before cooking To prevent steaks or chops from curling during cooking slit the fat around the edges at 2 inch intervals DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING WEIGHT OR FLAME APPROXIMATE SPECIAL INSTRUCTIONS FOOD THICKNESS SIZE TIME AND TIPS VEGETABLES Slice Dot with butter or margarine Wrap in heavy duty foil Fresh Grill turning occasionally Beets Medium 12 to 20 minutes Carrots Grill turning once Brush occasionally Turnips with melted butter or margarine Onion 1 2 inch slices Medium 8 to 20 minutes
15. alt Ya tsp garlic powder Ye tsp pepper Ya tsp oregano Ya tsp cumin Flour tortillas lemon Pound flank steak to inch thickness or flatten chicken breasts Mix oil lime juice and seasonings in a zip lock bag Add meat and shake bag to coat the meat Refrigerate overnight or at least 6 to 8 hours Wrap tortillas in foil Remove meat from marinade Cook on a pre heated gas grill for 5 to 8 minutes on each side While meat is cooking heat tortillas on grill Slice meat across grain in thin slices Place on hot platter Squeeze lemon juice over Wrap meat and any of the following toppings in tortillas chopped tomatoes guacamole sour cream taco sauce BEEF AND LAMB KABOBS Serve 4 Ye lb boneless sirloin or beef cut into 1 cubes Ye lb boneless loin of lamb cut into 1 cubes 2 3 c water divided Ya c chopped onion 2 tbs soy sauce 4 c vegetable oil divided 1 tbs dark brown sugar 1 tbs fresh lemon juice 2 cloves garlic minced 1 4 tsp ground cumin 1 4 tsp ground coriander Y tsp ground turmeric 1 8 tsp ground red pepper 1 8 tsp ground ginger 1 red pepper cut into chunks 1 large banana cut into chunks 8 small mushrooms 1 3 c smooth peanut butter In blender process 1 3 c water onion soy sauce 2 tsp oil and the next 8 ingredients until smooth Pour over meat cubes and marinate about 4 hours turning occasionally Drain and reserve marinade Onto to four 12 skewers altern
16. ately thread meat pepper banana and mushrooms Preheat grill Brush the kabobs with oil Grill 7 8 minutes each side Bring marinade to boil on the side burner in a saucepan Add remaining 1 3 c water and peanut butter Stir to blend Heat through If sauce gets too thick add 1 tbs water Serve sauce with kabobs EGGPLANT CAVIAR 1 large eggplant 2 tbs olive oil 2 tbs wine vinegar 2 tbs finely chopped onion Ye Clove garlic minced 1 medium tomato chopped salt and pepper Roast eggplant on gas grill over medium flame turning occasionally until thoroughly cooked This may take 30 minutes Remove from grill and cool for handling Strip off the skin and chop eggplant finely Add all the seasonings Chill thoroughly and serve on toast CHICKEN TANDOORI STYLE 8 large chicken thighs or drumsticks 1 c plain nonfat yogurt Ye c lemon juice 2 tsp salt Ye tsp cayenne Ye tsp black pepper Ye tsp crushed garlic Ye tsp grated ginger 1 tbs corn oil Combine all the ingredients in a large mixing bowl and marinate the chicken for 8 hours in the refrigerator Drain the chicken and spread on the spit running the rod on the fleshier side of the bone Rotis using the rotis burner Cook on medium high heat for 40 minutes basting occasionally with the remainder of the marinade mixture Serve with sliced onions and lemon wedges SPARE RIBS Marinade 1 c soy sauce Ye c honey Ye c vinegar Ye c dry
17. ates some byproducts which are on the list of substances which are known by the State of California to cause cancer or reproductive harm California law requires businesses to warn customers of potential exposure to such substances To minimize exposure to these substances always operate this unit according to the use and care manual ensuring you provide good ventilation when cooking with gas SAFETY PRACTICES TO AVOID PERSONAL INJURY When properly cared for your grill will give safe reliable service for many years However extreme care must be used since the grill produces intense heat and that can increase accident potential When using this appliance basic safety practices must be followed including the following Read this Care and Use Manual carefully and completely before using your grill to reduce the risk of fire burn hazard or other injury Do not repair or replace any part of the grill unless specifically recommended in this manual All other service should be referred to a qualified technician CHILDREN SHOULD NOT BE LEFT ALONE OR UNATTENDED IN AN AREA WHERE THE GRILL IS BEING USED NEVER ALLOW THEM TO SIT STAND OR PLAY ON OR AROUND THE GRILL AT ANY TIME DO NOT STORE ITEMS OF INTEREST TO CHILDREN AROUND OR BELOW THE GRILL OR IN THE CART NEVER ALLOW CHILDREN TO CRAWL INSIDE OF THE CART Never let clothing pot holders or other flammable materials come in contact with or too close to any grate bu
18. der valve outlet and inlet connection ANSI CGA V 1 The cylinder supply system must be arranged for vapor withdrawal The cylinder must include a collar to protect the cylinder valve Manifold pressure operating 10 water column W C non operating 11 2 water column W C 11 L P GAS HOOK UP Ensure that the black plastic grommets on the LP cylinder valve are in place and that the hose does not come into contact with the grease tray or the grill head CONNECTION Your grill is equipped with gas supply orifices for use only with liquid propane gas It is also equipped with a high capacity hose regulator assembly for connection to a standard 20lb L P cylinder 18 1 4 high 12 1 4 diameter To connect the L P gas supply cylinder please follow the steps below 1 Make sure tank valve is in its full off position turn clockwise to stop 2 Check tank valve to assure it has proper external male threads type 1 connection per ANSIZ21 81 3 Make sure all burner valves are in their off position 4 Inspect valve connections port and regulator assembly Look for any damage or debris Remove any debris Inspect hose for damage Never attempt to use damaged or obstructed equipment See your local L P gas dealer for repair 5 When connecting regulator assembly to the valve hand tighten the nut clockwise to a complete stop Do not use a wrench to tighten Use of a wrench may damage the quick coupli
19. ng a suitable location take into account concerns such as exposure to wind proximity to traffic paths and keeping any gas supply lines as short as possible Locate the grill only in a well ventilated area Never locate the grill in a building garage breezeway shed or other such enclosed areas without an approved ventilation system During heavy use the grill will produce a lot of smoke Lock the wheels after the grill is placed in a suitable position ASSEMBLY INSTRUCTIONS SIDE SHELVES ASSEMBLY lt gt Remove side panels and casters from the carton Secure two casters to side panel and secure two casters with brake to side panel together lt gt Assemble bottom panel to side panels with screws as shown in figure below aS lai ia A 44 ASSEMBLY INSTRUCTIONS lt gt The screws used to attach the back panel are already aligned with holes in the back panel tighten the screws on back panel of the grill as shown in figure below lt Align the rods that are used to do fix door and doorframe with the holes then put the doorframe on the top of door see figure below ASSEMBLY INSTRUCTIONS lt gt Assemble the doorframe and spice tray as shown in figure below lt gt Remove the upper portion of grill from carton Place the upper portion of grill on to the cart ASSEMBLY INSTRUCTIONS lt gt The screws used to attach the side shelf are already screwed into the right side panel see the figure below L
20. ng nut and result in a hazardous condition 6 Open the tank valve fully counterclockwise Use a soapy water solution to check all connections for leaks before attempting to light the grill see below If a leak is found turn the tank valve off and do not use the grill until a local L P gas dealer can make repairs To disconnect L P gas cylinder 1 Turn the burner valves off 2 Turn the tank valve off fully turn clockwise to stop Detach the regulator assembly from the tank valve by turning the quick coupling nut counterclockwise LEAK TESTING GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment or excessive pressure unknowingly being applied to the unit Periodically check the whole system for leaks following the procedures listed below If the smell of gas is detected at anytime you should immediately check the entire system for leaks BEFORE TESTING Make sure that all packing material is removed from the grill including the burner tie down straps DO NOT SMOKE WHILE LEAK TESTING NEVER LEAK TEST WITH AN OPEN FLAME Make a soap solution of one part liquid detergent and one part water You will need a spray bottle brush or rag to apply the solution to the fittings For the initial leak test make sure the L P cylinder is full TO TEST Make sure
21. often DO NOT USE ALUMINUM FOIL TO LINE THE GRILL RACKS OR GRILL BOTTOM This can severely upset combustion air flow or trap excessive heat in the control area For proper lighting and performance of the burners keep the burner ports clean It is necessary to clean them periodically for optimum performance The burners will only operate in one position and must be mounted correctly for safe operation Clean the grill with caution Avoid steam burns do not use a wet sponge or cloth to clean the grill while it is hot Some cleaners produce noxious fumes or can ignite if applied to a hot surface INSECT WARNING Spiders and insects can nest in the burners of this and any other grill and cause the gas to flow improperly This is a very dangerous condition which can cause a fire to occur behind the valve panel thereby damaging the grill and making it unsafe to operate Inspect the grill twice a year Be sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner on or around the grill The chemical that produces the spraying action could in the presence of heat ignite or cause metal parts to corrode Do not use the grill for cooking excessively fatty meats or products which promote flare ups Do not operate the grill under unprotected combustible construction Use only in well ventilated areas Do not use in buildings garages sheds breezeways or other such enclosed areas THIS UN
22. om non rusting and non magnetic stainless steel There are many different stainless steel cleaners available Always use the mildest cleaning procedure first scrubbing in the direction of the grain To touch up noticeable scratches in the stainless steel sand very lightly with dry 100 grit emery paper in the direction of the grain Specks of grease can gather on the surfaces of the stainless steel and bake on to the surface and give the appearance of rust For removal use an abrasive pad in conjunction with a stainless steel cleaner GRILL RACK The easiest way to clean the grill is immediately after cooking is completed and after turning off the flame Wear a barbeque mitt to protect your hand from the heat and steam Dip a brass bristle barbeque brush in tap water and scrub the hot grill Dip the brush frequently in the bowl of water Steam created as water contacts the hot grill assists the cleaning process by softening any food particles The food particles will fall and burn If the grill is allowed to cool before cleaning cleaning will be more difficult ENSURE THAT THE GAS SUPPLY AND THE KNOBS ARE IN THE OFF POSITION MAKE 16 SURE THE RANGETOP BURNER IS COOL BEFORE REMOVAL GRILL BURNERS Extreme care should be taken when moving a burner as it must be correctly centered on the orifice before any attempt is made to relight the grill Frequency of cleaning will depend on how often you use the grill GRILL BURNER
23. on which can cause a fire to occur behind the 4 The burners make popping noises valve panel thereby damaging the grill and making it unsafe to operate BEFORE CALLING FOR SERVICE If the grill does not function properly use the following checklist before contacting your dealer for service You may save the cost of a service call WHEN TO LOOK FOR SPIDERS You should inspect the burners at least once a year or immediately after any of the following conditions occur CHECK LIST PROBLEMS Grill won t light when the control knob is rotated WHAT TO DO Check to see if LP tank is empty Clean wire s and or electrode by rubbing with alcohol and clean swab Wipe with dry cloth Make sure the wire is connected to electrode assembly Do other burners on the unit operate Check to see if other burners operate If so check the gas orifice on the malfunctioning burner for an obstruction OOOO OOOO Burner flame is yellow or orange in Call the customer service line conjunction with the odor of gas Eq AAA AAA AAA Low heat with knob in HI position Is the fuel hose bent or kinked po I the grill in a dusty area Is there adequate gas supply available If it is only one burner that appears low does the orifice or burner need cleaning oo s thee gas supply or gas pressure low Pot s the grill being preheated for 15 minutes 19 GRILLING HINTS The doneness of meat whether rare medium or well done is
24. oosen the side shelf screw don t need to take them off Align with the holes in the side shelf then tighten the screws on side panels of the grill lt gt Align handles with the holes in the door then use screws to install it as shown in figure below ASSEMBLY INSTRUCTIONS lt gt The screws used to attach the side shelf handle are already screwed into the handles see figure below Remove the screws from side shelf handle align with the holes in the side shelf and tight up the screw lt gt Hang up the utensil hooks on left side shelf as shown in figure below ASSEMBLY INSTRUCTIONS lt gt The screws for the rotisserie bracket are already screwed into the left side of the grill housing Remove the screws and assemble the rotisserie motor bracket as shown in the figure below lt gt If the burner will not light after several attempts then the burner can be match lit lt gt If you ve just attempted to light the burner with the igniter allow 5 minutes for any accumulated gas to dissipate Keep your face and hands as far away from the grill as possible Insert a lit extended match using the chain amp match holder shown in the figure or lighter through the cooking grids to the burner Press the control knob and rotate left to the HI setting continue to press the knob until the burner ignites Burner should light immediately If the burner does not light in 4 seconds turn the knob off wait 5 minutes and try again
25. pan Place it under the turkey 15 to 20 minutes Cook for approximately 3 hours The basting sauce combined with turkey drippings makes a delicious gravy LIMITED WARRANTY MODEL NO 720 0016 LP Sterling Forge SKU SF2405 STAINLESS STEEL OUTDOOR GAS GRILL Nexgrill Industries Inc warrants to the original consumer purchaser of each Outdoor Gas Grill that when subject to normal residential use it is free from defects in workmanship and materials for the periods specified below This warranty excludes grills used in rental or commercial applications There will be a shipping and handling charge for the delivery of the warranty part s Component Warranty Period Burners Lifetime Stainless Steel Flame Tamer 3 Years Stainless Steel Cooking Grids 3 Years Valves 1 Year Frame Housing Cart Control Panel Igniter and Related Parts 1 Year All Stainless Steel Parts 3 Years Our obligation under this warranty is limited to repair or replacement at our option of the product during the warranty period The extent of any liability of Nexgrill Industries Inc under this warranty is limited to repair or replacement This warranty does not cover normal wear of parts damage resulting from any of the following negligent use or misuse of the product use on improper fuel gas supply use contrary to operating instructions or alteration by any person other than our factory service center The warranty period is not extended by such repair or repl
26. rner or hot surface until it has cooled Fabric may ignite and result in personal injury For personal safety wear proper apparel Loose fitting garments or sleeves should never be worn while using this appliance Some synthetic fabrics are highly flammable and should not be worn while cooking Only certain types of glass heat proof glass ceramic earthenware or other glazed utensils are suitable for grill use Theses types of materials may break with sudden temperature changes Use only on low or medium heat settings according to the manufacturer s directions Do not heat unopened food containers as a build up of pressure may cause the container to burst Use a covered hand when opening the grill lid Never lean over an open grill WHEN LIGHTING A BURNER ALWAYS PAY CLOSE ATTENTION TO WHAT YOU ARE DOING BE CERTAIN YOU ARE TURNING THE IGNITER LABELED FOR THE BURNER YOU INTEND ON USING When using the grill do not touch the grill rack burner grate or immediate surroundings as these areas become extremely hot and could cause burns Use only dry potholders Moist or damp potholders on hot surfaces may cause burns from steam Do not use a towel or bulky cloth in place or potholders Do not let potholders touch hot portions of the grill rack Grease is flammable Let hot grease cool before attempting to handle it Avoid letting excess grease deposits collect in the grease tray at the bottom of the grill s firebox Clean
27. rsley Lemon wedges Preheat the BBQ Brush the steaks with oil and season with salt and pepper Place on BBQ grill and cook for 10 minutes turning steaks over halfway cooking time Meanwhile fry the bacon in a pan on the side burner Drain on paper towels Meld the butter in a small saucepan taking care not to discolor it Arrange the fish and bacon on serving plates Pour the butter over and sprinkle with lemon juice Garnish with parsley springs and lemon wedges Serve with boiled potatoes tossed BAKED CHILI CORN 6 medium ears corn husked 3 tbs Butter or margarine melted Dash ground cumin Dash ground coriander About Ye hour before cooking turn the butter on for grill Place each corn on a heavy duty foil In a bowl combine remaining ingredients Mix well Brush 1 1 2 tsp Butter mixture over each ear Close foil and fold up ends to seal Place on grill Cook turning packets occasionally 10 to 12 minutes or until cooked through TANGY SEAFOOD KABOBS 1 lb Large shrimp shelled 8 deveined lbs sea scallops 2 3 c chili sauce Ya c cider vinegar 3 tbs chopped parsley 1 tbs vegetable oil 1 tbs Worcestershire sauce Ya tsp prepared horseradish 1 cove garlic minced 1 20 oz Can pineapple chunks in juice drained in butter and sprinkled with chopped parsley and a crisp lettuce salad Note Substitute catfish halibut or cod for salmon PORK CHOPS 4 Pork chops Marinade 1 large onion 2
28. side ported to minimize blockage from falling grease and debris Above the burners are stainless steel radiant flame covers The igniter knobs are located on the lower center portion of the valve panel Each rotary igniter is labeled on the control panel USING THE GRILL Grilling requires high heat for searing and proper browning Most foods are cooked at the HI heat setting for the entire cooking time However when grilling large pieces of meat or poultry it may be necessary to turn the heat to a lower setting after the initial browning This cooks the food through without burning the outside Foods cooked for a long time or foods basted with a sugary marinade may need a lower heat setting near the end of the cooking time To begin 1 Make sure the grill has been leak tested and is properly located 2 Remove any remaining packing material 3 Light the grill burners using the instructions in this manual 4 Turn the control knob s to HI and preheat the grill for 15 minutes The grill lid is to be closed during the appliance preheat period 5 Place the food on the grill and cook to the desired doneness Adjust heat setting if necessary The control knob may be set to any position between HI and LO NOTE The grill is designed to grill efficiently without the use of lava rocks or briquettes of any kind Heat is radiated by the stainless steel flame tamers positioned above each burner N
29. teak scored 2 tbs butter melted Combine first 4 ingredients add onion and marinade flank steak with it Refrigerate at least 4 hours or overnight Remove steak and grill on your preheated BBQ grill Grill 5 to 7 minutes on each side basting frequently with the marinade In the meantime saut onions from the marinade in butter in a skillet on your side burner for 3 minutes To serve slice steak diagonally into thin slices sprinkle onions over top Garnish with vegetable kabobs oregano salt and pepper in a large mixing bowl Stir in potatoes until well coated Turn into well buttered1 1 2 quart rectangular baking dish Cover dish with aluminum foil Bake covered 25 minutes on medium with the lid of your BBQ grill closed Remove foil and continue baking 15 minutes longer or until potatoes are tender Let stand 5 minutes before serving VEGETABLE KABOBS 3 medium sized zucchini 12 cherry tomatoes 12 fresh mushrooms Grated Parmesan cheese Parboil whole zucchini 5 minutes on your side burner or until just tender Drain and cut into 1 2 inch slices Thread zucchini tomatoes and mushrooms alternately on each of six skewers Brush with marinade made of Italian dressing Worcestershire sauce mustard and thyme Grill 5 to 7 minutes turning and basting occasionally Sprinkle liberally with Parmesan cheese FAJITAS 1 1 2 lb flank steak or boned chicken breasts 2 tbs oil Ye cup limejuice Ve tsp salt Ye tsp celery s
30. teristics Each burner is adjusted prior to shipment however variations in the local gas supply may take minor adjustments necessary Burner flames should be blue and stable with no yellow tips excessive noise or lifting If any of these conditions exist call our customer service line If the flame is yellow it indicates insufficient air If the flame is noisy and tends to lift away from the burner it indicates too much air TO MATCH LIGHT THE GRILL If the burner will not light after several attempts then the burner can be match lit 14 If you ve just attempted to light the burner with the igniter allow 5 minutes for any accumulated gas to dissipate Keep your face and hands as far away from the grill as possible Insert a lit extended match or lighter through the cooking grids to the burner Press the control knob and rotate left to the HI setting continue to press the knob until the burner ignites Burner should light immediately If the burner does not light in 4 seconds turn the knob off wait 5 minutes and try again Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use LIGHTING ILLUSTRATIONS Main amp Burner Lighting Illustration 1 Make sure the lid is open 2 Push and turn one of main burner knob to HI position 3 After the burner is lit adjust the knob as desired 15 CARE amp MAINTENANCE STAINLESS STEEL The grill is made fr
31. xcess fat from edge Slash remaining fat at 2 inch intervals Pork Grill turning once Cook well Chops 1 inch Medium 20 to 30 minutes done Well done 1 1 2 inches Medium 30 to 40 minutes 21 Grill turning occasionally Ribs During last few minutes brush with barbecue sauce turn Medium 30 to 40 minutes several times Pork Ham steaks Remove excess fat from edge Slash remaining fat at 2 inch precooked 1 2 inch slices High 4 to 8 minutes intervals Grill turning once Hot dogs Medium 5 to 10 minutes Slit skin Grill turning once POULTRY Place skin side up Grill turning and brushing frequently with melted butter margarine oil Broiler fryer 2 to 3 pounds Low or 1 to 1 1 2 hours or marinade Halved or Medium 40 to 60 minutes Quartered well done Breasts well done Medium 30 to 45 minutes WEIGHT OR FLAME APPROXIMATE SPECIAL INSTRUCTIONS FOOD THICKNESS SIZE TIME AND TIPS FISH AND SEAFOOD Grill turning once Brush withmelted butter margarine or Steaks oil to keep moist Halibut 3 4 to 1 inch Medium to 8 to 15 minutes Salmon High Swordfish Whole Grill turning once Brush with melted Catfish 4 to 8 ounces Medium to 12 to 20 minutes butter margarine or oil Rainbow trout High 22 GRILL RECIPE SUGGESTIONS BBQ SALMON 2 large salmon steaks 2 tbs Oil Salt amp pepper 2 oz thin bacon slices 2 tbs Butter 1 tos Lemon juice Spring of pa
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