40100 - 13" Portable Planer w/ Parts Breakdown
Contents
1. 0 13 SECTION 9 M 13 SECTION M 15 SECTION TT uo Enia 16 8 eb MEE ui Omm 17 SECTION 13 Operations eee 20 SECTION 14 Maimenmance 23 SECHON15 Troubleshooting NO mm 25 gt gt lt 32 2 2 _ 27 INTRODUCTION This user manual is intended for use by anyone working with this machine It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual The drawings illustrations photographs and specifications in this user manual represent your machine at time of print However changes may be made to your machine or this manual at any time with no obligation to Steel City Tool Works WARRANTY STEEL CITY TOOL WORKS 2 YEAR LIMITED WARRANTY Steel City Tool Works LLC SCTW warranties this STEEL CITY TOOL WORKS machinery to be free of defects in workmanship and materials for a period of 2 years from the da2. DO NOT FORCE the machine to perform an opera tion for which it was not designed It will do a safer and higher quality job by only performing operations for which the machine was intended DO NOT stand on a machine Serious injury could result if it tips over or you accidentally contact any moving part DO NOT store anything above or near the machine DO NOT operate any machine or tool if under the influence of drugs alcohol or medication EACH AND EVERY time check for damaged parts prior to using any machine Carefully check all guards to see that they operate properly are not damaged and perform their intended functions Check for alignment binding or breakage of all moving parts Any guard or other part that is dam aged should be immediately repaired or replaced Ground all machines If any machine is supplied with a 3 prong plug it must be plugged into a 3 contact electrical receptacle The third prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the third prong Keep visitors and children away from any machine DO NOT permit people to be in the immediate work area especially when the machine is operating KEEP protective guards in place and in working order MAINTAIN your balance DO NOT extend yourself over the tool Wear oil resistant rubber soled shoes Keep floor clear of debris grease and wax MAINTAIN all machines with care ALWAYS KEEP machine cl
3. User Manual Read and understand this manual before using machine 13 PLANER Model Number 40100 STEEL CITY TOOL WORKS VER 01 11 Manual Part No SC75013 THANK YOU for purchasing your new Steel City Planer This planer has been designed tested and inspected with you the customer in mind When properly used and maintained your planer will provide you with years of trouble free service which is why it 15 backed by one of the longest machinery warranties in the business This planer is just one of many products in the Steel City s family of woodworking machinery and is proof of our commitment to total customer satisfaction At Steel City we continue to strive for excellence each and every day and value the opinion of you our customer For comments about your planer or Steel City Tool Works please visit our web site at www steelcitytoolworks com TABLE OF CONTENTS INTRODUCTION SECTION 1 Eee 4 SECTION 2 Product SSC HN el _ 7 SECTION 3 Accessories and Attachments 4 7 SECTION 4 ee 7 SECTION 5 Feature cio NETT 8 SECTION 6 L _ 9 SECTION 7 32 2 2 2 3 _ 2 2 _ _ _ _ 12 5CCII0M8
4. board for proper grain orientation AVOIDING SNIPE Snipe gouging or depression of the board at the ends can occur when the board is not properly supported For workpieces longer than 4 ft greater care must be taken to reduce the problem because the additional length of the workpiece translates into more unsup ported weight pulling down on the end of the board This unsupported weight will work against keeping the stock flat Make sure to use supports or stands when ever long pieces are being planed to avoid this prob lem Since snipe occurs at the end of the boards it is good practice to start with a workpiece that is slightly longer than what you need so that you can simply cut MAINTENANCE Your planer should provide you with a long time of 2 Remove the side panel to expose the gear box service provided you take the time to perform the cover B SEE FIG 16 following maintenance operations j j Fig 16 A quality paste wax should be applied to the planing table surface to ease the movement of the workpiece across it Be sure to buff off all excess wax so that it does not get absorbed into the wood when planing Having clean feed rollers is essential for optimal results Check feed rollers after each use for buildup of pitch gum or resin and be sure to clean off with a non flam mable tar and pitch remover Any moving parts should be cleaned regularly with a penetrating oil and lubricated with a light coating of mediu
5. HD SCR INFEED OUTFEED TABLE TABLE SUPPORT SPRING WASHER TABLE BUSHING M6xP1 0x16L PAN HD SCR SPINDLE WEAR PLATE BASE GUIDE RAIL LEFT LEFT SIDE COVER FLAT WASHER SPINDLE BEARINGS 600072 BASE BEARING RETAINER M5xP0 8x12L SPECIAL HEX SOC HD CAP SCR FLAT WASHER SPINDLE SPROCKET FLAT WASHER M4xP0 7x12L NYLOCK HEX SOC HD SCR ROLLER CHAIN TOOL HOLDER KNIFE REMOVAL TOOL ASSY TORX WRENCH 4x120mmL HEX WRENCH M4xP0 7x6L PAN HD SCR W WASH M5xP0 8x8L PAN HD SCR W WASH BELT GUARD BELT M16xP2 0 L H HEX NUT CUTTERHEAD DRIVE PULLEY M5xP0 8x12L HEX SOC HD SCR CUTTERHEAD BEARING CUP QTY N N s KR A KR A A A N gt 2 A A A O N 30 KEY NO 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 95 96 97 98 99 100 112 113 114 115 116 117 118 119 120 121 122 123 125 126 127 128 129 130 131 PART NO OR90218 ST00056 ST00125 SC84509 ST00126 ST00127 ST00128 ST00129 ST00130 ST00131 5100060 5100061 5100062 5100063 5100064 5100132 5100133 5100067 5100068 5100069 5100070 94533 ST00072 OR90362 ST00074 ST00075 5100076 5100077 5100078 5100079 5100080 5100081 OR72743 OR94549 ST00084 5 00085 5 00086 5 00087 5 00088 5 00089 5 00090 5 00091 5 00092 5 00093 5 00094 5 00095 5 00096 5 00134 ST00135 ST00136 DESCRIPTION CUTTERHEAD BEARING 6203zz BEARING RETAINER M3xP0 5x
6. NEC and the Occupational Safety and Health Regulations OSHA All electrical connections and DO NOT connect the machine to the power source until wiring should be made by qualified personnel only instructed to do so TO REDUCE the risk of electrical shock DO NOT use The motors in these machines are designed to run on machine outdoors DO NOT expose to rain or mois 115 volts ture Store indoors in a dry area GROUNDING INSTRUCTIONS Fig A A WARNING GROUNDED OUTLET BOX CURRENT CARRYING PRONGS This machine MUST BE GROUNDED while in use to protect the operator from electric shock In the event of a malfunction or breakdown GROUND ING provides the path of least resistance for electric current and reduces the risk of electric shock The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances If a plug is provided with your machine DO NOT modify the plug If it will not fit your electrical receptacle have a qualified electrician install the proper connections to Fig B meet all electrical codes local and state All connections must also adhere to all of OSHA mandates GROUNDED OUTLET BOX IMPROPER ELECTRICAL CONNECTION of the equip ment grounding conductor can result in risk of electric GROUNDING shock The conductor with the green insulation with or MEANS without yellow stripes is the equipment grounding co
7. Specifications Type Universal Number of Blades 2 Amps 15 Cutterhead Diameter 2 in Voltage 120V Table Size 13 x 9 3 in Phase Single Dust Port 2 1 2 amp 4 in Hertz 60 RPM 23000 10 No Load Product Dimensions Height 19 in Product Specifications Width 20 in Feed Rate 26 FPM Depth 24 5 Total Net Weight 55 lbs Maximum Thickness of Stock 6 in Minimum Thickness of Stock 1 8 in Shipping Dimensions Maximum Depth of Cut 6 in 1 8 in Height 20 in Maximum Depth of Cut 13 in 1 16 in Width 22 in Minimum Length of Stock 7 in Depth 46 in Maximum Planing Width 13 in Gross Weight 60 Ibs Cutterhead Speed 10000 RPM ACCESSORIES AND ATTACHMENTS There are a variety of accessories available for your Steel City Product For more information on any accessories associated with this and other machines please contact your nearest Steel City distributor or visit our website at www steelcitytoolworks com DEFINITION OF TERMS Cutterhead A rotating piece of adjustable blades that Snipe Gouging or depression of the board at the removes material from the workpiece ends Snipe can occur at either the leading end of the board going into the planer or at the end of the board Gum Pitch or Resin A sticky sap based residue as it exits the planer that comes from wood products Workpiece The piece of stock on which the work is Leading End The end of the workpiece that is being done pushed into the planer first FEATUR
8. The following information is given on a voluntary basis and is strictly confidential 1 Where did you purchase your STEEL CITY machine Store 2 How did you first learn of Steel City Tool Works _ Advertisement Mail Order Catalog _ _ Web Site _ _ Friend _ _ Local Store Other 3 Which of the following magazines do you subscribe to _ American Woodworker _ Cabinetmaker Canadian Woodworking _ Family Handyman _ Fine Homebuilding gt Fine Woodworking _ Journal of Light Construction _ Old House Journal _ _ Popular Mechanics _ _ Popular Science _ _ Popular Woodworking _ Today s Homeowner __ WOOD _ _ Woodcraft WOODEN Boat ____ Woodshop News Woodsmith _ _ Woodwork _ _ Woodworker _ _ Woodworker s Journal _ _ Workbench Other 4 Which of the following woodworking remodeling shows do you watch _ Backyard America The American Woodworker _ Home Time _ _ The New Yankee Workshop ____ This Old House Woodwright s Shop Other 5 What is your annual household income 20 000 to 29 999 30 000 to 39 999 40 000 to 49 999 50 000 to 59 999 60 000 to 69 999 _ 70 000 to 79 999 _ 80 000 to 89 999 _ 90 000 6 What is your age group _ 20 to 29 years _ 40 to 49 years 60 to 69 years to 39 years _ 50 to 59 years _ _ 70 years 7T How long have you been a woodworker _ Oto 2 years 2 to 8 years _ 8to20 years _ Over 20 years Intermediate ____ Master Craftsma
9. the needle on the depth of cut scale will move showing you how much material will be removed in that pass GETTING PREPARED It is always a good idea to use a piece of scrap wood for your first planing attempt Also before each use of the planer make it a habit of checking for loose fasten ers fittings or hardware Turn the planer ON and allow it to reach full soeed Pay close attention to any exces sively loud noises that may be coming from the planer or any excessive vibration If either occurs shut down the planer immediately checking again for loose hard ware Go through the ASSEMBLY and ADJUSTMENTS sections again if necessary 21 BASIC OPERATION A WARNING To avoid serious personal injury NEVER stand directly in line with the front or rear of the planer If an object is thrown from the planer it will travel in this direction 1 Stand to either the left or right side of the planer 2 Flip the switch to the ON position 3 Lift the workpiece onto the infeed table by grabbing the edges of the board at the middle of the length NOTE For longer pieces be sure to use additional supports or stands 4 Push slightly on the board and allow the feed rollers to pull the board through the planer Once the feed rollers start to pull the workpiece through let go of the board and allow the rollers to do their job DO NOT push or pull on the workpiece once the rollers have engaged 5 Moveto one side of the rear of the p
10. with adeguate amp rating NOTES 26 CO 9 0 0 0 6 9 d N 1 HW _ 9 gt 27 11212 86 3 113 4 114 3 TISSUE 97 2 INDIE TOR DEPTH 122 4 123 4 28 29 KEY NO o N 10 12 13 14 15 16 17 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 55 56 57 58 59 60 61 PART NO ST00103 ST00002 5100104 5100105 5100106 5100010 5100011 5100107 5100108 5100109 5100015 5100110 5100111 5100112 5100023 5100025 5100026 5100113 5100114 5100115 5100116 5100117 5100042 5100043 5100044 5100118 5100119 5100035 5100120 5100027 5100028 5100029 5100030 OR94539 ST00032 ST00033 5100034 5100121 5100122 5100123 5 10259 5100059 5100040 5100124 5100050 5100051 5100052 5100053 5100054 5100055 DESCRIPTION HANDLE ASSEMBLY MSxP0 8x20L HEX SOC HD SCR M6xP1 0 SPECIAL HEX SOC HD CAP SCR CONNECTION TUBE CONNECTION PLATE SPACER M5xP0 8x5L NYLOCK SCR SOC SET CUP PT M6xP1 0x10L HEX SOC HD CAP SCR COLUMN ASSY RIGHT SIDE COVER SCALE M5xP0 8x12L PAN HD SCR W WASH HEIGHT ADJ SPINDLE M4xP0 7x10L PAN HD SCR BASE GUIDE RAIL RIGHT M6xP1 0x20L HEX HD SCREW M6xP1 0 HEX NUT BASE SPRING WASHER M10xP1 5x40L HEX SOC
11. 8L PAN HD SELF TAP SCR 5x5x12mm KEY CUTTERHEAD CUTTERHEAD PIN SPRING KNIVES KNIVES LOCKING BAR M6xP1 0x16L KNIVES TORX SCREW DUST CHUTE POWER CORD CLAMP ADAPTER M6xP1 0x10L HEX SOC HD CAP SCR DEFLECTOR UPPER FRAME ELEVATION NUT CUTTERHEAD PINION GEAR M6xP1 0x12L HEX SOC HD CAP SCR MOTOR MTG PLATE CURSOR M3xP0 5x20L RUND HD SCR M5xP0 8x8L PAN HD SCR L WASH EXT TOOTH WASHER M4xP0 7x12L PAN HD SCR INDICATOR DEPTH ASSY MOTOR PIVOT ROD M5xP0 8x16L HEX SOC HD CAP SCR FLAT WASHER M8xP1 25x20L HEX SOC HD CAP SCR GEARBOX ASSY M5xP0 8x35L HEX SOC HD SCR SPROCKET RING EXT RET GEARBOX DRIVE CHAIN CUSHION GEARBOX GUARD M5xP0 8x40L HEX SOC HD SCR SPROCKET SPACER OUTFEED ROLLER SPRING BEARING BLOCK BEARING BLOCK RETAINER INFEED ROLLER MOTOR PULLEY M4xP0 7x10L PAN HD SCR W WASH CUSHION COIL SPRING CUTTERHEAD LOCKING BUSHING QTY KEY NO 150 154 173 174 178 179 PART NO ST00097 5100098 5100099 5100100 5100101 5100102 5 75013 DESCRIPTION MOTOR ASSY CUSHION BRUSH BRUSH CAP SWITCH SWITCH KEY MANUAL NOT SHOWN QTY 31 NOTES 32 STEEL CITY TOOL WORKS 1 877 SC4 TOOL 1 877 724 8665 2 Year Warranty
12. E IDENTIFICATION Infeed Table Thickness Scale Power Switch Raise Lower Handle Depth of Cut Indicator Dust Port n TH 92 0 gt GENERAL SAFETY A WARNING TO AVOID serious injury and damage to the machine read and follow all Safety and Operating Instructions before assembling and operating this machine This manual is not totally comprehensive It does not and can not convey every possible safety and opera tional problem which may arise while using this machine The manual will cover many of the basic and specific safety procedures needed in an industrial envi ronment All federal and state laws and any regulations having jurisdiction covering the safety requirements for use of this machine take precedence over the statements in this manual Users of this machine must adhere to all such regulations Below is a list of symbols that are used to attract your attention to possible dangerous conditions 2 This is safety alert symbol is used to alert you to potential personal injury hazards Obey all safety mes sages that follow this symbol to avoid possible injury or death A DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury AWARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury A CAUTION Indicates a potentially hazardous situation if not avoid ed MAY result in m
13. bling you to flip the knives over when one edge becomes dull or pitted To change A WARNING MAKE CERTAIN THAT THE MACHINE IS DISCON NECTED FROM THE POWER SOURCE 1 Remove the Dust Chute or Dust Port Refer back to the section labeled ATTACHING DUST PORT OR DUST CHUTE in the ASSEMBLY section for infor mation on removing the Chute or Port 2 Remove the cutterhead guard A by removing the Hex Soc Head Cap Screws B SEE FIG 6 Fig 6 3 Hold the Cutterhead lock and rotate the cutterhead with the supplied Hex wrench Rotate it to the position where the sharp edge of the blade is not visiable from your sight angle SEE FIG 7 Fig 7 4 Loosen the screw on both sides and remove the defector Use the elevating handle to low down the upper frame to 2 18 5 Use the supplied Hex wrench insert it into the side cover hole Rotate it to the lock position SEE FIG 8 Fig 9 6 Using the supplied hex wrench unscrew the eight screws just enough so that the locking bar separates from the knife allowing the knife to be removed Do not completely remove the screws Insert the magnetic knife removal tool underneath the center of the locking bar SEE FIG 9 amp 10 Fig 10 7 Lift the tool up until the knife separates from the pins and remove the knife 8 Rotate the knife 180 degrees so that the edge of the knife that was facing you is now facing away from you and reinsert the knife If you have al
14. d SEE FIG 20 Fig 20 2 Once the brush has been removed inspect the carbon B the spring C and the wire D SEE FIG 19 Fig 19 3 Ifthe carbon of either brush is worn down to 3 16 or less both brushes should be replaced Also if the spring or wire are burned or damaged in any way both brushes should be replaced 24 TROUBLESHOOTING GUIDE Motor and Machine Operation PROBLEM LIKELY CAUSE S Snipe Dull cutter blades depressions at end of workpiece Torn grain Too deep a blade setting Workpiece being fed against grain Dull cutter blades Fuzzy rough grain High wood moisture content Dull cutter blades Too deep a blade setting Incorrect feeding speed Board thickness does not match depth scale indicator Depth scale incorrectly set Not plugged in Blown circuit Lockout key removed Interrupted Unit overloaded ration 1 operatio Circuit overloaded Infeed or outfeed tables out of adjustment 25 SOLUTION Replace or turn cutter blades Readjust tables Reduce depth of cut Feed other end of board first Replace or turn cutter blades Dry wood before planing Replace or turn cutter blades Reduce depth of cut Use slower feed rate Adjust depth scale Check power source Replace fuse reset breaker or call electrician Replace lockout key Reduce load Operate on circuit separate from other appliances or motors or connect to circuit
15. during operations and pull the operator into the moving parts Users must wear a protective cover on their hair if the hair is long to prevent it from contacting any moving parts 28 SAVE these instructions and refer to them frequent ly and use them to instruct other users 29 Information regarding the safe and proper operation of this tool is also available from the following sources Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 www powertoolinstitute org National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25 West 43 Street 4th floor New York NY 10036 www ansi org ANSI 01 1 Safety Requirements for Woodworking Machines and the U S Department of Labor regulations www osha gov 11 PRODUCT SAFETY 1 Serious personal injury may occur if normal safety 11 DO NOT pull the jointer by the power cord NEVER precautions are overlooked or ignored Accidents allow the power cord to come in contact with sharp are frequently caused by lack of familiarity or failure edges hot surfaces oil or grease to pay attention Obtain advice from supervisor instructor or another qualified individual who is familiar with this machine and its operations 12 DO NOT unplug the jointer by pulling on the power cord ALWAYS grasp the plug not the cord 13 REPLACE a damaged cord immediately DO NOT use a damaged cord or plug If the jointer is not op
16. ean and in good working order KEEP all blades and tool bits sharp NEVER leave a machine running unattended Turn the power switch to the OFF position DO NOT leave the machine until it has come to a complete stop REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON SECURE all work When it is possible use clamps or jigs to secure the workpiece This is safer than attempting to hold the workpiece with your hands STAY ALERT watch what you are doing and use common sense when operating any machine DO NOT operate any machine tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 25 USE ONLY recommended accessories Use of incorrect Or improper accessories could cause seri Ous injury to the operator and cause damage to the machine If in doubt DO NOT use it 26 THE USE of extension cords is not recommended for 230V equipment It is better to arrange the placement of your equipment and the installed wiring to eliminate the need for an extension cord If an extension cord is necessary refer to the chart in the Grounding Instructions section to determine the minimum gauge for the extension cord The extension cord must also contain a ground wire and plug pin 27 Wear proper clothing DO NOT wear loose clothing gloves neckties or jewelry These items can get caught in the machine
17. ecals are on this machine to warn and ed prior to use direct you to how to protector yourself or visitors from personal injury These decals MUST be main 21 DO NOT try and remove excessive amounts of tained so that they are legible REPLACE decals wood in one single pass that are not legible 22 INSPECT all stock before planing ensuring that 7 DO NOT leave the unit plugged into the electrical there are no foreign objects embedded in the wood outlet Unplug the unit from the outlet when not in loose knots or knots that may become loose during use and before servicing performing maintenance operation tasks or cleaning 8 ALWAYS turn the power switch OFF before unplugging the jointer A WARNING A WARNING 23 DO NOT attempt to remove jams until power is disconnected and all moving parts have come to a complete stop 9 DO NOT handle the plug or jointer with wet hands 24 MAKE SURE that there is adeguate operating space on both the infeed and outfeed sides of the jointer before operating 10 USE only accessories as described in this manual USE accessories only recommended by Steel City 25 DO NOT attempt to plane wood that is less ihan 7 long or less than 1 8 inch thick 12 ELECTRICAL REQUIREMENTS TO PREVENT electrical shock follow all electrical and DO NOT connect the machine to the power source safety codes including the National Electrical Code before you have completed the set up process
18. erating properly or has been damaged left out doors or has been in contact with water 2 Every work area is different Always consider safe ty first as it applies to your work area Use this machine with respect and caution Failure to do so could result in serious personal injury and damage to the machine 14 DO NOT use the jointer as a toy DO NOT use near Or around children 3 Prevent electrical shock Follow all electrical and safety codes including the National Electrical Code 15 ENSURE that the machine sits firmly before using NEC and the Occupational Safety and Health If the machine wobbles or is unstable correct the Regulations OSHA All electrical connections and problem by using shims or blocks prior to operation wiring should be made by qualified personnel only AWARNING 16 This machine is designed to process wood ONLY AWARNING 4 TO REDUCE the risk of electrical shock DO NOT use this machine outdoors DO NOT expose to rain Store indoors in a dry area 17 NEVER position fingers or thumbs near the infeed roller 18 Long pieces of stock should ALWAYS be supported 5 STOP using this machine if at any time you experi with some type of fixture ence difficulties in performing any operation Contact your supervisor instructor or machine serv ice center immediately 19 DO NOT operate jointer with dull or damaged blades 20 MAKE CERTAIN that the jointer is properly adjust 6 Safety d
19. eye protection Any machine can throw debris into the eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard Z87 1 when operat ing power tools A WARNING ALWAYS wear hearing protection Plain cotton is not an acceptable protective device Hearing eguipment should comply with ANSI S3 19 Standards A WARNING 4 ALWAYS wear a NIOSH OSHA approved dust mask to prevent inhaling dangerous dust or air borne particles 5 ALWAYS keep the work area clean well lit and organized DO NOT work in an area that has slip pery floor surfaces from debris grease and wax 6 ALWAYS unplug the machine from the electrical receptacle when making adjustments changing parts or performing any maintenance 7 AVOID ACCIDENTAL STARTING Make sure that the power switch is in the OFF position before plugging in the power cord to the electrical receptacle A WARNING 8 AVOID a dangerous working environment DO NOT use electrical tools in a damp environment or expose them to rain or moisture A WARNING 9 CHILDPROOF THE WORKSHOP AREA by removing switch keys unplugging tools from the electrical receptacles and using padlocks 10 DO NOT use electrical tools in the presence of flammable liguids or gasses 10 11 12 13 14 15 16 17 18 19 20 Zh 22 23 24
20. ing in a loss of power and overheating A CAUTION USE ONLY a 3 wire extension cord that has a 3 prong grounding plug and a 3 pole receptacle that accepts the machine s plug If you are using an extension cord outdoors be sure it is marked with the suffix W A W in Canada to indi cate that it is acceptable for outdoor use Make certain the extension cord is properly sized and in good electrical condition Always replace a worn or damaged extension cord immediately or have it repaired by a qualified person before using it Protect your extension cords from sharp objects exces sive heat and damp or wet areas MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS AWG 115 VOLT OPERATION ONLY Oto 6 Amps 6 to 10 Amps 10 to 12 Amps UNPACKING amp INVENTORY Check shipping carton and machine for damage before unpackaging Carefully remove packaging materials parts and machine from shipping carton Always check for and remove protective shipping materials around motors and moving parts Lay out all parts on a clean work surface Remove any protective materials and coatings from all of the parts and the planer The protective coatings can be removed by spraying WD 40 on them and wip ing it off with a soft cloth This may need to be redone several times before all of the protective coatings are removed completely After cleaning apply a good quality paste wax to any unpainted surfaces Make sure to buff out the wa
21. inor or moderate injury It may also be used to alert against unsafe practices CAUTION CAUTION used without the safety alert symbol indi cates a potentially hazardous situation which if not avoided may result in property damage NOTICE This symbol is used to alert the user to useful informa tion about proper operation of the machine AWARNING AWARNING Exposure to the dust created by power sanding saw ing grinding drilling and other construction activities may cause serious and permanent respiratory or other injury including silicosis a serious lung dis ease Cancer and death Avoid breathing the dust and avoid prolonged contact with dust The dust may contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Always operate tool in well ventilated area and pro vide for proper dust removal Use a dust collection system along with an air filtration system whenever possible Always use properly fitting NIOSH OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water To avoid serious injury and damage to the machine read the entire User Manual before assembly and operation of this machine ALWAYS wear
22. laner and receive the planed workpiece by grabbing the edges of the wood just like you did when feeding the workpiece in 6 It normally takes several passes of varying depths to achieve a smooth finish so repeat this process as many times as necessary Remember the less you take off in a pass the smoother the finish will be THICKNESS PLANING Thickness planing sizes the workpiece to a desired thickness while at the same time creating a smooth and level surface The thickness of each cut will depend on the type of wood width of the workpiece and condition of the workpiece i e dryness grain com position straightness etc Always make thin test cuts on a scrap piece of wood prior to performing cuts on the workpiece 22 GENERAL TIPS AND GUIDELINES Thickness planing always works best when at least one side of the workpiece has a flat surface If both sides of the workpiece are rough feed one face of the board over a jointer until the entire surface is flat ALWAYS plane both sides of the workpiece to reach the desired thickness e DO NOT plane workpieces less than 1 8 in thick less than 3 4 in wide or shorter than 7 in long It is not recommended to use the planer at it s maxi mum depth of cut 1 16 and at it s full width 13 Continuous use at the maximum settings will shorten the life of the motor e Light cuts create a smoother finish than heavier cuts If a smooth cut is not obtained try reversing the
23. m weight machine oil GEAR LUBRICATION The gears in the gear box should be lubricated periodically A WARNING MAKE CERTAIN THAT THE MACHINE IS DISCON NECTED FROM THE POWER SOURCE 3 Remove the two screws C in order to remove 1 Remove the socket head cap screw A located on the gear box cover and access the gear box the top of the machine side panel You will also need to remove the head screw with washer 4 Place a light coat of multi purpose grease on the B located in the same position on the rear of the teeth of the gears D and a light coat of spray planer SEE FIG 14 amp 15 lubricant on the chain E Do not over lubricate SEE FIG 17 Fig 14 Fig 15 Fig 17 5 Replace all covers and guards that you removed once lubrication is complete 23 BRUSH REPLACEMENT Brush life will vary depending on the load placed on the motor The brushes should be inspected every 10 15 hours of use To inspect 1 Remove the Brush Holders one of which is shown at A The other is located in the same position on the rear of the motor assembly The Brush Holder can be removed using a flat blade screwdriver SEE FIG 18 Fig 18 BLADE REPLACEMENT For information on replacing blades refer to the section labeled ADJUSTING REPLACING KNIVES in the ADJUSTMENT section of this manual ORGANIZING POWER CORD Power cord can be organized by circulate on the top two stock rollers Clip the plug to the cor
24. n _ Simple _ _ Advance 9 How many Steel City machines do you Own 10 What stationary woodworking tools do you own Check all that apply _ Air Compressor _ Band Saw _ Drill Press _ _ Drum Sander _ _ Dust Collection _ Horizontal Boring Machine _ _ Jointer _ Lathe _ _ Mortiser _ _ Panel Saw _ _ Planer _ _ Power Feeder Radial Arm Saw _ _ Shaper _ _ Spindle Sander _ Table Saw _ Vacuum Veneer Press _ _ Wide Belt Sander Other 11 Which benchtop tools do you own Check all that apply _ Sander _ Belt Disc Sander Drill Press _ _ Band Saw _ Grinder _ _ Mini Jointer _ Mini Lathe _ Scroll Saw _ Spindle Belt Sander Other ___ 12 Which portable hand held power tools do you own Check all that apply _ Belt Sander _ _ Dust Collector Detail Sander _ Biscuit Jointer Circular Saw Driver Miter Saw ____ Orbital Sander _ Palm Sander Portable Thickness Planer _ Saber Saw _ Reciprocating Saw _ Router Other 13 What machines accessories would you like to see added to the STEEL CITY line 14 What new accessories would you like to see added 15 Do you think your purchase represents good value _ Yes _ No 16 Would you recommend STEEL CITY products to a friend _ Yes _ No 17 Comments FOLD ON DOTTED LINE PLACE STAMP HERE Steel City Tool Works 4 NORTHPOINT CT BOLINGBROOK IL 60440 FOLD ON DOTTED LINE PRODUCT SPECIFICATIONS Motor
25. n ductor DO NOT connect the equipment grounding con E ductor to a live terminal if repair or replacement of the electric cord or plug IS necessary Check with a qualified electrician or service personnel if you do not completely understand the grounding instructions or if you are not sure the tool is properly grounded 13 PLUGS RECEPTACLES A WARNING e Electrocution or fire could result if this machine is not grounded properly or if the electrical configura tion does not comply with local and state electrical Codes MAKE CERTAIN the machine is disconnected from power source before starting any electrical work e MAKE SURE the circuit breaker does not exceed the rating of the plug and receptacle The motor supplied with your machine is a 115 volt 60 hertz single phase motor Never connect the green or ground wire to a live terminal A machine with a 115 volt plug should only be connect ed to an outlet having the same configuration as the plug EXTENSION CORDS A WARNING To reduce the risk of fire or electrical shock use the proper gauge of extension cord When using an extension cord be sure to use one heavy enough to carry the current your machine will draw The smaller the gauge number the larger the diameter of the extension cord is If in doubt of the proper size of an extension cord use a shorter and thicker cord An undersized cord will cause a drop in line voltage result
26. ng without limitation damages arising from damage to fixtures tools equipment parts or materials direct or indirect loss caused by any other party loss of revenue or profits financing or interest charges and claims by any third person whether or not notice of such possible damages has been given to SCTW b damages of any kind for any delay by or failure of SCTW to perform its obligations under this agreement or c claims made a subject of a legal proceeding against SCTW more than one 1 year after such cause of action first arose The validity construction and performance of this Warranty and any sale of machinery by SCTW shall be governed by the laws of the Commonwealth of Pennsylvania without regard to conflicts of law s provisions of any jurisdiction Any action related in any way to any alleged or actual offer acceptance or sale by SCTW or any claim related to the performance of any agreement including without limitation this Warranty shall take place in the federal or state courts in Allegheny County Pennsylvania 4 CUT HERE WARRANTY CARD 8 How would you rank your woodworking skills Name __ Street Apt No City State Zip Phone Number E Mail Product Description Model No NOTE The Proof of Purchase must be submitted along with this card in order to have the Warranty to take into effect Fail to submit the Proof of Purchase may invalidate your Product Warranty Serial No
27. planer operation It is strongly recommended that you read books trade magazines or get formal training to maxi mize the potential of your planer while minimizing the risks A WARNING ALWAYS wear eye protection Any machine can throw debris into the eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard 287 1 when operating power tools A WARNING DEPTH OF CUT SCALE The Depth Of Cut Scale located on the front of the machine is a convenient way to quickly determine how much material is being planed off in one pass ALWAYS wear a NIOSH OSHA approved dust mask to prevent inhaling dangerous dust or airborne particles 1 With the machine OFF insert your workpiece just under the depth of cut scale A SEE FIG 13 Fig 13 A WARNING This planer is designed to process wood ONLY POWER SWITCH The planer is turned on by flipping the switch into the up position and it is turned off by flipping the switch in the down position This planer is also equipped with a special lockout toggle switch that prevents unauthorized use To prevent unauthorized use of the planer simply pull out the yellow key A located on the face of the switch SEE FIG 12 20 2 Crank the raising lowering handle until the button B comes in contact with the workpiece 3 As you rotate the raising lowering handle
28. ready used both edges of the knife replace the knife at this time 9 Place the magnetic knife removal tool on top of the knife Make sure that the tool is centered on the knife 10 Place the knife on the pins in the cutterhead and remove the knife removal tool NOTE When placing the knives on the pins you will notice that there is some side to side movement available in the knife This is normal as it allows for repositioning of the knives in case one of the knives gets a nick in it 11 Retighten the eight screws loosened 12 Repeat this process for the remaining two knives NOTE In order to rotate the cutterhead you will have to depress the red lever This will unlock the cutterhead allowing you to rotate it to the next knife to be changed THICKNESS SCALE ADJUSTMENT The thickness scale located on the right of the planer shows the thickness of the finished workpiece To make sure the scale is set properly run a piece of wood through the planer and measure the thickness of the wood If the scale is out of alignment loosen the two round head screws A holding the scale indicator B and adjust the thickness indicator to the correct setting Make sure to re tighten the two screws once the adjustment is complete SEE FIG 11 Fig 11 19 OPERATIONS NOTICE This operations section was designed to give Fig 12 instructions on the basic operations of this planer However it is in no way comprehensive of every
29. t the planer The surface you are mounting the planer to should be perfectly flat SEE FIG 3 16 ADJUSTMENTS LEVELING EXTENSION TABLES The extension tables must be level with the planer table To check the extension tables and adjust if necessary 1 Lay a straight edge A on the planer table C with one end of the straight edge over the infeed table B SEE FIG 4 Fig 4 2 Check to make sure that the infeed table is level with the planer table 3 If an adjustment is necessary loosen and adjust Pan Head Screws 2 D on each side of the table until the infeed table is level with the planer table This will adjust the outer edge of the infeed table 4 Repeat this process for adjusting the outfeed table 17 RAISING AND LOWERING HEAD ASSEMBLY The head assembly consists of the cutterhead and knives feed rollers cutterhead guard and the motor Raising and lowering of the head assembly controls the depth of cut on the planer To adjust 1 raise the head assembly A turn the adjusting handle B clockwise SEE FIG 5 Fig 5 2 lower the head assembly turn the adjusting handle counterclockwise NOTE One revolution of the handle will move the cutterhead up or down approximately 1 16 You can confirm this by referencing the scale C on the right side of the planer ADJUSTING REPLACING KNIVES The knives supplied with the planer have an edge on both sides of the blade ena
30. te of the original retail purchase by the original owner Granite components are warranted for 10 years Please inform SCTW within 30 days for any damages or defects on the Granite components found upon receipt of the products to qualify for the 10 year limited warranty See the Granite warranty statement supplied with those products Important Notice e Proof of Purchase must be present when requesting Warranty service All warranty communications should be directed to Steel City Tool Works Technical Service 1 877 724 8665 e Warranty Card must be completed and returned within 90 Days from original Purchase Date What is covered under the 2 year Limited Warranty This warranty covers all defects in workmanship or materials and normal wear items such as motors switches cords gears and bearings for 2 years following the date of purchase of the tool Warranties on other Steel City Tools may vary How to get Service To obtain service for this Steel City Tool you must return it Freight Prepaid or take in to an authorized service center for Steel City Tools You may obtain the Service Location or Service Technician location nearest to you by calling toll free 1 877 724 8665 e When requesting warranty service you must present the original dated sales receipt and Date code which can be found on the original carton and machine body SCTW will repair or replace at its expense and at its option any SCTW machine machine part Mo
31. tor Switch and Cords or machine accessory which in normal use has proven to be defective What is not covered e This warranty applies only to the original purchaser at retail and may not be transferred This warranty only covers defects arising from normal usage and does not cover any malfunction failure or defect resulting from misuse abuse neglect alteration modification or repair by other than an authorized Service Center or Technician of Steel City Tool Works Consumable accessories provided with the tool such as but not limited to brushes blades belts bits are not covered e Steel City Tool Works make No Warranties Representations or Promises as to the Quality or Performance of its Power Tools other than those specifically stated in this Warranty Except as set forth above SCTW makes no express or implied representations or warranties with respect to its machinery or its condition merchant ability or fitness for any particular purpose or use SCTW furnishes the above warranties in lieu of all other warranties express or implied including the warranties of merchantability and fitness for a particular purpose which are hereby specifically disclaimed SCTW shall not be liable for any a special indirect incidental punitive or consequential damages including without limitation loss of profits arising from or related to this warranty the breach of any agreement or warranty or the operation or use of its machinery includi
32. x before assembly Compare the items to inventory figures verify that all items are accounted for before discarding the shipping Dox AWARNING If any parts are missing do not attempt to plug in the power cord and turn ON the machine The machine should only be turned ON after all the parts have been obtained and installed correctly For missing parts contact Steel City at 1 877 SC4 TOOL A Handle B Dust Port Key D Hex Soc Head Screw 15 E Hex Soc Head Cap Screw F Torx Wrech G Hex Wrech H Knife Removal Tool Assy ASSEMBLY ATTACHING DEPTH ATTACHING DUST PORT ADJUSTMENT HANDLE The Dust Port is to be used when the planer to be connected to a dust collector It has a 4 port on it to AWARN ING accomodate most dust collection systems II MAKE CERTAIN THAT THE MACHINE IS DISCON W i C CC NECTED FROM THE POWER SOURCE Install the dust port in the rear oi the planer by tigthening the soc head cap screws 4 supplied EE FIG 2 1 Attach the depth adjustment handle A to the shaft and fasten in place with 1 Hex Soc Head screw Tighten screw using supplied hex wrench SEE FIG 1 Fig 1 Fig 2 SECURING PLANER TO Fig 3 A TABLE OR WORKBENCH During operation if there is any tendency for the planer to tip over slide or walk the planer MUST be secured to a Supporting surface such as a workbench or table Four holes are provided 2 are shown at A to secure ly moun
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