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Model 35990CS / 35990C - Steel City Tool Works

1. gt M 6209 2006686 KON SOd8 D066SE LL SOdr SS066S S2066S SOd8 20668 SOd8 D066S 0 cec chez 812 39 DESCRIPTION QTY 200 OR91766 5 8 18 LOCK NUT 1 201 OR90235 M6 HEX NUT 2 202 OR92137 M5X12mm PAN HD SCR 3 203 OR91733 6203 LLB BALL BEARING 2 204 5 10491 BUSHING 1 205 SC10492 ARBOR PULLEY 1 206 SC10493 BUSHING 1 207 5 80113 M8X8mm HEX SOC HD SCR 2 208 5 80104 M6X10mm HEX SOC HDSCR 2 209 5 10494 ARBOR RAISING SUPPORT BRACKET 1 210 OR91801 WAVE WASHER 1 211 5 10495 SPLITTER MOUNT SUPPORT 1 212 SC10496 FLANGE 1 213 5 80325 M5X12mm HEX SOC HD SCR 3 214 OR91824 5X5X15 KEY 1 215 5 10497 1 216 5 10721 BLADE OD 10 ID 5 8 40TH 1 217 OR91026 BLADE FLANGE 1 218 SC10540 ARBOR NUT 1 219 OR73016 M6X35mm HEX SOC HD SCR 2 219A OR90059 M6 FLAT WASHER 2 220 OR91761 M8X25mm SOC HEX HD SCR 5 220A OR90248 M8 LOCK WASHER 5 220B OR91084 M8 SPECIAL WASHER 35990G amp 35990C 9 220B OR91084 M8 SPECIAL WASHER 35990CS amp 35990SS 5 221 5 10738 PIN 35990G835990C 4 222 SC10737 REAR BRACKET 1 223 OR91821 M8X20mm SOC HEX HD SCR 4 224 OR90307 M8 HEX NUT 35990G amp 35990C 4 225 OR91766 5 8 18 LOCK NUT 4 226 5 10499 REAR TRUNNION 1 227 5 10500 TIE BAR 2 5 10541 EELEVATING SHAFT ASSY 228 230 1 228 OR91744 GEAR 1 229 OR91792 3X15mm SPRING PIN 1 230 5 10739 ELEVATION SHAFT 1 231 OR90232 Z 4X20mm SPRI
2. SCR 4 417 5610526 LEG 4 418 5 10527 FENCE BRACKET 2 419 OR94770 M8X16mm CARRIAGE BOLT 18 419A OR93380 M8X15mm SCR HEX SOC SET SCR 10 420 OR90311 M8 FLAT WASHER 20 421 OR90248 M8 LOCK WASHER 20 422 OR90307 M8 HEX NUT 18 423 5 10528 FIXED WHEEL ASSY 1 424 0892724 M8 LOCK NUT 2 425 OR91505 CASTER WHEEL 2 426 OR94878 M8X55mm HEX SOC HD SCR 43 DESCRIPTION QTY 427 5 10529 LEVELING SCR 2 427A OR90307 M8 HEX NUT 2 428 OR71620 NAME PLATE 1 429 5 10530 LEG SUPPORT 2 430 5 76045 BEVEL SCALE 1 431 0891106 INSULATOR 1 431A OR91775 M4x15mm PAN HD SCR 1 431B OR91043 M4 FLAT WASHER 3 431C OR91737 CABLE CLAMP 1 4310 OR90078 M4 HEX NUT 1 432 5 10531 WHEEL ASSY 1 433 0894771 M8 FLANGE HEX NUT 2 434 OR91506 CASTER ASSY 1 435 0691502 5 16 18X4 HEX HD SCREW 1 436 OR91503 5 16 18 LOCK NUT 1 437 OR91507 EXT RET RING1 2 2 438 OR91508 PIN 1 439 OR72922 REAR WHEEL BRACKET 1 440 OR91504 1 2 FLAT WASHER 2 441 OR91469 FOOT PEDAL 1 442 OR93917 M8X20mm HEX HD SCR 8 443 5 10532 REINFORCEMENT PLATE 1 444 OR93930 M6XP1 0X10mm HEX SOC HD SCR 4 445 OR90235 M6 HEX NUT 2 446 5 10533 DUST PLATE 1 447 0891128 DUST PORT 1 448 5 80408 1 4 20X1 2 ROUND SCR 4 449 OR92137 M5X12mm PAN HD SCR 4 450 5 10548 PUSH STICK 1 EARLY MODEL EARLY MODEL 35990G 35990C owitch Assembly OR91712 Miter Guage Assembly 5 10160 132 131 130 127A 3 127 3 120 4 122 2 EARLY MODEL m EARL
3. _ _ ran mur rr LLLA 24 _ _ fy LLL LL Li Li LL E HN STEEL CITY TOOL WORES www steelcitvtoolworks com 1 877 SC4 TOOL 1 877 724 8665 e 2 Year Warranty A T T E N T N Spacer use for setting the wings on your new Steel City table saw 1 Mount the left and right wings onto the top of your table saw but do not tighten bolts at this time 2 Insert a spacer in the miter slot at front and rear of the table saw 3 Use your hand to hold the wing tight against the main table 4 Tighten the bolts and remove the spacers 5 Test the miter gauge in the slot adjust if necessary 6 Repeat on the other wing 7 Save you spacers with your manual for future use i e move the table saw from your garage to your new workshop Please note the miter gauge is a standard size measuring 19mm 3 4 and the spacers are 19 2mm each
4. E Seet 00 DESCRIPTION QTY 200 OR91766 5 8 18 LOCK NUT 1 201 OR90235 M6 HEX NUT 2 202 0892137 M5X12mm HD SCR 3 203 OR91733 6203 LLB BALL BEARING 2 204 SC10491 BUSHING 1 205 SC10492 ARBOR PULLEY 1 206 SC10493 BUSHING 1 207 SC80113 M8X8mm HEX SOC HD SCR 2 208 SC80104 M6X10mm HEX SOC HDSCR 2 209 SC10494 ARBOR RAISING SUPPORT BRACKET 1 210 OR91801 WAVE WASHER 1 211 SC10495 SPLITTER MOUNT SUPPORT 1 212 SC10496 FLANGE 1 213 SC80325 M5X12mm HEX SOC HD SCR 3 214 OR91824 5X5X15 KEY 1 215 SC10497 ARBOR SHAFT 1 216 SC10721 BLADE OD 10 ID 5 8 40TH 1 217 OR91026 BLADE FLANGE 1 218 SC10540 ARBOR NUT 1 219 OR73016 M6X35mm HEX SOC HD SCR 2 219A OR90059 M6 FLAT WASHER 2 220 OR91761 M8X25mm SOC HEX HD SCR 5 220A OR90248 M8 LOCK WASHER 5 220B OR91084 M8 SPECIAL WASHER 35990G amp 35990C 9 2208 OR91084 M8 SPECIAL WASHER 35990CS amp 35990SS 5 221 5 10738 PIN 35990G amp 35990C 4 222 SC10737 REAR BRACKET 1 223 0891821 M8X20mm SOC HEX SCR 4 224 OR90307 M8 HEX NUT 35990G835990C 4 225 0891766 5 8 18 4 226 SC10499 REAR TRUNNION 1 227 SC10500 TIE BAR 2 5 10541 EELEVATING SHAFT ASSY 228 230 1 228 0891744 GEAR 1 229 OR91792 3X15mm SPRING PIN 1 230 SC10739 ELEVATION SHAFT 1 231 OR90232 4X20mm SPRING PIN 1 232 0891740 3 8 FIBER WASHER 2 233 5 10501 ECCENTRIC SCR 1 234 OR93906 M5X6mm HEX SOC HD SCR 1 235 5 85308 RETAINING RING 9 1 236 5 10740 SUPPORT BUSHING 1 236A 5 10741
5. User Manual Read and understand this manual before using machine 10 HYBRID SAW Model Number 35990CG lt 359900 35990 US 35990CS C STEEL CITY TOOL WORKS 3599055 VER 08 12 5 76038 THANK YOU for purchasing your new Steel City Table Saw This table saw has been designed tested and inspected with you the customer in mind When properly used and maintained your table saw will provide you with years of trouble free service which is why it is backed by one of the longest machinery warranties in the business This table saw is just one of many products 1n the Steel City s family of woodworking machinery and is proof of our commitment to total customer satisfaction At Steel City we continue to strive for excellence each and every day and value the opinion of you our customer For comments about your table saw or Steel City Tool Works please visit our web site at www steelcitytoolworks com TABLE OF CONTENTS INTRODUCTION SECTION 1 l ccq 4 SECTION 2 CIC ANON STE T D E y SECTIONS Accessories neue 7 SECTION 4 D OT TES E 8 SECTION 5 Fo ie HOS MUNNCAUOM uma 9 SECTION 6 General S ATO EN 10 SECTION 7 Produc i ss saa ___ 12 8 Electrical En 13 SECTION 9 Grounding cO 14 SECTION 10 Unp
6. 53 SC80438 5 16 18X55mm HEX SOC SET SCR 4 54 SC80430 5 16 18X28mmHEX SOC HD SCR 4 55 OR90248 M8 LOCK WASHER 14 56 OR91084 SPECIAL WASHER 8 3X25X3 5 14 57 5680724 M8 16 HEX SOC HD SCR 6 EARLY MODEL 46 KEY PART NO NO DESCRIPTION QTY 91712 SWITCH ASSY 60 76 1 60 OR91040 SWITCH PADDLE 1 61 5680411 M4X25mm ROUND TAP SCR 2 62 SC72065 SWITCH 1 63 OR91063 SWITCH BOX 1 63A OR91579 SWITCH RESET LABEL 1 64 5 80410 M4X16mm ROUND SCR 4 66 OR91062 SWITCH SUPPORT 1 68 OR90381 M5 HEX NUT 2 69 OR90362 M5 EXT TOOTH WASHER 4 70 OR90505 M5X12mm PAN HD SCR 2 73 OR70139 RESET SWITCH 1 74 OR91032 WIRE 1 75 0891007 SWITCH CORD 1 75 OR70141 STRAIN RELIEF 7P 2 2 76 0691030 POWER CORD 1 N 5 10160 MITER GAUGE ASSY 114 132 114 OR91076 MITER GAUGE BODY 1 115 5 10161 SPECIAL WASHER 3 116 5 10162 SPECIAL SCR 2 119 5 10163 GUIDE BAR 1 120 OR91763 M4X16mm SET SCR 4 121 OR91783 1 4 3 4 PIN 1 122 0891774 M4X10mm PAN HD SCR 2 122A OR90143 M4 FLAT WASHER 2 123 OR91080 PLUNGER 1 124 OR91081 PLUNGER BLOCK 1 125 0691082 CURSOR 1 126 OR91775 M4X15mm PAN HD SCR 1 127 OR94404 M4X20mm PAN HD SCR 3 127A OR90078 M4 HEX NUT 3 130 OR91573 MITER SCALE 1 131 0691084 SPECIAL WASHER MITER HANDLE 1 132 5 10153 MITER GAUGE 1 EARLY MODEL 078 2 De v pem gt O N D 6000 ep gzz 4 Eua d 00490 m 5 e goz e Jm SOdY SS0665 o N A SOdr S20665
7. 5HP 1 276A SC70151 START CAPACITOR 150uF 250V 1 276B SC72067 RUN CAPACITOR 35uF 300V 1 276 OR91007M CORD WFEMALE DISCONNECTION a 277 OR91023 MOTOR PULLEY 1 278 SC10514 REAR TRUNNION 1 280 SC10515 7 8 X1 2 WRENCH 1 281 5 10516 22 OPEN END WRENCH 1 282 OR90289 2 5MM ALLEN WRENCH 1 283 OR90290 3MM ALLEN WRENCH 1 284 OR90291 4MM ALLEN WRENCH 1 285 OR91728 SMM ALLEN WRENCH 1 286 OR92172 6MM ALLEN WRENCH 1 287 OR91808 1 8 ALLEN WRENCH 1 288 SC10514 6MM ALLEN WRENCH 1 EARLY MODEL EARLY MODEL 304 4 ODIN 302 4 301 AL 345 343 4 3599085 ONLY 326 344 4 3599085 ONLY 53018 327 A TA 301A 2 338 E 339 4 327 RA o _ TT340 8 7 341 8 342 8 KEY PART KEY PART NO NO DESCRIPTION QTY NO NO DESCRIPTION QTY 301 5610517 LEFT REAR RAIL 1 316 OR94576 TENSION CLIP 1 301A 5 10280 REAR RAIL CAP 2 317 OR90306 M6X12mm PAN HD SCR 1 301B 5 10518 RIGHT REAR RAIL 1 318 OR91739 E RING 8 2 302 C80707 5 16 18 5 8 HEX HD SCR 4 319 OR94577 HANDLE PIVOT SHAFT 1 303 OR90311 M8 FLAT WASHER 4 320 OR94578 TUBE PLUG 4 304 OR90248 M8 LOCK WASHER 4 321 OR94579 LOCK HANDLE ASSY 1 305 SC10723 HOOK 1 322 0891736 1 306 SC80104 M6X10MM HEX SOC HD SCR 2 326 SC10288 SCALE LEFT 20 CAPACITY 1 306A OR90059 6 FLAT WASHER 2 327 5 10564 LEFT FRONT RAIL 1 306B OR90502 M6 LOCK WASHER 2 327A 5 10565 RIGHT FRONT RAIL 1 307 5 10724 FENCE ASS Y 1 328 OR94582 FENCE RAIL CONNECTOR CAP 1 307A SC76042
8. FLANGE 1 237 SC10742 TILT SHAFT 1 238 OR90232 c 4X20mm SPRING PIN 1 239 5 10502 TILT NUT 1 240 0891766 5 8 18 LOCK NUT 1 241 5 10503 BUSHING 1 40 DESCRIPTION QTY 242 5810722 HANDWHEEL 2 243 OR70156 KNOB 2 244 0891038 KNOB BOLT 2 245 OR70157 KNOB END CAP 2 246 0891046 HANDWHEEL 2 247 0872944 ADJUSTMENT SCR 4 248 0891046 M5X6mm SOC HEX SCR 4 249 5810743 FRONT BRACKET 1 250 OR90306 M6X12mm PAN HD SCR 1 251 SC10506 POINTER 1 253 0893914 SCR HEX SOC M8 X 30mm 1 254 0893891 SCR HEX M8 X 40mm 1 255 5810507 1 256 0874452 6X6X35 KEY 1 257 OR90307 M8 HEX NUT 3 258 0891084 M8 WASHER SPECIAL 1 259 OR93891 M8X40mm HEX HD SCR 1 259A SC10508 SCREW 1 260 9610509 SUPPORT BOARD 1 260A SC80104 M6X10mm HEX SOC HD SCR 2 261 SC10510 SCREW 1 262 SC10511 LINK ROD 1 263 OR91754 M6 NYLON HEX NUT 2 264 SC84303 8X90 B PIN 1 265 5880706 M8X100mm HEX SCR 1 266 5810512 MOTOR SUPPORT BRACKET 1 267 SC80323 M8X8mm HEX HD SET SCR 2 268 OR90311 M8 FLAT WASHER 2 269 OR90248 M8 LOCK WASHER 1 270 OR90307 M8 HEX NUT 1 271 OR74472 3 2X22mm CUTTER PIN 1 272 SC10513 6PJ174 BELT 1 273 SC80409 1 4 20X3 8mm HEX SOC SET SCR 2 274 OR91770 5X5X36mm KEY 1 275 SC76041 MOTOR SPEC LABEL 1 276 SC72042 MOTOR ASSY 1 5HP 1 276A SC70151 START CAPACITOR 150uF 250V 1 2768 SC72067 RUN CAPACITOR 35uF 300V 1 277 OR91023 MOTOR PULLEY 1 278 SC10514 REAR TRUNNION 1 280 SC10515 7 8 1 2 WRENCH 1 281 SC1
9. In 12 1 2 in 1316 n 13 7 m Cast Iron 14 9 in Cast Iron 35 1 2 313 lbs 31 54 ad in 21 7 in 228 Induction 1 5 13 65 120 240 EI KIEN Lefi Poly V Bell 10 in B im 40 3450 3 3 8 in 2 1 44 12 1 2 in 13 18 in Dm 13 7 in Steel 14 B in Last Steel ap 35 1 2 254 31 5 in 30 1 In 21 74 269 Induction 1 5 13 65 1207240 3450 Poly V Ball 10 in 5 8 in 40 3 3 B in 2 1 4 in 12 1 2 in Ta B in 13 7 in Cast Steel 14 9 in Cast Steal 35 1 2 224 5 31 5 ini 30 l in 240 tbs ACCESSORIES AND ATTACHMENTS 35990CG Induction 1 5 13 65 120 240 ao 3450 Left Poly V Beli 10 ini 5 B in 40 3450 3 3 B in 2 1 4 in 12 1 2 m 13 16 in Bin 13 7 in Granite 14 B m Granite Ba 38 35 1 2 342 be 31 S in l iri 21 7 in 354 lbs Dado Insert Zero Clearance Insert 35830 35831 There more accessories available tor your Steel City Product For more information on any accessones associated with this and other machines please contact your nearest Steel Cily distributor or visit our website at www steelcitytoolworks com 7 DEFINITION OF TERMS Anti Kickback Fingers A safety device attached to the blade guard and splitter assembly designed to minimize the chance of a workpiece being thrown back during a cutting operation Arbor The shaft on which th
10. SCR 4 42 5 10154 TABLE INSERT LEFT 2 43 5 10155 TABLE INSERT RIGHT PAD 1 44 5 10486 MAIN TABLE INSERT 1 48 SC10487 c 8X6mm MAGNET 4 49 SC10488 TABLE ASSY 35990G 1 49 SC10535 TABLE ASSY 35990C 1 52 SC10731 RIGHT GRANITE EXTENSION WING 35990G 1 52 SC10730 RIGHT CAST IRON EXTENSION WING 35990C 1 54 5 80470 5 16 18X50mm HEX SOC SET SCR 12 55 OR90248 M8 LOCK WASHER 12 56 OR91084 SPECIAL WASHER 8 3X25X3 5 12 35990 5 40 5 10732 LEFT STEEL EXTENSION WING 1 41 OR91789 1 4 28 X 3 8 SET SCR 4 42 5 10154 TABLE INSERT LEFT 2 43 5 10155 TABLE INSERT RIGHT PAD 1 44 5 10772 MAIN TABLE INSERT 1 48 5 10487 c 8X6mm MAGNET 4 49 5 10733 TABLE ASSY 1 52 5 10734 RIGHT STEEL EXTENSION WING 1 54 5 80470 5 16 18X50mm HEX SOC SET SCR 8 55 OR90248 M8 LOCK WASHER 14 56 OR91084 SPECIAL WASHER 8 3X25X3 5 14 57 Sc80724 M8X16mm HEX SOC HD SCR 6 3599055 40 5 10732 LEFT STEEL EXTENSION WING 1 41 OR91789 1 4 28 X 3 8 SET SCR 4 42 5 10154 TABLE INSERT LEFT PAD 2 43 5 10155 TABLE INSERT RIGHT 1 44 5 10772 TABLE INSERT 1 48 SC10487 c 8X6mm MAGNET 4 49 SC10735 MAIN TABLE ASSY 1 50 SC10736 BAR 2 52 SC10734 RIGHT STEEL EXTENSION WING 1 54 Sc80470 5 16 18X50mm HEX SOC SET SCR 8 55 OR90248 M8 LOCK WASHER 22 56 OR91084 SPECIAL WASHER 8 3X25X3 5 22 57 5 80724 M8X16mm HEX SOC HD SCR 14 38 KEY PART NO NO DESCRIPTION QTY OR91712 SWITCH ASSY 60 76 60 OR91040 SWITCH PADDLE 1 61 SC80411S M4X25mm ROUND HD
11. are legible REPLACE decals that are not legible 7 DO NOT leave the unit plugged into the electrical outlet Unplug the unit from the outlet when not in use and before servicing performing maintenance tasks or cleaning 8 ALWAYS turn the power switch OFF before unplugging the table saw A WARNING 9 DO NOT handle the plug or table saw with wet hands 10 USE accessories only recommended by Steel City 11 DO NOT pull the table saw by the power cord NEVER allow the power cord to come in contact with sharp edges hot surfaces oil or grease 12 DO NOT unplug the table saw by pulling on the power cord ALWAYS grasp the plug not the cord 13 REPLACE a damaged cord immediately DO NOT use a damaged cord or plug If the table saw is not operating properly or has been damaged left out doors or has been in contact with water 14 DO NOT use the table saw as a toy DO NOT use near or around children 15 ENSURE that machine sits firmly on floor before using If the machine wobbles or is unstable correct the problem by using shims or blocks prior to operation 16 KEEP saw blade sharp and clean Failure to do so greatly increases friction decreases cut quality and increases the possibility of a kickback MAKE CERTAIN the saw blade is parallel with the miter slots and with the rip fence A blade that is not aligned parallel can cause the workpiece to be pinched between the blade and the fen
12. connect the green or ground wire to a live terminal The machine should only be connected to an outlet having the same configuration as the plug EXTENSION CORDS A WARNING To reduce the risk of fire or electrical shock use the proper gauge of extension cord When using an extension cord be sure to one heavy enough to carry the current your machine will draw The smaller the gauge number the larger the diameter of the extension cord is If in doubt of the proper size of an extension cord use a shorter and thicker cord An undersized cord will cause a drop in line voltage result ing in a loss of power and overheating A CAUTION USE ONLY a 3 wire extension cord that has a 3 prong grounding plug and a 3 pole receptacle that accepts the machine s plug If you are using an extension cord outdoors be sure it is marked with the suffix W A W in Canada to indi cate that it is acceptable for outdoor use Make certain the extension cord is properly sized and in good electrical condition Always replace a worn or damaged extension cord immediately or have it repaired by a qualified person before using it Protect your extension cords from sharp objects exces sive heat and damp or wet areas MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS AWG 120 VOLT OPERATION ONLY 25 LONG 50 LONG 100 LONG 0 to 6 Amps 16 AWG 6 to 10 Amps 14 AWG 10 to 12 Amps 14 AWG 12 to 15 Amps Not recommended MINIM
13. 0516 22MM OPEN END WRENCH 1 282 OR90289 2 5MM ALLEN WRENCH 1 283 OR90290 3MM ALLEN WRENCH 1 284 OR90291 4MM ALLEN WRENCH 1 285 OR91728 5MM ALLEN WRENCH 1 286 OR92172 6MM ALLEN WRENCH 1 287 OR91808 1 8 ALLEN WRENCH 1 288 SC10514 6MM ALLEN WRENCH1 345 343 4 3599085 ONLY 326 344 4 3599085 ONLY 3018 327 A NN E 301A 2 pee 338 33 ARN 327A N 340 8 __ 541 8 342 8 KEY PART KEY PART NO NO DESCRIPTION QTY NO NO DESCRIPTION QTY 301 SC10517 LEFT REAR RAIL 1 313 SC80113 M8X8mm SET SCR 2 301 SC10745 LEFT REAR RAIL 35990SS 1 314 SC10550 SPECIAL SCREW NYLON 2 SC10280 REAR RAIL CAP 2 315 OR94575 CLAMP PAD NYLON 2 301B 5 10518 RIGHT REAR RAIL 1 316 OR94576 TENSION CLIP 1 301B SC10746 RIGHT REAR RAIL 35990SS 1 317 OR90306 M6X12mm PAN HD SCR 1 302 C80707 5 16 18 5 8 HEX HD SCR 4 318 OR91739 E RING 8 2 302 C80707 5 16 18 5 8 HEX HD SCR 35990SS 5 319 OR94577 HANDLE PIVOT SHAFT 1 303 0890311 M8 FLAT WASHER 4 320 OR94578 TUBE PLUG 4 303 OR90311 M8 FLAT WASHER 35990SS 9 321 OR94579 LOCK HANDLE ASSY 1 304 OR90248 M8 LOCK WASHER 4 322 OR91736 CLAMP CAM 1 304 OR90248 M8 LOCK WASHER 35990SS 5 326 SC10288 SCALE LEFT 20 CAPACITY 1 305 5010723 HOOK 1 327 SC10564 LEFT FRONT RAIL 1 306 SC80104 M6X10MM HEX SOC HD SCR 2 327A SC10565 RIGHT FRONT RAIL 1 306A OR90059 6 FLAT WASHER 2 328 OR94582 FENCE RAIL CONNECTOR CAP 1 306B OR90502 6 LOCK WASHER 2 331 SC10289 SCALE RIGHT 30 1 307 5
14. 10724 FENCE ASS Y 1 338 5 10519 FRONT RAIL BRACKET 1 307A SC76042 FENCE WARNING LABEL 1 339 C80112 5 16 18 5 8 ALLAN HEAD 3 308 SC10284 PLASTIC PAD 1 340 OR90059 M6 FLAT WASHER 10 309 SC80324 M6X15 HEX SOC HD SCR 2 341 OR90502 M6 LOCK WASHER 10 310 OR91774 M4X10 PAN HD SCR 4 342 C80111 M6X16 HEX SOC HD SCR 10 311 OR90143 M4 FLAT WASHER 4 343 OR90338 5 16 18 HEX NUT 35990CS ONLY 4 312 OR94573 CURSOR 2 344 OR90064 5 16 FLAT WASHER 35990CS ONLY 4 345 SC76072 WARNING LABEL 1 41 301 304 5 3599055 304 4 aa 302 5 3599055 N 502 4 303 5 3599055 411 412 410 4094 416 4 418 2 419 2 423 419A 8 444 4 qutt c N gt ER 420 2 421 2 geg EE X 441 424 2 440 2 426 2 425 2 446 450 42 DESCRIPTION QTY 401 OR90761 M5X10mm PAN HD SCR 6 402 5 10520 1 402 5 10212 BIG WARNING LABEL 1 402B 5 10215 SMALL WARNING LABEL 1 405 5 10747 CABINET ASSY WELDMENT 1 406 5 10456 4 408 0891134 WRENCH HOOK 1 409 OR91832 4 8 TRIANGULAR THREAD SCR 8 410 SC10523 CABINET ACCESS DOOR 1 411 5 76043 SPEC LABEL FOR 35990G 1 411 5 76049 SPEC LABEL FOR 35990 1 411 5 76050 SPEC LABEL FOR 3599005 1 411 5 76073 SPEC LABEL FOR 3599055 1 412 5 10524 SUPPORT BOARD 1 413 0890761 M5X10mm PAN SCR 2 414 OR94428 M5 LOCK NUT 2 415 5 10525 FIXED BOARD 1 416 0891787 1 4 20 x3 8 ROUND
15. 28 M5 LOCK NUT 2 415 SC10525 FIXED BOARD 1 416 OR91787 1 4 20 x3 8 ROUND HD TAP SCR 4 417 SC10526 LEG 4 418 SC10527 FENCE BRACKET 2 419 OR94770 M8X16mm CARRIAGE BOLT 18 419A OR93380 M8X15mm SCR HEX SOC SET SCR 10 420 OR90311 M8 FLAT WASHER 24 421 OR90248 M8 LOCK WASHER 24 422 OR90307 M8 HEX NUT 22 423 5 10528 FIXED WHEEL ASSY 1 424 0892724 M8 LOCK NUT 2 EARLY MODEL 51 DESCRIPTION QTY 425 OR91505 CASTER WHEEL 2 426 OR94878 M8X55mm HEX SOC HD SCR 2 427 5 10529 LEVELING SCR 2 427A OR90307 M8 HEX NUT 2 428 OR71620 NAME PLATE 1 429 5 10530 LEG SUPPORT 2 430 5 76045 BEVEL SCALE 1 431 0891106 INSULATOR 1 431A OR91775 M4x15mm HD SCR 1 4318 90143 M4 FLAT WASHER 3 431C OR91737 CABLE CLAMP 1 4310 OR90078 M4 HEX NUT 1 432 5 10531 WHEEL ASSY 1 433 0894771 M8 FLANGE HEX NUT 2 434 OR91506 CASTER ASSY 1 435 0691502 5 16 18X4 HEX HD SCREW 1 436 OR91503 5 16 18 LOCK NUT 1 437 0891507 EXT RET RING1 2 2 438 OR91508 PIN 1 439 OR72922 REAR WHEEL BRACKET 1 440 0891504 1 2 FLAT WASHER 2 441 OR91469 FOOT PEDAL 1 442 OR93917 M8X20mm HEX HD SCR 8 443 5 10532 REINFORCEMENT PLATE 1 444 OR93930 M6XP1 0X10mm HEX SOC HD SCR 4 445 OR90235 M6 HEX NUT 2 446 5 10533 DUST PLATE 1 447 0691128 DUST PORT 1 448 5 80408 1 4 20X1 2 ROUND SCR 4 449 OR92137 M5X12mm PAN HD SCR 4 450 5 10548 PUSH STICK 1 EARLY MODEL NOTES 9 FEE EEE a D A A _ LIT
16. 31 1 2 C M8 LOCK WASHER OR90248 2 D M8 HEX NUT OR90307 2 E 4 8 SCREW 0891832 1 F FENCE BRACKETS 5 10527 2 Bag 4 Switch Screw Package G M6 FLAT WASHER H M6 LOCK WASHER I 6 16 PAN HEAD SCREW OR90059 2 0890502 SC80111 2 Location Location w w Bag 5 A Front Back Rail Screw Package A 5 16 18 5 8 HEX SOC HD SCR SC80112 4 B M8 FLAT WASHER 0890311 8 C M8 LOCK WASHER OR90248 8 D 5 16 18 5 8 HEX HD SCR SC80707 4 E 5 16 18 HEX NUT 35990CS ONLY 0890338 4 Location Bag 5 B Rail Tube Screw Package A M6 FLAT WASHER OR90059 8 B M6 LOCK WASHER OR90502 8 C M6X16 PAN HD SCR SC80111 8 OOOOOOOO A 11111111 c Location Bag 6 Caster Wheel Screw Package A M8X16 CARRIAGE BOLT 0894470 2 B M8 HEX FLANGE NUT 0894771 2 C LEVELING SCREW SC10529 2 8 HEX NUT 0890307 2 Location Location Bag 7 Dust Chute Port Screw Package 5 80408 0892137 1 4 20 X 1 2 ROUND SCREW B 5 12 PAN HEAD SCREW 4 4 Location Location 16 6 Attach Wheel Kit by using Pan Head Allen Screws A WARNING 10 and Flat Washers 2 on bottom of Legs e The table saw isa heavy machine two people may 7 Attach Cross Brace by using M6x16mm Pan Head be required for certain assembly operations Screws 4 and Lock Washers 8 Attach the Flip Wheel to the cross bracket by u
17. FENCE WARNING LABEL 1 331 SC10289 SCALE RIGHT 30 CAPACITY 1 308 SC10284 PLASTIC PAD 1 338 5 10519 FRONT RAIL BRACKET 1 309 SC80324 M6X15 HEX SOC HD SCR 2 339 C80112 5 16 18 5 8 ALLAN HEAD SCR 3 310 OR91774 M4X10 PAN HD SCR 4 340 OR90059 M6 FLAT WASHER 1 311 OR90143 M4 FLAT WASHER 4 341 OR90502 M6 LOCK WASHER 1 312 OR94573 CURSOR 2 342 C80111 M6X16 HEX SOC HD SCR 10 313 C80113 M8X8mm SET SCR 2 343 OR90338 5 16 18 HEX NUT 35990CS ONLY 4 314 SC10550 SPECIAL SCREW NYLON 2 344 OR90064 5 16 FLAT WASHER 35990CS ONLY 4 315 OR94575 CLAMP PAD NYLON 2 345 SC76072 WARNING LABEL 1 EARLY MODEL EARLY MODEL 49 EARLY MODEL EARLY MODEL m 402A 403 8 e 419 8 437 2 420 2 421 2 eg E N 424 2 4262 425 2 EARLY MODEL T EARLY MODEL DESCRIPTION QTY 401 OR90761 M5X10mm PAN HD SCR 6 402 5 10520 1 402 SC10212 BIG WARNING LABEL 1 402B SC10215 SMALL WARNING LABEL 1 403 SC10454 ADJUSTMENT SCR 8 404 5 10521 POSITION PIN 2 404A 5 10748 SPECIAL PIN 2 405 5 10522 CABINET ASSY WELDMENT 1 406 5 10456 3 407 OR93906 M5X6mm HEX SOC HD SCR 8 408 OR91134 WRENCH HOOK 1 409 OR91832 4 8 TRIANGULAR THREAD SCR 7 410 5 10523 CABINET ACCESS DOOR 1 411 5 76043 SPEC LABEL FOR 359909 1 411 5 76049 SPEC LABEL FOR 35990 1 411 5 76050 SPEC LABEL FOR 3599005 1 412 5 10524 SUPPORT BOARD 1 413 0890761 M5X10mm PAN HD SCR 2 414 OR944
18. Journal ___ Workbench Other 4 Which of the following woodworking remodeling shows do 13 you watch _ Backyard America _ The American Woodworker _ Home Time ___ The New Yankee Workshop This Old House ___ Woodwright s Shop Other 14 5 What is your annual household income 20 000 to 29 999 30 000 to 39 999 ___ 40 000 to 49 999 _ 60 000 to 69 999 _ 80 000 to 89 999 ___ 70 000 to 79 999 90 000 6 Whatis your age group _ 20 to 29 years ___ 40 to 49 years _ 60 69 years _ 3010 39 years 70 years 7 How long have you been a woodworker _ Oto 2 years 2 to 8 years _ 8 to 20 years _ over 20 years ___ Simple _ Advance Air Compressor Vacuum Veneer Press ___ Fine Woodworking 12 ___ 50 000 to 59 999 15 _ 50 to 59 years 17 _ Intermediate _ Master Craftsman How many Steel City machines do you own What stationary woodworking tools do you own Check all that appi _ Band Saw ___ Drill Press ___ Drum Sander Dust Collection ___ Horizontal Boring Machine _ _Jointer _ Lathe _ _Mortiser Panel Saw _ Planer _ Power Feeder Radial Arm Saw ___ Shaper ___ Spindle Sander ___ Table Saw _ Wide Belt Sander Other Which benchtop tools do you own Check all that apply _ Belt Sander _ Belt Disc Sander Drill Press ___ Band Saw Grinder _ Mini Jointer _ Mini Lathe _ Scroll Saw _ Spindle Belt Sander Other Which portable hand held power tools do yo
19. NG MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE 1 Fasten the front rail to the table top using four 5 16 18x5 8mm Pan Head Soc Head Screws A SEE FIG 13 Fig 13 5 Place the Fence E on the table top and against the blade to make sure that if the zero scale on the cursor F is align with the zero scale of the right left scale label stuck on the guide tube 6 Loosen the pan head screw G and move the cursor F till the zero scale aligns with the zero scale on the right left scale SEE FIG 16 Fig 16 2 Fasten both rear rails to the table using four 5 16 18x5 8mm Hex Head Screws B with M8 Flat Washer and M8 Lock Washer SEE FIG 14 Fig 14 7 Install switch assembly with two M6x16mm Allen Head Screws Washers and Lock Washers H SEE FIG 17 Fig 17 3 Connect the right guide tube long and left guide tube short with cap D and place them on the front rail SEE FIG 15 4 The guide tube must be fasten by eight M6X16mm Allen Pan Head screws C with M6 Flat Washer and M6 Lock Washer SEE FIG 15 CONNECTING SWITCH CORD TO MOTOR CORD WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE 1 Place the switch cord A through hole B in front of Cabinet SEE FIG 18 2 Open motor cover insert three prong switch cord C into three hole outlet D of the motor cord SEE FIG 19 Fig 18 3 Pull slack in switch
20. NG PIN 1 232 OR91740 3 8 FIBER WASHER 2 233 5 10501 ECCENTRIC SCR 1 234 OR93906 M5X6mm HEX SOC HD SCR 1 235 5 85308 RETAINING RING Z 9 1 236 SC10740 SUPPORT BUSHING 1 236A 5 10741 FLANGE 1 237 5 10742 TILT SHAFT 1 238 OR90232 vc 4X20mm SPRING PIN 1 239 5 10502 TILT NUT 1 240 OR91766 5 8 18 LOCK NUT 1 241 5 10503 1 40 DESCRIPTION QTY 242 5 10722 HANDWHEEL 2 243 OR70156 KNOB 2 244 OR91038 KNOB BOLT 2 245 OR70157 KNOB END CAP 2 246 OR91046 HANDWHEEL LOCK KNOB 2 247 OR72944 ADJUSTMENT SCR 4 248 OR91046 M5X6mm SOC HEX HD SCR 4 249 SC10743 FRONT BRACKET 1 250 OR90306 M6X12mm PAN HD SCR 1 251 SC10506 POINTER 1 253 OR93914 SCR HEX SOC SET X 30 1 254 OR93891 SCR HEX HD M8 X 40mm 1 255 5 10507 SHAFT 1 256 OR74452 6X6X35 KEY 1 257 OR90307 M8 HEX NUT 3 258 Or91084 M8 WASHER SPECIAL 1 259 OR93891 M8X40mm HEX HD SCR 1 259A 5 10508 SCREW 1 260 5 10509 SUPPORT BOARD 1 260A 5 80104 M6X10mm HEX SOC HD SCR 2 261 5 10510 SCREW 1 262 SC10511 LINK ROD 1 263 OR91754 M6 NYLON HEX NUT 2 264 SC84303 8X90 B PIN 1 265 5 80706 M8X100mm HEX SCR 1 266 5 10512 MOTOR SUPPORT BRACKET 1 267 SC80323 M8X8mm HEX HD SET SCR 2 268 OR90311 M8 FLAT WASHER 2 269 OR90248 M8 LOCK WASHER 1 270 OR90307 M8 HEX NUT 1 271 OR74472 3 2X22mm CUTTER PIN 1 272 C10513 6PJ174 BELT 1 273 SC80409 1 4 20X3 8mm HEX SOC SET SCR 2 274 OR91770 5X5X36mm KEY 1 275 5 76041 MOTOR SPEC LABEL 1 276 5 72042 MOTOR ASSY 1
21. NTERSUNK HD SCR RIVING KNIFE 2 3 MM OTY N N a N NR NR po N po N 36 KEY NO 17 18 19 20 21 22 23 24 25 26 27 28 29 29A 29C 29D 29E 29F PART NO OR94858 5 10475 5 10476 5684302 9610477 9610478 9610479 5610480 5610481 5610482 5610483 0893372 0890502 5880321 SC81113 SC80322 SC80437 SC10484 35990G 35990C 35990CS 35990SS 35990CG 26 25 24 23 DESCRIPTION OTY RETAINING RING E RING 9 2 RIGHT ANTI KICKBACK FINGER 1 TWIST SPRING vc 3X30mm SPRING PIN LEFT ANTI KICKBACK FINGER ANTI KICKBACK FINGER SUPPORT SPECIAL BOLT SPRING FAST NUT BASE RIVING KNIFE PLATE RIVING KNIFE SUPPORT SCR SOC HD CAP M6 X 12mm 2 M6 LOCK WASHER 2 M6X8mm HEX SOC HD SCR WITH FLAT POINT 1 M8 LOCK NUT LEFT 2 1 2 2 eck sesch XA A A A AX ll M5X10mm HEX SOC HD SCR WITH FLAT POINT ST2 9X6 5 CROSS COUNTERSUNK TAP SCR ANTI KICKBACK FINGER SUPPORT BEARER 0 91712 SWITCH ASSY N 55 22 54 8 35990G 35990 35990CS 35990CG 35990SS SC10160 MITER GAUGE ASSY 132 131 T 130 L 127A 3 4 SS 126 117 2 b _ 118 2 W 120 4 1224 2 U 122 2 NA 57 14 DESCRIPTION QTY 35990G amp 35990C amp 35990CG 40 5 10728 LEFT GRANITE EXTENSION WING 35990G 1 40 5 10729 LEFT CAST IRON EXTENSION WING 35990C 1 41 OR91789 1 4 28 X 3 8 SET
22. TAP SCR 2 62 C72065 SWITCH 1 63 OR91063 SWITCH BOX 1 63A OR91579 SWITCH RESET LABEL 1 64 SC80410 M4X16mm ROUND HD TAP SCR 4 66 OR91062 SWITCH SUPPORT 1 68 OR90381 M5 HEX NUT 2 69 OR90362 M5 EXT TOOTH WASHER 4 70 OR90505 M5X12mm PAN HD SCR 2 73 OR70139 RESET SWITCH 25AMP 1 74 OR91032 WIRE JUMPER 1 75 OR91007 SWITCH CORD 1 75 OR70141 STRAIN RELIEF 7P 2 2 76 OR91030 POWER CORD 1 5 10160 MITER GAUGE ASSY 114 132 114 OR91076 MITER GAUGE BODY 1 115 5 10161 SPECIAL WASHER 3 116 5 10162 SPECIAL SCR 2 117 Sc80725 M4X4mm SCREW for 35990SS CS only 2 118 5 90015 MAGNET for 35990SS CS only 2 119 SC10163 GUIDE BAR for 35990G C CG only 1 119 Sc10774 GUIDE BAR for 35990CS SS only 1 120 Or91763 M4X16mm SET SCR 4 121 OR91783 1 4 X3 4 PIN 1 122 OR91774 M4X10mm PAN HD SCR 2 122A OR90143 M4 FLAT WASHER 2 123 OR91080 PLUNGER 1 124 OR91081 PLUNGER BLOCK 1 125 OR91082 CURSOR 1 126 OR91775 M4X15mm PAN HD SCR 1 127 OR94404 M4X20mm PAN HD SCR 3 127A OR90078 M4 HEX NUT 3 130 OR91573 MITER SCALE 1 131 OR91084 SPECIAL WASHER MITER HANDLE 1 132 5 10153 MITER GAUGE 1 FOR 35990G amp 35990C ONLY CITE 260 eve 0970 Q c MAAST Ho e ps Oh D 9 N e lt S r SS066S 5206696 8 206696 8 0066S 272 440 89225 V9 Z 39 88 182 982 s 98 0
23. UM RECOMMENDED GAUGE FOR EXTENSION CORDS AWG 240 VOLT OPERATION ONLY 0 to 6 Amps 16 AWG 6 to 10 Amps 14 AWG 10 to 12 Amps 14 AWG 12 to 15 Amps Not recommended UNPACKING amp INVENTORY A WARNING e The machine is heavy two people are required to unpack and lift e Use a safety strap to avoid tip over when lifting machine Check shipping carton and machine for damage before unpackaging Carefully remove packaging materials parts and machine from shipping carton Always check for and remove protective shipping materials around motors and moving parts Lay out all parts on a clean work surface Hemove any protective materials and coatings from all of the parts and the table saw The protective coatings can be removed by spraying WD 40 on them and wip ing it off with a soft cloth This may need redone sever al times before all of the protective coatings are removed completely After cleaning apply a good quality paste wax to any unpainted surfaces Make sure to buff out the wax before assembly Compare the items to inventory figures verify that all items are accounted for before discarding the shipping box A WARNING If any parts are missing do not attempt to plug in the power cord and turn ON the machine The machine should only be turned ON after all the parts have been obtained and installed correctly For missing parts contact Steel City at 1 877 SC4 TOOL A Blade Guard amp B On Off Swit
24. URCE Fig 32 1 Raise the saw blade to its highest point 25 2 Place a combination square A on the saw table with one edge B of the square against the left miter slot C SEE FIG 32 3 Adjust the square so the rule D just touches the saw blade Make sure the rule is not touching any of the carbide tips of the saw blade 4 Lock the rule in this position Fig 33 6 Rotate the saw blade back so that you take the measurement from the same spot on the saw blade SEE FIG 33 7 Take a reading at the rear of the blade E with the combination square If there is a difference of more than 01 in between the rule and the blade then an adjustment will have to be made ADJUSTING BLADE ALIGNMENT NOTICE Blade alignment is factory set and should not need adjustment All saw blades have some runout Therefore readjusting the blade alignment should only be attempted if it becomes necessary see CHECKING BLADE ALIGNMENT WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE 1 To align the blade parallel to the miter slot first loosen two hex soc head screws A under the front side of the table saw This is the same side as the raise lower handwheel B SEE FIG 34 2 Remove the End cap on the rear side of the table Saw Loosen two hex soc head screws C SEE FIG 35 3 The saw table is now loose and can be repositioned until the blade is parallel to the miter slot Repeat st
25. Using a combination square B check that the blade is 90 degrees to the saw table zero degrees on bevel Scale If the blade will not tilt to 90 degrees when the set screw contacts the stop position and turn it until the blade can be positioned to 90 degrees Once the blade has been tilted to 90 degrees confirm this using your square tighten the adjustment handle located on the front of the cabinet This will keep the blade from tilting further SEE FIG 28 If the blade will not tilt to 45 degrees when the set screw D contacts the stop position and turn it until the blade can be positioned to 45 degrees SEE FIG 30 Fig 30 O e Fig 31 6 Using a combination square C make sure that the blade is at 45 degrees SEE FIG 31 7 With the blade at 45 degrees tighten the adjustment handle to keep the blade from further tilting 8 Turn the set screw clockwise until it comes in contact with the positive stop D SEE FIG 30 CHECKING BLADE ALIGNMENT Blade heel is the misalignment of the blade to the miter slots This means that the blade is not parallel to the miter slots The blade is set parallel at the factory and should not need any adjustments You can check this by using a dial indicator not included or a combination square not included It is recommended to check the alignment before initial operation as follows A WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SO
26. Y MODEL PZ F 53 8 EARLY MODEL EARLY MODEL 35990CS Miter Guage Assembly 5 10160 132 131 130 Switch Assembly OR91712 127A 3 127 3 d 53 3 5514 _ 54 4 EARLY MODEL m EARLY MODEL DESCRIPTION QTY 35990G 40 5 10485 LEFT GRANITE EXTENSION WING 1 41 OR91789 1 4 28 X 3 8 SET SCR 4 42 5 10154 TABLE INSERT LEFT 2 43 5 10155 TABLE INSERT RIGHT 1 44 5 10486 TABLE INSERT 1 48 5 10487 c aXemm MAGNET 4 49 5 10488 TABLE ASSY 1 52 5 10490 RIGHT GRANITE EXTENSION WING 1 5 SC80438 5 16 18X55mm HEX SOC SET SCR 8 54 SC80430 5 16 18X28mmHEX SOC HD SCR 4 55 OR90248 M8 LOCK WASHER 12 56 OR91084 SPECIAL WASHER 8 3X25X3 5 12 35990C 40 5 10534 CAST IRON LEFT EXTENSION WING 1 41 OR91789 1 4 28 X 3 8 SET SCR 4 42 5 10154 TABLE INSERT LEFT 2 43 SC10155 TABLE INSERT RIGHT PAD 1 44 SC10486 TABLE INSERT 1 48 SC10487 c 8X6mm MAGNET 4 49 SC10535 TABLE ASSY 1 52 SC10536 CAST IRON RIGHT EXTENSION WING 1 53 SC80438 5 16 18X55mm HEX SOC SET SCR 8 54 SC80430 5 16 18X28mmHEX SOC HD SCR 4 55 OR90248 M8 LOCK WASHER 12 56 OR91084 SPECIAL WASHER 8 3X25X3 5 12 35990CS 40 5 10537 CAST STEEL LEFT EXTENSION WING 1 41 OR91789 1 4 28 X 3 8 SET SCR 4 42 5 10154 TABLE INSERT LEFT 2 43 5 10155 TABLE INSERT RIGHT PAD 1 44 5 10486 TABLE INSERT 1 48 5 10487 8X6mm MAGNET 4 49 5 10538 TABLE ASSY 1 52 5 10539 CAST STEEL RIGHT EXTENSION WING 1
27. York NY 10036 www ansi org ANSI 01 1 Safety Requirements for Woodworking Machines and the U S Department of Labor regulations www osha gov PRODUCT SAFETY 1 Serious personal injury may occur if normal safety precautions are overlooked or ignored Accidents are frequently caused by lack of familiarity or failure to pay attention Obtain advice from supervisor instructor or another qualified individual who is familiar with this machine and its operations Every work area is different Always consider safe ty first as it applies to your work area Use this machine with respect and caution Failure to do so could result in serious personal injury and damage to the machine 12 3 Prevent electrical shock Follow all electrical and safety codes including the National Electrical Code NEC and the Occupational Safety and Health Regulations OSHA All electrical connections and wiring should be made by qualified personnel only A WARNING TO REDUCE the risk of electrical shock DO NOT use this machine outdoors DO NOT expose to rain or moisture Store indoors in a dry area 5 STOP using this machine if at any time you experi ence difficulties in performing any operation Contact your supervisor instructor or machine serv ice center immediately 6 Safety decals are on this machine to warn and direct you to how to protect yourself or visitors from personal injury These decals MUST be maintained so that they
28. acking amp En e EE 15 SECTION y 2 _________4 ___ 17 SECTION 12 Alis iu A 24 SECTION 15 Rm 28 SECTION 14 Maintenance a 33 SECTION 15 Troubleshooting Guide ENEE 34 SECTION at E CN 36 INTRODUCTION This user manual is intended for use by anyone working with this machine It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual The drawings illustrations photographs and specifications in this user manual represent your machine at time of print However changes may be made to your machine or this manual at any time with no obligation to Steel City Tool Works WARRANTY 2 YEAR LIMITED WARRANTY Steel City Tool Works LLC SCTW warrants this SCTW machinery to be free of defects in workmanship and materials for a period of 2 years from the date of the original retail purchase by the original owner for domestic use Granite components are warranted for 2 years based on normal use and 15 void if non SCTW accessories are used that cause the break or chip Customer must advise SCTW within 30 days for any damage or defect found upon receipt of the product to qualify for the warranty on granite The warrant
29. bly D by loosing knob A and B SEE FIG 26 Fig 26 2 Remove the table insert E SEE FIG 26 Fig 27 3 Loose Fasten Knob B and locate pin to hole A SEE FIG 27 4 Tighten the Knob B and re install the table insert SEE FIG 27 ADJUSTMENTS RAISING AND LOWERING THE BLADE Fig 28 The blade height adjustment handwheel and handwheel lock knob are located on the front of the cabinet above the blade bevel scale To raise the saw blade loosen the handwheel lock knob B counterclockwise and turn the handwheel A clockwise When the saw blade 16 at its desired height tighten the handwheel lock knob clockwise until it is securely tightened To lower the saw blade loosen the handwheel lock knob counterclockwise and turn the handwheel counterclockwise When the saw blade is at its desired height tighten the handwheel lock knob clockwise until itis securely tightened SEE FIG 28 TILTING THE BLADE The blade bevel handwheel and handwheel lock knob are located on the right side of the cabinet To increase the saw blade bevel loosen the adjustment knob C and then turn the hand wheel clockwise When the saw blade is at its desired degree tighten the adjustment knob clockwise C SEE FIG 28A Fig 28A ADJUSTING BLADE BEVEL POSITIVE STOP Fig 29 To adjust blade to a 90 degree blade bevel positive stop raise the saw blade A to its highest position SEE FIG 29 2
30. both 45 degree positive stops repeat steps 1 thru 6 above at the 45 degree settings OPERATIONS A CAUTION e Aseparate electrical circuit should be used for your table saw The circuit should not be less than 14 AWG wire and should be protected with a 15 amp time lag fuse e Have a qualified electrician repair or replace damaged or worn cord immediately e Before connecting the motor to the power line make certain the switch is in the OFF position and be sure that the electric current is of the same characteristics as the motor nameplate All line connections should make good contact e Running on low voltage or long extension cords will damage the motor A WARNING e DO NOT expose the table saw to rain or operate the in damp locations MAKE SURE all parts have been assembled correct ly and are in working order e KEEP table surface clear of tools and debris before starting table saw STARTING AND STOPPING THE SAW Fig A 1 The ON OFF switch is located under the front rail on the table saw N To turn the table saw on press the green START button A in one half inch Note There is a safety feature on the switch to insure that the switch must be completely pressed before the saw will START SEE FIG A 3 To turn the table saw off press the large red OFF paddle B or lift the paddle and press directly the red OFF button 4 When the table saw is not in use the butto
31. ce causing burning or kickbacks 17 18 ALWAYS use blade guard on all through cuts This will help prevent the cut from closing on the back of the saw blade The blade guard also has anti kickback fingers which minimize the chance of a workiece being thrown back during a cutting operation ALWAYS push the workpiece past the blade DO NOT release a workpiece until it is past the blade and removed from the saw 19 20 DO NOT execute a cut when you do not have complete control of the situation 21 DO NOT cut a workpiece that is too large for you to handle 22 DO NOT use the rip fence as a guide when cross cutting BE MINDFUL of flaws in the wood Cutting a warped or twisted board along the rip fence can get pinched between the fence and the blade causing a kickback 23 24 ALWAYS remove cut off pieces and scraps from the table before starting the saw 25 NEVER start the machine with the workpiece against the blade 26 NEVER perform freehand operations Use either the fence or miter gauge to position and guide the workpiece through the blade 27 ALWAYS use a pushstick for ripping narrow work pieces 28 NEVER have any part of your body in line with the path of the saw blade If a kickback occurs with you directly in front of the blade a serious injury Can occur 29 NEVER attempt to free a stalled blade without first turning the machine off and disconnecting the saw from the powe
32. ch Splitter Assembly D Blade Wrench C Miter Gauge F Handwheel Assembly E Blade Wrench H Caster Wheel G Handwheel Knob 15 35990G 35990CG AA LEFT GRANITE EXTENSION WING AB RIGHT GRANITE EXTENSION WING AC 5 16 18X50mm HEX SOC SET BOLTS 8 AD M8 LOCK WASHER 8 AE 8 SPECIAL WASHER 8 35990C e BE BD BC BA LEFT CAST IRON EXTENSION WING BB RIGHT CAST IRON EXTENSION WING BC 5 16 18X50mm HEX SOC SET BOLTS 8 BD M8 LOCK WASHER 8 BE 8 SPECIAL WASHER 8 35990CS 8 3599055 LEFT SHEET METAL EXTENSION WING CB RIGHT SHEET METAL EXTENSION WING CC 5 16 18X50mm HEX SOC SET BOLTS 4 CD M8LOCK WASHER 4 CE M8 SPECIAL WASHER 4 Bag 1 Extension Wing Screw Package A M8 FLAT WASHER 0891084 8 B M8 LOCK WASHER OR90248 8 C 5 16 18X50mm HEX ALLEN BOLT SC80438 8 Location Bag 2 Cabinet Leg Assembly Screw Package A M8X20mm HEX HD SCR OR93917 8 B M8 HEX NUT OR90307 16 C M8 FLAT WASHER OR90311 22 D M8 LOCK WASHER OR90248 22 E M8X16mm CARRIAGE BOLT OR94770 16 M8X15mm SCR HEX SOC SET SCR OR93380 10 M6X16mm HEX SOC HD SCR SC80111 4 H M6 HEX NUT 2 OR90235 11 5006000 000000 0000000 0000000 1 ooo oon o o 0000500060 iul 1111 7 ao iiic HHI G 1 o o Location Bag 3 Fence Bracket Package A M8X16 CARRIAGE BOLT OR94770 2 B M8 FLAT WASHER OR90
33. cord into the cabinet Make sure that the power cord inside of the cabinet is properly routed and clear of the saw blade and any pinch points for all blade height and blade angle settings Fig 19 21 INSTALLATION AND LEVELING Final location for the saw must be level dry well lighted and have enough room to allow movement around the msaw with long pieces of wood stock Level the saw front to back and side to side using a carpenter s level placed on the table Use shims under the corners if necessary but make sure the saw is stable before being placed into service RIVING KNIFE SPLITTER Fig 22 COMPONENTS ASSEMBLY A WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE NOTE Remove the table insert Table insert are gripped by four magnets on the table Fig 20 Fig 22 INSTALLING AND REMOVING THE RIVING KNIFE SPLITTER To Install 1 Loosen the knob by pulling upwards C Line up the BLADE ASSEMBLY riving knife splitter in the proper direction to the mounting bracket B WARNING SEE FIG 21 2 Push the Riving Knife Splitter all the way down into the mounting bracket make sure the location pin is ED FROM THE POWER SOURCE properly locked in the hole of the Riving Knife Splitter The location hole is on the button side of the Riving Fig 23 Knife Splitter 3 Tighten the fasting knob by lowering down C SEE FIG 22 To Remove 1 Loosen th
34. ded and recheck The table insert is eguipped with a finger hole D for easy removal SEE FIG 40 N O B MITER GUAGE ADJUSTMENT A WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE Fig 41 1 The miter gauge has adjustable positive stops at 0 degree and 45 degrees or it can be manuallv set at any angle between 60 degrees 2 To rotate miter gauge body A loosen knob B and pull out plunger C and rotate miter gauge to desired angle and tighten knob 3 To rotate to the next positive stop pull plunger C out rotate miter gauge body then push plunger back in and continue rotating miter gauge body until it stops against next positive stop ADJUSTING POSITIVE STOPS Fig 42 To adjust O degree positive stops loosen knob pull out on plunger C and turn miter gauge over 2 Loosen the lock nut D 3 or 4 turns SEE FIG 42 3 Place a square against the guide bar and front of the miter gauge body Square the miter gauge body to the guide bar and tighten knob 4 Push in plunger and make adjustments to stop screw E so that it touches the plunger and tighten lock nut pi Recheck the positive stop angle to the saw blade insert the guide bar into the miter slot and slide the miter gauge up to the saw blade 6 To check place a square against the saw blade and miter gauge body If any more adjustments are needed repeat steps above N To set
35. e blade or accessory cutting tool is mounted Bevel Cut The operation of making any cut with the blade set on a degree other than 90 degrees Compound Cut The operation of making both a bevel and a miter cut at one time Crosscut The operation of making a cut across the grain or width of a workpiece Dado A non through cut that produces a square notch A dado is typically from 1 8 in to 13 16 in wide A dado requires a special set of blades not included with this table saw Featherboard An accessory device that can be made or purchased to help guide or hold down a workpiece during cutting operations Freehand A very dangerous operation of making a cut without using the fence or miter gauge in a cutting operation FREEHAND CUTS MUST NEVER BE PERFORMED ON A TABLE SAW Gum Pitch or Resin A sticky sap based residue that comes from wood products Heeling The misalignment of the blade to the miter slots when the blade is not parallel to the miter slots Kerf The material removed by the blade in the work piece during any cutting operation Kickback When the workpiece is thrown back toward the operator at a high rate of speed during a cutting operation Miter Cut The operation of making a cut using the miter gauge at any angle other than zero degrees Push Stick An accessory device that can be made or purchased to help push the workpiece through the blade A push stick is used to
36. e fasten knob C SEE FIG 22 2 Remove the Riving Knife splitter out of mounting bracket B SEE FIG 22 NOTE Make sure blade or arbor is at the highest position before adding or removing the riving Knife Splitter 22 1 Remove the hex nut K and outer flange J from blade arbor 1 NOTE The arbor has a right hand thread to loosen the hex nut turn it counterclockwise by using the supplied wrenches 2 Place a 10 saw blade Z onto the blade arbor I make sure the teeth of the blade are pointing down in the front of the table saw Place the outer flange J and hex nut K onto the blade arbor and snug hex nut by hand Place the open end blade wrench L on the flats of the inner blade flange not shown and the box end blade wrench M onto the hex nut and securely tighten SEE FIG 23 NOTE The blade arbor has a right hand thread to tighten the hex nut turn it clockwise Fig 24 3 Place a square N onto the saw blade and against the splitter assembly O Make sure the splitter is square to table SEE FIG 24 4 Lay a straight edge R against the left side of the saw blade S Align the splitter and make sure the splitter is aligned to the blade SEE FIG 25 Fig 25 CONVERSION THE SPLITTER TO RIVING KNIFE A WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE NOTE Splitter can be used as riving knife 1 Remove the guard assembly C and kick back pawl assem
37. e fully past the blade When a small width is to be ripped and a push stick cannot be safely put between the blade and rip fence rip a larger piece to obtain the desired piece 3 Turn on the saw and allow it to reach full speed Place the trued edge of the board against the rip fence Feed the workpiece slowly and evenly into the blade and through the workpiece When ripping always stand off to the side of the workpiece and push it through making sure to keep your fingers out of line with the blade SEE FIG 35 Fig 35 Do not stand directly behind the workpiece when ripping SEE FIG 36 A WARNING Fig 36 Dado operations present very real hazards requiring proper procedures to avoid serious injury The chance of kickback is always greater when dado blades are used so extra precautions must be used Any movement of the stock away from the fence will cause kickback Be certain that stock is flat and straight Failure to follow these warnings could result in serious personal injury A CAUTION Always use push sticks featherboards push pad dles and other safety accessories whenever poss ible to increase safety and control during opera tions which require the blade guard and splitter to be removed from the saw ALWAYS replace the blade guard after dadoing is complete Proper dado operations will differ depending on the blade system you choose Consult the instructions included with your dado blades for directions r
38. egarding attachment and adjustment To use a dado blade A WARNING A WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE Stand out of the line of potential kickback Hold the workpiece firmly against the fence and table Do not allow your fingers to get close to the blade Do not reach over the blade to off load the 1 Remove the table insert splitter guard and regular workpiece saw blade N Attach and adjust the dado blade system as recom DADO OPERATIONS mended in the dado blade s instructions Install the dado table insert In addition to its ability to rip and crosscut lumber the table saw is also an invaluable tool for creating a variety of dadoes These non through cuts can be created with specially designed stacking or wobbling dado blades Raise the blade system up to the desired depth of the dado Make sure the dado blade will not cut through the workpiece 5 If dadoing along the length of your workpiece A WARNING adjust the distance between the fence and the Inside edge of the blade to suit your needs When cutting across the wood grain use the miter gauge as a guide while dadoing Remember Never use the fence as a stop in conjunction with your miter gauge Never allow hands or arms to be above or behind the saw blade Should kickback occur the hands and arms can be pulled into the saw blade Serious injury will result the saw to t
39. eps in CHECKING BLADE ALIGNMENT POLY V BELT ASSEMBLY 1 Loosen 6 of M5x10mm cross pan head tap screws A and remove the cabinet access door SEE FIG 37 Fig 37 Fig 35 2 Install the belt on the Arbor Pulley and raise motor by loosing 1 of the motor mounting bolts B and nuts C to reach the belt distance for assembling the belt on the motor Pulley SEE FIG 38 amp FIG 39 Fig 38 4 When blade is parallel to miter slot tighten all four hex Soc head screws 5 Recheck blade alignment 6 Tilt the blade to 45 degrees and rotate the saw blade by hand Make sure the blade does not contact the table insert BEVEL ARROW ADJUSTMENT 1 Make certain that the blade is at 90 degrees to the table surface with a combination square 2 Check that the bevel arrow is pointing to the zer degree mark on the bevel scale located on the front of the cabinet 3 To adjust arrow loosen the Phillips head screw and reposition the bevel arrow and tighten screw Fig 36 3 Replace the cabinet access door TABLE INSERT ADJUSTMENT A WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE Ai The table insert A must always be level with the saw table B Place a straight edge across the front and rear of the table insert Check that the insert is perfectly level with the saw table level the table insert turn the one or more adjusting set screws C as nee
40. eptacle that is properly installed and grounded in accordance with ALL local codes and ordinances If a plug is provided with your machine DO NOT modify the plug If it will not fit your electrical receptacle have a qualified electrician install the proper connections to meet all electrical codes local and state All connections must also adhere to all of OSHA mandates IMPROPER ELECTRICAL CONNECTION of the equip ment grounding conductor can result in risk of electric shock The conductor with the green insulation with or without yellow stripes is the equipment grounding con ductor DO NOT connect the equipment grounding con ductor to a live terminal if repair or replacement of the electric cord or plug is necessary Check with a qualified electrician or service personnel if you do not completely understand the grounding instructions or if you are not sure the tool is properly grounded PLUGS RECEPTACLES A WARNING e Electrocution or fire could result if this machine is not grounded properly or if the electrical configura tion does not comply with local and state electrical codes e MAKE CERTAIN the machine is disconnected from power source before starting any electrical work e MAKE SURE the circuit breaker does not exceed the rating of the plug and receptacle The motor supplied with your machine is either a 115 230 dual voltage motor Model 35600 or a dedicat ed 230 volt single phase motor Model 35605 Never
41. f inattention while operating power tools may result in serious personal injury 25 26 27 28 29 USE ONLY recommended accessories Use of incorrect or improper accessories could cause seri ous injury to the operator and cause damage to the machine If in doubt DO NOT use it THE USE of extension cords is not recommended for 230V equipment It is better to arrange the placement of your equipment and the installed wiring to eliminate the need for an extension cord If an extension cord is necessary refer to the chart in the Grounding Instructions section to determine the minimum gauge for the extension cord The extension cord must also contain a ground wire and plug pin Wear proper clothing DO NOT wear loose clothing gloves neckties or jewelry These items can get caught in the machine during operations and pull the operator into the moving parts Users must wear a protective cover on their hair if the hair is long to prevent it from contacting any moving parts SAVE these instructions and refer to them frequent ly and use them to instruct other users Information regarding the safe and proper operation of this tool is also available from the following sources Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 www powertoolinstitute org National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25 West 48rd Street 4th floor New
42. h at C location SEE 7 screws flat washer M8 lock washer and MB hex nut to tighten them 4 Use blade wrench to adjust the hollow bolt B SEE FIG 8 a Assemble wrench hook A to the right side of cabinet D using two M4X amp mm round head tap screws SEE FIGS 5 Tightening the sel screws C SEE FIG 7 8 Use a straight edge across to the main table and wings checking the flatness as assembled SEE FIG 9 spacer 5076074 2pcs 7 the wings are no leveled please repeal Step 3 to 5 18 Fig 8 19 35990CS amp 35990SS EXTENSION WING ASSEMBLY PROCEDURES WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE 1 The extension wings are heavy two people are required to assemble both extension wings to the table saw Fig 10 2 person put right left extension wing on the top of cabinet And align the three mounting hole of wing to the hole of table Another person use M8x16mm hex soc head screw A with M8 lock washer and 8 flat washer to secure it do not tighten them completely SEE FIG 10 4 Using two 5 16 18x28m m hex soc head screw B with lock washer and 8 flat washer through the hole of the bottom of cabinet and tighten them SEE FIG 11 Fig 11 NOTE To adjustment for this unit please refer to the page 18 19 of extension wing assembly FENCE amp RAIL Fig 15 ASSEMBLY PROCEDURES WARNI
43. having jurisdiction covering the safety requirements for use of this machine take precedence over the statements in this manual Users of this machine must adhere to all such regulations Below is a list of symbols that are used to attract your attention to possible dangerous conditions This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety mes sages that follow this symbol to avoid possible injury or death A DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury AWARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury A CAUTION Indicates a potentially hazardous situation if not avoid ed MAY result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION CAUTION used without the safety alert symbol indi cates a potentially hazardous situation which if not avoided may result in property damage NOTICE This symbol is used to alert the user to useful informa tion about proper operation of the machine 10 A WARNING A WARNING Exposure to the dust created by power sanding saw ing grinding drilling and other construction activities may Cause serious and permanent respiratory or other injury including silicosis a serious lung dis ease cancer and death Avoid breathing the dust and avoid
44. he power source Using a scrap piece as a test piece switch on the A WARNING saw and take a pass over the dado blade Never perform a through cut operation with a 8 cut is satisfactory repeat with your finish dado blade A dado blade was designed to make stock N non through cuts only Failure to follow these dierctions could result in serious injury MAINTAINENCE PROTECTING CAST IRON TABLE FROM RUST A WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE The environment and frequency of human contact can have a very detrimental impact on unpainted cast iron surface Moisture humidity and oils from human hands can cause the unpainted cast iron surfaces to mar or rust so it is important to conduct routine maintenance to keep your table saw looking new Cleaning and waxing the cast iron surfaces on a regular maintenance schedule is recommended as follows To clean and maintain the unpained cast iron surfaces e Apply a heavy coat of WD 40 onto the unpainted cast iron surface Use a fine steel wood pad to buff the unpainted cast iron Make sure to buff in a front to rear direction only A side to side buffing motion will show in the finely ground cast iron as a flaw defect or scratches e WD 40 and buff the unpainted cast iron surfaces until the stains or rust is removed Mak sure you use the same front to rear buffing direction to avoid scratching or marring the ca
45. keep the operator s hands away from the blade when ripping a narrow workpiece Rabbet A square notch in the edge of the workpiece Rip Cut The operation of making a cut with the grain of the workpiece Saw Blade Path The area that is directly in line with the blade including area over under behind and in front of it Set of the Saw Blade The distance that the tips of the saw blade are angled outwards from the thickness of the blade The set of the saw blade teeth allows for the blade body to pass safely through all cuts Table Work Area The total surface of the top of the table saw on which the workpiece rests while set up or cutting operations are being performed FEATURE IDENTIFICATION gt Miter Gauge Blade Guard Assembly with Riving Knife Motor Cover Bevel Scale Height Adjustment Handwheel Bevel Adjustment Handwheel Fence Hooks On Off Switch Mobile Base Caster Assembly O T In U O 80 GENERAL SAFETY A WARNING TO AVOID serious injury and damage to the machine read and follow all Safety and Operating Instructions before assembling and operating this machine This manual is not totally comprehensive It does and can not convey every possible safety and opera tional problem which may arise while using this machine The manual will cover many of the basic and specific safety procedures needed in an industrial envi ronment All federal and state laws and any regulations
46. n should be locked so that it cannot be started 5 Using a padlock not provided it is possible to lock the switch to prevent unauthorized use Lift the red OFF paddle and place a padlock through the holes C in the side of the button and then lock the padlock Make sure keys have been removed from padlock and placed where no children can get them SEE FIG A 6 use the table saw unlock and remove the padlock from the ON button THERMAL OVERLOAD PROTECTION A WARNING e Turn the power switch OFF and unplug the power cord from its power source prior to doing or perform ing any maintenance e Make certain that the OFF button has been de pressed before pushing the thermal overload reset button The motor supplied with your table saw has a resettable thermal overload relay located on the side of the switch If the motor shuts off during an operation cutting a workpiece too fast or using a dull blade using the saw beyond its capacity or low voltage press the OFF button and let the motor cool three to five minutes Push the reset thermal overload button on the side of the ON OFF switch assembly Make certain that the saw blade and work area has been cleared of debris before restarting saw The motor can now be turned on again WARNING PRE RUN CHECK MAKE CERTAIN THAT THE SAW IS DISCONNECT Before you begin to use your Table Saw you should ED FROM THE POWER SOURCE give it a th
47. nd many thin kerf blades Make sure that the stock will a shallow gullet SEE FIG 32 pass by the guard splitter before beginning a cut Fig 32 5 Dado Blades There are two types of dado blades stack and wobble Stack dadoes involve more set up time but they provide a superior finish cut when compared to a wobble dado 6 Moulding Heads A moulding head is a cutterhead that attaches to the arbor and holds individual moulding knives They are very dangerous and require training beyond the scope of this manual This section on blade selection is by no means compre hensive Always follow the saw blade manufacturer s recommendations to assure safe and efficient operation of your table saw CROSSCUTTING Crosscutting means cutting across the grain of the wood In wood products without grain i e MDF particleboard crosscutting simply means cutting across the width of the stock Crosscuts are made with the miter gauge There are two miter gauge slots in the table top Use the one that works best for the piece being crosscut To make a crosscut using the miter gauge 1 Inspect the board for soundness You do not necessarily need a square edge to crosscut with accuracy 2 Inspect the miter gauge Is it properly set and tight Move the rip fence completely out of the way 3 Turn on the saw and allow it to come to full speed 4 Hold the workpiece firmly against the face of the miter gauge and ease it into the blade and
48. nd the scope of this saw However it is in no way comprehensive of manual contact your dealer every table saw application It is strongly recom mended that you read books trade magazines or 5 the saw is behaving normally turn it off and pre get formal training to maximize the potential of pare to make a cut according to the instructions your table saw and to minimize the risks outlined in this section 29 3 Combination Blade Used for cutting with and across the grain A compromise between a rip blade Choosing the correct blade for the job is essential for and a cross cut blade a 10 combination blade will the safe and efficient use of your table saw Ignoring typically have between 40 50 teeth SEE FIG 33 this important step could result in damage to the saw and serious injury to the operator Below are the most Fig 33 common saw blades and their uses 1 Rip Blade Used for cutting with the grain Typically 10 rip blades have between 18 40 teeth and large gullets to allow for large chip removal SEE FIG 31 Fig 31 4 Thin kerf Most types of saw blades are available in a thin kerf style Designed primarily to minimize stock waste thin kerf blades are used in conjunc tion with a blade stabilizer to reduce blade wobble 2 Cross cut Blade Used for cutting across the grain Note Many blade guards splitters are thicker than 10 cross cut blades have between 60 80 teeth a
49. ndpaper are not covered Wear items such as drive belt bearings switch are covered for 1 year The warranty does not cover any product used for professional or commercial production purpose nor for industrial or educational applications Such cases are covered by our 30 days Limited Warranty with the Conditions and Exceptions listed previously MA WARRANTY CARD How would you rank your woodworking skills Name 8 Street Apt No City otate Zip Phone Number 9 E Mail Product Description 10 Model No Serial No NOTE The Proof of Purchase must be submitted along with this card in order to have the Warranty to take into effect Fail to submit the Proof of Purchase may invalidate your Product Warranty The following information is given on a voluntary basis and is strictly confidential 1 Where did you purchase your STEEL CITY machine otore City Online 2 How did you first learn of Steel City Tool Works Advertisement Mail Order Catalog 11 _ Web Site Friend Local Store Other 3 Which of the following magazines do you subscribe to ___ American Woodworker ___ Cabinetmaker ___ Canadian Woodworking _ Family Handyman ___ Fine Homebuilding _ Journal of Light Construction Popular Mechanics _ Popular Woodworking Old House Journal ___ Popular Science _ Today s Homeowner _ WOOD _ Woodcraft _ WOODEN Boat ____ Woodshop News ___ Woodsmith ___ Woodwork _ Woodworker ___ Woodworker s
50. of the cabinet Align the groove in the back of the handwheel with the pin C SEE FIG 3 17 EXTENSION WING ASSEMBLY FOR 35990G amp 35990C amp 35990CG CAUTION The extension wings are heavy two people are required to assemble both extension wings the table saw The installation method for granite and cast wing the same 2 Thread the locking knob D onto the threaded end of SEE FIG 4 1 One person pul right left extension wing on the top of cabinet Match the alignment pin A to the holes on Repeat the steps above to assemble the remaining the bottom of the wing SEE FIG 6 handwheel and locking knob onto the bevel shall Fig 6 located on ihe side of the cabinet WRENCH AND FENCE HOOK ASSEMBLY MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE Fig 5 2 The other person installs 5mm Shoulder Screws 4 B with Flat and Spring Washers from the bottom of the cabinet Do not fully tighten Then use ihe provided spacer fit into the mitre skots lo achieve proper width for the mitre guage Tighten the Shoulder Screws in place and remove the mitre siol spacer NOTE The Pre adjustment and Pre setting of the extension wings for the flatness has been completed in Factory 1 Assemble both of the fence hooks C to the left and 3 To adjust wings if needed loosen the set screws by right cabinet leg B using two M amp x16mm carriage 2 5mm Allan Wrenc
51. or breakage of all moving parts Any guard or other part that is dam aged should be immediately repaired or replaced Ground all machines If any machine is supplied with a 3 prong plug it must be plugged into a 3 contact electrical receptacle The third prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the third prong Keep visitors and children away from any machine DO NOT permit people to be in the immediate work area especially when the machine is operating KEEP protective guards in place and in working order MAINTAIN your balance DO NOT extend yourself over the tool Wear oil resistant rubber soled shoes Keep floor clear of debris grease and wax MAINTAIN all machines with care ALWAYS KEEP machine clean and in good working order KEEP all blades and tool bits sharp NEVER leave a machine running unattended Turn the power switch to the OFF position DO NOT leave the machine until it has come to a complete stop REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON SECURE all work When it is possible use clamps or jigs to secure the workpiece This is safer than attempting to hold the workpiece with your hands STAY ALERT watch what you are doing and use common sense when operating any machine DO NOT operate any machine tool while tired or under the influence of drugs alcohol or medication A moment o
52. orough inspection making sure you ask yourself the following questions 1 Is the blade mounted correctly 2 s the saw stable A WARNING Is it wired properly 4 ls your electrical system properly configured ALWAYS wear eye protection Any machine can 5 Haved you checked your workpiece for obvious throw debris into the eyes during operations which defects could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses 6 Is the guard assembly installed and functional ALWAYS wear Safety Goggles that comply with ANSI standard Z87 1 when operating power tools 7 Have you checked the saw blade clearance when it is adjusted to varying angles and depths 8 Have you read all the warnings and directions regarding the operation of this machine A WARNING TEST RUN 1 Face the table saw and stand to the left of the ALWAYS wear a NIOSH OSHA approved dust mask blade path to prevent inhaling dangerous dust or airborne particles 2 With one finger on the ON button and one finger on the OFF button turn the saw on Be ready to turn the saw off in case of a mishap 3 Watch and listen to the saw Note whether there are any unusual sounds or excessive vibrations NOTICE 4 If anything appears abnormal immediately turn The following section was designed to give off the saw unplug it and fix the problems If a instructions on the basic operations of this table problem exists that is beyo
53. prolonged contact with dust The dust may contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Always operate tool in well ventilated area and pro vide for proper dust removal Use a dust collection system along with an air filtration system whenever possible Always use properly fitting NIOSH OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water To avoid serious injury and damage to the machine read the entire User Manual before assembly and operation of this machine ALWAYS wear eye protection Any machine can throw debris into the eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard Z87 1 when operat ing power tools A WARNING ALWAYS wear hearing protection Plain cotton is not an acceptable protective device Hearing equipment should comply with ANSI 53 19 Standards A WARNING 4 ALWAYS wear a NIOSH OSHA approved dust mask to prevent inhaling dangerous dust or air borne particles 5 ALWAYS keep the work area clean well lit and organized DO NOT work in an area that has
54. r source ELECTRICAL REQUIREMENTS A WARNING To reduce the risk of electric shock follow all electri cal and safety codes including the National Electric Code NEC and the Occupational Safety and Health Regulations OSHA All electrical connections and wiring should be made by qualified personnel only This manual is written for 3 specific models Model No 35990G 35990C amp 35990CS Please follow the specific requirements for your model saw The switch provided with your saw 16 a dual voltage capable switch meaning it is designed to function at either 120 or 240 volts The switch and saw comes prewired for 120 volt operation If you decide to convert the saw to 240V you will have to replace the 120 volt plug on the switch with a UL CSA Listed plug suitable for 240 volts 13 The table saw with a 240 volt plug should only be connected to an outlet having the same configuration of your 240V outlet Please follow the instruction of wiring diagram for changing the motor Voltage from 120 Volt to 240 Volt WIRING DIAGRAM BLACK GRAY OX write BLACK f BLACK YELLOW 4 WHITE GROUNDING INSTRUCTIONS A WARNING This machine MUST BE GROUNDED while in use to protect the operator from electric shock In the event of a malfunction or breakdown GROUND ING provides the path of least resistance for electric current and reduces the risk of electric shock The plug MUST be plugged into a matching electrical rec
55. rranty and any sale of machinery by SCTW shall be governed by the law of the Commonwealth of Pennsylvania without regard to conflicts of law s provisions of any jurisdiction Any action related in any way to any alleged or actual offer acceptance or sale by SCTW or any claim related to the performance of and agreement including without limitation this Warranty shall take place in the federal or state courts in Allegheny County Pennsylvania Warranty registration card must be submitted to SCTW for purpose of proof within 90 days of purchase with a copy of the sales receipt Failure to do so will revert the 2 year warranty to 1 year as in the terms stated above This registration is also needed to facilitate contact in case of a safety recall This warranty gives you specific legal rights and you may have other rights which vary in certain States or Provinces Note to user This instruction manual is meant to serve as a guide only Specification and references are subject to change without prior notice Check the website www steelcitytoolworks com for updated manuals with reference to the VER located on the front page LIMITED WARRANTY ACCU SHOP line of bench top tools Steel City Tool Works LLC SCTW warrants this SCTW ACCU SHOP machinery to be free of defects in workmanship and materials for a period of 2 years from the date of the original retail purchase by the original owner for domestic use Consumables such as blades knives bits and sa
56. sing Carriage Screws 2 and Lock Nuts 2 Attach two Leveling Feet with Nuts 2 10 Tighten all hardware starting at cabinet With help place machine upright SEE FIG 24 e DO NOT assemble the table saw until you are sure the tool is unplugged e DO NOT assemble the table saw until you are sure the power switch is in the OFF position e For your own safety DO NOT connect the machine to the power source until the machine is completely Fig 2 assembled and you read and understand this entire User Manual CABINET LEG ASSEMBLY A WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE NOTE Use FIG 1 as a referencing guide 1 Remove all the doors and panels 2 Lay the saw on back CAUTION The table saw is heavy two people are required for this operation Be sure to lay cardboard on the floor to protect the table and cabinet Use wedge to have an angle HANDWHEEL ASSEMBLY 3 Install Primary Dust Chute and the 4 Dust Adapter Port A WARNING Fig 1 MAKE CERTAIN THAT THE SAW IS DISCONNECT FROM THE POWER SOURCE Fig 3 4 Attach four leg assemblies A to the cabinet by using 8 of each Soc Screws Nuts Lock Washers and Flat Washers Do not completely tighten hardware at this time 5 Attach two U shape front back panels by using 4 of 1 Place one of the handwheels A onto the blade each Carriage Screws Lock and Flat Washers raise lower shaft B located on the front
57. slip pery floor surfaces from debris grease and wax 6 ALWAYS unplug the machine from the electrical receptacle when making adjustments changing parts or performing any maintenance 7 AVOID ACCIDENTAL STARTING Make sure that the power switch is in the OFF position before plugging in the power cord to the electrical receptacle A WARNING 8 AVOID a dangerous working environment DO NOT use electrical tools in a damp environment or expose them to rain or moisture A WARNING 9 CHILDPROOF THE WORKSHOP AREA by removing switch keys unplugging tools from the electrical receptacles and using padlocks 10 DO NOT use electrical tools in the presence of flammable liquids or gasses 11 11 12 13 14 15 16 20 21 22 23 24 DO NOT FORCE the machine to perform an opera tion for which it was not designed It will do a safer and higher quality job by only performing operations for which the machine was intended DO NOT stand on a machine Serious injury could result if it tips over or you accidentally contact any moving part DO NOT store anything above or near the machine DO NOT operate any machine or tool if under the influence of drugs alcohol or medication EACH AND EVERY time check for damaged parts prior to using any machine Carefully check all guards to see that they operate properly are not damaged and perform their intended functions Check for alignment binding
58. st iron surface e After all stains and or rust have been removed clean all oil and dirt from the table saw using a soft cloth or rag e Lastly you need to apply a good automotive paste wax to all unpainted cast iron surfaces This will help to protect the saw from rusting from further contact with moisture or oily hands This table saw requires very little maintenance other than minor lubrication and cleaning The following sections detail what will need to be done in order to assure continued operation of your saw LUBRICATION The table saw has sealed lubricated bearings in the motor housing that do not require any additional lubrication from the operator Use a wire brush to clean off the worm gears and trunnions and apply a white lithium grease to keep them lubricated 33 CLEANING Keep the inside of the cabinet clear of saw dust and wood chips With the table saw unplugged vacuum out the inside of the cabinet or blow out the inside with an air hose Be sure to use air pressure no higher than 50 P S I as high pressure air may damage insulation A WARNING Be sure to wear protective eyewear and dust mask when cleaning out the cabinet of the saw LOCATE YOUR SERIAL NUMBER The Serial Number of your unit can be located on the specification sticker label and the carton label It is a letter L followed by 8 digit code Please use the model number and serial number as reference SEE FIG 37 amp 38 10 Grani
59. te Cabinet Sa SMP Base Unit I i T da x Se p Fig 8 34 35990CS amp 35990SS EXTENSION WING ASSEMBLY PROCEDURES WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE 1 The extension wings are heavy two people are required to assemble both extension wings to the table saw Fig 10 2 person put right left extension wing on the top of cabinet And align the three mounting hole of wing to the hole of table Another person use M8x16mm hex soc head screw A with M8 lock washer and 8 flat washer to secure it do not tighten them completely SEE FIG 10 4 Using two 5 16 18x28m m hex soc head screw B with lock washer and 8 flat washer through the hole of the bottom of cabinet and tighten them SEE FIG 11 Fig 11 NOTE To adjustment for this unit please refer to the page 18 19 of extension wing assembly NOTES 35 10 11 12 13 14 15 16 PART NO 5 10464 SC10465 SC10466 SC80439 5 80318 5 10467 5 76039 SC80319 SC10468 SC10469 SC10470 SC10471 OR90059 SC10472 SC10473 OR95116 SC10474 DESCRIPTION RIGHT BLADE GUARD SHOULDERED SCR ROUND PIN M4X10mm ROUND HD CUTTING SCR M4X6mm HEX SOC SET SCR W FLAT POINT BLADE GUARD SUPPORT ARM WARNING LABEL M5X12mm HEX SOC SET SCR W CONE POINT FIXED SHAFT 7 32 STEEL BALL SPRING BUSHING M6 FLAT WASHER TWIST GRIP LEFT BLADE GUARD M4X8mm COU
60. the product prepaid to a designated ASC and provides SCTW with a reasonable opportunity to verify the alleged defect by inspection SCTW will return the product or replacement at our expense unless it 15 determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product 10 the event you choose to have the product returned you will be responsible for the handling and shipping costs of the return SCTW furnishes the above warranties in lieu of all other warranties express or implied SCTW shall not be liable for any special indirect incidental punitive or consequential damages including without limitation loss of profits arising from or related to the warranty the breach of any agreement or warranty or the operation or use of its machinery including without limitation damages arising from damage to fixtures tools equipment parts or materials direct or indirect loss caused by and other part loss of revenue or profits financing or interest charges and claims by and third person whether or not notice of such possible damages has been given to SCTW Damages or any kind for any delay by or failure of SCTW to perform its obligations under this agreement or claims made a subject of a legal proceeding against SCTW more than one 1 year after such cause of action first arose The validity construction and performance of this Wa
61. through the workpiece SEE FIG 34 Fig 34 5 Turn off the saw and allow the blade to come to a full stop A WARNING Small cutoff pieces can contact the moving blade and be thrown back toward the operator Always use the least amount of clearance between the table insert and the blade to reduce the risk of injury from these pieces Never attempt to grab these pieces while the table saw is turned on Your hand may come into contact with the blade Turn the table saw off and safely remove these pieces AFTER the blade has come to a complete stop RIPPING Ripping means to cut with the grain of the wood In other materials such as MDF or plywood ripping simply means to cut lengthwise To rip a board 1 Inspect the board for soundness You will need a straightedge to rip with accuracy Your workpiece may need to be jointed flat before attempting to cut on the table saw A WARNING Never attempt to rip a board that does not have one perfectly straight edge on it Always run the straight edge of the board against the rip fence Failure to do this could result in kickback and serious personal injury 2 Setthe rip fence to the desired distance from the blade IF YOU ARE MAKING NARROW CUTS USE A PUSH STICK Serious injury can occur if you put your hands close to the blade A push stick pattern has been included at the end of this manual Use it to hold the workpiece against the table and fence and push the workpiec
62. u own Check all that appi ___ Belt Sander Biscuit Jointer Dust Collector ___ Circular Saw _ Detail Sander ___ Drill Driver ___ Miter Saw ___ Orbital Sander _ Palm Sander Portable Thickness Planer ___ Saber Saw ___ Reciprocating Saw ___ Router Other What machines accessories would you like to see added to the STEEL CITY line What new accessories would you like to see added Do you think your purchase represents good value Yes ___ Would you recommend STEEL products to a friend Yes ___ Comments FOLD ON DOTTED LINE SteelCityToolWorks 4 Northpoint Court Bolingbrook IL 60440 PLACE STAMP HERE FOLD ON DOTTED LINE PRODUCT SPECIFICATIONS Motor type HP Amps Volts Hertz RPM Blade Blade Drive Blade Diameter Blade Arbor Number of Teeth Blade Speed Max Depth of cut al 90 Depth of cut al 45 Table m front of blade at max depth of cut Max Dado width Max Dado blade diameter Lett Extention table wing Fight Extenton table wing Height Height Gross Weight Induction 1 5 131 8 5 120 240 3450 Left Poly V 10 in tw Bini 40 3450 3 38 ini 2 1 4 in 12 1 2 in 13 1 G ini 13 7 Granite 14 8 in Granite ap 35 1727 348 105 31 5xin a Tun z1 7 n 35990C Induction 1 5 13 65 1207240 BU 3450 Palv V Bell 1 l ir 40 3450 3 3 8 n 2 1 4
63. y does not cover any product used for professional or commercial production purpose nor for industrial or educational applications Such cases are covered by our 1 year Limited Warranty with the Conditions and Exceptions listed below Conditions and exception Warranty applies to the original buyer only and may not be transferred Original proof of purchase is required Warranty does not include failures breakage or defects deemed after inspection by an Authorized Service Center ASC or agent of have been directly or indirectly caused by or resulting from improper use lack of or improper maintenance misuse or abuse negligence accidents damage in handling or transport or normal wear and tear of any part or component Additionally warranty is void if repairs or alterations are made to the machine by an unauthorized service center without the direct consent of SCTW Consumables such as blades knives bits and sandpaper are not covered Wear items such as drive belt bearings switch are covered for 1 year To file a claim of warranty or to find a service center call toll free 877 724 8665 or email customercare steelcitytoolworks net and you must be able to present the original or photo copy of the sales receipt including the serial number from the machine and or carton SCTW will inspect repair or replace at its expense and its option any part that has proven to be defective in workmanship or material provided that the customer returns

Model 35990CS / 35990C - Steel City Tool Works

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