Submittal - Space Ray
Contents
1. esses QTY 1 10 16 x Self Drilling Screws 02189020 QTY 2 Tube Coupling 30462980 QTY 1 C Corner Reflector Accessory Package Part 43342000 Option for PTS Series Only Contains Corner Reflector Assembly 43345000 QTY 1 Speed Clips 02266010 QTY 4 D U Bend Package Part 43208020 Option for PTU Series Only Contains U Bend 442913020 eene QTY 1 10 16 x 1 Self Drilling Screws 02189020 QTY 2 Tube Coupling 30462980 QTY 1 31 Hanger Tube Support 43318500 QTY 1 Submittal e PTS PTU 6 4 12 30cm END REFLECTOR be 13 33cm 13 33cm 90 DEG ELBOW 61cm fot 61cm CORNER REFLECTOR 180 DEG U BEND APR 10 E U Bend Reflector Package Part 43488000 Option for PTU Series Only fad 3 4 78cm E Contains U Bend Reflector 43490000 QTY 1 Length 24 61cm U Bend End Reflector 43490050 QTY 1 U BEND REFLECTOR Speed Clips 02266010 QTY 11 10 16 x Self Drilling Screws 02189020 QTY 4 F 31 Hanger Tube Support Part 443318500 Option for Angle Mounting of PTU Series peces e et 312. eer Std j LI H i lt L gt a k 801 80 BOL bere 801 801 woos eoi unge wh En Buyjdno eqn e Ei Hi H eet GOL H i H H S epoN J J Li SC sot Zwee 2 a seo d 408v wage wh ach e SZ OOL H G2 0S 514 5 L wopzz Eu S 801 u 801 d 09 wood E _ GL ind EH H OS Or S 1d iuba euwe en H SJ PON 2 uopz2 e 801 L 801 f 8o wooe Dm e xog M leuje Jeung 1 Pt P cred uova ena d EA Se9 LAW 21 07514 SES wop12 T 80 wogoe 2 wage Se D nu p109 jeMOd 4 oL diy used OVAO I j A quiessy eqni 1 01 APR 10 Submittal e PTS PTU 5 0 DIMENSIONS PTU Series Typical Dimensions Up to 50 Ft Shown 4 120 gt 15 Le 8050 05mm 38cm Models 10
3. 18 46cm gt Tube Centers HANGER TUBE SUPPORT 7 1 2 G Exhaust Hood Package Part 42924000 4 19 A Contains 3 T 10cm Exhaust Hood Assembly 42925540 QTY 1 3 LEN 10 16 x 14 Self Drilling Screws 02189020 QTY 2 9cm Bird Screen 4 10cm e Side View Front View H Relay Package Part 44195000 Contains Relay Board 30740000 QTY 1 ABS Enclosure 4 30709059 QTY 1 Mounting Plate 30709058 1 Water Tight Connectors 30635010 QTY 2 6 32 5 8 Screws 02242030 QTY 2 Submittal PTS PTU 7 Jun 12 7 0 TYPICAL LAYOUTS PTS Series M Straight M U Shape M L Shape M Z Shape e SVSTEM uw EMITTER LENGTH T MODEL Min Max SYSTEM not PTS 40 10 Ft 20 Ft PTS 50 20 Ft 40 Ft i PTS 75 208 4OFt L d SYSTEM PTS 100 WE 125 30 Ft 60 Ft PTS 150 40Ft 60Ft PTS 175 50 Ft 70 Ft mS PTS 200 50 Ft 70 Ft UEM kl A Lo _ EE SYSTEM LEGEND Burner Box IDE Flue Termination _ 10 FT Body Section gt 5 FT Body Section 90 Deg Elbow NOTES 1 Inall configurations the control unit must be connected directly to either a the 24 hole flange of the 10 ft aluminized steel starting body s
4. 40 50 E Assembly 75 typical Ts 5 FT Tube Box P 12 Assembly Flue Terminal 2552 108 Models 274cm 20 75 f i U Bend 125 Pd E E 12 30cm 108 Models 274cm PTU 100 125 150 175 4 Tube Coupling typical 12 12 30cm 300 762 FI 108 Models 125 150 175 200 i Bottom pM K 31 Tube Support Wire Hangers 13 Tube Support Wire Hangers 13 Tube Support Hanger Brackets typical Hanger Brackets typical Hanger Brackets typical at control end typical typical Shipped with U Bend Package 120VAC Power Supply Cord Fresh Air e Iw Inlet 25cm 1 2 MPT Gas Connection 14 1 27 E 37cm cm l x 2 U Bend 31 Tube Support 18 46cm Hanger Bracket Flue Terminal Burner Box je 31 79cm PTU end view Submittal PTS PTU 5 Jun 12 6 0 ACCESSORY PACKAGES A End Reflector Accessory Package Part 43341010 1 pkg per PTS Series or 2 pkgs per PTU Series Contains End Reflector 43320000 QTY 2 Speed Clips 02266010 QTY 4 B Elbow Accessory Package Part 43208010 Option for PTS Series Only Contains Elbow 4 43175001410
5. Module Electrical Rating Ignition System direct spark Input Power Control 18 30 VAC 50 60 Hz class 2 transformer 15 second trial for ignition period Input Power Line 120 VAC L1 IND contacts only 15 second pre purge period Gas Valve Rating 2 0 A 9 24 VAC max 60 second inter purge period Combustion Blower Rating 3 0 FLA 120 30 second post purge period 1 4 H P Motor 3 tries for ignition separate flame sensor Flame Sensitivity 0 7 microamps minimum Submittal PTS PTU 3 Jun 12 o 2 2 D 1 Uu 2 o Z LU 4 0 Typical Dimensions Up to 50 Ft Shown jexoeig JeDueH eJ puoddng eqnj EL yoyoelg au eqny EL Es jexoe4g juoddns eqn EL hw eua Odds eqni EL jexoe1g jeBueH ai 3exoeg fuoddng eqn EL J Xo o dem D d
6. Connexions client au of 14 WG and a temperature rating of at 42874030 Rev E 11 09 least 909C shall be used J Submittal e PTS PTU 12 APR 10 14 0 SINGLE STAGE THERMOSTAT CONNECTION WIRING DIAGRAMS A LINE VOLTAGE 120V THERMOSTAT CONNECTIONS SINGLE HEATER Ground N Neutral Continue To Additional Fused P d Heaters Disconnect switch Receptacle Line voltage thermostat Cord 120 Jumper factory installed for optional 24V thermostat Burner Control Box B LINE VOLTAGE 120V THERMOSTAT CONNECTIONS MULTIPLE HEATERS Receptacle Receptacle E Continue To N Neutral CH i Additional L1 Hot 120V Heaters Fused Burner Control Power Supply Disconnect switch Cord 120V Jumper factory installed for optional 24V thermostat Line voltage thermostat C LOW VOLTAGE 24V THERMOSTAT CONNECTIONS SINGLE HEATERS Ground Receptacle N Neutral Continue To Additional L1 Hot 120V dog Fused va Burner Control Box Power Supply Disconnect Cord 120V switch Line voltage stat Remove Jumper factory installed for 24V thermostat Low voltage 24V thermostat Submittal PTS PTU 13 Jun 12 D LOW VOLTAGE 24V THERMOSTAT CONNECTIONS MULTIPLE HEATERS utilizing a fan center relay Fused Es Disconnect switch F
7. relief valves or other equipment Building materials should be protected from flue gases and condensate In regions of the country where prevailing winds are consistently higher than 40 mph it may be necessary to terminate the vent system above the roof level oaos 17 Jun 12 lt 6 15cm 4 Vent Pipe minimum typical horizontal position We 2 Clearance Thimble N a i 1 2 12mm fall per 20 ft Vent C Flue Adapter 6m toward vent terminal ent vap Collar Breidert or equivalent Type L MULTIPLE HEATER VENTING CONNECTIONS INTO A COMMON VENT OR MANIFOLD Requirements for venting of multiple heaters are the same as described for SINGLE HEATER VENTING except as follows 1 The common vent size and total vent height is normally determined by the number of heaters per common vent length of horizontal connector runs and connector rise Connector lengths should be as short as possible and have a minimum 1 2 inch per 20 foot fall Without regard to connector rise and total vent height due to many possible venting configurations the following should be observed a Common vent pipe amp vent connector diameter should be no less than that shown in the following Vent Sizing Table b The connector length should be no more than 7596 of the vertical portion of vent above the connector c Where possible use a Y connector to the common vent 2 Mat
8. 12 PTS PTU 150 34 6 81 20 70 12 PTS PTU 175 38 6 86 20 75 12 PTS PTU 200 42 6 93 20 80 12 When used indirect vented minimum clearance for CEILING must be 12 for PTS PTU 50 75 and 18 for PTS PTU 100 200 If optional corner and u bend reflectors are not used the clearance must be 18 Maximum clearance below reduces by 50 once you are 25ft downstream from the control box NOTE The clearances specified above must be maintained to combustibles and other materials that may be damaged by temperatures 90 F above ambient temperature Clearances to combustibles are posted on the control box In areas used for storage of combustible materials where they may be stacked below the heater NFPA54 requires that the installer must post signs that will specify the maximum permissible stacking height to maintain the required clearances from the heater to combustibles Space Ray recommends posting these signs adjacent to the heater thermostat or other suitable location that will provide enhanced visibility Submittal e PTS PTU APR 10 3 0 SPECIFICATIONS 3 ini Single Two Stage Orifice Size Minimum Stage Mounting Height Turbulator Model No Se Btu nr Natural Gas Propane Gas Q 4s Input High Input Low Input a p Horizontal Angle PTS PTU 40 40 000 40 000 25 000 32 0 116 49 0 073 10 ft 9 ft PTS PTU 50 50 000 50 000 30 000
9. cycle Thermostat Blower Air switch Red power light Ignition Gas valve Flame sensing Amber valve light Call for heat Thermostat on 15 secs pre purge 15 secs trial for ignition Normal operation flame sensing Thermostat turn off 30 secs post purge Heater OFF O Function ON Function OFF Note When the PTS PTU is operated by a thermostat interrupting the line voltage 120V to the heater then the post purge function is disabled If the flame is not sensed during sequence T3 then the burner will automatically begin re ignition sequence T2 The ignition sequence will be repeated three times with a 60 second inter purge If the flame is not re established the heater will go to lockout 20 0 TWO STAGE SEQUENCE OF OPERTATIONS The chart below shows the sequence of operation for the normal operating cycle of the PTS PTU when connected to a permanent 120V power supply and the heater is turned on and off by a remote 24V thermostat Electrical connection diagram C Thermostat low fire Thermostat high fire Blower Air switch Red power light Ignition Gas valve low fire Gas valve high fire Flame sensing Amber valve light low fire b Bo RP EQ Amber valve light high fire Call for heat Thermostat on 15 secs pre purge 15 secs trial for ignition Normal high fire operation flame sensing Thermostat high fire off Thermostat
10. of input adjustment 1 7 W C for Models 150 200 2 12 W C for Model 200 HI LO Adjustment Screws use 3 32 Hex Allen Wrench CAUTION Never jumper these terminals This Submittal PTS PTU 11 Regulator shorts out valve coil and may burn Vent Cover out heat anticipator in thermostat Electric Wiring LO Solenoid Terminals 3 c Coil E Ki Ground OJ Lo Terminals 2 HI 1 INCET lii ILO OUTLET 1 8 Inlet Pressure Tap with 3 16 Hex Allen Wrench Plug mE 1 8 NPT Outlet Pressure Tap with 3 16 Hex TWO STAGE Allen Wrench Plug GAS CONTROL VALVE Gas Control Knob This appliance is equipped with a step opening combination gas valve The maximum supply pressure to the appliance is 14 W C or 1 2 P S I If the line pressure is more than the maximum supply pressure then a second stage regulator which corresponds to the supply pressure must be used Jun 12 12 0 SINGLE STAGE ELECTRICAL CONNECTIONS et Bed Optional Low TISS x N Light q Voltage 24V e Qube Integrity I Bcc 131 gt Thermostat afety Switch 1 b 2 8 da 01 SI Remove jumper wire Remove jumper wire z E Zi 5152138 LE amp CONNECTION W
11. 2 12mm fall per 20 ft 6m toward vent terminal Clearance See multiple toward vent terminal Clearance Thimble et size table n Thimble 4 Diameter id for diameter 4 Diameter single wall Vent single wall Vent Flue Collar See multiple adaptor vent size table for diameter Swept Y Flue Collar P4 adaptor Swept Tee Submittal PTS PTU Jun 12 VENT SIZING TABLE Multiple Heater Venting Number of Heaters Horizontal and vertical Vertical Only 1 2 3 4 PTS PTU 40 4 4 4 4 PTS PTU 50 4 4 4 5 PTS PTU 75 4 4 EN 6 PTS PTU 100 4 5 6 6 PTS PTU 125 4 5 6 T7 PTS PTU 150 4 6 T7 T7 PTS PTU 175 4 6 T 8 PTS PTU 200 4 6 T7 8 COMMON VENT DIAMETER If a size is not available use the next larger size B INDIRECT VENTING UNVENTED HEATERS This heater requires ventilation in the building to dilute the products of combustion and provide fresh air for efficient combustion Where unvented heaters are used gravity or mechanical means shall be provided to supply and exhaust at least 4 per 1 000 Btu hr input of installed heaters Exhaust vents must be located at the highest point above and in the vicinity of the heaters and the inlet vents must be located below the level of the heaters An exhaust hood Part 3442924000 must be placed on the flue adapter collar located
12. 3 5mm 0 138 46 0 081 11 ft 10 ft PTS PTU 75 75 000 75 000 50 000 21 0 159 2 5mm 0 098 13ft 12 PTS PTU 100 100 000 100 000 65 000 12 0 189 32 0 116 149 13ft PTS PTU 125 125 000 125 000 80 000 4 0 209 30 0 129 14ft 13ft PTS PTU 150 150 000 150 000 100 000 A 0 234 27 0 144 15 ft 14 ft PTS PTU 175 175 000 175 000 110 000 E 0 250 23 0 154 16 ft 15 ft PTS PTU 200 200 000 200 000 125 000 6 9mm 0 272 4 1mm 0 161 18 ft 16 ft IN g MOUNT HEATERS AS HIGH AS POSSIBLE Minimums are shown as a guideline for human comfort and uniform energy distribution for complete building heating applications Consult your Space Ray representative for the particulars of your installation requirements CONTROL OPTIONS ya Type of gas Description N5 Natural Single Stage Gas Valve Single Stage Input L5 Propane Single Stage Gas Valve Single Stage Input 7 Two Stage Gas Valve Modulating Input High Low Fire L7 Propane Two Stage Gas Valve Modulating Input High Low Fire Gas Pipe Connection 12 NPT Female Tube Flue Fresh Air Electrical Current Diameter Connection 1 Connection 1 Supply Rating a 120 Volt 1 See section 16 for vent sizes when multiple heaters are connected into a common vent
13. 60 ft and 70 ft systems 2 PTU175 40 ft length available for special applications Submittal PTS PTU Jun 12 9 0 GAS CONNECTIONS Certified connectors are twists The gas take off recommended to be installed as shown in one plane and without sharp bends kinks or from the drop line must be parallel to the burner gas inlet connection If the maximum supply pressure is less than 1 2 psig a second stage regulator is not required Alternate Supply Locations a CORRECT POSITIONS The gas supply nipple must be parallel to the heater movement Manual Gas Shut Off Valve Second Stage Regulator with Vent Leak Limiter to reduce the Gas Pressure Supply Pressure below 14 W C 2 PSIG Nn H Approved Flexible Connector Gas Supply Piping U 3 7 6cm Mic Displacement Sediment Trap 4 I Sg 27 Leg H R 7 Control Box Ca tee Eee d END VIEW Movement Available as Accessories SIDE VIEW INCORRECT POSITIONS ap gt Movement Movement d 2 EET f f N j S N A d A 20 NS E WRONG WRONG WRONG ONG 10 0 SINGLE STAGE GAS PRESSURE TABLE SUPPLY PRESSURE 1 The installer will provide a 1 8 N P T plugged tapping accessible for test gauge connection immediately upstream of the g
14. IRING DIAGRAM 5 1 Xl 5 ircui i h Terminal t Sch ma de circuit de connexion p m i Block Red Red 110 g jumper jumper 11 25 5 Terminal Block 2 gt lt Draft Inducer Transformer Plaque a wie W TH Gas ZN Motor Fuse2A Primary 120V Tu leq RET P SW Robinet gaz Y x Moteur Fusible Secondary AM DERBI i i d amore A Black E V1 Blue O d aspiration L1 E NC Amber 1 Light IND Black VS 0 12 Black l White CH ribbed H fone TE 24VAI Red bobine primaire 1 R bobine secondaire Ze V l o3 1 Blue 1 GND Green O EN Green S1 Violet Electrode I Gap 1 8 mm 1 HV Black High Voltage Cable ll ribbed bx Haute tension carti t CONTINUE TO pire EE apen HEATERS loc d allumage d 3 2Emm replaced with wiring material having a Vers les autres temperature rating of at least 105 C 18 radiateurs FACTORY WIRING Violet _ _ AWG UL CSA 600V TEW d origine MONITORING LIGHTS J Elaine Sensor When connecting the supply circuit to the FIELD WIRING Te A fal Lampes t moins ER heater wiring material having a minimum size Connexions client F of 14 AWG and a temperature rating of at 42874020 RevA12 12 07 least 90 shall be used p 13 0 TWO STAGE ELECTRICAL CONNECTIONS Red Terminal Block Terminal Block Ligt 2 stage TISS P
15. R ANY OTHER WARRANTY FOR INJURIES AND COMMERCIAL LOSSES TO PROPERTY THAT RESULT FROM THE OPERATION PROPER OR IMPROPER OF ITS PRODUCTS ADDITIONAL WARRANTY ON HEAT EMITTING SURFACE AND BURNER Manufacturer warrants to the original owner of any CSA design certified heater that if installed used and maintained strictly in accordance with the printed instructions received with the heater the manufacturer will at any time during the below listed time periods furnish at no cost to the original owner replacement emitters or burners which have become inoperative by reason of any defect in our workmanship materials or construction The manufacturer s obligation under this warranty shall be limited to furnishing replacements under the following time periods from the date of installation Emitter Burner PTS PTU Series 3 Years 10 Years The manufacturer will not be responsible for labor charges incurred for removal or installation of emitters Any transportation charges involved in the return or repair are excluded ADDITIONAL TERMS Manufacturer assumes no liability for delay in performing its obligations under the aforesaid warranty Manufacturer assumes no liability for failure in performing its obligations thereunder if failure results directly or indirectly from any cause beyond its control including but not limited to acts of God acts of Government floods fires shortages of materials strikes and other labor difficulties or delays or failures o
16. SPACE RAY INFRARED GAS HEATERS CERTIFIED SUBMITTAL DATA INFRARED RADIANT TUBE HEATER L PTS 40 200 SERIES NATURAL GAS CHECK ONE CHECK ONE L PTU 40 200 SERIES PROPANE GAS CHECK ONE CHECK ONE L Standard Construction L ALC Construction All Calorized Emitter Tubes PROJECT DATE ADDRESS ARCHITECT ENGINEER ADDRESS CONTRACTOR ADDRESS SUBMITTED BY EQUIPMENT USED ACCESSORIES O Chain Mounting Kit O Vent Cap O Thermostat 1 Combustion Air Cap L Gas Pressure Regulator 190 Elbow Gas Shut Off Valve Corner Reflector Side Reflector Other Submittal PTS PTU Jul 11 1 0 GENERAL INFORMATION This heater complies with ANSI Z83 20 current standard and CSA 2 34 This heater is a self contained infrared radiant tube heater for use in locations where flammable gases or vapors are not generally present as defined by OSHA acceptable limits and is intended for the heating of nonresidential spaces INSTALLATION REQUIREMENTS The installation must conform to local building codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA54 or the Natural Gas and Propane Installation Code CSAB149 1 Heaters shall be installed by a licensed contractor or licensed installer Clearances to combustibles as outlined in this manual should always be o
17. an Center Relay Part No 30169000 Contact Rating 120V 40VA 12A Low voltage maximum of 6 heaters per relay 15 0 Burner Control Box thermostat 24V Receptacle Continue To Additional Power Supply Cord 120V Jumper factory installed for optional 24V thermostat TWO STAGE THERMOSTAT CONNECTION WIRING DIAGRAMS A LOW VOLTAGE 24V THERMOSTAT CONNECTIONS SINGLE HEATER Ground Receptacle N Neutral Continue To L1 Hot 120V gt Additional Fused Disconnect Switch Thermostat Connection Block gt Heaters Power Supply Cord 120V Burner Control Box Submittal e PTS PTU Low Fire High Fire Two Stage Thermostat field supplied APR 10 B LOW VOLTAGE 24V THERMOSTAT CONNECTIONS MULTIPLE HEATERS Fused Pd Disconnect Switch Thermostat Connection Block mounted PN 44195000 24V Transformer Relay Kit externally Cord 120V Receptacle 1 4 Quick connect Receptacle terminals 3 16 Quick AMA 1 5 VA rating per relay z field supplied 24V L 3 Cord 120V connect terminals 4V LO 2 Continue To Additional Heaters Continue To gt Additional Heaters Low Fire Two Stage Therm
18. as supply connection to the heater SINGLE STAGE GAS PRESSURE TABLE GAS TYPE SUPPLY PRESSURE Minimum Maximum MANIFOLD PRESSURE Natural Gas 3 5 W C 5 W C 14 W C Propane Gas 10 0 W C 11 W C 14 W C Minimum permissible gas supply pressure for purpose of input adjustment Submittal e PTS PTU CAUTION Never jumper these terminals This shorts out valve coil and may burn out heat anticipator in thermostat Wiring Pressure Regulator Adjustment under cap screw 1 8 NPT Terminals 2 Inlet Pressure 1 Ex i Ground Tap with 3 16 Hex x Allen Wrench Plug Jj Terminals 2 INLET X OUTLET a 1 8 NPT Outlet Pressure Tap with 3 16 GAS CONTROL VALVE Gas Control Knob This appliance is equipped with a step opening combination gas valve The maximum supply pressure to the appliance is 14 W C or 1 2 P S I If the line pressure is more than the maximum supply pressure then a second stage regulator which corresponds to the supply pressure must be used 11 0 STAGE GAS PRESSURE TABLE TWO STAGE GAS PRESSURE TABLE MANIFOLD PRESSURE SUPPLY PRESSURE GAS TYPE ees High Low Minimum Maximum Natural Gas 3 5 W C 1 4 W C 5 W C 1 14 W C Propane Gas 10 0 W C 4 0 W C 11 W C 14 W C Minimum permissible gas supply pressure for purpose
19. bserved In areas used for storage of combustible materials where they may be stacked below the heater NFPA54 requires that the installer must post signs that will specify the maximum permissible stacking height to maintain the required clearances from the heater to combustibles Every heater shall be located with respect to building construction and other equipment so as to permit access to the heater Each installer shall use quality installation practices when locating the heater and must give consideration to clearances to combustible materials vehicles parked below lights overhead doors storage areas with stacked materials sprinkler heads gas and electrical lines and any other possible obstructions or hazards Consideration also must be given to service accessibility The heater when installed in aircraft hangars and public garages must be installed in accordance with ANSI NFPA 409 latest edition Standard for Aircraft Hangars ANSI NFPA 88a latest edition Standard for Parking Structures and ANSI NFPA 88b latest edition Standard for Repair Garages with the following clearances a Atleast 10 feet above the upper surfaces of wings or engine enclosures of the highest aircraft that may be housed in the hangar and at least 8 feet above the floor in shops offices and other sections of hangars communicating with aircraft storage or service areas b Atleast 8 feet above the floor in public garages AWARNING Minimum clearances mark
20. d in the National Fuel Gas Code or the authority having jurisdiction APR 10 8 Single wall metal pipe shall not originate in any unoccupied attic or concealed space and shall not pass through any attic inside wall or concealed space or through any floor For the installation of a single wall metal pipe through an exterior combustible wall refer to latest edition of the National Fuel Gas Code or the authority having jurisdiction 9 Aventing system shall terminate at least 3 ft above any forced air inlet located within 10 ft Vent Cap Leslie 2 ft 77cm minimum VersaCap Type B when no wall or 4 Vent Pipe EA did parapet exists vertical position 2 ft 77cm 10 Self Drill 4 10 Screws A Flashing typical B fy 2 5cm Clearance 2 8 Thimble d S S Seal Joint 4 Vent Elbow and Annular 4 Diameter Space Vent P Flue Adapter Collar SINGLE HEATER VENTING HORIZONTAL THROUGH SIDEWALL When venting the heater horizontally through a combustible outside sidewall the same requirements listed previously for venting Vertical Through The Roof apply except as follows 1 2 A vent passing through a combustible wall must pass through an approved clearance thimble Air Jet 4VT or Ameri Vent 4 or other thimbles that are listed by a nationally recognized testing agency An approved vent cap Breidert Type L or equal must be a
21. eater can operate during the spraying process Consult your local fire marshal or insurance company PTS Series Only Since straight tube heaters are always hotter at the control end than at the flue terminal end always observe the minimum recommended mounting heights shown on the specification sheets and in Section 3 0 of this manual Use U tube configuration instead of straight tubes for spot or area heating e g where a single heater is utilized for space heating Submittal PTS PTU 1 Jun 12 WARNING Certain materials or objects when stored under the heater will be subjected to radiant heat and could be seriously damaged Observe the Minimum Clearances to Combustibles listed in the manual and on the heater at all times 2 0 MINIMUM CLEARANCES TO COMBUSTIBLES Minimum clearances to combustibles shall be measured from the outer surfaces as shown in the following diagram End lt End Ceilin Ceiling i t al Tis i Front D Side Side Below Below ed ee Horizontal 45 Angle Maximum MINIMUM CLEARANCES TO COMBUSTIBLES Mounted Horizontally Angie Mounted at Model No 45 Sides Ceiling Below Ends 45 Front 45 Rear PTS PTU 40 22 6 52 15 40 12 PTS PTU 50 22 6 56 15 48 12 PTS PTU 75 22 6 60 15 52 12 PTS PTU 100 28 6 70 15 58 12 PTS PTU 125 28 6 76 20 66
22. ection for 10 ft 20 ft and 30 ft systems or b the 6 hole flange of the 10 ft alumi therm steel starting body section for 40 ft 50 ft 60 ft and 70 ft systems 2 Joining of two 90 elbows directly together to form a Z shape IS NOT permitted 3 PTS175 40 ft length available for special applications 4 BEL Body Packages may be utilized on any of these heaters to yield heater lengths from 15 ft to 70 ft 5 Any configuration of components not shown in the illustrations may be used except as noted in 1 and 2 above Submittal e PTS PTU 8 APR 10 8 0 TYPICAL LAYOUTS PTU Series TOTAL BODY LENGTH EMITTER MODELS LENGTH 10 Ft 20 Ft PTU 40 50 75 15 Ft 30 Ft PTU 50 75 100 125 20 Ft 40 Ft PTU 50 100 125 150 25 Ft 50 Ft PTU 100 125 150 175 200 Plus U Bend LEGEND O i L Burner Box Q Flue Termination J NOTES 10 FT Body Section 5 FT Body Section 180 Deg U Bend U 20 FT SYSTEM 30 FT SYSTEM 40 SYSTEM 3 CD O C 50 FT SYSTEM O C o 60 FT SYSTEM O 70 FT SYSTEM 1 In all configurations the control unit must be connected directly to either a the 24 hole flange of the 10 ft aluminized steel starting body section for 10 ft 20 ft and 30 ft systems or b the 6 hole flange of the 10 ft alumi therm steel starting body section for 40 ft 50 ft
23. ed on the heater must be maintained from vehicles parked below the heater FOR CANADA ONLY Installation of this appliance is to be in accordance with latest edition of CAN 1 B149 1 Installation Code for Natural Gas Burning Appliances and Equipment and or CAN B149 2 Installation Code for Propane Gas Burning Appliances and Equipment For installation in public garages or aircraft hangars the minimum clearances from the bottom of the infrared heater to the upper surface of the highest aircraft or vehicle shall be 50 percent greater than the certified minimum clearance but the clearance shall not be less than 8 feet Although these heaters may be used in many applications other than space heating e g process heating Space Ray will not recognize the warranty for any use other than space heating This heater is for Indoor Installation and Covered Patio Installation only and can be used in either Vented or Unvented mode The term Unvented actually means Indirect Vented While the products of combustion are expelled into the building national codes require ventilation in the building to dilute these products of combustion This ventilation may be provided by gravity or mechanical means This heater is not an explosion proof heater Where the possibility of exposure to volatile and low flash point materials exists it could result in property damage or death This heater must not be installed in a spray booth where the h
24. erial for connectors should be constructed of galvanized sheet metal or other approved noncombustible corrosion resistant material as allowed by state or local codes common vent pipe should be double wall Type B vent 3 Avoid unnecessary bends Limit to two 2 90 elbows 4 The entire length of vent connector shall be readily accessible for inspection cleaning and replacement 5 Groups of heaters with a common vent must be controlled by a common thermostat Submittal e PTS PTU 18 APR 10 Multiple Heater Vertical venting arrangement Vent Cap Leslie VersaCap Type B when no wall or 2 ft 77cm minimum parapet exists A 2R 7 10ft 305cm 21 77cm or less Flashing a Perr Total UE EHE EGER Vent 2 5cm 59 Height eier 28 imble ee multiple Gt we vent size table S Seal Joint for diameter 218 Annular 4 Diameter pacs single wall Vent A Flue Collar b a k adaptor Connections to the common vent Plan View must be arranged to avoid direct opposition of exhaust products Multiple Heater Horizontal venting arrangement Plan Vi Vent Cap od Breidert or equivalent L 6 15cm minimum EE ERES N 2 6 15cm minimum 2 bem 1 2 12mm fall per 20 ft 1
25. f transportation facilities This is a Non Residential product excluding the CB Series which is certified for residential and non residential use Installation and service shall be by a Licensed Contractor and in accordance with National and Local Codes When presenting warranty claims proof of date of purchase must be submitted No Representative is authorized to assume for the manufacturer any liability except as set forth above SPACE RAYe A Division of Gas Fired Products Inc Post Office Box 36485 28236 e 305 Doggett Street 28203 e Charlotte North Carolina Phone 704 372 3485 e Fax 704 332 b843 www spaceray com e email info spaceray com Submittal PTS PTU 23 Jun 12
26. laque baie thermostat Tube Integrity bomes js connections Safety System y 2 i5 e S Red Orz e CONNECTION WIRING DIAGRAM G Gd Se s Sch ma de circuit de connexion Air Switch a ay ay tat 175 200 BTU o gd pressostai Yelow units only LO Seet Em Terminal Block 1 1 Red e Draft Inducer Tanstormer Plaque W TH Robinet Motor Fuse4A Primary 120V bornes ut PSW Orange gaz Moteur Fusible usi RR Fg esl d amorce Q aci o4 V1 Blue femina d aspiration A O L1 Black NC T 05 IND O L2 Black White 1 0 ribbed L1 4 Black nd Cl R 24VAC bobine primaire 120EV Fog V2 wo ge bobine secondaire 24EV od White 14 GND Green O EF Green Amber 1 Electrode 51 J Cats Gap 1 8 I 1 1 HV Black v High Voltage Cable ribbed Haute tension EX CONTINUE TO Ignition Module Fenwal If any of the original wire as supplied with the ADDITIONAL Bloc d allumage 3 2 mm appliance must be replaced It must be replaced with wiring material having a Vers les autres temperature rating of at least 105 C 18 radiateurs FACTORY WIRING Violet AWG UL CSA 600V Type TEW Circuit d origine 9 nS MONITORING LIGHTS Flame Sensor When connecting the supply circuit to the FIELD WIRING Lampes t moins heater wiring material having a minimum size
27. on of some of the parts of the heating components The use of such chemical compounds in or near the operating environment of the heater should be avoided where a longer heater life is desirable b to any heater or components which have been repaired or replaced with other than factory parts modified in any way misused or damaged or which have been used contrary to the manufacturer s written instructions Replacement parts are available through Space Ray representatives or their distributors LIMITATION OF WARRANTY THERE ARE NO WARRANTIES EXPRESS OR IMPLIED WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF WITHOUT LIMITING THE FOREGOING THE MANUFACTURER EXPRESSLY EXCLUDES ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY OF MERCHANTABILITY FOR ITS PRODUCTS If any provision of this warranty is found to be void unenforceable or unconscionable then the same is hereby severed and the remainder of this warranty is hereby saved and shall remain in force EXCLUSIVE REMEDY The sole and exclusive remedy under this warranty is the replacement of the defective parts or heaters as hereinabove specified THE MANUFACTURER DOES HEREBY EXPRESSLY EXCLUDE ANY AND ALL LIABILITY FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES UNDER THIS OR ANY OTHER WARRANTY Without intending to limit the aforesaid exclusion THE MANUFACTURER DOES HEREBY EXCLUDE ANY LIABILITY UNDER THIS O
28. on the end of the last body section when used unvented and must be mounted only in an downward position as shown 3110 Self Drill Screws Exhaust Hood Flue Adapter mount in a downward Collar position Exhaust Hood Attachment for UNVENTED use 17 0 AIR FOR COMBUSTION If indoor combustion air is to be supplied for a tightly enclosed area one square inch of free area opening shall be provided below the heater for each 1 000 Btu hr of heater input Adequate clearances around the air inlet screen must be maintained at all times In larger open areas of buildings infiltration normally is adequate to provide air for combustion Submittal e PTS PTU 20 APR 10 18 0 DIRECT OUTSIDE AIR FOR COMBUSTION Outside combustion air should be supplied directly to the heater when the building is subject to negative pressure or when contaminants or high humidity are present in the building air These contaminants include paints solvents corrosive vapors or any other foreign particles that may cause damage to the heater or result in poor combustion Outside combustion air can be brought directly to the heater by a 4 diameter duct less than 50 ft long or equivalent see table in Section 16 This is attached to the 4 diameter starting collar supplied with heater The starting collar is fitted to the rear of the burner box cabinet as shown below An approved vent cap must be placed directly on the end of the outside combustion air inlet
29. ostat field supplied Submittal PTS PTU Jun 12 16 0 VENTING A BASIC FLUE VENTING Venting must comply with the latest edition of the National Fuel Gas Code ANSI Z223 1 latest edition or the authority having jurisdiction Other venting references are in the equipment volume of the ASHRAE Handbook Vent lengths shown in the table are for horizontal and vertical venting If a longer length of vertical or horizontal Heat Maximum vent length ft Maximum Fresh air Max combination of Model exchanger 4 diameter intake length ft 4 fresh air and vent ft length ft diameter 4 diameter PTS U 40 20 45 50 75 PTS U 50 20 45 50 75 PTS U 50 30 35 40 65 PTS U 50 40 25 30 55 PTS U 75 20 45 50 75 PTS U 75 30 35 40 65 PTS U 75 40 25 30 55 PTS U 100 30 45 50 75 PTS U 100 40 35 40 65 PTS U 100 50 25 30 55 PTS U 125 30 60 50 75 PTS U 125 40 50 40 65 PTS U 125 50 40 30 55 PTS U 125 60 30 20 45 PTS U 150 40 60 50 75 PTS U 150 50 50 40 65 PTS U 150 60 40 30 55 PTS U 175 50 60 50 75 PTS U 175 60 50 40 65 PTS U 175 70 40 30 55 PTS U 200 50 60 40 65 PTS U 200 60 50 30 55 PTS U 200 70 40 30 45 venting is required contact the manufacturer for assistance with vent sizing SINGLE HEATER VENTING VERTICAL THROUGH THE ROOF 1 Submittal e PTS PTU When venting the heater to outside of building through a roof use single
30. pipe The combustion air inlet should be not less than 3 ft 0 9m either vertically or horizontally from the flue vent termination The air intake terminal must be located not less than 1 ft 30cm above grade It is good installation practice to supply combustion air from the same pressure zone as the vent outlet Avoid bringing combustion air to the heater from an attic space There is no guarantee that adequate combustion air will be supplied If the heater is installed less than 2 ft from the ceiling a combustion air inlet kit PN 44129510 must be provided to allow for expansion contraction of straight tube heaters PTS series In colder climates where necessary insulate the outside combustion air duct In high humidity applications the burner box should be sealed with silicone sealer Vertical Through the roof Combustion Air Cap Go 4 Leslie VersaCap Type B 3 ft 91cm 4 4 Diameter Minimum Single Wall Pipe 4 Spring Tension Clamp 2 each Horizontal Part No 30676040 Through Sidewall Sep P4 4 Starting Collar i N N Burner Box Rs side view LL S 1 2 12mm fall per 20ft 6m toward vent terminal 6 15cm 4 Flexible Air Inlet Hose Minimum 2 Ft Long Part No 30675020 Submittal PTS PTU 21 Jun 12 19 0 SINGLE STAGE SEQUENCE OF OPERTATIONS The chart below shows the sequence of operation for the normal operating
31. ttached to the end of the vent pipe NOTE To minimize problems associated with condensation in long horizontal runs vent pipe can be 3 Submittal PTS PTU insulated Use the following correction factors to obtain the equivalent length when elbows are used c Subtract 10 ft for each elbow beyond 15 ft from the heater d Subtract 15 ft for each elbow within 15 ft of the heater Limit to 2 90 elbows in the vent system When venting through a sidewall the horizontal vent pipe shall fall not less than 1 2 inch per 20 feet from the start of the vent system to the vent terminal All portions of the vent pipe shall be supported to prevent sagging 6 spacing is recommended A minimum clearance of 6 inches must be maintained between the outside wall and vent cap The horizontal venting system shall not terminate a Less than 4 ft 1 2m below 4 ft 1 2m horizontally from or 1 ft 30cm above any door operable window or gravity air inlet into any building The bottom of the vent terminal shall be located at least 7 ft 2 1m above grade or above snow accumulation level as determined by local codes Less than 3 ft 0 9m from a combustion air inlet Less than 3 ft 0 9m from any other building opening or any gas service regulator Less than 7 ft 2 1m above public walkways Directly over areas where condensate or vapor could create a nuisance or hazard or be harmful to the operation of gas utility meters regulators
32. turn off 30 secs post purge Heater OFF O Function ON Function OFF If the flame is not sensed during sequence T3 then the burner will automatically begin re ignition sequence T2 The ignition sequence will be repeated three times with a 60 second inter purge If the flame is not re established the heater will go to lockout Submittal PTS PTU 22 APR 10 21 0 LIMITED WARRANTY LIMITED WARRANTY Gas Fired Products Inc the manufacturer warrants to the original owner of any Space Ray infrared gas heater that said heater will be free from defects in material or workmanship under normal use and service The heater s shall be installed used and maintained strictly in accordance with the manufacturer s instructions The manufacturer s sole obligation under this warranty shall be limited to furnishing replacement parts F O B Charlotte NC for 12 months from the date of installation or 18 months from the date of shipment by the manufacturer whichever period shall expire first Labor charges for removal of defective parts and the installation of the replacement parts are not included This warranty applies only within the USA and Canada WARNING Manufacturer s warranty shall not apply a to damage to the heater when used in an atmosphere containing halogenated hydrocarbons or other corrosive chemicals Some compounds in the air can be ingested into the equipment and can cause an accelerated rate of corrosi
33. wall metal pipe This is to be constructed of galvanized sheet metal or other approved noncombustible corrosion resistant material as allowed by state or local codes A vent passing through a combustible roof shall extend through an approved clearance roof thimble Double wall Type B vent must be used for the portion of the vent system which passes through the roof An approved vent cap Leslie VersaCap Type B or equal must be attached to end of the flue The maximum equivalent length of vent pipe should be carefully observed A safety switch in the heater is designed to shut the heater off before excessive flue restriction causes bad combustion Refer to the Vent Sizing Table for maximum vent lengths and vent pipe diameter Joints between sections of piping shall be fastened by sheet metal screws or other approved means and should be sealed to prevent leakage of flue gas into building Aluminum or Teflon tape suitable for 550 F 3M Company tapes 433 or 363 or silicone sealant is recommended All portions of the vent pipe shall be supported to prevent from sagging 6 spacing is recommended When the vent pipe passes through areas where the ambient temperature is likely to induce condensation of the flue gases the vent pipe should be insulated and a condensation drain should be provided Minimum clearance for single wall flue pipe to combustible material shall be 6 inches This may be reduced when the combustible material is protected as specifie
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