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BC-1200/1400 - Rowe International

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1. ae 2 18 35074801 e Plate Assembly Front Bucket 1 19 25112402 e Mounting Bracket Dispenser Chute BC 1200 only 1 20 25112002 5 3 21 35090802 Change Bucket Shroud 1400 1 22 170113005 2 25238802 6 23 Figure 6 10 Hi Capacity Hopper Assembly 28 39 6 24 25238802 Ref Part No 65027608 65027609 45032402 35074201 25098101 35044608 35044609 25114701 45032503 65027902 65027901 10 25113701 11 70120903 12 70121624 13 35048801 14 35058101 15 45072101 25224501 16 45072102 25224501 17 70146006 18 35048501 19 35060501 20 70146021 21 35043703 22 170134109 23 25113401 24 65028202 25 45034205 26 35144502 27 65028803 28 45031902 29 45035601 30 35017101 31 25165902 32 45034204 33 35058102 34 25113702 35 35043705 36 35044504 37 25171202 38 70113013 39 445031903 40 25223901 41 Ref 47000601 47000602 25238802 Figure 6 10 Hi Capacity Hopper Assembly Description Qty Hi Capacity Hopper Assembly Small Ref Hi Capacity Hopper Assembly Large Coins Ref Side Assembly m
2. Te 4 Roller Idler INPUt E 1 MU rIID 4 Timing 22 4 nnnm nennen 1 External RIN iaa 2 HARDWARE LIST 29 32 6 Hex HMS iiiter eee oi t Ut erase cA er eee 1 38 32 Keps Hex MS Nut u 1 38 18 x 7 16 Hex WRES 6 8 32 x 1 2 Hex WRHMS SF sirasini nadine iania iaaii ieaiaia kape 8 8 32 3 8 Hex WRHMS T XY EYE TA 9 8 32 x 1 4 Hex WRHMS 7 20 19 x 7 16 Hex WRAS HI LO 2 314 24 x 5 16 Phil Pan RO HS Hi Lo nennen 3 6 32 x 1 4 Sems 2200 2 10 32 x 5 16 Phil Pan HMS 1 88 32 5 3 38 32 x 3 8 P R 5 5 1 26 32 Keps Hex MS NUl edv 4 8 External Lockwasher
3. 6 4 Model BC 1200 Front Door Assembly 6 6 Model BC 1400 Bill Changer Assembly 2222 2 1 1 1 1 4 6 8 Model BC 1400 Front Panel Assembly 222 2 222222222 2 24 6 10 BA 50 Bill Acceptor Assembly irre nene nn eoe Sore tn a dana 6 12 Power Control Center Assembly 6 16 Control Computer T 6 18 Coin Dispenser Assembly 6 20 Change Bucket Assembly eL M 6 22 Hi Capacity Hopper Assembly 6 24 Coin Acceptor Bracket and Harness 6 26 erro 6 28 Model BC 1200 Dual Bill Stacker 6 30 Model BC 1400 Dual Bill Stacker 6 32 Model BC 1200 Money Return Lever Assembly 6 34 ize m 6 37 AGCESSORY p pe 6 38 REPAIR KITS
4. 2 8 32 x 7 16 Hex WHS Swage iniuste caen azteca d cde 2 Figure 6 6 Power Control Center Assembly POWER CONTROL CENTER 65073504 ON 30VDC 40VDC 5VDC OFF 12VDC E amp L gt DOLLARS ACCEPTED ont PONTDWONONDO 1 1 oo Pa 0809 o 25238802 Ref Part No 45078006 65069901 65073504 45075804 45075501 30785701 70073605 70073608 70073610 21638002 10 35120301 11 45049505 12 65069705 13 25255901 14 70013001 15 21621837 16 21621836 17 21621835 18 25065709 21441802 70075701 70075503 25238802 Figure 6 6 Power Control Center Assembly Description Power Control Center Assembly with Bracket e Power Control Center Mounting e Power Control Center Assembly Power Control Box e Power Control Box Cover Assembly Rocker Switch SPST e Circuit Breaker 2 Amp 202 Circuit Breaker 5 Amp CB204 sse e Circuit Breaker 7 Amp CB201 203 Eee e Power Control Harness Assembly Power Transformer Assembly
5. Carriage nenne uar Me Spacer ec Coin Chute Trim Plate es 00411 e Change Cup Assembly e Mounting Bracket Coin STENSON eu t T s Change o eene iere e Door Shaft Coin e Coin Inlet Trim NO Coins Decorative irent ri eti par Coin Inlet Trim w Coins e Chute Assembly Coin Inlet arrsa Hopper Hold Down Bracket Flat Spring Lockbar ur u u L u aaa T Handle Assembly Tubular or Medeco w o Lock Cylinder amp Key pectet citt teret amaka pss e TENSION SPANG pe s secs e Sponge Rubber Pad Harness Assembly Empty Light Tension e Handle amp Shaft Assembly utere Sm Reject oor Ma S
6. NSE 1 Top Assembly Large trei ta et ae 1 1 Front Cover Small Coins Small Coins 1 Front Cover Small Coins Large Coins eene 1 Mise 2 Side Assembly EE 1 Fixed Funnel Intermediate tette 1 FUNNEL ER 1 Drive Shaft and Pin Assembly Small Coins nee 1 1 dere e 2 1 Agitator Cam Small 2 1 Coin Baffle and Stud Assembly Small 1 Baffle and Bracket Assembly ce a pae e uade 1 Coin Baffle and Stud Assembly Large 1 Baffle Bracket Assembly eee eee Rae e ge 1 Nylon BEING Me 1 H 2 e Plate and Post 1 Bearing 1 Extended Pin Chain Small 1 Special Screw 8
7. 1 PR 1 Harness amp Board Assembly Mag u U uu 1 11212 cho m E 1 Drive M 2 e Retaining Spring Roller emen nennen nnn 3 upol ecrem 3 Billinier Upper e cc 1 Bracket Side Shield 2 geli 22 1 Plate Assembly Side u u aene ecce rec eei are cer ee ect dde 1 TEMSIOM EN 1 1 Anti Cheat Lever Pull Back 1 1 AQUA EE 1 Drive GUIDE a Em 1 1 Speed Clip Fastener U Type uuu nece ree ect 1 Pulley SHAM E 1 2 1 2 e Shaft Spacer Take Up Roller 2 e 1 Pressure 2
8. 6 38 25238802 6 1 6 2 This page intentionally leftblank 25238802 INTRODUCTION This parts catalog lists replacement parts for the BC 1200 and the BC 1400 The purpose of this parts catalog is to locate and identify replaceable components and supply information on how to order them Catalog Description This catalog is divided into major sections labeled with figure numbers which correspond to the illustrations used Some assemblies require more than one illustration to identify the parts Each page has a sheet number to identify the sheet as part of that assembly s parts list Replacing parts that are welded or riveted onto an assembly is normally impractical Therefore replacement parts are not listed for these items The assembly containing the welded or riveted part should be replaced Parts List Description The parts list contains four columns Figure Sheet and Index Number The first entry in this column is the figure number of the corresponding illustration An index number when listed corresponds to the index number appearing on the illustration Index numbers are not used when items are listed for reference purposes only or when the item listed is an alternate part Rowe Part Number This column lists the part number to use when ordering replacement parts or making inquiries Description This column gives a word description of each part or assembly Each item is indented
9. III Rer n EAEEREN NS E 3 7 TestProeedupes 3 7 Checkinga Bucketoolernold 2 un teet aa dee on EN eR 3 7 TransportMotor Speed Check tt ertt ro tuaandaveecaneraserasanennitancnste 3 7 Testing 1200 1400 ll lu l emm nennen nne nnne nens 3 8 AES pere 3 8 lt EEUU 3 8 Transmis Gollu 3 8 i r 3 8 Coin Counting Phototransistor Detector Check 3 9 3 10 Hopper Chain 3 10 Rc 3 11 Home Switch Adjustment a pat tnu COELI u S uu m Cake sana ak sas 3 11 iv 25238802 Table of Contents SECTION 3 ROUTINE SERVICE Continued Adjustingthe Pusher Plate uyu u E e i E ER Re eS EXER RE EXER RIT a ERUNT M 3 12 Adjusting the rer end rete cedente i 3 13 Adjusting the Bill Transportto Stacker Alignm
10. 1 e 1 Switch Actuator ei haku aoa 1 nist 1 Drive Link d 1 Bearing Bearing m s External Retaining RING cce tasa 1 Mii ees Dinle uuu 4 Bearing MESI Ere External RETAINING RING susu oett code e awisa SEE Oe EHE He Pocos recede vests Pivot Pin e External Retaining RING x PIM OU PUI pee External Retaining Ring 55 gt s Roller Shaft H iptv 1 Roller External Retaining RIN s u eco dude E 6 s Gable Clam i 2 Bill Stacker Harness Assembly us Double Stacker Harness Assembly 6 long 1 Driver Circuit Board Assembly see Schematics and Components List in Section 4 Board EET 1 s Gash Box ASSOMDIY 2 Foam Black es Pressure Plate Assembly ierra zara e netus sorta Da a eredi s EEE NEE asa yaqa ER 2 Eower Bill Box Mounting Bracket 3 u u u teret rede
11. Voltage Regulator 1 2W 5 1 4 W 5 1 4 W 5 1 4 W 5 1 4 W 5 1 4 W 5 1 4 W 5 1W 1 2 4700 5 6 3 6 12 1 1 12 10 1 8 22 1 2 10 2 10 18 2 100 2 47 820 LM2576T ADJ HV LM340T5 LM2576T ADJ LM2576T ADJ Section 4 Troubleshooting 70030008 70030008 79901122 79901471 79904562 79901362 79901123 79901102 79901102 79901123 799121002 799121801 799122212 799122001 79901103 79901202 79901103 79901183 79901202 79901104 799122001 799124702 70010825 21637902 21637902 21637902 70036525 70036506 70036520 70036520 BC 1200 1400 Bill and Coin Changer AD 0 7 A 0 15 R156 42 VDC SWITCHED 12 vpc 9 arg 15 1 913 MPS6521 w 43 012 MPSASG P zas R108 56521 8 5d 680 OHM 5 R107 2 IN4004 s N LM340T5 uz TN OUT 2 wpur 1 GND GND c16 34064 33 100 pF 7 7 svpc oon R152 R153 8185 Z5 MPS6521 018 J MPSASG war 7 R154 9 R150 560 OHM 7 gt MACHINE CODE 0 cao 22 24V gt MACHINE CODE 1 AS INPUT CIRCUITS MACHINE CODE 0 13 8 MHz FOR 80 196 12 MHz FOR 8097BH MACHINE CODE 1 v D 67 5 VD
12. 1 Lower Billi Box Stop an Stud Assembly iei ert neo tacet 1 6 31 Figure 6 13B BC 1400 Dual Bill Stacker Assembly 37 35 40 38 39 46 25238802 6 32 Ref OQ Q N IX cx cX lx 2X cx 2 cX 2X ONOnARWN O 19 20 21 22 23 25 26 27 28 29 30 31 32 33 35 36 37 38 39 41 42 44 45 46 Part No 65046808 45052501 25156911 35072101 35072102 25178401 45052603 35072801 21150509 25178501 25158001 25098403 25178601 25178701 25178801 21534705 70143003 70146003 35072201 45052901 25179701 70113204 35072301 35099701 25179001 21073102 21082901 21083001 25054801 35072401 35072402 70146004 70146010 70143004 25179101 70146003 25179202 70143003 21534706 70143003 21534707 70143003 35072501 25179501 25179601 70143003 70093401 45052401 35077302 65046701 45052701 45034603 25096101 35039204 45052801 25181801 45060901 35023307 25197801 35084801 25198102 25189901 25238802 Figure 6 13B BC 1400 Dual Bill Stacker Assembly Description Qty BC 1400 Dual Bill Stacker Assembly dr E ERES 1 WV ASIC 6 Front Hanger Front Hanger BOX Cate e Separator Chute Assembly T Metis
13. BG 200 4 2100 Bill 8 Changer with Fast Pay System Field Service Manual and Parts Catalog PART NO 25238802 BC 1200 1400 Bill and Coin Changer Field Service Manual and Parts Catalog Eg OANGIE 1 5 10 20 SROWE Rowe International Inc 1500 Union SE Grand Rapids MI 49507 1884 616 243 3633 Printed in USA Preface This service manual is divided into six sections Section 1 SystemDescription Introduces you to the BC 1200 and BC 1400 their features and their major components principles ofoperation and capacities Section 2 Installation and Programming Guides you through step by step installation instructions and detailed setup programming procedures Section 3 Routine Service Provides routine service instructions for general maintenance and preventive maintenance This section provides information forroutine service and identified problems Referto Section 4 Troubleshooting for procedures and techniques to identify a malfunction orreject problem Section 4 Troubleshooting Provides troubleshooting charts detailed error message descriptions trouble shooting procedures a block diagram schematics circuit board layouts and components lists This section also contains a detailed sequence of operation Section 5 Miscellaneous Contains a harness color code list and other miscellaneous information Section 6 The Parts Catalog
14. FREUEN 2 18 Acceptance Check aenea E aeaa 2 19 DISBe SIg OR 2 20 COMO uu aaa n 2 21 Fast Feed ae aan p uuu E edet 2 21 Accessing Fast Feed reto 2 22 Navigating the Fast Foed Mr eheu erae EE eon ua asam 2 22 SSS 2 23 Accessing the Fast Feed descendi iae beide eese 2 24 Navigating the FasbFeed uuu entra aaa CY RARE SCR ERREUR Ca RR 2 24 uuu P 2 24 SECTION 3 ROUTINE SERVICE MVE OCCU OI m 3 1 Removing the Bill Acceptor from a 1400 4 2 2 2 1 U u uuu uu 3 1 Removing Jammed Bill from the Bill Acceptor BC 1200 Only U u enn 3 3 Bill Jamming Check List 3 3 Filling and Emptying the 1200 1400 1 1 1 11111 34 Fillind the Changer u t Ier REIHE Erates crece Eee 34 Emptying the C hanger cere 3 4 Cleaning the Hopper Coin Pati ies 3 5 Change Bucket Lubrication
15. 1 MotorAssembly with Encoder LR 1 e Harness and Board Assembly Lower Reflector a 1 M 1 Cell Em 1 e Mounting Pad TOTE 1 351411119 US 1 TENSION Spring uu a 2 Components uoce 1 e Roller Assembly Pressure Mag 2 PUEY u 1 Head and Holder Assembly 1 Cover Mag Amp with 1 25238802 Ref 31 rO mmuoour 25238802 35118501 25240801 21814009 45073301 65067101 35114901 21342702 25235001 65067501 25060101 65067601 35035209 21398501 20922510 35126501 25079801 25223101 35104002 35147301 21776005 35080003 35080101 35080004 35080301 25243201 25191702 35080604 25193301 25193902 70120915 25192902 70143301 80653006 87843000 89293007 80443008 80443006 80443004 89292307 89281605 80542304 80384405 80403004 80383006 87842300 88903000 80443007 Figure 6 5 BA 50 Bill Acceptor Assembly Sheet 2 Description Qty e Harness and Bracket Assembly Mag 1 e Mounting Bracket Assembly
16. Cam Switch 1 3 BC 1200 1400 Bill and Coin Changer tholdsthetriac drive circuit ON and also activates the stacker monitor line to the CCC e When the stackercompletes its cycle the cam switch opens stopping the stacker motor and deactivating the monitor line to signal the CCC that itis ready for the next cycle Coin Acceptor Optional on BC 1200 Not available on BC 1400 The coin acceptor checks the coins for which it was designed to determine their validity Each coinis checked for thickness diameter weight and metallic content Ifthe coinis deformed or invalid itis directed through the coin acceptor to the coin return cup Genuine coins are directed through the coin acceptor and actuate either of the two solid state coin switches located on the rear bottom of the slug rejector frame Jammed coins or slugs are cleared from the coin acceptor by a wiper arm on the coin acceptor which is actuated by the MONEY RETURN button The coin inlet and chute deters cheating and jamming Various coin acceptors are available as order options Use Table 1 1 that follows as a guide Table 1 1 Coin Acceptor Options BC 1200 Coin Coin Bracket amp Instruction Coin Block Accepted Acceptor Harness Panel 25 40861402 35026111 25211706 27027206 1 27063801 30998802 Holder 25211710 None 35028216 Harness 1 27064001 30998802 Holder 25211710 None 35028211 Harness Electric Coin Validation via Mars
17. R705 R706 2200 56 w705 Nh 0701 a ae s 3 w704 4 5 VDC 7 C701 Apr P701 5 VDC ENCODER OUTPUT VE VT VR LED DRIVE PWM GROUND SHIELD 5VDC x 1 C704 1 AUF 45073001 CIRCUIT BOARD ASSEMBLY B A INTERCONNECT Figure 4 8 Schematic Diagram BA 50 Transport 25238802 4 101 BC 1200 1400 Bill and Coin Changer Interconnect Circuit Board Assembly 45073001 Rev D C701 C702 C703 C704 D701 L701 L702 R701 R709 W701 W702 W703 W704 W705 4 102 Capacitor Ceramic 50 VDC 80 20 1 HF Capacitor Mylar 100 VDC 10 1 0 uF Capacitor Mylar 100 VDC 10 33 HF Capacitor Ceramic 50 VDC 80 20 1 HF Emitter Infrared Side Looking Inductor RF 20 433 uH Inductor RF 20 33 uH Header 90 Degree 13 Pin Header Straight 6 Pin Header Straight 3 Pin Header Straight 7 Pin Header Straight 6 Pin Detector Infrared Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Wire Bare Wire Bare Wire Bare Wire Bare Wire Bare resistors are watt 5 unless otherwise noted 33 100 2200 10 220 Q 5 6 KQ
18. Do not splice the earth ground wire Fasten it to the bracket with the green screw and cup washer as shown Figure 2 4 Installing 1 2 Inch Coinduit BC 1400 25238802 BC 1200 1400 Bill and Coin Changer CHANGE PAYOUT PROGRAMMING Many different change combinations can be dispensed forthe various denominations of money accepted Change payoutprogramming is accomplished using the five buttons on the CCC Asmentioned earlier there are mechanical limitations which must be considered The changer has three escrow buckets which will be preloaded with three different payout values The CCC will automatically assign the highest payout the right escrow bucket the next highest denomination to the left escrow bucket and the smallest denomination to the center bucket Even though the computerreassigns the escrow bucket values automatically you must be aware ofand obey the capacity limitations ofeach ofthe escrow buckets in order to maintain reliable operation Table 2 1 shows the capacities of the three escrow buckets You must limit your payout combinations such that the total volume of coins in any escrow bucket does not exceed the guidelines shown inthe following table Table 2 1 Maximum Escrow Bucket Capabilities Coins Escrow Bucket or Tokens 984 Dia 8 6 Tokens 1 1 8 Dia gt e 5 5 In order to pay out for more than three denominations the computer
19. CK COIN SWITCHES Symptom Bothcoin switches closed atthe same time Corrective Action Both of the coin switch inputs are or were showing an incorrect signal Inorderto prevent spurious payouts the CCC immediately locks outall coin switch inputs ifitreceives an incorrect signal from the coin switches Thereafter the bill changer will still accept bills but it willno longer take coins 1 Pressthe FUNCTION button Ifthis message doesnot reappear check the wiring to the coin switch circuit board for an intermittent short to Ground Ifthe wiring is OK the problem may be in CCC or coin switch circuit board 2 Ifthismessage reappears after resetting unplug the coin switch circuit board from the main harness and try again Ifthis message reappears replace the CCC Ifit doesn t replace the coin switch circuit board For a more complete troubleshooting sequence refer to Troubleshooting Chart 020 at the end of this COIN SWITCH troubleshooting 25238802 4 27 BC 1200 1400 Bill and Coin Changer Chart 020 Bill Changer Doesn t Accept Coins Works OK With Bills BC 1200 Only Display shows CK 25 SW OR CK 50 100 COIN SW OR CK COIN SWITCHES 4 28 One or both of the con switch inputs to the CCC are or were showing an incorrect signal Press the FUNCTION button Does the message reappear Check for an obstruction or other condition that might cause cons to hang up while they pass through th
20. e Circuit Board Assembly Power see Schematic and Components List in Section 4 e Resistor Harness Resistor 500 30W R8139 u esce e Jumper Assembly Jumper Assembly e Jumper Assembly Yellow Green e Counter Assembly Bills Accepted Electric Co nter enhn aa s Keying PLUG e Conector Housing Pin 6 17 6 18 Figure 6 7 Control Computer Assembly HOPPER LEFT RIGHT PROGRAMMING MODE Scc SC EITHER BUTTON ACTS AS YES NO ON OFF ALT SEP OR UPPER LOWER P PRESS BOTH BUTTONS TO CLEAR c ZS DISPLAYED TEMPORARY COUNTER HOPPER x VALUE FUNCTION ERROR RESET 4 P6 1 NORMAL OPERATING MODE PRESS FUNCTION ERROR RESET BUTTON TO CLEAR DISPLAYED ERROR ROweE BILL CHANGER CONTROL COMPUTER 65069059 25238802 Ref 25238802 Part No 65069059 65077459 65069401 65069308 45060803 Figure 6 7 Control Computer Assembly Description Qty Control Computer Assembly Control Computer Board Assembly EE nennen 1 see Schematic in Section 4 for components Base Cover Assembly t ee Ea EE A
21. eae Solenoid Assembly inii itte zr sa Solenoid Bracket a s SIOP Solenoid Stop Plate Solenoid Plunger Assembly a IBN PIV OL Pivot Pin iExternal Retainilg RING Motor and Crank Assembly s Grank and Piri e Spiral Pin is Motor Mounting Plate u Lu uns 1 16 1 e e Switch Plate s acd sea 1 arceat EN 1 Twin Nut Insulator Drive Link External Retaining Ring us s P shiplate emerit ie ee Guna unc val Support Shaft i v ExtermalRe
22. Gear Box e Mounting Bracket Motor mmm rre Ri e ERES REEL e e LED Holder Assembly emm u P Cable Clamp 7163 mmm mnes Chute Assembly rire Lie so vv cuba e Dispenser Harness Assembly e Chute Assembly Coin Weld BC 1200 Dispenser Wiring Label uu eem e Dispenser Bucket Lube Label e Photodetector Board and Terminal Assembly Spacer NYLON e Terminal Hopper Latch Ass mbly e Dispenser e Circuit Board Assembly Interconnect mole lcd T tess Coin Dispenser Label eer PS Reda Qty 6 21 Figure 6 9 Change Bucket Assembly 20 21 4 5 6 22 19 ee oC SSE ee Tm HI s 2 3 6 22 E 1 Etti 17 10 11 25238802 Figure 6 9 Change Bucket Assembly Ref Part No Descrip
23. L R145 c42 AUF R146 100 OHM C43 L 01 R147 100 OHM C44 I 01 R161 100 OHM C52 L 1000 pF C gt COIN DETECTOR LEFT R127 gt TEST SWITCH LEFT D9 gt TEST SWITCH RIGHT gt R159 C48 033 pF I C gt STACKER MONITOR SWITCH C gt TRANSPORT MOTOR TACH C gt CURRENT SENSE C gt CURRENT SENSE gt USED 5 VDC gt MAG HEAD 1 PULSE 74HC14 C34 014 NPN MPS6521 caa R128 033 pF 100K 1N4148 R134 gt MAG HEAD 1 ANALOG R133 cs 1 22 UF lt 5 pc 9 U17B gt MAG HEAD 2 PULSE AF NPN MPS6521 4 82 25238802 R137 R148 100 OHM R138 R149 100 OHM R113 47 OHM c21 AF P5 R141 R136 5 VDC 5VDC R119 R120 5VDC 5VDC 5VDC 5VDC R118 100 OHM R121 100 OHM R140 R135 C25 1 Section 4 Troubleshooting gt MACHINE CODE 0 gt MACHINE CODE 1 gt COIN DETECTOR CENTER gt COIN DETECTOR RIGHT gt ACCEPTOR 2 gt ACCEPTOR COIN 1 gt TEST SWITCH CENTER gt BILL RETURN SWITCH Figure 4 3 Schematic Diagram Computer Control Board Sheet 4 25238802 4 83 BC 1200 1400 Bill and Coin Changer Computer Control Board 65077401 Rev C B1 Battery Rechargeable Capacitor Ceramic
24. 5 Press the VALUE button once The FAST FEED menu is now active Navigating the FAST FEED Menu 1 When entering the FAST FEED menu the display will show 1 OFF The OFF should be flashing Ifnot press the v button until the OFF appears This means that no limit has been placed on any specific number of 1 bills 2 Pressing the button will cause the display to show 1 X Y Z The X should be flashing Table 2 5 illustrates the possible values for X Y and Z Table 2 5 XYZ Table Variable Name Represents Range X The number of bills accepted before any OFF or 1 15 bills action is taken Y The number of minutes within which no 1 15 minutes more than X bills can be accepted without action Z The number of minutes that the bill changer 1 15 minutes will be kept OUT OF SERVICE if more than X bills are accepted within Y INFINITE minutes 2 22 25238802 Section 2 Installation amp Programming 3 Use the 4 and v buttons to establish the maximum number of bills to accept X then press the HOPPER button and will begin flashing Use the and v buttons to set the time lime in minutes for the changer to accept X bills Pressing the HOPPER button again will cause Z to begin flashing Use and v buttons to select the number of minutes for the changer to remain shutdown should the limits be exceeded Note that choosing the INF setting wil
25. DISPLAY RESET gt DISPLAY DATA DISPLAY CLOCK 30 VDC cst TO SOCKET 018 ON MAIN BOARD 270512 EPROM GAL16V8 35147001 Eprom Piggyback Board DEVICE 4 78 25238802 Section 4 Troubleshooting R33 330 OHM 2w 5 6v 220KQ 220KQ 220K 220KQ IN4735A 6 2V 10937 50 or 10957P 50 Display Driver 330 OHM NOTE R1 R16 R36 R57 AND R63 R71 ARE 1 8 WATT Figure 4 3 Schematic Diagram Computer Control Board Sheet 2 25238802 4 79 BC 1200 1400 Bill and Coin Changer TRANSPORT MOTOR DRIVE gt TRANSPORT MOTOR DIRECTION HOPPER MOTOR LEFT gt HOPPER MOTOR CENTER D gt HOPPER MOTOR RIGHT D gt 12 VDC SWITCHED 12 VDC SWITCHED 12 VDC SWITCHED R26 220 OHM 12 VDC SWITCHED R25 220 OHM 12 VDC SWITCHED 14 R24 220 OHM 12VDC R72 820 OHM 12 VDC R31 150 OHM 112W R28 150 OHM 112W R23 150 OHM 112W D2 1N4004 D7 1N4004 a3 T2500D Q2 T2500D T2500D 115 01 pF RELAY DPDT lt gt 120 VAC RETURN 4 80 25238802 Section 4 Troubleshooting gt gt NOT USED LED DRIVE gt gt 12 VDC SWITCHED 1 gt RE 12 VDC
26. LED DRIVE STACKER DRIVE YIBR J402 13 BUCKET DRIVE LEFT BUCKET DRIVE CENTER RID 0402 16 BUCKET DRIVE RIGHT BUW 3402 15 POWER CONTROL RELAY DOLLARS ACCEPTED Wy 12089 STACKER SOLENOID BEN S014 MACHINE CODE 0 1 J MACHINE CODE 1 2 B 42028 COIN DETECTOR CENTER 3 prre COIN DETECTOR RIGHT 4 Om 1402 9 45 vw zer2 J TEST SWITCH CENTER 8 BILL RETURN SWITCH COIN DETECTOR LEFT MAG HEAD 1 TEST SWITCH LEFT TEST SWITCH RIGHT MAG HEAD 2 WIBR J706 1 BRIW J201 3 P4 BR J706 5 FLIPPER CELL STACKER MONITOR SWITCH TRANSPORT ENCODER TRANSMISSIVE CELL BUCKET SENSE BUCKET SENSE REFLECTIVE CELL INLET CELL WIB J706 9 706 6 8 VDC 12 VDC GROUND POWER GROUND 1202 6 30 VDC 120 VAC RETURN 65069058 COMPUTER ASSY CONTROL Y 4807 1 T201 YIG CB204 1 3 5 m m m of nd n i 2 1 2 1 CB201 CB202 7A 2A ON OFF SWITCH T201 4 lili 5 RIY CB203 1 R 1201 3 J1 GND 4204 12 GIY 4901 2 65067905 MAIN HARNESS ri 25152704 FILTER AND LUG ASSY P901 J901 WIB J204 10 3 3 FILTER 2 GI 0204 12 1 4 8020415 3 E 10 3 1502 BL 2402 2706 WIY 22 12 BRIW 24 2 WIR 24 12 7402 11 B 2706 WIBL J902 1 V 03 2 B 4902 B 4567 8 9 1011 12
27. TRANSPORT VR Ce CE 4 21 CK TRANSPORT e E 4 21 DETCTIRS WONG P 4 35 ERROR d E E 4 36 These conditions are not shown as a message on the display 4 4 25238802 Section 4 Troubleshooting EXTRA SIL HOP no imet RR be ce e a v ode delude ott da recette d ttn bias tatus 4 38 EXTRA CONA R HOP e MMC Lm TEE 4 38 HORPERS imde ed TE PER EE P re A RE ERE 4 42 LE IDET do Mo cem 4 33 L HOPPER EMP TY cs ctt netta deae in e n e VY ee ny uen d vt dee DE 4 40 One or Both Hopper to RUN Css onm ote u ree et ee ee cen EAE LIAE 4 52 DETCTIR ON LONG u nito cere REP 4 34 HOPPER EMPTY uuu c 4 41 REJECT ACCPT OFF imap mito te ei ee p e EHE db aspa etie ete vig cde te e e Mc ae T ERO detest ete 4 19 gt 4 16 REJECT B ior here nra Pn e ian de ra o EP Er n APER eda 4 16 REJECT 4 16 REJECT BILL 4 17 REJECTS BILE E ice mU e N E 4
28. Table 2 2 Acceptance Combinations Which Are Not Allowed 20 10 5 2 1 506 256 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF ON ON ON OFF ON OFF ON OFF ON ON OFF ON OFF ON ON OFF ON OFF ON OFF ON ON ON ON OFF ON ON OFF OFF ON ON OFF ON ON OFF ON OFF ON OFF ON ON OFF ON ON ON OFF ON ON ON OFF ON ON OFF ON ON ON ON OFF ON OFF ON ON ON ON ON ON ON ON OFF ON ON OFF ON ON ON OFF ON ON ON ON ON ON ON OFF OFF ON ON ON ON ON OFF ON OFF ON ON ON ON OFF ON ON ON ON ON ON ON ON OFF Usingtherulesofoperations shown previously it will be very simple for you to determine escrow bucket values foranyallowable combination This understanding is only important when using the TEST VEND switches as they only vend and replenish each of the buckets once As an example there is no 20 test vend 191 bills and coins are treated as the same for these purposes Quarters accumulated 25A are treated exactly as 50 pieces for these purposes 25238802 2 7 BC 1200 1400 Bill and Coin Changer LOADING THE HOPPERS Review Figure 2 5 before you begin 1 Pullthehopperforwardto its stop point 2 Twistthetop ofa full coinbag one full turn Grasp thetwistedtop with one hand and hold the bottom ofthebag with the other Invertthe bag and insert thetopintothe mouth ofthe hopper 3 Slowlyrelease twistasthe bag empties Avoid spilling coins into the changer Empty
29. Tighten the four 8 32 screws the bill box catch wire must fall overthe bill box and the billbox mustnotmove during stacking cycle Figure 3 11 Upper Box Adjustment 25238802 3 15 BC 1200 1400 Bill and Coin Changer Bill Stop Flipper Check Referto Figure 3 12asanaid in doing this service check 1 Thebillstop flipper 4 musttouchthe tab B on the upper bill box 2 Withthelowerbillbox removed slidethe upper bill box into the stacker The flippershould move downward approximately 1 32 to 1 16 inch when the upper bill box is inserted completely into the stacker 3 Ifthe flipper does not move downward the correct distance 1 32 to 1 16 inch perform the following procedure Figure 3 12 Stop Flipper Check 3 16 25238802 Section 3 Routine Service Adjusting the Bill Stop Flipper Referto Figure 3 13 while youare doing this procedure 1 Thepositionofthe bill stop flipper 4 canbe adjusted by prying against the solenoid plunger stop tab B through the flipper opening in the pusher plate witha screwdriver Service Pry up on the stop tab to lower the flipper pry down the stop tab to raise flipper Figure 3 13 Bill Stop Flipper Adjustment Installing a New or Replacement Bill Stacker BC 1200 ONLY Refer to Figure 3 14 and adjust the lower bill box stop bracket and mounting plate so that the bottom bill box is aligned with the upper bill box and chute guides in the f
30. Youcan access the rear of the dispenser assembly by removing the two screws in the upper corners grasping the dispenser at the arrow and tilting the entire assembly forward its lower pivots When youreplace the dispenser be sure that you tighten down the two top screws securely If these screws nottightened down the entire dispenser assembly may tilt forward when the hoppers are unloaded or removed Escrow Bucket Solenoid Photodetector LED s Photodetectors are on opposite side Hopper Upper Coin Chute Drive Motors M EL UN PH FER DispenserColn Chute Figure 1 5 Coin Dispenser Rear View 25238802 1 5 BC 1200 1400 Bill and Coin Changer Hoppers The bill changer contains two coin hoppers see Figure 1 6 which mounton the front surface ofthe dispenser assembly and pivot forward from the bottom for loading unloading and removal see Table 1 2 for required hopper types and capacities The hopper transports coins to the detectors and coin chutes by means ofa chain conveyor which is driven from below by a sprocket The chain follows serpentine path so that excess coins fall back into the hopper ensuring only onecoin per pin enters the coin counting area The chain picks up coins from the bottom of the hopper and carries them up to the top where they fall through the upper chain guidering and interrupta lightbeam toa photodetector whichis mounted on the dispenser Therequired number
31. amp HARNESS ASSY PCC R J203 2 R TB301 2 WIBL TB301 1 WIY TB302 4 WIR VR802 BR VR802 R VR802 R VR802 WIV QIC 12345678 Pi 12345678 SOLID STATE COIN SW 25065709 COUNTER ASSY DOLLARS ACCEPTED 45048203 TB302 35026107 COIN ACCEPTOR amp BRACKET ASSY Figure 4 1 BC 1200 Wiring Diagram Sheet 1 25238802 4 65 BC 1200 1400 Bill and Coin Changer SHIELD TRANSPORT MOTOR TRANSPORT MOTOR HOPPER MOTOR RIGHT HOPPER MOTOR LEFT LED DRIVE STACKER DRIVE BUCKET DRIVE LEFT BUCKET DRIVE CENTER BUCKET DRIVE RIGHT POWER CONTROL RELAY DOLLARS ACCEPTED STACKER SOLENOID MACHINE CODE 0 MACHINE CODE 1 COIN DETECTOR CENTER COIN DETECTOR RIGHT TEST SWITCH CENTER BILL RETURN SWITCH COIN DETECTOR LEFT MAG HEAD 1 TEST SWITCH LEFT TEST SWITCH RIGHT MAG HEAD 2 FLIPPER CELL FA STACKER MONITOR SWITCH TRANSPORT ENCODER TRANSMISSIVE CELL BUCKET SENSE BUCKET SENSE REFLECTIVE CELL INLET CELL 12 VDC GROUND POWER GROUND 30 VDC 120 VAC RETURN 65069058 COMPUTER ASSY CONTROL sn Y 0807 1 J BIR J805 3 B J805 1 nf d 1 CB201 7A 2 L ON OFF SWITCH ononon SHD 4706 13 0706 12 BIY 4402 3 GND GIY 4204 12 GIY 4901 2 BIR J402 1 G J706 8 65067905 MAIN HARNESS YIBR J402 13 RIB J402 14 4402 15 WIV
32. Blue Yellow 1 Inside the power control center as voltage lines pass through the circuit breakers wire colors change for clarity See the power control center power supply schematic for these wire colors 25238801 Section 5 Additional Information FUNCTIONS Coin Switch Assembly Coin Lockout Coil 256 Coin Switch 50 1 00 Coin Switch Dispenser Left Coin Detector Center Coin Detector Right Coin Detector Left Hopper Motor Center Hopper Motor Right Hopper Motor Left Vend Solenoid Center Vend Solenoid Right Vend Solenoid Bill Return Switch Out of Service Lamp WIRE COLOR White Blue White Brown White Y ellow Orange Green Orange Brown Orange Black Black Red Brown Black Yellow Yellow Brown Red Black Blue White Red Green Brown Yellow 25238801 BC 1200 1400 Bill and Coin Changer This page intentionally leftblank 5 4 25238801 Section 6 Parts Catalog INTRODUCTION Mt 6 5 Catalog 6 5 List Dese et dais o bots A Q a a Q 6 5 Ordering Replacement 6 5 PARTS CATALOG Model BC 1200 Bill and Coin Changer
33. CENTER TEST 3 RIGHT TEST SWITCH 4 5 BUCKET CURRENT SENSE S 6 7 BUCKET CURRENT SENSE RIGHT TEST Figure 4 2 Schematic Diagram Power Supply BC 1200 1400 25238802 4 73 BC 1200 1400 Bill and Coin Changer Power Supply Circuit Board Assembly 65069705 Rev A Capacitor Electrolytic 50 VDC Capacitor Electrolytic 50 VDC Capacitor Electrolytic 35 VDC Capacitor Electrolytic 63 VDC Capacitor Electrolytic 10 VDC Capacitor Tantalum 16 VDC Capacitor Electrolytic 16 VDC Capacitor Electrolytic 16 VDC Capacitor Electrolytic 50 VDC Capacitor Electrolytic 50 VDC Capacitor Tantalum 20 VDC Capacitor Mylar 100 VDC Capacitor Electrolytic 63 VDC Capacitor Electrolytic 50 VDC Diode Light Emitting Diode Light Emitting Diode Light Emitting Diode Light Emitting Diode Silicon Diode Bridge Diode Silicon Diode Silicon Diode Silicon Diode Silicon Diode Silicon Diode Silicon Diode Silicon Diode Silicon Diode Silicon Diode Silicon Red Red Red Red Relay Power Inductor Inductor Inductor Header Polarized Header Polarized Header Polarized Header Polarized Header Polarized Header Polarized Header Polarized Header Polarized 4 7 uF 4 7 uF 6800 uF 2200 uF 1000 2200 2200 uF MR752 1N4004 1N4004 1N4004 MR820 MR820 MR820 1N4004 1N4004 1N4004 MR752 200 uH 200 uH 200 uH 7 Circuit
34. Carbon 10 79901103 R5 Resistor Carbon 1 5 79901152 R6 Resistor Carbon 220 Q 79901221 R7 Resistor Carbon 100 kQ 79901104 R8 Resistor Carbon 2W 10 1 70012007 25238802 4 93 BC 1200 1400 Bill and Coin Changer BLO 4 94 CR302 CR301 R301 1000 GND 506 R303 Coin B amp 1 00 150 CR304 di and Large Slot 3 E C302 R304 150 KQ 4 R302 150 Coin A Q303 Small Slot 301 ES a DM R301 150 KO Figure 4 5 Schematic Diagram Coin Switch BC 1200 only 25238802 Section 4 Troubleshooting Coin Switch Circuit Board 45048203 Rev L C301 Capacitor Monolithic 1 HF 70028514 C302 Capacitor Monolithic 1 HF 70028514 CR301 Sensor LED Pair 70033501 Q301 CR302 Sensor LED Pair 70033501 Q302 CR303 Diode Silicon 70035007 CR304 Diode Silicon 70035007 Q303 Transistor Silicon NPN 70030007 Q304 Transistor Silicon NPN 70030007 Note All resistors watt 5 unless otherwise noted R301 Resistor Carbon 100 Q 79901101 R302 Resistor Carbon 1500 79901154 R303 Resistor Carbon 150 Q 79901154 R304 Resistor Carbon 150 Q 79901154 R305 Resistor Carbon 150 Q 79901154 o o lt o z o x 4 80482 03 Figure 4 6 Circuit Board Layout 25238802 4 95 BC 1200 1400 Bill and Coin Changer 1 C617 C610 R624 N 7 1 uF 6 8 uF 20 U601A 20 3 8 C612 1 2 R622 3 3 kQ 01 pF
35. Pays CONS MP E 1 erdum 1 Shoulder Screw 1 4 20 SQHD e a acd 4 Drive Screw 10 4 1 a Warning Label 4 co 4 Hex MS Nut 1 4 20 niii pe ED o Ep A Pea 4 e e Bill Insertion Label 1 amp 51 1 1 5 101 1 Bill Insertion Label 1 5 10 201 1 s Hopper Identification babel rr rettet oa ec 1 Hence 1 Coin Dispenser See Figure 6 8 aie eer a ee Eo E a 1 e Power Control Center with Bracket see Figure 6 6 seen 1 Main Harness Assembly ettet raises Fee Ya BAR Pec uaa 1 e Chute Assembly Coin 3 1 1 Junction Box and Filter Assembly 1 Junction Box Cover Assembly U U nenne nennen nns 1 Filterand 1 Hopper Retainer 1 eser 1 SOM SPIS Meld EE 1 BillAcceptor Mounting Bracket u 2 Push Bar Cash 1 Guide Plate Control CombpU ter 1 Ee ze eap 4 1 For add
36. ll 2 4 5 Check fortight binding or sticky flipper operation Check for an intermittent open circuit in the wiring to the VF cell from the CCC Pin 7 Check the rear portion of the transport track for any condition that would cause a bill to slow down or hang up soft drink residue catsup burrs in the track etc Thedrive belts of the transport may be broken or slipping Check them and replace the drive belts ifnecessary Ifnone of the preceding steps find the problem replace the CCC Ifa bill is left in the transport for five seconds the bill changer will go into SELF CLEAR 25238802 4 13 BC 1200 1400 Bill and Coin Changer REJECT SPEED Symptom The transport motor speed is not correct Thisisarejectmessage The bill was rejected because the transport motor did not run ata constant speed during validation Corrective Action 1 Anobjectis possibly hung up or jammed in the track 2 Ifbills are frequently rejected for this message check fortight binding orsticky rollers belts or flipper 3 Check thatthe timing belt tension is nottoo tight 4 Checkthatthe 12 VDC supply in the power control center is correct 5 Check for an intermittent connection in the wiring for the 12 VDC supply the Red Black and Shield wires or the White Black encoder signal wire 6 Check themotorand timing gear backlash 7 Ifallofthe preceding checks are OK replace the transport 8 Iftheproblem still exists re
37. uuu u mu E Quta aqasha qhu Qi 1 8 Dollars Accepted Counter U 1 9 POWER Supply assia uade sh 1 9 Test 1 9 evidente M 1 9 Computer ControlCenter 5 LI e aaa es 1 10 otatus DISplay cette E OY 1 10 Serviceand Control Switches uuu uuu uuu E pere repe PER 1 10 Denominations Accepted reote eiii eren ANOV IR 1 12 12 0 1 12 1400 1 12 SECTION 2 INSTALLATION AND PROGRAMMING Installation mm B 2 1 installing 1200 2 1 Wall a Rep 2 1 installing a 1400 n 2 4 General 2 4 Typical Wall 2 4 Change Payout Programming _ U U LLL 2
38. where XX represents the denomination 25238802 2 19 BC 1200 1400 Bill and Coin Changer DISPENSING TOKENS Auniquesituation exists when dispensing tokens while inthe MC mode The ability to payouta progressive bonus is allowed evenifpayoutis normally an extended vend ofa lower denomination Normally in the NON MC mode or when paying outcoins some denominations require an extended dispense direct payout replenish cycle In each ofthese cases the larger denomination is paid out at exactly two times a lower denomination While this is correct for dispensing coins it may not be desired when dispensing tokens Foreaseofdiscussion an example will be presented below that will explain the setup and operation for progressive bonus payouts oftokens Inthe following example the denominations listed will beacceptedandthe number of tokens listed will be dispensed Denomination Base Tokens Bonus Tokens Total Tokens 1 4 0 4 2 8 1 9 5 20 5 25 10 40 15 55 20 80 40 120 Following the payout programming rules discussed earlier in this section theright escrow bucket will hold the 10 load of 55 tokens the left escrow bucket will hold the 5 load of 25 tokens and the 1 load of 4 tokens will be held by the center escrow bucket Besure MC PAYOUT issetto ON and the HOPper VALue for the hoppers is set to one of the three token values T1 T2 T3 Set 1 2 5 10 and 20 to YES inthe ACCEPT mode coin deno
39. 13 BIW 2402 4 BIW 1501 9 WIB J901 3 B J901 1 23456782391 J203 P803 8910 1213 J204 P804 2345678910 1213 120 RET D806 w807 65069705 CIRCUIT BOARD ASSY B CB201 2 120 VAC 5 BIR S201 2 5 2 g _ 8 5 5 5 5 5 B W CB202 8 5 8 5 2 hj 2 a 5 gt c GIY GND W808 dL H n sewa an am uma 2 1 2 1 2 3 mE S801 5802 5803 1 L c R CB203 CB204 7A 5A TEST SWITCHES 65073504 POWER CONTROL CENTER 1234567 J201 TO wd BUCKET SENSE BUCKET SENSE P808 l J808 4 64 25238802 Section 4 Troubleshooting B W 204 3 OIG J4 1 BL J203 4 B 202 9 J2 8 45072801 CKT BD ASSY MAG AMP GROUND 35049004 MAG HEADS DUAL FULL TRACK 4507640 CKT BD INTERCONNECT 65058011 COIN DISPENSER 35118801 HARNESS ASSY TRANSPORT 1001 P701 J702 6 GROUND OUTPUT LED ANODE VF VR ve J701 12 snow WIB J4 9 MOTOR ASSY GIW J4 8 BLIY J2 14 OUT OF SERVICE LAMP B J202 11 W BL J202 13 1 GIO 42 2 B 4202 4 RIG J5 9 R J203 1 2 3 4 5 wma W 204 9 7 8 9 B P902 3 BIW J204 4 DRIVER BOARD 65046701 45052401 HARNESS BILL STACKER ASSY 65046801 35119701 HEATSINK
40. 150 Q 220 Q 1 0 KQ HAJA 00 05 LOANNODUALNI 0S V8 Figure 4 9 Interconnect Circuit Board Assembly 70028511 70021561 70021555 70028511 70033504 70041502 70041502 70074413 70074306 70074303 70074307 70074306 70033505 79901333 79901103 79901221 79901103 79901221 79901562 79901151 79901221 79901102 00503200 00503200 00503200 00503200 00503200 25238802 Section 5 Additional Information HARNESS COLOR CODING Harness wiring inthe 1200 1400 15 color coded according to function To check wiring in the machine find the function you wantin thechart below and notthe wire colorassociated with this function Then check this color wiring to find the source of the problem The wiring diagram will tell you where the wires are routed 25238802 BC 1200 1400 Bill and Coin Changer FUNCTIONS SUPPLY VOLTAGES 120 VAC Hot 120 AC Common 40 VDC Sensed 30 VDC 5 VDC to out of service lamp 12 VDC 8 VDC 5 VDC GROUNDS Earth Fault Ground High Current Ground Low Current Ground SPECIAL LINES Transport Magnetic Head VF Cell VI Cell VT Cell VR Cell Transport Motor Bill Stacker Stacker Drive Signal Stacker Monitor Separator Solenoid WIRE COLOR Black White White Violet Orange Red Brown Yellow Violet Slate Blue Green Yellow Black Black White Brown amp White Green Brown Yellow White Orange Shielded Cable Green Orange Green White
41. 17 TRAD POTENS TERRE REO 4 17 REJECT nasua ena e d ISSUE M TM EI 4 17 REJECT BILL 4E toi Pet 4 18 REJE CT ABILE J creto date eren Me 4 18 ecco 4 18 REJECT lt 4 18 REJEGT e FAST FEED 4 19 REJECT LATE ge 4 13 REJECT ORE GERE TED OE ER E nih 4 10 REJECT susu saus iah 4 10 REJECT LOST TACH u unn amaka maya aa aaa qaqapa apa e cd et ts 4 15 REJE CI ANO DENOM Serene I EE 4 19 REJECT NO MAG iicet rep n prr i at e p UTE ed iene es eod acie egeo t eite i e 4 12 REJECT RETURN SW dieti ei rame dod quoted 4 19 REJECT lt SHORT T RN 4 7 REJECT SHORT VIE 4 6 REJECT SPEED ota RE GREECE ERE IDEO OE i PERO 4 14 REJECT TIMEOUT
42. 2 Guide pe 1 amp Caution RET 1 6 33 Ref 6 34 Figure 6 14 Money Return Lever Assembly 2 9 6 7 8 5 Part No Ref 21301801 25251203 27027206 25255801 70135512 70146008 70120703 70143004 21357811 70093103 25191301 35032009 Figure 6 14 Money Return Lever Assembly Description Qty Money Return Lever Assembly Washer uku n u 2 s PIVOLLIN qm 1 e Coin 500 94 eene ener me HN 1 s Pall u uu tret Idea wasaka kapa 2 e 2 Plain Washer Teflon sss enne nennen nnne nennen 1 ExternalBetainingiRilig cuore 1 Elastic Stop Nut 8 92 _ 1 Cable Clamp 1 47 EET 1 gil 1 Empty LightiHarmess Assembly iicet eite eec eden aad eia e aaa 1 25238802 DECALS BC 1200 Only from Figure 6 2 Accepted Bill Decals Door Color 1 5 10 20 s Accepted Coin Decals 25211706 256 Decal 25211709 25 1 Decal 25211710 1 Decal BC 1400 Only 25239601 10 Decal 2
43. 2 1 ER EXER ERI IR RR CERRAR 2 6 Hopper Chain Adjustment 3 10 Value Codes Table 2 3 a RR 2 15 Machine Capabilities Table 1 2 1 7 Money Accepted Table 2 4 2 15 Combinations Which Are Not Allowed Table 2 2 nennen 2 7 Power Control Center Figure 1 8 1 8 Transport Check Points Figure 3 2 aa re 3 4 ToStackerAlignment Figures 3 GAGB eccirni arena 3 13 amp 14 View fente lae ue aus 1 3 TOP GFIQUIO RD 1 2 25238802 vii Coin Hoppers Holds nickels dimes quarters dollar coins or tokens Coin Acceptor optional on the BC 1200 not available on the BC 1400 Accepts valid coins which operate solid state switches to vend change Hopper Bail Wire Coin Dispenser behind hoppers Contains the drive motors coin counting photocells and escrow buckets for dispensing change ES Kez i m Hopper Rap Rod Bill Transport Receives the bill that is inserted by the customer and moves the bill into the machine Contains sensors which are used to determine the validity and denomination of the bill If the bil
44. Carbon Film 120 kQ 79911124 R613 Resistor Carbon Film 300 79911304 R614 Resistor Carbon Film 300 79911304 R615 Not Used R616 Resistor Carbon Film 5 6 79911562 R617 Resistor Carbon Film 5 6 79911562 R618 Resistor Carbon Film 4 3 79911432 R619 Resistor Carbon Film 270 Q 79911271 R620 Resistor Carbon Film 4 3 79911432 R621 Resistor Carbon Film 3 3 79911332 R622 Resistor Carbon Film 8 2 79911822 R623 Resistor Carbon Film 3 3 79911332 R624 Resistor Carbon Film 4 3 79911432 R625 Resistor Carbon Film 2700 79911271 R626 Resistor Carbon Film 1 8 W 1 1 5 799101501 R627 Resistor Carbon Film 1 8 W 1 332 799103323 R628 Resistor Carbon Film 1 8 W 196 1 5 799101501 R629 Resistor Carbon Film 1 8 W 1 332 799103323 0601 IC Dual OP Amp LM358 30800244 U602 IC Dual OP Amp LM358 30800244 25238802 4 99 BC 1200 1400 Bill and Coin Changer 45072801 CKT BD ASS Y MAG AMP GROUND HEAD 1 HEAD 2 5 VDC 35049004 MAGNETIC HEAD DUAL FULL TRACK TRANSMISSIVE SENSOR REFLECTIVE SENSOR 45058205 HARNESS amp BOARD ASSEMBLY 35119201 BOARD ASS Y LEGEND WINDOW LED 35118501 HARNESS amp BRACKET ASS Y MAG AMP 4 100 25238802 Section 4 Troubleshooting 45058408 MOTOR ASS Y BA 50 5 VDC WHITE LED ANODE OUTPUT GROUND nr uoce ee 5VDC 5VDC
45. Chicago Lock T Handle Assembly Medeco w Medeco Lock Cylinder Stellar Bank Kit converts Standard Charcoal Brown Base amp Filler Kit to Stellar Styling 25 Coin Acceptor Kit Bank Kit includes Base Top Filler Blue Bank Kit includes Base 4 Top Filler White Bank Kit includes Base 4 Top Filler Black Bank Kit includes Base 4 Top Filler Charcoal Brown Genesis Bank Kit converts standard bank kit to Genesis Styling should be used with 35087505 Black Base amp Filler Kit to match vending bank 25238802 35087403 35087404 35087405 35087203 35087204 35087205 47000601 47000602 25238802 Top FillerKit Top Filler Kit Top FillerKit Base Kit Base Kit Base Kit REPAIR KITS continued Blue White Black Blue White Black Coin and Chain Guide Assembly Small Coins Coin and Chain Guide Assembly Large Coins 6 37 6 38 This page intentionally leftblank 25238802
46. J203 4 B J202 9 YIBR J2 4 RIB J2 6 BLIW 42 8 45076402 CIRCUIT BOARD INTERCONNECT 65058012 COIN DISPENSER 35118801 HARNESS ASSY TRANSPORT BR 44 7 WIBR J4 2 O 14 13 R J1 2 WIB J4 9 B J202 9 65068501 BILL TRANSPORT ASSY J501 P501 J4 8 A K gt 5 VDC HEAD 2 HEAD 1 GROUND I 45052401 HARNESS B W J204 4 DRIVER BOARD 65046701 45072801 CIRCUIT BOARD ASSY MAG AMP BILL STACKER ASSY 65046801 lt 4 5 5 lt gt lt ui I o lt 5 5 5 5 COLOR CODE B BLACK BL BLUE IN ALL TWO COLOR WIRES BR BROWN THE FIRST COLOR IS THE G GREEN BASIC COLOR OF THE WIRE o ORANGE AND THE SECOND COLOR IS THE STRIPE OR HASH MARK 5 SLATE 25065709 COUNTER ASSY DOLLARS ACCEPTED EXAMPLE WIR IS WHITE TAN TAN WIRE WITH RED MARKING v VIOLET W WHITE Y YELLOW COUNTER Figure 4 1 BC 1400 Wiring Diagram Sheet 2 25238802 4 67 BC 1200 1400 Bill and Coin Changer 1 1 SHIELD TRANSPORT MOTOR TRANSPORT MOTOR COIN LOCKOUT COIL HOPPER MOTOR RIGHT HOPPER MOTOR CENTER HOPPER MOTOR LEFT BR LED DRIVE STACKER DRIVE BUCKET DRIVE LEFT BUCKET DRIVE CENTER BUCKET DRIVE RIGHT POWER CONTROL RELAY DOLLARS AC
47. SWITCHED R82 U12D dokn STACKER DRIVE gt n gt 7406 12 VDC SWITCHED R90 Tor 5 a DOLLARS AcCEPTED gt gt 12 VDC SWITCHED 912 R104 MPSASG 150 OHM uno 4 gt R105 BUCKET DRIVE LEFT D gt 2003 an R100 MPSASS 150 OHM une 5 gt 12 2003 ar TiP102 BUCKET DRIVE LEFT D gt R96 MPSASS 150 OHM BUCKET DRIVE LEFT gt gt ot R97 V zs 330 OHM 12 VDC SWITCHED R83 gt 2 5 7407 12 VDC SWITCHED Reo 7 usa ure COINLocKouT con gt gt 2 5 gt 7407 2003 22 100 OHM 1 30 vDC 12 vDC LED DRIVE STACKER DRIVE BUCKET DRIVE LEFT BUCKET DRIVE CENTER BUCKET DRIVE RIGHT POWER CONTROL RELAY DOLLARS ACCEPTED STACKER SOLENOID NOT USED SHIELD MOTOR MOTOR COIN LOCKOUT HOPPER MOTOR RIGHT HOPPER MOTOR CENTER HOPPER MOTOR LEFT Figure 4 3 Schematic Diagram Computer Control Board Sheet 3 25238802 4 81 BC 1200 1400 Bill and Coin Changer R110 47 OHM RTT c19 5VDC 1KQ R16 1 5VDC R123 C24 1KQ R122 c29 R142 100 OHM c39 1 01 pF R126 svog R125 c32 R124 100 OHM 5 26 01 R143 100 OHM C40 l 01 R144 AKO
48. Step 9 The right two dashes will be blinking Since there is no center hopper two dashes will remain on in the center position Press the VALUE button to step through the possible hopper denominations Stop when the correct hopper denomination is displayed 25238802 Section 2 Installation amp Programming Use the coin value stickers suppled in the accessories bag to label the hoppers as a reminder of which coins are to be loaded in each hopper Table 2 3 Hopper Value Codes Display Symbol Money Type 5 Nickel 10 Dime 25 Quarter 1C Dollar T1 Token Type 1 T2 Token Type 2 T3 Token Type 9 Press the FUNCTION button and the display will change to ACCEPT 1 YES or NO 10 Press either the or v button to select turn ON or deselect turn OFF each denomination Press VALUE to step through the list of denominations that can be accepted see Table 2 4 for the list of denominations Table 2 4 Acceptance Display Symbol Money Type 25 Quarter 25A Two Quarters 50 Half Dollars 1C Susan B Anthony Dollar 1 One Dollar Bill 2 Two Dollar Bill 5 FiveDollar Bill 10 Ten Dollar Bill 20 Twenty Dollar Bill Select only the denominations that you want to have the changer accept If you try to select a denomination that would result in a combination which cannot be used the computer will display the message NOT ALLOWED briefly The combinations which are not
49. action of pulling a previously accepted bill from the machine will invariably cause the motorto be turned Even very slight movement will be detected and when it does the Control Computer takes the following action The motoris instantly turned ON in the reverse direction This will assist in keeping the transport free of jams The Display will freeze and the motor will continue torun inreverse forabout3 seconds Atthis time the changer will go OUT OF SERVICE with the display showing PLBK cdDhh mm AGO where dD the number of days hh the number of hours and mm the number of minutes that have passed since the changer went OUT OF SERVICE for this reason This time will continue to incrementand will be displayed even after the temporary shutdown condition expires and the changer goes back into normal service itcan only be cleared by pressing the FUNCTION button When you clear this timer the display will briefly show PLBK TIMER CLR D CAUTION When this feature is enabled do not attempt to turn the transport motor drive gear manually with the transported connected and the Power ON As described above the motor will start instantly when motor movementis detected 25238802 2 23 BC 1200 1400 Bill and Coin Changer Accessing the ANTI PULLBACK Menu 1 Movethe PROGRAMMING NORMAL switch on the bill changer from the NORMAL operation mode to the PROGRAMMING position 2 PresstheFUNCTION ERROR RESET button twice The dis
50. allowed are discussed in Change Payout Program ming in this section also refer to Table 2 2 Should this occur you must step through each of the denominations by pressing the VALUE button and review the denominations currently accepted set to YES To accept a new denomination which was previously not allowed you may first have to deselect a currently accepted denomination and then step to the new denomination using the VALUE button and selecting it by using the or v button One selection shown in Table 2 4 deserves explanation The 25A option is a quarter accumulator feature Ifthis option is selected the insertion ofa first quarter will cause no payout activity from the bill changer and the coin will appear to be stolen However when a second quarter is inserted a normal vend and replenish cycle will occur This allows you to program the bill changer to accept two quarters and payout five dimes for example 25238802 2 15 BC 1200 1400 Bill and Coin Changer 11 12 13 14 2 16 After you have programmed the denominations you wish to accept press the FUNCTION button to move on to the PAYOUT function The display will show XXX PAY The XXX will be the lowest bill denomination set to ON The left digits will be blinking Ifin the MC mode the center and right pairs of digits will simply show MC and pressing the HOPPER button as described in the following paragraph will have no effect Ifin the MC
51. bill changer was in STANDBY One of the buckets may have anincorrect change load or one of the hopper motors may have been running in standby mode Corrective Action Morethan one of the coin photodetector inputs is or was giving an incorrect signal 1 Oneofthe LEDs onthe dispenser may have burned out Ifany LEDs are out check the wiring to that LED Check the LEDs and replace any defective LEDs 2 Ifall LEDsarenotlit check the 5 VDCLED on the power control center Ifitisnotlit check the power supply If itis lit check 5 power distribution lines in the harness Blue wires 3 Press the FUNCTION button Ifthe message reappears check for dirt on the detectors and LEDs Ifthey are clean check the coin photodetectors per Section 3 Ifthey are OK check the wiring from the photodetectors to the CCC for open connections or shorts to Ground Ifno problems are found replace the CCC 4 Ifthismessage does notreappear after resetting the bill changer check the wiring to the hopper motors and coin detectors Ifno problems found replace CCC To restore the bill changer to operation press the FUNCTION button after correcting the problem NOTE This error code may the result of a leaky output to the left hopper drive motor from the CCC Ifthis is the case replace the CCC For amore complete troubleshooting sequence refer to Troubleshooting Chart 030 at the end of this COIN DETECTOR troubleshooting 25238802
52. blocked out during the dispense and replenish cycle Also the coin acceptor is locked out during the bill validation cycle as soon as the VI cell is covered The coin acceptor is locked out whenever no coins are programmed to be accepted 2 The 5 VDC voltage from the power supply does not control the CCC board It is used to provide voltage to LED s dispenser transport OUT OF SERVICE light and the solid state coin switch assembly The computer board is powered primarily by the 8 VDC voltage from the power supply It has its own 5 VDC regulator 3 The BILL RETURN switch is disabled during the latter portion of the validation cycle and the entire dispense and replenish cycles 2 24 25238802 Section 2 Installation amp Programming 4 Ifpower is disrupted during a dispense or replenish cycle the machine will immediately reset upon power turn on There will be an incorrect change load in one ofthe buckets This is the same as all previous Rowe changers 5 Ifthechangerruns empty while paying for a large bill directly from the hoppers the display will be flashing the appropriate message Upon clearing the SHUTDOWN CODE for this empty condition the display will show AMT DUE X Y 2 with X Y and Z being the number of coins or tokens that the customer was shorted from the left center and right hoppers respectively 6 Blocking the coin photodetectors with your fingers or with foreign objects during the replenish cycle may result
53. gone through all denominations Press the FUNCTION button once and the display will show the lowest denominations set to YES in Step 8 and PAYS Press either the or v button until the display shows PAYS XX MC MC where equals the number to equal the denomination shown i e 4 fora 1 20 fora 5 etc Press the VALUE button to step through each denomination you have set to YES for acceptance and set the proper payout foreach NOTE 10 or 20 may show 2X some number which will equal the correct amount NOTE Makesure each denomination set to YES for acceptance has the correct payout amount or the message INCORRECT PAYOUT will be displayed Press the FUNCTION button once and the display will show STACKER MODE SEP or ALT SEParate ALTernate Pusheither the or v button to set the stackerto the mode you desire Ifsetto ALT the changer willalternately stack each bill accepted to the upper bill box first and then to the lower bill box regardless of the denomination accepted Ifset to SEP each denomination accepted can be assigned to be stacked in either the upper or lower bill box 25238802 13 14 15 16 Section 2 Installation amp Programming Perform this step only if you set the stacker mode to SEP intheabovestep Toassignthebillstothe upper or lower bill box press the VALUE button to go through each denomination you have
54. ioc cio rete tete eec eger tete ee ge re kae fa p de Dag 1 e Schematic Addendum Hopper Hold Down Bracket 10 11 Figure 6 4 BC 1400 Front Panel 25238802 Ref Part No 65064403 65053605 25191301 35085501 21581801 70122001 25198401 45048004 70134121 35003201 10 35000201 11 25062001 12 27029312 Optional 65064402 65053604 25238802 Figure 6 4 BC 1400 Front Panel Description BC 1400 Front Panel BC 1400 Front Panel Assembly sess Stainless Steel Panel Assembly Grey with Grapic Lettering and Logo Indicator Eight recie cer eene eade ceo ce e e Shield and Hinge Assembly emm Pushbutton e e Lock Washer Internal ssss emm Protective Cover Swit6eh uu dicc aneii Trim Plate Bill Acceptor and Coin Cup Chrome Head Screw esse Change DOO Hinge Em Decal 1 amp 5 Service sss BC 1400 Front Panel Assembly with Lettering and Logo No Graphics S S Panel with Lettering and Logo No Graphics 6 11 Figure 6 5 BA 50 Bill Acceptor Assembly Corresponding Parts List on page 6
55. is a guide to solving bill acceptance problems NON SHUTDOWN FAULTS Ifamalfunction is detected with the coin switches TEST switches or the BILL RETURN switch a message will be displayed butthe machine will not go out ofservice BILL ACCEPTANCE MESSAGES A bill may be rejected fora number ofreasons The status display will indicate the reason why a bill failed to be accepted A number ofcell sequence rejects and bill validation rejects exist These messages will be displayed for approximately thirty seconds before they are erased by the walking dash For more information on the reject messages refer to Section 4 Troubleshooting TRANSPORT SELF CLEAR CHECK Ifa bill becomes jammed in the transport the CCC automatically tries to clear itout To check out this feature 1 Insert a bill into the transport upside down The bill will be rejected and the status display should show REJECT BILL A 2 18 25238802 Section 2 Installation amp Programming 2 Holdthe bill inthe transport Do notuncover the VI cell Wait five seconds for the transport to start to cycle reverse forward reverse forward reverse The transport will do this three times if the VI cell is kept covered During the self clear operation the status display will show the message PURGING ACCEP TOR 3 The motor will stop and the status message will change to CK TRANSPORT VI Ifthe VI cell is uncovered any time during the self clear cycle the machine will au
56. mode 1 TheleftLED onthedispensermay have burned out Ifthe LED isstill out check the wiring to that LED Check the LED and replace itifitis defective 2 Ifall LEDsarenotlit check the 5 VDC LED onthe power control center Ifitis not lit check the power supply If itis lit check 5 power distribution lines in the harness Blue wires 3 Press the FUNCTION button Ifthe message reappears check for dirt on the left detector and LED Ifthey are clean check the coin photodetector per Section 3 Ifitis OK check the wiring from the photodetector to the CCC for an open connection or short to Ground Ifno problems are found replace the CCC 25238802 4 29 BC 1200 1400 Bill and Coin Changer 4 Ifthis message does notreappear after resetting the bill changer check the wiring to the hopper motors and coin detectors Ifno problems are found replacethe CCC To restorethe bill changerto operation press the FUNCTION buttonafter correcting the problem NOTE This error code may be the result of a leaky output to the left hopper drive motor from the CCC Ifthis is the case replace the CCC For amore complete troubleshooting sequence refer to Troubleshooting Chart 030 at the end of this COIN DETECTOR troubleshooting CK R COIN DETCTR Symptom The right coin detector was blocked while the bill changer was in the STANDBY state One of the buckets may have an incorrect change load Corrective Action The right coin ph
57. mode The Maximum Capacity mode of operation has three big advantages and one requirement The requirement is that both coin hoppers must be loaded with the same value coin ortoken The advantages are A Thetime required to vend and replenish is typically only 1 3 ofthat required in the NON MC mode B Allthree hoppers will be emptied equally and the machine will not go empty until all three have been found to have no coins available C Inthe event ofa hopper failure jam motor failure etc the machine will continue to operate using the other two hoppers 25238802 2 13 BC 1200 1400 Bill and Coin Changer Operation in MC mode can be described simply as follows The computer will get the total required number of coins from any hopper or hoppers that it can If both hoppers are operational it will divide the required payout amount say 20 quarters for a 5 bill for example by two and replenish ten coins from each hoppers for the count of 20 Should a hopper go empty the computer will simply begin using the other hoppers If only one hopper remains as good the computer assumes the machine is nearly empty and will attempt on successive vends to obtain coins from both hoppers again hoping to find that the changer has been filled If it has the computer will simply continue using both hoppers again if it has not it will run on the last operational hopper until it is empty and at that time the machine would go int
58. set to YES for acceptance and push either the or v button to stack these bills in either UPPER or LOWER bill boxes Press the FUNCTION button once and the display will show BILL B CHECK ON or OFF Use the a or v button to select either ON or OFF This is a security check made during the bill validation process Rowe recommends the setting for all but the most extreme circumstances where a very high percentage of bills are rejected with Code B see Section 4 Press the FUNCTION button once and the display will show BILLTEST OFF Use the or v button to select OFF Setup is complete Place the PROGRAMMING switch back down to the NORMAL mode The display will show STORING NEW DATA and then the walking dash will appear Fillthe hoppers with quarters do atest vend from each of the test switches left center and right located on the power control center and the job is completed Normal Setup This procedure follows the beginning to end setup sequence You should follow this procedure and use it until you are familiar with the ten groups of setup options Once you are familiar with these options you can easily skip over the options that you do not wish to change or display Key Information In the step by step procedure that follows key setup information follows many ofthe numbered steps This information will be very helpful but it can be skipped Key inf
59. the V and B wires to the CCC from P202 Defective 40VDC supply at J204 pin 1 Replace the power supply board on the power control center OR OR Momentary loss of 120VAC line voltage Defective CCC during the machine cycle OR Defective CCC 4 56 25238802 Section 4 Troubleshooting Bill Changer Gives Erratic Payout for Bills and Coins 25238802 No Error Messages Do erratic payouts often occur in succession with one making up shortage from the previous vend Broken bound or worn bucket assembly Check for coin hangup in the upper coin chute lower coin chute and in the coin bucket Check for coin hangup in the upper coin chute lower coin chute and in the coin bucket Broken bound or worn bucket assembly Weak or unfiltered 40VDC line at J204 pin 1 Replace the power supply board in the power control center OR Bad power transformer Replace the power control center OR Replace the CCC 4 57 BC 1200 1400 Bill and Coin Changer 4 58 Bill Stacker Problems Does the stacker motor run at all YES NO The stacker cam switches are out of In addition to the steps at the left check adjustment See the adjustment the following procedures in Section 3 of this manual OR O OR OR Open condition in one or more of the following lines G O from the computer board to the Defective stacker cam switch OR stacker Red from the power control
60. the right paid before the center denomination 4 2 25238802 Section 4 Troubleshooting Accept Payout and Replenish Modes During normal operation the display will reflect each state the machine goes through as it happens Whenabbillis moving in the transport the message VALIDATING will appear After validation during stack and vend cycles the display will show the message XX PAYS The XX indicates the denomination just accepted and the s represent the number of coins from the left center and right hoppers needed to refill the bucket During replenish as coins pass through the detectors the displayed coin counts will bereduced until all three reach zero The machine will then return to the STANDBY mode Reject Mode While the machine is validating a bill several things may cause the bill to be rejected When a bill is rejected the transport will reverse returning the bill and the status display will show areason forthe reject This reject message will stay on the display for about thirty seconds then the walking dash will erase it Out of Service Mode Ifa condition exists that will prevent proper operation the changer will enter the OUT OF SERVICE or SHUTDOWN mode The most common cause of this condition is that the changer is out of coins or tokens but other malfunctions willlead to this state When the control computer detects such a condition itimmediately de energizes the power control relay and co
61. time will continue to increment and will be displayed evenafterthe temporary shutdown condition expires and the changer goes back into normal service it can becleared by pressing the FUNCTION button When you clear this timer the display will briefly show FSFD TIMER CLR D 25238802 2 21 BC 1200 1400 Bill and Coin Changer Note that the Fast Feed information is maintained in memory until it is manually cleared by using the FUNCTION button This applies evenifanother OUT OF SERVICE condition occurs As anexample ifthe Fast Feed Shutdown condition is entered at 1 IPM on Saturday and the changer returns to service 10 minutes laterand continues to operate until 3PM on Sunday when itruns out of coins the display will be flashing HOPPERS EMPTY on Monday morning at9AM When the FUNCTION button is pressed to clear the empty error the display will revert to FF 20 1D10 00 AGO whichallows youto determine that a Fast Feed shutdown occurred because the 20 bill count was exceeded at 11PM Saturday 1 day and 10 hours ago Accessing the FAST FEED Menu 1 Move the PROGRAMMING NORMAL switch on the bill changer from the NORMAL operation mode to the PROGRAMMING position 2 Press the FUNCTION ERROR RESET button twice The display should show PROGRAMMING 3 Press the button until the display shows PROGRAMMING 11 the press the VALUE button once 4 Press the button until the display shows PROGRAMMING 1129
62. to show its relationship to the next higher assembly Qty This column contains the part quantity used in the assembly When a figure describes more than one model of an assembly the Qty column is divided to show each model Ordering Replacement Parts All replacement parts must be ordered directly from an Authorized Rowe Distributor Once the replacement item has been determined complete a Standard Parts Order Form available from your Rowe Distributor at no charge Very often parts orders are delayed because of inadequate or incomplete parts order forms To enable prompt delivery always specify the following information Part Number and Description indicate color if applicable Quantity Required Machine Model and Serial Number Complete Shipping Address including the ZIP code Shipping Instructions must be supplied If the shipping method is Parcel Post Air Parcel Post United Parcel Service or Air UPS and the packages may exceed the size and weight limits of these services indicate an alternate shipping method If the shipment must be delivered as fast as possible specify Fastest Way Rowe will select the carrier for orders that justify shipment by truck 25238802 6 3 Figure 6 1 BC 1200 Bill and Changer Assembly 1 3 12 5 iJ o 2112 p an mn a as L 18 25238802 Ref P
63. will under certain circumstances vend an escrow bucket and hold that bucket door open while the remainder of the required payoutis issued directly from the hoppers tothe coin cup Ofcourse after the entire amounthas been paid the escrow bucket door will be closed and replenished under the computer s direction One further rule is that the right bucket shall never exceed the escrow value of the 10 bills Asan example ofhow this works consider the case where the denominations accepted are 1 2 5 10 and 520 The computer will assign the right bucket the escrow of the 10 bill a 20 bill will then be an immediate 10 issue followed 10 of direct payout The 5 payout will be assigned in the left escrow bucket and the 1 will be assigned to the center with a 2 payout being an immediate 1 issue followed by 1 of direct payout Ifyounow enable 258 coin acceptance the escrow amounts would be reassigned the 25 would be assigned to the center bucket the 1 to the left bucket and the 5 to the right bucket A 10 would be paid as an immediate 5 issue followed by 5 of direct payout the 20 would be an immediate 5 followed by 15 of direct payout This new feature is available with CCC P N 65069059 2 6 25238802 Section 2 Installation amp Programming There are very few payout combinations which cannot be allowed Ifyoureview them briefly you will easily understand why they cannot be used Table 2 2lists those combinations
64. 0 7407 ULN2003 74 244 74HCT373 62256 ULN2003 74HCTOO 74HCT138 7406 NMC9346N 75176 74HC14 TAHCT244 80C 196 8097 LM340T5 EPROM Module Chart Computer 65077450 65077458 EPROM Module 35147001 35147011 70036309 70036901 79930244 79930373 70036619 70036901 79930000 79930138 70036311 30800245 70037801 79940014 See Chart 79930244 See NOTE 1 30800243 70036505 See NOTE 1 25238802 Section 4 Troubleshooting This page intentionally leftblank 25238802 4 91 BC 1200 1400 Bill and Coin Changer LOH YOLINOW NYNLlay OV 15 Figure 4 4 Stacker Driver Circuit Board Schematic 25238802 4 92 Section 4 Troubleshooting Bill Stacker Driver Circuit Board 65046701 Rev L C1 Capacitor Electrolytic 50 VDC 4 7 uF 70023806 C2 Capacitor Mylar 630 VDC 022 uF 70021609 C3 Capacitor Mylar 630 VDC 022 UF 70021609 CR1 Diode Silicon 70035005 CR2 Diode Silicon 70035007 CR3 Diode Silicon 70035101 P1 Polarizing Wafer Assembly 90 9 Circuit 70076009 P2 Polarizing Wafer Assembly 90 8 Circuit 70076008 Q1 Transistor Silicon NPN 70030004 Q2 Transistor Silicon NPN 70030004 Q3 Thyristor Triac 70033102 Note All resistors are watt 5 unless otherwise noted R1 Resistor Carbon 39 79901393 R2 Resistor Carbon 100 kQ 79901104 R3 Resistor Carbon 2 2 79901222 R4 Resistor
65. 0 Bill and Coin Changer 3 Turnthetransport over and connect the Common lead ofa voltmeter to P701 Pin 10 Connectthe other lead to P701 Pin9 Turnthetransport motor drive shaft very slowly by hand The meter should alternately read voltages below 0 7 VDC then above3 8 VDC 4 Onerotationofthe motor drive shaft will produce 100 pulses 5 lIfyouwereusingthe Anti Pullback feature be sure to re enable it Testing BC 1200 1400 Transport Photocells Thetransport photocells are automatically checked each timethe transport is turned on Each photocell and light combination goes through a short test and brightness adjustment process This process continues as long as the transportreceives power No adjustments can be made however a bad photocell can be detected witha voltmeter The following measurements are all made with the Common lead of the voltmeter connected to P701 Pin 10 onthe transport the voltmeter should havea 10 megohm impedance Photocell VI Transport Inlet VF Flipper Cell VT Transmissive Cell VR Reflective Cell Action No Action Leave the inlet open Blockthe light path by inserting paper orabillinto the transport opening No Action Leave flipper in rest position Block the light path with the flipper No Action Leave the light path open Block the light path by inserting paper ora bill between the transmissive cell and the transmissive reflective LED in the middle of the tran
66. 1 may need replacement 3 6 Ifthe meter indication in Step 4 iscorrect continue this procedure Ifthe voltage was not between 4 7 and 5 2 volts repair the malfunction before you continue Move the meter lead to the orange wire on the phototransistor as shown in Figure 3 5B The meter should indicate between 3 5 and 5 0 volts DC If the voltage is less than 3 5 volts replace the phototransistor board assembly with Part Number 25175702 25238802 Section 3 Routine Service ws Blue Wire t Orange Wire Figure 3 5A Sensor Check ws Blue Wire c Orange Wire Figure 3 5B Sensor Check 3 9 BC 1200 1400 Bill and Coin Changer ADJUSTMENTS Hopper Chain Adjustment NOTE Make sure the hopper is empty of all coins before you adjust the chain tension 1 Loosenthethree screws at the top back ofthe hopper which will allow the black plastic upper chain guide ring to move diagonally upwards as shown in Figure 3 6 2 Pulltheupper chain guideringup as shown in Figure 3 6 while yourotate the drive pin clockwise until the slack isremoved from the chain but no binding is evident 3 Tighten the three screws making sure the lower screw is tightened last Ifa torque wrench is available adjust the chain so that the torque input at the drive pin is one to four inch pounds Figure 3 6 Hopper Chain Adjustment 3 10 25238802 Bill Stacker NOTE BC 1400 Section 3 Routine Se
67. 11D Pin 13 goes LOW turning ON Q12 012 supples base current to Q8 turning it ON which turns ON the bucket coil STACKER SOLENOID When the stacker solenoid is OFF U6F Pin 13 is LOW Pin 12 willalso be LOW keeping Q4 OFF When U6F Pin 13 goes HIGH Pin 12 will open allowing base current to Q4 through R83 turning Q4 ON which turns ON the stacker solenoid inthe stacker The solenoid controls the flipper which determines whether the bill gets stacked in the upper or lower box COIN LOCKOUT The coin lockout is controlled by signals sent through U6A and U7E A HIGH on U6A Pin 1 turns the coin lockout ON while a LOW on U6A Pin 1 turns the coin lockout OFF When the coin lockout is ON coins may pass through the coin acceptor to the coins switches Sheet 4 Input Circuits Most of the input circuits are straightforward A series resistor usually 100 ohms or 1 K ohms and either a 01 1 microfarad capacitor to ground provide a little noise filtering Several inputs have pull up resistors Seven inputs from are connected to A D conversion inputs on the processor All the other inputs are digital signals The circuits involving U17A U17B Q14 and 016 convert analog inputs to digital signals 25238802 4 63 BC 1200 1400 Bill and Coin Changer SHIELD SHD J706 13 TRANSPORT MOTOR TRANSPORT MOTOR B J706 12 HH WIBL J301 4 BIY 4402 3 HOPPER MOTOR RIGHT B R J402 1 HOPPER MOTOR LEFT G J706 8
68. 13 Circuit 10 Circuit 15 Circuit 8 Circuit 3 Circuit 6 Circuit 3 Circuit 70023806 70023806 70023601 70023610 70028117 70025104 70028311 70028311 70028309 70028305 70025107 70021555 70023610 70023604 70035201 70035201 70035201 70035201 70035010 21822506 70035005 70035005 70035005 70035017 70035017 70035017 70035005 70035005 70035005 70035010 35066802 21513502 21513502 21513502 70075007 70075013 70075010 70075015 70075008 70075003 70075006 70075003 25238802 Q801 Q802 Transistor NPN Transistor NPN 5 06 5 06 Note All resistors are watt 5 unless otherwise noted R801 R802 R803 R804 R809 R810 R811 R812 R822 R823 R824 R825 R826 R827 R828 R829 R830 R831 R832 R833 R834 5801 5802 5803 VR801 VR802 VR803 VR804 25238802 Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Switch Pushbutton Switch Pushbutton Switch Pushbutton I C Voltage Regulator Voltage Regulator I C Voltage Regulator
69. 14 25238802 6 12 46 6 13 25238802 Ref Q Q N LA L3 Q N 19 20 21 23 24 25 27 28 30 6 14 Part No 65068501 65022401 30622102 35118901 21384701 45073201 35119201 25236302 70035314 25076501 35119101 45073001 35082005 35114501 35036003 35114401 70143801 70146004 B0031936 70143004 25194102 25238902 25193402 25238902 25193605 Ref 35080003 35080101 Ref 25196403 35096404 35081602 Ref 3508004 35080301 25243201 35113601 45058408 45058205 70035314 25236302 25194803 35114001 25225003 Ref 25191702 35080604 25193402 45073101 35120201 Figure 6 5 BA 50 Bill Acceptor Assembly Sheet 1 Description Qty BA 50Bill Acceptor Front BIIIAGoeptorl 1 Window 1 s Insert WINdOW 1 Retainer eee ee ieee se nennen nennen 1 e Harness and Board Assembly with Inlet and 1 Circuit Board with LED s 1 Photoconductive Cell asas eo iru aar ode erae 1 ONIY u aa a qis 2 Support Bracket rip re er PERS ET REA 1 Bracket Legend Window enne nennen nen nennen nnn 1 Board Assembly Intercot
70. 4 1 2 3 405 1 2 L4 P J409 DETECTOR DETECTOR ESCROW SOLENOID ESCROW SOLENOID ESCROW SOLENOID 2 3 PIJ410 1 2 3 PIJATI HOPPER MOTOR HOPPER MOTOR 1 LEFT CENTER RIGHT I stara sarsi m M 35118801 HARNESS ASSY H TRANSPORT 65068501 TRANSPORT ASSY BILL WBR WIBR MEAT HEAD 2 5 VDC LAMP TRANSMISSIVE CELL FLIPPER CELL REFLECTIVE CELL INLET CELL LED DRIVE ENCODER OUTPUT GROUND MOTOR N MOTOR 45073001 CKT BD ASS Y BA 50 INTERCONNECT SHIELD G SHIELD a UNITE E E GSC a ee DRIVER BOARD 65046701 7 1 BILL STACKER ASS Y 65046801 Ua a EMI auram M EET KIM I 1301 LOCKOUT coi 01 R Y 9302 E 4 lt Q RS lt x R301 L 7 7 N See sls 1 PIJ5O1 R506 L501 i 220 OHM SEPARATOR 2 1 SOLENOID 3 llay BUY 4 5 6 5 5 7 8 L 1 7 7 1 C 1 M501 6 BILL STACKER MOTOR 1 1 1 8 1 1 SOLID STATE COIN SWITCH 45048203 7 EARTH FAULT GROUND COIN ACCEPTOR AND BRACKET ASS Y 35026107 OPTIONA
71. 4 31 BC 1200 1400 Bill and Coin Changer Chart 030 Shutdown Out Of Service Lamp Lit Display shows CK DETCTR OR CK R COIN DETCTR OR CK DETCTRS One or more of the coin photodetectors is or was giving an incorrect signal This happened when the bill changer was in STANDBY An incorrect change load may be in one of the buckets or one of the hopper motors may have been running in standby mode Are both photodetector LED s lit YES Press the FUNCTION button Does this message reappear Check the LED Check the wiring to the LED in the back of the dispenser Replace any unlit LED with the part number indicated in the Parts Catalog Check the O G O BR Do any of the hopper motors run and O B wires from the CCC J4 amp J5 to the photodetector for an Is the 5VDC LED on the power control center ON Check the Check the B R operation of BR and B Y the wires from the NO YES detector CCC P1 to the Check the B R BR See Section hopper motor and B Y wires from 3 of this for a short to the CCC P1 to the manual Ground See hopper motors for WARNING an intermittent short to Ground See NO YES WARNING IF OK Check the continuity of O G O B and O BR wires from the Possible intermittent CCC J4 amp J5 to photodetector or LED the photodetector on the dispenser Possible defective CCC Replace the CCC A WARNING YES NO T
72. 4 8 25238802 Section 4 Troubleshooting REJECT TIMEOUT Symptom Inlet cell was never uncovered This is arejectmessage The bill was rejected because the VI cell never uncovered The CCC recognized this as anon valid validation sequence Take the following corrective action if bills are rejected frequently with this code Corrective Action 1 Check for small pieces of paper or other foreign objects in the track 2 The VIcellmay be giving an intermittent signal Check the VI cell for proper switching 3 IfthecellisOK check the wiring from the VI cell to the CCC Pin 14 forapossible short to the chassis 4 The 5VDC supply to the LEDs may below check the voltage Ifitis low replacethe VR801 regulator on the power supply board whichis inside the power control center 5 Ifall ofthe preceding checks are OK replace the CCC Ifa bill is left in the transport for five seconds the bill changer will go into SELF CLEAR 25238802 4 9 BC 1200 1400 Bill and Coin Changer REJECT LONG VI Symptom The inlet cell was covered for too long atime This is arejectmessage The bill was rejected because the VF cell was covered too soon or the VI cell was covered too long The CCC recognized this as anon valid validation sequence Ifbills are rejected frequently with this code take the following corrective action Corrective Action 1 Check for small pieces of paper or other foreign objects in the track 2 The VF flipper may
73. 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1 4W 5 5 5 1 4W 5 5 5 5 5 5 5 5 1 4W 5 1 4W 5 5 5 1 4W 5 5 5 5 5 10 10 4 7 4 7 4 7 10 10 10 10 10 10 10 330 Q 150 Q 4 7 10 330 Q 150 Q 4 7 10 330 Q 150 Q 4 7 10 2 10 4 7 47 1 1 47 1 47 1 1 100 Q 4 7 4 7 100 Q 1 1 100 Q 1 1 1 100 kQ 79901103 79901103 79901472 79901472 79901472 79901103 79901103 79901103 79901103 79901103 79901103 79901103 79901331 79901151 79901472 79901103 79901331 79901151 79901472 79901103 79901331 79901151 79901472 79901103 79901202 79901103 79901472 79901470 79901102 79901102 79901470 79901102 79901470 79901102 79901102 79901101 79901472 79901472 79901101 79901102 79901102 79901101 79901102 79901102 79901102 79901104 25238802 R129 R130 R131 R132 R133 R134 R135 R136 R137 R138 R139 R140 R141 R142 R143 R144 R145 R146 R147 R148 R149 R150 R151 R1
74. 511 70028511 70028511 70028511 70028511 70028511 70028511 70028511 70028511 70028511 70023814 70025119 70023810 70028511 70028511 70028510 70028511 70028511 70028511 70028511 70028511 70028704 70028704 70028511 70028511 70028511 70028501 70028511 70028506 70028514 70028511 70021553 70028511 70028511 70028636 70028636 70028511 70028511 70028636 70028636 25238802 C45 C46 C47 C48 C49 C50 C51 C52 25238802 Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic 20 Capacitor Monolithic Ceramic 20 Capacitor Tantalum Capacitor Tantalum Capacitor Electrolytic 35 VDC 20 Capacitor Monolithic Ceramic 20 Diode Zener 15V 1W 5 Diode Silicon Diode Zener 6 2V 1W 5 Diode Zener 5 6V 1W 5 Diode Silicon Diode Silicon Diode Silicon Diode Silicon Diode Silicon Diode Silicon Diode Silicon Diode Silicon Display Vacuum Fluorescent Jumper Relay DPDT Header Polarized Header Polarized Header Polarized Header Polarized Header Polarized Header Polarized Thyristor Triac Thyristor Triac Thyristor Triac 156RT Angle 156RT Angle 156RT Angle 156RT Angle 156RT Angle Transistor Silicon Darlington Transistor Silicon Darlington Transistor Silicon Darlington Transistor Silicon Darlington Transistor Silicon Darlington Transistor Switching NPN Transistor Silicon PNP Transistor
75. 52 R153 R154 R155 R156 R157 R158 R159 R160 R161 25238802 Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film 5 5 5 5 1 AW 5 5 5 5 5 5 5 5 1 AW 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Resistor Metal Film 1 2W 5 Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film 5 5 5 Switch Slide Micro Miniature Switch Pushbutton Switch Pushbutton Switch Pushbutton Switch Pushbutton Switch Pushbutton Display Driver Photocoupler Opto Triac Photocoupler O
76. 5239602 10 amp 20 Decal 47002004 Label Pays 1 Coins 27029312 Decal Service BC 1400 27029313 Decal Service BC 2800 25238802 25223401 25223402 25223403 25223404 25223405 27033503 27033504 27033505 27025801 27025802 27035901 27035902 27029902 27020302 27020801 27023302 27023301 37004601 27033202 27034601 27031001 27023902 65027609 67002606 35027806 45062001 35087512 27037401 35087503 35087504 35087505 35087513 35087533 6 36 ACCESSORY KITS National Keyset Lock Cylinder amp Key Van Lock Cylinder amp Key Chicago Flexace Lock Cylinder amp Key Abloy Lock Cylinder amp Key Medeco Lock Cylinder amp Key Touch Up Paint White Touch Up Paint Blue Touch Up Paint Charcoal Brown REPAIR KITS Bucket Solenoid Plunger Kit Narrow Door Bucket Solenoid Plunger Kit Large Door Hopper Baffle Kit High Capacity Quarters Dimes Nickels Hopper Baffle Kit High Capacity 1 Coins Hopper Motor Brake Lever Assembly Motor Armature Assembly Multi Products Motor Armature Repair Kit Molon Motor Brake Pawl Multi Products Motor Brake Pawl Molon Hopper Motor Gear Case Assembly Heavy Duty Hopper Conversion Kit from small coins to large coins Door Guard Kit high security frame that fits around the door openings Line Filter Kit Nylon Hopper Brush S B A Dollar Coin Hopper or Large Tokens Service Cabinet with Door and Lock T Handle Assembly
77. 6 Loading cieessdenenezevevsdesnasven svecsnaaueenenescecnsecsieeesceenesene sdeenaveeneddeoneceeets dostendeeerecias 2 8 Unloading the 2 8 Operational Information 2 9 Setting Up the BC 1200 1400 2 222 1 1 4 LU 2 10 Quick Setup for Dispensing Quarters 2 10 Mienzieiemm E 2 7 n 2 11 yate 2 11 Turning Power ON 2 11 25238802 iii Table of Contents SECTION 2 INSTALLATION amp PROGRAMMING Continued Switching to the PROGRAMMING 2 2 12 If No Access Code Has Been Established tte ene td rendo ree pl aa ace eun tbe ve 2 12 If An Access Code Has Been Established 2 13 To Programa Differerit Access COGO iie ie tt e ER o c RU e x a dd dd 2 13 SOIFEDISQ0OSUSS JULI IIIa 2 18 DIAGNOSTIC aaa Saa sassa 2 18 FaultMessage 2 18 Statis 2 18 uuu mus 2 18 Bil Acceptance Messages l l tete on E emu 2 18 Transport Self Clear C heck
78. 6 13A BC 1200 Dual Bill Stacker Assembly Description Qty BC 1200 Dual Bill Stacker Assembly SOUP OM Le Erates ster ALL C ML M ae a a aN asha ine 1 TTE PEE 6 Rear Hanger ix Front Hanger 1 s Erontdangerd l s ette N 1 Bill Box Catch m Separator Chute Assembly ERR RR a VR sea Re LR kx p x Mee ae eed 1 pex see 2 Solenoid Assembly asd gezielt a P 1 T 1 Solenoid Stop Plate 521 Solenoid Plunger AsSerbly ierat deben durare eue sand Ca Rub sae uk xn ua change pte 1 m 1 Bill Stop Pivot wed PIM Ota 1 siExternaliRetaining EID 4 Bearing Motor and Crank Assembly rette retten oda e OL ra euge aa x uo 1 puerile 1 Crank and Pin Assembly zd se Spital PIM TED 1 Motor Mounting d e 1 Switch Assembly ur uelis
79. 7 R607 R626 1 5 R616 R618 1 5 6 4 3 8 2 VA 332 7 NA E C614 9601 10 C615 330 pF 2700 4 C609 R620 ab 33 uF JL s U601B 5 7 6 C613 3 3 33 uF lt 9 1096 m nem 1 5 6 332 196 NC C616 C618 1 uF 10 H F G E 330 pF 4 96 25238802 VCC1 O R612 120 kQ C608 0047 R614 R610 300 82 NU R605 1 5 1 C604 10 C611 C607 R611 82 25238802 Section 4 Troubleshooting R608 J601 4 5 VDC 3 HEAD 2 2 HEAD 1 4 1000 1 COMMON x R606 332 1 C605 330 pF VCC1 Q R609 120 ko U602B 5 R603 7 6 1000 R601 1 5 1 332 1 C602 C601 10 330 pF Figure 4 7 Schematic Diagram Magnetic Amplifier Board 4 97 BC 1200 1400 Bill and Coin Changer Magnetic Amplifier Circuit Board 45072801 Rev E 601 602 C603 C604 C605 C606 C607 C608 C609 C610 C611 C612 C613 C614 C615 C616 C617 C618 J601 Q601 Q602 4 98 This components list is intended as a troubleshooting aid only Rowe does not recommend replacementof any magneticamplifiercircuit board components Replacing components on this circuit board may damage the magnetic head Capacitor Ceramic 50 VDC 5 Capacitor Tantalum 16 VDC 10 Capacitor Ceramic 50 VDC 5 Capacitor Tantalum 16 VDC 10 Capacitor Ceramic 50 VDC 5 Capacitor Tantalu
80. 79905331 79905331 79905331 79905331 79901222 79901472 79901222 79901472 79901472 79901222 79904151 79901221 79901221 79901221 79901152 79904151 79901103 79901152 79904151 79901152 79920331 79920471 79901103 79905224 25238802 R37 R38 R39 R40 R41 R42 R43 R44 R45 R46 R47 R48 R49 R50 R51 R52 R53 R54 R55 R56 R57 R58 R59 R60 R61 R62 R63 R64 R65 R66 R67 R68 R69 R70 R71 R72 R73 R74 R75 R76 R77 R78 R79 R80 R81 R82 25238802 Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon
81. 8 32 Black Ee va CR 2 Compression Spring uum aaa kaqa qaa 2 Sliding FUANG 1 Agitator Small 1 Inner Guide Assembly Small 1 Serenade 1 Outer Slide Assembly Small Coins 1 LEM 1 BIO PE TEE 1 Hopper 1 Agitator barge COINS Uu u S 1 Agitator Cam Large Coins 1 Drive Shaft and Pin Assembly Large 1 Extended Pin Chain Large Coins U 1 Inner Guide Assembly Large 1 e Upper Agitator Assembly Large 1 nte iE RU PA 103K 7 8 e 1 e Outer Slide Assembly Large 1 Coin Ramp Large CONS j rer eoe reco eve Ya aue CV Y 1 This assembly includes items 26 28 amp 37 and is available as a replacement part as follows Coin amp Chain Guide Assembly Small 1 e Coin amp Chain Guide Assembly Large 1 6 25 Figure 6 11 Coin Acceptor Bracket and Harn
82. C MAG HEAD 2 PULSE C26 c27 18 pF 18 pF TRANSPORT MOTOR TACH HSH BILL RETURN SWITCH HSIZIHS04 HSI0 STACKER MONITOR SWITCH RIT EXTINTIP2 2 Em MAG HEAD 1 ANALOG v CURRENT SENSE BHE R132 S gt cLkout ee EEE COIN DETECTOR LEFT COIN DETECTOR CENTER HSOS HS13 P2 3 T2CLK COIN DETECTOR RIGHT ACHT TEST SWITCH LEFT EH BUSWIDTH ANGND 502 TEST SWITCH CENTER EA a vsst svoe vss2 TEST SWITCH RIGHT 8097BH ACCEPTOR COIN 1 1 2 FOR 80 196 ACCEPTOR COIN 2 VS FOR T4HCT244 4 76 25238802 Section 4 Troubleshooting svpc R35 FOR PROGRAM MEMORY SOCKET XU18 TO PIGGYBACK BOARD R109 MACHINE CODE 0 gt us MACHINE CODE 1 gt d NORMAL PROGRAM C200 OUTPUT CIRCUITS HOPPER MOTOR LEFT HOPPER MOTOR CENTER HOPPER MOTOR RIGHT MONEY COUNTER COIN LOCKOUT COIL STACKER DRIVE STACKER SOLENOID BUCKET DRIVE LEFT BUCKET DRIVE CENTER BUCKET DRIVE RIGHT TRANSPORT MOTOR DRIVE TRANSPORT MOTOR DIRECTION LED DRIVE VS DRIVE DISPLAY CIRCUITS DISPLAY RESET DISPLAY DATA DISPLAY CLOCK C600 Figure 4 3 Schematic Diagram Computer Control Board Sheet 1 For Equivalent Engineering Drawing See 65077450Q2 25238802 4 77 BC 1200 1400 Bill and Coin Changer 30 VDC
83. CEPTED STACKER SOLENOID BUY y MACHINE CODE 0 MACHINE CODE 1 d H D403 ACCEPTOR COIN 1 65058011 COIN DISPENSER TEST SWITCH CENTER BILL RETURN SWITCH COIN DETECTOR LEFT MAG HEAD 1 MAG HEAD 2 TRANSMISSIVE CELL FLIPPER CELL REFLECTIVE CELL INLET CELL STACKER MONITOR SWITCH ws ________ _______ TRANSPORT ENCODER wm BUCKET CURRENT SENSE TEST SWITCH RIGHT TEST SWITCH LEFT 12 VDC GND POWER GROUND 120 VAC RETURN 65069058 CHANGER CONTROL COMPUTER pl DS 901 OUT OF BILL RETURN SERVICE LAMP SWITCH J902 P902 BL i WIBL 2 j B 5 RIG 4 2 tt L cv sss yoge TNO rooroog eNO TOR 202 1204 1203 3201 POWER GROUND OUT OF SERVICE LAMP POWER CONTROL RELAY 120 VAC RET 120 VAC RET 120 VAC RET FRAME GROUND FRAME GROUND 120 VAC INPUT DOLLARS ACCEPTED 30 VDC UNSWITCHED TEST SWITCH LEFT TEST SWITCH CENTER TEST SWITCH RIGHT FILTER BUCKET CURRENT SENSE BUCKET CURRENT SENSE 25152704 FILTER AND LUG ASS Y I maa 4 2201 l 65073504 POWER CONTROL CENTER 4 68 25238802 Section 4 Troubleshooting PIJ406 P J403 1 2 3 PIJ40
84. DOLLARS ACCEPTED COUNTER Thedollars accepted counter registers the number of dollars accepted by the machine The counter increments once foreach dollar Forexample A 5 bill will make the counter increment five times This counter is notresettable POWER SUPPLY The ON OFF switch controls power to the machine 7 amp circuit breaker is in the power line to the bill changer The power transformer is protected by a 2 amp circuit breaker inthe primary winding A 7 amp anda 5 amp circuit breaker protect the secondary windings The power supply circuit board rectifies and filters the 36 VAC and 22 VAC to provide 40 VDC 30 VDC current limited 12 VDC 8 VDC and 5 VDC to the rest of the system It contains indicator LED s for the 40 VDC 30 VDC 12 VDC and5 VDC supplies Note that the 12 VDC actually runs at about 14 6 V this is normal TEST SWITCHES The three TEST switches are used to manually initiate a change dispense cycle for each of the machine s escrow buckets The computer will notrecognize a TEST switch closureifthe machine 15 in the process of validating a bill dispensing change or in SHUTDOWN Pushing a TEST switch will also cause the stacker to cycle POWER CONTROL RELAY The power control relay switches the 40 VDC 30 VDC and 120 VAC supplies to the machine and 5 VDC to the OUT OF SERVICE lamp This relay is controlled by the CCC and is energized under normal operating conditions Under OUT OF SERVICE conditions th
85. Disc 1 kV 20 Capacitor Ceramic Disc 1 kV 20 Capacitor Ceramic Disc 1 kV 20 Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Electrolytic 16 VDC 2096 Capacitor Tantalum 35 VDC 20 Capacitor Electrolytic 35 VDC 20 Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic 20 Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic 10 Capacitor Monolithic Ceramic 10 Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic 20 Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic 20 Capacitor Monolithic Ceramic 20 Capacitor Monolithic Ceramic Capacitor Mylar 10 Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic 10 Capacitor Monolithic Ceramic 10 Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic Capacitor Monolithic Ceramic 10 Capacitor Monolithic Ceramic 10 30763103 70022508 70022508 70022508 70028511 70028
86. EE 4 9 REJECT VF OPEN t i ieee on rove de aser ene v aaa d Deal rite ney des 4 15 REJECT lt P cil U mu 4 8 EET 4 11 25238802 4 5 BC 1200 1400 Bill and Coin Changer VALIDATION REJECTS Cell Sequence Rejects REJECT SHORT VI Symptom The inlet cell was covered fortoo short ofatime This is arejectmessage The bill was rejected because the VI cell was not covered long enough The bill may have been torn on the right side torn or folded overatthe trailing edge of the bill If bills are rejected frequently with this code the VI cell may be givingan intermittent signal Corrective Action 1 Check the VI cell for proper switching 2 IfthecellisOK check the wiring from the VI cell to the CCC fora possible short to the chassis or an open to the CCC P4 Pin 14 3 The 5 VDC supply to the LEDs may be below 4 5 VDC check the voltage If itis low replace regulator VR802 on the power control center see the components list for the power supply circuit board 4 Ifallofpreceding checks OK replace the CCC Ifthe bill is left in the transport for five seconds the machine will go into SELF CLEAR 4 6 25238802 Section 4 Troubleshooting REJECT SHORT VF Symptom Flipper cell covered for too short a time This is arejectmessage The bill was rejected because the flipper cell was uncovered too soon and the CCC recognized this a
87. Fa sea re enu 1 p PY ERN 1 Guide Plate see Figure 6 3 Item 49 se eoa addo ea 1 6 19 Figure 6 8 Coin Dispenser Assembly Opt e p 15 16 17 UNPLUG CONNECTOR LIFT UP SLIDE TO RIGHT AND LIFT OUT 3 4 il fo o lol 6 20 25238802 Ref Part No Ref 65058011 65058012 Both the BC 1200 and the BC 1400 use the same components except as noted 1 45035311 Ref 45032615 45032616 35044702 35044802 35049102 45034102 45034001 25097701 70120904 70110126 37004601 6 35046401 7 25112701 8 45076101 70035315 9 70093106 10 45035006 11 65029114 12 35068202 13 25169106 14 25163902 15 25175702 16 70121626 17 35048202 18 35125401 19 45042602 20 45076402 A 70035006 25189411 Q Ww 25238802 Figure 6 8 Coin Dispenser Assembly Description Coin Dispenser Assembly BC 1200 only BC 1400 only Frame and Change Bucket Assembly eiecti BC 1200 only see Figure 6 9 BC 1400 only see Figure 6 9 Mounting Bracket HopperLH emm e Mounting Bracket Hopper Drive Motor Assembly e e Hopper Drive Motor e e Ratchet Coupling e Compression Spring Washer Nylon Groove Pin 1 8 x 3 4
88. Fail to Run Do either of the hopper motors run Press the FUNCTION button and test vend using a dollar bill Does the stacker operate Check for an open circuit from P402 pins 1 3 and 4 to the dispenser motors See CAUTION Check for an open circuit from power control center J204 pin 8 to CCC P3 pin 8 120 VAC return White wire See CAUTION Replace the CCC 4 52 Stuck contact on the power control center board Replace the relay with the part indicated in the Parts Catalog Defective wiring in the power supply replace the power control center Determine which motor does not run Program to test for 1 00 PROBLEMS Check the wiring associated with the faulty hopper from P1 pins 7 and 11 to J402 pins 1 and 3 for an open circuit Defective motor OR Does the display indicate HOPPER Defective computer board Replace the CCC WARNING 120 VAC circuitry Turn the power OFF and pull the plug from the wall before making this check 25238802 Section 4 Troubleshooting Bill Transport Fails to Run in One or Both Directions Works OK for Coins and Test Switches Does the transport run in one direction NO YES Does the transport run forward NO YES NO YES Cover the VI cell Does the transport run Check the wire from J202 Are the timing belts Does the display show in a runaway condition pin 1 to P3 pin 2 for an too tight VALIDATING open circuit YES NO Repl
89. Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 5 5 5 1 AW 5 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 4W 5 5 5 5 5 5 5 5 5 1 AW 5 5 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 10 10 10 10 10 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 kQ 220 220 kQ 220 kQ 820 kQ 10 10 1 10 10 10 10 10 100 Q 10 Section 4 Troubleshooting 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79901103 79901103 79901103 79901103 79901103 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79905224 79901821 79901103 79901103 79901102 79901103 79901103 79901103 79901103 79901103 79901101 79901103 BC 1200 1400 Bill and Coin Changer Computer Contr
90. J204 6 Y WIY J203 8 BLIY 4501 4 B J202 8 OUT OF SERVICE LAMP DS801 J402 9 VIW J201 2 2 RIG J902 4 pick de HE WIBL J202 13 B J202 4 WIBR J706 1 BRIW 2201 3 BR J706 5 P901 4901 P901A J901A WIB J204 10 BR w 3 2201 FILTER WIB 2706 9 2706 6 J202 6 THERMOSTAT R Y J203 10 HEATER ELEMENT W J204 8 F l a 3 8 38 S s F s 5 38 5 3 2 sg alg 819 22 2 2 2 8 2 2 21 E x a gt E S6 z gt ale ajaj z o m ojo z z 34 8910 1213 65069705 CIRCUIT BOARD ASSY 4567 8 9 10 13 1234 56 7 8 9 10 12 13 12345 1 a aa a m ii 8 8 8 EE 55 us sje m a 8 2 1 N x 6 S 2 1 1 CB201 120 P808 P803 1 I I 1 2 1 2 1 2 1 5801 5802 5803 b R 1 TEST SWITCHES J J808 BIR S201 BIW CB202 w808 120 VAC GND P801 2 GIY GND B W 2805 4 B 1201 RIY 2807 6 YIG 3807 3 B T201 l I 2 1 2 1 2 1 CB202 CB203 CB204 2A 7A 5A 65073504 POWER CONTROL CENTER 4 66 25238802 Section 4 Troubleshooting B W J204 3 GROUND LED ANODE OIB J5 4 BL
91. L Figure 4 1 BC 1200 Schematic Diagram Sheet 3 25238802 4 69 BC 1200 1400 Bill and Coin Changer SHIELD TRANSPORT MOTOR TRANSPORT MOTOR COIN LOCKOUT COIL HOPPER MOTOR RIGHT HOPPER MOTOR CENTER HOPPER MOTOR LEFT LED DRIVE STACKER DRIVE BUCKET DRIVE LEFT BUCKET DRIVE CENTER BUCKET DRIVE RIGHT POWER CONTROL RELAY DOLLARS ACCEPTED STACKER SOLENOID MACHINE CODE 0 MACHINE CODE 1 COIN DETECTOR RIGHT ACCEPTOR COIN 2 ACCEPTOR COIN 1 TEST SWITCH CENTER BILL RETURN SWITCH WER Hi MAG HEAD 1 MAG HEAD 2 TRANSMISSIVE CELL FLIPPER CELL REFLECTIVE CELL INLET CELL STACKER MONITOR SWITCH TRANSPORT ENCODER BUCKET CURRENT SENSE BUCKET CURRENT SENSE TEST SWITCH RIGHT TEST SWITCH LEFT 12 GND POWER GROUND 30 VDC 120 VAC RETURN 65069058 CHANGER CONTROL COMPUTER 3901 05 901 o OUT OF BILL RETURN SERVICE LAMP SWITCH 902 P902 L il RIG RIG J202 321 foe ee IRSE GROUND GROUND GROUND GROUND GROUND GROUND OUT OF SERVICE LAMP GROUND GROUND POWER GROUND w HEATER 1 Sewer THERMOSTAT 1 1 DETAIL SEE DETAIL 2201 FILTER J204 n 3 i Ld 120 VAC RET 120 VAC RET 120 VAC RET POWER CONTROL RELAY FRAME GROUND FRAME GROUND 120
92. L STACKER MOTOR DRIVER BOARD 65046701 BILL STACKER ASS Y 65046801 av A P J301 7 EARTH FAULT GROUND Figure 4 1 BC 1400 Schematic Diagram Sheet 4 25238802 4 71 BC 1200 1400 Bill and Coin Changer T201 45049505 POWER TRANSFORMER CB203 3807 Gang 148 VDC 6800 pF 2 35 OUTPUT ON OFF R801 FEEDBACK 4 sx imi 2 sx pote N D816 GND x ce 1000 pF 57 OUTPUT ON OFF FEEDBACK 10 Quo lt VR803 LM2576T ADJ sx R822 1 R823 2200 pF 1 8 ko 1 16 C813 22uF Qisv VIN 5 OUTPUT OFF FEEDBACK 2200 pF GND VR801 R804 LM2576H ADJ 0804 arko 1 voc sx R832 2k0 1 vA 0819 cus 2200 uF R809 R812 12 AT pr ix R81 4700 R810 POWER SUPPLY CIRCUIT BOARD ASSEMBLY 65069705 7 7 4 72 25238802 Section 4 Troubleshooting 12VDC POWER GROUND COMMON TRANSPORT GROUND OUT OF SERVICE LAMP DOLLARS ACCEPTED svpc SWITCHED 30 VDC CB204 BY S201 ON OFF Q 120 VAC HOT POWER SOURCE CONNECTS HERE EARTH GROUND FROM THE MAIN HARNESS SHOWN 120 VAG NEUTRAL HERE FOR REFERENCE ONLY 5803 LEFT TEST P801 5802 1 LEFT TEST SWITCH 2 CENTER TEST SWITCH
93. Lists and illustrates all replaceable modules in the BC 1200 and BC 1400 This manual is intended for owners route operators and technicians It provides all field and shop related service and maintenance material Accessories and their installation and service are discussed in the corresponding accessory instructions or manuals ii 25238802 Table of Contents SECTION 1 SYSTEM DESCRIPTION Introduction sn 1 1 General Operation uuu u u L uu uuu sas 1 1 Ghar iq aBi uyu u uuu asnu LL 1 1 CHANGING COMMS u uU 1 2 1 2 Bill Transport uuu T PEU 1 2 Dual Bill 1 2 te ah 1 3 CON ACC DION Emm 1 4 Solid StateCoIn te 1 5 BILLETS E 1 5 HOPPES qasqa 1 6 55 c 1 6 Machine Capacities Bill Stacker Coin 1 7 Money Return Lever BC 1200 Money Return Switch 1400 1 7 Temporarily Outof Service Lambp uuu ulna 1 8 u u Qa asa LIUU LEUR 1 8
94. ME330 Electric Coin Validation via Nri G13 NOTE Accepting certain combinations of coins may reduce the number of bill combinations that can be accepted See Section 2 for details 1 4 25238802 Section 1 System Description Solid State Coin Switches Asacoin passes throughaslotinthe coin switch assembly with any mechanical coin acceptor it momentarily interrupts an infrared light beam causing a solid state optical detector to send an electric pulse to the CCC The duration of this pulse is then checked by the computer to determine its validity Valid coins will initiate the dispense cycle A separate infrared LED and optical sensor and photo transistor pair is provided for each of the two possible coin denominations accepted Dispenser The dispenser see Figure 1 5 contains thenecessary components to handle the coins The upper coin chute from the coin detectors to the bucket the escrow buckets solenoid assemblies and the dispenser chute to the coin cup are located this assembly The coin detectors each consisting of an LED and a photo transistor detect the coins as they exit from their respective hoppers and fall into the upper coin chute The upper coin chute directs the change to the escrow buckets The drive for the hoppers consists of two AC motors which are also on the dispenser These motors as well as the solenoids which open the bottom door of the escrow buckets are controlled by signals from the CCC
95. Silicon PNP 1 uF 1 uF 1 uF 033 uF 47 pF 47 pF 47 pF 1 uF 1N4744A 1N4004 1N4735A 1N4734A 1N4004 1N4004 1N4004 1N4004 1N4148 1N4148 1N4148 1N4148 16 Char 12 Position 14 Position 8 Position 15 Position 9 Position 4 Position T2500D T2500D T2500D TIP115 TIP102 TIP102 TIP102 2N4124 MPSA56 MPSA56 Section 4 Troubleshooting 70028511 70028511 70028514 70028506 70025102 70025102 70023812 70028514 70035531 70035005 70035508 70035507 70035005 70035005 70035005 70035005 70035012 70035012 70035012 70035012 30933202 00503200 70042405 70076012 70076014 70076008 70076015 70076009 70075004 70038102 70038102 70038102 See NOTE 4 70030805 70030808 70030808 70030808 70031301 70030104 70030104 4 85 BC 1200 1400 Bill and Coin Changer Computer Control Board 65077450 continued Q12 Q13 Q14 Q15 Q16 Q17 Q18 Q19 Q20 Transistor Silicon PNP Transistor Silicon PNP Transistor Silicon NPN Transistor Silicon PNP Transistor Silicon NPN Transistor Silicon NPN Transistor Silicon NPN Transistor Silicon NPN Transistor Silicon NPN Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Ca
96. Te eade ases eye cee Control Computer Assembly see Figure 6 7 t ir i EE Hopper Retainer Bail Stop Rod ems Junction Box and Filter Assembly racc retiro Er i ee YO EIE E e e Junction Box Cover Assembly 501 Lec 2 Cup Washer s Special Ground Screw Greer icio ert ap eee atin ard ag ene nti ate de IRE rd eu 1 lt s Filterand Eug Assembly oret m reiecta retire ledio Er E pei ee pee 1 Cord and Plug Assembly zen Strain Relief Right Angle as e 1 Cable Clamp 1 icr tto eem nire tege ttp tue poca ub ce fob gei v tg layan Qa Co uae tud 1 Cable Clamp 13 16 Guide Rail Assembly LH 2 Guide Rail Assembly REL usui ce co rto tr tec btc geek Hex vu deve teda ek dad 1 Coin Dispenser Assembly BC 1400 see Figure 6 8 1 Empty Light Harness Assembly sl Chute Overlay Bracket aot s Transport tai aaa 1 Heater Harness andi Plug Assembly ire egi ed ote n ac corte red etae 1 Elexible Heater e d Thermostat Assembly su Coin Chu
97. Thestacker cam switch may be out of adjustment the stacker relay may be stuck the stacker motor brake may be stuck or the motor itself may be defective 5 Torestore the machine to operation press the FUNCTION button after correcting the problem For a more complete troubleshooting sequence refer to Troubleshooting Chart 070 CK STACKER NL Symptom The stacker engages but does not leave the HOME position 1 Leave the power ON Disconnect main harness at the bill stacker Press the FUNCTION button 2 Ifthemessage disappears replace the bill stacker If the message reappears replace the computer control center 3 Ifthemessagestill exists check the stacker monitor line Green White wire from the stacker plug to the CCC fora short to the chassis 4 Thestacker switch may be out of adjustment the stacker relay may be stuck the stacker motor brake may be stuck or the motor itself may be defective 5 Torestorethe machine to operation press the FUNCTION button after correcting the problem For a more complete troubleshooting sequence refer to Troubleshooting Chart 070 4 44 25238802 Section 4 Troubleshooting Chart 070 Shutdown Out Of Service Lamp Lit Display shows CK STACKER The bill stacker monitor line to the computer is active Leave the power ON Disconnect plug P501 at the side of the bill stacker Press the FUNCTION button on the CCC Does the machine return to service Defec
98. VAC INPUT VIO YIBR JW 1 45076402 CKT BD ASSY INTERCONNECT D403 L 65058012 COIN DISPENSER H ctw TNO o o o seo J203 4201 DOLLARS ACCEPTED 30 VDC UNSWITCHED TEST SWITCH LEFT TEST SWITCH CENTER TEST SWITCH RIGHT BUCKET SENSE BUCKET SENSE 65073504 POWER CONTROL CENTER 4 70 25238802 Section 4 Troubleshooting DETECTOR DETECTOR PIJ409 ESCROW SOLENOID ESCROW SOLENOID ESCROW SOLENOID PIJ410 HOPPER MOTOR HOPPER MOTOR PIJ411 CENTER RIGHT t I 1 LEFT 1 HP M pee 35118801 HARNESS ASSY TRANSPORT 1 4 65068501 TRANSPORT ASSY BILL P706 HEAD 1 HEAD2 5 VDC LAMP TRANSMISSIVE CELL FLIPPER CELL REFLECTIVE CELL INLET CELL LED DRIVE ENCODER OUTPUT GROUND MOTOR MOTOR SHIELD Sn a et gn gh E 45073001 BD ASS Y BA 50 INTERCONNECT SHIELD 1 IL M M 1501 SEPARATOR SOLENOID P J501 p wna M501 BIL
99. VALUE button willcausethe display to switch to TOTAL 25 The will be the total number of quarters accepted since the counter was reset The denominations are displayed in the following order 25 quarters 50 half dollars 1C dollar coins then 1 2 5 10 and 20 displayed is the AMOUNT XXX XX as described in Section 1 If you have set the machine to pay tokens with the MC mode enabled the AMOUNT display will be followed by TOKENS OUT The XXXX will be the total number of tokens dispensed to the customer since the counter was last reset Pressing the VALUE button again will cause the display to startthrough the sequence again atthe quarter count Remember that the denomination counts are actually the number of items accepted the only time a value is shown 15 atthe AMOUNT display The counts previously listed can be reset individually by pressing both of the arrow buttons and v at sametime The counts can all be cleared simultaneously by pressing the HOPPER button and the up arrow button at the same time The computer will respond with the message TOTALS CLEARED Press the FUNCTION button and the display will change to PERM COUNTERS This display indicated the quantity of each denomination that has been accepted since the machine was built To use these for periodic audits you must know the started count and current count and subtract These quantities cannot be re
100. ace the Check the VI Check the transport Check for 12VDC at motor cell Section 3 motor and from P1 J202 pin 1 pins 2 and 3 to J701 pins 11 and 12 for an open circuit Adjust the timing belt tension following the Check the Replace the procedure in Section 3 Yellow wire power control of this manual at J706 pin center 7 for a short Replace Replace to Ground the main the CCC harness Check for an open circuit Check the transport between P706 pins 1 13 and encoder wiring at J701 pins 1 13 Replace J706 pin 9 to P4 pin 9 the CCC Is there an open circuit Replace the Check for voltage between transport J701 pins 11 and 12 while harness covering VI Is voltage assembly present Replace repair Replace the main harness the CCC Check the main Replace the harness wiring motor for continuity of motor wires Replace the CCC 25238802 4 53 BC 1200 1400 Bill and Coin Changer Bill Changer Steals Coins Works OK with Bills BC 1200 only How often does this happen Intermittent Continuous Intermittent open circuit in the wiring to the coin switch board Check B BL W BR and R wires to the coin acceptor Does the display show a COIN ERROR Are all denominations Does the vend counter of coins being stolen operate Broken bound or worn bucket assembly YES No 5VDC or Defective Shorted less than 7 Ground at the CCC ohms bucket coin switch solenoid suppression board C
101. amp also lights during all transport errors These errors include recoverable errors The OUT OF SERVICE lamp will turn OFF ifa recoverable error condition clears by itself The changer will shut down for reasons other than being empty specifically ifa fault or malfunction of the machine occurs When changer shuts down a message will appear on the display located on the computer board This message will greatly aid the service person in quickly determining the malfunction or faulty part see Section 4 Troubleshooting EMI Filter ElectroMagnetic Interference filter removes undesirable electronic noise from the incoming power line Itis located in the junction box just to the right of the right hopper Power Control Center Allpower supply components and associated circuitry are located in this single subassembly for easy diagnosis and repair The power control center see Figure 1 8 is located below the dispenser assembly and contains the dollars accepted counter TEST VEND switches power transformer power supply circuit board circuit breakers and ON OFF switch ON OFF Switch Dollars Accepted Counter Power Supply Circuit Breakers Circuit Board Power Transformer Test Vend Switches a oc ni KT E i un 19 E n r Y 9n re 2 Figure 1 8 Power Control Center 1 8 25238802 Section 1 System Description
102. ard Bill Stacker Driver Circuit Board ret n t pe dad Coin Switch Circuit nnne SECTION 5 ADDITIONAL INFORMATION Harness Color COMING teen ERES SECTION 6 PARTS CATALOG gt E E E Catalog eA LISt e Da a ue RR RR UH AREE vi 25238802 Table of Contents Parts uuu EE 6 5 FREQUENTLY USED FIGURES AND TABLES Coin Acceptor Options able 1 1 ati E ee i dec d o ed a re a o e OR d 1 4 DISPENSER FIQUIC 1 ER 1 5 Computer Control Center CCC Figure 1 9 ott va e e e eb P Pa 1 10 Diagrams Block Schematic Diagram Figure4 1 LR Run ERR 4 68 Coin Switch FIQUIC RR 4 94 Circuit Board Layout FiQure 4 6 oid iro tet dace px doe dag sous exa 4 95 Computer Control Board CCC 4 3 4 76 Driver Circuit Board Schematic Figure 4 4 a re Pre ibe Pe E n a du deg ER d d ER 4 92 Power Supply Figure 4 2 a Eg Anto ERE LR EET ERRARE 4 72 Escrow Bucket Capacities Table
103. aring Machine EMOS Ere te sapa masakuna masnakapasunqasasqapapiakysas 4 22 ChangerErrors NonsShutdoWrn iuit ects otiose tec xt eder 4 22 En 4 26 Bill Changer Errors Shutdown 2 eiii tr neben III Irc ERR ERE ARE cR 4 29 Coin Detector Errors While in the Standby 4 29 MC Dispense 4 47 Detailed Control Computer Board 40 0444444212414 u 4 60 eroe NT TE 4 60 RRESCUCIFCUI TL Em 4 60 POS 4 61 DigitalDisplay Diver cent 4 61 Output CINCUIS EE 4 62 Transport Motor COMMON MEE 4 62 Hopper Motor Cont ol Er 4 62 is 4 63 Outot Service Lamp tei RAEKERES 4 63 PTT ede 4 63 Dollar Counter aa 4 63 site UBIQUE 4 63 25238802 v Table of Contents StackerSolenold u MPUt CIRCUITS ss EE a HR at dde eine gua Computer Control Bo
104. art No Ref 1 65037815 65037808 65037809 2 Ref Ref 65027608 65027609 65068501 65046804 45034603 65069059 27023902 47002004 25238802 25168801 89954004 25030901 70121408 87835700 25070232 25070233 25070234 25165802 25254801 8 65058011 9 45078006 10 65067905 11 45087501 12 25228001 25175801 25152704 13 25164601 14 25166502 15 25166602 16 35023307 17 25111202 18 45060803 70093403 NOH Figure 6 1 BC 1200 Bill and Changer Assembly Description Qty BC 1200 Bill and Coin Changer Assembly BC 1200 Cabinet Assemibly aden ee aua Put ee 1 Cabinet Weld Assembly Charcoal Brown 1 Cabinet Weld Assembly White Cabinet Weld Assembly IBM Black Door Assembly see Figure 6 2 1 Hi Capacity Hopper Assembly see Figure 6 10 As Ordered e Nickel Dime and Quarter Hopper As Ordered e Quarter Dollar Coin and Token 3 Bill Acceptor Transport Assembly see Figure 6 5 1 e Dual Bill Stacker Assembly see Figure 6 13 sse 1 Bill Box 2 Control Computer Assembly see Figure 6 7 0000000 1 Hopper Brush 1 s Labels
105. be binding or hanging up on back rollers 3 Check for flash or burrs on flipper and back rollers 4 The VF or VIcell may be giving an intermittent signal Check the cells for proper switching Ifthe cells are OK check the wiring from the VF cell to the CCC P4 Pin 7 fora possible ground to the chassis and VI cell to the CCC P4 Pin 16 5 ofprevious checks are OK replace the CCC Ifa bill is left in the transport for five seconds the bill changer will go into SELF CLEAR REJECT LONG VF Symptom The flipper cell was blocked for too long atime This is arejectmessage The bill was rejected because the VF cell was covered too long Ifthis message appears often with good bills check for tight VF flipper operation incorrect transport to stacker alignment oranonoperating stacker Ifa bill is left in the transport for five seconds the bill changer will go into SELF CLEAR 4 10 25238802 Section 4 Troubleshooting REJECT VT AGAIN Symptom Thetransmissive cell was covered Thisisarejectmessage A bill was rejected because the VT cell recovered while the bill changer was in the process of validating a bill Ifbills are rejected frequently with this message check for a piece of paper or other material in the transport The VT cell may be giving an intermittent signal Corrective Action 1 Checkthe VT cell for properswitching Ifthe cellis OK check the wiring from the VT cell to the CCC Pin 10 fo
106. center P203 to A harness problem exists inside the the stacker stacker Replace the stacker Black from the stacker to P202 W and W B 120VAC from the stacker to the power control center P204 25238802 Section 4 Troubleshooting 5 VDC Failure 5 VDC LED Out Is the 12VDC LED out Is the 30VDC LED out Turn the power OFF unplug P203 and allow VR802 to cool approximately 4 5 minutes Turn the power ON with P203 still unplugged Does the 5VDC LED come ON Defective power supply Defective power supply board A short to Ground exists in not board Replace the in the power control center the 5V lines Blue wires power control center at the dispenser transport or in the main machine harness 120VAC line voltage not getting to the power supply Check the connections at Defective 5VDC regulator VR802 the power junction box see WARNING OR Defective circuitry in the power supply Replace the power control center WARNING 120 VAC circuitry Turn the power OFF and pull the plug from the wall before making this check 25238802 4 59 BC 1200 1400 Bill and Coin Changer DETAILED CONTROL COMPUTER BOARD OPERATION The following description is notintended forthe casual repair person orthenovicetechnician Itdetailstheelectronics found on the control computer board No attempt should be made to repair this board unless you have had considerable experience troubleshooting and repairi
107. d hold up coins Is the 5VDC LED on the power control center ON for the new message NO YES Check the O BR O B and O G wires from the CCC to the photodetector for an intermittent open circuit A defective CCC Replace with a new CCC Refer to the chart Is the 5VDC much brighter than the other 5VDC FAILURE three LED s 5VDC LED OUT Are the transport A defective 5V regulator VR802 LED s ON Replace it with the part indicated in the components list for the power supply board See NOTE NOTE A harness problem exists Unplug J203 from the power Check continuity from control center Check for Make sure the change load in the buckets is 1209 4 and J202 8 to the SVDC between pins J203 4 correctbeforerestoring the machine to service dispenser J402 Blue and and J202 8 Is the voltage 9 Black wires between 4 5VDC and 5 5VDC If the 5 VDC LED is much brighter than the others due to VR802 being defective the transport cell LEDs display LEDs and pho todetector LEDs could be burned out A harness problem exists An internal harness Blue and Black wires problem Replace the Testing the coin detectors with objects other power control center than actual coins using your fingers scales metal strips etc may cause the machine to shutdown with this fault message showing 25238802 4 37 BC 1200 1400 Bill and Coin Changer EXTRA COIN L HOP Symptom Morethan one extra coin was d
108. dation because there is far too much magnetic signal Refer to REJECT BILL B REJECT BILL G Symptom The bill failed validation Corrective Action 1 Checkthe VR VT cells for proper voltages and switching refer to Section 3 2 Replacethe VR cell VT cell VR VT LED or transport 3 Replace the 25238802 4 17 BC 1200 1400 Bill and Coin Changer REJECT BILL H Symptom The bill failed validation because the information from Mag Head 2 was incorrect Corrective Action 1 Check the White Green wire from the transport for an Open Short to the Pin 5 2 Replace mag amp transport 3 Replace CCC REJECT BILL J K M or S Symptom Billsrejected with any of these codes are failing anumber of interrelated magnetic tests Corrective Action 1 Replace thetransport 2 Replace CCC REJECT BILL L Symptom The bill failed validation because there was insufficient mag signal from certain points on the bill Corrective Action 1 Replace thetransport 2 Replace CCC REJECT BILL P Symptom The bill failed validation due to incorrect mag information from either mag head 1 Replace Mag amp transport 2 Replace CCC 4 18 25238802 Section 4 Troubleshooting REJECT NO DENOM Symptom Billsarerejected with this code when the validation tests cannot accurately determine the bill s denomination Corrective Action 1 Replace thetran
109. de doceo fna 4 36 CK 25 COIN SWICH E 4 26 50 SWITCH e 4 27 SW un M 4 29 COIN DETECTORS 4 31 SWITCHES uwa 4 27 TEST SW 4 23 GOIN cS 4 29 TEST ASW 4 22 R COIN DETO TR NE Gv 4 30 CK RIGHT CDU aa 4 23 CK STACKER e 4 44 S STACKER E 4 44 TEST SWITCHES iin E eia t Ee 4 24 CK TRANSPORT tn ka e e eX RR En FU e Ra e D da Fa E FUR oce Dd REN Len eae NER LA 4 20 TRANSPOR TMF a 4 21 Vi 4 20
110. e Display shows CK LEFT TEST SW OR CK CTR TEST SW OR CK RIGHT TEST SW OR CK TEST SWITCHES The bill changer doesn t respond to the test switches because one of the TEST switch inputs to the computer is or was showing an incorrect signal Press the FUNCTION button Does the message reappear Check for an intermittent short to Ground Check for a short on R W V W and BR W on the R W V W and BR W wires from P4 wires from the CCC to Ground and P5 to the power control center Check the wiring inside the power control center from P204 to the power supply circuit board Remove the Y W wire from P5 and the R W BR W wires from P4 to the CCC Push the FUNCTION button Does the code reappear Possible defective power supply board or CCC Replace the CCC Replace the power supply board 4 25 BC 1200 1400 Bill and Coin Changer Changer Errors Non Shutdown Continued COIN SWITCH ERRORS BC 1200 ONLY CK 25 COIN SWTCH Symptom The 256 coin switch was closed too long Corrective Action The25 coin switch input is or was showing an incorrect signal Inorderto prevent spurious payouts the CCC immediately locks outall coin switch inputs ifitreceives an incorrect signal from the coin switches Thereafter the bill changer will still accept bills but it willno longer take coins 1 Pressthe FUNCTION button Ifthis message does notreappear check the wiring to the coin switch circuit for an in
111. e CCC de energizes the relay to disconnect the previously mentioned voltages from the rest of the system and shut down the machine Inthis condition the 40 VDC LED on the power supply board will be OFF while the other three remain ON 25238802 1 9 BC 1200 1400 Bill and Coin Changer Computer Control Center The computer control center referred to as the CCC and shown in Figure 1 9 directs all ofthe operations of thebill changerincluding both validation and change dispensing functions Itcontains amicrocomputer which controls allofthe major functions ofthe bill changer Italso contains the following controls and displays BILL CHANGER CONTROL COMPUTER 069059 Figure 1 9 Computer Control Center STATUS DISPLAY TheCCC contains many programming andself diagnostic features which are described inthe paragraphs that follow Allmessages are shown ona 16 character vacuum fluorescent display In some cases the message is short enough so that the word s can be spelled out in other cases the word s are abbreviated The abbreviations are clear and logical and each message is described in Section 4 of this manual SERVICE AND CONTROL SWITCHES The Changer s service features and programming options are controlled by six switches The descriptions that follow are introductory follow the detailed procedures and instructions in Section 2 for specific operating and programming information Programming Normal Select either
112. e coins switch slots Check for an intermittent short to Ground on W Y and W BR wires from the CCC P5 to the con switch Possible defective coin switch or CCC Unplug coin acceptor plug P301 and press the FUNCTION button again Does this message reappear Check for a short to Ground on the W Y and W BR wires from the CCC P5 to plug P301 Replace the Replace the CCC coin switch 25238802 Section 4 Troubleshooting CK BILL RETRN SW Symptom The bill return switch was closed longer than 10 seconds This error will disable the bill return function All other changer functions continue to operate Corrective Action 1 Removethe bind orjam inthe ill return linkage 2 Check the R G wire from the bill return to CCC P5 Pin 9 for a short to ground 3 Check the bill return switch Ifitis defective replace it Ifitis not defective replace the CCC Bill Changer Errors Shutdown Only one of these errors will exist atatime The display will flash the error code indicating SHUTDOWN One of these errors may also exist with up to three NON SHUTDOWN errors COIN DETECTORERRORS WHILE IN THE STANDBY MODE CK L COIN DETCTR Symptom The left coin detector was blocked while the bill changer was in the STANDBY state One of the buckets may have an incorrect change load Corrective Action The left coin photodetector input is or was giving an incorrect signal or the left hopper may have been running in standby
113. e direction Check to see that both timing belts are snug not too loose or too tight Make sure that the rubber drive rollers are not loose or worn Exit flipper must work freely Besure that the inlet Nylon idlerroller rotates freely and moves up and down freely in its slot The retaining springs must also slide without bind in the guide slots and exert adequate force on the idlerroller Bottom track bill surfaces must be free of dirt moisture burrs projections rough spots etc which might drag orhangup surface of bill The magnetic head must havea bevelled edge on both front and back to keep both bill edges from becoming caught in forward or reverse The rubber rollers opposite the magnetic head assembly must rotate freely No dirt moisture burrs projections or rough spots can be on the magnetic heads or magnetic head holder 25238802 3 3 BC 1200 1400 Bill and Coin Changer Drive Roller Drive Roller Timing Belt Drive Roller Exit Flipper Drive Roller VF Figure 3 2 Transport Check Points FILLING AND EMPTYING THE BC 1200 1400 The dispensing mechanism operates onan escrow principle Change fora vend must be in the escrow buckets when the customer inserts a bill After change is dispensed the buckets must immediately refill forthe next customer Because of this certain steps must be followed when filling or emptying the changer or when resetting the changer ifithas shut down FILLING THE CHANGER Whe
114. e itis stacked flat against other validbills Atthis time the message PAY 1 forexample fora 1 bill willappear on the display 25238802 1 1 BC 1200 1400 Bill and Coin Changer Theone dollar change bucket opens and the dollar s worth ofchange drops into the coin cup Thecoinhopper motors then operate loading the correct number of coins from the left and rightcoin hoppers into the change bucket forthe next payout Ifthebillisnotvalid the bill transport motorreverses returning the bill to the customer Changing Coins Quarters half dollars and dollar coins pass through the coin acceptor ifthe changer is so equipped Solid state coin sensors start the payout cycle for these coins BC 1200 only FUNCTIONAL DESCRIPTION This functional description can be used to gain an overall understanding of the BC 1200 1400 and their operation Bill Transport The bill transport see Figures 1 2 and 1 3 receives abill as itis inserted by the customer The bill is transported through the transporter on a belt system carefully examined and ifthe bill is determined to be valid is delivered to the bill stacker Ifthe bill fails any of the validation tests the transportreverses and returns the bill to the customer The bill will hang in the transport inlet fora period of three seconds during which time the control computer will display a message explaining the cause for the rejection Ifthe bill is notremoved during this these three seconds
115. e left hand hopper Ifnot empty or low coins check for dirt buildup on the coin path or a jammed hopper 2 Ifthe hopper looks OK check the change buckets to see ifone is overloaded with coins from the left hand hopper 3 Ifitis overloaded check the left coin detector or the wiring to the detector If these check OK replace the CCC 4 Ifthebuckets are not overloaded reset the bill changer and TEST VEND to see ifthe left hand hopperruns Ifthe motor does not run check the motor and wiring to it replace the CCC 5 Torestore the bill changer to operation press the FUNCTION button after correcting the problem NOTE Ifa customer has been shortchanged on a 10 or 20 bill when this fault occurred after resetting the changer to normal operation the display will show AMT DUE X Y Z with X Y and Z being the number of coins or tokens the customer is owed from the left center and right hoppers respectively For a more complete troubleshooting sequence refer to Troubleshooting Chart 060 at the end of this HOPPER EMPTY troubleshooting 4 40 25238802 Section 4 Troubleshooting R HOPPER EMPTY Symptom Theright hopperisempty Corrective Action The bill changer was shutdown because the count from the right hand hopper was not satisfied within 1 80 seconds One change bucket will have an incorrect change load from the right hand hopper 1 Check theright hand hopper If itis not empty or lo
116. ent U 3 13 Adjusting the Upper Bill BOX eot rcr 3 15 Bill Stop Flipper CHECK a ER E 3 16 Adjusting the Bill StopF 9 6121 3 17 Installing New or Replacement Bill 3 17 TIMING Belt 3 20 SECTION 4 TROUBLESHOOTING o Pe 4 1 UP 4 1 SEQUENCE DESCIIPLIONS tas m u m uu u 4 2 Machine Status uu DU 4 2 fore 4 2 Accept Payout and Replenish 4 3 X 4 3 Outof Service 4 3 Index to Error Messages and Troubleshooting Charts U u uuu 4 4 Validation ROJ eet u t us t aS tau 4 6 Cell deter den ashaka T 4 6 Bill Parameter Rejeki 4 16 Transport EMMONS EP 4 20 u e eet A Gee E 4 20 Machine EMMONS 4 22 Cle
117. er correcting the problem For a more complete troubleshooting sequence refer to Troubleshooting Chart 040 at the end of this DETECTOR troubleshooting 25238802 4 35 BC 1200 1400 Bill and Coin Changer CANNOT PAYOUT VALUE Symptom Unableto pay outinserted combination Corrective Action Check to make sure the coin mechanism is wired correctly Reset by pressing the FUNCTION button ERROR Symptom Unknownerror code xxx Corrective Action The changer detected an unknown error 1 PresstheFUNCTION button to reset the bill changer 2 Runafewtest vends 3 Iftheerrorreturns replacethe CCC 4 IfOK put the changer back in service and watch for recurrence ofthe error 4 36 25238802 Section 4 Troubleshooting Chart 040 Shutdown Out Of Service Lamp Lit Display shows L DETCTR ON LONG OR R DETCTR ON LONG During the last replenish cycle the system detected a coin pulse from the dispenser that was much longer than normal Most likely one of the change buckets has an incorrect change load Are both photodetector LED s lit Check the wiring to the LED in Press the FUNCTION button the back of the dispenser into SHUTDOWN Replace any unlit LED with the part indicated in the components list for the power supply board Does the machine go back A new status message IF ALL 3 LED S ARE OUT will appear See the Check for a restriction in the troubleshooting chart upper coin chute that woul
118. erreason effecting the RAM the display will show SET UP REQUIRED In either case the machine will require reprogramming 5 Sequence 715 stand by condition A dash walks back and forth across the status display andthe LED in the transport is ON MACHINE STATUS The status of the machine is shown on the status display of the CCC during all phases of operation The following section will describe the status messages displayed Standby Mode The STANDBY mode is the normal waiting to accept money mode All four voltage LED s on the power control center are lit All three LED s on the dispenser are lit Then the inlet LED VI inthe transportis lit There is adash walking back and forth across the display All motors and bucket solenoids are OFF Thetransport motor is OFF The coin lockout solenoid is either on or off depending on whether coins are enabled or not The out of service lamp is off In the STANDBY mode the HOPPER and VALUE buttons on the CCC have special functions When the VALUE button is pressed the status display will show AMOUNT where XX XX is the amount ofmoney that has been accepted since this amountwas last cleared When the HOPPER button is pressed the status display will show LAST XXX XXX XXX where the XXX indicates the last three denominations paid out The denomination on the left is the mostrecent the denomination in the center paid before the one on the left and the denomination on
119. error displayed on the readout push the FUNCTION button on the CCC while the CCC is inthe NORMAL mode Ifthe situation that caused the error isrepaired the error will be cleared Multiple errors will be stored inthe Press the FUNCTION button to clear each error as it is displayed on the CCC readout referred to as the display When all errors are cleared the changer willreturn to STANDBY CK TRANSPORT MAG Symptom The Mag amp output idle voltage is not within limits 0 24 to 1 60 volts Corrective Action Check the wires and connectors in the Mag amp and transport harness Replace the Mag amp circuit board Replace the transport Replace the CCC PWN CK TRANSPORT VI Symptom The transport inlet cell voltage is not within limits 0 to 4 10 volts Corrective Action Check the Yellow wire and connectors in the transport harness for an open short back to the pin 14 Check the VI cell for proper voltage and switching refer to Section 3 Replace the inlet cell Replace the transport Replace the CCC eS 4 20 25238802 Section 4 Troubleshooting CK TRANSPORT VF Symptom The transport flipper cell voltage is not within limits 0 to 2 00 volts Corrective Action Check the Brown wire and connectors in the transport harness for an open short back to the CCC P4 Pin 7 Check the VF cell for proper voltages and switching refer to Section 3 Replace thetransport interconnect board Rep
120. ervice then check the rightphoto detector per Section 3 and wiring Also check the upper coin chute for anything that would hold a coin up and block the detector Ifeverything looks OK replacethe CCC Torestore the bill changer to service press the FUNCTION button after correcting the problem For a more complete troubleshooting sequence refer to Troubleshooting Chart 040 at the end of this DETECTOR troubleshooting 4 34 25238802 Section 4 Troubleshooting DETCTRS ON LONG Symptom Whilereplenishing morethan one detector was blocked too long Corrective Action Duringthelastreplenish cycle the system detecteda coin pulse from the dispenser that was muchlongerthannormal Mostlikely an incorrect change load has been deposited into one ofthe change buckets l 6 A detector LED could have burned out during the replenish cycle Ifthe LEDsare lit resetthe bill changer and see if it goes back into SHUTDOWN Ifso refer to new status message that will appear Ifthe bill changer stays in service then check the photo detectors per Section 3 and wiring Ifall three LEDs are not lit check the 5 VDC LED on the power supply Ifthe 5 VDC LED is OFF check the power supply Ifthe 5 VDC LED is ON check the harness Also check the upper coin chute for anything that would holda coin up and block the detectors Ifeverything looks OK replace the CCC To restore the bill changer to service press the FUNCTION button aft
121. ervice Door Assembly BC 1200 Black Service Door Assembly includes 35085101 Bracket See also Figure 6 14 for more detail on the Money Return Lever Assembly 8802 Use the following numbers to order the complete door assembly with hardware listed door color decal color Use the following numbers to order the painted door only without hardware or decals 6 7 Figure 6 3 BC 1400 Bill Changer Assembly 25 26 27 28 31 MESE id 35 aq LIA n TE 25238802 Ref Part No 52078020 65037816 65071330 65061806 45062001 70134103 25064401 21357815 25164401 35027708 35025506 11 35068302 12 45048909 13 25190002 14 25199101 15 25224901 16 65064403 17 Ref 65027608 65027609 18 65068501 19 65046808 20 45034603 21 65069059 22 25164606 23 25166502 24 25228001 25175801 25 70092108 26 70124004 27 70134112 28 25152704 29 25078407 30 70232302 31 70232203 32 70093403 33 70093402 34 35085701 35 35085801 36 65058012 37 35120701 38 35110901 39 35118801 40 45070302 41 25234001 42 25234102 43 45060002 44 35099801 45 45078006 47 25111202 47 35111403 48 45060803 49 65067905 50 25112901 51 35121601 52 35091001 25231313 25030901 70121408 25070232 25070233 25070234 25165802 25239601 25239602 47002004 27023902 25254801 25242117 53 35085101 25238802 QI Figure 6 3 1400 Bill Changer Assembly Descriptio
122. eset goes HIGH 020 Pin 16 also goes HIGH taking the processor out of reset Reset also goes to the base of Q18 which controls RAM selection battery power and the switched 12 volt source With U21 Pin 1 LOW RESET active Q18 is OFF R74 will pull down the base of Q9 Q17 and 020 keeping all three turned OFF With Q9 OFF the RAM chip select from U12A Pin 3 is blocked form reaching the RAM 010 R73 pulls the RAM chip select up and keeps it deselected With Q17 OFF Q15 stays OFF allowing the battery voltage to be applied to the RAM U10 Pins 26 and 28 through R150 The battery voltage will allowthe RAM toretain its memory during RESET and whenever there is no power applied to the board With Q18 OFF Q20is kept OFF by R107 which in turn keeps Q13 OFF which leaves the switched 12 voltsupply OFF When 021 Pin goes HIGH RESET not active 018 supplies 5 volts to the bases of Q9 Q17 and Q18 turning each of them ON 4 60 25238802 Section 4 Troubleshooting With Q9 ON the RAM chip select form U12A Pin3 isallowedto pass through Q9 and be applied to the RAM 010 Pin 20 When Q9 is ON it effectively becomes transparent With Q17 ON the base of Q15 is pulled down turning on 015 When Q15 is the 5 volt supply is applied to the RAM U10 Pins 26 and 28 through Q15 relieving the battery With Q18 ON voltage is applied to R157 providing a pull up for Q20 In this case 020 Pin 30 through Q19 is the controlling factor Whe
123. ess Assembly BC 1200 Option Only 25238802 Ref O N 25238802 Part No 35026111 70093104 35031702 35028208 30422517 70035005 35031801 25171101 45048203 25163101 35063001 40861402 40861404 Figure 6 11 Coin Acceptor Bracket and Harness Assembly Description Coin Acceptor Bracket and Harness Assembly Cable Lockout Magnet iere e Coin Acceptor Harness and Plug Assembly Terminal Strip 3 Silicon Diode D305 Coin Acceptor Bracket and Lock Assembly e Solid State Coin Switch Cover e Solid State Coin Switch Assembly see Schematic and Components List in Section 4 Shield Bracket u tees e Mounting Bracket Coin Switch e e Mechanical Coin Acceptor 254 not shown e e Mechanical Coin Acceptor 1 not shown BC 1200 Option Only 6 27 Figure 6 12 Coin Acceptor BC 1200 Option Only 25238802 Ref Q N 25238802 Part No 30998802 35175301 35175501 45050502 45086703 35069201 25172802 25169902 35028216 Figure 6 12 Coin Acceptor BC 1200 Option Only Description Qty Holder Adapter Assembl
124. etected passing through the left detector Corrective Action Sincelasttime bill changer was reset the bill changer may have dispensed two more coins than it should have during the replenish cycle One of the buckets could have an incorrect change load 1 Mostlikely the problem is not electrical Probable causes are Faulty hopper motor brakes or worn parts on hopper motors 2 Also thepossible causecould be intermittent connections to the coin detectors detector LEDs or wiring 3 Torestorethe bill changer to operation press the FUNCTION button after correcting the problem For amore complete troubleshooting sequence refer to Troubleshooting Chart 050 at the end of this EXTRA COIN troubleshooting EXTRA COIN R HOP Symptom More than one extra coin was detected passing through the right detector Corrective Action Since lasttime bill changer was reset the bill changer may have dispensed two more coins than it should have during the replenish cycle One of the buckets could have an incorrect change load 1 Mostlikely the problem is not electrical Probable causes are Faulty hopper motor brakes or worn parts on hopper motors 2 Also thepossible causecould be intermittent connections to the coin detectors detector LEDs or wiring 3 Torestore the bill changer to operation press the FUNCTION button after correcting the problem Foramore complete troubleshooting sequence refer to Troubleshooting Chart 050 at the end of t
125. f you drill other holes into the cabinet be careful not to drill into any internal compo nents Be sure to remove all metal filings before putting the changer into service 25238802 2 1 BC 1200 1400 Bill and Coin Changer Cabinet Back Cut here EMI Filter Note Drill or use a chassis punch to enlarge the hole to 7 8 diameter in the cabinet back Route the conduit through the opening into the bracket as shown Remove the hoppers and cover of the junction box located on the right side of the changer Then cut the existing Power Cord as shown Conduit EMI Filter Connect the power supply wires to the internal machine wires per the wiring diagram using standard U L listed insulated pressure cable connectors wire nuts etc Do not splice the earth ground wire Fasten it to the bracket with the green screw and cup washer as shown Figure 2 1 Installing a 1 2 Inch Conduit 2 2 25238802 Section 2 Installation amp Programming P Lead Anchors OO Lag Screw NOTE Be sure that the lag screws used for attachment are at least 3 8 diameter and for wood frame walls are attached directly to the wall studs Mounting Detail Wood Frame Wall Mounting Detail Masonry Wall Concrete Wall Lead Anchor amp Lag Screw Lag Screw amp Washer Figure 2 2 Attaching the BC 1200 to a Wall 25238802 BC 1200 1400 Bill and Coin Changer INSTALLING A BC 1400 General Forall method
126. he choice of coins payed out Ahighsecurity cabinet provides theft protection Amicrocomputer inthe Computer Control Center CCC selectively discriminates between denominations provides protection against bogus bills and controls the change dispensing functions Plug in circuits and assemblies are featured for fast field substitution Coincombinations andacceptable denomination programming is easily changed using the FUNCTION UP DOWN VALUE and HOPPER buttons on the computer control center Removablecoin hoppers permit rapid bulk loading of coins During setup a special payout check feature ensures that the payout amount selected matches the denomination accepted unless tokens are being dispensed Refer to Figure 1 1 for the locations of the major BC 1200 components GENERAL OPERATION The entire validation and payout sequence is controlled by amicrocomputer to ensure the maximum security against bogus currency and jackpotting Refer to the Detailed Computer Board Operation in Section 4 for a complete explanation ofhow the machine works Changing a Bill Inserting a dollar billinthetransportstarts a motor which movies thebillalongthe acceptortrack Whilein motion the billis examined to determine whetherornotitis valid During this time the message VALIDATING will appear onthe computer s display Ifthe bill is valid a vend signal is transmitted to the dispenser and the bill drops into the bill stacker wher
127. he coin dispenser change bucket door pivots links hubs and bell cranks are factory lubricated with light machine oil Rowe specification Number 00137900 oil or 3 in 1 Electric Motor Oil can be used If change bucket is worn beyond repair order and install one of the kits listed at the end of the Parts Catalog in this manual Forthemostreliable performance the lubrication should berenewed annually by applying onedrop of oilat the points shownin Figure 3 4 Diverter Door Pivot Points 4 Places Apply one drop of light machine oil 1 per Spec 00137900 or 3 1 Electric A Motor to all linkage pins and shatts at bearing contact points with doors links hubs belicranks etc approximately 20 places Figure 3 4 Change Bucket Lubrication TEST PROCEDURES Checking a Bucket Solenoid A solenoid that looks discolored or burned should be checked Unplug the solenoid from the circuit before taking any measurements A good solenoid should measure approximately 8 5 ohms Transport Motor Speed Check The transport motor speed and direction are computer controlled No adjustments can be made however the encoder on the back ofthemotorcan be checked The computer detects pulses from this encoder for speed control 1 Besurethatthe Anti Pullback feature is disabled before performing this check 2 Removethetransport from the machine but keep it plugged in and keep the bill changer power ON 25238802 BC 1200 140
128. he faceplate BC 1400 BC 1200 1400 Bill and Coin Changer SETTING UP THE BC 1200 OR BC 1400 These steps should be followed to set up the changer to your requirements If you do not follow these steps the changer will remain all or partially programmed to the factory settings Quick Setup for Dispensing Quarters Only l 10 LT 12 2 10 Place the programming switch next to the display on the central control computer in the up position programming mode The display will show TEMP COUNTERS Press the FUNCTION button until the display reads PAYOUT either ON or OFF Press either of the two far right buttons or v until the display shows PAYOUT ON Press the FUNCTION button once and the display will show HOP VAL along with three of the following NE 2 D 64 0 25 50 1 37 Pressthe VALUE button until the display shows HOP VAL 25 25 Press the FUNCTION button once and display will show ACCEPT 1 with either a YES ora NO Use either the or v button to turn the 1 acceptance to YES or NO YES to accept 1 bills NOtonot accept 1 bills Next press the VALUE button to go through all other denominations you wish to have the changer accept or notaccept anduse either the A or v button totum each one to YES or NO You will return to the ACCEPT 91 statement when you have
129. heck diode or vend the B and BL counter or broken OR wires back bound or warn through the bucket assembly power supply Defective CCC Defective coin switch board Check the coin OR lockout coil for activation wes Check the Open circuit in the W BR or W Y wires from the coin switch board to the CCC P5 Momentary loss of 12VAC line voltage during the machine cycle adjustment of the lockout fingers on the solenoid Defective CCC 4 54 25238802 Section 4 Troubleshooting Bill Changer Steals Bills Works OK with Coins How often does this happen Intermittent Continuous Sticky VF flipper at the back of the Does this happen with all escrow vends transport ONLY ONE ALL Broken bound or Does the vend counter Broken bound or worn bucket assembly Warm Ducketassembly operate Shorted less than 7 Defective CCC Transport motor may not be reversing ohms bucket solenoid See chart titled BILL TRANSPORT FAILS or suppression diode TO RUN YES Transport motor may not be reversing See OR chart titled BILL TRANSPORT FAILS Defective CCC TO RUN 25238802 4 55 BC 1200 1400 Bill and Coin Changer Bill Changer Steals Bills and Coins Gives No Change BC 1200 only How often does this happen Intermittent Continuous Broken bound or worn bucket assembly Broken bound or worn bucket assembly OR Intermittent 12VDC failure to the board Check
130. her on notitis safe to install areplacement CCC For a more complete troubleshooting sequence refer to Troubleshooting Chart 100 on the next page Installing a replacement CCC in the machine without determining the cause of the original failure may destroy the replacement CCC 4 50 25238802 Section 4 Troubleshooting Chart 100 Shutdown Out Of Service Lamp Lit Display shows BUCKET STAYS ON One of the bucket solenoids was energized too long during a normal vend Most likely there is an incorrect change load in one of the buckets Press the FUNCTION button Does the machine shut down with the message BUCKET POWER ON NO Try several test vents from each of the three buckets Does one cause this shutdown NO YES Possible defective CCC Check the suppression diode and wiring associated with the bucket that caused OR Intermittent short from the R B Y BR or BL W wire to Ground See chart titled BUCKET POWER ON the shutdown NOTE Disconnect the bucket solenoid from the dispenser when testing the diode Replace the CCC See CAUTION CAUTION Installing anew CCC without determining the cause of the failure may destroy the new board Use anohmmeterto determine ifit is safe to installa new CCC Ifyou use anohmmeter check for shorts less than seven ohms between the V O wire Y BR and BL W or Ground 25238802 4 51 BC 1200 1400 Bill and Coin Changer One or Both Hopper Motors
131. hes 1000 bills Alternate Mode 1000 bills in the upper bill box plus 1000 bills in the lower Bills are not separated in order to fill both boxes to maximum capacity Coin Box 500 Quarters NOTE For escrow bucket capacities see Table 2 1 Money Return Lever BC 1200 Money Return Switch BC 1400 When the MONEY RETURN lever on the BC 1200 see Figure 1 7 or the MONEY RETURN switch onthe BC 1400 is depressed a switch closes and sends a signal to the CCC The coinlockoutcoilin the optional coin acceptor isreleased and the transport motor rotates in the reverse direction Ifthe switchis held ON for more than 10 seconds the transport will turn OFF automatically to prevent excess wear and overheating Ifitis held ON longer than 10 seconds the message CHK BILLRETRN willbe displayed and the switch will be ignored until the FUNCTION button is pressed Money Return Switch Scavenge Lever Money Return Actuator Lever Located on Front of Machine Figure 1 7 BC 1200 Bill Return Switch 25238802 1 7 BC 1200 1400 Bill and Coin Changer Temporarily Out of Service Lamp This lamp lights whenever the machine is empty ofchange or shutdown due to some malfunction In addition the 40 VDC LED will normally go the out of service lamp 15 lit Press the FUNCTION button on the CCC to turn the OUT OF SERVICE light offafter the machine has been reloaded the malfunction has been repaired The temporarily OUT OF SERVICE l
132. his EXTRA COIN troubleshooting 4 38 25238802 Section 4 Troubleshooting Chart 050 Shutdown Out Of Service Lamp Lit Display shows EXTRA COIN L HOP OR EXTRA COIN R HOP Since the last time the bill changer was reset it may have dispensed two more coins than it should have Most likely one of the change buckets has an incorrect change load Check the indicated hopper motor for faulty brake operation or coasting armatures If bad replace the motor The computer received wrong count signals Check the O G O BR and O B wires from the CCC P4 amp P5 to the dispenser Check the 5V Blue wire and the Ground Black wire to the dispenser Check for dirt or film on the photodetector and LED Clean if dirty Make several test vends If the problem recurs replace the CCC If not restore the machine to service and watch for recurrences NOTE Make sure change load in buckets is correct before restoring machine to service Testing the detectors with objects otherthan actual coins using your fingers scales metal strips etc may cause the machine to shutdown with this fault message showing 25238802 4 39 BC 1200 1400 Bill and Coin Changer L HOPPER EMPTY Symptom Thelefthopperis empty Corrective Action Thebill changer was shutdown because the count from the left hand hopper was not satisfied within 180 seconds One change bucket will have an incorrect change load from the left hopper 1 Check th
133. his circuit operates on the 120 VAC line voltage Always turn the power OFF when you work on this circuitry Is the 5VDC much Refer to the chart brighter than the other three LED s 5VDC FAILURE 5VDC LED OUT Are the transport A defective 5V regulator VR802 LED s ON Replace it with the part indicated in the components list for the power YES NO supply board See NOTE A harness problem exists Unplug J203 from the power Check continuity from the control center Check for main harness terminal block 5VDC between pins J203 4 to the dispenser Blue and and J202 8 Is the voltage Black wires between 4 5VDC and 5 5VDC A harness problem exists An internal harness Check the continuity from Also if any possibility exists that the wall outlet may be wired backward or if the changer is connected to a wall outletviaa 2 prong grounding adaptor pull cord from the outlet before work ing on this circuit Serious electrical shock could result otherwise problem Replace the J203 4 and J202 8 to the power control center dispenser P402 Blue and Black wires NOTE Ifthe 5 VDC LED is much brighter than the others due to VR802 being defective the transport cell LEDs display LEDs and photodetector LEDs could be burned out 4 32 25238802 Section 4 Troubleshooting L DETCTR ON LONG Symptom Whilereplenishing the left detector was blocked too long Corrective Action Duringthelastreple
134. ilect Jioc aua HERR EIE eA 1 Timing Belt 210 Tooth 080 Pitch a enne 2 Shaft and Pulley Assembly race eii 1 Plate Assembly Side 1 Gear E 1 External Retaining Ring 1 4 Inch 1 e 4 1 External Retaining Ring 1 4 Inch Diameter enne 9 Take up Bracket Roller Shaft nennen 2 Components Shaft Crowned Pulley 1 Output Roller with Co pling ctrca rere auk educa 1 Roller Creasing with U U u nemen 2 Components Shaft itin te nee 1 PUEY e 2 Components Anti Cheat Lever Shaft ERA eg EvERER RATE HERR TE Sa A nena 1 e 1 1 Components Roller Shan Take Up MT 1 2 m 2 Drive Shaft 2 22 2 0 44 4 185
135. ill box in place when the door 15 closed the bail wire falls to the position shown in Figure 3 15 3 18 25238802 Section 3 Routine Service Lower WS M NS SRY Figure 3 15 Lower Bill Box Stop Bracket Adjustment BC 1200 Only 3 19 25238802 BC 1200 1400 Bill and Coin Changer Timing Belt Tension Referto Figure 3 16 for this adjustment procedure 1 Loosenthetwo screws A holding the belt tension adjustment levers B on both sides of the bill acceptor transport 2 Makesurethatthe adjustment levers adjusting roller and shaft move freely 3 Eachbeltshould be adjusted such that itis as loose as possible but tight enough that it will not jump the drive pulleys when the transport is under a heavy load such as reversing a badly wrinkled bill Ifa more precise adjustmentis desired perform the following step A Apply 75 grams of perpendicular force to both belt tension adjustment levers atthe same time and then tighten all four screws A B Apply 75 grams of force at this point in the direction shown Figure 3 16 Timing Belt Tension Adjustment 3 20 25238802 Section 4 Troubleshooting INTRODUCTION The BC 1200 and BC 1400 incorporates majorassemblies and components as field replaceable plug in units Thereare several onboard diagnostic indicators on these assemblies The information in this section takes full advantage of this design by isolating po
136. in lockout solenoid This causes 120VAC 40VDC and 30VDC to be switched off to all components and the OUT OF SERVICE lamp to come on The display will begin to flash an error message The nextpages will provide explanations ofand troubleshooting hints for all of the reject and shutdown messages 25238802 4 3 BC 1200 1400 Bill and Coin Changer Index to Error Messages and Troubleshooting Charts 5 VDG Failure 5 LED QUM 4 59 Bill Changer Gives Erratic Payout for Bills and Coins No Emor Messages iustior Pu Dee 4 57 Bill Changer Steals Bills WIT pP 4 55 Bill Changer Steals Bills and Coins Gives ersten dre e RE RE ER RUE 4 56 Bill Changer Steals Coins Works OK With BIS L u 4 54 Bill Stacker Broblenis u xs n te ea ee a ce 4 58 Bill Transport Fails to Run in One or Both Directions Works OK fon EeSE SWIEICHeS uuu adi eremita e ree eere 4 53 BUCKET OPEN e 4 48 BUCKET PWR NI eae 4 46 BUCKET STAYS ON D ah 4 50 CANNOT PAYOUT VALUE richtete un n
137. in wrong counts Ifthe detectors are blocked too long the machine will shut down with a flashing error message indicating which detector was blocked If the wrong count is entered display may show a flashing message EXTRA Either condition will put the machine in a shutdown mode 7 Alwaysturnthe power OFF when removing circuit boards Avoid touching the connectors when handling these assemblies WARNING When the machine is turned on there is 120 VAC voltage on the computer control board If forany reason this board is plugged in without its cover on BE CAREFUL 25238802 2 25 BC 1200 1400 Bill and Coin Changer Thispage intentionally leftblank 2 26 25238802 Section 3 Routine Service INTRODUCTION In order to maintain control over money used for change dispensing each changer should be loaded with a predetermined amountofcash The inventory should be checked monthly as a precaution against malfunction and theft Inventory controlis mosteasily accomplished by using the replacement method ofservicing Using this method allbills andcoins are removed by theroute man and the empty hoppers arerefilled with a predetermined amount ofchange The money removed is returned cash is counted against the charged inventory Any discrepancy is easily detected at this time Service frequency onthe changeris directly related to the inventory of change maintained and customerusage Check changer usage dail
138. into SELF CLEAR 25238802 4 15 BC 1200 1400 Bill and Coin Changer BILL PARAMETER REJECTS Take corrective action only ifall bills ora significant number of bills reject forthe samereason Besureto try different bills and bills of different denominations Ifthey accept the bill being rejected has some property the CCC finds abnormal REJECT BILL A Symptom The bill failed validation because ofa lack ofa magnetic signal Corrective Action 1 Replace Mag amp transport 2 Replace the CCC REJECT BILL B Symptom The bill failed validation Corrective Action 1 Replace Mag amp transport 2 Check cleanthetwo bill pressurerollers under the magnetic head s may have metal particle contamination 3 Replace REJECT BILL C Symptom The bill failed validation Corrective Action 1 Replace Mag amp transport 2 Check for good spring tension on the two bill pressure rollers under the magnetic head s 3 Replace the CCC 4 16 25238802 Section 4 Troubleshooting REJECT BILL D Symptom Thebill failed validation Corrective Action 1 ReplacetheMag amp transport 2 Replace CCC REJECT BILL E Symptom The bill failed validation Corrective Action 1 Checkthe VR VT cells for proper voltages and switching refer to Section 3 2 Replacethe VR cell VT cell VR VT LED or transport 3 Replace the REJECT BILL F Symptom The bill failed vali
139. ispense at least The CCC board may have a one coin from the hopper Does the shorted coin detector input motor run properly Replace the CCC See the chart titled ONE OR MORE HOPPER MOTORS FAIL TO RUN NOTE Make sure the change load in the buckets is correct before restoringthe machine toservice Check the hopper for poor coin pickup The most likely causes are dirt buildup in the coin path or worn parts Also check for a jammed hopper MC DISPENSE MODE If the problem recurs exchange 1 I it the pba stays with ine Since all three hoppers must appear empty before the bill hopper replace the hopper If the changer shuts down this message HOPPERS EMPTY problem remains with te hopper does not indicate any one particular hopper Check all position replace the CCC ap three hoppers for the conditions indicated in this chart 25238802 4 43 BC 1200 1400 Bill and Coin Changer CK STACKER Symptom The stacker did not return to the HOME position If the machine is in SHUTDOWN and this message is showing the bill stacker monitor input is active 1 Leavethe power ON Disconnectthe main harness at the bill stacker Press the FUNCTION button 2 Ifthemessage disappears replace the bill stacker If the message reappears replace the computer control center 3 Ifthemessagestill exists check the stacker monitor line Green White wire from the stacker plug to the CCC fora short to the chassis 4
140. isplayed steady without blinking All SHUTDOWN errors are displayed as blinking messages with the out of service lamp lit The CCC canrememberup to five errors however there will never bemorethan one shutdown error as this will causethe machine to go out ofservice All faults ormalfunctions that cause errors must be repaired and the errors cleared from CCC before machine can go back to service Clearing Machine Errors Clearing machine errors is done by simply pushing the FUNCTION button whilethe error is displayed As each error iscleared any previous errors will be displayed on the CCC Press the FUNCTION buttonto clear each error After all errors are cleared and no faults or malfunctions are left in the machine it will return to the STANDBY state Changer Errors Non Shutdown None ofthese errors cause the bill changerto shutdown Whilethe bill changeris in STANDBY the last error will remainon the display CK LEFT TEST SW Symptom Theleft TEST switch was closed longerthan three seconds Corrective Action The LEFT TEST switch inputis or was showing an incorrect signal Inorder to prevent spurious payouts the CCC immediately locks outall TEST switch inputs ifitreceives an incorrect signal fromoneofthe TEST switches Thereafter the bill changer will still accept bills but will notrespondtothe TEST switches Press the FUNCTION button Ifthe message does notreappear check the wiring to the TEST switches for intermitten
141. itional labels see the list of accessories at the end of this parts catalog 25238802 6 5 Figure 6 2 BC 1200 Front Door Assembly 17 19 18 20 14 13 15 23 3 12 12A also see Page 6 35 See Page 6 35 2 22 4 16 8 5 6 9 11 7 10 15 1 24 6 6 25238802 Ref Part No Figure 6 2 BC 1200 Front Door Assembly Description Qty Door Assembly No Coin Acceptor see the list of accessories for coin acceptor kits For Decal part numbers refer to the Accessory List at the end of the section Ref Note 65071321 65071352 65071353 Note 65071207 65071208 65071209 1 65071206 2 25164401 3 35027708 4 21357815 5 45087101 70134212 87845700 70121408 6 45087201 70134121 87845700 45085601 8 35121501 9 25181701 10 35116901 11 25239701 12 35038204 25211713 12 35038203 13 45112101 14 35085101 15 25224901 16 45062002 17 25255801 18 21083601 19 25251203 20 25190002 21 35032009 22 25064401 23 25192801 70146008 25092909 24 27045701 2523 Door Color Decal Color Black Black Charcoal Brown Brown Blue Blue Door Weld Assembly Black e e Door Weld Assembly Charcoal Brown Door Weld Assembly Blue e Door Weld Assembly Black without 35085101 Bracket gt Spino Strap Lockbar Assembly Nut Elastic Stop 1 2 13 UNC Bill Acceptor Trim
142. l is determined to be valid it is delivered to the stacker otherwise it is returned to the customer Computer Control Center CCC Controls validation and change making functions Also contains the status display the function switches and the PROGRAM NORMAL switch Power Control Center Contains the test vend switches dollar accepted counter circuit breakers ON OFF switch step down transformer power relay voltage regulator motor and solenoid drivers and power supply circuit board Dual Bill Stacker Receives and stacks bills into two bill bill boxes Bills can be stacked sequen tially or separated by denomination Figure 1 1 BC 1200 Major Components viii 25238802 Section 1 System Description INTRODUCTION The Rowe BC 1200 Bill and BC 1400Bill and Coin Changers are our medium capacity money changers that use the latest computer and money changer technology which combines Rowe quality and reliability with maximum flexibility andease ofinstallation and service The BC 1200 accepts and dispenses change for combinations of quarters half dollars and Susan B Anthony coins as wellas 1 2 5 10 and 20 dollar bills of United States currency The BC 1400 accepts 1 2 5 10 and 20 dollar bills of United States currency The coin acceptor option is not availableonthe BC 1400 Both machines are designed so that denominations can be programmed to be accepted in many combinations as can t
143. l require you to open the changer and press the FUNCTION button in order to restore the changer to service 4 Pressingthe VALUE button will cause the next enabled denomination to be shown Repeat Step 3 for each ofthese denominations 5 Pressing the VALUE button after you ve established the limits for the highest denomination enabled will cause the display to show ALL OFF Using the and v buttons as before you can establish limits for all accepted bills regardless of denomination 6 Pressthe VALUE button to step back through your settings When you have everything set as you like slide the PROGRAMMING NORMAL switch to the NORMAL position ANTI PULLBACK SYSTEM Certain Changers may berepeatedly exposedto vandalsattempting to cheatthe machine by inserting a bill and then aftercollectingthechange attempting to retrieve that bill by pulling it back out of the stackerusing an attached string The changer provides several mechanical and electrical systems to prevent anyone from being successful in these attempts but such activities could lead to jams in the transport and the attendant service calls As an added deterrent the changer allows you to set up a special temporary OUT OF SERVICE condition if the computer detects that the transport motor has moved during a time when it was turned off Ifthis feature is enabled the computer monitors the encoder signal of the transport motor during periods when the motor should turning The
144. lace thetransport Replace the CCC Ue CK TRANSPORT VT Symptom The transport transmissive cell voltage cannotbe adjusted into the range of from 0 50 to 3 60 volts DC Corrective Action Check the White wire and connectors in the transport for an open short back to the CCC P4 Pin 10 Cleanthetransmissive cell and LED below it Replace the transport transmissive cell and or the transmissive reflective LED Replace the transport Replace the CCC qudm CK TRANSPORT VR Symptom Thetransportreflective cell voltageisnot within limits 0 20 to 4 90 volts Corrective Action Check the Orange wire and connectors in the transport harness for an open short back to CCC Pin 13 Cleanthereflectivecell and LED Replacethetransportreflectivecell and or the transmissive reflective LED Replace the transport Replace the CCC ue eS 25238802 4 21 BC 1200 1400 Bill and Coin Changer Machine Errors There are two types of machine errors SHUTDOWN and NON SHUTDOWN Shutdown errors errors which could cause damage to the machine or incorrect payouts NON SHUTDOWN errors are errors involving coin switches test switches and the bill return switch When a NON SHUTDOWN error occurs the switch or switches involved will be locked out of operation Bill acceptance will notbeaffected All machine errors are stored in the CCC and displayed on the status display during STANDBY NON SHUTDOWN errors are d
145. le defective computer control center Do all three buckets cause a BUCKET NOT OPEN error message Intermittent open connection in the V O R B Y BR or BL W wires Check the wiring and solenoid Check the V O wire for open associated with the bucket that connections J204 of the caused the shutdown for an open power control center to the connection dispenser Replace the computer control center See CAUTION CAUTION Installing a new CCC without determining the cause ofthe failure may destroy the new board Use anohmmeterto determine if itis safe to installa new CCC If you use an ohmmeter check for shorts less than seven ohms between the V O wire Y BR and BL W or Ground 25238802 4 49 BC 1200 1400 Bill and Coin Changer BUCKET STAYS ON Symptom A bucket solenoid continued to draw current after it was de energized Thisis fault code The machine has been shut down because one of the bucket solenoids was energized too long during a normal vend Most likely one of the buckets has an incorrect change load Corrective Action 1 Themostlikely cause ina faulty computer control center oran intermittent short in the wiring to the buckets 2 Also check fora faulty suppression diode on the dispenser 3 Check the diodes 4 Torestore the machine to service press the FUNCTION button after correcting the problem 5 Useavolt ohmmeter in accordance with Troubleshooting Chart 100 for this error to establish whet
146. lls of United States currency All ofthese denominations can be selected in combination with other denominations BC 1400 The BC 1400 has all the functions and capability ofthe BC 1200 in the previous paragraph except that it does notaccept coins 1 12 25238802 Section 2 Installation amp Programming INSTALLATION Installing the BC 1200 1400 Bill and Coin Changer requires some instruction Forall types ofinstallation be sure that a power source is convenient and that the changeris mounted level Always use a grounded 3 prong outlet NOTE For both security and safety reasons Rowe strongly recommends that this bill changer be securely anchored to the floor and or wall Please check the instructions that follow INSTALLING A BC 1200 Wall Mounting The following illustrations and procedures shouldbe used for wall mounting For concreteor masonry wall mounting use lag screws and lead anchors For wood frame wall mounting use lag screws attached directly into the wall studs Ifthe wall is not flat you may need to add spacer washers between the wall and the mounting plate Ifthe changer is rigidly mounted to the wall make the power input connection through rigid conduit into the changer to meet U L requirements see Figure 2 1 Forconvenience the back ofthe cabinethas fourholes You may chooseto use these forthe placement of mounting bolts ifso they will accommodate a 3 8 inch bolt see Figure 2 2 NOTE I
147. m 16 VDC 20 Capacitor Ceramic 50 VDC 5 Capacitor Ceramic 50 VDC 5 Capacitor Tantalum 16 VDC 10 Capacitor Tantalum 16 VDC 20 Capacitor Ceramic 50 VDC 5 Capacitor Ceramic 50 VDC 5 Capacitor Tantalum 16 VDC 10 Capacitor Tantalum 16 VDC 10 Capacitor Ceramic 50 VDC 5 Capacitor Tantalum 16 VDC 10 Capacitor Ceramic 50 VDC 5 Capacitor Ceramic 50 VDC 5 Polarizing Wafer 90 Transistor PNP Transistor PNP 330 pF 1 uF 1 uF 1 uF 330 pF 6 8 uF 0047 uF 0047 uF 33 uF 6 8 uF 01 pF 01 pF 33 uF 1 uF 330 pF 1 uF 1 uF 330 pF 4 Position 70028837 70025201 70028966 70025201 70028837 70025203 70025203 70025203 70025202 70025203 70028941 70028941 70025202 70025201 70028837 70025201 70028966 70028837 70074404 70030106 70030106 25238802 Section 4 Troubleshooting Note All resistors are watt 5 unless otherwise noted R601 Resistor Carbon Film 1 8 W 196 1 5 799101501 R602 Resistor Carbon Film 1 8 W 1 332 799103323 R603 Resistor Carbon Film 100 Q 79911101 R604 Resistor Carbon Film 100 Q 79911101 R605 Resistor Carbon Film 1 8 W 196 1 5 799101501 R606 Resistor Carbon Film 1 8 W 1 332 799103323 R607 Resistor Carbon Film 8 2 79911822 R608 Resistor Carbon Film 820 79911820 R609 Resistor Carbon Film 120 kQ 79911124 R610 Resistor Carbon Film 82 Q 79911823 R611 Resistor Carbon Film 82 Q 79911823 R612 Resistor
148. minations except 1 coins must be set to NO Press the FUNCTION button to move to the PAY mode with the display showing PAY XX MC MC Use the up and down arrow buttons to set the payoutto 4 Push the VALUE button to display the 2 payout The display will show 2 8 BONUS Push the up and down arrow buttons to set the X to the value of 1 This display indicates that a 2 will payout 8 whichis twice the 1 payout plus one bonus token Push the VALUE button to display the 5 payout Use the up and down arrows until the display indicated 25 tokens Push the VALUE button to display the 10 payout Use the up and down arrows until the display indicated 55 tokens Push the VALUE button to display the 20 payout The display will show 20 110 X BONUS Use the arrow buttons to change the value to 10 This indicates that 20 will pay 110 twice 10 payout of 55 tokens plus 10 more bonus tokens for a total of 120 Because the 2 and 20 payouts are extended vends of lesser amounts the first vend will contain the number of tokens set forthe lesseramount The direct payout amount will contain the tokens forthe lesser amountplus the bonus tokens These are then followed by areplenish cycle for the lesser amount Bonus payouts for double vend amounts are only allowed in the MC mode with tokens loaded in the hoppers 2 20 25238802 Section 2 Installation amp Programming Token Control When dispensing tokensusing the bonus payo
149. ming sequence TEMP COUNTERS will show on the display and you may review your setup by stepping through each function again To return the bill changer to normal operation move the slide switch from the PROGRAMMING position to the NORMAL position The display will show STORING NEW DATA and then the walking dash again 25238802 2 17 BC 1200 1400 Bill and Coin Changer SELF DIAGNOSTICS Diagnostic Check Theself diagnostic check features ofthe BC 1200 1400 are centered around 16 character status display The message displayed may be on all the time STEADY STATUS MESSAGE or it may blink on and off FLASHING FAULT MESSAGE Fault Message Check 1 Remove the right hopper from the machine Block the right coin detector on the dispenser with an opaque object a coin for example The machine will go out of service The status display will flash the message CK R COIN DETCTR and the TEMPORARILY OUT OF SERVICE light on the top door will light 2 Restore the machine to service by removing the object that is blocking the detector and pressing the FUNCTION button 3 TheCCC will remove the fault message and the machine will return to service 4 Replace the hopper For detailed explanations ofthe various fault messages refer to Section 4 Troubleshooting Status Messages Whenamessageis on thestatus display and it isnot flashing eithera fault or malfunction occurred that was notserious enough to cause a shutdown or the message
150. mode and tokens have been selected for the hopper values see Dispensing MC Tokens atthe end ofthis section Press the or v button to increase or decrease the coin count for the selected hopper Press the HOPPER button to move from one hopper to the next Once you have the counts set as you want for the displayed denomination press the VALUE button to advance to the next denomination you chose to accept If you have made an error and the payout value is not equal to the displayed denomination the display will briefly show INCORRECT PAYOUT and then return to the same denomination refusing to advance This is true unless you have set one or more ofthe hopper values to one ofthe token values You will not be able to leave this display even if you put the PROGRAMMING NORMAL switch in the NORMAL position Upon returning the switch to the PROGRAM MING mode the display will show TEMP COUNTERS When the VALUE button is pressed and held for more than two seconds the display will show XXX PAYS The XXX represents the current denomination The will show TOKENS if tokens are loaded into any hopper or if only coins are used the display will show the total dollar value of the coins to be paid out Once you have programmed the payout for all the denominations being accepted press the FUNCTION button to advance to the STACKER mode selection The display will show STACKER MODE ALT or SEP Press either the or v bu
151. n 020 Pin 3015 HIGH Q19 is turned ON which keeps 020 OFF which in turn keeps Q13 and switched 12 volt supply OFF When 020 Pin 30 is LOW Q19 turns OFF allowing Q20 to turn ON through the pull up R157 This turns ON Q13 and the switched 12 volt supply PORTS U8 is an input buffer decoded by U13 at address C200 hex This portreads PROGRAMMING NORMAL mode switch all pushbutton switches and the machine code information When the processorreads memory locations C200 the information on the switches will be brought into the processor 01915 an input buffer decoded by U13 ataddress C600 This portreads the TEST switches coin switches and dispenser coin detectors When the processor reads memory location C600 the information on these devices will be brought into the processor U5 is and output latch decoded by 013 ataddress C100 hex U5 controls the hopper motors the stacker and coin lockout coil The interface circuits for these functions are contained on sheet 3 U16isan RS485 interface chip allowing communication to test equipment and the Rowe BC programming aid U15isan EPROM used to store information that must be kept even ifthe battery voltage to the RAM dies Original date of manufacture programming information and other things are stored inthe EPROM Sheet 2 Digital Display Driver DS1 isthe vacuum fluorescent display Itnormally requires a negative supply voltage to operate The bill changer doesnot providea nega
152. n Qty BC 1400 Bill Changer Assembly Cabinet Weld Assembly Charcoal Brown 1 s Door Assembly Charcoal Brown berti t cereo yay EAR Ee EE Doe eR Eye 1 Door Weld Assembly w Lock Cylinder amp Key Charcoal Brown 2 1 T Handle Assembly visible from front of door Carriage Bolt 10 24 x 3 4 js TENSION ces 2 1 co e Spring Strap Lockbar Assembly ed s Lock Lever and Bracket Assembly referee Ee dede ino e pa G u EO EL ERR Esdr m e Service Label Sponge Rubber Pad 522 sei ockbatr Stop Bracket i edat te d Aaa LOCKDalr Flat SPRING REIR EE e Front Panel Assembly see Figure 6 4 Hi Capacity Hopper Assembly see Figure 6 10 ss Nickel and Quarter reete rre ne rer tren e encender es Quarter Dollar Coin and Token Hopper nnt e eo te tipo trn irs Bill Acceptor Transport Assembly see Figure 6 5 Dual Bill Stacker Assembly see Figure 6 13B Bill Assembly TANA iaae
153. n filling changerthatis empty the coin buckets mustbe filled with their proper load of coins before the machine can be put into operation After the hoppers have been loaded and are in place 1 Turnthe power switch ON and depress the LEFT TEST SWITCH once This will start the hoppers and load the left coin bucket with the proper coins 2 Waituntilthe hopper motors have all stopped and press the LEFT TEST SWITCH again Properchange should be dispensed and hopper motors will start to refill the bucket again 3 Repeatsteps 1 and 2 forthe CENTER TEST SWITCH and RIGHT TEST SWITCH The machine should now beready foroperation EMPTYING THE CHANGER To empty the changer ofall coins firstempty both hoppers according to instructions on the label on the door When the hoppers are emptied some coins will remain in the change buckets Press the test switches one ata time to release these remaining coins Turn the power switch OFF and then ON between each test switch operation 3 4 25238802 Section 3 Routine Service CLEANING THE HOPPER COIN PATH Thecointracksare Teflon coatedto minimize dirtbuildup It may still benecessary to cleanthematregularintervals as dictated by the number of vends and environment to prevent dirt accumulation in the coin path Clean top and angular coin path surfaces especially at guide edges as shown Failure to keep the coin path clean may result in coins sliding out ofthe track indicating an empt
154. ng complex microprocessor controlled electronic circuit boards Rowe suggests that you send any defective CCC boards back to the factory for proper servicing Figure 4 5 is a four sheet schematic of the 65077458 Changer Control Computer board Sheet 1 shows the microprocessor memory and address decoding circuits Sheet 2 shows the 1 6 character alphanumeric display and its control circuits Sheet 3 shows the output interface circuits Sheet 4 shows the input interface circuits Sheet 1 Control Computer 2015 8097 microprocessor Ithas eight channels of analog to digital conversion on itused to process analog signals coming from the transport There are alsoa number of special high speed input and output pins along with several I O port pins The CMOS version ofthe microprocessor 80C 196 may be used in place of the NMOS 8097 When the CMOS version is used the crystal frequency must change from 12 MHz to 3 MHz and jumper must be in 1 2 position J1 must be in the 2 3 position when the NMOS 8097 microprocessor is used CAUTION Damage to the microprocessor V20 may result ifthe J1jumperis installed wrong Use position 1 2 for the CMOS 80C196 and position 2 3 for the NMOS 8097 RESET CIRCUIT The reset circuit is based on U21 whichis a low voltage detector circuit Voltage is applied to Pin 2 from the 5 voltregulator VR1 When the input voltage on Pin2 reaches the proper level the Reset output on Pin 1 goes HIGH When R
155. nish cycle the system detecteda coin pulse from the dispenserthat was much longerthannormal Mostlikely an incorrect change load has been deposited into one ofthe change buckets l 4 S A detector LED could have burned out during the replenish cycle Ifthe LEDs lit reset the bill changer and see ifit goes back into SHUTDOWN Ifso refer to new status message that will appear Ifthe bill changer stays in service then check the left photo detector per Section 3 and wiring Also check the upper coin chute for anything that would hold a coin up and block the detector Ifeverything looks OK replace the CCC Torestore the bill changer to service press the FUNCTION button after correcting the problem For a more complete troubleshooting sequence refer to Troubleshooting Chart 040 at the end of this DETECTOR troubleshooting 25238802 4 33 BC 1200 1400 Bill and Coin Changer R DETCTR ON LONG Symptom Whilereplenishing the right detector was blocked too long Corrective Action Duringthelastreplenish cycle the system detected a coin pulse from the dispenser that was muchlongerthannormal Mostlikely an incorrect change load has been deposited into one ofthe change buckets 1 4 2 A detector LED could have burned out during the replenish cycle Ifthe LEDsare lit resetthe bill changer and see ifit goes back into SHUTDOWN Ifso refer to new status message that will appear Ifthe bill changer stays in s
156. ntil the righttwo digits of the four digit access code are correct D Whenthe display shows correct two right hand digits of the access code press the VALUE button and LEVEL 1 ACCESS will be displayed LEVEL OACCESS will be displayed ifthe incorrect access code is used and you will be prompted to re enter the access code You can now advance to the setup functions that follow TO PROGRAM A DIFFERENT ACCESS CODE A Ifthe access code is presently 0000 go directly to Step C which follows B Ifanon zero access code is currently in the computer you must first enter that code as described the previous paragraphs Then using the FUNCTION button advance through each of the setup and audit functions until PROGRAMMING is again shown on the display C Enterthe desired access code using v and VALUE buttons as described Step C and Step D of the previous procedure With the desired four digit code showing on the display press and hold the HOPPER button forabout three seconds until the message NEW CODE STORED appears The new code has now been stored in the computer s memory and will be the required access code next time the programming mode is entered NOTE DO NOT USE ANY CODES BEGINNING WITH 11XX THESE ARE USED FOR SPECIAL PURPOSES 5 Turn ON and OFF Maximum Capacity MC payout by pressing either the up or down v button No other buttons are needed to change the MC
157. o the OUT OF SERVICE or SHUTDOWN mode Operation in the NON MC mode This mode must be used if the hoppers are loaded with coins or tokens of different values The count required from each individual hopper must be satisfied during each replenish cycle or the machine will go into the OUT OF SERVICE or SHUTDOWN mode Press the FUNCTION button and the display will change to HOP VAL The HOPper VALue option allows you to select the denomination of the coins or tokens that will be dispensed from each hopper see Table 2 3 for the list of denominations If a hopper value is set to dashes that hopper will not dispense any coins at any time The computer must know the value of coins used for one important reason The changer supports a correct payout feature the computer simply will not allow you to program a payout that does not total the amount taken in unless you set at least one hopper value to tokens The correct payout feature prevents programming errors and the resulting over or underpayment The left two dashes will be blinking Press the VALUE button to step through the possible hopper denominations Ifin the MC mode see Step 5 of this procedure both values will change simultaneously When the correct hopper value is displayed press the HOPPER button to advance to the right hopper options if in the NON MC mode or press the FUNCTION button to advance to the ACCEPT function if in the MC mode skip ahead to
158. of coins fora desired change combination are counted in this manner as the coins then fall through a closed chute to the escrow bucket Anagitator which is mounted on the drive shaft ofeach hopper agitates the coin load to minimize coin jams in the hopper and ensure efficient coin pick up Toreduce jams and minimize the need for cleaning the hoppers also have Teflon coated coin tracks NOTE The hoppers do not have an Empty Sensor Empty hoppers are indicated by a failure to count the required number of coins in a specified period of time approximately three minutes however if the changer shuts down frequently with an error relating to empty hoppers when they are not then the serpentine coin path should be cleaned as shown in Section 3 HOPPER CAPACITIES Hopper Popular Coin Capacities 65027608 High Capacity Dimes 8 000 Small Coin Nickels 4 000 705 to 955 inch diameter Quarters 3 400 65027609 High Capacity Quarters 3 200 Large Coin Token Dollars 2 200 937 to 1 125 inch diameter 984 inch Tokens 3 000 Figure 1 6 Coin Hopper 1 6 25238802 Section 1 System Description MACHINE CAPACITIES Bill Stacker Separate Mode 1000 bills in the upper bill box plus 1000 bills in the lower bill box however since it is unlikely that the machine will take in the same number of bills in both bill boxes the capacity may be limited to something less the stacker is filled when either bill box reac
159. ol Board 65077450 continued R83 R84 R85 R86 R87 R88 R89 R90 R91 R92 R93 R94 R95 R96 R97 R98 R99 R100 R101 R102 R103 R104 R105 R106 R107 R108 R109 R110 R111 R112 R113 R114 R115 R116 R117 R118 R119 R120 R121 R122 R123 R124 R125 R126 R127 R128 4 88 Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film 5 5 5 1 4W 5 5 1 4W 5 5
160. ollowing manner 1 Perform the bill transport to stacker alignment procedure as described earlier in this section 2 Adjustthe lower bill box stop bracket and mounting plate so that the stacker hangs straight up and down by A Loosening the two 8 32 screws A holding the mounting plate to the changer bottom panel B Loosening the two screws C holding the mounting plate C Moving the mounting plate around until proper alignmentis obtained D Tighteningallfourscrews 3 Referto Figure 3 14 and make surethatthe bill boxes D aretightagainstthe chute guides E to get proper stacking 4 Referto Figure 3 14andloosenthetwo 28 32 screws inthe lower bill box stop bracket Push the lower box tight against the chute guides Push the lower bill box stop bracket tight against the bill box and tighten the two 8 32 screws 25238802 3 17 BC 1200 1400 Bill and Coin Changer F A B C Figure 3 14 Mounting Plate Adjustment BC 1200 AND BC 1400 5 Checkthatthespring wire onthe doorisproperly positioned by leaving the upper bill box unlatched letthe bill box stick out approximately 2 2 inches Slowly close the door and verify that the spring wire B pushes the upper bill box into the latched position see Figure 3 15 6 Iftheupper bill box does not push into the latched position bend the spring wire out far enough to ensure that the spring wire pushes the upper bill box in far enough to allow the bail wire to fall and latch the b
161. ormation paragraphs are indicated by a small sto theleftofthe key paragraph Turning the Power On 1 Be sure the PROGRAMMING NORMAL switch on the CCC is in the NORMAL position then turn the power switch ON Three of the four voltage LED s on the power control center should now be ON The 40 VDC LED willbe OFF The OUT OF SERVICE light will be lit The message ROWE FAST PAY will be followed by VERSION on the display XXis the version number and should match the version number on the EPROM label which is visible through the cover of the CCC The message CHECKSUM XXXX will briefly appear on the display is the 16 bit EPROM checksum Next the RAM TEST PASSED or FAILED message will briefly display Ifthe word FAILED appears the changer will remain in the OUT OF SERVICE mode When the RAM TEST PASSED message disappears the CHECKING SYSTEM SYSTEM CHECK OK walking dash willappear The 40 VDC LED will light and the OUT OF SERVICE light will turn OFF 25238802 2 11 BC 1200 1400 Bill and Coin Changer Switching to the Programming Mode Steps 1 and 2 display audit information To enter the PROGRAMMING mode 1 Move the slide switch on the CCC to the PROGRAMMING mode position Thedisplay will change fromthe walking dash to TEMP COUNTERS This display willindicatethe quantity of each denomination that has been accepted since the numbers were lastsetto 0 Pressing the
162. orming internal tests on itself Several things may indicate trouble Ifthe LED in the transport comes ON and stays ON and display stays blank there 15 a problem withthe microprocessor on the control computer board Ifthe LED in the transport continues with the power up sequence but the status display stays blank there is a problem with the display and it associated circuits onthe computer control board The XX on the display represents a software version number that will be displayed there Example Version 1 0 software will be displayed as VERSION 10 The version number displayed will match the version number visible through the hole in the lower left corner of the control computer assembly 2 Duringsequence 3 the control computer is checking the integrity ofits own program 3 During sequence 4 the control computer is testing the Random Access Memory RAM Ifthe RAM test does not pass the message on the status display will say FAILED The machine will not continue the power up sequence and the LED in the transport will remain ON 4 During sequences 5 and 6 control computer is checking the machine configuration Ifthe configuration is the same as when the machine was turned OFF it will goto normal standby operation Ifthe machine code does not match a CCC board from a BC 3500 installed in a BC 1200 the display will show MACHINE CODEERR Ifthe configuration changed due to low battery voltage or some oth
163. osition the panel tightagainst the wall and fasten the angle braces to the sides of the bill changer with 1 4 inch diameter screws or screws that match the holes drilled in Step 2 Make sure that the stainless steel panel is tight against the wall Place a bead of sealant or caulk between the stainless steel panel and the wall Leave approx 1 clearance in the top of the wall opening Angle iron brace 1 each side Locate and drill three holes in each side of the changer cabinet Fasten angle iron brace to the cabinet with 1 4 D or larger screws and nuts Changer Cabinet The changer rests on the bottom edge of the opening in the wall CAUTION To avoid damaging components inside the cabinet when drilling holes be sure to keep chips out of the electrical assemblies 1 1 2 x 1 1 2 x 3 16 angle iron brace 42 long 1 each side Figure 2 3 Mounting the BC 1400 to a Wall 2 4 25238802 Section 2 Installation amp Programming Cut off and strip the wires at this point and remove the supply cord Cabinet Door Cut here EMI Filter Note Drill or use a chassis punch to enlarge the hole to 7 8 diameter in the cabinet top and route the conduit through the opening into the bracket as shown Connect the power supply wires to the internal machine wires per the wiring diagram Use standard U L listed insulated pressure cable connectors such as wire nuts Conduit EMI Filter
164. otodetector input is or was giving an incorrect signal one of the hopper motors may have been running in standby mode 4 30 The center LED on dispenser may have burned out If the LED is still OFF check the wiring to that LED Check the LED and replace it ifitis defective Ifall LEDs are not lit check the 5 VDCLED on the power control center Ifitisnotlit check the power supply If itis lit check 5 power distribution lines in the harness Blue wires Press the FUNCTION button Ifthe message reappears check for dirt on the right detectors and LED Ifthey are clean check the coin photodetector per Section 3 If they are OK check the wiring from the photodetectors to the CCC for an open connection ora short to Ground Ifno problems are found replace the CCC If this message does notreappear after resetting the bill changer check the wiring to the hopper motors and coin detectors Ifno problems found replace CCC restore the bill changer to operation press the FUNCTION button after correcting the problem 25238802 Section 4 Troubleshooting NOTE This error code may be the result of aleaky outputtothe left hopper drive motor from the CCC Ifthis is the case replace the CCC For a more complete troubleshooting sequence refer to Troubleshooting Chart 030 at the end of this COIN DETECTOR troubleshooting CK COIN DETECTORS Symptom More than one coin detector was blocked while the
165. place the CCC 9 Replacethe power control center ifreplacing the CCC does not correct the problem Ifa bill is left in the transport for more than five seconds the bill changer will go into SELF CLEAR 4 14 25238802 Section 4 Troubleshooting REJECT LOST TACH Symptom Thetach signal fromthe transport was lost Thisisarejectmessage Thebill was rejected becausethe CCC cannot control the transport motor speed withouta tach signal Corrective Action 1 Anobjectis possibly hung uporjammedin the track 2 Check for atach signal as outlined in Test Procedures in Section 3 Replace the transport ifthe tach is bad 3 Check for intermittent connections in the wiring from the transport to the CCC P4 Pin 9 4 Ifall ofthe preceding checks are OK replace the CCC REJECT VF OPEN Symptom The flipper cell opened too soon This is arejectmessage The bill was rejected because the VF cell opened during validation The billis possibly torn orit may havea hole init An object is possibly hung up orjammed in the track near the flipper Ifbills are frequently rejected for this message take the following corrective action Corrective Action 1 Check fortight binding or sticky flipper operation 2 Check for an intermittent open circuit in the wiring to the VF cell from CCC pin 7 3 Ifthepreceding checks do not find the problem replace the CCC Ifa bill is left in the transport for five seconds the bill changer will go
166. play should show PROGRAMMING 3 Pressthe button until the display shows PROGRAMMING 11 the press the VALUE button once 4 Press the button until the display shows PROGRAMMING 1130 5 Press the VALUE button once The ANTI PULLBACK menu is now active Navigating the ANTI PULLBACK Menu 1 When first entering the ANTI PULLBACK menu the display will show PULLBKSHTDN OFF This means that the computer is not monitoring the transport motor for unexpected movement 2 Pressing the button will cause the display to show PULLBK SHTDN 1 This means that the computer will now be watching for unexpected transport motor movement and will take changer OUT OF SERVICE for 1 minute shouldany such activity occur 3 Using and vbuttons set the number of minutes of shutdown time desired The maximum number of minutes can be set at 98 if you increment once more using the button INF will be displayed indicating that ifan incident is detected the changer will stay OUT OF SERVICE until inis manually reset with The FUNCTION ERRORRESET button MISCELLANEOUS The BC 1200 1400 were designed to be simple and easy to troubleshoot Please take time to study the operation of the machine and to study the explanations of the various status messages The following 15 alist ofincidental characteristics that may be of interest to the operator and service person 1 Both coin acceptor and the bill acceptor are
167. plied to the base of Q5 but a switching signal Ifthe motor is running too fast Q5 is turned OFF ifthe motor is running too slow Q5 is turned back ON Thetransport motor direction is controlled throughrelay When the relay is inthe normal de energized position as shown the schematic the motor will run in reverse when Q5 is turned ON The transport motor runs in the forward direction whenrelay K 1 is energized The transport motor direction comes from the processor on Sheet l into Pin5 of U6 Itis inverted through U7 then applied to relay Diode D2 suppresses back EMF from K1 s coilas it de energizes D6 and D7 do the same thing for the motor coils when the motor is turned OFF HOPPER MOTOR CONTROL Allthree hopper motor circuits operate in the same manner so only the left motor circuit will be discussed AlowatU11A Pin 1 causes Pin 16 toturn OFF No current flows through LED half of U4 so no gate current is provided to Q3 Without gate current Q3 stays OFF keeping the hopper motor OFF When U11A Pin 1 goes HIGH Pin 1 6 switches to ground turning ON the LED in U4 Current flows in U4 Pins 4 and 6 supplying current to the base on Q3 turning Q3 ON When Q3 is ON the hopper motor will run WARNING The hopper motors run on 120 VAC and can cause severe electrical shock Be very careful whenever you work with these circuits LED DRIVE The LED drive signal controls the intensity ofthe reflective transmissive LED in
168. pto Triac Photocoupler Opto Triac I C Octal D Latch 10 10 10 100 Q 100 1 1 1 4 7 4 7 10 1 1 100 Q 100 Q 1 1 100 Q 100 Q 100 Q 100 Q 560 Q 10 10 2 2 10 10 10 8 2 680 Q 1 100 100 Q 10937P 50 3021 3021 3021 TAHCT374 79901103 79901103 79901103 79901101 79901104 79901102 79901102 79901102 79901472 79901472 79901103 79901102 79901102 79901101 79901101 79901102 79901102 79901101 79901101 79901101 79901101 79901561 79901103 79901103 79901222 79901103 79901103 79901103 79901822 79904681 79901102 79901104 79901101 70045001 21773303 21773303 21773303 21773303 21773303 30800237 70033705 70033705 70033705 79930374 Section 4 Troubleshooting 4 89 BC 1200 1400 Bill and Coin Changer Computer Control Board 65077450 continued Y1 I C TTL Hex Buffer O C I C Darlington Array 1 Octal Buffer Octal Transparent Latch I C 32K X8 CMOS RAM I C Darlington Array I C Quad 2 Input NAND Gate I C 1 of 8 Decoder I C TTL HexlInverter EEPROM 64X16 Serial I C Transceiver RS 485 Hex Schmitt Trigger Invertor EPROM Module C Octal Buffer Microcomputer Under Voltage Sensing Circuit Voltage Regulator Crystal Quartz See 65077450 drawing for notes and P N s 4 9
169. r an intermittent open connection 2 Ifall ofthe preceding checks OK replace the CCC Ifthe bill is left in the transport for more than five seconds the bill changer will go into SELF CLEAR 25238802 4 11 BC 1200 1400 Bill and Coin Changer REJECT NO MAG Symptom Not enough magnetic signal from the Mag Amp This is arejectmessage The bill was rejected because no signals came from the Mag Amp The bill may have been inserted upside down Ifbills are frequently rejected for this message Corrective Action 1 Check for intermittent connections Mag Amp harness or the White Brown White Green wires from the transport to the CCC P4 Pins 2 and 5 2 Checkthe bill pressure rollers in the transport for proper spring pressure 3 Checkthe surface of the Mag head for dirt buildup or foreign material 4 Ifallofthe preceding checks are OK replace the Mag Amp 5 Ifthe problem still exists replace the CCC Ifa bill is left in the transport for five seconds the bill changer will go into SELF CLEAR 4 12 25238802 Section 4 Troubleshooting REJECT LATE VF Symptom The flippercell did notcover Thisisarejectmessage The bill was rejected because the VF cell was not covered soon enough after the VT cell was covered The billis possibly torn atits leading edge An object is possibly hung up orjammed inthe track Ifbills are frequently rejected with this message Corrective Action
170. rbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 1 8W 5 5 1 4W 5 5 5 5 5 Resistor Metal Film 1 2W 5 Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film Resistor Carbon Film 5 5 5 5 Resistor Metal Film 1 2W 5 Resistor Carbon Film Resistor Carbon Film 5 1 4W 5 Resistor Metal Film 1 2W 5 Resistor Carbon Film Resistor Wirewound 2 Resistor Wirewound 2 Resistor Carbon Film Resistor Carbon Film 1 4W 5 W 10 W 10 5 1 8W 5 MPSA56 56521 MPSA56 56521 56521 56521 56521 56521 330 Q 330 Q 330 Q 330 Q 330 Q 330 Q 330 Q 330 Q 330 Q 3300 330 Q 330 Q 330 Q 330 Q 330 Q 330 Q 2 2 KQ 4 7 2 2 KQ 4 7 4 7 2 2 KQ 150 Q 2200 220 Q 220 Q 1 5 kQ 1500 10 1 5 150 Q 1 5 330 Q 470 Q 10 220 kQ 70030104 See NOTE 3 70030007 70030104 70030007 70030007 70030007 70030007 70030007 79905331 79905331 79905331 79905331 79905331 79905331 79905331 79905331 79905331 79905331 79905331 79905331
171. rvice To remove the stacker from the BC 1400 it is necessary to get into an OFF HOME condition To do this press one of the TEST VEND switches and as the stacker push plate reaches its maximum travel turn the power off HOME SWITCH ADJUSTMENT A stacker cycle will start each time a TEST switch is pressed Adjust the stacker HOME switchas follows 1 Turn the power OFF and remove the bill stacker from the bill changer 2 Holdthemotor brake IN disengaged and manually rotate the motor shaft until the stacker is in the HOME position the stacker push plate is at its inner most position 3 Disconnect the lower link and move it to the side 4 Adjust the cam switch by loosening the adjustment screw and rotating the switch until the cam pushes the spring against the switch body as shown in Figure 3 7 5 Tighten the adjustment screw reconnect the lower link and install the bill stacker in the bill changer 6 Turn the power ON and check stacker operation 25238802 Cam Spring Lower Link Adjustment Removed Screw Figure 3 7 Stacker Switch Adjustment BC 1200 1400 Bill and Coin Changer Adjusting the Stacker Pusher Plate 1 2 Turnthe power OFF andremove the stacker from the changer Loosen the four mounting screws holding the motor plate as shown in Figure 3 8 Hold the motor brake IN disengaged and manually rotate the motor shaft until the cam activates the stacker switch Lay the bill stacker onits
172. s anon valid validation sequence Ifbills are rejected frequently with this message Corrective Action 1 Check for small pieces of paper or other foreign objects in the track 2 The flippermay be binding orhanging up on the back rollers Check for flash or burrs on the flipper and back rollers 3 The flipper cellmay be giving an intermittent signal Check the cell for properswitching IfthecellisOK check the wiring from the transport to the CCC for a possible ground to the chassis or an open to the CCC P4 Pin7 4 Ifall ofthe preceding checks are OK replace the CCC Ifthe bill is left in the transport for five seconds the machine will go into SELF CLEAR 25238802 4 7 BC 1200 1400 Bill and Coin Changer REJECT VI AGAIN Symptom Asecond bill was inserted while validating the first bill Thisisarejectmessage A bill was rejected because the VI cell was covered while the changer was in the process of validating a bill Waituntil the changercompletes the cycle before you insert the next bill Ifbills are rejected frequently with this code the VI cell may be giving an intermittent signal Corrective Action 1 Checkthe VI cell for proper switching Ifthe cell is check the wiring from the VI cell to the CCC Pin 14 for an intermittent open connection 2 Ifboth of the preceding checks are OK replace the CCC Ifthe billis left in the transport for five seconds the bill changer will go into SELF CLEAR
173. s of installation locate aconvenient power source and be sure that the bill changeris mounted level The BC 14001s primarily designed to be flush mounted ona wall with the cabinet itself protruding through a hole or cutout in the wall The cutout should be aminimum of 39 1 2 inches high by 12 1 2 inches wide The stainless steel panel attached to the cabinet is mounted tight or flush against the outside surface of the wall and secured with twoangle braces one on each side of the bill changer See Figure 2 3 for an illustration of this mounting technique The wall shouldbe flat and vertical so that when the changer is mounted to the wall no gap exists between the wall and the stainless steel panel Ifthe changeris mounted onan outside wall apply a liberal bead of sealant or caulking to the back side of the panel near the four outside edges to ensure a good weather seal and discourage prying Typical Wall Mounting 1 Referto Figure 2 3 and then make an opening inthe wall just large enough forthe changer cabinet Determine the bill changer mounting height before you start cutting into the wall 2 Depending on the wall thickness locate and drill three 1 4 inch diameter or larger holes in each side of the cabinet as shown in Figure 2 3 Drill the holes in angle iron to match the holes in cabinet 3 Setthe billchanger inthe opening in the wall and apply a bead of sealant or caulking to the back side of the stainless steel panel P
174. set If you press the VALUE button the display will show the denomination and quantity ofeach denomination accepted Press the FUNCTION button and the display will change to PROGRAMMING This is the display for entering the four digit access code Initially the BC 1200 1400 access code is set to 0000 This is aspecial access code in thatno further entries arerequired to reach the setup functions described below simply press the FUNCTION button to advance to the setup functions Ifany other code has been entered into the computer however access to the setup functions will be denied unless the correct code 15 entered IF NO ACCESS CODE HAS BEEN ESTABLISHED 4 Press the FUNCTION button and the display will change to MC PAYOUT OFF Go directly to Step 5 25238802 Section 2 Installation amp Programming IF AN ACCESS CODE HAS BEEN ESTABLISHED A Thelefttwo digits of theaccess code will be blinking This is BC 1200 1400 s way of indicating which information will be changed if you make a change Press the or v button to change the left two digits of the four digit access code x Thea and v buttons willallow the numbers 00 through 99 to appear in each of the two halves of the four digit security code B Whenthedisplay shows the correct two left hand digits of the access code press the VALUE button C Therighttwo digits of the access code will be blinking at this time Press the or v button u
175. side with motor on top Turnthemotor shaft until the pusher plate is all the way back Move the pusher plate out by prying on the top end of the pusher plate with a small screw driver until it is approximately 1 8 inch past the hole in the top support plate as shown in Figure 3 6 Tighten the four motor mounting screws and install the stacker in the bill changer Turn the power ON and check stacker operation 160 110 gt 1 lt Plate Figure 3 8 Pusher Plate Adjustment 25238802 Section 3 Routine Service Adjusting the Bill Acceptor Rails BC 1200 ONLY The bill acceptor mounting rails must be spaced correctly as shown in Figure 3 94 Thebill acceptor should slide in and out without binding butnot be sloppy in the rails 1 Adjust the rail spacing by loosening the three screws 4 which hold right hand rail and move the rail sideways 2 screws Adjusting the Bill Transport to Stacker Alignment BC 1200 ONLY Loosen the two screws B as shown in Figure 3 94 Pull the bill stacker as far forward as possible Slowly close the front door of the changer so that it will push the transport stacker combination back into the changer yet leave the transport trim plate in contact with the door trim when the doorisclosed After tightening the screws make sure that the rear of the transport side plates and the bill acceptor stop plate on the stacker are flush to within 1 32 inch as sho
176. sport No Action Leave the light path open Insert a white piece of paper be tween the transmissive cell and the transmissive reflective LED in the middle of the transport Voltage Expected P701 Pin 7 should be between 0 2 VDC and 1 9 VDC P701 Pin 7 should increase at least 0 5 volts from the reading taken with the inlet open The transport motor should start running forward Hold the billin place until you finish the reading then remove the bill and let the transportfinish cycling P701 Pin 5 should be less than 1 0 VDC P701 5 should be greater than 2 8 VDC P701 Pin 4 should be 0 74 VDC to 1 25 VDC P701 Pin 4 should increase by at least0 75 VDC from the reading taken with the light path open P701 Pin 6 should be between 0 8 VDC and 2 0 VDC P701 Pin 6 should increase by at least0 25 VDC from the reading taken without white paper inserted 25238802 Coin Counting Phototransistor Detector Check 1 Turnthebill changer POWER switch OFF Remove the black plastic cover from the phototransistor and connect the Common meter lead to the metal dispenser backing plate shown in Figure 3 54 Connect the meter lead to the blue wire See Figure 3 54 Turn the POWER switch ON and check that the LED sarelit The metershould indicate between 4 7 and 5 2 volts DC Ifthemeterindicationis notcorrect the voltage regulator VR801 on the power supply board Part Number 7003650
177. sport 2 Replace CCC REJECT FAST FEED Symptom The billis being rejected because its acceptance would exceed the limits established for the Fast Feed Shutdown feature See Section 2 The changer will enter the Fast Feed Shutdown modeas soon as the bill is cleared from the transport REJECT RETURN SW Symptom The bill return switch was pushed during validation Corrective Action 1 Donotpush BILL RETURN switch during validation Check for loose or shorted wires ora shorted switch 2 Ifthe switch and wires are OK replace the CCC REJECT ACCPT OFF Symptom Billdenomination payout was notturned ON Corrective Action Set the bill changer to acceptthe rejected denomination 25238802 4 19 BC 1200 1400 Bill and Coin Changer Transport Errors Transport errors are considered to be recoverable errors Thatis ifthe source of the error goes away the machine willreturn to the normal STANDBY modeall by itself Transport errors are shown on the status display while they arepresent Occasionally after resetting a shutdown error or on power up atransporterror will briefly appear This isnormal and should not be a concern A list of transport errors follows with an explanation for each and hints on whereto look for trouble CLEARING ERRORS Transport errors are self clearing When the trouble has been repaired the error will go away on its own Bill changer errors are stored the CCC and must be cleared To clear an
178. ss the FUNCTION button to advance to the BILL TEST ON OFF mode selection Press either the or v button to switch between ON and OFF The BILL TEST mode will allow you to test bill acceptance without disturbing any ofthe other machine functions Ifthe BILL TEST is not desired leave the mode set to OFF and go on to Step 17 To operate under the BILL TEST mode leave the option ON then move the slide switch to the normal position The display will show STORING NEW DATA then BILL TEST MODE Atthis time any bills inserted into the transport will be validated normally Ifthe bill is accepted it will be stacked in the bill stacker and the display will show GOOD X where X is the denomination just accepted The machine will not payout change will not advance the dollars accepted counter and will not advance the audit totals while in the BILL TEST mode Ifa bill is rejected the display will show the normal reject message See Section 4 for an explanation ofthe reject messages There are three ways to leave the BILL TEST mode You can go back into the PROGRAMMING mode and set the BILL TEST mode to OFF or you can simply turn the POWER switch OFF then back ON The third way is a safety feature where the machine will automatically return to the NORMAL mode two minutes after the last test bill was inserted remains IDLE for 2 minutes 17 Pressing the FUNCTION button will send the computer back to the beginning of the entire program
179. ssible malfunctions to one or more of these basic plug in units This method savestimeandrequires littletraining in electronics The mostsignificanttroubleshooting aids forthe BC 1200 1400 are the power control center LED s and the status display onthe computer control center POWER UP DIAGNOSTICS As power is applied to the bill changer a series of powerup checks are performed by the control computer before the machine is put into service The 16 characteralphanumeric status display on the control computer is the primary diagnostic indicator A secondary indicator is provided by the greenreflective transmissive LED in the bill transport The following sequence describes the power up sequence along with what is shown on the status display The condition of the secondary indicator is also described Action Turn the Power Switch to the ON position Sequence Status Display Transport LED 1 Display shows ROWE FAST PAY LED flickers ON briefly 2 Display shows VERSION XX LED OFF 3 Display shows CHECKSUM XXXX LED turns ON for about 7 second then turns OFF Display shows RAM TEST PASSED LED turns ON for about 7 second then turns OFF 5 Display shows CHECKING SYSTEM LED ON 6 Display shows SYSTEM CHECK OK LED ON 7 Display clears then a walking dash appears LED OFF 25238802 4 1 BC 1200 1400 Bill and Coin Changer Sequence Descriptions 1 Duringsequences I and 2thecontrol computeris perf
180. switch to the PROGRAMMING position allows you to inspect and or change the audit and setup information This information is displayed on the status display and is selected and changed by using the five pushbuttons that are described in the following paragraphs see Section 2 Changing Payout Programming Also Function Button Advances from the current set of options to the next set The following list shows the sequence of options that will be displayed as the FUNCTION button is pressed repeatedly 1 TEMP COUNTERS 6 ACCEPT 2 PERM COUNTERS 7 PAYOUT 3 PROGRAMMING 8 STACKER MODE ALT SEP 4 MC PAYOUT 9 BILL B CHECK 5 HOP VAL 10 BILLTEST Ifthe FUNCTION button 15 pressed while BILL TEST is showing the TEMP COUNTERS display will reappear Hopper Button Inthe PROGRAMMING mode this button advances the display to the next hopper ifthe display includes hopper information Value Button During the PROGRAMMING mode this button is used to move between various values 1 the value of coins in the hoppers denominations to be accepted etc 25238802 1 11 BC 1200 1400 Bill and Coin Changer Up and v Down Buttons Incrementor decrementthe displayed option value Options that have only two possibilities such as ON and OFF aretoggled betweenthe two options using either ofthese buttons DENOMINATIONS ACCEPTED BC 1200 The BC 1200 ifso configured can accept quarters and dollar coins as wellas 1 2 5 10 and 20 dollar bi
181. t short to Ground Ifthe wiring is OK the problem may be an intermittent condition in the CCC For a more complete troubleshooting sequence refer to Troubleshooting Chart 010 at the end of the TEST SWITCH troubleshooting 4 22 25238802 Section 4 Troubleshooting CK CTR TEST SW Symptom Thecenter TEST switch was closed longerthan three seconds Corrective Action The CENTERTEST switch input is or was showing an incorrect signal Inorderto prevent spurious payouts the CCC immediately locks outall TEST switch inputs ifitreceivesan incorrect signal from oneofthe TEST switches Thereafter the bill changer will still accept bills but will notrespondto the TEST switches Press the FUNCTION button Ifthe message does notreappear check the wiring to the TEST switches for intermittent short Ground Ifthe wiring is OK the problem may be an intermittent condition in the CCC For a more complete troubleshooting sequence refer to Troubleshooting Chart 010 at the end of the TEST SWITCH troubleshooting CK RIGHT TEST SW Symptom The right TEST switch was closed longer than three seconds Corrective Action The RIGHT TEST switch input is or was showing an incorrect signal Inorder to prevent spurious payouts the CCC immediately locks out all TEST switch inputs ifitreceives an incorrect signal from one ofthe TEST switches Thereafter the bill changer will still accept bills but will notrespondto the TEST switches Press
182. talhning RING 2 ecrit QI External Retaining Ring Er lioe EW External Retaining RING peche daas RR E EF ADM RD DRE ER se Push Plate es SROI SIA External Retaining Ring ES Gable Clamip Bill Stacker Harness ASSembD uu u inert ku 1 Double Stacker Harness Assembly 6 1 Driver Circuit Board Assembly see Schematics and Components List in Section 4 ES 1 Gash BOX ASSGmpbly u ua 2 v EoamBloOCK 6n 2 Pressure Plate Assembly Lower Bill Box Mounting Bracket iiri tricot a cx stade a tu 1 Lower Bill Box Stop an Stud ASSOMDIY c c cc cccctcaccetesscscseesecesaccatarecuanacersantneaanensiccrsdadcedeceeseanaesaedeasacevnsacemeatiedien 1 Mounting Frame BA ad 50 c 2 reise ev H
183. te ASSemibly ied cher tim 1 Holder and St d ASSembly icri con reme eere Eo ad dye 1 Power Control Center with Bracket see Figure 6 6 ofl Cash Box Push ad 4 Tihermostat MOUNTING Bracket Dae SEX YER 1 Guide Plate Control u ueteri tot e a varese pros greges 1 Main Harness Assembly e Support Post ia 6 COM CUD COVER e SUPPO amp Chute 1 Accessories Bag Assembly zi e Warning Label ud SACOM d EIE 1 sss Billilasertiombabel 1 amp 5 etes erbe e eere eee fes Veal 1 Bill Insertion Label 1 5 amp 10 BL 1 Bill Insertion Label 1 5 10 and 20 2s 1 ev Hopper Identification abel ioter ede it eder ede pe ner e dE amends 1 scsD gcal 9104BC 1400 ly u u rire deterrere o ER dead aiid 1 Decal 10 amp 20 BC 1400 only saul Label Pays 1 Coins d Esai 1 ss Bill Transport Cleaning SII
184. ter hopper and Zis likewise for the right hopper FAST FEED SHUTDOWN The Fast Feed Shutdown feature of the bill changer allows an operator to limit the number of payments made by the changer within a given amount of time This can be used to discourage non customers from using the changer as their bank If you suspect that someone is draining your changer for purposes other than to purchase your products youcanuse this feature to limit such activity The changer monitors the bills as they are accepted Ifthe Fast Feed feature is enabled and bills are being fed faster than the rate you ve established the changer will go OUT OF SERVICE for a period of time that you have chosen and will then resume normal operation The settings are made by individual denomination and thereis also setting for all denominations combined You can visualize these settings this way Ifthe changer accepts more than X bills in Y minutes then go OUT OF SERVICE for 2 minutes There is also a setting which will put the changer OUT OF SERVICE permanently When abillis inserted that causes your settings to be exceeded it will berejected with the display showing REJECT FAST FEED and then the changer will enter the OUT OF SERVICE mode displaying FFden dhhzmm AGO where den the offending denomination or ALL d the number of days hh the number ofhours and mm the number of minutes that have passed since the changer went OUT OF SERVICE for this reason This
185. termittent short to Ground Ifthe wiring is OK the problem may bein CCC orcoinswitch circuit board 2 Ifthismessage reappears after resetting unplug the coin switch circuit board from the main harness and try again Ifthis message reappears replace the CCC Ifit doesn t replace the coin switch circuit board For a more complete troubleshooting sequence refer to Troubleshooting Chart 020 at the end of this COIN SWITCH troubleshooting 4 26 25238802 Section 4 Troubleshooting CK 50 COIN SWTCH Symptom The 50 1 00 coin switch was closed too long Corrective Action The 50 coin switch input is or was showing an incorrect signal Inorderto prevent spurious payouts the CCC immediately locks outall coin switch inputs ifitreceives an incorrect signal from the coin switches Thereafter the bill changer will still accept bills but it willno longer take coins 1 Pressthe FUNCTION button Ifthis message does notreappear check the wiring to the coin switch circuit board for an intermittent short to Ground Ifthe wiring is OK the problem may bein CCC or coin switch circuit board 2 Ifthismessage reappears after resetting unplug the coin switch circuit board from the main harness and try again Ifthis message reappears replace the CCC Ifit doesn t replace the coin switch circuit board For amore complete troubleshooting sequence refer to Troubleshooting Chart 020 at the end of this COIN SWITCH troubleshooting
186. the FUNCTION button Ifthe message does notreappear check the wiring to the TEST switches for intermittent short to Ground Ifthe wiring is OK the problem may be an intermittent condition in the CCC For amore complete troubleshooting sequence refer to Troubleshooting Chart 010 at the end of the TEST SWITCH troubleshooting 25238802 4 23 BC 1200 1400 Bill and Coin Changer CK TEST SWITCHES Symptom Morethan one TEST switch was closedatthe same time Corrective Action More than one TEST switch input is or was showing an incorrect signal Inorder to prevent spurious payouts the CCC immediately locks out all TEST switch inputs ifitreceives an incorrect signal from the TEST switches Thereafter the bill changer will still accept bills but willnotrespond to the TEST switches 1 Press the FUNCTION button Ifthe message does not reappear check the wiring to the TEST switches for intermittent short to Ground Ifthe wiring is OK the problem may be an intermittent condition inthe CCC 2 Ifthemessage reappears after pressing the FUNCTION button unplug P204 at the back ofthe power control center and try again Ifthis message reappears replace the CCC Ifit doesn t reappear replace the power control center For amore complete troubleshooting sequence refer to Troubleshooting Chart 010 at the end of this TEST SWITCH troubleshooting 4 24 25238802 25238802 Section 4 Troubleshooting Chart 010 No Test Switch Respons
187. the NORMAL operating mode or the PROGRAMMING mode NORMAL POSITION Inthe NORMAL mode position the changer operates in anormal manner The CCC monitors all systems for faults or customer input The VALUE and HOPPER buttons provide unique features while the machine is inthe NORMAL mode 1 10 25238802 Section 1 System Description Value Button Pressing the VALUE button will cause the display to show the total dollaramountaccepted since the temporary audit value was cleared Thus if you clear this audit counter see Section 2 each time you load the hoppers you can quickly see how much change has been paid outand thus determine whether ornotthe bill changer needs to be loaded again Hopper Button Pressing the HOPPER button will causethe display to show the last three denominations accepted The mostrecent denomination 15 displayed on the left side the bill before that is displayed on the right side Ifa test vend in included in this list the display will show TVC or TVR depending on which TEST VEND switch was pressed in its proper position on the display Ifacoin was accepted the display will show 25 50 or 1C on the display inits proper sequential position left center or right position When the PROGRAMMING NORMAL switch is moved from PROGRAMMING to the NORMAL position the message STORING NEW DATA will be displayed PROGRAMMING POSITION Setting the PROGRAMMING NORMAL
188. the bag by grasping it at the bottom and shaking it to dislodge coins in folds of the bag Push the hopper back into place 4 Load the change escrow buckets with change by pressing each of the three TEST VEND switches one atatime Repeat this process for each test switch and verify that the change that was dispensed is correct 5 CoinI D stickers are supplied with the machine to Figure Hoppers identify the coin denominations in each hopper Attach one of these stickers on each hopper so that the coin denomination can easily be identified NOTE Hoppers may be loaded with either dollar coins quarters dimes nickels or tokens unmixed depending on the type of hopper used Make sure that the value of coins loaded into the hopper agrees with the values programmed into the computer during the HOPPER VALUE HOP VAL step of the setup UNLOADING THE HOPPERS Refer to Figure 2 5 and unload the hoppers as follows 1 Remove the hopper bail wire See Figure 1 14 2 Pullthe hopper forward to its stop point 3 Placethe opening of the coin bag over the mouth of the hopper wrapping the lip of the bag around the handle Grasp the bag and handle with one hand tilt hopper back release the latch and slowly the hopper forward while holding the bag against the front of the hopper 2 8 25238802 Section 2 Installation amp Programming Figure 2 4 Unloading the Hoppers 4 Holdthe bag securely
189. the bill changer by pushing the FUNCTION button then TEST VEND to see ifall hopper motors start running Ifoneormore motors fail to run check the motors and associated wiring Ifthey are OK replace the CCC 6 Whentheproblemis corrected press the FUNCTION button to return the changer to service NOTE Ifa customer has been shortchanged on a 10 or 20 bill when this fault occurred after resetting the changer to normal operation the display will show AMT DUE X Y Z with X Y and Z being the number of coins or tokens the customer is owed from the left center and right hoppers respectively For a more complete troubleshooting sequence refer to Troubleshooting Chart 060 at the end of this HOPPER EMPTY troubleshooting 4 42 25238802 Section 4 Troubleshooting Chart 060 Shutdown Out Of Service Lamp Lit Display shows L HOPPER EMPTY OR R HOPPER EMPTY OR HOPPERS EMPTY The changer was not shut down because the count from the hopper was not satisfied within 180 seconds One bucket will have incorrect change Is the hopper empty or low on coins YES Reload the bill changer Remove the hopper and look into the change buckets Is one bucket overloaded with coins from the hopper The coin detector may be shorted Replace the photodetector assembly with the part indicated in the Parts Catalog Press the FUNCTION button Leave the hopper out TEST VEND one denomination that will d
190. the computer will display PURGING ACCEPTOR and self purging routine will begin Ifthe billis removed in the three second period the cause of the rejection will remain on the display for 30 seconds N Td C C Va a OY el EF 2 Sensor VT Mag Amp Cover lt a 31 BN Transmissive Magnetic Head Opposite side of board Magnetic Amplifier Board Figure 1 2 Bill Transport Top View 1 2 25238802 Section 1 System Description VF Sensors Anti Cheat Lever interconnect Board Assembly Reflective Sensor VR Under Board Motor Legend Window LEDs Figure 1 3 Bill Transport Bottom View Dual Bill Stacker The dual bill stacker in Figure 1 4 has the capability ofstacking bills in two separate bill boxes This feature allows the bill changerto alternate between thetwobill boxes or to separate bills by denomination This function is controlled by the CCC which activates a solenoid driven lever inthe stacker When this lever is in its rest position it acts as a stop to position the falling bill in line with the upper bill box When energized this lever drops out of the way and allows the bill to fall to the lower bill box position Once the bill is positioned properly a signal from the CCC activates drive circuit in the stacker As the stacker leaves home position a single cam switch closes and performs two functions Figure 1 4 Dual Bill Stacker 25238802 Inlet LED
191. thetransport The lightis similarto the transport motor in that itis not driven froma constant DC voltage but is pulsed Ifyou look at the LED in the transport itlooks likeitis on constant but itisnot Itispulsing By changing the duty cycle of the pulse the brightness of the LED can be controlled 4 62 25238802 Section 4 Troubleshooting OUT OF SERVICE LAMP The OUT OF SERVICE lamp is controlled by the switched 12 VDC supply through U7G Pins 7 and 10 Whenever the switched 12 VDC supply is ON the power control relay is energized and the OUT OF SERVICE lamp is OFF Whenever the switched 12 VDC supply is turned OFF the power control relay de energizes and the OUT OF SERVICE lamp will be lit STACKER DRIVE The stacker drive signal though U12D and U14E is applied to the stacker control board in the stacker The stacker drive signal 15 200 ms pulse just long enough to start the stacker motor and move it off its HOME switch DOLLAR COUNTER The dollar counteris controlled by signals sent through and U7F A HIGH on U6D Pin 9 turns the counter ON while a LOW on U6D Pin 9 turns the counter OFF The counter is pulsed 50 ms ON 50 ms OFF when counting BUCKET DRIVE Allthree bucket drive circuits operate in the same manner so only the left bucket drive circuit will be discussed When the bucket circuit is OFF U11D Pin 415 LOW U11D Pin 13 is open so R106 keeps 012 OFF WithQ12 OFF R106 keeps OFF When U11D Pin4 goes HIGH U
192. tion Qty 45032615 Change Bucket Assembly BC 1200 eee nennen nenne 1 45032616 Change Bucket Assembly BC 1400 u u 1 Except for the mounting bracket Ref 19 and the shroud Ref 21 both bucket assemblies are the same 1 35045004 Frame Assembly Bucket iioii tice dnt EE REX VERE E E P VERE 1 2 35045101 e Door Assembly Diverter LH n 1 3 25110001 Toggle Door LH uuu ure einen esac ec de va uz uz 1 4 35045201 e Door Assembly 1 5 25110101 Toggle Door RA uu 1 6 70143003 External Retaining 2 7 25112902 S pport uy 2 8 25098701 Spacer SUPPOM EP 2 9 25099004 Pivot Shaft DOOP 2 10 70143004 External Retaining 6 11 25099005 Pivot Shaft DOOP kayqa 1 12 25158901 e Plunger and Door Assembly Small 2 13 25158902 Plunger and Door Assembly Large Door 1 14 25232104 e Solenoid and Terminal 3 15 20746501 BallBearing 1 A Inch urere oce gd 2 16 25099701 Compression 2 17 25098301
193. tive bill stacker Replace with a new Check the G W wire from the CCC J4 8 to bill stacker or see chart titled BILL the stacker plug Check for grounded STACKER PROBLEMS condition Defective computer board replace the CCC NOTE The machine can be returned to service by turning the power OFF and correcting the problem In some cases the FUNCTION button may have to be pressed 25238802 4 45 BC 1200 1400 Bill and Coin Changer BUCKET PWR FLT Symptom Oneofthe bucket coils was detected active when it should not be Corrective Action Machine has been shutdown because one or more ofthe bucketsolenoids were energized during standby Most likely one ofthe buckets hasan incorrect change load 1 CheckR8130nthepowersupply assembly for possible shorts to the chassis 2 Check C816 power supply circuit board for excess leakage 3 Check fora faulty CCC ora short in the wiring to the buckets 4 Alsocheck fora faulty suppression diode on the dispenser 5 Check the diodes 6 Torestore the machine to service press the FUNCTION button after correcting the problem Use a volt ohmmeter in accordance with the troubleshooting chart for this error to establish whether on not itis safe to install areplacement CCC For a more complete troubleshooting sequence refer to Troubleshooting Chart 080 on the next page Installing a replacement CCC in the machine without determining the cause of the original failure ma
194. tive supply so the display tube and the display driver chip U1 are both floating thatis they donot havea direct ground reference This effectively simulates anegative supply R17 through R22 provide level shifting of the display clock data and reset control lines Each pair of resistors sets up avoltage divider allowing the digital input signals on U14 to be level shifted to the voltages needed by U1 When investigating this area verify the proper voltages developed by the zener diodes Referencing all measurements to ground U1 Pin 1 should be 30 VDC U1 Pin 18 should be 14 VDC DSI Pin 1 should be 6 2 VDC and DS1 34 should be 11 8 VDC Voltages on U1 Pins 20 21 and 22 should swing between 30 VDC and 20 VDC 25238802 4 61 BC 1200 1400 Bill and Coin Changer Sheet 3 Output Circuits Alloutputcircuits exceptthetransporttransmissive reflective LED driver circuit areinactive when the switched 12 VDCsupply is OFF Thiskeepsallthemotors solenoids and coils inthe machine from operating when the machine is turned ON and OFF or whenever the RESET line from U21 is LOW TRANSPORT MOTOR CONTROL The transport motor drive comes into U6B Pin3 U6B buffers the signal and inverts it through U11C applying it to the base of QS the transport motor is a DC motor thatruns on 12 volts Motor speed is controlled by switching Q5 ON and OFF based on the transport motor drive signal The transport drive signal is nota constant DC voltage ap
195. tomatically go back into operation 4 Restorethe machine to service by removing the bill ACCEPTANCE CHECK Toaidinchecking acceptance set the BILL TEST modeto ON This will allow checking out the validation portion ofthesystem without paying out coins NOTE The bill acceptor may reject bills if a bright light source shines into the transport Close the top door of the changer to prevent this problem 1 Makecertain that the bill is programmed to be accepted 2 Inserta dollar bill upside down The bill should reject and the display should show REJECT BILL A 3 Insert the dollar bill correct side up but backwards The bill should reject a message REJECT BILL B Be sure BILL B CHECK is ON Now insert dollar correctly It should accept and the stacker should operate Also as the bill moves through the bill acceptor check to ensure that the following messages are shown on the status display 1 VALIDATING will appear as the bill is inserted and while the transport is running 2 GOOD 1 will appear when the bill is validated and stacked 3 Ifbills in good condition are rejected frequently note the reject message on the status display and refer to Section 4 for troubleshooting information 4 Ifthe machine is set up to accept other bills the previous checks should also be performed with all other denominations When the other denominations are accepted the display will show GOOD
196. tton to switch between ALTernate and SEParate If you choose ALTernate the bill stacker will stack one bill in the top bill box and the next bill in the bottom bill box regardless of the bill denomination No further explanation is needed go directly to Step 5 in this procedure If you choose SEParate the changer will separate the bills by denomination Press the VALUE button to select the desired bill box for each denomination selected When the VALUE button is pressed the display will show STACK the lowest bill denomination enabled usually 1 and the word UPPER or LOWER Pressing either the or v button will cause the display to change between the two options and of course the stacker operations will be as displayed Press the VALUE button to step through all ofthe accepted bill denominations Set each one to the bill box of your choice 25238802 Section 2 Installation amp Programming 15 Press the FUNCTION button to advance to the BILL B CHECK ON OFF mode selection Press either the or v button to switch between the ON and OFF mode The normal position for standard validation BILL B CHECK ON provides maximum security against bogus bills This is the factory setting and Rowe strongly recommends its use for all but the most severe environments The BILL B CHECK OFF position improves acceptance of bills which are contaminated with metal chips or dust but also reduces protection against bogus bills 16 Pre
197. tween the V O wire Y BR and BL W or Ground 25238802 4 47 BC 1200 1400 Bill and Coin Changer BUCKET NOT OPEN Symptom A bucket coil did not draw current when it was energized Thisis a faultcode The machinehas been shut down because one ofthe bucket solenoids failed to energize properly fora normal vend Anincorrect change load may be in one ofthe buckets Corrective Action 1 Themostlikely cause faulty computer control center or open connection in the wiring to the bucket 2 Check R813 onthe power supply assembly for possible open circuit conditions 3 Possible defective drive transistor on the CCC 4 Torestorethe machine to service press the FUNCTION button after correcting the problem For a more complete troubleshooting sequence refer to Troubleshooting Chart 090 on the next page Use a volt ohmmeter in accordance with the troubleshooting chart for this errorto establish whether on safe toinstalla replacement board Installing a replacement CCC inthe machine without determining the cause of the original failure may destroy the replacement 4 48 25238802 Section 4 Troubleshooting Chart 090 Shutdown Out Of Service Lamp Lit Display shows BUCKET NOT OPEN One of the bucket solenoids failed to energize properly for a normal vend Press the reset switch Try several test vends from each of the three buckets Does one cause a BUCKET NOT OPEN error message Possib
198. ut it is difficultto maintain token countcontrol The amount ofmoney changed does not directly indicate number of tokens dispensed Inthe MC mode a special token counter is used This counter counts the number of tokens dispensed To view the count push the VALUE button while the changer is in STANDBY walking dash The display will show AMOUNT Push the VALUE button again and the display will show TOKENS OUT where the XXXX is the number of tokens actually paid out TOKENS OUT will increase to amaximum of 65 535 and will then roll over to 0 The token counter is also available inthe PROGRAMMING mode under TEMP COUNTERS Push the VALUE button and step through all counters until TOKENS OUT is displayed this time the count may be cleared by pushing the two arrow buttons simultaneously There may bean occasion when the hopper became empty during the direct payout cycle ofan extended vend When this happens the token counter will actually count only the number of tokens issued on initial escrow dump 1 forthe lower value The changer will enter an OUT OF SERVICE condition with the display showing HOPPERS EMPTY After that error has been cleared by pressing the FUNCTION button the message AMOUNT DUE X Y Z willbe displayed X the number of coins tokens due the last customer from the left hopper or all hoppers if using MC mode Y thenumber of coins tokens short from the cen
199. w coins check for dirt buildup on the coin path or a jammed hopper Ifthe hopper looks OK check the change buckets to see if one is overloaded with coins from the right hand hopper Ifitis overloaded check the right hand coin detector or the wiring to the detector Ifthese check OK replace the CCC Ifthe buckets are not overloaded reset the bill changer and TEST VEND to see if the right hand hopperruns Ifthe motor does not run check the motor and the wiring to it Ifitis OK replace the CCC To restore the bill changer to operation press the FUNCTION button after correcting the problem NOTE Ifa customer has been shortchanged on a 10 or 20 bill when this fault occurred after resetting the changer to normal operation the display will show AMT DUE X Y Z with X Y and Z being the number of coins or tokens the customer is owed from the left center and right hoppers respectively For a more complete troubleshooting sequence refer to Troubleshooting Chart 060 at the end of this HOPPER EMPTY troubleshooting 25238802 4 41 BC 1200 1400 Bill and Coin Changer HOPPERS EMPTY Symptom Both hoppers are empty MC mode message Corrective Action 1 Refillallthehoppers 2 The changer shut down because the count could notbe satisfied using either of the hoppers 3 Onechangebucket will havean incorrect load 4 Ifany ofhe hoppers are not empty check for dirt buildup on the coin path or a jammed hopper 5 Reset
200. while you tip the hopper forward Tap the hopper against the rap rod and return it to the upright position Repeat two or three more times to ensure that the hopper is completely empty 4 Hoppers may also be removed from the machine and inverted over the bag to empty When replacing the hopper be sure it is sitting securely in the pivot brackets and snug against the back plate 5 Empty the change from each ofthe change escrow buckets by pressing TEST VEND switch When the hopper motors start turn the bill changer power OFF then ON Repeat for each ofthe three TEST VEND switches This will completely empty the changer ofall coins OPERATIONAL INFORMATION The billand coin changeruses several visual indicators and controls The location ofthese controls and indicators areas follows ON OFF Switch Circuit Breakers Dollars Accepted Counter Test Switches Voltage LED s SERVICE PROGRAMMING Switches Status Display MONEY RETURN Switch 25238802 Located on the front of the power control center Located on the front of the power control center four total Located on the front of the power control center Located on the front of the power control center three total 5 VDC 12 VDC 30 VDC and 40 VDC are located on the front of the power control center Located on the computer control board Located on the computer control board Located behind the MONEY RETURN lever on the front of the machine BC 1200 Located behind t
201. wn in Figure 3 9B Transport Trim Plate to be flush with the Door Trim Plate with the door closed Pull this forward Figure 3 9A Bill Transport to Bill Stacker Adjustment 25238802 3 13 BC 1200 1400 Bill and Coin Changer N gt 0 to 1 32 Inch Figure 3 9B Bill Transport to Stacker Adjustment BC 1400 ONLY Referto Figure 3 10 Loosenthe lock nuts on each stacker bracket With thethumb screws removed slide the transportandstacker into the mounting rails Tighten the thumb screws securely Press forward on the stacker hanger brackets until the transporttrim plate is flush with the trim on the faceplate of the changer and be sure that the stop bracket is flush to 1 32 ofan inch from the rear of the transport side plates as shown in Figure 3 9B Tighten the lock nuts securely Bill Acceptor Mounting Plate Spacer Posts D Lock Nuts ee Bill Acceptor Hanger Bracket ze Figure 3 10 BC 1400 Stacker Adjustment 25238802 Section 3 Routine Service Adjusting the Upper Bill Box Refer to Figure 3 11 as you following four steps 1 2 Make sure that upper bill box C is tight against chute guides A Ifitis not do the following procedure Loosen the two 8 32 screws on each of the two support brackets D Push the upper bill box C tight against chute guides Push support brackets until the bill box catch wire E is horizontal and tight against the bill box
202. y U U 1 Mini AcceptorHirige Bracket 1 Mini Acceptor Snap Bracket Assembly 1 Cash BOX e 1 1 Coin Box Bracket anata ees ied adden anti 1 p S 1 Bottom Chute Coin Inlet 1 Adapter nnn nnne 1 6 29 Figure 6 13A BC 1200 Dual Bill Stacker Assembly B pl a 9 39 40 41 25238802 6 30 Ref OQ Q N eS L lx 2 2 X 23 oO 20 21 22 23 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 41 Part No 65046804 45052501 25156911 35072001 35072101 45082202 25178401 45052601 35072801 21150509 25178501 25158001 25098403 25178601 25178701 25178801 21534705 70143003 70146003 35072201 45052901 25179701 70113204 35072301 35099701 25179001 21073102 21082901 21083001 25054801 35072401 35072402 70146004 70146010 70143004 25179101 70146003 25179202 70143003 21534706 70143003 21534707 70143003 35072501 25179501 25179601 70143003 70093401 45052401 35077302 65046701 45052701 45034603 25096101 35039204 45052801 25181801 25238802 Figure
203. y and schedule service as required REMOVING THE BILL ACCEPTOR FROM A BC 1400 1 Unlockand open the door to the changer 2 Remove the two bill boxes item 1 3 Pushthecentertest vend pushbutton item 2 tocycle the stacker and when the stacker is inthe OUT position turn the power to the changer off OFF ON switch item 3 4 Loosenandremove two knurled thumbscrews item 4 5 Unplug the transport harness item 5 and the stacker harness item 6 6 While grasping thetransport bracket and the stacker assembly slide the entire assembly straight back until the unitis removed 7 Thebill acceptor can now be removed by sliding it out through the front 8 Reinstall by following the above steps in reverse with the exception of pushing the test vend pushbutton 25238802 3 1 ict yox art HA ig Figure 3 1 BC 1400 Internal View 25238802 Section 3 Routine Service REMOVING A JAMMED BILL FROM THE BILL ACCEPTOR BC 1200 ONLY Jammedbillscan be easily removed inthe following manner 1 2 3 Unlock and open the top door Turn the power OFF Slide the bill acceptoroutuntil it stops Remove the jammed object from acceptor BILL JAMMING CHECK LIST Ifbillsjam frequently perform the following checks and corrective procedures see Figure 3 2 1 Make sure that all belts stay centered all rollers when the transportis running in either the forward or the revers
204. y conditioneven though the hopper contains sufficient coins Clean the hoppers as follows 1 Remove the hopper from the bill changer and place itona working surface 2 the screws pointed out in Figure 3 3B and liftthe back chain plate assembly up so that the Figure 3 3A Cleaning the tab enlarged below can be pulled through the right Hopper Coin Path hand side plate of the hopper assembly Pull the chain plate assembly straight back out and you will now be able to access the coin path more easily for cleaning Remove Remove Figure 3 3B 25238802 3 5 BC 1200 1400 Bill and Coin Changer WARNING Chain lubrication is not normally required or recommended Do not use detergents to clean the hopper The hopper has been factory lubricated and detergent cleaners may destroy this lubrication 3 UsingtheNylonhoppercleaning brush supplied with each machine remove all dirt from the angular sides and flat surfaces ofthe serpentine coin path as shown in Figure 3 34 4 Reassemblethehopper when finishedcleaning by replacing the back chain plate assembly and starting all screws removed all screws have been started they may then be tightened The screws must be tightened in sequence as shown in Figure 3 3C 5 Install the hopper in the bill changer and make a test vend to check for proper hopper operation Figure 3 3C 3 6 25238802 Section 3 Routine Service CHANGE BUCKET LUBRICATION T
205. y destroy the replacement CCC 4 46 25238802 Section 4 Troubleshooting Chart 080 Shutdown Out Of Service Lamp Lit Display shows BUCKET PWR FLT One or more of the bucket solenoids was energized during STANDBY Most likely an incorrect change load is in one of the buckets Press the FUNCTION button on the CCC Does the message reappear Check the R B Y BR BL W and V O wires Unplug P2 from the CCC and press the from the CCC to the bucket solenoids for FUNCTION button Does the message an intermittent short to Ground reappear Check resistor R813 on the power supply Unplug P4 from the CCC and Replace the CCC circuit board for open connections press the FUNCTION button See CAUTION Does the code reappear Check C816 on the power supply board for excessive leakage Turn the power OFF Check the R B Y BR and BL W wires at J2 and the V O wire at J204 1 for a short to Ground Does a short exist Replace the CCC See CAUTION Replace the CCC Unplug P402 from the dispenser See CAUTION Does the short disappear YES Unplug P402 from the power control Replace the dispenser center Does the short disappear Short in the main Replace the power machine harness control center CAUTION Installing anew CCC without determining the cause of the failure may destroy the new board Use anohmmeterto determine ifit is safe to installa new CCC Ifyou use anohmmeter check for shorts less than seven ohms be

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