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Max Caddy Owners Manual

1. HEAT SHIELD HEAT SHIELD CEILLING 3 4 CEILLING 60 1 3 4 j xj 6 1 18 i HOT AIR PLENUM 1 45 ELBOW 8 MIN e L 24 NNN STATIC PRESSURE CHECK TN POINT MIN 0 20 W C NC N se 1 q OIL UNIT ip WALL WALL Sh SMOKE PIPE b d poo 24 24 N B FOR THE AIR RETURN RESPECT THE OPENING SURFACE OF THE COLD AIR PLENUM OF THE FURNACE 50 3 2 POSITIONING THE APPLIANCE For a safe and quiet operation the furnace must be levelled in both directions Give each U shape track an equal support so that the weight is evenly distributed 3 3 PIPE CONNECTOR AND DAMPER The pipe connecting the furnace to the chimney must be as short as possible If a deviation is required the use of 45 elbows is highly recommended for a better evacuation of the smoke in the chimney of the wood burning furnace The barometric damper provided with the appliance must be installed on the oil unit evacuation pipe approximately 24 from the flue outlet of the unit PSG UH MAX CADDY ol 34 POSSIBLE INSTALLATIONS FOR THE WOOD OIL MAX CADDY ELBOW 45 MINIMUM DRAUGHT IN WOOD FLUE PIPE 0 04 W C REDUCER 7 6 L lt 77
2. BAROMETRIC DAMPER 5 DRAFT 0 02 W C VERIFICATION HOLE FOR OIL COMBUSTION FURNACE TYPE CHIMNEY PIPE DIAMETER MAX CADDY 7 REQUIRE A FLUE PIPE REDUCER CEILING MINIMUM DRAFT IN WOOD FLUE PIPE 0 04 W C REDUCER 7 6 BAROMETRIC DAMPER 5 DRAFT 0 02 W C 5 A VERIFICATION HOLE FOR OIL COMBUSTION CETT 52 3 5 COMBUSTION AIR Consult Section A of this manual for more details 3 6 ELECTRICAL WIRING The whole wiring from the distribution panel to the heating unit shall comply with the applicable electrical standards and local codes The unit should be connected to its own 15 amp 120VAC electric circuit Consult section A of this manual for the electrical wiring diagram using a Beckett or Riello burner
3. 5 2 SAFELY RULES aa ua 5 2 1 GENERAL REOUIRE MENTS 2 5 mmn ME 6 2 2 ODOURJPRONETEIIE PAP AT u u aa eee 6 23 SM BV Gos ak LLL eR 6 2 4 IP AND REMOVA 6 2 5 SMOKE DETECTOR C 7 DOOR Gi datus eMe reer nero mor cba tue uM 7 2 7 GLASS SPECIFICATIONS iiie tissues qusha pen bu as 7 2 8 ASHDRAWER te atts asda 7 222 7 2 APPETIANCE INSTALLATION tae 8 DSAPELIANCEINSTACLA TION 8 3 1 COLD AIK RETURN BOX INSTALLATION 9 3 2 COLD AIR DUCTING SUPPORT 5 1 3 3 CONTROL PCB INSTALLATION AND CONNECTION 14 34 RTD SUPPORT BRACKET INSTALLATION AND CONNECTION RESISTANCE TEMPERATURE DETECTOR ue Ro TCA 16 3 5 SERVOMOTOR INSTALLATION AND CONNECTION 18 INS TART HON desea tunt etat bomi aes 2
4. 39 5 4 FEIER 39 229 DPDOORGASKEFMAINTENANC E 39 O REPEACBMENT PAR LS 41 6 1 u u 41 6 2 A T usni m usia u EE SE MI M IU 41 7 GENERAL ELECTRIC DIAGRAM WITH BECKETT OIL BURNER 42 8 GENERAL ELECTRIC DIAGRAM WITH RIELLO OIL BURNER 43 9 ELECTRIC DIAGRAM WITH OPTIONAL ELECTRICAL ELEMENT 44 A 45 IO GENERALE TECHNIC 56 45 10 2 ZTECHNICAT DATA FLECTRIC AL 45 11 MAX CADDY BRICKS 46 I2 TROUBLE SHOOTING ced ee 47 SECTION e nu uu kus 48 WOOD OIL COMBINATION FURNACE 48 GENERAL NOTES u C NUN 49 1DRAFTAND CHIMNEY i uy 49 2 8 1 LEM IT ANK AND PIPING coe 50 2 1 isi RG al 50 DS APPLIANCE INSTALIUAT
5. 10 X 1 2 type metal screw Cold air return box door 14 6 electric wire Manual kit SE45447 Limiting board 3 1 COLD AIR RETURN BOX INSTALLATION Before installing the cold air return box you need to remove the back panel gasket and the back panel as shown below To do so remove the 8 screws Back panel gasket Back panel 10 X 1 2 A type metal screw Remove the cold air ducting support from the cold air return box To do so remove the 12 screws as shown below Keep these screws You will need them to install the cold air ducting support in the new location Cold air ducting support 10 Then secure the cold air return box to the furnace To do so use the 8 screws as shown below Then level the cold air return box by screwing or unscrewing the elevator bolts 10 X 1 2 A type metal screw Cold air return 1 4 20 x 1 elevator bolt E 3 2 COLD AIR DUCTING SUPPORT INSTALLATION On the cold air return box you will find two side plates and the cold air return box door The cold air ducting support can be configured in several ways You have the flexibility to choose the desired configuration depending of your installation Indeed some installations have obstacles making the installation of the cold air ducting support difficult Configurations differ depending on the chosen location of the cold air ducting support You will find the different confi
6. 30 4 3 30 QOO dhe use of the BIFENERGY JUNCO 31 RD eT TEN uuu 31 4 5 MODES OPTIONS AND PROGRAMMING eile ede 31 Sd MELDE 32 ADD acusada 32 ADS HEAT MOde GULOMGHC heating 22 o4 Mode Q r cond Onine pst pA M Ds CR aic i 33 4 9 95 CIRC CGI CIP CI GUI OD 33 40 0 MANU manual Heaut sens a 33 34 4 6 C n nus s nus Dau 35 4 7 PREHEATING i u ee 35 4 8 HEA TING T 35 4 9 EARLY SIGNS OF AN OVERFIRED FURNACE H 36 AIO WOODAS HEATING FUF ien akana tha een 36 all PROLONGED POW PR PALL GRE a bush uei ansa ka as aaa 36 RI o CHMNE T FIRE 37 MAINTENANC E 38 5 1 MAINTENANCE OF THE EXCHANGER Dieu ic hae ee ean eee 38 5 2 CHIMNEY MAINTENANCE uu 39 5 3 MAINTENANCE OF THE BLOWER
7. The blower speed must conform to the recommendations of local codes and should respect the static pressure ranges in the warm air plenum of the furnace We recommend that our wood burning hearth products be installed and serviced by professionals who are certified in the United States by NFI National Fireplace Institute or in Canada by WETT Wood Energy Technical Training or in Quebec by APC Association des Professionnels du Chauffage 1 CHIMNEY AND DRAFT This furnace must be connected to a chimney certified for use with wood burning heating appliances A 7 inch chimney and connector are recommended for the Max Caddy if it is used as a wood oil unit or a wood oil electric unit If an oil option may be installed in the future we also recommend a 7 inch chimney If the furnace is to be used as a wood only unit then a 6 inch chimney is recommended The unit is not to be connected to a chimney flue serving another appliance If the chimney draft exceeds 0 06 IN W C a barometric draft control should be installed on the smoke pipe Never install a manual damper The barometric control must be adjusted so that the maximum draft measured at the furnace outlet does not exceed 0 06 IN W C Please note that a draft exceeding 0 06 IN W C will reduce the efficiency and could produce an uncontrollable fire On the other hand the minimum draft required is 0 04 IN W C in the evacuation pipe on the wood side no matter what type of furnace WOOD
8. will reduce efficiency and could result in an uncontrollable fire On the other hand the minimum draft to be respected is 0 04 IN W C in the evacuation pipe on the solid fuel side no matter what type of furnace is use WOOD WOOD ELECTRIC WOOD OIL or WOOD OIL ELECTRIC 3 10 FRESH AIR INTAKE ADAPTER INSTALLATION OPTIONAL When the furnace and the chimney are completely cold it may be necessary to provide fresh air by opening a door or a window for a few minutes while lighting the fire Take note that a house constructed or renovated in order to be airtight may lack the volume of fresh air necessary for the proper combustion of a solid fuel heating appliance In such a case when starting up the fire do not operate appliances that evacuate air outside the house such as Range hood Air exchanger Clothes dryer Bathroom fan Ventilated central vacuum system A fresh air supply may be necessary to prevent solid fuel units from rejecting products of combustion into the house The indications used to determine if an additional fresh air supply is necessary are not appropriate for all the situations When in doubt it is recommended to install a fresh air supply A fresh air supply may be needed if Solid fuel units present anomalies such as irregular draft smoke return bad combustion and or reversed draft whether there is combustion or not Existing solid fuel units such as a stove or fireplace release odours h
9. 2 Chimney connector is glowing red 3 Extreme heat coming from the furnace If this occurs DO NOT OPEN THE DOOR Shut off the air inlet opening completely and wait until the glow has completely subsided ALWAYS KEEP THE DOOR AND THE ASH DRAWER CLOSED except for lighting and maintenance 4 10 WOOD AS HEATING FUEL We recommend that you burn dry hard wood only There are two important factors to be considered when choosing a type of wood the moisture content and the wood density Hardwood oak and beech for example will provide better results because of the high density and minimal tar produced during combustion It is highly recommended to use wood that has been dried for at least six months Do not use coal as heating fuel in this appliance Whenever a high rate of smoke is noticed in the room you must 1 Open doors and windows 2 Make sure the furnace door is closed as well as the damper if necessary lower the thermostat starting point or unhook the damper chain and close the barometric draft control manually 3 When the furnace has cooled down inspect the chimney to detect obstructions and consult a specialist to determine the cause of the smoke spillage 4 11 PROLONGED POWER FAILURE DURING PROLONGED POWER FAILURE YOU CAN USE YOUR FURNACE THE DAMPER REMAINS IN CLOSED POSITION AND THE FURNACE FUNCTIONS AT THE MINIMUM BURN RATE IT IS VERY IMPORTANT YOU ENSURE THE HOLES 4 DIAMETER LOCATED UNDER THE LOADING DOOR INS
10. be conform to the rules of the authorities having jurisdiction and the CAN CSA B139 amp NFPA 31 standard regarding installation of oil burning heating appliances The installation of the connecting pipes to the oil unit must be done and approved by a professional The barometric damper provided with the appliance must be properly installed on the flue pipe of the oil unit The purpose of the damper is to limit the draft if necessary in the oil unit evacuation pipe Since the evacuation pipe of the oil unit is connected to the evacuation pipe of the wood burning furnace the minimum draft to be respected at all times in the evacuation pipe of the wood burning side is 0 04 IN W C Also make sure to install the blocked vent shut off system 00600 in case of vent blocking 49 2 OIL TANK AND PIPING The maximum capacity of the tank must not exceed 200 imperial gallons and the tank must be located at least 7 feet from the burner Local codes will govern the size of the air inlets and filling openings as well as the type of plugs to be used 1 1 4 IPS and 2 IPS are usually accepted as minimum dimensions for the air intake pipes and fill pipes respectively The oil line to the burner must be a 3 8 outside diameter copper tubing for runs up 50 feet and 1 o d for longer runs A manual shut off valve and an oil filter shall follow in sequence on the oil line between the oil tank and the burner The oil line must be buried or protected a
11. electric system Therefore under normal wood electric combination use you should set the wood system thermostat 2 to 4 higher than the electric system thermostat The bigger the gap the more the wood heating will contribute to the overall heating needs If the temperature of the electric unit exceeds the high limit the thermostatic sensor will disengage the elements To reactivate press the red manual reset button on the thermostatic sensor L 170 Thermodisc after finding and fixing the problem that has caused the unit to overheat static pressure too high fan breakdown etc INSIDE VIEW OF THE ELECTRIC ELEMENT gt M w PE as Red button manual reset L 170 Thermodisc RESET 27 3 13 THERMOSTAT INSTALLATION 3 13 1 Wood furnace only The thermostat must be installed on an inside wall and located where it is not likely to be affected by the draft coming from an air outlet It must be installed at a minimum of 55 inches above the floor 3 13 2 Combination wood electric or wood oil furnace The combination model uses two thermostats which must be located at the same height from the floor When the main thermostat wood calls for heat and the demand cannot be satisfied by the furnace with wood as a combustible the option oil burner or electric unit will take over and maintain the house at the temperature programmed on the second thermostat option If the the
12. in soil wait until all embers have thoroughly cooled before burying 2 4 CREOSOTE BUILD UP AND REMOVAL When wood is burned slowly it produces tar and other organic vapours which when combined with moisture form creosote The creosote vapours condensate in a relatively cool chimney flue As a result creosote residues accumulate inside the flue lining and the exchangers N B To minimize the frequency of the chimney cleaning buy your firewood at least one year before using it Store it in a dry place in order to obtain the minimum moisture rate and optimize the efficiency Do not store wood or combustible materials within the installation minimum clearances or the space required to reload the appliance and remove ashes When ignited creosote produces an extremely hot fire inside the chimney In the first year of use in order to avoid chimney fires inspect the chimney system at regular intervals to determine a cleaning cycle Depending on the type of wood used and its quality a semi annual cleaning may be required A yearly cleaning is mandatory If a significant layer of creosote has accumulated it must be removed immediately to eliminate the risk of chimney fire Remember that a small hot fire is preferable to a large smouldering one to prevent creosote build ups within the system Prepare an emergency procedure in case of a chimney fire It is recommended to clean the heat exchangers thoroughly at the end of season in order to pr
13. mode and cut the fuel supply to the burner for 60 seconds After this delay the control goes back to IGNITION mode If the flame goes out 3 times in a row the control will switch to the LOCKOUT mode to prevent a continuous cycling of the ignition process which would cause a premature soot up of the combustion chamber and smoke pipe To deactivate the LOCKOUT mode press and hold the reset button of the control for 30 seconds A green diagnostic LED on the control has four states On Flame present Off No flame 2 seconds 2 seconds Recycle mode 1 2 second On 1 2 second Off Lockout mode TEMPORARY SHUT OFF By pressing and holding the reset button the burner will shut off until the reset button is released When the button is released the control will start over at the beginning of the normal cycle 53 FOR ADDITIONAL INFORMATIONS ON OPERATION SEQUENCES OF THE BURNER CONSULT THE BURNER INSTRUCTION MANUAL 3 10 COMBUSTION ADJUSTMENT AND VERIFICATION To enjoy the efficiency of our oil burning units you must respect the following criterion Oil burning units must be connected to flue pipes having at all times a sufficient draft to ensure an efficient and safe operation of unit Before turning on the oil unit make sure that the sealed vision SE53352 15 installed and secured on the vision tube with the screw provided The chamber is calibrated so that there is a slight positive pressure which opti
14. to penetrate into the fan and motor carters causing some defects Clean and replace filters as often as required Note The operation cost is higher when using a dirty filter 97 7 ELECTRICAL DIAGRAMS Refer to SECTION A of this manual NOTES OO 8 TECHNICAL DATA 8 1 UH MAX CADDY BURNER BTU STATIC PRESSURE FAN TUBULATOR AIR BECKETT 0 65 70 W 0 65 GAL US H 100 PSI UH MAX BECKETT 0 65 70 W 0 86 GAL US H 175 PSI copy Ara 120000 FO meses c 9 RIELLO 40 0 50 70 0 60 GAL US H 150 PSI 5 CADDY 9000 osea RIELLO 40 0 65 70 W 0 84 GAL US H 165 PSI ADD es 120000 For any additional information consult the rating plate on the left hand side of the appliance 59 WHY PURCHASE THROUGH AN AUTHORIZED PSG DEALER To make sure your PSG furnace provides comfort and energy savings in your home for many years your choice of installer is extremely important An authorized PSG dealer will ensure that the system is optimized and installed according to standards Given the importance of the installation PSG recommends that it is carried out by a professional certified in the Building Code so that the furnace delivers its full potential This is why PSG offers an additional warranty that covers the cost of labor if your furnace has been purchased thro
15. up chimney Wet wood or low grade wood Too much cold air return for the hot air ducts Unbalanced ventilation system IMPORTANT NOTE SOLUTIONS Adjust the damper minimize the chimney length and use 45 elbows Reinstall the ducts correctly Respect the minimum static pressure of 0 20 IN W C Relocate the thermostat Adjust the chain that links the damper to the servo motor Rebalance the ventilation system in order to increase the air flow in the room where the thermostat is located Lower the temperature starting point Usually start up temperature can be adjusted on the PC board between 125 and 150 degrees F Reduce the fresh air flow Use dry wood Adjust the barometric damper Clean the chimney flue and the furnace exchangers Use dry wood Reinstall the ventilation system correctly FOR THE INSTALLATION OF A CENTRAL HEATING SYSTEM IT 15 HIGHLY RECOMMENDED TO CONSULT A HEATING SYSTEM VENTILATION SPECIALIST 47 SECTION B WOOD OIL COMBINATION FURNACE INSTALLATION AND OPERATION INSTRUCTIONS FOR UH MAX CADDY WOOD OIL COMBINATION FURNACE READ THIS MANUAL THOROUGHLY BEFORE OPERATING THE FURNACE CAUTION CAUTION EXPLOSION OR FIRE HAZARD DO NOT ATTEMPT TO LIGHT THE FOR YOUR SAFETY DO NOT BURNER WHEN EXCESS OIL HAS STORE OR USE GASOLINE OR ACCUMULATED WHEN THE ANY FLAMMABLE LIQUIDS OR APPLIANCE IS FULL OF VAPOR OR VAPORS IN THE VICINITY OF WHEN THE COMBUSTION THIS HEATING UNIT CHAMBER IS VER
16. 0 3 7 WINEDT BOCA TION a 20 3 8 CLEARANCES COMBUSTIBLES AND FLOOR PROTECTOR 21 39 FLUE AND BAROMETRIC DRAFT CONTROL rn 23 on P ENDS 24 3 10 FRESH AIR INTAKE ADAPTER INSTALLATION OPTIONAL 24 Sus PARALLELINSTALEA TON 26 3 12 ELECTRICAL ELEMENT INSTALLATION WOOD ELECTRIC MAX CADDY OPTION ATS EUR TUE 27 212 THERMOS TATINSTALCA ION 28 Sob Wood TUNA CONI Y unun pus upa Saa 28 3 13 2 Combination wood electric or wood oil furnace 28 3 13 3 Trio furnace wood oil electric or wood electric oil 28 3 14 INSTALLATION OF A DOMESTIC WATER PRE HEATING SYSTEM OPTIONAL 28 3 15 INSTALLATION OF AN AIR CONDITIONING UNIT 29 3 16 BURNER INSTALLATION WOOD OIL MAX CADDY OPTIONAL 29 4 OPERA TING INS PRUC LIONS iu u Q Fee ees eee Debe a us 30 4 1 CON ERO Te SY SE utin MEI MAUI 30 42 FIRST USE GENERAL INFORMATION
17. 3 THERMOSTAT Both the wood and oil thermostats must be installed side by side on an interior wall in a location where they are not affected by the air draft coming from the furnace s blower they must be level and at least 55 inches above the floor Consult section A of this manual for more details regarding the thermostats 3 8 FAN CONTROL In the case of the oil option the blower starts once the request for heat is activated by the oil option s thermostat The adjustment of all controls must be performed by a qualified technician For continuous operation of the blower during Summer the mode must be changed to CIRC on the PC board Then the appropriate blower speed must be selected It is not recommended to let the blower run on continuous mode when heating with wood since the wood furnace must reach a certain temperature before the blower starts in order to operate efficiently 3 9 COMBUSTION SAFETY CONTROL The AFG type oil burner is equipped with an electronic control R7184B1032 including a pre purge function and a new more durable drive motor PRE PURGE When there is a call for heat the burner s fan will run for 15 seconds before the actual ignition takes place to vent the combustion chamber and generate a proper draft This will result in a smoother ignition of the oil burner SAFE OPERATION If the flame goes out while the burner is running the CAD cell will detect it the control will then switch to the RECYCLE
18. AIR IS MORE HUMID WITH MINIMAL NATURAL FLOW IN THE FURNACE IN THESE CONDITIONS REMAINING CREOSOTE AND OR SOOT IN THE EXCHANGERS WILL PRODUCE AN ACID THAT WILL ACCELERATE THE CORROSION PROCESS AND WILL PERFORATE THE STEEL PREMATURELY WHICH IN RETURN WOULD NOT BE COVERED UNDER THIS WARRANTY Before cleaning the three exchanger pipes move the upper vermiculite baffle board of the combustion chamber forward see drawing on next page Using the scraper clean the three exchanger pipes The accumulated dirt in the lateral exchangers will fall into the combustion chamber the dirt in the central exchanger will have to be removed from the front or the back of the furnace Then ensure that the upper baffle board is free of ashes Do not forget to push the upper baffle board back to it s original position Finally close the exchanger access door MAX CADDY SECTION VIEW SCRAPER FLUE ADAPTOR REAR BRICKS Sey C CAST BOARD BAFFLE HE i 4 Fa rss MAINTENANCE 5 2 CHIMNEY MAINTENANCE The most efficient method to sweep the chimney is using a hard brush Brush downwards so soot and creosote residues will come off the inner surface and fall at the bottom of the chimney where they can be removed easily The chimney must be checked regularly and if creosote has accumulated it must be removed without delay smoke flue inspection smoke flue connector should be inspected regularly during the heating se
19. CE At the beginning of heating season have the complete installation inspected by a qualified service man especially the lighting system and the controls NOTE THE UNIT S MAINTENANCE REPAIRS AND THE CLEANING OF THE OIL FILTER MUST BE DONE BY A QUALIFIED TECHNICIAN Before calling for service first check the following SERVICE Fuel supply Electric fuses or breakers Thermostat setting PC board settings The state of the green diagnostic LED on the burner control MAINTENANCE WARNING Turn off electric power supply before servicing the unit The furnace the burner and the flue pipe should be cleaned at least once a year The nozzle should be inspected and replaced if needed Handle with care to avoid damaging its surface The electrodes should be adjusted as indicated in the burner manual Lubricate the burner motor bearings twice a year 2 or 3 drops of SAE 20 non detergent lubricating oil The oil filter should be verified annually and replaced if needed OT FS o Burner no Date of installation Service telephone no Day Night Dealers name and address TEST REPORT CO Temp at stack Draft at stack Nozzle output GPH Smoke colour Inspected by FILTERS The furnace should never be operated without filters This applies especially to temporary heating during construction period Operating the furnace without filters would allow dust and other particles in the air to circulate freely and
20. DOMESTIC WATER PRE HEATING SYSTEM OPTIONAL A water heating loop option is also available to pre heat domestic water using the energy produced by the Max Caddy wood furnace This water loop kit will be inserted between the wood combustion chamber and the heat exchangers When heating with wood the heat from the furnace will pre heat domestic water that will be stored in a feed tank before entering your existing water heater Removable panels are installed on both sides of the furnace for quick and easy installation of the loop A 24 volt solenoid valve must be installed at the inlet of the loop and must be connected to the WATR SOLN terminal on the PC board when the plenum temperature reaches 140 F the valve opens to allow water circulation It closes when the temperature drops below 120 F to prevent overcooling the combustion chamber during low firing rates The WATR SOLN terminal may also be used to activate the 24 volt relay of a humidifier installed in the system which when connected to the PC Board will be activated and deactivated at the same temperatures as the water solenoid valve 140 F et 120 F Complete installation and operation instructions for the hot water loop kit are supplied with the kit and be downloaded from the PSG web site at www psg distribution com 28 3 15 INSTALLATION OF AN AIR CONDITIONING UNIT The MAX Caddy wood furnace has been tested with an optional air conditioning unit If this option is chosen we
21. EILING HEAT SHIELD i 1 x SHIELD N 3 4 E F 3 4 AIR PLENUM MIN 7 pis 54i mE ie 45 ELBOW gt lt ES e PRESSURE TM fe CHECK POINT 18 er N MIN 0 20 W C m U 24 F UH MAX NEN CADDY 24 AAR AR AAA RAR AAS 5 21 CLEARANCES 24 610 mm recommended for maintenance 24 610 mm Note 1 48 1219 mm Note 1 24 610 mm recommended for maintenance on the option s side combo units un FLOOR PROTECTOR CANADA 18 457 mm 16 406 mm From door opening From door opening N A USA only 8 203 mm F 8 203 N A Canadaony 8 03 N A Canadaony Steel with a minimum thickness of 0 015 0 38 or ceramic tiles sealed together with grout No protection is required if unit is installed on a non combustible floor ex concrete Note 2 Only required under the horizontal section of the connector Must exceed each side of the connector by at least 2 inches 51 mm 22 3 9 FLUE AND BAROMETRIC DRAFT CONTROL CONNECTION Before connecting the stove pipe make sure you have removed
22. IDE THE FURNACE S COMBUSTION CHAMBER ARE FREE TO ENSURE A GOOD PERFORMANCE CARBON MONOXYDE IS A LETHAL GAS ODOURLESS AND COLOURLESS WHICH YOU MUST BEWARE OF 36 4 12 CHIMNEY FIRES This might occur when the fire gets extremely hot Burning cardboard branches or small pieces of wood can ignite the creosote residue accumulated in the evacuation flue system The usual signs are 1 Rumbling 2 The flue gets extremely hot red 3 Flames or sparks are coming out of the chimney In case of a chimney fire call your local fire department immediately and sprinkle the roof around the chimney with water Make sure that the furnace door is closed as well as the damper if necessary lower the thermostat starting point or release the chain from the damper and close the barometric draft control manually If the fire gets uncontrollable due to an improper use or because the draft is too strong follow the same procedure as in a chimney fire except that you will have to OPEN the barometric draft control manually LOCAL FIRE DEPARTMENT Phone number 37 5 MAINTENANCE 5 1 MAINTENANCE OF THE EXCHANGERS The flue pipe and the exchangers should be inspected regularly during the burning season Easy access is provided without the use of tools simply unscrew the wing nut on the exchangers access door See pictures below WARNING THE HEAT EXCHANGERS ARE TO BE CLEANED THOROUGHLY AT THE END OF EACH HEATING SEASON DURING THE SUMMER
23. ION vecsscccsesceusksecssdvcdvessetcsceascacsessdeshsecsducdvesseetsesascacseedsanaevesseeetsesnatvelesseeedes 50 3 1 50 32 POSITIONING THE APPLDPENNCE 4 4 35 51 3 3 PIPE CONNECTOR AND DAMPER 51 34 POSSIBLEETNSTALLDATIONS 52 3 5 53 IO FER 53 7 53 JT N 53 59 53 3 10 COMBUSTION ADJUSTMENT AND VERIFICATION 54 Ou PPTLECTECODII ie CIIN 4 eee 55 A APPLIANCE 56 PROLONGED CLOSING 56 MAINTENANCE scesero sner aeniei E SEENE ENEAS aa SEEE NE EEEa 56 I ELECTRICACGDIAGRAMS uuu 58 Bo Os LOT rc 59 8 1 59 WHY PURCHASE THROUGH AN AUTHORIZED PSG DEALER 60 PSG LIMITED LIFETIME WARRANTY REGULAR 61 PSG LIMITED LIFETIME WARRANTY PRIVILEGE 62 REGISTER YOU WARRANTY ONLINE To receive full warranty coverage you will need to show evidence of the date you
24. In the case of the electrical or oil option the blower starts as soon as that there is a request for heat from the option s thermostat In other words for security reasons the distribution blower does not wait for a minimum temperature to be reached inside the hot air plenum before starting However the rest of the logic remains the same That is for as long as there is a heat demand the PC board will vary the distribution blower s speed in order to maintain the BEP inside the hot air plenum 4 2 FIRST USE GENERAL INFORMATION The RTD probe reads the temperature inside the hot air plenum and plays the same role as a mechanical fan limit control found on most conventional wood furnaces The main difference is that the RTD is connected to a PC board is an electronic fan limit First you must configure your PC board In order to do so it is important to Know which options are installed on your furnace During the start up the PC board will display some information such as the name of the company the version of the program as well as a four digit number corresponding to the default configuration of the furnace 4 3 FIRST USE SETTTINGS Using the arrows you must select the four digit number corresponding to your installation as per the table below When your selection is made push the SELECT button in order to save your setting Should you need to change this selection switch the electrical breaker of the furnace to OFF then se
25. N WC A back flow damper should be installed in the plenum The back flow damper assures that when either unit is operated by itself the hot air will flow into the home and not back through the other furnace Depending on your installation see figures examples below a back flow damper may be required in each plenum w gu D DAMPER 7 DAMPER EXISTING SOLID FUEL FURNACE FURNACE EXISTING SOLID FUEL FURNACE FURNACE 26 3 12 ELECTRICAL ELEMENT INSTALLATION WOOD ELECTRIC MAX CADDY OPTIONAL The high limit control is a manual reset thermostatic sensor that is located inside the electrical unit The electric unit must be connected as shown on the diagram see WIRING DIAGRAM The connections must conform to the diagram Electrical connections must conform to the wiring diagram supplied with the option The wood electric combination model uses two thermostats one thermostat controls the electric heating and the other one controls the wood heating With this system the electric heating has priority over the wood heating When the thermostat activates the electric heating the air inlet damper closes down if opened the blower starts and the electric elements are successively activated per block of 5 kW When the call for electric heating is satisfied the wood system will take over if the starting point of the wood system thermostat is superior to that of the
26. PSG x 250 de Copenhague SG saint Augustin de Desmaures Quebec Canada 2 3 Eco Energy at the heart of your home Installation and operating instructions for the MAX CADDY wood furnace READ THE MANUAL THOROUGHLY BEFORE OPERATING THE FURNACE CERTIFIED ACCORDING TO CSA B415 1 10 CAN CSA B366 1 M91 UL391 4 EDITION 2006 CAN CSA C22 2 NO 236 05 UL 1995 3 EDITION 2003 CSA 140 4 04 AND UL 727 9 EDITION 2006 FURNACE MODELS INCLUDED IN THIS MANUAL MAX CADDY WOOD AND COMBINATION FURNACE 20kW 25kW and UH Max Caddy Read these instructions carefully before installing and operating your furnace CONGRATULATIONS You have purchased one of the finest wood or combination furnaces avallable on the market We are confident that your furnace will provide years of comfort and safe operation Please keep this document This manual is available for free download on the manufacturer s web site It is a copyrighted document Re sale is strictly prohibited The manufacturer may update this manual from time to time and cannot be responsible for problems injuries or damages US US i LigTEO arising out of the use of information contained in any manual obtained from unauthorized sources Intertek Intertek 45446A Printed in Canada 15 04 2013 TABLE OF CONTENT WOOD OR WOOD ELECTRIC COMBINATION FURNACES 5 Ry
27. Recommended Installation 3 16 OIL BURNER INSTALLATION WOOD OIL MAX CADDY OPTIONAL Refer to section B for the installation and operation instructions for the UH MAX CADDY wood oil combination furnace 29 4 OPERATING INSTRUCTIONS 4 1 CONTROL SYSTEM On the Max Caddy furnace a new electronic control was developed This system is more polyvalent All connections are done from the PC board There are connector ports available for all components and options Under the HEAT mode a logic was developed to provide you with the best comfort and efficiency when you are heating with wood the distribution blower starts at soeed 1 based on a preselected temperature programmed into the PC board this temperature is called the KIP Kick in Point The temperature is read by the RTD probe located inside the hot air plenum As the temperature continues to rise inside the hot air plenum the PC board changes the speed of the blower to speed 2 This speed should maintain the most efficient temperature BEP Best Efficiency Point inside the hot air plenum The BEP has been set at 160F by the manufacturer when wood supplies the energy required for heat If the optional oil burner or electrical unit provide the heat the BEP is set at 150F Whenever the temperature inside the hot air plenum continues to rise above the BEP the PC board selects a higher speed in order to stabilize the temperature into the ducting system and therefore maintain the BEP
28. S BREAKER FEEDER VOLTAGE ELEMENTS CFM TOTAL REQUIRED r SINGLE PHASE QTY 20 kW 1800 68 240 125 amps 120 240 4 x 5 kW 85 325 iSoams 2 5 x 5 kW WOOD 180 000 5 15 40 45 11 MAX CADDY BRICKS LAYOUT B 46 12 TROUBLE SHOOTING PROBLEM Heating inefficient during the first combustions Lack of draft Furnace heats well warm air plenum is very hot but there is not much heat coming out in the room Furnace consumes a lot of wood Fan start up is too slow A lot of creosote moderate heat output Furnace heats a lot but the warm air plenum does not get hot CAUSES Improper adjustment of the barometric damper opened too wide Chimney flue restriction too long 90 elbows Improper installation of the ducts unbalanced system too many warm air outlets and not enough cold air inlets The thermostat which controls the damper is continuously activated and is too close to source of cold air Damper not properly adjusted House not insulated enough Ash drawer is not tightly closed Furnace too for the surface to be heated Unbalanced ventilation system very little heat where the thermostat is located Fan setting too high Return air is too cold temperature lower than 65 degrees not well located in the warm air plenum Wet wood lack of draft Barometric damper not properly adjusted Soot
29. TER HEATER OPTION OUTPUT 5 IRIELLO 40 F3 MODEL 0411 5 LINE IF ANS F ANG AC LINE HOT FRAME FRAME GROUND COMMON COMMON e r w le 43 9 ELECTRIC DIAGRAM WITH OPTIONAL ELECTRICAL ELEMENT MAX CADDY WOOD ELECTRIC COMBINATION FURNACE CONTROL PCB O 9 ELEMENT ee 44 10 MAX CADDY TECHNICAL DATA CADDY b ux FLUE h oOr Reducer required 10 1 GENERAL TECHNICAL DATA TEMP BTU STATIC MODEL DIRECT DRIVE INPUT PRESSURE FILTER me eme en ox Ww T W 8 7242 IN W C pa 10 2 TECHNICAL DATA ELECTRICAL ELEMENT MODEL OUTPUT TEMP BTU HR AMP
30. WOOD ELECTRIC OR WOOD OIL The adjustment should in no case be modified to increase combustion 2 SAFETY RULES WARNING e THE INFORMATION GIVEN ON THE CERTIFICATION LABEL AFFIXED TO THE APPLIANCE ALWAYS OVERRIDES THE INFORMATION PUBLISHED IN ANY OTHER MEDIA OWNER S MANUAL CATALOGUES FLYERS MAGAZINES AND OR WEB SITES 2 1 GENERAL REQUIREMENTS Make sure the chimney outlet and the pipes are clean and in good condition DO NOT USE CHEMICAL PRODUCTS OR LIQUIDS TO LIGHT THE FIRE Do not burn wood coated with paint glue or chemical products DO NOT BURN WASTES OR FLAMMABLE LIQUIDS SUCH AS GASOLINE NAPHTHA MOTOR OIL OR OTHER UNSUITABLE MATTERS Do not install an automatic feeder on this furnace Do not store wood in the vicinity of the furnace Respect the required clearances between combustible materials and the source of heat WARNING THE ASH DRAWER AND EXCHANGERS ACCESS PANEL GET VERY HOT DO NOT MANIPULATE WITH BARE HANDS 2 2 ODOUR FROM THE PAINT is normal that smoke and odours emanate from the unit when you first light it It is recommended to burn it at high rate and ventilate the building until the odours disappear The smoke is not toxic 2 3 ASH DISPOSAL Ashes must be placed in a metal container with a tight fitting lid The container should be stored outdoors well away from combustible materials This container should not receive any other type of waste If the ashes are meant to be buried
31. Y HOT DO NOT BURN WASTE OR PAPER IN THE APPLIANCE DO NOT LEAVE PAPER OR ANY COMBUSTIBLE MATERIAL AROUND THE APPLIANCE DO NOT TRY TO MODIFY THE UNIT OR ITS COMMANDS CALL A TECHNICIAN PLEASE SAVE THIS DOCUMENT GENERAL NOTES This instructions manual treats mainly of the oil burning unit of your wood oil combination furnace For any additional information concerning this wood burning furnace please consult Section A of this manual To obtain the maximum efficiency out of your furnace follow the advice below regarding the installation and operation of your WOOD OIL combination furnace e Respect the local codes when in doubt consult your local dealer e Respect the clearances indicated on this instructions manual and make sure that they match those indicated on the 5 certification label e sure that your furnace is installed in conformity with the instructions on the certification label e the controls adjustments must be performed by a qualified technician THE INSTALLATION OF THE WOOD OIL COMBINATION FURNACE MUST BE DONE IN ACCORDANCE WITH THE RULES OF THE AUTHORITIES HAVING JURISDICTION AND FOR CANADA THE CAN CSA B 139 STANDARD FOR OIL BURNING HEATING APPLIANCES This oil burning furnace is not approved for use with combustible heavier than No 2 oil furnace oil DO NOT USE GASOLINE TRANSMISSION OIL OR OTHER TYPE OF OIL CONTAINING GASOLINE 1 DRAFT AND CHIMNEY The chimney must
32. and 44 CONTROL We recommend that the HEAT mode be programmed for the MAX Caddy Under the HEAT mode the distribution blower uses various speeds that are controlled by the PC board based on the hot air plenum temperature The plenum temperature is read by the RTD temperature probe The manufacturers programmed settings should provide the most efficient operation for a majority of installations The PC board also has a manual mode consult the MODES section of this manual Under the manual mode the MAX Caddy operates as a conventional furnace That is the distribution blower starts at the speed programmed in the PC board one single speed based on only one temperature point read by the RTD probe inside the hot air plenum The adjustment of all controls must be performed by a qualified technician In order to obtain a continuous air circulation during summer you simply need to change the PC board mode to CIRC To do so consult the MODES section of this manual It is not recommended to let the blower run on the continuous mode when heating with wood since the wood furnace must reach a certain temperature before the blower starts in order to operate efficiently 4 5 MODES OPTIONS AND PROGRAMMING Your PC board is equipped with four operating modes HEAT automatic heating COOL air conditioning CIRC recirculation and MANU manual heating You can pass from one mode to the other by pressing on the arrows butto
33. any accessory from the flue pipe such as the scraper shovel and the poker The flue outlet on the Max Caddy furnace is 6 in diameter and the wood only or wood electric models may be installed with a 6 chimney approved for use with wood burning heating appliances 2100 F However we recommend the use of a 7 chimney if the retrofit to a wood oil configuration is probable In that case a 6 to 7 reducer must be installed at the flue outlet of the furnace If the draft exceeds 0 06 IN W C a barometric control must installed Never install a manual damper Secure the exhaust pipe to the flue adapter with three screws FLUE ADAPTER LEO SB OIL UNIT S OUTLET WOOD ONLY WOOD OIL For a proper installation follow the advice below 1 All the exhaust pipe joints must be secured with three screws Make sure that each screw goes through the inner wall of both connectors male and female See pictures below showing a male female coupling PROPER INSTALLATION IMPROPER INSTALLATION CAUSES RESTRICTION 2 Aminimum rise of 14 per horizontal foot must be respected 29 3 9 1 Damper If the draft exceeds 0 06 INW C a barometric damper must installed The barometric damper must be adjusted so that the maximum draft measured at the furnace outlet is limited to 0 06 IN W C Please note that a draft higher than 0 06 IN W C
34. ason f possible the smoke flue should be dismantled and cleaned The flue should be inspected for possible damage fitis in good condition put the flue back in place otherwise it must be replaced REGULARLY EXAMINE THE FLUE PIPES THE JOINTS AND THE SEALING TRIMS TO ENSURE THAT 2 AND THE COMBUSTION GASES ARE TRANSPORTED INTO THE AIR DUCTING Use only wood as a combustible Seasoned hard wood logs 18 to 22 long are recommended as combustible 5 3 MAINTENANCE OF THE BLOWER MOTOR The two motor bearings must be lubricated once a year using non detergent SAE 20 oil Marathon motor only DO NOT OVERLUBRICATE 5 4 FILTERS The furnace must not be operated without filters In order to efficiently and safely operate a slow combustion heating system you have to ensure a regular maintenance This means that the chimney the joints and the flue must be kept in good condition and the air filters must be replaced regularly use the same size and same type as the original filters High efficiency 2 ply 3 ply or 4 ply filters are recommended Filters dimensions Max Caddy 16 x 20 filters 5 5 DOOR GASKET MAINTENANCE is important to maintain the door gasket in good condition After a while the gasket might sag a door adjustment may then be required If the door adjustment is not sufficient replace the door gasket with a genuine one 39 Door adjustment procedure 1 Unscrew completely the locking pin se
35. burning unit is connected on the evacuation pipe of the wood burning furnace the minimum draft to be respected is 0 04 IN W C in the evacuation pipe of the wood burning side at all times fact a barometric damper that would be opened too wide could cause important loss of draft in the evacuation pipe of the wood burning furnace ELECTRODES SETTING The electrodes must be adjusted by a qualified technician A proper positioning of the electrodes 15 important to get an efficient lighting of the oil ELECTRODE SETTING FOR F HEAD 5 32 ELECTRODE 7 16 1 16 NOZZLE DO WARNING 1 REFER TO THE RATING PLATE FOR THE PUMP PRESSURE AND THE NOZZLE TYPE 2 REFER TO THE OIL BURNER S INSTRUCTIONS MANUAL FOR DETAILS ON THE PUMP 3 FOR ELECTRODES SETTING SEE THE OIL BURNER S MANUAL 4 FOR THE START UP AND ADJUSTMENT OF THE BURNER SEE THE INSTRUCTIONS MANUAL OF THE BURNER 5 IN CASE OF BURNER FAILURE REFER TO THE BURNER MANUAL 4 APPLIANCE START UP The start up must be performed by a qualified technician Make sure the installation is completed and the oil tank has been filled up The oil line must also have been purged CAUTION CLOSE THE BLOWER COMPARTMENT ACCESS PANEL BEFORE STARTING THE BURNER 5 PROLONGED CLOSING A Cut off the electric circuit B Close the oil shut off valve NOTE THE SHUT OFF VALVE MUST BE CLOSED WHEN THE APPLIANCE IS OUT OF SERVICE FOR A PROLONGED PERIOD OF TIME 6 MAINTENAN
36. ctions section in order to obtain a complete definition of the terms KIP TEMP and UNIT 32 When your choice is made press SELECT Then use the arrows to make the appropriate adjustment Press SELECT to memorize your adjustment To change the selection KIP TEMP or UNIT push an arrow button To go back to the main menu HEAT COOL CIRC MANU push on the MODE button After two minutes of inactivity on the keyboard the display will shut itself off 4 5 4 COOL Mode air conditioning Operation an air conditioning unit is installed the PC board will have to be connected to a dual function wall thermostat e g heat cool in order to synchronize the start of the furnace blower with the start of the air conditioning condenser Upon receiving the wall thermostat s signal the furnace blower will start functioning at the speed selected by the user Programming Make sure that your wall thermostat is well connected to the PC board Make sure that the right port has been selected based on the type of thermostat e g 24VAC or Millivolt In the MODE menu select COOL by pushing the SELECT button Then using the arrows buttons choose from the different selections TEMP UNIT or FAN Consult the Selections section in order to obtain a compete definition of the terms TEMP UNIT and FAN When your choice is made press SELECT Then use the arrows to make the appropriate adjustment Press SELECT to memorize your adjustme
37. dequately to avoid any damage 2 1 BURNER PUMP The oil burner is easy to install Use the three screws and nuts to fix the burner on the combustion chamber The burner is equipped with a single stage pump When the pump is connected to a single feeder pipe a maximum rise of 8 feet is allowed This height is measured from the tank outlet level to the burner inlet When the rise is more than 8 feet and not exceeding 10 feet a by pass plug provided with the burner must be inserted in the pump and an oil return pipe must be installed For more details see INSTALLATION INFORMATIONS Part No 21844 on the burner pump the rise is higher than 10 feet two stage pump may be required along with an oil return pipe 3 APPLIANCE INSTALLATION 3 1 LOCATING THE UNIT Consult Section A of this manual for more details N B This appliance must be installed in conformity with the instructions on the certification label
38. e picture below i 4 et Locking pin L 2 To increase the pressure of the door on the gasket turn the handle counter clockwise to decrease the pressure of the door on the gasket turn the handle clockwise until desired pressure is attained 3 Then screw back the locking pin about 1 4 deep and make sure you lock it in place with the nut 40 6 REPLACEMENT PARTS Your PSG furnace is designed to burn clean and requires little maintenance It is recommended to conduct a visual inspection at least once a month to uncover any damage to the unit Any defect must be repaired without delay using genuine PSG replacement parts You can find a complete list of replacement parts in our website at www psg distribution com 6 1 DOOR GLASS e Inspect the glass regularly to detect any glass failure If you find any defect stop using the wood furnace immediately Never operate a wood furnace with a broken glass lf you have to change your door glass you must use Pyroceram 3 16 5mm thick Use genuine parts sold by a PSG authorized dealer To replace the glass remove the screws that hold the glass retainers in place Removed these retainers and replace the defective glass the glass gasket should be replace at the same time To put back in place reverse the procedure e Do not use abrasive cleanser Special cleansers for wood fireplaces glass are available in any good hardware store or specialty hearth retail
39. eat badly cause smoke returns or reversed draft whether there is combustion or not opening of a window even slightly in calm weather windless eliminates every problem mentioned above house is equipped with a tight vapour barrier and adjusted windows and or is equipped with an interior air mechanical evacuation device There is excessive condensation on the windows in winter and house is equipped with a ventilation system If according to these symptoms or other similar ones there is insufficient combustion air it is necessary to ensure an additional combustion air supply Additional combustion air can be provided following the following methods provided that they satisfy chapter 4 of the CSA B365 standard for Canada e Direct connection solid fuel units can be connected directly to a source of new combustion air only if they are certified for this kind of installation which must respect the manufacturer s instructions The MAX Caddy can be installed with an optional sealed fresh air kit that has been tested with the unit Consult your dealer e Indirect method new combustion air can be brought into a pipe located within approximately 300mm 12 inches of the unit If the pipe is too close to the furnace it may interfere with its operation e Mechanical ventilation system if the house is equipped with a ventilation system air exchanger or heat recovery the ventilation system may provide suff
40. er e Clean glass ONLY when the unit has cooled down 6 2 GASKET We recommend replacing the gasket that seals the door once a year in order to maintain a good control of the combustion for maximum efficiency and security To replace your door gasket remove the old gasket and adhesive Clean the surface thoroughly apply a high temp adhesive silicone 650 F sold for that particular use and put the new gasket onto the door Wait for at least 4 hours before lighting your furnace 41 7 GENERAL ELECTRIC DIAGRAM WITH BECKETT OIL BURNER CONTROL PCB RTD 2 A 24V WOOD DMPR MOTOR DAMPER DMPR CONDITIONNER BYPASS MOTOR DAMPER ELEC HEAT HEATING ELEMENT SEQUENCER WATR SOLN WATER HEATER OPTION OUTPUT 5 BECKETT AFG ce CC LINE FAN 77777 4 LINE HOT FRAME FRAME GROUND AC COMMON AC COMMON 42 MIL BIENERGY INPUT E E WOOD T STAT MECH Ooo v WOOD THERMOSTAT USER T STAT MECH OPTION THERMOSTAT PCBO411 059009 c MEDHIGH iw je 8 GENERAL ELECTRIC DIAGRAM WITH RIELLO OIL BURNER RTD IN CONTROL PCB P 7 BIENERGY INPUT us m 24 AC WOOD DMPR MOTOR DAMPER AIC DMPR CONDITIONNER BYPASS MOTOR DAMPER ELEC HEAT HEATING ELEMENT SEQUENCER WATR SOLN WA
41. event corrosion 2 5 SMOKE DETECTOR We highly recommend the use of a smoke detector It must be installed at least 15 feet 4 57 m from the appliance in order to prevent undue triggering of the detector when reloading 2 6 DOOR GLASS To maintain a clean and safe installation do not build your fire too close to the glass or allow logs to lean on the glass Do not operate your furnace at too low a setting Keep the air inlet opened long enough during the fire start up to prevent the fire from smouldering which could stain the glass An intense fire will help keep the glass clean However in the event that your glass gets stained which should not occur under normal operating conditions you will have to clean it using a wet cloth and a fireplace glass cleaner Clean the glass ONLY when the unit has cooled down Do not use abrasive cleanser Fireplace glass cleaners are available in most home centers and specialty hearth retailers WARNING Avoid knocking or scratching the glass could crack or break 2 GLASS SPECIFICATIONS The glass is made of 3 16 5mm thick Pyroceram Do not operate your wood furnace with a broken glass as this could seriously damage your furnace You can purchase a replacement glass from your PSG dealer 2 8 ASH DRAWER Your furnace is equipped with an ash drawer to collect ashes produced by the combustion of wood This drawer must not be left open during combustion as this may cause over firing and se
42. gurations in the following pages In order to realize the various configurations you must remove the three screws retaining the side plate where you wish to install the cold air ducting support Keep the screws which retained the side plate to install the side plate at the new desired location The side plate and the cold air ducting support must be secured using nine screws each kept from the previous step Remaining screws are provided with the cold air return box 11 Installation of the cold air ducting support at the RIGHT of the cold air return box Installation of the cold air ducting support at the LEFT of the cold air return box Installation of the cold air ducting support ON TOP of the cold air return box with filter exit towards the RIGHT Installation of the cold air ducting support ON TOP of the cold air return box with filter exit towards the LEFT 13 3 3 CONTROL PCB INSTALLATION AND CONNECTION The control PCB may be installed on either side of the furnace Remove the 4 screws secured on the side of the furnace where you wish to install the control PCB either on the left or on the right side and keep these screws Remove the access panel of the control PCB Secure the control PCB where you removed the screws from the furnace Refer to the electric wiring diagram in section 7 for the electrical connections Do not screw the access panel back on the control PCB until all connections are made Control PCB in
43. icient auxiliary air to the solid fuel unit Otherwise the owner should be informed that the ventilation system may have to be rebalanced by a ventilation technician after the installation of the solid fuel unit 24 NOTE is recommended to install an outside air inlet with a diameter of at least 4 inches in the room where the heating appliance is installed see drawing below It is preferable to choose a wall which is not exposed to dominant winds depending on the conditions surrounding your house Insulated pipe full length Free air Presh air entry Exterior wall N B The owner of the furnace is responsible for the room s air quality in case of negative pressure or temporary negative pressure For more information regarding the installation of fresh air intake adapter refer to the option s manual 25 311 PARALLEL INSTALLATION The installation of the Max Caddy with another furnace using the same ductwork is not allowed in Canada This type of installation is only allowed in the United States Ideally the maximum BTU input of the existing oil gas or electric furnace should be equal or higher than the maximum BTU input of the wood furnace It is mandatory to respect minimum clearances between the ductwork and combustible material as if the wood furnace was installed as a standalone unit The ductwork and furnace should be adjusted in order to reach a static pressure of at least 0 20 IN WC but not more than 0 50 I
44. ion of the furnace It is simply a preference chosen by the technician or the user of the product FAN blower speed Using the arrows increase or decrease the blower speed You can choose from six preselected speeds This selection is very important for the modes COOL MANU or CIRC There is a choice of 6 different speeds Under the COOL mode the speed selected is the speed at which the distribution blower will work when a cooling demand will be sent by the thermostat Under the MANU mode it is the speed at which the distribution blower will work 34 when a heating demand will be sent by the thermostat and that the hot air plenum will have reached its kick in temperature KIP Under the CIRC mode it is the speed at which the distribution blower will run to circulate the air inside the house during summer The CIRC mode will also be used by the technician to manually select speed 4 in order to balance the system upon installation of the furnace Note The FAN selection is not necessary under the HEAT mode because it is the PC board that automatically chooses the speed at which the distribution blower runs in order to maintain the BEP inside the hot air plenum 4 6 LIGHTING 1 Open the furnace door Note If there is already a bed of coals in the firebox go to pre heating 2 Place one or two dry kindlings at the front of the furnace 3 Place newspaper strips on top of the kindlings 4 Cover the newspaper with more kindlings and smal
45. l for heat see detail G Refer to the electric wiring diagram in section 7 for the electrical connections DETAIL G WARNING USE WIRING SUITABLE FOR 75 C not supplied 18 Then you need to connect the servomotor to the control PCB To do so refer to the electric wiring diagram in section 7 To run the wire properly refer to the drawings below Wire running to the control PCB installed on the LEFT side of the furnace SERVOMOTOR TO PCB WIRING Wire running to the control PCB installed on the RIGHT side of the furnace SERVOMOTOR TO PCB WIRING WARNING USE WIRING SUITABLE FOR 75 C not supplied 19 3 6 HANDLES INSTALLATION The following step consists of installing the handles on the handle rods of the ash drawer and the door as shown below DETAIL 37 UNIT LOCATION The furnace must be installed where outside air supply is sufficient for proper combustion In airtight houses it might be necessary to install an outside air intake The furnace must be positioned so that the connector is as short as possible minimize the use of 90 elbows The owner must ensure a proper installation to allow for a safe operation of the appliance 20 3 8 CLEARANCES TO COMBUSTIBLES AND FLOOR PROTECTOR N B This appliance must be installed according to the instructions on the unit s certification label C
46. l pieces of dry wood 5 Add newspaper strips then light the fire a low as possible and leave the door 1 2 13 mm opened If you lighting the fire you might experience a back draft through the air inlets 47 PREHEATING 1 Once the kindling is well ignited or the coals revived put 2 or 3 fire logs in such a way that the flames can interlace between the logs Then close the door It is important to respect these loading sequences so that the wood will burn from the front to the back of the furnace 2 Wait 15 to 20 minutes then proceed with loading the furnace 48 HEATING 1 When loading the furnace lower the kindled pieces of wood and place them at the center of the combustion chamber before adding new logs 2 Do not overload Air must circulate freely in the upper part of the combustion chamber in order to obtain an efficient operation of the appliance secondary burn Please note that a small hot fire will produce much less residues than a large smouldering one IMPORTANT DURING THE HEATING PROCESS REMOVE THE ASHES AND WOOD THAT COULD OBSTRUCT THE 1 4 6 4 mm HOLE PILOT LOCATED BELOW THE DOOR INSIDE THE FURNACE S COMBUSTION CHAMBER PROCEDURE TO OPEN THE LOADING DOOR TO MINIMIZE THE RISK OF SMOKE SPILLAGE OPEN THE DOOR 1 AND WAIT ABOUT 10 SECONDS BEFORE OPENING IT COMPLETELY THE PURPOSE IS TO STABILIZE THE PRESSURE INSIDE THE FURNACE 35 4 9 EARLY SIGNS OF AN OVERFIRED FURNACE 1 Roaring fire
47. lect and hold in a few second the MODE button while putting the breaker back to ON You will then be able to select the option corresponding to you installation using the arrows 30 Table 1 Configuration 1111 Wood only 2222 Wood oil combo 3 9 93 Wood electric combo 4444 Trio wood followed by oil and electricity 5555 Trio wood followed by electricity and oil 6666 4 3 1 The use of the BI ENERGY function The bi energy function is used when a local utility company Hydro Quebec for instance offers a bi energy program under which a preferential rate is given provided that the appliance is equipped with an electronic control that guaranties the use of a particular source of energy ex electricity based on a given criterion ex the outdoor temperature When the MAX Caddy is programmed for bi energy a temperature sensor normally open contact is connected to the PC board see electric diagram BIENERGY port The contact remains open for as long as the outside temperature is above a certain value this reference value is programmed into the system provided by the utility company As long as the contact remains open the electrical unit supplies the heat when the wood is not able to satisfy the thermostatic demand If however the outside temperature reaches a level below the reference value the contact closes and the oil unit is used as the option for heat if the wood is not able to satisfy the thermostatic dem
48. mizes the efficiency of combustion The presence of the sealed vision cap thus prevents the return of oil odor TOOLS REQUIRED DRAFT GAUGE SMOKE TESTER PUMP PRESSURE GAUGE NOZZLE AND ELECTRODES POSITION TESTER COMBUSTION TESTER CHECK LIST SELECTION OF NOZZLE AND HEAD NOZZLE ELECTRODES POSITION IN RELATION TO THE HEAD PUMP PRESSURE OILLINE IS BLEED FAN SPEED BAROMETRIC DAMPER POSITION COMBUSTION VERIFICATION PROCEDURE A B C G H N B 3 11 DRILL A 9 32 DIAMETER HOLE IN THE EVACUATION PIPE APPROXIMATELY 18 FROM THE OUTLET CLOSE THE DOOR AND THE AIR INTAKE S OF THE WOOD BURNING FURNACE LIGHT THE BURNER FOR AT LEAST 10 TO 15 MINUTES OVER THE FIRE DRAFT 0 01 TO 0 02 IN W C THE DRAFT OVER THE FIRE MUST BE MEASURED IN THE OPENING OF VISION TUBE S PULSATION TRAP SMOKE TEST BETWEEN 0 AND 1 ON THE SHELL BACHARACH SCALE TRACES DRAFT IN THE CHIMNEY 0 02 IN W C PERCENTAGE OF EXCESS AIR 20 TO 40 12 2 5 AVERAGE EFFICIENCY OF 83 TO 87 BASED ON THE TYPE OF BURNER AND ITS INPUT TIGHTEN ALL THE LOCKING SCREWS AFTER COMPLETING THE FINAL ADJUSTMENT The barometric damper provided with the appliance must be properly installed on the flue pipe of the oil burning unit The purpose of the damper is to adjust the draft in the evacuation pipe of the oil burning unit to the recommended level Since the evacuation pipe of the oil
49. ns For each mode some selections are available A definition is provided below see The Selections 31 4 5 1 speeds Your furnace is equipped with a 4 speed blower Using the PC board we have created 6 functional speeds Refer to Table 2 below for the various speed configurations Table 2 The Speeds Corresponding data Static pressure Blower speed 1 using 98V 60 0 2 H2O Blower speed 1 using 115V 0 2 H2O 6 Blower speed 4 using 115V 1260 02 H0 These results were measured at exit of plenum during laboratory tests Results may vary depending of the configuration and installation 4 5 2 System Balancing is important to call upon a professional installer for the installation of the furnace and the ducting system configuration Certain check ups must be performed and certain rules must be respected in order not to damage the blower When all components are installed on the furnace and the ducting system is connected to the various rooms of the house you must balance the ducting system In order to do so start the furnace blower by selecting the recirculation mode CIRC Then in the FAN section use the arrows to select speed 4 refer to Table 2 It is important to respect the velocity in the main duct the secondary ducts as well as the velocity at the room outlets The static pressure of your system must be adjusted to at least 0 2 IN W C and must not exceed 0 5 IN W C Finally make sure
50. nt To change the selection TEMP UNIT or FAN push an arrow button To go back to the main menu HEAT COOL CIRC MANU push on the MODE button After two minutes of inactivity on the keyboard the display will shut itself off 4 5 5 CIRC air circulation Operation This mode is used to circulate air during summer Thus you will benefit from your ducting system to circulate fresh air from your basement throughout the house Programming In the MODE menu select CIRC by pushing the SELECT button Then using the arrows buttons choose from the different selections TEMP UNIT or FAN Consult the Selections section in order to obtain a compete definition of the terms TEMP UNIT and FAN When your choice is made press SELECT Then use the arrows to make the appropriate adjustment Press SELECT to memorize your adjustment To change the selection TEMP UNIT or FAN push an arrow button To go back to the main menu HEAT COOL CIRC MANU push on the MODE button After two minutes of inactivity on the keyboard the display will shut itself off 4 5 6 MANU manual heating Operation The mode allows you to run your system manually without taking into account the blower variation around the BEP Best Efficiency Point Therefore you will simply have to select the KIP i e Kick in Point the hot air plenum temperature at which the blower will start as well as the blower speed based on your system s static pressure 33 When the
51. nts blowers heat sensors switches rheostat relays damper motor fan limit control PC board wiring and other controls Ceramic glass thermal breakage only paint peeling gaskets insulation and ceramic fibre blankets Firebrick Pictures required Shall your unit or a components be defective contact immediately your PSG dealer Prior to your call make sure you have the following information necessary to your warranty claim treatment e Your name address and telephone number e Serial number and model name as indicated on the e Bill of sale and dealer s name nameplate fixed to the back of your unit e Nature of the defect and any relevant information Before shipping your unit or defective component to our plant you must obtain from your PSG dealer an Authorization Number Any merchandise shipped to our plant without authorization will be refused automatically and returned to sender 61 po i PSG LIMITED LIFETIME WARRANTY PRIVILEGE The warranty of the manufacturer extends only to the original consumer purchaser and is not transferable This warranty covers brand new products only which have not been altered modified nor repaired since shipment from factory and purchased through an authorised dealer Proof of purchase dated bill of sale model name and serial number must be supplied when making any warranty claim to your PSG dealer This warranty applie
52. pport bracket installed on the LEFT side of the furnace 10 X 1 2 A type metal screw RTD probe RTD support bracket DETAIL C 16 Once the RID probe is installed on the support bracket you need to connect the RTD probe to the control PCB To run the wire properly refer to the drawings below Refer to the electric wiring diagram in section 7 for the electrical connections RTD probe installed on the RIGHT side of the furnace RTD probe wiring DETAILE probe installed on the LEFT side of the furnace RTD probe wiring DETAIL 17 3 5 SERVOMOTOR INSTALLATION AND CONNECTION Your Max Caddy furnace is equipped with a servomotor You need to secure it in place in the two pre drilled holes using two screws as shown below Servomotor 10 24 F 5 8 hex washer head thread cutting screw DETAIL Once installed you need to install the chain that links the air inlet damper to the servomotor as shown below For more information regarding this installation refer to the furnace owner s manual The chain that links the air inlet damper to the motor must have a play of 1 8 must be secured in place by the hook When there is no call for heat the air inlet damper must be completely closed and the chain must be hooked to the servo motor at the 8 o clock position This way the air inlet damper should be about 3 4 open and the chain at the 5 o clock position when there is a cal
53. purchased your furnace Keep your sales invoice We also recommend that you register your warranty online at http www psg distribution com warranty registration aspx Hegistering your warranty online will help us track rapidly the information we need on your furnace IMPORTANT NOTE THE INSTALLATION OF THIS CENTRAL HEATING SYSTEM MUST BE PERFORMED BY A QUALIFIED TECHNICIAN PSG RESERVES ITSELF THE RIGHT TO VOID ITS WARRANTY OR DENY TECHNICAL ADVICE IF THE FURNACE HAS NOT BEEN SOLD OR INSTALLED BY A PROFESSIONAL WARNING THE INSTALLATION OF THIS APPLIANCE REQUIRES THE ADITION OF A BLOWER BOX amp ELECTRONIC FAN LIMIT KIT PA08565 Emissions 5 9 g h or 0 316 g MJ Average efficiency 85 LHV 77 HHV SECTION A WOOD OR WOOD ELECTRIC COMBINATION FURNACES Take note that this furnace operates like an EPA wood burning stove This applies to the lighting the ember bed and the minimum combustion air intake which was determined based on the use of good seasoned cordwood The Max Caddy furnace was tested and approved according to the CSA B415 1 10 Standard To optimize the efficiency of your furnace here is some advice that you should follow when installing or operating your Max Caddy e Respect the local codes when in doubt consult your local dealer Make sure your furnace is installed according to the instructions on the certification label e All controls and adjustments must be performed by a qualified technician
54. r to your call make sure you have the following information necessary to your warranty claim treatment e Yourname address and telephone number e Serial number and model name as indicated on the e of sale and dealers name nameplate fixed to the back of your unit e Nature of the defect and any relevant information Before shipping your unit or defective component to our plant you must obtain from your PSG dealer an Authorization Number Any merchandise shipped to our plant without authorization will be refused automatically and returned to sender 62
55. re limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of any warranted but defective parts The manufacturer shall in no event be responsible for any special indirect consequential damages of any nature which are in excess of the original purchase price of the product A one time replacement limit applies to all parts benefiting from a lifetime coverage This warranty applies to products purchased after April 1st 2013 WARRANTY APPLICATION DESCRIPTION PARTS LABOUR Castings combustion chamber welds only castings and heat exchanger welds only Lifetime Stainless steel firebox components secondary air tubes surrounds and heat shields ash drawer and plating defective manufacture Carbon steel firebox components glass retainers handle assembly C Cast baffle and vermiculite baffle Oil burner electrical elements blowers heat sensors switches rheostat relays damper motor fan limit control PC board wiring and other Ceramic glass thermal breakage only paint peeling gaskets insulation x and ceramic fibre blankets x Firebrick Pictures required Shall your unit or a components be defective contact immediately your PSG dealer Prio
56. recommend an installation as per the graphic provided below This installation will provide the most efficient and safe operation of the air conditioning unit using the distribution blower of the MAX Caddy furnace during summer In order to complete the installation of an air conditioning unit the main thermostat must be a heat cool type Furthermore the PC board of the furnace must be in a COOL mode and the desired distribution blower speed must be programmed see MODES section for complete instructions It must be noted that upon thermostatic demand for cooling the distribution blower will start immediately The capacity and characteristics of the air conditioning unit that has been tested with the MAX Caddy are stated below The use of another brand with similar capacity and characteristics is adequate Condenser brand Goodman GSX13048 Capacity 4 ton Coil type Type A CAUF uncased indoor coil Damper MAH n Te gt E 1 A V L A C coil Damper
57. rious damages to the furnace The drawer must be emptied regularly is important that the door and the ash drawer be kept closed while the appliance is in use Maintain all gaskets in good condition in case of deterioration contact your dealer for a genuine replacement gasket 2 9 ASH GRATE You must replace the ash grate if it is damaged and a replacement may be obtained from your dealer 3 APPLIANCE INSTALLATION The installation instructions of this section apply to the wood only Max Caddy the wood electric Max Caddy the wood oil Max caddy and the wood oil electric trio Max Caddy WARNING THE INSTALLATION OF THIS APPLIANCE REQUIRES THE ADITION OF A BLOWER BOX 8 ELECTRONIC FAN LIMIT KIT 08565 CAUTION The following instructions do not supersede the local code Detailed content of the blower box amp electronic fan limit kit 08565 CONTENT OF THE BOX 1 X BLOWER ASSEMBLY MANUAL KIT FOR MAX CADDY 27 X 10 X A TYPE METAL SCREW 2 X 4 20 X 1 ELEVATOR BOLT 1 X 100 OHM RTD 38 WIRE 1X RTD SUPPORT 1 X 8 X METAL SCREW 1 3 8 1 SCREW CONNECTOR FOR BX WIRE 1 X RED PLASTIC SLEEVE FOR BX WIRE 2 X RED PLASTIC SLEEVE FOR BX WIRE ANTI SHORT SIZE 2 1 X 34 SCREW CONNECTOR FOR BX WIRE Mounted filter holder gt Air filter 20 x 16 x 1 cardboard side plate Cold air ducting support Cold air return box Side plate 1 4 20 x 1 hex bolt
58. rmostats use a dry contact hook up the main thermostat wood to the WOOD MECH port on the PC board and the option s thermostat to the USER MECH port If the thermostats send a 24 volt signal to the appliance hook up the main thermostat wood to the WOOD 24V port on the PC board and the option s thermostat to the USER 24V port For more information regarding the wiring connections refer to the diagrams in section 7 3 13 3 Trio furnace wood oil electric or wood electric oil The trio model also uses two thermostats which must be located at the same height from the floor When the main thermostat wood calls for heat and the demand cannot be satisfied by the furnace with wood as a combustible the first option will take over and maintain the house at the temperature programmed on the second thermostat option Should the first option be unable to satisfy the call for heat the second option will take over and maintain the house at the temperature programmed on the second thermostat option If the thermostats use a dry contact hook up the main thermostat wood to the WOOD MECH port on the PC board and the option s thermostat to the USER MECH port If the thermostats send a 24 volt signal to the appliance hook up the main thermostat wood to the WOOD 24V port on the PC board and the option s thermostat to the USER 24V port For more information regarding the wiring connections refer to the diagrams in section 7 3 14 INSTALLATION OF A
59. s to normal residential use only Damages caused by misuse abuse improper installation lack of maintenance over firing negligence or accident during transportation power failures downdrafts or venting problems are not covered by this warranty This warranty does not cover any scratch corrosion distortion or discoloration Any defect or damage caused by the use of unauthorized parts or others than original parts void this warranty An authorized qualified technician must perform the installation in accordance with the instructions supplied with this product and all local and national building codes Any service call related to an improper installation is not covered by this warranty The manufacturer may require that defective products be returned or that digital pictures be provided to support the claim Returned products are to be shipped prepaid to the manufacturer for investigation If a product is found to be defective the manufacturer will repair or replace such defect Transportation fees to ship the product back to the purchaser will be paid by the manufacturer Repair work covered by the warranty executed at the purchaser s domicile by an authorized qualified technician requires the prior approval of the manufacturer Labour cost and repair work to the account of the manufacturer are based on predetermined rate schedule and must not exceed the wholesale price of the replacement part All parts and labour costs covered by this warranty a
60. stalled on the RIGHT side of the furnace CONTROL PCB ACCESS PANEL 10 X 1 2 TYPE METAL SCREW CONTROL PCB 10 X 1 27 TYPE METAL SCREW mL 28 Control PCB installed the LEFT side of the furnace CONTROL PCB 10 A 1 2 TYPE METAL SCREW CONTROL PCB ACCESS PANEL 10 1 2 A TYPE METAL SCREW 14 Now it is time to make the connection between the control PCB and the blower Since the control PCB may be installed on either side of the furnace refer to the drawings below to run the wire properly Control PCB installed on the RIGHT side of the furnace THE COLD AIR DUCTING SUPPORT HAS BEEN HIDDEN ON THIS VIEW TO SHOW THE ELECTRIC WIRE LOCATION 14 6 electric wire Control PCB installed on the LEFT side of the furnace BX 14 6 electric wire 15 34 RTD SUPPORT BRACKET INSTALLATION AND CONNECTION resistance temperature detector Your Max Caddy furnace is equipped with a RTD probe resistance temperature detector This RTD probe must be installed on the RTD support bracket The RTD support bracket may be installed on left side or on the right side of the furnace To install it all you need to do is to screw it in place in the two pre drilled holes as shown below RTD support bracket installed on the RIGHT side of the furnace 10 X 1 2 type metal screw RTD support bracket RTD probe Le 7s P j y PNE DETAIL D RTD su
61. temperature in your house will go below the value at which your wall thermostat is programmed a signal will be sent to your furnace through the PC board activating the motorized damper located in front of the furnace and allowing more oxygen to the fire The temperature sensor located in the hot air plenum of your furnace will read the plenum temperature When the temperature reaches the start up value selected by the user KIP the blower will start functioning at the speed selected by the user If the temperature exceeds the limit determined by the manufacturer the blower will automatically select the maximal speed and the front air damper will close in order to slow down combustion When the temperature returns to a safe level the blower will return to the speed selected by the user Programming Make sure that your wall thermostat is well connected to the PC board Make sure that the right port has been selected based on the type of thermostat e g 24VAC or Millivolt In the MODE menu select MANU by pushing the SELECT button Then using the arrows buttons choose from the different selections KIP TEMP UNIT or FAN Consult the Selections section in order to obtain a compete definition of the terms KIP TEMP UNIT and FAN When your choice is made press SELECT Then use the arrows to make the appropriate adjustment Press SELECT to memorize your adjustment To change the selection KIP TEMP UNIT or FAN push an arro
62. that you never exceed the maximum blower motor full load amperage 4 5 3 HEAT Mode automatic heating Operation When the temperature in your house is below the value at which your wall thermostat is programmed a signal is sent to your furnace through the PC board activating the motorized damper located in front of the furnace and thus allowing more oxygen to the fire The RTD temperature probe located inside the hot air plenum of your furnace reads the plenum temperature continuously When the temperature reaches the start up value selected by the user KIP Kick in Point the distribution blower starts functioning at the minimum speed Thereafter the blower increments its speed until it reaches the best efficiency point BEP determined by the manufacturer If the temperature inside the hot air plenum exceeds the limit determined by the manufacturer the blower automatically selects the maximal speed and the motorized damper closes in order to slow down combustion When the temperature returns to a safe level the blower speed gradually returns to the speed required to maintain the BEP Programming Make sure that your wall thermostat is well connected to the PC board Make sure that the right port has been selected based on the type of thermostat e g 24VAC or Millivolt In the MODE menu select HEAT by pushing the SELECT button Then using the arrows buttons choose from the different selections KIP TEMP or UNIT Consult the Sele
63. ugh an authorized PSG dealer If you want to enjoy the best service on the market and substantial savings on heating costs there is really only one choice an Authorized PSG Dealer por 60 WARRANTY a REGULAR PSG LIMITED LIFETIME WARRANTY REGULAR The warranty of the manufacturer extends only to the original consumer purchaser and is not transferable This warranty covers brand new products only which have not been altered modified nor repaired since shipment from factory Proof of purchase dated bill of sale model name and serial number must be supplied when making any warranty claim to your PSG dealer This warranty applies to normal residential use only Damages caused by misuse abuse improper installation lack of maintenance over firing negligence or accident during transportation power failures downdrafts or venting problems are not covered by this warranty This warranty does not cover any scratch corrosion distortion or discoloration Any defect or damage caused by the use of unauthorized parts or others than original parts void this warranty An authorized qualified technician must perform the installation in accordance with the instructions supplied with this product and all local and national building codes Any service call related to an improper installation is not covered by this warranty The manufacturer may require that defective products be returned or that digital pict
64. ures be provided to support the claim Returned products are to be shipped prepaid to the manufacturer for investigation If a product is found to be defective the manufacturer will repair or replace such defect Transportation fees to ship the product back to the purchaser will be paid by the manufacturer All parts costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of any warranted but defective parts The manufacturer shall in no event be responsible for any special indirect consequential damages of any nature which are in excess of the original purchase price of the product A one time replacement limit applies to all parts benefiting from a lifetime coverage This warranty applies to products purchased after April 1st 2013 WARRANTY APPLICATION PARTS LABOUR DESCRIPTION Castings combustion chamber welds only castings and heat exchanger Lifeti ifetime welds only Stainless steel firebox components secondary air tubes surrounds and heat shields ash drawer and plating defective manufacture Carbon steel firebox components glass retainers handle assembly C Cast baffle and vermiculite baffle Oil burner electrical eleme
65. w button To go back to the main menu HEAT COOL CIRC MANU push on the MODE button After two minutes of inactivity on the keyboard the display will shut itself off 4 5 7 The Selections KIP Kick in Point start up temperature of the furnace blower Using the arrows increase or decrease the temperature at which the furnace distribution blower will start functioning You can adjust the temperature between 107 F 42 C 132 F 56 C After two minutes of inactivity on the keyboard the display will shut itself off The KIP must be programmed if the furnace is operated under the HEAT or MANU modes TEMP Temperature By pushing the arrows you will see the current temperature inside the main hot air plenum of your furnace After two minutes of inactivity on the keyboard the display will shut itself off The TEMP selection has no impact on the operation of the furnace It is offered as a practical way for an installer or a technician to quickly obtain the temperature inside the hot air plenum under the HEAT or MANU modes if a problem arises and the temperature must be known in order to trouble shoot the furnace UNIT measuring unit By pushing the arrows you will select the measuring unit that you wish to use Fahrenheit or Celsius Thereafter temperatures will be displayed according to your selection After two minutes of inactivity on the keyboard the display will shut itself off The UNIT selection has no impact on the operat

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