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WARNING - Hyosung Motos Schweiz

1. A WARNING Make sure that the side stand ignition interlock system is working properly before riding 40 Neutral Clutch Side Engine NO switch lever stand sort SEAT LOCK 1 Possible 2 A e Possible 3 A Impossible 4 A e A Impossible 5 A Impossible OnorUp The rear seat lock is located under the left rear seat OfforDown To remove the rear seat insert the ignition J keyinto the lock and turn it clockwise To reinstall the rear seat slide the seat hook into the seat hook retainer and push down firmly until the seat snaps into the locked position To remove the front seat pull the knob located under the rear seat TRUNK C REAR SHOCK ABSORBER A small and light article such as mainte nance manual or Owner s manual can be placed under the rear seat Loading limit of trunk 1 kg 2 21 Ibs NOTE 1 N CAUTION The trunk could be heated Don t keep anything that doesn t endure heat Don t keep the fragile Check if it is locked The unlocking of rear seat could cause serious accident Don t allow water to get inside the trunk or it could damage Don t keep the valuables in the trunk when leaving unattended To adjust the spring pre load turn the adjuster counter clockwise to th
2. We suggest that you have Czzzzezeso FI amp FI 5 head lamp bulb replaced by your authorized Hyosung dealer or a quali fied service machanic 9 TURN SIGNAL LAMP 1 Remove the lens by removing the screw 2 Push the bulb turn it to the counter clockwise and pull it out 3 After stick in the new lamp assemble the lens A CAUTION screws may the lens to crack BRAKE TAIL LAMP 1 Remove the rear seat To remove the rear seat insert the igni tion key into the lock and turn it clock wise 2 Turn the socket to the counter clockwise and pull it out at the lamp housing 3 Push the bulb turn it to the counter clockwise and pull it out 4 To fit the replacement of bulb push it in and turn it to the clockwise while pushing 9 LICENSE PLATE LAMP 1 Remove the socket under the rear fend er 2 Push the bulb turn it to the counter clockwise and pull it out 3 To fit the replacement of bulb push it in and turn it of to the clockwise while push ing ACAUTION Overtightening the screws may cause the lens to crack FUSE The fuse box is located behind the rear seat If the engine suddenly stops while run ning or any electrical system fails to operate then the fuse must be checked In case a fuse blows there is a
3. 7 WS J Ol AN The frame number 1 is stamped on the steering head tube The engine serial number is stamped on the left downside of the crankcase assembly 14 Please write down the numbers in the box provided below for your future reference Frame number Engine number FUEL ENGINE OIL AND COOLANT RECOMMENDATION 4 Use unleaded gasoline with an octane rating of 91 or higher Unleaded gasoline can extend spark plug life and exhaust components life A CAUTION Spilling gasoline can damage the paint ed surfaces Be careful not to spill any fuel when fill ing the fuel tank Wipe spilled gasoline up immediately A WARNING When refueling always shut the engine off and turn the ignition key tothe OFF position Never refuel near the flames sparks and heat sources Do not overfill the fuel tank Do not fill the fuel tank above the entrance lower end FUEL D Classification system API 15 ENGINE OIL 9 ENGINE OIL SPECIFICATION Over SG SAE 10W 40 x If a SAE 10W 40 motor oil is not avail able select alternative according to the following chart 15W40 15W50 Ez E a ENGINE OIL 10W40 10W50 10 20 30 40 0 20 10 Temperature a ae a eer 2 4 14 Use the chart to select a viscosity rating based on tem
4. RIDING ON HILLS STOPPING AND PARKING When climbing steep hills the motorcycle may begin to slow down and show lack of power At this point you should shift to a lower gear so that the engine will again be operating in its normal power range Shift gear rapidly to prevent the motorcycle from losing momentum When riding down a steep hill the engine may be used for braking by shifting to a lower gear Be careful however not to allow the engine to overrev 52 1 Turn the throttle grip away from you to close the throttle completely 2 Apply the front and rear brakes evenly and at the same time 3 Downshift through the gears as road speed decreases 4 Select neutral with the clutch lever squeezed towards the grip disengaged position just before the motorcycle stops Neutral position can be confirmed by observing the neutral indicator lamp A WARNING Inexperienced riders tend to underutilize the front brake This can cause exces sive stopping distance and lead to a col lision Using only the front or rear brake can cause skidding and loss of control Apply both brakes evenly and at the same time AS WARNING Hard braking while turning may cause wheel skid and loss of control Brake before you begin to turn A WARNING Hard braking on wet loose rough or other slippery surfaces can cause wheel skid and loss of control Brake lightly and carefully on slippery or irr
5. 1 Place the motorcycle on the jack or block 2 Loosen the axle 3 Loosen the lock 4 Adjust the slack in the drive chain by adjuster as turning toward the left and right 5 For alignment of the rear sprocket and the front sprocket there are reference mark on the same position right and left After aligning and adjusting the slack in the drive chain to 20 30 mm 0 79 1 18 in retighten the lock nut and axle nut securely and perform a final inspec tion 4 CAUTION The drive chain for these motorcycles is made of the special material The chain should be replaced with a RK525XSO for 20297 FI Use of another chain may lead to prema ture chain failure CAUTION The drive chain should be inspected every time before riding Excessive chain slack could cause the chain to come off the sprockets and result in accident or serious engine damage ET 2 AS WARNING Be careful not to touch the muffler when itis hot a hot muffler can burn you DRIVE CHAIN CLEANING AND OILING This drive chain has special X O rings Clean and oil the chain periodically as fol lows 1 Clean the chain with kerosene If the chain tends to rust the interval must be shortened Kerosene is a petroleum product and will provide some lubrica tion as well as cleaning action AN WARNING Kerosene can be hazardous Kerosene is f
6. p When the LCD display indicates CHE make sure that the engine stop switch is in the position If the LCD display panel still indicates CHE after above procedure inspect the ignition fuse and connection of lead wire couplers D CLUTCH LEVER The clutch lever is used for disengaging the drive to the rear wheel when starting the engine or shifting the transmission gear Squeezing the lever disengages the clutch PASS SWITCH Press the PASS switch to operate the head lamp high beam for using when pass With the ignition switch in the ON posi tion push the PASS switch to operate the head lamp high beam ACAUTION Do not operate when the dimmer switch p position 8 DIMMER SWITCH Change the direction of head lamp light 9 D The head lamp high beam come on The high beam indicator lamp also comes on 20 The head lamp low beam come on e A WARNING Set the dimmer switch 20 when other vehicle is running in front or against TURN SIGNAL SWITCH Using when left right turn or change direction Q3 Position Flash the left turn sig nal lamp gt Position Flash the right tum sig nal lamp A CAUTION Always use the turn signals when you intend to change lanes or make a turn Always be sure to turn the turn signal switch to the OFF position after com pl
7. HYOSUNG OWNER S MANUAL COPAS R0 SS gt A WARNING contains important safety information This owner s manual Please read it carefully This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator The manual contains important safety informa tion and instructions which should be read carefully before operating the motorcycle Cormet 650 FI Comet 650 FI Standard type MYOSUNG En YosunG 2 650 FI FOREWORD THANK YOU for choosing Hyosung motorcycle We at Hyosung have designed tested and produced these motorcycles using the most modern tech nology available to provide you with much happy enjoyable safe riding Motorcycling is one of the most exhilarating sports and insure you to enjoy riding and you should become thoroughly familiar with the infor mation presented in this Owner s Manual before riding the motorcycle The proper care and maintenance that your motorcycle requires are outlined in this manual By following these instructions explicitly you will insure a long trouble free operating life for your motorcycle Your Hyosung dealer has experienced technicians that are trained to provide your machine with the best possible service with the right tools and equipment All information illustrations photographs and specifications contained i
8. Long engine life depends much on the selection of quality oil and the periodic changing of the oil Daily oil level checks and periodic changes are two of the most important maintenances to be performed 9 ENGINE OIL LEVEL CHECK Follow the procedure below to inspect the engine oil level 1 Start the engine and run it for a few minutes 2 Stop the engine and wait three minutes 3 Hold the motorcycle vertically and inspect the engine oil level through the engine oil level lens on the right side on the engine Cometesoze FI ACAUTION Fuel Engine oil and Coolant use cer tainly to recommend at the front part A CAUTION Never operate the motorcycle if the engine oil level is below the Lower line mark L in the engine oil level lens Never fill the engine oil above the Upper line mark F Engine oil level being most suitable about 1mm under the Upper line mark F of the engine oil level lens In case of the engine oil pouring excessively the engine output being made insufficient Be careful not to pour the engine oil excessively 9 ENGINE OIL AND FILTER CHANGE Change the engine oil and filter after first running 1 000 km and every running 6 000 km The oil should always be changed when the engine is hot so that the oil will drain thoroughly from the engine The procedure is as follows ENGINE OIL CAPACITY Oil change 3 000 ml
9. A CAUTION When the assembly of air cleaner ele ment is not completely done dusts can go inside and damage severely engine Be careful not to allow water to go into the element while washing A CAUTION More frequent servicing may be per formed on motorcycles that are used under severe conditions also clean the air cleaner element when replacing the oil to prevent damage of the engine AIR CLEANER OIL DRAIN PLUG Inspect the plug and drain water and oil at the periodic maintenance interval The air cleaner oil drain plug is located beneath the air cleaner case SPARK PLUG Remove the carbon deposits periodically from the spark plug with a piece of hard wire or pin 63 107 0 8 4 0 028 0 032 in Readjust the spark plug gap to 0 7 0 8mm 0 028 0 032 in by using a spark plug gap thickness gauge PLUG REPLACEMENT GUIDE Hotter type CR7E Standard type CR8E Colder type CR9E ET CAUTION Do not over torque or cross thread the spark plug or the aluminum threads of the cylinder head will be damaged Do not allow contaminants to enter the engine through the spark plug holes when the plug is removed The standard spark plug for these motorcycles has been carefully selected to meet the vast majority of all operational ranges If the spark plug color indicates that other t
10. Permit use only by dual rider These motorcycles is designed for use only by dual rider Do not permit anyone to operate the under the influ ence of alcohol or other drugs caused by damage to the motorcycle or altered handling characteristics Observe periodic maintenance requirements your authorized HYOSUNG dealer is trained and equipped to perform this service Drain gasoline from the fuel tank prior to transporting the COMORES Caution the rider and others near the F1 not to get close to or touch any moving parts or any heated areas such as the engine and exhaust system Do not make any modifications to the Fl Modifications may make the motor cycle unsafe or illegal in your state A WARNING Va ey Cha The gt are equipped with the side stand ignition interlock system If the transmission is in neutral or side stand up you can only start the engine pulling the clutch lever This side stand ignition interlock system prevents the motorcycle from being started with side stand down Make sure that the side stand igintion interlock system is working properly before riding M A CAUTION These motorcycles always come on the head lamp position lamp meter lamp tail lamp and license plate lamp when C starting engine 2 A WARNING N Do not run the engine indoors or where there is littl
11. cator lamp go off Use the hazard warning lamps to warn other traffic during emergency parking or when your vehicle could otherwise become a traffic hazard 9 STARTER SWITCH Use this switch to operate the starting motor With the ignition switch in the ON posi tion the engine stop switch in the position and the transmission is in neutral pull in the clutch lever and side stand up and push the starter switch to start the engine 36 A CAUTION Do not engage the starting motor for more than five seconds at a time as it may overheat the wiring harness and starting motor If the engine does not start after several attempts check the fuel supply and igin tion system Refer to Page 77 A WARNING The C wazsise zeFH areequipped with the side stand ignition interlock system If the transmission is in neutral or side stand up you can only start the engine with pulling in the clutch lever This side stand ignition interlock system prevents the motorcycle from being started with side stand down Make sure that the side stand igintion interlock system is working properly before riding V A CAUTION These motorcycles always come on the head lamp position lamp meter lamp tail lamp and license plate lamp when starting the engine REAR BRAKE PEDAL C GEARSHIFT LEVER Depressing the rear brake pedal will apply the rea
12. 49 Side cowling inner 87 Radiator 98 Cooling fan and motor 99 Engine oil filter 40 Water pump Engine oil level lens 42 Engine oil filler cap 43 Rear brake pedal 44 Rear brake lamp switch 45 Coolant reserve tank 46 Rear brake fluid reservoir NOTE pete means the invisable parts CONTROLS IGNITION SWITCH KEY The ignition switch has three positions OFF POSITION All electrical circuits are cut off The engine will not start The key can be removed ON POSITION The ignition circuit is completed and the engine can now start The key cannot be removed from the ignition switch in this position STEERING LOCK REY 29 9 LOCK POSITION To lock the steering turn the handlebar all the way to the left Push down the key to the OFF position and turn it to the LOCK position after come up again and remove the key All electrical circuits are disconnected AN WARNING Turning the ignition switch to the OFF or LOCK position while the motorcy cle is moving can be hazardous Moving the motorcycle while the steering is locked can be hazardous You could lose your balance and fall or you could drop the motorcycle Stop the motorcycle and place it on the side stand if equipped before locking the steering Never attempt to move the motorcycle when the steering is locked M C Cometes Fl com
13. Oil and filter change 3 200 ml Engine overhaul 3 400 ml CAUTION CAUTION In case of the engine oil pouring exces sively the engine output being made insufficient Be careful not to pour the engine oil excessively 2 1 Place the motorcycle on the jack or block CAUTION More frequent servicing may be per formed on motorcycles that are used under severe conditions inspect Quantity of Engine oil Pollution degree of Engine oil before riding the motorcycle and then supplement and replace at any time to prevent damage of the engine 2 Place a drain pan under the engine 3 Remove the engine oil filler 4 Drain the oil by removing the drain plug 2 located on the bottom of the engine 45 Necessarily confirm and clean the oil strainer when replace the Engine oil specially when first replacement 5 Remove the three nuts 3 holding the filter cap in place A CAUTION Insert the filter so that surface of the fil ter hole turn toward the engine N OIL FILTER INSTALLATION INSERTION DIRECTION LUSTER MATERIAL HYOSUNG 16510HN910 OUTSIDE A CAUTION When install the oil filter necessarily HYOSUNG character and 16510 910 part s NO install toward the outside otherwise ca
14. and the road Follow these instructions Check tire condition and pressure OVER NORMAL SHORT and adjust pressure before each ride Avoid overloading your motorcycle Replace a tire when worn to the spec ified limit or if you find damage such A CAUTIO N as cuts or cracks If there are some problem with the tire e Always use the Size and type of tires pressure or cracks and cuts it will specified in this owner s manual decrease the riding stability and lead to flat tire V TIRE PRESSURE CRACKS AND CUTS Insufficient air pressure in the tires not only hasten tire wear but also seriously Check if affects the stability of the motorcycle 1 there are visible cracks and cuts Under inflated tires make smooth corner 2 there are pebbles stuck ing difficult and over inflated tires decrease the amount of tire in contact with the ground which can lead to skids and loss of control Be sure that the tire pressure is within the specified limits at all times Tire pressure should only be adjusted SCREW when the tire is cold WORN CRACK If you see the problem with the tire adjust FOREIGN the pressure with the pressure gauge MATERIAL 72 9 TIRE TREAD CONDITION Tire wear Tire wear indicator mark indicator 7 A Operating the motorcycle with excessively worn tire will decrease riding stability and can lead to loss of control
15. sively the engine output being made insufficient Be careful not to pour engine oil ET N 10 Operate the engine a few seconds by idling speed Inspect the oil leakage at the oil filter cap 1 Confirm the oil level with the oil level lens after waiting about a minute next to stop ping the engine The oil level is located between the Lower line L and the Upper line F When below the Lower line L refill the oil between the Lower line L and the Upper line F 47 ENGINE COOLANT COOLANT LEVEL The coolant should be kept between the F FULL and L LOW level lines in the reservoir tank at all times Inspect the level every time before riding while the motorcy cle vertically If the coolant is found lower than the L level line add properly mixed coolant in the following way If the reservoir tank is emptied pour the engine coolant to the reservoir tank and radiator 1 Remove the front and rear seat 2 Remove the filler cap and add properly mixed coolant through the filler hole until it reaches the F line Refer to the FUEL ENGINE OIL AND COOLANT RECOMMENDATION section 15 page WARNING Engine coolant is harmful or fatal if swallowed or inhaled Do not drink anti freeze or coolant solution If swallowed do not induce vomiting Immediately con
16. the first 1 600 km 1 000 miles VARY THE ENGINE SPEED The engine speed should be varied and not held at a constant speed This allows the parts to be loaded with pressure and then unloaded allowing the parts to cool This aids the mating process of the parts It is essential that some stress be placed on the engine components during break in to ensure this mating process Do not though apply excessive load on the engine BREAKING IN THE NEW TIRES New tires need proper break in to assure maximum performance just as the engine does Wear in the tread surface by gradually increasing your cornering lean angles over the first 160 km 100 miles before attempting maximum performance Avoid hard acceleration hard cornering and hard braking for the first 160 km 100 miles AN WARNING Failure to perform break in of the tires could cause tire slip and loss of control Use extra care when riding on new tire Perform proper break in of the tire as described in this section and avoid hard acceleration hard cornering and hard braking for the first 160 km 100 miles ALLOW THE ENGINE OIL TO CIRCULATE BEFORE RIDING Allow sufficient idling time after warm or cold engine start up before applying load or revving the engine This allows time for the lubricating oil to reach all critical engine components OBSERVE YOUR FIRST AND MOST 1 000 km SERVICE The 1 000 km 600 miles service is the most imp
17. surface severely NOTE 2 recommended brake fluid 5 Fasten the cap 9 REAR BRAKE FLUID SUPPLY 1 Place the motorcycle on a level surface and keep the handlebars straight 2 Clean the brake fluid reservior around not to allow dust to get inside of it 3 Turn the cap to the counter clockwise 4 Replenish with brake fluid to the upper line NOTE The recommended brake fluid DOT4 5 Fasten the cap 71 9 FRONT BRAKE LAMP SWITCH The front brake lamp switch is located beneath the front brake lever Loosen the Switch fitting screws and adjust the timing by moving the switch body forward or back ward 9 REAL BRAKE LAMP SWITCH The rear brake lamp switch is located at right side of the engine Move the switch up or down to adjust it until the switch operates and turns on the brake lamp after the brake pedal begins to be depressed TIRE TIRE PRESSURE NORMAL RIDING COLD INFLATION SOLO RIDING DUAL RIDING Inspect the tire pressure and the tire 2 25 2 25 thread depth periodically FRONT 221 kpa 221 kpa Inspect frequently the tire pressure for the 33 0 psi 33 0 psi safety and the tire life 2 50 kge 2 50 REAR 245 kpa 245 kpa WARNING 36 0 psi 36 0 psi Failure to follow these warnings may result in an accident due to tire failure The tires on your motorcycle form the crucial link between your motorcycle
18. 0 6 1 seconds SPEEDOMETER age B B km h The speedometer indicates the road Speed in kilometers or miles per hour FI Fuel Injection CHECK LAMP If the fuel injection system fails the FI check lamp comes on and the LCD Liquid Crystal Display display panel indicates FI letters in following two modes KA The LCD display panel indicates FI letters and speedometer alter nately and the FI check lamp 2 comes on and remains lit The LCD display panel indicates FI letters continuously and the FI check lamp comes and blinks The engine may continue to run in mode but the engine may not run in mode s CAUTION LEFT HANDLE SWITCH Riding the motorcycle with the LCD dis play panel indicating a problem with fuel injection system and with check lamp lit can damage the engine and transmission Whenever the FI check lamp is lit and the display panel indicates have your authorized Hyosung dealer or a qualified mechanic inspect the fuel injection system as soon as possible A N NOTE If the LCD display panel indicates FI letters and speedometer alternately and the FI check lamp comes on and remains lit keep the engine running and bring your motorcycle to an authorized Hyosung dealer If the engine stalls try restarting the engine after turning the ignition switch off and on
19. 30A for main and 15A for head lamp spare fuse 30A main fuse protects all electrical cir cuits 15A head lamp fuse protects the head lamp and high beam indicator lamp CAUTION Never use other than specified 30A or 15A fuse Installing a fuse of incorrect rating may seriously damage the electrical system You should consult your Hyosung deal er or a qualified service mechanic imme diately N 77 WHEN THE ENGINE REFUSES TO START 9 TROUBLE SHOOTING If the engine refuses to start perform the following inspections to determine the cause Ignition System Check CD Remove a spark plug and reattach to the spark lead While holding the spark plug firmly against the crankcase of the engine push the starter switch with the ignition Switch in the ON position the engine stop switch in the position the transmission in neutral the side stand up and the clutch disengaged If the igntion system is operating proper ly a blue spark should jump a cross the spark plug gap If there is no spark clean the spark plug Replace it if necessary Retry the above procedure with the cleaned spark plug or new one If there is still no spark consult your Hyosung dealer for repairs AN WARNING Performing the spark test improperly can cause a high voltage electrical shock or an explosion Avoid performing this check if you are not familiar with this proced
20. 9 FOOTREST POSITION ADJUST MENT FOR czrzzezzso FI amp Cometesoze Fl Cometeso FI amp Cornetssoze FIs have 3 type of the footrest position right and left To change the position remove the 6mm hexagon bolts D and install the bolts to the desired position by using the hexagon spanner 6mm POSITION Cometes0sFly amp Cometesoz Fl are delivered from the factory on position AN WARNING When adjusting the footrest position the 6mm hexagon bolts be torqued to the proper specification If they are not the footrest can come off unexpectedly Tighten Torque Footrest mounting 2 2 3 5 kgf m bolt 22 35 N m 9 GEARSHIFT LINK ROD FOR CometososFIy amp Cometesoz FI s OPTIONAL PARTS When the footrests in position exchange the gearshift link rod for appropri ate riding position Position or Install the gearshift link rod Position Install the gearshift link rod 39 ip Optional parts The gearshift link rod is optional parts SIDE STAND Cross lI are equipped with the Side stand ignition interlock system If the transmission is in neutral or side stand up you can only start the engine with pulling the clutch lever This side stand ignition interlock system pre vents the motorcycle from being started with Side stand down
21. AD WEATHER DAYS AS WARNING Riding on bad weather days especially wet ones requires extra caution Braking distances double on a rainy day Stay off of the painted surface marks manhole covers and greasy appearing areas as they can be espe cially slippery Use extreme caution at railway cross ings and on metal gratings and bridges Whenever you have a doubt about road condition slow down Ne ACCESSORY INSTALLATION AND PRECAUTION SAFETY TIPS There are a great variety of accessories available to Hyosung owners Hyosung can not have direct control over the quality or suitability of accessories you may wish to purchase except genuine parts The addition of unsuitable accessories can lead to unsafe operating conditions It is not possible for Hyosung to test each accessory on the market or combinations of all the available accessories however your dealer can assist you in selecting qual ity accessories and installing them correct ly Use extreme caution when selecting and installing the accessories for your Hyosung We have developed some gen eral guidelines which will aid you when deciding whether and how to equip your motorcycle A WARNING Improper accessories or modifica tions can make your motorcycle unsafe and can lead to an accident Never modify the motorcycle with improper or poorly installed acces sories Follow all instructions in this owner s manual regarding acces sories a
22. IDING ALWAYS MAINTAIN A PROPER TIRE PRESSURE AS SHOWN IN THE BELOW FRONT REAR SOLO RIDING 33psi 2 25ka ar 36psi 2 50 DUAL RIDING 33psi 2 25ka ar 36psi 250ka ar TIRE SIZE 120 60 17 55W 160 60 17 69W HYOSUNG MOTORS amp MACHINERY INC e9 2002 24 0002 O O KM4 93dB A 4625 min 82 SPECIFICATIONS DIMENSIONS AND DRY MASS Comet sos FI Comet sos FI CormetssoFI Standard type Sports type ZRF Overall length 2 060 mm 81 1 in Overall width 740 mm 29 1 in 655mm 25 8 Overall height 1 110 mm 43 7 1 125 mm 44 3 in Wheelbase 1 435 mm 56 5 in Ground dearance 150 mm 5 9 in 130 mm 5 1 in Mass 205 kg 451 Ibs 215kg 474 Ibs 220 kg 485 Ibs ENGINE CometasoFl AAAS Cometer Fl Type Four stroke DOHC Liquid cooled Number of cylinder V 2 cylinder gt 81 5 3 21 Stroke 62 0 mm 2 44 in a sah 2 Piston displacement 647 39 5 in a Fuel system Fuel injection Starter system ELECTRIC STARTER TRANSMISSION CometesoFl 1 FH Cometer FI Clutch Wet multi plate type Reduction ratio 2 93 m Drive chain RK525XSO lt 1st 2 46 pe res 2nd 1 60 a Transmi
23. Inspect storage of tire thread s depth by the tire wear indicator Replace the front and rear tires at once when appear the tire wear indicator CAUTION The standard tire on FIL are 120 60 ZR 17 55W for front and 160 60 ZR 17 69W for rear The use of a tire other than standard may cause trouble It is highly recommended to use the standard tire supplied by Hyosung M 9 REAR AXLE NUT Inspect the rear axle shaft and jointing nut for loosening 9 TIRE REPLACEMENT FRONT TIRE REPLACEMENT 1 Place the motorcycle on the jack or block 2 Loosen the four front axle pinch right and left 3 Loosen the front axle 4 Carefully position a jack or block under engine and raise until the front wheel is slightly off the ground A CAUTION Improper jacking may cause damage to the oil filter Do not apply the jack head to the oil filter when jacking up the motorcycle 5 Draw out the axle shaft 6 Slide the front wheel forward 7 reinstall the wheel assembly reverse the sequence as described REAR TIRE REPLACEMENT 1 Place the motorcycle on the jack or block 2 Loosen the rear axleq 3 Carefully position a jack or block under engine and raise until the rear wheel is slightly off the ground A WARNING A hot muffler can burn you The muffler will be hot enough to burn yor for some time after stop
24. NG S amp T Motors Co Ltd 1st Ed JUL 2008 Printed in KOREA 2 1st Ed S amp T Motors Co Ltd Part No 99011 9110 JUL 2008 Printed in KOREA
25. RTS C2vzze 50 FI Sports type 6 NAMES OF EACH PARTS C2vzzzezesoze Fl T CONTROLS 5 oA uet eV unc IGNITION SWITCH IGNITION KEY INSTRUMENT PANEL LEFT HANDLE SWITCH RIGHT HANDLE SWITCH REAR BRAKE PEDAL GEARSHIFT LEVER FOOTRESTS SIDE STAND SEAT LOCK TRUNK REAR SHOCK ABSORBER FRONT FORK 8 SUPPLY OF GASOLINE ENGINE OIL AND COOLANT GASOLINE ENGINE OIL ENGINE COOLANT 9 RIDING TIPS 2 STARTING THE ENGINE STARTING OFF USING THE TRANSMISSION 12 RIDING ON HILLS STOPPING AND PARKING 10 4 53 11 INSPECTION BEFORE RIDING 55 12 PERIODIC MAINTENANCE 56 13 INSPECTION AND MAINTENANCE 59 TOOL FUEL HOSE ENGINE OIL GASOLINE ENGINE COOLANT RADIATOR RADIATOR HOSE RUBBER CAP OF CABLES EXHAUST PIPE AND MUFFLER FRONT FORK REAR SHOCK ABSORBER BATTERY AIR CLEANER SPARK PLUG IDLING ADJUSTMENT THROTTLE CABLE ADJUSTMENT CLUTCH CABLE ADJUSTMENT DRIVE CHAIN BRAKES TIRE REPLACEMENT OF THE LAMP WHEN THE ENGINE REFUSES TO START WHEN KEEPING FOR LONG PERIOD CLEANING PROCEDURE AA LABELS Seige BBR oir rs 80 15 SPECIFICATIONS 83 SERIAL NUMBER LOCATION The frame and or engine serial numbers are used to register the motorcycle They are also to assist your dealer in terms of ordering parts or referring to special ser vice information
26. air cleaner element periodically accord ing to the following procedure CAUTION If the air cleaner element is polluted will occur to starting go out output insuffiency combustion effciency decline and sooty smoke black smoke This appearence is occurred at first to clean the air cleaner element and con firm N WA 1 The air cleaner is located under the fuel tank Remove the fuel tank 2 Remove the six screws 1 3 Pull up the air cleaner cap and the air cleaner element 4 Clean the air cleaner element for the fol lowing 1 When the air cleaner element clean with the air gun necessarily blow at the inside by compressed air 2 Carefully examine the air cleaner ele ment for tears during cleaning Replace it with a new one if it is torn 3 Assemble the element completely or damage severely the engine 4 Be careful not to allow water to go inside the air cleaner element A CAUTION Assemble the element completely or damage severely the engine Be careful not to allow water to go inside the air cleaner element A CAUTION Before and during the cleaning opera tion inspect the element for tears A torn element must be replaced Be sure position the element snugly and correctly so that no incoming air will bypass it Remember rapid wear of piston rings and cylinder bore is often caused by a defective or poorly fitted element
27. an result in an unsafe riding condition therefore caution should be used when selecting and installing all accessories 5 Certain accessories displace the rider from his or her normal riding position This limits the freedom of movement of the rider and may limit his or her control ability 6 Additional electrical accessories may damage the existing electrical system Severe overloads may damage the wiring harness or create a dangerous situation due to the loss of electrical power during the operation of the motorcycle When carrying a load on the motorcycle mount it as low as possible and as close as possible to the machine An improperly mounted load can create a high center of gravity which is very dangerous and makes the motorcycle difficult to handle The size of the load can also affect the aerodynam ics and handling of the motorcycle Balance the load between the left and right side of the motorcycle and fasten it securely MODIFICATION Modification of the motorcycle or removal of original equipment may render the vehicle unsafe or illegal Obey all applicable equipment regulations in your area 11 TABLE OF CONTENTS 1 SERIAL NUMBER LOCATION 2 FUEL ENGINE OIL AND COOLANT RECOMMENDATION FUEL ENGINE OIL ENGINE COOLANT SOLUTION 3 NAMES OF EACH PARTS 227222250 1 4 NAMES OF EACH PARTS C2zzezeso FI Standard type 5 NAMES OF EACH PA
28. ar carrier Rear seat amp Trunk 09 Front seat 69 Tools Battery Gp ECU Engine Control Unit amp Spark pulg Rear 83 Air cleaner 84 Front brake fluid reservoir 45 Front brake lamp switch 86 Side cowling inner 8 Radiator 88 Cooling fan and motor 89 Engine oil filter Water pump 4p Engine oil level lens 42 Engine oil filler cap 3 Rear brake pedal Rear brake lamp switch Coolant reserve tank 46 Rear brake fluid reservoir NOTE A pn means the invisable parts 25 NAMES OF EACH PARTS FI Comet 650 FI Clutch lever Front brake lever 2 Left handle switches 7 Throttle grip Instrument panel Ignition switch 4 Front brake fluid reservoir Fuel tank cap Right handle switches 26 Cornet 650 FI Spark pulg Front Brake Tail lamp Front turn signal lamp License plate lamp Head lamp 0 Passenger footrests 8 Ignition coil Front Footrests Ignition coil Rear 62 Gearshift lever 5 Fuses 0 Side stand Seat lock Engine oil drain plug Rear turn signal lamp NOTE Bah fae means the invisable parts 27 Cornet 650 FI Muffler Rear carrier Rear seat amp Trunk 09 Front seat 09 Tools 6 Battery 6 ECU Engine Control Unit 62 Spark pulg Rear 83 Air cleaner 64 Front brake fluid reservoir 85 Front brake lamp switch
29. c 5 2 65 Sog S ake o n E388 xE o2 gt R cee Oss 2 0 5 0 0 009666 Head lamp ___ means the invisable parts NOTE 18 CometesoF 09 Muffler Rear seat amp Trunk 0 Front seat Q8 Tools 69 Battery 6 ECU Engine Control Unit 8 Spark pulg Rear Air cleaner 43 Front brake fluid reservoir 82 Front brake lamp switch 35 Radiator 86 Cooling fan and motor 8 Engine oil filter 98 Water pump 89 Engine oil level lens 40 Engine oil filler cap Rear brake pedal Rear brake lamp switch 43 Coolant reserve tank 44 Rear brake fluid reservoir NOTE 2 5 means the invisable parts 19 NAMES OF EACH PARTS Czzzzezeso FI Standard type Comet 650 5 FI Standard type Clutch lever Front brake lever 2 Left handle switches 7 Throttle grip Instrument panel Ignition switch Front brake fluid reservoir Fuel tank cap Right handle switches 20 Comet 650 5 FI Standard type Spark pulg Front Front turn signal lamp Head lamp 8 Ignition coil Front Ignition coil Rear 5 Fuses Seat lock Rear turn signal lamp Brake Tail lamp License plate lamp Passenger footrests Footrests Gearshift lever 0 Side stand Engine oil drain plug means the
30. ce 7 Tighten the lock while holding the adjuster CLUTCH CABLE ADJUSTMENT At each maintenance interval adjust the clutch cable play by means of clutch cable adjuster The cable play should be 2 mm 0 08 in as measured at the clutch lever holder before the clutch begins to disengage CometesoFly amp Comet650 sFI Standard type Cometes0 sFI Sports type amp Cometesore Fl The clutch lever play The lock nut 3 The clutch lever adjuster The rubber boot 5 The cable adjuster The clutch cable adjuster lock nut If you find the play of the clutch incorrect adjust it in the following way 9 CLUTCH CABLE ADJUSTMENT A basis adjustment be allowed by the clutch lever adjuster Loosen the clutch lever adjuster Screw the lock nut clockwise fully after finishing adjustment After end of adjustment tighten the lock nut and cover the rubber boot If not adjust by the adjuster 3 loosen the clutch cable adjuster lock nut Turn the clutch cable adjuster 5 in out to acquire the specified play After end of adjustment tighten the lock nut 6 The clutch cable should be lubricated with a light weight oil whenever it is adjusted Clutch cable play 2 mm 0 08 in DRIVE CHAIN The chain may require more frequent adjustment that it is with periodic mainte nance depending upon your ridi
31. ck reset mode 2 Adjust the hour display by pushing the switch in the clock reset mode for 0 6 1 seconds 3 Adjust the minutes display by pushing the switch 9 in the clock reset mode for 0 6 1 seconds 4 Push the switch 9 for 2 seconds to resume in the normal mode CLOCK ADJUSTMENT Normal Select 2 seconds Adjustment Normal mode Clock reset mode Reset O 0 6 1 seconds Increase the hour of clock 0 6 1 seconds Select Increase the minutes of clock Select 2 seconds Clock reset mode Normal mode 32 9 SELECT SWITCH Use this switch to adjust the following e In the normal mode 06 1 To adjust the light of S c ds speedometer display 100 75 50 25 100 Normal mode 2 seconds Clock reset mode In the clock reset mode Push it for Adjustment 9521 Increase the minutes of clock seconds Clock reset mode 2 seconds Normal mode 0 RESET SWITCH Use this switch to adjust the following e In the normal mode Push it for Adjustment 0 6 1 Odometer Trip meter A seconds Trip meter B Odometer To reset the trip meter to 2 seconds zero while the display indi cates trip meter JA or e In the clock reset mode Push it for Adjustment Increase the hour of clock
32. d NOTE have special meanings Information following these signal words should be carefully reviewed A WARNING The personal safety of the rider may be involved Disregarding this information could result in injury to the rider M CAUTION These instructions point out special ser vice procedures or precautions that must be followed to avoid damaging the machine This provides special information to make maintenance easier or important instructions clearer A WARNING Noise Control System muffler assembly TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inoperative by any person other than for the purpose of maintenance repair or replacement of any device or ele ment of design incorporated into any new vehicle for the purpose of noise control prior to its any sale or delivery to the ultimate purchaser or while it is in use and b The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person MAINTENANCE The exhaust system of this motorcycle requires no periodic maintenance The engine should be adjusted to the manufacture s specifications and the spark plug should be kept in good condition Running the engine with incorrectly operating spark plug or misadjusted carburetor may cause per manent damage to the catalyst and to the noise co
33. dometer or trip meter as indicated before turning the igni tion switch off ODO A TRIP B The odometer registers the total distance that the motorcycle has been ridden The two trip meters are resettable odometer They can register two kinds of distance at the same time For instance trip meter A can register the trip distance and trip meter can register the distance between fuel stops To change the display push the switch in the normal mode for 0 6 1 sec onds while the display indicates the odometer trip meter A or trip meter B you want to change 866668 Odometer me Trip meter A me a 888868 Trip meterB To reset the trip meter to zero push the switch in the normal mode for 2 sec onds while the display indicates trip meter A or B you want to reset A WARNING Operating the display while riding can be hazardous Removing a hand from the handlebars can reduce your ability to control the motorcycle Always keep both hands on the handle bars while riding D CLOCK The clock indicates 12 hour mode Follow the procedure below to adjust the clock 1 Push the switch in the normal mode for 2 seconds until the hour and minutes display blink It is the clo
34. e desired position with the clamp wrench Position 1 provides the softest spring pre load and position 5 provides the stiffest Coppnst650 lt S 2 Fl are delivered from the factory with its adjuster set on position 3 FRONT FORK The standard settings of front forks are selected to meet various riding conditions such as low to high motorcycle speed and light to heavy load on the motorcycle The front forks settings can be adjusted for your preference and fine tuning DAMPING FORCE ADJUSTMENT The rebound and compression damping force can be individually adjusted by turn ing the respective adjusters The rebound damping force adjuster is located at the top of the front fork The compression damping force adjuster is located at the bottom of the front fork To adjust the damping force turn in the adjuster fully for S or direction Count the number of clicks from the fully turned in position Fully turned in direction provides stiffest damping force and turning 5 direc tion the adjuster will soften damping force The rebound and compression damping force is set on Solo riding standard refer to below chart position at the factory A WARNING Be sure to adjust the damping force on both front forks equally Setting one front fork harder than the other will inter fere the stability of the motorcycle STANDARD FRONT FORK DAMPING FORCE C
35. e equipped with a pair of identical ignition keys Keep the spare key in a safe place IGNITION KEY Your motorcycle ignition keys are stamped with an identifying number This number is used when making replacement keys Please write your key number in the box provided for your future reference Key number INSTRUMENT PANEL N A CAUTION When the ignition switch is turned to the ON position the display of speedome ter will come on A CAUTION To adjust the light of speedometer dis play push the switch in the normal mode for 0 6 1 seconds while you want to change Light of speedometer display 100 lt 75 50 25 M A D TACHOMETER The tachometer indicates the engine speed in revolutions per minutes rpm TURN SIGNAL INDICATOR LAMP When the turn signals are being operated either to the right or to the left the indicator will flash at the same time 8 HIGH BEAM INDICATOR LAMP The high beam indicator lamp will come on when the head lamp high beam is turned on NEUTRAL INDICATOR LAMP The neutral indicator lamp will come on when the transmission is in neutral The lamp will go out when you shift into any gear other than neutral 8 COOLANT TEMPERATURE METER Alo 1 1 a F s the speedometer are LCD Li
36. e or no ventilation Exhaust gases contain carbon monoxide a potentially lethal gas that is colorless and odorless Never leave the motorcycle running while unattended even for a short time A WARNING FI While operating the 4Czzzszexo the rider should keep both feet on the footrests at all times or injuries resulting from accidents Moving the rider s feet from the footrests reduces the rider s ability to control the motorcycle and could lead to an accident AS WARNING Keep both hands on the handgrips at all times when riding Removing your hands from the handgrips reduces your ability to control the motorcycle and could result in an accident A WARNING M Always open the throttle gradually to prevent front wheel lifting Failure to observe this precaution may result in loss of control and an accident A CAUTION WHEN KEEPING FOR LONG PERIOD 1 Supply the enough fuel in the fuel tank 2 Remove the battery from the motorcy cle A CAUTION The trunk could be heated Don t keep anything that doesn t endure heat Don t keep the fragile Check if it is locked The unlocking of rear seat could cause serious accident Don t allow water to get inside the trunk or it could damage Don t keep the valuables in the trunk when leaving unattended Loading limit of trunk 1 kg 2 21 Ibs AN WARNING Do not
37. egular surfaces AN WARNING Following another vehicle too closely can lead to a collision As vehicle speeds increase stopping distance increases progressively Be sure you have a safe stopping dis tance between you and the vehicle in front of you P 5 Park the motorcycle on a firm flat sur face where it will not fall over AN WARNING A hot muffler can burn you The muffler will be hot enough to burn you for some time after stopping the engine Park the motorcycle where pedestrians or children are not likely to touch the muffler S 6 Push down the key to the OFF position and turn it to the LOCK position after come up again 7 Remove the ignition key 53 BREAK IN The opening explains how important proper break in is to achieve maximum life and performance from your new Hyosung The following guidelines explain proper break in procedures MAXIMUM THROTTLE OPENING RECOMMENDATIONS The table below shows the maximum throttle opening recommendation during the break in period Initial 800 km 500 miles Less than 1 2 throttle Up to 1 600 km 1 000 miles Less than 3 4 throttle AVOID CONSTANT LOW SPEED Operating the engine at constant low speed light load can cause parts to glaze and not seat in Allow the engine to acceler ate freely through the gears without exceeding the recommended maximum limits Do not however use full throttle for
38. ensate for the new position of barke pads Replenishing the master cylinder to con sidered normal periodic maintenance CAUTION These motorcycles use glycol based brake fluid Do not use or mix different types of brake fluid otherwise serious damage will result in the brake system Use DOTA brake fluid Do not spill any brake fluid on painted Front Brake or plastic surfaces as it will damage zx SS the surface severely Never use any brake fluid that has been stored in a used or unsealed container Never reuse brake fluid left over from the last servicing and stored for long period as it absorbs moisture from the air Rear Brake AS WARNING Brake fluid may be harmful if swallowed or if it comes in contact with skin or eyes Contact your doctor immediately if brake fluid is swallowed and induce vomiting If brake fluid gets into the eyes or in contact with the skin flush thor oughly with plenty of water 69 BRAKE PADS Inspect the front brake pads by nothing whether or not the friction pads are worn down to the grooved limit line If a pad is worn to the grooved limit line it must be replaced with a new one by your authorized Hyosung dealer or qualified service mechanic Rear Brake Limit line 5555 2 70 Inspect every day in
39. essary apply brakes several times to let friction dry out the pads N Follow the procedures in the INSPEC TION BEFORE RIDING section to check your motorcycle for any problems that may have arisen during your last ride LABEL NOTE the invisable parts 80 A WARNING e BE FULLY AWARE OF THE OWNER S MANUAL BEFORE AND RIDING FFLER BECAUSE IS TOUCHE MAKE TN NODFEATON n THE SAFE RIDING hd D THE MAINTENANCE ACCORDING ST OF THE OWNER S MANUAL TO THE REGULA e THE E RE RIDING N LAME OIL BRAKE TIRE AIR PRESSURE ABNORMAL WEAR AND ETC e USE THE HYOSUNG GENUINE OIL 69 68319H05350 PL p f CAUTION DO NOT LOAD OVER MAXIMUM 1kg IN THE TRUNK 00 NOT PUT SOMETHING AFFECTED EASILY BY THE HEAT BECAUSE THE INSIDE OF TRUNK MAY BE HEATED DO NOT PUT tera OR FRAGILES IN THE TRUNK MAKE SURE THE SEAT WERE LOCKED IN CASE OF UN LOCKED IT CAN CAUSE AN ENTM L RIDIN OR M nd WATER CAN COME INTO THE TRUNK ON WASHIN CAREFUL WHE SOMETHING IMPORTANT 5 PUT IN THE TRUNK DO NOT LAY CLOTH PIECE IN THE TRUNK UNDER THE SEAT IT CAN BE A CAUSE OF UNEXPECTED ACCIDENT 81 WARNING Y AN IMPROPER TIRE PRESSURE CAN CAUSE DIFFICULTIES HANDLING SERIQUS INJURIES OR DEATH P WEAR AND ETC ACCORDING TO THE INSPECTION BEFORE R
40. eting the turn or lane change WA HORN SWITCH Press the switch to operate the horn 35 C RIGHT HANDLE SWITCH ENGINE STOP SWITCH amp Position Using when danger ous condition of falling down during drive and others or engine stop suddenly The igni tion circuit is off The engine cannot start or run O Position Using when need operation of engine as drive and others The ignition circuit is on and the engine can run WARNING Do not operate for the engine stop switch is in the Qj position while dri ving at one s pleasure FRONT BRAKE LEVER The front brake is applied by squeezing the brake lever gently toward the throttle grip Front brake be anxious about motorcycle falling down when braking suddenly as disk brake system The brake lamp will come on when the lever is squeezed AN WARNING Apply the brake lightly and with great care on slippery surfaces to avoid skid ding THROTTLE GRIP Engine speed is controlled by position of the throttle grip Turn it toward you to increase engine speed Turn it away from you to decrease the engine speed AN WARNING Avoid turning the throttle grip during brakes HAZARD WARNING SWITCH A All four turn signal lamp and indicator lamp will flash simulta neously when the switch is turn on with the ignition switch in ON position The turn signal lamp and indi
41. f there is leakage from crankcase GASOLINE 4 REAR SHOCK ABSORBER Check if there is leakage from fuel tank fuel pump hose fuel injection system Inspect the rear shock absorber for oil ENGINE COOLANT C leakage and spring condition BATTERY D Check if there is leakage from the radiator coolant hose Check if there is damage from the radiator C 2 Check to see the radiator hose for crack damage or engine coolant leakage defects are found replace the radia tor hose with new ones RADIATOR RADIATOR HOSE RUBBER OF CABLES Mop them up with a patch when washing EXHAUST PIPE AND MUFFLER Inspect the exhaust pipe and muffler joint for loosening 1 Check if there is any noise by bend of front fork while moving the handle upward and downward Inspect whether the steering stem is well assembled while moving front fork up downwards and foreward backward FRONT FORK 60 INSPECTION OF BATTERY SOLUTION LEVEL MF Maintenance Free battery of airtight type is used for these motorcycles It is not necessary to inspect or supple ment battery fluid The battery is located under the front seat However have your dealer check the charging condition of battery periodically CAUTION Do not remove absolutely airtight cover as airtight type battery Keep after separate at t
42. h is in the position 5 Moving the side stand to the fully upper position 6 Pull in the clutch lever S WARNING The Fl are equipped with the side stand ignition interlock system If the transmission is in neutral or side stand up you can only start the engine with pulling in the clutch lever This side stand ignition interlock system prevents the motorcycle from being started with side stand down Make sure that the side stand igintion interlock system is working properly before riding CAUTION These motorcycles always come on the head lamp position lamp meter lamp tail lamp and license plate lamp when starting the engine 2 49 A WARNING Running the engine indoors or in a garage can be hazardous Exhaust gas contains carbon monoxide a gas that is colorless and odorless and can cause death or severe injury Only run the engine outdoors where there is a fresh air CAUTION Running the engine too long without rid ing may cause the engine to overheat Overheating can result in damage to internal engine components and discol oration of exhaust pipes Shut the engine off if you cannot begin your ride promptly BY CAUTION Take off the starter switch right after started Do not engage the starting motor for more than five seconds at a time as it may overheat the wiring harness and starting moto
43. han a standard spark plug be used it is best to consult your Hyosung dealer before selecting an alternate plug or heat range The selection of an improper spark plug can lead to Severe engine damage IDLING ADJUSTMENT A WARNING We suggest that you have Inadequate throttle cable play can cause FIS idling speed adjusted engine speed to rise suddenly when you by your authorized Hyosung dealer turn the throttle grip This can lead to loss of rider control A CAUTION Adjust the throttle cable play so that not adjust the idle speed to a engine idle speed does not rise due to variations of the cabruretion setting throttle grip movement M D A CAUTION After completing throttle cable adjust ment check that throttle grip movement does not raise the engine idle speed and that the throttle grip return smoothly and automatically THROTTLE CABLE ADJUSTMENT 2 These motorcycles has twin throttle cable system Cable is for throttle cable and cable is for returing cable To adjust the cable play 1 Loosen the lock 2 Turn in the adjuster fully 3 Loosen the lock 4 Turn the adjuster so that the throttle cable has 0 5 1 0 mm 0 02 0 04 in play 5 Tighten the lock nut while holding the adjuster 4 6 While holding the throttle grip at the closed position turn out the adjuster to feel resistan
44. he motorcycle for the minimum of self electric dis charge and electric leakage when don t use for a long time Remove the negative terminal when keep intact at the motorcycle M 9 CLEAN OF BATTERY TERMINAL Clean the battery terminal when it is dusty or rusted 1 Set the ignition switch OFF position 2 Disassemble the front seat disassem ble the positive battery wire after the negative battery wire Remove the battery 3 Clean the terminal If there is white dust clean it with warm water 4 Assemble the battery wires and grease the terminal lightly CAUTION Keep the battery away from fires When disassemble the battery wire take off terminal first with the igni tion switch OFF position When assemble terminal first Fasten certainly the battery wires Incorrect installation of the battery will reverse the terminal position resulting in possible electrical sys tem damage due to incorrect battery lead connection Never charge a battery while still in the machine as damage may result to the battery or regulator rectifier 61 AIR CLEANER If the air cleaner element has become clogged with dust intake resistance will increase with a resultant decrease in power output and an increase in fuel consumption If riding under severe conditions must be cleaned or replaced more frequently than maintenance schedule Check and clean the
45. invisable parts 21 Comet FI Standard type Ait Pos GS ANG c 9 Muffler 66 Side cowling inner Rear carrier 67 Radiator Rear seat amp Trunk 688 Cooling fan and motor Q8 Front seat 99 Engine oil filter Q9 Tools 4 Water pump Battery Engine oil level lens Gp ECU Engine Control Unit 42 Engine oil filler cap 62 Spark pulg Rear 43 Rear brake pedal 83 Air cleaner 44 Rear brake lamp switch 84 Front brake fluid reservoir 45 Coolant reserve tank 95 Front brake lamp switch 46 Rear brake fluid reservoir cit means the invisable parts 22 NAMES OF EACH PARTS Covzetes0 s FI Sports type Comet 650 5 FI Sports type Clutch lever Front brake lever 2 Left handle switches Throttle grip 9 Instrument panel Ignition switch 4 Front brake fluid reservoir 9 Fuel tank cap 5 Right handle switches 23 Cornet 650 5 FI Sports type Spark pulg Front Front turn signal lamp Head lamp a Ignition coil Front Ignition coil Rear 5 Fuses Seat lock 7 Rear turn signal lamp Brake Tail lamp License plate lamp 0 Passenger footrests Footrests 02 Gearshift lever 03 Side stand Engine oil drain plug NOTE iret means the invisable parts 24 Comet 650 5 FI Sports type Muffler Re
46. lammable Children or pets may be harmed from contact with kerosene Keep flames and smoking materials away from kerosene Keep children and pets away from kerosene If swallowed do induce vomiting Call a physician immediately Dispose of used kerosene properly CAUTION Cleaning the chain with gasoline or commercial cleaning solvents can dam age X O rings and ruin the chain Clean the drive chain with kerosene only 2 After thoroughly washing the chain and allowing it to dry oil the links with a Hyosung chain lube or an equivalent A CAUTION Some drive chain lubricants contain sol vents and additives which could dam age the X O rings in your chain Use Hyosung chain lube or an equiva lent that is specifically intended for use with rings chains 68 BRAKES utilize front and rear disk brakes Properly operating the brake systems are vital to safe riding Be sure to perform the brake inspection requirements as sched ules The brakes should be inspected at period ic inspection by your authorized Hyosung dealer 9 BRAKE FLUID Be sure to check the brake fluid level in the master cylinder If the level was found to be lower than the lower mark while holding the motorcycle upright replenish with the proper brake fluid that meets Hyosung s requirements As the brake pads wear the fluid level will drop to comp
47. n damage the engine AS WARNING Engine oil and exhaust pipes can be hot enough to burn you Wait until the oil drain plug and exhaust pipes are cool enough to touch with bare hands before draining oil A WARNING New and used oil and solvent can be hazardous Children and pets may be harmed by swallowing new or used engine oil or solvent Continuous con tact with used engine oil has been found to cause skin cancer in laboratory ani mals Brief contact with used oil or sol vent may irritate skin Keep new and used oil and solvent away from children and pets Wear a long sleeve shirt and water proof gloves Wash with soap if oil or solvent con tact your skin 6 Replace the engine oil filter with a new one T Before replacing the engine oil filter cap be sure to check that the engine oil filter spring 4 and the are installed correctly Use new O ring each time the engine oil filter element is replaced 8 Replace the oil filter cap 6 and tighten the nuts securely but do not over tighten them 9 Replace the drain plug and tighten it securely This time insert the gasket nec essarily Pour fresh oil through the filler hole Approximately 3 200 ml of oil will be required CAUTION Approximately 3 000 m of oil must be required when changing oil only without replacing the oil filter N CAUTION In case of the engine oil pouring exces
48. n this manual are based on the latest product information available at the time of publication Due to improvements or other changes there may be some discrepancies in this manual Hyosung reserves the right to make changes at any time Please note that this manual applies to all specifications for all respective destinations and explains all equipments Therefore your model may have different standard features than shown in this manual CG HYOSUNG COPYRIGHT S amp T Motors Co Ltd IMPORTANT BREAK IN INFORMATION FOR YOUR MOTORCYCLE The first 1 600 km 1 000 miles are the most important in the life of your motorcycle Proper break in operation during this time will help ensure maximum life and perfor mance from your new motorcycle Hyosung parts are manufactured of high quality materials and manufactured parts are finished to close tolerances Proper break in operation allows the machined sur faces to polish each other and mate smoothly Motorcycle reliability and performance depend on special care and restraint exer cise during the break in period It is espe cially important that you avoid operating the engine in a manner which could expose the engine parts to excessive heat Please refer to the BREAK IN section for specific break in recommendations WARNING CAUTION NOTE Please read this manual and follow its instructions carefully To emphasize special information the words WARNING CAUTION an
49. nd modifications Use gen uine Hyosung accessories or equiva lent designed and tested for your motorcycle Consult your Hyosung dealer if you have any questions 10 1 case that additional weight or aero dynamic affecting accessories are installed they should be mounted as low as possible as close to the motor cycle and as near the center of gravity as is feasible The mounting brackets and other attachment hardware should be carefully checked to ensure that it provides for a rigid nonmovable mount Weak mounts can allow the shifting of the weight and create a dan gerous unstable condition 2 Inspect for proper ground clearance and bank angle An improperly mount ed load could critically reduce these two safety factors Also determine that the load does not interfere with the operation of the suspension steering or other control operations 3 Accessories fitted to the handlebars or the front fork area can create serious stability problems This extra weight will cause the motorcycle to be less responsive to your steering control The weight may also cause oscillations in the front end and lead to instability problems Accessories added to the machine should be as light as possible and kept to a minimum 4 The motorcycle may be affected by a lifting condition or by an instability in cross winds or when being passed or passing large vehicles Improperly mounted or poorly designed acces sories c
50. ng condi tions Check the chain every 1 000 km A WARNING Riding with the chain in poor condition or improperly adjusted can lead to an accident Inspect adjust and maintain the chain properly before each ride according to this section 2 Insepcting the Drive Chain When inspecting the chain look for the fol lowing Loose pins Damaged rollers Dry or rusted links Missing X O ring seals 6 Kinked or binding links Excessive wear Improper chain adjustment If you find something wrong with the drive chain condition or adjustment correct the problem if you know how If necessary con sult your authorized Hyosung dealer Damage to the drive chain means that the sprockets may also be damaged Inspect the sprockets for the following Excessively worn teeth Broken or damaged teeth Loose sprocket mounting nuts 66 Good Excessive wear If you find any of these problems with your sprocket consult your Hyosung dealer A CAUTION The two sprockets should be inspected for wear when a new chain is installed and replace them if necessary 9 DRIVE CHAIN ADJUSTMENT Adjust the drive chain slack to the proper specification The chain may require more frequent adjustments than periodic mainte nance schedule depending upon your riding conditions Chain adjust in the following way 20 30 mm 0 79 1 18 in
51. nt Enough fuel for the planned Brakes Fuel distance of operation Correct tension or slack Drive Adequate lubrication chain No excessive wear or dam age Correct pressure Tires Adequate tread depth Nocracks or cuts Engi 4 Correct level and pollution ngine oil degree of engine oil Cooling Proper coolant level system No coolant leakge Lighting Operation of all lights and indi cators Horn Correct function Engine stop switch Correct function Side stand Ignition Proper operation switch 55 PERIODIC MAINTENANCE The chart indicates the intervals between periodic service in kilometers At the end of each interval be sure to inspect check lubricate and service as instructed If your motorcycle is used under high stress conditions such as continuous full throttle operation or is operated in a dusty climate certain services should be per formed more often to ensure reliability of the machine as explained in the mainte nance section Your Hyosung dealer can provide you with further guide lines Steering components suspensions and require very special and careful servicing For maximum safety we suggest that you have these items inspected and serviced by your authorized Hyosung dealer or a quali fied service mechanic 56 9 LUBRICATION POINTS Proper lubrication is important for smooth and long life of each working part of yo
52. ntrol system CONSUMER INFORMATION SAFE RIDING RECOMMENDATION FOR MOTORCYCLE RIDERS Motorcycle riding is great fun and an excit ing sport Motorcycle riding also requires he she to take some extra precautions to ensure the safety of the rider and passen ger These precautions are A WARNING Before first use of the 17 757 sj Fi read this owner s manual carefully to become familiar with the Fi s features and safety and maintenance require ments Review all instructions requirements and warnings with the riders Keep the owner s manual in the owner s manual storage compart ment located under the seat Before the rider s first use of the Comares Fl make sure that he she is familiar with the location and operation of all controls and has been instructed in the proper opera tion of the motorcycle For first use of the Fly find a level open area for the rider to use to become familiar with the operation of controls and the operating and handling characteristics of the Cometre Sm A WARNING Before each use perform daily inspections with the rider Specific items to check are listed in the INSPECTION BEFORE RIDING sec tion on page 55 of this owner s man ual Make sure the rider wears a helmet eye protection and protective cloth ing gloves leather or heavy cloth pants long sleeved shirt or jacket boots
53. ompression Softer Turn to 5 direction Turn to 5 direction Solo Standard 3 clicks out from end of H direction End of 5 direction riding Stiffer Turn to H direction Turn to H direction Dual riding 3 clicks out from end of direction 2 clicks out from end of S direction SUPPLY OF GASOLINE ENGINE OIL AND COOLANT GASOLINE To open the fuel tank cap insert the igni tion key into the lock and turn it clockwise With the key inserted lift the cap up with the key To close the fuel tank cap push the cap down firmly with the key in the cap lock AN WARNING Do not overfill the fuel tank Stop adding fuel when the fuel level reaches the bot tom of the filler neck If you fill the tank beyond this level fuel may overflow when it expands due to engine heat or heating by the sun 43 AS WARNING Gasoline is extremely flammable and toxic Always observe the following pre cautions when refueling your Never permit motorcycle refueling by anyone other than an adult Refuel in a well ventilated area Make sure the engine is off and avoid spilling fuel on a hot engine Do not smoke and make sure there are no open flames or sparks in the area Avoid prolonged contact with skin and breathing of gasoline vapors Keep children and pets away during refueling ENGINE OIL
54. operate the ignition switch in the OFF or LOCK position or the engine stop switch in the 152 position while driving at one s pleasure 9 WEAR A HELMET AN WARNING Motorcycle safety equipment starts with a quality safety helmet One of the most serious injuries that can happen is a head injury ALWAYS wear a properly approved helmet You should also wear a suitable eye protection FAMILIARIZE YOURSELF WITH THE MOTORCYCLE A WARNING Your riding skill and mechanical knowl edge from the foundation for safe riding practices We suggest that you practice riding your motorcycle in a non traffic situation until you are thoroughly familiar with your machine and its controls RIDING APPAREL AN WARNING Loose fancy clothing can be uncomfort able and unsafe in terms of riding your motorcycle Choose good quality motorcycle riding apparel in terms of riding your motorcy cle 9 INSPECTION BEFORE RIDING AN WARNING Review thoroughly the instructions in the INSPECTION BEFORE RIDING section of this manual Do not forget to perform an entire safety inspection to ensure the safety of the rider and its passenger Remember practice makes perfect KNOW YOUR LIMITS A WARNING Ride within the boundaries of your own skill at all times Knowing these limits and staying within them will help you to avoid accidents 9 BE EXTRA SAFETY CONSCIOUS ON B
55. ortant service your motorcycle will receive During break in procedures all of the engine components will have worn in and all of the other parts will have seated in All adjustments will be restored all fas teners will be tightened and the dirty engine oil and engine oil filter will be replaced Timely performance of the 1 000 km 600 miles service will ensure optimum service life and performance from the engine CAUTION Service should be peformed before 1 000 km 600 miles on motorcycle that are used under severe conditions A CAUTION The 1 000 km 600 miles service should be performed as outlined in the INSPECTION AND MAINTENANCE sec tion of this Owner s Manual Pay particu lar attention to the CAUTION and TF WARNING in that section N RIDING Smoothness Steering restriction of movement Before riding the motorcycle be sure to No play or looseness check the following item Correct play in the throt Inspect every day once them before rid tle cable ing motorcycle Smooth operation and Throttle T positive return of the throt tle grip to the closed posi tion Correct lever play Clutch Smooth and progressive action Fluid level in the reservoir to be above LOWER line Correct pedal and lever play No sponginess No fluid leakage Brake pads not to be worn down to the limit line Suspension Smooth moveme
56. orward To shift to the next higher gear accelerate gently then close the throttle and pull the clutch lever in simultaneously Lift the gearshift lever upward to select the next gear and release the clutch lever and open the throttle again Select the gears in this manner until sixth gear is reached AN WARNING Downshifting while the motorcycle is leaned over in a corner may cause rear wheel skid and loss of control Reduce your speed and downshift before entering corner AN WARNING Do not operate the ignition switch of its OFF or LOCK position or the engine stop switch of its 52 position while driving at one s pleasure 51 USING THE TRANSMISSION The transmission is provided to keep the engine operating smoothly in its normal operating speed range The gear ratios have been carefully chosen to meet the characteristics of the engine The rider should always select the most suitable gear for the prevailing conditions AN WARNING Downshifting when engine speed is too high can cause the rear wheel to skid and lose traction due to increased engine braking resulting in an accident or force the engine to overrev in the lower gear resulting in engine dam age Reduce speed before downshifting M SN CAUTION Revving the engine into the red zone can cause severe engine damage Never allow the engine to rev into the red zone in any gear
57. ottle cable Inspect Inspect Idle speed Inspect Inspect Clutch Inspect Inspect Engine coolant Replace every 2 years Radiator hose an Inspect Replace every 4 years 9 CHASSIS Interval First Every Every Item 1 000 km 6 000 km 12 000 km Drive chain Clean and lubricate every 1 000 km Brake Inspect Inspect Brake hasek Inspect Inspect Replace every 4 years Brake fluid X Inspect Inspect Replace every 2 years Tire Inspect Inspect Steering Inspect Inspect Front forks Inspect Rear shock absorber Inspect Chassis nuts and bolts Tighten Tighten m General lubrication Lubricate Lubricate Ask your Hyosung dealer or qualified mechanic to do the maintenance items marked M 58 INSPECTION AND MAINTENANCE TOOL To assist you in the performance of peri odic maintenance a tool kit is supplied and is located under the front seat The tool kit consists of the following items Tool bag 10 x 12 mm open end wrench 14 17 mm open end wrench Spark plug wrench Combination screw driver Screw driver handle Clamp wrench Clamp wrench handle Pliers Hexagon spanner 4mm Hexagon spanner 6mm 1 2 3 4 5 6 7 8 9 10 11 59 FUEL HOSE Inspect the fuel hose for damage and fuel leakage If any defect are found the fuel hose must be replaced Replace the fuel hose every 4 years ENGINE OIL Check i
58. perature range in your area NOTE In very cold weather below 15 5 F use SAE 5W 30 for good start ing and smooth operation 0 32 50 68 86 104 Using a premium quality four stroke motor oil will increase the service life of your motorcycle A WARNING Don t mix the unrecommended oil It could damage the engine When refilling the oil don t allow the dust to get inside Mop the oil spilt Don t put the patch on the filler cap It could disturb the oil to be provided and damage the engine ENGINE COOLANT SOLUTION Use an engine coolant that is compatible with aluminum radiator mixed with distilled water only at a 50 50 mixture ratio for engine coolant solution An engine coolant mixture other than 50 50 can affect cooling efficiency or rust inhibiting peformance AN WARNING Engine coolant is harmful or fatal if swallowed or inhaled Do not drink anti freeze or coolant solution If swallowed do induce vomiting Immediately contact a poi son control center or a physician Avoid inhaling mist or hot vapors if inhaled remove to fresh air If coolant gets in eyes flush eyes with water and seek medical attention Wash thoroughly after handling Solution can be poisonous to animals Keep out of the reach of children and animals 9 ENGINE COOLANT The engine coolant performs as rust inhibitor and water pump lubricant as well as anti free
59. ping the engine Wait until the muffler cools to avoid burns 4 Draw out the rear axle shaft 5 Pull the rear wheel assembly rear ward 6 To replace the wheel reverse the com plete sequence listed REPLACEMENT OF THE LAMP Requirement electric power of the lamp shown in the following chart When replace the damaged lamp always use the equal capacity The use of a lamp other than rules may cause to excessive at the electric system or to damage the lamp CAPACITY CometesoFl amp Cometesoze FI 12V H4 60W x 1 12V H1 55W x 1 Head lamp io 12V 55W x 1 12V 55W x 1 Position 12V W5W x 1 Brake Tail lamp 12V P21 5W x 1 Turn signal lamp 12V RY10W x 4 License plate lamp 12V W5W x 1 74 HEAD LAMP CzzzzezzseFI 1 Remove the head lamp cowling 2 Remove the three screw right left and bottom and the head lamp assem bly 3 Disconnect the head lamp coupler 4 Remove the dust cover 8 and socket spring 5 After removing the bulb at the socket replace the new bulb 6 To install the head lamp reverse the above sequence CAUTION The use of a lamp other than rules may cause to occur the vehicle fire and to damage electric parts Surely use only the lamp of proper capacity J N 75 HEAD LAMP Comet 650s amp
60. quid Crystal Display type it indicates the coolant temperature The H Hot mark indicates the coolant temperature is hot When the coolant temperature is higher than 125 C the red lamp of H Hot mark comes on The C Cool mark indicates the coolant temperature is cool A CAUTION Running the engine with high engine coolant temperature can cause serious engine damage If the engine coolant temperature meter comes on the red lamp of H mark stop the engine to let it cool M FUEL METER Comerio S the speedometer are LCD Liquid Crystal Display type it indicates the remaining fuel amount in the fuel tank The F Full mark indicates the fuel tank is full The E Empty mark indicates the fuel tank is empty or nearly so When the remaining fuel is approximately 3 40 the red lamp of E Empty mark comes on only Fill the fuel tank before the red lamp of mark came on only The fuel tank capacity is 17 0 2 CAUTION When the red lamp of E mark comes on only you should add fuel to the fuel tank at the first opportunity to avoid run ning out of fuel CAUTION For checking the fuel meter hold the motorcycle vertically and the ignition switch ON ODOMETER TRIP METER The display in it has three functions odometer and two trip meters The display changes o
61. r If the engine does not start after sev eral attempts check the fuel supply and igintion system Refer for Page 77 Va A CAUTION The FI check 1 comes on and the LCD display panel indicates FI letters contact an authorized Hyosung dealer M 50 STARTING OFF A WARNING Riding these motorcycles at excessive speed increases your chances of losing control of the motorcycle This may result in an accident Always ride within the limits of your skills your motorcycle and the riding conditions J A WARNING Removing your hands from the handle bars or feet from the footrests during operation can be hazardous If you remove even one hand or foot from the motorcycle you can reduce your ability to control the motorcycle Always keep both hands on the handle bars and both feet on the footrests of your motorcycle during operation A WARNING Sudden side winds which can occur when being passed by large vehicles at tunnel exits or in hilly areas can upset your control Reduce your speed and be alert to side winds Pull the clutch lever in and pause momentarily Engage first gear by depress ing the gearshift lever downward Turn the throttle grip toward you and at the same time release the clutch lever gen tly and smoothly As the clutch engages the motorcycle will start moving f
62. r brake The brake lamp will be illuminated when the rear brake is operated A WARNING Apply the brake lightly and with great care on slippery surfaces to avoid skid ding 37 Comagt650 S Fl have 6 speed trans mission which operates as shown To shift properly pull the clutch lever and close the throttle at the same time you operate the gearshift lever Whenever a gear is selected the gearshift lever will return to its normal position ready to select the next gear Lift the gearshift lever to upshift and depress the lever to downshift Neutral is located between first and 2nd gear When neutral is desired depress or lift the lever halfway between first and 2nd gear It is not possible to upshift or downshift more than one gear at a time When shifting from first to 2nd gear or 2nd gear to low neutral will be automatical ly skipped Reduce the motorcycle speed before down shifting When down shifting the engine speed should be increased before the clutch is engaged This will prevent unnecessary wear on the drive train components and the rear tire A CAUTION When the transmission is in neutral the green indicator lamp on the instrument panel will be lit However even though the light is illumi nated cautiously release the clutch lever slowly to determine whether the transmission is positively in neutral 38 FOOTRESTS
63. ssion 72 hes un 4th 1 13 5th 0 96 6th 0 85 83 9 CHASSIS Comet s0 s FI Comet sos FI 3 400 m Engine overhaul CometesoFl Standard type Sports type Cometosoz FI Front suspension Telescopic type Rear suspension Swingarm type 25 5 Trail 85 mm 3 35 in 74 mm 2 91 in Steering angle 30 right amp left 27 right amp left Front tire size 120 60 ZR 17 55W a Rear tire size 160 60 ZR 17 69W Front brake Double disk Rear brake Disk ELECTRICAL CometesoFl 1 1 Cometer FI Ignition type ECU DI Ignition timing 5 B T D C at 1 500rpm 229 Spark plug CR8E Battery 12V 12Ah MF Fuse Main 30A Head lamp 15A x HI 12V H4 60Wx 1 HI 12V H1 559WX1 2 DAR Head lamp LO 12V H4 55Wx1 LO 12V H3 55WX1 Position 12V W5Wx1 Position 12V W9WX1 wae License plate lamp 12V W5W x1 Tum signal lamp 12 RY10W 4 Brake Tail lamp 12V P21 5W X 1 CAPACITIES CometesoFl CE pud M Fl Cometeoz FI Fuel tank 17 00 AI 3 0000 Oil change Engine oil 3 200 mQ Oland iter change 84 MEMO 85 MEMO MEMO 87 Prepared by CG HYOSU
64. t use high pressure washers to clean your motorcycle WA 9 WASHING YOUR motorcycle With some care your motorcycle can be washed in a similar manner to washing an automobile NOTE Avoid spraying or allowing water to flow over the following places Ignition switch Fuel injection system Brake master cylinders Rediator fins Snorkel air intake for air cleaner Spark plug Fuel tank cap CAUTION Do not use parts cleaner to throttle body and fuel injection sensors J Use a garden hose at low pressure to remove the majority of dirt or other debris Hand wash your motorcycle with a mild soap or detergent and water Try to thor oughly remove all dirt and debris without excessive water pressure Cloth rags washing mitts or cleaning brushes can be used be careful with brushes as they may scratch plastic or painted surfaces Rinse the motorcycle thoroughly with clean water Dry all areas using a chamois or soft absorbent cloth 79 9 INSPECTION AFTER CLEANING Remove the rags or wrapping from the exhaust pipe For extended life of your motorcycle lubricate according to GENERAL LUBRICATION section WARNING Operating motorcycle with wet brakes can be hazardous Wet brakes may not provide as much stopping power as dry brakes This could lead to an accident Test your brakes after washing motor cycle while riding at slow speed If nec
65. tact a poi son control center or a physician Avoid inhaling mist or hot vapors if inhaled remove to fresh air If coolant gets in eyes flush eyes with water and seek medical attention Wash thoroughly after handling Solution can be poisonous to ani mals Keep out of the reach of chil dren and aminals NOTE Adding only water will dilute the engine coolant and reduce its effectiveness Add 50 50 mixture of engine coolant Va and water M P 9 SIDE COWLING INNER FOR amp Cometesoze FIs Cometos0s 1 amp Cometesoze Fla have the side cowling 1 at the right side Use the side cowling inner to oper ate the radiator cap To disassemble the side cowling inner remove the two bolts 2 AS WARNING Do not open the radiator cap when the engine is hot as you may be injured by escaping hot liquid or vapor 9 CHANGING THE COOLANT Change the coolant every two years NOTE About 1 62 of coolant will required when filling the radiator and reservoir tank 48 CometesosFI TED 4 Cometosoz Fl RIDING TIPS STARTING THE ENGINE Before attempting to start the engine make sure 1 Inspect every day once before riding the motorcycle 2 The transmission is in neutral 3 The ignition switch is in the ON position 4 The engine stop switc
66. the following point at the brake system Brake fluid leakage of the front and rear brake system Leak or damage of the brake hose Operating of the brake lever and pedal Wear of the front and rear brake pads A CAUTION The front and rear brake system be replaced the brake hose or the brake fluid according to periodic inspection chart by your authorized Hyosung deal er for safety as in times of operating at high pressure S AS WARNING Riding with worn brake pads will reduce braking performance and will increase your chance of having accident Inspect brake pad wear before each use Ask your Hyosung dealer or qualified mechanic to replace brake pads if any pad is worn to the limit A CAUTION After replaced the front or rear brake pads the brake lever and pedal pull and release several times so that it is setting at the original place Then do not ride the motorcycle untill operating the brake fluid and becoming the brake distance 9 BRAKE DISK INSPECTION Check the brake disk for damage or cracks 9 FRONT BRAKE FLUID SUPPLY 1 Place the motorcycle on a level surface and keep the handlebars straight 2 Clean the brake fluid reservior around not to allow dust to get inside of it 3 Loosen the screw and open the cap 4 Replenish with brake fluid to the upper line CAUTION Do not spill any brake fluid on painted or plastic surfaces as it will damage the
67. ur motorcycle and also for safe riding It is a good practice to lubricate the motorcycle after a long rough ride or after it gets wet in the rain or after washing it Major lubrication points are indicated as follows A WARNING Improper maintenance or failure to per form recommended maintenance increases the chance of an accident or motorcycle damage A CAUTION Using poor quality replacement parts can cause your motorcycle to wear more quickly and may shorten its useful life Use only genuine Hyosung replacement parts or their equivalent N D Clutch lever holder and clutch cable Footrests pivot Passenger footrests pivot 4 Drive chain Side stand pivot and spring hook 57 Speedometer gear box Front brake lever holder Throttle cable 9 Rear brake pedal pivot 8 Motor oil Grease ENGINE Interval First Every Every Item 1 000 km 6 000 km 12 000 km Air cleaner element Clean every 3 000 km Replace every 12 000 km Exhaust pipe bolts and muffler mounting bolts Tighten Tighten Valve clearance adjust Inspect Inspect Cylinder head boli X Tighten Tighten Spark plug Clean Clean Replace Inspect Inspect Fuel hose Replace every 4 years Engine oil filter Replace Replace Engine oil Replace Replace Thr
68. ure or if you have a heart condition or wear a pace maker Keep the spark plug away from the spark plug hole during this test Engine Stalling Check the fuel supply in the fuel tank Check the ignition system for intermit tent spark Check the engine idle speed A CAUTION When occur any trouble the best way is to consult your Hyosung dealer for repairs WHEN KEEPING FOR LONG PERIOD 1 Supply the enough fuel in the fuel tank 2 Remove the battery from the motorcycle 78 CLEANING PROCEDURE A thorough cleaning of your motorcycle is a necessary part of maintenance and will help keep your motorcycle looking and per forming its best Proper cleaning can also extend the life of your motorcycle It is important to clean and inspect your motorcycle after every ride if it is used in mud brush grass water salt water or very dusty conditions The build up of mud brush grass etc especially on the engine and exhaust sys tem can reduce engine cooling conceal damage or increase wear of certain parts It is important to remove all debris during cleaning A CAUTION High pressure washers can damage your motorcycle especially the radiator pin High pressure washers such as those found at coin operated car washes have enough pressure to damage the parts of your motorcycle may cause rust cor rosion and increase wear Do no
69. ze Therefore the engine coolant should be used at all times even though the atmos pheric temperature in your area does not go down to freezing point Required amount of water coolant Solution capacity total 1 60 Water 0 80 50 Engine coolant 0 80 gt NOTE This 50 mixture will protect the cooling system from freezing at temperatures above 31C If the motorcycle is to be exposed to temperature below 31 C this mixing ratio should be increased up to 55 40 or 60 55 C The mixing ratio should not exceed 60 N A CAUTION Spilled engine coolant can damage painted surfaces Do not spill any fluid when filling the radiator Wipe spilled engine coolant up immediately 9 WATER FOR MIXING Use distilled water only Water other than distilled water can cor rode and clog the aluminum radiator 16 9 COOLANT RESERVOIR TANK i Refer to 47 page NAMES OF EACH PARTS 7 0 CometesoF1 Clutch lever Front brake lever Left handle switches Throttle grip 9 Instrument panel Ignition switch 4 Front brake fluid reservoir Fuel tank cap 5 Right handle switches Comet s50FI Brake Tail lamp Spark pulg Front License plate lamp 5 a E 26 gt D DEGO c 975102 uz 090 Sa

WARNING - Hyosung Motos Schweiz

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