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WARNING - Hyosung

1. Interval First Every Every Item 1 000 km 6 000 km 12 000 km Air cleaner element Clean every 3 000 km Replace every 12 000 km Exhaust pipe bolts and muffler mounting bolts Tighten Tighten Valve clearance adjust x Inspect Inspect Cylinder head bolt x Tighten Tighten Spark plug Clean Clean Replace Inspect Inspect elisa Replace every 4 years Engine oil filter Replace Replace Engine oil Replace Replace Throttle cable Inspect Inspect Idle speed x Inspect Inspect Clutch x Inspect Inspect Engine coolant Replace every 2 years Radiator hose Insp ct Replace every 4 years CHASSIS Interval First Every Every Item 1 000 km 6 000 km 12 000 km Drive belt Inspect every 1 000 km Brake x Inspect Inspect Brake hose x Inspect Inspect Replace every 4 years Brake fluid Inspect Inspect Replace every 2 years Tire Inspect Inspect Steering Inspect Inspect Front forks x Inspect Rear shock absorber x Inspect Chassis nuts and bolts x Tighten Tighten General lubrication Lubricate Lubricate E NOTE A Ask your Hyosung dealer or qualified mechanic to do the maintenance items marked J 49 INSPECTION AND MAINTENANCE TOOL To assist you in the performance of peri odic maintenance a tool kit is supplied and is located under the seat The tool kit con sists of t
2. As WARNING When adjusting the footrest position the footrest mounting bolt be torqued to the proper specification If they are not the footrest can come off unexpectedly Tighten Torque Footrest mounting 4 0 6 0 kgf m bolt 40 60 N m 29 SIDE STAND AguilassoF is equipped with the side stand ignition interlock system If the transmission is in neutral or side stand up you can only start the engine with pulling in the clutch lever This side stand ignition interlock system pre vents the motorcycle from being started with side stand down No Neutral Clutch Side Engine switch lever stand start 1 O O A Possible 2 A O O Possible 3 O A A Impossible 4 A O A Impossible 5 A A O Impossible NOTE O OnorUp A Offor Down L As WARNING Make sure that the side stand ignition interlock system is working properly before riding SEAT LOCK REAR SHOCK ABSORBER vant oe a CAN EE It NE LORA Z To remove the seat remove the seat mounting bolt on the rearside of the seat To install the seat slide the seat hook into the seat hook retainer and install the seat mounting bolt 31 Rear shock absorber Pin spanner As WARNING Unequal suspension adjustment can cause poor handling and loss of stability Adjust the ri
3. NAMES OF EACH PARTS Clutch lever Right handle switches 2 Left handle switches Front brake lever 3 Instrument panel Throttle grip Front brake fluid reservoir Fuel tank cap Spark pulg Front Fuses Spark pulg Rear 2 Seat lock bolt 3 Passenger footrests Side stand Coolant reserve tank Engine oil drain plug Footrests Gearshift lever Ignition coil Front NOTE means the invisable parts D a 22 24 EN ee 29 i y e AA Ss J so P y y TAL C Muffler Rear brake fluid reservoir Seat Radiator Battery Cooling fan and motor 3 ECU Engine Control Unit 2 Rear brake pedal 22 Tools Rear brake lamp switch Ignition coil Rear 64 Engine oil filter Front brake fluid reservoir 65 Water pump Front brake lamp switch 66 Engine oil level lens Air cleaner 6 Engine oil filler cap NOTE CRE means the invisable parts 17 CONTROLS A WARNING Turning the ignition switch to the OFF N position while the motorcycle is moving C IGNITION SWITCH DA pardas KEY Alquailaes0Fi have the ignition switch at the rightside The ignition switch has two positions OFF POSITION All electrical circuits are cut off The engine will not start The key can be removed ON POSITION The ignition
4. 2 Place a drain pan under the engine 3 Remove the engine oil filler cap 4 Drain the oil by removing the drain plug 2 located on the bottom of the engine Necessarily confirm and clean the oil strainer A when replace the Engine oil specially when first replacement Xx 5 Remove the three nuts 3 holding the filter cap in place 44 CAUTION Insert the filter so that surface of the fil ter hole turn toward the engine Ne OIL FILTER INSTALLATION INSERTION DIRECTION LUSTER MATERIAL HYOSUNG OUTSIDE 16510HN910 44 CAUTION When install the oil filter necessarily HYOSUNG character and 16510HN910 part s NO install toward the outside otherwise can damage the engine a As WARNING Engine oil and exhaust pipes can be hot enough to burn you Wait until the oil drain plug and exhaust pipes are cool enough to touch with bare hands before draining oil As WARNING New and used oil and solvent can be hazardous Children and pets may be harmed by swallowing new or used engine oil or solvent Continuous con tact with used engine oil has been found to cause skin cancer in laboratory ani mals Brief contact with used oil or sol vent may irritate skin O Keep new and used oil and solvent away from children and pets O Wear a long slee
5. The engine may continue to run in mode but the engine may not run in mode E 44 CAUTION LEFT HANDLE SWITCH J Riding the motorcycle with the LCD dis play panel indicating a problem with fuel injection system and with FI check lamp lit can damage the engine and transmission Whenever the FI check lamp is lit and the display panel indicates FI have your authorized Hyosung dealer or a qualified mechanic inspect the fuel injection system as soon as possible Va NOTE If the LCD display panel indicates Fl letters and speedometer alternately and the FI check lamp comes on and remains lit keep the engine running and bring your motorcycle to an authorized Hyosung dealer If the engine stalls try restarting the engine after turning the ignition switch off and on A A e When the LCD display panel indicates CHE make sure that the engine stop switch is in the O position If the LCD display panel still indicates CHE after above procedure inspect the ignition fuse and connection of lead wire couplers 24 CLUTCH LEVER The clutch lever is used for disengaging the drive to the rear wheel when starting the engine or shifting the transmission gear Squeezing the lever disengages the clutch 2 PASS SWITCH Press the PASS switch to operate the head lamp high beam for using when pass With the ignition switch in the
6. BRAKE TIRE AIR PRESSURE DAMAGE ABNORMAL WEAR AND ETC e USE THE HYOSUNG GENUINE OIL 68319H05350 PL WARNING AN IMPROPER TIRE PRESSURE CAN CAUSE DIFFICULTIES IN HANDLING SERIOUS INJURIES OR DEATH BEFORE RIDING INSPECT THE TIRE PRESSURE DAMAGE ABNORMAL WEAR AND ETC ACCORDING TO THE INSPECTION BEFORE RIDING e ALWAYS MAINTAIN A PROPER TIRE PRESSURE AS SHOWN IN THE BELOW Ter FRONT REAR HYOSUNG MOTORS amp MACHINERY INC e9 2002 24 0050 O O KM4 91dB A 4500 min 71 SPECIFICATIONS DIMENSIONS AND DRY MASS Overall length 2 430 mm 95 7 in Overall width 840 mm 33 1 in Overall height 1 155 mm 45 5 in Wheelbase 1 665 mm 65 6 in Ground clearance 160 mm 6 3 in Mass 220 kg 485 Ibs ENGINE Type Four stroke DOHC Liquid cooled Number of cylinder V 2 cylinder Bore 81 5 mm 3 21 in Stroke 62 0 mm 2 44 in Piston displacement 64 Tar 39 5 in Fuel system Fuel injection Starter system ELECTRIC STARTER TRANSMISSION Clutch Wet multi plate type Reduction ratio 2 79 Drive belt Poly chain belt 1st 2 46 2nd 1 78 Transmission 3rd 1 38 4th 1 13 5th 0 96 72 CHASSIS Front suspension Telescopic type Rear suspension Swingarm type Caster 35 Trail 160 mm 6 3 in Steering angle 35 right 8 left Front tire size 120 70 ZR 18
7. Do not drink anti freeze or coolant solution If swallowed do induce vomiting Immediately contact a poi son control center or a physician Avoid inhaling mist or hot vapors if inhaled remove to fresh air If coolant gets in eyes flush eyes with water and seek medical attention Wash thoroughly after handling Solution can be poisonous to animals Keep out of the reach of children and animals L ENGINE COOLANT The engine coolant performs as rust inhibitor and water pump lubricant as well as anti freeze Therefore the engine coolant should be used at all times even though the atmos pheric temperature in your area does not go down to freezing point Required amount of water coolant Solution capacity total 1 60 Water 0 80 Engine coolant 0 80 PY NOTE This 50 mixture will protect the cooling system from freezing at temperatures above 31C If the motorcycle is to be exposed to temperature below 31 C this mixing ratio should be increased up to 55 40 C or 60 55C The mixing ratio should not exceed 60 L CAUTION Spilled engine coolant can damage painted surfaces Do not spill any fluid when filling the radiator Wipe spilled engine coolant up immediately WATER FOR MIXING Use distilled water only Water other than distilled water can cor rode and clog the aluminum radiator 9 COOLANT RESERVOIR TANK Refer to 38 page
8. both front forks equally Setting one front fork harder than the other will inter fere the stability of the motorcycle Compression Softer Turn to S direction Turn to S direction a Standard 3 clicks out from end of H direction End of S direction oo Stiffer Turn to H direction Turn to H direction Dual riding 3 clicks out from end of H direction 2 clicks out from end of S direction 32 3 Remove the fuel tank mounting bolt FUEL TANK STAY 4 Take the fuel tank stay off the tray upper the battery Agrollaeso rr has the fuel tank stay under the seat Use the fuel tank stay to inspect the engine or the other parts easily USE OF FUEL TANK STAY 1 Place the motorcycle on the side stand 5 Lift the rear end of the fuel tank and prop it up as shown above Insert the crank end of the fuel tank stay into the hole of the fuel tank and frame 2 Remove the seat by removing the seat mounting bolt on the rearside of the seat LEE oo si 17 2 gt j PIS 33 SUPPLY OF GASOLINE ENGINE OIL AND COOLANT GASOLINE To open the fuel tank cap insert the igni tion key into the lock and turn it clockwise With the key inserted lift the cap up with the key To close the fue
9. depress or lift the lever halfway between first and 2nd gear It is not possible to upshift or downshift more than one gear at a time When shifting from first to 2nd gear or 2nd gear to low neutral will be automatical ly skipped Reduce the motorcycle speed before down shifting When down shifting the engine speed should be increased before the clutch is engaged This will prevent unnecessary wear on the drive train components and the rear tire A CAUTION When the transmission is in neutral the green indicator lamp on the instrument panel will be lit However even though the light is illumi nated cautiously release the clutch lever slowly to determine whether the transmission is positively in neutral 28 FOOTRESTS FOOTREST POSITION ADJUSTMENT y so EJ has 2 type of the footrest position right and left To change the position remove the footrest mounting bolt footrest boss cap 2 and bolt Install the bolt to the desired position and footrest boss cap 2 bolt to the position POSITION GEARSHIFT LINK ROD When the footrests in position exchange the gearshift link rod for appropri ate riding position O Position Install the gearshift link rod O Position Install the gearshift link rod6 POSITION A Aqui llaesoEl is delivered from the factory on position A CI
10. 59W Rear tire size 180 55 ZR 17 73W Front brake Double disk Rear brake Disk ELECTRICAL Ignition type ECU Ignition timing 5 B T D C at 1 500rpm Spark plug CR8E Battery 12V 12Ah MF Fuse Main 30A Head lamp 15A Head lamp HI 12V 60Wx1 LO 12V 55Wx1 License plate lamp 12V 5Wx1 Turn signal lamp 12V 10W x4 Brake Tail lamp LED type CAPACITIES Fuel tank 16 02 3 000 m Oil change Engine oil 3 200m0 Oil and filter change 3 400 m Engine overhaul 73 MEMO 74 MEMO 75 L Prepared by EF HYOSUNG S amp T Motors Co Ltd 1st Ed JUL 2008 Printed in KOREA S amp T Motors Co Ltd Part No 99011HP9510FI 1st Ed JUL 2008 Printed in KOREA
11. Inspect every day once them before rid ing motorcycle 46 WHAT TO CHECK CHECK FOR i e Smoothness Steering e No restriction of movement e No play or looseness e Correct play in the throt tle cable Throttle e Smooth operation and positive return of the throt tle grip to the closed posi tion e Correct lever play Clutch e Smooth and progressive action e Fluid level in the reservoir to beabove LOWER line e Correct pedal and lever play Brakes e No sponginess e No fluid leakage e Brake pads not to be worn down to the limit line Suspension Smooth movement Fuel Enough fuel for the planned ue distance of operation e Correct tension or slack Drive belt No excessive wear or dam age e Correct pressure Tires e Adequate tread depth e Nocracks or cuts Correct level and pollution Engine oil degree of engine oil Cooling e Proper coolant level system e No coolant leakge BSE Operation of all lights and indi Lighting cators Horn Correct function Engine stop switch Correct function Side stand Ignition interlock Proper operation switch PERIODIC MAINTENANCE The chart indicates the intervals between periodic service in kilometers At the end of each interval be sure to inspect check lubricate and service as instructed If your motorcycle is used under high stress conditions such as continuous full throttle operation or is operated in
12. a dusty climate certain services should be per formed more often to ensure reliability of the machine as explained in the mainte nance section Your Hyosung dealer can provide you with further guide lines Steering components suspensions require very special and careful servicing For maximum safety we suggest that you have these items inspected and serviced by your authorized Hyosung dealer or a quali fied service mechanic 47 LUBRICATION POINTS Proper lubrication is important for smooth and long life of each working part of your motorcycle and also for safe riding It is a good practice to lubricate the motorcycle after a long rough ride or after it gets wet in the rain or after washing it Major lubrication points are indicated as follows A WARNING Improper maintenance or failure to per form recommended maintenance increases the chance of an accident or motorcycle damage KL Va A CAUTION Using poor quality replacement parts can cause your motorcycle to wear more quickly and may shorten its useful life Use only genuine Hyosung replacement parts or their equivalent Clutch lever holder and clutch cable Speedometer gear box Passenger footrests pivot Front brake lever holder Side stand pivot and spring hook Throttle cable 4 Footrests pivot Rear brake pedal pivot Motor oil Grease 48 ENGINE
13. air gun necessarily blow at the inside by compressed air 2 Carefully examine the air cleaner ele ment for tears during cleaning Replace it with a new one fit is torn 3 Assemble the element completely or damage severely the engine 4 Be careful not to allow water to go inside the air cleaner element A CAUTION O Assemble the element completely or damage severely the engine O Be careful not to allow water to go inside the air cleaner element 44 CAUTION More frequent servicing may be per formed on motorcycles that are used under severe conditions also clean the air cleaner element when replacing the oil to prevent damage of the engine AIR CLEANER OIL DRAIN PLUG Inspect the plug and drain water and oil at the periodic maintenance interval The air cleaner oil drain plug is located beneath the air cleaner case y C SPARK PLUG D Remove the carbon deposits periodically from the spark plug with a piece of hard wire or pin t 0 7 0 8mm 0 028 0 032 in Readjust the spark plug gap to 0 7 0 8mm 0 028 0 032 in by using a spark plug gap thickness gauge PLUG REPLACEMENT GUIDE Hotter type CR7E Standard type CR8E Colder type CR9E 44 CAUTION Do not over torque or cross thread the spark plug or the aluminum threads of the cylinder head will be damaged Do not allow contaminants to ent
14. fun and an excit ing sport Motorcycle riding also requires that some extra precautions be taken to ensure the safety of the rider and passen ger These precautions are A WARNING O Before first use of the Aguilar read this owners manual carefully to become familiar with the AquillaesoFl s features and safety and maintenance requirements Review all instructions requirements and warnings with the riders Keep the owner s manual in the owner s manual storage compartment located under the seat O Before the rider s first use of the Aquiila s0Fl make sure that he she is familiar with the location and operation of all controls and has been instructed in the proper opera tion of the motorcycle O For first use of the Aulas find a level open area for the rider to use to become familiar with the oper ation of controls and the operating and handling characteristics of the A guoblaiE5O Ely O Before each use perform daily inspections with the rider Specific items to check are listed in the INSPECTION BEFORE RIDING sec tion on page 46 of this owner s man ual O Make sure the rider wears a helmet eye protection and protective cloth ing gloves leather or heavy cloth pants long sleeved shirt or jacket boots O Permit use only by dual rider This motorcycle is designed for use only by dual rider Do not permit anyone to operate the Alguailla 50FI under the influence of alcohol
15. mm 0 08 in DRIVE BELT The belt may require more frequent adjustment that it is with periodic mainte nance depending upon your riding condi tions Check the belt every 1 000 km As WARNING Riding with the belt in poor or improper ly adjusted condition can lead to an accident Inspect adjust and maintain the belt properly before each ride according to this section INSPECTING THE DRIVE BELT When inspecting the belt look for the fol lowing O Edges of the belt for cuts or unusual wear patterns Outside ribbed surface of the belt for sign of stone puncture 6 Roots of the belt teeth Sign of cracking at the base of the belt teeth Common types of belt wear and damage Improper belt adjustment If you find something wrong with the drive belt condition or adjustment correct the problem if you know how If necessary con sult your authorized Hyosung dealer Damage to the drive belt means that the pulleys may also be damaged Inspect the pulleys for the following e Excessively worn teeth e Broken or damaged teeth e Loose pulleys mounting nuts If you find any of these problems with your pulley consult your Hyosung dealer 44 CAUTION 57 The two pulleys should be inspected for wear when a new belt is installed and replace them if necessary DRIVE BELT SLACK ADJUSTMENT Adjust the drive belt slack to the proper specification The belt may require m
16. or other drugs caused by damage to the motorcycle or altered handling characteristics Observe periodic maintenance requirements your authorized HYOSUNG dealer is trained and equipped to perform this service Drain gasoline from the fuel tank prior to transporting the Agla SO FI 5 Caution the rider and others near the Aguailaes0Fl not to get close to or touch any moving parts or any heated areas such as the engine and exhaust system Do not make any modifications to the Aiguailla650F I Modifications may make the motor cycle unsafe or illegal in your state WARNING The Aguwila 30F1 is equipped with the side stand ignition interlock system If the transmission is in neutral or side stand up you can only start the engine with pulling in the clutch lever This side stand ignition interlock system prevents the motorcycle from being started with side stand down Make sure that the side stand igintion interlock system is working properly before riding Va KL CAUTION This motorcycle always come on the head lamp and tail lamp when starting engine WARNING Do not run the engine indoors or where there is little or no ventilation Exhaust gases contain carbon monoxide a potentially lethal gas that is colorless and odorless Never leave the motorcycle running while unattended even for a short time WARNING While operating the Aguailaes0Fi the rid
17. supple ment battery fluid The battery is located under the seat However have your dealer check the charging condition of battery periodically A CAUTION S O Do not remove absolutely airtight cover as airtight type battery O Keep after separate at the motorcycle for the minimum of self electric dis charge and electric leakage when don t use for a long time O Remove the negative terminal when keep intact at the motorcycle 9 CLEAN OF BATTERY TERMINAL Clean the battery terminal when it is dusty or rusted 1 Set the ignition switch OFF position 2 Disassemble the seat disassemble the positive battery wire after the negative battery wire Remove the battery 3 Clean the terminal If there is white dust clean it with warm water 4 Assemble the battery wires and grease the terminal lightly A CAUTION Keep the battery away from fires When disassemble the battery wire take off terminal first with the igni tion switch OFF position When assemble terminal first Fasten certainly the battery wires Incorrect installation of the battery will reverse the terminal position resulting in possible electrical sys tem damage due to incorrect battery lead connection Never charge a battery while still in the machine as damage may result to the battery or regulator rectifier 52 AIR CLEANER If the air cleaner element
18. to operate the radiator cap To disassemble the right front side cover remove the two mounting bolts A WARNING You can be injured by scalding fluid or steam if you open the radiator cap when the engine is hot After the engine cools wrap a thick cloth around cap and carefully remove the cap by turning it a quarter to allow pressure to escape and then turn the cap all the way off Y RIDING TIPS Ay WARNING Running the engine indoors or in a N garage can be hazardous C STARTING THE ENGINE J Exhaust gas contains carbon monoxide a gas that is colorless and odorless and can cause death or severe injury Necessary attempt Only run the engine outdoors where before start the engine there is a fresh air 1 Inspect every day once before riding the motorcycle A C AUTIO N 2 The transmission is in neutral 3 The ignition switch is in the ON posi Running the engine too long without rid tion ing may cause the engine to overheat 4 The engine stop switch is in the Overheating can result in damage to O position internal engine components and discol 5 Moving the side stand to the upper oration of exhaust pipes position Shut the engine off if you do not begin 6 Pull the clutch lever your ride promptly Le A WARNING A CAUTION The Aguilaesor1 is equipped with the side stand ignition interlock system e Take off the st
19. AUTION The standard tire on Agu aezoH1 is 120 70 ZR 18 59W for front and 180 55 ZR 17 73W for rear The use of a tire other than standard may cause trouble It is highly recommended to use the standard tire supplied by Hyosung KL y REAR AXLE NUT Inspect the rear axle shaft and jointing nut for loosening TIRE REPLACEMENT e FRONT TIRE REPLACEMENT 1 Place the motorcycle on the jack or block 2 Loosen the four front axle pinch bolt right and left 3 Loosen the front axle 2 4 Carefully position a jack or block under engine and raise until the front wheel is slightly off the ground A CAUTION Improper jacking may cause damage to the oil filter Do not apply the jack head to the oil filter jacking up the motorcycle 5 Draw out the axle shaft 6 Slide the front wheel forward 7 To reinstall the wheel assembly reverse the sequence as described e REAR TIRE REPLACEMENT 1 Place the motorcycle on the jack or block DS 2 Remove the mounting bolts engine pulley cover and drive belt case WARNING A hot muffler can burn you The muffler will be hot enough to burn you for some time after stopping the engine Wait until the muffler cools to avoid burns 3 Loosen the drive belt adjuster left and right and disengage the drive belt from the rear pulley 4 Loosen the rear axle bol
20. CF HYOSUNG OWNER S MANUAL Agada ESO FI A WARNING This owner s manual contains important safety information Please read it carefully This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator The manual contains important safety informa tion and instructions which should be read carefully before operating the motorcycle FOREWORD THANK YOU for choosing Hyosung motorcycle We at Hyosung have designed tested and produced this motor cycle using the most modern technology available to provide you with much happy enjoyable safe riding Motorcycling is one of the most exhilarating sports and insure your riding enjoyment you should become thor oughly familiar with the information present ed in this Owner s Manual before riding the motorcycle The proper care and maintenance that your motorcycle requires are outlined in this manual By following these instructions explicitly you will insure a long trouble free operating life for your motorcycle Your Hyosung dealer has experienced technicians that are trained to provide your machine with the best possible service with the right tools and equipment All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes th
21. OLANT RADIATOR RUBBER CAP OF CABLES EXHAUST PIPE AND MUFFLER FRONT FORK REAR SHOCK ABSORBER BATTERY AIR CLEANER SPARK PLUG IDLING ADJUSTMENT THROTTLE CABLE ADJUSTMENT CLUTCH CABLE ADJUSTMENT DRIVE BELT BRAKES TIRE REPLACEMENT OF THE LAMP WHEN THE ENGINE REFUSES TO START WHEN KEEPING FOR LONG PERIOD CLEANING PROCEDURE 14 LABEL e A eS 70 12 SPECIFICATIONS e e wo Be ergs wa ey Soe 72 SERIAL NUMBER LOCATION The frame and or engine serial numbers are used to register the motorcycle They are also to assist your dealer in terms of ordering parts or referring to special ser vice information The frame serial number is stamped on the steering head tube The engine serial number 2 is stamped on the left downside of the crankcase assembly 12 Please write down the numbers in the box provided below for your future reference Frame number Engine number FUEL ENGINE OIL AND COOLANT RECOMMENDATION C a Use unleaded gasoline with an octane rating of 91 or higher Unleaded gasoline can extend spark plug life and exhaust components life 44 CAUTION Spilling gasoline can damage the paint ed surfaces Be careful not to spill any fuel when fill ing the fuel tank Wipe spilled gasoline up immediately As WARNING When refueling always shut the engine off and turn the ignition key to the OFF position Never refuel near the flames sparks and heat
22. ON posi tion push the PASS switch to operate the head lamp high beam 44 CAUTION Do not operate when the dimmer switch zp position 3 DIMMER SWITCH Change the direction of head lamp light D The head lamp high beam come on The high beam indicator lamp also comes on zD The head lamp low beam come on As WARNING Set the dimmer switch 20 when other vehicle is running in front or against TURN SIGNAL SWITCH Using when left right turn or change direction 1 Position Flash the left turn sig nal lamp Position Flash the right turn signal lamp 44 CAUTION Always use the turn signals when you intend to change lanes or make a turn Always be sure to turn the turn signal switch to the OFF position after com pleting the turn or lane change N y gt HORN SWITCH Press the switch to operate the horn 25 RIGHT HANDLE SWITCH ENGINE STOP SWITCH R Position Using when dangerous condition of falling down during drive and others or engine stop suddenly The ignition circuit is off The engine cannot start or run Position Using when need oper ation of engine as drive and oth ers The ignition circuit is on and the engine can run A WARNING Do not operate the engine stop switch into the Xj position while driving at one s pl
23. RAKE LAMP AlgquailaeS06ls s the tail brake lamp is LED Light Emitting Diode type If any abnormal condition are found replace the tail brake lamp assembly LICENSE PLATE LAMP 1 Remove the socket under the rear fend er 2 Push the bulb turn it to the counter clockwise and pull it out 3 To fit the replacement of bulb push it in and turn it of to the clockwise while push ing ACAUTION Overtightening the screws may cause the lens to crack FUSE The fuse box is located inside the left front cover If the engine suddenly stops running or any electrical system fails to operate then the fuse must be checked In case a fuse blows there is a 30A for main and 15A for head lamp spare fuse O 30A main fuse protects all electrical cir cuits 15A head lamp fuse protects the head lamp and high beam indicator lamp 44 CAUTION Never use other than specified 30A or 15A fuse Installing a fuse of incorrect rating may seriously damage the electrical system You should consult your Hyosung deal er or a qualified service mechanic imme diately 66 WHEN THE ENGINE REFUSES TO START TROUBLE SHOOTING If the engine refuses to start perform the following inspections to determine the cause O Ignition System Check D Remove a spark plug and reattach to the spark lead Holding the spark plug firmly against
24. ant use cer tainly to recommend at the front part NS 35 Never operate the motorcycle if the engine oil level is below the Lower line mark L in the engine oil level lens Never fill the engine oil above the Upper line mark F Engine oil level being most suitable about 1mm under the Upper line mark F of the engine oil level lens In case of the engine oil pouring excessively the engine output being made insufficient Be careful not to pour the engine oil L excessively y ENGINE OIL AND FILTER CHANGE Change the engine oil and filter after first running 1 000 km and every running 6 000 km The oil should always be changed when the engine is hot so that the oil will be drained thoroughly from the engine The procedure is as follows ENGINE OIL CAPACITY Oil change 3 000 ml Oil and filter change 3 200 ml Engine overhaul 3 400 ml 44 CAUTION In case of the engine oil pouring exces sively the engine output being made insufficient Be careful not to pour the engine oil L excessively 1 Place the motorcycle on the jack or block 44 CAUTION 44 CAUTION More frequent servicing may be per formed on motorcycles that are used under severe conditions inspect Quantity of Engine oil Pollution degree of Engine oil before riding the motorcycle and then supplement and replace at any time to prevent damage of the engine
25. arter switch right after If the transmission is in neutral or side started stand up you can only start the engine Do not engage the starting motor for with pulling the clutch lever more than five seconds at a time as it This side stand ignition interlock system may overheat the wiring harness and prevents the motorcycle from being starting motor started with side stand down If the engine does not start after sev Make sure that the side stand igintion eral attempts check the fuel supply interlock system is working properly and igintion system before riding Refer for Page 67 A CAUTION This motorcycle always come on the head lamp and tail lamp when starting the engine y 40 STARTING OFF Ay WARNING Riding this motorcycle at excessive speed increases your chances of losing control of the motorcycle This may result in an accident Always ride within the limits of your skills your motorcycle and the riding A C AUTION L conditions 3 The following happens the FI check lamp comes on and A WARNING the LCD display panel _ indicates FI letters contact an authorized Hyosung Removing your hands from the handle dealer bars or feet from the footrests during 7 A operation can be hazardous If you remove even one hand or foot from the motorcycle you can reduce your ability to control the motorcycle Always keep both
26. circuit is completed and the engine can now start The key cannot be removed from the ignition switch in this position 18 STEERING LOCK yh al IGNITION KEY Aquo llaesoEls has the steering lock below the steering head tube To lock the steering Turn the handlebar all the way to the left 2 Insert the ignition key into the steering lock and take a turn it from the position Remove the ignition key A WARNING Do not operate the steering lock while driving at one s pleasure Moving the motorcycle while the steer ing is locked can be hazardous You could lose your balance and fall or you could drop the motorcycle Stop the motorcycle and place it on the side stand if equipped before locking the steering Never attempt to move the motorcycle when the steering is locked A A APA A Aguaila eso FI comes equipped with a pair of identical ignition keys Keep the spare key in a safe place Your motorcycle ignition keys are stamped with an identifying number This number is used when making replacement keys Please write your key number in the box provided for your future reference Key number INSTRUMENT PANEL CAUTION When the ignition switch is turned to the ON position the display of speedome ter will come on L CAUTION y To adjust the light of speedomet
27. e An improperly mounted load can create a high center of gravity which is very dangerous and makes the motorcycle difficult to handle The size of the load can also affect the aerodynam ics and handling of the motorcycle Balance the load between the left and right side of the motorcycle and fasten it securely MODIFICATION Modification of the motorcycle or removal of original equipment may render the vehicle unsafe or illegal Obey all applicable equipment regulations in your area TABLE OF CONTENTS 1 SERIAL NUMBER LOCATION 00 12 2 FUEL ENGINE OIL AND COOLANT RECOMMENDATION 13 FUEL ENGINE OIL ENGINE COOLANT SOLUTION 3 NAMES OF EACH PARTS 15 4 CONTROLS 18 IGNITION SWITCH STEERING LOCK IGNITION KEY INSTRUMENT PANEL LEFT HANDLE SWITCH RIGHT HANDLE SWITCH REAR BRAKE PEDAL GEARSHIFT LEVER FOOTRESTS SIDE STAND SEAT LOCK REAR SHOCK ABSORBER FRONT FORK FUEL TANK STAY 5 SUPPLY OF GASOLINE ENGINE OIL AND COOLANT 34 GASOLINE ENGINE OIL ENGINE COOLANT 6 RIDING TIPS 8 3200600 2 2 tao a 4 oh ue 40 STARTING THE ENGINE STARTING OFF USING THE TRANSMISSION RIDING ON HILLS STOPPING AND PARKING 10 7 BREAKIN 2204000 a ee A 40e 45 8 INSPECTION BEFORE RIDING 46 9 PERIODIC MAINTENANCE 47 10 INSPECTION AND MAINTENANCE 50 TOOL ENGINE OIL GASOLINE FUEL HOSE ENGINE CO
28. easure FRONT BRAKE LEVER The front brake is applied by squeezing the brake lever gently toward the throttle grip Front brake be anxious about motorcycle falling down when braking suddenly as disk brake system The brake lamp will come on when the lever is squeezed WARNING Apply the brake lightly and with great care on slippery surfaces to avoid skid ding 3 THROTTLE GRIP Engine speed is controlled by position of the throttle grip Turn it toward you to increase engine speed Turn it away from you to decrease the engine speed As WARNING Avoid turning the throttle grip during brakes HAZARD WARNING SWITCH All four turn signal lamp and indicator lamp will flash simul taneously when the switch is turned on with the ignition switch in ON position The turn signal lamp and indi cator lamp go off Use the hazard warning lamps to warn other traffic during emergency parking or when your vehicle could otherwise become a traffic hazard e G STARTER SWITCH Use this switch to operate the starting motor With the ignition switch in the ON posi tion the engine stop switch in the Q position and the transmission is in neutral pull in the clutch lever and side stand up and push the starter switch to start the engine 26 44 CAUTION Do not engage the starting motor for more than five seconds at a time as it may overheat the wiring har
29. ebris without excessive water pressure Cloth rags washing mitts or cleaning brushes can be used be careful with brushes as they may scratch plastic or painted surfaces Rinse the motorcycle thoroughly with clean water Dry all areas using a chamois or soft absorbent cloth 9 INSPECTION AFTER CLEANING Remove the rags or wrapping from the exhaust pipe For extended life of your motorcycle lubricate according to GENERAL LUBRICATION section As WARNING Operating motorcycle with wet brakes can be hazardous Wet brakes may not provide as much stopping power as dry brakes This could lead to an accident Test your brakes washing motorcycle riding at slow speed If necessary apply brakes several times to let friction dry out the pads y Follow the procedures in the INSPEC TION BEFORE RIDING section to check your motorcycle for any problems that may have arisen during your last ride 69 s J L 70 A WARNING e BE FULLY AWARE OF THE OWNER S MANUAL BEFORE OPERATING AND RIDING MAKE SURE TO WEAR A HELMET OBSERVE THE RESTRICTED SPEED DO NOT BE TOUCHED ON MUFFLER BECAUSE IT IS HOT DO NOT MAKE ILLEGAL MODIFICATION FOR THE SAFE RIDING TAKE THE INSPECTION AND THE MAINTENANCE ACCORDING TO THE REGULAR CHECKLIST OF THE OWNER S MANUAL e THE CHECKLIST BEFORE RIDING DASHBOARD HORN LAMP OIL
30. er the engine through the spark plug holes when the plug is removed The standard spark plug for this motorcycle has been carefully select ed to meet the vast majority of all operational ranges If the spark plug color indicates that other than a stan dard spark plug be used it is best to consult your Hyosung dealer before selecting an alternate plug or heat range The selection of an improper spark plug can lead to severe engine damage IDLING ADJUSTMENT _ A WARNING We suggest that you have Alguailaes0 Fl Inadequate throttle cable play can cause s idling speed adjusted by your autho engine speed to rise suddenly when you rized Hyosung dealer turn the throttle grip This can lead to loss of rider control A CAUTION Adjust the throttle cable play so that F not adjust the idle speed to engine idle speed does not rise due to variations of the cabruretion setting throttle grip movement Ke 7 CAUTION After completing throttle cable adjust THROTTLE CABLE ADJUSTMENT T UY AN T ment check that throttle grip movement Er does not raise the engine idle speed and that the throttle grip return smoothly and automatically KL a Ly A S 0 5 1 0 mm This motorcycle has a twin throttle cable system Cable is for throttle cable and cable B is for returing cable To adjust the cable play 1 Loosen the lock nut 2 Turn in the adjuste
31. er dis play push the switch 8 in the normal mode for 0 6 1 seconds while you want to change Light of speedometer display 100 75 50 25 A J D TURN SIGNAL INDICATOR LAMP When the turn signals are being operated either to the right or to the left the indicator will flash at the same time 2 HIGH BEAM INDICATOR LAMP The high beam indicator lamp will come on when the head lamp high beam is turned on NEUTRAL INDICATOR LAMP The neutral indicator lamp will come on when the transmission is in neutral The lamp will go out when you shift into any gear other than neutral COOLANT TEMPERATURE METER E ars H C Alguaila s0Fi s the speedometer is LCD Liquid Crystal Display type it indi cates the coolant temperature The H Hot mark indicates the coolant temperature is hot When the coolant temperature is higher than 125 C the red lamp of H Hot mark comes on The C Cool mark indicates the coolant temperature is cool 44 CAUTION Running the engine with high engine coolant temperature can cause serious engine damage If the engine coolant temperature meter comes on the red lamp of H mark stop the engine to let it cool FUEL METER OOOO a Hi E Alguaila s0Fl s the speedometer is LCD Liquid Cry
32. er should keep both feet on the footrests at all times or injuries resulting from accidents Moving the rider s feet from the footrests reduces the rider s ability to control the motorcycle and could lead to an accident KL As WARNING Keep both hands on the handgrips at all times when riding Removing your hands from the handgrips reduces your ability to control the motorcycle and could result in an accident As WARNING L Always open the throttle gradually to prevent front wheel lifting Failure to observe this precaution may result in loss of control and an accident 44 CAUTION WHEN KEEPING FOR LONG PERIOD 1 Supply the enough fuel in the fuel tank 2 Remove the battery from the motorcy cle A WARNING Do not operate the ignition switch in the OFF position the steering lock to lock or the engine stop switch in the lt j position while driving at one s pleasure WEAR A HELMET A WARNING Motorcycle safety equipment starts with a quality safety helmet One of the most serious injuries that can happen is a head injury ALWAYS wear a properly approved helmet You should also wear a suitable eye protection RIDING APPAREL A WARNING Loose fancy clothing can be uncomfort able and unsafe in terms of riding your motorcycle Choose good quality motorcycle riding apparel in terms of riding your motorcy c
33. ere may be some discrepancies in this manual Hyosung reserves the right to make changes at any time Please note that this manual applies to all specifications for all respective destinations and explains all equipments Therefore your model may have different standard features than shown in this manual CG HYOSUNG COPYRIGHT S amp T Motors Co Ltd IMPORTANT BREAK IN INFORMATION FOR YOUR MOTORCYCLE The first 1 600 km 1 000 miles are the most important in the life of your motorcycle Proper break in operation during this time will help ensure maximum life and perfor mance from your new motorcycle Hyosung parts are manufactured of high quality materials and manufactured parts are finished to close tolerances Proper break in operation allows the machined sur faces to polish each other and mate smoothly Motorcycle reliability and performance depend on special care and restraint exer cise during the break in period lt is espe cially important that you avoid operating the engine in a manner which could expose the engine parts to excessive heat Please refer to the BREAK IN section for specific break in recommendations WARNING CAUTION NOTE Please read this manual and follow its instructions carefully To emphasize special information the words WARNING CAUTION and NOTE have special meanings Information following these signal words should be carefully reviewed As WARNING The personal safe
34. etween the F FULL and L LOW level lines in the reservoir tank at all times Inspect the level every time before riding while the motorcy cle vertically If the coolant is found lower than the L level line add properly mixed coolant in the following way If the reservoir tank is emptied pour the engine coolant to the reservoir tank and radiator Remove the filler cap and add properly mixed coolant through the filler hole until it reaches the F line Refer to the FUEL ENGINE OIL AND COOLANT RECOMMENDATION section 13 page A WARNING Engine coolant is harmful or fatal if swallowed or inhaled Do not drink anti freeze or coolant solution If swallowed do not induce vomiting Immediately contact a poi son control center or a physician Avoid inhaling mist or hot vapors if inhaled remove to fresh air If coolant gets in eyes flush eyes with water and seek medical attention Wash thoroughly after handling Solution can be poisonous to ani mals Keep out of the reach of chil dren and aminals NOTE Adding only water will dilute the engine coolant and reduce its effectiveness Add 50 50 mixture of engine coolant L and water 7 CHANGING THE COOLANT Change the coolant every two years NOTE About 1 of coolant will be required when filling the radiator and reservoir tank 9 OPEN THE RADIATOR CAP Remove the right front side cover
35. ght and left shock absorber to the same settings To adjust the spring pre load turn the adjuster clockwise or counter clockwise to the desired position with the pin spanner Position 1 provides the softest spring pre load and position 5 provides the stiffest Aquila eso Fl is delivered from the facto ry with its adjuster set on position 1 FRONT FORK The standard settings of front forks are selected to meet various riding conditions such as low to high motorcycle speed and light to heavy load on the motorcycle The front forks settings can be adjusted for your preference and fine tuning DAMPING FORCE ADJUSTMENT a The rebound and compression damping force can be individually adjusted by turn ing the respective adjusters The rebound damping force adjuster is located at the top of the front fork The compression damping force adjuster is located at the bottom of the front fork To adjust the damping force turn the adjuster fully for S or H direction Count the number of clicks from the fully turned in position Fully turned in H direction provides stiffest damping force and turning S direc tion the adjuster will soften damping force The rebound and compression damping force is set on Solo riding standard refer to below chart position at the factory As WARNING Be sure to adjust the damping force on
36. h to purchase except genuine parts The addition of unsuitable accessories can lead to unsafe operating conditions It is not possible for Hyosung to test each accessory on the market or combinations of all the available accessories however your dealer can assist you in selecting qual ity accessories and installing them correct ly Use extreme caution when selecting and installing the accessories for your Hyosung We have developed some gen eral guidelines which will aid you when deciding whether and how to equip your motorcycle A WARNING Improper accessories or modifica tions can make your motorcycle unsafe and can lead to an accident Never modify the motorcycle with improper or poorly installed acces sories Follow all instructions in this owner s manual regarding acces sories and modifications Use gen uine Hyosung accessories or equiva lent designed and tested for your motorcycle Consult your Hyosung dealer if you have any questions 1 In case that additional weight or aero dynamic affecting accessories are installed they should be mounted as low as possible as close to the motor cycle and as near the center of gravity as is feasible The mounting brackets and other attachment hardware should be carefully checked to ensure that it provides for a rigid nonmovable mount Weak mounts can allow the shifting of the weight and create a dan gerous unstable condition 2 Inspect for prope
37. hands on the handle bars and both feet on the footrests of your motorcycle during operation va Nu A WARNING Sudden side winds which can occur when being passed by large vehicles at tunnel exits or in hilly areas can upset your control Reduce your speed and be alert to side winds 41 Pull the clutch lever and pause momen tarily Engage first gear by depressing the gearshift lever downward Turn the throttle grip toward you and at the same time release the clutch lever gen tly and smoothly As the clutch engages the motorcycle will start moving forward To shift to the next higher gear accelerate gently then close the throttle and pull the clutch lever simultaneously Lift the gearshift lever upward to select the next gear and release the clutch lever and open the throttle again Select the gears in this manner until fifth gear is reached As WARNING Downshifting while the motorcycle is leaned over in a corner may cause rear wheel skid and loss of control Reduce your speed and downshift before entering corner WARNING Do not operate the ignition switch of its OFF position the steering lock to lock or the engine stop switch of its Sj position while driving at one s pleasure 42 USING THE TRANSMISSION The transmission is provided to keep the engine operating smoothly in its normal operating speed range The gear ratios have been carefull
38. has become clogged with dust intake resistance will increase with a resultant decrease in power output and an increase in fuel consumption If riding under severe conditions must be cleaned or replaced more frequently than maintenance schedule Check and clean the air cleaner element periodically accord ing to the following procedure 44 CAUTION If the air cleaner element is polluted will occur to starting go out output insuffiency combustion effciency decline and sooty smoke black smoke This appearence is occurred at first to clean the air cleaner element and con firm XN 1 The air cleaner is located under the fuel tank Remove the fuel tank 2 Remove the eight screws 3 Pull up the air cleaner cap and the air cleaner element 44 CAUTION Before and during the cleaning opera tion inspect the element for tears A torn element must be replaced Be sure to put the element snugly and correctly so that no incoming air will bypass it Remember rapid wear of piston rings and cylinder bore is often caused by a defective or poorly fitted element KL CAUTION When the assembly of air cleaner ele ment is not completely done dusts can go inside and damage severely engine O Be careful not to allow water to go into the element while washing 4 Clean the air cleaner element for the fol lowing 1 When the air cleaner element clean with the
39. he following items NO NAME Tool bag 10 X 12 mm open end spanner 14 X 17 mm open end spanner Spark plug wrench Combination screw driver Screw driver handle Pliers Hexagon wrench 4 mm Hexagon wrench 6 mm OMAN DOA A NN gt a Q 4 fe C ENGINE OIL Check if there is leakage from crankcase E GASOLINE Check if there is leakage from fuel tank fuel pump hose fuel injection system C FUEL HOSE 3 Inspect the fuel hose for damage and fuel leakage If any defect are found the fuel hose must be replaced Replace the fuel hose every 4 years 50 ENGINE COOLANT BATTERY Check if there is leakage from the radiator coolant hose RADIATOR Check if there is damage from the radia tor C RUBBER CAP OF CABLES Mop them up with a patch when washing EXHAUST PIPE AND MUFFLER Inspect the exhaust pipe and muffler joint for loosening C Check if there is any noise by bend of front fork while moving the handle upward and downward Inspect whether the steering stem is well assembled while moving front fork up downwards and or foreward backward FRONT FORK q REAR SHOCK ABSORBER Inspect the rear shock absorber for oil leakage and spring condition 51 INSPECTION OF BATTERY SOLUTION LEVEL MF Maintenance Free battery of airtight type is used for this motorcycle It is not necessary to inspect or
40. immediately if brake fluid is swallowed and induce vomiting If brake fluid gets into the eyes or in contact with the skin flush thor L oughly with plenty of water A CAUTION This motorcycle uses glycol based brake fluid Do not use or mix different types of brake fluid otherwise serious damage will result in the brake system Use DOT3 or DOT4 brake fluid for front and DOT4 brake fluid for rear Do not spill any brake fluid on painted or plastic surfaces as it will damage the surface severely Never use any brake fluid that has been stored in a used or unsealed container Never reuse brake fluid left over from the last servicing and stored for long period as it absorbs L moisture from the air BRAKE PADS Inspect the front brake pads by nothing whether or not the friction pads are worn down to the grooved limit line If a pad is worn to the grooved limit line it must be replaced with a new one by your authorized Hyosung dealer or qualified service mechanic Rear Brake J Limit line Inspect every day in the following point at the brake system Brake fluid leakage of the front and rear brake system Leak or damage of the brake hose Operating of the brake lever and pedal Wear of the front and rear brake pads 44 CAUTION The front and rear brake system be replaced the brake hose or the brake fluid according to periodic inspection Chart by your a
41. l tank cap push the cap down firmly with the key in the cap lock As WARNING Do not overfill the fuel tank Stop adding fuel when the fuel level reaches the bot tom of the filler neck If you fill the tank beyond this level fuel may overflow when it expands due to engine heat or heating by the sun As WARNING Gasoline is extremely flammable and toxic Always observe the following pre cautions when refueling your AGIR ESO El Never permit motorcycle refueling by anyone other than an adult Refuel in a well ventilated area Make sure the engine is off and avoid spilling fuel on a hot engine Do not smoke and make sure there are no open flames or sparks in the area Avoid prolonged contact with skin and breathing of gasoline vapors Keep children and pets away during refueling QT ENGINE OIL 44 CAUTION Long engine life depends much on the selection of quality oil and the periodic changing of the oil Daily oil level checks and periodic changes are two of the most important maintenances to be performed ENGINE OIL LEVEL CHECK Follow the procedure below to inspect the engine oil level 1 Start the engine and run it for a few minutes 2 Stop the engine and wait three minutes 3 Hold the motorcycle vertically and inspect the engine oil level through the engine oil level lens on the right side on the engine 44 CAUTION Fuel Engine oil and Cool
42. le INSPECTION BEFORE RIDING As WARNING Review thoroughly the instructions in the INSPECTION BEFORE RIDING section of this manual Do not forget to perform an entire safety inspection to ensure the safety of the rider and its passenger FAMILIARIZE YOURSELF WITH THE MOTORCYCLE As WARNING Your riding skill and mechanical knowl edge from the foundation for safe riding practices We suggest that you practice riding your motorcycle in a non traffic situation until you are thoroughly familiar with your machine and its controls Remember practice makes perfect 9 KNOW YOUR LIMITS As WARNING Ride within the boundaries of your own skill at all times Knowing these limits and staying within them will help you to avoid accidents BE EXTRA SAFETY CONSCIOUS ON BAD WEATHER DAYS As WARNING Riding on bad weather days especially wet ones requires extra caution Braking distances double on a rainy day Stay off of the painted surface marks manhole covers and greasy appearing areas as they can be espe cially slippery Use extreme caution at railway cross ings and on metal gratings and bridges Whenever you have a doubt about road condition slow down KL ACCESSORY INSTALLATION AND PRECAUTION SAFETY TIPS There are a great variety of accessories available to Hyosung owners Hyosung can not have direct control over the quality or suitability of accessories you may wis
43. n procedures MAXIMUM THROTTLE OPENING RECOMMENDATIONS The table below shows the maximum throttle opening recommendation during the break in period Initial 800 km 500 miles Less than 1 2 throttle Up to 1 600 km 1 000 miles Less than 3 4 throttle x AVOID CONSTANT LOW SPEED Operating the engine at constant low speed light load can cause parts to glaze and not seat in Allow the engine to acceler ate freely through the gears without exceeding the recommended maximum limits Do not however use full throttle for the first 1 600 km 1 000 miles x VARY THE ENGINE SPEED The engine speed should be varied and not held at a constant speed This allows the parts to be loaded with pressure and then unloaded allowing the parts to cool This aids the mating process of the parts It is essential that some stress be placed on the engine components during break in to ensure this mating process Do not apply excessive load on the engine 45 x BREAKING IN THE NEW TIRES New tires need proper break in to assure maximum performance just as the engine does Wear in the tread surface by gradually increasing your cornering lean angles over the first 160 km 100 miles before attempting maximum performance Avoid hard acceleration hard cornering and hard braking for the first 160 km 100 miles As WARNING Failure to perform break in of the tires could cause tire slip and loss of control U
44. ness and starting motor If the engine does not start after several attempts check the fuel supply and igin tion system Refer for Page 67 A WARNING The Aguillaezor1 is equipped with the side stand ignition interlock system If the transmission is in neutral or side stand up you can only start the engine with pulling in the clutch lever This side stand ignition interlock system prevents the motorcycle from being started with side stand down Make sure that the side stand igintion interlock system is working properly before riding 44 CAUTION This motorcycle always come on the head lamp and tail lamp when starting the engine L REAR BRAKE PEDAL GEARSHIFT LEVER Depressing the rear brake pedal will apply the rear brake The brake lamp will be illuminated when the rear brake is operated Ay WARNING Apply the brake lightly and with great care on slippery surfaces to avoid skid ding 27 Aguila eso Er has a 5 speed transmis sion which operates as shown To shift properly pull the clutch lever and close the throttle at the same time you operate the gearshift lever Whenever a gear is selected the gearshift lever will return to its normal position ready to select the next gear Lift the gearshift lever to upshift and depress the lever to downshift Neutral is located between first and 2nd gear When neutral is desired
45. ockwise 4 Replenish with brake fluid to the upper line NOTE The recommended brake fluid DOT4 5 Fasten the cap 61 FRONT BRAKE LAMP SWITCH The front brake lamp switch is located beneath the front brake lever Loosen the switch fitting screws and adjust the timing by moving the switch body forward or back ward REAL BRAKE LAMP SWITCH The rear brake lamp switch is located inside the rear brake pedal Move the switch up or down to adjust it until the switch operates and turns on the brake lamp after the brake pedal begins to be depressed TIRE Inspect the tire pressure and the tire thread depth periodically Inspect frequently the tire pressure for the safety and the tire life As WARNING Failure to follow these warnings may result in an accident due to tire failure The tires on your motorcycle form the crucial link between your motorcycle and the road Follow these instructions O Check tire condition and pressure and adjust pressure before each ride Avoid overloading your motorcycle Replace a tire when worn to the spec ified limit or if you find damage such as cuts or cracks Always use the size and type of tires specified in this owner s manual a 1 TIRE PRESSURE Insufficient air pressure in the tires not only hasten tire wear but also seriously affects the stability of the motorcycle Under inflated tires make smooth corner ing difficul
46. on Using only the front or rear brake can cause skidding and loss of control Apply both brakes evenly at the same time y As WARNING Hard braking while turning may cause wheel skid and loss of control Brake before you begin to turn A WARNING Hard braking on wet loose rough or other slippery surfaces can cause wheel skid and loss of control Brake lightly and carefully on slippery or irregular surfaces WARNING Following another vehicle too closely can lead to a collision As vehicle speeds increase stopping distance increases progressively Be sure you have a safe stopping dis tance between you and the vehicle in front of you y 5 Park the motorcycle on a firm flat sur face where it will not fall over As WARNING A hot muffler can burn you The muffler will be hot enough to burn you for some time after stopping the engine Park the motorcycle where pedestrians or children are not likely to touch the muffler Ne 6 Turn the ignition switch to the OFF position and remove ignition key 7 Turn the handlebar all the way to the left 8 Insert the ignition key into the steering lock and take a turn it from the e posi tion 9 Remove the ignition key BREAK IN This section explains how important prop er break in is to achieve maximum life and performance from your new Hyosung The following guidelines explain proper break i
47. ore fre quent adjustments than periodic mainte nance schedule depending upon your riding conditions Adjust the belt in the following way Engine pulley Rear pulley LER inspection hole UA 4 5 kg of Force See Table 1 Place the motorcycle on the jack or block 2 Loosen the axle bolt 3 Loosen the lock nut 4 Adjust the slack in the drive belt by adjuster as turning toward the left and right 5 For alignment of the rear pulley and the engine pulley there are reference mark on the same position right and left Aligning and adjusting the slack in the drive belt to specification retighten the lock nut and axle bolt securely and per form a final inspection DRIVE BELT SLACK 4 5kg of Force When the rear tire be 4 5 5 5 Mmm touched the ground 0 18 0 22 in When the rear tire be not 5 0 6 0 mm touched the ground 0 20 0 24 in 44 CAUTION The drive belt for this motorcycle is made of the special material The belt should be replaced with a poly chain belt for Aguila esoFT Use of another belt may lead to prema ture belt failure 44 CAUTION The drive belt should be inspected every time before riding Excessive belt slack could cause the belt to come off the pulleys and result in CAUTION OF DRIVE BELT When the drive belt was bent excessively the belt inner cord is broken Never bend the drive belt unde
48. r 2 fully 3 Loosen the lock nut 4 Turn the adjuster 4 so that the throttle cable has 0 5 1 0 mm 0 02 0 04 in play 5 Tighten the lock nut holding the adjuster 6 Holding the throttle grip at the closed position turn out the adjuster to feel resistance 7 Tighten the lock nut holding the adjuster 55 CLUTCH CABLE ADJUSTMENT At each maintenance interval adjust the clutch cable play by means of clutch cable adjuster The cable play should be 2 mm 0 08 in as measured at the clutch lever holder before the clutch begins to disengage The clutch lever play 2 The lock nut 3 The clutch lever adjuster The rubber boot 6 The cable adjuster The clutch cable adjuster lock nut If you find the play of the clutch incorrect adjust it in the following way 56 CLUTCH CABLE ADJUSTMENT A basis adjustment be allowed by the clutch lever adjuster O Loosen the clutch lever adjuster O Screw the lock nut clockwise fully finishing adjustment After end of adjustment tighten the lock nut 2 and cover the rubber boot 2 If not adjust by the adjuster 3 loosen the clutch cable adjuster lock nut O Turn the clutch cable adjuster in or out to acquire the specified play After end of adjustment tighten the lock nut The clutch cable should be lubricated with a light weight oil whenever it is adjusted Clutch cable play 2
49. r cleaning can also extend the life of your motorcycle It is important to clean and inspect your motorcycle after every ride if it is used in mud brush grass water salt water or very dusty conditions The build up of mud brush grass etc especially on the engine and exhaust sys tem can reduce engine cooling conceal damage or increase wear of certain parts It is important to remove all debris during cleaning 44 CAUTION High pressure washers can damage your motorcycle especially the radiator pin High pressure washers such as those found at coin operated car washes have enough pressure to damage the parts of your motorcycle It may cause rust cor rosion and increase wear Do not use high pressure washers to clean your motorcycle 9 WASHING YOUR motorcycle With some care your motorcycle can be washed in a similar manner to washing an automobile a N NOTE Avoid spraying or allowing water to flow over the following places Ignition switch Fuel injection system Brake master cylinders Rediator fins Snorkel air intake for air cleaner Spark plug Fuel tank cap 44 CAUTION Do not use parts cleaner to throttle body and fuel injection sensors KL Use a garden hose at low pressure to remove the majority of dirt or other debris Wash your motorcycle by hand with a mild soap or detergent and water Try to thor oughly remove all dirt and d
50. r ground clearance and bank angle An improperly mount ed load could critically reduce these two safety factors Also determine that the load does not interfere with the operation of the suspension steering or other control operations 3 Accessories fitted to the handlebars or the front fork area can create serious stability problems This extra weight will cause the motorcycle to be less responsive to your steering control The weight may also cause oscillations in the front end and lead to instability problems Accessories added to the machine should be as light as possible and kept to a minimum 4 The motorcycle may be affected by a lifting condition or by an instability in cross winds or when being passed or passing large vehicles Improperly mounted or poorly designed acces sories can result in an unsafe riding condition therefore caution should be used when selecting and installing all accessories 5 Certain accessories displace the rider from his or her normal riding position This limits the freedom of movement of the rider and may limit his or her control ability 6 Additional electrical accessories may damage the existing electrical system Severe overloads may damage the wiring harness or create a dangerous situation due to the loss of electrical power during the operation of the motorcycle When carrying a load on the motorcycle mount it as low as possible and as close as possible to the machin
51. r the speci fication of inner or back bend capacity Never clamp or bend x Back bend Inner bend BEND CAPACITY OF DRIVE BELT Inner least 102 mm 4 02 in Back least 204 mm 8 04 in a 44 CAUTION accident or serious engine damage As WARNING Be careful not to touch the muffler when itis hot a hot muffler can burn you O Never bend or twist when the drive belt is kept or installed If the drive belt was installed with dri ver forcedly damage the drive belt XQ BRAKES Aque llaieso FI utilizes front and rear disk brakes The proper operation the brake systems is vital to safe riding Be sure to perform the brake inspection requirements as sched ules The brakes should be inspected at period ic inspection by your authorized Hyosung dealer BRAKE FLUID Be sure to check the brake fluid level in the master cylinder If the level was found to be lower than the lower mark holding the motorcycle upright replenish with the proper brake fluid that meets Hyosung s requirements As the brake pads wear the fluid level will drop to compensate for the new position of barke pads Replenishing the master cylinder to con sidered normal periodic maintenance 59 Rear Brake Ay WARNING Brake fluid may be harmful if swallowed or if it comes in contact with skin or eyes Contact your doctor
52. rmal mode SELECT SWITCH Use this switch to adjust the following e In the normal mode 06 1 To adjust the light of pe ond speedometer display 100 75 50 25 100 Normal mode 2 secongs Clock reset mode e In the clock reset mode Push it for Adjustment co Increase the minutes of clock seconds Clock reset mode 2 seconds Normal mode RESET SWITCH Use this switch to adjust the following e In the normal mode Push it for Adjustment 0 6 1 Odometer Trip meter A seconds Trip meter B Odometer To reset the trip meter to 2 seconds zero while the display indi cates trip meter A or B e In the clock reset mode Push it for Adjustment oom Increase the hour of clock seconds 0 SPEEDOMETER 358 DE En The speedometer indicates the road speed in kilometers or miles per hour FI Fuel Injection CHECK LAMP If the fuel injection system fails the Fl check lamp 4 comes on and the LCD Liquid Crystal Display display panel indicates Fl letters in following two modes FN The LCD display panel indicates FI letters and speedometer alter nately and the Fl check lamp comes on and remains lit EJ The LCD display panel 4 indicates FI letters continuously and the Fl check lamp comes on and blinks
53. se extra care when riding on new tire Perform proper break in of the tire as described in this section and avoid hard acceleration hard cornering and hard braking for the first 160 km 100 miles LE x ALLOW THE ENGINE OIL TO CIR CULATE BEFORE RIDING Allow sufficient idling time after warm or cold engine start up before applying load or revving the engine This allows time for the lubricating oil to reach all critical engine components x OBSERVE YOUR FIRST AND MOST 1 000 km SERVICE The 1 000 km 600 miles service is the most important service your motorcycle will receive During break in procedures all of the engine components will have worn in and all of the other parts will have seated in All adjustments will be restored all fas teners will be tightened and the dirty engine oil and engine oil filter will be replaced Timely performance of the 1 000 km 600 miles service will ensure optimum service life and performance from the engine 44 CAUTION Service should may be peformed before 1 000 km 600 miles on motorcycle that are used under severe conditions 44 CAUTION The 1 000 km 600 miles service should be performed as outlined in the INSPECTION AND MAINTENANCE sec tion of this Owner s Manual Pay partic ular attention to the CAUTION and FWARNING in that section INSPECTION BEFORE RIDING Before riding the motorcycle be sure to check the following item
54. sources Donot overfill the fuel tank Do not fill gasoline above the fuel tank entrance lower end FUEL y ENGINE OIL ENGINE OIL SPECIFICATION system API Over SL SAE 10W 40 X If a SAE 10W 40 motor oil is not avail able select alternative according to the following chart EZ 20W50 en en PE 15W40 15W50 ESRI ER 10W40 10W50 ee ENGINE OIL c 30 20 40 0 10 20 30 40 Temperature z perap a A 2 4 14 32 50 68 86 104 Use the chart to select a viscosity rating based on temperature range in your area NOTE In very cold weather below 15 5 F use SAE 5W 30 for good starting and smooth operation Using a premium quality four stroke motor oil will increase the service life of your motorcycle As WARNING Don t mix the unrecommended oil It could damage the engine O When refilling the oil don t allow the dust to get inside Mop the oil spilt Don t put the patch on the filler cap It could disturb the oil to be provided and damage the engine ENGINE COOLANT SOLUTION Use an engine coolant that is compatible with aluminum radiator mixed with distilled water only at a 50 50 mixture ratio for engine coolant solution An engine coolant mixture other than 50 50 can affect cooling efficiency or rust inhibiting peformance A WARNING Engine coolant is harmful or fatal if swallowed or inhaled
55. stal Display type it indi cates the remaining fuel amount in the fuel tank The F Full mark indicates the fuel tank is full The E Empty mark indicates the fuel tank is empty or nearly so When the remaining fuel is approximately 3 02 the red lamp of E Empty mark comes on only Fill the fuel tank before the red lamp of E Empty mark came on only The fuel tank capacity is 16 00 44 CAUTION When the red lamp of E mark comes on only you should add fuel to the fuel tank at the first opportunity to avoid run le ning out of fuel 44 CAUTION For checking the fuel meter hold the motorcycle vertically and the ignition y N switch ON L J ODOMETER TRIP METER The display in it has three functions odometer and two trip meters The display changes odometer or trip meter as indicated before turning the igni tion switch off me a 00000 The odometer registers the total distance that the motorcycle has been ridden The two trip meters are resettable odometer They can register two kinds of distance at the same time For instance trip meter A can register the trip distance and trip meter B can register the distance between fuel stops To change the display push the switch in the normal mode for 0 6 1 sec onds while the display indicates the odometer trip meter A or
56. t 2 5 Draw out the rear axle shaft 6 Pull the rear wheel assembly rearward 7 To replace the wheel reverse the com plete sequence listed REPLACEMENT OF THE LAMP Requirement electric power of the lamp shown in the following chart When replace the damaged lamp always use the equal capacity The use of a lamp other than specification may cause the electric system or the lamp to damage NAMES CAPACITY HI 12V 60W x 1 Head lamp LO 12V 55W x 1 Brake Tail lamp LED type Turn signal lamp 12V 10W x 4 License plate lamp 12V 5W x 1 X LED Light Emitting Diode HEAD LAMP TURN SIGNAL LAMP Ns se 1 Remove the three screws 1 right left and upside and the head lamp assem bly 2 Disconnect the head lamp coupler 3 Remove the dust cover and socket spring 4 After removing the bulb at the socket replace the new bulb 5 To install the head lamp reverse the above sequence 44 CAUTION The use of a lamp other than specifica tion may cause to occur the vehicle fire and to damage electric parts Surely use the only lamp of proper capacity o y 1 Remove the lens by removing the screw 2 Push the bulb turn it to the counter clockwise and pull it out 3 After stick in the new lamp assemble the lens A CAUTION Co the screws may cause the lens to crack TAIL B
57. t and over inflated tires decrease the amount of tire in contact with the ground which can lead to skids and loss of control Be sure that the tire pressure is within the specified limits at all times Tire pressure should only be adjusted when the tire is cold If you see the problem with the tire adjust the pressure with the pressure gauge TIRE PRESSURE NORMAL RIDING COLD INFLATION SOLO RIDING DUAL RIDING 2 25 kgo 2 25 kgk FRONT 221 kpa 221 kpa 33 0 psi 33 0 psi 2 50 kgo 2 90 kg nt REAR 245 kpa 285 kpa 36 0 psi 42 0 psi x O x OVER NORMAL SHORT 44 CAUTION If there are some problem with the tire pressure or cracks and cuts it will decrease the riding stability and lead to flat tire KL CRACKS AND CUTS Check if 1 there are visible cracks and cuts 2 there are pebbles stuck J ID TT screw D HL E il CRACK LL FOREIGN MATERIAL TIRE TREAD CONDITION 7 Tire wear Tire wear indicator mark indicator i qe j L Ps A Fi na a 9 Ta 1 I Operating the motorcycle with excessively worn tire will decrease riding stability and can lead to loss of control Inspect storage of tire thread s depth by the tire wear indicator Replace the front and rear tires at once when appear the tire wear indicator fe C
58. the crankcase of the engine push the starter switch with the ignition switch in the ON position the engine stop switch in the Oy position the transmission in neutral the side stand up and the clutch disen gaged If the igntion system is operating proper ly a blue spark should jump a cross the spark plug gap If there is no spark clean the spark plug Replace it if necessary Retry the above procedure with the cleaned spark plug or new one If there is still no spark consult your Hyosung dealer for repairs As WARNING Performing the spark test improperly can cause a high voltage electrical shock or an explosion Avoid performing this check if you are not familiar with this procedure or if you have a heart condition or wear a pace maker Keep the spark plug away from the spark plug hole during this test Engine Stalling Check the fuel supply in the fuel tank Check the ignition system for intermit tent spark Check the engine idle speed A CAUTION When any trouble occurs the best way is to consult your Hyosung dealer for repairs WHEN KEEPING FORLONG PERIOD 1 Supply the enough fuel in the fuel tank 2 Remove the battery from the motorcycle CLEANING PROCEDURE A thorough cleaning of your motorcycle is a necessary part of maintenance and will help keep your motorcycle looking and per forming its best Prope
59. trip meter B you want to change ODO 588888 Odometer 968588 TRIP Trip meter Al GEGEEE TRIP B Trip meterB To reset the trip meter to zero push the switch in the normal mode for 2 sec onds while the display indicates trip meter Al or B you want to reset As WARNING Operating the display while riding can be hazardous Removing a hand from the handlebars can reduce your ability to control the motorcycle Always keep both hands on the handle bars while riding y CLOCK 00 00 The clock indicates 12 hour mode Follow the procedure below to adjust the clock 1 Push the switch 8 in the normal mode for 2 seconds until the hour and minutes display blink Itis the clock reset mode 2 Adjust the hour display by pushing the switch 8 in the clock reset mode for 0 6 1 seconds 3 Adjust the minutes display by pushing the switch 8 in the clock reset mode for 0 6 1 seconds 4 Push the switch 8 for 2 seconds to resume in the normal mode CLOCK ADJUSTMENT Switch Push it for 22 Select 8 2 seconds Normal mode Clock reset mode Reset 0 6 1 seconds Increase the hour of clock Clock reset Select 8 0 6 1 seconds Increase the minutes of clock mode Select 8 2 seconds Clock reset mode No
60. ty of the rider may be involved Disregarding this information could result in injury to the rider XN y 44 CAUTION These instructions point out special ser vice procedures or precautions that must be followed to avoid damaging the machine y N NOTE This provides special information to make maintenance easier or important instructions clearer A WARNING Noise Control System muffler assembly TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inoperative by any person other than for the purpose of maintenance repair or replacement of any device or ele ment of design incorporated into any new vehicle for the purpose of noise control prior to its any sale or delivery to the ultimate purchaser or while it is in use and b The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person MAINTENANCE The exhaust system of this motorcycle requires no periodic maintenance The engine should be adjusted to the manufacture s specifications and the spark plug should be kept in good condition Running the engine with incorrectly operating spark plug or misadjusted carburetor may cause per manent damage to the catalyst and to the noise control system CONSUMER INFORMATION A WARNING SAFE RIDING RECOMMENDATION FOR MOTORCYCLE RIDERS Motorcycle riding is great
61. uthorized Hyosung deal er for safety as in times of operating at high pressure As WARNING Riding with worn brake pads will reduce braking performance and will increase your chance of having accident Inspect brake pad wear before each use Ask your Hyosung dealer or qualified mechanic to replace brake pads if any a pad is worn to the limit CAUTION After replaced the front or rear brake pads the brake lever and pedal pull and release several times so that it is setting at the original place Then do not ride the motorcycle untill operating the brake fluid and becoming the brake distance BRAKE DISK INSPECTION Check the brake disk for damage or cracks FRONT BRAKE FLUID SUPPLY 1 Place the motorcycle on a level surface and keep the handlebars straight 2 Clean the brake fluid reservior around not to allow dust to get inside of it 3 Loosen the screw and open the cap 4 Replenish with brake fluid to the upper line 44 CAUTION Do not spill any brake fluid on painted or plastic surfaces as it will damage the L surface severely y he gt NOTE The recommended brake fluid DOT3 or DOTA Ne 5 Fasten the cap REAR BRAKE FLUID SUPPLY 1 Place the motorcycle on a level surface and keep the handlebars straight 2 Clean the brake fluid reservior around not to allow dust to get inside of it 3 Turn the cap to the counter cl
62. ve shirt and water proof gloves Wash with soap if oil or solvent con tact your skin 6 Replace the engine oil filter 7 with a new one 7 Before replacing the engine oil filter cap be sure to check that the engine oil filter spring and the O ring are installed correctly Use new O ring each time the engine oil filter element is replaced 8 Replace the oil filter cap and tighten the nuts securely but do not over tighten them 9 Replace the drain plug and tighten it securely This time insert the gasket nec essarily Pour fresh oil through the filler hole Approximately 3 200n2 of oil will be required 44 CAUTION Approximately 3 000m of oil must be required when changing oil only without replacing the oil filter A CAUTION In case of the engine oil pouring exces sively the engine output being made insufficient Be careful not to pour engine oil y 10 Operate the engine a few seconds by idling speed Inspect the oil leakage at the oil filter cap 1 Confirm the oil level with the oil level lens after waiting about a minute next to stop ping the engine The oil level is located between the Lower line L and the Upper line F When below the Lower line L refill the oil between the Lower line L and the Upper line F 38 ENGINE COOLANT COOLANT LEVEL The coolant should be kept b
63. y chosen to meet the characteristics of the engine The rider should always select the most suitable gear for the prevailing conditions As WARNING Downshifting when engine speed is too high can cause the rear wheel to skid and lose traction due to increased engine braking resulting in an accident or force the engine to overrev in the lower gear resulting in engine dam age L Reduce speed before downshifting RIDING ON HILLS STOPPING AND PARKING Climbing steep hills the motorcycle may begin to slow down and show lack of power At this point you should shift to a lower gear so that the engine will again be operating in its normal power range Shift gear rapidly to prevent the motorcycle from losing momentum When riding down a steep hill the engine may be used for braking by shifting to a lower gear Be careful however not to allow the engine to overrev 43 1 Turn the throttle grip away from you to close the throttle completely 2 Apply the front and rear brakes evenly at the same time 3 Downshift through the gears as road speed decreases 4 Select neutral with the clutch lever squeezed towards the grip disengaged position just before the motorcycle stops Neutral position can be confirmed by observing the neutral indicator lamp A WARNING Inexperienced riders tend to underutilize the front brake This can cause exces sive stopping distance and lead to a col lisi

WARNING - Hyosung

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