INSTALLATION MANUAL FOR THE HSPS120LT - hydro
Contents
1. INSTALLATION MANUAL FOR THE HSPS120LT amp HSPS120Q1 INTEGRATOR Works with the Hydro Shark 3 Hydro Smart 170 amp BTH Ultra Boilers Seamless Integration of heating source to emitters Hydro Smart PINHSPSIZOLT Hydro Smart P N HSPS12001 Badiser Haring oktan in a HSPS120LT HSPS120Q1 I 4 r Ti Hydro Smart PHONE 1 800 355 4945 EMAL info energyproducts biz WEB www energyproducts biz WARNING Do not plug in control cord until all fluids and thermostat connection is finished DAMAGES If unit is damaged do not return to store Please call 1 800 355 4945 for trouble shooting returns or replacement parts Step 1 Mount Integrator Panel onto wall with four 174 x 1 112 Lg wood screws Utilize the slots on the top and bottom of integrator panel Step 2 Install Clear Y Strainer as shown in picture Attached to strainer with a tube of sealant Apply thread sealant to male part of thread Rotate strainer clockwise until tight Step 3 Install 3 4 supply and return lines to boiler Use 3 4 type L copper or 314 oxygen barrier PEX tubing Step 4 Install 1 supply and returns to emitter devices Manifold Use 1 type L copper or 1 oxygen barrier PEX tubing Step 5 Introduce fluids into system and purge air out of system Step 6 Optional highly recommended Install Backflow Autofill device on autofill connection point on panel If system fluids are reduced due to2. alve A should be in the open position while filling 3 The ball valve on the lower Webstone flange should be in the Open position at this time The ball valve handle B should be in line with the tubing may oh Hydro Smart PHONE 1 800 355 4945 EMAL info energyproducts biz WEB www energyproducts biz 4 Attach the third hose blue to valve C located above FILLING HOSE CONNECTIONS the primary circulator Put the other end into the fill tub This valve C should be open allowing water to circulate through the floor and all of the loops back to the bucket where it started The bucket must have fluid in it at all times while filling As the water returns the fluid may be milky this is air in the solution The fluid must be circulated until all air is removed and the water runs clear 5 The ball valve D located on the upper flange should be closed during filling and Open when in operation 6 If this is a primary secondary system 2 pumps on the main panel the purge valve should be in the vertical position E while filling This forces the fluid through the floor and prevents flow to the primary loop during the filling process After the system is filled make sure that the purge valve E is open and in a horizontal position Note If you have a Caleffi differential by pass kit on your manifold you need to attach the fill hose to C and the discharge hose to A This reverses the flow a
3. has a limited reserve Limits any leak to 3 gallons 2 Household water auto fill system This is attached to the house water supply and has unlimited water flow It has a pressure maintenance valve and a back flow preventer 3 Must be either treated city water or a polypropylene glycol mix 4 Either systems can be attached to the upper right fitting on the Flex Pro panel for pressure maintenance FILLING THE SYSTEM SYSTEM IN OPERATION es ee Ff i I Se K TET Y JENN
4. nd allows you to still purge each loop individually and not open the by pass while filling IV DOMESTIC WATER FORCED FILL A Domestic water forced fill procedure 1 Attach the fill hose to the domestic city water supply attach the other end to the gate valve A on the bottom flange of the primary circulator 2 Attach the discharge hose to the gate valve C on the upper flange of the primary circulator The other end of the discharge hose should be submerged in water prior to going into a drain 3 Fill the system watch for air bubbles in the discharge water 4 Open each loop individually so the air can be purged from each loop separately Watch your tub to see if any air bubbles are coming out of the solution while filling 5 When no bubbles are seen close the discharge line When the pressure comes to 15 25 Ibs turn off the fill valve and shut off the water J j Hydro Smart PHONE 1 800 355 4945 EMAL info energyproducts biz WEB www energyproducts biz V FINISH FILLING A Water has turned form milky to clear B NO air bubbles are seen C Close the discharge ball valve D Keep pumping until pressure on the gauge is 15 20 Ibs E Turn off the fill valve F Shut off the pump the system should be free of air and at pressure VI PRESSURE MAINTENANCE SYSTEMS FOR CLOSED LOOP SYSTEMS Recommended A Limited volume and unlimited volume 1 Use an Axiom system feeder for a pressure maintenance system that
5. relief valve opening the autofill will replace the fluid automatically Step 7 Install low voltage thermostat TH135 or TH115 AF 024T Step 8 Plug in cord and activate thermostat Acknowledge the following A Both circulator pumps running B Boiler energized and providing heat C Observe gauges for performance of system Pressure amp Temperature For more comprehensive installation manual visit our website at www hydro smart com Hyd lto Smart PHONE 1 800 355 4945 EMAL info energyproducts biz WEB www energyproducts biz ol mini M Hydro Smart 170 with HSPS120LT Integrator Hydro ahn Fi y TO mart PHONE 1 800 355 4945 EMAL info energyproducts biz WEB www energyproducts biz Hydro Shark 3 with HSPS120LT Integrator Hydro Smart y 0 Mar PHONE 1 800 355 4945 EMAL info energyproducts biz WEB www energyproducts biz BTH Ultra with HSPS120LT Integrator I 0S mM ft mart PHONE 1 800 355 4945 EMAL info energyproducts biz WEB www energyproducts biz e ai da j do Wi Fy ii i i RULI pe NJI L I N u lt E Quietside with HSPS120Q1 Integrator Hydro Smart y 0 mart PHONE 1 800 355 4945 EMAL info energyproducts biz WEB www energyproducts biz I FILLING THE SYSTEM OVERVIEW OF A TYPICAL SYSTEM A System is a
6. ssembled it is time to fill it B Fill the system until there are no air bubbles in it Air bubbles cause circulator pumps and element failures C Purge the system one loop at a time Open one loop with all of the other loops closed repeat down the manifold Purge each loop until no air is seen in the discharge fill tank p PUL EVER KNN i PURGE TEES 8 amr a ee e em E SS ea e Il SOLUTION A The solution should be polypropylene glycol and city water NOT RV antifreeze it is for non moving solutions and breaks down automotive antifreeze it is Toxic well water there is a bacteria in well water that in the presence of glycol and heat can turn into a bio film coat elements and plug up the boiler B The mixture should contain more than 20 but less than 50 pure glycol Increased glycol percentages increases the head pressure of the system Proper flows through the system may not be reached as a result the boiler may not work too little glycol promotes bacteria growth lil ATTACH HOSES A Obtain 3 washing machine hoses one 20 gallon tub for mixing and a transfer pump 1 2 HP or larger not a sump pump or a submersible pump 1 Put one of the hoses into the mixing tub attach the other end to the intake of the fill pump 2 Attach the second hose red to the discharge side of the pump and attach the other end to A the bottom gate valve on the lower flange of the primary circulator The gate v
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