Exhausto GSV 200-315 - Wood Stone Corporation
Contents
1. Accessories like roof curbs and variable frequency drives are not covered by this manual Please refer to these component s individual manuals 3001391 01 07 O A Product Information 1 1 Function Use EXHAUSTO Model GSV Grease Fan is designed to provide a large exhaust volume at a high discharge velocity It is intended for use as a part of a restaurant kitchen exhaust system and grease applications according to NFPA 96 The use of the EXHAUSTO Grease Fan is not restricted to any type of chimney or grease duct However always follow the exhaust hood manufacturer s instructions regarding the venting Construction Listings The fan housing is made of heavy cast aluminum and can be opened for easy cleaning The impeller is of the backward inclined type It is made of cast aluminum and has permanently attached balancing weights The motor is a direct drive variable speed class H insulated high temperature motor It has permanently lubricated and sealed ball bearings and is maintenance free Installations must conform to the requirements of the authority having jurisdiction Where required by the authority having jurisdiction the installation must also conform to the NFPA 96 All electrical wiring must be in accordance with the requirements of authority having jurisdiction or in absence of such requirements with the National Electrical Code NFPA 70 EXHAUSTO Model GSV is tested and listed to UL Standard 705 for Power Ven2. 65 Wiring diagram mounted on inside cover EXHAUSTO VENTING DESIGN SOLUTIONS G ss S 3001391 01 0 EXHAUSTO Inc 1200 Northmeadow Pkwy Suite 180 Roswell GA 30076 7 DK EU Overensstemmelseserklzring GB Declaration of Conformity D EU Konformitatserklarung EU Konformiteits verklaring F D claration de conformit de l Union Europ enne EU Vaatimustenmukaisuusvakuutus EU Overensstemmeiseserklzring EU Overensstammelsedeklaration ESS Samrzmisstadfesting EXHAUSTO A S Odensevej 76 DK 5550 Langeskov DANMARK erkl rer pa eget ansvar at folgende produkter declare on own resposibility that the following products Verantwortet da folgende Produkte d clare sous sa propre responsabilit que le produit suivant som er omfattet af denne erkl ring er i overensstem melse med f lgende standarder covered by this declaration are in conformity with the following standards mit den folgenden Standardbezeichnungen auquel s applique cette d claration est en conformit des normes mentionn es ci dessous EN 60 335 sly EN 60 3397280 i h t bestemmelser i direktiv according to conformaty in directive gema folgenden EU Richtlinien berstimmen suivant les dispositions pr vues aux directives Maskindirektivet Machinery Directive fur Maschinen La directive des machines GSV009 GSV012 GSV014 GSVO16 DS EN ISO 12100 1 erkl rer pa eget ansvar a
3. 480 VAC default The motor wiring terminals in Fig 8 show default jumper positions for 3x440 480 VAC operation If the application requires 3x208 230 VAC operation the jumper positions must be changed according to Fig 9 After wiring make sure the motor is rotating in the proper direction This is marked on the motor end cover If the rotation is incorrect swap the two wires going to the motor terminals U1 and W1 EXHAUSTO VENTING DESIGN SOLUTIONS _ G ss 3001391 01 07 LF 5 Start up and Configuration 5 1 System Testing e Check the voltage with the motor nameplate rating e Check that the transport securing device holding the motor shaft and impeller in place has been removed e Determine if the impeller is free and has not been subject to misalignment in shipping or installation e Apply power and check that the impeller is rotating in the direction of the arrow on the side of the top motor cover All EXHAUSTO fans run in a counterclockwise direction when viewed from the top Double check if three phase motor is tested on temporary wiring Switching any two leads will reverse the rotation 5 2 Adjusting the Fan Speed Start all heating appliances connected to the chimney with the fan installed Set the fan speed control to the speed where no spillage is experienced anywhere in the system EXHAUSTO VENTING DESIGN SOLUTIONS _ G ss 3001391 01 07 De 6 Maintenance and Troubleshooting 6 1 Maintenance
4. 3001391 01 07 Installation amp Operating Manual GSV 200 450 Grease Fan 2 Product Information d i Mechanical Installation Electrical Installation ZS Start Up and Configuration p Maintenance and Troubleshooting WTERTE EN EXHAUSTO Inc 1200 Northmeadow Pkwy Suite 180 Roswell GA 30076 P 770 587 3238 F 770 587 4731 T 800 255 2923 info exhausto com us exhausto com Chapter 1 2 NEE Chapter 3 EES Chapter 4 EE Chapter 5 Sege Chapter 6 Job Name Installer Installation Date EXHAUSTO VENTING DESIGN SOLUTIONS exnacsre 3001391 01 07 1 Product Information Ee D AE LING Ul e 3 TZ GC OMMDOMEINS EE 3 fs He li g Le EE 4 EE Ee EE 4 2 Specifications 2 1 Dimensions amp CADACINGS et EE 4 3 Mechanical Installation 3 CP OSIMOMING EE 5 3 2 Installation on Steel Duc 5 3 0 INStallaviOn OnuROOl CUNO sua a a evtodidalacsavaneuneesgeoe sie 5 4 Electrical Installation 4 1 Electrical Requirements 0nannnannannnanennnannannennrneorrnnrrnrennrnrronrsnrrerrnrrrnrnne 6 4 2 Wiring Diagram for GSV 22031 6 4 3 Wiring Diagram for GSV 400 450 0 ceccceceeeeeeseeeeeaeeeeeseeeesaeeeesneeees 7 hs SAN UNIO EE 8 5 Start up amp Configuration Syd Me b E 8 6 Maintenance amp Troubleshooting 6 1 Maintenance Intervals eege EE 9 O22 VC IGANG EE 9 6 3 Spare PaltS ee E ne EE 9 Symbol Legend The following terms are used throughout this manual to bri
5. Intervals The EXHAUSTO Grease Fan is designed for prolonged use For dirty or grease laden exhaust inspect the impeller after 3 months and set up a periodic inspection based on these findings Clean as required The fan motors are equipped with permanently lubricated sealed ball bearings They require no lubrication 6 2 Cleaning AN Warning Do not open the motor housing unless power to the grease fan has been disconnected e Loosen the two Phillips screws in the front of the unit e Tut the top of the fan by lifting on the handle Make sure the locking arm holds the top of the fan before letting go e f necessary use grease remover and a high pressure cleaner to clean the impeller and the inside fan base e A scraper may also be used Caution Never place hands or fingers on top of fan base when closing 6 3 Troubleshooting Possible Cause What to do The fan is not operating No power to the fan Check the power supply wires in the junction box by the fan Check the circuit breaker Check that the fan is actually turned ON The fan is not running The capacitor is improperly Check the connections inside the junction box The capacitor at full soeed and or is connected or not connected at all must be installed according to wiring diagram humming single phase fans only The fan is rotating Phase sequence in the power to Swap two phases in the junction box backwards RSV 400 450 the fan is reversed only T
6. he duct but can be run between the duct and the roof curb Fig 5 shows the wiring of the capacitor in the junction box Junction box Repair switch Fan speed control supplied by EXHAUSTO Fig 6 Variable Speed Fan Motor Capacitor LEGEND 2 pole double throw switch Factory Wired Temahna Field Wiring 14AWG Connection wire nut I I I I I I I Fan speed control I Neutral 1 Hot 1 x 120 VAC 60 Hz EXHAUSTO VENTING DESIGN SOLUTIONS G ss 3001391 01 07 4 3 Wiring Diagram for GSV 400 450 The connection diagram below shows how the fan is connected to the power source see Fig 7 Use a 3 conductor wire of min 14 AWG with ground Wiring must be run outside the duct but can run between the duct and the roof curb If variable speed is required a variable frequency drive VFD can be used This will eliminate the need for a magnetic starter as shown For installation and wiring please refer to the instructions shipped with the VFD Variable Speed Fan Motor Termination of white wires not required Magnetic Starter Overload Protection Fused Safety Switch L1 Power Supply LEGEND Factory Wired Field Wiring e Connection wire nut EXHAUSTO VENTING DESIGN SOLUTIONS EXHAUSTO 3001391 01 07 4 4 Dual Voltage Motor Wiring GSV 400 450 can operate at either 3x208 230 VAC or 3x440
7. he fan is vibrating The motor shaft is damaged Turn the power off immediately Open the fan and check if the vigorously shaft is straight If not contact EXHAUSTO The fan is noisy A transportation device has not Remove the transportation device been removed Foreign matter is stuck in the fan Turn off the power and remove the foreign article A ball bearing is damaged Turn off the power Wait for the motor to stop revolving Spin the wheel and listen for any grinding noise from the motor If necessary replace bearing The fan stops in the The motor is overheating Check the flue gas temperature below the fan The temperature middle of a firing cycle should not exceed 400 F during continuous operation Call EXHAUSTO EXHAUSTO VENTING DESIGN SOLUTIONS _ G ss 10 3001391 01 07 6 3 Spare Parts Ordering When ordering spare parts please have the model number and part position number available SEH e EE AT 01 Motor 21 Motor housing insulation 02 Motor mounting plate 22 Screw SS 2 03 Screw SS 2 23 Washer SS 2 04 Washer SS 2 24 Screw SS 05 Housing top 29 Screw SS 4 06 Housing base 31 Rivet 2 07 Impeller seat 41 Neoprene Gasket 08 Bird screen 42 Rivet 12 09 Top plate 60 3 8 Conduit 10 Aluminum Impeller 61 3 8 Connector 12 Locking hinge 62 Junction box with blank cover 13 Cooling vane 63 Wire nuts 4 14 Screw SS 4 64 Capacitor 1x120V fans only 17 Screw SS 4
8. ng attention to the presence of potential hazards or to important information concerning the product Danger Indicates an imminent hazardous Caution Indicates an imminent hazardous situation which if not avoided will result in death situation which if not avoided may result in serious injury or substantial property damage personal injury or property damage AN TO REDUCE THE RISK OF FIRE ELECTRICAL SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING 1 Use this unit in the manner intended by the Conditioning Engineers ASHRAE and the local code manufacturer If you have questions contact the authorities manufacturer at the address or telephone number listed 5 This unit must be grounded on the front of the manual 2 Before servicing or cleaning the unit switch off at service panel and lock service panel to prevent power from being switched on accidentally 3 Installation work and electrical wiring must be done by a qualified person s in accordance with applicable codes and standards 4 Follow the appliance manufacturer s guidelines and safety standards such as those published by the National Fire Protection Associations NFPA and the American Society for Heating Refrigeration and Air EXHAUSTO VENTING DESIGN SOLUTIONS G ss How to use this manual This installation manual does not contain any system design documentation System design documentation is available from any authorized EXHAUSTO representative
9. oof Curb e Ifthe fan is supplied with a curb cap secure the cap to the roof curb with self tapping sheet metal screws see Fig 3 e Place the neoprene gasket on the top of the curb cap with the hole centered over the curb cap opening not shown e Remove the transport securing device if present holding the motor shaft and impeller in place e Place the fan on the neoprene gasket centered over the cutout e Open the fan and secure the fan onto the roof curb through the pre drilled holes in the bottom with lag bolts or self tapping sheet metal screws one at each corner e Check the gasket to insure that it forms a complete seal Caution Never place hands or fingers on top of fan base when closing EXHAUSTO VENTING DESIGN SOLUTIONS _ G ss 3001391 01 07 4 4 Electrical Installation 4 1 Electrical Requirements Power requirements depend on the fan size They can be found on page 4 Danger Turn off electrical power before servicing Contact with live electric components can cause shock or death Notice If any of the original wire supplied with the system must be replaced use similar wire of the same temperature rating Otherwise insulation may melt or degrade exposing bare wire 4 2 Wiring Diagram for GSV 250 315 The connection diagram below shows how the fan is connected to the fan speed control and the power source see Fig 6 Use a 2 conductor wire of min 14 AWG with ground Wiring must be run outside t
10. r Inhaber Pr sident directeur g n ral Peter Hermansen Bete AE P 770 587 3238 F 770 587 4731 T 800 255 2923 info exhausto com us exhausto com EXHAUSTO VENTING DESIGN SOLUTIONS EXHAUSTO
11. sions amp Capacities Modei Les GSV 250 GSV 315 GSV 400 GSV 450 Discharge Vertical Centrifugal Impeller or m E Weight s 47 60 9 127 155 ig 1 2 42 s 70 Dimensions i a 335 430 430 590 310 80 100 130 130 27 FASones 39 63 78 83 1 Not required if using a VFD EXHAUSTO VENTING DESIGN SOLUTIONS G ss 3001391 01 07 dei 3 Mechanical Installation 3 1 Positioning In accordance with NFPA 96 roof mounted fans shall have their discharge outlet at least 40 inches above the roof surface 3 2 Installation on Steel Duct e Insert the adapter FR into the grease duct where the long collar engagement ensures safe anchoring See Fig 2 If necessary the adapter can be secured by means of long self tapping stainless steel screws into the side of the collar through the chimney wall Do not obstruct the grease flow e Place the neoprene gasket not shown on top of the adapter e Remove the transport securing device if present holding the motor shaft and impeller in place e Place the fan on the neoprene gasket centered over the cutout e Open the fan and secure the fan onto the adapter through the pre drilled holes in the bottom with lag bolts or self tapping sheet metal screws one at each corner e Check the gasket to insure that it forms a complete seal Caution Never place hands or fingers on top of fan base when closing 3 3 Installation on R
12. t falgende produkter veklaard dat onderstaande produkten deklarerar pa eget ansvar att f ljande produkter vastaa silt ett seuraava tuote Stadfesti eigin byrg a eftirfarandi v rur GSV200 GSV250 GSV315 GSV400 GSV450 som er omfattet av denne erkl ring er i overensstem melse med falgende standarder met de onderstaande standard koderingen som omfattas av denna deklaration verensst mmer med folgende standarder joka koostuu tasta selvityksesta on seuraavien standar dien mukainen sem eru me talin i sta festingu Pessari eru i fullu sam r mi vi eftirtalda stadia DS EN ISO 12100 2 i h t bestemmelser i direktiv voldoen aan de heironder gestelde eisen enigt best mmelserna i f lgende direktiv seuraavien direktiivin m r ysten mukaan med tilvisun til akvard ana eftirlits Maskindirektivet voor maschines Maskindirektivet Konedirektiivi Velaeftirlitid 98 37 Lavsp ndingsdirektiv Low voltage Directive f r Niederspannung La directive de la basse tension Lavspenningsdirektivet laagspanning Lagspanningsdirektivet Matalajannitedirektiivi Smaspennueftinitid 73 23 EMC direktivet EMC Directive fur EMC La directive de la compatibilit lectromagn tique EMC direktivet voor EMC EMC direktivet EMC direktiivi EMC eftirlitid 89 336 92 31 Langeskov 9 13 01 Adm direkt r Managing Director Gesch ftsf hre
13. tilators and UL Standard 762 for Power Ventilators for Restaurant Exhaust Ventilators The model is also tested and listed to ULC S645 93 Standard for Power Roof Ventilators for Commercial and Institutional Kitchen Exhaust Systems 1 2 Components The GSV Grease Fan consists of the following components a Top section E Locking hinge b Bottom section g Bird screen c Motor h Carrying handle d Centrifugal impeller i Wiring conduit e Inlet for impeller Max 575 F 300 C EXHAUSTO VENTING DESIGN SOLUTIONS B4HAGETO 3001391 01 07 1 3 Shipping Protection The fan is shipped in a corrugated cardboard box If a transport securing device is attached GSV 400 and GSV 450 only to the bottom of the fan to hold the motor and impeller in place do not remove it when unpacking the fan Do not remove the transport securing device until the fan is being installed on the duct or the roof curb The motor shaft could be damaged NOTE All single phase fans are shipped with a capacitor and junction box connected via conduit The capacitor is located INSIDE the junction box Please do not discard 1 4 Warranty EXHAUSTO products are warranted for a period of two 2 years following the date of invoice Replacement or repair will be at EXHAUSTO s discretion provided factory inspection shows a defect in material or workmanship Complete warranty conditions are available from EXHAUSTO O 4 2 Specifications 2 1 Dimen
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