EVO200 ENGINE - Evolution Power Tools
Contents
1. www evolutionbuild com 23 ENGINE UNIT v Wheel kit provides mobility Y Folding handle for storage v Robust amp durable steel frame Power 6 5hp 4 Stroke Power Take Off PTO Easy Recoil Start Fuel Capacity 3 1L EVO200 WATER PUMP v Pumps 1000L per minute v Inlet filter prevents unwanted debris from entering the pump Use With 37 75mm Hose Suction Height 8m Pump Lift 28m DWP1000 EVO SYSTEM ENGINE WATER PUMP OUTPUT Y High quality brass pump v Includes lance with adjustable nozzle amp hose v Built in detergent system Max Flow Rate 8L min Rated Pressure 175bar Max Pressure 220bar PW3200 GENERATOR Y Switchable voltages v Thermal cut outs v Automatic voltage regulation Power 2400W Continuous AC Output e Sockets 1 x 110V amp 1 x 230V GEN200 PRESSURE WASHER OUTPUT Registered Design Patent Pending 1101605 2 GENERATOR OUTPUT WITE MORE OUTPUTS2. Check a seperate instruction sheet is available from sua ec www evolutionpowertools co uk evosystem html If you do not feel confident please contact the Evolution internal test date Nelpline for further help and advice www evolutionbuild com 21 EVOLUTION CONDITION POSSIBLE CAUSE ACTION Engine will not start cuts out Engine runs erratically Engine power down ENVIRONMENTAL PROTECTION Fuel Starvation Accessory not connected or not connected successfully Low engine oil level causing safety shutdown Engine positioned on a slope causing low oil level shutdown Poor compression due to a loose spark plug Damaged or worn spark plug Choke left On Air Filter clogged Wrong grade of fuel Replenish fuel in the fuel tank Carefully connect required accessory Check and replenish engine oil Check oil level Reposition engine onto level ground Check spark plug Refit and retighten Replace spark plug When engine is at operational temperature ensure Choke is in the Off position Remove clean and replace air filter Replace fuel with the correct grade of unleaded petrol Waste electrical and mechanical products should not be disposed of with household waste Please recycle where facilities exist Check with your Local Authority or retailer for recycling advice 22 www evolutionbuild com evo Notes
3. 1 Work area safety a Keep work area clean and well lit Cluttered and dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock www evolutionbuild com 5 EVOLUTION f If operating a power tool in a damp location is unavoidable use a r
4. 3 1L A KAINO Lubricating Oil Capacity 0 6L A Caution 10W 40 Automotive Oil CAUTION Hot Exhaust Do Not Touch ee Caution This is a four stroke engine Fill with petrol only Do not fill with Diesel oil Allow the motor to cool before opening the fuel cap The vapour is extremely flammable and may ignite on contact with a hot surface or flames Restriction of Hazardous RoH Substances Directive Waste electrical and electronic equipment CE certification A m Starter Recoil EVO SYSTEM Technology Transmission Oil Warning Oil Low Sensor Weight Without Accessory 29 1kg Wheels 200mm Brake Manual Foot Brake Locking the Wheels Frame External tubular steel 1 frame Deployable Accessory Frame Handle Fold away 8 www evolutionbuild com evo Machine Overview LON AS 1 Uni Coupling release lever 7 Wheel Foot Brake 2 Fuel Tank 8 Accessory Mounting Sockets 3 Air Filter Cover 9 Deployed Accessory Mounting Frame 4 Spark Plug 10 Transportation Wheels 5 Evolution Uni Coupling 11 Transportation Handle 6 Oil Level Filler Cap www evolutionbuild com 9 EVOLUTION Machine Overview 1 Fuel Tank 6 Deployed Accessory Mounting Frame 2 Air Filter Cover 7 Transportation Wheels 3 Engine Switch 8 Wheel Foot Brake Handle 4 Recoil Starter 9 Fuel ON OFF Tap 5 Ch
5. 98 37 EEC Machinery Directive 2000 14 EC Noise Directive The following standards have been applied EN55014 1 2000 A1 2001 A2 2002 EN 55014 2 1997 A1 2001 EN 61000 3 2 2000 A2 2005 EN 61000 3 3 1995 A1 2001 EN 61000 3 11 2000 EN1012 1 1996 EN 60204 1 1997 Authorised by Mr Matthew J Gavins Managing Director 1 September 2011 All documentation is held on file at the above address and is available on request for review 4 www evolutionbuild com evo IMPORTANT Please read these operating and_ safety instructions carefully and completely For your own safety if you are uncertain about any aspect of using this equipment please access our Technical Help Resource HELPLINE UK 44 0 114 251 1022 Email infoQevolutionpowertools com EVOLUTION EVO SYSTEM ENGINE Congratulations on your purchase of an Evolution Power Tools EVO SYSTEM ENGINE Please complete your product registration online to validate your machine s warranty period and ensure prompt service if needed We sincerely thank you for selecting a product from Evolution Power Tools 12 MONTH LIMITED WARRANTY Evolution Power Tools reserves the right to make improvements and modifications to design without prior notice Evolution Power Tools will within twelve 12 months from the original date of purchase repair or replace any goods found to be defective in materials or workmanship This warranty is void if the machine being returne
6. a suitable approved container e A drain plug can be found underneath the carburettor float bowl Fig 26 e Replace the drain plug when all the fuel has been removed e Remove the spark plug Pour approximately one tablespoon of clean engine oil into the spark plug hole Ensure that the engine ignition switch is in the OFF position Gently pull the recoil starter a few times Replace the spark plug Gently pull the recoil starter until resistance is felt this will mean that the piston is on its compression stroke with both valves closed Stop pulling the recoil starter e Store the engine in a secure dry and well ventilated location under a cover to prevent dust debris etc from settling on the machine www evolutionbuild com evo MAINTENANCE SUMMARY CHART ITEM COMMENTS DAILY 1MONTH 3 MONTH 6 MONTH or 20 hours or 50 hours or 100 hours Visually Check All fuel lines amp unions All Electrical Leads Check condition Clean amp adjust gap Replace if necessary Engine Check Oil Level Oil After 1st MONTH 10W 40 Change Replace Oil Recoil Ensure ventilation Starting slots are System unobstructed Clean Uni Spray with Silicone coupling After every 25 hours of use lightly spray Lubricant through the 3 locating pin connection points Every 250 hours of use Internal i Rubber Element replace if worn or damaged This procedure needs to be carried out carefully and Vi
7. it several times spinning the wheels between applications The brake must lock both wheels securely Fig 3 Note A light coating of grease applied to the axle before assembly will aid lubrication of the axle in use www evolutionbuild com 11 EVOLUTION Fig 4 Fig 5 Zz lL Fig 6 12 3 Attaching the 3 Support Feet Three support feet are provided All three are the same and are inter changeable with each other Two of the support feet fit onto to the accessory mounting frame near the front corners The third support foot fits onto a boss located under the front bottom cross member of the external frame To fit the support feet e Insert g8mm bolts through the support feet with the bolt heads positioned within the domed rubber feet Screw the bolts into the captive nuts at the three locations mentioned e Tighten the bolts securely using a suitable spanner not provided Note Access to the boss under the frame cross member may be gained by tipping the machine backwards Enlist competent help to tilt the machine and ensure that the wheel brake is applied before the machine is tipped backwards Fig 4 4 Initial filling amp checking the oil level WARNING This machine does not come filled with oil No attempt to start the engine must be made until the crank case is filled to the correct level with the correct grade of oil Oil not provided should be poured into the machine t
8. EVOLUTION EVOSYSTEM WITH ign Patent EVO200 ENGINE GOOG ACE LINE UP 3 LOCATING PINS AS ARROWS INDICATE LINE UP 2 REAR STABILISER PINS AS ARROWS INDICATE APPLY GENTLE HORIZONTAL PRESSURE WITH AN OPEN HANDED FLAT PALM APPLY SEVERE DIAGONAL DOWN WARD AS ARROW INDICATES AND LOCK IN PRESSURE AS ARROW INDICATES DOING 0 MAY DAMAGE THE EVO YSTEMI QR CODE Download a FREE QR READER APP and scan the QR CODE below Instantly watch the HD Evo System Video on your Smart Phone Make sure the HD setting is on If you don t have a Smart Phone you can also watch all Evolution s videos online EVOLUTION TABLE OF CONTENTS EC Declaration of Conformity 04 Important Information 05 12 Month Limited Warranty 05 General Safety Rules 05 Engine 07 Additional Specific Safety Rules 07 Symbols amp Labels 08 Specification 08 Machine Overview 09 Assembly 11 Operation 14 Maintenance 17 Environmental Protection 22 NOTICE A parts diagram can be downloaded from www evolutionpowertools co uk evosystem html EC DECLARATION OF CONFORMITY We manufacturer and importer Evolution Power Tools Ltd Venture One Sheffield S20 3FR Declare that the product EVO SYSTEM ENGINE Part numbers EVO200 Complies with the essential requirements of the following European Directives 89 336 EEC EMC Directive 2006 95 EC Low Voltage Directive
9. ards slightly the locking levers and rotate them forwards to their locked position upward To use the Transportation Wheels e Apply the wheel brake e Pull back slightly on the transportation handle to allow the wheels to take the full weight of the balanced machine The operators hands should be widely spaced holding the handle at its curved ends When bringing the machine to balance the operator may also find it helpful to place a foot on the wheel brake bar e Keep the machine balanced Enlist competent help if necessary e Release the wheel brake and wheel to the new location e Re commission the machine as necessary Vehicular Transportation WARNING This machine requires at least a two man lift Prepare the vehicle in advance so that it is ready to receive the engine e Although compact this machine is heavy To reduce the risk of injury get competent help whenever you have to lift this machine e To reduce the risk of back injury hold the machine close to your body when lifting Bend your knees so you can lift with your legs not your back Lift by using convenient areas of the external frame e Lift the engine into the vehicle and secure in as level an attitude as possible with ropes tie down straps etc so that the engine cannot move during transportation www evolutionbuild com evo MAINTENANCE Regular maintenance is essential to keep your EVO SYSTEM Engine and its accessories in servic
10. as possible m For long term storage we recommend that the fuel system of the engine is drained During long term storage additives in modern fuels can precipitate from the fuel and block jets and valves in the fuel system n Store the machine in a secure and well ventilated area Unauthorised personnel should not have access to this machine SAFETY INSTRUCTIONS FOR FUEL FILLING a Select level bare ground remote from any buildings as a refuelling station Ensure that there is no combustible material in the immediate vicinity b Smoking using a naked flame or producing sparks is strictly forbidden whilst refuelling Petrol is highly flammable and its vapours are combustible c Ensure that the fuel tap is turned off This will ensure that fresh fuel does not flood the engines carburettor d The engine must be turned off and allowed to cool before refuelling is attempted Inadvertent fuel spillage onto a hot engine can result in the risk of fire e Any fuel spills must be dealt with immediately If petrol contaminates any clothing the operator must change clothes Do not rely on the fuel evaporating from the clothes Wash or launder the clothing when the fuel has evaporated from the material f The use of a funnel during refuelling is recommended Use of a funnel will minimise the risk of fuel spillage g Fill the tank with the correct grade of unleaded fuel to a level approximately half way up the fuel f
11. d com 19 EVOLUTION Fig 26 20 Note The Plastic ring is not handed and can fit onto the flange either way round e Check the installation 7 Uni coupling Clutch Drive from the engine to the accessory is transmitted by a 12 toothed sprung loaded dog clutch coupling This should be kept clean and the teeth regularly inspected for wear preferably at every connection or disconnection Any debris or dirt etc that becomes lodged between or on the teeth could cause premature wear and so should be removed as soon as possible Clean with a slightly damp soft cloth a pipe cleaner or small brush may be useful to access the spaces between the teeth Lightly spray the metal parts of the Uni coupling with a high quality Silicone Spray Lubricant as detailed in the Maintenance Summary Chart Avoid spraying rubber components 8 Recoil Starting System The ventilation slots should be kept clean and free from any obstructions Romove and foreign matter from the vintilation slots Do not use sharp pointed instruments pushed through the slots in an attempt to dislodge any obstructing material LONG TERM STORAGE If your EVO SYSTEM Engine is not going to be used for a period of 4 months or more e g over the winter period the operator should consider preparing it for long term storage This will keep the engine in optimum condition for re commissioning when required e Drain all the fuel from the fuel tank and carburettor into
12. d has been used beyond the recommendations in the Instruction Manual or if the machine has been damaged by accident neglect or improper service This warranty does not apply to machines and or components which have been altered changed or modified in any way or subjected to use beyond recommended capacities and specifications Electrical components are subject to respective manufacturers warranties All goods returned defective shall be returned prepaid freight to Evolution Power Tools Evolution Power Tools reserves the right to optionally repair or replace it with the same or equivalent item There is no warranty written or verbal for consumables In no event shall Evolution Power Tools be liable for loss or damage resulting directly or indirectly from the use of our merchandise or from any other cause Evolution Power Tools is not liable for any costs incurred on such goods or consequential damages No officer employee or agent of Evolution Power Tools is authorised to make oral representations of fitness or to waive any of the foregoing terms of sale and none shall be binding on Evolution Power Tools Questions relating to this limited warranty should be directed to the company s head office or call the appropriate Helpline number GENERAL SAFETY RULES WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS
13. eable condition We recommend that only competent operators who have experience in servicing and maintaining petrol engines attempt these procedures If in doubt have the machine serviced at an Evolution approved Service Centre 1 Engine oil replacement Note Engine oil is easier to replace when the engine has been run up to temperature and the oil is warm Ensure that the engine is positioned on a hard level surface Remove the oil filler cap Fig 18 Place a suitable oil collection pan under the engine Remove the oil drain plug so that the oil can drain completely from the engine Fig 19 WARNING Be careful Contact with used engine oil can be harmful The oil could be very hot burn risk and some operators may experience irritation if the oil contaminates exposed skin Check the oil drain plug and its gasket Check the oil filler cap and its O ring gasket Replace any non serviceable parts Re install the oil drain plug and tighten firmly Refill the engine with the correct grade of engine oil to the correct level Refit the oil filler cap e Check for leaks and spillages and deal with as necessary Note Used engine oil should be disposed of in an environmentally safe way Check with your Local Authority for the nearest used oil re cycling facility 2 Spark Plug Checking and replacement After approximately 50 hours of operation the spark plug should be removed for checking cleaning and resetting To remo
14. esidual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents d Remove any adjusting key or spanner before turning the power tool on A spanner or a key left attached to a rotating part of the power ool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of he power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used U
15. essive engine wear and premature engine failure f Keep the area around the engine clear clean and tidy Never allow any combustible material timber plastic cardboard canvas etc near a running engine g Do not use in or near to potentially explosive atmospheres Dust laden atmospheres as can be found in some industrial buildings Flour Mills Timber Mills have an explosive potential h Regularly check the fuel system for leaks Hoses and unions should be checked for deterioration or chafing Check the fuel tank for damage or for a poorly fitting or worn fuel cap Any defects must be rectified before the engine is used i Always stop the engine and allow it to cool down before refuelling Try to avoid any fuel spillage often caused by overfilling the tank and clean up any spilt fuel immediately The application of dry sand is an effective way of neutralising fuel spills Do not allow sand to come into contact with any part of the engine k Do not allow the engine to run out of fuel while a generator under load is attached Surging of the engine as it uses the last of the fuel could cause damage to connected electrical equipment I When transporting the engine in a vehicle ensure that the fuel tap is turned off To minimise the risk of fuel spillage the engine should be secured by ropes etc to the load area of the vehicle so that it cannot move during transportation The engine should be secured in as level an attitude
16. hrough one of the 2 Oil Filler Level Caps Note Only one oil filler maybe accessible Oil capacity is approximately 0 6L of 10W 40 Automotive oil available at all good motor factors and most petrol stations These Caps unscrew from the machines engine casing and incorporate an oil level dip stick Fig 5 Take care not to spill any oil Note It is important that when checking the oil level the machine is on a Stable horizontal and level surface with the engine stopped and cold Two index marks are provided on the dipstick The oil level should be maintained near the top mark Fig 6 e Remove the relevant Oil Filler Level Cap and wipe the dipstick with a clean dry cloth e Pour in the required amount of oil 600ml e Allow the oil to settle for a few seconds e Insert the dipstick into the machine but do not screw the Cap into the casing e Withdraw the dipstick and visually check the oil level e Adjust as necessary e When the level is correct tighten the Oil Filler Level Cap securely into the engine casing www evolutionbuild com evo Note Change the oil according to the Maintenance Summary Chart Refer also to MAINTENANCE Engine oil replacement 5 Connecting an accessory Your EVO SYSTEM Engine has a unique coupling that enables a variety of Evolution accessories to be connected to and be driven by this machine This coupling is engineered to very fine tolerances and must be kept clean and free f
17. ilter Pour the fuel into the tank carefully and do not try to fill the tank completely Pour the petrol slowly to avoid air traps during filling that could cause fuel spillage h Check the fuel tank cap and replace as soon as refuelling is completed The cap has a bayonet type connection Check that it is correctly installed and seated before slowly turning on the fuel tap www evolutionbuild com 7 EVOLUTION i Check for any fuel leaks throughout the fuel system Do not attempt to start the engine if a fuel leak is suspected Any detected leak must be repaired by a suitable qualified technician j Observe all national and or local regulations about the storage and use of petroleum SPECIFICATION Engine Specification EVO200 Engine Brand EVOLUTION 4 Stroke Single Cylinder products All local bye laws should be observed Engine Type SYMBOLS AND LABELS Engine Displacement 200cc Symbol Description Engine Power 6 5hp Li Volts Spark Plug Replacement SINO F7TC A Amperes NGK BP6ES Hz Hertz CHAMPION N9YC FI Min speed Spark Plug Gap 0 8mm Alternating Current o a No No Load Speed Air Filter Washable air filter element Wear Saf l NER sar Safety Goggles Fuel Type Standard Unleaded Petrol Wear Ear Protection pe Speed 3150min Factory set governed LD Wear Dust Protection Area E ee eed 2 Do Not Touch Fuel Tank Capacity
18. lar ring is located around the engine output shaft Fig 24 e The female annular ring is located around the accessory input shaft Fig 25 The annular rings should be kept scrupulously clean and checked at every connection or disconnection If any dirt or debris is found it should be removed using a slightly damp soft cloth All other mating surfaces between engine and accessory should be kept as clean as possible The three 3 locating pins and two 2 stabilising pins are positioned on the accessory These pins should also be kept scrupulously clean and free from dirt or other contamination A very light spray coating of silicone machine oil occasionally applied to their surface will aid accessory connection A cover for coupling protection is provided with each accessory and should be used whenever the accessory is remote from the engine The engine is also supplied with a coupling protection cover This should be fitted whenever an accessory is removed 6 Replacement of Plastic Annular Ring The EVO SYSTEM Engine Male annular ring can be replaced if damage or wear is detected To replace the annular ring e Remove the damaged ring by carefully cutting through it with a sharp craft knife e Clean away any dirt debris or Plastic residue from the annular ring mounting flange e Position the Plastic ring onto its flange and push it fully home so that it lies flush against the engine casing www evolutionbuil
19. oke Control 10 www evolutionbuild com evo Fig 2 ASSEMBLY Your EVO SYSTEM Engine needs some minor assembly and will need minimal operator adjustments to commission the machine 1 Attaching the Transportation Handle The Transportation handle should be attached to the machines external tubular frame using the two 8 mm coach bolts and plastic headed thumb nuts Fig 1 Note During storage or when transporting the engine in a vehicle it may be convenient to remove the transportation handle or place it in the stowed position To stow the transportation handle e Undo the two plastic headed thumb nuts so that they are engaged onto the coach bolts by only a couple of threads e Spring the transportation handle outwards and away from the frame so that it can be rotated forwards e Lay the handle horizontal on the main external frame e Tighten the two thumb nuts just sufficiently for them not to come loose in transit 2 Attaching the Wheels The Transportation Wheels fit into bosses located at the bottom rear and at either side of the external frame To fit the wheels Slide the wheel axle through the mounting boss Slide a washer over the protruding axle Slide a split pin through the hole in the axle Bend the split pins tines around the axle perimeter in opposite directions Fig 2 Check that the wheels spin freely e Check the operation of the wheel brake by applying and releasing
20. our EVO SYSTEM Engine Note The procedure for stopping the engine can be influenced by the accessory that is connected If the generator accessory has been connected to the engine it is important that before stopping the engine all electrical loads are disconnected from the generator AC outlet sockets Failure to do so may cause damage to any connected appliances See the relevant Instruction Manual s for any specific requirements or advice regarding machine shut down www evolutionbuild com 15 EVOLUTION Ll Fig 17 ATTENTION Take great care to ensure that the engine or accessory is not dropped during loading unloading e Turn the engine ignition switch to the OFF position e Allow the engine to come to a complete stop and turn the fuel tap to the OFF position Fig 16 3 Transporting your Evolution Engine Although compact this machine is heavy Enlist competent help if necessary when transporting this machine Note This machine can be transported with an accessory connected or if more convenient where space limitations apply or where manoeuvring is difficult with the accessory disconnected and the accessory mounting frame in the stowed position To stow the accessory mounting frame e Push the two locking levers to their downwards unlocked position to release the deployed frame e Fold the frame and push inwards and upward into its stowed position Fig 17 e Pull outw
21. r it up to the engine Visually align the 3 locating pins and 2 rear stabilising pins Fig 9 Enlist competent help if necessary The generator in particular is heavy and help with lifting may be required e Holding onto a convenient part of the external engine frame can aid the operator achieving and maintaining alignment when connecting an accessory e Gently push the accessory into the engine Keep the 3 locating pins and the two stabilising pins aligned with their respective docking positions The internal coupling between the engine www evolutionbuild com 13 EVOLUTION Fig 10 and the accessory will be made automatically No component alignment or adjustments are necessary e Be gentle and patient the coupling is precisely engineered and no great force is required to connect the accessories Once the operator has mastered the technique accessory connection will become straight forward e Firmly push the engine and accessory together until the click of docking is heard The Uni coupling release lever Fig 10 will return to its neutral position 6 Disconnecting an accessory Note Before attempting to remove any accessory ensure that the engine is switched off stationary and cold Some components e g the exhaust system can remain very hot for a considerable time after the engine is switched off and there is a burn risk for the unwary user e Ensure that the engine is on a clean stable and horizon
22. rom dirt debris etc A cover for coupling protection is provided with each accessory and should be used whenever the accessory is remote from the engine If you experience difficulty in accessory connection it could be because the accessory location pins or the annuli of either the accessory or the engine are contaminated or damaged Refer to the MAINTENANCE section 5 which gives details of how to clean the annuli mating rings and the accessory locating pins Note The EVO SYSTEM Engine has a micro switch incorporated within the coupling design that senses when an accessory has been successfully attached to the machine The engine will not start without an accessory being connected It cannot be run as a stand alone machine e Lock the Transportation Wheels using the wheel brake Fig 7 e Release the Accessory Mounting Frame by rotating the locking levers to their unlocked down position and push in e Deploy the Accessory Mounting Frame Fig 8 Note It is important that the frame is correctly deployed for successful accessory connection e Lock the frame into position by pulling out and returning the locking levers to their locked upright position Note Each accessory is equipped with 3 locating pins and 2 rear stabilising pins The 3 locating pins lock into the Uni coupling the 2 stabilising pins slide into the sockets in the Accessory Mounting Frame e Hold the accessory by its external frame and offe
23. se of these devices can reduce dust related hazards 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer when used at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking in
24. tal surface e Allow the engine and the attached accessory to fully cool down from their working temperatures e Hold the accessory at a convenient point on its external frame e Operate the Uni coupling release lever with one hand Fig 10 Whilst gently easing the accessory outwards releasing it from the coupling with the other hand e Using both hands gently pull the accessory from the engine The accessory may be heavy e g the generator so enlist competent help with accessory removal if necessary e Store the accessory carefully in a secure location for future use Refit the coupling protection cover OPERATION Note The EVO SYSTEM Engine cannot be operated without an accessory being connected Some components will become very hot during operation e g the exhaust system and surrounding components The operator should employ due diligence and care When using this machine e Position the engine on firm level ground and lock the transportation wheels by operating the wheel brake e Deploy the Accessory Mounting Frame to the fully down position e Connect the required accessory Check the oil level and fuel levels Note If either fluid levels require topping up follow previously outlined instructions Refer to Checking Oil Level and Safety Instructions For Fuel Filling Do not try to start the engine until fluid levels have been checked and adjusted and a visual safety check has been completed www evol
25. the machine e Remove the Air Filter Element from the housing Fig 22 The Air Filter Element is washable Clean the element thoroughly using an environmentally friendly water based degreasing agent Allow to dry naturally Do not refit a wet or damp element e When dry the element should be lightly sprayed with light machine oil This will improve the efficiency of the air filter To refit e Install the cleaned element into the Air Filter Housing e Manoeuvre the Air Filter Housing into the machine and carefully locate it on the carburettor adaptor plate e Ensure that all rubber gaskets are serviceable and correctly seated e Replace the wing nut with its large washer and securely tighten www evolutionbuild com evo 4 Fuel Tank Filler Filter Occasionally visually check the condition of the fuel tank filter when refuelling is ideal If there is any sign of deposit build up remove the filter from the tank and clean e Clean the filter with environmentally friendly water based degreasing agent and if necessary blow the fine mesh through with clean dry compressed air e Allow to dry thoroughly before refitting e When refitting ensure that the 2 cut outs on the top edge of the filter line up with the cut outs in the fuel tank filler neck Fig 23 5 Annular Rings and Accessory Locating Pins The annular rings ensure the precise mating of an accessory to the EVO SYSTEM Engine e The male annu
26. to account the working conditions and the work to be performed Use of the power tool for operations different from intended could result in a hazardous situation 5 Service Have your power tool serviced by a qualified repair person using only genuine replacement parts This will ensure that the safety of the power tool is properly maintained 6 www evolutionbuild com evo SAFETY INSTRUCTIONS FOR EVOLUTION ENGINE a Petrol or diesel powered engines must never be used in unventilated closed spaces The exhaust fumes produced are highly toxic and can cause Carbon Monoxide Poisoning which will cause drowsiness and ultimately death It is only permissible to run a petrol engine indoors if the building can be very well ventilated and the exhaust umes can be captured and ducted to the outside hrough an exhaust extraction scavenger system b The engine should be positioned on a firm level surface The wheels should be locked so hat the engine cannot move during operation c The engine should not be run at speeds that exceed the maximum speed on the rating plate Operating an engine at excessive speeds increases the likelihood of component failure and consequent accidents d Do not tamper with components that regulate the engines speed You may alter the actory set running parameters e Use only the type of fuel listed in this Instruction Manual Using fuel with an octane rating less than that specified can lead to exc
27. utionbuild com evo 7 P CE 2 LS RE S Le p gt TOS a lps NZ 1 Starting your EVO SYSTEM Engine Note A visual safety check should be carried out before attempting to start the engine Particularly check for any fuel or oil leaks the integrity of accessory attachment and the stability of the machine Rectify any faults found before attempting to operate the machine e Ensure that the transportation wheels are locked by applying the wheel brake e Turn the fuel tap lever to the On position Fig 11 e Set the choke lever to the Choke On position Fig 12 e Turn the engine ignition switch to the ON position Fig 13 e Steady the EVO SYSTEM Engine by holding the external rame at a convenient point e Use your other hand to grip the recoil starter cord handle Fig 14 e Pull the recoil starter cord slowly until resistance is felt indicating hat the starter is engaged e When resistance is felt pull the cord sharply e Continue this procedure until the engine starts e Usually the choke can be returned to the off position almost immediately when the engine fires up but this will depend upon ambient temperatures operating conditions etc and operators discretion will be required Fig 15 Note When using the generator accessory the engine must be run at 3150 min the factory set governed speed 2 Stopping y
28. ve and reinstall the spark plug e Ensure that the engine is switched OFF and the fuel tap is in the OFF position www evolutionbuild com 17 EVOLUTION WARNING The engine should be cold before commencing the spark plug removal procedure e Pull the HT lead from the spark plug e Using the spark plug socket and T bar supplied remove the spark plug Fig 20 A serviceable spark plug in good condition should exhibit light tan deposits on the plug nose Remove these deposits with a stiff brass wire brush Check the electrode gap of the plug using a set of feeler gauges Adjust if necessary The gap should be 0 7mm to 0 8mm Re install the spark plug Hand tighten the plug using the spark plug socket Only use the spark plug socket to produce the gas tight seal which is achieved by the last turn of the spark plug e Reattach the HT lead to top of the spark plug 3 Air Filter WARNING Never run the engine without the air filter element fitted After approximately 50 hours of use the air filter element should be removed from its housing cleaned and refitted To remove e Ensure that the engine is switched OFF and the fuel tap is in the OFF position The engine should be cold e Unscrew the wing nut from the Air Filter housing and remove it and its large plate washer and rubber sealing gasket Fig 21 e Carefully store these parts for later re installation e Manoeuvre the Air Filter Housing from
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