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Installation and Venting Instructions

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1. XXXXXXXXXXXXXXXXXXXxx XXXXXXXXXXX XXXXXXXXXXXXXXXXXXXx V A3M 101 2227 lt 6 AMA dH pfe pasn 9 143038 91 se _ 0070 1595 HOLIMS 34055344 SVD MOT d Aq 1010 s ng 6 39188 91315 YJgNY 3002 SNLWLS 403 30010 kem SI Ua spuddas spugoas 06 eey ANNOYS LNAWdINOA 0103735 220 3 018 36 Jo Bujooo 08 10 06 OZ 06 ale Duneeu seb Aejap jo uemolg QNnOWO a 018 ALON 348 x Mose MANOS ONIYIM CAI 5 O N LSdS HOLIMS 583007 H3MOT8 x X onsec no aye meco oorr zy nU BM 1717 96 10 suoyonyjsu uofje esur ees suomipuoo BLIAL ale paeds 6 OvArz ANOLOW4 e Ern 92 Jojoeuuoo 27
2. 9 SVD WYNN WVHOVIC OLLVWSHOS 085 SEL NHO SSAd vH ALON JO3NNOOSIQ 91915 OL NSHW 9085 06 XI NOLLOG HS 440 IMS Es ZMS A00304 Fig 13 393AAV 58YAV Single Stage Furnace Wiring Diagram with Chimney Adapter 15 MASONRY CHIMNEY APPLICATION REQUIREMENTS If a clay tile lined masonry chimney is used an alternative venting design might be required such as a listed chimney lining system or this listed chimney adapter kit ONE OF THE FOLLOWING METHODS SHALL USED TO DETERMINE IF AN ALTERNATIVE VENTING DESIGN IS NOT REQUIRED In_the USA Refer to Sections 13 1 11 and 13 2 22 of NFPAS54 ANSI Z223 1 2006 or the authority having jurisdiction to determine whether relining is required If relining is required use a properly sized listed metal liner Type B vent or a listed alternative venting design such as this listed chimney adapter kit with a furnace listed for use with this kit a listed chimney lining system or a Type B common vent In Canada Also permitted in the USA A 78 or 80 percent AFUE hot surface ignition Category I fan assisted furnace is permitted to be vented into a clay tile lined masonry chimney that is exposed to the outdoors below the roof line provided Multiple Appl
3. INTERNAL AREA OF CHIMNEY IN 2 mm VENT HEIGHT 12 19 28 38 7742 12258 18064 24516 Local 99 Winter Design Temperature e 17 to 26 F 8to 3 C P 6 2 0 55 99 141 8 2 52 74 111 154 io 10 3 NR 90 125 169 15 5 167 212 20 6 212 258 30 9 362 Local 99 Winter Design Temperature 5 to 16 F 15 to 9 C 6 2 NR 78 121 166 8 2 NR 94 135 182 10 3 NR 111 149 198 15 5 NR NR 193 247 20 6 NR NR NR 293 30 9 NR NR NR 377 Local 99 Winter Design Temperature 1010 4 F 23 to 16 C Lo 6 2 NR NR 145 196 EN 8 2 NR NR 159 213 IST 10 3 NR NR 175 231 o2 15 5 NR NR NR 283 n 20 6 NR NR NR 333 30 9 NR NR NR NR 55 8 Local 99 Winter Design Temperature 11 F or 56 lower 24 C or lower Not recommended for any vent configuration bog The 99 Winter Design Dry Bulb db temperatures are found in the 2005 ASHRAE Fundamentals Handbook CD and Chapter 28 16 7 IN 179 mm DIA OUTLET RESET SWITCH 5 IN 127 mm INLET KGACA02015FC 1 8 IN 3 mm DIA HOLES 6 IN 152 mm DIA OUTLET 8 1 4 209 mm 1 8 IN 3 mm DIA HOLES 4 IN 102 mm INLET A08240 Fig 14 Chimney Adapters 17 SERVICE TRAINING Packaged Service Training programs are an excellent way to increase your knowledge of the equipment di
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15. X 3 in 102 X 76 mm tapered water heater vent connector decreaser is permitted at chimney inlet opening However better resistance to chimney condensation will result if connector diameter is not reduced ttEither or TT is permitted but not both 8 10 Minimum chimney size shall conform to columns for common vent capacity in Table 13 2c in Chapter 13 of NFPA54 ANSI 7223 1 2006 in United States or Table C 7 of Appendix C of CAN CSA B149 1 05 in Canada The chimney sizing requirements in Table 7 below were extracted from these codes Permitted exceptions to 10 F 23 C minimum 99 per cent winter design temperature and furnace connector dia meters are provided in Table 8 If Table 8 permits a fur nace connector size that is smaller than the chimney adapter outlet a tapered decreaser is permitted at the chim ney adapter outlet Manifolded common vent connectors See Fig G 1 k in NFPAS54 ANSI Z223 1 2006 in USA or Fig C 9 CAN CSA B149 1 05 in Canada For chimney heights of 8 ft or more Type B manifolded common vent connectors with no elbows are permitted The manifolded common vent connector diameter shall be 1 in 25 mm greater than required furnace vent connector size The combined horizontal length of longest vent connector furnace or water heater plus manifolded common vent connector shall not exceed vent connector lateral specified in section A 6 Each connector is p
16. 805 X 305 or 53742 85 11 060135 135 20 KGACA02015FC 10 3 12 X 12 or 83 3 305 X 305 or 53742 85 11 066135 135 22 KGACA02015FC 10 3 12 X 12 or 83 3 305 X 305 or 53742 85 11 060155 155 20 KGACA02015FC 10 8 12 X 12 or 83 3 305 X 305 or 53742 85 11 066155 155 22 KGACA02015FC 10 8 12 X 12 or 83 3 305 X 305 or 53742 85 11 MODELS 393AAV and 58YAV KGACA02014FC 9 3 8X 8 or 42 7 208 X 208 or 27548 80 9 REPO Eo 09 KGACA02014FC 9 3 8 X 12 or 63 6 203 X 305 or 41032 25 8 enn KGACA02014FC 9 3 8X 8 or 42 7 203 X 203 or 27548 80 9 KGACA02014FC 9 3 8 X 12 or 63 6 208 X 305 or 41032 25 8 042091 091 14 KGACA02014FC 9 3 8 X 12 or 63 6 208 X 305 or 41032 35 11 048111 111 16 KGACA02014FC 9 3 8 X 12 or 63 6 208 X 305 or 41032 85 11 060135 135 20 KGACA02015FC 10 8 12 X 12 or 83 3 305 X 305 or 53742 35 11 060155 155 20 KGACA02015FC 10 3 12 X 12 or 83 3 305 X 305 or 53742 85 11 Chimney must be minimum height specified in the furnace installation instructions 7 Maintain required clearance to combustible materials See furnace for Minimum Clearances to Combustible Con struction label which includes minimum clearance to chimney adapter 8 Appliance application and operation has significant impact on successful chimney performance Follow furnace in stallation instructions in general and in particular the APPLIANCE APPLICATION REQUI
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18. FLUE ave COLLAR Lf TN BLOCKED 2 SCREWS TO SECURE SWITCH VENT PIPE on ART INCREASER 10 SECURE TO FURNACE CHIMNEY FLUE COLLAR ADAPTER INLET OUTLET FOR TO VENT PIPE VENT INCREASER CONNECTION NOTE Conduit may need to be located at front of chimney adapter to provide clearance to an evaporator coil casing A08192 Fig 3 Chimney Adapter Secured to Upflow Furnace Flue Collar Sizes of 132 000 and 154 000 Btuh input A08196 1 Fig 6 Chimney Adapter Secured to Flue Collar Internal Fig 4 Chimney Adapter Secured to Upflow Furnace Flue Flue Pipe and Vent Elbow on Horizontal Right Furnace Collar 7004 Dil 08195 Fig 7 Chimney Adapter Secured to Upflow Furnace Flue Collar Fig 5 Chimney Adapter Secured to Upflow Furnace Flue Collar Sizes of 132 000 and 154 000 Btuh input
19. ll ALON a3sn M v ee de VdS 5 52 Lova zdavds d 257 151 OL 31ON m e d ima aws fanoning 9 ILON GasnN3HM ssa 1584 C a LL ALON OVASLL Sd91 q3sn N3HM Sad m 245 0255 LH E E 9 31ON E ma 2o m ews ni 5 le s 9 NIMLIS3L 3 1009 qua ir E 1 SL ILON SSA ssa 1584 m 2 2 S ALON a 1 OL ALON TANX ES 021 o 5 NIHM e Tu E al 21 9 d 199135 YIN S3Sv9 ANVdOUd 9 TWYNLVN esi LST 2584 AV T3G 3JO WVYSVIC OLLVIAISHOS HOLIMS LOANNOOSIG 01315 OVASLL OL INVeIOVIO NOLLO3NNOO IH ma A08224 Adapter iagram with Chimney 11 Fig 9 Models other than 393AAV 58YAV Standard Single Stage Furnace Wiring D L01 098 2 7 M 521000 uo OU Peal MOT HA TWAIN lt O N aSdS HLIMS aunssaud Svo MOT an NO S NINH spuooes Jo spucoes 06 dund yeay 10 spuooes 081 20 091 021 06 ale suonoejes o ieworg vL 3orids YAW 54002 5115 uo 3aoid spuooe
20. 1065 1 29155 1 WoHa m i t ZNA gt L m Ho ef NIMLISSLL g lt yy WANN L_____ 5 2H ALON C034 NSHW HOLIMS LOANNOOSIC 3 ISNA Ll ILON SM g ahd N3HM QM amp 291 134986 1 ual Le WAH 01 310N 51 2884 3 TANNED m 7000 1 4 911d wal O OX 5 1564 55 8 EI LEAN E aA Li ILON o amp N E a amp Sd91 asriNsHw Sug uL VaL PN SASVD 3NvdOHd WVHOVIC OLLVIASHOS AY LOANNOOSIG OVASLL OL ame NOLLOANNOO H LOSS 2038 9 ILON Pag mm 15 1 Q lt S ILON 5 z HO 109195 g8od AVAGO A02140 ith Chimney Adapter Fig 10 Models other than 393AAV 58YAV Deluxe Single Stage Furnace Wiring Diagram wi 12 10 spuosas 06 10 08 OSL 402 06 suonoejes
21. 23 t 23 048070 070 16 042090 090 14 048090 090 16 10 23 tt 10 10 23 tt 710 NP NP NP NP 23 t 23 t 060090 7090 20 036110 110 12 048110 110 16 0601167 110 20 10 23 t NP NP 10 23 NP NP NP NP NP 066110 110 22 048135 7 135 16 a m T 060135 135 20 ma NP NP a NP NP n miu NP a 23 t tt 23 tt 23 tt 23 0601595 tuu 60 NE NP NP NP NP NP 10 23 NP NP 066155 155 22 MODELS 393AAV and 58YAV 024070 070 8 5 10 10 2580707070 12 0 C294 10 29 cages 710729 oos NP NP NP 042091 091 14 10 23 tt e NP 10 23 tt Con NP NP NP NP 0481117 111 16 210 234 210 23 E 510 210 210 210 060135 136 20 oat NP NP 2 NP NP 060155 155 20 NP NP NP NP NP NP 10 23 t NP NP NP Not Permitted Temperatures in parentheses are Celsius temperatures Furnace connector rise shall be at least 3 ft 9 M TChimney height shall be at least 10 ft A higher chimney height is required if the furnace installation instructions specify a higher chimney height Furnace connector rise shall be at least 2 ft or chimney height shall be at least 15 ft 5 M 6 in 5 152 X 127 mm or 6 in X 4 152 X 102 mm tapered furnace vent connector decreaser is permitted at chimney inlet opening However better resistance to chimney condensation will result if connector diameter is not reduced 114
22. 5 of 3 and 4 in 76 and 102 mm diameter Use a 3 X 4 in 76 X 102 mm vent increaser with a 3 in 76 mm draft hood outlet 7 Water heater gas inputs shall not exceed the following rates as shown in Table 6 2 Furnace vent connector rises shall not exceed 3 ft 9M 3 An operational draft hood equipped water heater shall be common vented with furnace Additional draft hood equipped appliances are permitted to be common vented with furnace NOTE See Fig 1 while reviewing the following requirements 4 Each vent connector is permitted up to 4 elbows Table 6 Max Water Heater Input VENT HEIGHT H FT 6 2 8 2 5 10 3 15 4 5 20 6 30 9 50 15 100 30 4 inch dia 102 mm Connector Rise R Ft EOS EO ERE CURE ES GN FU bo ESSE GE OP oo Pao Water Heater Maximum Input Rating 40 52 61 41 53 62 42 54 63 44 55 64 46 56 65 48 58 66 51 61 69 50 60 68 Thousands of BTU per Hour S 39 52 61 40 52 62 41 53 62 43 54 63 45 57 65 47 57 65 50 60 168 49 59 67 B Listed Type B Double Wall metal pipe S Single Wall galvanized steel pipe These rise requirements are based on NFGC and
23. 67 Gt 930N 1032n pul 0 1595 YMS 4200944 10004 0 8 NO 295 440 Buruum YMS TEMS C O NUSdS seus enue 8 L 1NS 9 TMS S TMS ETMS TTMS Tid Ld a s 1065 5 YOT IHI 0 155 pepeus paeds z 1070 W 14 wal O N ISdS YWNH xen dwy lt 0 WNH O N 15 OVASTT a eins 2701545 YMS aNssaig 1e9H ubiH 1545 UMS ainssaud 1e9H ubiH C O N sda Aejay eNeA seo sey paesu 4104284 ed dwy e asn4 gt 105 27 1645 UW Y YMS 3nojjou gt UOIBUUOD Jeu eg 2Jrv gt gt xew dwy QT uon2euuo 5 WAAAY CON ISE 6 prenbajes sdwy 200 uon2euuo Anao Lossa vdo 1005 Aejay uoge YWWOD W49 ajgexsnfpy D N 1SdS enue YAMS S qua pex olg 1423 10304 4eduin Aejay Duiuonipuo 7 1545 Aejay W49
24. AIGHT VENT PIPE INTERNAL TO FURNACE permitted with 393 58 KIT NO KGACA02014FC Complete installation of flue pipe and elbows to exit furnace casing If downflow furnace flue pipe exits casing through lower left door opening route the flue pipe through an accessory vent guard external to the casing Attach chimney adapter to furnace flue where it exits the furnace casing or vent guard with three sheet metal screws field supplied through two factory punched 1 8 in 3 mm holes and a third fielded drilled 1 8 in 3 mm hole at inlet small end of chimney adapter Third hole should be 90 from other two holes KIT NO KGACA02015FC Use same procedure as 10 above for KGACA02014FC except a standard 4 in dia to 5 in 102 to 127 mm dia vent pipe increaser field supplied is required between the furnace flue and the chimney adapter Remove lock nut from fitting on free end of electrical con duit attached to chimney adapter Route wire ends through a 7 8 in 22 mm hole in furnace casing near the chimney adapter Secure conduit to furnace with lock nut If Vent Guard is used on downflow furnace cut a notch in Vent Guard flange to provide access to 7 8 in 22 mm hole in furnace casing for conduit attachment See Fig 8 12 amp 13 for wiring connections Furnaces oth er than 393A AV 58YAV Find furnace red wires that con nect to draft safeguard switch DSS Disconnect red wire with insul
25. IMS 4IOLNHS IN3A 399018 SSA ST TALINO YOLOANNOD LINDUIO 2 WOloWN3MOlH MIB a JOVNYNJ YOLOINNOD 824 LINDUIO Hd CO N 1SdS 7 H3MOT8 3 10 1 02 GYVOS LINDYID 1045 AVI33ONVHO 03395 MOIOWH3MOT8 WIOIIHS x 970 1595 13S38 O1nv HOLIMS 1045 AVT3H 1231365 NVISNONNILNOD MNVd8 Old e x x Hi ANO x TU XI X gasn NaHM Woo Ave NYO m CEN pua 1 ma HOLIMS LOANNOOSIC X YDY LINDH ISNA Gavas 940 x x LILON X 3 i x Sud 584 ssa 251 PIAL x 91d V x NVHL ILON IST 2684 X X OVASI z ya x 1 5 Em 91d P x ILON 5 gt N Lid 29 Fe 3 NYO gt g Hoog AHS x 9 GNI G 2 LL SEA 7 4 diu amp X nig Le a EO E UE 5491 Sud 2 2 an 5 CON W 1 aas N3HW 5 3 KAE 8 E 22 i x d E ma 31ON x ind x N3HM CENE x E x e o 8 H 4 1 5 8 SION HON BS He 5 lost o amp x 951 HC lol S a ANNOYS LNAWdINDA fil Eu 251 151 ta 3
26. KGACA02014FC KGACA02015FC CHIMNEY ADAPTER KITS Installation and Venting Instructions NOTE See Table 1 for Furnace Models allowed to be used with this kit NOTE Read the entire instruction manual before starting the installation KEEP THESE INSTRUCTIONS WITH THE FURNACE CAUTION PERSONAL INJURY HAZARD Failure to follow this caution may result in personal injury C S A design certified furnaces for use with chimney adapter kits on masonry chimneys are identified on their rating plates all Table 1 furnace models except 58 YAV and 393AAV These markings identify which chimney adapter kit number is permitted to be used with each furnace model number Chimney adapter kits are for use with ONLY furnaces having factory authorized chimney adapter kit numbers marked on the furnaces These kits are permitted to be used with only the following furnace models See Table 1 Do not use this kit with any other furnace models SAFETY CONSIDERATIONS Installing and servicing heating equipment can be hazardous due to gas and electrical components Only trained and qualified personnel should install repair or service heating equipment Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters All other operations must be performed by trained service personnel When working on heating equipment observe precautions in the literature on tags and on labels attached to or shipped wi
27. N IN2 NE MAXIMUM MM or MM2 EPOR LENGTH FT M MODELS 310 311 312 313 315 JAV 58STA STX PHA PHX DLA DLX CVX JAA MEA JEA bie KGACA02014FC 9 3 8X8 or 42 7 208 X 208 or 27548 80 9 KGACA02014FC 9 3 8 X 12 or 63 6 208 X 305 or 41032 25 8 KGACA02014FC 9 3 8X 8 or 42 7 203 X 203 or 27548 30 9 KGACA02014FC 9 3 8 X 12 or 63 6 208 X 305 or 41032 25 8 KGACA02014FC 9 3 8X 8 or 42 7 208 X 203 or 27548 30 9 024070 1070 08 KGACAO2014FC 9 3 8 X 12 or 63 6 203 X 305 or 41032 25 8 EO KGACA02014FC 9 3 8X 8 or 42 7 203 X 203 or 27548 30 9 KGACA02014FC 9 3 8 X 12 or 63 6 208 X 305 or 41032 25 8 KGACA02014FC 9 3 8X 8 or 42 7 208 X 208 or 27548 30 9 KGACA02014FC 9 3 8 X 12 or 63 6 208 X 305 41032 25 8 042090 090 14 KGACA02014FC 9 3 8 X 12 or 63 6 208 X 305 or 41032 35 11 048090 7090 16 KGACA02014FC 9 3 8 X 12 or 63 6 208 X 305 or 41032 35 11 060090 090 20 KGACA02014FC 9 3 8 X 12 or 63 6 208 X 305 or 41032 35 11 036110 110 12 KGACA02014FC 9 3 8 X 12 or 63 6 208 X 305 or 41032 85 11 048110 110 16 KGACA02014FC 9 3 8 X 12 or 63 6 208 X 305 or 41032 85 11 060110 110 20 KGACA02014FC 9 3 8 X 12 or 63 6 208 X 305 or 41032 85 11 066110 110 22 KGACA02014FC 9 3 8 X 12 or 63 6 208 X 305 or 41032 85 11 048135 135 16 KGACA02015FC 10 8 12 X 12 or 83 3
28. N3Wdin o3 soqu S 7 VNIWYAL 82d Gariddns 9 GATIVISNI 9191 eurej e oJd 10 peau 18945 pejoeuuoo eq jsnu VNIIWHBL GDMYWNA 33 30 LdNYYALNILNIYYN 5 Viva LIN oul 2 and y pue yams ueewjeq es 72 GBTIVSNI AHOLO V 3dAL3Q V T8 3AILOWOLOV 3574 2 801 40 eum asn s am jueudinbe y Aue e S9NIAOuUd 3AVH 364 SILON 2VAVZ ONASTLAUIWH OJSN VEL NVuL O N 4SdS 13538 TWANVW MS LNOTIOY IWY 215 x JVNIWYAL NIML SIS3LININOd WOD NIML IS3L ENNO O IIN O NHEAS dWY O T DYA STT NOLLO3NNO 2 2 2INOULOTT Ld S LON CONSA Halls d Sud 1545 13534 ANY H UMS Qu vin 9 HYS Li ssa Ne MO HOE ANNO BHUN ANY YOSSI D Oud OUI 4 2 2 7 vais N 1545 SAU TWNN HOLIMS 44 OLNHS LNSA OT8 s 3 611d o TOULN OD O8 LIN Del 2 82d O TIdS LNINV Wedd i OLOW YAM WWS o 5 9 ON HOLIMS WAL O N dsds Av3u YAM OT m LA QVOTIAO HQLOW TWNEALNI 135 OL V LOdS WEYIONVH GHdSWOLOW 3MON 1071695 15699 01 H 21591
29. NSCNGPIC Table 7 Minimum Masonry Chimney Internal Area Multiple Appliances MINIMUM NAT NAT INTERNAL AREA OF MASONRY CHIMNEY FLUE SQ IN SQ MM Vent Height 28 18064 38 24516 50 32258 63 40645 78 50322 113 72903 H Combined Appliance Maximum Input Rating in Thousands of Btu per Hour Ft M NAT NAT NAT NAT NAT NAT NAT NAT NAT NAT NAT NAT 6 2 NP 103 143 188 246 NP 8 2 NP 119 163 218 278 408 10 3 NP 131 177 236 302 454 15 5 106 152 212 283 365 546 20 6 122 172 243 325 419 648 30 9 137 198 278 381 496 749 35 11 NP NP 291 401 524 792 NP Not Permitted Table 8 Permitted Exceptions to Minimum 99 Winter Design Temperature and Furnace Connector Diameter Chimney Clay Tile Liner Nominal Size or Inside Area In or Sq In mm or Sq mm 8x 8 or 42 7 8 x 12 or 63 6 12 x 12 or 83 3 Ha 203 x 203 or 27548 203 x 305 or 41032 305 x 305 or 53742 Furnace Type B Vent Connector Diameter In mm 6 152 5 127 4 102 6 152 5 127 4 102 7 178 6 152 5 127 MODELS 310 311 312 313 315AAV JAV and 58STA STX PHA PHX DLA DLX CTA CTX CVA CVX and JAA MEA JEA 024045 045 08 036045 045 12 024070 070 08 086070 070 12 10 23 10 23 i 10 10 23 EN NP NP NP 15
30. REMENTS in the VENTING REQUIREMENTS section See the NFGC NSCNGPIC or authority having jurisdiction for all other venting requirements CHIMNEY INSPECTION CHART For additional requirements refer to the National Fuel Gas Code NFPA 54 ANSI Z223 1 2006 and NFPA 211 2006 Chimneys Fireplaces Vents and Solid Fuel Burning Appliances in the U S A or to the Canadian Installation Code CSA B149 1 05 in Canada Crown condition Rebuild Missing mortar crown or brick Is Chimney property lined with clay tile liner Is liner and top seal in good condition Repair liner or top Reline seal or reline chimney as necessary Repair Debris in cleanout Mortar tile metal vent fuel oil residue No Remove metal vent or liner Clay tile misalignment missing sections gaps Mortar of Remove mortar and tile debris tile debris Consult Part B of chimney adapter venting instructions for application uitabili Is chimney lined Line chimney with properly with properly sized sized listed flexible metal listed liner or liner or Type B vent per Type B vent NFGC or NSCNGPIC Vent Install chimney Sizing Tables and liner or adapter per vent manufacturer s instructions Not Suitable Installation instructions Not Suitable Condensate drainage at bottom of chimney Consult Part C of chimney adapter ven
31. SS operation If air leaks are found they must be prop erly sealed Leave Installation Instructions for chimney adapter and for furnace near furnace CONNECTOR HORIZONTAL LENGTHS CLAY TILE LINED CHIMNEY HEIGHT ai VENT CONNECTOR RISES l i SINGLE p sinele WATER WALL OR TYPE B HEATER TYPE B FURNACE SEE TABLE 5 5 DIA ADAPTER ace FAN ASSISTED T FURNACE HOOD EQUIPPED WATER HEATER NOT REQUIRED FOR SINGLE APPLIANCE MASONRY CHIMNEY TILE LINER SIZE the INSIDE NOMINAL OUTSIDE A97515 Fig 1 Furnace and Water Heater Vent Connectors Chimney Adapter and Chimney 2 SCREWS O 180 APART TO SECURE CHIMNEY ADAPTER TO FURNACE FLUE COLLAR CONDUIT BLOCKED VENT SHUTOFF SWITCH CHIMNEY ADAPTER INLET AND FURNACE FLUE COLLAR CHIMNEY ADAPTER OUTLET FOR VENT CONNECTION A08191 Fig 2 Chimney Adapter Secured to Upflow Furnace Flue Collar Sizes up through 110 000 Btuh input 4 IN TO 5 IN DIA VENT CONDUIT INCREASER 8 ON
32. TERIAL Listed Type B Double Wall 25 F 32 C to 10 Interior Masonry Chimneyst mee meu Boe feque Metal Pipe or Single Wall Gal 23 vanized Steel Pipe Exterior Masonry Chimneyst Not Permitted Not Permitted Listed Type B Double Wall Listed Type B Double Wall Interior Masonry Chimneyst Metal Pipe or Single Wall Gal Metal Pipe or Single Wall Gal 10 F 28 C or W vanized Steel Pipe vanized Steel Pipe Listed Double Wai Listed Type B Double Wall Exterior Masonry Chimneyst Metal Pipe Metal Pipe or Single Wall Gal p vanized Steel Pipe The 99 Winter Design Dry Bulb db temperatures are found in the 2005 ASHRAE Fundamentals Handbook CD and Chapter 28 Figure G 19 in the NFGC Appendix G also provides winter design temperatures for some locations TChimneys not exposed to outdoors below roof line tChimneys with 1 or more sides exposed to outdoors below roof line C MULTIPLE APPLIANCES 5 Furnace vent connector shall be same size as Chimney Ad Single furnace common vented with a draft hood equipped apter outlet water heater s into a chimney 6 Water heater vent connector shall be 4 in 102 mm dia 1 The minimum 99 percent winter design temperature and meter with no more than 6 ft 2 M of lateral horizontal chimney location shall determine permitted vent connector connector length with water heater draft hood outlet sizes material as shown in Table
33. V1SY ONINOILIQNOO 82d 10 2151 591 599 ar YOTIHI yal WAH YISH ISH YSdH SdH aN end Lnd 353 271584 Tova L OW4 550 dvo SSA X19 1H9 YOVIHE radov ON3931 F OVASLL dV Ave 2 3 wn a e TV8SIPN 2 255 ty a 41 3574 15235 9 31ON rquov mm SONILLAS AHOLOV4 7246 081 440 NO 085 051 330 NO 935 M KINO WH 4 0 NO YISH 7215 zn L PRINTED CIRCIUT BOARD 4 0 NO ION x YOTIHI AW 140 440 ANO among IHOT MS Ae VHO 124145 35 NIHM Sd91 Sd A 13 LL ALON ZH3ION 0357 dasn N3HW LINDUIO YO 3579 aay HOLIMS LOINNOOSIC 2544 151 51 _____ ssa OL ALON 1584 ILON INVeIOVIO NOILOJNNOO A08225 Adapter imney ith Ch iagram w ing D iri Stage Furnace Wi Fig 11 Models other than 393AAV 58YAV Two 13 bs
34. ated female 3 16 in 8 mm quick connect terminal from DSS and connect this red wire to orange wire from blocked vent shutoff switch BVSS of chimney adapter that has insulated male 3 16 in 8 mm quick connect terminal Male and female 3 16 in 8 mm ter minals must be oriented so that insulators fit together Connect other chimney adapter BVSS orange wire to DSS terminal from which red wire was disconnected Position orange wire terminal similar to remaining red wire termin al on DSS so that orange wire is directed away from hot elbow The BVSS should be in series with the DSS 393A AV 58YAV furnaces Find furnace orange wires that connect to draft safeguard switch DSS DSS has 1 4 in 6 mm quick connect terminals Without disconnecting either orange wire at DSS cut one of these wires about 3 in 76 mm from 1 4 in 6 mm terminal Cut terminals off free ends of both orange wires of chimney adapter BVSS close to the terminals Strip and splice the cut ends of the orange wires in the furnace to the cut ends of the orange wires of the chimney adapter BVSS with field supplied wire nuts The BVSS should be in series with the DSS NOTE For applications where the chimney adapter wire leads will not reach the DSS use the factory supplied ex tension wires between the chimney adapter BVSS leads and the DSS A metal wire routing clip is included in the kit to secure the orange extension wires away from hot surfaces and rotating
35. ermitted up to 2 elbows No ex ceptions from Table 8 are permitted The minimum winter design temperature permitted with manifolded common vent connector is 10 F 23 C INSTALLATION OF CHIMNEY ADAPTER 1 2 UPFLOW AND Turn off gas supply at manual gas valve before turning off electric power supply to furnace Turn off electric power supply to furnace at disconnect Switch The chimney adapters must always be installed for vertical flow of vent gas from bottom to top of chimney adapter HORIZONTAL AIR FLOW APPLICATIONS NOT NEEDING STRAIGHT VENT PIPE INTERNAL TO FURNACE horizontal flow not permitted with 393A AV 58YAV KIT NO KGACA02014FC Attach chimney adapter to furnace flue elbow collar on 393AAV 58YAV with 2 sheet metal screws field supplied through two 1 8 in 3 mm holes at inlet small end of chimney adapter See Fig 2 or 3 If a 1 8 in 3 mm hole at inlet is not access ible remove three screws that hold elbow to inducer at tach chimney adapter to elbow then reattach elbow to in ducer not applicable to 323A AV 58YAV KIT NO KGACA02015FC Use same procedure as above except a standard 4 in dia to 5 dia 102 to 127 mm vent pipe increaser field supplied is required between furnace elbow and chimney adapter 393A AV 58YAV use 5 127 mm dia X 12 in 305 mm long pipe one end oval instead of increaser DOWNFLOW AND HORIZONTAL _ AIR FLOW APPLICATIONS HAVING A STR
36. erritorial Build ing Code in Canada in its absence the National Building Code of Canada See inspection chart on next page 5 High altitude Although appliance input is derated starting at 2000 ft altitude use sea level input for all altitudes in this chimney sizing instruction 6 Furnace vent connector lateral length clay tile liner size and chimney height shall conform to Table 2 Table 1 Kit Usage KIT PART NO FURNACE MODEL FURNACE SIZE USED WITH 110 12 58STA STX DLA DLX 045 08 152 110 16 CTX CVX PHA PHX 045 12 55 5 110 20 110 22 KGACA02014FC 349 311 312 313 315AAV 024045 pen 1 JAV JAA MEA JEA 036045 45070 ROBO 070 08 070 12 091 14 111 16 9 024070 036070 042091 048111 58STA STX DLA DLX 155 20 CTX CVX PHA PHX 1222 155 22 048135 KGACAO2015FC 310 311 312 313 315 060155 z JAV PG8MAA JAA MEA JEA 066155 186 20 155 20 9 060135 060155 The furnace and kit combinations are C S A design certified as ALTERNATIVE VENTING DESIGNS Table 2 Chimney Requirements FURNACE VENT CONNECTOR CHIMNEY CLAY TILE LINER MAXIMUM CHIMNEY FURNACE MODEL SIZES LATERAL NOMINAL SIZE OR INSIDE AREA I
37. iances A single furnace common vented with a draft hood equipped water heater s into a chimney 1 Vent connector is Type B double wall and 2 The furnace is common vented with at least one draft hood equipped appliance and 3 The combined appliance input rating is less than the max imum capacity given in Table 9A and 4 Input rating of each space heating appliance is greater than minimum input rating given in Table 9B and 5 The authority having jurisdiction approves If all of these conditions cannot be met an alternative venting design is required such as this listed chimney adapter kit with a furnace listed for use with this kit a listed chimney lining system or a Type B common vent Single Appliance A single furnace vented into a chimney Category I fan assisted furnaces without draft hoods are not permitted to be vented into clay tile lined masonry chimneys that are exposed to the outdoors below the roof line Table 9 Combined Appliance Maximum Input Rating in Thousands of Btu per Hr INTERNAL AREA OF CHIMNEY VENT IN 2 mm2 HEIGHT ag 3 7742 12258 18064 24516 6 1 8 74 119 178 257 8 2 4 80 130 193 279 10 3 84 138 207 299 15 5 NR 152 233 334 20 6 NR NR 250 368 30 9 NR NR NR 404 Table 10 Minimum Allowable Input Rating of Space Heat ing Appliances in Thousands of Btu per Hr
38. lage at water heater draft hood or fur nace chimney adapter or leakage from vent system the common venting chimney system must be corrected g After it has been determined that each appliance properly vents when tested as outlined above return doors win dows exhaust fans fireplace dampers and any other gas burning appliances to their previous conditions of use Check chimney adapter BVSS This test is required in addition to the test of the DSS required by the furnace in stallation instructions The purpose of the BVSS is to cause safe shutdown of furnace if furnace vent connector or chimney becomes blocked a Disconnect power to furnace and remove vent connector from chimney adapter Be sure to allow time for vent pipe to cool down before handling pipe b Place jumper wire across DSS terminals to electrically by pass DSS so that if DSS opens furnace does not shut down until BVSS opens c Restore power to furnace and set room thermostat 5 F 15 C above room temperature d After normal start up allow furnace to operate for 2 minutes then block chimney adapter outlet 100 percent Furnace should shut off within 2 minutes e REMOVE JUMPER WIRE FROM DRAFT SAFEGUARD SWITCH f Remove blockage and reconnect vent connector to chim ney adapter g Wait 5 minutes then reset BVSS and DSS With furnace blower operating check for air leakage from supply air plenum or coil casing that could interfere with BV
39. nstruction identifies a very small number of exterior masonry chimney applications that are permitted without the use of the chimney adapter kit CHIMNEY ADAPTER APPLICATION REQUIREMENTS This chimney adapter kit is permitted in accordance with NFGC and NSCNGPIC as an ALTERNATIVE VENTING DESIGN The requirements that follow in part A apply to both single furnace and multiple appliance applications After completing part A continue to part B for a single furnace application or continue to part C for a multiple appliance application After completing part B or C continue to the INSTALLATION OF CHIMNEY ADAPTER section A SINGLE FURNACE and MULTIPLE APPLIANCES Single furnace and single furnace and draft hood equipped water heater s vented into a chimney 1 This kit is permitted to be used in any building in which the space surrounding the furnace is not depressurized by more than 0 02 in we 5Pa below outdoor pressure by equipment such as exhaust fans and clothes dryers 2 Temperature of air surrounding furnace and vent connect or s shall be 60 F 42 C or warmer 3 Furnace rating plate 58YAV 393A AV top and clearance to combustible construction labels is marked with kit number that is permitted to be used 4 Chimney construction shall be in good condition and shall conform to the Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances NFPA 211 2006 in the United States and to a Provincial or T
40. parts Extension wires are not applic able to 393AAV 58 YAV No other wire connection changes should be made for chimney adapter Be certain that no terminals can be shor ted to other circuits or to any grounded parts Refer to Fig 1 Secure a Type B draft hood connector to top of chimney adapter with 3 sheet metal screws field supplied Install Type B double wall metal vent connect or from draft hood connector to chimney flue opening in accordance with vent pipe manufacturer s Installation In structions The horizontal portion of venting system shall maintain a minimum of 1 4 in upward slope per linear foot away from furnace and shall be rigidly supported every 5 ft or less with hangers and straps to ensure that there will be no movement after installation The connect or shall conform to size rise and lateral requirements un der Venting Requirements and Table 2 of these instruc tions Do NOT use the NFGC or NSCNGPIC vent connector sizing requirements Complete installation of water heater Type B double wall vent connector in same manner as used for furnace con nector except that a chimney adapter is not required at Type B draft hood connector for water heater Not re quired for single appliance Venting Requirements Section B START UP ADJUSTMENT AND SAFETY CHECK 1 Complete Start Up Adjustment and Safety Check in fur nace Installation Instructions Adjust furnace air temperat ure rise to be nea
41. r high end of air temperature rise range specified on furnace rating plate without exceeding high end of rise range A higher air temperature rise reduces chimney condensation While doing furnace check the following steps shall be performed with each appliance that is connected to common vented chimney Put each ap pliance in operation while other appliance s are not in op eration a Inspect venting system for blockage or restriction leak age corrosion and other deficiencies that could cause an unsafe condition b Insofar as practical close all building doors and win dows and all doors between space in which appliances are located and other spaces of building Turn on clothes dryer and any appliance not connected to this chimney flue Turn on all exhaust fans such as range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fire place dampers c Follow operating instructions for each appliance being checked Adjust each thermostat so appliance will oper ate continuously d Test for vent gas spillage at water heater draft hood when applicable and at furnace chimney adapter relief open ings after 5 minutes of main burner operation Use the flame of a match or candle e Operate ALL appliances that are common vent connec ted to chimney flue and again test for vent gas spillage f If improper venting is observed during any of above tests e g vent gas spil
42. s 2 dund yeay 10 spuooes uo jeMojg LV 2 y Il Ge EU Gea eis l aunou o3 E WOLOTES f AV HO x3MOTH if injsseoonsun 11220 JIM JNOYIOJ LONIU 721 ANNOYS HH 0704545 2 OHALNI HN Vd 554 HHMOT on pesn jou 5 6401 USuM u019e4 711 TVNIWYAL MAYOS TAH o jou s iy Aiossecoy 1e Aeuuul uel euuoo peas peo 2i BOT NON toe 50 NOLLD3NNO2 29 72 10 aas suonipuoo 10 suonoejes peeds amog 6 04 72 ONIM THH spp C O N LSdS Av ad YAUN 9I 32vduns LOH WISH YO0 q 4012euuo9 Y LNIN Ou 78 OVASTT THH BEN OWA STD YAUN S 3 DVIUNS LOH seuoiws urejuoo 5 pue Z OYAVZ ONIM AY OLD V4 ls 22 2 asny dwe e e 9 jou pue siojonpuoo pajud god pios G WAST AY OLO V ANNOY 9 1
43. scussed in this manual including Unit Familiarization Maintenance Installation Overview Operating Sequence A large selection of product theory and skills programs is available using popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 644 5544 Packaged Service Training Classroom Service Training A94328 Copyright 2008 BDP e 7310 W Morris St e Indianapolis IN 46231 Printed in USA Edition Date 04 08 Catalog No IIK KGACA 01 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Replaces AG GACA 06 18
44. tChimneys with one or more sides exposed to the outdoors below the roof line Table 4 Single Furnace Masonry Chimney Flue Capacity with Type B Double Wall Vent Connector VENT MINIMUM MAX INTERNAL AREA OF MASONRY CHIMNEY FLUE SQUARE IN HEIGHT L 28 38 50 63 78 95 H FT M FURNACE INPUT RATING IN THOUSANDS OF BTU PER HOUR FT M NAT NAT NAT NAT NAT NAT 6 2 2 6 86 130 180 247 320 401 5 2 82 117 165 231 298 376 2 6 93 145 198 266 350 446 8 2 5 2 88 134 183 247 328 423 8 2 83 127 175 239 318 410 2 6 103 162 221 298 388 491 10 3 5 2 96 148 204 277 365 466 10 3 87 139 191 263 347 444 2 6 114 179 250 336 441 562 15 5 5 2 107 164 231 313 416 513 10 3 97 153 216 296 394 567 2 6 124 201 274 375 491 627 20 6 5 2 116 184 254 350 463 597 10 3 107 172 237 332 440 566 2 6 137 216 303 421 558 717 30 9 5 2 128 198 281 393 526 83 10 3 115 184 236 373 500 48 2 6 143 168 315 435 577 741 35 11 2 134 206 291 406 544 706 10 3 121 192 273 386 517 669 NOTE Table 4 was extracted from Max columns in Table 13 1 in Chapter 13 of NFPA54 ANSI 2223 1 2006 in United States or Table 1 of Appendix in CAN CSA B149 1 05 in Canada Table 5 Permitted Vent Material MINIMUM 99 WINTER FURNACE VENT WATER HEATER VENT DESIGN TEMPERATURE CHIMNEY LOCATION CONNECTOR MATERIAL CONNECTOR MA
45. th the unit and other safety precautions that may apply Follow all safety codes In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 ANSI Z223 1 2006 In Canada refer to the National Standard of Canada Natural Gas and Propane Installation Codes NSCNGPIC CAN CGA B149 1 and 2 M00 Wear safety glasses and work gloves Have a fire extinguisher available during start up adjustment procedures and service calls Recognize safety information This is the safety alert symboiA When you see this symbol the furnace and in instructions or manuals be alert to the potential for personal injury Understand the signal words DANGER WARNING CAUTION and NOTE The words DANGER WARNING and CAUTION are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation MASONRY CHIMNEY APPLICATIONS These kits and furnaces shall be applied in accordance with the following section titled Chimney Adapter Application Requirements The Masonry Chimney Application Requirements section with Tables A and B inside the back page of this i
46. ting instructions for application uitabilit Chimney exposed to outdoors below roof line Is chimney to be dedicated to a single furnace Install chimney adapter per instructions Chimney is acceptable for use A08245 B SINGLE FURNACE 4 See Table 2 for maximum length of furnace vent connect Single furnace without a draft hood equipped water heater or lateral vented into a chimney NOTE See Figure 1 while reviewing the following 1 The 99 percent winter design temperature shall determine requirements permitted locations for clay tile lined masonry chimneys 5 The minimum chimney size shall conform to Table 4 as shown in Table 3 6 See Table 2 for maximum chimney size and maximum 2 Type B double wall metal vent with up to 4 elbows chimney height shall be used exclusively for furnace vent connector 3 Furnace vent connector shall be same size as Chimney Ad apter outlet Table 3 Permitted Chimney Location MINIMUM 99 WINTER DESIGN TEMPERATURE PERMITTED CHIMNEY LOCATION 25 F 32 C or Warmer Interior Masonry Chimneyt 17 F 8 C or Warmer Exterior Masonry Chimneyst The 99 Winter Design Dry Bulb db temperatures are found in the 2005 ASHRAE Fundamentals Handbook CD and Chapter 28 Figure G 19 in the NFGC Appendix G also provides winter design temperatures for some locations TChimneys not exposed to the outdoors below the roof line
47. yams 12euuoosip eui Ajuo asp Z INJYYND 939388 11930 3503 end 25901 20 pares asn pasejdal si 1uoudinbo ou jo Aue J 71 NOWONAr e Q3TIVISNI ANOLOVS 3dAL 30 18 ANY 3504 Lfd SION OVAVZ ONINS LL HINHOJSN VIL NYAL 300412313 ONION IW 33 IS3LINJNOdOO NILIS3L 071 1545 13539 MS INOTION 3IAV 1H 2198 O N ISdS HOLIMS 3 0553 4 Sud NOININOO NOILO3NNOO 12 OINOSIO3T3 HOLDINNOD ISH INONGO EI XVN dY O L OWA SLL NOILO3NNOO 33NV31O 2INOdIO3T3 LOv3 Wo NOLSINNGD 1249 2 ay 154 I3S3Y OLNY HOLIMS QV JYS 14v ssa Dd NOSSIOONdONOIA Ndo gt 9 1 LINDY 89d 155 LISIYYNNYN HOLMS 34 1 INIA 1342018 SSAg HOLMS IYNLVAIdNIL SOIIOVdVO IIdS INJNVIHd NOLO YIMO78 354 8 5 lt YOLOW HS38 O10 V 10 O N ISdS HOLOW 43MO 18 Ymg a O NJIsds 1353 HOLMS 2151 104 134 03345 YOLOW lt 5 4 ILON S d 3 A g E o OL Lld O AD 5 eE NIMLIS3L E Sud assn NaH 2t 1 Gay NAHM HOLIMS LOANNOOSIC EH 7 LINDH ISNA

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