Operation Manual 07/09/2002
Contents
1. ADJUSTING CARBONATOR CO2 REGULATOR WATER PUMP YEARLY MAINTENANCE OR AFTER WATER SYSTEM DISRUPTION aceite an een ees age tnt Sane b lan UNIT MODEL NO 416411000 496411000 496411020 AND 496411040 UNIT MODEL NO 1621 aaa PERIODIC CLEANING ebrei ns REPLENISHING CO2 SUPPLY LL TROUBLESHOOTING 00 00sec ajara a raa aa eee nnn n nnn CARBONATOR WILL NOT OPERATE WATER PUMP MOTOR WILL NOT SHUT OFF ERRATIC CYCLING OF CARBONATOR WATER PUMP MOTOR OPERATES BUT WATER PUMP DOES NOT PUMP WATER D crie ELEM E cde Matt CARBONATOR CARBONATED WATER CAPACITY TOO LOW WARRANTY ua uie edo raa exon dora waa a a a b MAD a eC nee 8 Ita 1 at 00 gt NNN NOOO 0 O Mo FIGURE 1 VA 13 CARBONATOR sssssss eee eee 4 TABLE 1 DESIGN DATA La 3 318511002 SAFETY INFORMATION Recognize Safety Information This is the safety alert symbol When you see this symbol on our machine or in this manual be alert to the possibility of personal injury Follow recommended precautions and safe operating practices Understand Signal Words A signal word DANGER WARNING OR CAUTION is used with the safety alert symbol DANGER identi fies the most serious hazards Safety signs with signal word DANGER or WARNING A WA R N G are typica2. Service Person CARBONATOR WATER PUMP MOTOR A internal problems A Calla qualified Service Person OPERATES BUT WATER or a water supply line problem PUMP DOES NOT PUMP WATER CARBONATOR CARBONATED A Carbonator internal problems Call a qualified Service Person WATER CAPACITY TOO LOW or a water supply line problem B Water filter clogged B Replace water filter 7 318511002 WARRANTY IMI Cornelius Inc warrants that all equipment and parts are free from defects in material and workmanship un der normal use and service For a copy of the warranty applicable to your Cornelius Remcor or Wilshire prod uct in your country please write fax or telephone the IMI Cornelius office nearest you Please provide the equipment model number serial number and the date of purchase IMI Cornelius Offices AUSTRALIA e P O 210 e RIVERWOOD e NSW 2210 AUSTRALIA e 61 2 533 3122 FAX 61 2 534 2166 AUSTRIA AM LANGEN FELDE 32 A 1222 VIENNA AUSTRIA e 43 1 233 520 FAX 43 1 2335 2930 BELGIUM BOSKAPELLEI 122 e B 2930 BRAASCHAAT BELGIUM e 32 3 664 0552 FAX 32 3 665 2307 BRAZIL e RUA ITAOCARA 97 e TOMAS COELHO e RIO DE JANEIRO BRAZIL e 55 21 591 7150 FAX 55 21 593 1829 ENGLAND TYTHING ROAD ALCESTER WARWICKSHIRE B49 6 EU ENGLAND 6 44 789 763 101 FAX 44 789 763 644 FRANCE e 71 ROUTE DE ST DENIS e F 95170 DEUIL LA BARRE e PARIS FRANCE 33 1 34 28 6200 e FAX 33 1 3
3. at least once a year under normal circumstances and after any water system disruption plumbing work earthquake etc Call a qualified Service Person to Inspect and clean the water strainer screen and the carbonated water tank relief valve 5 318511002 IMPORTANT A vented dual check valve assembly is installed in this carbonator between the water pump outlet and the water inlet to the carbonator tank The vented dual check valve assembly vents carbonated water and possibly CO gas out of a vent port upon failure of the primary check valves Should such venting occur call a qualified Service Person to replace the vented dual check valve assembly PERIODIC CLEANING Periodically wash all external surfaces of the Unit rinse with clean water then wipe dry with a clean soft cloth DO NOT USE ABRASIVE TYPE CLEANERS REPLENISHING CO SUPPLY NOTE When indicator on CO cylinder regulator assembly 2000 psi gage is in shaded change cylinder portion of the dial cylinder is almost empty and should be changed 1 Fully close clockwise CO cylinder valve 2 Slowly loosen CO regulator assembly coupling nut allowing CO pressure to escape then remove regula tor assembly from empty CO cylinder 3 Unfasten safety chain and remove empty cylinder WARNING To avoid personnel injury and or property damage always secure the CO cylinder with a safety chain to prevent it from falling over Should the va
4. 4 28 6201 GERMANY CARL LEVERKUS STRASSE 15 D 4018 LANGENFELD GERMANY 6 49 2173 7930 FAX 49 2173 77 438 GREECE 488 MESSOGION AVENUE AGIA PARASKEVI 153 42 e ATHENS GREECE 30 1 600 1073 e FAX 30 1 601 2491 HONG KONG e 1104 TAIKOTSUI CENTRE e 11 15 KOK CHEUNG ST e TAIKOKTSUE HONG KONG e 852 789 9882 FAX 852 391 6222 ITALY e VIA PELLIZZARI 11 1 20059 e VIMARCATE ITALY 39 39 608 0817 FAX 39 39 608 0814 NEW ZEALAND 20 LANSFORD CRES P O BOX 19 044 AVONDALE AUCKLAND 7 NEW ZEALAND 64 9 8200 357 FAX 64 9 8200 361 SINGAPORE e 16 TUAS STREET e SINGAPORE 2263 e 65 862 5542 e FAX 65 862 5604 SPAIN e POLIGONO INDUSTRAIL e RIERA DEL FONOLLAR E 08830 SANT BOI DE LLOBREGAT BARCELONA SPAIN e 34 3 640 2839 e FAX 34 3 654 3379 USA e ONE CORNELIUS PLACE ANOKA MINNESOTA e 763 421 6120 e FAX 763 422 3255 LD004 4 21 98 318511002 8 THIS PAGE LEFT BLANK INTENTIONALLY 9 318511002 IMI CORNELIUS INC AA CORPORATE HEADQUARTERS One Cornelius Place Anoka Minnesota 55303 6234 763 421 6120 800 238 3600
5. CS CCo IMI CORNELIUS INC amp One Cornelius Place EE Anoka MN 55303 6234 Telephone 800 238 3600 Facsimile 763 422 3246 VA13 CARBONATOR OPERATOR S MANUAL A Part No 318511002 April 1 1982 Revised July 9 2002 Control Code D THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment IMI CORNELIUS INC 1982 2002 TABLE OF CONTENTS SAFETY INFORMATION 2000s cece eee eee nnn nn nnn 1 RECOGNIZE SAFETY INFORMATION UNDERSTAND SIGNAL WORDS FOLLOW SAFETY INSTRUCTIONS CO2 CARBON DIOXIDE WARNING SHIPPING STORING OR RELOCATING UNIT GENERAL INFORMATION 00 cece Inn TO THE USER OF THIS MANUAL CLAIMS INSTRUCTIONS 000 c III WARRANTY REFERENCE INFORMATION DESIGN DATA u sen ii THEORY OF OPERATION 000s cece III OPERATORS INSTRUCTIONS PERIODIC INSPECTION 3 sis e402 et bent naja aaa at Sead et CERIS CHECKING CO2 SUPPLY aan a aba a eee eee CHECKING FOR CO2 AND WATER LEAKS WATER PUMP MOTOR LUBRICATION
6. NERAL INFORMATION TO THE USER OF THIS MANUAL CAUTION This Unit must not be installed in an unsheltered outdoor location where it will be exposed to the elements This is an Operator s manual for the VA 13 Carbonator hereafter referred to as a Unit Retain this manual with your equipment manuals for future reference This Unit must be serviced by a qualified Service Person This Unit contains no User serviceable parts CLAIMS INSTRUCTIONS Claims In the event of shortage notify the carrier as well as IMI Cornelius immediately In the event of dam age notify the carrier IMI Cornelius is not responsible for damage occurring in transit but will gladly render assistance necessary to pursue your claim Merchandise must be inspected for concealed dam age within 15 days of receipt WARRANTY REFERENCE INFORMATION Warranty Registration Date to be filled out by customer Unit Part Number Serial Number Install Date Local Authorized Service Center DESIGN DATA Table 1 Design Data A 2 A Model Numbers 115 VAC Unit With liquid dual check valve 41641100 115 VAC Unit With vented dual check valve 162 230 VAC Unit With Liquid dual check valve 49641100 230 VAC Unit With Liquid dual check valve 49641102 230 VAC Unit With Liquid dual check valve 49641104 AA eee 3 318511002 Table 1 Design Data cont d verall Dimensions Width Height Depth Weight Dry Shipping 30 1 4 pounds Ambient
7. Operating Temperature 40 F to 100 Maximum CO Operating Pressure 125 PSI Electrical Requirements Operating Voltage and Current Draw See Unit Nameplate 2 A 5 e JAN ALLL LLL FIGURE 1 VA 13 CARBONATOR THEORY OF OPERATION A CO cylinder delivers carbon dioxide CO gt gas through an adjustable CO regulator to the carbonated water tank At the same time plain water is pumped into the carbonated water tank by the water pump and is carbon ated by CO gas also entering the tank Carbonated water enters the tank until weight of the water in the tank forces the tank and balance control mechanism down to activate the level control switches Activating the level control switches disrupts electrical power to and stops the water pump motor As carbonated water is dispensed from the tank the tank becomes lighter allowing the tank and balance control mechanism to rise which again activates the level control switches Activating the level control switches restores electrical power to the water pump motor allowing the carbonated water tank to be replenished 318511002 4 OPERATORS INSTRUCTIONS IMPORTANT Only qualified Personnel should service internal components of the Unit This section covers operator s cleaning and maintenance responsibilities for the Unit CAUTION To prevent a fire hazard no object should be placed or stored on top of the Unit PERIODIC INSPECTION CHECKING CO SU
8. PPLY Make sure CO cylinder regulator assembly 1800 psi gage indicator is not in shaded change CO cylinder portion of dial If so CO cylinder is almost empty and must be replaced as instructed CHECKING FOR AND WATER LEAKS Check Unit for and water leaks and if found call a qualified Service Person to repair as necessary WATER PUMP MOTOR LUBRICATION The water pump motor bearings must be lubricated periodically Call a qualified Service Person to perform the bearings lubrication procedure ADJUSTING CARBONATOR CO REGULATOR The carbonator CO regulator should be periodically checked for proper gas pressure setting nominal 80 psig DO NOT EXCEED 125 PSIG If adjustment is necessary call a qualified Service Person to perform the adjustment procedure WATER PUMP YEARLY MAINTENANCE OR AFTER WATER SYSTEM DISRUPTION UNIT MODEL NO 416411000 496411000 496411020 AND 496411040 The water pump water strainer screen liquid dual check valve and the carbonated water tank relief valve must be inspected and cleaned at least once a year under normal circumstances and after any water system disrup tion plumbing work earthquake etc Call a qualified Service Person to Inspect and clean the water strainer screen liquid dual check valve and the carbonated water tank relief valve UNIT MODEL NO 1621 The water pump water strainer screen and the carbonated water tank relief valve must be inspected and cleaned
9. lly near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety mes A CAUTI O N sages in this manual Follow Safety Instructions Carefully read all safety messages in this manual and on your machine safety signs Keep safety signs in good condition Replace missing or damaged safety signs Learn how to operate the machine and how to use the controls properly Do not let anyone operate the machine without instructions Keep your machine in proper working condition Unauthorized modifications to the machine may impair function and or safety and affect the machine life Carbon Dioxide Warning CO Displaces Oxygen Strict Attention must be observed in the prevention of CO carbon dioxide gas leaks in the entire CO and soft drink system If a gas leak is suspected particularly in a small area immediately ventilate the contaminated area before attempting to repair the leak Person nel exposed to high concentration of CO gas will experience tremors which are followed rapidly by loss of consciousness and suffocation Shipping Storing Or Relocating Unit CAUTION All water must be purged from the Unit if exposed to freezing temperature A freezing am bient temperature will cause residual water remaining inside the Unit to freeze resulting in damage to internal components of the Unit 1 318511002 THIS PAGE LEFT BLANK INTENTIONALLY 318511002 2 GE
10. lve become accidentally damaged or broken off a cylinder can cause serious personnel injury 4 Position the CO cylinder and secure with a safety chain 5 Make sure gasket is in place inside the CO regulator coupling nut then install regulator on the CO cylin der 6 Open counterclockwise CO cylinder valve slightly to allow lines to slowly with gas then open valve fully to back seat the valve back seating the valve prevents leakage around the valve shaft 7 Check CO connections for leaks Tighten any loose connections 318511002 6 TROUBLESHOOTING WARNING Disconnect electrical power to the carbonator to prevent personal injury before attempting any internal maintenance Only qualified personnel should service the internal components or the electrical wiring If repairs to the carbonated water or the plain water systems must be made disconnect electrical power to the Unit then shut off and plain water sources Dispense from dispensing valve until carbonator tank CO pressure has been relieved Trouble Probable Cause Remedy CARBONATOR WILL NOT A Power cord unplugged or A Plug in power cord or reset circuit OPERATE circuit breaker open in panel breaker box B Inoperative carbonator B Callaqualified Service Person WATER PUMP MOTOR WILL Carbonator internal problem A Calla qualified Service Person NOT SHUT OFF ERRATIC CYCLING OF A Carbonator internal problem A Calla qualified
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