DIRECT VENT COUNTERFLOW WALL FURNACE
Contents
1.2. T Dem DVCF407C H DVCFA0SC H LLD DVCFSS7C H DVCFSSSC H 4 HEY 41 aus gt oN mum m i DVCFSSSCH LADDER LADDER SCHEMATIC SCHEMATIC eS Page 1 CAUTION Label all wires prior to disconnection when servicing control Wiring errors can cause improper and dangerous operation Verify proper operation after servicing TERMINAL BLOCK SAIRING DIAGRAM ree uo 40 407 10C H MANUAL RESE MAINTENANCE INSTRUCTION SWITCH TOURET core lr a be ket lea of i WARNING Tisi s appliance le ander imme vapor and Page 13 OPTIONAL SIDE DISCHARGE KITS This kit must be installed by a qualified installer or service technician 1 D Ooms ao g ITNO SSK SIDE REGISTER FLUSH DISCHARGE ovia NOTE Maximum boot length i Use Opina No SRA frio pud diee bug ITNO
3. operasion mer ime rois n proper postion damage or racking e Sara rer mwa mae and RC ines hr 155 Vac taut contra river i a coni operation ser Oneek wi system load one CEEA neck qas tha fey and tame serae wis ostio comet iue enis neck gas i bana acing sare rew Tor serae wing contamination rear mad turer Fumessserarg inan 10 iongar serge ana XC plor tare present Iro cont eror rapt replace RSA RG RU UT Resertr CT FP ang sat ater erar repeats VAAAAAAAAAAAAAAAAAAAAAAKA LIMITED WARRANT 5 5 5 5 x 8 5 d 5 4 x posu m 5 5 5 5 8 5 3 4 x E DILE TABLEA V AAAA INNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN LOUISVILLE STOVE COMPANY 7375 13 STREET LOUISVILLE Kv 40210
4. DIRECT VEN COUNTERFLOW WALL FURNACE INSTALLATION AND OPERATING INSTRUCTIONS PIN 72900 REY D42DIS MODEL NUMBERS MODEL NUMBERS DVCERDICE arcas DVCFIBICIT TE GAS DVCESSSC H Tene coating selected to provide longer life to appliance the heat exchanger may smoke slightly upon CONSUMER Retain this manual for initial iring Please provide adequate ture reference ventilation this occurs WARNING Tithe inform fire or explosion may res of life joni this manual snot followed exactly a causing property damage personal injury or gt Do not store or use gasoline or other flammable vapors and liquids in the vicinity ofthis or any other appliance WHATTODOIEYOUSMELLGAS Donotryolightany Do not touch any electrical switch lo not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions j If you cannot reach your gas supplier the fire department INSTALLATIONAND SERVICE MUST BE PERFORMED BYA QUALIFIED INSTALLER SERVICE AGENCY OR TH SUPPLIER Carbon Monoxide CO poisoning and possible death For your safety this furnace and the should be inspected at lest am by qualif
5. and tach nee SIDE REGISTER Page 14 14 PEK KIT INSTRUCTIONS 14 PLUGEXTENSION KIT This kit must be installed by a qualified installer or service technician FOR NON RECESSED INSTALLATIONS ONLY gt UNITS WITH TERMINAL BOARD Tor hester off following Section 3 in Lighting Instructions and allow to cool 2 Torn off all electricity t0 heater Remove top louver ssembly an shroud and fan blade 4 Loosen two screws romex connector S Remove junction box cover plate 6 Disconnect three power cord terminals and pull power cond out of top of heater 7 Insert power cord provided in kit through rome connector and plug omo terminal board following wiring diagram found in lighting and operating 8 Tighten two screws on romex connector 9 Replace junction cover plate 10 Replace fan blade fan shroud and top louver assembly Snap 90 degree ouside corner Ref 1 onto 3 foot section Ref 2 plastie raceway Insert power cond and remove blue backing from adhesive strip n raceway and apply to of heater Insert power cond ito second 3 foot section of raceway Ref 3 and remove blue backing and apply to side of heater butting up against bottom f other section 13 Cut 14 inch long bottom section to required length chart insert power cord remove backing and
6. a cool down period switch must be manually reset II outages persist a qualified service persan Side discharge kit boots must not exceed 10 inches Loca auxiliary limit swich and push inthe reset buton This will reset the switch in case it accidentally opened during shipping Pages n D qp AirSupply Inlet TERMINAL CLEA S Area where terminal isnot permite CANADIAN INSTALLATIONS TERRE Tine OETA n accontance win tne curet ANS 2231 NFPA 5 Natonal GasCode Paged LEARAN 1 The minimum clearance toa side wallis 4 See Fig 1 NOTE The unit may be recessed and rest directly against side studs and the inside surface of the rear wall 2 The minimum clearance to the ceiling is See Figure 1 3 The minimum clearance to the floor is 0 See Figure 1 22 The minimum clearance from the side of the vent cap any protruding obstructions or comers is 12 See Figure 2b 5 The minimum clearance from any window to the side ofthe vent for DVCF403 404 407 and 408C Sce Figure 2 and 12 for DVCFS53 554 557 and 558C See Figure 2b 6 The minimum clearance from any overhanging projection is 24 to top of vent See Figure 2 7 RESIDENTIAL GARAGE INSTALLATION Gas utilization Equipment in residential garages s
7. apply to side of heate 14 Plug power into wall receptacle 15 Light the hester following lighting instructions Page 15 pine MODELS DYCFHISC H VC C DVCEIOSC H DVCESSAC H DVCESS7CH DVCESSICH VENT COUNTERFLOW WALL FURNACE BURNER ASSEMBLY DVCF40C H DVCESSC H SERIES gt CONTROL MODULE HONEYWELL USEONLY FACTORY SUPPLIED PARTS Prices and specifications subject change Page 16 REV 04 2013 HOW TO PROPERLY ORDER PARTS E ee qm dE SS Sa TS a IEEE UR ELTE EU t E e DE Requires 9 Requires 2013 Page17 8VV 0VI gt HOW TO PROPERLY ORDER PARTS if asa sas ane foc ow sa rear ade oe shown t wn toryhealracom nm da APRIL2013 Page 18 qualified installer or service techni eee ae ae ona ck wit Fue TROUBLE SHOOTING CHART Continu For use by a qualified in
8. carefully before you install or attempt to use this Direct Vent Counterflow Wall Furnace Ifyou not understand any part of the instructions consult local authorities a qualified installer service technician or the gas supplier FAILURE TO READ OR UNDERSTAND THESE INSTRUCTIONS CAN RESULT IN MALFUNCTION INEFFICIENT OPERATION PROPI SPECIFICATIONSAND DIMENSIONS Your Direct Vent Couniertiow Wall Furnace shipped two cartons One canon contains the fumare thermostat thermostat wire and insulated staples The second carton will have the vent tube air intake tube and vent cap assembly After the fumace has been removed from the carton check the rating plate verify that the model correct and that the wall furnace is equipped with the type pas You intend to use 24 VOLT SYSTEM WITH LOW BTU STANDING PILOT 24 VOLT SYSTEM WITH INTERMITTENT IGNITION LLD Page 9 m SAFETY RULES This appliance must be installed in accordance with codes I i no follow the National Fuel Gas Code ANSIZ223 1 NFPA 54 or the Natural Gas and Propane Installation Code 8149 Follow all applicable local codes and ordinances Ifthere are none follow the latest edition of he National Fuel Gas Code ANSLZ223 1 may be obtained from American Gas Association 1515 Wilson Blvd Arlington Virginia 22209 or the National Fie Protection Associ
9. ING INSTRUCTIONS DVCF407C H 408C H DVCESS7C H SSSC H FOR YOUR SAFETY TORE LIGHTING property damage personal injury or los of life WARNING do not follow these instructions exact a fire oF explosion may result casing LIGHTIN cil nodi and to OFF Do UCTION Tarn pas contro m L p PILOT AD ENT Eg a sme el at HGURETA TOUET STANDINGPILOT LLD PILOT 2 TO REMOVE MAIN BURNER FOR Mer importing and clang pce burner ack DESEE PROPER BURNER FLAME apple mat belg cles ad fe fm conl WE EE Page 10 DVCEA03C 404C H STANDING PILOT DVCF553C 554C H PICTORIAL SCHEMATIC 4 moror i E ums _ versn ce PICTORIAL SCHEMATIC AMES merus LADDER LADDER SCHEMATIC SCHEMATIC
10. at system at test pressures in excess LV psig The furnace must be isolated from the gas supply Piping system by closing ts individual manual shut off valve uring any pressure testing of the supply piping system at test pressures equal to or less than psig Pages 11204 FIGURES Tuy Toheater gas conto valve EN LI JI Gas inet Pressure Tap TOET LOCATE VENT OPENING ias ne eut out fer OUT INSTALLING THE FURNACE ace in pace using oles prided in ot GASCONNECTION FIGURES ted freaky e oy Soe sre a pren Ten ea Lo Purpose open pia inle pe THERMOSTAT INSTALLATION sch ae gt ei ep iran wies a LIGHTING INSTRUCTIONS DVCFA03C H 404C H DVCFSS3C H SSAC H FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may resull causing property damage personal injury or loss LIGHTING See Tar conte kd coerce yoo PILOT STRUCTION DS Poli gn nih and OFF Do Page LIGHT
11. ation Baterymarch Park Quincy MA 02269 In Canada see the current CAN1 B149 installation code available from International Approval Services 35 Scarsdale Road Don Mills Ontario Canada M3B 2R3 The appliance when installed must be electrically grounded in accordance with cal codes tbe absence of local codes with the of National Electrical Code ANSI NFPA7O In Canada see the current CSA C222 Canadian Electrical Code available fom International Approval Services 178 Rexdale Boulevard Etobicoke Ontario Canada M9W 183 Dont instal this furnace in a recreational vehicle or tier Do not operate this furnace unless itis connected to the supplied vent system with vent capin place Do ot pipes 12 inches is maximum length Never use a match candle fame or other source of ignition to check for gas Use only soapy water or detergent Before cleaning or servicing turn off the gas and allow furnace o coo Donat oper furnace without grilles and front panel in place Duc to hish temperatures furnace of traffic and away from furniture and drapes Children and adults should be alerted hazard af high surface temperature and should be kept away to avoid burns Young children should he supervised when they are in the same room with the mace Do not place clothine ar other flammable material ar near the fumace Instal
12. hall installed so that all burners and burner ignition devices are located not less than 18 inches 46 em above the floor Such equipment shall be located or protected so it is not subject to damage by a moving vehicle Use care in selecting a good location within the garage DO NOT locate the appliance where heated air will be directed onto ancarhy parked vehicle Paint may discolor or rubber may handen and crack DO NOT allow heated discharge air to blow directly onto open orclosed containers of paint gasoline ar other liquids having flammable vapors E Minimum SIDEWA F Minimum TLOORU FIGURET IGURETETDVCFSSSC ISIC ISTANT LOCATIONS 1 This furnace must be installed on an outside wall and vented IV possible this wall should be on the side of he house that receives the east amount of wind since strong gusting winds could cause pilot outage Eor most efficient performance locate fumace as centrally possible in the arca W be heated 3 The furnace can be installed flush against a wall or recessed up to 10 maximum For proper combustion make sure is level front o back and 4 Donat install furnace ina closet alcove or small hallway where the furnace could isolate from the space to be heated by closing door have t
13. he proper clearances See 6 Check inside the wall to make sure there are obstacles Such as water pipes electric wiring ete which could interfere with the installation of the furnace or vent thes 7 to maintain adequate accessibility clearances for servicing and proper operation 8 Ifthe furnace is Installed in a basement 12 clearance must be maintained between ground level and the bottom ofthe vent cap Do not install where vent will Terminate 3 window well or any other opening Below pound level INSTALLATION ELECTRICAL ROUGH IN For convenience this Furnace is equipped with a three prong power cord located on the top let heater The 115V Wiring Should be brought in on the left side terminating in a receptacle provided Consult local codes ordinances For Amps see Page Specifications and Dimensions ROUGH IN GAS SUPPLY Install 1 2 inch diameter gas supply line The gas line can fete the cabinet through the right side oc bottom See Figure The pas line must have an individual manual shut off valve Also you mast install a drip leg and provide a plugged tapping accessible for test gauge connection Immediately upstream of the gas supply connection tothe fumace Figure 4 The furnace and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of th
14. ied server technician IT Tor only and approved Tor BURIED TOR ments involving dusty wet corrosive or explosive conditions Such conditions will invalidate the warranty and may create unsafe conditions nsallation mantenance service vableshooung and repairs performed Py a quilted crise agency MM Homeowner NOT attempt any ol these procedures yourself as this could expose you propery damage personal inary or Toss of and invalidate all warranties home where not prohibited by local codes This appliance is only for use with the type of as indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kits used The State of Massachusetts requires that installation and service of a gas appliance be performed by a plumber or pas fitter licensed in the Commonwealth of Massachusetts CONTENTS Introduction 2 Removing Bumer n Specifications and Dimensions 22 Proper Bumer Flame n Safety Rules 3 Side Discharge n Clearances 4 5 Terminal Block Wiring Location 60 Manual Reset Installation 62 Maintenance instructions Operation 7 Trouble Shooting Lighting Instructions 890 Pans Drawing 16 Pilot Adjustment 10 vas Warranty INTRODUCTION Real thes installation and operating instructions
15. lation and repair should be dene by a qualified service technician The furnace should be inspected and at least annually by a professional service technician More frequent cleaning may he required due tnexcssve lint fromm ete is imperative that cont compartments sd culating air passageways of the furnace kept clean Do noe put anything around the fumace or vent cap that will obstruct the flow af combustion and ventilation air When installing the famace allow adequate accessibility clearances far servicing and proper operation Figure 1 Page 5 The wall famace should be located near the center ofthe area to be heated for optimal heat distribution Ithewallfumoce s installed an carpeting tile or any combustible materia other than wood flooring he wall furnace shall be installed on a petal plate or wood pane secured tote Noor extending the full width and depth ofthe wall furnace II side register kit s to be installed see Page 14 Do notuse this heater if any part has under water Immediately a qualified service technician to inspect the heater and o replace part ofthe contral syster which has been under water For your safety this fumaces equipped with a manual reset auxiliary limit switch Incase of failure by the primary switch this switch wil shiut the valve down completly before unsafe temperatures are reached Aier
16. staller or service techni CSYMPTOM POSSIBLECAUSES CORRECTIVEACTION TROUBLE SHOOTING CHART FOR INTERMITTENT IGNITION SYSTEM LLD SEE PAGE 21 SERVICE RECORD SERVICE RECORD Page20 TROUBLE SHOOTING CHART FOR INTERMITTENT IGNITION SYSTEM D evi Tuner Syste Serice Action Ur EA ere Fash Fam S Fae Rot antc 22 meses pum 2 Deis vl ga aS system Tas To Ga eT tame not tected ety dla Jr an gas sul pilot fumer and sense tame coated a st burner freee ara rTP aig ede XII rema rough he ron non check gas pod tame sense eec tr pio tame E cont to nama iot present Vno sequence Tone ot o sequence pio Call Hea remains tan 10 __ replace con goes ta Flash code 8 4 7 gt oni enam wa EEEE nen me XVI corral faamaga ar shoring Check at
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