Installation Manual 2 and 4 Flavor FCB Pinnacle
Contents
1. WATER 7 PRODUCT SHUTOFF VALVE SYRUP Cn _ M DOUBLE CHECK SYRUP A PUMP VALVE RUP AND WATER SOLD OUT SWITCH ARE MIXED BLENDONATOR re mw WATER ICE BATH PRODUCT SAMPLE VALVE FIGURE 9 1 Make sure the status of all cylinders is OFF on the display 2 Turn product supply valve to the 90 degree OFF position for the barrel you are using It is recommended to close both valves to be sure the correct valve is chosen 3 Press MENU Then press UP repeatedly until BRIX is displayed Press GO and select cylinder you wish to Brix NOTE Pressing CANCEL will stop the process 4 Locate the appropriate correct barrel sample tube and hold a cup under it NOTE If Product Sample Valve is located in a different position than FIGURE 9 see the schematics in Appendix B for the two alternate constructions section 1 and 2 and their respective Brixing instructions 5 Open the valve at the end of the sample tube Press GO and wait 3 5 seconds The product pump will pump product for approximately 3 seconds After sample is dispensed Press Go twice more to dispense product two more times Discard these first three samples 6 Press GO again Collect sample from cup and close valve at end of sample tube Place adequate amount on refractometer and read Brix A target Brix reading of 13 0 1 0 is normally desired for Sugar based syrups Lower va2. 2 Adjust the CO cylinder regulator for the unit to 60 psi at the unit DO NOT TURN ON THE SYRUP CO REGULATOR AT THIS TIME 3 Adjust the Blendonator tank secondary CO regulators see FIGURE 5 located inside the unit to between 22 28 psi Open the Freeze Cylinder Shutoff Valves see FIGURE 5 valve lever parallel to valve body open position 2003 2004 IMI Cornelius Inc 5 Publication Number 560007295INS FCB Pinnacle 2 and 4 Flavor Installation Manual C Cinddius gt NOTE In most applications setting the CO regulator between 26 28 psi will result in undesirable excessive overrun 4 Bleed the air from both the Blendonator relief valves and the face plate relief valves for 30 seconds each j i ait raha fle mie Esi a l Neb pan One E acl Fmt Face Plate Relief Valves x4 X Freeze Cylinder Shut off Valves x4 Closed Position Shown Blendonator CO Regulators x4 FIGURE 5 5 Check for gas leaks by turning off the CO cylinder or bulk CO tank valve Wait at least 3 minutes and check the CO cylinder gauge to see if the pressure has dropped Pressurizing Syrup System 1 Adjust the CO regulator for the syrup BIB pumps so there is 60 psi syrup pressure at the unit 2 Check for syrup leaks Publication Number 560007295INS 6 2003 2004 IMI Cornelius Inc C Cinelin gt FCB Pinnacle 2 and 4 Flavor Installation Manual Fill Water Bath 1 Make sure the Water Bath Dra
3. To avoid possible serious injury or death the ELCB earth leakage circuit breaker must be installed in the electrical circuit of all units WARNING To avoid possible electrical shock make sure the unit is properly grounded by connecting the earth ground cable in the power cord to any connection in the machine marked with a ground symbol CAUTION The wiring must be properly grounded and connected through a disconnect switch slo blow fuse or equivalent HVAC R circuit breaker 20 amp for the 2 Flavor model and 40 amp for the 4 Flavor model for 60Hz units Refer to the local and national wiring codes for the 50Hz unit ALL WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES Revision Date October 13 2004 www cornelius com Revision D 2003 2004 IMI Cornelius Inc 1 Publication Number 560007295INS FCB Pinnacle 2 and 4 Flavor Installation Manual C Cindi gt Line Voltage The recommended line voltages for the Pinnacle unit are as follows The unit has a low voltage cut out at 180 VAC and a high voltage cut out at 260 VAC Voltage Corrective Action Below 180 V Do not connect unit 180 to 190 VAC Boost voltage by 32 V 191 to 208 VAC Boost voltage by 16 V Environmental Requirements Ambient room temperature MUST NOT EXCEED 90 F Temperatures in excess of 90 F will void the factory warranty and may eventually result in refrigeration system failure CAUTION There must be proper clearance on all sides and on
4. during winter months Locate the condensing unit such that airflow through the condenser is not restricted Interference from nearby objects must not impede the performance of the unit Mount the condensing unit securely Conform to electrical codes when wiring the unit 1 Follow the standard installation instructions supplied with Pinnacle Do not hook Pinnacle into the power source until the remote condenser and line set installation is complete 2 Assembly of remote condenser A Connect legs to condenser cabinet as shown in FIGURE 19 and FIGURE 20 Remote Condenser Unit Ae Leg Brace Leg FIGURE 19 FIGURE 20 B Locate the remote condenser in a well ventilated area on the roof away from other refrigeration equipment s condenser discharge air flow C Use the mounting holes provided to secure the remote condenser to the roof Seal over heads of bolts or fasteners with tar or pitch to prevent entrance of moisture 3 Remote condenser electrical hook up A Connect remote condenser to a power source 208 230VAC 60 HZ separate from the Pinnacle An external disconnect switch must be used B Make sure the electrical connections follow all local and national codes C Never wire condenser into Pinnacle section The condenser is an independent electrical connection D Fan motor will not start until pressure rises to 275 PSIG closing the fan cycling switch 2003 2004 IMI Cornelius Inc 13 Publication Numb
5. have stopped filling pull the faceplate relief valves until product comes out Do not bleed air too fast or product will foam in the freeze cylinders Relief valve FIGURE 27 12 Repeat steps 10 and 11 for the other freeze cylinders 13 Press BACK twice to go to the Main menu 14 Press ON after 5 seconds the compressor will start and the beater bars will rotate counterclockwise Wait 10 15 minutes and test the product NOTE Make sure the controller is programmed before pressing ON 15 Install the second side panel splash panel drip tray and top cover 2003 2004 IMI Cornelius Inc 17 Publication Number 560007295INS FCB Pinnacle 2 and 4 Flavor Installation Manual C Cindiu D SECTION 2 SHUT OFF VALVE AND BLENDONATOR OUTLET BRIX SAMPLE TUBE PROCEDURE WATER FLOW REGULATOR adi AND SOLENOID VALVE i SYRUP L_ Pe Tee VALVE PRESSURE SWITCH AND ATER REGULATOR COOLING COIL SINGLE UV Xone FREEZE J Ae CYLINDER PRODUCT SHUTOFF VALVE PRODUCT PUMP SYRUP AND WATER ARE MIXED BLENDONATOR WATER ICE BATH E PRODUCT SAMPLE VALVE FIGURE 28 The BRIX menu allows the activation of syrup and water solenoids and blendonator pump motor for a selected cylinder D eh a a 10 11 12 13 14 15 16 Press MENU Scroll up to BLENDONATOR Turn Blendonators 1 and 2 OFF Dr
6. C irelu D FCB Pinnacle 2 and 4 Flavor Installation Manual FCB PINNACLE 2 and 4 Flavor Installation Manual CAUTION Only trained and certified electrical plumbing and refrigeration technicians should service this unit ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES INSTALLATION REQUIREMENTS Requirements Summary Environment Indoor installation only Temperature 40 to 90 F ambient temperature COD ea e on wah eo EE 60 psi minimum at unit VUD ss nee eS ee Zee es 60 psi minimum at pressure switch 35 ounces per sec 17 gpm at unit Wales oonegeGis eos 25 psi minimum flowing 3 5 ounces per sec 100 gallon per hour minimum per 2 barrels Minimum 1 2 ID water inlet recommended Electrical 60 Hz Unit 208 230 volts 20 amp 60 Hz 2 Flavor 60 Hz Unit 208 230 volts 40 amp 60 Hz 4 Flavor 50 Hz Unit 220 240 volts 13 amp 50 Hz 2 Flavor 50 Hz Unit 220 240 volts 26 amp 50 Hz 4 Flavor Electrical Requirements Refer to the nameplate to determine the power requirements before connecting electrical power to the unit All of the power cords shall comply with safety requirements outlined in the EC Standards EN60335 1 1 Clause 24 1 in countries where CE compliance is required All cords must be HD 21 or HD 22 Voltage across contactor terminals L1 and L2 with compressor running must be within voltage limits described in the Requirement Summary DANGER
7. ain each Blendonator through the BRIX Sample Valve Press BACK Scroll down to BRIX Press GO Once the BRIX SELECT menu is selected press GO to partially fill Blendonator 1 with a BRIX sample After the sample is complete Blendonator pump has stopped turning remove the sample from the Blendonator through the BRIX Sample Valve for refractometer testing If the BRIX reading is within specification the BRIX adjustment for this barrel is complete If the BRIX reading is NOT within specification adjust the syrup Flow Control to bring the product within specification clockwise to increase BRIX counter clockwise to decrease BRIX Adjust Flow Control in no more than 1 2 turn increments Repeat step 8 above 3 times drain the Blendonator and dispose of this product Repeat steps 8 and 9 above and measure the sample with the refractometer Repeat steps 11 13 until the product BRIX is within specification Repeat steps 8 14 until Blendonator 2 product BRIX is within specification Scroll to the BLENDONATOR menu and turn both Blendonators ON Publication Number 560007295INS 18 2003 2004 IMI Cornelius Inc
8. ake 1 to 1 1 2 hours to build an Ice Bank INSTALLING DRIP TRAY Counter Top 1 Attach the Drip Tray Extension Bracket to the Frame with 2 1 2 8 32 screws Drip Tray Extension Bracket Screws Drip Tray Extension Bracket FIGURE 11 2003 2004 IMI Cornelius Inc 9 Publication Number 560007295INS FCB Pinnacle 2 and 4 Flavor Installation Manual C Cindi Attach the Over Flow Drain Tube to the Frame and Drip Tray Extension Bracket as shown with the 2 3 8 nylon clamps and 2 1 2 8 32 screws Te Cable Tie with Eyelet Over Flow Drain Tube Screws Clamp Mounted to Extension Bracket FIGURE 12 Attach the 2 Brackets to the Drip Tray Extension Bracket using 2 1 2 8 32 screws for each m wl Brackets FIGURE 13 Slide the Drip Tray on to the Brackets allowing the catch bullets on the Drip Tray Brackets to interface with the detents on the Drip Tray Frame Add the 2 Spacers to the rear side of the Splash Panel before attaching it to the Frame Spacers on Rear FIGURE 14 Publication Number 560007295INS 10 2003 2004 IMI Cornelius Inc C Cindius D FCB Pinnacle 2 and 4 Flavor Installation Manual 6 Secure the Splash Panel to the Frame using 4 1 1 4 8 32 screws FIGURE 15 Freestanding 1 Attach the Over Flow Drain Tube to the Frame and Cart as shown with 2 nylon clamps and 2 1 2 8 32 screws Cable Tie with Over Flow D
9. e present 5 Turn the power to the unit OFF Publication Number 560007295INS 4 2003 2004 IMI Cornelius Inc CG ee tus D FCB Pinnacle 2 and 4 Flavor Installation Manual CO Hookup WARNING Secure the CO cylinder in an upright position with a safety chain to prevent it from falling over and avoid personal injury and property damage WARNING CO displaces oxygen Persons exposed to high concentrations of CO will experience tremors followed by loss of consciousness and death It is very important to prevent COs leaks especially in small unventilated areas If a CO leak occurs ventilate the area before fixing the leak NOTE There are 2 CO delivery systems available High Pressure Cylinder Low Pressure Bulk System High pressure Cylinder requires a Primary Regulator with a minimum inlet pressure of 500 psi Low Pressure Bulk System requires a Secondary Regulator with a Maximum inlet pressure of 200 psi As stated in the WARNING secure the CO cylinder with a chain so it can not fall over 2 Unscrew the protector cap from the CO cylinder valve Open the CO cylinder valve momentarily to blow any dirt or dust from outlet fitting before installing the primary CO regulator then close the valve 3 Remove the shipping plug from the primary CO regulator assembly coupling nut and make sure the gasket is in place inside the nut Install the regulator assembly on the CO cylinder so the gages can be easily r
10. ead then tighten the coupling 4 Connect the lines to the CO manifold Connect Syrup and Water Lines NOTE Syrup and CO connections require 3 8 I D tubing Water connections require 1 2 I D tubing NOTE All hoses must reach the back of the unit plus an adequate amount of extra tubing to allow the unit to be pulled out for servicing 1 Use the appropriate fittings and clamps to connect the COs Syrup and Water lines to the unit DO NOT TURN ON THE WATER OR SYRUP SOURCES at this time NOTE Size install and maintain the water pipe connections and fixtures directly connected to a potable water supply in accordance with Federal State and Local codes NOTE It is the installer s responsibility to ensure that the potable water supply is equipped with protection against backflow This protection can be an air gap as defined by ANSI ASME A112 1 2 1979 or by an approved vacuum breaker or other approved method NOTE If the flowing water pressure at the back of the unit is less than the specified 25 psi and 100 GPH flowrate per 2 barrels a water pressure booster is required NOTE It is recommended that a water shutoff valve and water filter be installed in the water supply line Pressurizing CO System 1 Open the CO cylinder valve slightly to allow lines to slowly fill with gas When lines are fully pressurized open the CO cylinder valve all the way until it back seats itself this prevents leaks from the valve
11. er 560007295INS FCB Pinnacle 2 and 4 Flavor Installation Manual CC rneliis D Line Set P N 561441253 IMPORTANT The line set is sealed and pressurized and care must be taken during installation to prevent injury The line set contains approximately 2 ounces of R 404a HP62 Uncoil the line set only as necessary while routing If equipped make sure the flexible end of the set is located indoors at the machine and not at the condensing unit Keep the lines as straight as possible while routing to avoid creating unnecessary traps Care must be taken when bending the lines to prevent kinks Coil excess line indoors if possible Minimize the number of coils and lay the coils horizontally if possible NOTE Installing an IMI Cornelius remote Pinnacle with other than an IMI Cornelius remote condenser and line set may be reason to void the Pinnacle warranty Condenser Discharge Line Liquid Refrigerant Line _ gt Pinnacle FIGURE 21 Making Connections Take the following steps when making connections Note that disconnecting the couplings after installation will result in refrigerant leakage 1 Remove protector caps and plugs 2 If necessary carefully wipe coupling seats and threaded surfaces with a clean cloth to prevent the inclusion of dirt or any foreign material in the system 3 Lubricate male half diaphragm and synthetic rubber seal with refrigerant oil Thread coupling halves together by hand to i
12. ff Valve Number 1 cylinder Syrup Valves 3 Way Product Brix Valve FIGURE 24 1 Make sure the status of all cylinders is OFF 2 Press MENU press UP until BRIX is selected press GO select cylinder to be BRIXed NOTE Pressing CANCLE will stop the process 2003 2004 IMI Cornelius Inc 15 Publication Number 560007295INS FCB Pinnacle 2 and 4 Flavor Installation Manual C Giz 3 Turn three way product valve to BRIX position Hold a 12 ounce cup under the appropriate sample tube FIGURE 25 4 Press GO and wait 3 5 seconds The unit will dispense product for 3 seconds Discard this first sample 5 Hold cup under the tube again and press GO 6 Put sample on refractometer and read BRIX NOTE Temperature compensated hand type refractometers P N 511004000 are available from IMI Cornelius 7 Adjust syrup regulator to get a BRIX reading of 13 1 To increase reading turn syrup regulator clockwise Syrup EF y a regulator e valve m We FIGURE 26 8 After BRIX is adjusted turn 3 way product valve to blendonator position 9 Repeat procedure for additional freeze cylinders 10 Turn the freeze cylinder shutoff valves to the ON position Press MENU press UP until blendonator is selected press GO select the desired cylinder press ON Publication Number 560007295INS 16 2003 2004 IMI Cornelius Inc C Cinclius D FCB Pinnacle 2 and 4 Flavor Installation Manual 11 When the cylinders
13. in Line is not plugged 2 Turn ON the water supply to the unit 3 Check all water connections for water leaks 4 Open the water bath fill valve FIGURE 6 and fill the water bath just to the top of the product cooling coils FIGURE 7 ss 7 Pea i ar a N ot E SSS P T _ i Top of Product Cooling Coils Blendonator Relief Valve Water Bath Fill Valve FIGURE 6 FIGURE 7 Power Unit ON 1 Make sure the freeze cylinder shutoff valves are OFF valve handles perpendicular to valve body see FIGURE 5 BRIX Sample Valves FIGURE 8 2 Turn the power to the unit ON Watch for the Initializing Please Standby message displayed for 3 5 seconds Check to see if there are COs water or syrup error messages 3 Ifthe system has no errors BARREL 1 and BARREL 2 will be followed by the message OFF If OFF does not appear on either of the barrels press ERR for a list of System errors At this point no sold out errors should appear 4 Install back access panel and 1 of the side panels Push the unit into place 2003 2004 IMI Cornelius Inc 7 Publication Number 560007295INS FCB Pinnacle 2 and 4 Flavor Installation Manual C Cindius D Adjust Water To Syrup Ratio BRIX PRESSURE SWITCH AND ATER REGULATOR COOLING COIL SINGLE a CHECK E J VALVE 4 afl FLOW REGULATOR gt AND SOLENOID VALVE Va j FREEZE CYLINDER
14. lues for some diet syrups can be specified Check with the syrup manufacturer if you are not sure 7 If reading is out of specification the syrup level needs to be adjusted NEVER change the WATER FLOW CONTROL setting to adjust Brix FIGURE 10 i i pr Syrup Flow Control Water Flow Control FIGURE 10 8 To increase Brix reading turn syrup regulator clockwise Turn counter clockwise to decrease Brix Adjust flow control in no more than 1 2 turn increments Repeat steps 4 through 6 for each adjustment until desired Brix setting is achieved Publication Number 560007295INS 8 2003 2004 IMI Cornelius Inc CC raet ius D FCB Pinnacle 2 and 4 Flavor Installation Manual 9 After finishing step 8 for first barrel repeat steps 1 through 8 for next barrel NOTE If Brix percent cannot be set in step 8 check the water flow rate To do this verify flow in cup is at least 6 3 to 6 9 oz 186 to 204 ml in 3 seconds Setting Up Control Panel Refer to the Control Panel section in the Pinnacle Service Manual on www cornelius com for detailed explanation of the following procedures e Set the Options e Set the Clock e Set the Sleep and Wake Up e Set the Defrost e Set the Viscosity Starting Unit 1 From the Barrel Status menu press ON and wait 10 15 minutes before serving product 2 Check to see that the product in the freeze cylinder and the ice bank in the water bath have frozen properly NOTE The water bath may t
15. nsure proper mating of threads Use proper size wrenches on coupling body hex and on union nut and tighten until coupling bodies bottom or a definite resistance is felt 4 Using a marker or ink pen mark a line lengthwise from the coupling union nut to the bulkhead Then tighten an additional turn the misalignment of the line will show the amount the coupling has been tightened This final turn is necessary to insure the formation of a leak proof joint If a torque wrench is used torque the 6 coupling size to 10 12 Ft Lbs and the 11 coupling size to 35 45 Ft Lbs 5 Leak check all connections Publication Number 560007295INS 14 2003 2004 IMI Cornelius Inc CC OF zetius D FCB Pinnacle 2 and 4 Flavor Installation Manual APPENDIX B HISTORIC BRIX PROCEDURES NOTE See page 8 step 4 to determine if Appendix B Section 1 or 2 applies to the unit SECTION 1 3 Way VALVE BRIXING PROCEDURE PRESSURE SWITCH AND ATER REGULATOR COOLING COIL SINGLE CHECK 3 WAY PRODUCT FREEZE an VALVE BRIX VALVE CYLINDER WATER E l FLOW REGULATOR Sn r AND SOLENOID VALVE PRODUCT SHUTOFF HH VALVE SYRUP C oon DOUBLE PRODUCT PUMP CHECK SYRUP AND WATER VALVE ARE MIXED BLENDONATOR a WATER ICE BATH PRODUCT SAMPLE TUBE FIGURE 22 Product Shut O
16. power to the unit 1 Switch the power to the unit off or remove the fuse to the electrical power circuit breaker 2 Feed the power cord through the strain relief either through the bottom or back of the frame see FIGURE 2 and into the power box Fj gi 1 he kE ie F TF 1 l i i mi kY ET TANN h 4 ha ve oy 2 Into the Bottom i ee Nes of the Power Box 42 m f i f r sh j tir a take Fa E3 1 Through the Frame Strain Relief FIGURE 2 2003 2004 IMI Cornelius Inc 3 Publication Number 560007295INS FCB Pinnacle 2 and 4 Flavor Installation Manual C Cindius D 3 Connect the power cord to the terminal block FIGURE 3 TIm i Black to Brown White to Blue round Lug Power IN FIGURE 3 4 Connect the ground wire to the ground lug FIGURE 3 5 Pull the slack out of cable and tighten the 2 strain relieves see FIGURE 4 Replace the power box cover DO NOT TURN ON THE POWER at this time ji CET i si Power Cord i Product Inlet Strain Relief FIGURE 4 Testing Power 1 Turn on power to the unit Watch for the Initializing Please Standby message displayed for 3 5 seconds 2 Check to make sure the error messages appear 3 Verify that the Syrup 1 and 2 CO and Water Sold Out errors exist Press ERR to see the complete list of errors 4 If these errors do not appear troubleshooting the Sold Out System is required Continue if the errors ar
17. rain Tube Screws Fixed Diameter Clamp Mounted to Cart lt O _ _ FIGURE 16 2003 2004 IMI Cornelius Inc 11 Publication Number 560007295INS FCB Pinnacle 2 and 4 Flavor Installation Manual C Cindi gt 2 Attach the 2 Brackets to the Frame using 2 1 2 8 32 screws for each Brackets FIGURE 17 3 Slide the Drip Tray on to the Brackets allowing the catch bullets on the Drip Tray Brackets to interface with the detents on the Drip Tray Frame 4 Add the 2 Spacers to the rear side of the Splash Panel before attaching it to the frame FIGURE 14 5 Secure the Splash Panel to the Frame using 4 1 1 4 8 32 screws ie 7 a FIGURE 18 Publication Number 560007295INS 12 2003 2004 IMI Cornelius Inc CG ee tus D FCB Pinnacle 2 and 4 Flavor Installation Manual APPENDIX A REMOTE CONDENSER INSTALLATION INSTRUCTIONS Condensing Unit P N 631700512 IMPORTANT The condensing unit is sealed and pressurized and care must be taken during installation to prevent injury When determining the proper location for the condensing unit remember that heat is rejected from the unit during normal operation The unit should be placed where this heat does not affect nearby objects Minimize the elevation of the unit a maximum elevation of 20 feet above the FCB machine is recommended Avoid locating the condensing unit at an elevation below the FCB machine This is especially important
18. top of the unit to avoid overheating and damaging the unit and voiding the warranty CAUTION This unit is designed for indoor installation only in a non harsh environment See the Requirements Summary for this information CAUTION The water in the unit will freeze and may damage the unit if the unit is exposed to freezing temperature DELIVERY INSPECTION AND UNPACKING Inspection Inspect the unit for damage or irregularities upon delivery Immediately report problems to the delivering carrier and file a claim with that carrier Unpacking 1 Remove 4 bolts and strapping from the crate Remove staples and lift the carton off of the pallet Remove Bolts FIGURE 1 2 Remove packing fillers from top of the unit Remove tape from the merchandiser light 4 Open the packages of loose parts and inspect all of the parts The Magnet Puller Tool is p n 560003662 stored at the inside base of the frame Sa Publication Number 560007295INS 2 2003 2004 IMI Cornelius Inc C Cinelin gt FCB Pinnacle 2 and 4 Flavor Installation Manual INITIAL INSTALLATION PROCEDURE NOTE Tubing hoses and cabling come from beneath or in back of the unit Make a hole in the counter or wall to accommodate them or allow for no less then 3 inches of clearance behind the unit and 18 inches above the unit Connect Electrical Power 50Hz and 60Hz Power NOTE Refer to the nameplate for power requirements before connecting electrical
Download Pdf Manuals
Related Search