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FORCED-ACTION MIXER COLLOMATIC XM 2-650

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1. Repairs should only be carried out by qualified experts The manufacturer also offers a repair service at its factory Ref no 39 017 Rev 01 06 Force action mixer Collomatic XM Page 17 Collomix R hr und Mischger te GmbH Forced action mixer D 85080 Gaimersheim Collomatic XM 15 1 Circuit diagram 110 Volt 60 Hz Page 18 Rev 01 06 Ref no 39 017 Collomix R hr und Mischger te GmbH Force action mixer D 85080 Gaimersheim Collomatic XM Es N ar l Es E x S S O Se o 5 ON Bei 5 be Es N E Oo x U On A no Li I oo gt O 2 on aa E 5 ON J la Z Se Kei 5 V ra IN Ei C a d 8 10 55 5 1 a Nn w Ke C E N vlg ou e DE ES OL j un m 3 9 a un w KH 2 De YW lt Pst 0 CH Lu LIL A eS U a SR p T Ju Ui OH 5 TEL a ets Zo g o C LC AE D M Wel m NOE gt e a Le ce weg ES N 2 gos g La O OU Sen SE LA vo E A E EN Z E er yp Sa D Q N O ES fO oS oO I Ec 2 es gt 5 O D O 8 3 gt OA es dE un co D d mmm E 5 5 WY wa WY a m WN lt ij ou 5 E TO CH Be CH K Cc Fr z u TD D Hi oO e on GU ih Ke amp 5 Im oO 327 90 Liter os Dei ee Ge Dei on Dei Go Goo Cor Ref no 39 017 Rev 01 06 Page 19 90 G
2. XM 160 70 153 XM 195 70 155 e Screed e Ceramic compounds e Acoustic plaster s Loam mortar Quariz filled epoxy resins Force action mixer Collomatic XM Both mixing tools rotate at a speed of 150 rpm Use this tooling option for mixing all high viscosity viscous and heavy materials e Fireproof and acidproof materials e 2 component and multi component materials Dissolver at 770 rpm e g e Self leveling materials e Flooring mixes s Pouring mortars Universal mixing tool Dissolver ST 160 70 157 XM 160 70 153 e Liquid plastics e Grouting compounds e Dispersions e Gypsum lime plaster Three threaded spindles are available for the mixing tools The two spindles for the Universal mixing tools rotate at a speed of 150 rpm and have a size M 18 thread The third threaded spindle rotates at a speed of 770 rpm and is for the Dissolver To ensure that this spindle is not fitted with the wrong tool it has a size M 16 thread 8 2 Adjusting the height of the mixing tools In order to prevent deposits of residual material collecting at the bottom of the tub the mixing tools are height adjustable To adjust them slacken the hexagon nut on drive spindle and move the mixing tool up or down as required by turning to the left or right The mixing tools should be approx 1 2 mm above the bottom of the tub If they are set too low they will scrape against the bottom of the tub and damage it beyond repair 8 3 Changing the m
3. it is not in good working order or is not safe to use Check that the machine is in proper working order every time before you start using it Ref no 39 017 Rev 01 06 Page 7 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 4 Intended use The forced action mixer is a mobile electric mixer It has been designed for both outdoor and indoor use It is designed for the mixing of both thin bodied and heavy viscous chemical building products such as miscellaneous mortars concrete cement loam mortar leveling compounds and epoxy resin compounds multi component building materials and materials for fireproof and acidproof installations The machine is designed for use by all the building and building related trades and by specialist building contractors as well as in industry in general Any use which is over and above the intended use and or which deviates from the intended use is not permitted and shall be deemed to be misuse The machine is driven by an electric motor The power is transmitted by means of a planetary gear unit This converts the power into three different speeds and transmits the speeds to the mixing tools and the edge scraper The speeds are as follows Edge scraper 40 rpm Mixing tools 2 x 150 rpm or 1 x 150 rpm and 1 x 770 rpm In the mixing tub 2 counter rotating mixing tools are guided through the mixing material while rotating around their own axes and the middle of the gear unit at the same time The e
4. mixer Collomatic XM Ref no 39 017 Collomix R hr und Mischger te GmbH Force action mixer D 85080 Gaimersheim Collomatic XM Key to illustration 1 Mixing tools 9 Carrier handles lockable 2 Edge scraper 10 Cable connector 3 Guard hood 11 Control pin for the mixing tub 4 Latch bar 12 Trolley accessory 5 Handle 13 Axle bar with tub stop 6 Power switch EMERGENCY STOP switch 14 Tub holder 7 Timer switch 15 Arms 8 Jack rings 2x 16 Tub mount Ref no 39 017 Rev 01 06 Page 3 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 1 1 Technical data Type Power supply Rated power Fuse Motor protection class Tool speeds Rim scraper speed settable mixing times Total weight Sound pressure level Sound power level Manufacturer COLLOMATIC XM2 650 110 volts AC 1 5 hp 60 hz 16 amps slow blow IP 54 2 x 150 rpm 1 x 770 rpm 40 rpm 90 180 sec continuous run 231 lbs 70 dB A lt 85 dB A COLLOMIX R hr und Mischger te GmbH PO Box 11 46 D 85078 Gaimersheim Germany Daimlerstr 9 D 85080 Gaimersheim Telephone 49 84 58 32 98 0 Telefax 49 84 58 32 98 30 1 2 EC Declaration of Conformity Forced action mixer Collomatic XM We declare herewith that this product conforms with the following standards and standard setting documents EN 12100 IEC 60745 1 EN 55014 EN 60204 EN 61000 4 in accordance with directives 73 23 EC 89 336 EEC 9
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6. 8 37 EEC Alexander Essing Collomix R hr und Mischger te GmbH Page 4 Rev 01 06 Ref no 39 017 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 2 Definitions of technical terms a mixing unit with two or more rotating mixing tools creating a counter current material flow Both tools and a rim scraper rotate simultan around the container center Direction of rotation only 3 phase units describes the direction in which the motor and the mixing tools rotate Limit switch an electric switch closed or opened by a moveable part Explosive atmosphere is decribed by the amount of inflameable particles in the ambient room air which will cause an explosion through heat or sparks Fl Breaker special marked a Ground Fault Circuit Interruptor which interrupts the current Extension cord marked SJNW a special type of rubber extension cord rated for outdoor use Rim scraper a rotating metal plate following the inside contour of the container thereby moving the mate rial toward the mixing tools Electrical receptacle point of power supply Threaded spindle connection for mixing tools rpm revolutions per minute Viscosity flow characteristic of liquids low viscosity high viscosity thin liquids thick or ropy liquids Electrical supply power cord Ref no 39 017 Rev 01 06 Force action mixer Collomatic XM Page 5 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 3 Safety i
7. Collomix R hr und Mischger te GmbH Force action mixer D 85080 Gaimersheim Collomatic XM Operating Instructions FORCED ACTION MIXER COLLOMATIC XM 2 650 110 V US Collomix R hr und Mischger te GmbH Daimlerstra e 9 85080 Gaimersheim Germany Telefon 49 8458 3298 0 www collomix com Ref no 39 017 Rev 01 06 Page 1 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 8 1 8 2 8 3 8 4 10 11 11 1 11 2 11 3 11 4 12 12 1 12 2 12 3 13 14 15 15 1 Page 2 Layout Technical data EC Declaration of Conformity Definitions of technical terms Safety instructions Responsibility of the user Intended use Liability and warranty Transportation instructions Delivery Moving the machine manually Transportation using a crane or hoist Disposal Trolley Assembly Handling Mixing tools Tooling options Adjusting the height of the mixing tools Changing the mixing tools Edge scraper Use of the correct mixing tub Power connection Using for the first time Opening and closing the machine Switching on Stopping Setting the timer switch Description of the safety equipment Guard cage Safety switch Power switch EMERGENCY STOP switch Troubleshooting Care and maintenance Annex Electrical circuit diagram Exploded drawing of the trolley Rev 01 06 KR 0 10 0 O0 0 10 10 10 11 11 11 11 12 12 12 16 17 18 18 19 Forced action
8. afe e Comply with all electrical regulations applicable to the place of use when you set up the machine s Always pull out the mains plug when not using the machine before changing the mixing tool or before starting any maintenance work e Never use the cable to pull the plug out of the socket outlet Protect the cable from heat oil and sharp edges e For outdoor use use only cables which have been approved for the purpose and bear corresponding markings e Never connect the machine to household socket outlets It may only be connected to special power outlets e g distribution boards for construction sites with earth leakage circuit breakers e Ifa cable reel is used the cable must be fully unwound There is a risk of the cable catching fire from overheating It can also cause a loss of power which will in turn trigger the undervoltage fuse e Before you switch on the machine check that the tool wrench and any other objects have all been removed from the mixing tub e Never mix any materials with a flash point of below 70 F 21 C Never use any solvents with a flash point of below 70 F 21 C to clean the machine Risk of explosion Never use the machine in any areas where there is a potentially explosive atmosphere Risk of explosion e Always make sure the machine is at a standstill before you ever take any material samples e Do not operate the machine without the guard cage or without any of the parts of the housing R
9. an Page 12 Rev 01 06 Forced action mixer Collomatic XM Collomix Ref no 39 017 Collomix R hr und Mischger te GmbH Force action mixer D 85080 Gaimersheim Collomatic XM 11 Using for the first Time 11 1 Opening and closing the machine e Take hold of the handle and the latch bar Pull them towards you This opens the lock e Pull the swivel arm upwards e The machine now stands open in front of you In the mixing tub you will find two open ended wrenches and one other tool Take these out and check that the tub is empty e To close the machine actuate the latch bar again as described above e Press the swivel arm down e Release the latch bar while doing so It will lock into place on its own 11 2 Switching on e The machine must be open e The mixing tub must be filled and positioned in the machine with the help of the trolley The tub must sit correctly in the tub mount e Switch the power switch to 1 e Unlock the swivel arm and press it down until it locks For the 3 phase version Observe the direction of rotation indicated by the arrow If the machine is disconnected from the mains power supply while closed it has to be fully opened and then closed again Then the machine will run again Switching on the power switch 11 3 Stopping When the set time cycle has been completed the machine switches off automatically The power switch remains at 1 If you close the mach
10. dge scraper which moves continuously around the edge of the container forces the material back into the middle This ensures that the material is mixed very quickly and thoroughly The trolley accessory is designed to enable the mixing tub to be easily loaded and unloaded by just one person At the same time thin bodied material can be easily poured out using the pouring device on the trolley The numbers given in brackets in these Operating Instructions refer to the numbers in the layout on page 3 4 1 Liability and warranty Within the scope of the conditions of supply the manufacturer issues a 12 month warranty which applies to single shift operation and is counted from the date of initial start up It covers all defects arising from faulty material or workmanship Please note that all warranty claims must be accompanied by a proof of purchase All essential warranty repair work must only be carried out by adequately trained service engineers or by third parties with express prior authorization from Collomix The carrying out of unauthorized repairs may render the warranty null and void Please return any defective parts or machines carriage paid to our factory Collomix reserves the right to decide whether cost free replacement of parts is applicable Parts and labor covered by the warranty will be supplied free of charge The warranty does not cover travel costs expenses or possible overnight accommodation resulting from warranty repai
11. equired for mixing when you mix them for the first time By setting the correct mixing time you will achieve evenly and thoroughly mixed material every time Page 14 Rev 01 06 Ref no 39 017 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 12 Description of the safety equipment The safety devices previously referred to have been integrated in the machine for your personal safety and the safety of others Make sure that these are in full working order at all times Never start the machine if any safety devices are defective Anyone who deliberately removes any safety devices or renders them inoperative is liable to prosecution Such an action would cause incalculable danger for the user At the same time this would also render the warranty for the machine null and void 12 1 Guard cage The gear unit and the mixing tools are protected from direct access by a guard cage which is fixed firmly to the frame of the machine The mixing tools start to run before the machine is fully closed The remaining gap between the swivel arm and the top edge of the tub is covered by the guard cage In addition we should also advise that it is not permitted to reach into the area between the guard cage and the tub while the machine is being closed or opened The guard cage has an opening on the top covered by a mesh guard to enable you to see into the tub 12 2 Safety switch The machine is switched to enable status by the control pin via a lim
12. he start up capacitor e Replace the operating capacitor Set the mixing tools to the correct height see Section 8 2 2 phases on the plug have to be changed only by an electrician Ref no 39 017 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 14 Care and maintenance Follow these notes and instructions to ensure that your forced action mixer machine has a long life and offers trouble free service Always pull out the power plug before carrying out any cleaning and maintenance work Grease or oil all moving parts every 100 operating hours Check that all moving parts run smoothly Clean the machine mixing tools and the tub thoroughly every time you finish using them Never use any solvents with a flash point of below 70 F 21 C to clean the machine A quick and easy method of cleaning the mixing tools is to tip in a bucket of clean sand or similar and then switch on the machine for approx 30 seconds Never use a Water hose or high pressure cleaner to clean the machine itself This could cause the ball bearings etc to run dry Replace all damaged or bent mixing tools Make sure that the control pin moves without hindrance at all times and that the limit switch also works properly at all times It is imperative that these never become soiled Never start the machine if there are any faults or any obvious damage All faults should only ever be repaired by a qualified expert Use only original replacement parts
13. ified by a qualified expert Fault Machine does not start Machine switches off after a short time and cannot be restarted Damage to the mixing tub or the mixing tools Mixing tools work loose during mixing Page 16 Cause Cable too long and or cable cross section not large enough Plug not plugged in No mains power supply available Power switch on 0 No mixing tub in the machine Incorrect mixing tub in machine Defective start up capacitor 110 V only Defective operating capacitor 110 V only Bimetal element triggered machine overload Cable too long and or cable cross section not large enough e Cable was pulled out of the mains plug e Loss of power in the mains power supply Defective start up capacitor 110V only e Defective operating capacitor 110V only Mixing tools set too low Incorrect direction of rotation tools run in reverse 3 phase only Rev 01 06 Solution Check cable cross section must be 2 5 mm Reduce cable length Plug in the plug Check the mains power supply Switch power switch to 1 Insert mixing tub correctly Use the correct mixing tub Replace the start up capacitor Replace the operating capacitor Allow the machine to cool down min 2 minutes if necessary reduce the amount of mixing material Check cable cross section must be 2 5 mm Reduce cable length e Re insert the cable e Check the mains power supply Replace t
14. ine again the set time cycle will start running again from the beginning If Continuous mode is set the machine will stop when it is opened or it has to be switched off manually To do so switch the power switch from 1 to 0 If you open the swivel arm while mixing is in progress the machine will stop immediately The power switch remains at 1 The machine will start up again when you close the swivel arm If a time cycle has been set it will start running again at the beginning After opening you should then remove the mixing tub with the help of the trolley NOTE Please follow the manufacturer s processing instructions Never start the machine if there is any hardened material in the mixing tub or if any of the mixing tools are jammed Always make sure the machine is at a total standstill before you ever take any material samples Ref no 39 017 Rev 01 06 Page 13 Collomix R hr und Mischger te GmbH Forced action mixer D 85080 Gaimersheim Collomatic XM 11 4 Setting the timer switch The timer switch is situated on the front panel of the machine 790 position The mixing tools run for 90 seconds before switching off automatically 180 position The mixing tools run for 180 seconds before switching off automatically Continuous ars f ae For switching on off by hand no automatic function position NOTE Whenever you mix any previously unfamiliar materials determine the time r
15. ing tub For guaranteed trouble free operation and consistently satisfactory mixing results it is important that you use the original mixing tub This is a round 17 gallon plastic tub made of impact resistant PE material Tubs made by other manufacturers do not normally have the same dimensions and this will prevent the edge scraper form working properly If a higher tub is used it may not be possible to close the machine Please contact your local dealer for the right original tub The machine will not start up unless the mixing tub is in place 10 Power connection Prior to any electrical connections of the machine follow these instructions Observe any electrical safety precausions which are mandatory at the place of operati on At building sites use the approved electrical supply with Fl breaker and 0 05 Amp fault current Do not connect to common house outlets Make sure to prevent accidential damage to cables und electrical components Rubber cables of the type SJNW 3 x 13 AWG and propper connector must be used Unroll the full lenght of cable from the cable drum to prevent built up of heat cable damage electric shock fire and production fall out Extreme long cables lead to voltage drop Keep cables away from traffic areas Important notes For 110 volt units 110 volt machines are delivered with supply cable without electric plug Make sure that the corresponding plug is installed by an approved electrici
16. isk of crushing e The consequence of deliberately shutting off any of the safety functions is an acute risk of accidents and injury e Never use the trolley for any other purpose than for transporting the original Collomix mixing tub for which it is designed e Only open and close the machine with the handle provided There is a risk of crushing if you attempt to open and close it at any other point e Always replace the gas pressurized spring with a new one if it is defective Never open the gas pressurized spring as it is pressurized Risk of injury Page 6 Rev 01 06 Forced action mixer Collomatic XM Ref no 39 017 Collomix R hr und Mischger te GmbH Force action mixer D 85080 Gaimersheim Collomatic XM e Make sure that the control pin moves without hindrance at all times and that the limit switch also works properly at all times It is imperative that these never become soiled A malfunction here may cause the mixing tools to start up unintentionally Risk of crushing e Ifthe machine is lifted by a crane or similar the lifting ropes cables or belts must only be fastened to the described points provided on the machine Never stand under the suspended load e Use only original replacement parts 3 1 Responsibility of the user These Operating Instructions must be kept in close proximity to the machine and must be available to all persons working with or on the machine at all times Never use the machine if
17. it switch as soon as a suitable tub is in the machine The machine will not start without a tub in place Make sure that the control pin moves freely at all times and make sure that it never becomes soiled Bridging the switch or pressing it by hand without a tub in the machine is not permitted 12 3 Power switch EMERGENCY STOP switch with undervoltage release The power switch is also an EMERGENCY STOP switch at the same time and has an undervoltage release Switch the switch to 0 This switches the machine completely off The undervoltage release is for ensuring that the switch automatically jumps to O in the event of undervoltage The man purpose of this is to prevent the machine from being started up again unintentionally This can be the case in the following situations e Inthe event of a power failure e Ifthe cable is pulled from the plug e Inthe event of a power failure in the mains power supply e If the drive unit overheats Allow the drive unit to cool down and then try to restart Reduce the amount of mixing material if necessary Ref no 39 017 Rev 01 06 Force action mixer Collomatic XM Page 15 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim Forced action mixer Collomatic XM 13 Troubleshooting It is possible for faults to occur during use The following checklist is intended to help you find the cause of each fault All cases of electrical faults or major damage should only ever be rect
18. ixing tools The mixing tools are fitted and adjusted at the factory To remove them slacken the locking nut slightly with an open ended wrench In doing so hold a second open ended wrench firmly against the mixing tool Unscrew the mixing tool Ref no 39 017 Rev 01 06 e Multi component materials This tooling option should be selected for the preparation of thin bodied material or very light material which has a tendency to form lumps The XM 160 rotates at a speed of 150 rpm and the Adjusting the height of the mixing tools Collomix R hr und Mischger te GmbH D 85080 Gaimersheim If you are not going to replace the tool with another one screw the threaded plug onto the threaded spindle to prevent it from getting soiled Remember to take account of the different thread sizes M 16 and M 18 When you screw a mixing tool to the spindle always check the distance between the tool and the bottom of the tub The tool must never come into contact with the bottom of the tub Then retighten the locking nut against the mixing tool 6 4 Rim scraper The rim scraper is adjusted at the factory If you readjust it you must take care to ensure that the arm of the edge scraper does not scrape against the edge of the tub Adjust the rim scraper so that it is as close as possible to the edge and bottom of the tub However it must not be in contact with these surfaces Use the hexagon nut to make the adjustments 9 Use of the correct mix
19. llustration It is essential that the handles be fastened because when lifted the machine can tip forward especially on an uneven surface center of gravity Take hold of the carrier handles with both hands lift and then move the machine as you would a wheelbarrow How to move the machine manually 5 3 Transportation using a crane or hoist If the machine is to be moved using a crane or similar hoisting equipment you must ensure that the hoisting belt is of a suitable size The machine comes with two lugs for attachment to a crane The lashing belt must be fed through these lugs 6 Disposal In Germany and Austria the machine can be brought to public waste collection points for the disposal of electrical scrap WEEE Reg No DE 44746302 Where this is not possible dismantle the parts and take to a responsible center for recycling Ref no 39 017 Rev 01 06 Page 9 Collomix R hr und Mischger te GmbH Forced action mixer D 85080 Gaimersheim Collomatic XM 7 0 Trolley accessory The trolley accessory is designed for loading and unloading the mixing tub to and from the machine At the same time the locking device on the trolley can be used to enable thin bodied material to be poured out wherever it is required 7 1 Trolley assembly First remove the two cable binders from the moving parts Fit the two handle ends and fasten each of them with a screw Tighten the two arms with the thumb screw 7 2 Handling e Take h
20. nstructions This machine has been manufactured in accordance with the latest approved rules of technical practice applicable at the time of its development and production and is safe to use However it may be the cause of danger if misused or used for any purpose other than that for which it is intended by persons who are not suitably qualified and trained The machine is therefore to be used and work of maintenance carried out only by persons who have read the operating instructions and who are acquainted with the occupational safety and accident prevention regulations in force in your country e Please read and observe these instructions before you work with the machine There is a direct risk of personal injury or harm to the health of the user or third party if these instructions are not observed The notes and instructions are denoted by danger symbols in the text e Never use the machine if it is not in good working order use it for the intended use only and have proper regard for safety and danger at all times All faults which may impair safety must be rectified immediately e Wear close fitting clothing and safety shoes when using the machine and never wear jewelry of any kind Wear a hair net if you have long hair e Make sure the machine stands securely e The machine must always be operated and loaded from the front only e Never allow any third persons to stand within your working area e Never work in any way which could be uns
21. old of the trolley by both handles e Move the two tub mounts under the tub and hook them both into the two recessed handles on the tub e Press against the axle with one leg Make sure that the tub is correctly in place e Tilt the trolley towards you until you have the tub in balance e If you are processing thin bodied materials you can pour them by applying the locking device e Pick up the tub as described above Then set the trolley down lengthwise on the floor The tub swings free e First set the tub stop to vertical The hook on the tub holder extends over the edge of the tub and holds it e Then turn the tub holder so that its handle is positioned vertically upwards The tub is now locked e Now lift the trolley again slowly As soon as you have reached a certain angle the material will flow out of the tub e Once you have finished pouring set the trolley down again and release the tub holder and tub stop Using the pouring device Page 10 Rev 01 06 Ref no 39 017 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 8 Mixing tools Your forced action mixer comes with three different mixing tools Standard universal mixing tools and a star type mixing tool These will enable you to mix materials of all viscosities 8 1 Tooling options such as for example WW e Ready mixed mortar 1 ae pe e be pai e Fine concrete E Gs Universal mixing tool Universal mixing tool e Fillers
22. rs carried out off our premises Any further responsibility with particular reference to damage claims including foregone profit or other material losses on the part of the customer is expressly excluded Warranty and liability claims for personal or material damages are excluded if attributable to one or more of the following causes e Incorrect operation of the machine as defined in the Operating Instructions e Damage caused by excessive accumulations of dirt and or incorrect cleaning e Operation of the machine with defective safety and or protection devices e Failure to observe the instructions in the Operating Instructions with respect to set up initial start up operation and maintenance of the machine Page 8 Rev 01 06 Forced action mixer Collomatic XM Ref no 39 017 Collomix R hr und Mischger te GmbH Force action mixer D 85080 Gaimersheim Collomatic XM 5 Transportation instructions 5 1 Delivery The machine is packed and delivered on a pallet The machine has a net weight of 204 lbs 105 kg The location of the machine s center of gravity is shown in the adjacent illustration Never attempt to move the machine off the pallet on your own Seek the assistance of others or use hoisting equipment Center of gravity of the machine Si 5 2 Moving the machine manually The machine is easy to move on all flat surfaces To do so swing out the carrier handles and tighten using the thumb screw see i

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