Home

ATTACK DPX STANDARD / PROFI / LAMBDA – Instructions for use

1. Code insert 01 Language German DE English GB Italian IT French FR Swedish SE Polish PL Slovak SK Czech CZ Dutch NL Danish DK Hungarian HU Slovenian SI 02 Setting of boiler 85 Indication Set the code by button Random number lights on the left side Insert code and confirm by button Technician s number is available from supplier of the boiler Function Setting of national language Function Set boiler temperature Producer 85 C Range of setting 75 C 85 C 03 Setting of TAG C 180 04 Setting of 6 0 05 Start TAD K 60 29 Function After setting of flue gas temperature nominal 180 C boiler output Producer 180 C Range of setting 110 C up to 240 C Tip TAG flue gas temperature Function Setting of value for combustion 6 Producer 6 0 Range of setting 4 0 up to 8 0 Function to reach sufficient output before the feeding door is closed Producer 60K Range of setting 25K up to125K Tip TAD temperature difference It is a difference between flue gas temperature and temperature in the boilers 06 Disconnection Function Boiler for wood combustion is switched off in consequence of TAG O2 indicates higher level of coal residual easier start TAG indicates minimum coal residual recommended by combustion problems deformed or wet fuel Producer O2 Setting OZ TAG 10 V1 Primary air Func
2. Faulty chimney Push reset button Clean the fan Replace Replace Check 43 Errors and warnings with the ATTACK DPX LAMBDA system By following errors and warnings it is not possible to burn in the boiler red display 3 lights error operation of the wood boiler is not possible red display 3 flickers warning correct operation of the wood boiler is not possible This text automatically expires after the cause is removed Boiler operation is possible by emergency programm if yellow display 2 warning lights emergency programs in the regulator menu are automatically expalined and serve for the short time keeping of the heating operation Thereby Immediate error removal is recommended Too long operation by appropriate emergency program may cause chimney and boiler damage the warranty is not valid Emergency thermostat is switched on error Cause Temperature in the boiler gt 95 is caused by fuel surplus power shortage fault at warmth offtake or in circuiting pump Control light 3 red lights Correction Use less fuel Check warmth offtake Reset Screw out the cover 8 and press STB button STB on placed underneath when the text boiler reset temperature 85 C appears Error is Boiler temperature automatically removed within few seconds e Emergency program No Actions of regulator Automatic boiler stop Boiler temperature gt 86 offtake of residual warmth is switche
3. INSTRUCTIONS FOR USE WOOD GASIFYING BOILER AI TACK DPX STANDARD PROFI LAMBDA WWW ATTACK SK zu ATTACK DPX Wood gasifying boiler Assembly control heat up and attendance training is perfomed by field engineer trained by producer who also fills in the protocol about boiler installation At wood gasification it comes to formation of tar and condensates acids in the fuel chamber Therefore the mixing device has to be installed with the boiler to keep minimum temperature of the return water into boiler at 65 Operation temperature of the water has to be in the range of 80 90 C The boiler cannot permanently operate in the outout range lower than 50 When using the circuiting pump its operation has to be controled by detached thermostat to ensure prescribed minimum temperature of return water Boiler operation is ecological at nominal output Therefore we recommend to install boiler with accumulation tanks and mixing device which ensures fuel saving of 20 3096 and longer boiler and chimney life time together with more comfortable attendance If you cannot connect the boiler into accumulation we recommend connect the boiler at least with one equalisation basin with approximate volume of 251 per IkW of the boiler s output Daily heating up is necessary when the boiler operates at lower output summer operation and D H W heating Use only dry fuel with humidity of 12 2096 output
4. Wood gasifying boiler ATTACK DPX Name WOOD GAISFYING BOILER ATTACK DPX 15 25 30 35 40 45 IN DESIGN STANDARD PROFI LAMBDA Type ATTACK DPX 15 25 30 35 40 45 Max operation pressure 250 kPa Water volume 80 100 110 125 1 Electr connection 230 V 50 Hz 10 A Electr input 60W Fuel Dry wood with heat value 15 17 MJ kg humidity 12 20 diameter 80 150 mm Nominal output 15 25 30 35 40 45 kW I Rudolf Bakala corporate representative of the ATTACK s r o company declare that aforementioned article fulfills requirements of technical prescriptions and norms given below under the conditions specified for using it is safe it is produced in conformity with technical documentation and with the norms and regulations given in this document Harmonized applied norms CSN EN ISO 12100 2 2004 CSN EN 953 1 2009 EN ISO 11202 2009 CSN EN 60335 1 ed 2 2003 CSN EN 60335 2 102 2007 CSN EN 55014 1 ed 3 2007 CSN EN 61000 6 3 ed 2 2007 CSN EN 61000 3 2 ed 3 2006 CSN EN 61000 3 3 1997 CSN EN 55014 2 1998 Related technical norms CSN EN 303 5 2000 CSN 06 1008 1997 STN 07 240 STN 07 0245 STN 07 7401 STN 73 4210 STN EN ISO 15614 1 STN EN 287 1 STN 92 0300 1997 CSN ISO 1819 1993 CSN ISO 7574 2 54 European directives 2004 108 ES 2006 95 ES 2006 42 ES Certificates 30 01097 09 7 30 11 2009 30 01096 09 7 30 11 2009 Last to digits of the year when was the product marked
5. 3 3 3 23 250 i co 23 N Co gt gt e N NO Co Co C NO wo wo 23 250 44 250 4 4 NO 460 150 1240 1240 700 700 1340 1340 690 690 co e i e e 1240 1240 0 1440 790 1440 790 Protection of electrical parts Electric output Boiler efficiency Boiler class Flue gas temperature at nominal output Substantive flue gas overflow at nominal output Maximum noise level Prescribed fuel Average fuel consumption Consumption per season Maximum length of wood logs Burning time at nominal output Volume of water in boiler Minimum volume of equalisation basin Connection voltage C kg s dB Wood logs with relative hum Kg h 65 3 9 350 3 80 65 6 5 550 3 1 21 21 50 5 89 180 180 190 190 5 of 12 max 20 50 150 mm 1kWz1m Ro Ro ss 230 50 Range of settings of heat water temp Range of setting of room temperature PROFI version Power handling capacity of boiler regulator s contacts PROFI version Acoustical pressure level A does not exceed 70dB A Immediate top value of acoustical pressure C does not exceed 63 Pa Prescribed min temperature of return water in operation is 65 C Prescribed operation temperature of water in boiler is 80 90 C Producer the ATTACK
6. 3 of CO2 is used as fixed value Grade of burning efficiency actual value For calculation air temperature 35 C is used Represents ratio of temperature excess 46 at complete combustion time summary of operation hours Represents ratio of temperature excess after refuelling In 96 at last 10 refuellings Represents operation hours of boiler Po 60 000 hodin ch sa pocitadlo vynuluje Software Serial number Programm version number Serial or production number of regulator Test of device Safety test Setting FINISH 28 Settings for the commission of the ATTACK DPX LAMBDA The start up of device is enabled when the minimum requirements for test or heating operation are fulfilled see chapter 1 2 Afterwards it is necessary to carry out the following settings Settings with usage of the service technician s code The menu button enables entrance into menu Selection where it is possible to select the Settings submenu by buttons or The choice of Settings is confirmed with the button 35 The exit from the submenu automatically occurs after setting of the connection valve with the menu button lt after exit it is automatically switched to the operating display If no button is pressed for 1 min it is automatically switched to the operation display Settings Menu Information Test of device Safety test Setting Submenu
7. 3900 16 25 3800 3750 15 50 4 3 3600 15 10 4 2 3450 14 40 Assembly and installation of the boiler Boiler installation Boiler can be installed only by person with valid certificate for installation and assembly of heat technology devices The project in conformity with valid prescriptions has to be made out for installation Before installation of boiler the assembly worker has to check all data given in the production label for their conformity with data in the project and attached documentation Boiler connection has to be in conformity with valid prescriptions norms regulations and this manual for attendance Producer is not responsible for damages caused by faulty connection respectively by incorrect operation Placing of boiler Boiler is designed for installation and operation in the premises with basic enviroment AA5 AB5 under STN 33 2000 3 For the installation it is necessary to keep safe distance of its surface from flammable materials by the degree of flammability and combustibility from materials of flammability B C1 a C2 200mm from materials of flammability C3 400mm from materials with degree of flammability not tested by STN 73 0853 400mm Examples of building material devided by the degree of flammability degree A non combustible bricks blocks ceramic linings morter plaster degree B partially flammable heraklith lignos boards from bazalt felt degree Cl very diff
8. C and 80 C setting of C H return connection to determined value Operation without settings Regulator is adjusted after setting by producer controlled by technician Data storaging Only by sufficient energy 160V 47 Table of dependence of resistance on temperature of the thermal probe of heating water Profi version Temperature Resistance 7 MIN TEN MAX 55 951 980 1009 50 1000 1030 1059 40 1105 1135 1165 30 1218 1247 1277 20 1338 1367 1396 10 1467 1495 1523 0 1603 1630 1656 10 1748 1772 1797 20 1901 1922 1944 25 1980 2000 2020 30 2057 2080 2102 40 2217 2245 2212 50 2383 2417 2451 60 2557 2597 2637 70 2737 2785 2832 80 2924 2980 3035 90 3118 3182 3246 100 3318 3392 3466 110 3523 3607 3691 120 3122 3817 3912 125 3815 3915 4016 130 3901 4008 4114 140 4049 4166 4283 150 4153 4280 4407 48 m fe Electrical schemes of connection of the ATTACK DPX STANDARD PROFI LAMBDA boilers ATTACK DPX STANDART KEY FOR DP BOILERS HV Main switch ST Flue gas thermostat KT Boiler thermostat BT Safety thermostat KO Condensator TC Thermostat of the pump 1 Black conductor 2 Blue conductor 3 Brown conductor 4 Yellow green conductor 5 Red conductor D Pump Fan 4 Grounding 49 ATIACK DPX PROFI i KEY FOR DPX BOILERS HV switch ST Flue gas thermostat KT Boiler thermostat BT Safety thermosta
9. The appliance must be located in such a way that the plug was within the reach of the attendance under STN EN 60 335 1 A11 1997 Selection and method of connection of regulation and control elements Boiler is supplied with basic equipment of regulation and control elements Connection of these elements 15 given in the scheme of connection It is recommended to extend boiler regulation with other regulation elements that enable more comfortable and more economical operation Every pump in the systme must be controlled by individual thermostat to prevent boiler undercooling at the return water inlet C H return connection under 65 C Connection of these additional elements is planned by projectant adequately to specific conditions of the heating system Electric installation connected to sufficient boiler equipment must be done by specialist in conformity with valid norms Warning heating system must be equipped with safety valve against overpressure 37 Suitable solution of this problem is usage of mixing device Regumat Attack Oventrop Both solutions enable creation of separate boiler and heating circuit Thereby it is prevented from boiler undercooling under 65 C and the condensation of water steams acids and tars in the boiler hopper is eliminated Mixing device Regumat keeps constant temperature of return heating water enetring into boiler at 65 when the thermostatic head is set to 5th 6th degree At usage of indiv
10. by boiler control in case of boiler overheating Hysteresis of the C H pump Ph 5 this parameter defines at which value of decrease of the boiler temperature under the temperature of the pump start will be the pump stopped Operation mode of the C H pump Pr 1 the C H pump independently on the operation mode is always inactive when the boiler temperature decreases under value set by the P 65 parameter and it is always started when the boiler temperature exceeds 90 when the boiler is overheated or when the temperature sensor is damaged In remaining cases the C H pump works in the mode set by parameter Pr mode Pr 0 permanent operation mode Pr 1 pump work depends on additional thermostat work mode In Fc 0 mode central heating pump is turned on when room temperature is too low additional thermostat connection shorted or room temperature lower than 14 temperature set with additional thermostat knob The pump is turned off when room temperature reaches desired value In Fc 1 mode central heating pump is turned on when measured exhaust gas temperature is higher than temperature set with additional thermostat knob The pump is turned off when exhaust gas temperature drops below the set temperature mode Pr 2 in this mode is the C H pump started only when the regulator is in the operation mode Time of pause of the C H pump Pc when the boiler temperature exceeds the temperature set by parameter P 6
11. control light 2 End of the test By pressing switch off control light 2 By pressing lt select next point of the test Control light 3 By pressing switch on control light 3 End of the test By pressing switch off control light 3 By pressing lt select next point of the test Safety test If the boiler is switched on it is possible to select the safety test However it is necessary to let the boiler work for 1 hour at least to achieve output appropriate to the normal operation state Test is selected and performed by the lt button enter into menu Selection then by the button select from menu Safety test and confirm selection by the lt button Safety test starts automatically During this test it is necessary to hold button within 30 seconds to prevent automatic stop of the test see explanation in the schedule below Test is time limited for 30 minutes It is automatically stopped or aborted if 1 Boiler temperature increases to 110 2 The button was not held for 30 seconds In this case regulator automatically switches to operation display Information Test of device afety test Test is time limited for 30 minutes Safety test After selection of the test it is necessary to hold sec 30 the button within 30 seconds otherwise 15 the Boiler temperature test automatically stopped If the boiler temperature increases to 95 C 100 C the STB is
12. decreases with increasing humidity and fuel consumption is increased Correct boiler choice i e its heating output is very important condition for economical operation and correct boiler function The boiler has to be chosen by nominal output adequate to temperature losses of heated object Boiler can be used only for purpose that it is intended to and only in the way described in this manual WARNING After disconnection of operating boiler from electricity mains the burning continues further in attenuation regime Do not open boiler door until the boiler temperature decreases under 40 Guarantee for boiler 1s not valid 1 it is not operated with prescribed fuel not with wood of humidity lower than 20 or if it is used with the fuel that is not prescribed by producer the mixing device Regumat ATTACK OVENTROP is not installed in the system to ensure temperature of return water into boiler at least at 65 C functional thermostatic valve is not installed in the aftercooling circuit of the boiler WATTS STS20 connected to the cold water source This device is not intended for usage by persons including children that are physically sensually mentally or due to unsufficient experiences and knowledge unable to use it safely without being under control or being instructed to use by person responsible for their safety It is necessary not to allow children to play with the boiler If the electrical cord is broken
13. defect the regulator switches off the flue gas fan the central heating pump and at the same time the defect shows on the display In the case of breakdown it is necessary to switch the boiler off by the main switch to assure the continuous operation of the central heating pump by plugging into the mains the fuel must be burnt thoroughly and the contract service company contacted If El fault appears on the display it means the damage of the sensor of boiler temperature Technical description of the ATTACK DPX LAMBDA Combustion regulation The boiler output is regulated by means of the exhaust temperature to the O2 value and by means of air flaps actuators for the primary air and secondary air The burn off occurs with the adjusted exhaust temperature set value If the boiler temperature increases to 90 Over temperature because there is too much fuel buffer is fully loaded the exhaust fan is switched off the primary air flap is closed and the secondary air flap is opened on 25 If the boiler temperature decreases to to less than 88 5 C the secondary air flap is opened for 30sec on 100 chimney cleaning afterwards the primary air flap is regulated following exhaust temperature requirement The automatic switch off of the boiler Switching off the boiler after the fuel is used can be alternatively done by means of exhaust temperature TAG or by the O2 value function adjustable Switch off by exhaust gas temperature adjust
14. fan will work at max output I1100 Next increasing of boiler temperature causes continual decrease of the fan output up to its minimum n 40 Automatic regulation of the fan rotations 1 is active when this parameter is set to 0 10 and causes automatic decrease of fan rotations when temperature of water in the boiler reaches required temperature If is the parameter set to then is the automatic decrease of fan rotations inactive and fan works at output set by the II parameter Setting of the parameter value in the range from 0 to 10 means time in minutes of the continual increase of the fan speed from 40 up to the value II for correct boiler start Operation time of ventilator IIn 5 time of ventilator rotation that is necessary for suction of accumulated gas before and after loading By setting the parameter to is the function inactive This function can be activated in the OPERATION mode Ventilator pause IIu 6 time between operation periods of the fan Operation time of the fan in the manual mode IId 3 this parameter determines how long will the fan work when it was activated manually By setting of this parameter to is the option of manual fan operation inactive Parameters of the central heating pump Temperature of the C H pump start P 65 temperature of water in boiler that causes start of the C H pump Circuiting pump works independently on boiler control process but it is started
15. for its connection This thermostat is used from production to connect the flue gas thermostat The Fc 1 parameter when the flue gas temperature decreases under the set value regulator switches boiler into the mode of the fuel shortage control This thermostat can be used also as the room thermostat Parameter Fc 0 In this case should be the sensor of the room temperature connected to the terminal of additional thermostat The RK 2001 AT2 compares measured room temperature with temperature set by additional rotary thermostat When is the room temperature lower than the temperature set by thermostat control light of the room thermostat will shine because the boiler should keep the temperature set by the boiler thermostat When the room temperature exceeds the set temperature control light of the room thermostat expires and the boiler switches into the mode of fire keeping at minimum boiler temperature Device is designed to enable connection of alternative external thermostat instead of the room temperature sensor Short circuit of contacts in case of low temperature starts the heating process described above When contacts are open the regulator will keep the minimum boiler temperature Attention If the external thermostat is connected at the place for connection of the room temperature sensor temperature set by the room thermostat button has no influence on regulation process and the room temperature will depend only on the temperature se
16. it has to be replaced with special cord available from producer or service technician Be carefull while using the device The Lambda probe works at high temperatures 300 and by uncareful manipulation there is a danger of scorch Warning sign This warning sign always appears in the instruction manual when it is necessary to warn about possible bodily injury and material damages if this manual is not kept properly Two types of warning signs are used in this manual WARNING Warns about life dangerous situations and situations that may cause bodily injury and damages in case that necessary actions were not kept ATTENTION warns about less safe work methods and processes that may cause bodily injury or material damages Manual content 2 Important 4 Content 5 Introduction general description 6 Technical parameters 7 Boiler dimensions 8 Instrument panel of the ATTACK DPX STANDARD 9 Instrument panel of the ATTACK DPX PROFI 19 20 20 22 24 25 29 32 25 22 36 37 38 39 40 4 42 43 48 49 54 56 Instrument panel of the ATTACK DPX LAMBDA Purpose of usage Technical description Description of the DPX STANDARD version Warning Technical description of DPX PROFI version Boiler overheating methods of boiler regulation error messages Technical description of ATTACK DPX LAMBDA Setting and putting into operation of ATTACK DPX LAMBDA Safety test of ATTACK DPX LA
17. operation display The controller switches off the boiler after 15 min if 1 was not fired the controller however start the burning mode because of mistaken actuation with the key 2 the fire goes out after doors were closed because not enough kindling was used or too wet fuel was loaded Operating mode display while the boiler is switched on The text is displayed Boiler temp After 5 sec appears the text on display Exhaust temp This text is displayed every 5 sec Too high exhaust temperature If the exhaust temperature increases to gt 300 because the filling cinder or firing door were opened for too long time appears the text Exhaust temperature too see display In this case please Close the door s immediately If the exhaust temperature exceeds 350 the exhaust fan is switched off for safety reasons when 26 Temperature reaches 299 and less the exhaust fan is switched on again This is protection against exhaust fan and or the exhaust sensor damage Boiler overheating If the buffer is completely filled because too much fuel was loaded the boiler temperature increases to more than 90 C Overheating occures and the exhaust fan is automatically switched off The display flashes and the text display appears Over temp DO NOT OPEN Boiler door s may not be opened Overheating brings high consumption of fuel and ecological damages Operating mode d
18. outlet is started in case of the boiler overheating or of the boiler temperature sensor error alarm Mode 3 the outlet can control devices that are cooperating with compression fan ATTENTION Devices should be connected to the next outlet by the UM 1 module not included to delivery Connection of the UM 1 module is described on the Pic 1 Regulator outputs testing To simplify the regulator control it is possible to control the output circuits that regulate ventilator and pump and the circuits that control next boiler By selection of outP on display and by pressing the OK button you can start the circuiting pump for a short time 16 By selection of and pressing OK you can start the fan By selection of outr and pressing OK you can start the additional boiler system signalizing alarm or the servo motor of the mixing valve if the next module is connected Production setting Regulator offers possibility or reset the standard settings defined by producer by the Prod option in the service mode and by pressing the OK button After activation of this function device sets every parameter given in the schedule to the production setting Exit from menu By selection End on display and by pressing of the OK button you can exit the service menu Device closes the service menu also if no button is pressed within 1 minute Additional functions Regulator is equipped with additional thermostat and terminal
19. switched on and the fan is switched off After few seconds the text STB appears on display It means that the STB test was successfully done After pressing the button again circuiting pump stays stopped until temperature of 110 C is reached to perform the test of overheating protection Boiler temperature must be kept under 110 C to confirm that the test of overheating protection was successfully done or finished Setting o FINISH Maintenance of the heating system and of the boiler At least once in fortnight check or fill up water in the heating system If the boiler is out of operation during winter water can be frost in the system Therefore it is better to discharge water of the system or fill in the antifreeze agent Otherwise discharge water only in critical situations and for the shortest possible time After heating season is finished clean the boiler thoroughly replace damaged parts Twice a year clean the radial impeller of the ventilator and its air chamber Changing of door sealing cord Dismantle the old sealing cord with a screwdriver and clean the rabbet where it was placed Take the new sealing cord and put its begining on the horizontal parts of the rabbet Press it into the rabbet on the circumference of the door with your hand or light knock of the hammer Adjustment of hinges After some time the sealing cord in the door gets deformed Therefore to ensure tightness of the door it is neces
20. 5 and operation mode stops the pump e g when the contacts of thermostat are open or when the fan is stopped can the pump be regularly started for 30 seconds to pump water into the heating system This parameter sets pause time in minutes between operation cycles of the pump Setting of this parameter to inactivates this function Delay of the C H pump stop Pd 2 too early C H pump stop might cause boiler temperature increase and consequently its overheating This parameter enables to set delay of the C H pump stop Setting of this parameter to means that the pump will be stopped without delay Setting of operation boiler temperature Min boiler temperature L 65 min temperature that can be set through rotary thermostat Max boiler temperature H 90 max temperature which can be set through rotary thermostat Hysteresis of the boiler temperature H 5 this parameter defines to which value should temperature of water in the boiler decrease under value set through rotary thermostat to start the suction fan Boiler protection against overheating Temperature of boiler overheating A105 boundary value after exceeding of this value is the suction fan indefinitely stopped and the circuiting pump is started to prevent from boiler overheating The overheating mode is indicated by the control light of boiler overheating and error messaging E 2 on display Error can be turned off by pressing STOP butto
21. MBDA Maintenance of the heating system fuel Assembly and installation of boiler Chimney flue gas ducting boiler connection to electricity mains Boiler protection against corrosion Obligate norms for projecting and assembly of boilers Installation and exchange of refractory adapting pieces Connection schemes Connection with accumulation tanks Boiler protection against overheating Transport manipulation and storaging Possible faults and methods of their removal Schedule of dependency of resistance on thermal probe temperature of the heating water DPX PROFI Electrical schemes of connection of the ATTACK DPX boilers ES declaration of conformity Notes Introduction Dear customer thank you for confidence that you showed us by purchasing our product the ATTACK wood gasifying boiler We wish you long and reliable operation Proper attendance of the boiler is one of the conditions for reliable and correct operation so please read this instruction for use carefully The manual is written in the way to respect the correct operation of the boiler The most important conditions of correct boiler operation are following choice of the right type and output of the boiler impeccable putting into operation sensitive attendance regular technical maintenance reliable service General description Wood gasifying boiler ATTACK DPX Name WOOD GASIFYING BOILER ATTACK DPX 15 25 30 35 40 45 IN DESIGN STANDA
22. RD PROFI LAMBDA Type ATTACK DPX 15 25 30 35 40 45 Max operation pressure 250 kPa Water volume 80 100 110 1281 Electr connection 230 V 50 Hz 10 A Electr output 60 W Fuel Dry wood with heat value of 15 17 MJ kg humidity of 12 20 diameter 80 aZ 150 mm Nominal output 15 25 30 35 40 45 kW The ATTACK DPX wood gasifying boiler is intended for economic and ecological heating of family houses bungalows small plants workshops and similar objects Specified fuel for ATTACK DP boilers is dry wood e g logs of lengths depending on the type of boiler Description of the ATTACK DPX labelling ATTACK DPX 15 Standard 25 Profi 30 Lambda 35 40 45 Wood gasifying boiler di Boiler output Version type Technical parameters Boiler type C C Boiler output Surface of exchanger Volume of fuel chamber Dimension of feeding opening DPX15 1 98 65 235x445 DPX25 2 52 96 235x445 DPX30 DPX35 DPX40 DPX45 2 78 2 18 3 03 3 03 112 112 128 128 235x445 235x445 235x445 235x445 Prescribed chimney draught Max operation overpressure of water Pressure loss of water AT 10K Pressure loss of water AT 20K A Qoo e D N PC Se Boiler weight Diameter of flue gas connection Boiler height Boiler width Boiler depth Depth of chamber
23. The regulation of boiler ensures that the pump for central heating switches off when the temperature of oulet water in the boiler decreases under 60 The pump switches on again by the temperature higher than 65 C This is a prevention against tarring and the water steam condensation in the boiler hopper To prevent explosion of accumulated gas during ignition the boiler regulator ensures purging of gas in the boiler in 5 seconds and then each minute until 9 minutes according to the position of the turning post purge time button in the rear part of the regulator During the set up there is always information on the display which lasts 2 seconds P9 P In case you do not wish purging of gas in the boiler it is necessary to set up P To make the process of burning up the boiler stable there is a burning up system installed in the regulator After plugging in or stopping the alarm the regulator is automatically set up to the process of burning up and this mode is signalled by a shining dot on the display The process of burning up 22 is finished when the dot stops shining and the boiler temperature reaches the value set up by the thermostat In case the temperature in the boiler does not exceed 65 C in 2 hours of burning up time the regulator stops the flue gas ventilator and switches on the control light fuel shortage In the time of burning out the boiler when the temperature falls under 65 and this condition lasts fo
24. bmenus can be selected and the first submenu Information appears immediately With the menu button lt you enter into submenu Information where you can get different information with buttons and To exit from the menu use lt button after exit it is automatically switched to operation display If no button is pressed for 30 min it is automatically switched to operation display If error or excessive temperature appears the menu will be left automatically Display shows following information 27 Information Boiler set to E Boiler temperature C Flue gas set to C Flue gas temperature C O2 set to p O2 90 set to 90 CO2 p Suction fan ON OFF Circulating pump ON OFF Primary motor 90 Secondary motor Lambda Efficiency ETA F 96 Complete temperature excess 96 Temperature excess 10 refuellings 96 Operation hours h Shows adjusted temperature of water in boiler Actual value Shows actual temperature of water in boiler Shows adjusted temperature of flue gas Shows actual temperature of flue gas Shows adjusted O2 content in the flue gas Shows actual O2 content in the flue gas Shows adjusted CO2 content in the flue gas Shows actual CO2 value Tip for calculation max 20 3 of CO2 1 used as fixed value Ratio of air actual value Tip for calculation max 20
25. by CE 10 Person approved to make out declaration by name of producer Ing Miroslav Pochyba Designer Attack s r o DIELENSK KRUZN 5020 03861 VR TKY Signature T Place Vr tky ielen sk 24 od 61 Vr tk Date 11 01 2010 Rudolf Bakala 16036404489 IGDPH i m p 55 56 This page serves for confirming service examinations and is kept by a customer RECORD ON PUTTING THE BOILER TO OPERATION Data on the customer llegible Production number Name and surname Date of putting to operation Service organization BUD enim Post code town Obligatory service examination affer the 1st year of operation jp Stamp signature of service organization nnt Obligatory service examination after the 2nd year of operation jm Stamp signature of service organization Obligatory service examination after the 3 rd year of operation pn Stamp signature of service organization e 57 ATTACK s r o Tel 421 43 4003 103 Dielenska Kruzna 5020 Fax 421 43 4003 116 038 61 Vrutky E mail export attack sk Slovakia Web www attack sk UA QUALITY MANAGEMENT Vyrobca ATTACK s r o si vyhradzuje pr vo technickych zmien vyrobkov bez pred chadzajuceho upozornenia ATTACK s r o producer reserves the right to change technical parameters and dimensions of b
26. calibration is done only when there was no fire in the boiler for 48 hours and operation time of the sesor is longer than 200 hours sa displeji objav kalibrovat During manual setting of the scale there can be no fire the boiler nor smoulder of fuel residuals If it is not necessary to adjust the scale press for the next step Tip Early exit from menu is possible by pressing of and Flue gas fan By pressing switch on the flue gas fan End of the test By pressing switch off the flue gas fan By pressing select next point of the test Circulating pump By pressing switch on circuiting pump End of the test By pressing switch off circuiting pump By pressing select next point of the test Primary motor By pressing open primary air flap End of the test By pressing close primary air flap By pressing select next point of the test Secondary motor By pressing open secondary air flap End of the test By pressing close secondary air flap By pressing select next point of the test Illumination By pressing switch on illumination of text display End of the test By pressing switch off illumination of text display By pressing lt select next point of the test Control light 1 By pressing switch on control light End of the test By pressing switch off kontrolku 1 By pressing lt select next point of the test Control light 2 By pressing switch on
27. cally after burning out fuel is gone and boiler is switched off Expires also in case when the boiler was switched off manually by button 6 Control light 2 Lights when following errors occure O incorrectly measured values of the flue gas temperature O see chapter Errors and warnings Control light 3 Lights or flickers when error or warning occurs STB Reset error message 3 lights incorrectly measured values of boiler temperature error message 3 lights Too high temperature of flue gas warning message 3 flickers Overheating do not open Boiler temperature over 90 C warning flickers display 3 see chapter Errors and warnings Display 4 Diplays operation data for different settings at errors In case that the boiler is switched off and no error is displayed illumination of display expires after 15 minutes Button 5 After first key depression the dipslay illumination is on Boiler is switsched on after repeated depression of the key heating up or loading is possible afterwards Also another settings given in the menu can be done via this button see below button 7 Button 6 Serves to switch the boiler off This function is used only for emergency shut down e g if there is no water in the heating system or if the sensor for overheating is not working Also another settings given in the menu can be done via this button see below button 7 Button 7 After first key de
28. control light of boiler overheating starts flickering to start the regulator again set up the required temperature of the boiler by the turning button of the thermostat If the temperature falls under 60 the regulator comes into the burning up mode Methods of regulation of the ATTACK DPX PROFI boiler The boiler enables regulation of room temperature as well as connecting the sensor of room temperature If the room temperature is lower than the set up one the control light near the button of thermostat shines on which means that the boiler must keep the set up temperature After reaching the required temperature the control light switchces off the suction fan switches off and the boiler starts burning at the temperature of 65 For the purposes of timing regulation by room temperature it is possible to connect any arbitrary programmable thermostat with the terminals for the sensor of room temperature In this case the turning button of the room thermostat is not working If you do not wish to use the room thermostat nor the room sensor the inlet terminals must be short circuited In this case only the boiler thermostat is working The mixing valve with the electric drive can be also connected to the boiler regulator This system is not standardly delivered with the boiler Error messages The boiler regulator constantly verifies the functions of internal systems and of the sensor of boiler temperature After finding out the
29. ct the boiler to heat storage tank with minimum volume of 460 I STN EN 303 5 article 4 2 5 40 Connection with heat accumulators Connection system is based on principle of heating up of water in accumulation tanks where the warmth is gradually taken away from the tanks according to the request from the heating system By the operation with several heating ups at full performance accumulation tanks will be heated for the temperature of 90 100 Heating with accumulation tanks in connection with the ATTACK DPX boiler brings more advantages To the main advantages belongs longer boiler life time and also lower consumption of fuel Recommended volumes of accumulation tanks according to boiler output are following DPX25 1500 20001 DPX35 2000 25001 DPX45 2500 30001 Operation with accumulation tanks After heat up phase the boiler heats the water in the accumulation tank to 90 100 C by full output in 1 3 feedings After burn out the heat is taken through the three way valve only from the accumulation tank The offtake period depends on the tank volume and external temperature In heating season it can be 1 3 days if the prescribed min volume is respected If it is not possible to use the prescribed volume of the tank it is recommended to use at least one tank of 5001 volume for start and finish boiler operation Minimum volume of accumulation tank is given in the tabel of technical parameters Standardly delivered ac
30. cumulation tanks Type of tank Volume 1 Diameter mm Height mm Heat exchange surface without without m2 isolation isolation 800 732 790 1686 AK1000 915 70 24 5500 474 5800 713 51000 891 Tank isolation Accumulation tanks ATTACK 500 AK800 AK1000 AS500 AS800 and AS1000 are delivered with detachable isolation of soft polyurethane with red leatherette surface Advantages Boiler installation with accumulation tank brings several advantages lower fuel consumption up to 30 Boiler works at full output until the fuel is burned out while optimum efficiency is kept long chimney and boiler life time and minimum creation of acids and condensate option to combine with other heat sources solar collectors etc combination of boiler with underfloor heating comfortable and ecological heating Boiler protection against overheating ATTENTION Following the norm EN 303 5 the aftercooling circuit against boiler overheating cannot be used for other purposes than boiler protection against overheating Valve at the cooling water inlet into cooling circuit must be permanently open and boiler cooling circuit must be connected to functional distribution of cooling water e g to cold water distribution of water supply system with temperature of 10 15 C and operation pressure of 2 6 bar The STS20 valve at the aftercooling circuit outlet with sensor in the boiler rear part Protects boi
31. d off V and V2 are adjusted after setting If the error repeats it is necessary to inform the service technician Incorrectly measured values of boiler temperature error Cause Measured values lt 20 C gt 150 C Control light 3 red Lights Correction Check sockets and conductors Replace Error in measuring sensors if necessary of boiler temperature Reset Automatically after removing the cause Boiler temperature Emergency program Actions of regulator Automatic stop of flue gas fan and circuiting pump V1 0 V2 min 25 open 44 Too high flue gas temperature warning Temperature of flue gas is too high Boiler temperature CC Cause Control light 3 red Correction Reset Emergency program Actions of regulator Overheating warning Overheating DO NOT OPEN Boiler temperature Cause Control light 3 red Correction Reset Emergency program Actions of regulator Flue gas temperature gt 300 C Flickers By heating up and refuelling close the door immendiately In operation After burning out clean the boiler Automatically at flue gas temperature lt 299 C No Flue gas temperature gt 350 C flue gas fan stop Flue gas temperature lt 299 C flue gas fan Start Boiler is on and its temperature is gt 90 C Fuel surplus circuiting pump error Flickers Load less fuel or remove error Automatically at boiler tempe
32. dumping ground Accessories The ATTACK DPX boiler is delivered functionally tested wrapped packed on wooden pallet Delivery contents following attachments User manual Guarantee letter 42 Possible faults and methods of their deletion Fault Cause Solution Control light Net does not lighti Boiler does not reach required parameters Door do not seal Fan has no rotations or it is noisy No voltage in mains Incorrectl y plugged craddle into socket Faulty network switch Broken inlet conductor Water shortage in the system High pump output Boiler output is not sufficiently dimmensioned for concrete system Low quality wood Heat up flap does not seal Low chimney draught Long heating up or operation with opened heat up flap Deformed fan wings Unsufficiently cleaned boiler Blocked air inlet into combustion chamber Damaged glass cord Jet gets blocked Low chimney draught When using irreversible safety thermostat it comes to overheating Blocked radial impeller Faulty condensator Faulty motor Faulty contact in the socket of motor inlet conductor Check Check Replace Replace Refill Set overflow and switching Matter of project Combust dry and cut wood Repair New chimney unsuitable connection Put throttle into flue gas connection Close heat up flap Replace Clean Clean Replace adjust door hinges Do not burn small wood pieces and wood crust
33. ed by flickering of the parameter value To change the value use the and button New setting can be confirmed by the OK button Then it is possible to select next parameter by and If you wish to close service mode select END by and and press OK or wait for 1 minute Devices finishes service mode and starts to display boiler temperature First column in the schedule represents display indications and in the next columns are parameter description minimum value maximum permitted value of setting step of parameter setting during adjustment production settings to which it is possible to come by selecting of the Prod option 12 Schedule List of service parameters Produ ction Display Parameter otep eatin gs Max oe E d output of ventilator or max 100 m 1100 output when oe 10 50 100 1 Tue n 40 Minimum output of ventilator 10 Ventilator speed decrease of coefficient Automatic control of fan rotations and time of fan pr start 10 n 5 3 taps a u 6 Tine pause 7 f i Time of ventilator operation in manual mode _ 1 99 1min 3 P 65 Temperature of C H pump start up Ph5 Hysteresis of C H pump ERES T Operation mode of C H pump 0 Automatics 1 Pump operation depends on room Pr 1 temperature or on contacts of the room thermostat 2 Pump operation depends on operation mode of regulator Pc Pause of pump tt 9 Pd 2 L65 Mini
34. he system is filled with water and deareated Make also sure that it does not come to decrease of heating water pressure Check sensors of boiler safety thermostats and manometer placed in casings in the rear boiler part rearward Check tightness and construction of flue gas ducting The boiler can be operated only in accordance with these instructions in order to work properly It can be operated only by an adult When installing the boiler lay something under the rear part to elevate it in 10 mm for better flushing and deareating Boiler must be attended only by the trained adult person with completed elementary education Attention After the first heating up there can be condensation and condensate may leak This is not a defect Condensation disappears after longer heating When burning smaller wooden waste it is necessary to check the temperature of flue gas which must not overcome 320 C Otherwise the fan can be 20 damaged Creation of tar and condensate in the feed hopper is a phenomenon accompanying wood gasifying If the boiler was out of order for a longer time switched off broke down it is necessary to use extreme caution when putting into operation again In not working boiler the pump can be blocked water can leak or the boiler could get frost in winter Heating up and operation Before you fire up the fuel open the feeding door and push the pull rod of the heating up flap which is pulled out back to the basic posi
35. hen the E 1 error is displays without possibility to remove it by pressing the STOP button despite the boiler temperature is under 90 it might mean permanent damage of the boiler temperature sensor e g in case that the boiler was overheated to the temperature over 150 C Error E 8 indicates flue gas sensor failure In this case the regulator will not control fuel shortage Disassembly of appliance In case of need disassembly regulator from system turn the main switch off disconnect boiler from electricity mains unmount cover of the boiler s control panel disconnect all connectors with cables from regulator unmount regulator from opening on the control panel of the boiler WARNING TO PREVENT FROM INJURY BY ELECTRICITY DO NOT A UNMOUNT THE COVER BEFORE DISCONNECTION FROM ELECTRICITY MAINS Connection of module UM 1 Regulator Regulator us s Pic 1 Gas boiler electric boiler Alarm other devices 18 1 Green control light 2 Yellow Green control light 5 4 3 Red Green control light a lS 4 Display Lc _ Xp 5 Button s PROS 6 Button Ca 7 Button lt 8 Reset of emergency thermostat Control light 1 Lights when the boiler was switched on by 4 5 expires automati
36. icult to ignite broadleaves beech oak plywood werzalit hard paper degree C2 intermediate flammable coniferous species wood pine spruce pulpboard solodur degree C3 easy flammable wood pulpboards polyurethane PVC foam rubber styrofoam Non combustible board or protecting fire screen on the protected subject must exceed the boiler dimensions for at least 300mm the other subjects from combustible materials which are situated near the boiler have to be protected by non combustible board or fire screen if it is impossible to keep the safe distance If the boiler 1s located on the floor from combustible materials the floor must be covered with the non combustible thermal insulating pad exceeding the boiler planview for at least 100mm on the side with feeding door and ash door the solid materials of A degree of combustibility can be used as a fireproof thermal insulation If the boiler is placed in the boiler room there must be a free space of min 1 meter in front of the boiler and of 0 5m from the side walls and from the rear side Above the boiler there must be a free space of min Imeter This space is necessary for basic operation maintenance and service of the boiler Location of the boiler in the dwelling spaces including halls is not allowed The cross section of opening for air inlet to the boiler room is recommended to be at least 200 cm depending on the boiler output ATTENTION A The objects fro
37. idual thermal regulation valve it is possible to regulate heating water temperature by setting of the flap independently from temperature of water in the boiler Temperature in the boiler has to be kept in the range of 80 90 Technical parameters REGUMAT ATTACK OVENTROP Boiler protection against corrosion Clarity DN 25 Clarity DN 32 Maximum pressure 10 bar Maximum pressure 10 bar Maximum temperature 120 Maximum temperature 110 Value kvs 3 0 Value kvs 0 Regumat consists from three way mixing valve circuitingpump closing valve thermometers and isolation This solution is advantegeus because its compactness simple attendance and guaranteed protection of boiler s heat exchanger REGUMAT for boiler Ordering code ATTACK DPX15 DPX25 DPX30 DPX35 DN25 DPP25003 ATTACK DPX40 DPX45 DN32 DPP25006 Obligate norms for projecting and assembly of boilers STN EN 303 5 Solid fuel boilers for heating STN 73 42 10 Manufacturing of chimneys and flue connections STN 92 0300 Fire safety of local appliances and heat sources STN EN 60 335 1 A11 Safety of electroappliances for household STN 06 10 00 Local devices for solid liquid and vapour fuels STN 06 03 10 Central heating projecting and assembly STN 06 08 30 Security facilities for central heating and D H W warming STN 07 74 01 Water and steam for thermal energetic appliances with operation steam pressure tp to 8 MPa STN 332000 4 46 Electrical building insta
38. iler is switched into the fuel shortage control mode and after expiration of the set time parameter Fb30 it comes to automatic boiler stop It is necessary to make setting of the boiler stop at flue burn down adequately to flue gas temperature when the boiler is started up and then to check it from time to time After pressing the START button ventilator starts to work and the control process begins Ventilator is stopped by the STOP button If the regulator is not in the operation mode temperature of water in the boiler is indicated on display Example 70 STOP mode 70 C Operation mode 70 C Fire keeping in operation mode Manual start of ventilator During the boiler operation might the user need to turn the fan on manually e g for suction of gas from boiler before and during fuel load After pressing and holding of START button for 3 seconds the ventilator starts Ventilator will work for period set in service mode or until the STOP button is pressed 11 Temperature display mode To enter into the temperature display mode press the OK button Enter into this mode will be indicated by quick flickering of the additional thermostat s control light Use buttons lt and gt to browse in the information displayed to different temperatures To exit the temperature display mode select END and press the OK button or wait for 1 min List of temperatures which are disposable in the temperature d
39. ing the bottom door clean the bottom space Cleaning interval depends on the quality of wood moisture content heating intensity draft of the flue and other circumstances We recommend to clean the boiler once a week Do not take the refractory adapting piece out when cleaning Once a year minimally clean the radial impeller of the fan and check fouling of regulation of primary and secondary air flowing into feeding chamber through the cleaning hole and clean with a screwdriver if it is necessary It influences the output and quality of burning WARNING Regular and proper cleaning is important for permanent output and service life of the boiler In case of insufficient cleaning the boiler can be damaged and guarantee expires Prescribed fuel Specified fuel is dried cut wood and logs of 80 150mm diameter with min 12 and max 20 moisture content and calorific value of 15 17MJ kg It is also possible to burn big pieces of wooden waste with coarse wood logs Note It is necessary to cut the logs of bigger dimensions into halves or quarters because of the requirement of operation to nominal output You can burn hard as well as soft wood Wood must be dried Boiler output depends on the moisture content of wood Output and function of the boiler is guaranteed for maximum moisture content of 2096 Guarantee expires at boiler operation with cut wood with humidity over 20 Energy content of mostly used kinds of wood Thermal capacity perl kg
40. isplay mode Indication Parameter C 80 Required boiler temperature 100 Temperature set by the additional thermostat s button flue gas room 180 Actual temperature of additional thermostat flue gas room End Exit from menu of the temperature displa Required boiler temperature C 80 is temperature that the regulator tries to reach in the operation mode It is set by direct turning of button of the boiler thermostat and it is indicated by short displaying Set temperature of the flue gas room thermostat 100 this parameter indicates temperature set by additional flue gas room thermostat In accordance to installation of heating and setting of parameter FC 1 or 0 it represents the flue gas temperature at lower actual temperature the regulator switches into the fuel shortage mode or the room temperature Actual flue gas temperature or room temperature 180 this parameter indicates actually measured flue gas temperature or room temperature Setting of parameters service menu When the OK button is held for longer than 3 seconds it is switched to the service mode where you can see and change programmed parameters Service mode is indicated by flickering of the additional thermostat s control light It is possible to browse parameters by the and buttons After selection of the required parameter you can switch into the mode for parameter change by pressing of the OK button this mode is indicat
41. isplay while the boiler is switched off If the fuel is used the controller switches off the boiler automatically however the boiler also can be switched off manually with the button this serves only for the security disconnection e g no water in the boiler Directly after switching off the text display occures After 15 min becomes the lighting of the text display switched off Operating mode display while the boiler is switched off If the fuel is consumed the controller switches off the boiler automatically however the boiler also can by hand with the button switched off this serves only for security disconnection e g when there is no water in the boiler Directly after switching off the text display occures BOILER TEMPERATURE C After 15 min is illumination of the text display switched off Automatic protection functions If the boiler is not heated within 7 days the exhaust fan is switched on for 2 min and the boiler is rinsed with fresh air to keep it dry At the same time the return valve and loading valve work and the loading pump is switched on for 10 seconds During this process the text display indicates PROTECTION FUNCTION PLEASE WAIT After finishing the protection functions display is automatically switched to the operating mode Information about current operation staten about toperating state The menu button lt allows entrance into menu Selection in which different su
42. lator is switched from the STOP mode to WORK mode and finishes when the boiler temperature exceeds minimum temperature set by the parameter L 65 Setting of parameter Fd 60 to inactivates fuel shortage control during the boiler start Time of fuel shortage control in the operation mode Fb30 the time set by this parameter is used when the fuel shortage control starts after the boiler was started Setting of this parameter to inactivates fuel shortage control in the operation mode Additional output Mode of additional output Ar 0 regulator is equipped with the multi purpose output that can work under one of the following outputs Mode 0 can control oil or gas boiler if it is connected into the heating system When the regulator is started by the main switch the additional boiler is stopped and it is started again when there is already no fuel in the solid fuel boiler This function is useful in the heating systems where the solid fuel boiler is used to decrease the heating costs When the fuel shortage alarm is removed by the STOP button the additional boiler is stopped again and the regulator works again Mode 1 the outlet can control next system that signalizes alarm Error of the boiler temperature sensor overheating or in case of the fuel shortage is the next alarm started Mode 2 the outlet can control emergency cooling circuit of the boiler e g pump In this mode the next
43. ler against overheating in the following way If water temperature exceeds 95 C it lets the water from water supply system into 2 6 bar STS20 10 15 aftercooling circuit to absorb the warmth In case of boiler overheating and opening of the STS20 valve the permanent outlet of warmed water from boiler s aftercooling circuit into flow off has to be ensured In case that circulation of cooling water through aftercooling circuit is not ensured at opening of the thermostatic valve STS20 there is a danger of boiler damage In this case the warranty for boiler expires Transport manipulation and storaging Producer puts the article on pallet and fits it on with technological screws It is packed in the paper box binded by sticky tape and wrapped into stretched foil Transport manipulation and storaging of packed product is permitted only on this pallet For manipulation to boiler s standpoint there are suspension eyes for manipulation with elevator available after removing of upper cover Only approved person can ensure manipulation with the boiler Instructions to liquidation of the product after its life time expiration Ensure the liquidation of the product boiler by repurchase collection of raw materials respectively use regulated dumping ground controlled by appropriate municipal office Liquidation of packaging Liquidate the packaging by repurchase collection of raw materials respectively use regulated
44. ler and the consumption 21 of wood rises output is lower than demanded and the service life of boiler as well as that of flue is shortened If the draft is as specified the boiler works up to 7046 of output even without a fan Electromechanical boiler regulation Boiler regulation is executed by the boiler thermostat on the boiler panel by which is the ventilator controlled according to the set output temperature of the water The required boiler operation temperature should be set on the boiler thermostat On the panel there is also the flue gas thermostat which serves for ventilator shut down shut after burning out of fuel At heating up it should be set to tehe position of 0 After adequate burning up set the flue gas thermostat to the operation temperature the fan has run and it has to shut down only after burning out of fuel It is possible to observe the optimum position of thermostat according to the sort of the used fuel chimney draught and another conditions Watch the output water temperature on the temperature scale of the thermanometer The irreversible safety thermostat is also located on the panel version STANDARD and LAMBDA Refueling For refueling open slowly the feeding door The heating up flap will be thereby also opened Do not turn off the ventilator During heating keep the feed hopper always full To prevent smoke escape into the boiler room stoke other fuel only after the original charge is burnt out a
45. llations part 4 safety ensurance 38 STN 332000 3 EN ISO 11202 2009 CSN EN ISO 12100 2 2004 CSN EN 953 A1 CSN ISO 7574 2 CSN ISO 1819 1993 CSN 06 1008 1997 STN EN ISO 15614 1 STN EN 287 1 STN 07 0240 STN 07 0245 STN 07 7401 STN 73 4210 STN 92 0300 1997 Electrical building installations part 3 Determination of basic characteristics Measuring of emission levels of acoustical pressure at attendance work place and other determined places Safety of machine appliances Basic terms general rules for construction Part 2 Technical rules Safety of machine appliances protection covers Acoustics Statistical methods for determination and verification of stated values Emission of noise of machines and appliances Part 2 Methods for individual machines Institution for continual costs transfer Safety prescriptions Fire safety of thermal appliances Requirements for quality of fusion welding of metal materials Welding of reserved technical appliances Low pressure boilers technical prescriptions Warm water boilers with output up to 50 kW Technical requirements testing Water and steam for thermal energetic appliances with operation steam overpressure pu to 8 MPa Construction of chimneys and flue connections connection of devices Minimum distance of external surface of device or flue gas connection from building constructions Installation and exchange of fireproof adapting pieces P
46. m easily combustible materials cannot be placed on the boiler or the nereby in the distance shorter than the safe distance If there is a danger of fire or blow up during the work e g the work with texture materials sizing materials etc the boiler must be out off operation Air inlet For correct boiler operation it is necessary to provide sufficient air inlet for combustion Minimum cross section of the opening for fersh air inlet is 200 cm Connection of boiler to the heating system Only trained service technician is allowed to install the ATTACK DPX boiler and to do the service actions Before boiler installation into older heating system it is necessary to wash to clean the whole system Heating system has to be filled with water conforming to requirements of the STN 07 7401 1991 particularly its callosity cannot exceed 1mmol l and concentration of Ca2 must not exceed 0 3 m In case that these conditions will not be kept the boiler warranty expires Chimney Connection of the appliance to the flue must be always done with approval of authorized chimney sweeping company There must always be sufficient draft in the flue and flue gas must be draught to the atmosphere in all possible operation conditions For the correct operation of the boiler the independent flue must be dimensioned in the right way because combustion output and service life of boiler depends on the draught The draught is influenced by the section of fl
47. ment If the fuel is used and the exhaust gas temperature decreases for less than 25 of the nominal exhaust temperature the boiler is switched off after 15 minutes This is recommended only with very big woodlogs or with very humid fuel Switch off by Oxygene If the boiler runs for longer than 45 minutes and the O2 value rises for 15 minutes over 14 the boiler is switched off This should be the standard function because cooling down of the boiler by the chimney is limited The remaining rest of coal makes easier renewed firing and proves the lowest issues while heating up After boiler switch off the exhaust fan is switched off the primary air is closed and the secondary air flap still remains on 25 open until the exhaust temperature sinks under 100 After switching off the boiler automatically or manually The primary air flap V1 is closed 0 the exhaust temperature is gt 100 C the secondary air flap V2 stays open to min 25 and the automatic operation continuation remains deactivated Heating up and refuelling Basically Before heating up pay attention to heating system pressure water level Fuel has to be ready in the boiler Ignit the fuel use operation prescriptions of the boiler Check requirement for warmth and external temperature as well as the residual supply in the hopper Heating up or refuelling only If it is possible due to the requirement for warmth and residual supply in the hopper check ther
48. mometers in the hopper Right firing up follow see operating instructions to the boiler Effect Maximum exploitation of the fuel Introduction Make up the fire first when the boiler 1s switched off control light 1 does not shine Additional fuelling in Boiler ON status The fuel has to be loaded immediately and the filling door must be immediately closed 25 Functions and text display at heating up or refuel After pressing the button see button 5 in chap 1 3 starts the process that includes following steps The boiler is switched on control light 1 shines the ignition mode runs Display shows text DO NOT OPEN PLEASE WAIT The exhaust fan and the combustion control are switched on The loading pump the return and loading valve regulation are switched on The alternative energy generator is deactivated by means of an automatic change over contact After 5 sec appears the text is displayed FILLING DOOR UNLOCKED and the electromagnetic door lock if available is released for 10sec After 10 sec appears the text on display CAUTION Open slowly After 5 sec appears the text on display Heating up Prepare and ignit the fuel as it is given in the manual on the page 11 shut the feeding doors If the firing bar is full and the filling and firing up is finished close the doors If the bar is full or the firing or filling process exceeds 15 minutes it is switched to the
49. mum boiler temperature 60 65 1 65 H90 Maximum boiler temperature 180 95 1 90 h 5 A 105 Testing method of fuel shortage Fc 1 0 increase of temperature of water in the boiler 1 measuring of flue gas temperature Time of measuring of fuel shortage during boiler 99 e Fb 30 Time of measuring of fuel shortage during __ 99 imin operation 1 Operation mode of exceptional output 0 output of start of separate boiler 1 alarm output A 2 output controlling mixing valve roO 3 output controlling emergency after cooling system 4 output controlling next devices starting during the operation of the fan HECHO Prod outP out outr Lo do oo End Exit from service menu 13 Operation parameters of flue gas fan Fan output 11100 this value defines fan output When the is on 0 10 it is max fan output that can be reached during automatic fan operation Minimum fan output n 40 the lowest fan output that can be used when are the fan rotations controlled automatically and when the fan rotations continually increase during boiler start up Coefficient of the fan speed decreasing IIh10 this parameter influences way of the fan speed decreasing when the boiler temperature is near to required value For example setting of this parameter to the value of 2 means that when is regulator in the operation mode and boiler temperature is for 2 C lower than the required boiler temperature
50. n but only when the boiler temperature decreases under the set value of the boiler overheating temperature The suction fan is stopped also when the boiler thermostat sensor is damaged and this error is displayed as message E 1 Emergency thermostat regulator has also additional protection against overheating which is independent from processor In case of temperature increase to 95 C the control process is launched by ventilator stop and pump start Ventilator and pump are included into the control process again when the temperature reaches 89 Emergency thermostat enables more precise boiler regulation and eliminates possibility of overheating Fuel shortage testing If central heating installation is equipped with exhaust gas temperature sensor Fc 1 then fuel shortage testing starts when exhaust gas temperature falls below temperature set with additional thermostat knob If there is no exhaust gas temperature sensor Fc 0 then fuel shortage testing starts when boiler water temperature falls below value of L 65 If temperature tested during fuel shortage testing stays below threshold for specified time the controller will stop regulation process and will show FUEL message on the display This alarm can be erased with STOP button Fuel shortage control during the boiler start Fd 60 the time set by this parameter 15 used for fuel shortage control during the boiler start Boiler is considered as started when the regu
51. nd suction fan use 3 conductor flexicord with conductor s cross section of 0 75 2 SHADING CONDENSATOR Terminal 3 Connection Terminal 12 L Circuiting pump Terminal 4 Connection 24V Terminal 13 N Circuiting pump Terminal 5 Regulation signal secondary Y 0 2 10V Terminal 14 PE Circuiting pump Terminal 6 Regulation signal primary 0 2 10 Terminal 15 L Suction fan Terminal 16 N Suction fan Terminal 17 L Free Terminal 18 PE Suction fan 54 Electric voltage 230V LiL Phase Network breaker max 10A amp PE Grounding 3 conductor flexicord 1 5mm2 Zero conductor Attention Boiler covering has to be grounded through grounding of connection cord 50Hz l Network cord lt 230V 15 10 Grounding of covering N Neutral conductor PE Grounding conductor L Current phase WK Main relay contact AK Normally opened relay contact RK Normally closed relay contact 53 ORIGINAL ES DECLARATION OF CONFORMITY NR POZ 003 110110 Producer ATTACK s r o Rudolf Bakala corporate representative of the company DIELENSK KRUZN 5020 03861 VR TKY SLOVAK REPUBLIC ICO 36404489 IC DPH SK 2020122830 Tel 00421 43 4003103 Fax 00421 43 4003116 http www attack sro sk E mail kotle attack sro sk Person entrusted to complete technical documentation Ing Miroslav Pochyba Designer Attack s r o DIELENSK KRUZN 5020 03861 VR TKY Description of appliance
52. ng pump is switched off Incorrectly measured values of Oxygene sensor Lambda probe error Cause Non apparent heating by means of sensor error in electric circuit or short circuit Control light 2 yellow Lights Correction Check sockets and conductors Demount and clean oxygene sensor If it is necessary replace it Reset Automatically after error removing and resetting of scale of the oxygene sensor Emergency program Regulator works with alternative air V1 and Actions of regulator V2 After burning out the boiler must be manually switched off by the button Not to shorten the boiler s life time it is necessary to remove the error immediately Possible expiration of warranty Error in measuring 02 Boiler temperature Errors functions and actions of regulator summary Errors and functions Actions or operation of the regulator Power failure When the power is supplied again the operation state is regenerated same as it was before boiler starts or stops again Too high boiler temperature lt 90 fan is stopped gt 89 fan is switched on of boiler temperature turn the boiler on Incorrectly measured values It is possible to turn the boiler on Regulator works with of flue gas alternative air V1 and V2 After burning out the boiler must be switched manually Incorrectly measured values While heating up no line graph is dislayed It is possible to of O2 sensor Lambda probe
53. ngs can be the button of additional thermostat used to set flue gas temperature or room temperature From production is this button intended to set the flue gas temperature When the flue gas temperature decreases under the set value the regulator switches into the mode of fuel shortage control and after the set time period parameter Fb30 is the boiler stopped This function prevents from eventual discharging of accumulation tank after fuel burn out in the boiler when after expiration of time set by parameter Fb30 ensures boiler operation stop to avoid of inverse heat flow from charged accumulation tank into cold boiler Change of position of the button of additional thermostat is for few seconds indicated on display e g 100 Actual value of this setting can be also checked in the temperature display mode If the flue gas temperature is in the operation mode after burning up lower than the value set by the button of additional thermostat then the suction fan and the circuiting pump are blocked which is signalized by flickering of additional thermostat s control light In this case it is necessary to decrease the adjusted flue gas temperature value by the button of additional thermostat until the control light stops to flicker Consequently it comes to restart of the suction fan and circuiting pup operation When the fuel is being burned down and the flue gas temperature decreases under the value set by flue gas thermostat the bo
54. oilers without previous warning Der Hersteller ATTACK s r o beh lt sich das Recht der technischen Ver derungen an Produkten ohne eine vorige Warnung ATTACK Le producteur ATTACK Sarl r serve le droit des modifications techniques sans l avertissement pr c dent Productor ATTACK s r o reserva el derecho de cambios t cnicos sin advertencia anterior ATTACK s r o 10 2013
55. on and cutting the wood into smaller pieces Location of the boilers in living spaces including halls is inadmissible Technical description The boiler is designed for combustion of wood on the principle of wood gasifying using a flue gas fan sucking flue gas from the boiler The body of the boiler is a weldment of metal steel plates of 6 mm thickness It includes a feed hopper with a heatproof shaped piece that has an oblong opening for transition of flue gas and gas Under it in the after combustion space there is an ash pan In the rear part of the boiler there is there is a pipe exchanger with turbulators joined by vertical flue channel with a fuel cut off flap in the upper part There is also a suction branch for connection to the flue In the front wall in the upper part there is a feeding door and in the bottom part there is an ash door Between the door under the front cover is the flap of the primary and secondary air In the left cover in the level of the feeding door there is a pull rod of the heating up flap controlled by the door and the exchanger cleaning lever The body of the boiler is from the outside insulated by mineral fleece put under the covers of outside jacket In the upper part of the boiler there is a control board for electromechanical regulation Technical description ATTACK DPX STANDARD Operation prescriptions Preparation of the boiler for operation Before putting the boiler into operation make sure whether t
56. on to set boiler operation hours and complete excess temperature while last 10 combustions are set to 0 33 Output decrease Choose YES by YES NO Next explanation appears after pressing and menu expires By pressing YES solution boiler output decreases to 20 in case that boiler temperature excesses adjusted value for 2K Testing Test of device and safety test has to be done in the presence of the heating technician Test of device Test of device is possible only if the boiler is shut down Test is possible only if there is no danger of overheating Test is selected and done by the menu button enter into Selection menu Next menu selection is displayed by the test of device button and confirmed lt button Then the appropriate step of the test is activated by the or deactivated by the Every next step is selected by Test of device is finished with the last point of the test by the lt button and display is automatically switched to operation mode Test can be aborted also by early pressing of the and buttons at once In case that no button is pressed within 15 minutes display is automatically switched to operation mode 3 Selection Submenu Information Test of device Scale of O2 After pressing the button calibrate appears End of the test on dipslay Calibration takes apporximately 600 seconds Automatic
57. pression the dipslay illumination is on Enter the Selection menu via repeated depression of the key Afterwards 5 or 6 button it is possible to get several information and to perform different settings Buttons 5 and 6 have different functions Button 8 Reset of the emergency thermostat button STB If STB was switched on because of too high boiler temperature 295 C and the boiler temperature decreased to 65 it is possible to reset the STB by removing cover 8 and pressing the key underneath 8 Error is removed automatically If fault occures again it is necessary to inform technician Reasons low warmth offtake power failure circuiting pump faulty mixing valve To decrease temperature to 85 C regulators switches connecting pump on IN If the flue gas fan is not working the boiler door must not be opened 19 Purpose of usage Ecological warmwater boiler Ecological warmwater boiler Attack DPX is designed for heating of dwelling houses and similar objects The boiler is designed for burning wood only Any dry wood can be used for burning mainly logs Also wood of bigger diameter blocks can be used which reduces nominal output but prolongs burning time The boiler cannot be used for burning filedust and small wooden debris This can be burnt only in small amount together with logs max 10 Due to its large feed hopper you can avoid the most demandable operation of preparati
58. r more than 30 minutes the regulator stops the flue gas fan and the control light of fuel shortage shines on Fuel shortage When the temperature of heating water in the boiler falls under 65 and this condition lasts for more than 30 minutes the regulator stops the flue gas fan and the control light of fuel shortage shines on If in the burning up process the boiler temperature does not raise to more than 65 fuel shortage will be shining on the display for more than 2 hours To start the regulation again it is necessary to refuel the boiler burn the boiler up turn the turning button of the boiler thermostat into the maximum left position and thus stop the alarm wait until the control light of fuel shortage flickers by turning button of the boiler thermostat set up the required temperature of the boiler and the regulator starts the process of burning up 23 Boiler overheating If the temperature of the boiler raises to more than 105 the regulator stops the flue gas fan and the control light of boiler overheating shines on For new start it is necessary to e wait until the boiler temperature falls e remove the cause of boiler overheating e g refill missing water into the central heating circuit Warning Water can be refilled only after the boiler temperature falls under 40 e turn the button of the boiler thermostat into the maximum left position ad thus stop the alarm wait until the
59. rature lt 89 C No Boiler temperature gt 90 C flue gas fan stop V1 0 V2 min 25 open Boiler temperature lt 89 C flue gas fan start and V2 are adjusted after setting Incorrectly measured values of flue gas temperature error Error in measuring of temperature Fluegas temperature Cause Control light 2 yellow Correction Reset Emergency program Actions of regulator Measured values lt 20 gt 499 Lights Check sockets and inlet conductors Replace sensors if necessary Automatically after error removing Yes burn out possible Regulator works with big amount of alternative air V1 and V2 Boiler has to be switched off manually and let to burn out by the button While warming no line graph is displayed 45 Antifreeze protection warning Cause Boiler temperature is 7 C when the boiler is switched off Control light 2 yellow Lights Correction Do heat up and burn out Reset Automatically with new burn out button or when the boiler temperature is gt 8 Antifreeze protection Emergency program Yes burn out is possible do that Boiler temperature Actions of regulator At boiler temperature lt 7 C C Circuiting pump starts By this action if there is warmth of the tank it is taken off If there is no warmth in the tank the freezing point in circuiting water decreases At boiler temperature gt 8 Circuiti
60. rature higher than 110 it comes to boiler disconnection from electricity mains after decrease of water temperature under 85 C it is necessary to push the restart button manually after removing cover of reset 2 Fuse boiler protection against short circuit 3 Main switch boiler start and complete boiler stop for the case of need 4 Flue gas thermostat at decrease of flue gas temperature under adjusted value is the fan switched off ATTENTION While heating up set this thermostat to 0 After fuel burn out set the flue gas thermostat to Operation When the temperature decreases under adjusted value the suction fan is switched off If you wish to turn the fan on again set the lower temperature on the flue gas thermostat It is necessary to test the optimum setting for operation 5 Boiler thermostat serves for setting of max temperature of water in boiler after exceeding of adjusted value is the fan switched off and boiler works at minimum output after decrease of given temperature is the fan switched on again and boiler works at maximum output 6 Thermomanometer indicates outlet water temperature from the boiler and operation pressure Pull rod of the chimney flap serves to open and close the heat up flap everytime the feeding door is opened Lever for exchanger cleaning serves for cleaning of exchanger tubes ATTACK PROFI The ATTACK PROFI boiler version in comparison to the ATTACK STANDARD ver
61. s r o reserves right of technical changes of products without previous announcement 65 90 10 27 230 2 Dimensions of the ATTACK DPX boilers B 150 493 1100 986 770 DPX15 DPX25 DPX30 DPX35 DPX40 flow connection G6 4 G6 4 G6 4 G6 4 BOILER BODY UPPER CAP FEEDING DOOR ASH PAN DOOR SUCTION FAN CHIMNEY PRIMARY AIR FLAP SECONDARY AIR FLAP INSTRUMENT PANEL 10 DISCHARGE VALVE 11 COOLING CIRCUIT 12 COVERING OF CLEANING OPENING 13 C H FLOW CONNECTION 14 C H RETURN CONNECTION 15 PULL ROD OF THE CHIMNEY FLAP 16 LEVER FOR EXCHANGER CLEANING Instrument panel ATTACK DPX STANDARD The wood gasifying boiler ATTACK DPX Standard is controled by boiler and flue gas thermostat Emergency zT thermostat with reset 2 Fuse 3 Main switch 4 Flue gas thermostat 5 Boiler thermostat 6 Thermomanometer Description 1 Emergency thermostat with reset boiler protection against overheating after reaching tempe
62. sary to change the position of the door The position is changed by tightening the hinges of the door Feeding door and bottom door are joined to the body with two hinges which are attached to the door with a long pin To change adjustment of hinges it is necessary to remove the pin and screw the hinge by turning it Fit the door on and insert the pin into the hinge Nozzle body change The body of nozzle is placed in the boiler body in a nozzle holder In the lower part is the nozzle body sealed by boiler lute and in the upper part by a packing cord When exchanging the nozzle remove the packing cord from the rabbet by a screwdriver Remove the nozzle body and clean the holder thoroughly from the tar and old lute Put the nozzle body insulation on the cleaned surface Take the nozzle and put it on the holder so that the shorter wall was in the rear part of the boiler The lateral clearance must be the same Take the new set of packing cords of the nozzles and with a light knock press it into the gap to be at the same level with the nozzle Setting of the boiler s combustion The boiler s combustion is set by the regulation flaps of primary and secondary air Boilers are from the production set for the most optimal burning conditions according to emissions and flue gas tempertature Setting can be executed only by producer or by trained serviceman Factory setting of the regulation flaps Both primary and secondary air arrows has
63. sion represents higher comfort of attendance possibility of output regulation and possibility to connect control and regulation elements Boiler temperature is kept at the level set at by user by means of control of the flue gas ventilator s rotations Boiler regulator of the ATTACK PROFI boilers performs permanent measuring of temperature of water in the boiler and indicates it on display Regulator controls rotations of the flue gas ventilator and the central heating C H pump adequately to this temperature To the boiler regulator the flue gas thermostat is connected that switches boiler into the mode of the fuel shortage control when the flue gas temperature decreases under the set temperature There is also an option to control the gear of the mixing 4 way valve 1 Electronic regulator PROFI 2 Manometer 1 Main switch 2 Display indicating boiler temperature and parameters 3 Control light of additional thermostat 4 Button of boiler thermostat 5 Button of additional thermostat 6 Button STOP parameter options Alarm cancel 7 Button START parameter options 8 Start button of programming in service menu 5 6 7 8 9 confirmation of settings 9 Control light of circuiting pump Backward view on electronic regulator ENS x amm ll zd 1 Connection of mixing valve 12V 2 Connection of additional thermostats 3 F
64. t KO Condesator TC Thermostat of the pump 230V 50Hz Black conductor Blue conductor Brown conductor Yellow green conductor Red conductor D Pump amp Ventilator Grounding 50 Connection to the network from the bottom side of regulator FUSE t re 3nr ia 2 50Hz PROTECTION CONDUCTOR BOILER Joel SWITCHING CONTACT WITHOUT POTENTIAL BOILER THERMOSTAT 2 Tio FLUE GAS THERMOSTAT L3 WARMING L0 PROBE 51 Oxygene probe Lambda sonda Probe 1 Probe Probe 2 Probe Probe 3 Probe warming Probe 4 Probe warming 4 conductor silicone covered flexicord with conductor s crossection of 0 75mm2 white warming 12V black signal of probe grey signal of probe Tem perature sensor Terminal 1 Flue gas sensor F1 Pt100 Mount the flue gas sensor into the flue gas connection the bayonet flange Terminal 2 Flue gas sensor F1 Pt100 Terminal 3 Boiler sensor F2 Pt100 Do not extend connection conductor s of sensors Terminal 4 Boiler sensor F2 Pt100 Terminal 5 Boiler sensor and sensor of safety thermostat have to be Terminal 6 treated with warmwater paste put into gasket and tighten by holding spring Values of resistance T OC R 100 00 T 20 C R 107 80 Polarity is irrelevant T 100 C R 138 50 T 200 C R 175 80 Air flapV1 V2 circuiting pump suction fan For connection of circuiting pump a
65. t by the external temperature Parameter Fc 1 means that exhaust gas temperature sensor is connected to the additional sensor connection In this case the value set with additional thermostat knob specifies desired exhaust gas temperature If the controller is in WORK mode and boiler water temperature has reached value set with P 65 parameter then exhaust gas temperature drop below temperature set with additional thermostat knob will stop the fan If central heating pump is in Pr 1 mode the pump will also stop in this case Additionally if exhaust gas temperature is below desired temperature this will also be signalled with quick blinking of thermostat indicator 17 Error messages Boiler regulator permanently tests correct function of the internal systems and of the boiler temperature sensor When the error is detected regulator stops flue gas fan C H pump and at the same the appropriate error message is displayed In case of accident it is necessary to stop the boiler by the main switch Ensure permanent operation of the circuiting pump by direct connection to the electricity mains Ensure proper fuel combustion in the boiler and contact contracted Service Company When the error E 1 is displayed it means fault short circuit in the circuit of the boiler temperature sensor or temperature under 9 The E 2 is displayed if the boiler is being overheated The E 3 means error and overheating at the same time W
66. t least to 1 3 of the feeding content Then cover live coal with a broad log and fill in as usually The fuel must not be pressed over the jet as this could cause the jet stuck and the boiler parameters would go wrong Technical description of ATTACK DPX PROFI During the operation the display is showing the current temperature of outlet heating water Rotations of the fan are controlled in the following way if during burning up process the boiler temperature is lower than 45 the fan works with the output set up by the turning of burning up button situated in rear side of regulator in the range of 40 100 you can see it on the display from r4 40 to r9 90 rF 100 for boiler temperature higher than 45 the fan works up to 100 if the temperature of heating water during the operation is more than 10 C lower than the one set up by the turning button the fan works in 100 output if the temperature of heating water is lower than 10 from the temperature set up by the turning button of the boiler thermostat the regulator decreases the output of ventilator according to the difference between these temperatures but only to the output not lower than 40 if the boiler temperature is higher or equal to the temperature set up by the turning button of the boiler thermostat the fan switches off the ventilator switches on again after decreasing the boiler temperature in o 5 C comparing to the set up temperature
67. tion By flue gas sensor error or Air 906 85 oxygen sensor error it regulates adjusted temperature It serves as temporary solution until the error is removed if is not a standard operation function in any case Producer 85 96 Range of setting 0 100 11 V2 Secondary air Function By flue gas sensor error or Air 96 40 oxygen sensor error it regulates adjusted temperature It serves as temporary solution until the error is removed it is not a standard operation function in any case Producer 40 Range of setting 100 Finish After the settings are made the test of device is performed correct device functions are and the safety test is done as well 30 Cancelling of the manufacturer s function This process requires code of manufacturer It is possible to set operation hours of the boiler to reset number of overheatings as well as last 10 combustions can be set to zero value Enter and exit to appropriate submenu is similar as in the Chapter 8 1 If no button is pressed within 1 minute regulator automatically switches to operation display Dom Setting Code Set the code by button Chnage the random number that appears on the right to the manufacturer s code and confirm by lt Next setting appears Cancel Choose YES YES NO Next explanation appears after lt and menu expires By pressing YES soluti
68. tion until the trimmer engages like at the closed door see the picture Set the flue gas thermostat to 0 Put the refractory adapting piece on the thin layer of wood cca 50mm through the upper door there should be a 4 3 cm gap inbetween Put the chippings on this layer Then put the paper or the fire wool on the chippings Put cca 2 layers of thin dry wood on the top Fill the chamber to the top with used firewood Turn on the suction fan and shut the feeding door to the gap of cca 15mm Set the required water temperature 80 90 on the output regulator When it is burning sufficiently cca 10 minutes close the feeding door Set the flue gas thermostat to the operation position with the white mark above cca 90 to the right form the zero position it depends on the flue gas temperature at which is the boiler shut down required after burning out of the fuel II Push backwards and down Position after pushing backwards and down A CAUTION During the operation the pull rod of fuel cut off flap must be shifted in by door into closed flap position otherwise the fan can be damaged To gasify wood there must be a reduction zone in the boiler a layer of charcoal on the ceramic shaped piece in the feed hopper The layer can be created by combustion of dry wood of proper size When wet wood is burned the boiler is not working as a gasifying boi
69. to mark precut marks for proper setting see picture Permanent heat operation Permanent heat operation of the boiler means that the fire can be kept during the night without heating up daily but only in winter This way of operation shortens the service life of the boiler For permanent heat operation prepare the boiler in the following way Put a few bigger logs 4 6 on the glowing layer Shut the mixing valve After closing the valve the temperature of water rises to 80 90 Suction fan turns off Regulation flap controlled by regulator shuts automatically and the fan is switched off In the boiler prepared like this burning is kept for more than 12 hours During permanent heat operation the temperature of water in the boiler is 80 90 C Boiler cleaning The boiler must be cleaned regularly and properly every 3 5 days because ash subsided in the feed hopper together with condensates and tar decreases output and lifetime of the boiler and isolates heat exchanging surface When there is too much ash there is not enough space for burning out of fuel and a holder of ceramic jet as well as the whole boiler can be damaged When cleaning the boiler firstly turn the ventilator on open the feeding door and wipe the ash through a 34 slot into bottom space Leave long unburnt logs in the feed hopper Move the lever for exchanger cleaning for several times After opening the bottom cleaning hole take ash and soot out After open
70. tor circuiting pump and connection cords into suitable sockets in the rear part of appliance Sensor of boiler temperature has to be placed into the boiler case IN WARNING Before you connect regulator into the mains check if it is properly grounded and if the terminal screws are fitted well IN ATTENTION Max total output of the appliances connected regulator must not exceed 450W ATTENTION For extended function of regulator it is possible to connect the UM 1 Module that enables control of additional boiler or C H pump Connection of additional appliances to module s contacts have to be separated by appropriate relay The unused contacts of this module can stay unconnected Operation After start of appliance all points of display light for a while to check their correct function After reset the regulator switches back to the last state before stop or power shortage Basic operation of appliance is controlled by setting of required boiler temperature set by thermostat all other functions are performed adequately to parameters programmed in the service mode In case that the boiler temperature setting is changed by the boiler temperature button the change is indicated on display for several seconds e g C 75 and this value represents temperature that will the regulator struggling to achieve This 10 value be checked in the temperature display mode In accordance to the type of installation and service setti
71. turn the boiler on regulator works with spare air V1 and V2 Automatic function of switch If the boiler is switched on for 30 minutes and flue gas 46 off by the flue gas sensor temperature decreases for 25 within 15 minutes the boiler is switched off The STB is started Residual warmth off take is stopped if the boiler temperature is 85 C If then the boiler temperature increases to gt 86 usage of residual warmth starts again Function of switching contact When the boiler is switched on WK AK is closed When the boiler is switched off and flue gas temperature is lt 100 WK RK is closed Error of CPU relays are turned off by Hardware Watchdog Antifreeze protection When the boiler is switched off and the temperature is 7 Start of connecting pump 1 a Y2 100 If boiler temperature increases to gt 8 C connecting pump is stopped Y 12096 Y2 100 Protection of flue gas fan Flue gas temperature gt 350 C flue gas fan is stopped of flue gas sensor against Flue gas temperature 299 C flue gas fan is switched on overheating Short circuit of the button Button of regulator does not react even not to significant pressure Enter function Menu safety test It takes max 30 min and finishes automatically or it is aborted if boiler temperature is gt 110 C or the button was not pressed for 30 seconds Operation range of automatic Between 60
72. ue height and 36 roughness of the internal wall Into the flue where the boiler is attached no other appliance can be attached The flue diameter must not be smaller than the outlet on the boiler Flue draught must have the specified values But it must not be too high so as not to decrease the efficiency of boiler and interrupt burning If the draught is too strong install a throttle valve between the flue and boiler Information values of the chimney 5s cross section 20 x 20cm min height 7m O 20cm min height 8m 15 x 15cm min height 11m O 16cm min height 12m Exact chimney dimension is stated by the STN 73 42 10 Prescribed chimney draught is given in the Technical parameters Exhaust pipe Exhaust pipe must have the outlet into the chimney If the boiler cannot be attached to the chimney directly the exhaust pipe must be as short as possible and not longer than 1m without heating surface and it must rise in direction to the flue Exhaust pipes must be tight and resistant against flue gas leakage and cleanable from inside Exhaust pipes must not lead through other s dwelling and utility premises and the internal section of the exhaust pipe must not taper in direction to the flue Usage of bents is not suitable Boiler connection to the electricity mains The boiler is connected to the mains of 230 V 50 Hz by a supply cord and plug The voltage is of M type and when replaced the same type must be used by a service oragnization
73. use 2 Techn description and ways of regulation of the ATTACK PROFI boiler Boiler temperature is kept at the level set at by user by means of control of the flue gas ventilator s rotations Regulator measures temperature of water in boiler indicates it on display and controls suction fan and circuiting pump Regulator is equipped with additional flue gas thermostat and terminals to connect its sensor Adequately to the situation it is possible to use thermostat to set the flue gas temperature for indication of fuel shortage and boiler stop or for setting of required temperature in the room In dependence of the chosen usage the sensor of the flue gas temperature or the sensor of the room temperature should be connected into terminals for connection of the flue gas thermostat and an adequate mode of regulation should be chosen through parameter setting From production is thermostat used for setting of flue gas temperature When it is set up for the first time producer recommends to set value of the flue gas thermostat in the range of 100 120 Temperature is set by button of the additional thermostat in the temperature display mode When the flue gas temperature decreases the boiler is switched into the mode of fuel shortage Design of appliance also enables connection of external contact thermostat into the terminals of the room temperature sensor Connection Before you start appliance by the main switch connect regulator ventila
74. ut the rear part into the lower chamber the intagliated part backwards It is necessary to put it in horizontal position and then turn it Put it into the center of the chamber and push it closely to the rear steel plate Insert the left front part pos 2 into lower chamber It is necessary to insert this part horizontally and then turn it Use the same method for the right front part of the ash pan pos 3 Put both these parts together and then push them closely to the rear part of the ash pan Slit of boiler combustion chamber 4l am p gm p DOOD E JAN 2 S Z2 3 39 Connection schemes Scheme of connection with regulation system REGUMAT ATTACK OVENTROP Heating system Regumat ATTACK OVENTROP Expansion tank BOILER Return flap Return flap ATTACK Scheme of connection with accumulation heat tank Heating System S Regumat ATTACK OVENTROP So RE BOILER ATTACK Expansion tank Boiler must permanently work at nominal output For the case of heat offtake when the boilers works at output lower than the nominal it is necessary to conne

ATTACK DPX STANDARD / PROFI / LAMBDA – Instructions for use

Contents

Download Pdf Manuals

Related Search

Related Contents

ATTACK DPX STANDARD / PROFI / LAMBDA &ndash; Instructions for use

Contents

Download Pdf Manuals

Related Search

Related Contents

ATTACK DPX STANDARD / PROFI / LAMBDA – Instructions for use