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Polaroid PLA-4260 Television
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1. NOTE NC MEANS NOT CONNECTED ON PCB BOARD ALL RESISTORS 1 10 WATT 5 UNLESS NOTED ALL RESISTORS VALUES IN OHMS UNLESS NOTED ALL CAPACITORS 50 VOLT amp 105 C UNLESS NOTED ALL CAPACITOR VALUES IN uF UNLESS NOTED ALL RESISTORS 25 VOLT IN 1uF UNLESS NOTED M METAL 196 ANTRAN MODEL PD 42S 3842 0012 0154 TECHNOLOGY CIRCUITY cPLD EnEGKED BY PCB P N 0171 2141 0062 Sheet 8 ofe ECH NO APCNO4090017 REv 02 APPROVED BY SCH FILE JPD42S C2 DSN JPCB REV 02 PCB FILE PD42S M2 PCB DATE Friday October 15 2004 1 foa ED ANA OZ ed es ODA WwW GC KK e 2 S ZA etage Se NEL I Net GEEG ett IRAC RE 5 et op OO CAM350 V 7 6 Thu Nov 25 15 46 22 2004 Untitled TopSilk S o 9171 2141 0062 915
2. TP6 TP DIR TP5 156 TP6 TP DI TP DIP TP DI TPS 1 TPS TP6 TP DIR TP op TP DI m P TP6 TP DIR 1 ke D P TRDI 1 1 Ps TP TP DIP TP pig 1 1 752 Mel S TP DIP TP DI US Trei TP DIP TP20 TP10 TP6 TP2 TP DIR 1 5 TP DIP TP DIP TP DIP TP DIP TP6 TP op P48 TP DIH Pa 1 ke D P lt s st 1 fre D P TP47 1 jrp D P TP3 TP DIP V33_uP O R ES P4 TP DIP T 4 Pe gt Va3_uP TP DIP re TP DIP 2 GPLD_EN LC4064 128 256 T100 FULL 2 CPLD ByPass g Va a 1 us E EEEEEBEGEEBEEEEEEEBEBIS E SEN Ne TR D P SeSesesees9ecccccccccecces k u 1 GND 1000000000 S00000000000004 vec HE 1 TPAZTP_DIP P8 TP DIP SDI TDI 2 9590008090005 kEroooddoodoko 7 SDO TDO a TDI SSSSZOSSSU mu Xoz x g TDO m TP41rP DIP Po TP DIP 4 VO B0 99 220 Se Z INPUT B1 72 1 5 0 B0 9 839 VO B1 777 FP40TP DIP I O B0 SI VO B1 1 110 B0 oo VO B1 0 pagre DIP GND BO VO B1 SE 1 g 0 B0 GND B1 F P38TP_DIP T VOBO vo 6g 1 5 10 voe rom l 88 TP37rP DIP 111 o0 VOLBA Ga 1 wPurs LC4064 128 258 T100C OB DE
3. R i i li i U V 1 ITEM PART NO DESCRIPTION QTY 1 1 1801 0117 4020 FRONT BEZEL PD 42S Polaroid ASS Y 1 2 3842 0032 0189 PDP IR BD ASS Y PD 42S 1 3 1701 0414 9010 BUTTON PD 42S 1 E 4 3842 0022 0156 PDP DISPLAY BD ASS Y PD 42S 1 5 1947 1200 2300 INSULATOR 8 170 0 25t 1 2 6 1947 1800 0150 GASKET EMI 17 25 210mm 6 7 1812 0100 6690 FILTER BKT ASS Y PD 42S 1 8 1947 1800 0700 GASKET BLOCK 20W 03H 983L mm 2 9 1701 0900 1300 Samsung 42 PDP EMI FILTER Mesh Type 42S3 Khi 10 1947 1800 0690 GASKET BLOCK 20W 0 5H 585L mm 2 11 1947 1500 2170 PANEL CUSHION550X10X7mm PD 42S PLA 4260 2 3 12 1947 1500 2160 PANEL CUSHION950X10X7mm PD 42S PLA 4260 2 13 1712 0100 6740 FILTER CLIP SECC 1 0mm PD 42 10 14 0215 0420 0967 PDP MODULE 42 S42AX XDO2 SAMSUNG 1 E 15 1947 1700 1100 GASKET BLOCK 20 0 13 0 10 0 2 16 1712 0100 6750 Main Fram Lateral High SECC 2 0mm PD 42S 1 17 1947 1800 0670 GASKET BLOCK 10W 5H 80L mm di 18 1947 1200 2290 INSULATOR 300 150 0 25t 1 19 1712 0100 7480 Main Fram Lateral Low PD 42S 1 20 1947 1800 0370 GASKET B
4. 3 FE JE 3 3 3 3 5 ce C16 C18 s D2 LI 30 L7 19 Lie RB RP16 RP13 RP12 100 RP7 RP6 RP17 cao RP19 C72
5. SWAP gt UP gt UP gt DOWN gt DOWN gt SELECT Burn in mode starts You will see red green blue and white screens display Keep them displaying at least 8 hours Press EXIT key to exit the burn in mode and check if the mark is still visible If so you may carry on the steps from 10 4 CONFIDENTIAL DO NOT COPY Page 8 1 File No SG 0159 Chapter 9 PDP Trouble Shooting PDP DISPLAY NOTHING MONITOR ONLY WIHOUT BOX ET AC POWER SWITCH TO ON check DVI cable connection set your PC resolution to 1024x768 60HZ set your PC display card to DVI output set PDP AC switch to OFF then ON internal cable all internal cable have be connected DC 1 check U2 input has 5V power 2 check U2 output has 13 3V 3 check RELAY ON signal is low Hsync Vsync DE have signal 1 check U10 have output Hsync Vsync D 2 check U15 have output Hsync Vsync D 3 check U7 have output LVDS signal CONFIDENTIAL DO NOT COPY Page 9 1 File No SG 0159 PDP DISPLAY NOTHING WITH BOX ET AC POWER SWITCH TO ON 1 check DVI amp SYSTEM cable connection 2 check input source what you select 3 set input source to what you select internal cable check all internal cable have be connected DC 1 check U2 input has 5V power 2 check U2 output has 3 3V 3 check RELAY ON signal is low 1 check U
6. 13 vcco Bo CCO B1 33 resp 14 U0 80 INPUT B1 LE 1 727 uo go VO B1 amp TP DIP 185 uo go VO B1 89 TP35 I O B0 VOB1 23 1 GND 80 UO B1 28 P D P 18 1 VO B0 GND B1 32 1 Ges 21 VO B0 se votB1 l 88 1 22 O B0 ce UO B1 2 TP DIP 227 VO B0 s 55 A UO B1 Aa Irp33 INPUT BO 8 sa 88 ac VO B1 1 SCLKITCK 24 A EE E es 52 MODE TMS TCK EssssnossssfS ccccebcccc TMS TP DIP 25 vco oESBESGESES S ETTEASTE GND Pii GE 299995999995909299999 9999 1 P DIP TP13 P DIP REFER Adda ddd3 dddda P31 V33 uP TP DIP TP12 TP DIP i i 1 so TP11 TP DIP P3 TP DIP 0 DVS out L I 1 PB TP Die TP14 1 HP27 TP DIP TP DIP TP15 1 V33 uP Footprint Error iz 1 VS TP DIP TP_DIP TP16 f V33 uP IP25 TP DIP SDO TDO TP DIP TPI7 D SDUTDI R Sam DN 1 PZA TP DIP 4 5 3 DHS Out X 1 8 a i 23 TP DIP a MODE TMS MODEMS A TP18 W TP DIP 4 SCIKTCK 1 O SEKTOR a TP DIP TP19 JIP2T TP DIP N C CON8 87 DEN TP DIP TP DIP V33 uP V33uP V33uP V33 UP V33uP V33 uP V33uP V33 uP V33 uP V33 UP o o o o 9 Q o o 9 o C89 C90 C91 C92 C93 C94 C95 C96 C97 C98 0 1uF 06030 1uF 06030 1uF 06030 1uF 06030 1uF 06030 1uF 06030 1uF 06030 1uF 06030 1uF 06030 1uF 0603C
7. AR d EE E RE Au RG RE A ki Re 9 OER 6 5 4 re 1 2 ALARM BEL N C 0 9603 93 di L DFT4A 30P 1 25H R59 N C 10K LVDS Output Header V33 uP o V33 uP V33 uP o 9 025 C26 C27 ZE10u1206 0 1uF O 1uF V33 uP V33 uP V33 uP V33 uP V33 uP 9 o o o o czs c29 C30 C31 c32 0 tuF O 1uF 0 1uF O 1uF o tuF V33 uP V33 uP V33 uP V33 uP V33 uP 9 o 9 o o C33 C34 C35 c36 C37 0 1uF O 1uF O 1uF 0 1uF fo 1uF NOTE NC MEANS NOT CONNECTED ON PCB BOARD ALL RESISTORS 1 10 WATT 5 UNLESS NOTED ALL RESISTORS VALUES IN OHMS UNLESS NOTED ALL CAPACITORS 50 VOLT 8 105 C UNLESS NOTED ALL CAPACITOR VALUES IN uF UNLESS NOTED ALL RESISTORS 25 VOLT IN 1uF UNLESS NOTED M METAL 196 AnTRAN MODEL PD 42S 3842 0012 0154 TECHNOLOGY CIRCUITY LVDS TR M GED BY PCB P N 0171 2141 0062 Sheet 3 of 8 ECH NO APCN04090017 REV 02 w ISCH FILE PD42S C2 DSN PCB REV o2 PCB FILE PD425M2PCB DATE Friday October 15 2004 1 DZS 5 1B 100pF 7 7 W5 2 R6 100 2 12 5V up R62 8 2K 4 m 2 DB15 HotPlug lt l O V33 uP 5V uP 5 15 R B JK O 5V uP ee Yon j SDO TDO 8 2 RxD RATIO 1 17 SDI TDI 8 2 TxD DNA 20 t amp 18 MODE TMS 8 5 Audio L 9 19 10 20 SCLK TCK 8 CON20B L ZD3 ZD8 l UDZS 5 1B ji 3 43
8. BO 2015 8T x 8 D16 D18 L8 2017 RP15 RP18 OES p20 E122 m AmTRAN Co Ltd 0171 2141 0062 FR4 1 1Z 1 6T PD42S M2 PCB SIZE 165x150mm PNL 175x320mm QTY 80PCS DATE 09 23 04 REC 10 01 04 COMP TEXT CAM350 V 7 6 Thu Nov 25 15 46 23 2004 Untitled Board 4 BE BEN m La n a nasl d u SS TT SIDA z gt FAN N ER c 4 rel N 97 ar en a BA BA t H DR MAM M Q M SO RE 3 _ CET ei gt SIE 4 so j z k eaen ER 1 5 ES 4 ER dil A Z NA AN SI gt 47 ses s ss 202224 i Na 16 2 LILI B i 162 0 AmTRAN Co Ltd 0170 1740 1182 vo 1 0Z 1 6T PD42S D3 PCB SIZE 211x16 2mm Drill Table NPTH 0 05 PTH 0 08mm zy a REA A Hole Dia mm Symbol QuoritityjPteted pcs 11pn ese DATE 1 14 05 1 200 X Ke M i e Y 22 CDRIELTEXT 4 z SIZE 211X16 2mm PNL 221X162mm 12 10 2004 4 0 NPTH AmTRAN Co Ltd 0171 1641 0222 Drii Tobie PTH 0 08 NPTH 2005 FR4 1 1Z 1 67 Hole Dia mm Symbol ouantity Plated PD42S IR2 PCB 2 400 59 Yes S
9. DUAL SURFACE DIODES BAV99 SMD SOT 23 DUAL SURFACE DIODE BAV99 SMD SOT 23 GEN DIODE 1N4148 SMD GEN DIODE FDLL4148 SMD GEN DIODE RLS4148 SMD DUAL SURFACE DIODES BAV99 SMD SOT 23 DUAL SURFACE DIODE BAV99 SMD SOT 23 DUAL SURFACE DIODES BAV99 SMD SOT 23 DUAL SURFACE DIODE BAV99 SMD SOT 23 GEN DIODE 1N4148 SMD GEN DIODE FDLL4148 SMD GEN DIODE RLS4148 SMD DUAL SURFACE DIODES BAV99 SMD SOT 23 DUAL SURFACE DIODE BAV99 SMD SOT 23 DUAL SURFACE DIODES BAV99 SMD SOT 23 DUAL SURFACE DIODE BAV99 SMD SOT 23 DUAL SURFACE DIODES BAV99 SMD SOT 23 DUAL SURFACE DIODE BAV99 SMD SOT 23 DUAL SURFACE DIODES BAV99 SMD SOT 23 DUAL SURFACE DIODE BAV99 SMD SOT 23 DUAL SURFACE DIODES BAV99 SMD SOT 23 DUAL SURFACE DIODE BAV99 SMD SOT 23 DUAL SURFACE DIODES BAV99 SMD SOT 23 DUAL SURFACE DIODE BAV99 SMD SOT 23 FUSE 125V 4A SMD R451004 RES CF 0 00hm 1 4W J 1206 C M MULTI 0 01UF 50V X7R 0603 C M MULTI 0 01UF 50V X7R 0603 C M MULTI 0 01UF 50V X7R 0603 CHIP BEAD CORE 80ohm MLB 201209 0080A N2 CHIP BEAD CORE 80ohm MLB 201209 0080A N2 Page 11 15 File No SG 0159 M S CONFIDENTIAL LOCATION PART NO 0370 0000 6452 0370 0000 6452 0370 0000 4651 0111 3103 5116 0111 3103 5116 0420 2003 1626 0420 1002 4611 0420 1002 4611 0410 5000 1610 0410 5000 1604 0141 1001 3851 0141 0000 3851 0141 0000 3851 0141 0000 3851 0141 0000 3851 0141 0000 3851 0141 0000 3851 0
10. 5W 2H 300L HEATPATH 25x14mm PDP CONTROL BD ASS Y PD 42S SWITCH ASS Y PD 42S PDP DISPLAY BD ASS Y PD 42S PDP IR BD ASSY PD 42S Page 11 4 File No SG 0159 3842 0022 0312 PDP PACKING ASS Y PD 42S M S LOCATION PARTNO DESCRPTION 1 1925 1000 2150 CUSHION R AVC42 2 2 1925 1000 2170 EPE FOAM B PD 42S 1 3 1925 1000 2180 EPE FOAM T PD 42S 1 4 1925 1000 2430 EPE FOAM F PD 42S 1 5 1925 1100 1760 PE BAG 1300 0 1200 0 0 4t PD 42S 1 6 1925 1200 6850 CARTON BLANK PD 42S 1 7 1925 1900 0490 GUARDBOARD 40 0 40 0 430 0mm PD 42S 4 8 3842 0012 0393 PDP ACCESSORY ASSY PD 42S 1 CONFIDENTIAL DO NOT COPY Page 11 5 File No SG 0159 3842 0012 0154 PDP CONTROL BD ASSY PD 42S M S LOCATION PARTNO DESCRPTION 384200120154A PDP CONTROL BD ASSY PD 42S AI 384200120154M PDP CONTROL BD ASSY PD 42S MI 3842001201548 PDP CONTROL BD ASS Y PD 42S SMD CONFIDENTIAL DONOT COPY Page 11 6 File No SG 0159 3842 0012 0307 SWITCH ASS Y PD 425 M S CONFIDENTIAL LOCATION PARTNO 0220 6020 0186 0242 0225 1504 0460 1102 0072 0460 1102 0082 DO NOT COPY DESCRPTION SW PUSH Terminal DIP 2PIN HEAT S T 2 0 0 25 15MM 125 WH XH2P NC 1007424 540mm CORE 2 WH XH2P NC 1007424 400mm CORE 2 Page 11 7 File No SG 0159 3842 0012 0393 PDP ACCESSORY ASS Y PD 425 M S LOCATION PART NO DESCRPTION 0320 4000 0140 POWER CORD 1800mm 110V UL CSA BLK N M 0321 0000 0251 DV
11. 75 20K Hz c Power Input 15W max x2 d Terminal type Push switch polarity positive red negative black CONFIDENTIAL DO NOT COPY Page 2 1 File No SG 0159 6 ENVIRONMENT a Operating temperature 5735 b Non operating temperature 5 50 C c Operating humidity 20 70 RH No condensation d Non operating humidity 20 90 RH No condensation e Operating altitude 0 6 560 ft f Non operating altitude 0 6 560 ft 7 OUTLINE DIMENSIONS with speaker and base a Height 820mm b Width 1095mm c Depth 285 mm 8 WEIGHT with speaker and base a Net 49 8 kgs 0 5 kgs b Gross 66 0 5 kgs packed together with set top box 9 Warning Caution Notice To prevent possible danger damage and bodily harm please consider and observe all warnings and cautions contained in this paragraph while handling the product or PDP module only This product PDP module is composed of various kinds of materials such as glass panel metals and plastics A gualified service technician is reguired for the disposal of the module 9 1 Warning If you do not consider the following warnings it could result in death or serious injury 1 Do not use any other power supply voltage other than the voltage specified in this product specifications If you use power voltage deviated from the specifications it could result in product failure 2 Do not operate or install under the deviated surroundings from the environ
12. CF 100ohm 1 10W J 0603 RES CF 0 0ohm 1 10W J 0603 RES CF 4 7Kohm 1 10W J 0603 RES CF 4 7Kohm 1 10W J 0603 IC Sil1161CT100 TQFP100 IC AT24C02N 10SI 2 7 SMD 8PIN Page 11 18 File No SG 0159 M S CONFIDENTIAL LOCATION PART NO 0430 3000 5017 0430 5011 4788 0430 6005 6004 0430 5007 5578 0204 1274 4012 0430 8001 0804 0430 7024 1799 0302 2000 0306 0400 0491 5012 0400 0491 5012 0400 0491 5012 0400 0491 5012 0400 0491 5012 0400 0491 5012 0400 0491 5012 0400 0491 5012 0400 0491 5012 0400 0721 5012 0400 0491 5012 0400 0491 5012 DO NOT COPY DESCRPTION IC 24LC02B SN SMD 8PIN IC ispMACH4128V 100P TOFP IC LM1117MPX ADJ SMD 3PIN SOT 223 IC SM5964C40J 44PIN PLCC PLCC SOCKET 44PIN SMD IC DS90C387 SMD 100PIN MOFP IC EP 387A 100PIN TOFP CONN MALE R A 30P SMD MS240430 ZENER 4 98 5 20V UDZSTE 175 1B 1 5W SOD 323 L F ZENER 4 98 5 20V UDZSTE 175 1B 1 5W SOD 323 L F ZENER 4 98 5 20V UDZSTE 175 1B 1 5W SOD 323 L F ZENER 4 98 5 20V UDZSTE 175 1B 1 5W SOD 323 L F ZENER 4 98 5 20V UDZSTE 175 1B 1 5W SOD 323 L F ZENER 4 98 5 20V UDZSTE 175 1B 1 5W SOD 323 L F ZENER 4 98 5 20V UDZSTE 175 1B 1 5W SOD 323 L F ZENER 4 98 5 20V UDZSTE 175 1B 1 5W SOD 323 L F ZENER 4 98 5 20V UDZSTE 175 1B 1 5W SOD 323 L F ZENER 7 28 7 60V UDZSTE 177 5B 1 5W SOD 323 L F ZENER 4 98 5 20V UDZSTE 175 1B 1 5W SOD 323 L F ZENER 4 98 5 20V UDZSTE 175 1B 1 5W SOD 323 L
13. CONFIDENTIAL DO NOT COPY Page 7 1 File No SG 0159 W4 CONNECTION RIGHT gt LEFT VIDEO LVDS SIGNAL TRANSMITION Pin Description 1 D GND 2 N C 3 D GND 4 N C 5 N C 6 D GND 7 D GND 8 N C 9 N C 10 N C 11 N C 12 N C 13 N C 14 D GND 15 N C 16 N C 17 TXD 18 TXD 19 TXCLK 20 TXCLK 21 D GND 22 TXC 23 TXC 24 TXB 25 TXB 26 TXA 27 TXA 28 D GND 29 D GND 30 D GND CONFIDENTIAL DO NOT COPY Page 7 1 File No SG 0159 J2 CONNECTION RIGHT gt LEFT AUDIO POWER INPUT Pin Description 18V 18V 18V A GND A GND O OI O N A_GND J4 CONNECTION RIGHT gt LEFT SPEAKER OUT Pin Description 1 RIGHT 2 RIGHR J5 CONNECTION RIGHT gt LEFT SPEAKER OUT Pin Description 1 LEFT 2 LEFT CONFIDENTIAL DO NOT COPY Page 7 1 File No SG 0159 Chapter 8 Remove the Burn in mark To remove burn in mark on the PDP 1 Be sure the set top box is connected well 2 Select TV as main source 3 Turn off PIP window if any 4 Press the password on the remote control
14. MAC SCREW MP M6 0 8 0L Ni MAC SCREW MPGW MA 0 8 0L Ni MAC SCREW MPSWF M3 0 6 0L Ni 16 12 Page 11 3 File No SG 0159 M S CONFIDENTIAL LOCATION PART NO 1720 1505 1550 1720 5003 0550 1720 7344 0820 1721 0003 1050 1721 0004 1050 1721 5003 0520 1801 0117 4010 1812 0100 6690 1947 1200 0400 1947 1200 2290 1947 1200 2300 1947 1500 2160 1947 1500 2170 1947 1500 2180 1947 1700 0240 1947 1700 1100 1947 1800 0150 1947 1800 0240 1947 1800 0370 1947 1800 0670 1947 1800 0690 1947 1800 0700 1947 1800 0710 1947 1800 0780 1947 1900 0030 3842 0012 0154 3842 0012 0307 3842 0022 0156 3842 0032 0189 DONOT COPY DESCRPTION MAC SCREW MPSFW M5 0 15 0L BLK Ni MAC SCREW MI M3 0 5 0L BLK Ni MAC SCREW MHSW 4 40 8 0L Ni TAP SCREW TB 3 10 0L BLK Ni TAP SCREW TP 4 0 10 0L BLK Ni TAP SCREW TI M3 0 5 0L Ni FRONT BEZEL PD 42S ABS 877C ASS Y FIITER BKT ASSY PD 42S ACETATE CLOTH TAPE Heti 20 45mm Insulator 300 150 0 075t Insulator 8 170 0 215t PANEL CUSHION 950 0 10 0 7 0mm PD 42S PANEL CUSHION 550 0 10 0 7 0mm PD 42S SPONGE PD 42S GASKET BLOCK 40 4 0 1 0 GASKET BLOCK 20 0 13 0 10 0 GASKET EMI 17 25 210mm GASKET EMI 5 1 100mm GASKET BLOCK 5 5H 10 0W 30 0Lmm Gasket Block 10W 3H 80L mm Gasket Block 20W 0 3H 583L mm Gasket Block 20W 0 3H 983L mm Gasket Block 17 0W 1 0H 41 0L Gasket Block
15. 0 18 TMDS positive differential input channel 0 19 Logic Ground 20 Reserved No connection 21 Reserved No connection 22 Logic Ground 23 TMDS positive differential input reference clock TMDS negative differential input reference clock I UUUUUUUU U U CONFIDENTIAL DO NOT COPY Page 5 1 File No SG 0159 The plasma monitor uses a 20 pin DFP connector as an audio input interface and system control while connecting to the PLA 4260 set top box with a system cable S i 5V Remarks 16 17 18 20 CPLD In system programmable CONFIDENTIAL DO NOT COPY Page 5 2 File No SG 0159 Chapter 6 PDP Block Diagram System Block Diagram PDP PANEL POWER BOARD LOGIC BOARD N9004 A01 EF ane L 1 d L CN2 AUDI POWER SUPPLY control CN board EMI FILTER AC INPUT LEFT RIGHT SPEAKER The PDP system block diagram is powered by AC source of 100V 240V AC 10 Q 50 60 HZ another audio power supply that transforms AC source of 100V 240V AC 10 50 60 HZ into DC 18V source The DC 18V source supplies the audio AMP of control board The digital IC parts of control board is powered by DC 5V from PDP panel side CONFIDENTIAL DO NOT COPY Page 6 1 File No SG 0159 PDP panel Block Diagram DRIVER CIRCUIT amp PANEL 1024x 768 Pixels 1024 x3x768 Cells Jajjonuoj geq J10
16. 0220 8020 0881 0260 0000 0210 0460 1006 0202 0460 1009 0411 0460 1106 0160 0460 1211 0020 0460 3430 0540 0500 0502 0030 1701 0414 9010 1701 0900 1300 1701 0900 1350 1701 1500 0450 1701 1919 1010 1712 0100 4590 1712 0100 6740 1712 0100 6750 1712 0100 6760 1712 0100 6770 1712 0100 6780 1712 0100 6930 1712 0100 6940 1712 0100 7480 1712 0400 0720 1712 1200 0060 1720 0003 0620 1720 0004 1210 1720 1006 0820 1720 1204 0820 1720 1503 0620 DO NOT COPY PDP MODULE 42 S42AX XD02 SAMSUNG SW ROCKERSW 250V 6A 2P HF606A1BBATA LINE FILTER ASS Y 6A 06DBDW3S AM01 WH PH6P PHSP 1061426 600mm CORE 1 SHIELDING 1 WH PH9P PH7P SRA4 3 2 1061426 710mm CORE 1 1 WH XH6P XH6P 1007424 250mm WH 35572 11P XH8P 2P 120mm WH FI W31S DF14 30S 20276430 160mm POWER BD ASS Y 18V 4 5A 0432D1881 Button PD 42S ABS 877C Samsung 42 PDP EMI Filter Mesh Type 42S3 WASHER FR63 0 5t F19R31 WIRE SADDLE CH 01B HANDLE PC ABS Black PD 42S HEAT SINK FIX MTEAL TM 30A Filter Clip SECC t 1 0MM PD 42S Main Frame Lateral High SECC t 2 0mm PD 42S Main Frame Cross SECC t 2 0MM PD 42S Rear Cover SECC t 1 0mm PD 42S Flat Metal SECC t 1 0mm PD 42S PCB Supportor PD 42S SECC t 1 0mm I O Bracket PD 42S SECC t 1 0mm Main Frame Lateral Low SECC t 2 0mm PD 42S HEAT SINK PD 42S Stand Frame PD 42S MAC SCREW MB M3 0 6 0L Ni MAC SCREW M4 0 12 0L Zn Cc
17. 0603 4 4 1 d 4 RR 470 0603 k An UDZS 5 1B sv E ZDR3 E N C LED3 4 7 b 2N3904 SOT23 z l UDZS 5 1B 8 RR16 RR17 RR9 470 0603 470 0603 470 0603 4 a J WR2 212 v v v tal NN CLEDT A LED T LED N C W200 2 N NOTE NC MEANS NOT CONNECTED ON PCB BOARD A ALL RESISTORS 1 10 WATT 5 UNLESS NOTED a bl ALL RESISTORS VALUES IN OHMS UNLESS NOTED ER ALL CAPACITORS 50 VOLT 8 105 C UNLESS NOTED ALL CAPACITOR VALUES IN uF UNLESS NOTED ALL RESISTORS 25 VOLT IN 1UF UNLESS NOTED M METAL 1 A AnmIRAN MODEL PD 42S 3842 0032 0189 TECHNOLOGY CIRCUITY IR KHEGKEDGY PCB P N 0171 1641 0222 Sheet 1 of 1 ECN NO APCNO4090017 REV 02 AEERGVED e SCH FILE PD42S C2 DSN PCB REV 02 PCB FILE PD42S IR2 PCB DATE Friday October 15 2004 5 4 H 2 1 5V_uP R27 N CO N C 2N3904 SOT23 LED1 9 R28 NCO TITA FOR NEC 32 7 1 RU AN C 470 e e R29 NCO o ER a N C LED1 UA EPLCC 44 type HA vas N C R30 O L R134 2 R135
18. 1 Remove the connector W8 of the switch cable 2 Remove the connector 8 W3 of the LVDS 1 signal cable 3 Remove the connector W1 of the LVDS 2 signal cable 4 Remove the connector 19 W10 of the IR cable 5 Remove the connector W4 of the keypad cable 6 Remove the connector 43 43 W5 W6 of the speaker switch cable 7 Remove the connector 2 W7 of the power cable 8 Remove the screw 3 from Plasma Ass y 9 Remove the screw 66 from Main BD Ass y 10 Remove six screws 6 three screws and four screws 3 9 from the PCB supportor 11 Separate the PCB supportor Ass y 2 MAIN BD ASS Y AND POWER BD ASS Y REMOVAL 1 Remove the connector 20 W9 of the Power BD cable 2 Remove the connector 2 W2 of the Main BD cable 3 Remove ten screws 22 from Main BD and Power BD 4 Separate the Main BD and Power BD RN Y im VOV DZ x VLA NOY an wo T D LCDCA PLA 42 REMOVAL DWG 12 13 14 15 16
19. 2 R136 2 R137 2 R138 SMD AY Socket i NC RA BIGHT s FOR CMO LCD N C 4 5KN C 4 3K4 7K gt 4 7K gt N C 4 7K U Panel U5 R33 N C 1K R34 0 TEDI z P0 0 AD0 P2 0 A8 2 RELAY ON 1 FOR SAMSUNG LED 44 PO VADI P2 1 A9 Se SS PO 2 AD2 P2 2 A10 Pinot 6 SCLK PO 3JAD3 P2 3 A11 BLKH 3 6 SDATA POA ADA P24 A12 25 SW ON 1 3 PDP SCLK PO SIAD5 P2 5 A13 l 25 LE 3 3 PDP SDATA P0 6 AD6 P2 6 A14 32 LVDS 387 PD 3 7 DVI HotPlug PO 7 AD7 P27 A15 31 MUTE 5 p KB EN ss 7 MAE E A XI XI N C 0 1lR C 0 TuE KRD 4i P2 2INT0 ALARM 3 KEDA 5 p13 P3 3 INT1 DHS D 3 7 5 6 P1 4 P3 4 T0 H DB15 HotPlug 4 KPDG 81513 EEST Ca CIL MODE DVIEON 7 i GWI PWRON o lije RD 19 CIL MODE2 8 CPLD EN ER P4 0 PSEN 3 8 CPLD ByPass P4 1 7 EEPROM EN u P4 2 INT3 ALE 33 SV MP TP1 P4 3 INT2 GER JE STALO EA 35 m 10K CTL MODE 5 21 DATAE 5V up R4 ATIK CTL MODE 3 7 iew 5V uPO 1 pi 2 44 VDD VSS HDR_2X2 2 54mm AB T U 1 SB140 D22 C21 W78LES1P 9 5V_uP 24MHz 0 1uF o 5V uP R43 o 5V uP w2 G L 1 5V uP 2 IR 1M R44 3 LET R 4 C23 C24 Loos 4 N C 1K 75 10u 1206 5 R45 A 1K LED2 15pF 15pF m U6 R46 6 oz RESET uP gt PWRON 2 gt EI N C MAX809 o W200 6A E J Nil 0 R47 e e e OBV uP O5V up a 8 2K N C 2N3904 SOT23 PWRON Sy up KPD 6 0 S 3 9 8 7 R50 5 i N C 1K 3 E R51 0 L DVS D 1 W200 9R EI NOTE NC MEANS NOT CONNECTED ON PCB BOARD 3 78 Dys gt a N C 4702 Q5 ALL RESISTO
20. BLK Ni 52 10 50 1720 0003 0620 MAC SCREW MB M3 0 6 0L Ni 16 51 1720 0004 1210 MAC SCREW M4 0 12 0L Zn Cc 12 52 1721 5003 0520 TAP SCREW TI M3 0 5 0L Ni k 53 1720 5003 0550 MAC SCREW MI M3 0 5 0L BLK Ni 9 54 1720 1505 1550 MAC SCREW MPSFW M5 0 15 0L BLK N 4 55 1721 0003 1050 TAP SCREW TB 3 0 10 0L BLK Ni 4 11 56 N A MAC SCREW MP M8 0 20 0L 4 57 1720 1006 0820 MAC SCREW MP M6 0 8 0L Ni 8 58 1720 1204 0820 MAC SCREW MPGW M4 0 8 OL Ni 1 59 1720 7344 0820 MAC SCREW MHSW 4 40 8 0L Ni 2 60 1720 1503 0620 MAC SCREW MPSWF M3 0 6 0L Ni 4 112 61 1701 1500 0930 WIRE SADDLE CHM 02 2 62 1947 1800 0240 GASKET EMI 5 1 100mm 2 63 1701 0900 1350 WASHER F63 0 5t 4 k 64 0220 8020 0881 SW ROCKERSW 250V 6A 2P HF606A1BBATA 1 65 1947 1800 0780 GASKET BLOCK 5W 2H 300L 1 13 14 15 Polaroid PLA 4260 2842 4203 6204 DESCRIPTION PART NO An TRAN THIRD bue Keier MODEL w gt o a TECHNOLOGY Co LTD e blaroidj PLA 860 UNLESS OTHERWISE NOTED DSN JE Yu 1 28 05 MATERIAL DWG NAME prd seo De om 7 sze AI 42 CASE ASS Y 16 pom nus SCALEF UJIJUNIT MM DWG No EP REV Of sHEE 7 of 7 1423 R S T U i V
21. F Page 11 19 File No SG 0159 3842 0032 0189M PDP IR BD ASSY PD 425 MI M S LOCATION PARTNO DESCRPTION 1 DR1 0440 5000 0170 LED L3 WSURKPBW B RDIP3 1 2 DR1 H 1701 1500 0940 LED HOLDER GLE 3 1 3 DRS 0440 1000 0050 LED L 934ID FO13 w RED 1 4 DR5 H 1701 1500 0950 LED HOLDER LED3 3 1 5 UR1 0980 0200 2130 MODULE IR RECEIVER FM 6038LM 5AN 1 6 WR1 0451 2000 0566 WAFER 2 00MM 5P 90 KINK STM 1 CONFIDENTIAL DO NOT COPY Page 11 20 File No SG 0159 3842 0032 0189S PDP IR BD ASS Y PD 425 SMD 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 CONFIDENTIAL CS CS CS M S LOCATION CR2 CR3 CR4 LR1 OR1 OR2 OR3 RR1 RR10 RR13 RR17 RR2 RR4 RR5 RR6 RR7 RR8 UR2 ZDR1 ZDR2 ZDR3 PARTNO 0171 1641 0222 0112 3104 5116 0112 3104 5116 0111 3475 1135 0370 0000 6452 0410 5000 1610 0410 5000 1604 0410 5000 2610 0410 5000 2604 0410 5000 1610 0410 5000 1604 0130 4709 0055 0130 4709 0055 0130 3301 0055 0130 4700 0055 0130 4709 0055 0130 3301 0055 0130 4700 0055 0130 3301 0055 0130 3301 0055 0130 3301 0055 0430 1004 7035 0400 0491 5012 0400 0491 5012 0400 0491 5012 DO NOT COPY DESCRPTION PCB IR BD FR4 45 0 22 0 1 6t D PD 42S C M Muitl 0 1uF 50V X7R 0603 CIM Muitl 0 1uF 50V X7R 0603 CIM MULTI 4 7uF 10V Y5V 0805 CHIP BEAD CORE 80ohm MLB 201209 0080A N2 TRANSISTOR
22. LGND1 LGND2 LGND3 LGND4 GND1 GND3 GND3 GND4 ini R53 N C 22 R54 N C 22 Ro A 7 8 DCLK 11 FOR LG NEC PDP dE BEN LEI 2 56 8 DVS Out RST 22 54 RREO N C RP3 DREO 8 DHS Out RRET DRET R139 N C 22 DREO A RREZ DREZ oe R140 N C 22 DRET RRES DRES 7 8 R150 0 0603 DREZ RRE4 N C RP4 DRE4 2 DHS_D DRE3 RRES DRE5 DRE4 8 RREG DREG DRES 7 RRE7 DRE7 DREG 6 DRE7 5 RGE0 N C f RP5 DGEO DGET DGEO N re DGEZ DGET N ret DGES DGEZ _RetrncR RPG DGE4 DGE3 DGES DGE4 DGEG DGES 99 DGE7 DGEG 96 DGET 95 DBEO DBET DBEO DBEZ DBET DBES DBEZ DBE4 DBE3 DBES DBE4 DBEG DBES 89 DBE7 DBEG 88 DBE7 87 1 DREO DRET DREZ DRES DREZ DRES DRES A DRE7 DGEO DGET DGEZ DGE3 DGE4 DGES e ep DGEG A DGE7 t E 2 PDP SCLK 6 pi 2 PDP SDATA 63 DBE2 C38 cao 61 DB P14 DBE4 N C 15pR N C 15pF DBES ER 2 LVDS 387 PD 229 V33_uP 14 EES N C4 7K 21 DUAL 22 V33_uP id DUAL R60 N C 1K R61 1K LVDS Transmitter SW V50 SW V120 9 49 RAt 550 RA L7 L8 46 RB N C 0 1206 N C 0 1206 baz RB 44 RC si pas RC 38 RD bag RD L9 4 RCLK N C 0 1206 baz RCLK 36 RE AI baz RE L10 0 1206 wa ad CREE T En RE 20 29 28 31 RG RA baz RG RA q27 a 32 RB s E28 Rhe BE d Ba RH RE dos RG d L28 J su me b2l RCLK 21 RIKA 920 a 19 RD d RD 18 RE JJ 9 H RE d L REC d p trr 914 RF
23. U3 5 R8 EE N C 0 0603 d SW V180 N C LM2575 ADJ wt 1 SW V120 A FUSE o N C gmd T T VIN FBK IZ N C 100uH TA GIP o 2 _ 5 cTL 9 OPT 4 TYYYN A A 3 14 R10 9 5 A c10 N C0 R11 0 c9 N C 0 14 D2 R12 R13 c12 6 R14 NCO RELAY ON 2 N C 1000uF 25V LOW ESR N C SB560 NCO N C 10K ZE N C 0 1uF 7 BK LIGHT 2 GH 8 1 PwM_P 2 N C 1000uF 16V W250 8pin 180 i R15 N C 10K NZ M 4 T NA 4 x F F F N C 10uF 16V R16 N C 1 2K U4 R17 SZ N CO T SW V180 N C LM2576 ADJ SZ A18V 1 SW V50 J2 T t VIN FBK L3 N C 100uH ZA IP o FUSE of Sen 8 orri MIN 4 E J o REX R19 R20 li C17 c16 N C0 D3 R21 N C 6 12K ZE Ge C14 N C 0 14 N C SB560 NCO C15 N C 0 1uF N C 1000uF 25V LOW ESR N C 1000uf 16V W250 6pin 180 r 4 SA t VE SA d Q1 R22 an SW V180 N G 2K L4 0 1206 o P2003EV L moss 1 5 MOS D Q15 NE SZ Ta 6 N C AOD 405 L5 0 1206 MOS S 2 3 MOS D lil R23 E S TS NOTE NC MEANS NOT CONNECTED ON PCB BOARD 1 10K MOSS H ALL RESISTORS 1 10 WATT 5 UNLESS NOTED vr Gf17Z 1 MOS G ALL RESISTORS VALUES IN OHMS UNLESS NOTED L6 0 1206 ALL CAPACITORS 50 VOLT 8 105 C UNLESS NOTED 018 Weg ALL CAPACITOR VALUES IN uF UNLESS NOTED MIE N C 470uF 25V ALL RESISTORS 25 VOLT IN 1uF UNLESS NOTED NA M METAL 196 R148 0 1206 D21 C 1N4148 A 02 4 m 2N7002 lt Z a so D 2 Il MODEL PD 42S 3842 0012 0154 R149 0 1206 R26 Ji ce 7 AMIRAN N C 10K TECHNOLOGY CIRCUITY POWER N RI 47uF 16V Sheet 7 8 NA DEEN Bv PCB PI N o171
24. ZD16 N C UDZS 5 1B A 2017 N C UDZS 5 18 cvec ovec o 9 0 RP15__RXB ji RXB I RXG i RXG KAA 4 D16 N C 1N4148 vio V33 up vccx u o QRQSSELQIW SINT SRROUR BOE aA 5V_uP NASZSSSSOS ESSE soo ZO 88888 o 88888889 8888889985999995 DIT N C 1N4148 oo L 1 HM OGND Q00 TT 0023 HS 47 pus 3 8 DV 2 3 8 OVCC o 1 ovce je 46 R113 10 DEN le E U11 80 4 j 21 REF OGND Fall R114 47 pe RX2 ODCK DCLK 38 BAV99 D18 VCCX a vc H AVCC O AVCC ovec 4 oovcc A gt O 2 EEPROM END gt ck NG AJ AGND CTL3 42 Neo R115 l r gt scL NC AVCC O 24 1 avcc cn2 L Se RTG ocvec 4 SDA GND RX1 cni 40 DVI SCL RIT 100 BEY RXt ono LS DVI SDA t RAAD t Z4COZ SMD Z ga AGND vec Ocvec 22 RP46 RRET RRE 7 0 3 1 4 AVCC O AVCC QE23 RREG 56 Sil161 ZG 20 RXO QE21 Ji Dvoch C66 i SH mo QE20 34 22 RPI7 RRE3 AGND QE19 BAV99 Dig Aas RUR 10K d aal es eta 32 RREZ RXC QE17 1N4148 Di D20 4 ove Het R12R A 10K D E een RREO k R m HS avec oRRAML 961 EXT RES ovec 2 oovcc Pvcco ST pvce OGND 28 0 RP18 RXR 9 RXR T Siit161 EP 387A 99 PGND GETS 26 SES Ria a RESERVED 5 QE14 l RXC cvcc 221 OCKINV 9 ok 99 959 FE ga zav KOZ asia 9ar SzG 0D8 8 g l0 8h S 68 8 h b N C UDZS 5 1B amp 8 gt O O O OOO OOOOOOC Tas RGE 7 0 3 L RTE D gt gt ovi HotPlug 2 ZD19 N C
25. 06 WAFER 2 00MM 9P 180 KINK STM 1 9 WS 0303 5000 2004 CONN D TYPE 20PIN 1 10 W6 0302 3010 0240 DVI CONN R A D 24PIN DV2R024N11 1 11 Y1 0280 2400 0115 X TAL 24MHz 49 US 30PPM CL 18PF 1 CONFIDENTIAL DONOT COPY Page 11 12 File No SG 0159 3842 0012 0154S PDP CONTROL BD ASSY PD 42S SMD M S LOCATION PARTNO DESCRPTION 1 0171 2141 0062 PCB CONTROL BD FR4 165 0 150 0 1 6t D PD 42S 1 2 CP1 0111 5103 5121 ARRAY CAP 0 01uF 50V X7R 8PIN 1 3 CP2 0111 5103 5121 ARRAY CAP 0 01uF 50V X7R 8PIN 1 4 C100 0112 3471 5106 C M Multi 470PF 50V NPO 0603 1 5 C101 0112 3471 5106 C M Multi 470PF 50V NPO 0603 1 6 C102 0112 3471 5106 C M Multi 470PF 50V NPO 0603 1 7 C21 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 1 8 C22 0112 3106 1614 C M MULTI 10uF 16V X7R 1206 1 9 C23 0112 3150 5106 C M MULTI 15PF 50V NPO 0603 1 10 C24 0112 3150 5106 C M MULTI 15PF 50V NPO 0603 1 11 C25 0112 3106 1614 C M MULTI 10uF 16V X7R 1206 1 12 C26 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 1 13 C27 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 1 14 C28 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 1 15 C29 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 1 16 C30 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 1 17 C31 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 1 18 C32 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 1 19 C33 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 1 20 C34 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 1 21 C35 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0
26. 10 have output Hsync Vsync D 2 check U15 have output Hsync Vsync D 3 check U7 have output LVDS signal CONFIDENTIAL DO NOT COPY Page 9 2 File No SG 0159 PDP No SOUND WITH BOX AC POWER input SET AC POWER SWITCH TO ON DVI amp SYSTEM CABLE OK l check DVISSYSTEM cable connection 2 check input source videosaudio what you select 3 set input source to what you select internal check all internal cable have be connected cable DC U2 input has 5V power A U2 output has 3 3V RELAY ON signal is low FI has 18V l check U8 have audio input signal 2 check U8 MODE1 pin signal is 18V 3 check 05 Gate pin has 5V CONFIDENTIAL DO NOT COPY Page 9 3 File No SG 0159 TROUBLE OF DDC READING Support DDC2B 1 Digital cable ok 2 Voltage of VCCX ok Digital DDC OK 3 Check U32 5 Is compliant protocol een CONFIDENTIAL DO NOT COPY Page 9 4 File No SG 0159 Chapter10 Spare Parts List PD 42S PLA 4260 PART NO DESCRIPTION LOC QTY REMARK 0185 1402 0003 FUSE 125V 4A SMD R451004 FI 1 0420 1002 4611 MOSFET N CH 2N7002 SMD SOT 23 010 02 2 0420 2003 1626 MOSFET P CH 9A 30V P2003EV SOP 8 Q1 1 0430 4009 3109 IC TDA8947J DIP 17PIN US 1 0430 6005 6004 IC LM1117MPX ADJ SMD 3PIN SOT 223 IU2 801 0117 4010 FRONT BEZEL PD 42S ABS 877C ASS Y 1 925 1000 2150 CUSHION R A VC42 2 925 1000 2170 EP
27. 141 2209 3851 0141 2209 3851 0141 0000 3851 0141 2209 3851 0141 1001 3851 0141 2209 3851 0141 2209 3851 0141 2209 3851 0141 0000 3851 0130 0000 0055 0130 1009 0055 0130 1009 0055 0130 1009 0055 0130 4708 0055 0130 1000 0055 0130 1000 0055 DONOT COPY DESCRPTION CHIP BEAD CORE 80ohm MLB 201209 0080A N2 CHIP BEAD CORE 80ohm MLB 201209 0080A N2 CHIP BEAD CORE 80ohm MLB 321611 0080P N1 C M MULTI 0 01UF 50V X7R 0603 C M MULTI 0 01UF 50V X7R 0603 MOSFET P CH 9A 30V P2003EV SOP 8 MOSFET N CH 2N7002 SMD SOT 23 MOSFET N CH 2N7002 SMD SOT 23 TRANSISTOR MMBT3904LT1 SMD T TRANSISTOR 2N3904 SMD T ARRAY RES A X 1Kohm 4R J 8P ARRAY RES A X 0 00hm 4R J 8P ARRAY RES A X 0 00hm 4R J 8P ARRAY RES A X 0 00hm AR J 8P ARRAY RES A X 0 00hm AR J 8P ARRAY RES A X 0 0ohm 4R J 8P ARRAY RES A X 0 00hm AR J 8P ARRAY RES A X 22ohm AR J 8P ARRAY RES A X 22ohm AR J 8P ARRAY RES A X 0 0ohm 4R J 8P ARRAY RES A X 22ohm AR J 8P ARRAY RES A X 1Kohm AR J 8P ARRAY RES A X 22ohm AR J 8P ARRAY RES A X 22ohm AR J 8P ARRAY RES A X 22ohm AR J 8P ARRAY RES A X 0 00hm 4R J 8P RES CF 0 0ohm 1 10W J 0603 RES CF 10ohm 1 10W J 0603 RES CF 10ohm 1 10W J 0603 RES CF 10ohm 1 10W J 0603 RES CF 4 70hm1 10W J 0603 RES CF 100ohm 1 10W J 0603 RES CF 100ohm 1 10W J 0603 Page 11 16 File No SG 0159 M S LOCATION PART NO DESCRPTION 0130 1002 0055 RES CF 10Kohm 1 10
28. 2141 0062 ee 1 0 l ECH NO APCN04090017 REV 02 e SCH FILE PD428 C2 DSN PCB REV 02 PCB FILE PD42S M2PCB bATE Friday October 15 2004 5 4 3 2 1 CH SOURCE POWER NC MEANS NOT CONNECTED ON PCB BOARD ALL RESISTORS 1 10 WATT 5 UNLESS NOTED ALL RESISTORS VALUES IN OHMS UNLESS NOTED ALL CAPACITORS 50 VOLT 8 105 C UNLESS NOTED ALL CAPACITOR VALUES IN uF UNLESS NOTED ALL RESISTORS 25 VOLT IN 1uF UNLESS NOTED M METAL 1 AmIRAN MODEL PD42S 3842 0022 0156 TECHNOLOGY CIRCUITY KEYPAD PCB P N E i Sheet 1 of 1 HECKED BY PCB P N p170 1740 1181 150 APCN04090017 REV 02 APPROVED BY PD42S C2 DSN se PD428 D1 PCB v50 Q cr2 0 1uF 0603 V50 ki D URI RR10 47 FM 6038LM 5A vec vo vao 2 CRA 6 UR2 4 7uF 0805 Mne vee RR1 4710603 21 Ti 4 als kA RR2 4710603 7SZ14 RR3 NC 0 0603 QR1 V50 2N3904 SOT23 9 c DR1 t WR1 kol AI ERI IR A 4 RRA 470 0603 4 PNYYN 2 470 0603 3 1 l i 80 0805 5 QR2 2N3906 T RRIX _470 0603 jet DR3 sk UDZS 5 1B x RR6 RR7 GR3 RR8 RR13 ZDR id RR14 A 470 0803 3 3K 0603 3 3K 0603 0 1uF 06 8 3 3K 0603 3 3K
29. 45 C87 00pF H OOpF 100pF UDZS 5 1B UDZS 5 1B UDZB 5 18 UDZS 5 1B ZD6 ZD11 UDZS 5 1B l N C UDZS 5 1B c42 D12 ZD13 UDZS 5 1B DA R69 C44 1K Audio_R 5 100pF 100pF DV up o R70 N C 47K Q6 N C BC847 RTA AN C 100 k 4 _ Audio C 5 C46 R72 N C 22K R73 N C 100pF N C 470 W NOTE NC MEANS NOT CONNECTED ON PCB BOARD ALL RESISTORS 1 10 WATT 5 UNLESS NOTED ALL RESISTORS VALUES IN OHMS UNLESS NOTED ALL CAPACITORS 50 VOLT 8 105 C UNLESS NOTED ALL CAPACITOR VALUES IN uF UNLESS NOTED ALL RESISTORS 25 VOLT IN 1uF UNLESS NOTED M METAL 1 MODEL CIRCUITY PCB P N ECN NO SCH FILE PD 42S 3842 0012 0154 D TYPE 0171 2141 0062 JAPCNO4090017 PD42S C2 DSN PD42S M2 PCB AmIRAN TECHNOLOGY CHECKED BY Sheet REV 02 PCB REV 02 DATE Friday October 15 2004 4 of 8 APPROVED BY PCB FILE 2 MUTE 4 R88 Audio R gt 7 5V 100 C58 1UF DV up O SV uP o
30. 603 1 22 C36 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 1 23 C37 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 1 24 C40 0112 3101 5106 C M Multi 100PF 50V NPO 0603 1 25 C41 0112 3101 5106 C M Multi 100PF 50V NPO 0603 1 26 C42 0112 3101 5106 C M Multi 100PF 50V NPO 0603 1 27 C43 0112 3101 5106 C M Multi 100PF 50V NPO 0603 1 28 C44 0112 3101 5106 C M Multi 100PF 50V NPO 0603 1 29 C45 0112 3101 5106 C M Multi 100PF 50V NPO 0603 1 30 C49 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 1 CONFIDENTIAL DONOT COPY Page 11 13 File No SG 0159 M S LOCATION PART NO DESCRPTION 0112 3474 2515 C M Multi 0 47UF 25V X7R 0805 0112 3105 2514 C M Multi 1 0uF 25V X7R 1206 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3470 5106 C M Multi 47PF 50V NPO 0603 0112 3470 5106 C M Multi 47PF 50V NPO 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1u
31. 842 0012 0307 3842 0022 0156 3842 0032 0189 SPEAKER LOWER ASS Y PD 42S PDP CONTROL BD ASS Y PD 42S SWITCH ASS Y PD 425 PDP DISPLAY BD ASS Y PD 42S PDP IR BD ASS Y PD 425 CONFIDENTIAL DO NOT COPY Page 10 2 File No SG 0159 Chapter 11 Complete Parts List 2842 4203 0004 Plasma monitor 42 PD 42S ABS BLACK M S LOCATION PARTNO DESCRPTION 3842 0022 0301 PDP BASE ASS Y PD 42S ABS 877C 3842 0022 0303 PDP CHASSIS ASS Y PD 42S 3842 0022 0312 PDP PACKING ASSY PD 42S CONFIDENTIAL DONOT COPY Page 11 1 File No SG 0159 3842 0022 0301 PDP BASE ASS Y PD 42S ABS 8770 M S LOCATION PARTNO DESCRPTION 1 1701 0515 1010 Base Cover PD 42S ABS 5108M 1 2 1701 1000 0350 BASE FOOT g 30 0mm t 1mm PD 42S 6 3 1712 0100 6790 Base Plate SECC t 2 2mm PD 42S 1 4 1712 1200 0070 BASE Die PD 42S 2 5 1720 1306 1850 MAC SCREW MPSW M6 0 18 0L BLK Ni 8 6 1720 3006 1550 MAC SCREW MF M6 0 15 0L BLK Ni 8 7 1721 3047 1220 TAP SCREW MF 4 7 12 0L Ni 14 8 1947 1400 0110 SPEAKER FRONT BEZEL NET PD 425 1 9 1947 2400 0010 SPEAKER LOWER ASS Y PD 42S 1 CONFIDENTIAL DO NOT COPY Page 11 2 File No SG 0159 3842 0022 0303 PDP CHASSIS ASS Y PD 42S M S LOCATION PARTNO DESCRPTION 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 CONFIDENTIAL 0213 0420 0967
32. 9 1511 0102 2221 1311 0103 1101 1211 0103 1470 1211 0101 1470 1211 0103 1470 1211 0101 1470 1211 0103 1101 1211 0103 1470 1211 0101 1470 1211 0103 1470 1211 0101 1470 1211 0103 1470 1211 0101 1470 1211 0390 6002 8272 DO NOT COPY E C L L 1000uF 16V 105 NF T 10 16 KY E C HF 1000uF 16V 105 C F 10 20 E C VZ 470uF 16V 105 C F T 8 11 5mm E C L L 1000UF 25V 105 F KY TYPE E C VT 22uF 50V 105 C F T 5 11mm E C VT 2 2uF 50V 105 C F T 5 11mm E C GEN 2 2UF 50V 105 F E C L L 220uF 25V 105 F 8 11 5 KY E C VZ 100uF 16V 105 C F T 5 11mm E C VT 47uF 16V 105 C F T 5 11mm E C GEN 47UF 16V 105 F E C VT 47uF 16V 105 C F T 5 11mm E C GEN 47UF 16V 105 F E C VZ 100uF 16V 105 C F T 5 11mm E C VT 47uF 16V 105 C F T 5 11mm E C GEN 47UF 16V 105 F E C VT 47uF 16V 105 C F T 5 11mm E C GEN 47UF 16V 105 F E C VT 47uF 16V 105 C F T 5 11mm E C GEN 47UF 16V 105 F SCHOTTKY DIODE 1A 40V SB140 Page 11 11 File No SG 0159 3842 0012 0154M PDP CONTROL BD ASS Y PD 42S MI M S LOCATION PART NO DESCRPTION 1 JP1 0455 2540 0479 PIN HEADER 2 2P 2 54mm 180 1 2 J2 0451 2500 0616 WAFER 2 50MM 6P 180 KINK STM 1 3 J4 0451 2500 0216 WAFER 2 50mm 2P 180 KINK STM 1 4 J5 0451 2500 0216 WAFER 2 50mm 2P 180 KINK STM 1 5 U8 0430 4009 3109 IC TDA8947J DIP 17PIN 1 6 Wi 0451 2500 0816 WAFER 2 DOMM 8P 180 KINK STM 1 7 W2 0451 2000 0606 WAFER 2 00MM 6P 180 KINK 1 8 W3 0451 2000 09
33. F 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3101 5106 C M Multi 100PF 50V NPO 0603 0112 3474 2515 C M Multi 0 47UF 25V X7R 0805 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3104 5116 C M Muitl 0 1uF 50V X7R 0603 0112 3471 5106 C M Multi 470PF 50V NPO 0603 CONFIDENTIAL DO NOT COPY Page 11 14 File No SG 0159 M S CONFIDENTIAL LOCATION PART NO 0390 5001 9293 0390 5001 9133 0390 5001 9293 0390 5001 9133 0390 5000 1053 0390 5000 1093 0390 5000 1223 0390 5001 9293 0390 5001 9133 0390 5001 9293 0390 5001 9133 0390 5000 1053 0390 5000 1093 0390 5000 1223 0390 5001 9293 0390 5001 9133 0390 5001 9293 0390 5001 9133 0390 5001 9293 0390 5001 9133 0390 5001 9293 0390 5001 9133 0390 5001 9293 0390 5001 9133 0390 5001 9293 0390 5001 9133 0185 1402 0003 0130 0000 1859 0111 3103 5116 0111 3103 5116 0111 3103 5116 0370 0000 6452 0370 0000 6452 DONOT COPY DESCRPTION DUAL SURFACE DIODES BAV99 SMD SOT 23 DUAL SURFACE DIODE BAV99 SMD SOT 23
34. I D TYPE CABLE 3000mm BLK core 4 1925 1200 7210 ACCESSARY BOX 366 0L 232 0D 71 0H CONFIDENTIAL DO NOT COPY Page 11 8 File No SG 0159 3842 0022 0156 PDP DISPLAY BD ASS Y PD 425 M S LOCATION PARTNO DESCRPTION 1 0170 1740 1182 PCB DISPLAY BD VO 165 0 16 2 1 6t S PD 42S 1 2 SWK1 0220 7020 0965 SW TACT 6 6mm 180 160g SFKHHAM2520 1 3 SWK2 0220 7020 0965 SW TACT 6 6mm 180 160g SFKHHAM2520 1 4 SWK3 0220 7020 0965 SW TACT 6 6mm 180 160g SFKHHAM2520 1 5 SWK4 0220 7020 0965 SW TACT 6 6mm 180 160g SFKHHAM2520 1 6 SWK5 0220 7020 0965 SW TACT 6 6mm 180 160g SFKHHAM2520 1 7 SWK6 0220 7020 0965 SW TACT 6 6mm 180 160g SFKHHAM2520 1 8 Wi 0451 2000 0766 WAFER 2 00MM 7P 90 KINK STM 1 CONFIDENTIAL DO NOT COPY Page 11 9 File No SG 0159 3842 0032 0189 PDP IR BD ASS Y PD 425 M S LOCATION PARTNO DESCRPTION 3842003201894 PDP IR BD ASSY PD 42S AI 384200320189M PDP IR BD ASSY PD 42S MI 3842003201895 PDP IR BD ASS Y PD 42S SMD CONFIDENTIAL DONOT COPY Page 11 10 File No SG 0159 3842 0012 0154A PDP CONTROL BD ASS Y PD 42S AI M S LOCATION PART NO DESCRPTION 10 11 12 13 14 15 16 17 18 19 20 21 CONFIDENTIAL SS SS SS SS SS SS SS C3 C5 C50 C54 C56 C57 C68 C69 C70 C8 C84 C85 C86 D22 0102 2102 1212 0103 6102 1212 0103 1471 1211 0102 2102 1312 0103 1220 1511 0103 1229 1511 0101 122
35. IE1aU asind X JO EJeusc EJ To s g D 8 U o O M N 1a oquog Guri JeAu Column Driver Vcc Vdd Va Vs 1 1 Vset Vsc Ve U Reference Voltage for Logic Control Voltage for FET driver Voltage for address pulse Voltage for sustain pulse Voltage for scan pulse Voltage for X raap pulse Voltage for Y raup pulse CONFIDENTIAL DO NOT COPY Page 6 2 File No SG 0159 Control board Block Diagram DVI RECEIVER SIL161 RGB24BIT up SM5964 IR LED BOARD Mig Audio amp TDA8947J AUDIO L R CONFIDENTIAL DO NOT COPY PDP LOGIC BOARD Page 6 3 File No SG 0159 Chapter 7 Control Board Internal I O Connections W1 CONNECTION TOP gt BOTTOM DC POWER INPUT OUTPUT Pin Description 1 5VSB INPUT 5VSB INPUT 5VSB INPUT D GND D GND D GND PDP RELAY ON N C GO OD oa AJOJN W2 CONNECTION TOP BOTTOM IRILED BOARD CONTROL Pin Description 1 5VSB OUTPUT IR DATA IN LED BLUE D GND LED RED N C O Oo OO N W3 CONNECTION TOP gt BOTTOM KEY PAD Pin Description 1 POWER KEY N C N C VOL KEY GND VOL KEY CH KEY OO N oO ay O N CH KEY 9 SOURCE
36. IZE 67x22 5mm 2 800 14 Yes PNL 154x225mm 1 000 6 Yes QTY 100pcs 1 200 3 Yes PNL 5 PNL 20PCS CDRIELTEXT 1 600 2 No 5 200 4 No 9171 1641 0222 K uly URI PDA2S IR2 PCB PNL 154X225mm 09 23 2004 DR3 RR14 SIZE 67X22 5mm ona JEL JEL 2 opo veg X XG L _ Cx gi DE EOB em ZDR1 1 X 202 B K 4 0 NPTH ki L 6 0 mm nU 10 0 mm ee FT 154 0 mm DISASSEMBLY INSTRUCTIONS 1 REAR COVER ASS Y REMOVAL Note Spread a mat underneath to avoid damaging the Plasma surface 1 Remove four screws 1 from two handles 2 Separate two handles 3 Remove four screws 2 from two flat metal 4 Separate the Base Ass y 23and the the speaker lower Ass y 22 5 Remove twenty two screws 3 from Rear cover 6 Remove four screws c from Rear cover 7 Separate the I O BKT 8 Remove sixteen screws 5 and four large screws 5 from Main Fram Ass y 25 9 Separate the Main Fram Ass y 25 D LCDCA PLA 42 REMOVAL DWG PCB SUPPORTOR ASS Y REMOVAL
37. LOCK 5 5H 10 0W 30 0Lmm 1 21 1712 0100 6760 Main Fram Cross SECC t 2 0MM PD 42S 1 22 1947 1800 0710 GASKET BLOCK 17 0W 1 0H 41 0L 2 5 23 1712 0100 6930 PCB SUPPORTOR PD 42S 1 24 1701 1500 0450 WIRE SADDLE CH 01B 8 25 0260 0000 0210 LINE FILTER ASS Y 6A OGDBDW3S AMO1 T F 26 0500 0502 0030 POWER BD ASS Y 18V 4 5A 0432D1881 1 27 3842 0012 0154 PDP CONTROL BD ASS Y PD 42S 1 6 28 1712 0100 4590 HEAT SINK FIX MTEAL 1 29 1712 0400 0720 HEAT SINK PD 42S 1 30 1947 1900 0030 HEATPATH 25x14mm oL 31 3842 0012 0307 SWITCH ASS Y PD 42S 1 32 1947 1200 0400 ACETATE CLOTH TAPE 20 45mm 2 33 1712 0100 6940 1 0 BRACKET 1 Fi 34 1712 0100 6770 REAR COVER SECC t 1 0MM PD 42S 1 35 1701 1919 1010 HANDLE PC ABS BLACK PD 42S 2 36 1936 1100 7440 RATING LBL Polaroid PLA 4260 tP 37 1712 1200 0060 STAND FRAME PD 42S 2 38 1947 1500 2180 SPONGE PD 42S 4 8 39 1712 0100 6780 FLAT METAL SECC t 1 0MM PD 42S 2 40 1947 2400 0010 SPEAKER LOWER ASS Y PD 42S 1 41 1701 0515 1010 BASE COVER PD 42S 1 L 42 1712 1200 0070 BASE DIE PD 42S 2 43 1712 0100 6790 BASE PLATE SECC t 2 2mm PD 42S 1 44 1701 1000 0350 BASE FOOT 30 0mm tz1mm PD 42S 5 45 1947 1700 0240 GASKET BLOCK 40 4 0 1 0 46 1721 3047 1220 TAP SCREW MF44 7 12 OL Ni 14 47 1720 3006 1550 MAC SCREW MF M6 0 15 0L BLK Ni 48 1720 1306 1850 MAC SCREW MPSW M6 0 18 0L BLK Ni 49 1721 0004 1050 TAP SCREW TP 4 0 10 0L
38. MMBT3904LT1 SMD T TRANSISTOR 2N3904 SMD T TRANSISTOR MMBT3906LT1 SMD TRANSISTOR MMBT3906 SMD SOT 23 TRANSISTOR MMBT3904LT1 SMD T TRANSISTOR 2N3904 SMD T RES CF 47ohm 1 10W J 0603 RES CF 47ohm 1 10W J 0603 RES CF 3 3Kohm 1 10W J 0603 RES CF 470ohm 1 10W J 0603 RES CF 47ohm 1 10W J 0603 RES CF 3 3Kohm 1 10W J 0603 RES CF 470ohm 1 10W J 0603 RES CF 3 3Kohm 1 10W J 0603 RES CF 3 3Kohm 1 10W J 0603 RES CF 3 3Kohm 1 10W J 0603 IC NC7SZ14M5 SPIN SOT 23 ZENER 4 98 5 20V UDZSTE 175 1B 1 5W SOD 323 L F ZENER 4 98 5 20V UDZSTE 175 1B 1 5W SOD 323 L F ZENER 4 98 5 20V UDZSTE 175 1B 1 5W SOD 323 L F Page 11 21 File No SG 0159 5 4 3 2 1 UI RI N CO A18V A18V1 LM2575 ADJ o il 1 5V up 5V up u2 V33_uP VIN FBK 100uH TA DIP SPX1117 ADJ 9 5 et o optt2 DOON 3 IN OUT bios E R2 gt 2 c2 0 d R3 Se C6 R4 ca 3 POWER SN E C1 0 1uF DI R5 642K le u ZM c 2 as 4 LON 2 N C 1000uF 25V LOW ESR SB560 0 FR O 1uF 470uF 16V0 1uF lt 60 410603 0 1uF 100uF 16V c3 5 PW POMUTE 2 4000UF 6 4 7 a 7 d NE R6 N C W250 7pin 180 R7 So 100 SA v R9 N C 0 1206
39. MP KHEGKEDGY PCB P N 0171 2141 0062 Sheet 5 of 8 ECN NO APCN04090017 REV 02 ABBROUEB sd SCH FILE PD42S C2 DSN PCB REV 02 PCB FILE PD428 M2 PCB DATE Friday October 15 2004 V33_uP 3 ET 2 VREF 1 TI TI R133 V33 up R92 N C 10K V33 up PWMOUT1 I2C address Hi 0x5Ch 1 Cen FR R93 R94 R95 R96 Low lt 0x5Ah N C O 1uF N C 10u 1206 4 7K 4 7K N C 4 71 N C 47K Ga 1 CANN FANIN1 vec T FANN 2 345 Mo PWHOUTS FANIN2 GPIOO VT1 m CN1 _PWMOUTT 2 jaz no PWMOUTZ PWMOUT1 ADDR TRAP VT2 wa NE PNMOUT2 GPIOT VREF F13 FAN FAULT SMI GPIO2 VINT H2 R97 KOT VOLT FAULT OVT GPIO3 VIN2 H1 2 SCLK ROS N27 5 SCLK ving 10 2 SDATA SDATA GND 1 N C 3pin 180 RZA N C F75373S TN C o 1lm c 0 1uF KA y SW V120 R99 N C4 7K CN2 R100 N C 1K A an T D14 R101 50727 N C PBSS5140T N C 1N4148 N C 4 7K a N C 3pin 180 H 912 I ces R102 N C 100 Jk N C 2N7002 CN3 R103 N C 27K PWMOUT1 H M FANIN1 N C 10uF 16V 3 2 D 1P R104 N C 3pin 180 N C 10K SW V120 R105 N C 4 7K R106 N C 1K N as t 1 D15 R107 50721 N C PBSSS140T N C 1N4148 N C 4 7K E H 914 IL Ce4 R108 N C 100 la N C 2N7002 CN4 R109 N C 27K PWMOUT2 2 JE R FANIN2 N C 10uF 16V gt P 1 R110 gt
40. N C 3pin 180 N C 10K VREF R132 N C ES N C 10K THERMISTOR NOTE NC MEANS NOT CONNECTED ON PCB BOARD ALL RESISTORS 1 10 WATT 5 UNLESS NOTED ALL RESISTORS VALUES IN OHMS UNLESS NOTED ALL CAPACITORS 50 VOLT 8 105 C UNLESS NOTED ALL CAPACITOR VALUES IN uF UNLESS NOTED ALL RESISTORS 25 VOLT IN 1uF UNLESS NOTED M METAL 196 JAPPROVED BY PCB FILE PD428 M2 PCB ANTRAN MODEL PD 42S 3842 0012 0154 TECHNOLOGY CIRCUITY Fan CHECKED BY PCB P N 0171 2141 0062 Sheet 6 of 8 i ECN NO APCNO4090017 REV 02 SCH FILE JPD428 C2 DSN PCB REV 02 DATE Friday October 15 2004 we DVI ZD14 N C UDZS 5 18 ZD15 N C UDZS 5 18 A
41. NFIDENTIAL DO NOT COPY Page 2 4 File No SG 0159 10 When the black front bezel of the product is covered with dust please use a dry cloth to wipe it off and afterwards may apply water or a natural detergent to a piece of soft cloth or gauze and wring the cloth tightly to clean 9 3 Additional notice to the operation and handling of the PDP module 1 To prevent defect or failure please check the cable connections and power supply condition before power on 2 To ensure reliable operation of the module and to protect it from overheating do not wrap or cover it with a cloth or like a sheet during power on Also don not place the module in a confined space or any other places of poor ventilation 3 The screen is controlled with the display data signals and synchronized signals If noise interferes with those signals the screen could become unstable and in some case would cause a failure Do not place any equipment that generates excessive EMI RFI noise near the interface cable of the module 3 Be careful not to break the glass panel when you handle the module Also when handling the module you must wear gloves or other hand protection to prevent injuries that can occur in case the glass is broken 4 The glass panel section and drive circuit section of the module are closely connected and they function as a pair If the module is arbitrarily recombined restructured or disassembled AmTRAN will not be responsible for the fun
42. NOL B FIRMWARE VER Vx xx C RESTORE DEFAULT YES NO D TRANSPARENCY E CC CONTROL ON OFF F MODE CC1 CC2 CC3 CC4 TEXT1 TEXT2 TEXT3 TEXT4 8 DISPLAY BOX SHADOW CONFIDENTIAL DO NOT COPY Page 3 3 File No SG 0159 Chapter 4 Factory preset timings This timing chart is preset for the Digital plasma monitor f Horizontal Vertical i Refresh Horizontal Vertical Pixel Mode Sync Sync Resolution Rate Freguency Freguency l Hate Remark No Polarity Polarity Hz KHz Hz MHz TTL TTL 1 1024x768 60 48 363 60 004 N N 65 000 Windows Remark 1 N negative 2 This device has no scalars Some DVI cards will lead to 1 pixel shift even with the same resolution CONFIDENTIAL DO NOT COPY Page 4 1 File No SG 0159 Chapter 5 Pin Assignment The plasma monitor uses a 24 pin DVI D connector as a video input interface while connecting to the PLA 4260 set top box with a system cable Pin Number TMDS negative differential input channel 2 TMDS positive differential input channel 2 Logic Ground Reserved No connection Reserved No connection DDC2B Clock DDC2B Data Reserved No connection TMDS negative differential input channel 1 10 TMDS positive differential input channel 1 11 Logic Ground 12 Reserved No connection 13 Reserved No connection 14 Power 15 Logic Ground 16 SENSE Pin Pull High 17 TMDS negative differential input channel
43. NTIAL DO NOT COPY Page 11 17 File No SG 0159 M S CONFIDENTIAL LOCATION PART NO 0130 4709 0055 0131 6049 0015 0130 4709 0055 0130 1002 0055 0130 1002 0055 0130 1004 0055 0130 1001 0055 0130 0000 0055 0130 8201 0055 0130 0000 0055 0130 2209 0055 0130 2209 0055 0130 2209 0055 0130 1000 0055 0130 1001 0055 0130 8201 0055 0130 1000 0055 0130 1000 0055 0130 1000 0055 0130 1000 0055 0130 1000 0055 0130 1001 0055 0130 1001 0055 0130 1002 0055 0130 4702 0055 0130 1003 0055 0130 2700 0055 0130 1000 0055 0130 0000 0055 0130 4701 0055 0130 4701 0055 0430 7024 1738 0430 3001 1011 DO NOT COPY DESCRPTION RES CF 47ohm 1 10W J 0603 RES MF 60 4ohm 1 10W F 0603 RES CF 47ohm 1 10W J 0603 RES CF 10Kohm 1 10W J 0603 RES CF 10Kohm 1 10W J 0603 RES CF 1 0Mohm 1 10W J 0603 RES CF 1 0Kohm 1 10W J 0603 RES CF 0 0ohm 1 10W J 0603 RES CF 8 2Kohm 1 10W J 0603 RES CF 0 0ohm 1 10W J 0603 RES CF 22ohm 1 10W J 0603 RES CF 22ohm 1 10W J 0603 RES CF 22ohm 1 10W J 0603 RES CF 100ohm 1 10W J 0603 RES CF 1 0Kohm 1 10W J 0603 RES CF 8 2Kohm 1 10W J 0603 RES CF 100ohm 1 10W J 0603 RES CF 1000hm 1 10W J 0603 RES CF 100ohm 1 10W J 0603 RES CF 100ohm 1 10W J 0603 RES CF 100ohm 1 10W J 0603 RES CF 1 0Kohm 1 10W J 0603 RES CF 1 0Kohm 1 10W J 0603 RES CF 10Kohm 1 10W J 0603 RES CF 47Kohm 1 10W J 0603 RES CF 100Kohm 1 10W J 0603 RES CF 270ohm 1 10W J 0603 RES
44. R75 N C 47K Q7 i Q8 N C BC847 4 Audio L gt T K N C BC847 C48 lf 2 R76 N C IK audio RL l 1 IC 2 R77 N G 1K Audio RL C47 N C 47uF 16V R79 R80 R81 N C 47uF 16V N C 470 N C 22K N C 470 PU IC width 120 mil Lg C50 m Audio R gt gt C51 N C 0 22uF 0805 a N C 1000uF 25V LOW ESR R142 C88 0 47uF 0805 A SZ SZ 100K R143 TOM 9 8 gt gt 1 R144 N C 0 0603 0 0603 OUTA 6 4 Audio L gt C52 N C0 22uF7080 IN2 R145 100K R146 0 0603 Suis d Li 1N3 Sai SW V180 1 Audio_RL R147 0 1206R 2 Speaker R i 1 1 M 4 Audio C gt 53 0 F7uF 080 IN4 OUT4 N C W250 2pin 180 R84 R85 R86 I 13 civ C54 gt m J4 10K ATIK 100K 22uF 25V OUTS D12 1N4148 215 Speaker L R87 270 SUR J ZD7 AR C55 W250 2pin 180 sj J N C 470uF 25V UDZS 7 5B Q9 C5 z 7 Ki 2N3904 SGND lt gt d n 2 2uF 25V of 905 20uF 25V ge k Q10 J5 C 2N7002 t MOD2 5 MODE So A 2 BUBNF Z Z 117 BUBWF 1 af d TDA8947J W250 2pini180 R89 width 120 mil SW V180 R90 0 MOD2 N C 1 5K 7 MOD2 R91 N CO NOTE NC MEANS NOT CONNECTED ON PCB BOARD V ALL RESISTORS 1 10 WATT 5 UNLESS NOTED ALL RESISTORS VALUES IN OHMS UNLESS NOTED ALL CAPACITORS 50 VOLT amp 105 C UNLESS NOTED L11 0 0805 R152 0 0805 ALL CAPACITOR VALUES IN uF UNLESS NOTED ALL RESISTORS 25 VOLT IN 1UF UNLESS NOTED 9 L12 0 0805 R153 0 0805 MA METALI L13 0 0805 A AnmIRAN MODEL PD 42S 3842 0012 0154 k L vel L TECHNOLOGY CIRCUITY A
45. RS 1 10 WATT 5 UNLESS NOTED WC 282902 SOT ALL RESISTORS VALUES IN OHMS UNLESS NOTED SV UP 5V up BCE ALL CAPACITORS 50 VOLT 8 105 C UNLESS NOTED A A A A ALL CAPACITOR VALUES IN uF UNLESS NOTED s I B D4 D5 D6 D7 i ALL RESISTORS 25 VOLT IN 1uF UNLESS NOTED D8 D9 D10 D11 a a a a M METAL 1 A 3 3 3 3 3 a 3 3 BAV99 BAV99 Ma BAV99 AM 54v99 d BAV 9 BAV 9 BAV99 BAV99 J d d d AnmIRAN MODEL PD 42S 3842 0012 0154 i g TECHNOLOGY CIRCUITY POWER l 4 Sheet of 8 SR eae BIR PCB PI N 0171 2141 0062 2 ECN NO APCN04090017 REV 02 KKK TAI SCH FILE PD42S C2 DSN PCB REV 02 PCB FILE PD428 M2 PCB DATE Friday October 15 2004 7 RRE 7 0 7 RGE 7 0 7 RBE 7 0 V33 up CLKIN DE VSYNC HSYNC R16 R17 R10 R11 R12 R13 R14 R15 G16 G17 G10 611 G12 G13 G14 G15 B16 B17 B10 B11 B12 B13 B14 B15 R26 R27 R20 R21 R22 R23 R24 R25 G26 G27 G20 G21 G22 G23 G24 G25 B26 B27 B20 B21 B22 B23 B24 B25 PD PRE PLLSEL R FB R FDE DUAL BAL PVCC1 Pvcc2 LVCC1 LVCC2 LVCC3 VCC1 VCC2 VCC3 VCC4 ur DS90C387 A0 A0 At AT A2 A2 A3 A3 CLK1 CLKT Ad A4 A5 A5 A8 A6 A7 A7 CLK2 CLK2 PGND1 PGND2 PGND3 PGND4
46. Service Manual Model PD A2S PLA 4260 Petters Consumer Brands 4400 Baker Road Minnetonka MN 55343 U S A TEL 952 936 5206 FAX 952 975 4059 Top Confidential Table of Contents CONTENTS PAGE Sections 1 Features 1 1 2 Specifications 2 1 3 On Screen Display 3 1 4 Factory Preset Timings 4 1 5 Pin Assignment 5 1 6 PDP Block Diagram 6 1 7 Control Board Internal I O Connections 7 1 8 Remove the Burn in mark 8 1 9 PDP Trouble Shooting 9 1 10 Spare Parts List 10 1 11 Complete Parts List 11 1 Appendix 1 Main Board Circuit Diagram 2 Main Board PCB Layout 3 Assembly Explosion Drawing Block Diagram PD 42S PLA 4260 Service Manual Polaroid Service Manual PD 42S PLA 4260 COPYRIGHT 2000 PETTERS CONSUMER BRANDS ALL RIGHTS RESERVED IBM and IBM products are registered trademarks of International Business Machines Corporation Macintosh and Power Macintosh are registered trademarks of Apple Computer Inc Petters and Petters products are registered trademarks of Petters Consumer Brands VESA EDID DPMS and DDC are registered trademarks of Video Electronics Standards Association VESA Energy Star is a registered trademark of the US Environmental Protection Agency EPA No part of this document may be copied reproduced or transmitted by any means for any purpose without prior written permission from Petters FCC INFORMATION This eguipment has been tested and found to comply with t
47. T FOAM B PD 425 1 925 1000 2180 EPE T FOAM T PD 425 1 T 925 1000 2430 EPE FOAM F PD 42S 925 1100 1760 PE BAG 1300 0 1200 0 0 4t PD 42S l 925 1200 6850 CARTON BLANK PD 425 l 925 1200 7210 ACCESSARY BOX 366 0L 232 0D 71 0H 1 925 1900 0490 JGUARDBOARD 40 0 40 0 430 0mm PD 42S 4 947 1200 0400 JACETATE CLOTH TAPE MIRTH 20 45mm 5 947 1200 2290 Insulator 300 150 0 25t 1 947 1200 2300 Insulator 8 170 0 25t 1 947 1400 0110 SPEAKER FRONT BEZEL NET PD 425 1 947 1500 2160 PANEL CUSHION 950 0 10 0 7 0mm PD 42S 2 947 1500 2170 PANEL CUSHION 550 0 10 0 7 0mm PD 42S 2 947 1500 2180 JSPONGE PD 42S 4 947 1700 0240 GASKET BLOCK 40 4 0 1 0 2 947 1700 1100 GASKET BLOCK 20 0 13 0 10 0 2 947 1800 0150 GASKET EMI 17 25 210mm 6 947 1800 0240 GASKET EMI 5 1 100mm 2 947 1800 0370 GASKET BLOCK 5 5H 10 0W 30 0Lmm l 947 1800 0670 Gasket Block 10W 3H 80L mm 7 947 1800 0690 Gasket Block Q0W 0 3H 583L mm 2 947 1800 0700 JGasket Block 20W 0 3H 983L mm 2 947 1800 0710 Gasket Block 17 0W 1 0H 41 0L 2 947 1800 0780 Gasket Block SW 2H 300L l 947 1900 0030 HEATPATH 25x14mm l CONFIDENTIAL DO NOT COPY Page 10 1 File No SG 0159 PART NO DESCRIPTION LOC QTY REMARK 1947 2400 0010 3842 0012 0154 3
48. T COPY Page 2 6 File No SG 0159 Chapter 3 On Screen Display Main unit button STANDY ON VOLUME VOLUME CHANNEL CHANNEL INPUT OSD Adjustment Inputs PC DVI HDCP VIDEO 1 VIDEO 2 VIDEO 3 VIDEO 4 VIDEO 5 TV 1 VIDEO A PICTURE MODE 1 MOVIE 2 STANDARD 3 VIVID 4 SPORTS B BRIGHTNESS 0 100 default 50 C CONTRAST 0 100 default 50 D SATURATION 0 100 default 50 E HUE 50 50 default 0 F SHARPNESS 0 14 2 PC A AUTO YES NO B COLOR TEMP WARM NORMAL COOL C CLOCK 0 100 D PHASE 0 255 E POSITION 1 X 0 100 step 1 2 Y 0 100 step 1 CONFIDENTIAL DO NOT COPY Page 3 1 File No SG 0159 3 AUDIO A BASS 0 100 B TREBLE 0 100 C BALANCE 10 10 D SRS TS XT OFF ON 4 PIP A PIP POSITION 1 X 0 100 step 1 2 Y 0 100 step 1 B PIP SIZE 1 OFF 2 SMALL 3 MEDIUM 4 PBP 5 TV A SYSTEM 1 ANTENNA 2 STANDARD CABLE 3 HRC CABLE 4 IRC CABLE B CHANNEL EDIT 1 AUTO PROGRAM 2 ADD 3 DELETE CONFIDENTIAL DO NOT COPY Page 3 2 File No SG 0159 6 PARENTAL A LOCK MENU B NEW PASSWORD C MPAA RATING NA G PG PG 13 RANC 17 X D TV PG RATING 1 NONE 2 TV Y 3 TV Y7 F VIOLENCE 4 TV G 5 TV PG VIOLENCE SEXUAL CONTENT FOUL LANGUAGE SUGGESTIVE DIA 6 TV 14 VIOLENCE SEXUAL CONTENT FOUL LANGUAGE SUGGESTIVE DIA 7 TV MA VIOLENCE SEXUAL CONTENT FOUL LANGUAGE 7 SETTING A OSD LANGUAGE ENGLISH FRANGAIS ESPA
49. UDZS 5 18 22 RPI9 ROET L ape R126 RGES ZD21 N C UDZS 5 18 D RGE4 2020 R127 A bvcc 22 RP20 RGE3 A o R128 cv RGEZ N G UDZS 818 Sak 2022 N C UDZS 5 18 DVI on CVCC RGET DVI ON 1 SIE EP 387A a R129 cvec 22 RP21_RBE7 RBE 7 0 B 10K kd RBEG RBES RBET 130 22 RP22 RBE3 RBE2 C 10k RBET RBEO V33 uP 1 o AVCC R131 L14 0 Cvcc o N C 0 0693 RISSSII1161 EP 387A 0 0603 R156 Uu 80 0805 AP C68 T C69 100uF 16V 47uF 16V PVCC L15 80 0805 AR c ATUFI16V avcc AVCC AVCC AVCC PVCC cvcc oer vcc ovce ovce ovce ovce ovce cvec o L16 180 0805 cn cr2 73 c74 1075 C76 C77 C78 cre C80 c81 C82 C83 AR cea our oda Tou Tour Tour our ou Tou 0 1uF otur Tou Tour Tor 47uF 16V ovcc LIT 80 0805 AR css 47uF 16V NOTE NCMEANS NOT CONNECTED ON PCB BOARD ALL RESISTORS 1 10 WATT 5 UNLESS NOTED ALL RESISTORS VALUES IN OHMS UNLESS NOTED ALL CAPACITORS 50 VOLT 8 105 C UNLESS NOTED ALL CAPACITOR VALUES IN uF UNLESS NOTED ALL RESISTORS 25 VOLT IN 1uF UNLESS NOTED MEMETAL 1 AnTRAN MODEL PD 42S 3842 0012 0154 TECHNOLOGV CIRCUITY sitet PCB P N b171 2141 Sheet 7 of 8 aseene lo171 2141 0062 ECH NO APCNO4090017 REV 02 n ISCH FILE PD428 C2 DSN PCB REV 02 PCB FILE PDIZSM2PCB DATE Friday October 15 2004 1 37 DHS 37 DCLK 2 3 7 DVS
50. W J 0603 0130 1002 0055 RES CF 10Kohm 1 10W J 0603 0130 5100 0055 RES CF 510ohm 1 10W J 0603 0130 1000 0055 RES CF 100ohm 1 10W J 0603 0130 0000 0055 RES CF 0 0ohm 1 10W J 0603 0130 4701 0055 RES CF 4 7Kohm 1 10W J 0603 0130 1001 0055 RES CF 1 0Kohm 1 10W J 0603 0130 0000 0055 RES CF 0 0ohm 1 10W J 0603 0130 1002 0055 RES CF 10Kohm 1 10W J 0603 0130 0000 0055 RES CF 0 0ohm 1 10W J 0603 0130 1002 0055 RES CF 10Kohm 1 10W J 0603 0130 0000 0055 RES CF 0 0ohm 1 10W J 0603 0130 4701 0055 RES CF 4 7Kohm 1 10W J 0603 0130 4701 0055 RES CF 4 7Kohm 1 10W J 0603 0130 0000 0055 RES CF 0 0ohm 1 10W J 0603 0130 1003 0055 RES CF 100Kohm 1 10W J 0603 0130 0000 0055 RES CF 0 0ohm 1 10W J 0603 0130 1003 0055 RES CF 100Kohm 1 10W J 0603 0130 0000 0055 RES CF 0 0ohm 1 10W J 0603 0130 0000 1859 RES CF 0 0ohm 1 4W J 1206 0111 3103 5116 C M MULTI 0 01UF 50V X7R 0603 0111 3103 5116 C M MULTI 0 01UF 50V X7R 0603 0130 0000 0055 RES CF 0 0ohm 1 10W J 0603 0130 1000 1858 RES CF 100ohm 1 8W J 0805 0130 1002 0055 RES CF 10Kohm 1 10W J 0603 0130 1002 0055 RES CF 10Kohm 1 10W J 0603 0130 1001 0055 RES CF 1 0Kohm 1 10W J 0603 0130 1004 0055 RES CF 1 0Mohm 1 10W J 0603 0130 0000 0055 RES CF 0 0ohm 1 10W J 0603 0130 4709 0055 RES CF 47ohm 1 10W J 0603 0130 4709 0055 RES CF 47ohm 1 10W J 0603 0130 4709 0055 RES CF 47ohm 1 10W J 0603 0130 4709 0055 RES CF 47ohm 1 10W J 0603 CONFIDE
51. cable that is properly grounded Always use the AC cords as follows USA UL Canada CSA Germany VDE Switzerland SEV Britain BASEC BS Japan Electric Appliance Control Act or an AC cord that meets the local safety standards PD 42S PLA 4260 Service Manual Chapter 1 Features e Wall mountable e New WIDE XGA Plasma Panel 1024 x 768 H x V e Piano finish e Removable speaker system e Extremely thin less than 100 mm e Fan less CONFIDENTIAL DO NOT COPY Page 1 1 File No SG 0159 Chapter 2 Product Specification 1 CHARACTERISTICS of PDP module Type WXGA PLASMA DISPLAY Size 42 inch Panel Samsung S42AX XD02 Active Screen Size diagonal 42 32 inches 1 074 91mm Outline Dimension Width 1015mm X Height 613mm X Thickness 67 5 mm Pixel Pitch 0 912 mm H X 0 693mm V Color Depth 16 77M colors Power Consumption 380 W 10 max Weight 21kgs 2 Optical Characteristics 2 1 Viewing Angle gt 160 horizontal gt 160 vertical 2 2 Contrast ratio panel spec 3000 1 Typical w glass filter 1500 1 Typical 3 System connection connectors 24 pin DVI D 20 pin DFP 4 POWER SUPPLY Input voltage 100 240Vac 50 60Hz Input current 4A or less at AC 120V 60Hz Inrush current 60A at Vac 120V Power consumption 420 watts max Stand by 5 watts max at 120 Vac Leakage current No more than 1 3mA at 254Vac 50Hz for universal version 5 Speaker a Impedance 8 Ohm 15 b Frequency Range
52. ction quality or operational integrity of the modified module Please do not recombine restructure or disassemble it 5 To avoid a possible electric shock you must make sure that the power supply of this module is turned off before cleaning To clean the modules panel apply water or a natural detergent to a piece of soft cloth or gauze and wring the cloth tightly before wiping the screen Make sure that no water comes in contact with the connecting terminals on the side of the glass panel Do not use chemical solvents such as painter thinner or benzene to clean the glass panel CONFIDENTIAL DO NOT COPY Page 2 5 File No SG 0159 6 When storing the module you must select an environmentally controlled space Avoid any environment in which the temperature or humidity exceeds the specification values If you are storing the module for a long period of time we recommended that you place the module together with a dehumidifying agent such as silica gel in a moisture proof bag and keep it in an environmentally controlled place 9 4 Notice to handling the glass filter 1 When the protection film is peeled off static electricity is generated between the film and polarizer This should be peeled off slowly and carefully by people who are electrically grounded and with wellion blown equipment or in such a condition etc 2 To clean the glass filter you may follow the methods of PDP module mentioned above CONFIDENTIAL DO NO
53. he limits of a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This eguipment generates uses and can radiate radio freguency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that the interference will not occur in a particular installation If this eguipment does cause unacceptable interference to radio or television reception which can be determined by turning the eguipment off and on the user is encouraged to try to correct the interference by one or more of the following measures reorient or relocate the receiving antenna increase the separation between eguipment and receiver or connect the into an outlet on a circuit different from that to which the receiver is connected FCC WARNING To assure continued FCC compliance the user must use a grounded power supply cord and the provided shielded video interface cable with bonded ferrite cores Also any unauthorized changes or modifications to Amtrak products will void the user s authority to operate this device Thus Petters Will not be held responsible for the product and its safety CE CERTIFICATION This device complies with the requirements of the EEC directive 89 336 EEC with regard to Electromagnetic compatibility SAFETY CAUTION Use a power
54. he product PDP module to another place you must turn off the power supply and detach the interface cable and power cable from the product PDP module beforehand Ifthe cables are damaged during the transport it may result in fire hazard or electric shock Also if the product PDP module has dropped or fallen it may cause a serious injury to a person 3 When you draw or insert the cables you must turn off the power and do it by holding the connector If you forcibly draw the cable the electric wire in the cable can be exposed or broken It may result in fire hazard or electric shock 4 When you carry the product PDP module it should be done by at least two persons in order to avoid any unexpected accidents 5 When you carry the product do not hold the speaker and the bottom of black front bezel to avoid any injuries to a person or damage to the product 6 When you detach the speaker net do not hold the net surface to avoid deformation Please hold the edges 7 The product has a glass filter on it and the PDP module has a glass plate fthe product PDP module is inflicted with excessive stress for example excessive shock vibration bending or heat shock the glass could be broken It may result in a personal injury Also do not press or strike the glass surface 8 If the glass is broken do not touch it with bare hand 9 Do not place any objects on the glass panel It may be the cause of the scratch or breakage CO
55. mental specification set for the below in moisture rain or near water for example bath tub laundry tub kitchen sink in a wet basement or near a swimming pool and also near fire or heater for example near or over radiator or heat resistor or where it is exposed to direct sunlight or somewhere like that If you use the product PDP module in places mentioned above it could result in electric shock fire hazard or product failure CONFIDENTIAL DO NOT COPY Page 2 2 File No SG 0159 3 If any foreign objects e g water liquid and metallic chip or dust entered the product PDP module the power supply voltage to the product PDP module must be turned off immediately Also never push objects of any kind into the PDP module as they may touch dangerous voltage point or make short circuits that could result in fire hazard or electric shock 4 If smoke offensive smell or unusual noise should come from the product PDP Module the power supplymust be turned off immediately Also when the screen fails to display any picture after the power on or during operation the power supply must be turned off immediately Do not continue to operate the product PDP module under these conditions 5 The PDP module is controlled by high voltage about 350V If you need to handle the module during operation or just after power off you must take proper precautions against electric shock and must not touch the drive circuit portion and metallic part
56. within 5 minutes The capacitors in the drive circuit portion remain temporarily charged even after the power is turned off After turning off the power you must be sure to wait at least one minute before touching the module If the remain voltage is strong enough it could result in electric shock 6 Do not disconnect or connect the PDP module s connector while the power is on or immediately after power off Because the module is operated by high voltage and the capacitors in drive circuit remain temporarily charged even after the power is turned off If you need to disconnect or reconnect it you have to wait at least one minute after power off 7 Do not disconnect or connect the power connector by a wet hand The voltage of the product PDP module may be strong enough to cause an electric shock 8 Do not damage the power cable Do not modify it either 9 When the power cable or connector is damaged or frayed do not use it 10 When the power connector is covered with dust please wipe it out with a dry cloth before the power on CONFIDENTIAL DO NOT COPY Page 2 3 File No SG 0159 9 2 Caution If you do not consider the following cautions it may result in personal injury or damage 1 Do not set the product PDP module on an unstable place vibrating place and inclined place The product PDP module may fall or collapse and it may cause serious injury to a person and serious damage to the product 2 If you need to move t
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