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Cannon Mag 10ts Tournament Series Electronic Downrigger

1. 4 e 0 20 J v 40 60 80 140 1 CN adis e Amount of Cable in Water ft Trouble Shooting PROBLEM Up or down will not work SOLUTION Check the battery cable polarity then check the battery voltage A properly connected and charged battery is important for safety and for proper operation of the downrigger PROBLEM The Mag 10HS Mag 10TS Mag 5HS fails to continue running after toggle switch is pushed up and held momentarily while cable is still in water or is having problems with the PIC voltage SOLUTION Make sure your boat is properly bonded A boat that is properly bonded has an electrical path from the negative battery terminal to all metal parts on the boat that contact water Additionally in saltwater the boat must be properly zinced to show a natural electrolysis voltage of 0 7 to 0 9 volts The voltage supply to your downrigger must also be bonded to the boat PROBLEM Clutch slips SOLUTION The set screw in the reel may have come loose off the shaft Follow the instructions below 1 Unwind the cable from the reel 2 Remove the set screw 3 Align the set screw hole in the reel with the hole in the reel shaft by inserting a 3 16 or smaller rod and rotating the reel until you feel it drop into the shaft hole 4 Replace the set screw and tighten until you feel resistance 5 By gently rocking the reel back and for
2. CANNON CAUTION READ THIS MANUAL CAREFULLY BEFORE OPERATING YOUR NEW CANNON DOWNRIGGER RETAIN FOR FUTURE REFERENCE MAG SHS NOTE Do not return your CANNON Downrigger to your retailer Your retailer is not authorized to repair or replace this unit You may obtain service by e calling at 1 800 227 6433 e returning your downrigger to the Factory Service Center e sending or taking your downrigger to any CANNON Authorized Service Center on enclosed list Please include proof of purchase serial number and purchase date for warranty service with any of the above options OWNERS MANUAL Introduction to Downriggers Mounting Your Downrigger Terminator amp Line Release Cannon Uni Release Attaching the Rod Holder Wiring Your Downrigger Operating Your Downrigger The Short Stop System Pg pg pg pg pg P9 pg 1 10 11 Maintaining Your Downrigger pg 11 Positive lon Control pg 12 The Effects of Blowback pg 12 13 Troubleshooting pg 13 Trolling Tips pg 14 Warranty Information pg 15 Cannon Service Policy pg 15 Authorized Service Centers pg 16 2 U 4 m pA 4 O O 5 Z Q M m 4 n Introduction to Controlled Depth Fishing Undoubtedly there are many fishermen familiar with the methods and use of controlled depth fishing During the mid 1960 s the state of Michiga
3. To change line release tension turn tension knob to to increase or to decrease Tension also may vary according to where the line is placed in the grips Higher tension is on the line if it is set back toward the hinge and lower if set closer to the opening To open the release spread the release arms with thumb and forefinger applying pressure to the sides Examine the top of the terminator and note the order shown in the detail to run cable CABLE IN CABLEIN c 0 CABLE OUT Slide the cushion over the top of the terminator and give it a test pull The cable is set to attach a Cannon Trolling Weight Tension gt Open Adjust X N Gripper Pads ni 2 5 gt 4 9 r 2 m 2 ni gt un m gt gt N I Z E L m n O O I O 0 m D Attaching the Rod Holder The positive lock rod holder incorporates a locking disk that allows the rod holder to be aligned in 15 degree increments Slide the rod holder tube into the clamp to the desired position within the recommended area see below Be sure the angled shoulders are facing up Place the locking disk into the mating recess of the frame Slip the clamp arms in place where the obround tab on the disk fits into the slot on the clamp Slide the star washer between the arm of the clamp and the frame Place the flat washer onto the bolt Then insert the bolt with washer through the clamp
4. 22063112 3390201 3393400 701007 2332103 3395632 3991903 0290796 2151726 2383106 3319005 3325002 9040310 9430160 2200109 3992300 SPRING SHAFT CONTACT COVER GEAR CASE SCREW 8 x 5 8 PPHMS 5 EA WASHER THRUST 2 EA BEARING THRUST KNOB BRAKE gt KNOB HAND ADJUST gt NUT KNURLED INSERT 3 8 24 O RING REEL SHAFT SCREW 1 4 x 3 4 HEX WASH HD 3 EA POWER CABLE ASSEMBLY gt POWER CABLE BATTERY gt CAP POWER CABLE BATTERY gt POWER CABLE MOTOR gt CAP POWER CABLE MOTOR MOTOR 12V DC GEAR WORM MOTOR PIN MOTOR 3 32 X 3 4 ROLL SS TERMINAL MOTOR FEM 12 10 2 EA BEARING MOTOR SHAFT HEX 10 32 BZ COVER MOTOR HOUSING TS LEXAN SCREW 8 18 x 1 1 4 PPHSMS SS 6 EA O RING SMALL SCREW 6 20 X 3 8 DECAL CANNON LARGE TS 2 EA BAG ASSY REAR ROD HOLDER TS gt TUBE ROD HOLDER gt WASHER 5 16 FLAT gt NUT 5 16 18 SS gt CLAMP ROD HOLDER w SLOT gt DISK ROD HOLDER gt BOLT HEX 5 16 18 x 2 gt WASHER STAR 5 16 gt OFFSHORE SALTWATER RELEASE SWIVEL HEAD ASSEMBLY gt ITEM CANNOT BE SOLD SEPARATELY Form No 3394910 Rev 12 06 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 0267001 0267002 0269726 3397300 9010070 2227820 2200148 1007334 2994893 2263102 2371712 9100100 9100101 9100620 9280725 9370010 9950357 339201
5. GEAR DRIVER WORM BEARING DRIVE SHAFT NYLINER gt PART OF ASSEMBLY 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 9400005 4421002 2372100 9010310 9010280 2998906 0649001 9130390 1479070 9370205 3993200 3393200 3393201 3393202 3393210 1458001 1497070 9250001 700032 9010002 2263112 1421070 3393400 701007 2332103 3395630 2477001 0290796 2151726 2383106 3319005 3325002 9040310 9430160 2277002 3992300 SPRING SHAFT CONTACT COVER GEAR CASE SCREW 8 x 5 8 PPHMS 5 EA WASHER THRUST 2 EA BEARING THRUST KNOB BRAKE gt KNOB HAND ADJUST gt NUT KNURLED INSERT 3 8 24 O RING REEL SHAFT SCREW 1 4 x 3 4 HEX WASH HD 3 EA POWER CABLE ASSEMBLY gt POWER CABLE BATTERY gt CAP POWER CABLE BATTERY gt POWER CABLE MOTOR gt CAP POWER CABLE MOTOR MOTOR 12V DC GEAR WORM MOTOR PIN MOTOR 3 32 X 3 4 ROLL SS TERMINAL MOTOR FEM 12 10 2 EA BEARING MOTOR SHAFT NUT HEX 10 32 BZ COVER MOTOR HOUSING LEXAN SCREW 8 18 x 1 1 4 PPHSMS 6 EA O RING SMALL SCREW 6 20 X 3 8 DECAL CANNON LARGE 2 EA BAG ASSY SINGLE ROD HOLDER gt TUBE ROD HOLDER gt WASHER 5 16 FLAT gt NUT 5 16 18 SS gt CLAMP ROD HOLDER w SLOT gt DISK ROD HOLDER gt BOLT HEX 5 16 18 x 2 gt WASHER STAR 5 16 gt UNIVERSAL LINE RELEASE SWIVEL HEAD ASSEMBL
6. m J Operating Your Downrigger After mounting the Cannon downrigger to your boat release some line from your rod and reel so that the lure is anywhere from 5 to 100 feet behind the boat This is called drop back Attach the fishing line firmly into the line release Press and hold the toggle switch down to lower the weight to the desired depth as indicated on the depth meter Place the fishing rod in the rod holder and reel up the slack so that your rod has a slight bend in it When a fish strikes the lure the line will separate from the release Then you will be free to fight the fish and bring it in on your rod and reel Lowering the Weight The Mag 10HS Mag 10TS Mag 5HS can lower the trolling weight manually or powered Manual Descent Fast or Slow By turning the clutch knob gently clockwise toward the boom you can let your trolling weight descend as fast or as slowly as you wish Turning the knob counterclockwise away from the boom stops the weight This gives you control to let it plunge rapidly or sink slowly to a predetermined trolling depth With multiple downriggers you could start all your weights creeping down one at a time and then stop them each in turn Powered Descent One speed fits all Hold the toggle switch down until the weight reaches the desired depth and release The motor will stop when switch is released or moved to the neutral position Raising the Weight Push the toggle switch up momen
7. BUT NOT SHOWN CANNON MAG 5 HS METRIC 190205 NOTE WIRING DIAGRAM DRAWING 3539 8102 48 Form No 3394912 Rev 12 06 In the U S A replacement parts may be ordered directly from CANNON Parts Dept 121 Power Drive Mankato Minnesota 56001 In Canada parts may be ordered from any of the Canadian Authorized Service Centers shown on the enclosed list Be sure to provide the MODEL and SERIAL numbers of your downrigger when ordering parts Please use the correct part numbers from the parts list Payment for any parts ordered from the CANNON parts department may be by cash personal check Discover Card MasterCard or VISA To order call 1 800 227 6433 or FAX 1 800 527 4464 o0 FR WN 528 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3392500 4427005 9040040 2263102 9280750 0849615 9040340 9010001 9430210 3320011 3333010 0854654 3374010 0274731 3333011 1480071 9340131 3775394 9100070 3396552 1497071 3395612 3395702 2286792 2286793 050176 050175 1296831 3398205 1221490 1221491 FRAME LARGE BLACK LEXAN NOSE DECAL MAGNUM HOOK 1 4 20 ROLLED NUT HEX 1 4 20 SCREW 1 4 20 RH x 3 4 PPH BASE LOCK KNOB BOLT 3 8 16 X 1 1 2 HEX BEARING REEL SHAFT NYLINER 2 EA WASHER 1 1 16 OD X 7 8 ID NYLON DEPTH COUNTER 3 DIGIT METRIC COUNTER GEAR METRIC COUNTER CUSHION STOPPER 2 EA REEL ASSY HS ELECT
8. a pulley fixed to its end Boom lengths range from 24 to 53 inches 3 Swivel Head This relays the cable at the end of the boom to lower the weight 4 Weight This is used to maintain the depth at which you want to fish Sizes of weights range from 4 to 20 165 5 Cable This connects to the weight Cable material is 150 Ib test stainless steel cable 6 Depth Meter This determines how much cable you have run out enabling you to choose your trolling depth 7 Mounting Base This attaches to the boat enabling you to place the downrigger where you choose 8 Rod Holder This holds your fishing rods while trolling and may also be used for storing rods Downrigger Mounting on Boats A downrigger should be mounted where ever it is easy to operate and observe You want to be Arrows able to see your fishing rod and to react quickly Indicate Mounting So choosing a good spot to mount your downrigger on your boat is 9996 of the job Due to the great variety of boats available mounting your downrigger can be a dilemma Having proper mounting accessories is essential Cannon has a complete line of mounting accessories to conveniently mount your downriggers on any boat Locations 5 O pA d Z Y C 9 Mounting Accessories Deck Plates are necessary when extra strength must be added to the base material of the boat and for attaching the downrigger to other mounting accessories Gimbal Mounts are des
9. by a 30 amp manual reset circuit breaker Be sure to measure the battery voltage of your boat WARNING DO NOT RUN THIS DOWNRIGGER ON A 24 VOLT BATTERY SYSTEM THIS WILL DAMAGE THE UNIT AND VOID YOUR WARRANTY Connecting to the Battery It is strongly recommended that a fuse or manual reset circuit breaker be installed at the battery on the positive lead of the power cable or that you connect the downrigger to a battery selector switch See Fuse and Wire Specifications below Connect the positive lead RED to the post on your battery or the downrigger will not operate Use the new quick disconnect plug to remove the downrigger without touching the battery Tip Control degradation of the power cables and limit corrosion by using Cannon Ox Not anti oxidant gel on all connections FUSE BREAKER SPECIFICATIONS 30 Amp 32 Volt waterproof fast blow WIRE SPECIFICATIONS 0 15 ft 0 5 meters 10 gauge 15 25 ft 5 8 meters 8 gauge 25 30 ft 8 9 meters 6 gauge CAUTION When using wire longer than that provided with your unit follow the above chart When running more than 30 feet from the battery contact a gualified electrician Battery Circuit Breaker Note Your Mag 10HS 10TS Mag 5HS must be unplugged to check the natural voltage on the stainless steel cable lt 2 lt O O 5 2 Q M m O y m gt Z a lt O C O e 5 Z a a
10. by entering the disk going through the frame the star washer and out the other side of the clamp Tighten the nut to secure the rod holder Reposition the rod holder by loosening the nut and adjusting the tilt Single Rod Holder Assembly rr RA T Star Washer Recommended Placement Area to Clamp Rod Holder Angled Sa Shoulder Dual Rod Holder Assembly CAUTION This rod holder is intended for use of up to 30 Ib test line only and is not recommended for use with any tackle IGFA rated higher than 30 Ib A safety strap not included is recommended for all applications The rod holder assembly is not warranted when used with tackle above 30 Ibs Equipment placed in the rod holders and the loss thereof is the responsibility of the user and is in no way warranted by JOHNSON OUTDOORS INC Mounting must be in accordance with the above instructions and diagram to be warranted Wiring Your Downrigger Your Boat s Electrical Condition It is important to make sure that your boat is properly set up before installing your Mag 10HS Mag 10TS Mag 5HS with Positive lon Control Whenever a boat is in water various submerged parts interact to create weak electrical currents These weak electrical currents must be controlled to extend the life of the boat s metal parts and ensure a good fish catching environment Check the zinc sacrificial anodes on your boat and on the outboard outdrive If they are more
11. can help trigger those strikes from hungry fish On the other hand if fish such as bluegills small mouth bass or Coho salmon are protecting spawning beds they may attack whatever is threatening So bright colors in lures may out produce bland colors 3 Vary trolling speeds Goosing the engine now and then or slowing to a crawl every so often will change the action of the lures and may get fish to strike them 4 Vary trolling patterns and lead lengths The amount of line you let out often determines how deep the lure will run and to some extent what degree of action it will impart For starters consider running lures about ten feet behind downrigger weights If flat line trolling put them back about fifty feet then experiment depending on what the fish do Trolling patterns affect lure action too that is why some anglers like to wheel a lazy S course On turns outside lures will speed up momentarily while inside lures hang for a moment or two Fish may nail lures that change speeds Also zigzag patterns allow for more water coverage plus it keeps lures out of propeller boil an important consideration for browns and other wary species 5 Locate fish on a vertical plane Place lures in areas where fish might be Skilled fishermen call these areas the strike zones They include the edges of the week beds structure along bottom drop offs preferred temperature of the target species and the thermocline Remember that f
12. go the farther the weight is behind you The farther the weight is behind you the shallower the weight is The following charts provide you with blowback information for three sizes of Cannon downrigger weights pulled at three different speeds with no lures attached and with no current Current drag water salinity and the use of non Cannon products will affect your actual trolling depth As an example the first chart shows that if you are trolling at 4 MPH with an 8 pound weight and you have 100 FT of cable in the water with no current the downrigger ball is actually at a depth of about 80 FT Cu 10819M uideg jenioy jo uidegjenioy 10819M jo uideg jenj9y Blowback Charts 8 Lb Weight at 2 4 and 6 MPH 160 2 MPH 140 120 4 100 80 6 MPH 60 40 20 j CN st gt Amount of Cable in Water ft 10 Lb Weight at 2 4 and 6 MPH 160 e 2 MPH 140 4 MPH 120 t 100 6 MPH 80 60 401 20 o Amount of Cable in Water ft 12 Lb Weight at 2 4 and 6 MPH 160 140 120 100 4 80 40 20 4
13. of Routes 3 amp 198 PO Box 900 Cobbs Creek 23035 804 725 3889 WASHINGTON Pacific NW Downrigger Repair 45795 Geo Star Rd PO Box 238 Grand Coulee 99133 509 633 0708 Northern Sales 510 E College Way Mount Vernon 98273 360 424 8522 DROP OFF LOCATIONS The Duffle Bag 8207 S Tacoma Way Lakewood WA 98499 Jerry s Surplus 2031 Broadway Everett WA 98201 WISCONSIN Howie s Tackle 223 Greenbay Rd Sturgeon Bay 54235 920 746 9916 For a current list of authorized Cannon Service Centers including those outside of the US and Canada please see our web page at www cannondownriggers com CANNON D E E P All CANNON Downriggers are covered by US Pat D 269 992 Copyright 2006 Johnson Outdoors Inc All rights reserved Conforms to 89 336 EEC EMC under standards EN 55022A EN 50082 2 since 1996 LN V9677264 WARNING This product contains chemical s known to the state of California to cause cancer and or reproductive toxicity Form No 339 7102 Rev 07 07 OcCANNON MAG 10 HS 1902100 5 59 6 WIRING DIAGRAM DRAWING 359 8102 Form No 3394904 Rev 12 06 In the U S A replacement parts may be ordered directly from CANNON Parts Dept 121 Power Drive Mankato Minnesota 56001 In Canada parts may be ordered from any of the Canadian Authorized Service Centers shown on the enclosed list Be sure to provide the MODEL and SERIAL numbers of your downrigger when
14. than 5096 dissolved they should be replaced Any coating of slime or growth should be cleaned off All metal parts including the hull if metal must be interconnected by a grounding wire This includes motor shafts outdrives and through hull fittings If your boat and zincs are set up correctly the voltage on the stainless steel spool wire of your downrigger should be positive when in contact with the water The following tips can be useful e Use Cannon vinyl coated lead weights Lead if not pure can produce negative charges e Use the trolling weight insulators supplied with your downrigger This insulates your weight from the positive charge on the cable This will also ensure that the trolling weight will stop at water level when retrieved e The cable on your downrigger should be replaced every two years Etching of the cable can weaken it physically and electrically e In saltwater make sure the sacrificial zincs are replaced when half dissolved This ensures that the boat will run with a neutral or slightly positive charge Clean zincs ona regular basis with a non corrosive brush e Always make sure the boat is properly grounded to the water This will help ensure proper PIC voltage on the cable and that the Short Stop will function properly Fuse Holder Battery Electrical Specifications amp Wiring Instructions The Mag 10HS Mag 10TS Mag 5HS are rated at 25 amps full load 12 volts DC and is protected
15. 0 2219822 2219823 2222825 2222826 3392001 3392002 3392003 2998905 2249001 2267001 2267002 2267006 2277001 2287002 2372100 3392600 9010004 gt SIDE PLATE RH gt SIDE PLATE LH gt PULLY SWIVEL HEAD gt WASHER 735 OD X 36 ID gt HDW BEARING BRASS 2 EA BOOM END TELESCOPIC LEXAN SNAP amp INSULATOR 2 EA MOUNTING BASE LEXAN BAG ASSEMBLY MOUNTING KIT 3 NUT HEX 1 4 20 4 EA WASHER 9 32 FLAT 4 EA TERMINATOR TERMINATOR CUSHION TERMINATOR SNAP amp SWIVEL BOLT TRUSS 1 4 20 x 2 1 2 8 EA SCREW 4 1 2 PPH 3 EA WASHER LOCK 1 4 SPLIT 4 EA TELESCOPIC BOOM SS gt BASE TUBE CLAMP gt MID TUBE CLAMP gt MID TUBE COLLET gt BASE TUBE COLLET gt BOOM BASE TUBE SS gt BOOM MID TUBE SS gt BOOM END TUBE SS SWIVEL BASE gt KNOB RELEASE PIN LEXAN gt BASE PLATE LEXAN gt SWIVEL PLATE LEXAN gt INDEXING PLATE TAPPED gt NUT RETAINER RELEASE gt SPRING RELEASE PIN gt SCREW 8 x 5 8 PPHMS 2 gt RELEASE PIN gt BEARING SWIVEL BASE 2 EA PARTS USED BUT NOT SHOWN J CANNON 1902106 60 6 55 E NOTE WIRING DIAGRAM DRAWING 339 8102 Form No 3394920 Rev 12 06 In the U S A replacement parts may be ordered directly from CANNON Parts Dept 121 Power Drive Mankato Minnesota 56001 In Canada parts may be ordered from any of the Canadian Authorized Service Centers shown on the enclosed list
16. 071 9340131 3775397 9100070 3396554 1497071 3395609 3395700 2286792 2286793 050176 050175 1296831 3398205 1221490 1221491 1480070 9250002 0467695 1264670 1433074 9010003 FRAME LARGE WHITE LEXAN NOSE DECAL MAGNUM HOOK 1 4 20 ROLLED NUT HEX 1 4 20 SCREW 1 4 20 RH x 3 4 PPH BASE LOCK KNOB BOLT 3 8 16 X 1 1 2 HEX BEARING REEL SHAFT NYLINER 2 EA WASHER 1 1 16 OD X 7 8 ID NYLON DEPTH COUNTER 3 DIGIT GEAR COUNTER REEL ASSEMBLY TS ELECTRIC gt GEAR REEL gt REEL 3 75 SS SHAFT REEL SCREW SET 5 16 18 x 1 3 4 REEL SPOOL CABLE SS 400 FT CABLE LEADER SLEEVE 2 EA MOTOR HOUSING MAG 10 TS LEXAN LENSE WINDOW DISPLAY DECAL LARGE MAG 10 TS DECAL POSITIVE ION CONTROL TS SWITCH UP DN CONTROL WASHER SHIM 750 x 1 UP DN SWITCH CABLE ASSY MAG 10 SHORT STOP CONTROL BOARD MAG 10 WIRE CIRCUIT BREAKER JUMPER RED CIRCUIT BREAKER 30 AMP UP DN SWITCH BOOT CIRCUIT BREAKER BOOT SHAFT DRIVE PIN DRIVE SHAFT 3 16 ROLL SS BRAKE PLATE REEL CLUTCH PAD GEAR DRIVER WORM BEARING DRIVE SHAFT NYLINER PART OF ASSEMBLY 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 9400005 4421002 2372100 9010310 9010280 2998906 0649001 9130390 1479070 9370205 3993200 3393200 3393201 3393202 3393210 1458001 1497070 9250001 700032 9010002
17. 16 Thick Washers Lock Wellnut Washers Screws amp Nuts If access to the underside of the deck is not FOR MAG 10 HS and MAG 10 TS available the deck plate can be mounted using The Low Profile Swivel Base mounting follows the screws and wellnuts Drill 1 2 holes Use four 1 4 same procedure as for the deck plate except that 20 x 2 flat head screws and four wellnuts to mount four 1 4 20 x 2 1 2 truss head screws are used deck plate as pictured Tighten the screws so the to fasten the mounting base and four additional wellnuts are firmly compressed 1 4 20 x 2 1 2 truss head screws fix the swivel Where the underside is accessible the deck base to the boat deck plate can be mounted using screws nuts and washers Drill 9 32 holes Use four 1 4 20 x 2 flat head screws nuts and washers flat and lock Low Profile Swivel Base Fasten plate to deck as pictured To secure the mounting base to the deckplate use four 1 4 20 x 2 truss head screws NOTE When using the telescopic boom we strongly recommend the use of a deck plate on all boats to provide adequate stability for the downrigger lt O C 2 a 2 a m C 0 Mounting the Downrigger the Base Slide body over the lip of the base with boom outboard or facing the stern Lift Lock Knob to hold threaded shaft clear of base until body completely covers base Turn Lock Knob clockwise to tighten the downrigger to the base Tip
18. 2V DC GEAR WORM MOTOR PIN MOTOR 3 32 X 3 4 ROLL SS TERMINAL MOTOR FEM 12 10 2 EA BEARING MOTOR SHAFT NUT HEX 10 32 BZ COVER MOTOR HOUSING LEXAN SCREW 8 18 x 1 1 4 PPHSMS SS 6 EA O RING SMALL gt CANNOT BE SOLD SEPARATELY Form No 3394911 Rev 12 16 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 7T 78 79 80 81 82 83 84 85 86 87 88 89 90 2332103 3395630 2477001 0290796 2151726 2383106 3319005 3325002 9040310 9430160 2277002 3992300 0267001 0267002 0269726 3397300 9010070 2216403 2200148 1007334 2994892 2263102 2371712 9100100 9100101 9100620 9280730 9370010 9950357 2290828 SCREW 6 20 X 3 8 DECAL CANNON LARGE 2 EA BAG ASSY SINGLE ROD HOLDER TUBE ROD HOLDER WASHER 5 16 FLAT gt NUT 5 16 18 SS CLAMP ROD HOLDER w SLOT DISK ROD HOLDER BOLT HEX 5 16 18 x 2 WASHER STAR 5 16 gt UNIVERSAL LINE RELEASE SWIVEL HEAD ASSEMBLY gt SIDE PLATE RH gt SIDE PLATE LH gt PULLY SWIVEL HEAD gt WASHER 735 OD X 36 ID gt HDW BEARING BRASS 2 EA BOOM END LEXAN SNAP amp INSULATOR 2 EA MOUNTING BASE LEXAN BAG ASSEMBLY MOUNTING KIT 42 NUT HEX 1 4 20 4 EA WASHER 9 32 FLAT 4 EA TERMINATOR TERMINATOR CUSHION TERMINATOR SNAP amp SWIVEL BOLT TRUSS 1 4 20 x 4 4 EA SCREW 4 x 1 2 PPH 3 EA WASHER LOCK 1 4 SPLIT 4 EA 24 BOOM HEAVY DUTY PARTS USED
19. Be sure to provide the MODEL and SERIAL numbers of your downrigger when ordering parts Please use the correct part numbers from the parts list Payment for any parts ordered from the CANNON parts department may be by cash personal check Discover Card MasterCard or VISA To order call 1 800 227 6433 or FAX 1 800 527 4464 O o 00 3392505 4427005 9040040 2263102 9280750 0849615 9040340 9010001 9430210 3320011 3333010 0854654 3397916 3333011 3397902 1480071 9340131 3775397 9100070 3396554 1497071 3395609 3395700 2286792 2286793 050176 050175 1296831 3398205 1221490 1221491 1480070 9250002 0467695 1264670 1433074 FRAME LARGE WHITE LEXAN NOSE DECAL MAGNUM HOOK 1 4 20 ROLLED NUT HEX 1 4 20 SCREW 1 4 20 RH x 3 4 PPH BASE LOCK KNOB BOLT 3 8 16 X 1 1 2 HEX BEARING REEL SHAFT NYLINER 2 EA WASHER 1 1 16 OD X 7 8 ID NYLON DEPTH COUNTER 3 DIGIT METRIC COUNTER GEAR METRIC COUNTER CUSHION STOPPER 2 EA REEL ASSEMBLY TS ELECTRIC METRIC 2 GEAR REEL METRIC gt REEL 3 75 SS SHAFT REEL SCREW SET 5 16 18 x 1 3 4 REEL SPOOL CABLE SS 400 FT CABLE LEADER SLEEVE 2 EA MOTOR HOUSING MAG 10 TS LEXAN LENSE WINDOW DISPLAY DECAL LARGE MAG 10 TS DECAL POSITIVE ION CONTROL TS SWITCH UP DN CONTROL WASHER SHIM 750 x 1 UP DN SWITCH CABLE ASSY MAG 10 SHORT STOP CONTROL BOARD MAG 10 WIRE CIRCUIT BREAKER JUMPER RED CIRCUIT BR
20. EAKER 30 AMP UP DN SWITCH BOOT CIRCUIT BREAKER BOOT SHAFT DRIVE PIN DRIVE SHAFT 3 16 ROLL SS BRAKE PLATE REEL CLUTCH PAD GEAR DRIVER WORM PART OF ASSEMBLY 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 9010003 9400005 4421002 2372100 9010310 9010280 2998906 0649001 9130390 1479070 9370205 3993200 3393200 3393201 3393202 3393210 1458001 1497070 9250001 700032 9010002 2263112 3390201 3393400 701007 2332103 3395632 3991903 0290796 2151726 2383106 3319005 3325002 9040310 9430160 2200109 BEARING DRIVE SHAFT NYLINER SPRING SHAFT CONTACT COVER GEAR CASE SCREW 8 x 5 8 PPHMS 5 EA WASHER THRUST 2 EA BEARING THRUST KNOB BRAKE gt KNOB HAND ADJUST gt NUT KNURLED INSERT 3 8 24 O RING REEL SHAFT SCREW 1 4 x 3 4 HEX WASH HD 3 EA POWER CABLE ASSEMBLY gt POWER CABLE BATTERY gt CAP POWER CABLE BATTERY gt POWER CABLE MOTOR gt CAP POWER CABLE MOTOR MOTOR 12V DC GEAR WORM MOTOR PIN MOTOR 3 32 X 3 4 ROLL SS TERMINAL MOTOR FEM 12 10 2 EA BEARING MOTOR SHAFT HEX 10 32 BZ COVER MOTOR HOUSING TS LEXAN SCREW 8 18 x 1 1 4 PPHSMS SS 6 O RING SMALL SCREW 6 20 X 3 8 DECAL CANNON LARGE TS 2 EA BAG ASSY REAR ROD HOLDER TS gt TUBE ROD HOLDER gt WASHER 5 16 FLAT gt NUT 5 16 18 SS gt CLA
21. IGIT GEAR COUNTER REEL ASSEMBLY HS ELECTRIC gt GEAR REEL gt REEL MACHINED 3 75 SHAFT REEL SCREW SET 5 16 18 x 1 3 4 REEL SPOOL CABLE SS 250 FT CABLE LEADER SLEEVE 2 EA MOTOR HOUSING MAG 5 LEXAN LENSE WINDOW DISPLAY DECAL LARGE MAG 5 HS DECAL POSITIVE ION CONTROL SWITCH UP DN CONTROL WASHER SHIM 750 x 1 UP DN SWITCH CABLE ASSY MAG 5 SHORT STOP CONTROL BOARD MAG 5 WIRE CIRCUIT BREAKER JUMPER RED CIRCUIT BREAKER 30 AMP UP DN SWITCH BOOT CIRCUIT BREAKER BOOT gt PART OF ASSEMBLY 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1480070 9250002 0467695 1264670 1433074 9010003 9400005 4421002 2372100 9010310 9010280 2998906 0649001 9130390 1479070 9370205 3993200 3393200 3393201 3393202 3393210 1458001 1497070 9250001 700032 9010002 2263112 1421070 3393400 701007 SHAFT DRIVE PIN DRIVE SHAFT 3 16 ROLL SS BRAKE PLATE REEL CLUTCH PAD GEAR DRIVER WORM BEARING DRIVE SHAFT NYLINER SPRING SHAFT CONTACT COVER GEAR CASE SCREW 8 x 5 8 PPHMS 5 WASHER THRUST 2 EA BEARING THRUST KNOB BRAKE gt KNOB HAND ADJUST NUT KNURLED INSERT 3 8 24 O RING REEL SHAFT SCREW 1 4 x 3 4 HEX WASH HD 3 EA POWER CABLE ASSEMBLY gt POWER CABLE BATTERY gt CAP POWER CABLE BATTERY gt POWER CABLE MOTOR gt CAP POWER CABLE MOTOR MOTOR 1
22. L ASSY HS ELECTRIC METRIC gt REEL MACHINED 3 75 gt GEAR REEL METRIC SHAFT REEL SCREW SET 5 16 18 x 1 3 4 REEL SPOOL CABLE SS 250 FT CABLE LEADER SLEEVE 2 EA MOTOR HOUSING MAG 10 LEXAN LENSE WINDOW DISPLAY DECAL LARGE MAG 10 DECAL POSITIVE ION CONTROL SWITCH UP DN CONTROL WASHER SHIM 750 x 1 UP DN SWITCH CABLE ASSY MAG SHORT STOP CONTROL BOARD MAG 10 WIRE CIRCUIT BREAKER JUMPER RED CIRCUIT BREAKER 30 AMP UP DN SWITCH BOOT CIRCUIT BREAKER BOOT SHAFT DRIVE PIN DRIVE SHAFT 3 16 ROLL SS BRAKE PLATE REEL CLUTCH PAD GEAR DRIVER WORM PART OF ASSEMBLY 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 9010003 9400005 4421002 2372100 9010310 9010280 2998906 0649001 9130390 1479070 9370205 3993200 3393200 3393201 3393202 3393210 1458001 1497070 9250001 700032 9010002 2263112 1421070 3393400 701007 2332103 3395630 2477001 0290796 2151726 2383106 3319005 3325002 9040310 9430160 2277002 BEARING DRIVE SHAFT NYLINER SPRING SHAFT CONTACT COVER GEAR CASE SCREW 8 x 5 8 PPHMS 5 EA WASHER THRUST 2 EA BEARING THRUST KNOB BRAKE gt KNOB HAND ADJUST gt NUT KNURLED INSERT 3 8 24 O RING REEL SHAFT SCREW 1 4 x 3 4 HEX WASH HD 3 EA POWER CABLE ASSEMBLY gt POWER CABLE BATTERY gt CAP POWER CABLE BATTERY gt
23. MOTOR PIN MOTOR 3 32 X 3 4 ROLL SS TERMINAL MOTOR FEM 12 10 2 EA BEARING MOTOR SHAFT HEX 10 32 BZ COVER MOTOR HOUSING LEXAN SCREW 8 18 x 1 1 4 PPHSMS SS 6 EA O RING SMALL SCREW 6 20 X 3 8 gt CANNOT SOLD SEPARATELY Form No 3394912 Rev 12 06 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 3395630 2477001 0290796 2151726 2383106 3319005 3325002 9040310 9430160 2277002 3992300 0267001 0267002 0269726 3397300 9010070 2216403 2200148 1007334 2994892 2263102 2371712 9100100 9100101 9100620 9280730 9370010 9950357 2290828 DECAL CANNON LARGE 2 EA BAG ASSY SINGLE ROD HOLDER TUBE ROD HOLDER WASHER 5 16 FLAT NUT 5 16 18 SS CLAMP ROD HOLDER w SLOT DISK ROD HOLDER BOLT HEX 5 16 18 x 2 WASHER STAR 5 16 UNIVERSAL LINE RELEASE SWIVEL HEAD ASSEMBLY gt SIDE PLATE RH gt SIDE PLATE LH PULLY SWIVEL HEAD gt WASHER 735 OD X 36 ID gt HDW BEARING BRASS 2 EA BOOM END LEXAN SNAP amp INSULATOR 2 EA MOUNTING BASE LEXAN BAG ASSEMBLY MOUNTING KIT 2 NUT HEX 1 4 20 4 EA WASHER 9 32 FLAT 4 EA TERMINATOR TERMINATOR CUSHION TERMINATOR SNAP amp SWIVEL BOLT TRUSS 1 4 20 x 4 4 EA SCREW 4 x 1 2 PPH 3 EA WASHER LOCK 1 4 SPLIT 4 EA 24 BOOM HEAVY DUTY PARTS USED BUT NOT SHOWN
24. MP ROD HOLDER w SLOT gt DISK ROD HOLDER gt BOLT HEX 5 16 18 x 2 gt WASHER STAR 5 16 gt OFFSHORE SALTWATER RELEASE gt CANNOT BE SOLD SEPARATELY Form No 3394920 Rev 12 06 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 3992300 0267001 0267002 0269726 3397300 9010070 2227820 2200148 1007334 2994893 2263102 2371712 9100100 9100101 9100620 9280725 9370010 9950357 3392010 2219822 2219823 2222825 2222826 3392001 3392002 3392003 2998905 2249001 2267001 2267002 2267006 2277001 2287002 2372100 3392600 9010004 SWIVEL HEAD ASSEMBLY gt SIDE PLATE RH gt SIDE PLATE LH gt PULLY SWIVEL HEAD gt WASHER 735 OD X 36 ID gt HDW BEARING BRASS 2 EA BOOM END TELESCOPIC LEXAN SNAP amp INSULATOR 2 EA MOUNTING BASE LEXAN BAG ASSEMBLY MOUNTING KIT 3 NUT HEX 1 4 20 4 EA WASHER 9 32 FLAT 4 EA TERMINATOR TERMINATOR CUSHION TERMINATOR SNAP amp SWIVEL BOLT TRUSS 1 4 20 x 2 1 2 8 EA SCREW 4 x 1 2 PPH 3 EA WASHER LOCK 1 4 SPLIT 4 EA TELESCOPIC BOOM SS gt BASE TUBE CLAMP gt MID TUBE CLAMP gt MID TUBE COLLET gt BASE TUBE COLLET gt BOOM BASE TUBE SS gt BOOM MID TUBE SS gt BOOM END TUBE SS SWIVEL BASE gt KNOB RELEASE PIN LEXAN gt BASE PLATE LEXAN gt SWIVEL PLATE LEXAN gt INDEXING PLATE TA
25. NATOR CUSHION TERMINATOR SNAP amp SWIVEL BOLT TRUSS 1 4 20 x 2 1 2 8 EA SCREW 4 x 1 2 PPH 3 EA WASHER LOCK 1 4 SPLIT 4 EA TELESCOPIC BOOM gt BASE TUBE CLAMP gt MID TUBE CLAMP gt MID TUBE COLLET gt BASE TUBE COLLET gt BOOM BASE TUBE BLACK gt BOOM MID TUBE BLACK gt BOOM END TUBE BLACK SWIVEL BASE gt KNOB RELEASE PIN LEXAN gt BASE PLATE LEXAN gt SWIVEL PLATE LEXAN gt INDEXING PLATE TAPPED gt NUT RETAINER RELEASE gt SPRING RELEASE PIN gt SCREW 8 x 5 8 PPHMS 2 EA gt RELEASE PIN gt BEARING SWIVEL BASE 2 EA PARTS USED BUT NOT SHOWN C CANNON MAG 10 TS 1902105 NOTE WIRING DIAGRAM DRAWING 539 8102 Form No 3394910 Rev 12 06 In the U S A replacement parts may be ordered directly from CANNON Parts Dept 121 Power Drive Mankato Minnesota 56001 In Canada parts may be ordered from any of the Canadian Authorized Service Centers shown on the enclosed list Be sure to provide the MODEL and SERIAL numbers of your downrigger when ordering parts Please use the correct part numbers from the parts list Payment for any parts ordered from the CANNON parts department may be by cash personal check Discover Card MasterCard or VISA To order call 1 800 227 6433 or FAX 1 800 527 4464 AON OAR WD 3392505 4427005 9040040 2263102 9280750 0849615 9040340 9010001 9430210 0220477 0833561 3397912 0233560 3397902 1480
26. NOT SHOWN MAG 10 HS METRIC 190210 Kos D 63 d JZ 41 NOTE 6 SE A 45 44 WIRING DIAGRAM gt y OD q 43 DRAWING 339 8102 64 71 Form No 3394909 Rev 12 06 In the U S A replacement parts may be ordered directly from CANNON Parts Dept 121 Power Drive Mankato Minnesota 56001 In Canada parts may be ordered from any of the Canadian Authorized Service Centers shown on the enclosed list Be sure to provide the MODEL and SERIAL numbers of your downrigger when ordering parts Please use the correct part numbers from the parts list Payment for any parts ordered from the CANNON parts department may be by cash personal check Discover Card MasterCard or VISA To order call 1 800 227 6433 or FAX 1 800 527 4464 gt 3392500 4427005 9040040 2263102 9280750 0849615 9040340 9010001 9430210 3320011 3333010 0854654 3374010 0274731 3333011 1480071 9340131 3775394 9100070 3396552 1497071 3395607 3395702 2286792 2286793 050176 050175 1296831 3398205 1221490 1221491 1480070 9250002 0467695 1264670 1433074 FRAME LARGE BLACK LEXAN NOSE DECAL MAGNUM HOOK 1 4 20 ROLLED NUT HEX 1 4 20 SCREW 1 4 20 RH x 3 4 PPH BASE LOCK KNOB BOLT 3 8 16 X 1 1 2 HEX BEARING REEL SHAFT NYLINER 2 EA WASHER 1 1 16 OD X 7 8 ID NYLON DEPTH COUNTER 3 DIGIT METRIC COUNTER GEAR METRIC COUNTER CUSHION STOPPER 2 EA REE
27. ORS INC DISCLAIMS ALL IMPLIED WARRANTIES THIS WRITING CONSTITUTES THE ENTIRE AGREEMENT OF THE PARTIES WITH RESPECT TO THE SUBJECT MATTER HEREOF NO WAIVER OR AMENDMENT SHALL BE VALID UNLESS IN WRITING SIGNED BY JOHNSON OUTDOORS INC Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights that vary from state to state Lexan is a registered trademark of General Electric CANNON SERVICE POLICY AFTER THE APPLICABLE WARRANTY PERIOD After the applicable warranty period or if one of the above exclusions applies Cannon products will be repaired for a charge of parts plus labor All factory repairs after the applicable warranty period carry a 90 Day Limited Warranty subject to the exclusions and limitations stated above TO ENFORCE WARRANTY OR TO OBTAIN REPAIRS AFTER WARRANTY To obtain warranty service in the U S the downrigger or part believed to be defective and the proof of original purchase including the date of purchase must be presented to a Cannon Authorized Service Center or to Cannon s factory service center in Mankato MN Except as noted below any charges incurred for service calls transportation or shipping freight to from the Cannon Authorized Service Center or CannonG s factory labor to haul o
28. POWER CABLE MOTOR gt CAP POWER CABLE MOTOR MOTOR 12V DC GEAR WORM MOTOR PIN MOTOR 3 32 X 3 4 ROLL SS TERMINAL MOTOR FEM 12 10 2 EA BEARING MOTOR SHAFT HEX 10 32 BZ COVER MOTOR HOUSING LEXAN SCREW 8 18 x 1 1 4 PPHSMS SS 6 O RING SMALL SCREW 6 20 X 3 8 DECAL CANNON LARGE 2 EA BAG ASSY SINGLE ROD HOLDER gt TUBE ROD HOLDER gt WASHER 5 16 FLAT gt NUT 5 16 18 SS gt CLAMP ROD HOLDER w SLOT gt DISK ROD HOLDER gt BOLT HEX 5 16 18 x 2 gt WASHER STAR 5 16 gt UNIVERSAL LINE RELEASE gt ITEM CANNOT BE SOLD SEPARATELY Form No 3394909 Rev 12 06 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 3992300 0267001 0267002 0269726 3397300 9010070 2227820 2200148 1007334 2994893 2263102 2371712 9100100 9100101 9100620 9280725 9370010 9950357 2210821 2219822 2219823 2222825 2222826 2290828 2290829 2290830 2998905 2249001 2267001 2267002 2267006 2277001 2287002 2372100 3392600 9010004 SWIVEL HEAD ASSEMBLY gt SIDE PLATE RH gt SIDE PLATE LH gt PULLY SWIVEL HEAD gt WASHER 735 OD X 36 ID gt HDW BEARING BRASS 2 EA BOOM END TELESCOPIC LEXAN SNAP amp INSULATOR 2 EA MOUNTING BASE LEXAN BAG ASSEMBLY MOUNTING KIT 3 NUT HEX 1 4 20 4 EA WASHER 9 32 FLAT 4 EA TERMINATOR TERMI
29. PPED gt NUT RETAINER RELEASE gt SPRING RELEASE PIN gt SCREW 8 x 5 8 PPHMS 2 EA gt RELEASE PIN gt BEARING SWIVEL BASE 2 EA PARTS USED BUT NOT SHOWN CANNON MAGS5 HS 1902050 P a nj 26 NOTE 25 WIRING DIAGRAM oc DRAWING 339 8102 30 47 83 4 i 89 4 OS 82 4 Form No 3394911 Rev 12 16 In the U S A replacement parts may be ordered directly from CANNON Parts Dept 121 Power Drive Mankato Minnesota 56001 In Canada parts may be ordered from any of the Canadian Authorized Service Centers shown on the enclosed list Be sure to provide the MODEL and SERIAL numbers of your downrigger when ordering parts Please use the correct part numbers from the parts list Payment for any parts ordered from the CANNON parts department may be by cash personal check Discover Card MasterCard or VISA To order call 1 800 227 6433 or FAX 1 800 527 4464 00 BR 0 3392500 4427005 9040040 2263102 9280750 0849615 9040340 9010001 9430210 0220477 0833561 0274000 0233560 0274731 1480071 9340131 3775394 9100070 3396552 1497071 3395612 3395702 2286792 2286793 050176 050175 1296831 3398205 1221490 1221491 FRAME LARGE BLACK LEXAN NOSE DECAL MAGNUM HOOK 1 4 20 ROLLED NUT HEX 1 4 20 SCREW 1 4 20 RH x 3 4 PPH BASE LOCK KNOB BOLT 3 8 16 X 1 1 2 HEX BEARING REEL SHAFT NYLINER 2 EA WASHER 1 1 16 OD X 7 8 ID NYLON DEPTH COUNTER 3 D
30. Periodically check base to ensure integrity The base should be replaced at least every 5 years Setting Up Your Downrigger Attaching the Boom Telescopic Boom The intermediate section of the telescopic boom must be extended approximately 5 before the boom locking screw can engage the hole in the boom Slip the boom end into the frame and align the holes Secure with boom locking screw To adjust boom length with the boom extending away from you rotate clamps approximately 1 4 turn counter clockwise to unlock and slide boom section to desired position To lock rotate clamp clock wise until tight The Standard 24 Inch Boom inserts into the downrigger frame Be sure that the boom is held securely by seating it firmly against the shoulder inside the fame and fastening the boom locking screw such that it engages the hole in the boom Assemble Swivel Head To Boom Insert the telescopic boom end into the boom align holes and fasten in place with a 8 5 8 screw Spread the swivel head side plates and slip the assembly over the boom end axle Snap the assembly together and install two 4 1 2 screws into the swivel head TIP Adjusting the angle of the boom head can help control cable wrap on the reel TIP Whenever downriggers with boom lengths beyond 24 are used Cannon s Retro Ease Weight Retriever will make bringing in the weight safe and easy lt attaches to the cable below the boom end allowing you to pull the weight to your
31. RIC METRIC gt REEL MACHINED 3 75 GEAR REEL METRIC SHAFT REEL SCREW SET 5 16 18 x 1 3 4 REEL SPOOL CABLE SS 250 FT CABLE LEADER SLEEVE 2 EA MOTOR HOUSING MAG 5 LEXAN LENSE WINDOW DISPLAY DECAL LARGE MAG 5 HS DECAL POSITIVE ION CONTROL SWITCH UP DN CONTROL WASHER SHIM 750 x 1 UP DN SWITCH CABLE ASSY MAG 5 SHORT STOP CONTROL BOARD MAG 5 WIRE CIRCUIT BREAKER JUMPER RED CIRCUIT BREAKER 30 AMP UP DN SWITCH BOOT CIRCUIT BREAKER BOOT PART OF ASSEMBLY 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 1480070 9250002 0467695 1264670 1433074 9010003 9400005 4421002 2372100 9010310 9010280 2998906 0649001 9130390 1479070 9370205 3993200 3393200 3393201 3393202 3393210 1458001 1497070 9250001 700032 9010002 2263112 1421070 3393400 701007 2332103 SHAFT DRIVE PIN DRIVE SHAFT 3 16 ROLL SS BRAKE PLATE REEL CLUTCH PAD GEAR DRIVER WORM BEARING DRIVE SHAFT NYLINER SPRING SHAFT CONTACT COVER GEAR CASE SCREW 8 x 5 8 PPHMS 5 EA WASHER THRUST 2 EA BEARING THRUST KNOB BRAKE gt KNOB HAND ADJUST gt NUT KNURLED INSERT 3 8 24 O RING REEL SHAFT SCREW 1 4 x 3 4 HEX WASH HD 3 EA POWER CABLE ASSEMBLY gt POWER CABLE BATTERY gt CAP POWER CABLE BATTERY gt POWER CABLE MOTOR gt CAP POWER CABLE MOTOR MOTOR 12V DC GEAR WORM
32. Y gt ITEM CANNOT BE SOLD SEPARATELY Form No 3394904 Rev 12 06 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 0267001 0267002 0269726 3397300 9010070 2227820 2200148 1007334 2994893 2263102 2371712 9100100 9100101 9100620 9280725 9370010 9950357 2210821 2219822 2219823 2222825 2222826 2290828 2290829 2290830 2998905 2249001 2267001 2267002 2267006 2277001 2287002 2372100 3392600 9010004 gt SIDE PLATE RH gt SIDE PLATE LH gt PULLY SWIVEL HEAD gt WASHER 735 OD X 36 ID gt HDW BEARING BRASS 2 EA BOOM END TELESCOPIC LEXAN SNAP amp INSULATOR 2 EA MOUNTING BASE LEXAN BAG ASSEMBLY MOUNTING KIT 3 NUT HEX 1 4 20 4 EA WASHER 9 32 FLAT 4 EA TERMINATOR TERMINATOR CUSHION TERMINATOR SNAP amp SWIVEL BOLT TRUSS 1 4 20 x 2 1 2 8 EA SCREW 4 1 2 PPH 3 EA WASHER LOCK 1 4 SPLIT 4 EA TELESCOPIC BOOM gt BASE TUBE CLAMP gt MID TUBE CLAMP gt MID TUBE COLLET gt BASE TUBE COLLET gt BOOM BASE TUBE BLACK gt BOOM MID TUBE BLACK gt BOOM END TUBE BLACK SWIVEL BASE gt KNOB RELEASE PIN LEXAN gt BASE PLATE LEXAN gt SWIVEL PLATE LEXAN gt INDEXING PLATE TAPPED gt NUT RETAINER RELEASE gt SPRING RELEASE PIN gt SCREW 8 x 5 8 PPHMS 2 gt RELEASE PIN gt BEARING SWIVEL BASE 2 EA PARTS USED BUT
33. al No Date Purchased Store Where Purchased RETAIN THIS SECTION FOR YOUR RECORDS m 0 lt gt U Z lt e ui m lt m U 0 m lt m 4 lt m O m pA m m 4 n Authorized Service Centers Your new Cannon Downrigger was built to exacting specifications under rigid quality control to provide you years of trouble free operation If it should ever need adjustment or service you may send it to any Cannon Authorized Service Center near you ALASKA Alaska Performance 6820 Arctic Blvd Anchorage 99518 907 522 8965 North Repair 172 Chandler Rd Ketchikan 99902 907 225 3690 CALIFORNIA Fisherman s Warehouse 9035 Folsom Blvd Sacramento 95826 916 362 1259 B amp F Rod amp Reel 1028 W 4th St Ontario 91762 909 988 9229 FLORIDA Master Repair Inc 4446 SE Commerce Ave Stuart 34997 772 220 7777 Pace s Minn Kota Service Center 3618 B Fowler St Ft Myers 33901 239 939 9851 Trolling Motor Service 4125 Blanding Blvd Jax 32210 904 573 0480 KENTUCKY Wayne Co Marine Rt 1 Box 290 A Monticello 42633 606 348 5483 MICHIGAN Cannon Service Center 2080 Lakeshore Dr Muskegon 49441 231 731 8352 MICHIGAN continued Trolling Motor Repair 119 E Main St Box 77 Kingsley 49649 231 263 5998 Coastline Power amp Lighting LLC 8338 Anchor Bay Dr Algonac 48001 810 794 5951 MINNESOTA Electrotech 1332 E 4th St Dulu
34. and PIC Voltage on Your Boat A voltmeter with a scale of zero to one volt will measure the natural electrolysis Place the ground lead of the meter on the motor or the battery ground Place the positive lead on the stainless steel downrigger cable while it is in the water The downrigger must be unplugged The voltage you measure on the volt meter is your boat s natural electrolysis voltage Use the same set up to measure the PIC voltage just plug in the Mag 10HS Mag 10TS Mag 5HS Using Positive lon Control Positive lon Control is very effective when trolling The zone of attraction created at the downrigger wire will attract the fish It is best to use a short drop back between the downrigger release and the lure Drop backs of 10 to 20 ft are typical A drop back of 50 to 100 ft will entirely negate the effects of the PIC circuit The PIC can be one of your best fishing advantages depending on fish type and location For example Puget Sound Steelhead may not be effected the same as Great Lakes Steelhead To fully benefit from PIC technology it is important that your boat is properly grounded For more information on this subject refer to Secrets of Fishing with Electricity by Ollie Rode Blowback Simply stated blowback is what happens to the downrigger weight when you pull it through the water behind your boat As your speed increases so does the horizontal distance between the weight and your downrigger The faster you
35. d the grounded metal boat components in the water When the cable clears the water this current flow will stop The Short Stop system senses this interruption and turns off the motor The trolling weight insulator is used to break the cable contact to the water while the weight is still in the water The reel set screw allows the circuit path to be made through the structure of the downrigger NOTE It may be necessary to use two trolling weight insulators Stopping the weight at water level eliminates the cable strain caused by bouncing weights or weights hitting the boom end Stopping at water level will also keep the weight from hitting the boat hull Maintaining Your Downrigger Periodically lightly grease the thrust bearing and bearing race found behind the clutch knob Replace the cable at least every two years There are no other user serviceable parts on the Mag 10881 10TS Mag 5HS Your warranty will be void if the seal on your unit is broken For repairs or servicing your downrigger refer to the Warranty Information section of this booklet 1 16 Terminator A L m u L O 9 U lt u m ni U Q u a lt ni 0 pA O 2 4 The Positive lon Control System Your boat has an electrical charge around the hull in water If a boat is properly bonded and properly zinced that charge should be slightly positive when measured from ground to the downrigge
36. igned to fit medium sized flush mounted rod holders built into the gunwale of many larger fishing boats and cruisers Only sturdy high quality rod holders should be used for this temporary mounting system Gimbal mounts are available in 9 or 12 post lengths Deck Plate Gimbal Mount Clamp Mounts can be mounted at the junction of two rail sections with the aid of two 14 pieces of plywood They will protect your rail from any marks from the clamp and provide a non slip urface A Clamp Mount lt O c 2 d 2 a C 9 Side Rail Mounting Side Rail mounts can be mounted to a Side Rail on T Section welded T section It can also be used at the two rail section butt joint In both installations it is recommended to use a non slip material such as rubber or a thin wood sheet between metal surfaces You can also use these for mounting to a very narrow side gunwale There is a plate provided for back up with bolts and washers If the gunwale compartment is foamed in then wellnuts should be used It is also recommended to install two additional flat head screws through the top plate for stabilization you will need to drill and countersink Side Rail on Gunwale NOTE In no case should this mount be used on fiberglass 1 4 thick or less unless it is foamed in Pedestal Mounting Pedestals are used wherever additional height is needed for ease of operation or to clear obstruct
37. inger hook When fish short strike slap at lures without becoming hooked adding a stinger hook can solve the problem Simply tie a treble hook to one end of a four inch piece of monofilament and then tie the extra hook to the last gang of hooks on your lure The stinger hook which trails the lure provides extra insurance 10 Keep hooks sharp Some of the best fishermen sharpen all hooks after every fish caught Hooks get dull through both use and misuse and probably more fish are lost to dull points than anything else CANNONO LIMITED WARRANTY Johnson Outdoors Inc warrants to the original purchaser that if the accompanying product see exclusions below proves to be defective in material or workmanship within the following warranty periods Johnson Outdoors Inc will at its option either repair or replace same without charge but no cash refunds will be made 1 The boom motor and reels plus all Lexan parts including but not limited to frames and bases will be free from defects in materials and workmanship subject to normal wear and tear for the original purchaser s lifetime 2 All other items will have 1 year limited warranties from the date of original retail purchase except THE FOLLOWING ITEMS THAT HAVE NO WARRANTY WHATSOEVER boot covers clothing Dacron line rubber bands swivel lock pin weights and wire cable This limited warranty may be enforced only by the original purchaser all subsequent purchasers ac
38. ions such as handrails Caution When using a pedestal mount or side rail mount do not extend the telescopic boom on your Mag 10 Mag 10 TS The increased leverage will cause excessive strain and possible failure of the mount Installing the Base on Your Boat gt Decks 7 16 thick im mm Where access to the underside of the deck is Decks up to E not available the mounting base can be mounted NG i using wellnuts Use the base as a template to mark locations and drill four 1 2 holes Mount the base pz Sz using four 1 4 20 x 4 truss head screws and four 2 4 wellnuts Tighten the screws so the wellnuts E firmly compressed as pictured Decks thicker than 7 16 For decks thicker than 7 16 or where the underside of the deck is accessible mount the base with screws nuts and washers Use the base as a Decks Thicker template to mark the locations and drill four 9 32 Than 7 16 Thick Base holes Use four 1 4 20 x 4 truss head screws and four each flat washers lock washers and nuts Fasten the base to the deck as pictured NOTE lt O C r4 d Z a m C U Wellnuts Wellnuts cannot be used on decks thicker than m LU 7 16 PS JA Decks thinner than 1 4 Washers Lock Washers Use a Cannon deck plate to prevent deflection Screws amp Nuts and add stability to decks thinner than 1 4 Use the deck plate as a template to mark the hole locations Deck Up to 7
39. ish occupy certain areas for certain reasons sources of food protective cover preferred temperatures etc 6 Consider special knots and swivels A good ball bearing swivel will all but eliminate line twist and will aid in getting maximum performance from a lure Many anglers add the tiny swivels to split rings already on the lure itself On the other hand a swivel may dampen the action of a sensitive lure such as a Rapala Some fisherman tie tiny improved cinch or loop knots Loop knots in particular may enhance up and down and side to side action of lures Any good fishing manual will explain how to tie these and other knots 7 Consider releases for flatline trolling A good tip is to secure a piece of downrigger cable or heavy monofilament to the water ski hook or handle below the transom of most boats To the other end of the mono or cable add a pinch r release After letting out your lure to the desire distance put the rod in its holder then bend the tip and secure the fishing line in the release 8 Add a weed guard Having trouble with weeds hanging up lures Consider tying a three inch piece of monofilament a foot above the lure Leaves smaller weeds and other debris may catch here momentarily then fall off to the side of the lure without tangling Weedless lures are another smart consideration Downrigger cables are effective weed catchers when trolling for pike muskies or bass in weed infested lakes 9 Adda st
40. n introduced Pacific salmon into the Great lakes in an attempt to revitalize its sport fishing industry From this successful transplant new fishing techniques and equipment were developed One such method was controlled depth fishing which enabled fishermen to place a lure at a desired depth by utilizing downriggers Because of the varying factors water temperature thermocline weather tides time of day or time of year it is necessary for successful fishing to maintain specific water depths that coincide with fish movements and feeding patterns 8 L K A 4 A 7 s f 2 af M s One essential feature of the downrigger is the depth meter or gauge that indicates lure depth This allows the angler to control as well as return to specific depths where fish have been caught Due to the success of controlled depth fishing downriggers are now being used throughout the world to catch a wide variety of species in both fresh and salt water Whether fishing for blues off Rhode Island walleyes in Lake Erie sailfish off the coast of Florida or stripers in Tennessee the use of downriggers will make your fishing more successful and more enjoyable 4 Fe 21 7 a Attach Line Release to Rear Hook on Weight Parts Description 1 Reel This is used to spool the cable available in lengths ranging from 150 to 400 feet 2 Boom This is used to extend the weight out from the body of the downrigger and has
41. ordering parts Please use the correct part numbers from the parts list Payment for any parts ordered from the CANNON parts department may be by cash personal check Discover Card MasterCard or VISA To order call 1 800 227 6433 or FAX 1 800 527 4464 AN OAR WD 3392500 4427005 9040040 2263102 9280750 0849615 9040340 9010001 9430210 0220477 0833561 0274000 0233560 0274731 1480071 9340131 3775394 9100070 3396552 1497071 3395607 3395702 2286792 2286793 050176 050175 1296831 3398205 1221490 1221491 1480070 9250002 0467695 1264670 1433074 9010003 FRAME LARGE BLACK LEXAN NOSE DECAL MAGNUM HOOK 1 4 20 ROLLED NUT HEX 1 4 20 SCREW 1 4 20 RH x 3 4 PPH BASE LOCK KNOB BOLT 3 8 16 X 1 1 2 HEX BEARING REEL SHAFT NYLINER 2 EA WASHER 1 1 16 OD X 7 8 ID NYLON DEPTH COUNTER 3 DIGIT GEAR COUNTER REEL ASSEMBLY HS ELECTRIC gt GEAR REEL gt REEL MACHINED 3 75 SHAFT REEL SCREW SET 5 16 18 x 1 3 4 REEL SPOOL CABLE SS 250 FT CABLE LEADER SLEEVE 2 EA MOTOR HOUSING MAG 10 LEXAN LENSE WINDOW DISPLAY DECAL LARGE MAG 10 DECAL POSITIVE ION CONTROL SWITCH UP DN CONTROL WASHER SHIM 750 x 1 UP DN SWITCH CABLE ASSY MAG SHORT STOP CONTROL BOARD MAG 10 WIRE CIRCUIT BREAKER JUMPER RED CIRCUIT BREAKER 30 AMP UP DN SWITCH BOOT CIRCUIT BREAKER BOOT SHAFT DRIVE PIN DRIVE SHAFT 3 16 ROLL SS BRAKE PLATE REEL CLUTCH PAD
42. quire the product as is without any benefit of this limited warranty Repair or replacement of the product as set forth in this limited warranty shall be the original purchaser s sole and exclusive remedy and Johnson Outdoors Inc s sole and exclusive liability for breach of this warranty EXCLUSIONS This warranty does not apply in the following circumstances e When the product has been connected installed combined altered adjusted serviced repaired or handled in a manner other than according to the instructions furnished with the product e When a serial number has been effaced altered or removed e When any defect problem loss or damage has resulted from any accident misuse negligence carelessness or abnormal use or from any failure to provide reasonable and necessary maintenance in accordance with the instructions of the owner s manual LIMITATION AND EXCLUSION OF IMPLIED WARRANTIES AND CERTAIN DAMAGES THERE ARE NO EXPRESS WARRANTIES OTHER THAN THESE LIMITED WARRANTIES JOHNSON OUTDOORS INC DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES AND IN NO EVENT SHALL ANY IMPLIED WARRANTIES EXCEPT ON THE BOOM MOTOR REELS AND ALL LEXANG PARTS INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE EXTEND BEYOND ONE YEAR FROM THE DATE OF PURCHASE AND IN THE CASE OF THE BOOT COVERS CLOTHING DACRON LINE RUBBER BANDS SWIVEL LOCK PIN WEIGHTS AND WIRE CABLE JOHNSON OUTDO
43. r cable Positive lon Control PIC is the use of electricity to control that charge and its fluctuation so that it is always maintained at a specified set voltage The practice of setting up and maintaining a slight positive charge on fishing gear has been used by commercial fishermen for many years This practice has enabled some fisherman to increase yield when used along with other good fishing and boating practices Cannon s electric downriggers offer fishermen a big advantage in being able to stabilize and control the positive charge around their boat Because of the Lexan construction of the frame Cannon downriggers are insulated from your boat s hull charge When the stainless steel downrigger cable is lowered into the water the natural ionization between the cable and the boat creates a positive charge of 0 7 to 0 9 volts in saltwater and 0 3 to 0 6 volts in fresh water This natural voltage is dependent upon salinity and mineral content of the water Your actual voltage may vary How the Positive lon Control System Works The PIC system uses an internal circuit that passes the voltage through the drive train of the Mag 10HS Mag 10TS Mag 5HS to the reel set screw The set screw contacts the cable Care must be taken to ensure contact between the cable and the set screw when replacing the cable The positive lon Control system applies a constant 0 6 volts on the trolling cable at all times Measuring the Natural Electrolysis
44. self without having to lean way out or collapse the boom to reach the weight c gt Lock Knob L 3 4 Long Boom j v 9 2 NR The Locking Screw Must Engage Hole in Boom p o Clamps a 1 lje m p ay Standard 24 Inch Boom 4 D a PA Swivel Head Boom A 8 x 5 8 Screw 1 cS M 4 t x12 Screws 2 Terminating the Downrigger Cable 1 Rubber Cushion Tip A set of pliers with wire cutters is recommended for this part of setup 3 Lead cable into HOLE A Pull six inches of 4 cable through Thread cable through swivel then up into bottom of the terminator Lead cable out of HOLE B and into Unwind about 2 feet of cable and thread the cable through the rubber cushion Attach to terminator Snap amp Swivel TIP Use only straight cable not kinked Tighten cable by squeezing terminator until 4 it snaps shut Then pull at top and bottom until drawn tight Make sure that the cable threads the hook HOLE C Push the cable until its end touches the inside of the terminator hook Cannon Uni Release The Cannon Uni Release attaches directly to the downrigger weight Attach fishing line to the clip at the end of the release and then click through a series of increasing tension settings The release can be used with any test line on salt or fresh water and may be adjusted from 2 to 22 pounds of grip tension on the line
45. tarily and release The weight will rise until it reaches the surface and then automatically stop If you want to raise the weight farther push the toggle switch up and hold until the weight reaches the desired position then release To stop the weight during ascent push the toggle switch down momentarily approximately 1 second NOTE If your reel continues to slip no matter how hard you tighten the brake adjust knob refer to the Troubleshooting section of this booklet Caution The brake adjust knob clutch should be adjusted so that it is tight enough to hold the weight and the lure at the speed you are trolling Over tightening may cause damage to your downrigger when weight hangs up on bottom structure or other obstacles To Lower W Weight 3 Position Motor Switch Raise Off Lower Adjusting the Depth Meter The Cannon Depth Meter provides non slip accuracy plus easy resetting To reset just slide the meter away from the reel until the gears are disengaged Spin meter gear to change setting NOTE Actual fishing depth may vary from depth shown on meter due to trolling speed and weight of cannon ball See Blowback on page 12 The Short Stop System The Short Stop system is composed of three critical components the electronic unit the reel set screw and the trolling weight insulator While the downrigger cable is in the water there is a minute electrical current that flows between the cable an
46. th 55805 218 727 8919 Lake of the Woods Marine 3208 Bur Oak Rd Baudette 56623 213 634 2289 NEVADA Pyramid Lake Store 29555 Pyramid Hwy Sutcliff 89510 775 476 0555 NEW HAMPSHIRE Paugus Bay Sporting Goods 135 Weirs Blvd Laconia 03246 603 524 4319 NEW JERSEY Sportsman Center Rt 130 Bordentown 08505 609 298 5300 NEW YORK A amp P Custom Tackle 155 Hidley Rd Wynantskill 12198 518 283 5920 Bill s Hooks 5139 W Lake Rd Dunkirk 14048 716 366 0268 NEW YORK continued Fish307 Com 1571 State Rt 9 Lake George 12845 518 798 9203 Screwy Louie s 596 Main St PO Box 37 Fairhaven 13064 315 947 6348 Tony s Reel Repair 7686 Michael Rd Orchard Park 14127 716 662 5692 NORTH CAROLINA Fisherman s Friend 1401 S Ridge Ave Kannapolis 28083 704 934 2122 OREGON Ollie Damon s 236 SE Grand Ave Portland 97214 503 232 3193 PENNSYLVANIA Dave s Sport Center 1127 N Easton Rd Doylestown 18902 215 766 8000 SOUTH CAROLINA Port Tronics 1904 Piedmont Hwy Greenville 29605 864 299 1432 SOUTH DAKOTA Pierre Sports Center 1440 N Garfield Pierre 57501 605 224 5546 TEXAS Bob Ridgway Repair 605 W Mockingbird Dallas 75247 214 630 8161 UTAH Swede R s at Croft Power Equipment 596 W 1500 St Woods Cross 84087 801 397 1675 VERMONT Vermont Home amp Marine 323 Industrial Ave Williston 05487 802 658 5427 VIRGINIA Queen s Creek Reel amp Downrigger Intersection
47. th while tightening the set screw you can feel it engage in the shaft hole The half dog point on the set screw must enter the hole in the shaft not just be tightened against the reel shaft 6 The set screw should be about 1 16 above the top of the hole when it is properly seated not so for TS models The contact between the stainless steel cable and the set screw is important for proper operation of the Positive lon Control system U 0 lt N L n O U w m u L 0 O 2 n Scill DNITIO IL Ten Good Trolling Tips 1 Test your lures over the boat side before sending them down and back Do this to make sure the lure wiggles and wobbles properly without going belly up or wandering off Some lures can be adjusted fine tuned actually to impart maximum action For example a slight bend in the tail of a spoon or twist of the hook eye in the nose of a plug can make a noticeable difference in how the lure performs Also when running two or more lures make sure the offerings are compatible Lures that run out of harmony with each other are bound to tangle and that means wasted time to straighten out the mess Testing them first will avoid the problem 2 Consider different sizes shapes and colors of lures No one has ever figured out with precision what makes a fish strike or snub a lure There is no doubt that matching the forage minnows crayfish etc in color shape action and size
48. ut remove re install or re rig products for warranty service or any similar items are the sole and exclusive responsibility of the purchaser Downriggers purchased outside of the U S or parts of such downriggers must be returned prepaid with proof of purchase including the date of purchase and serial number to any Authorized Cannon Service Center the country of purchase Warranty service can be arranged by contacting a Cannon Authorized Service Center listed on the enclosed sheet or by contacting the factory at 1 800 227 6433 or Fax 1 800 527 4464 If the necessary repairs are covered by the warranty we will pay the return shipping charges to any destination within the United States DO NOT return your Cannon downrigger or parts to your retailer Your retailer is not authorized to repair or replace them Major parts such as the motor and main frame must be returned to Johnson Outdoors Inc in Mankato Minnesota or a Cannon Authorized Service Center for repair or replacement To reduce shipping costs we suggest removal of loose parts such as the boom and rod holders Small parts that can be easily removed such as the handle and or the counter may be removed from the downrigger and returned for repair or replacement Retain your sales receipt Proof of purchase must accompany product when returned Johnson Outdoors Inc Cannon Division 121 Power Drive Mankato MN 56001 Return Address FOR YOUR INFORMATION Seri

Cannon Mag 10ts Tournament Series Electronic Downrigger

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