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        Garmin Pedestal Assembly for Gmr 404/406
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1.       GMR 404 406    marine radar       Installation Instructions          2006  2007 Garmin Ltd  or its subsidiaries    Garmin International  Inc  Garmin  Europe  Ltd  Garmin Corporation  1200 East 1515 Street  Unit 5  The Quadrangle  No  68  Jangshu 2    Road   Olathe  Kansas 66062  USA Abbey Park Industrial Estate  Shijr  Taipei County  Taiwan  Tel   913  397 8200 or  800  800 1020 Romsey  SO51 9DL  UK Tel  886 2 2642 9199  Fax  913  397 8282 Tel   44  0  870 8501241  outside the UK  Fax 886 2 2642 9099  0808 2380000  within the UK   Fax  44  0  870 8501251    All rights reserved  Except as expressly provided herein  no part of this manual may be reproduced  copied  transmitted  disseminated  downloaded or stored in any  storage medium  for any purpose without the express prior written consent of Garmin  Garmin hereby grants permission to download a single copy of this manual onto  a hard drive or other electronic storage medium to be viewed and to print one copy of this manual or of any revision hereto  provided that such electronic or printed  copy of this manual must contain the complete text of this copyright notice and provided further that any unauthorized commercial distribution of this manual or any  revision hereto is strictly prohibited     Information in this document is subject to change without notice  Garmin reserves the right to change or improve its products and to make changes in the content  without obligation to notify any person or organization of such 
2.  should be made on one of the four  mounting studs using a M10 nut and flat washer to secure the cable       10 5 to 38 VDC  das Le Power Supply   F   15 Amp slow blow    i    fuse                    TO WATER GROUND       TO GARMIN MARINE NETWORK    Wiring Diagram    6 GMR 404 406 Marine Radar Installation Instructions    
3. and any inertial forces     Installation Guidelines  To maximize the performance of the radar  please observe the following installation guidelines     An ideal scanner mounting location is high above the ship   s keel line with a minimal part of the vessel   s structure or rigging blocking  the radar beam  Obstructions in the path of the radar beam may cause blind and shadow sectors  or generate false echoes  The higher the  installation position  the further the scanner can detect targets     Avoid mounting the scanner on the same level as smoke stacks  horizontal spreaders  or crosstrees on a mast  Do not install the scanner  near heat sources where it may be subjected to smoke or hot air from smoke stacks or heat from lights     The mounting surface or platform should be sturdy enough to support the weight of the radar and any inertial forces  flat as possible  and  parallel with the vessel   s water line     It is recommended that the scanner be mounted out of range of personnel  horizontal beam width above head height   When the scanner is  transmitting  do not look directly at the antenna at close range  because the eyes are the most sensitive part of the body to electromagnetic  energy  When properly installed and operated  the use of this radar conforms to the requirements of ANSI IEEE C95 1 1992 Standard for   Safety Levels with Respect to Human Exposure to Radio Frequency Electromagnetic Fields     A    Compass Safe Distance    must be maintained between the compas
4. changes or improvements  Visit the Garmin Web site  www garmin com  for current updates and  supplemental information concerning the use and operation of this and other Garmin products     Garmin    is a trademark of Garmin Ltd  or its subsidiaries  registered in the USA and other countries  and may not be used without the express permission of Garmin     January 2007 Part Number 190 00669 02 Rev  B Printed in Taiwan    WELCOME    Thank you for choosing the Garmin GMR 404 406  These instructions help you assemble and install the GMR 404 406 radar  To install your  Garmin chartplotter  consult the installation instructions packaged with the chartplotter     Product Registration  Help us better support you by completing our online registration today  Connect to our Web site at www garmin com registration      Use this area to record the serial number  8 digit number located on the back of the GMR 404 406 pedestal door  or on the product packaging   in case your GMR 404 406 needs service  Keep the original sales receipt  or a photocopy  in a safe place     Serial Number     Contact Garmin   Contact Garmin if you have any questions while using your GMR 404 406  In the USA contact Garmin Product Support by phone    913  397 8200 or  800  800 1020  Monday Friday  8 AM 5 PM Central Time  or go to www garmin com support   and click  Product Support     In Europe  contact Garmin  Europe  Ltd  at  44  0  870 8501241  outside the UK  or 0808 2380000  within the UK      A NOTE  The Garmi
5. ent     GMR 404 406 Radar Installation Manual    Step O  Install the Mounting Studs and Seals   1  Remove the hatch on the front of pedestal by loosening the screw and lifting the hatch off of the hinges as shown in Figure 1     2  Using a 5 mm Allen wrench  install the M10 x 71 mounting studs  Figure 2  in the pedestal matching the hole pattern that was selected   Tighten the mounting studs until they bottom out in the pedestal  DO NOT overtighten the studs because this may cause damage to the  pedestal  The mounting studs have a thread locking patch applied at the factory     OPTIONAL   Apply moisture inhibitive grease or paste to the four studs prior to installation     3  Install the Seals onto the pedestal  Figure 3         Figure 1 Figure 2 Figure 3    Step    Mount the Scanner    The scanner can be mounted with either end pointed toward the bow as long as it is mounted along the Bow Stern Axis line indicated on the  Mounting Template  If the end with the hatch is pointed toward the bow  the Bearing Offset in the chartplotter must be set to 180    Figure 4      To mount the scanner    1  Determine a suitable mounting location and tape the Mounting Template in place  The Mounting Template has two hole patterns Option  A and Option B  Determine which pattern fits your mount or better suits your mounting location  Using a Center Punch  indent the center  of each mounting hole  Using a 13 mm  1 2   bit  drill the four mounting holes   This step is not necessary if you are u
6. ions in Figure 7  If the wires are extended  use the supplied heat shrink butt connectors  After the  connector is crimped  heat the connector to shrink it for a water resistant fit  For optimal performance  the voltage converter housing should be  connected to the vessel   s RF ground     To scanner power cable       n                GARMIN        Voltage Converter Unit        n       To ship   s power           15 Amp Slow Blow Fuse    To RF ground    3 meters  9 8 ft  12 AWG    5 meters  16 4 ft  10 AWG  6 5 meters  21 3 ft  9 AWG  8 meters  26 2 ft  8 AWG       Figure 7  Wire Gauge Table    4 GMR 404 406 Marine Radar Installation Instructions    Step Q   Install the Cable Assembly   Route the cable as needed  depending on the type of mount you are using  DO NOT cut the cable  It may be necessary to drill a 31 7 mm   1 25   hole for routing the power network cable  Garmin provides a rubber cable grommet that can be used to cover the cable installation hole     The grommet does NOT provide a waterproof seal  To waterproof the grommet  apply a marine sealant  You can purchase additional cable  grommets through Garmin or a Garmin dealer     When installing the power network cable  observe the following     e To ensure safety  use the appropriate tie wraps  fasteners  and sealant to secure the cable along a route and through any bulkhead or deck   Avoid running the cable near moving objects  high heat sources  or through doorways and bilges     e Avoid installing the cable nex
7. n GMR 404 406 has no user serviceable parts  If you encounter a problem with your unit  please take it to an authorized Garmin  NMEA dealer or contact Garmin Product Support for repairs     Packing List  Before installing and getting started with your unit  please check to see that your package includes the following items  If any parts are  missing  please contact your Garmin dealer immediately     Standard Package   e GMR 404 or 406 radar pedestal and antenna  e Power marine network cable    Voltage Converter    Hardware kit    e Installation manual    GMR 404 406 Marine Radar Installation Instructions 1    INSTALLATION    Installing the Scanner   The following section covers the assembly and installation of the GMR 404 or GMR 406 marine radar  The GMR 404 and 406 only operate  with components of the Garmin Marine Network  and MFDs  multifunction displays   See your Garmin dealer or the Garmin Web site for more  details  To complete the installation  you need the appropriate fasteners  tools  and mounts  These items should be available at most marine  dealers  Always wear safety goggles  ear protection  and a dust mask when drilling  cutting  or sanding  When drilling or cutting  always check  first to see what is on the other side of the surface  If you experience difficulty with the installation  contact Garmin Product Support or seek the  assistance of a professional installer     WARNING  The selected radar mounting location must be able to hold the weight of the radar 
8. s and the scanner  The Compass Safe Distance is measured from the  center point of the compass to the nearest point on the scanner     Standard compass   3 28 ft  1 m   Standby Steering and Emergency compasses   1 97 ft  0 6 m     Mount other electronics and cables more than 7 ft  2 m  from the path of a radar beam  A radar beam can normally be assumed to spread  25   vertically above and below the scanner   s radiating element  For vessels with higher bow angles at cruise speed  it may be helpful to  lower the angle so the beam points slightly downward to the waterline while at rest  Shims may be used as necessary     Install the scanner away from antennas or other electronics  GPS antennas should be either above or below the radar beam path of the  scanner  Mount at least 3 ft  1 m  from any equipment transmitting or cables carrying radio signals  such as VHF radios  cables and  antennas  In the case of SSB radios  the distance should be increased to 7 ft  2 m   IEC 60936 1 clause 3 27 1 states maximum distances  from the antenna at which RF  radio frequency  levels can be expected     GMR 404  100W m squared   60   151 cm    10W m squared   187   475 cm    GMR 406  100W m squared   75   189 cm    10W m squared   236   598 cm      The scanner transmits electromagnetic energy  It is important that the radar is turned off or the DC power input is disconnected when  personnel are required to come close to the scanner to perform work on the scanner assembly or associated equipm
9. sing a pre drilled  Garmin compatible Furuno   or Raymarine   mount      2  Hoist the scanner into position using the supplied strap  Position the strap over the ends of the antenna mount as shown in Figure 5   Make sure that the strap is positioned as close to the scanner as possible     3  Fasten the scanner to the mounting surface using the M10 hex nuts  spring washers  and flat washers in the order shown in Figure 6   The M10 nuts should be torqued to 130 in Ibs  11 ft Ibs   1 5 kgf m            _    flat washer    spring washer    bow  stern             A              M10 hex nut    a  a   le          Bearing Offset   1 80         Figure 4 Figure 5 Figure 6    GMR 404 406 Marine Radar Installation Instructions 3    Step     Mount the Antenna   1  Remove the protective cover from the pedestal wave guide   2  Verify that the antenna wave guide is aligned with the pedestal wave guide and slide the antenna onto the pedestal   3  Secure the antenna to the pedestal using the 8 mm hex bolts and spring washers  The 8 mm bolts should be torqued to 70 in lbs   6 ft lbs    81 kgf m            align waveguide faces       Step Q   Install the Voltage Converter Unit   The voltage converter requires an input voltage of 10 40VDC and provides an output of 36 VDC  The converter must be fused using a 15  Amp slow blow fuse  It is recommended that voltage converter be installed as close as possible to the selected power source  If the input wires  need to be extended  follow the recommendat
10. t to or parallel to other cables  such as radio antenna lines  or power cables  This is essential to avoid  interference to or from other equipment  If this 1s not possible  shield the cable with metal conduit or a form of EMI shielding     To install the cable assembly     1  Align the notch and locking ring on the power cable to the power connector  Press the 2 pin power cable to the power connector and the  RJ 45 marine network cable to the RJ 45 socket  Turn the power cable locking ring clockwise until it stops  Tighten the RJ 45 locking  ring clockwise until it is firmly sealed   Figure 8     2  The power network cable can be routed through the front of the scanner  Figure 9   or through a hole drilled through the mounting  surface  Figure 10   Avoid excessive bending or twisting of the cable     3  Re install the hatch on the front of the scanner                                                  Figure 8       Figure 9 Figure 10    GMR 404 406 Marine Radar Installation Instructions 5    Step       Connecting the scanner   Connect the scanner power cable  Red and Black  to Voltage Converter output cable  Red and Black  using the supplied heat shrink crimp  connectors  DO NOT cut the scanner cable and DO NOT remove the in line fuse located on the scanner power cable  After crimping the  connections  heat the connectors to shrink the housing for a water resistant fit     Connect the scanner to the vessel   s water ground using an 8 gauge copper cable  The scanner connection
    
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