GE Zoneline AZ55H12D Air Conditioner
Contents
1. 16 Installation Instructions INSTALLING THE ZONELINE INSTALL THE WALL CASE AND EXTERIOR GRILLE 1 The RAB71 series or RAB77 wall case must be properly installed per instructions packed with the case 2 Remove the corrugated stiffener and the outdoor protective panel Use the slit in the outdoor panel as a handhold and push out Protective Slit panel Stiffener 3 Install the exterior grille from the room side following instructions packed with the grill Insulated Wall Case This unit is designed to be installed in a GE plastic or an insulated steel wall case This minimizes condensation from forming on the room side of the case The RAB71 series wall cases are insulated Insulation kit RAK901L is available for use with RAB77 or existing uninsulated wall cases when needed NOTE For installation with a subbase see the instructions packed with that kit 17 PREPARE THE ROOM CABINET 1 Carefully remove shipping tape if there is any from the room cabinet and vent door tape 2 Remove the shipping screw clamp from the vent door if present Remove shipping screw and clamp 3 Remove the room cabinet by pulling it out at the bottom to release it 1 then lift it up to clear the rail along the unit top 2 Installation Instructions 3 INSTALL THE UNIT INTO THE 4 REPLACE THE ROOM CABINET WALL CASE Reinstall the room cabinet by hooking the t2. Heat Boost When this switch is enabled UP and outdoor temperatures are between 25 F and 46 F heat pump only operation is locked out This setting is used to provide supplementary heat to the heat pump operation in conditions where the heat pump only operation is not sufficient to maintain a consistent comfortable room temperature to the consumer Diagnostics Check For Technician s Use Only When this switch is enabled UP the unit will go through an operations check of all components which takes about 3 minutes 176 seconds This diagnostic tool is intended for use by a qualified technician S ET d d En Es d Er E Er Er i E sd d rd E BOOST Heat Boost Operation alaala DIAGNOS Diagnostic Check suo n nnsuj A4jajeg gt Ej S gt eQ PA E amp EI S L7 sdij Buioousajqno4j Buiuea pue 3189 82IAI8g JaulOJSn Operating Instructions Safety Instructions Care and Cleaning o E D e E o 3 amp Customer Service Auxiliary controls on your Zoneline Auxiliary Controls Terminal Connections The auxiliary controls are located behind the room cabinet below the control panel Remove the room cabinet See the To Remove the Room Cabinet section 2 Remove the screws from the lower panel front cover and lift the panel off ees all desired settings have been made replace the panel and room cabinet by cau plil reversing the above steps ETT
3. Limit 1 Cool TL2 C Temp Limit 2 Cool TL3 C Temp Limit 3 Cool UP DOWN ABBR RE ALLER All Electric Heat UP DOWN ELE Es E d En Ea RRR C FAN CN Cooling Smart Fan UP DOWN HERR ER RS e H FAN CY Heating Smart Fan suoionijsu A4jajeg gt Ej S gt PA E 2 S 7 sdij Buyooysajqnoy Buiuea pue 3189 82IAI8S JaUlOJSn Operating Instructions Safety Instructions Care and Cleaning o D e E o 3 amp Customer Service Auxiliary controls on your Zoneline Remote Thermostat Class 2 When this switch is enabled UP it allows the unit to operate off of a Class 2 Remote Control Wall Thermostat The unit controls are disabled Load Shedding CDC This feature is active only if the unit is in CDC mode When this switch is enabled UP the indoor fan can be turned ON or OFF with the unit controls Freeze Sentinel When this switch is enabled UP it turns OFF the freeze sentinel protection feature With the switch disabled DOWN the freeze sentinel is activated which automatically provides heat without user interface This helps to prevent plumbing damage by turning the heater and indoor fan ON at 41 F and OFF at 46 F Constant ON Fan When this switch is enabled UP it allows the indoor fan to run continuously at high speed even if the unit is in the STOP position Occupancy Sensor When this switch
4. Zoneline ItjOners Air Cond www GEAppliances com Safety Instructions 2 Operating Instructions Air Direction 0 4 4 Auxiliary Controls 260 0064 5 9 Controls 0 000005 3 Vent Control 4 Care and Cleaning Air Filters 04664 cee ca o es 11 Base Pan 10 Outdoor Coils 10 Room Cabinet and Case 10 Installation Instructions Electrical Supply 424 5252 14 16 Installing the Zoneline 17 18 Preparation sss 12 Replacing an Existing Unit 13 Troubleshooting Tips 19 Normal Operating Sounds 20 Consumer Support Consumer Support Back Cover Product Registration 21 22 Warranty 9 2esadcde cue ee ews 23 Write the model and serial numbers here Model Serial Find these numbers on a label behind the room cabinet on the base pan Owner s Manual and Installation Instructions Heat Pump Model 5500 49 7416 1 JR 06 01 IMPORTANT SAFETY INFORMATION READ ALL INSTRUCTIONS BEFORE USING A WARNING For your safety the information in this manual must be followed to minimize the risk of fire or explosion electric shock or to prevent property damage personal injury or loss of life Safety Instructions Vil lt SAFETY PRECAUTIONS d N E This Zoneline must be properly Replacing an existing unit N installed in accordance with the Installation Instructions before it
5. ill RTT em The owner is responsible for making all Remove screws connections and setting the appropriate and panel to access dip switches terminal connections Insert the building hookup wires into the A C A UTIO N bottom of the terminal and tighten screw securely to make the desired connections Improper wiring may damage the Zoneline electronics No common busing is permitted Damage or erratic operation may result A separate wire pair must be run from each separate controlling switch to each individual Zoneline o e Common Ground White Heater E Yellow Compressor Motion Sensor Black Solenoid Door Sensor Green High Speed Fan External Fan Green Low Speed Fan Central Desk Control Red 24 V AC only Motion Sensor Obtained locally When connected the wall mounted motion sensor will detect motion in the room and automatically turn the unit ON or OFF The door and motion sensors work together to automatically turn the unit ON or OFF L Motion Sensor Door Sensor Obtained locally When connected the door sensor will detect when the door in the room was opened or closed This feature must be used in conjunction with the motion sensor The door and motion sensors work together to automatically turn the unit ON or OFF External Fan Obtained locally When connected an auxiliary or external fan can be controlled with the indoor fan motor on the Zoneli
6. is enabled UP it allows the unit to utilize an infrared motion sensor and a door switch for occupancy detection This feature allows an energy management system to be installed and operated in conjunction with the unit UP DOWN alalslalsls alslflalslslalsls lal CLASS 2 Remote Thermostat 5 Ef Es En s e Er i Er d EE Fe Ee E E ie LOAD SHEDDING CDC iallalslslslslslalslflalalslslslslalo a FREEZE Sen Freeze Sentinel bbe ele FRR a C ONST FAN Constant ON Fan s E Er Es E Es d Er Er d E d E Ee EE OCCUPIED Occupancy Sensor Temperature Limiting Temperature limiting can reduce energy costs by limiting the lowest temperature that can be set for cooling and the highest temperature that can be set for heating Temperature limiting is controlled by switches 1 6 on the second block fa E Ez Es E E Ec E d Ei Ed i TL1 C Temp Limit 1 Coo l TL2 C Temp Limit 2 Cool TL3 C Temp Limit 3 Cool Temperature limiting during COOL mode all temperatures shown in F www GEAppliances com of auxiliary controls The first three switches are used to select the cooling limits The next three switches are used to control the heating limits This feature is not available with the Remote Thermostat Class 2 galala TL1 H Temp Limit 1 Heat TL2 H Temp Limit 2 Heat TL3 H Temp Limit 3 Heat Temperature limiting during HEAT mode all temperatures shown in F
7. the Zoneline off before cleaning The most important thing you can do to maintain the Zoneline is to clean the filter at least every 30 days Clogged filters reduce cooling heating and air flow suoyonysuy Gunesadg To replace the air filters Keeping these filters clean will H Decrease cost of operation B Save energy e i Push down D WB Prevent clogged heat exchanger coils i E 2 D ll Reduce the risk of premature component failure Q m To clean the air filters S E Vacuum off the heavy soil E B Run water through the filters E Dry thoroughly before replacing A CA U TI ON Do not operate the Zoneline without the filters in place If a filter becomes torn or damaged it should be replaced immediately Operating without the filters in place or with damaged filters will allow dirt and dust to reach the indoor coil and reduce the cooling heating airflow and efficiency of the unit gt 9 gt eo S a 7 Replacement filters are available from your salesperson GE dealer GE Service and Parts Center or authorized Customer Care servicers 18uI0 Sn 9JIAI8 11 Installation Instructions Zoneline Air Conditioners Questions Call 800 GE CARES 800 432 2737 ox visit our Website at Www GEAppliances com BEFORE YOU BEGIN Read these instructions completely and carefully d IMPORTANT Save these instructions for local inspector s use IMPORTAN T Observe all go
8. 37 For service in Canada call 1 800 361 3400 under the warranty For The Period Of GE Will Replace One Year Any part of the Zoneline which fails due to a defect in materials or workmanship During this From the date of the full one year warranty GE will also provide free of charge all labor and on site service to original purchase replace the defective part Five Years Any part of the sealed refrigerating system the compressor condenser evaporator and all From the date of the connecting tubing which fails due to a defect in materials or workmanship During this original purchase full five year sealed refrigerating system warranty GE will also provide free of charge all labor and on site service to replace the defective part Five Years For the second through the fifth year from the date of original purchase GE will replace From the date of the certain parts that fail due to a defect in materials or workmanship Parts covered are fan original purchase motors switches thermostats heater heater protectors compressor overload solenoids circuit boards auxiliary controls thermistors frost controls ICR pump capacitors varistors and indoor blower bearing During this imited four year parts warranty you will be responsible for any labor or on site service costs What GE Will Not Cover E Service trips to your site to teach you how to use the E Replacement of fuses or resetting of circuit breakers product Bi F
9. ailure of the product resulting from modifications to Bi Improper installation the product or due to unreasonable use including If you have an installation problem or if the air failure po provide rensonable and necer eas p maintenance conditioner is of improper cooling capacity for the intended use contact your dealer or installer You are H Failure or damage resulting from corrosion due to responsible for providing adequate electrical installation in a coastal environment except for models connecting facilities treated with special factory applied anti corrosion rotection as designated in the model number E In commercial locations labor necessary to move the P Sn unit to a location where it is accessible for service by an W Damage to product caused by improper power supply individual technician voltage accident fire floods or acts of God Bi Failure or damage resulting from corrosion due to E Incidental or consequential damage to personal installation in an environment containing corrosive property caused by possible defects with this air chemicals conditioner This warranty is extended to the original purchaser and any succeeding owner for products purchased for use within the USA and Canada In Alaska the warranty excludes the cost of shipping or service calls to your site Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages This warranty gives you specific legal rig
10. ary Controls Dip Switches The auxiliary dip switch controls are located behind the room cabinet through an opening below the control panel Remove the room cabinet See the To Remove the Room Cabinet section The factory settings will be in the DOWN position The owner is responsible for checking switches and ensuring they are in the desired position ALLER All Electric Heat C FAN CN Cooling Smart Fan H FAN CY Heating Smart Fan CLASS 2 Remote Thermostat LOAD SHEDDING CDC FREEZ Sen Freeze Sentinel CONST FAN Constant ON Fan OCCUPIED Occupancy Sensor All Electric Heat When this switch is enabled UP heat pump operation is locked out causing the unit to provide only electric resistance heat Cooling Smart Fan When this switch is enabled UP it allows the indoor fan to cycle on off with the compressor When this switch is disabled DOWN it allows the indoor fan to run continuously Heating Smart Fan When this switch is enabled UP it allows the indoor fan to run continuously When this switch is disabled DOWN it allows the indoor fan to cycle on off with the heat pump or heater operation www GEAppliances com Dip Switches T TII jill ill TTT TTTUL TTT Leo I i MITT Tt HH mmm oom DIAGNOS Diagnostic Check BOOST Heat Boost Operation TL1 H Temp Limit 1 Heat TL2 H Temp Limit 2 Heat TL3 H Temp Limit 3 Heat TL1 C Temp
11. cover box ae AND STRIP THE CORDSET 1 Remove the cordset from the power supply kit Measure 6 down the cord from where it emerges from the back of the nylon plastic connector and cut the cord through at this point Carefully remove 3 of the cordset insulation so as to expose the three insulated wires Strip 3 4 of the insulation away at the end of each of the three wires L1 Neutral and Ground Plug the connector fully into place in the unit mating connector Be sure the locking tabs at the sides are engaged 3 4 NOTE Order Kit RAK4002CW to enable a quick disconnect inside the junction box 3 ATTACH CONDUIT 1 Use the round knockout at the bottom of the junction box to attach conduit coming from the branch circuit Remove the knockout attach the conduit and bring wires into the junction box Leave 6 of wire free at the end of the conduit to allow connections to be made If a fuse and fuseholder are to be used the knockout at the top of the box is for mounting a Buss Fuseholder Be sure the fuse and fuseholder are of the same rating as the branch circuit Leadwires at the fuse can be either soldered in place or attached using UL listed 1 4 female receptacle crimp connectors Installation Instructions 265 VOLT ELECTRICAL SUPPLY REINSTALL JUNCTION BOX REINSTALL JUNCTION Reinstall the junction box by engaging the tab at the BOX COVER lower rear aligning
12. ding mounted exposed receptacle is not permitted by code These models must be installed using the appropriate GE power supply kit for the branch circuit amperage and the electrical resistance heater wattage desired See the POWER CONNECTION CHART in these Installation Instructions One of the following installation methods must be used A Electrical subbase kits are available to provide a flexible enclosure for direct connection Power Supply Kit RAK5152 Branch Circuit and Proper GE Unit Amperage Rating Subbase Kit 15 RAK204E15 RAK204E15 RAK204E20 RAK204E30 The instructions provided with the selected subbase kit must be carefully followed It is the responsibility of the installer to ensure the connection of components is done in accordance with these instructions and all electrical codes B For direct connection to branch circuit wiring inside the provided junction box without using a subbase kit cut the cord strip the wire ends and connect as follows 1 REMOVE JUNCTION BOX 1 Remove the junction box cover by taking out the front four screws 2 Remove the junction box by taking out the top rear screw Note how the tab on the lower right corner of the junction box serves to hold the side in place This will help when the box is being reinstalled The cord will be coiled up inside the junction box amp Unit connector ut i ve 5 Ir k Slot in Junction Junction junction box box
13. door shipping hardware must be removed before using the vent control lever See the Installation Instructions in this manual When set at CLOSE only the air inside the room is circulated and filtered When set at OPEN some outdoor air will be drawn into the room This will reduce the jl Open heating or cooling efficiency i il il Energy Tip Keep the vent control at CLOSE le jill il il Vent control Il ml ill ill es i Q The room air will be filtered and circulated Pull lever M l through label dioss jl to operate To Remove the Room Cabinet Operating Instructions B Additional controls are located behind the S room cabinet S To remove Pull out at the bottom to release it To replace Place the tabs over the top rail 1 2 from the tabs 1 Then lift up 2 Push inward at the bottom until it snaps into S place 2 he 94 z 9 e s V N i D eo D 3 iS a Air Direction To adjust the air direction remove the room Remove the room cabinet and flip the louver cabinet Remove the 7 louver screws that hold insert to change the air direction the louver insert in place Flip the louver insert 1807 replace the screws and the room cabinet Louver screws Customer Service 4 Louver screws Auxiliary Controls on your Zoneline Auxili
14. e control Use the Electric Heat Option This turns off the heat pump and warms with electric heat only NOTE Use of this option will result in increased energy consumption Set the mode control to STOP and then restart the unit If the flashing light reappears within 30 minutes call for service 19 suoranjjsu Ajajes gt E S 3 eQ A S Q S o sdij Guyooysajqnoy Buiuea pue ase 82IAI8S 189UI0 Sn 2 Things that are normal Normal Operating Sounds You may hear a pinging noise caused by water being P N G POP picked up and thrown against the condenser on SEP rainy days or when the humidity is high This design feature helps remove moisture and improve efficiency Safety Instructions CLICK You may hear relays click when the controls cycle on and off or are adjusted to change the room temperature D R p Water will collect in the base pan during high humidity or on rainy days The water may overflow and drip from the outdoor side of the unit PA S S E gt S S e The indoor fan runs continuously when the unit is WHIR operating in the cooling mode unless the fan switch a behind the room cabinet is set at fan cycle up This will cause the fan to cycle on and off with the compressor You may also hear a fan noise stop gt and start S S G You may notice a few minutes delay in starting if you e F lt gt try to restart the Zoneline too soon after turnin
15. ervice number is 800 GE CARES 800 432 2737 Model Number Read your Owner s Manual carefully It will help you operate your new appliance properly Serial Number Important If you did not get a registration card with your product detach and return the form below to First Name Street Address Apt City Date Placed In Use ensure that your product is registered or register online at www GEAppliances com Cut here Consumer Product Ownership Registration Model Number Serial Number Mr Ms Mrs Miss l Name l l l l l E mail Address State 4e Day Year ga Month Please provide your e mail address to receive via e mail discounts special offers and other important communications from GE Appliances GEA GE Appliances General Electric Company Louisville Kentucky www GEAppliances com 22 Check here if you do not want to receive communications from GEA s carefully selected partners Zoneline Warranty All warranty service provided by our Factory Service Centers ns Staple your receipt here or an authorized Customer Care technician To schedule service a em Proof of the original purchase on line 24 hours a day visit us at www GEAppliances com date is neaded To obtain service or call 800 GE CARES 800 432 27
16. for people with disabilities check out our Website today For the hearing impaired please call 800 TDD GEAC 800 833 4322 Parts and Accessories www GEAppliances com Individuals qualified to service their own appliances can have parts or accessories sent directly to their homes VISA MasterCard and Discover cards are accepted Order ondine today 24 hours every day or by phone at 800 626 2002 during normal business hours Instructions contained in this manual cover procedures to be performed by any user Other servicing generally should be referred to qualified service personnel Caution must be exercised since improper servicing may cause unsafe operation Contact Us www GEAppliances com KoA If you are not satisfied with the service you receive from GE contact us on our Website with all the details including your phone number or write to General Manager Customer Relations GE Appliances Appliance Park Louisville KY 40225 Register Your Appliance www GEAppliances com Register your new appliance on line at your convenience Timely product registration will allow for enhanced communication and prompt service under the terms of your warranty should the need arise You may also mail in the pre printed registration card included in the packing material or detach and use the form in this Owner s Manual Printed in China
17. g it E AS N off or if you adjust the thermostat right after the ty NO compressor has shut off This is due to a builtin pe i restart protector for the compressor that causes a 3 minute delay During the defrost cycle both indoor and outdoor fans stop and the compressor will operate in the S L E N cooling mode to remove frost from the outdoor coil After defrost the unit will restart in electric heat to quickly warm the room to the desired comfort level c OM PRE S SOR To protect the compressor and prevent short cycling the unit is designed to run for a minimum PROTECTION of 3 minutes after the compressor starts at any thermostat setting Troubleshooting Tips Customer Service 20 Please place in envelope and mail to General Electric Company Warranty Registration Department P O Box 32150 Louisville KY 40232 2150 21 Consumer Product Ownership Registration Dear Customer Thank you for purchasing our product and thank you for placing your confidence in us We are proud to have you as a customer Follow these three steps to protect your new appliance investment Complete and mail your Consumer Product Ownership Registration today Have the peace of mind of knowing we can contact you in the unlikely event of a safety modification After mailing the registration below store this document in a safe place It contains information you will need should you require service Our s
18. hts and you may also have other rights which vary from state to state or province to province To know what your legal rights are consult your local state or provincial consumer affairs office or your state s Attorney General Warrantor General Electric Company Louisville KY 40225 23 suon nysuj Ajajes gt E S 3 eQ A S Q S o sdij Gunooysajqnoyy Buiuea pue ase 8JIAIJ8S JIUIOJSND Consumer Support GE Appliances Website www GEAppliances com Have a question or need assistance with your appliance Try the GE Appliances Website 24 hours a day any day of the year For greater convenience and faster service you can now download Owner s Manuals order parts catalogs or even schedule service on line You can also Ask Our Team of Experts your questions and so much more Schedule Service www GEAppliances com Expert GE repair service is only one step away from your door Get on line and schedule your service at your convenience 24 hours any day of the year Or call 800 GE CARES 800 432 2737 during normal business hours Real Life Design Studio www GEAppliances com GE supports the Universal Design concept products services and environments that can be used by people of all ages sizes and capabilities We recognize the need to design for a wide range of physical and mental abilities and impairments For details of GE s Universal Design applications including kitchen design ideas
19. icted or recirculated Make sure the rear grille is not restricted This can cause the unit to cycle off due to the compressor overload Outdoor grille must have a minimum of 65 free area Non GE grilles may be too restrictive for proper performance Consult your salesperson for assistance The temp control may not be set high enough Turn the control to a lower or higher setting NOTE The temperature limiter may be limiting the temperature range The air filter is dirty Clean the filter at least every 30 days See the Operating Instructions section The room may have been hot or cold When the Zoneline is first turned on you need to allow time for the room to cool down or warm up Outdoor air is entering the room Dust is on the surface of the heating element The heat pump is not producing hot air The fan switch may be set at continuous fan The heat pump alone produces air that feels cooler than desired The compressor may have failed Set the vent control to the CLOSE position This can cause a burning odor at the beginning of the heating operation This odor should quickly fade This is normal The heat pump will produce warm air but not as hot as air produced when the higher cost electric heat is used This causes the fan to blow room temperature air even when the compressor or heater cycles off The continuous air movement provides better overall temperatur
20. install the room cabinet 230 208 VOLT ELECTRICAL SUPPLY A power supply kit must be used to supply power to the Zoneline unit The appropriate kit is determined by the voltage the means of electrical connection and the amperage of the branch circuit Power supply kit Connections of 208 or 230 volt circuits may be with a power supply kit or a junction box kit All wiring including installation of the receptacle must be in accordance with the NEC and local codes ordinances and regulations Tandem 15 Amp Perpendicular 20 Amp Large Tandem 30 Amp 230 208 volt receptacle configuration Order Kit RAK4002 for 230 208 volt direct connection 14 230 208 volt models may be installed using one of the following electrical subbases Branch Circuit and Unit Amperage Rating Subbase Kit 15 20 RAK204D20 30 RAK204D30 Proper GE Electrical subbases provide a flexible enclosure for direct connection or enclosed receptacles The instructions provided with the selected subbase kit must be carefully followed It is the responsibility of the installer to ensure the connection of components is done in accordance with these instructions and all electrical codes Installation Instructions 265 VOLT ELECTRICAL SUPPLY A WARNING Connection of this 265 V AC product to a branch circuit MUST be done by direct connection in accordance with the National Electric Code Plugging this unit into a buil
21. is used See the Installation Instructions in the back of this manual For details see the Installation Instructions in this manual E Immediately repair or replace all electric service cords that have become frayed or otherwise damaged Operating Instructions E Unplug or disconnect the Zoneline at the fuse box or circuit breaker before making any repairs NOTE We strongly recommend that any servicing be performed by a qualified individual Vl Nf READ AND FOLLOW THIS SAFETY INFORMATION CAREFULLY 6 m SAVE THESE INSTRUCTIONS Care and Cleaning a x e s a 3 S Customer Service About the controls on your Zoneline em HIGH em LOW em AUTO vas 6 TEMP TEMP CONTROL Controls Temp Control The temp control is used to maintain the room temperature The compressor will cycle on and off to keep the room at the same level of comfort Press the pad to raise the temperature Press the pad to lower the temperature When the outdoor temperature is lower than 25 F heat is provided by the electric heater in the air conditioner instead of by the heat pump About Your Heat Pump Heat pumps can save money by removing heat from the outside air even when the outside temperature is below freezing and releasing that heat indoors To get the best performance from your heat pump don t change the room thermostat very often Raising the heat setting 2 3 degrees will ca
22. ne Connections provide 24 V AC to energize a remote relay turning on the external fan Central Desk Control When connected the unit can be turned ON or OFF with a switch located at the Central Control Panel A separate wire pair must be run from each separate controlling switch to each individual Zoneline Remote Thermostat When connected the unit will be controlled by a remote thermostat NOTE The number 4 dip switch must be in the enabled UP position to activate the remote thermostat See the installation instructions supplied with the remote thermostat IMPORTANT The Zoneline thermostat connections provide 24 V AC only If using a digital electronic wall thermostat you must set it to the 24 V AC setting See the Installation Instructions for the wall thermostat www GEAppliances com L Door Sensor MOTION L L External Fan L Central Desk Control a zl 8 o 68 Red 24 V AC only Green Low Speed Fan Green High Speed Fan Black Solenoid Yellow Compressor White Heater Common Ground A CAUTION Damage to a wall thermostat or to the Zoneline electronics can result from improper connections Special care must be used in connecting blue and black wires No line voltage connections should be made to any circuit Isolate all wires in building from line voltage suoianjjsu Ajajes gt Ej gt E E 2 S 77 sdij Buyooysajq
23. nformation i jn TT f TOU Tan tt TTE AM uut CIL CITTA pU egg ELTE DIM CELLULAR CLITA ggg Mut Pat pin MO D Use the correct wall case This unit is designed to be installed in a GE plastic or insulated metal wall case This minimizes condensation from forming on the room side of the case If the current wall case is not insulated you can reduce the possibility of condensation forming by installing insulation kit RAK901L available where you purchased the unit Use the correct outdoor grille You should use the outdoor grilles shown on the Essential Elements label on the top of the unit f an existing grille is not replaced capacity and efficiency will be reduced and the unit may fail to operate properly or fail prematurely A deflector kit RAK40 may be used with grilles that were not designed for your new GE Zonelines The RAK40 contains air deflectors and gaskets that mount to the unit to direct the hot exhaust air away from the air intake to allow the unit to function properly The grille must have a 6596 minimum free area Any vertical deflectors in the existing rear grille should be removed to decrease condenser air recirculation which can cause the unit to shortcycle and lead to premature component failure 13 Installation Instructions HOW TO CONNECT 1 Remove the room cabinet 2 Connect to electrical power 3 See the special instructions below for applicable supply voltages 4 Re
24. noy Buiuea pue 3189 82IAI8S JaUI0 Sn Operating Instructions Safety Instructions Care and Cleaning o E D e E o 3 amp Customer Service Care and cleaning 10 Room Cabinet and Case Turn the Zoneline off and disconnect the power supply Outdoor Coils The coils on the outdoor side of the Zoneline should be checked regularly If they are clogged with dirt or soot they may be professionally steam cleaned a service available through your GE service outlet You will need to remove the unit to inspect the coils because the dirt build up occurs on the inside Base Pan In some installations dirt or other debris may be blown into the unit from the outside and settle in the base pan the bottom of the unit In some areas of the United States a jelHike substance may be seen in the base pan Check it periodically and clean if necessary To clean use water and a mild detergent Do not use bleach or abrasives Some commercial cleaners may damage the plastic parts x AAI WX A AI z zz oils Grille N Clean the outside coils regularly www GEAppliances com To maintain optimum performance clean the filters at least every 30 days Air Filters To remove the air filters zi FRONT o FRONT suormanyjsu Ajajes 2 Air filters Dirty filter Needs cleaning Clogged filter Greatly reduces cooling heating and airflow Turn
25. op over the rail along the unit top 1 then pushing it in at the bottom 2 Slide the unit into the wall case and secure with four screws through the unit flange holes 18 Before You Call For Service Troubleshooting Tips Problem Zoneline does not start Zoneline does not cool or heat as it should Burning odor at the start of heating operation The air is not always cool or hot during operation The air does not feel warm enough during heating operation Temperature display flashes Possible Causes The unit is unplugged www GEAppliances com What To Do Make sure the Zoneline plug is pushed completely into the outlet The fuse is blown circuit breaker is tripped The unit is waiting for the compressor overload protector to reset Check the house fuse circuit breaker box and replace the fuse or reset the breaker This is normal The Zoneline will start again after it resets Power failure Indoor airflow is restricted If power failure occurs set the mode control to STOP When power is restored set the mode control to the desired setting There is a protective time delay up to 3 minutes to prevent tripping of the compressor overload For this reason the unit may not start normal heating or cooling for 3 minutes after it is turned back on Make sure there are no curtains blinds or furniture blocking the front of the Zoneline Outdoor airflow is restr
26. the screw hole at the top and 1 Carefully tuck all wires and driving the one screw until secure Be sure that all wire leads are inside the box and not pinched between the box and the unit The green insulated ground wire from the unit MUST be connected to the branch circuit ground wire connections back inside the junction box Be sure there are no loose connections or stray uninsulated wires exposed Make all wire connections by using appropriate ULdisted electrical connectors and techniques black to black white to white and green to green 2 Place the junction box cover gt lt in place Replace the two id screws removed earlier and tighten securely 3 Discard the unused portion of the plug and the cordset POWER CONNECTION CHART 230 208 Volt Power Wall Plug Heater Wattage Supply Kits Configuration Circuit Protective Device 230 208 Volts RAK3152 Tandem 15 Amp Time Delay Fuse or Breaker 2 55 2 09 KW RAK3202 Perpendicular 20 Amp Time Delay Fuse or Breaker 3 45 2 82 KW RAK3302 Large Tandem 30 Amp Time Delay Fuse or Breaker 5 00 4 10 KW 265 Volt Power Wall Plug Heater Wattage Supply Kits Configuration Circuit Protective Device 265 Volts Does Not Apply 15 Amp Time Delay Fuse or Breaker Does Not Apply 15 Amp Time Delay Fuse or Breaker Does Not Apply 20 Amp Time Delay Fuse or Breaker Does Not Apply 30 Amp Time Delay Fuse or Breaker Not recommended for use on 7000 BTUH units
27. use the Zoneline to use its electric heating elements in order to reach the new temperature setting quickly www GEAppliances com em COOL em FAN em HEAT e MODE OPERATION FAN MODE amp OPERATION Fan Mode amp Operation Control FAN sets the fan operation for HIGH LOW or AUTO speed When set at AUTO it automatically switches between LOW and HIGH as room temperature changes MODE COOL F or cooling FAN For fan only operation HEAT For heating OPERATION ON STOP Turns the unit on or off Power remains connected to the Zoneline The Freeze Sentinel feature still functions if switch 6 is enabled UP See the Freeze Sentinel section NOTE The temperature display will flash to indicate a possible unit malfunction See the Before you call for service section There is a three minute minimum compressor run time at any setting to prevent short cycling The indoor fan motor starts before the compressor and stops after the compressor cycles off The electric heating elements use much more electricity than heat pumps and cost more to operate suoionijsu A4jajes gt E S gt eQ PA E amp EI S 7 sdij Buyooysajqnoy Buiuea pue 3189 82IAI8g Jaulojsng Other features your Zoneline may have Ventilation Control The ventilation control lever is located at the lower left side of the Zoneline unit behind the room cabinet Safety Instructions NOTE The vent
28. verning codes and ordinances Note to Installer Be sure to leave these instructions with the owner Note to Owner Keep these instructions for future reference Proper installation is the responsibility of the installer Product failure due to improper installation is not covered under the Warranty TOOLS YOU WILL NEED Etc Phillips screwdriver ZONELINE COMPONENTS I i I OO O Exterior grille louver Wall case Shipped with the Zoneline unit Check the Essential Elements list on the unit IMPORTANT ELECTRICAL SAFETY READ CAREFULLY A CAUTION Follow the National Electrical Code NEC or local codes and ordinances For personal safety this Zoneline must be properly grounded Protective devices fuses or circuit breakers acceptable for Zoneline installations are specified on the nameplate of each unit Do not use an extension cord with this unit Aluminum building wiring may present special problems consult a qualified electrician When the unit is in the STOP position there is still voltage to the electrical controls Disconnect the power to the unit before servicing by 1 Removing the power cord if it has one from the wall receptacle OR 2 Removing the branch circuit fuses or turning the circuit breakers off at the panel Zoneline unit Installation Instructions REPLACING AN EXISTING UNIT Check the Essential Elements label for important i
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