Zephyr Typhoon AK2100 Kitchen Hood
Contents
1. 2 Using a Philips head screwdriver remove the screws and 3 1 4 x10 rectangular cover plate from back of hood 4 Replace 7 round vertical transition adapter with rectangular transition adapter Do not secure to hood body yet rf 6 Place 3 1 4 x10 rectangular collar on back of hood and secure using the screws that previously secured the rectangular cover plate ELECTRICAL WARNING All Electrical work must by performed by qualified electrician or person with similar technical knowledge and background For personal safety remove house fuse or open circuit breaker before beginning installation Do not use extension cord or adapter plug with this appliance Follow national electrical codes or prevailing local codes and ordinances Electrical Supply This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse Wiring must be 2 wire w ground Please refer to Electrical Diagram labeled on product Cable Lock A cable locking connector not supplied might also be required by local codes Check with local requirements and codes purchase and install appropriate connector if necessary Cable Lock Installation Installation Hood is designed for installation under a kitch2. You may be burned c DO NOT USE WATER including wet dishcloths or towels a violent steam explosion will result d Use an extinguisher ONLY if 1 You know you have a Class ABC extinguisher and you already know how to operate it 2 The fire is small and contained in the area where it started 3 The fire department is being called 4 You can fight the fire with your back to an exit me e eo WARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING a Installation work and electrical wiring must be done by qualified person s in accordance with all applicable codes and standards Including fire rated construction b Sufficient air is needed for power combustion and exhausting of gases through the flue chimney of fuel burning equipment to prevent back drafting Follow the heating equipment manufacturer s guideline and safety standards such as those published by the National Fire Protection Association NFPA and the American Society for Heating Refrigeration and Air Conditioning Engineers ASHRAE and the local code authorities When cutting or drilling into wall or ceiling do not damage electrical wiring and other hidden utilities Ducted fans must always vent to the outdoors NEVER place a switch where it can be reached from a tub or shower Make sure the power is off before installing wiring or maintenancing nego o WARNING TO REDUCE THE RISK OF FIRE USE ONLY METAL DUCTW
3. round vertical ducting 3 1 4 x10 Rectangular Vertical Ducting 1 Using a Philips head screwdriver remove the screws and 7 round vertical transition adapter from top of hood body 3 Place 3 1 4 x10 rectangular collar on top of rectangular transition adapter Secure rectangular adapter and rectangular collar to hood body using the previously removed screws from step 1 2 Replace 7 round vertical transition adapter with rectangular transition adapter Do not secure to hood body yet Installation Installation By default the Typhoon is pre configured for 7 round vertical ducting 3 1 4 x10 Rectangular Horizontal Ducting 1 Using a Philips head screwdriver remove the screws and 7 round vertical transition adapter from the top of the hood D Y LZ 3 Remove the two plastic air diverter blocks The blocks are located in the hood and can be accessed from the top when the 7 round transition adapter is removed 5 Place 3 1 4 x10 rectangular cover plate over the rectangular opening on top of hood from step 4 Secure rectangular transition adapter and cover plate to hood body using the previously removed screws from step 1 Q
4. Duct pieces 3 1 4 x 10 Rect straight 6 Round straight 7 10 Round straight 3 1 4 x 10 Rect 90 elbow 3 1 4 x 10 Rect 45 elbow 3 1 4 x 10 Rect 90 flat elbow 3 1 4 x 10 Rect wall cap with damper 3 1 4 x 10 Rect to 6 round transition 3 1 4 x 10 Rect to 6 round transition 90 elbow 6 Round 90 elbow 6 Round 45 elbow Maximum Duct Length Equivalent number length x used Total 1 Ft x Subtotal column 1 For satisfactory air movement the total duct length should not exceed 100 equivalent feet o Duct pieces Eguivalent number length x used Total 6 Round 30 Ft x wall cap with damper 6 Round roof cap 6 round to 3 1 4 x 10 rect transition 6 round to 3 1 4 x 10 rect transition 90 elbow 7 140 Round 90 elbow 7 40 Round 45 elbow 7 10 Round wall cap with damper 7 10 Round roof cap 7 roundto 3 1 4 x 10 rect transition 7 round to 3 1 4 x 10 rect transition 90 elbow Subtotal column 2 Subtotal column 1 Total ductwork Installation Installation Max 32 DUCTING A minimum of 7 round or 3 1 4 x 10 rectangular duct must be used to maintain maximum air flow efficiency Always use rigid type metal ducts only Flexib
5. and lock panel to prevent power from being switched on accidentally When the service disconnecting means cannot be locked securely fasten a prominent warning device such as a tag to the service panel CAUTION For general ventilating use only Do not use to exhaust hazardous or explosive materials and vapors Take care when using cleaning agents or detergents Suitable for use in household cooking area WARNING TO REDUCE THE RISK OF RANGE TOP GREASE FIRE a Never leave surface units unattended at high settings Boilovers cause smoking and greasy spillovers that may ignite Heat oils slowly on low or medium settings Always turn hood ON when cooking at high heat or when flaming food Clean ventilating fans frequently Grease should not be allowed to accumulate on fan or filter Use proper pan size Always use cookware appropriate for the size of the surface element Keep fan filters and grease laden surfaces clean Use high setting on hood only when necessary Don t leave hood unattended when cooking Always use cookware and utensils appropriate for the type of and amount of food being prepared WARNING TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE OBSERVE THE FOLLOWING a SMOTHER FLAMES with a close fitting lid cookie sheet or metal tray then turn off the burner BE CAREFUL TO PREVENT BURNS If the flames do not go out immediately EVACUATE AND CALL THE FIRE DEPARTMENT b NEVER PICK UP A FLAMING PAN
6. controls are equipped with a blower speed setting memory module When powering on the blowers the speed level will start at the speed setting last memorized f ON OFF Power off blowers by pressing ON OFF again Lights Controls LIGHT Power on halogen lights by pressing LIGHT gle Press 2nd time to dim Press again to turn lights off Timed Delay Off Press DELAY OFF once to power hood DELAY OFF down in 5 minutes blowers and lights 1 Indicator 5 will illuminate Indicator l l Press DELAY OFF twoce to power hood 5 105 down in 10 minutes blowers and lights Indicator 10 will illuminate SELF CLEAING FEATURE Zephyr Typhoon hoods are filter less with a self cleaning feature The centrifugal blower system automatically liquifies cooking residue in its internal housing All hoods are equipped with dish washer safe residue cups to collect cooking residue during the self cleaning function Cooking residue are often automatically liquified and can accumulate in the residue cups from everyday use Neverthless grease fromc ooking could also dry and adhere the internal housing Running the self clean function periodically will flush out accumulated residue in the range hood s internal housing CLEANING FREQUENCY Cleaning should be performed approximately once a month under normal usage of 1 hour per day The hood may need to be cleaned more often if you cook heavily DETERGENT Use a gr
7. of replacement must be made by arrangement between customer and installer WARNING FIRE HAZARD NEVER exhaust air or terminate duct work into spaces between walls crawl spaces ceiling attics or garages All exhaust must be ducted to the outside Use metal ductwork only Fasten all connections with sheet metal screws and tape all joints with certified Silver Tape or Duct Tape Some Ducting Options cabinet side wall cap w gravity dampe side wall cap soffit or crawl space w gravity damper S s cabinet 4 ZU Ea 3 1 4 x10 rear ducting w side wall gravity damper roof pitch w flashing amp cap SE Installation Installation 2 3 4 8 5 8 30 28 1 16 36 34 42 39 3 4 48 45 3 4 30 11 5 16 36 12 1 2 42 12 1 2 48 12 1 2 30 14 36 17 42 19 7 8 48 22 7 8 C m i I 30 29 3 4 36 35 3 4 42 41 3 4 48 47 11 16 FRONT CIL TOP 9 15 16 30 11 5 16 36 12 1 2 42 12 1 2 48 12 1 2 C L BACK 13 9 16 9678 gt lt R 21 1 8 _ SIDE By default the Typhoon is pre configured for 7
8. or duct opening Adjust the duct opening direction Using the wrong size of ducting Safety grille is loose Change the ducting to correct size 1 Tighten safety grille screw Troubleshooting Wiring Diagram C R CISCUIT DIAGRAM O c ii 7 RED 1 RED l 182766 m I A I Model AK 2100 36 42 48 r E g 2 Voltage 120V 60Hz EU i a ov Power consumption d ig g z Total 280W Lamp Max35Wx2 Fan 210W 5559793 X p DESCRIPTION Replacement Parts Light Bulb MR16 GU10 35W each Optional Accessories Telescopic Back Splash 30 SS Telescopic Back Splash 36 SS Telescopic Back Splash 42 SS Telescopic Back Splash 48 SS To order parts visit us online at http store zephyronline com or call us at 1 888 880 8368 PART Z0B 0023 AK0710 AK0716 AK0712 AK0718 List of Parts and Accessories
9. ESSENTIALS ZEPH R www zephyronline com Use Care and Installation Guide Typhoon AK2100AS B Q W AK2136AS B Q W AK2142AS AK2148AS Model number Serial Number Date of Purchase Sales Dealer AUG10 0601 Zephyr Corporation SAFETY NOTICE aaa 4 5 LIST OF MATERIALS 6 INSTALLATION Ductwork Calculation Sheet 7 Mounting Height amp Clearance 8 Ducting Options 9 Specifications l aaa asssss 10 3 1 4 x10 Rectangular Ducting Preparation 11 12 Preparing Electrical 13 Mounting the Range Hood 14 CONTROLS Electronic Touch u 15 16 MAINTENANCE Self Cleaning l aa asasssss 17 Surface Maintenance and Lights 18 TROUBLESHOOTING aaa 19 WIRING DIAGRAM 20 LIST OF PARTS AND ACCESSORIES 21 Table of Contents Important Safety Notice READ AND SAVE THESE INSTRUCTIONS WARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK DO NOT USE THIS FAN WITH ANY SOLID STATE CONTROL DEVICE WARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING a Use this unit only in the manner intended by the manufacturer if you have questions contact the manufacturer b Before servicing or cleaning unit switch power off at service panel
10. ORK NOT FOR USE IN OUTDOOR COOKING ENVIRONMENTS CAUTION To reduce risk of fire and to properly exhaust air outside Do not vent exhaust air into spaces within walls ceilings attics crawl spaces or garages OPERATION Always leave safety grilles and filters in place Without these components operating blowers could catch onto hair fingers and loose clothing The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation maintenance and suitable use of the product The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance NOTE Please check www zephyronline com for revisions before doing any custom work ELECTRICAL REQUIREMENTS Important Observe all governing codes and ordinances It is the customer s responsibility To contact a qualified electrical installer To assure that the electrical installation is adequate and in conformance with National Electrical Code ANSI NFPA 70 latest edition or CSA standards C22 1 94 Canadian Electrical Code Part 1 and C22 2 No 0 M91 latest edition and all local codes and ordinances If codes permit and a separate ground wire is used it is recommended that a qualified electrician determine that the ground path is adequate Do not ground to a gas pipe Check with a qualified electrician if you are not sure the range
11. ease cutting detergent such as Simple Green or 409 CLEANING INSTRUCTIONS Maintenance HIGH DELAY OFF D J 1 Remove safety grilles by removing the Philips 2 Power on blowers at Speed 1 and set timed head screw securing each grille to the hood body Delay Off to 5 minutes 3 With nozzle on spray squirt grease cutting 4 Remove residue cups Clean residue cups and detergent onto blower wheel blades 30 35 times safety grilles in dishwaser or clean by hand Replace Repeat for each blower Detergent will collect in residue cups and safety grilles after cleaning the residue cups WARNING Use extreme caution while cleaning the hood when safety grilles are removed Beware of blowers catching on to hair loose clothing and fingers NEVER leave children unattended Maintenance SURFACE MAINTENANCE Clean periodically with hot soapy water and clean cotton cloth Do not use corrosive or abrasive detergent or steel wool scouring pads which will scratch and damage surface Do not use products containing chlorine bleach or orange cleaners For heavier soil use liquid degreaser After cleaning you may use non abrasive stainless steel polish cleaners to polish and buff out the stainless luster and grain Always scrub lightly using a micro fiber or clean cotton cloth and with grain CLEANING TIP Fill residue cups 1 4 full with water after cleaning This will help prevent residue from drying and
12. en cabinet See Fig 1 for details 1 Prepare duct location on hood vertical or horizontal Refer to Pages 11 12 for ducting options 2 Measure and cut out duct and electrical openings in cabinet or wall to match up with the hood Ducting and electrical dimensions can be found on Page 10 Note Make sure duct opening is large enough to apply aluminum duct tape 3 Reinforce cabinet bottom with wood strips if additional strengthening is required or if cabinets are framed 4 Remove bottom panel from hood using a Philips head screwdriver to remove each of the 5 screws Also remove lighting harness by pressing in on the clip to release the lights from the internal wiring 5 Install 4 wood screws to cabinet bottom by following the installation screw hole dimensions on Page 10 These screws will be used to secure the hood to the cabinet 6 Lift hood onto screws located on cabinet bottom and lock into place Make sure all 4 key holes cover the screws Tighten each screw to secure hood to cabinet Note For 30 models you will need an 8 10 long shaft for your screwdriver drill to reach the front screws 7 Install electrical 8 Install duct work and seal with aluminum duct tape 9 Power up hood and check for leaks around duct tape and test all functions 10 Reinstall bottom panel and re connect lighting harness 11 Slide residue cups into their openings on the bottom of the hood Install safety grille
13. hood is properly grounded Do not have a fuse in the neutral or ground circuit National Fire Protection Association Batterymarch Park Quincy Massachusetts 02269 CSA International 8501 East Pleasant Valley Road Cleveland Ohio 44131 5575 This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse Wiring must be 2 wire with ground Please also refer to Electrical Diagram on product A cable locking connector not supplied might also be required by local codes Check with local requirements purchase and install appropriate connector if necessary Important Safety Notice List of Materials MODELS AK2100A AK2136A AK2142A AK2148A PARTS SUPPLIED 1 Hood body 2 Safety grilles 2 Halogen light bulbs 35W pre installed 1 Hardware package INCLUDED HARDWARE 7 Round transition adapter 3 1 4 x10 rectangular pre installed on top of hood starting collar 3 1 4 x10 rectangular cover plate 3 1 4 x10 rectangular vertical pre installed on back of hood transition adapter T M4 x 1 1 2 4 Wire Caps 3 lik m Safety Grille Screws 2 a amp ED ED PARTS NOT SUPPLIED Ducting conduit and all installation tools Backdraft damper Philips head screwdriver with minimum 8 long shaft required to install AK2100 Cable lock if required by local codes
14. le ducts could restrict air flow by up to 50 Also use calculation on page 7 to compute total available duct run when using elbows transitions and caps ALWAYS when possible reduce the number or transitions and turns If long duct run is required increase duct size from 7 to 8 If turns or transitions are required install as far away from hood duct output and as far apart between the two as possible Minimum mounting height between range top to hood bottom should be no less than 24 Maximum mounting height should be no higher than 32 It is important to install the hood at the proper mounting height Hoods mounted too low could result in heat damage and fire hazard while hoods mounted too high will be hard to reach and will lose its performance and efficiency If available also refer range manufacturer s height clearance requirements and recommended hood mounting height above range Vertical Ducting 7 round minimum or 3 1 4 x 10 rectangular minimum Horizontal Ducting 3 1 4 x10 rectangular minimum DAMAGE SHIPMENT INSTALLATION e Please fully inspect unit for damage before installation If the unit is damaged in shipment return the unit to the store in which it was bought for repair or replacement If the unit is damaged by the customer repair or replacement is the responsibility of the customer If the unit is damaged by the installer if other than the customer repair
15. ot turning The unit is vibrating The motor is defective possible seized The thermally protected system detects if the motor is too hot to operate and shuts the motor down Change the motor The motor will function properly after the thermally protected system cool down Damaged capacitor Change the capacitor The motor wire is not connected The motor is not secure in place Make sure the motor wire is plugged into the molex connector Tighten the motor in place Damaged blower wheel The hood is not secured in place Change the blower Check the installation of the hood The motor is working but the lights are not Defective halogen bulb Change the halogen bulb The light bulb is loose Tighten the light bulb The wires on the control board are loose Make sure the wires on control board are connected properly The hood is not venting out properly Safety grille is vibrating The hood might be hanging too high from the cook top Adjust the distance between the cook top and the bottom of the hood within 26 and 36 range The wind from the opened windows or opened doors in the surrounding area are affecting the ventilation of the hood Close all the windows and doors to eliminate the outside wind flow Blockage in the duct opening or duct work The direction of duct opening is against the wind Remove all the blocking from the duct work
16. s over each blower opening and secure with the two safety grille screws Fig 1 duct work electrical installation Screws and key holes lighting harness lt m residue cups amp safety grilles A C B E D ON OFF LOW HIGH DELAY OFF LIGHT LJ JLE JLE JL 1 O Q GE V F G Indicator indicates level of blower speed from 1 to 6 Blower Speed 1 LOW Indicator 2 flashing Blower Speed 2 Indicator dlit Blower Speed 3 Indicator N flashing Blower Speed 4 Indicator Q lit Blower Speed 5 Indicator Q flashing Blower Speed 6 HIGH Indicator 000 lit A Power hood on off B Adjust to higher blower speed 1 to 6 C Adjust to lower blower speed 6 to 1 D Power lights on off and dim night light E Timer that powers off hood in 5 or 10 minutes F Indicates 5 or 10 minute delay when lit l il Controls Controls Blower Controls Power on the blowers by pressing ON OFF once AA i LOW HIGH Adjust blower speed 1 6 by pressing MIGHT a LOW rr E Speed Indicator The speed indicator will show the speed the blowers are operating at as follows Blower Speed 1 LOW Indicator flashing Blower Speed 2 Indicator Q lit Blower Speed 3 Indicator Q flashing do o N Blower Speed 4 Indicator Q lit Blower Speed 5 Indicator Q flashing Blower Speed 6 HIGH Indicator X lit Note The
17. sticking on the cup surface REPLACING LIGHT BULBS CAUTION Light bulb becomes extremely hot when turned on DO NOT touch bulb until switched off and cooled Touching hot bulbs could cause serious burns Make sure all power is turned off and bulbs are not hot Remove by turning bulb counter clockwise Note Bulb does not unscrew it turns 60 degrees stops and falls out If bulbs are difficult to turn due to prolonged use firmly attach suction cup included in hardware package or use a rubber latex glove and turn counter clockwise Replacement bulbs are available at specialty lighting stores Purchase type MR16 GU 10 35W halogen For Zephyr part numbers please turn to page 21 of the manual TROUBLESHOOTING PROCEDURES FOR TYPHOON Cause What to do the unit doesn t work 1 The power source is not turned ON 1 Make sure the circuit breaker and the unit s power is ON 2 The power line and the cable locking connector is not connecting properly 2 Check the power connection with the unit is connected properly The switch board and control board wirings are disconnected The wires on control board are loose Make sure the wirings between the switch board and control board are connected properly Make sure the wires on the control board are connected properly The switch board or control board is defective Change the switch board or control board Light works but motor is n
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