Keating Instant Recovery 20AA (NG) Deep Fryer
Contents
1. S9JIMMSUOD KJULJIEM STYL 9125 JO JOU pue ojnjnsuoo JOU 5 qons sjonpoid uooq sjuouirojejs Aue JI AHL AO ASN JO 8507 SLIHOAA GALVdIOLLNV SLIJO d AO 8801 OL AOVWVA SNOS IHd OL SANIN NI TVILNANOASNOV IVLNSGIONI IVIOHdS OL SLHON SHONNONAY ATTVIIHIDAdS HHINOLSQO ANY AGNTONI LON TIVHS ALITIGVIT HONS ANV GALVLS SV LONGOUd AHL AHL ATAAISNTOXA ATATOS TIVHS SHPIOHHL ALITIAVIT 1018185 AONADITOAN LLOV3LLNOO GATTANI GASSAIAXA NO AASV SINIV IO DNIGNTONI ANTA ANV JO WIVTO NO DNIIVZ AHL pezuoune JOU SUID JO p or4 Jo Surjeowy 0 SIWI pue sdsiry dovy syed K amp uonoung mou Suneoy JO uondo oy oq AJULJIEM pojrurT sty oq sed Aue 10 Aue JBULSIJO JO uorsuojxo ue 91131509 JOU soop Huene sry JOPUN Au2. 12 13 SECTION VI PARTS LIST Ordering 14 Warning and Operating Plates 14 Gas Fryer Parts List 14 Gas Fryer Assembly 15 Runner Pilot Assembly 16 and CMG Control Panel Parts List 17 BB amp TS Control Panel Parts List 18 14 347 24 Basket Lift Control Panel Parts List 19 14 Basket Lift Housing Parts List 20 18 24 Basket Lift Housing Parts List 21 SECTION VII WIRING DIAGRAMS CMG Wiring Diagram 22 BB Wiring Diagram 23 TS Wiring Diagram 23 Basket Lift Wiring Diagrams 24 Warranty POST THIS LABEL PROMINENT LOCATION ON YOUR UNIT IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT I INTRODUCTION SAFETY PRECAUTIONS AX warninc THIS SYMB
3. MAN POWER ON OFF SWITCH on LEFT TIMER RIGHT TIMER 23 14 TS WITH BASKET LIFT WIRING DIAGRAM 18 AND ABOVE TS WITH BASKET LIFT WIRING DIAGRAM DOUBLE SOLENOID VALVE 80001862 RESETTABLE HI LIMIT CONTROL PILOT ON MOMENTARY SWITCH MAIN POWER ON OFF SWITCH 001685 120 7 24VDC BO NEMA 5 15 PLUG BASKET LIFT T LEFT RIGHT E L sonon CONNECTOR li JE RESETTABLE Hi LIMIT FLAME PILOT ON SWITCH hc HI LIMIT jp IER SWITCH DU 24VAC STEP DOWN TRANSFORMER 120VAC den lt QPILOT POWER ON OFF SWITCH BASKET LIFT ON OFF SWITCH LEGEND Q D a M h 51 H GREEN 777 7 TERMINAL MARKING 24 B 4 10 AyuexreA q TETHH WOO ODVOIHOAJODNILVAT MMM DNILVSHS 008 ONT 05VOIH2 JO ONILVAN eug peys Guere PJJIUIT sty Ku JO oJnjeu pue asnto o se uorsroop uoneururexo pue 3082 3umt9 0 predoud 4431917 poddius JSNU AJULJIEM POUT sty Jopun wepo 0 J99 qns yed ojenidoudde se juourooe dou Jo medar poddius 3 suOTeZIURSIO Suns juopuodop
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5. NOTE The electrical wiring diagram for the fryer is attached to the inside of the fryer door and to the inside of this manual WARNING DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG GAS LEAK TESTING Prior to lighting your fryer 1 Make sure all thermostats switches and safety valves are in the OFF position 2 Turn main On Off manual gas valve to the ON position 3 Have your plumber or gas company check for leaks with a soap solution or sniffer NEVER check with an open flame 4 Have your plumber or gas company representative light the constant pilot Not necessary if your fryer has an optional spark ignitor NOTE It is estimated that half of all service calls made on Keating Instant Gas fryers result from an inadequate gas supply During installation have a gas company representative make certain that the fryer is receiving adequate gas pressure and volume WARNING PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE THAT IT IS NOT PRESENT EVEN THOUGH YOU DO NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOULD CALL YOUR LOCAL PROPANE GAS SUPPLIER FOR ASSISTANCE OPERATING FILLING NOTE Before filling the fryer make certain the fryer vessel is sanitized dry and the drain valve is completely closed See figure 3 4 on page 7 for location of drain valve CAUTION We recommend that solid shortening not be used in AA and
6. KEATING OF CHICAGO INC INSTANT RECOVERY 9 GAS FRYER SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1 800 KEATING www keatingofchicago com TABLE OF CONTENTS SECTION I INTRODUCTION Safety Precautions 1 2 SECTION Il INSTALLATION Damage During Shipment 2 Installation 2 rrr 2 3 Leveling 3 Restraining Devices 3 Gas Connection 3 4 Electrical Connection 4 Gas Leak Testing 4 SECTION OPERATING THE FRYER bene eee aes 4 5 5 6 Melting 6 Cooking 6 7 vn a P r 7 m 7 8 Cleaning and Boil Out 8 9 Electronic Timers 9 SECTION IV MAINTENANCE Warranty Repairs 10 Preventive Maintenance 10 Oil Breakdown 10 Limited Calibration 10 Thermostat Bulb Positioning 11 Hi Limit Check 11 SECTION V SERVICE DIAGNOSIS General 11 Trouble Shooting Charts
7. Position bent portion of bulb against far right heat transfer tube and install compression fitting snugly into fryer vessel 5 Adjust bulb so at least 2 of bent portion of it is next to heat transfer tube and tighten compression nut onto compression fitting for fryer 10x11 18 amp up The end of thermostat bulb should touch the burner tube for 14 fryers 6 Refill fryer with oil to fill level line Start fryer preheat and calibrate with thermometer D Hi Limit Check The manual Hi Limit test button can be used to test the Hi Limit Control by pushing and holding the button in until the fryer reaches the Hi Limit temperature 425 F Place an accurate thermometer in the oil If the Hi Limit Control doesn t shut off the fryer between 425 F and 450 F have it replaced V SERVICE DIAGNOSIS A properly adjusted Keating Instant Recovery Fryer with no load will cycle On approximately every 2 1 2 to 3 minutes Each cycle will last 15 to 25 seconds ensuring that the temperature setting is held within a narrow band e The burners when on will produce clear blue flames directed at the inside walls of the heat transfer tubes The radiant s fins located towards the rear of each transfer tube will glow bright red helping to ensure optimum heat distribution into the fryer vessel All radiants should be pulled gently forward until their retaining clips engage the rear of the tubes e On constant pilot models the
8. 1 800 KEATING _____ KEATING la TIME SELECT START STOP Make certain power to the timer has been OFF for at least 30 seconds Then PRESS and hold down the UP arrow button while turning the rocker power switch to the ON position Note If power switch does not turn off timers the unit must be unplugged two people may be needed The timer will turn ON and the display will now be indicating _ will 4 times If STEP 1 was OK proceed to STEP 2 If not retry Step 1 making sure the power was OFF for at least 30 seconds or more STEP 2 PRESS all 3 buttons in sequence left center right The BEEPER will BEEP when each button is pressed If BEEPER does not BEEP the timer is defective STOP TESTING Reset procedure is completed when 1 00 appears on the digital display 1 800 KEATING TIME SELECT OPTIONAL TIMER OPERATING INSTRUCTIONS PART 056921 1 800 KEATING DIGITAL TIMERS The electronic timers standard on TS amp IFM models provide a clearly visible and accurate display and are very easy to use PROGRAMMING To program the timers the unit must be in the idle mode Press and hold the set button for approximately two seconds The display will show Press the button for the channel to be programmed The display will show the current setting for that channel Use the up or down button to increment or decrement
9. Boil out fryer e Verify thermostat settings e Test Hi Limit control e Verify all thermostat settings QUALIFIED SERVICE PERSONNEL ONLY e Disassemble fryer to clean pilot and burners orifices and runner pilot tube e Check and replace radiants e Calibrate thermostat High production facilities should be checked more often Figure 4 1 Thermostat calibration with knob on NOTE Locate thermometer in same position for every calibration Position at thermostat bulb is recommended Figure 4 2 Place thermometer in oil Il wc 1 LITT If calibration of fryer is found to be less than 25 F off simply loosen three dial plate retaining screws rotate dial plate to match thermometer reading and tighten screws If it is more than 25 F off contact a qualified service company C Thermostat Bulb Positioning BEFORE REPLACING TEST THERMOSTATS These operational problems can easily be corrected by thermostat bulb positioning Keatings patented thermostat application is accurate within 2 F of the dial setting between 250 F 350 F This accuracy is attained only if the thermostat bulb is placed properly against the heat transfer tube To quickly and accurately test for proper bulb placement a single thickness of writing paper should be pulled through between the tube and the bulb with medium resistance 1 For gas fryers 14 The end of thermostat b
10. CMG Model fryers as they are not equipped with a melt cycle If solid shortening is used it should be melted prior to filling the fryer vessel Damage done by melting solid shortening in the fryer vessel will void the warranty WARNING BE SURE THE HEAT TRANSFER TUBES ARE COMPLETELY COVERED WITH OIL BEFORE SWITCHING THE FRYER ON IF OIL LEVEL DROPS BELOW TOP OF HEAT TRANSFER TUBES SEVERE DAMAGE TO FRYER AND INJURY TO OPERATOR MAY RESULT WARNING A WATER IN ANY FORM AND HOT OIL DON T MIX CAUTION Oil expands when heated The Fill Level line has been provided to ensure optimum cooking while ensuring the safety of the operator Do not overfill the fryer vessel Figure 3 1 Fill Level Line A CMG Models 1 Fil the fryer vessel with oil or MELTED solid shortening up to the Fill Level line TS CPU and Basket Lift Models 1 Fill the fryer vessel with oil up to Fill Level line See Figure 3 1 2 solid shortening is used remove screen and firmly pack solid shortening between the heat transfer tubes After this has been done and the fryer has been lit proceed to melting instructions Page 6 for use of the melt cycle LIGHTING WARNING BEFORE ATTEMPTING TO LIGHT THE FRYER MAKE SURE THE GAS CONNECTIONS ARE SECURE AND HAVE BEEN LEAK TESTED AND THE FRYER HAS BEEN PROPERLY FILLED WITH OIL NOTE For safety purposes all Hi Limit controls are manually rese
11. switch control Push Hi Limit reset button located under control panel See figure 2 4 Install or adjust flue restrictors If problem persists contact your HVAC representative Perform millivolt tests Replace faulty thermopile or gas valve See diagnosis below Turn fryer and manual gas valve off Clean orifice s and pilot tube Adjust pilot flame height Install or adjust flue restrictors If problem persists contact your HVAC representative Verify if size of incoming gas line to fryer and manifold gas pressure are adequate Push and hold in Hi Limit test button If burners come on replace thermostat Replace switch Replace gas valve Adjust pressure change burner orifices or install in line regulator Replace radiants Install or adjust flue restrictors If problem persists contact your HVAC representative PROBLEM Flames come out front of fryer Fryer has poor recovery or runs cold Fryer is overheating Oil in fryer vessel smokes Oil in fryer vessel boils OVer Basket Lift mechanism won t operate Basket Lift motor runs but basket doesn t move Basket Lift basket goes down but won t go up Basket Lift buzzer won t shut off PROBABLE CAUSE a Exhaust problems Radiants have slipped forward Flue blockage Baskets overfilled Fryer vessel overfilled with oil Carbon coating on heat transfer tubes Radiant collapsed or out of position Faulty or e
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13. the constant pilot located near far left burner with a match If your fryer has an optional spark ignitor omit this step 3 Turn on main power On Off switch to the ON position 4 Set the Fry Off Melt switch BB model or Cook ldle Melt switch TS and Basket Lift models to the OFF BB or IDLE TS and Basket Lift position 5 Activate pilot light momentary switch for runner pilot and hold about 30 seconds releasing it after pilot indicating light is illuminated If the runner pilot tube fails to stay lit wait 5 minutes before attempting to re light to allow any accumulated gas to escape 6 Set the Fry Off Melt switch BB model or Cook ldle Melt switch TS and Basket Lift models to the BB or TS and Basket Lift position 7 Set the thermostat to the desired temperature 325 839 MELTING The Keating Melt Cycle safely melts solid shortening in the fryer vessel without scorching warnine BEFORE USE THE FRYER MAKE SURE THE FRYER HAS BEEN PROPERLY FILLED WITH OIL A BB TS and Basket Lift Models 1 Set the thermostat to temperature 325 F 335 F the desired frying 2 lfusing solid shortening set the Fry Off Melt switch BB Model or Cook Idle Melt switch TS and Basket Lift Models to the MELT position Stay in the MELT cycle until the shortening has melted completely and is at the Fill Level line before
14. the setting When the setting is correct press and hold the set button again for approximately two seconds The display will show StO for approximately two seconds and the timer will return to normal operation Repeat the process as necessary for the other timers OPERATING LOGIC When the timer is powered up the display will show the time setting for the channel that was operated last and the relay output contacts will be open To start a cycle press the desired channel button 1 3 The display will begin to countdown from the preset time setting and the relay output contacts will close During the countdown the colon will flash at a one second rate When the countdown has reached 00 00 the relay output contacts will open the display will flash and the audible alarm will sound To cancel the audible alarm press any button PAUSE FEATURE To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will pause To resume the countdown press any button The display will resume the normal countdown and the relay output contacts will close CANCELING A CYCLE To cancel a cycle in progress press and hold any button for approximately two seconds The relay output contacts will open and the display will show the time setting for the channel last used IV MAINTENANCE WARRANTY REPAIRS Keating s warranty begins with the date of installation or ship date if we ar
15. 1 41 CAN 1 6 9 standard for quick disconnect devices for use with gas fuel as applicable WARNING IF DISCONNECTION OF THE RESTRAINT 1 NECESSARY IT MUST BE RECONNECTED WHEN THE FRYER IS RETURNED TO ITS ORIGINALLY INSTALLED POSITION GAS CONNECTION WARNING B PIPE JOINT COMPOUNDS RESISTANT TO PROPANE GASES MUST BE USED BEFORE OPERATING THIS FRYER CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION ONLY DO NOT USE AN OPEN FLAME AA OR CMG MILLIVOLT FRYER DO NOT SHORT GAS VALVE TERMINALS WHEN TESTING WIRING AS THERMOSTAT AND GAS VALVE DAMAGE MAY OCCUR AND CAUSE UNSAFE CONDITIONS Figure 2 3 Main Gas Connection 14TS Model FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance You will post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained from your local gas supplier You may use the yellow stick on label enclosed on page i temporarily until you receive the data from your local gas supplier Connect the fryer to the main gas supply line at the rear of the fryer The piping should be a minimum of 3 4 IPS supply pipe for a single fryer Batteries require larger supply lines Installation must conform with local codes or in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Ga
16. 35 F 3 When the oil reaches the desired frying temperature lower filled basket s slowly into the hot oil 4 When cooking cycle is complete carefully lift basket s out of oil and place them on basket hanger rods on splashback of fryer to allow draining of excess oil B TS Model 1 Fill fryer as described on page 4 Filling 2 Set thermostat to the desired frying temperature between 325 F 335 F 3 When oil reaches the desired frying temperature the HEAT light will go off and the light will illuminate 4 Lower filled basket s slowly into the hot oil 5 Set timer for left or right side basket whichever is being lowered into oil 6 When timer sounds carefully lift basket s out of oil and place them on basket hanger rods on splashback of fryer to allow draining of excess oil C Basket Lift Model 1 Fill fryer as described on page 4 Filling 2 Set thermostat to the desired frying temperature between 325 F 335 F 3 When oil reaches the desired frying temperature the HEAT light will go off and the light will illuminate 4 Fill basket s to proper level and place on upper bar of lift rod s 5 Set timer s to desired cooking time using up or down arrow buttons For programming timers see page 9 6 Push START STOP button timers s Basket s will automatically lower into fryer vessel 7 When cooking cycle is complete an audib
17. 6505 Toll Free 1 800 K EATING In U S and Canada www keatingofchicago com As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED STATE ZIP DATE OF PURCHASE INVOICE NUMBER SERIAL NUMBER FRYER FILTER SYSTEM GRIDDLE REMARKS TOP SIDE COOKER HOT PLATE PASTA PLUS HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS SIGNED DATE Sewing Those Who Sewe The Very Best GasFry pre2000
18. ASKET LIFT 2 008088 12 RECTIFIER 24VD WITH WIRES 1 019427 13 UPPER ACTUATOR CLEVIS 1 4 x3 4 2 019218 14 LOWER ACTUATOR CLEVIS PIN 1 4 x1 3 8 2 019219 21 WIRING DIAGRAMS AA amp CMG WIRING DIAGRAM NOTE Separate wiring diagrams have been attached to the fryer and on the inside of this manual and should be saved for troubleshooting and maintenance The wiring diagrams in this section cover standard fryers which may or may not match the diagrams sent with the fryer Non standard fryers such as CPU models do not have wiring diagrams printed in this section LEGEND RESETTABLE HI LIMIT CONTROL CONTROL PANEL L l HI LIMIT TEST SWITCH L 22 BB WIRING DIAGRAM TS WIRING DIAGRAM DOUBLE SOLENOID VALVE E Tr TT xi 120V AC NE fF WHITE m m YELLOW PURPLE TERMINAL BOARD RESETTABLE HI LIMIT CONTROL FLAME SWITCH MAIN POWER ON OFF SWITCH PILOT ON MOMENTARY HI LIMIT TEST SWITCH Ss CONTROL PANEL 120V CORD WITH NEMA 5 15 PLUG pou LEGEND EZ TERMINAL BOARD E ug Bis YELLOW ez DOUBLE SOLENOID L_ RESETTABLE CONTROL LIMI FLAME CONTROL SWITCH 2 PILOT ON MOMENTARY SWITCH HI LIMIT TEST SWITCH
19. CH PLATE BB Control Panel MODEL 8 TS amp TS amp TS amp amp TS amp TS amp TS amp TS amp amp TS amp amp amp amp amp amp amp amp amp TS amp TS QTY PART NUMBER 035574 035575 004164 004163 004610 004156 004501 000521 004499 004304 023709 004169 009389 037406 012833 004341 000514 000639 000263 004158 004305 009919 Figure 6 3 Basket Lift Control Panel 14 24 DESCRIPTION THERMOSTAT 14TS THERMOSTAT 10X11 18 amp UP THERMOSTAT DIAL PLATE THERMOSTAT KNOB RETAINING SCREWS SET OF 4 LIGHTS 120V WITH PLATES PILOT ON MOMENTARY SWITCH TOGGLE SWITCH FRY OFF MELT TOGGLE SWITCH MAIN ON OFF HI LIMIT TEST BUTTON TIMER ELECTRONIC MELT CONTROL NUT WITH BOOT CONTROL PANEL HOODED FLAME SWITCH CONTROL FLAME SWITCH CONTROL BRACKET HI LIMIT CONTROL CONTROL PANEL BACK BUSHING 7 8 TERMINAL BOARD INSULATION BOARD TOGGLE SWITCH BASKET LIFT ON OFF INDICATING LIGHT 120V RED BASKET LIFT ON OFF 19 QTY PART NUMBER 035574 035575 004164 004163 004610 004156 004501 000521 004499 004304 023709 004169 009389 037406 012833 004341 000514 000639 000263 004499 000525 ROLLER GUIDE pev SPLASHBACK BRACKET PA Figure 6 4 14 Basket Lift Housing and Roller Guide IT
20. EM DESCRIPTION QTY PART NUMBER 1 MOTOR AND WIRE COVER 1 2 HOUSING S S OR CRS 1 e 3 REAR COVER S S OR CRS 1 7 000 0 4 LEFT SIDE CRANK BAR AND CAM Viewing front of fryer 1 016209 5 RIGHT SIDE CRANK AND CAM Viewing front of fryer 1 016401 6 MIRCROSWITCH MOTOR LIMIT 2 004592 7 MICROSWITCH BUZZER LIMIT 2 004592 8 MOTOR CCW LEFT Viewing front of fryer 1 000390 9 MOTOR CW RIGHT Viewing front of fryer 1 000391 10 BUZZER ON OFF SWITCH WITH PLATE 1 004499 11 BUZZER 1 004223 12 WIRE HARNESS ASSEMBLY W PLUG 6 PRONG 1 019600 13 6 PRONG MALE WITH WIRE HARNESS 1 018754 14 ROLLER FOR LIFT ROD 2 015817 ROLLER PIN 2 016393 ROLLER PIN LOCK 2 016392 15 LIFT LEFT Viewing front of fryer 1 018990 16 LIFT ROD RIGHT Viewing front of fryer 1 018991 17 BUSHING PUSH ROD 4 016405 18 BUSHING RETAINING RING 4 015831 20 ROLLER GUIDE BRACKET yd SUPPORT CHANNEL Figure 6 5 18 24 Basket Lift Housing Roller Guide and Transformer Box ITEM DESCRIPTION QTY PART NUMBER 1 HOUSING S S OR CRS 2 REAR COVER S S OR CRS 1 e 3 LINEAR ACTUATOR 24VDC WITH LIMIT SWITCHES 2 018471 4 ROLLER FOR LIFT ROD 2 015817 ROLLER PIN 2 016393 ROLLER PIN LOCK 2 016392 5 LIFT ROD FOR SPLIT BASKETS 2 020086 6 BUSHING PUSH ROD 4 016405 T BUSHING RETAINING RING 4 015831 8 FUSE HOLDER 2 004335 9 FUSE ACTUATOR GROUND FAULT 3A SC 3 2 004334 10 TRANSFORMER 1 CALL 1 800 KEATING 11 RELAY B
21. IFOLD 3 FEET PANEL 5 16 FLANGEP HEX NUT CONTROL PANEL BB CONTROL PANEL TS CONTROL PANEL 15 RUNNER PILOT ASSEMBLY Models 10x11 14 AA CMG 3 9 WE Ta Sa 6 M LOCK d NUT 5 9 7 p 12 a Models 34 24 TS See Page 16 for part numbers 16 Figure 6 1 DESCRIPTION THERMOSTAT 14CM 8 14AA THERMOSTAT 10X11 18 amp UP THERMOSTAT DIAL PLATE THERMOSTAT KNOB RETAINING SCREWS FRY ON OFF SWITCH PLATE TOGGLE SWITCH FRY ON OFF HI LIMIT TEST PLATE HI LIMIT TEST BUTTON NUT WITH BOOT CONTROL PANEL HOODED HI LIMIT CONTROL CONTROL PANEL BACK BUSHING 7 8 AA and CMG Control Panel QTY gt lI lI II An PART NUMBER 023145 035553 030833 004163 004610 007997 004499 004305 004304 009389 CALL 1 800 KEATING 004341 000514 Figure 6 2 BB amp TS Control Panel DESCRIPTION THERMOSTAT 14 THERMOSTAT 10X11 18 amp UP THERMOSTAT DIAL PLATE THERMOSTAT KNOB RETAINING SCREWS SET OF 4 LIGHTS 120V WITH PLATES PILOT ON MOMENTARY SWITCH TOGGLE SWITCH FRY OFF MELT TOGGLE SWITCH MAIN ON OFF HI LIMIT TEST BUTTON TIMER ELECTRONIC MELT CONTROL NUT WITH BOOT CONTROL PANEL HOODED FLAME SWITCH CONTROL FLAME SWITCH CONTROL BRACKET HI LIMIT CONTROL CONTROL PANEL BACK BUSHING 7 8 TERMINAL BOARD INSULATION BOARD INDICATING LIGHT AMBER 120V HI LIMIT TEST PLATE FRY OFF MELT SWIT
22. OL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED e This service manual should be retained in a safe place for future reference The installation of your new fryer must conform to local codes or in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas Installation Code CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 Your ventilation hood when installed must conform to the current ANSI NFPA 96 standard No frame or restriction shall be constructed around the fryer that will restrict air movement into the fryers combustion area prevent proper ventilation Keating fryers are designed to operate on the gas fuel specified on the serial plate attached to the inside of the door of the fryer and must not be operated with another gas fuel They cannot be converted to another gas fuel by turning or engaging a switch FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any appliance You will post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained from your local gas supplier You may use the yellow stick on label temporarily until you receive the data from your local gas supplier IMPORTANT In the event a gas odor is detected shut down unit at main shut off valve and contact the lo
23. URNER ORIFICE CALL 1 800 KEATING 2 3 4 4 5 6 16 BURNER HOLD DOWN BAR CALL 1 800 KEATING 1 1 1 1 1 2 12 BURNER SPACER 18 AND ABOVE 019683 4 4 9 6 18 FRYER VESSEL CALL 1 800 KEATING 1 1 1 1 1 1 19 DRAIN VALVE FRONT 1 AA BB TS CMG 004553 1 1 DRAIN VALVE REAR 1 AA BB TS 016341 1 1 DRAIN VALVE FRONT 1 1 4 AA BB TS 004554 1 1 1 2 DRAIN VALVE 1 1 4 AA BB TS 016342 1 1 1 2 20 DOOR CATCH ROLLER STYLE AA BB TS CMG 004540 1 1 1 1 1 2 21 DRIP CUP INSIDE DOOR AA BB TS CMG 004552 1 1 1 1 2 22 HI LIMIT CONTROL W RESET AA BB TS CMG SEE PAGES 18 20 23 THERMOSTAT SEE MODEL SEE PAGES 18 20 24 BASKET HANGER MOUNTING BLOCK BB TS CMG LEFT 004539 1 1 1 1 1 1 CENTER 003813 1 1 1 2 RIGHT 004538 1 1 1 1 1 1 25 SEE BELOW 2 2 2 2 2 2 26 MAIN SUPPLY GAS VALVE BB TS CMG 019515 1 1 1 1 1 1 18 20 10 11 14 019514 1 1 ITEM DESCRIPTION MODELS 10x11 14 18 20 24 34x24 25 BASKET HANGER ROD 2 FRYER 003849 003895 003935 003953 003954 011954 Includes Items 6 9 14 GAS FRYER ASSEMBLY SPLASHBACK 10 3 8 SHEET METAL SCREW 2X UNI POT FRONT PLATE HEAT DEFLECTOR UNI POT FRONT PLATE BURNER HOLD DOWN BAR LOCKWASHER 5 16 HEX HEAD SCREW UNI POT UNI POT FRONT PLATE ASSEMBLY RUNNER TUBE SHIELD MANIFOLD BRACKET 10 24 X 3 4 ROUND SCREW 4X LEG CHANNEL WITH LEGS AND BULLET MAN
24. alified service personnel If the equipment is not installed operated and maintained in accordance with the above concentrations of carbon monoxide in excess of the established limits could be present in the kitchen environment ALL PERSONNEL IN THE WORK PLACE WHO MAY BE SUBJECT TO ANY EXPOSURE OF CARBON MONOXIDE MUST BE WARNED OF SUCH POSSIBLE EXPOSURE THIS WARNING SHOULD BE CONVEYED IN A MANNER SO THAT IT 15 CLEARLY UNDERSTOOD BY THE EMPLOYEE AND THE EMPLOYEE SHOULD BE ASKED IF IN FACT HE OR SHE UNDERSTANDS THE CORRECT METHOD OF OPERATION OF THE EQUIPMENT AND THAT A RISK OF EXPOSURE EXISTS IF THE EQUIPMENT IS OPERATED IMPROPERLY A WARNING IF NOT INSTALLED OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM IIl INSTALLATION This fryer MUST be installed inspected calibrated and serviced by qualified and or certified and or licensed service personnel you may void your Keating warranty if installation is not completed per current local national and Keating specifications Contact your dealer for assistance DAMAGE DURING SHIPMENT The fryer has been assembled tested and inspected at the factory Upon arrival the complete fryer should be checked for any damage that ma
25. cal gas company or gas supplier for emergency service You must maintain this appliance free and clear from combustibles e You must maintain the following minimum clearances from combustible and noncombustible construction Clearances Combustible Noncombustible Construction Construction Back Right Side Left Side You must install this appliance at least 16 inches away from any open flame Adequate clearance for servicing and proper operation must be maintained Your fryer is designed to be serviced from the front Keating commercial fryers are intended for other than household use ALWAYS instruct new employees on proper fryer operation A fryer should be operated ONLY by properly trained personnel AL WAYS turn fryer off each night ALWAYS disconnect fuel source before servicing NEVER leave a fryer unattended during operation e NEVER move a fryer when full of hot oil e NEVER introduce objects or liquids into fryer while operational which are not designed or made for cooking e THIS FRYER MAY NOT BE ALTERED MODIFIED OR CHANGED IN ANY WAY The State of California enacted the California Safe drinking water and Toxic Enforcement Act of 1986 Prop 65 which prohibits any person in the course of doing business from knowingly and intentionally exposing any individual to a chemical known to the otate of California to cause cancer or reproductive toxicity without firs
26. drain fryers put approved container under drain valve For fryers with a central filter slide filter drawer in completely 4 Forfront drains slowly turn handle forward to avoid splashing The drain valve will be completely open after 1 4 turn 5 For units with rear drain valves slowly pull drain valve operating handle straight out unhook from metal latch first Figure 3 5 Nutroilator filter and fryer UNDER NO CIRCUMSTANCES SHOULD YOU PERMIT HOT OIL TO COME IN CONTACT WITH WATER OR ICE ALL DRAINING SHOULD BE DONE UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED WHENEVER A FRYER 15 DRAINED ALWAYS DRAIN OIL INTO A COVERED RECEPTACLE CLEANING AND BOIL OUT When cleaning and boiling out your fryer use Keating oea Powder and Keating Klenzer to keep your fryer in top condition Keating Sea Powder dissolves any grease build up even carbonized grease in fryer vessels one of the leading causes of premature oil breakdown And once your fryer vessel is clean use Keating Klenzer the finest dry stainless steel polish available to restore your Keating Instant Recovery amp Gas fryer s exterior to its original luster CAUTION Disconnect electric power source before cleaning CAUTION To avoid damaging the fryer do not power wash spray or hose it down while cleaning it Figure 3 6 Keating Klenzer and Sea Powder 1 P
27. e not notified of an installation date In the event that your fryer under warranty needs repairs other than routine maintenance or clea ning you are requested to contact Keating of Chicago at 1 800 KEATING before calling a local service company Failure to do so may void your warranty PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily weekly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your fryer working efficiently Proper care and servicing will lead to years of quality performance A Oil Breakdown As part of a Preventive Maintenance Program the oil in your fryer needs to be filtered regularly to avoid breakdown The initial investment in the frying system is less than the total overall costs of oil during the life of the fryer and with regular filtering you can realize substantial savings in oil costs as well as maintenance charges B Limited Calibration less than 25 F off You will need One standard flat blade screwdriver One accurate fryer thermometer Set thermostat to desired frying temperature Allow fryer to cycle three times Place an accurate thermometer in the oil at the thermostat bulb 10 PREVENTIVE MAINTENANCE CHART OPERATOR OWNER SECTION e Check lights and controls e Check that the oil is up to Fill Level Line e Clean all baskets e Drain strain or filter oil e Drain and clean fryer e
28. ion of thermostat and replace if necessary Replace oil Filter or replace oil Boil out fryer See pages 8 amp 9 Cleaning and Boil out Check with oil supplier for higher grade oil Check thermostat calibration and bulb position See pages 10 amp 11 and replace thermostat if necessary Check if Hi Limit trips at 425 F If not replace Hi Limit Don t over fill baskets Fill fryer up to Fill Level line as oil expands when heated Replace oil Stir oil with a paddle until water boils off Filter oil If water remains let oil cool and drain a quart of it Tighten connections Replace timer if faulty Replace limit switch 14 model Replace actuator 18 and above models Replace motor Specify left or right side motor when ordering Replace actuator Replace fuse use type SC 5 in 14 model and type SC 3 in 18 and above models Replace relay Tighten cam onto flat on motor shaft Align limit switch Align limit switch VI PARTS LISTS ORDERING PARTS Parts may be ordered by part number by calling Keating at 1 800 KEATING or your local service company You may also order on line at Keating s part store www keatingofchicago com Refer to the Keating Instant Recovery Gas fryer Limited Warranty for complete service and ordering information The model serial plate is located on the inside of the front door The serial and model numbers are necessary when ordering NOTE On Drop In f
29. le alarm will sound and the basket s will automatically Allow oil to drain before removing baskets D CPU Model See separate fryer instructions or call 1 800 KEATING SHUTDOWN A AAand CMG Models 1 Turn fryer On Off switch to OFF position 2 Rotate tan gas valve knob to PILOT position push it in slightly and rotate it to OFF position TS CPU and Basket Lift Models 1 Set Fry Off Melt switch BB Model Cook Idle Melt switch TS and Basket Lift Models or Fry On Off switch CPU Model to the OFF BB and CPU Models or IDLE TS and Basket Lift Models position 2 Turn main power On Off switch to the OFF position DRAINING WARNING ALWAYS SHUT THE FRYER OFF COMPLETELY BEFORE DRAINING THE FRYER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED TO ENSURE THE SAFETY OF THE OPERATOR 1 Operator should be outfitted with proper attire including Oil and heat resistant gloves Oil and heat resistant apron Safety goggles Oil and heat resistant footwear Figure 3 3 Operator in safety gear Figure 3 4 Drain and drain valve Front Drain z amp ESSE m RETURN VALVE Wir e A A IL DRAIN VALVE errea uM tf M tri TET CE TE i 2 Turn off the fryer and open the door 3 Forfront
30. ls Hi Limit has been activated Exhaust problems or drafts in kitchen Thermopile or gas valve is faulty AA amp CMG models Delayed ignition Dirty runner pilot tube or pilot orifice s Low pilot flame height Exhaust problems or drafts itchen Low gas supply or pressure Thermostat is faulty Fry Off Melt switch BB amp TS models or On Off switch AA amp CMG models is faulty Faulty gas valve Excessive gas supply or pressure Collapsed burner radiants Exhaust problems 12 SOLUTION Turn manual gas valve on If using flexible connector with quick disconnect make sure quick disconnect is completely engaged Turn fryer and manual gas valve off Clean tubing Turn constant pilot valve on and adjust pilot flame height Turn manual gas valve on If using flexible connector with quick disconnect make sure quick disconnect is completely engaged Plug fryer into approved outlet Push Hi Limit reset button located under control panel See figure 2 4 Turn fryer and manual gas valve off Clean orifice s and other parts as necessary Push in and latch drain valve handle to activate rear drain safety switch Verify if size of incoming gas line to fryer and manifold gas pressure are adequate Turn fryer and manual gas valve off Clean orifice s and pilot tube Adjust pilot flame height If it takes more than 60 seconds for pilot to stay lit replace flame
31. pilot light will be between 3 8 to 1 2 high and will use about 180 BTU s of gas per hour e he runner pilot tube is used to ignite the burners Flames from the tube should be clear blue and between 3 8 to 1 2 high spread across the entire tube The burners will ignite almost instantly after the thermostat calls for heat e Every Keating Instant Recovery Gas Fryer has a number of safety controls to ensure safe operation and guard against component failure Operation of each control is explained in Section VI Service Trouble shooting The following diagnosis is only to be used as a guide to qualified service personnel Keating recommends that you use a qualified service company Call 1 800 KEATING if you need assistance in locating a qualified service company PROBLEM Constant pilot won t light Runner pilot tube won t light Runner pilot won t stay lit Delayed ignition Burners won t come on Flames come out top of flue PROBABLE CAUSE a Gas isn t turned on Clogged constant pilot tubing Constant pilot valve isn t turned on Gas isn t turned on No electricity to fryer BB amp TS models Hi Limit has been activated Clogged runner pilot orifice s Drain valve handle isn t pushed in completely Central filter only Low gas supply or pressure Dirty runner pilot tube or pilot orifice s Low pilot flame height Flame switch control is faulty BB amp TS mode
32. r has been removed A WARNING WATER IN ANY FORM AND HOT OIL DON T MIX 15 Close drain valve enm FAILURE TO CLOSE DRAIN VALVE BEFORE REFILLING THE FRYER MAY RESULT IN SERIOUS INJURY warnine WHEN YOUR FRYER IS BEING USED IN CONJUNCTION WITH A CENTRAL FILTER DISCONNECT POWER SUPPLY BEFORE RESETTING MOTOR TO PREVENT SERIOUS INJURY WHEN RESET SWITCH IS ENGAGED SEE FILTER MANUAL 16 Check thermostat bulb positioning see page 10 17 Refill the fryer with new or filtered oil ELECTRONIC TIMERS The electronic timers provide a clearly visible and accurate display and are very easy to use This procedure resets the timer to operate minutes seconds A TIMER OPERATION TIMER Ld 5 Kg SET COUNTING FLASHES TIME DOWN REMA NA 00 00 START STOP BUTTON Push to START new cycle to restart paused cycle Push to PAUSE STOP cycle in progress Push and hold 2 seconds to RESET stopped PAUSED or COMPLETED cycle TIME SELECT BUTTONS Push DOWN ARROW lv to decrease set time Push UP ARROW A to increase set time AUDIBLE ALARM Beeps at END OF CYCLE e Push and hold START STOP Button to RESET timer REAR VIEW OUTPUT RELAY Energized when timer is display counting down De energized when timer is OFF at END OF CYCLE or PAUSED B How to program the Keating Electronic Timer STEP 1
33. rratic thermostat Low gas supply or pressure Thermostat bulb improperly placed Thermostat out of calibration or is faulty Oil is breaking down High carbon content in oil Dirty fryer vessel Inferior grade of oil Fryer is overheating and Hi Limit control has failed Baskets overfilled Fryer vessel overfilled with oil Oil is breaking down and foaming Water in cold zone Connections are loose or timer faulty Motor limit switch is faulty Lift motor is faulty 14 model Actuator is faulty 18 and above models e Control circuit fuse has blown Relay is faulty 18 and above models a Camis slipping on motor shaft 14 model a Basket Lift motor limit switch is misaligned 14 model a Buzzer limit switch is misaligned 14 model 13 SOLUTION Install deflector to block down draft Install or adjust flue restrictors If problem persists contact your HVAC representative Reposition radiants Turn fryer and manual gas valve off Let flue cool and remove foreign objects Don t over fill baskets Fill fryer up to Fill Level line as oil expands when heated Boil out fryer See pages 8 amp 9 Cleaning and Boil out Reposition or replace radiants Replace thermostat Verify if size of incoming gas line to fryer and manifold gas pressure are adequate Adjust bulb position See pages 10 amp 11 Thermostat Bulb Positioning Check calibrat
34. ryers the model serial plate is attached to the top of the control panel WARNING AND OPERATING PLATES All warning and operating plates on the Keating Instant Recovery Gas fryer should be in place at all times plates are damaged or lost replace them immediately GAS FRYER PARTS LIST MODELS WITH UNI POT PAGES 15 16 ITEM DESCRIPTION MODELS PART 10x11 14 18 20 24 34x24 1 GAS VALVE MILIVOLT AA CMG NATURAL GAS 023625 1 1 1 1 PROPANE 023624 1 1 1 1 GAS VALVE 120V BB TS NATURAL GAS 004269 1 1 1 1 1 PROPANE 008123 1 1 1 1 1 TAN KNOB AA CMG 004803 1 1 1 1 PILOT OPERATING HANDLE CMG 019426 1 1 3 3 BRACKET FOR PILOT CMG 004804 1 1 OPERATING HANDLE W SCREW 5 SCREW FOR AA 004805 1 1 1 1 6 2 THERMOPILE AA CMG 022770 1 1 1 1 3 RUNNER PILOT TUBE ASSEMBLY CALL 1 800 KEATING 1 1 1 1 1 1 4 CONSTANT PILOT ASSEMBLY ALL 004259 1 1 1 1 1 1 5 CONSTANT PILOT VALVE ALL 004266 1 1 1 1 1 1 6 RUNNER PILOT AIR SHUTTER NIPPLE W NUT 015747 1 1 2 2 2 3 CLIP 004090 1 1 2 2 2 3 7 RUNNER PILOT ORIFICE CALL 1 800 KEATING 1 1 2 2 2 3 8 RUNNER PILOT ORIFICE HOLDER STRAIGHT 004142 1 1 2 2 2 3 9 RUNNER PILOT 90 ELBOW 1 4 1 8 015746 1 1 2 2 2 2 10 RUNNER PILOT TEE IN TUBING 006474 1 1 1 2 11 RUNNER PILOT SOLENOID ADAPTER ALL 005743 1 1 1 1 1 1 12 ALUMINUM 1 4 TUBING Specify length CALL 1 800 KEATING 1 1 3 3 3 5 13 RADIANT 3 FINS ALL FRYERS 000041 2 3 4 4 6 14 BURNER ALL CALL 1 800 KEATING 2 3 4 4 5 6 15 B
35. s Installation Code CAN CGA B 149 1 or Propane Installation Code CAN CGA B 149 2 3 4 manual gas valve is factory installed with each floor model fryer for single fryers and batteries except for 10x11AA 20AA models which use a 1 2 NPT valve The required gas pressure for proper operation of each fryer is 4 water column for natural gas and 10 water column for Propane gas at the burner manifold Remove the allen head test plug on the gas manifold and use a manometer to check the gas pressure In line pressure regulators are not supplied by Keating They are to be provided and installed by others as directed by local codes NOTE If more than one gas fryer is on the same supply line you may require a larger line Consult your local gas company to assure adequate volume and pressure Refer to serial plate for proper gas requirements for your particular model ELECTRICAL CONNECTION The Keating Instant Gas fryer is equipped with a 9 neoprene covered 3 wire electrical cord with a three pronged grounded plug for protection against electrical shock This plug must be placed into a 120V properly grounded three pronged outlet NEMA 5 15 or 5 20 For proper grounding procedures see local codes or in the absence of local codes the current National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CAN 22 2 as applicable NOTE AA and CMG Models do not require any outside electrical connections
36. switching to the FRY BB Model or TS and Basket Lift Models position for cooking B CPU Model See separate fryer instructions or call 1 800 KEATING NOTE During the MELT cycle the burners are on for approximately 5 seconds and off for approximately 55 seconds A WARNING BE SURE THE HEAT TRANSFER TUBES ARE COMPLETELY COVERED WITH MELTED SHORTENING BEFORE ATTEMPTING TO FRY IF THE TUBES ARE NOT COMPLETELY COVERED WITH MELTED SHORTENING SEVERE DAMAGE TO FRYER AND INJURY TO OPERATOR MAY RESULT COOKING Keating Instant Recovery Gas Fryers are designed to provide maximum production efficiency and deliver high quality food products Low temperature cooking highly polished stainless steel and a true COLD ZONE mean extended oil life Follow cooking procedures for your model WARNING OPERATION OF THIS FRYER SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES USE ONLY KEATING APPROVED BASKETS YOUR FRYER NEVER OVERFILL FRY BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR FRYER VESSEL CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO FRYER PREVENT SPLASHING HOT OIL FROM FRYER VESSEL NEVER LIFT BASKETS DIRECTLY OUT OF THE FRYER VESSEL WITHOUT DRAINING AS SEVERE INJURY MAY RESULT A AA CMG and BB Models 1 Fill fryer as described on page 4 Filling 2 Set thermostat to the desired frying temperature between 325 3
37. t Always check the Hi Limit reset button before attempting to use the fryer If the Hi Limit has tripped the fryer will not operate Located behind the fryer door underneath the front panel NOTE For a fryer with a Central or Zero Space Filter always check the rear drain operating handle before attempting to use the fryer A safety switch prevents the fryer from operating if the handle is not pushed in completely and latched See figure 3 2 Figure 3 2 Rear Drain Operating Handle A AAand CMG Models 1 Open the main gas supply to unit usually at rear by turning handle in line with gas piping or hose Also open manual valve red gas cock on gas piping inside unit where applicable 2 Light the constant pilot located near far left burner with a match 3 Set the On Off switch to the ON position 4 Rotate the tan gas valve knob to the PILOT position 5 Push in knob and the constant pilot will ignite the runner pilot tube Hold the knob for 45 seconds and release slowly If the runner pilot tube fails to stay lit wait five minutes before attempting to re light to allow any accumulated gas to escape 6 After runner pilot tube stays lit release knob and rotate it to the ON position 7 Set thermostat to desired temperature 325 F 330 B BB TS CPU and Basket Lift Models 1 Open main gas supply to unit Open manual valve red gas cock on piping inside unit where applicable 2 Light
38. t giving clear and reasonable warning to such individuals The Governor s Scientific Advisory Panel added carbon monoxide to the list of hazardous chemicals known to cause reproductive harm In order to establish full compliance with Proposition 65 we attached a yellow warning label to each gas fired fryer manufactured by Keating of Chicago Inc Carbon monoxide would not be present in concentrations that would pose a significant risk to the consumer when the equipment is installed operated and maintained as follows e Installed in accordance with all local codes in the absence of local codes with the current National Fuel Gas Code Z223 1 NFPA 54 Natural Gas Installation CAN CGA B149 1 or Propane Installation Code CAN CGA B 149 2 e Installed under a properly designed operating exhaust hood Connected to the type of gas for which the fryer is manufactured Pressure regulator installed in the appliance 15 adjusted for the manifold pressure marked on the serial plate Adequate air supply to the fryer e In line pressure regulator not supplied by Keating must be installed outside the appliance when needed to maintain the specificied manifold pressure marked on the serial plate The equipment is operated in the manner intended using the proper utensils e Keep the equipment clean and have it checked periodically Burner air adjustments mechanical maintenance and repairs must be performed by qu
39. the responsibility of the owner and local installer to comply with these regulations when installing the fryer Counter model and floor model fryers must be restrained to prevent tipping when installed in order to avoid splashing spilling etc of hot liquid The restraining method may be a manner of installation or by separate means LEVELING The fryer will operate at its highest efficiency when properly leveled Place a level on fryer vessel from side to side For fryers on legs the bottom foot of the leg is adjustable Turn counter clockwise to decrease height or clockwise to increase height until level For fryers on casters the casters are adjustable by loosening the jam nut and turning the caster in or out When the desired level is reached tighten the jam nut Adjustments of more than 3 4 are not recommended on any caster The same procedure should be followed to level the fryer from front to back Figure 2 1 RESTRAINING DEVICES On fryer installations with casters casters and jam nuts must be completely tightened Adequate means must also be provided to limit the movement of the appliance without depending on the connector the quick disconnect device or its associated piping to limit the appliance movement Connectors must comply with the current ANSI Z21 69 CAN 1 6 16 standard for connectors for movable gas appliances Quick disconnect devices must comply with the current ANSI Z2
40. ulb should touch the burner tube For gas fryers 10x11 18 amp up If the bulb is too loose the paper will slip through with little or no resistance A fryer with a thermostat bulb that is too loose will overshoot Overshoot The thermostat takes a long time to cycle and then misses its preset temperature by 20 F 40 F yielding a poor quality product If the bulb is too tight the paper will either not pull through or it will tear A fryer with a thermostat bulb that is too tight will short cycle Short Cycle The thermostat will cycle rapidly while the fryer is in the idle mode the temperature will be erratic Thermostat Bulb Positioning 10x11 18 amp up Fryer Gas REQUIRED TEST EQUIPMENT Multimeter for testing continuity CHECKING CONTINUITY WITH THE MULTIMETER 1 Rotate the thermostat shaft until an audible click is heard 2 Rotate the thermostat shaft left and right ten times causing the switch to click on and off ten times while using the Multimeter to verify continuity 3 the switch does not show continuity during all ten trials replace the thermostat Ak wane Disassembling the thermostat Will void the thermostat warraniy 1 Set compression ring onto capillary end of bulb finger tight 1 2 from end of capillary 2 Insert new thermostat bulb through control panel back 3 Apply oil resistant flexible sealant onto compression fitting thread before installing fitting into fryer vessel
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43. uton safety attire See page 7 Draining 2 Turn the fryer off 3 Drain oil from fryer Filtering may be done at this step 4 Remove oil container to a secure area to prevent accidental spillage 5 Fill fryer vessel to Fill Level line with water WARNING UNDER NO CIRCUMSTANCES SHOULD THE FRYER BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 6 Set thermostat and turn fryer on to bring water to a gentle boil 7 Once boil has been reached turn fryer off 8 Dissolve 2 3 cup of Keating Sea Powder for every five gallons of water and let soak for 1 2 hour If there is a large build up of carbonized grease allow fryer to soak overnight CAUTION Do not damage or reposition thermostat bulb as this may affect the accuracy of the fryer 9 While soaking a natural fiber brush may be used to scrub the tubes and inside walls of fryer 10 Drain the water and Sea Powder into a dry suitable receptacle and remove from cooking area 11 Spread Keating Klenzer liberally on tubes and sides of fryer vessel 12 At this point a non abrasive scouring pad may be used to remove the now softened carbonized grease 13 Thoroughly rinse fryer vessel with potable water to remove all Klenzer 14 Prior to refilling with oil wipe the inside of the fryer vessel making sure all water and Klenze
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45. y have occurred during shipment The carrier is responsible for all damage in transit whether visible or concealed Do not pay for the freight bill until the fryer has been thoroughly checked for damage If concealed damage is found later contact the carrier immediately to file a claim What to do if equipment arrives damaged VISIBLE LOSS OR DAMAGE Be certain to note this on the freight or express receipt and have it signed by the delivery person FILE CLAIM FOR DAMAGES Regardless of extent of damage CONCEALED LOSS OR DAMAGE If damage is noticed when equipment is unpacked notify the freight company immediately and file a concealed damage claim This MUST be done immediately Be sure to retain the shipping container for inspection IMMEDIATELY Keating does not assume responsibility for Loss OR Damage incurred in transit INSTALLATION Installation must conform with local codes or in absence of local codes with the current National Fuel Gas Code Z223 1 NFPA 54 Natural Gas Installation CAN CGA B149 1 or Propane Installation Code CAN CGA B 149 2 POSITIONING The fryer must be no closer than 6 inches from any combustible material and 16 inches away from any open flame The fryer must be placed under an exhaust hood with a fire retardant system Your ventilation hood when installed must conform to the current ANSI NFPA 96 standard ALL connections and placement must comply with local and national codes It is
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