Yard Machines 070 Series Lawn Mower User Manual
Contents
1. uomesi n p e ep xne jueujeuuojuoo ejmnu p 19 sulajd se eDe quiesse JONAS 53 IN SNVS 159 ene I lA VISEZ ALIGNEZ AVEC UN ARBRE ln nun UN POTEAU LECTRIQUE LE D UN B TIMENT A R 9 OU UN POTEAU DE CL TURE a AVERTISSEMENT Ne vous servez pas de la tondeuse sur des pentes sup rieures 15 soit une d clivit de 2 Y pi par 10 pi Une tondeuse si ge risque en effet de se retourner et son conducteur peut tre gravement bless Il est galement difficile de conserver un bon appui en marchant derri re une tondeuse Vous risquez de glisser et de vous blesser Utilisez les tondeuses SI GE parall lement la pente jamais en travers Utilisez les tondeuses POUSSER perpendiculairement la pente jamais parall lement sajuad ap uns asnapuo aye sed Z9SI IM N sejjenbseuns sa jeuruuejop 199 ap snor 1anes x euneugyn uoneynsuos ano nod 105 un e y 301 3ONITONI 56000 01 18 INS eyes suep 1ueunDiy inb suonon1 sul jo sjuawessiuane se 18109591 je e1pueiduo9 eu 1ueAned inb sauuosiad sep e2. gl e ejnenuedns ejued eun ans sed zapuol an eaquinbo nad Inajonpuos 97 un p no esre ej eun p seJd sed zapuo SVd IN Y Sepuooes sioJ suep ep ej Je 9 zeuoe eiqiinbe ejpjed zejje snon enb zejues IS 1855914 ep ap 1e 1essiD ep zenbsu sno sino no Jaya Sejoejsqo sep Jeuoeo jueAned sejneu seqieu seq ajuepiooe un INS es jned ej je XNE seyey ejued eun ns ep juesBueyo ue sel s pe jueujeurejnoipuedaed s ewel ejued e e V eneJD eunsse q amo Jane esnepuoi sed zesi n u e eineuedns 159 ajued e uojes IS ep np ajued e eonou e suep uno zesinn ep ainsow jeg sed zejie en ejued ej ns esie e sed zejuss au snoa IS sep ejued ue ureue un jns seunsse q sep jueAned sejued sep uns jueAnos juaesinpold es inb ss ep Jaqu
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11. Maintain or replace safety labels as necessary Observe proper disposal laws and regulations Im proper disposal of fluids and materials can harm the environment Your Responsibility e Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine 51 102 10 6 04 SLOPE GAUGE Keep this sheet in a safe place for future reference Use this page as a guide to determine slopes where you may not operate safely Do not operate your lawn mower on such slopes sado s umop pue dn sadojs jo 998 ou 8550400 qNIH3S M1VM 91e19d o 590 015 ou ssoJoe sedo s umop pue dn 91e9do snouss Buninsei dis pjnoo pue 1no 1 edo s e uons uo e y Anfu snouss esneo pue y 1991 OL Aland 1991 jo e ssooxo ui edo s e uo jou v 1 i l MALTE un EL S A SRS n ha oS IT I 21 QU 1804 3ON34 HO 1 8 1 e V dO H3NHOO V t pne I 30d Hamad Y Fre gt
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14. 3381 TvOLLU3A V HIM T3A31 SIHL 1H9IS 7777777 77777777277 This unit is shipped WITHOUT GASOLINE or OIL After assembly service engine with gasoline and oil as instructed in the separate engine manual packed with your unit NOTE Reference to right or left hand side of the mower is observed from the operating position This owners manual covers various models of lawnmowers The units illustrated may vary slightly from your unit Follow only those instructions which pertain to your model lawnmower Tools Required for Assembly 1 9 16 Wrench 1 3 4 Wrench required only if wheels are unassembled Set Up Remove the lawn mower and all parts from the ton Make certain all parts and literature have been removed from the carton before the carton is dis carded Disconnect the spark plug wire and ground it as in structed in the separate engine manual packed with your unit Pull up and back on the upper handle to raise the handle into the operating position Make certain the lower handle is seated securely into the handle mounting brackets Tighten the large wing nuts on each side of the handle See Figure 1 Figure 1 If satisfied with height of handle tighten wing nuts at the ends of the lower handle shown in Figure 2 The handle may be adjusted by removing the wing nuts shown in Figure 2 and placing the weld pin on the handle bracket in the upper or lower hole in the lower
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18. than was used the first time Overlapping the cut a lit tle on each pass will also help to clean up any stray clippings left on the lawn The mower should always be operated at full throttle to get the best cut and al low it to do the most effective job of mulching Clean underside of deck Be certain to clean the underside of the cutting deck after each use to avoid a build up of grass which would prevent proper mulching Mulching Leaves The mulching of leaves can also be beneficial to your lawn When mulching leaves make sure they are dry and are not laying too thick on the lawn Do not wait for all the leaves to be off the trees before you mulch It is recommended keeping driveways and sidewalks on the operators right while moving Continue mow ing using this pattern having the left side of your lawnmower next to the uncut grass Mulching with the cutting area of the mower on the lawn avoids grass clippings in undesirable areas WARNING If you strike a foreign object stop the engine Remove wire from spark plug thoroughly inspect the mower for any dam age and repair the damage before restarting and operating the mower Extensive vibration of the mower during operation is an indica tion of damage The unit should be promptly inspected and repaired ADJUSTMENT CAUTION DO NOT AT ANY TIME MAKE ANY ADJUSTMENT TO LAWNMOWER WITHOUT FIRST STOPPING THE ENGINE AND DISCONNECTING THE SPARK PLUG WIRE CAUTION Before c
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20. 1 Engine oil level low 1 Fill crankcase with proper oil 2 Air flow restricted 2 Remove blower housing and clean 3 Carburetor not adjusted properly 3 Adjust carburetor Idles poorly 1 2206 plug fouled faulty too 1 Reset gap to 030 or replace spark plug wide 2 Carburetor improperly adjusted 2 Adjust carburetor 3 Dirty air cleaner 3 Clean air cleaner Excessive vibration 1 Cutting blade loose or unbalanced 1 Tighten blade and adapter Balance blade 2 Bent cutting blade 2 Replace blade Mower will not 1 Wet grass 1 Do not mow when grass is wet wait until later to mulch grass cut 2 Excessively high grass 2 Mow once at a high cutting height then mow again at desired height or make a narrower cut ting path 3 Dull blade 3 Sharpen or replace blade Uneven cut 1 Wheels not positioned correctly 1 Place all four wheels in same height position 2 Dull blade 2 Sharpen or replace blade Wheels will not 1 Belt not installed properly 1 Check belt for proper pulley installation and propel movement 2 Debris clogging drive operation 2 Clean out debris NOTE For repairs beyond the minor adjustments listed above 12 contract your nearest authorized service dealer TWO YEAR LIMITED WARRANTY For TWO YEARS from the date of retail purchase within Canada MTD PRODUCTS LIMITED will at its option re pair or replace for the original purchaser free of charge any part
21. chaser for a cost of one half 1 2 of the current retail price of the battery in effect at the date of return Full Sixty Day Warranty on Normal Wear Parts Normal wear parts are defined as belts blade adapters blades grass bags seats tires rider deck wheels and clutch parts friction wheels These parts are warranted to the origi nal purchaser to be free from defects in material and workmanship for a period of sixty 60 days from the date of retail purchase How to Obtain Service Warranty service is available with proof of purchase through your local authorized ser vice dealer or distributor If you do not know the dealer or distributor in your area please call toll free 1 800 668 1238 The return of a complete unit will not be accepted by the factory unless prior written permission has been extended by MTD PRODUCTS LIMITED Transportation Charges Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any part submitted for replacement under this warranty must be paid by the purchaser unless such return is requested in writing by MTD PRODUCTS LIMITED Other Warranties All other warranties express or implied including any implied warranty of merchantability is lim ited in its duration to that set forth in this express limited warranty The provisions as set forth in this warranty provide the sole and exclusive remedy of MTD PRODUCTS LIMIT
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27. handle Brake Cable The brake cable is attached to the engine and has a Z fitting on the loose end Route the brake cable Figure 2 over the lower handle Snap the plastic fitting into the hole on the inside of the upper handle as shown in Figure 3 Move the blade control handle away from the upper handle Hook the 7 end of the brake cable into the hole in the blade control handle from the outside to the inside as shown in Figure 4 WARNING Brake cable must be assembled as shown for proper blade brake operation Blade Control Handle Plastic Fitting Figure 3 d Blade Control Handle Z Fitting Figure 4 Cable Ties Insert posts on cable ties into holes provided on the handle holes may be in different locations depend ing on the model See Figure 5 Position the cable to avoid all moving parts and se cure with the cable ties Trim excess ends of cable ties WARNING When attaching the control cable the cable must be routed to avoid contact with all sharp edges and hot surfaces to pre vent damage to the cable which will render the control inoperative Cable Tie NES ZN Lower Handle di Figure 5 Starter Rope With the spark plug wire disconnected and grounded depress the blade control handle and pull the rope out of the engine Place the rope guide around the starter handle so the opening in the rope guide is toward the front of the mower as
28. or parts found to be defective in material or workmanship This warranty does not cover 1 Any part which has become inoperative due to misuse commercial use abuse neglect accident im proper maintenance or alteration or 2 The unit if it has not been operated and or maintained in accordance with the owner s instructions fur nished with the unit or 3 The engine or motor or component parts thereof which carry separate warranties from their manufac turers Please refer to the applicable manufacturer s warranty on these items or 4 Batteries and normal wear parts except as noted below Log splitter pumps valves and cylinders or component parts thereof are covered by a one year warranty or 5 Routine maintenance items such as lubricants filters blade sharpening and tune ups or adjustments such as brake clutch or deck or 6 Normal deterioration of the exterior finish due to use or exposure Full Ninety Day Warranty on Battery For ninety 90 days from the date of retail purchase if any battery included with this unit proves defective in material or workmanship and our testing determines the battery will not hold a charge MTD PRODUCTS LIMITED will replace the battery at no charge to the original purchaser Additional Limited Thirty Day Warranty on Battery After ninety 90 days but within one hundred twenty 120 days from the date of purchase MTD PRODUCTS LIMITED will replace the defective battery for the original pur
29. sandy soil condition causes abrasive wear to the blade After prolonged use especially in sandy soil condi tions the blade will become worn and lose some of the original shape Cutting efficiently will be reduced and the blade should be replaced Replace with an approved factory replacement blade only Possible damage resulting from blade unbalance condition is not the responsibility of the manufacturer Deck The underside of the mower deck should be cleaned after each use to prevent a buildup of grass clip pings leaves dirt or other matter If this debris is allowed to accumulate it will invite rust and corro sion and may prevent proper mulching The deck may be cleaned by tilting the mower and scraping clean with a suitable tool make certain the spark plug wire is disconnected NOTE We do not recommend the use of pres sure washers or garden hose to clean your unit These may cause damage to electric compo nents spindles pulleys bearings or the engine The use of water will result in shortened life and reduce serviceability Engine Refer to the separate engine manual for engine maintenance instructions Maintain engine oil as instructed in the separate engine manual packed with your unit Read and follow instruc tions carefully Under normal conditions service air cleaner as in structed in the separate engine manual packed with your unit Clean every few hours under extremely dusty conditions Poor engine
30. shown Insert the rope guide into the right side of the handle Secure with small wing nut See Figure 6 Y 7 Small WingNut Starter Handle Rope Guide NOTE f the starter rope becomes disconnected from rope guide on handle disconnect and ground the spark plug wire Depress the blade control handle and pull the starter rope out from engine slowly Slip the starter rope into the rope guide bolt on handle Wheels Front and Rear Using hardware from hardware pack secure the wheels to the deck as shown in Figures 7 and 8 Figure 6 Large Cupped Washer Crowned Cupped Side Side Large Cupped Washer Small Cupped Washer Axle Bolt x 79 Figure 8 Rear Wheels Insert axle bolts through wheels then place small cupped washers on bolts cupped side of washers go against the deck Secure the wheels to the deck with the large cupped washer and nut cupped side of washers go against the deck Tighten axle bolt until cupped washers flatten Chute Deflector See Figure 9 The chute deflector on your mower may be held in an upright position by a block for shipping purposes only This shipping block must be removed and dis carded before the mower is put into operation See Figure 9 To remove the shipping block pull the spring loaded chute toward the engine Remove the block and carefully lower the chute into operating position keeping fingers out of the way Installing The Mulch
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36. ED obligations arising from the sale of its prod ucts MTD PRODUCTS LIMITED will not be liable for incidental or consequential loss or damage 13 N DE NP DE REF PIECE DESCRIPTION DESCRIPTION 1 17032A Chute Hinge Charni re de d flecteur 2 17098 Hinge Clip Attache 3 687 02145 Handle Bracket Ass y RH R glage de hauteur droit 4 687 02144 Handle Bracket Assembly LH R glage de hauteur gauche 5 787 01084A Deck Assembly 22 Tablier 22 po 6 712 3017 Hex Nut 3 8 16 crou hexagonal 3 8 16 7 731 0981A Hub Cap Grey Radial optional Moyeu de chapeau gris en option 8 710 0216 Hex Cap Screw 3 8 16 x 75 Vis chapeau six pans de 3 8 16 x 0 75 9 710 0599 Hex Wash S Tapp Scr 1 4 20 x 50 Vis autotaraudeuse rondelle hex 1 4 20 x 0 50 10 710 0654A Hex Wash HD Tap Scr 3 8 16 x 88 Vis autotaraud e 3 8 16 x 0 88 11 710 1044 Hex Screw 3 8 24 x 1 5 Lg Gr 8 Vis t te hex 3 8 24 x 1 50 po de Ig Qual 8 12 710 1174 Carriage Bolt 5 16 18 x 2 0 Boulon ordinaire 5 16 18 x 2 0 13 710 1205 Rope Guide Bolt Boulon de guidage de cordon 14 712 0431 Hex Flanged L Nut 3 8 16 Gr F Contre crou embase 3 8 16 Qual F 15 720 0279 Knob ERS Guide 1 4 20 Bouton 1 4 20 16 720 0284 Handle Knob Assembly Bouton 17 749 1092A Upper Handle Guidon sup rieur 18 725 0157 Cable Tie Attache c ble 19 731 04019 Trail Shield Abattant de protection arri re 20 731 04197 Mulching Baffle D flecteur de d
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38. ING Periodically inspect the blade adapter for cracks especially if you strike a for eign object Replace when necessary For best results your blade should be sharp The blade may be resharpened by removing it and either grinding or filing the cutting edge keeping as close to the origi nal bevel as possible It is extremely important that each cutting edge receives an equal amount of grind ing to prevent an unbalanced blade Improper blade balance will result in excessive vibration causing even damage to the engine and mower Be sure to carefully balance blade after sharpening The blade can be tested for balance by balancing it on a round shaft screwdriver Remove metal from the heavy side until it balances evenly Before reassembling the blade and the blade adapter to the unit lubricate the engine crankshaft and the in ner surface of the blade adapter with light oil Install the blade adapter on the crankshaft with the star away from the engine Refer to Figure 13 Place the blade with the side marked bottom or with part num ber facing away from the adapter Align the blade bell support over the blade with the tabs in the holes of the blade and insert the hex bolt Tighten the hex bolt to the torque listed below Blade Mounting Torque Center Bolt 450 in Ib min 600 in lb max To insure safe operation of your unit ALL nuts and bolts must be checked periodically for correct tightness CAUTION Cutting grass in
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40. Metal Loop on Spark Plug Wire 4 Rubber Boot Figure 11 Starter Handle Figure 12 If your unit is equipped with a primer prime engine as instructed in the separate engine manual packed with your unit Standing behind the unit depress the blade control handle and hold it against the upper handle as shown in Figure 12 Grasp the recoil starter handle as shown and pull slowly until resistance is felt then pull rapidly to start engine and avoid kickback Return it slowly to the rope guide bolt The blade control handle must be depressed in order to operate the unit Release the blade control handle to stop the engine and blade WARNING THIS CONTROL MECHANISM IS A SAFETY DEVICE NEVER ATTEMPT TO BY PASS ITS OPERATIONS To Stop Engine Release the blade control handle to stop the engine and blade WARNING The blade continues to rotate for a few seconds after the engine is shut off Disconnect the spark plug wire and ground it against the engine to prevent accidental starting while equip ment is unattended Using Your Mulcher Optional Mulching mowers use a specially designed blade to chop the grass clippings extra fine and then blow them back down into the lawn The small clippings decompose quickly becoming a natural fertilizer that returns much of the needed nutrients to the soil Continuous mulching means continuous free natural fertilization no messy clippin
41. Operator s Manual MTD 22 Push Mower 070 Series IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT PRINTED IN U S A MTD Products Limited Kitchener ON N2G 4J1 772C0760 TABLE 5 CALLING CUSTOMER SUPPORT nr 2 LUBRICATION I CP ES 10 IMPORTANT SAFE OPERATION PRACTICES 3 MAINTENANCE sss 10 SLOPE GAUGE 6 OFF SEASON STORAGE INSTRUCTIONS 11 SET UP INSTRUCTIONS ER a 7 TROUBLE SHOOTING AAA RA 12 OPERATION OR RL 9 WARRANTY E E 13 ADJUSTMENTS 10 REPLACEMENT PARTS PI CES D TACH ES 14 FINDING MODEL NUMBER This Operator s Manual is an important part of your new equipment It will help you assemble prepare and main tain the unit for best performance Please read and understand what it says Before you start assembling your new equipment please locate the model plate on the equipment and copy the information from it in the space provided below A sample model plate is also given below You can locate the model plate by standing at the operating position and looking down at the rear of the deck This information will be necessary to use the manufacturer s web site and or help from the Customer Support Department or an autho rized service dealer Model Number Serial Number Num ro de mod le Num ro de s rie Copy the model number here XXXXXXXXXX XXXXXXXXXXX th rial number here MTD MTD PRODUCTS LIMITED Copy the serial num
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43. before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol heed its warning DANGER This machine was built to be operated according to the rules for safe operation in this man ual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death General Operation Read this operator s manual carefully in its entirety before attempting to assemble this machine Read understand and follow all instructions on the ma chine and in the manual s before operation Be completely familiar with the controls and the proper use of this machine before operating it Keep this manual in a safe place for future and regular refer ence and for ordering replacement parts This machine is a precision piece of power equip ment not a plaything Therefore exercise extreme caution at all times Your unit has been designed to perform one job to mow grass Do not use it for any other purpose Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the instructions in this manual and should be trained and supervised by a parent Only responsible individuals who are familiar with the
44. ber here KITCHENER ON N2G 4J1 For A Growing World 1 800 668 1238 www mtdcanada com ENGINE INFORMATION The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information CALLING CUSTOMER SUPPORT Please do NOT return the unit to the retailer from which it was purchased without first contacting Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or mainte nance of this unit please call a Customer Support Representative 1 800 668 1238 Please have your unit s model number and serial number ready when you call See previous section to locate this information You will be asked to enter the serial number in order to process your call HOW TO OBTAIN SERVICE Service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area contact MTD Products Limited Kitchener ON N2G 4J1 or call 1 800 668 1238 or log on to our Web site at www mtdcanada com IMPORTANT SAFE OPERATION PRACTICES WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this man ual
45. chiquetage 21 731 1034B Side Discharge Chute Ass y Incl parts D flecteur lat ral complet Comprend les pi ces marked marque 22 749 04037 Lower Handle Guidon inf rieur 23 732 1014 Torsion Spring Ressort de torsion 24 734 04063 Wheel Star 7 5 x 1 5 Grey Roue toile 7 50 x 1 50 gris 25 748 0376C Blade Adapter Adaptateur de la lame 26 736 0270 Cupped Washer 265 ID x 75 OD x 062 Rondelle creuse 0 265 DI x 0 75 DE x 0 062 27 736 0451 Saddle Wash 320 ID x 937 OD Rondelle selle 0 320 DI x 0 937 DE 28 736 0524B Blade Bell Support Support de la lame 29 736 0105 Cupped Washer 375 ID x 870 OD x 063 Rondelle creuse 0 375 DI x 0 875 DE x 0 063 30 736 0331 Cupped Washer 39 ID x 1 12 OD Rondelle creuse 0 39 DI x 1 12 DE 31 738 0533 Axle Bolt 498 DIA x 1 64 Boulon d essieu 0 498 diam x 1 64 32 747 1161A Blade Control Handle Poign e de commande de la lame 33 742 0642A Blade 22 Lame 22 po 742 0742A Mulching Blade 22 optional Lame d chiqueteuse 22 po en option 34 746 0957 Control Cable 37 25 Lg C ble la commande 37 25 po de 34 746 0554 Control Cable 40 5 Lg Yellow C ble de la commande 40 5 po jaune 34 746 0555 Control Cable 55 Orange C ble de la commande 55 po orange 35 747 0710 Hinge Pin Axe de charni re 15 11A 070 01 10 05 91 vi no ojuepiooe no syed amo ajqesuodsei ned eu SLONGOYd ALN ses
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48. gs to worry about ever again and the end result for you is a much greener healthier lawn WARNING Your mower is designed to cut normal residential grass of a height no more than 10 Do not attempt to mow through un usually tall dry grass e g pasture or piles of dry leaves Debris may build up on the mower deck or contact the engine exhaust presenting a potential fire hazard For the best results when mulching Clear lawn of debris Be sure that the lawn is clear of stones sticks wire or other foreign objects which could damage the lawnmower Such objects could be accidentally thrown out by the mower in any di rection and cause serious personal injury to the operator and others as well as damage to property and surrounding objects Do not cut wet grass For effective mulching do not cut wet grass because it tends to stick to the under side of the deck preventing proper mulching of the grass clippings Cut more than 1 3 the length of the grass The recommended cut for mulching is 1 3 the length of the grass Ground speed will need to be adjusted so the clippings can be dispersed evenly into the lawn For especially heavy cutting in thick grass it may be necessary to use one of the slowest speeds in order to get a clean well mulched cut When mulching long grass you may have to cut the lawn in two passes lowering the blade another 1 3 of the length for the second cut and perhaps cutting in a different pattern
49. hanging mowing height stop mower and disconnect spark plug cable Carburetor Adjustment Minor carburetor adjustment may be required to compensate for differences in fuel temperature alti tude and load Refer to the separate engine manual packed with your mower for carburetor adjustment information LUBRICATION CAUTION DISCONNECT SPARK PLUG WIRE BEFORE SERVICING WHEELS If your mower is equipped with ball bear ing wheels lubricate at least once a season with a light oil all other types require no lubrication How ever if the wheels are removed for any reason lubricate the surface of the axle bolt and the inner surface of the wheel with light automotive oil ENGINE Follow engine manual for lubrication in structions BLADE CONTROL Lubricate the pivot points on the blade control handle and the brake cable at least once a season with light oil The blade control must operate freely in both directions MAINTENANCE Cutting Blade WARNING Be sure to disconnect and ground the spark plug wire before working on the cut ting blade to prevent accidental engine starting Protect hands by using heavy gloves or a rag to grasp the cutting blade Tip mower as specified in separate engine manual If it is not specified tip with carburetor up Remove the bolt and blade support which holds the blade and adapter to the engine crankshaft Remove the blade and adapter from the crankshaft See Figure 13 WARN
50. ing Baffle optional A Lift the chute deflector on the mower Slide the notches in the bottom of the mulching baffle over the lip of the discharge opening See Figure 10 B Push the hooks on the top of the baffle until they snap over the hinge on the discharge chute Re lease the chute deflector NOTE When you wish to mow instead of mulch simply raise the chute deflector grasp the handle on the mulching baffle and lift upward to remove the baffle It is not necessary to remove the mulching blade Shipping Block Figure 9 Figure 10 optional Final Assembly Make certain all nuts and bolts are tightened se curely CAUTION Do not run your lawn mower without chute deflector or an approved grass catcher in place The deflector will deflect a projectile thrown by the blade into the lawn OPERATION Before Starting Service the engine with gasoline and oil as instructed in the separate engine manual packed with your mower Read instructions carefully WARNING Never fill fuel tank indoors with engine running or until the engine has been allowed to cool for at least two minutes after running To Start Engine and Engage Blade Attach spark plug wire to spark plug If unit is equipped with a rubber boot over the end of the spark plug wire make certain the metal loop on the end of the spark plug wire inside the rubber boot is fastened securely over the metal tip on the spark plug See Figure 11
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52. n daylight or in good artificial light Walk never run Stop the blade when crossing gravel drives walks or roads the equipment should start to vibrate abnormally stop the engine and check immediately for the cause Vibration is generally a warning of trouble Shut the engine off and wait until the blade comes to a complete stop before removing the grass catcher or unclogging the chute The cutting blade continues to rotate for a few seconds after the engine is shut off Never place any part of the body in the blade area until you are sure the blade has stopped rotat ing Never operate mower without proper trail shield dis charge cover grass catcher blade control handle or other safety protective devices in place and working Never operate mower with damaged safety devices Failure to do so can result in personal injury Muffler and engine become hot and can cause a burn Do not touch Only use parts and accessories made for this ma chine by the manufacturer Failure to do so can result in personal injury If situations occur which are not covered in this man ual use care and good judgment Call customer assistance for the name of your nearest servicing dealer Slope Operation Slopes are a major factor related to slip and fall acci dents which can result in severe injury Operation on slopes requires extra caution If you feel uneasy on a slope do not mow it For your safety use the
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55. or damage e g bent cracked worn Replace blade with the original equipment manufac ture s O E M blade only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Mower blades are sharp and can cut Wrap the blade or wear gloves and use extra caution when servicing them Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly After striking a foreign object stop the engine dis connect the spark plug wire and ground against the engine Thoroughly inspect the mower for any dam age Repair the damage before starting and operating the mower Never attempt to make a wheel or cutting height ad justment while the engine is running Grass catcher components discharge cover and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thrown For safety protection frequently check com ponents and replace immediately with original equipment manufacturer s O E M parts only listed in this manual Use of parts which do not meet the original equipment specifications may lead to im proper performance and compromise safety Do not change the engine governor setting or overspeed the engine The governor controls the maximum safe operating speed of the engine
56. orners doorways shrubs trees or other objects that may obscure your vision of a child who may run into the mower Keep children away from hot or running engines They can suffer burns from a hot muffler Never allow children under 14 years old to operate a power mower Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Service Safe Handling Of Gasoline To avoid personal injury or property damage use ex treme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately Use only an approved gasoline container e Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place contain ers on the ground away from your vehicle before filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possi ble then refuel such equipment on a trailer with a portable container rather than from a gasoline dis penser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device Extinguish all cigarettes cigars pi
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58. performance and flooding usu ally indicates that the air cleaner should be serviced Blade Bell 2 Support Figure 13 The spark plug should be cleaned and the gap reset once a season Spark plug replacement is recom mended at the start of each mowing season check engine manual for correct plug type and gap specifica tions NOTE This spark ignition system meets all require ments of the Canadian Interference Causing Equipment Regulations Clean the engine regularly with a cloth or brush Keep the cooling system blower housing area clean to per mit proper air circulation which is essential to engine performance and life Be certain to remove all grass dirt and combustible debris from muffler area Rear Flap Replacement The rear flap is attached to the back of the mower deck and is designed to minimize the possibility that objects will be thrown from the rear of the mower toward the operator If the rear flap becomes damaged replace as follows To remove the old rear flap cut off the flat end of the wire rod which secures it to the deck using a pair of Side cutters Attach the new rear flap using the new rod provided with the rear flap bending the ends of the rod over to secure OFF SEASON STORAGE INSTRUCTIONS The following steps should be taken to prepare lawn mower for storage Clean and lubricate mower thoroughly as described in the lubrication instructions Refer to engine manual for cor
59. pes and other Sources of ignition Never fuel machine indoors because flammable pors will accumulate in the area Never remove gas or add fuel while the engine is hot or running Allow engine to cool at least two min utes before refueling Never over fill fuel tank Fill tank to no more than inch below bottom of filler neck to provide for fuel ex pansion Replace gasoline cap and tighten securely If gasoline is spilled wipe it off the engine and equip ment Move unit to another area Wait 5 minutes before starting the engine Never store the machine or fuel container near an open flame spark or pilot light as on a water heater space heater furnace clothes dryer or other gas ap pliances To reduce fire hazard keep mower free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Allow a mower to cool at least 5 minutes before stor ing General Service Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Before cleaning repairing or inspecting make cer tain the blade and all moving parts have stopped Disconnect the spark plug wire and ground against the engine to prevent unintended starting e Check the blade and engine mounting bolts at fre quent intervals for proper tightness Also visually inspect blade f
60. rect engine storage in structions Coat mower s cutting blade with chassis grease to prevent rusting Store mower in a dry clean area NOTE When storing any type of power equipment in an unventilated or metal storage shed care should be taken to rust proof the equipment Using a light oil or silicone coat the equipment especially cables and all moving parts CAUTION Never fold or unfold handle without disconnecting spark plug NOTE Be careful not to bend or kink cables TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE S CORRECTIVE ACTION Engine fails to start 1 Blade control handle disengaged 1 Engage blade control handle 2 Spark plug wire disconnected 2 Connect spark plug wire 3 Fuel tank empty or stale fuel 3 Fill tank with clean fresh gasoline 4 Blocked fuel line 4 Clean the fuel line 5 Faulty spark plug 5 Clean adjust gap or replace 6 Engine flooded 6 Wait a few minutes to restart but do not prime Engine runs erratic 1 Spark plug wire loose 1 Connect and tighten spark plug wire 2 Blocked fuel line or stale fuel 2 Clean the fuel line fill the tank with clean fresh gasoline 3 Vent in gas plugged 3 Clear vent 4 Water or dirt in fuel system 4 Drain the fuel tank and carburetor Refill with fresh fuel 5 Dirty air cleaner 5 Clean air cleaner 6 Carburetor out of adjustment 6 Adjust carburetor Engine overheats
61. se blade contact or thrown object injuries Many injuries occur as a result of the mower being pulled over the foot during a fall caused by slipping or tripping Do not hold on to the mower if you are falling release the handle immediately Never pull the mower back toward you while you are walking If you must back the mower away from a wall or obstruction first look down and behind to avoid tripping and then follow these steps a Step back from the mower to fully extend your arms b Be sure you are well balanced with sure foot ing c Pull the mower back slowly no more than half way toward you d Repeat these steps as needed Do not operate the mower while under the influence of alcohol or drugs Do not engage the self propelled mechanism on units so equipped while starting engine The blade control handle is a safety device Never attempt to bypass its operation Doing so makes the safety device inoperative and may result in personal injury through contact with the rotating blade The blade control handle must operate easily in both di rections and automatically return to the disengaged position when released Never operate the mower in wet grass Always be sure of your footing A slip and fall can cause seri ous personal injury If you feel you are losing your footing release the blade control handle immediately and the blade will stop rotating within three seconds only i
62. se rules of safe operation should be allowed to use this machine Thoroughly inspect the area where the equipment is to be used Remove all stones sticks wire bones toys and other foreign objects which could be trip ped over or picked up and thrown by the blade Thrown objects can cause serious personal injury Plan your mowing pattern to avoid discharge of ma terial toward roads sidewalks bystanders and the like Also avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator To help avoid blade contact or a thrown object injury stay in the operator zone behind the handles and keep children bystanders helpers and pets at least 75 feet from the mower while it is in operation Stop machine if anyone enters the area Always wear safety glasses or safety goggles during operation and while performing an adjustment or re pair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes Wear sturdy rough soled work shoes and close fit ting slacks and shirts Shirts and pants that cover the arms and legs and steel toed shoes are recom mended Never operate this machine in bare feet sandals slippery or light weight e g canvas shoes Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade can ampu tate hands and feet missing or damaged discharge cover can cau
63. slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area If the slope is greater than 15 degrees do not mow it Do across the face of slopes never up and down Exercise extreme caution when changing direction on slopes Watch for holes ruts rocks hidden objects or bumps which can cause you to slip or trip Tall grass can hide obstacles Always be sure of your footing A slip and fall can cause serious personal injury If you feel you are los ing your balance release the blade control handle immediately and the blade will stop rotating within 3 seconds Do Not Do not mow near drop offs ditches or embankments you could lose your footing or balance Do mow slopes greater than 15 degrees as shown on the slope gauge Do not mow on wet grass Unstable footing could cause slipping Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often at tracted to the mower and the mowing activity They do not understand the dangers Never assume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator Be alert and turn mower off if a child enters the area Before and while moving backwards look behind and down for small children Use extreme care when approaching blind c
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