Xantrex Technology 40 A (XADC-40) Power Supply User Manual
Contents
1. m a Figure 1 2 AC DC Distribution Panel Components Item Description 1 DC fuse AC breaker access panel swings open with thumb latch 2 Removable DC fuse access panel with DC circuit designation label 3 Removable AC DC Distribution Panel faceplate service technician only 4 AC breakers not included 5 Screw for removing AC DC panel faceplate service technician only 6 Screw for removing DC fuse access panel 7 Fuse puller 8 AC breaker knockouts 9 Removable faceplate for XADC converter service technician only 975 0305 01 01 3 e P W ZI Towable OEM 40 60 80A book Page 4 Monday March 5 2007 12 15 PM 2 WY ig is S 4 A Towable OEM 40 60 80A book Page 5 Monday March 5 2007 12 15 PM b Operation and Troubleshooting Switching the XADC On and Off The XADC is always On when AC voltage is applied To switch the XADC Off disconnect the AC input voltage by turning the AC breaker off Maintenance It may be necessary to replace the DC fuses in the XADC Fuses for XADC should be XADC 40 XADC 60 XADC 80 2 x 30 A 3 x 30 A 4x 30 48 a Littelfuse Type 257 or equivalent If the optional AC DC Distribution Panel is installed it may be necessary to replace the AC breaker2. Adc 80 Adc Current limit maximum 44A 64A 84A Nominal output voltage 13 5 Vdc float charge 14 2 Vdc bulk absorption charge Min output voltage OV 1 5 at terminals of XADC Load regulation Line regulation 1 5 No load voltage accuracy 0 1 Vde Efficiency at nominal output gt 85 Battery draw when turned off lt 2mA a Load regulation is the converter s ability to maintain a constant output voltage as the load current changes b Line regulation is the converter s ability to maintain a constant output voltage as the line input voltage changes Warranty and Return Information If your vehicle is within its factory warranty period The warranty for this product is covered under your vehicle s express warranty please contact your vehicle manufacturer s owner services department for technical support and warranty service If your vehicle is out of its factory warranty period If the warranty period for your Xantrex AC to DC Converter has expired if the unit was damaged by misuse or incorrect installation if other conditions of the warranty have not been met or if no dated proof of purchase is available your unit may be serviced or replaced for a flat fee To return your Xantrex AC to DC Converter for out of warranty service contact Xantrex Customer Service at 1 360 925 5097 for a Return Material Authorization RMA number Payment options such as credit card or money order w
3. cool down and restart Something may be Ensure that nothing is obstructing preventing the fan the fan operation from turning The unit has a safety shutoff in this situation 6 975 0305 01 01 9 4 2 p p NZ Zs Towable OEM 40 60 80A book Page 7 Monday March 5 2007 12 15 PM Specifications Specifications are subject to change without notice Mechanical Specifications Physical Specifications XADC 40 XADC 60 XADC 80 Weight 7 9 Ib 8 2 Ib 8 3 Ib 3 6 kg 3 7 kg 3 8 kg Operating temperature range 14 F 86 F 10 C 30 C de rated 86 F 140 F 30 C 60 C gt 140 F 60 C unit may shut down Length 11 13 16 in 300 0 mm Width 7 1 8 in 180 0 mm Height 4 3 4 in 120 0 mm Electrical Performance AC Input XADC 40 6 Aac XADC 60 9 Aac 120 Vac 60 Hz 108 Vac 130 Vac XADC 80 12 Aac Input current at rated output Nominal input voltage Normal operating input voltage Min operating input voltage 90 Vac Max operating input voltage 140 Vac Power factor rated output nominal input 2 0 95 Safe non operating input voltage range 0 150 Vrms Frequency 50 70 Hz A Towable OEM 40 60 80A book Page 8 Monday March 5 2007 12 15 PM DC Output XADC 40 XADC 60 XADC 80 Recommended battery bank size 220 Ah 220 Ah 400 Ah Output current 40 Adc 60
4. one side for maximum flexibility in installation e Optional AC DC Distribution Panel for ease of installation and maintenance e Ultra quiet fan operation e Battery reverse polarity protection to prevent damage to the unit in the event of a reverse polarity connection aw GN Towable OEM 40 60 80A book Page 2 Monday March 5 2007 12 15 PM Main Components Figure 1 1 shows the main components of the XADC 2 3 4 Figure 1 1 XADC External Components Item Description 1 AC wiring compartment 2 Intake and outflow vents do not obstruct 3 DC wiring compartment 4 Ground connection 2 locations 5 Mounting flanges Optional AC DC Distribution Panel The XADC may be pre installed with an AC DC Distribution Panel The panel is available in two configurations which provides the approved wiring boxes for AC and DC connections 30A Part Number 810 0030 00 XADC P30 eight output breakers 50A Part Number 810 0050 00 XADC P50 10 output breakers In each configuration there are also 11 unassigned DC fuses and four reserved fuses for the battery connections 975 0305 01 01 Zs Towable OEM 40 60 80A book Page 3 Monday March 5 2007 12 15 PM Main Components
5. a A Towable OEM 40 60 80A book Page i Monday March 5 2007 12 15 PM BJ RAE xantrex 40 A XADC 40 60 A XADC 60 80 A XADC 80 Owner s Guide Xantrex AC to DC Converter www xantrex com J bs 4 ZI Towable OEM 40 60 80A book Page ii Monday March 5 2007 12 15 PM 2 WY ig Towable OEM 40 60 80A book Page i Monday March 5 2007 12 15 PM We z xantrex Xantrex AC to DC Converter Owner s Guide J ZI Towable OEM 40 60 80A book Page ii Monday March 5 2007 12 15 PM About Xantrex Xantrex Technology Inc is a world leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility scale systems for wind solar batteries fuel cells microturbines and backup power applications in both grid connected and stand alone systems Xantrex products include inverters battery chargers programmable power supplies and variable speed drives that convert supply control clean and distribute electrical power Trademarks Xantrex AC to DC Converter is a trademark of Xantrex International Xantrex is a registered trademark of Xantrex International Other trademarks registered trademarks and product names are the property of their respective owners and are used herein for identification purposes only Notice of Copyright Xantrex AC to DC Converter Owner s Guide March 2007 Xantrex International Al
6. are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction guide may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment on and off the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and the receiver e Connect the equipment into an outlet on a circuit different from that which the receiver is connected e Consult the dealer where the XADC was purchased or an experienced radio TV technician for help 975 0305 01 01 vii aa 4 t A Towable OEM 40 60 80A book Page viii Monday March 5 2007 12 15 PM I 6 7 Contents Important Safety Instructions v 1 Features Introduction 1 Special Features 1 Main Components 2 Optional AC DC Distribution Panel 2 2 Operation and Troubl
7. eshooting Switching the XADC On and Off 5 Maintenance 5 Troubleshooting Reference 6 A Specifications Mechanical Specifications 7 Electrical Performance 7 Warranty and Return Information 8 viii co 7 A Towable OEM 40 60 80A book Page 1 Monday March 5 2007 12 15 PM b Features Introduction The Xantrex AC to DC Converter XADC is a family of converter chargers consisting of 40A XADC 40 60A XADC 60 and 80A XADC 80 units All XADC units will accept a broad range of 120 Vac input power and convert it into a 3 step DC charge algorithm designed for use with 12Vdc battery systems and or to power DC loads The XADC can operate from generator power and potentially poor quality campground power The XADC is available as either a standalone product or integrated with an optional AC DC Distribution Panel Special Features The XADC has many convenient features e Current limiting over temperature protection input under voltage protection and input over voltage protection to give you worry free safe operation e Three stage power factor corrected charging means more AC power is available to run other appliances e Ability to recharge completely dead batteries 0 Volts e Both input and output ventilation on
8. ill be explained by the Customer Service Representative In cases where the minimum flat fee does not apply as with incomplete units or units with excessive damage an additional fee will be charged If applicable you will be contacted by Customer Service once your unit has been received 8 975 0305 01 01 2 ils WY ZI Towable OEM 40 60 80A book Page 9 Monday March 5 2007 12 15 PM 2 WY ig A Towable OEM 40 60 80A book Page 10 Monday March 5 2007 12 15 PM Xantrex Technology Inc www xantrex com 975 0305 01 01 Printed in China Sp do
9. l rights reserved Exclusion for Documentation UNLESS SPECIFICALLY AGREED TO IN WRITING XANTREX TECHNOLOGY INC XANTREX A MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION B ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES DAMAGES COSTS OR EXPENSES WHETHER SPECIAL DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK AND C REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION THE ACCURACY CANNOT BE GUARANTEED APPROVED XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW XANTREX COM Date and Revision March 2007 Revision D Part Number 975 0305 01 01 Contact Information Website www xantrex com 2 WY ig A Towable OEM 40 60 80A book Page iii Monday March 5 2007 12 15 PM b About This Guide Purpose The purpose of this Owner s Guide is to provide explanations and procedures for operating and troubleshooting the Xantrex AC to DC Converter XADC Scope The Guide provides information about operating and troubleshooting the unit Audience The Guide is intended for anyone who needs to operate and troubleshoot the XADC Organization This Guide i
10. ons on obtaining service Attempting to service the XADC yourself may result in a risk of electrical shock or fire as the XADC remains charged after all power is disconnected 6 To reduce the risk of electrical shock disconnect both AC and DC power from the XADC before attempting any maintenance or cleaning or working on any circuits connected to the XADC p P aa WY Y 7 A Towable OEM 40 60 80A book Page vi Monday March 5 2007 12 15 PM Safety Precautions When Working With Batteries A WARNING Explosion or fire hazard Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed Working in the vicinity of batteries may be dangerous Batteries generate explosive gases during normal operation therefore you must read this guide and follow the instructions exactly before using your XADC Make sure the area around the battery is well ventilated Never smoke or allow a spark or flame near the engine or batteries Use caution to reduce the risk or dropping a metal tool on the battery It could spark or short circuit the battery or other electrical parts and could cause an explosion Remove all metal items like rings bracelets and watches when working with lead acid batteries Lead acid batteries produce a short circuit current high enough to weld metal to skin causing a severe burn Have someone within range of you
11. r voice or close enough to come to your aid when you work near a lead acid battery Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes Wear complete eye protection and clothing protection Avoid touching your eyes while working near batteries If battery acid contacts skin or clothing wash immediately with soap and water If acid enters your eye immediately flood it with running cold water for at least twenty minutes and get medical attention immediately 975 0305 01 01 J z A Towable OEM 40 60 80A book Page vii Monday March 5 2007 12 15 PM Safety 10 If you need to remove a battery always remove the ground terminal from the battery first Make sure all accessories are off so you don t cause a spark 11 Use the XADC for charging a lead acid battery only Do not use the XADC to charge nickel cadmium or dry cell batteries commonly used with home appliances and electronic equipment These batteries may burst and cause injury to persons and damage to property 12 Never attempt to charge a frozen battery Charging a battery when its temperature is below 32 F 0 C is inefficient and ineffective If possible warm the battery above 32 F 0 C before charging FCC Information to the User This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits
12. referenced together they will be referred to as the XADC Related Information You can find more information about Xantrex Technology Inc as well as its products and services at www xantrex com iv 975 0305 01 01 A Towable OEM 40 60 80A book Page v Monday March 5 2007 12 15 PM WY Y Important Safety Instructions WARNING Limitations on Use The Xantrex AC to DC Converter is not intended for use in connection with life support systems or other medical equipment or devices A WARNING This chapter contains important safety and operating instructions Read and keep this Owner s Guide for future reference 1 Before using the XADC read all instructions and cautionary markings on the XADC the batteries and all appropriate sections of this guide 2 Do not expose the XADC to rain snow spray or water To reduce risk of fire hazard do not cover or obstruct the ventilation openings Overheating may result 3 To avoid a risk of fire and electric shock make sure that existing wiring is in good condition and that wire is not undersized Do not operate the XADC with damaged or substandard wiring 4 Do not operate the XADC if it has received a sharp blow been dropped or otherwise damaged in any way If the XADC is damaged see the Warranty section 5 Do not disassemble the XADC It contains no user serviceable parts and attempting to service it will void your warranty See Warranty for instructi
13. s and DC fuses Fuses for DC loads should be Littelfuse Type 257 or equivalent and the maximum allowed fuse for the DC loads is 20 A Breakers for the AC side should be MAIN Cutler Hammer Bryant Westinghouse Type BR Series and ITE Gould QP Series The maximum current rating for the main breaker is not to exceed the rating of the panelboard BRANCH Cutler Hammer Bryant Westinghouse Type BR BD Series and ITE Gould QP QT Series The maximum current rating for the branch breaker is not to exceed 20A co 7 aa 4 A Towable OEM 40 60 80A book Page 6 Monday March 5 2007 12 15 PM WY Y Troubleshooting Reference WARNING Electric shock hazard Do not remove the cover of the XADC or disassemble the XADC The XADC does not contain any internal user serviceable parts and attempting to service the unit yourself could result in electrical shock or burn and will also void your warranty Table 2 1 Troubleshooting reference Problem Possible Cause Solution XADC will Cables are loose Check DC and AC connections not run Output fuses are Check output fuses damaged or not installed AC input breaker open Check AC input breaker Short circuit in one or Remove load fuses one by one until more of the load XADC output voltage recovers circuits re install load fuses one by one to find faulty load circuit s Internal temperature Check that the XADC has sufficient too hot ventilation Allow the XADC to
14. s organized into two chapters and one appendix Features Chapter 1 introduces the Xantrex AC to DC Converter shows where the major components are and lists the special features Operation and Troubleshooting Chapter 2 describes how to operate the XADC and common situations or problems that may arise and possible solutions Specifications Appendix A contains electrical performance and physical specifications for the XADC EE NI on e S Towable OEM 40 60 80A book Page iv Monday March 5 2007 12 15 PM About This Guide Conventions Used The following conventions are used in this guide WARNING Warnings identify conditions or practices that could result in personal injury or loss of life A CAUTION Cautions identify conditions or practices that could result in damage to the unit or to other equipment Important These notes describe an important action item or an item that you must pay attention to This Guide contains information for three versions of the Xantrex AC to DC Converter The 40 Amp Xantrex AC to DC Converter will be referred to as the XADC 40 when it is being referenced individually The 60 Amp Xantrex AC to DC Converter will be referred to as the XADC 60 when it is being referenced individually The 80 Amp Xantrex AC to DC Converter will be referred to as the XADC 80 when it is being referenced individually When the Xantrex XADC 40 XADC 60 and XADC 80 are being
Download Pdf Manuals
Related Search