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Weber 55279 Gas Grill User Manual

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1. D B 3 NESIS G ld LP Gas Grill Owner s Guide 55568 NOTICE TO INSTALLEER These instructions must be left with the owner and the owner should keep them for future use THIS GAS APPLIANCE IS DESIGNED FOR ill e OUTDOOR USE ONLY ON A312 LP b ational PROPANE GAS Association il light this 55568 10 23 03 jhtir LP US English ADangers amp AWarnings A DANGER Failure to follow the Dangers Warnings and Cautions contained in this Owner s Manual may result in serious bodily injury or death or in a fire or an explosion causing damage to property A WARNINGS A Do not store a spare or disconnected liquid propane cylinder under or near this barbecue A Improper assembly may be dangerous Please carefully follow the assembly instructions in this manual A After a period of storage and or nonuse the Weber gas barbecue should be checked for gas leaks and burner obstructions before use See instructions in this manual for correct procedures A Do not operate the Weber gas barbecue if there is a gas leak present A Do not use a flame to check for gas leaks A Combustible materials should never be within 24 inches of the top bottom back or sides of your Weber gas barbecue Do not put a barbecue cover or anything flammable on or in the storage area under the barbecue A Your Weber gas barbecue should never be used by children Accessible parts of the barbecue may be very hot Keep young chi
2. Failure to do so may result in an explosive flame up which can cause serious bodily injury or death The grill illustrated may have slight differences than the model purchased Operating Instructions 3 Turn the cylinder on by turning the cylinder valve counterclockwise 4 Strike a match and put the flame into the matchlight hole in the front of the cooking box A WARNING Do not lean over open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 5 Push Front burner control knob down and turn to START HI 6 Check that the burner is lit by looking through the matchlight hole on the front of the cooking box You should see a flame A WARNING If the burner does not light turn the Front burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 7 After the FRONT burner is lit you can turn on the other burner Note Always light the FRONT burner first The other burner or burners ignite from the FRONT burner To Extinguish Push down and turn each burner control knob clockwise to the OFF position Turn gas supply OFF at the source 2 Troubleshooting Burners burn with a yellow or orange flame in conjunction with the smell of gas Burners do not light or Burners have a small flickering flame in the HIGH position or Barbecue temperature only reaches 250 to 30
3. Hinge Pin Left Endcap Shroud Handle Warm Up Basket Warming Rack Cooking Grates Flavorizer Bars Cooking Box 1 4 20 keps nut Slide Out Bottom Tray Left Work Surface Catch Pan Holder Left Rear Trim Assembly Arm 1 4 14 x 5 8 inch bolt Left Trim Piece Left Front Trim Assembly Arm 1 4 20 x 2 1 4 inch bolt Left Swing Up Table Assembly 1 4 20 x 1 inch bolt Nylon Washer Caster Frame Caster Bottom Rack Wheel Hubcap Hair Pin Cotter Right Endcap A 8 218 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 SS Thermometer Handle Hardware Control Knobs Control Panel Control Panel Hardware Crossover Ignition Button Crossover tube Front Back Burners Center Burner Manifold Hardware Manifold Hose and regulator assembled Catch Pan Disposable Drip Pan Fuel Gauge Hardware Igniter Top Frame Assembly Right Work Surface Right Rear Trim Assembly Arm Right Trim Piece Right Front Trim Assembly Arm Fuel Gauge Right Swing Up Table Assembly Front Panel Cylinder Glides Wheel Frame LP Tank 1 4 20 x 1 3 4 inch bolt Parts List Cooking Box Assembly 1 Right Trim Assembly 1 Flavorizer Bars 5 Warm Up Basket 1 Warming Rack 1 Caster Frame 1 Cooking Grate 2 Wheel Frame 1 Bottom Tray 1 Catch Pan Holder 1 Bottom Rack 1 SE Catch Pan 1 Disp
4. appear to be uniform throughout the burner tube follow the burner cleaning procedures Main Burner Cleaning Procedure Turn off the gas supply Remove the manifold Look inside each burner with a flashlight Clean the inside of the burners with a wire a straightened out coat hanger will work Check and clean the air shutter opening at the ends of the burners Check and clean the valve orifices at the base of the valves Use a Steel bristle brush to clean outside of burners This is to make sure all the burner ports are fully open A CAUTION Do not enlarge the burner ports when cleaning Maintenance Replacing Main Burners 1 Your Weber gas barbecue must be OFF and cool 2 Turn gas OFF at source 3 To remove control panel take off the burner control knobs Remove the screws holding the control panel in place Lift off the control panel 4 Unhook the manifold bracket 1 and unscrew the two wing nuts 2 that hold the manifold to the cooking box Pull the manifold and valve assembly out of the burners and carefully set it down 2 5 Slide the burner assembly out from under the guide screw and washer 1 in the corners of the cooking box 6 Lift and twist the burner assembly slightly to separate the crossover tube 1 from the burners Remove the burners from the cooking box 7 To reinstall the burners reverse 3 through 7 A CAUTION The burner openings 1 must be positioned properly ov
5. barbecue connection C306 LP b Gas Instructions This is a secondary device to prevent the overfilling of your LP cylinder The proper filling methods for the filling of your cylinder are by weight or volume as described in NFPA 58 Please make sure your filling station fills your LP cylinder by weight or volume Ask your filling station to read purging and filling instructions on the LP cylinder before attempting to fill A WARNING Do not exchange the LP tank provided with your barbecue unless the exchange LP tank is equipped with an OPD Otherwise you will lose the OPD Overfilling Prevention Device feature If there is not an LP tank available for exchange equipped with an OPD we recommend that you have your LP tank filled at an authorized LP gas dealer by a qualified attendant gt Raises up while filing then stops when full Check that all burner valves are off Valves are shipped in the OFF position but you should check to be sure that they are turned OFF Check by pushing down and turning clockwise If they do not turn they are off Proceed to the next step If they do turn continue turning them clockwise until they stop then they are off Proceed to the next step Connecting the Liquid Propane Cylinder A WARNING Make sure that the LP cylinder valve is closed Close by turning valve clockwise A DANGER Do not use an open flame to chec
6. not use the barbecue within 24 inches of combustible materials top bottom back or sides of the grill A WARNING The entire cooking box gets hot when in use Do not leave unattended A WARNING Keep any electrical supply cord and the fuel supply hose away from any heated surface A WARNING Keep the cooking area clear of flam mable vapors and liquids such as gasoline alcohol etc and combustible materials A WARNING Never store an extra spare LP cylinder under or near the Weber gas barbecue M General Instructions Cooking A WARNING Do not move the Weber gas barbecue when operating or while barbecue is hot You can adjust the FRONT and BACK burners as desired The control settings High H Medium M Low L or Off O are described in your Weber cookbook The cookbook uses these notations to describe the settings of the FRONT and BACK burners For example to sear steaks you would set all burners at H high Then to complete cooking you would set FRONT and BACK at M medium Refer to your Weber cookbook for detailed cooking instructions Note The temperature inside your cooking box for the first few uses while surfaces are still very reflective may be hotter than those shown in your cookbook Cooking conditions Such as wind and weather may require the adjustment of the burner controls to obtain the correct cooking temperatures A CAUTION Replace thermometer in lid when not in use Do not lea
7. water solution If leak does not stop Contact the Customer Service Representative in your region using the contact information sheet provided with your manual Do not use the barbecue 8 When leak checking is complete turn gas supply OFF at the source and rinse connections with water 2 Loosen the cylinder lock wing nut Swing the cylinder lock down Tighten the wing nut To Connect the hose to the cylinder 3 Remove the plastic dust cover from the valve 4 Screw the regulator coupling onto the tank valve clockwise or to the right Hand tighten only 1 2 3 4 Remove control panel and burner control knobs You will need Phillips screwdriver Remove control knobs Remove screws through slots in trim with a Phillips screwdriver Pull up igniter button until it sticks in the up position and remove control panel from grill ub Gas Instructions A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks Sparks or open flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property A WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been wthoroughly checked for gas leaks The burners have been flame tested As a safety precaution however you should recheck all
8. 0 in the HIGH position Burner does not light or flame is low in HIGH position Experiencing flare ups A CAUTION Do not line the bottom tray with aluminum foil Burner flame pattern is erratic Flame is low when burner is on HIGH Flames do not run the whole length of the burner tube Inside of lid appears to be peeling Resembles paint peeling Inspect Weber Insect Spider Screens for possible instructions Blockage of holes The excess flow safety device which is part of the barbecue to cylinder connection may have activated Is LP fuel low or empty Clean Weber Insect Spider Screens See Section Annual Maintenance To reset the excess flow safety device turn all burner control knobs and the cylinder valve OFF Disconnect the regulator from the cylinder Turn burner control knobs to HIGH Wait at least 1 minute Turn burner control knobs OFF Reconnect the regulator to the cylinder Turn cylinder valve on slowly Refer to Lighting Instructions Refill LP cylinder Is fuel hose bent or kinked Straighten fuel hose Does the Front burner light with a match Are you preheating barbecue in the prescribed manner If you can light the Front burner with a match then check the Crossover ignition system All burners on high for 10 to 15 minutes for preheating Are the cooking grates and Flavorizer bars heavily coated with burned on grease Clean thoroughly
9. 1 The smell of gas in conjunction with the burner flames appearing yellow and lazy 2 Barbecue does not reach temperature 3 Barbecue heats unevenly 4 One or more of the burners do not ignite A DANGER Failure to correct the above mentioned symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property Annual Maintenance Inspection and cleaning of the Spider Insect screens To inspect the spider insect screens remove the control panel If there is dust or dirt on the screens remove the burners for cleaning the screens Refer to Maintenance Replacing Main Burners Brush the spider inspect screens lightly with a soft bristle brush i e an old toothbrush A CAUTION Do not clean the spider insect screens with hard or sharp tools Do not dislodge the spider insect screens or enlarge the screen openings E201 c Lightly tap the burner to get debris and dirt out of the burner tube Once the spider insect screens and burners are clean replace the burners If the spider insect screen becomes damaged or cannot be cleaned call Weber Stephen Products Customer Service for replacement parts Main Burner Flame Pattern The Weber gas barbecue burners have been factory set for the correct air and gas mixture The correct flame pattern is shown 1 Burner tube 2 Tips occasionally flicker yellow 3 Light blue 4 Dark blue 1 2 3 4 If the flames do not
10. RIA _ Crossover Ignition System Operations 2 NE A 3 Weber Stephen Products Co Weber hereby warrants to the ORIGINAL PURCHASER of this Weber gas grill that it will be free of defects in material and workmanship from the date of purchase as follows Aluminum Castings lifetime Stainless Steel Hood Section Porcelain Hood Section Burners Igniter Porcelain Enameled Cooking Grates 1 year paint 25 years 25 years 10 years 3 years 3 years no rust through Porcelain Enameled Cast Iron Cooking Grates 5 years no rust through 7 years no rust through Porcelain Enameled Flavorizer Bars Stainless Steel Cooking Grates 1 year no rust through Stainless Steel Flavorizer Bars 5 year no rust through 10 years Excluding fading All Remaining Parts 5 years Thermoplastic Thermoset Parts when assembled and operated in accordance with the printed instructions accompanying it Weber may require reasonable proof of your date of purchase THEREFORE YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate to Weber satisfaction they are defective Before returning any parts contact the Customer service representative in your region using the contact information sheet provided with your manua
11. See Section Cleaning Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean The lid is porcelain on steel not paint It cannot peel What you are seeking is baked on grease that has turned to carbon and is flaking off THIS IS NOT A DEFECT Clean bottom tray Clean burners See Section Annual Maintenance Clean thoroughly See Section Cleaning If problems cannot be corrected by using these methods please contact the Customer Service Representative in your region using the contact information sheet provided with your manual Maintenance Weber Spider Insect screens Your Weber gas barbecue as well as any outdoor gas appliance is a target for spiders and other insects They can nest in the venturi section 1 of the burner tubes This blocks the normal gas flow and can cause the gas to flow back out of the air shutter This could result in a fire in and around the air shutters under the control panel causing serious damage to your barbecue 1 The burner tube air shutter is fitted with a stainless steel screen 1 to prevent spiders and other insects access to the burner tubes through the air shutter openings 1 We recommend that you inspect the Spider Insect screens at least once a year See Section Annual Maintenance Also inspect and clean the the Spider Insect screens if any of the following symptoms should ever occur
12. The unit must be properly assembled ac cording to the instructions outlined in the Assembly Instruction section of the Owner s Guide LIQUID PROPANE GAS UNITS ONLY A Use the regulator that is supplied with your Weber gas barbecue Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in opera tion A A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier Do not use a liquid propane cylinder with a damaged valve A Although your liquid propane cylinder may appear to be empty gas may still be present and the cylinder should be transported and stored accordingly A If you see smell or hear the hiss of escaping gas from the liquid propane cylinder 1 Move away from liquid propane cylinder 2 Do not attempt to correct the problem yourself 3 Call your fire department Operating S Lighting Warranty Parts List Danger amp General Instructor RE NEE Exploded VIGUA Ms Unpacking WEB S Assembly Instructions 40 Ts Gas Instructions a nu Leak Checking Refilling the LP Cylinder AA Safe handling tips for LP Gas Mese M hAanualkightihig eee Neben Troubleshooting eet LL LL LLL S ee Maintenance Al Replacing MA
13. aler by a qualified attendant who fills the cylinder by weight IMPROPER FILLING IS DANGEROUS A CAUTION When transporting the LP cylinder make sure the plastic dust cover is in place over the valve This will keep dust and dirt from the threaded portion of the valve ll Checking the fuel level in your tank Check the fuel level by viewing the color indicator level line on the side of the tank scale 1 Empty 2 Medium 3 Full 1 O Safe handling tips for Liquid Gas use Liquid Propane LP gas is a petroleum product as are gasoline and natural gas LP gas is a gas at regular temperatures and pressures Under moderate pressure inside a cylinder LP gas is a liquid As the pressure is released the liquid readily vaporizes and becomes gas LP gas has an odor similar to natural gas You should be aware of this odor LP gas is heavier than air Leaking LP gas may collect in low areas and prevent dispersion To fill take the LP cylinder to an RV center or look up gas propane in the phone book for other sources of LP gas A WARNING We recommend that your LP cylinder be filled at an authorized LP gas dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS A WARNING If you exchange your LP cylinder make sure you get a similar tank in return Your LP cylin der is equipped with a quick closing coupling or type 1 valve and an OPD Overf
14. e the LP cylinder is refilled 3 i Cas Instructions Be sure the regulator is mounted with the small vent hole pointed downward so that it will not collect water This vent should be free of dirt grease bugs etc The LP cylinder and connections supplied with your Weber gas barbecue have been designed and tested to meet government American Gas Association and Underwriters Laboratories requirements Liquid Propane Cylinder requirements Replacement LP cylinders supplied by Weber satisfy the above requirements Check to be sure other cylin ders have a D O T certification 1 and date tested 2 is within five years Your LP gas supplier can do this for you If you have questions about spare LP cylinders con tact the Customer Service Representative in your region using the contact information sheet provided with your manual All LP tank supply systems must include a collar to protect the cylinder valve The LP cylinder must be a 20 Ib size 18 1 4 inches high 12 1 4 inches in diameter The cylinder should be constructed and marked in accordance with the Specifications for LP Gas Oylin ders of the U S Department of Transportation D O T or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes or Transportation of Dangerous Goods and Commission as applicable For Canada only Liquid Propane Cylinder requirements A WARNING Replacement LP tanks must match the regulator connect
15. er the valve orifices 2 Check proper assembly before fastening manifold in place A WARNING After reinstalling the gas lines they should be leak checked with a soap and water solution before using the barbecue See Step Check for gas leaks Crossover Ignition System Operations If the Crossover ignition system fails to ignite the Left burner light the Left burner with a match If the Left burner lights with a match then check the Crossover ignition system E Check that both the white 1 and black 2 ignition wires are attached properly 1 2 E Check that the Crossover ignition button pushes the igniter button down and returns to the up position If the Crossover ignition system still fails to light Contact the Customer Service Representative in your region using the contact information sheet provided with your manual
16. fittings for leaks before using your Weber Gas Barbecue Shipping and handling may loosen or damage a gas fitting A WARNING Perform these leak checks even if your barbecue was dealer or store assembled You will need a soap and water solution and a rag or brush to apply it Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks Make sure side burner is OFF To perform leak checks open cylinder valve by turning the cylinder valve hand wheel counterclockwise A WARNING Do not ignite burners when leak check ing Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Replace control panel when Leak Check is completed AN Check 1 Hose to manifold connection 2 Regulator to Cylinder connection A WARNING If there is a leak at connection 1 re tighten the fitting with a wrench and recheck for leaks with soap and water solution If a leak persists after retightening the fitting turn OFF the gas DO NOT OPERATE THE GRILL Contact the Customer Service Representative in your region using the contact information sheet provided with your manual Check 3 Valves to manifold connections 4 The hose to regulator connection A WARNING If there is a leak at connections 2 3 or 4 turn OFF the
17. gas DO NOT OPERATE THE GRILL Contact the Customer Service Representa tive in your region using the contact information sheet provided with your manual When leak checks are complete turn gas supply OFF at the source and rinse connections with water 1 2 4 The grill illustrated may have slight differences than the model purchased ca Gas Instructions Liquid Propane Cylinder The liquid propane cylinder manufacturer is responsible for the materials workmanship and performance of the tank If the tank has a defect malfunctions or you have a question regarding the tank call the tank manufacturer s customer Service center The phone number is on the warning decal which is permanently attached to the tank If the tank manufacturer has not resolved the issue to your satisfaction then contact the Customer Service Representative in your region using the contact information sheet provided with your manual Refilling the Liquid Propane Cylinder We recommend that you refill the LP cylinder before it is completely empty Removal of the LP cylinder 1 Close cylinder valve turn clockwise 2 Unscrew regulator coupling by turning counterclockwise by hand only 3 Loosen cylinder lock wing nut and turn cylinder lock up out of the way 4 Lift cylinder off To refill take LP cylinder to a Gas Propane dealer A WARNING We recommend that your LP cylinder be filled at an authorized LP gas de
18. illing Prevention Device Other LP cylinders may not be compatible with your barbecue connection Air must be removed from a new LP cylinder before the initial filling Your LP dealer is equipped to do this The LP cylinder must be installed transported and stored in an upright position LP cylinders should not be dropped or handled roughly Never store or transport the LP cylinder where tempera tures can reach 125 F too hot to hold by hand for example do not leave the LP cylinder in a car on a hot day Note A refill will last about 20 hours of cooking time at normal use The fuel scale will indicate the propane supply so you can refill before running out You do not have to run out before you refill Treat empty LP cylinders with the same care as when full Even when the LP tank is empty of liquid there still may be gas pressure in the cylinder Always close the cylinder valve before disconnecting A CAUTION When transporting the LP cylinder make sure the plastic dust cover is in place over the valve This will keep dust and dirt from the threaded portion of the valve Do not use a damaged LP cylinder Dented or rusty LP cylinders or LP cylinders with a damaged valve may be hazardous and should be replaced with a new one immediately Liquid Propane LP Cylinder s The joint where the hose connects to the LP cylinder must be leak tested each time the LP cylinder is reconnected For example test each tim
19. ion supplied with this barbecue Note Your retailer can help you match a replacement tank to your barbecue All LP tank supply systems must include a collar to protect the cylinder valve The LP cylinder must be a 20 Ib size 18 1 4 inches high 12 1 4 inches in diameter The LP cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders TC Lighting Summary lighting instructions are on the control panel A DANGER Failure to open the lid while igniting the barbecue s burners or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bodily injury or death Crossover Ignition System Note The Crossover ignition system ignites the Front burner with a spark from the igniter electrode inside the Gas Catcher ignition chamber You generate the energy for the spark by pushing the Crossover ignition button until it clicks A WARNING Check hose before each use of barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your region using the contact information sheet provided with your manual The grill illustrated may have slight differences than the model purchased D201 LP c 1 Open the lid 2 Make sure all burner co
20. ives you more cooking control than charcoal fuel These instructions will give you the minimum require ments for assembling your Weber gas barbecue Please read the instructions carefully before using your Weber gas barbecue Improper assembly can be dangerous Not for use by children e fthere are local codes that apply to portable gas grills you will have to conform to them If there are no local codes you must conform to the latest edition of the National Fuel Gas Code ANSI Z 223 1 NFPA54 The pressure regulator supplied with the Weber gas barbecue must be used This regulator is set for 10 5 inches of water column pressure This Weber gas barbecue is designed for use with liquid propane LP gas only Do not use with natural piped in city gas The valves orifices hose and regulator are for LP gas only not use with charcoal fuel Check that the area under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air The areas around the LP cylinder must be free and clear from debris For Installation in Canada These instructions while generally acceptable do not necessarily comply with the Canadian Installation codes particularly with piping above and below ground In Canada the installation of this appliance must comply with local codes and or Standard CAN CGA B149 2 Installa tion Code for Propane Burning Appliances and Equip
21. ize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Weber This Warranty applies only to products sold at retail WEBER STEPHEN PRODUCTS CO Customer Service Center 1890 Roselle Road Suite 308 Schaumburg IL 60195 USA www weber com LP Cylinder The LP cylinder manufacturer is responsible for the materials workmanship and performance of the cylinder If the cylinder has a defect malfunctions or you have a question regarding the cylinder call the cylinder manufacturer s customer service center The phone number is on the warning label which is permanently attached to the cylinder If the cylinder manufacturer has not resolved the issue to your satisfaction then call Weber Stephen Products Co Customer Service Center General Instructions Your Weber gas barbecue is a portable outdoor cooking appliance With the Weber gas barbecue you can grill barbecue roast and bake with results that are difficult to duplicate with indoor kitchen appliances The closed lid and Flavorizer Bars produce that outdoor flavor in the food The Weber gas barbecue is portable so you can easily change its location in your yard or on your patio Portability means you can take your Weber gas barbecue with if you move Liquid Propane LP gas supply is easy to use and g
22. k for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks Sparks or flames will result in a fire or explo sion which can cause serious bodily injury or death and damage to property Note This is a new type of connection It tightens clockwise and will not allow gas to flow unless the connection is tight The connection requires tightening by hand only A WARNING Do not use a wrench to tighten the connection Using a wrench could damage the regulator coupling and could cause a leak 5 Mix soap and water We utilize various LP tank manufacturers Some of the tanks have differing top collar assembles The top collar is the metal protective ring around the valve One series of tanks mount with the valve facing front The other tanks mount with the valve facing away from the fuel scale These types of tanks are illustrated below You will need LP cylinder a soap and water solution and a rag or brush to apply it 1 Turn the LP cylinder so the opening of the valve is either to the front side or rear of the Weber gas barbecue Lift and hook the cylinder onto the fuel gauge 6 Turn on the cylinder valve 7 Check for leaks by wetting the fitting with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak If there is a leak turn off the gas and tighten the fitting Turn the gas back on and recheck with the soap and
23. l If Weber confirms the defect and approves the claim Weber will elect to replace such parts without charge If you are required to return defective parts transportation charges must be prepaid Weber will return parts to the purchaser freight or postage prepaid This Limited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper installation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as Set out in this owner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Limited Warranty A 4 There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty Some regions do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Weber is not liable for any special indirect or consequential damages Some regions do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you Weber does not author
24. ldren away while it is in use A You should exercise reasonable care when operating your Weber gas barbecue It will be hot during cooking or cleaning and should never be left unattended or moved while in operation A Should the burners go out while in operation turn all gas valves off Open the lid and wait five minutes before attempting to relight using the lighting instructions Do not use charcoal or lava rock in your Weber gas barbecue A Never lean over open grill or place hands or fingers on the front edge of the cooking box A Should a grease fire occur turn off all burners and leave lid closed until fire is out A Do not enlarge valve orifices or burner ports when cleaning the valves or burners A The Weber gas barbecue should be thoroughly cleaned on a regular basis A Liquid propane gas is not natural gas The conversion or attempted use of natural gas in a liquid propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty Do not attempt to disconnect any gas fitting while your barbecue is in operation A Use heat resistant barbecue mitts or gloves when operating barbecue A Keep any electrical supply cord and the fuel supply hose away from any heated surfaces A Combustion byproducts produced when using this product contain chemicals known to the state of California to cause cancer birth defects or other reproductive harm A Do not use this barbecue unless all parts are in place
25. ment A 5 Storage and or Nonuse The gas must be turned off at the liquid propane cylinder when the Weber gas barbecue is not in use When the Weber gas barbecue is stored indoors the gas supply must be DISCONNECTED and the LP cylinder stored outdoors in a well ventilated space LP cylinder must be stored outdoors in a well ventilated area out of reach of children Disconnected LP cylinder must not be stored in a building garage or any other enclosed area When the LP cylinder is not disconnected from the Weber gas barbecue the appliance and LP tank must be kept outdoors in a well ventilated space The Weber gas barbecue should be checked for gas leaks and any obstructions in the burner tubes before using See Sections General Maintenance and Annual Maintenance Check that the areas under the control panel and the slide out bottom tray are free from debris that might obstruct the flow of combustion or ventilation air The Spider Insect Screens should also be checked for any obstructions See Section Annual Maintenance Operating A WARNING Only use this barbecue outdoors in a well ventilated area Do not use in a garage build ing breezeway or any other enclosed area A WARNING Your Weber gas barbecue shall not be used under an unprotected combustible roof or overhang A WARNING Your Weber gas barbecue is not in tended to be installed in or on recreational vehicles and or boats A WARNING Do
26. ntrol knobs are turned OFF Push control knob down and turn clockwise to ensure that it is in the OFF position A WARNING The burner control knobs must be in the OFF position before turning on the liquid propane cylinder tank valve If they are not in the OFF position when you turn on the LP cylinder valve the excess gas flow control feature will activate limiting the flow of gas from the LP cylinder If this should occur turn OFF the LP cylinder valve and burner control knobs Then start over A DANGER When the excess gas flow control feature is activated a small amount of gas still flowing to the burners After turning OFF the cylinder knobs wait at least 5 minutes for the gas to clear before attempting to light the barbecue Failure to do so may result in an explosive flame up which can cause serious bodily injury or death 3 Turn the cylinder on by turning the cylinder valve counterclockwise A WARNING Do not lean over the open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 4 Push Front burner control knob down and turn to STARTHI 5 Push the Crossover ignition button several times so it clicks each time 6 Check that the burner is lit by looking through the matchlight hole on the front of the cooking box You should see a flame A WARNING If the burner does not light turn the Front burner control knob to OFF and wait 5 minutes to let
27. osable Drip Pans 2 Left Trim Assembly 1 1 inch Bolts 1 4 x 20 x 1 inch Bolt Right Swing Up Table 7 Nylon Washer 8 Left Swing Up Table 1 Wrench 1 N N 7 16 Inch Wrench 1 Su LP Tank 1 Side Table 2 gt lt Thermometer 1 Sa A 9 7 Unpacking ER ANS AN ve BR NAS EN Fill liquid propane cylinder Note The liquid propane cylinder manufacturer is responsible for the materials workmanship and performance of the cylinder If the cylinder has a defect malfunctions or you have a question regarding the cylinder call the cylinder manufacturer s customer service center The phone number is on the warning decal which is permanently attached to the cylinder If the cylinder manufacturer has not resolved the issue to your satisfaction then contact the Customer Service Representative in your region using the contact information sheet provided with your manual To fill take the liquid propane cylinder and filler adapter to an RV center or look up gas propane in the phone book for other sources of liquid propane gas A WARNING We recommend that your liquid propane cylinder be filled at an authorized liquid pro
28. pane gas dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS Tell your liquid propane dealer that this is a new liquid propane cylinder The air must be removed from a new liquid propane cylinder before the initial filling Your liquid propane cylinder dealer is equipped to do this The liquid propane cylinder must be installed transported and stored in an upright position and should not be dropped or handled roughly Never store or transport the liquid propane cylinder where temperatures can reach 125 Fahrenheit too hot to hold by hand for example do not leave the liquid propane cylinder in a car on a hot day For full instructions on safe handling of liquid propane cylinders see Section Operating Important LP Cylinder Information Failure to follow these DANGER statements exactly may result in a fire causing death or serious injury ADANGER A NEVER store a spare LP Cylinder under or near this barbecue ANEVER fill the tank beyond 80 full Your Weber gas grill is equipped with a cylinder supply system designed for vapor withdrawal A WARNING Only use this grill outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area The LP cylinder supplied with your barbecue is equipped with an OPD Overfilling Prevention Device and a QCC1 or Type 1 CGA810 cylinder connection The cylinder connection is compatible with the
29. that contain citrus products or abrasive cleaning pads on barbecue or cart surfaces Slide out Bottom tray Remove excess grease then wash with warm soapy water then rinse Flavorizer bars and Cooking grates Clean with a suitable brass bristle brush As needed remove from grill and wash with warm soapy water then rinse with water Catch pan Disposable foil trays are available or you can line the catch pan with aluminum foil To clean the catch pan wash with warm soapy water then rinse Thermometer Wipe with warm soapy water clean with plastic scrub ball Do not put in dishwasher or submerge in water Inside cooking module Brush any debris off of burner tubes DO NOT ENLARGE BURNER PORTS OPENINGS Wash inside of cooking box with warm soapy water and a water rinse Inside Lid While lid is warm wipe inside with paper towel to prevent grease build up Flaking built up grease resembles paint flakes Stainless steel surfaces Wash with a soft cloth and a soap and water solution Be careful to scrub with the grain direction of the stainless steel Thermoset surfaces Wash with a soft cloth and a soap and water solution Do not use cleaners that contain acid mineral spirits or xylene Rinse well after cleaning Thermoset work surfaces are not to be used as cutting boards A 6 Genesis Gold B LP 092903 gt gt go pem 2 Exploded View List OI NE
30. the gas clear before you try again or try to light with a match 7 After the FRONT burner is lit you can turn on the other burner or burners Note Always light the FRONT burner first The other burner or burners ignite from the FRONT burner To Extinguish Push down and turn each burner control knob clockwise to the OFF position Turn gas supply OFF at the source Manual Lighting A DANGER Failure to open the lid while igniting the barbecue s burners or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bodily injury or death 1 Open the lid 2 Make sure all burner control knobs are turned OFF Push each knob down and turn clockwise to ensure they are in the off position A WARNING The burner control knobs must be in the OFF position before turning on the liquid propane cylinder valve If they are not in the OFF position when you turn on the LP cylinder valve the excess gas flow control feature will activate limiting the flow of gas from the LP cylinder If this should occur turn OFF the LP tank valve and burner control knobs Then start over A DANGER When the excess gas flow control feature is activated a small amount of gas is still flowing to the burners After turning OFF the cylinder and burner control knobs wait at least 5 minutes for the gas to clear before attempting to light the barbecue
31. ve thermometer in food while cooking If burners go out during cooking open lid turn off all burners and wait five minutes before relighting Preheating Your Weber gas barbecue is an energy efficient appliance It operates at an economical low BTU rate To preheat after lighting close lid and turn all burners to high HH Preheating to between 500 and 550 F 260 and 290 C will take 10 to 15 minutes depending on conditions such as air temperature and wind Drippings and grease The Flavorizer bars are designed to smoke the correct amount of drippings for flavorful cooking Excess drippings and grease will accumulate in the catch pan under the slide out bottom tray Disposable foil drip pans are available that fit the catch pan A WARNING Check the bottom tray for grease build up before each use Remove excess grease to avoid a grease fire in the slide out bottom tray Cleaning A WARNING Turn your Weber gas barbecue OFF and wait for it to cool before cleaning A CAUTION Do not clean your Flavorizer bars or cooking grates in a self cleaning oven For availability of replacement cooking grates and Flavorizer bars contact the Customer Service Representative in your region using the contact information sheet provided with your manual Outside surfaces Use a warm soapy water solution to clean then rinse with water A CAUTION Do not use oven cleaner abrasive cleansers kitchen cleansers cleaners

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