Weber 42097 Gas Grill User Manual
Contents
1. To WUU U Al S RI II ULV KU ANN SSDS N ANN SUMMIT GOLD SUMMIT SILVER Matchlight Holder SUMMIT GOLD l db dh db fb 6 VA B407_NG c NA A CAUTION Hold burner cap 1 down while pushing side burner ignition vvire 2 on 1 B U U pal o 4 H 2 y gt ba NE2. 2 Tips occasionally flicker yellow 3 Light blue 4 Dark blue 1 2 3 4 If the flames do not appear to be uniform throughout the burner tube follow the burner cleaning procedures Main Burner Cleaning Procedure Turn off the gas supply Remove the manifold Look inside each burner with a flashlight Clean the inside of the burners with a wire a straightened out coat hanger will work Check and clean the air shutter opening at the ends of the burners Check and clean the valve orifices at the base of the valves Use a Steel bristle brush to clean outside of burners This is to make sure all the burner ports are fully open ACAUTION Do not enlarge the burner ports when cleaning Maintenance Replacing Main Burners Sh Remove screws from the manifold assembly a Locate the screws on both sides of the manifold frame b Remove the screws from manifold frame Your Summit gas grill must be OFF and cool Turn gas OFF at source Disconnect regulator Remove cooking grates Remove Smoker box Remove Flavorizer bars To remove control panel refer to Remove the control panel under Check for Gas Leaks 8 Disconnect all ignition wires from the Ignition Module NO O a 10 Pull manifold assembly out from the manifold frame a Blue Tab with Black Wire b Yellow Tab with Black Wire c z White Tab with Black Wire d Solid Whit
3. 7 pay 7 z SUMMIT SILVER C Mt Instructions Install Gas Supply General Specifications for Piping Note Contact your local municipality for building codes regulating outdoor gas barbecue installations In absence of Local Codes you must confirm to the latest edition of ANSI Z223 1 WE RECOMMEND THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL Some of the following are general requirements taken from ANISI Z223 1 latest edition for complete specifications W This barbecue is designed to operate at 7 inches of water column pressure 2526 psi M A manual shut off valve must be installed outdoors immediately ahead of the quick disconnect M An additional manual shut off valve indoors should be installed in the branch fuel line in an accessible location near the supply line The quick disconnect connects to a 3 8 inch NPT thread from the gas source The quick disconnect fitting is a hand operated device that automatically shuts OFF the flow of gas from the source when the barbecue is disconnected M The quick disconnect fitting can be installed horizontally or pointing dovvnvvard Installing the fitting with the open end pointing upward can result in collecting
4. AWARNING Do not lean over the open grill while lighting 6 Push smoker burner control knob down and turn to START HI 7 Push and hold down the Igniter button until burner ignites You will hear the igniter sparking 8 Check that the burner is lit by looking through the cooking grate BON ADANGER If the smoker burner does not light turn the burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 9 Close smoker cover after wood starts to smolder and turn control knob to LOW The grill illustrated may have slight differences than the model purchased To Extinguish Push dovvn and turn each burner control knob clockvvise to OFF position Turn gas supply OFF at the source gt Operating Instructions Z Manually Lighting the Smoker Burner AWARNING Check hose before each use of grill for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the grill Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your region using the contact information sheet provided with your manual 1 Open the lid ADANGER Failure to open the lid while igniting the grill or not waiting 5 minutes to allow the gas to clear if the grill does not light may result in an explosive flare up which can cause serious bodily injury or death IS Open smoker box
5. Three Output Ignition Module Ignition Switch Button Assembly 1 4 20 x 1 2 inch Black Screw Small Burner Control Knob Large Burner Control Knob Control Panel Front Panel Left Work Surface Left Trim Piece 1 4 20 x 1 inch Black Bolt Nylon Washer 1 4 20 x 1 2 inch Black Bolt Left Swing Up Table Front Frame Rail Caster Frame Assembly Door Bushing Bottom Shelf Mounting Clip Caster Left Door 10 16 x 3 4 Screw w Washer Plastic Plug Door Stop Right Door Hair Pin Cotter Lid Assembly 1 4 20 x 1 1 4 inch Bolt 12 inch Cooking Grate Right Flavorizer Bar Assembly Warming Rack Cookbox Assembly Electrode Assembly Right Burner Tube Battery Shield Assembly Manifold Assembly Main Gas Line Hose Side Burner Igniter Wire Bottom Tray Summit Catch Pan Holder Summit Catch Pan Summit Drip Pan Side Burner Grate Rear Frame Rail Side Burner Cap Side Burner Ring Side Burner Control Knob Side Burner Wheel Frame Assembly Hubcap Wheel Right Trim Piece Oylinder Glides Right Swing Up Table Back Panel Door Plug M Parts List ES Lid 1 Bottom Shelf 1 Cookbox 1 Left Door 1 Right Door 1 Side Table 2 Side Burner 1 Left Frame Assembly 1 Warming Rack 1 Warm Up Rack 1 Rear Panel 1 5 Parts
6. brackets on either side of the front of the cooking box Line up screws with screw holes on both the control panel and control panel brackets Tighten screws Reinstall burner control knobs amp igniter wires if necessary Place corresponding control knobs down onto the valve stems From the underside of the control panel replace the two wires 1 2 of each igniter a Blue Tab with Black Wire b Yellow Tab with Black Wire c White Tab with Black Wire d Solid White Wire O Operating Instructions Grilling Methods NOTE If grill looses heat while cooking refer to the troubleshooting section of this manual You can adjust the Left and Right burners in each burner set as desired The control settings are High H Medium M Low L or Off O If burners go out during cooking turn off all burners and wait 5 minutes before relighting AVVARNING Check the bottom tray and catch pan for grease build up before each use Remove excess grease to avoid a grease fire in the bottom tray Preheating the grill before grilling is important Light your Summit gas grill according to the instructions in this Owner s Manual Turn both burners in each burner set to High HH close the lid and preheat grill with the lid down until grill thermometer reaches 550 F This is the recommended broiling temperature Preheating Preheating the grill before grilling is very important Light your Sum
7. turn the LEFT burner control knob to OFF and wait 5 A DANGER minutes to let the gas clear before you try again or Failure to open lid while igniting the qay ej wil e meien 7 After LEFT burner is lit you can turn on the RIGHT barbecue s burners or not waiting 5 minutes burner adjacent to it The RIGHT burner lights from the to allow the gas to clear if the barbecue does LEFT burner not light may result in an explosive flame up which can cause serious bodily injury or death To Extinguish 1 Open ne li Push down and turn each burner control knob 2 Make sure all burner control knobs are turned OFF is sol UL AERA Push each burner control knob down and turn clockwise to ensure they are in the off position 3 Turn the gas supply valve on 4 Put match in the match holder and strike match A WARNING Do not lean over open barbecue 5 Push LEFT burner control knob down and turn to START HI 6 Insert match holder and lit match down through cooking grates and Flavorizor bars to ignite LEFT burner in each selected burner set SUMMIT SILVER The grill illustrated may have slight differences than the model purchased O Operating Instructions Side Burner Lighting Instructions A DANGER Failure to open the lid while igniting the side burner or not waiting 5 minutes to allow the gas to clear if the side burner does not light may result in an explosive flame up vvhich can cause serious bodily
8. aluminum foil To clean the catch pan vvash vvith vvarm soapy vvater then rinse Thermometer VVipe vvith vvarm soapy vvater clean vvith plastic scrub ball Do not put in dishvvasher or submerge in vvater Inside cooking module Brush any debris off of burner tubes DO NOT ENLARGE BURNER PORTS OPENINGS Wash inside of cooking box with warm soapy water and a water rinse Inside Lid While lid is warm wipe inside with paper towel to prevent grease build up Flaking built up grease resembles paint flakes Stainless steel surfaces Wash with a soft cloth and a soap and water solution Be careful to scrub with the grain direction of the stainless steel Thermoset surfaces Wash with a soft cloth and a soap and water solution Do not use cleaners that contain acid mineral spirits or xylene Rinse well after cleaning Thermoset work surfaces are not to be used as cutting boards z S gt O Q m 2 gt Summit Silver C NG 012903 2 6 E Co PRE Exploded Vievv List Hinge Pin Thermometer Hardvvare Thermometer Bezel VVarm Up Basket Smoker Box Left Flavorizer Bar Assembly Smoker Box Chip Grate Cookbox Assembiy Hardvvare 1 4 20 Hex Nut Electrode Assembly Electrode Assembly Crossover Tube Smoker Burner Tube Left Burner Tube 1 4 20 x 1 2 inch Screw Manifold Negative Ignition Switch Wire Positiver Ignition Switch Wire
9. bubble grows there is a leak Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks A WARNING Do not ignite burners when leak checking Check 1 Quick disconnect hose to grill connection Side burner hose to manifold connection Side burner hose to side burner connection Hose to quick disconnect connection gas supply Valve to manifold connection AE A WARNING If there is a leak at connections 1 2 3 4 or 5 turn OFF the gas DO NOT OPERATE THE GRILL Contact the Customer Service Representative in your region using the contact information sheet provided with your manual When leak checks are complete turn gas supply OFF at the source and rinse connections with water 6 Gas line to manifold connections Gas Instructions A WARNING If there is a leak at connection 6 retighten the fitting with a wrench and recheck for leaks with soap and water solution If a leak persists after retightening the fitting turn OFF the gas DO NOT OPERATE THE GRILL Contact the Customer Service Representative in your region using the contact information sheet provided with your manual 7m 1 le DI SM G Reinstall control panel Parts required control panel screws and burner control knobs Place the control panel back onto the control panel
10. gas leaks and any obstructions in the burner tubes before using See Sections General Maintenance and Annual Maintenance M Check that the areas under the control panel and the slide out bottom tray are free from debris that might obstruct the flow of combustion or ventilation air M The Spider Insect Screens should also be checked for any obstructions See Section Annual Maintenance Operating A WARNING Only use this barbecue outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area A WARNING Your Weber gas barbecue shall not be used under an unprotected combustible roof or overhang A WARNING Your Weber gas barbecue is not intended to be installed in or on recreational vehicles and or boats A WARNING Do not use the barbecue within 24 inches of combustible materials top bottom back or sides of the grill ZA WARNING The entire cooking box gets hot when in use Do not leave unattended A WARNING Keep any electrical supply cord and the fuel supply hose away from any heated surface ZA WARNING Keep the cooking area clear of flammable vapors and liquids such as gasoline alcohol etc and combustible materials GE Supply Testing Disconnect your Weber gas barbecue when the gas supply is being tested at high pressures This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of t
11. injury or death Lighting only the side burner 1 Open the side burner lid 2 Check that the side burner valve is turned OFF Push each knob down and turn clockwise to ensure they are in the off position and all main burner control valves are OFF push down and turn clockwise 3 Tur the LP tank valve on turn counter lockvvise 4 Push down and turn the side burner control valve to START HI 5 Push igniter button and hold until burner ignites You will hear the igniter sparking A CAUTION Side burner flame may be difficult to see on a bright sunny day A WARNING If the side burner does not light 1 Turn OFF the side burner control valve 2 Wait 5 minutes to let the gas clear before you try again or try to light with a match Lighting the side burner if the main burners are lit 1 Open the side burner lid 2 Push down and turn the side burner control to START HI Push igniter button and hold until burner ignites You will hear the igniter sparking A CAUTION Side burner flame may be difficult to see on a bright sunny day A WARNING If the side burner does not light 1 Turn OFF the side burner control valve 2 Wait 5 minutes to let the gas clear before you try again or try to light with a match O Operating Instructions Using the Smoker The smoker uses presoaked wood chips For best results with faster cooking foods like steaks burgers and chops etc we recommend u
12. lid The grill illustrated may have slight differences than the Fill smoker with water soaked wood chunks or chips model purchased Make sure all burner control knobs are turned OFF Push control knob down and turn clockwise to ensure that it is in the OFF position Turn on the gas supply L L Put a match in the match holder and strike the match To Extinguish Insert match holder and lit match down through Push down and turn each burner control knob clockwise to cooking grates and Flavorizer bars to ignite smoker OFF position Turn gas supply OFF at the source burner AWARNING Do not lean over the open grill while lighting 8 Push smoker burner control knob down and turn to START HI 9 Check that the burner is lit by looking down through the cooking grate 2 mejo ADANGER If the smoker burner does not light turn the burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 10 Close smoker cover after wood starts to smolder and turn control knob to low Main amp Smoker Burner Troubleshooting Burners burn with a yellow or orange flame in conjunction with the smell of gas Burner does not light or flame is low in HIGH position Experiencing flare ups A CAUTION Do not line the bottom tray with aluminum foil Burner flame pattern is erratic Flame is low when burner is on HIGH Flames do not run the whole length of the burner tube In
13. 7 NG d Direct cooking The Direct Method similar to broiling means the food is cooked directly over the heat source For even cooking food should be turned once halfvvay through the grilling time Use the Direct method for foods that take less than 25 minutes to cook steaks chops kabobs sausages vegetables and more Direct cooking is also necessary to sear meats Searing creates that vvonderful crisp caramelized texture vvhere the food hits the grate It also adds great color and flavor to the entire surface Steaks chops chicken breasts and larger cuts of meat all benefit from searing To sear meats place them over Direct High heat for 2 to 5 minutes per side Smaller pieces require less searing time Usually after searing you finish cooking the food at a lower temperature You can finish cooking fast cooking foods by the Direct method use the Indirect method for longer cooking foods To set up your gas grill for Direct cooking preheat the grill with all burners on High Place food on the cooking grate and then adjust all burners to the temperature noted in the recipe Close the lid of the grill and lift it only to turn food or to test for doneness at the end of the recommended cooking time Direct Method Food is placed on the area of the cooking grates directly over the lit burners O Operating Instructions Indirect cooking The Indirect Method is similar to roasti
14. List EE Flavorizor Bars 2 Sets Hinge Pin 2 il Hair Pin Cotter 2 1 1 4 inch Bolts 1 4 x 20 x 1 1 4 inch Bolt 2 Stainless Steel Nut Hex 1 4 x 20 BIk Zinc 2 Cooking Grates 2 y 1 2 inch Bolts 1 4 x 20 x 1 2 inch Bolt 8 Bottom Tray 1 Nylon VVasher 10 Catch Pan Holder 1 VVing Nut 10 24 2 Catch Pan 1 PlasticWasher 1 e o5 o Disposable Drip Pans 2 Wrench 1 VOR Smoker 1 7 16 inch Wrench 1 Hose 1 Ba402_NG a Place corregated from each side of the Cookbox under the Caster and Wheel Frame Assembiy to level the frames for Frame Rail Assembly A CAUTION Before proceeding to the next step check that frame rail 2 is on the side vvith the swing tables 3 The tab on frame rail 2 must be facing toward the wheels A ATTENTION Only start these bolts Do not tighten yet partially started bolts from top rear frame rail A ATTENTION Reinstall both bolts through rear panel and into rear frame rail A ATTENTION Remove packing tape holding the gas line and bracket 1 When installing cookbox route the gas line and bracket 1 inside the frame rails 2 SUMMIT SILVER SUMMIT GOLD e 1
15. SUMMIT j MEHR Natural Gas Grill Ow You MUST READ THIS OWNERS GUIDE BEFORE OPERATING YOUR GAS GRILL A DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flames 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Leaking gas may cause a fire or explosion which can cause serious bodily injury or death or damage to property A WARNING Do not store spare liquid propane cylinder within 10 feet 3m of this appliance Do not store or use gasoline or other flammable liquids or vapors within 25 feet 8m of this appliance A WARNING Follow all leak check procedures carefully in this manual prior to barbecue operation Do this even if the barbecue was dealer assembled must be left with the owner and should keep them for future use A407 NG d Ba402_NG a RI us not try todightithis B407 NG c C C407 NG c 42097 US 01 29 03 ae without y A the Lighting D407 NG Instructions section of this manual E401 b 5 AVVarnings A DANGER Failure to follow the Dangers Warnings and Cautions contained in this Owner s Manual may result in serious bodily injury or death or in a fire or an explosion causing damage to property A WARNINGS A Do not store a spare or disconnected liquid propane cylinder under or near this barbecue A Improper assembly may be dangero
16. button ignition does not Does burner light with a match If match lights burner checkigniter work see below Side Burner maintenance A WARNING All gas controls and supply valves should be in the OFF position 1 Igniter Wire 2 Venturi Burner 3 1 8 to 3 16 inch gap between electrode and burner Make sure wire is connected between igniter and electrode Check that igniter lock nut is tight Note If the igniter works loose carefully tighten the igniter lock nut with an adjustable wrench or pliers Adjust igniter electrode to burner Gap should be 1 8 to 3 16 inch from tip of electrode to burner Spark should be a white blue color not yellow Side Burner Grate Side Burner Cap Side Burner Ring 4 Head Igniter Electrode Control Knob Maintenance VVeber Spider Insect screens Your Weber gas barbecue as well as any outdoor gas appliance is a target for spiders and other insects They can nest in the venturi section 1 of the burner tubes This blocks the normal gas flow and can cause the gas to flow back out of the air shutter This could result in a fire in and around the air shutters under the control panel causing serious damage to your barbecue The burner tube air shutter is fitted with a stainless steel screen 1 to prevent spiders and other insects access to the burner tubes through the air shutter openings 1 We recommend that you inspect the Spider Insect screens at least on
17. ce a year See Section Annual Maintenance Also inspect and clean the the Spider Insect screens if any of the following symptoms should ever occur 1 The smell of gas in conjunction with the burner flames appearing yellow and lazy 2 Barbecue does not reach temperature 3 Barbecue heats unevenly 4 One or more of the burners do not ignite A DANGER Failure to correct the above mentioned symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property Annual Maintenance Inspection and cleaning of the Spider Insect screens To inspect the spider insect screens remove the control panel If there is dust or dirt on the screens remove the burners for cleaning the screens Brush the spider inspect screens lightly with a soft bristle brush i e an old toothbrush A CAUTION Do not clean the spider insect screens with hard or sharp tools Do not dislodge the spider insect screens or enlarge the screen openings E401 b Lightly tap the burner to get debris and dirt out of the burner tube Once the spider insect screens and burners are clean replace the burners If the spider insect screen becomes damaged or cannot be cleaned call Weber Stephen Products Customer Service for replacement parts Main Burner Flame Pattern The Weber gas barbecue burners have been factory set for the correct air and gas mixture The correct flame pattern is shown 1 Burner tube
18. cue should be thoroughly cleaned on a regular basis A Liquid propane gas is not natural gas The conversion or attempted use of natural gas in a liquid propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty A Do not attempt to disconnect any gas fitting while your barbecue is in operation A Use heat resistant barbecue mitts or gloves when operating barbecue A Keep any electrical supply cord and the fuel supply hose away from any heated surfaces A Combustion byproducts produced when using this product contain chemicals known to the state of California to cause cancer birth defects or other reproductive harm A Do not use this barbecue unless all parts are in place The unit must be properly assembled according to the instructions outlined in the Assembly Instruction section of the Owner s Guide LIQUID PROPANE GAS UNITS ONLY A Use the regulator that is supplied with your Weber gas barbecue A Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation A A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier Do not use a liquid propane cylinder with a damaged valve A Although your liquid propane cylinder may appear to be empty gas may still be present and the cylinder should be transported and stored accordingly A If you see smell or hear the hiss of escaping gas from the liquid propan
19. e Wire Maintenance o 11 Lift and twist the burner assembly slightly to separate 14 To reinstall the manifold assembly reverse steps 7 the Crossover tube a from the burners b through 13 ACAUTION The burner openings 1 must be positioned properly over the valve orifices 2 Check proper assembly before fastening manifold in place 12 Remove the Crossover tube 13 Pull the selected burner s tube s from manifold frame and replace with a new burner tube AWARNING After reinstalling the gas lines they should be leak checked with a soap and water solution before using the grill See Check for gas leaks 5 Maintenance Crossover Ignition System Operations Replace Igniter Batteries If the Crossover ignition system fails to ignite the LEFT burner in a burner set light the LEFT burner with a match If the LEFT burner lights with a match then check the Crossover ignition system e Check that both ignition wires 1 2 are attached properly e Check that the Crossover ignition button is activating e Replace battery with a like brand battery You should hear the igniter sparking If the Crossover ignition system still fails to light contact the Customer Service Representative in your region using the contact information sheet provided with your manual Parts required 1 AA alkaline batt
20. e cylinder 1 Move away from liquid propane cylinder 2 Do not attempt to correct the problem yourself 3 Call your fire department A 2 Danger oa A Warranty 70707 r a General InstrUctons Grilling Methode sr ZJ Cleaninja SE NE mm Exploded Wew 7775777777 Parts List V Assembly InstruGfiShs 2 1 SR Gas Inst uetions A A SS Keak Checking NNNOA A O Operating OZ _ xoo Grilling Methods oO 7 Lighting ao NE na Manual Lighting 56 f U VFVUI S Lighting the Side Bumer 5 77777 U Lighting the Smoken s 9 Troubleshooting AN Side Burner Troublesho ting RERO DD CE DIET NANJE N s c A il Dew Yam Bumers 2 spec A Crossover IapitiegesstermiOnsralgm RJ Weber Stephen Products Co Weber hereby warrants to the ORIGINAL PURCHASER of this Weber gas grill that it will be free of defects in material and workmanship from the date of purchase as follows Aluminum Castings lifetime 1 year paint Stainless Steel Hood Section 25 years Burners 10 years Igniter 3 years Cooking Grates 7 years Flavorizer Bars 5 year no rust through Thermoplastic Thermoset Parts 10 years Excluding fading All Remaining Parts 5 years when assembled and operated in accordance wit
21. e there are no sparks or open flames in the area while you check for leaks Sparks or open flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property A WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting A WARNING Perform these leak checks even if your barbecue was dealer or store assembled Turn on gas supply Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks A WARNING Do not ignite burners when leak checking AWARNING The gas connections of your Summit gas grill have been factory tested We do however recommend that you leak check all gas connections before operating your Summit gas grill Remove control panel Part required Phillips Screvvdriver Remove the burner control knobs 1 The screws 2 need to be removed from the control panel 3 before the control panel is removed from the grill Put your fingers under the front edge of the control panel and lift off Completely remove the control panel 4 from the cooking box assembly exposing the valves burners igniter and manifold Remove the Front Pan
22. el by sliding the panel up and out of the slots Check for gas leaks A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks Sparks or open flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property A WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been thoroughly checked for gas leaks The burners have been flame tested As a safety precaution however you should recheck all fittings for leaks before using your Weber gas barbecue Shipping and handling may loosen or damage a gas fitting A WARNING Perform these leak checks even if your barbecue was dealer or store assembled You will need a soap and water solution and a rag or brush to apply it Make sure side burner is OFF Remove valve control knob and screws Remove porcelain top To perform leak checks Slide back the collar of the quick disconnect Push male fitting of the hose into the quick disconnect and maintain pressure 1 Slide the collar closed 2 If it does not engage or lock repeat procedure Gas will not flow unless the quick disconnect is properly engaged Turn on gas supply Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a
23. ery per igniter Unscrew igniter button from top of control panel Remove igniter button and contact spring Remove old battery and replace with a new AA alkaline battery Positive end 1 of battery faces up as shown in illustration Replace spring contact 2 and screw igniter button 3 back down
24. es you more cooking control than charcoal fuel These instructions will give you the minimum requirements for assembling your Weber gas barbecue Please read the instructions carefully before using your Weber gas barbecue Improper assembly can be dangerous Not for use by children e If there are local codes that apply to portable gas grills you will have to conform to them If there are no local codes you must conform to the latest edition of the National Fuel Gas Code ANSI Z 223 1 NFPA54 e This Weber gas barbecue is designed for natural piped in city gas only Do not use liquid propane LP bottled gas The valves orifices and hose are for natural gas only Do not use with charcoal fuel Check that the area under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air For Installation in Canada These instructions while generally acceptable do not necessarily comply with the Canadian Installation codes particularly with piping above and below ground In Canada the installation of this appliance must comply with local codes and or Standards CAN CGA B149 1 Natural Gas and Propane Installation Code Storage MH The gas must be turned OFF at the natural gas supply when the Weber gas barbecue is not in use M When the Weber gas barbecue is stored indoors the gas supply must be disconnected The Weber gas barbecue should be checked for
25. h the printed instructions accompanying it Weber may require reasonable proof of your date of purchase THEREFORE YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate to Weber s satisfaction they are defective Before returning any parts contact the Customer service representative in your region using the contact information sheet provided with your manual If Weber confirms the defect and approves the claim Weber will elect to replace such parts without charge lf you are required to return defective parts transportation charges must be prepaid Weber will return parts to the purchaser freight or postage prepaid This Limited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper installation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out in this owners manual Deterioration or damage due to severe vveather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Limited Warranty There are no other express warrants except as set forth herein and a
26. hat system at test pressures in excess of 1 2 psig 3 5 kPa Tur OFF your Weber gas barbecue when the gas supply is being tested at low pressures This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at the pressure equal to or less than 1 2 psig 3 5 kPa General Instructions Grilling Methods NOTE If grill looses heat while cooking refer to the troubleshooting section of this manual A WARNING Do not move the Weber gas barbecue when operating or while barbecue is hot You can adjust the Left and Right burners in each burner set as desired The control settings are High H Medium M Low L or Off O Note The temperature inside your cooking box for the first few uses while surfaces are still very reflective may be hotter than those shown in your cookbook Cooking conditions Such as wind and weather may require the adjustment of the burner controls to obtain the correct cooking temperatures If burners go out during cooking open lid turn off all burners and wait five minutes before relighting Preheating Your Weber gas barbecue is an energy efficient appliance lt operates at an economical low BTU rate To preheat after lighting close lid and turn all burners to high HH Preheating to between 500 and 550 F 260 and 290 C will take 10 to 15 minutes depending on condit
27. injury or START HI in selected burner set nm 6 Push igniter button and hold until burner ignites You death vvill hear the igniter sparker 7 Check that the burner is lit by looking through the Crossover Ignition System cooking grates You should see a flame Note The Crossover ignition system ignites the set of left A WARNING If the burner does not light turn the burners with a spark from the igniter electrode inside the LEFT burner control knob to OFF and wait 5 Gas Catcher ignition chamber You generate the energy minutes to let the gas clear before you try again or for the spark by pushing the electronic ignition button try to light with a match A WARNING Check hose before each use of 8 After the LEFT burner is lit you can turn on the RIGHT barbecue for nicks cracking abrasions or cuts If burner adjacent to it The RIGHT burner lights from the the hose is found to be damaged in any way do not LEFT burner use the barbecue Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your region To Extinauish using the contact information sheet provided with o guis your manual Push down and turn each burner control knob clockwise to the OFF position Turn gas supply OFF at the source The grill illustrated may have slight differences than the model purchased O Operating Instructions Manual Lighting A WARNING If the burner does not light
28. ions such as air temperature and wind Drippings and grease The Flavorizer bars are designed to smoke the correct amount of drippings for flavorful cooking Excess drippings and grease will accumulate in the catch pan under the slide out bottom tray Disposable foil drip pans are available that fit the catch pan A WARNING Check the bottom tray for grease build up before each use Remove excess grease to avoid a grease fire in the slide out bottom tray Cleaning A WARNING Turn your Weber gas barbecue OFF and wait for it to cool before cleaning A CAUTION Do not clean your Flavorizer bars or cooking grates in a self cleaning oven For availability of replacement cooking grates and Flavorizer bars contact the Customer Service Representative in your region using the contact information sheet provided with your manual Outside surfaces Use a warm soapy water solution to clean then rinse vvith vvater A CAUTION Do not use oven cleaner abrasive cleansers kitchen cleansers cleaners that contain citrus products or abrasive cleaning pads on barbecue or cart surfaces Slide out Bottom tray Remove excess grease then vvash vvith vvarm soapy vvater then rinse Flavorizer bars and Cooking grates Clean vvith a suitable brass bristle brush As needed remove from grill and vvash vvith vvarm soapy vvater then rinse vvith vvater Catch pan Disposable foil trays are available or you can line the catch pan vvith
29. joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z223 1 A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for gas leaks This will result in a fire or explosion which can cause serious bodily injury or death and damage to property Check that all burner valves are off Valves are shipped in the OFF position but you should check to be sure that they are turned OFF Check by pushing down and turning clockwise If they do not turn they are off Proceed to the next step If they do turn continue turning them clockwise until they stop then they are off Proceed to the next step Instructions Connect Gas Supply a To connect gas hose at the supply Slide back the collar of the quick disconnect Push male fitting of the hose into the quick disconnect and maintain pressure 1 Slide the collar closed 2 If it does not engage or lock repeat procedure b To connect gas hose at the Grill Slide back the collar of the quick disconnect Push male fitting of the grill connection into the quick disconnect and maintain pressure 1 Slide the collar closed 2 If it does not engage or lock repeat procedure Gas will not flow unless the quick disconnect is properly engaged Check for Gas Leaks A DANGER Do not use an open flame to check for gas leaks Be sur
30. mit gas grill according to the instructions in your Owner s Manual Close the lid and wait until the thermometer in your lid reaches 500 550 F 260 288 C This will take approximately 10 to 15 minutes depending on outside temperatures Covered cooking All grilling is done with the lid down to provide uniform evenly circulated heat With the lid closed the Summit gas grill cooks much like a convection oven The thermometer in the lid indicates the cooking temperature inside the grill All preheating and grilling is done with the lid down No peeking heat is lost every time you lift the lid Flavorizer system When meat juices drip from the food onto the specially angled Flavorizer bars they create smoke that gives foods an irresistible barbecued flavor Thanks to the unique design of the burners Flavorizer bars and the flexible temperature controls uncontrolled flare ups are virtually eliminated because YOU control the flames Because of the special design of the Flavorizer bars and burners excess fats are directed through the funnel shaped bottom tray into the grease catch pan The most important thing to know about grilling is which cooking method to use for a specific food Direct or Indirect The difference is simple place the food directly over the fire or arrange ihe fire on either side of it Using the right method is the shortest route to great results and the best way to ensure doneness safety D40
31. ng but with the added benefits of that grilled texture flavor and appearance you can t get from an oven To set up for Indirect cooking gas burners are lit on either side of the food but not directly beneath it Heat rises reflects off the lid and inside surfaces of the grill and circulates to slowly cook the food evenly on all sides much like a convection oven so there s no need to turn the food Use the Indirect method for foods that require 25 minutes or more of grilling time or that are so delicate that direct exposure to the flame would dry them out or scorch them Examples include roasts ribs whole chickens turkeys and other large cuts of meat as well as delicate fish fillets To set up your gas grill for Indirect cooking preheat the grill with all burners on High Then adjust the burners on each side of the food to the temperature noted in the recipe and turn off the burner s directly below the food For best results place roasts poultry or large cuts of meat on a roasting rack set inside a disposable heavy gauge foil pan For longer cooking times add water to the foil pan to keep drippings from burning The drippings can be used to make gravies or sauces Indirect Method Food is placed on the area of the cooking grates between the lit burners Grilling Tips Helpful Hints Always preheat the grill before cooking Set all burners on HIGH heat and close lid heat f
32. ny applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty Some regions do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Weber is not liable for any special indirect or consequential damages Some regions do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Weber This Warranty applies only to products sold at retail WEBER STEPHEN PRODUCTS CO Customer Service Center 1890 Roselle Road Suite 308 Schaumburg IL 60195 USA General Instructions Your Weber gas barbecue is a portable outdoor cooking appliance With the Weber gas barbecue you can grill barbecue roast and bake with results that are difficult to duplicate with indoor kitchen appliances The closed lid and Flavorizer bars produce that outdoor flavor in the food The Weber gas barbecue is portable so you can easily change its location in your yard or on your patio Portability means you can take your Weber gas barbecue with you if you move The natural gas supply is easy to use and giv
33. or 10 minutes or until thermometer registers 500 550 F 260 288 C Sear meats and cook with the lid down for perfectly grilled food every time Grilling times in recipes are based on 70 F 20 C weather and little or no wind Allow more cooking time on cold or windy days or at higher altitudes Allow less cooking time in extremely hot weather Grilling times in charts and recipes are approximate Times can vary because of the weather or the amount size and shape of the food being grilled The temperature of your Summit gas grill may run hotter than normal for the first few uses Grilling conditions may require the adjustment of the burner controls to attain the correct cooking temperatures In general large pieces of meat will require more cooking time per pound than small pieces of meat Foods on a crowded cooking grate will require more cooking time than just a few foods Foods grilled in containers such as baked beans will require more time if grilled in a deep casserole rather than a shallow baking pan Trim excess fat from steaks chops and roasts leaving no more than a scant 1 4 inch of fat Less fat makes cleanup easier and is a virtual guarantee against unwanted flare ups Foods placed on the cooking grate directly above burners may require turning or moving to a less hot area Use tongs rather than a fork for turning and handling meats to avoid losing natural juices Use two spatulas for handling large whole fi
34. s A DANGER Do not use any flammable fluid in the smoker to ignite the wood This will cause serious bodily injury Cleaning the smoker Before each use empty the smoker of ash to allow proper air flow Note Smoking will leave a smoke residue on the surface of the smoker This residue cannot be removed and will not affect the function of the smoker To a lesser degree a smoke residue will accumulate on the inside of your gas grill This residue need not be removed and will not adversely affect the function of your gas grill O Operating Instructions Lighting the Smoker Burner AWARNING Check hose before each use of grill for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the grill Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your region using the contact information sheet provided with your manual 1 Open the grill lid ADANGER Failure to open the lid while igniting the grill or not waiting 5 minutes to allow the gas to clear if the grill does not light may result in an explosive flare up which can cause serious bodily injury or death Open smoker lid Fill smoker with water soaked wood chunks or chips Make sure all burner control knobs are turned OFF Push control knob down and turn clockwise to ensure that it is in the OFF position 5 Turn on the gas supply
35. sh If an unwanted flare up should occur turn all burners to OFF and move food to another area of the cooking grate Any flames will quickly subside After flames subside relight the grill NEVER USE WATER TO EXTINGUISH FLAMES ON A GAS GRILL Some foods such as a casserole or thin fish fillets will require a container for grilling Disposable foil pans are very convenient but any metal pan with ovenproof handles can also be used Always be sure the bottom tray and grease catch pan are clean and free from debris Do not line the funnel shaped bottom tray with foil This could prevent the grease from flowing into the grease catch pan Using a timer will help to alert you when well done is about to become over done O Operating Instructions Lighting 1 Open the lid rn 2 Make sure all burner control knobs are turned OFF Summary lighting instructions are on the control panel ZAM p Push each burner control knob down and turn A DANGER clockwise to ensure that they are in the off position n 3 Turn the gas supply valve on Failure to open the lid while igniting the AWARNING Do not lean over the open grill while barbecue s burners or not waiting 5 minutes lighting to allow the gas to clear if the barbecue does 4 Select the burner set you want to operate not light may result in an explosive flame up 5 Push LEFT burner control knob down and turn to which can cause serious bodily
36. side of lid appears to be peeling Resembles paint peeling Inspect Weber Insect Spider Screens for possible obstructions Blockage of holes Is fuel hose bent or kinked Clean Weber Insect Spider Screens See Section Annual Maintenance Straighten fuel hose Does the Left burner light with a match Are you preheating barbecue in the prescribed manner If you can light the Left burner with a match then check the Crossover ignition system All burners on high for 10 to 15 minutes for preheating Are the cooking grates and Flavorizer bars heavily coated with burned on grease Clean thoroughly See Section Cleaning Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean The lid is porcelain on steel not paint lt cannot peel What you are seeking is baked on grease that has turned to carbon and is flaking off THIS IS NOT A DEFECT Clean bottom tray Clean burners See Section Maintenance Clean thoroughly See Section Cleaning If problems cannot be corrected by using these methods please contact the Customer Service Representative in your region using the contact information sheet provided with your manual Side Burner Troubleshooting Side Burner does not light Is gas supply off Turn supply on Flame is low in HIGH position Is the fuel hose bent or kinked Straighten hose Push
37. sing finer wood chips because they ignite and create smoke faster For longer cooking foods such as roasts chicken and turkeys etc we recommend using larger wood chunks because they ignite slowly and provide smoke for a longer period of time As you gain experience in using your smoker we encourage you to experiment with different combinations of wood chips and chunks to find the smoke flavor that best suits your taste To use the smoker As a starting point soak wood chips in water for at least 30 minutes before using Wet wood will produce more smoke flavor Place a handful of wood chips or a few larger chunks in the bottom of the smoker body 1 As you gain experience in smoking increase or decrease the amount of wood to suit your taste Note Always grill with the lid closed to allow the smoke to fully penetrate the food Light the smoker burner by following the instructions for Lighting The Smoker Burner After wood starts to smolder turn control knob to low Smoke will start in approximately 10 minutes and last as long as 45 minutes lf you require more smoke flavor refill the smoker with wood chips and or chunks Keep the lid of the grill closed while cooking Note After refilling smoker smoke will take about 10 to 15 minutes to start again The smoker may be used to enhance any of the meat poultry and fish recipes in the gas grill cookbook Cook with the lid down according to the times indicated in charts or recipe
38. us Please carefully follow the assembly instructions in this manual A After a period of storage and or nonuse the Weber gas barbecue should be checked for gas leaks and burner obstructions before use See instructions in this manual for correct procedures A Do not operate the Weber gas barbecue if there is a gas leak present A Do not use a flame to check for gas leaks A Combustible materials should never be within 24 inches of the top bottom back or sides of your Weber gas barbecue A Do not put a barbecue cover or anything flammable on or in the storage area under the barbecue A Your Weber gas barbecue should never be used by children Accessible parts of the barbecue may be very hot Keep young children away while it is in use A You should exercise reasonable care when operating your Weber gas barbecue It will be hot during cooking or cleaning and should never be left unattended or moved while in operation A Should the burners go out while in operation turn all gas valves off Open the lid and wait five minutes before attempting to relight using the lighting instructions A Do not use charcoal or lava rock in your Weber gas barbecue A Never lean over open grill or place hands or fingers on the front edge of the cooking box A Should a grease fire occur turn off all burners and leave lid closed until fire is out A Do not enlarge valve orifices or burner ports when cleaning the valves or burners A The Weber gas barbe
39. water and debris M The dust covers supplied plastic plugs help keep the open ends of the quick disconnect fitting clean while disconnected M Pipe compound should be used which is resistant to the action of natural gas when connections are made M The outdoor connector must be firmly attached to rigid permanent construction A WARNING Do not route the 12 foot hose under a deck The hose must be visible Gas supply Inside wall Outside wall This is a typical installation of a Weber natural gas barbecue Local codes require different installations Quick 3 g Pipe 1 9 Pipe disconnect nipple nipple Do Not Use C407_NG c Gas Line Piping M if the length of the line required does not exceed 50 feet use a 5 8 O D tube One size larger should be used for lengths greater than 50 feet Gas piping may be copper tubing type K or L polyethylene plastic tube with a minimum wall thickness of 062 inch or standard weight schedule 40 steel or wrought iron pipe Copper tubing must be tin lined if the gas contains more than 0 3 grams of hydrogen sulfide per 100 cubic feet of gas M Plastic tubing is suitable only for outdoor underground use M Gas piping in contact with earth or any other material which may corrode the piping must be protected against corrosion in an approved manner M Underground piping must have a minimum of 18 cover Test Connections All connections and
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