Weber 41061 Gas Grill User Manual
Contents
1. N LU u u u 7 2212 ae l 8 H 2 22 3 25 D 2 2 g u l 1 7 1 u to u 2 B 2 ZG 2 2 2 2 2 D 2 SUMMIT GOLD SUMMIT SILVER 6 d B B m ILLI 9 EEN 7 ILLI IK T o Aa ANA KR 9 SUMMIT SILVER SUMMIT GOLD Matchlight Holder SUMMIT GOLD db db r2. y Y x CN XS IA SUMMIT SILVER A 00 mmm SUMMIT GOLD A 7 0 7000 Fill liquid propane cylinder Note The liquid propane cylinder manufacturer is responsible for the materials workmanship and performance of the cylinder If the cylinder has a defect malfunctions or you have a question regarding the cylinder call the cylinder manufacturer s customer service center The phone number is on the warning decal which is permanently attached to the cylinder If the cylinder manufacturer has not resolved the issue to your satisfaction then contact the Customer Service Representative in your region using the contact information sheet provided with your manual To fill take the liquid propane cylinder and filler adapter to an RV center or look up gas propane in the phone book for other sources of liquid propane gas WARNING We recommend that your liquid propane cylinder be filled at an authorized liquid propane gas dealer by a qualified attendant who fi
3. LL P 4 LP Gas Grill OWniet You MUST READ THIS OwNERS GUIDE BEFORE OPERATING YOUR GAS GRILL DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flames 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Leaking gas may cause a fire or explosion which can cause serious bodily injury or death or damage to property A WARNING Do not store spare liquid propane cylinder within 10 feet 3m of this appliance Do not store or use gasoline or other flammable liquids or vapors within 25 feet 8m of this appliance c A WARNING Follow all leak check procedures carefully in this manual prior to barbecue operation Do this even if the barbecue was dealer assembled NOTICE TO INSTAL must be left with the owner and the h should keep them for future use THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY National PROPANE GAS Association A WARNING Do not try to lightithis appliance without reading the Lighting Instructions section of this manual 42090 US 05 09 03 LP Z Dangers 8 AWarnings DANGER Failure to follow the Dangers Warnings and Cautions contained in this Owner s Manual may result in serious bodily injury or death or in a fire or an explosion causing damage to property WARNINGS Do not store a spare or disconnected liquid propane cy
4. Summit Silver A Exploded View List Hair Pin Cotter Lid Assembly 1 4 20 x 1 1 4 inch Bolt Right Flavorizer Bar Assembly Warming Rack Cooking Box Assembly Electrode Assembly Right Burner Tube Battery Shield Assembly Manifold Assembly Main Gas Line Hose and QCC1 Regulator Bottom Tray Summit Catch Pan Holder Summit Catch Pan Summit Drip Pan Rear Frame Rail Rear Panel Wheel Frame Assembly 1 4 20 Hex Nut Hubcap Wheel Tank Scale Right Trim Piece Oylinder Glides Right Swing Up Table Door Stop LP Tank Door Plug g ey Ot Co DES Hinge Pin Thermometer Hardware Thermometer Bezel Warm Up Basket 12 inch Cooking Grate Left Flavorizer Bar Assembly Cookbox Assembly Hardware 1 4 20 inch Hex Nut Electrode Assembly Crossover Tube Left Burner Tube 1 4 20 x 1 2 inch Phillips Screw Manifold Negative Ignition Switch Wire Positive Ignition Switch Wire Two Output Ignition Module Assembly Ignition Switch Button Assembly 10 24 x 1 2 inch Black Screw Control Knob Control Panel Front Panel Left Work Surface Left Trim Piece 1 4 20 x 1 inch Black Bolt Nylon Washer 1 4 20 x 1 2 inch Black Bolt Left Swing Up Table Front Frame Rail Caster Frame Assembly Door Bushing Bottom Shelf Mounting Clip Caster Assembly Left Door Assembly
5. Covered cooking All grilling is done with the lid down to provide uniform evenly circulated heat With the lid closed the Summit gas grill cooks much like a convection oven The thermometer in the lid indicates the cooking temperature inside the grill All preheating and grilling is done with the lid down No peeking heat is lost every time you lift the lid Flavorizer system When meat juices drip from the food onto the specially angled Flavorizer bars they create smoke that gives foods an irresistible barbecued flavor Thanks to the unique design of the burners Flavorizer bars and the flexible temperature controls uncontrolled flare ups are virtually eliminated because YOU control the flames Because of the special design of the Flavorizer bars and burners excess fats are directed through the funnel shaped bottom tray into the grease catch pan The most important thing to know about grilling is which cooking method to use for a specific food Direct or Indirect The difference is simple place the food directly over the fire or arrange the fire on either side of it Using the right method is the shortest route to great results and the best way to ensure doneness safety D403 LP e Direct cooking The Direct Method similar to broiling means the food is cooked directly over the heat source For even cooking food should be turned once halfway through the grilling time Use the Direct method for foods that take
6. WARNING ff there is a leak at connection 1 or 2 retighten the fitting with a wrench and recheck for leaks with soap and water solution If a leak persists after re tightening the fitting turn OFF the gas DO NOT OPERATE THE GRILL Contact the Customer Service Representative in your region using the contact information sheet provided with your K manual 3 Regulator to cylinder connection 4 Hose to regulator connection E 5 Valves to manifold connections WARNING If there is a leak at connections 3 4 or 5 P turn OFF the gas DO NOT OPERATE THE GRILL qu Contact the Customer Service Representative in your region using the contact information sheet provided with your manual l When leak checks are complete turn gas supply OFF at the source and rinse connections with water SUMMIT SILVER a 5 Reinstall control panel Parts required control panel screws and burner control knobs Place the control panel back onto the control panel brackets on either side of the front of the cooking box Line up screws with screw holes on both the control panel and control panel brackets Tighten screws Reinstall burner control knobs amp igniter wires if necessary Place corresponding control knobs down through the bezels onto the valve stems From the underside of the control panel replace the two wires 1 2 of
7. 10 16 x 3 4 Screw w Washer Plastic Plug Right Door Summit Gold A LP 032103 gt 2 gt 5 Q E x LL uz L z Ga Summit Gold A Exploded View List Son o O1 DES Hinge Pin Thermometer Hardware Thermometer Bezel Warm Up Basket 12 inch Cooking Grate Left Flavorizer Bar Assembly Cookbox Assembly Hardware 1 4 20 inch Hex Nut Electrode Assembly Crossover Tube Left Burner Tube Right Burner Tube 1 4 20 x 1 2 inch Phillips Screw Manifold Negative Ignition Switch Wire Positive Ignition Switch Wire Three Output Ignition Module Assembly Ignition Switch Button Assembly 10 24 x 1 2 inch Black Screw Control Knob Control Panel Front Panel Left Work Surface Left Trim Piece 1 4 20 x 1 inch Black Bolt Nylon Washer 1 4 x 20 x 1 2 inch Black Bolt Left Swing Up Table Front Frame Rail Caster Frame Assembly Door Bushing Bottom Shelf Mounting Clip Caster Assembly Left Door Assembly 10 16 x 3 4 w Washer Plastic Plug Right Door Hair Pin Cotter Lid Assembly 1 4 20 x 1 1 4 inch Bolt Right Flavorizer Bar Assembly Warming Rack Cookbox Assembly Electrode Assembly Electrode Assembly Battery Shield Assembly Manifold Assembly Main Gas Line Hose and QCC1 Regulator Bottom Tray Summit Catch Pan Holder Sum
8. accordingly If you see smell or hear the hiss of escaping gas from the liquid propane cylinder 1 Move away from liquid propane cylinder 2 Do not attempt to correct the problem yourself 3 Call your fire department Contents A Danger ANE Warranty A General Instructions a 00 Grilling A Cleaning ESSE ec Explodedkkiews WEE Parts List M ODRZE Assembly Instru t Af dmm 1 Gas Instructions EEN ZMR REI Leak Checking ee 7271777 Grilling Methode eege eee B ss 7 Manual 111 EEN ILLI Troubleshooting N Maintenance Li ii ian dal 1 9703 TN COSCON oTO system Operations Weber Stephen Products Co Weber hereby warrants to the ORIGINAL PURCHASER of this Weber gas grill that it will be free of defects in material and workmanship from the date of purchase as follows Aluminum Castings lifetime 1 year paint Stainless Steel Hood Section 25 years Burners 10 years Igniter 3 years Cooking Grates 7 years Flavorizer Bars 5 years no rust through Thermoplastic Thermoset Parts 10 years Excluding fading All Remaining Parts 5 years when assembled and operated in accordance with the printed instructions accompanying it Weber may require reasonable proof of your date of purchase THEREFORE YOU SHOULD RETAIN YOUR SALES S
9. each igniter SUMMIT SILVER a Yellow Tab with Black Wire b White Tab with Black Wire a Yellow Tab with Black Wire b White Tab with Black Wire c Green Tab with Black Wire d Grounding Wire Liquid Propane Cylinder The liquid propane cylinder manufacturer is responsible for the materials workmanship and performance of the tank If the tank has a defect malfunctions or you have a question regarding the tank call the tank manufacturer s customer service center The phone number is on the warning decal which is permanently attached to the tank If the tank manufacturer has not resolved the issue to your satisfaction then contact the Customer Service Representative in your region using the contact information sheet provided with your manual Refilling the Liquid Propane Cylinder We recommend that you refill the LP cylinder before it is completely empty Removal of the LP cylinder 1 Close cylinder valve turn clockwise 2 Unscrew regulator coupling by turning counterclockwise by hand only 3 Loosen cylinder lock wing nut and turn cylinder lock up out of the way 4 Lift cylinder off To refill take LP cylinder to a Gas Propane dealer WARNING We recommend that your LP cylinder be filled at an authorized LP gas dealer by a qualified attendant who fills the cylinder by weight IMPROPER FILLING IS DANGEROUS CAUTION When transporting the LP cy
10. screws from manifold frame 8 SUMMIT SILVER Maintenance 11 Lift and twist the burner assembly slightly to separate 14 To reinstall the manifold assembly reverse steps 7 the Crossover tube a from the burners b through 13 ACAUTION The burner openings 1 must be positioned properly over the valve orifices 2 12 Remove the Crossover tube 13 Pull the selected burner s tube s from manifold frame and replace with a new burner tube Check proper assembly before fastening manifold in place AWARNING After reinstalling the gas lines they should be leak checked with a soap and water solution before using the grill See Check for gas leaks Maintenance Crossover Ignition System Operations If the Crossover ignition system fails to ignite the LEFT burner in a burner set light the LEFT burner with a match If the LEFT burner lights with a match then check the Crossover ignition system Check that both ignition wires 1 2 are attached properly Check that the Crossover ignition button is activating Replace battery with a like brand battery You should hear the igniter sparking If the Crossover ignition system still fails to light contact the Customer Service Representative in your region using the contact information sheet provided wit
11. FLAMES ON A GAS GRILL Some foods such as a casserole or thin fish fillets will require a container for grilling Disposable foil pans are very convenient but any metal pan with ovenproof handles can also be used Always be sure the bottom tray and grease catch pan are clean and free from debris Do not line the funnel shaped bottom tray with foil This could prevent the grease from flowing into the grease catch pan Using a timer will help to alert you when well done is about to become over done Operating Instructions Lighting Summary lighting instructions are on the control panel DANGER Failure to open the lid while igniting the barbecue s burners or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bodily injury or death Crossover Ignition System Note The Crossover ignition system ignites the set of left burners with a spark from the igniter electrode inside the Gas Catcher ignition chamber You generate the energy for the spark by pushing the electronic ignition button WARNING Check hose before each use of barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement hose Contact the Customer Service Representative in your region using the contact information sheet provided wit
12. Grates 3 Nut Hex 1 4 x 20 BIk Zinc 2 1 2 inch Bolts 1 4 x 20 x 1 2 inch Bolt 8 M a 2 Nylon VVasher 10 Bottom Tray 1 dr Catch Pan Holder 1 Wing Nut 10 24 2 Plastic Washer 1 Catch Pan 1 Disposable Drip Pans 2 QE Wrench 1 U 7 16 inch Wrench 1 LP Tank 1 Place corregated from each side of the Cookbox under the Caster and Wheel Frame Assembly to level the frames for Frame Rail Assembly AACAUTION Before proceeding to the next step check that frame rail 2 is on the side with the swing tables 3 The tab on frame rail 2 must be facing toward the wheels Ba401 d 999 A ATTENTION Only start these bolts Do not tighten yet partially started bolts from top rear frame rail ATTENTION Reinstall both bolts through rear panel and into rear frame rail N ATTENTION Remove packing tape holding the gas line and bracket 1 When installing cookbox route the gas line and bracket 1 inside the frame rails 2 SUMMIT SILVER 5 SUMMIT GOLD CHEN dd
13. LIP OR INVOICE This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate to Weber s satisfaction they are defective Before returning any parts contact the Customer service representative in your region using the contact information sheet provided with your manual If Weber confirms the defect and approves the claim Weber will elect to replace such parts without charge If you are required to return defective parts transportation charges must be prepaid Weber will return parts to the purchaser freight or postage prepaid This Limited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper installation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out in this owners manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Limited Warranty There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited War
14. a small amount of gas is still flowing to the burners After turning OFF the cylinder and burner control knobs wait at least 5 minutes for the gas to clear before attempting to light the barbecue Failure to do so may result in an explosive flame up which can cause serious bodily injury or death The grill illustrated may have slight differences than the model purchased Operating Instructions SUMMIT GOLD The grill illustrated may have slight differences than the model purchased 3 Turn the cylinder on by turning the cylinder valve counterclockwise 4 Put match in the match holder and strike match WARNING Do not lean over open barbecue 5 Push LEFT burner control knob down and turn to STARTHI 6 Insert match holder and lit match down through cooking grates and Flavorizor bars to ignite LEFT burner in each selected burner set WARNING If the burner does not light turn the LEFT burner control knob to OFF and wait 5 minutes to let the gas clear before you try again 7 After LEFT burner is lit you can turn on the RIGHT burner adjacent to it The RIGHT burner lights from the LEFT burner To Extinguish Push down and turn each burner control knob clockwise to the OFF position Turn gas supply OFF at the source Main Burner Troubleshooting Burners burn with a yellow or orange flame in conjunction with the smell of gas Burners do not light or Burners have a small flickering flame i
15. adjustment of the burner controls to obtain the correct cooking temperatures If burners go out during cooking open lid turn off all burners and wait five minutes before relighting Preheating Your Weber gas barbecue is an energy efficient appliance It operates at an economical low BTU rate To preheat after lighting close lid and turn all burners to high HH Preheating to between 500 and 550 F 260 and 290 C will take 10 to 15 minutes depending on conditions such as air temperature and wind Drippings and grease The Flavorizer bars are designed to smoke the correct amount of drippings for flavorful cooking Excess drippings and grease will accumulate in the catch pan under the slide out bottom tray Disposable foil drip pans are available that fit the catch pan WARNING Check the bottom tray for grease build up before each use Remove excess grease to avoid a grease fire in the slide out bottom tray Cleaning WARNING Turn your Weber gas barbecue OFF and wait for it to cool before cleaning CAUTION Do not clean your Flavorizer bars or cooking grates in a self cleaning oven For availability of replacement cooking grates and Flavorizer bars contact the Customer Service Representative in your region using the contact information sheet provided with your manual Outside surfaces Use a warm soapy water solution to clean then rinse with water A CAUTION Do not use oven cleaner abrasive clean
16. aks DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks Sparks or open flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been thoroughly checked for gas leaks The burners have been flame tested As a safety precaution however you should recheck all fittings for leaks before using your Weber Gas Barbecue Shipping and handling may loosen or damage a gas fitting WARNING Perform these leak checks even if your barbecue was dealer or store assembled You will need a soap and water solution and a rag or brush to apply it Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks Make sure side burner is OFF To perform leak checks open cylinder valve by turning the cylinder valve hand wheel counterclockwise WARNING Do not ignite burners when leak checking Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak d Gas Instructions Check L Hose connection Gas line to manifold connections
17. are difficult to duplicate with indoor kitchen appliances The closed lid and Flavorizer Bars produce that outdoor flavor in the food The Weber gas barbecue is portable so you can easily change its location in your yard or on your patio Portability means you can take your Weber gas barbecue with if you move Liquid Propane LP gas supply is easy to use and gives you more cooking control than charcoal fuel e These instructions will give you the minimum requirements for assembling your Weber gas barbecue Please read the instructions carefully before using your Weber gas barbecue Improper assembly can be dangerous Not for use by children e lf there are local codes that apply to portable gas grills you will have to conform to them If there are no local codes you must conform to the latest edition of the National Fuel Gas Code ANSI Z 223 1 NFPA54 The pressure regulator supplied with the Weber gas barbecue must be used This regulator is set for 10 5 inches of water column pressure This Weber gas barbecue is designed for use with liquid propane LP gas only Do not use with natural piped in city gas The valves orifices hose and regulator are for LP gas only Do not use with charcoal fuel Check that the area under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air The areas around the LP cylinder must be free and cl
18. cts off the lid and inside surfaces of the grill and circulates to slowly cook the food evenly on all sides much like a convection oven so there s no need to turn the food Use the Indirect method for foods that require 25 minutes or more of grilling time or that are so delicate that direct exposure to the flame would dry them out or scorch them Examples include roasts ribs whole chickens turkeys and other large cuts of meat as well as delicate fish fillets To set up your gas grill for Indirect cooking preheat the grill with all burners on High Then adjust the burners on each side of the food to the temperature noted in the recipe and turn off the burner s directly below the food For best results place roasts poultry or large cuts of meat on a roasting rack set inside a disposable heavy gauge foil pan For longer cooking times add water to the foil pan to keep drippings from burning The drippings can be used to make gravies or sauces Indirect Method Food is placed on the area of the cooking grates between the lit burners Operating Instructions Grilling Tips amp Helpful Hints Always preheat the grill before cooking Set all burners on HIGH heat and close lid heat for 10 minutes or until thermometer registers 500 550 F 260 288 C Sear meats and cook with the lid down for perfectly grilled food every time Grilling times in recipes are based on 70 F 20 C weather and little
19. d so that it will not collect water This vent should be free of dirt grease bugs etc B The LP cylinder and connections supplied with your Weber gas barbecue have been designed and tested to meet government American Gas Association and Underwriters Laboratories requirements Liquid Propane Cylinder requirements M Replacement LP cylinders supplied by Weber satisfy the above requirements Check to be sure other cylinders have a D O T certification 1 and date tested 2 is within five years Your LP gas supplier can do this for you If you have questions about spare LP cylinders contact the Customer Service Representative in your region using the contact information sheet provided with your manual m All LP tank supply systems must include a collar to protect the cylinder valve The LP cylinder must be a 20 Ib size 18 1 4 inches high 12 1 4 inches in diameter M The cylinder should be constructed and marked in accordance with the Specifications for LP Gas Oylinders of the U S Department of Transportation D O T or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes or Transportation of Dangerous Goods and Commission as applicable For Canada Only Liquid Propane Cylinder requirements WARNING Replacement LP tanks must match the regulator connection supplied with this barbecue Note Your retailer can help you match a replacement tank to your barbecue R AI LP tank
20. down and turn to START HI in selected burner set 6 Push igniter button and hold until burner ignites You will hear the igniter sparking 7 Check that the burner is lit by looking through the cooking grates You should see a flame A WARNING If the burner does not light turn the LEFT burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 8 After the LEFT burner is lit you can turn on the RIGHT burner adjacent to it The RIGHT burner lights from the LEFT burner 2 Manual Lighting A DANGER Failure to open the lid while igniting the barbecue s burners or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bodily injury or death 1 Open the lid 2 Make sure all burner control knobs are turned OFF Push each knob down and turn clockwise to ensure they are in the off position WARNING The burner control knobs must be in the OFF position before turning on the liquid propane cylinder valve If they are not in the OFF position when you turn on the LP cylinder valve the excess gas flow control feature will activate limiting the flow of gas from the LP cylinder If this should occur turn OFF the LP tank valve and burner control knobs Then start over DANGER When the excess gas flow control feature is activated
21. ear from debris For Installation in Canada These instructions while generally acceptable do not necessarily comply with the Canadian Installation codes particularly with piping above and below ground In Canada the installation of this appliance must comply with local codes and or Standard CAN CGA B149 1 Natural Gas and Propane Installation Code Storage and or Nonuse The gas must be turned off at the liquid propane cylinder when the Weber gas barbecue is not in use When the Weber gas barbecue is stored indoors the gas supply must be DISCONNECTED and the LP cylinder stored outdoors in a well ventilated space LP cylinder must be stored outdoors in a well ventilated area out of reach of children Disconnected LP cylinder must not be stored in a building garage or any other enclosed area When the LP cylinder is not disconnected from the Weber gas barbecue the appliance and LP tank must be kept outdoors in a well ventilated space The Weber gas barbecue should be checked for gas leaks and any obstructions in the burner tubes before using See Sections General Maintenance and Annual Maintenance Check that the areas under the control panel and the slide out bottom tray are free from debris that might obstruct the flow of combustion or ventilation air The Spider Insect Screens should also be checked for any obstructions See Section Annual Maintenance Operating WARNING Only use this barbecue o
22. evice to prevent the overfilling of your LP cylinder The proper filling methods for the filling of your cylinder are by weight or volume as described in C403 LP d PY Instructions Gas NFPA 58 Please make sure your filling station fills your LP cylinder by weight or volume Ask your filling station to read purging and filling instructions on the LP cylinder before attempting to fill AWARNING Do not exchange the LP tank provided with your barbecue unless the exchange LP tank is equipped with an OPD Otherwise you will lose the OPD Overfilling Prevention Device feature If there is not an LP tank available for exchange equipped with an OPD we recommend that you have your LP tank filled at an authorized LP gas dealer by a qualified attendant Raises up while filing then stops when full Check that all burner valves are off Valves are shipped in the OFF position but you should check to be sure that they are turned OFF Check by pushing down and turning clockwise If they do not turn they are off Proceed to the next step If they do turn continue turning them clockwise until they stop then they are off Proceed to the next step Connecting the Liquid Propane Cylinder WARNING Make sure that the LP cylinder valve is closed Close by turning valve clockwise DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for
23. f any of the following symptoms should ever occur 1 The smell of gas in conjunction with the burner flames appearing yellow and lazy 2 Barbecue does not reach temperature 3 Barbecue heats unevenly 4 One or more of the burners do not ignite DANGER Failure to correct the above mentioned symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property Annual Maintenance Inspection and cleaning of the Spider Insect screens To inspect the spider insect screens remove the control panel If there is dust or dirt on the screens remove the burners for cleaning the screens Brush the spider inspect screens lightly with a soft bristle brush i e an old toothbrush CAUTION Do not clean the spider insect screens with hard or sharp tools Do not dislodge the spider insect screens or enlarge the screen openings E402 c Lightly tap the burner to get debris and dirt out of the burner tube Once the spider insect screens and burners are clean replace the burners If the spider insect screen becomes damaged or cannot be cleaned call Weber Stephen Products Customer Service for replacement parts Main Burner Flame Pattern The Weber gas barbecue burners have been factory set for the correct air and gas mixture The correct flame pattern is shown 1 Burner tube 2 Tips occasionally flicker yellow 3 Light blue 4 Dark blue 1 2 3 4 If the fla
24. h your manual 1 Open the lid 2 Make sure all burner control knobs are turned OFF Push control knob down and turn clockwise to ensure that it is in the OFF position The grill illustrated may have slight differences than the model purchased To Extinguish Push down and turn each burner control knob clockwise to the OFF position Turn gas supply OFF at the source SUMMIT GOLD The grill illustrated may have slight differences than the model purchased WARNING The burner control knobs must be in the OFF position before turning on the liquid propane cylinder tank valve If they are not in the OFF position when you turn on the LP cylinder valve the excess gas flow control feature will activate limiting the flow of gas from the LP cylinder If this should occur turn OFF the LP cylinder valve and burner control knobs Then start over DANGER When the excess gas flow control feature is activated a small amount of gas is still flowing to the burners After turning OFF the cylinder knobs wait at least 5 minutes for the gas to clear before attempting to light the barbecue Failure to do so may result in an explosive flame up which can cause serious bodily injury or death 3 Turn the cylinder on by turning the cylinder valve counterclockwise AA WARNING Do not lean over the open barbecue 4 Select the burner set you want to operate 5 Push LEFT burner control knob
25. h your manual Replace Igniter Batteries Parts required 1 AA alkaline battery per igniter Unscrew igniter button from top of control panel Remove igniter button and contact spring Remove old battery and replace with a new AA alkaline battery Positive end 1 of battery faces up as shown in illustration Replace spring contact 2 and screw igniter button 3 back down
26. leaks Sparks or flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property We utilize various LP tank manufacturers Some of the tanks have differing top collar assembles The top collar is the metal protective ring around the valve One series of tanks mount with the valve facing front The other tanks mount with the valve facing away from the fuel scale These types of tanks are illustrated below You will need LP cylinder a soap and water solution and a rag or brush to apply it 1 Turn the LP cylinder so the opening of the valve is either to the front side or rear of the Weber gas barbecue Lift and hook the cylinder onto the fuel gauge 2 Loosen the cylinder lock wing nut Swing the cylinder lock down Tighten the wing nut To Connect the hose to the cylinder 3 Remove the plastic dust cover from the valve 4 Screw the regulator coupling onto the tank valve clockwise or to the right Hand tighten only n Instructions 7 Gas Note This connection tightens clockwise and will not allow gas to flow unless the connection is tight The connection requires tightening by hand only WARNING Do not use a wrench to tighten the connection Using a wrench could damage the regulator coupling and could cause a leak 5 Mix soap and water 6 Turn on the cylinder valve 7 Check for leaks by wetting the fitting with the soap and water sol
27. less than 25 minutes to cook steaks chops kabobs sausages vegetables and more Direct cooking is also necessary to sear meats Searing creates that wonderful crisp caramelized texture where the food hits the grate It also adds great color and flavor to the entire surface Steaks chops chicken breasts and larger cuts of meat all benefit from searing To sear meats place them over Direct High heat for 2 to 5 minutes per side Smaller pieces require less searing time Usually after searing you finish cooking the food at a lower temperature You can finish cooking fast cooking foods by the Direct method use the Indirect method for longer cooking foods To set up your gas grill for Direct cooking preheat the grill with all burners on High Place food on the cooking grate and then adjust all burners to the temperature noted in the recipe Close the lid of the grill and lift it only to turn food or to test for doneness at the end of the recommended cooking time Burner Sets 6 Direct Method Food is placed on the area of the cooking grates directly over the lit burners Indirect cooking The Indirect Method is similar to roasting but with the added benefits of that grilled texture flavor and appearance you can t get from an oven To set up for Indirect cooking gas burners are lit on either side of the food but not directly beneath it Heat rises refle
28. linder make sure the plastic dust cover is in place over the valve This will keep dust and dirt from the threaded portion of the valve Checking the fuel level in your tank Check the fuel level by viewing the color indicator level line on the side of the tank scale 1 2 3 Empty Medium Full Safe handling tips for Liquid Gas Cylinders B Liquid Propane LP gas is a petroleum product as are gasoline and natural gas LP gas is a gas at regular temperatures and pressures Under moderate pressure inside a cylinder LP gas is a liquid As the pressure is released the liquid readily vaporizes and becomes gas M LP gas has an odor similar to natural gas You should be aware of this odor M LP gas is heavier than air Leaking LP gas may collect in low areas and prevent dispersion M To fill take the LP cylinder to an RV center or look up gas propane in the phone book for other sources of LP gas WARNING We recommend that your LP cylinder be filled at an authorized LP gas dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS WARNING If you exchange your LP cylinder make sure you get a similar tank in return Your LP cylinder is equipped with a quick closing coupling or type 1 valve and an OPD Overfilling Prevention Device Other LP cylinders may not be compatible with your barbecue connection M Air must be removed from a ne
29. linder under or near this barbecue Improper assembly may be dangerous Please carefully follow the assembly instructions in this manual After a period of storage and or nonuse the Weber gas barbecue should be checked for gas leaks and burner obstructions before use See instructions in this manual for correct procedures Do not operate the Weber gas barbecue if there is a gas leak present Do not use a flame to check for gas leaks Combustible materials should never be within 24 inches of the top bottom back or sides of your Weber gas barbecue Do not put a barbecue cover or anything flammable on or in the storage area under the barbecue Your Weber gas barbecue should never be used by children Accessible parts of the barbecue may be very hot Keep young children away while it is in use You should exercise reasonable care when operating your Weber gas barbecue It will be hot during cooking or cleaning and should never be left unattended or moved while in operation Should the burners go out while in operation turn all gas valves off Open the lid and wait five minutes before attempting to relight using the lighting instructions Do not use charcoal or lava rock in your Weber gas barbecue Never lean over open grill or place hands or fingers on the front edge of the cooking box Should a grease fire occur turn off all burners and leave lid closed until fire is out Do not enlarge valve o
30. lls the tank by weight IMPROPER FILLING IS DANGEROUS Tell your liquid propane dealer that this is a new liquid propane cylinder The air must be removed from a new liquid propane cylinder before the initial filling Your liquid propane cylinder dealer is equipped to do this The liquid propane cylinder must be installed transported and stored in an upright position and should not be dropped or handled roughly Never store or transport the liquid propane cylinder where temperatures can reach 125 Fahrenheit too hot to hold by hand for example do not leave the liquid propane cylinder in a car on a hot day For full instructions on safe handling of liquid propane cylinders see Section Operating Important LP Cylinder Information Failure to follow these DANGER statements exactly may result in a fire causing death or serious injury ANDANGER ANEVER store a spare LP Cylinder under or near this barbecue ANEVER fill the tank beyond 80 full Your Weber gas grill is equipped with a cylinder supply system designed for vapor withdrawal AWARNING Only use this grill outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area The LP cylinder supplied with your barbecue is equipped with an OPD Overfilling Prevention Device and a QCC1 or Type 1 CGA810 cylinder connection The cylinder connection is compatible with the barbecue connection This is a secondary d
31. mes do not appear to be uniform throughout the burner tube follow the burner cleaning procedures Main Burner Cleaning Procedure Turn off the gas supply Remove the manifold Look inside each burner with a flashlight Clean the inside of the burners with a wire a straightened out coat hanger will work Check and clean the air shutter opening at the ends of the burners Check and clean the valve orifices at the base of the valves Use a Steel bristle brush to clean outside of burners This is to make sure all the burner ports are fully open A CAUTION Do not enlarge the burner ports when cleaning Maintenance Replacing Main Burners Your Summit gas grill must be OFF and cool Turn gas OFF at source Disconnect regulator Remove cooking grates Remove Smoker box Remove Flavorizer bars To remove control panel refer to Remove the control panel under Check for Gas Leaks Disconnect all ignition wires from the Ignition Module ON o onnan SUMMIT SILVER SUMMIT GOLD a Yellow Tab with Black Wire a Yellow Tab with Black Wire b White Tab with Black Wire b White Tab with Black Wire c Green Tab with Black Wire d Grounding Wire Maintenance 9 Remove screws from the manifold assembiv 10 Pull manifold assembly out from the manifold frame a Locate the screws on both sides of the manifold frame b Remove the
32. mit Catch Pan Summit Drip Pan Rear Frame Rail Rear Panel 1 4 20 Hex Nut Wheel Frame Assembly Wheel Hubcap Tank Scale Right Trim Piece Right Swing Up Table Oylinder Glides Door Stop LP Tank Door Plug Summit Silver A Parts List Lid 1 Cookbox 1 Left Frame Assembly 1 Rear Panel 1 Bottom Shelf 1 Left Door 1 Right Door 1 Side Table 2 Warming Rack 1 i Summit Silver A Parts List Flavorizor Bars 2 Sets Stainless Steel Cooking Grates 2 Bottom Tray 1 Catch Pan Holder 1 Catch Pan 1 nel Disposable Drip Pans 2 L Hinge Pin 2 il Hair Pin Cotter 2 1 1 4 inch Bolts 1 4 x 20 x 1 1 4 inch Bolt 2 Nut Hex 1 4 x 20 Blk Zinc 2 1 2 inch Bolts 1 4 x 20 x 1 2 inch Bolt 8 Nylon Washer 10 Wing Nut 10 24 2 Plastic Washer 1 o o5 o Wrench 1 Z 7 16 inch Wrench 1 LP Tank 1 Summit Gold A Parts List Lid 1 Cookbox 1 Front Frame Rail 1 Rear Frame Rail 1 Left Frame Assembly 1 A 13 Bottom Shelf 1 Left Door 1 a Right Door 1 Side Table 2 Warming Rack 1 Warm Up Rack 1 Summit Gold A Parts List Flavorizor Bars 2 Sets Hinge Pin 2 CC Hair Pin Cotter 2 1 1 4 inch Bolts 1 4 x 20 x 1 1 4 inch Bolt 2 Stainless Steel Cooking
33. n the HIGH position or Barbecue temperature only reaches 250 to 300 in the HIGH position Burner does not light or flame is low in HIGH position Experiencing flare ups CAUTION Do not line the bottom tray with aluminum foil Burner flame pattern is erratic Flame is low when burner is on HIGH Flames do not run the whole length of the burner tube Inside of lid appears to be peeling Resembles paint peeling Inspect Weber Insect Spider Screens for possible instructions Blockage of holes The excess flow safety device which is part of the barbecue to cylinder connection may have activated Is LP fuel low or empty Clean Weber Insect Spider Screens See Section Annual Maintenance To reset the excess flow safety device turn all burner control knobs and the cylinder valve OFF Disconnect the regulator from the cylinder Turn burner control knobs to HIGH Wait at least 1 minute Turn burner control knobs OFF Reconnect the regulator to the cylinder Turn cylinder valve on slowly Refer to Lighting Instructions Refill LP cylinder Is fuel hose bent or kinked Straighten fuel hose Does the Left burner light with a match Are you preheating barbecue in the prescribed manner If you can light the Left burner with a match then check the Crossover Ignition System All burners on high for 10 to 15 minutes for preheating Are the cooking grates and Flavorize
34. or no wind Allow more cooking time on cold or windy days or at higher altitudes Allow less cooking time in extremely hot weather Grilling times in charts and recipes are approximate Times can vary because of the weather or the amount size and shape of the food being grilled The temperature of your Summit gas grill may run hotter than normal for the first few uses Grilling conditions may require the adjustment of the burner controls to attain the correct cooking temperatures In general large pieces of meat will require more cooking time per pound than small pieces of meat Foods on a crowded cooking grate will require more cooking time than just a few foods Foods grilled in containers such as baked beans will require more time if grilled in a deep casserole rather than a shallow baking pan Trim excess fat from steaks chops and roasts leaving no more than a scant 1 4 inch of fat Less fat makes cleanup easier and is a virtual guarantee against unwanted flare ups Foods placed on the cooking grate directly above burners may require turning or moving to a less hot area Use tongs rather than a fork for turning and handling meats to avoid losing natural juices Use two spatulas for handling large whole fish If an unwanted flare up should occur turn all burners to OFF and move food to another area of the cooking grate Any flames will quickly subside After flames subside relight the grill NEVER USE WATER TO EXTINGUISH
35. r bars heavily coated with burned on grease Clean thoroughly See Section Cleaning Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean Clean bottom tray Clean burners See Section Annual Maintenance The lid is stainless steel not paint It Clean thoroughly See Section cannot peel What you are seeking is baked on grease that has turned to carbon and is flaking off THIS IS NOT A DEFECT Cleaning If problems cannot be corrected by using these methods please contact the Customer Service Representative in your region using the contact information sheet provided with your manual Maintenance Weber Spider Insect screens Your Weber gas barbecue as well as any outdoor gas appliance is a target for spiders and other insects They can nest in the venturi section 1 of the burner tubes This blocks the normal gas flow and can cause the gas to flow back out of the air shutter This could result in a fire in and around the air shutters under the control panel causing serious damage to your barbecue The burner tube air shutter is fitted with a stainless steel screen 1 to prevent spiders and other insects access to the burner tubes through the air shutter openings We recommend that you inspect the Spider Insect screens at least once a year See Section Annual Maintenance Also inspect and clean the the Spider Insect screens i
36. ranty Some regions do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Weber is not liable for any special indirect or consequential damages Some regions do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Weber This Warranty applies only to products sold at retail WEBER STEPHEN PRODUCTS CO Customer Service Center 1890 Roselle Road Suite 308 Schaumburg IL 60195 USA www weber com LP Cylinder The LP cylinder manufacturer is responsible for the materials workmanship and performance of the cylinder If the cylinder has a defect malfunctions or you have a question regarding the cylinder call the cylinder manufacturers customer service center The phone number is on the warning label which is permanently attached to the cylinder If the cylinder manufacturer has not resolved the issue to your satisfaction then call Weber Stephen Products Co Customer Service Center General Instructions Your Weber gas barbecue is a portable outdoor cooking appliance With the Weber gas barbecue you can grill barbecue roast and bake with results that
37. rifices or burner ports when cleaning the valves or burners The Weber gas barbecue should be thoroughly cleaned on a regular basis Liquid propane gas is not natural gas The conversion or attempted use of natural gas in a liquid propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty Do not attempt to disconnect any gas fitting while your barbecue is in operation Use heat resistant barbecue mitts or gloves when operating barbecue Keep any electrical supply cord and the fuel supply hose away from any heated surfaces Combustion byproducts produced when using this product contain chemicals known to the state of California to cause cancer birth defects or other reproductive harm Do not use this barbecue unless all parts are in place The unit must be properly assembled according to the instructions outlined in the Assembly Instruction section of the Owner s Guide LIQUID PROPANE GAS UNITS ONLY Use the regulator that is supplied with your Weber gas barbecue Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier Do not use a liquid propane cylinder with a damaged valve Although your liquid propane cylinder may appear to be empty gas may still be present and the cylinder should be transported and stored
38. sers kitchen cleansers cleaners that contain citrus products or abrasive cleaning pads on barbecue or cart surfaces Slide out Bottom tray Remove excess grease then wash with warm soapy water then rinse Flavorizer bars and Cooking grates Clean with a suitable brass bristle brush As needed remove from grill and wash with warm soapy water then rinse with water Catch pan Disposable foil trays are available or you can line the catch pan with aluminum foil To clean the catch pan wash with warm soapy water then rinse Thermometer Wipe with warm soapy water clean with plastic scrub ball Inside cooking module Brush any debris off of burner tubes DO NOT ENLARGE BURNER PORTS OPENINGS Wash inside of cooking box with warm soapy water and a water rinse Inside Lid While lid is warm wipe inside with paper towel to prevent grease build up Flaking built up grease resembles paint flakes Stainless steel surfaces Wash with a soft cloth and a soap and water solution Be careful to scrub with the grain direction of the stainless steel Thermoset surfaces Wash with a soft cloth and a soap and water solution Do not use cleaners that contain acid mineral spirits or xylene Rinse well after cleaning Thermoset work surfaces are not to be used as cutting boards Summit Silver A LP 032103 z gt D m lt E D gt 97 A
39. supply systems must include a collar to protect the cylinder valve The LP cylinder must be a 20 Ib size 18 1 4 inches high 12 1 4 inches in diameter M The LP cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders T C Operating Instructions Grilling Methods NOTE If grill looses heat while cooking refer to the troubleshooting section of this manual You can adjust the Left and Right burners in each burner set as desired The control settings are High H Medium M Lovv L or Off O f burners go out during cooking turn off all burners and vvait 5 minutes before relighting AWARNING Check the bottom tray and catch pan for grease build up before each use Remove excess grease to avoid a grease fire in the bottom tray Preheating the grill before grilling is important Light your Summit gas grill according to the instructions in this Owner s Manual Turn both burners in each burner set to High HH close the lid and preheat grill with the lid down until grill thermometer reaches 5502 This is the recommended broiling temperature Preheating Preheating the grill before grilling is very important Light your Summit gas grill according to the instructions in your Owner s Manual Close the lid and wait until the thermometer in your lid reaches 500 550 F 260 288 C This will take approximately 10 to 15 minutes depending on outside temperatures
40. utdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area WARNING Your Weber gas barbecue shall not be used under an unprotected combustible roof or overhang WARNING Your Weber gas barbecue is not intended to be installed in or on recreational vehicles and or boats WARNING Do not use the barbecue within 24 inches of combustible materials top bottom back or sides of the grill WARNING The entire cooking box gets hot when in use Do not leave unattended WARNING Keep any electrical supply cord and the fuel supply hose away from any heated surface WARNING Keep the cooking area clear of flammable vapors and liquids such as gasoline alcohol etc and combustible materials WARNING Never store an extra spare LP cylinder under or near the Weber gas barbecue General Instructions Grilling Methods NOTE If grill looses heat while cooking refer to the troubleshooting section of this manual WARNING Do not move the Weber gas barbecue when operating or while barbecue is hot You can adjust the Left and Right burners in each burner set as desired The control settings are High H Medium M Low L or Off O Note The temperature inside your cooking box for the first few uses while surfaces are still very reflective may be hotter than those shown in your cookbook Cooking conditions Such as wind and weather may require the
41. ution and watching for bubbles If bubbles form or if a bubble grows there is a leak If there is a leak turn off the gas and tighten the fitting Turn the gas back on and recheck with the soap and water solution If leak does not stop Contact the Customer Service Representative in your region using the contact information sheet provided with your manual Do not use the barbecue 8 When leak checking is complete turn gas supply OFF at the source and rinse connections with water AWARNING The gas connections of your Summit gas grill have been factory tested We do however recommend that you leak check all gas connections before operating your Summit gas grill Remove control panel Part required Phillips Screwariver Remove the burner control knobs 1 The screws 2 need to be removed from the control panel 3 before the control panel is removed from the grill SUMMIT SILVER Gas Instructions Put your fingers under the front edge of the control panel and lift off Completely remove the control panel 4 from the cooking box assembly exposing the valves burners igniter and manifold SUMMIT SILVER ZAN Gas Instructions Remove the Front Panel by sliding the panel up and out of the slots SUMMIT SILVER 01 Check for gas le
42. w LP cylinder before the initial filling Your LP dealer is equipped to do this B The LP cylinder must be installed transported and stored in an upright position LP cylinders should not be dropped or handled roughly E Never store or transport the LP cylinder where temperatures can reach 125 F too hot to hold by hand for example do not leave the LP cylinder in a car on a hot day Note A refill will last about 20 hours of cooking time at normal use The fuel scale will indicate the propane supply so you can refill before running out You do not have to run out before you refill W Treat empty LP cylinders with the same care as when full Even when the LP tank is empty of liquid there still may be gas pressure in the cylinder Always close the cylinder valve before disconnecting CAUTION When transporting the LP cylinder make sure the plastic dust cover is in place over the valve This will keep dust and dirt from the threaded portion of the valve E Do not use a damaged LP cylinder Dented or rusty LP cylinders or LP cylinders with a damaged valve may be hazardous and should be replaced with a new one immediately Liquid Propane LP Cylinder s W The joint where the hose connects to the LP cylinder must be leak tested each time the LP cylinder is reconnected For example test each time the LP cylinder is refilled KAN Instructions Gas M Be sure the regulator is mounted with the small vent hole pointed downwar
Download Pdf Manuals
Related Search