Wayne-Dalton 6100 Garage Door Opener User Manual
Contents
1. Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 1 O0 Bottom Section Tools Needed Center the bottom section in the door Level opening Level section using wooden shims if necessary under the bottom section WOOD SHIMS IF NECESSARY VERTICAL TRACK 1 1 Vertical Track FLAGANGLE T s A BOTTOM SECTION Tools Needed IMPORTANT THE TOPS OF THE sa 3 16 Drill Bit VERTICAL TRACKS MUST BE LEVEL POWERDHM FROM SIDE TO SIDE IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT 7 16 Socket THE VERTICAL TRACK ON THE SHIMMED Driver SIDE MUST BE RAISED THE HEIGHT OF Tape Measure THE SHIM Level Position the left hand vertical track VERTICAL 5 16 X Step Ladder assembly over the rollers of the bottom TRACK 1 5 8 LAG LAG section Make sure the counterbalance ASSEMBLY cable is located between the rollers N LOCATIONS and the door jamb Drill 3 16 pilot holes into the jambs for the lag JBUS JAMB screws Loosely fasten jamb brackets BRACKET A and flagangle to the jamb using EE QUICK INSTALL 5 16 x 1 5 8 lag screws Tighten lag Q I JAMB screw securing bottom jamb bracket to BRACKET jamb to maintain 5 8 spacing Hang cable drum over flagangl2. FLAGANGLE 17 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 18 Attaching Quick Install Flagangles e to Horizontal Tracks NOTE If you have fully adjustable Tools Needed flagangles skip this step and complete 9 16 Socket Step 17 Ratchet Wrench ERE E DUE 0 install horizontal track place the 9 16 Wrench curved end over the top roller Align Level key slot of the horizontal track with the Step Ladder quick install tab of the flagangle Push curved portion of horizontal track down to lock in place A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP 28 OR DOOR COULD FALL FROM OVERHEAD POSI TION CAUSING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in place installed in Step 15 IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION NOTE If an idrive opener will be installed position horizontal tracks slightly above level
3. NOTE After completing this step continue with Step 18 es E m D gt m ep m KEY SLOT HORIZONTAL i TRACK QUICK B INSTALL TAB VERTICAL cQ TRACK O E 5 a ep m HORIZONTAL QUICK TRACK INSTALL TAB KEY SLOT VERTICAL TRACK Q 3 8 16 HEX NUT 3 8 16 X 3 4 TRUSS HEAD BOLT HORIZONTAL ANGLE Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed 7 16 Socket 9 16 Socket Ratchet Wrench 9 16 Wrench Level Step Ladder Attaching Adjustable Flagangles to Horizontal Tracks NOTE If quick install flagangles were installed in Step 16 skip this step and continue with Step 18 If not complete this step To install horizontal track place the curved end over the top roller Align the bottom of the horizontal track with the vertical track If you have quick install horizontal track hand tighten the horizontal track to the flagangle with a studplate and 2 1 4 20 flange hex nuts If you have fully adjustable horizontal track hand tighten the horizontal track to the flagangle with 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED
4. on the right hand side and clockwise on the left hand side Place the ratchet wrench with 5 8 socket onto the winding shaft pull down to add 3 10 of a turn Watch as three teeth of the ratchet wheel pass over the pawl creating three clicks To Remove Spring Tension To remove PAWL KNOB IN LOWER PAWL KNOB IN UPPER spring tension ensure the ratchet wrench POSITION POSITION is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side Place the ratchet wrench with 5 8 socket onto the winding shaft Pull down on the ratchet to relieve pressure between the pawl and the ratchet wheel Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl as you carefully allow the ratchet wrench to be rotated upward by the spring tension Release the pawl to allow it to engage with the ratchet wheel Remove the vice clamps from the vertical tracks re check door balance and adjust if necessary When door is balanced and adjusted properly place the ratchet pawl knobs in the active position lower position OPTIONAL INSTALLATION M NSION ll d Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer sect
5. 1 Check the door for level 2 Check the TorqueMaster tube and flagangles for level and plumb 3 Check the distance between the flagangles must be door width plus 3 3 8 to 3 1 2 4 Check the counterbalance cables for equal tension adjust if necessary 5 Rewind the spring s 6 Make sure door isn t rubbing on jambs NOTE If an idrive was installed and you have completed your rear support installation refer to the idrive Installation Instructions and Owner s Manual to complete your idrive installation HORIZONTAL TRACK HORIZONTAL TRACK 3 5 16 BOLTS amp NUTS SOUND FRAMING MEMBERS P Lon i ANGLE a PERFORATED ANGLE BOLTED USING 2 5 16 X 1 5 8 HEX HEAD LAG SCREWS TO CEILING MEMBER AND PARALLEL TO WIDTH OF DOOR SPACE LAG SCREWS NO FURTHER THAN 24 APART BOLT MUST EXTEND INTO THE TRACK TO SERVE AS A ROLLER STOP PERFORATED ANGLE BOLTED USING 2 5 16 X 1 5 8 HEX HEAD LAG SCREWS TO CEILING MEMBERS AND PARALLEL TO WIDTH OF DOOR J ATTACH VERTICAL PERFORATED ANGLE BETWEEN THE 2 5 16 X 1 5 8 HEX HEAD LAG SCREWS SECURING PERFORATED ANGLE TO CEILING MEMBERS sour MUST EXTEND INTO THE TRACK TO SERVE AS A ROLLER STOP PERFORATED ANGLE 28 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a
6. surface preparation for painting thefactory applied finish must be repeated until desired results are achieved Again care must be taken to not expose the substrate under the paint Steel Painting After surface has been properly prepared it must be allowed to dry thoroughly then coated immediately with a premium quality latex house paint Follow paint label directions explicitly Oil base or solvent base paints are not recommended Please note that if substrate is exposed and not properly primed painting with latex paint may cause accelerated rusting of the steel in the exposed area NOTES 1 Repainting of finish painted steel doors cannot be warranted as this condition is totally beyond the door manufacturer s control 2 Consult a professional coatings contractor if in doubt about any of the above directions 3 Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of containers Pay particular attention to acceptable weather and temperature conditions in which to paint 34 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Painting Continued Wood Preparation and Painting These instructions apply to all Wood Doors produced and sold by Wayne Dalton Corp The exterior surfaces as
7. the exception of the top section A viewing hole on the roller slide will allow for correct positioning of roller slide on U bars Place roller slides on the sections as follows Lock Section second section use the second set of holes Intermediate Section Third section use the third set of holes Fasten all roller slides to the U bar with 2 1 4 14 x 5 8 self tapping screws IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT NOTE For door section identification see page 4 TorqueMaster counterbalance drums are marked right and left hand Uncoil the counterbalance cables and make sure you place the right hand cable loop on the right hand milford pin and place the left hand cable loop on the left hand milford pin Insert a roller into bottom bracket of the bottom section and insert another roller in the roller slide at the top of the bottom section Repeat for other side NOTE Verify astragal bottom seal is aligned with door section If there is more than 1 2 excess astragal on either side trim astragal even with door section 1 4 14 X 5 8 SELF TAPPING SCREWS TORQUEMASTER DRUM BOTTOM SECTION ROLLER SLIDE c ROLLER SLIDE VIEWING HOLE INSTALLATION WARNING LABEL BOTTOM BRACKET
8. AT REAR AS OUTLINED IN STEP 28 OR DOOR COULD FALL FROM OVERHEAD POSI TION CAUSING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in place installed in Step 15 IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION NOTE If an idrive opener will be installed position horizontal tracks slightly above level QUICK INSTALL HORIZONTAL TRACK FLAGANGLE STUDPLATE 1 4 20 FLANGE HEX NUTS 3 8 16 X 3 4 TRUSS HEAD BOLT 1 4 20 FLANGE HEX NUTS 1 4 20 X 9 16 TRACK BOLTS T FULLY ADJUSTABLE HORIZONTAL TRACK FLAGANGLE INSTALLATION FULLY ADJUSTABLE TRACK 3 8 16 HEX NUT 19 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Adjusting Top Roller Slide Tools Needed With horizontal tracks installed you can Power Drill now adjust the top roller slide TOP ROLLER SLIDE 7 16 Socket Vertically align the top section of the Dri
9. Dealer section online at www wayne dalton com TorqueMaster Plus Reset SIRE MEN Instructions IMPORTANT THE OPENER FORCE Tools Needed SETTINGS MUST BE ADJUSTED 5 8 Socket ACCORDING TO THE MANUFACTURER S RATCHET INSTRUCTIONS SOME LIGHTER WEIGHT PAWL Ratchet Wrench DOORS ARE DESIGNED TO OPERATE WITH need A SINGLE COUNTER BALANCE SPRING IF Xtension THAT COUNTER BALANCE SPRING Vice Clamps BREAKS AND THE OPENER S FORCE Pair SETTINGS ARE NOT ADJUSTED ACCORDING TO THE MANUFACTURER S 3 Extension SPECIFICATIONS THE OPENER MAY THEN Ea HAVE THE CAPABILITY OF LIFTING THE W CABLE DRUM DOOR TO THE OPEN POSITION DESPITE gt THE BROKEN COUNTER BALANCE SPRING THIS SCENARIO WILL CAUSE THE COUNTER BALANCE CABLES TO GO SLACK AND ENGAGE THE DRUM PAWL TORQUEMASTER PLUS SAFETY SYSTEM IF A PERSON IS UNAWARE OF THE SLACK CABLES AND THE ENGAGED TORQUEMASTER PLUS SAFETY SYSTEM AND ACTIVATES THE MIS ADJUSTED OPENER DAMAGE WILL LIKELY OCCUR TO THE DOOR AND OPENER THE POTENTIAL ALSO EXISTS THAT THE PERSON ACTIVATING THE OPENER UNDER THIS SCENARIO COULD BE SEVERELY INJURED ZZ A WARN IN G J NO SPACE BETWEEN DRUM PAWL AND READ THESE INSTRUCTIONS CAREFULLY CABLE DRUM BEFORE ATTEMPTING TO RESET THE TORQUEMASTER PLUS SYSTEM IF IN NON ENGAGEMENT SIDE VIEW QUESTION ABOUT ANY OF THE PROCEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A TRAINED DOOR SYSTEMS TECHNICIAN RESET THE SYSTEM A WARNING TO AVOID SEVERE O
10. IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY Add Spring Tension The ratchet wheel is made of 10 teeth To add spring tension ensure the ratchet and socket is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side Place the ratchet with 5 8 socket onto the winding shaft pull down to add 3 10 of a turn Watch as three teeth of the ratchet wheel pass over the pawl creating three clicks Remove Spring Tension To remove spring tension ensure the ratchet and Socket is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side It is recommended that a regular 5 8 wrench be used Place the wrench onto the winding shaft Pull down on the wrench to relieve pressure between the pawl and the ratchet wheel Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl as you carefully allow the wrench to be rotated upward by the spring tension Release the pawl to allow it to engage with the ratchet wheel IMPORTANT BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING IMPORTANT DO NOT ADD OR REMOVE MORE THAN 1 SPRING TURNS 1 SPRING TURN EQUALS 10 TEETH ON RATCHET WHEEL FROM THE RECOMMENDED NUMBER OF TURNS SHOWN ON THE SPRING TURN CHART If the door still does not operate easily lower the door into the closed position UNWIND SPRING S COMPLETELY and recheck the following items
11. Measure up L E 10 X 5 8 PAN 3 7 8 from the intersecting line s and p zc HEAD SELF mark another horizontal line TALKING SCREWS Use the point s where the top horizontal line intersects the vertical line s to locate the top hole of the lift handle s Using the lift handle as a template mark this location on the stile Keeping the carriage handle aligned on the vertical line mark the lower carriage handle hole on the stile Drill 1 16 pilot holes then fasten both lift handles using 10 X 5 8 pan head LIFT HANDLE PLACEMENT REFERENCE ON SINGLE WIDE DOORS self tapping screws If the door came with two sets of lift handles repeat process LIFT HANDLE PLACEMENT REFERENCE ON DOUBLE WIDE DOORS 12 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed Power Drill 7 16 Socket Driver Tools Needed None Roller Slides Starting with the bottom section place a roller slide on the top left side of the U Bar and align with the first set of holes closest to the section as shown Attach the roller slide to the U Bar with 2 1 4 14 x 5 8 self tapping screws Repeat for opposite side Install roller slides on the right and left side of each U bar on all remaining sections with
12. Needed NOTE If you are not installing the BUSHING Power Drill idrive opener on your garage door you Peo MBA must install the center bracket bushing 3 16 Drill Bit assembly follow these instructions 7 16 Socket Driver To locate the center bracket mark the header halfway between the flagangles and level the TorqueMaster spring tube Drill 3 16 pilot holes into header for the lag screws Fasten the metal bracket to the header using 2 5 16 X 1 5 8 lag screws Step Ladder 2 5 16 X 1 5 8 HEX HEAD LAG SCREWS 23 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed Vice Clamps Tools Needed Vice Grips Pliers Wire Cutters Hat Tip Screwdriver Step Ladder 24 Securing Door for Spring Winding Place vice clamps onto both vertical tracks just above the third roller This is to prevent the garage door from raising while winding the counterbalance springs A WARNING FAILURE TO PLACE VICE CLAMPS ONTO VERTICAL TRACKS CAN ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY Cable Adjustment Check to ensure the cable is aligned and seated in the first and second groove of the cable drum Snug the set Screw and then tighten an additional 1 1 2 turns IMPORTANT ENSURE THE CA
13. SELF TAPPING two pull handles they must be installed SCREWS as shown in the bottom illustration 2 10 X 5 8 Z um x LE 7 PULL HANDLE PLACEMENT REFERENCE ON SINGLE WIDE DOORS PULL HANDLE PLACEMENT REFERENCE ON DOUBLE WIDE DOORS 11 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com LOCK SECTION Lift Handle Installation CENTER STILE NOTE Reference illustrations for lift handle positions on single and double Tape Measure car garage doors Pencil Ley Tools Needed B z LOCATE THE Measure the width of the center stile CENTERS Pawar Sil which will receive the lift handle s 1 16 Drill Bit LOCATE THE Divide that measurement in half and CENTER p mark a vertical line on the center of the stile SINGLE WIDE DOORS m If you are installing two lift handles on d d the stile you will need to measure from the edge of the center stile to the center line mark Divide that measurement in half and draw a second and third vertical line parallel to the previously made center line mark Measure the height of the panel Divide that measurement in half and mark a horizontal line intersecting the vertical E line s previously marked
14. opening to the wall is 3 1 2 89 mm IMPORTANT CLOSELY INSPECT JAMBS HEADER AND MOUNTING SURFACE ANY WOOD FOUND NOT TO BE SOUND MUST BE REPLACED For TorqueMaster counterbalance systems a suitable mounting surface 2 x 6 must be firmly attached to the wall above the header at the center of the opening WEATHER SEAL NOTE Drill a 3 16 pilot hole in the mounting surface to avoid splitting the lumber Do not attach the mounting surface with nails T WEATHER Weather Seal May Not Be Included SEAL Cut the weather seal if necessary to fit the header and jambs M For quick install track Align the header seal with the inside edge of the header and temporarily secure it to the header with equally spaced nails Next fit the jamb seals up tight against QUICK INSTALL TRACK the header seal and flush with the inside edge of the jamb Temporarily secure the jamb seals with equally spaced nails HEADROOM REQUIREMENT This will keep the bottom section from falling out of the opening oa nu during installation Space nails approximately 12 apart For fully adjustable track Align the header seal 1 8 to 1 4 TRACK TYEE inside the header and temporarily secure it to the header with 15 Radius track 12 1 2 318 mm equally spaced nails Next fit the jamb seals up tight against the header seal and 1 8 to 1 4 inside the jamb Temporarily secure 12 Radius track 11 279 mm the jamb seals with equa
15. sold separately see instructions in OPTIONAL INSTALLATION on page 32 INSTALLATION E e 14X 5 8 SELF TAPPING SCREWS Top Roller Slides Tools Needed To install the top roller slides align Power Drill the slots in the top roller slide with the second set of holes on the bottom of the 7 16 Socket Driver U bar Step Ladder Loosely fasten using 2 1 4 14 x 5 8 self tapping screws The bracket will be tightened and adjusted in Step 18 Insert TOP RIGHT SIDE rollers into top roller slide Repeat for left side Q 14 14 X5 8 SELF TAPPING SCREWS Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 16 Tools Needed Power Drill 7 16 Socket Driver 7 16 Wrench Adjustable Operator Bracket Installation IMPORTANT WHEN CONNECTING A TROLLEY TYPE GARAGE DOOR OPENER TO THIS DOOR A WAYNE DALTON OPENER TROLLEY BRACKET MUST BE SECURELY ATTACHED TO THE TOP SEC TION OF THE DOOR ALONG WITH ANY U BARS PROVIDED WITH THE DOOR THE INSTALLATION OF THE OPENER MUST BE ACCORDING TO MANUFACTURER S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY Place the top half of the operator bracket inside the bottom half and hold flush against the inside of the top s
16. to commercial or industrial installations or to installations on rental property even when used by a tenant as a residence This Limited Warranty is not transferable to any other person even when the premises is sold nor does it extend benefits to any other person As a result this Limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized Wayne Dalton dealer or distributor The Manufacturer will not be responsible for any damage attributable to improper storage improper installation or any alteration of the door or its components abuse damage from corrosive fumes or substances salt spray or saltwater air fire Acts of God failure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear This Limited Warranty will be voided if the original finish is painted over unless Manufacturer s preparation and painting instructions are followed explicitly This Limited Warranty will be voided if any holes are drilled into the door other than those specified by the Manufacturer THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE T
17. ATAL INJURY Clamp a pair of vice clamps on the vertical Level tracks just above the second roller on one Step Ladder side just below the second roller on the p E other side This will prevent the door from C8 oqjIIdgJolMMNNMs5 raising or lowering while installing the rear support Using perforated angle 2 5 16 1 5 8 hex head lag screws and 5 16 bolts with nuts may not be supplied fabricate rear support for horizontal tracks Attach horizontal tracks to the rear supports with 5 16 18 x 1 1 4 hex bolts and nuts may not be supplied Horizontal tracks must be level and parallel to the door within 3 4 maximum of door edge A WARNING KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3 4 MAXIMUM OF DOOR EDGE OTHERWISE DOOR COULD FALL RESULTING IN SEVERE OR FATAL INJURY IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE HORIZONTAL TRACK HANGER THAT CANTILEVERS 4 OR MORE BEYOND A gt 3 4 3 4 9 NOTE If rear supports are to be installed over drywall use 2 5 16 x 2 hex head lag screws NOTE If an idrive opener is installed position horizontal tracks one hole above fu level when securing it to rear supports UA NOTE 26 angle must be attached to sound framing members and nails should not be used Now permanently attach the weather seal on both door jambs and header Temporarily attached in PREPARING THE OPENING on page 6 Avoid pushing weath
18. BLE IS ALIGNED AND SEATED IN THE FIRST GROOVE OF THE CABLE DRUM PRIOR TO WINDING SPRINGS Measure approximately 6 of cable and cut off excess cable Insert end of cable in hole of cable drum NOTE Illustrations show the right TorqueMaster Plus drum left TorqueMaster Plus drum is symmetrically opposite PLACE VICE CLAMPS ABOVE 3RD ROLLER VICE CLAMPS ATTACHED TO TRACK 1 1 2 WRAP CABLE DRUM HOLE NN FIRST AND SECOND GROOVE RIGHT HAND DRUM Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com PRIOR TO WINDING OR MAKING Winding Springs A WARNING ADJUSTMENTS TO THE SPRINGS EN SURE YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTALLATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION Tools Needed A WARN ING AND COULD RESULT IN SEVERE OR FATAL INJURY Ratchet Wrench IT IS RECOMMENDED THAT LEATHER GLOVES BE WORN WHILE WINDING 5 8 Socket THE TORQUEMASTER PLUS SPRINGS Door Height Spring Turns 14 MELDE FAILURE TO WEAR GLOVES MAY CAUSE 3 Extension INJURY TO HANDS Gloves Double check to ensure the counterbalance cable is aligned
19. E DOOR MODEL SOME PARTS LISTED WILL NOT BE SUPPLIED IF NOT Package Contents NECESSARY REAR SUPPORTS MAY NOT BE INCLUDED WITH YOUR DOOR DOOR SECTIONS AS REQUIRED PRE INSTALLATION 1 TORQUEMASTER SPRING TUBE a a 2 HORIZONTAL TRACKS RH LH 2 FULLY ADJUSTABLE RH LH 2 QUICK INSTALL RH LH FLAGANGLES AS REQUIRED FLAGANGLES AS REQUIRED 2 HORIZONTAL ANGLES 21 15 16 OR 80 i AS REQUIRED 1 LOOSE WINDING SHAFT CABLE DRUM e SINGLE SPRING ONLY 1 1 U BARS AS REQUIRED K Z JI WEATHER SEAL amp NAILS 2 ROLLER SLIDE IF INCLUDED OPERATOR BRACKET gt AS REQUIRED b ROLLERS 2 VERTICAL YY ore S i 3 AS REQUIRED Mf A l DNI TRACKS RH LH S y AS f ec 1 CENTER BRACKET PENI a DRUM WRAPS ASSEMBLY STUDPLATE LIFT HANDLES P IF INCLUDED P 1 RIGHT amp 1 LEFT PULL HANDLES Q I JAMB BRACKETS ol JBUS JAMB BRACKETS AS REQUIRED AS REQUIRED 5 16 X 1 1 4 CLEVIS PIN amp COTTER PIN WINDLOAD LABEL e BRACKETS PULL ROPE 1 4 20 X 9 16 1 RIGHT amp 1 LEFT IF INCLUDED TRACK BOLTS 1 4 20 FLANGED HEX NUTS AS REQUIRED E 10 X 5 8 PAN HEAD SELF 9 3 8 16HEXNUTS 5 16 X1 5 8 LAG SCREWS TAPPING SCREWS BLACK Q 3 8 16 X 3 4 1 4 20 X 11 16 SELF DRILLI
20. Follow these instructions for non idrive operated garage doors Being cam shaped the center bracket bushing only fits one way Slide the center bracket assembly towards the center of the TorqueMaster spring tube from the right side as shown Drum Wraps Cable Drums Tools Needed IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT Tape Measure Step Ladder Drum wraps are identified as right hand and left hand Slide the left hand drum wrap over the left side of the TorqueMaster spring tube assembly with the tabs facing left Continue sliding the left hand drum wrap towards the center of the TorqueMaster spring tube assembly Repeat for right hand side Shake the TorqueMaster Plus spring tube assembly gently to extend the winding shafts out about 5 on each side For single spring applications there will be no left hand spring in the TorqueMaster Plus spring tube assembly Lift the TorqueMaster Plus spring tube assembly and rest it on the top of the flagangles NOTE Cable drums are marked right and left hand Cable drums and TorqueMaster Plus spring tube assembly are cam shaped to fit together only one way CENTER BRACKET ASSEMBLY TORQUEMASTER SPRING TUBE TORQUEMASTER SPRING TUBE CENTER BRACKET BUSHING LEFT HAND DRUM WRAP RIGHT HAND Uk DRUM WRAP LEFT HAND DRUM WRAP TORQUEMASTER SPRING TUBE TABS ASSEMBLY TORQUEMASTER SPRING T
21. ISCONNECT BRACKETS ON TREATED LUMBER PRESERVATIVE TREATED STAINLESS STEEL OR PT 2000 COATED LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UNTREATED LUMBER NOTE It is recommended that 5 16 lag screws be pilot drilled using a 3 16 drill bit prior to fastening Z x Lr 7 QUICK INSTALL TAB UNLOCKED QUICK INSTALL TAB LOCKED Attaching Quick Install Flag Angles to Vertical Tracks Tools Needed NOTE If you have fully adjustable None flagangles skip this step and complete Step 2 Place the lower quick install tab of the flagangle in the quick install feature of FLAGANGLE FLAGANGLE the vertical track Give the flagangle 1 4 turn to lock in place Repeat for other side NOTE After completing this step i continue with Step 3 m SE e dh 1007 oe VERTICAL TRACK TRACK LEFT HAND TRACK AND FLAGANGLE RIGHT HAND TRACK AND FLAGANGLE Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Attaching Fully Adjustable Flagangles to Vertical Track FULLY ADJUSTABLE FULLY ADJUSTABLE rar FLAGANGLE FLAGANGLE Tools Needed NOTE If quick install flagangles were ale a None installed in Step 1 skip
22. LLOW INSTRUCTIONS IMPORTANT REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION NOTE Information assuring proper installation of the door OSTA TO AVOID POSSIBLE INJURY READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION IF IN QUESTION ABOUT ANY OF THE PROCEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 5 Wear protective gloves during installation to avoid possible cuts from sharp metal edges 3 Itis always recommended to wear eye protection when using tools otherwise eye injury could result 4 Avoid installing your new door on windy days Door could fall during the installation causing severe or fatal injury 5 Doors 12 0 wide and wider should be installed by two persons to avoid possible injury 6 Operate door ONLY when it is properly adjusted and free from obstructions 7 fadoor becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a trained door system technician using proper tools and instructions 8 DO NOT stand or walk under a moving door or permit anybody to stand or walk under an electrically operated door 9 DO NOT place fingers or hands into open section joints when closing a door Use lift handles gripping points when operating door manually 10 DO NOT permit children to operate garage door or door controls Sever
23. NG AS REQUIRED PAINTED HEADS TRUSS HEAD BOLTS SCREWS AS REQUIRED Mis ww 1 47 20 X 5 8 1 4 14 X 5 8 SELF 1 414 X 7 8 SELF 1 4 14 X 5 8 SELF TAPPING CARRIAGE BOLTS CARRIAGE BOLTS DRILLING SCREWS DRILLING SCREWS SCREWS AS REQUIRED C 3 16 HEX NUTS AS REQUIRED Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Door Section Identification WARNING LABEL Tools Needed Hinges are always pre attached at the top of each section except top section TOP SECTION The BOTTOM SECTION can be identified a by the factory attached bottom astragal and by the bottom bracket warning labels on each end stile WARNING LABELS The LOCK SECTION can be identified by ama having no labels attached INTERMEDIATE SECTION The INTERMEDIATE SECTION can be ES identified by having warning labels E attached to the right and left end stile The TOP SECTION can be identified with no pre installed end or center hinges and LOCK SECTION the warning label attached in the upper eR middle of the sec
24. Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com JBUS JAMB BRACKET SCHEDULE Installing The Jamb Brackets DOOR HEIGHT NO OF NO OFJAMB LOCATION OF CENTER LINE OF JAMB BRACKETS SECTIONS BRACKETS MEASURED FROM BOTTOM OF TRACK EACH JAMB ALL DIMENSIONS 2 Tools Needed NOTE The following JBUS denotes a WINDLOAD SPECIFICATION 0228 None Slotted jamb bracket NOTE The following QI denotes a WINDLOAD SPECIFICATION 0229 0600 0602 amp 0606 eo ace casus the lengthvarthe vertical WINDLOAD SPECIFICATION 0235 0236 0237 0604 amp 0609 track Using the jamb bracket schedule determine the placement of the jamb LA brackets for a door height M track WINDLOAD SPECIFICATION 0230 0232 0233 0234 0601 0603 0605 0607 amp 0608 ne rmm perse o To install the QI jamb brackets Align the twistlock tab on QI jamb bracket with the quick install feature l in the track and turn the jamb bracket JBUS JAMB BRACKET perpendicular to the track so the E mounting flange is toward the back leg T 1 4 20 X 9 16 of the track J TRACK BOLT To install the JBUS jamb brackets FLANGED HEX Loosely fasten the JBUS jamb bracket NUT to the track with a 1 4 20 x 9 16 TROK DOIE ANU HUN Q 1 JAMB BRACKE
25. R FATAL INJURY DO NOT STAND OR WALK UNDER A MOVING DOOR OR PERMIT ANYONE TO STAND OR WALK UNDER AN ELECTRICALLY OPERATED DOOR This door is equipped with a TorqueMaster Plus system a safety feature which prevents the door from rapidly descending in case of spring failure or forceful manual operation If the system engages with the door in the open position personal items that are left unattended in the garage or home are at DRUM PAWL risk to theft To insure the safekeeping of SPACE BETWEEN DRUM PAWL these items close the garage door AND CABLE DRUM Typical signs of an engaged system N NON INDICATES ENGAGEMENT Single spring system Visually inspect 7 the TorqueMaster Plus right hand end bracket to confirm that the system has engaged see illustration If the system is engaged then the door will not close If the opener force settings were properly set during the initial installation the door A will not open If the opener can physically SPACE BETWEEN overcome the weight of the door and lift it DRUM PAWL AND to the open position then the CABLE DRUM counterbalance cables will be slack NO SPACE BETWEEN DRUM PAWL AND CABLE DRUM INDICATES ENGAGEMENT OPTIONAL INSTALLATION 29 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer sectio
26. SION MUST BE EQUAL ON BOTH SIDES PRIOR TO FULLY WINDING SPRINGS SEE THE SPRING TURN CHART FOR THE REQUIRED NUMBER OF TURNS For single spring applications Return to the right hand and continue winding the spring to the required number of turns for your door Place pawl knob in lower position For double spring applications Either use the black tooth on the ratchet PAWL KNOB IN LOWER POSITION 25 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Winding Springs Continued wheel for winding or place a mark on BACK OF TORQUEMASTER PLUS END BRACKET WARNING TAG the winding shaft and end bracket Place the ratchet with 5 8 socket onto the left hand winding shaft end To wind the spring rotate the winding shaft clockwise while watching the black Spring Tums tooth on the ratchet wheel or the mark ce oe eme ume on the winding shaft gt Rotate the winding shaft to the required 5 number of turns for your door Then 6 8 return to the right hand side and wind the right hand spring to the required number of turns Place pawl knob in lower position on both sides IMPORTANT Mark number of spring turns on TorqueMaster Plus end bracket warning tag x LOCATION FOR NOTE Sin
27. T INSTALLATION 3RD SET HOLES TWISTLOCK A TABS a 2ND SET HOLES 1ST SET HOLES TOP HOLE gt CM MIDDLE Hor a BOTTOM HOLE e QUICK INSTALL FEATURE JAMB BRACKET SCHEDULE p Qon 1ST SET 2ND SET 3RD SET JAMBBKT POSITION JAMBBKT POSITION JAMBBKT POSITION QIJB 5 BOTTOM QIJB 7 BOTTOM NOT APPLICABLE QIJB 6 TOP QIJB 7 BOTTOM QIJB 9 TOP Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com INSTALLATION Attaching U Bars NOTE Double car door struts are color coded 18 gauge 046 have red ends 20 gauge 034 have blue ends Bottom Section 1 If your doors windload option code begins with 06 place the U Bar with the notched ends over the bottom rib of the bottom section notches facing down Center U Bar left to right on section If your doors windload option code begins with 02 place the U Bar with the notched ends over the bottom rib of the bottom section notches facing down The end of the U bar will fit between the bottom bracket flange and the bottom section rib Center U Bar left to right on section 2 Fasten the U Bar at each end through the top flange with 1 1 4 14 x 7 8 self drilling screw If your doors windload option code begins wit
28. TIGHTEN ALL 4 Ze BOTTOM RIB CARRIAGE BOLTS AND NUTS 2 1 4 14 X 5 8 SELF TAPPING SCREWS Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 1 5 Top Section Tools Needed Place the top section in the opening Hammer Temporarily secure the top section by Step Ladder driving a nail in the header near the Pri ue center of the door and bending it over M d the top section Now flip up hinge leafs hold tight against section and fasten center hinges first and end hinges last Refer to Step 12 Position flagangle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door tighten the bottom lag screw Flagangles must be parallel to the door sections Repeat for opposite side IMPORTANT THE DIMENSION BETWEEN THE FLAGANGLES MUST BE DOOR WIDTH PLUS 3 3 8 86MM TO 3 1 2 89 MM FOR SMOOTH SAFE DOOR OPERATION INSTALLATION Complete the vertical track installation by securing the center jamb bracket s and tightening the other lag screws Repeat for opposite side TOP SECTION 1 11 16 TO 1 3 4 TOP SECTION
29. UBE ASSEMBLY 1 1 2 WRAPS TORQUEMASTER PLUS SPRING TUBE ASSEMBLY CAM PEAK STRAIGHT UP RIGHT DRUM F COUNTERBALANCE CABLE 21 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com INSTALLATION Cable Drums Continued Pre wrap the Torquemaster Plus cable drum c i cS WINDING SHAFT with the counter balance cable 1 1 2 wraps OS To install the cable drum slide the correct cable drum over the winding shaft until the cable drum seats against the TorqueMaster Plus spring tube gt assembly Y CABLE DRUM The winding shaft must extend past the cable drum far enough to expose the splines and the groove Align the winding shaft groove with the J m FLAGANGLE round notch in the flagangle For double spring applications repeat for opposite side For single spring applications pre wrap the left hand Torquemaster Plus cable drum with counterbalance cable 1 1 2 wraps and insert the loose winding shaft into the cable drum prior to sliding the cable drum over the TorqueMaster spring tube assembly a Y COUNTERBALANCE CABLE NOTE On single spring applications take care in v GROOVE handling the loose winding shaft left side so i yy gh SPLINES th
30. Wayne Dalton 6100 Windload TorqueMaster Plus Single and Double Spring Installation Instructions and Owner s Manual IMPORTANT NOTICE Read these instructions carefully before attempting installation If in question about any of the procedures do not perform the Wayne Dalton Corp z PO Box 67 work Instead have a trained door systems Mt Hope OH 44660 technician do the installation or repairs www wayne dalton com Copyright 2009 Wayne Dalton Corp Part No 341780 REV1 08 03 2009 Table of Contents mportantSareiViiNStiUctions r E 2 Package Contents ee e E E stan NIE 3 DoonSectionildentiricationeeeeee eee eae 4 loolsiRequitediswencovavacae ans wnt T S T OT Tare 5 RemovindranbxistingiDoOrges eee reenter 5 Preparingithe Openirigeesdseee a 6 Installations DES 7 28 Optionalllnstallations ieee E 29 33 TorqueMaster Plus Rest Instructions 29 31 Sde Motel Goss see ERES 32 PulliBODB 55muo nonton aenean enin 32 Tolley Operator a e 33 Maintenance o TUENTUR EU 34 35 IBaningr sus suene fene ten AENEA 34 Daintnainsuctionsmeeee 34 35 Dealenikocatoniniormatiom e e 35 Waranty e cect cco tices aaror ener tereceeererecnecteeer 36 Definition of key words used in this manual A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SEVERE OR FATAL INJURY CAUTION PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FO
31. YPE IN THIS LIMITED WARRANTY ABOVE Some States do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the dealer from which the product was purchased Unless the dealer is no longer in business a written claim to the Manufacturer will be the same as if no claim had been made at all At the Manufacturer s option a service representative may inspect the product on site or Buyer may be required to return the product to the Manufacturer at Buyer s expense Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to the product with the claimed defect and full access to the location of its installation If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty the Manufacturer will repair or replace the defective product The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer subject to applicable law THE REMEDY WILL COVER ONLY MATERIAL THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES SUCH AS FIELD SERVICE LABOR FOR REMOVAL INSTALLATION PAINTING SHIPPING ETC Any repairs or replacements arranged by Manufacturer will be covered by and subject to the terms conditions limitations and exceptions of this Limited Warranty provided ho
32. at it does not slide back into the TorqueMaster ANG 4 Plus spring tube assembly SS s INDING SHAFT LOOSE WINDING SHAFT End Brackets Tools Needed IMPORTANT WARNING TAGS MUST BE SPLINES Power Drill SECURELY ATTACHED TO BOTH END Sy BRACKETS EN gt GROOVE LG Menchi 77r DISCONNECT End brackets are right and left hand CABLE GUIDE You can identify the right hand end bracket by the disconnect cable guide Step Ladder hole in the top of the bracket 7 16 Socket Driver WINDING A o SHAFT SK WARNING Beginning with either side slide the JN TAG end bracket onto the winding shaft so that the grooves in the ratchet wheel fit onto the winding shaft splines Secure end bracket to the jamb using J 1 5 16 x 1 5 8 hex head lag screw RIGHT END and 1 5 16 18 x 3 4 carriage bolt B BRACKET and hex nut l A Repeat for other end bracket 22 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com RIGHT END End Brackets Continued BRACKET RATCHET WHEEL 7 TEETH POINTING SSS lt 7 UPWARDS gt BLACK TOOTH _ 8 6 x 3 SE F CARRIAGE BOLT 5 16 18H V OV v xA U ov INSTALLATION Securing Center Bracket Assembly CENTER BRACKET Tools
33. at www wayne dalton com Cleaning Your Garage Door IMPORTANT DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR While factory applied finishes on garage doors are durable it is desirable to clean them on a routine basis Some discoloration of the finish may occur when a door has been exposed to dirt laden atmosphere for a period of time Slight chalking may also occur as a result of direct exposure to sunlight Cleaning the door will generally restore the appearance of the finish To maintain an aesthetically pleasing finish of the garage door a periodic washing of the garage door is recommended The following cleaning solution is recommended A mild detergent solution consisting of one cup detergent with less than 0 5 phosphate dissolved into five gallons of warm water will aid in the removal of most dirt NOTE The use of detergents containing greater than 0 5 phosphate is not recommended for use in general cleaning of garage doors NOTE Be sure to clean behind weather stripping on both sides and top of door CAUTION NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH GLASS CLEANING INSTRUCTIONS Clean with a mild detergent solution same as above and a soft cloth After cleaning rinse thoroughly ACRYLIC CLEANING INSTRUCTIONS Clean acrylic glazing with nonabrasive soap or detergent and plenty of water Use your bare hands to feel and dislodge any caked on particles A soft grit free cloth sponge or chamois may be used to wipe the surfa
34. ce Do not use hard or rough cloths that will scratch the acrylic glazing Dry glazing with a clean damp chamois NOTE DO NOT USE any window cleaning fluids scouring compounds gritty cloths or solvent based cleaners of any kind Painting Instructions For Steel and Wood Doors Steel Surface Preparation for Painting Wax on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy water A final wipe and rinse should be done with clean water only to remove any loose particles and any soapy film residue Surface scratches which have not exposed the metal substrate can be lightly buffed or sanded with 0000 steel wool or No 400 sand paper to create a smoother surface Care must be taken to not expose the substrate under the paint Once the substrate is exposed the likelihood for rusting is greatly increased If substrate is exposed it must be treated to prevent rust from forming Sand the exposed area lightly and paint with a high quality metal primer specifically intended for galvanized surfaces to protect the area from corrosion Follow the drying time on primer can label before applying topcoat The surface of the factory applied finish that is being painted must not be too smooth or the paint will not adhere to it It is advisable to test in an inconspicuous area to evaluate adhesion If poor adhesion is observed
35. ce total turns to balance door A MARKING NUMBER can deviate from SPRING TURN CHART Le QrINSTALLED values by 1 2 turn adjustments to the SPRING TURNS recommended number of turns may be required AFTER rear hangers assembly is completed IMPORTANT HOLD THE DOOR DOWN TO PREVENT IT FROM RISING UNEXPECTEDLY IN THE EVENT THE SPRING WAS OVERWOUND AND CAUTIOUSLY REMOVE VICE CLAMPS FROM VERTICAL TRACKS Drum Wrap Installation Tools Needed To install drum wraps position the left Step Ladder hand drum wrap over the left hand DRUM WRAP drum align with counterbalance cable LEFT HAND slide groove in drum wrap towards the left until tabs snap over drum between DRUM drum and ratchet gear Repeat for right LEFT HAND hand side GROOVE IN DRUM COUNTERBALANCE CABLE 26 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com 28 near Support DOOR IN THE Tools Needed Raise the door until the top section and CEES HON half of the next section are in a horizontal Ratchet Wrench position Do not raise door any further since rear of horizontal track is not yet 1 2 Socket supported 1 2 Wrench A WARN ING RAISING DOOR FURTHER CAN RESULT IN 2 Vice Clamps DOOR FALLING AND CAUSE SEVERE OR Tape Measure F
36. contained in this Limited War ranty or to grant any other warranty on behalf of or binding on the Manufacturer and anyone s attempt to do so will be null and void Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio USA to the extent permitted by law This Limited Warranty gives you specific legal rights and you may also have other rights which may vary from State to State
37. ct but is an uncontrollable characteristic of wood The Manufacturer warrants the garage door hardware except springs and the tracks of the above described door for as long as you own the door against defects in material and workmanship subject to all the terms and conditions below The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Lifetime Limited Warranty against defects in material and workmanship for a period of ONE 1 YEAR from the date of installation The Manufacturer warrants the factory applied finish and the factory attached Decatrim against fading and cosmetic changes from the time of installation for TWO 2 YEARS If the sectional steel portion of door is re stained or re painted the TWO 2 YEARS warranty for the factory applied finish is void The Model 6100 factory attached Decatrim is warranted against warping peeling chalking or delamination from the time of installation for TWO 2 YEARS After a period of TWENTY 20 YEARS from time of installation replacement of Lifetime Limited Warranty materials will be pro rated at 50 per cent of Manufacturer s published list pricing at time of claim and you must pay this amount This Limited Warranty is extended only to the person who purchased the product and continues to own the premises where the door is installed as his her primary residence Buyer This Limited Warranty does not apply to residences other than primary or
38. e Repeat for the right hand side 14 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Stacking Sections Tools Needed NOTE For door section identification see f page 4 Power Drill NOTE Make sure hinges are flipped down 7 16 Socket when stacking another section on top Driver NOTE Larger doors will use long shaft rollers with double wide end hinges Place rollers in hinge tubes of the second section lock section With assistance lift f second section and guide rollers into the 5 1 4 14 X 5 8 SELF vertical tracks Keep patterns on front of TAPPING SCREWS sections aligned and fasten center hinges p 5 Pat first and end hinges last with 1 4 14 x j 5 8 self tapping screws Repeat for other LO section s except top section IZ S im A BD IMPORTANT PUSH amp HOLD THE HINGE I d PME pe DOUBLE END HINGES LEFT HAND SHOWN rA i wisis Enc d RIGHT HINGE d OPPOSITE SCREWS END HINGES HAVE 2 SCREWS iiem SS a a AND INTERMEDIATE HINGES HAVE 3 __ gt SCREWS DOUBLE END HINGES HAVE 5 SCREWS NOTE Lock s are required if door is not installed with opener Install lock at this time
39. e above directions as well as the manufacturer s label directions Protecting the door s from prolonged exposure to moisture and sunlight is vital in extending the service life of your garage door s Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304 6 644 378 6 374 567 6 561 256 6 527 037 6 640 872 6 672 362 6 725 898 6 843 300 6 915 573 6 951 237 7 014 386 7 036 548 7 059 380 7 121 317 7 128 123 7 134 471 7 134 472 7 219 392 7 254 868 Canadian 2 384 936 2 477 445 2 495 175 2 507 590 2 530 701 2 530 74 2 2 532 824 Other US and Foreign Patents pending Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Thank you for your purchase MAINTENANCE 35 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Lifetime Limited Warranty Model 6100 Subject to the terms and conditions contained in this Lifetime Limited Warranty Wayne Dalton Corp Manufacturer warrants the steel sec tions of the door which is described at
40. e or fatal injury could result should the child become entrapped between the door and the floor 11 Due to constant extreme spring tension DO NOT attempt any adjustment repair or alteration to any part of the door especially to springs spring brackets bottom corner brackets red colored fasteners cables or supports To avoid possible severe or fatal injury have any such work performed by a trained door systems technician using proper tools and instructions 12 On electrically operated doors pull down ropes must be removed and locks must be removed or made inoperative in the open unlocked position 13 Top section of door may need to be reinforced when attaching an electric opener Check door and or opener manufacturer s instructions 14 VISUALLY inspect door and hardware monthly for worn and or broken parts Check to ensure door operates freely 15 Test electric opener s safety features monthly following opener manufacturer s instructions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight After installation is complete fasten this manual near garage door Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com NOTE DEPENDING ON TH
41. ec tion as shown Adjust the top bottom halves out against the U bar and bottom rib loosely secure both halves together with 4 1 4 20 x 5 8 carriage bolts and nuts NOTE Install the track bolts as far apart as possible as shown when fastening the top bottom halves together NOTE For retro fit applications the adjustable operator bracket must be aligned with the existing operator Locate the center of the top section and align the center of both end tabs of the adjustable operator bracket with the sections center line align the adjustable operator bracket vertically To attach the adjustable operator bracket Attach the operator bracket to the U bar with 2 1 4 20 x 11 16 self drilling screws and the bottom rib with 2 1 4 14 x 5 8 self tapping screws as shown Now tighten all 4 previously installed carriage bolts and nuts CENTER LINE OF TOP SECTION ADJUSTABLE OPERATOR BRACKET TOP HALF ALIGN CENTER OF BOTH END TABS WITH CENTER LINE OF TOP SECTION TOP SECTION ADJUSTABLE OPERATOR BRACKET BOTTOM HALF RUFGOXSE CARRIAGE BOLTS AND NUTS BOTTOM RIB wu uM 2 1 4 20 X 11 16 P 4 SELF DRILLING SCREWS ex TYPICAL OPERATOR ARM ATTACHMENT
42. er seal too tightly against face of Horizontal door track Place the windload label on the intermediate section as shown Now lift door and check it s balance Adjust if door lifts by itself hard to pull down or if door is difficult to lift easy to pull down Anytime spring adjustments are made ratchet pawl knob must be in the upper position to add remove required number of spring turns refer to step 26 To adjust springs only add or remove a maximum of 3 10 of a turn three teeth of ratchet wheel at a time Both sides need to be adjusted equally on double spring doors INSTALLATION Horizontal tracks _ 27 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Rear Support Continued A WARNING PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTALLATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING
43. gs or go to the Find a Dealer section online at www wayne dalton com TorqueMaster Plus Reset Instructions Continued BALANCING DOOR Lift the door and check its balance Adjust p PLACE VICE CLAMPS springs if door lifts by itself hard to pull E 777 ABOVE 3RD ROLLER ON down or if door is difficult to lift easy to BOTH VERTICAL TRACK pull down Anytime spring adjustments are made ratchet pawl knob must be in the upper position see illustration An unbalanced door can cause idrive or Torquemaster Plus operation problems IMPORTANT TO ADJUST SPRINGS ONLY VICE CLAMPS ADD OR REMOVE A MAXIMUM OF 3 10 OF ATTACHED TO A TURN THREE TEETH ON THE RATCHET s INNER RAIL WHEEL AT A TIME BOTH SIDES NEED TO OF TRACK BE ADJUSTED EQUALLY ON DOUBLE o SPRING DOORS Close the door and place vice clamps onto both vertical tracks just above the third roller This is to prevent the garage door from raising while adjusting the counterbalance spring s A WARNING PRIOR TO WINDING OR MAKING LOWER POSITION ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTALLATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY To Add Spring Tension The ratchet wheel is made of 10 teeth To add spring tension ensure the ratchet wrench is set so that it will tighten counter clockwise
44. h 02 also fasten the U bar at each end to the bottom section rib with 2 1 4 14 X 5 8 self drilling screws through the two holes in the bottom bracket flange 3 Place 2 1 4 14 x 5 8 self tapping screws through each pre punched hole at each intermediate hinge location 4 Place the U Bar over the top rib of the bottom section with the eight pre punched holes facing up Center U Bar left to right on section Attach the U Bar at each end through the bottom flange with 1 1 4 14 x 7 8 self drilling screw 5 Finish securing the U Bars to the section by placing 2 1 4 14 x 5 8 self tapping screws midway between the end of the door and intermediate hinge locations and 1 1 4 14 x 5 8 self tapping screw approximately eight inches from each end Intermediate Top Section s 1 Place the U Bar over the top rib of each of the remaining sections with the 8 pre punched holes at the ends facing up Center U Bar left to right on section 2 Fasten the U Bar s at each end through the top and bottom flange with 2 1 4 14 x 7 8 self drilling screws 3 Place 2 1 4 14 x 5 8 self tapping screws through each intermediate hinge 4 Finish securing the U Bar s to the section by placing 2 1 4 14 x 5 8 self tapping screws midway between the end of the door and intermediate hinge locations and 1 1 4 14 x 5 8 self tapping screw approximately eight inches from each end Tools Needed Power Dril
45. in the Step Ladder first and second groove of the cable Door Height _ ER ANH drum Step 25 ry MARK EN There are two methods for counting the spring turns as you wind One method is to identify the black tooth on the ratchet wheel inside of the end bracket When the wheel makes one revolution and the tooth returns to its starting point one turn has been made The other method is to make a mark on the winding shaft or socket and end bracket and count your turns in this manor RATCHET WITH 5 8 SOCKET INSTALLATION Starting on the right hand side Turn the pawl knob on the end bracket to the END BRACKET upper position Using a ratchet wrench with a 16mm 5 8 socket NOTE A 76 mm 3 extension is also recommended for added clearance from the horizontal angle wind the spring by rotating the winding shaft counter clockwise while watching either the black tooth on the ratchet wheel or the mark on the winding shaft IMPORTANT PAWL KNOB MUST BE IN UPPER POSITION TO ADD REMOVE REQUIRED NUMBER OF SPRING TURNS After 2 3 turns remove the ratchet wrench and adjust the cable on the left PAWL KNOB IN UPPER side Ensure the cables are in the first POSITION and second groove of the cable drums as shown in Step 25 END BRACKET NOTE Single spring application require no spring winding on the left hand side but cable tension needs to be adjusted IMPORTANT COUNTERBALANCE CABLE TEN
46. ion online at www wayne dalton com oH Side Lock Tools Needed Install the side lock on the second Power Drill section of the door Secure the lock to the section with 4 1 4 20 x d es 11 16 self drilling screws Square the lock assembly with the door section and align with the square hole in the vertical track The side lock should be spaced approximately 1 8 from the section edge IMPORTANT SIDE LOCKS MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED POSITION IF AN OPERATOR IS INSTALLED ON THE DOOR NOTE After completing this step continue with Step 13 on page 15 4 1 4 20 X 11 16 SELF DRILLING SCREWS NO 6 SCEW EYE Pull Rope Tools Needed Power Drill A WARNING ee DO NOT INSTALL PULL ROPES 1 8 Drill Bit ON DOORS WITH ELECTRIC OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE PULL ROPE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot hole for No 6 screw eye Tie the pull rope to the No 6 screw eye and to the bottom bracket as shown 32 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Deale
47. l 7 16 Socket Driver Saw Horses 10 1 4 14 X 5 8 SELF TAPPING SCREWS U BAR INTERMEDIATE SCREW PLACEMENT 1 4 14 X 5 8 SELF TAPPING SCREWS FOR OPTION CODES STARTING WITH 02 FOR OPTION CODES STARTING WITH 0 BOTTOM SECTION 1 4 14 X 7 8 SELF DRILLING SCREWS 1 4 14 X 5 8 SELF TAPPING SCREWS amp INTERMEDIATE SCREW PLACEMENT INTERMEDIATE SECTION Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Pull Handle Installation BOTTOM Tools Needed On single doors locate and mark the SECTION Tape Measure horizontal and vertical center on the bottom rail of the bottom section Pencil P Power Drill Center the pull handle using the vertical LOCATE THE CENTER BOTTOM OF THE DOOR 4 16 Drill Bit and horizontal lines as reference on the bottom section rail as shown Using the pull handle as a template mark the two holes in the pull handle on the horizontal line of the bottom section rail Drill a 1 16 pilot hole then fasten pull handles using 2 10 X 5 8 pan head self tapping screws BOTTOM SECTION NOTE Reference illustrations for pull PULL HANDLE h e andle positions on single and double PAN NEAD car garage doors If your door came with
48. lly space nails approximately 12 to 18 apart This will keep the bottom section from falling out of the opening during installation NOTE Do not permanently attach weather seal to the jamb at this time i perce BACKROOM REQUIREMENT HEADROOM REQUIREMENT Headroom is defined as the space needed above the top of the door for tracks springs etc to allow MANUAL MOTOR the door to open properly If the door is to be motor operated DOOR HEIGHT TRACK LIFT OPERATED 2 1 2 64 mm of additional headroom is required 98 125 BACKROOM REQUIREMENT Backroom is defined as the 127 19 Radius 2489 mm 3048 mm distance needed from the opening back into the garage to allow 110 137 the door to open fully 15 Radi BAUM EN 127 19 Radius 9794 mm 3353 mm Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Installation Begin the installation of the door by checking the opening It must be the same size as the door Vertical jambs must be plumb with header Side clearance from edge of door to wall must be a minimum of 3 1 2 89mm on each side IMPORTANT STAINLESS STEEL OR PT 2000 COATED LAG SCREWS MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS END BRACKETS JAMB BRACKETS OPERATOR MOUNTING SUPPORT BRACKETS AND D
49. n online at www wayne dalton com TorqueMaster Plus Reset Instructions Continued If the system is engaged DO NOT attempt to make the repairs Instead have a trained door system technician make the necessary repairs to cables spring assemblies and other hardware Double spring system Visually inspect the TorqueMaster Plus end brackets to confirm that the system has engaged see illustration Door will open but will not close Door makes a distinct clicking noise upon being opened If the system is PLACE VICE CLAMPS engaged carefully follow the reset E BELOW BOTTOM SECTION instructions below or refer to the reset tag A ON BOTH VERTICAL TRACK attached to right hand end bracket to reset the TorqueMaster Plus system RESETTING AN ENGAGED TORQUEMASTER PLUS DOUBLE SPRING SYSTEMS ONLY 1 First locate and visually inspect the TorqueMaster Plus end brackets to confirm that the system is engaged see illustration UPPER POSITION 2 Disengage the opener if installed by pulling or placing the emergency disconnect in the manual operated position 3 With assistance raise the door to the fully open position 4 Place vice clamps onto both vertical tracks just below the bottom roller on both sides 5 Now is a good time to remove vehicles or personal items from garage to provide clear access to end brackets 6 Flip the ratchet pawl knob on both end brackets to the upper position see illus
50. r section online at www wayne dalton com es Trolley Operator e j OPERATOR RAIL Tools Needed A WARNING SUITABLE MOUNTING OPERATOR MUST BE TESTED AT TIME UMS ANOA OF INSTALLATION AND MONTHLY THEREAFTER AS DESCRIBED IN YOUR INSTALLATION INSTRUCTIONS AND OWNER S MANUAL TO ENSURE THAT DOOR SAFETY FEATURES FUNCTION FAILURE TO TEST OR MAKE ANY NECESSARY ADJUSTMENTS OR REPAIRS CAN RESULT IN SEVERE OR FATAL INJURY lel gt lt DOOR ARM 1 Install operator rail 1 2 to 1 1 2 m LAE 13 38 mm above high arc of top section of the door Mount operator to ceiling so that 1 to 1 1 2 25 38 mm clearance is maintained between trolley rail and top section when door is fully open trolley rail will slope down towards rear Attach door arm to operator bracket installed in Step 14 with clevis and cotter pin Attach operator to a suitable mounting surface 2 x 6 lumber minimum Attach operator to ceiling framing members IMPORTANT ANGLES MUST BE ATTACHED SECURELY TO FRAMING MEMBER S FRAMING MEMBERS i OPTIONAL INSTALLATION 7 PERFORATED ANGLE 33 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online
51. t your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com SUITABLE MOUNTING SURFACE 2 X 6 Preparing the Opening HEADER SOARD _ LUMBER MINIMUM 2 X 6 LUMBER PREFERRED eus O WARNING PrO a 0l Recommended MOUNTING PAD TO STRUCTURALLY SOUND XL pages FRAMING COULD CAUSE SPRINGS TO VIOLENTLY Arve RADER HEGHT PULL MOUNTING PAD FROM WALL RESULTING r IN SEVERE OR FATAL INJURY PLUMB JAMBS If you just removed your existing door or you are installing a new door complete all steps in PREPARING THE OPENING To ensure secure mounting of track brackets side and center brackets or steel angles to new or retro fit construction it is recommended to follow the procedures outlined in DASMA Technical Data Sheets 156 161 and 164 at www dasma com The inside perimeter of your garage door opening should be framed with wood jamb and header material The jambs and header must be securely fastened to sound framing members It is recommended that 2 x 6 lumber be used The jambs must be plumb and the header level The jambs should extend a minimum HEADROOM of 12 305 mm above the top of the opening for TorqueMaster ZA counterbalance systems For low headroom applications the HEADER j L BACKROOM jambs should extend to the ceiling height Minimum side clearance J required from the
52. the top of this page for as long as you own the door against i The door becoming inoperable due to rust through of the steel skin from the core of the door section due to cracking splitting or other deterioration of the steel skin or due to structural failure caused by separation or degradation of the foam insulation ii Peeling of the original paint on the door as a result of a defect in the original paint or in the application of the original paint coating in cases where the door sections and the original paint a have not been subjected to adverse atmospheric conditions or contaminates such as salt water or other marine environment or to toxic or abrasive substances including those in the air b have been maintained in compliance with Manufacturer s recommendations and c have not been subject to physical abrasion impacted by a hard object or punctured including without limitation paint rub occurring in metal to metal contact and movement The Manufacturer warrants the factory applied wood overlay of the above described door against defects in material and workmanship for a period of ONE 1 YEAR from the date of installation provided all exterior surfaces and edges of the wood overlay are properly painted according to Wayne Dalton Corp s Maintenance and Painting Instructions found in your Installations Instructions and Owner s Manual Bowing checking and or crack ing of the door overlay components is not considered a defe
53. this step and continue with Step 3 If not complete this step If you have quick install vertical track hand tighten the flagangle to the vertical track using 1 stud plate and 2 1 4 20 flange hex nuts Repeat for other side 1 4 20 1 4 20 Secure the flange nuts after flagangle FLANGE HEX FLANGE HEX spacing is complete Step 15 NUTS NUTS If you have fully adjustable vertical QUICK INSTALL FULLY ADJUSTABLE track hand tighten the flagangle to the VERTICAL TRACK VERTICAL TRACK vertical track using 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts Repeat for other side 2 1 4 20 X 9 16 Secure the flange nuts after flagangle TRACK BOLTS spacing is complete Step 15 QUICK INSTALL TRACK FULLY ADJUSTABLE TRACK HORIZONTAL ANGLE Horizontal Angles KEY SLOT Tools Needed Position the horizontal angle as shown Hammer Place tabs of horizontal angle in the key slot of horizontal track Using a hammer tap the horizontal angle towards the curved end of the track until the hole in track and angle are aligned Set tracks aside HORIZONTAL TRACK NOTE For larger doors a full length horizontal angle may be spot welded to the horizontal track If the horizontal angle is not welded the horizontal angle must be installed as shown HORIZONTAL ANGLE HORIZONTAL TRACK Please Do
54. tion H BOTTOM BRACKET E WARNING LABELS FERT m BOTTOM SECTION ASTRAGAL Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Required ae P ow POWER DRILL RATCHET WRENCH PLIERS WIRE CUTTERS TAPE MEASURE 1 8 3 16 DRILL BITS Z PHILLIPS HEAD SCREWDRIVER FLAT TIP SCREWDRIVER PENCIL NEEDLE NOSE PLIERS lt P 7 16 1 2 9 16 5 8 7 16 SOCKET DRIVER 3 8 7 16 1 2 9 16 SAFETY GLASSES SOCKETS WRENCHES PRE INSTALLATION VICE GRIPS VICE CLAMPS 2 SAW HORSES STEP LADDER Removing An Existing Door IMPORTANT COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR A WARNING A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY TO AVOID INJURY HAVE A TRAINED DOOR SYSTEMS TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS RELEASE THE SPRING TENSION For detailed information see supplemental instructions Removing an Existing Door Preparing the Opening These instructions are available at no charge from Wayne Dalton Corp P O Box 67 Mt Hope OH 44660 or at www wayne dalton com Please Do Not Return This Product To The Store Contac
55. tration 7 Raise door 2 3 and then lower door Repeat this process until the system resets see disengaged system illustrations IMPORTANT BE PREPARED TO SUPPORT PAWL KNOB IN LOWER PAWL KNOB IN UPPER THE TOTAL WEIGHT OF THE DOOR POSITION POSITION 8 Cautiously remove the vice clamps from the vertical tracks With assistance lower door CHECKING SPRINGS FOR TENSION 9 Starting on the right hand side place a ratchet wrench with 5 8 socket on the TorqueMaster Plus winding shaft see illustration Ensure ratchet is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side If tension is present remove the ratchet and check the left hand side If springs have tension proceed to the paragraph titled BALANCING DOOR if no spring tension is present contact a ae RATCHET qualified door systems technician to WITH 5 8 replace the spring s A A SOCKET IMPORTANT TO AVOID POSSIBLE INJURY 4 HAVE A TRAINED DOOR SYSTEM TECHNICIAN MAKE ADJUSTMENTS REPAIRS TO CABLES SPRING ASSEMBLIES AND OTHER HARDWARE 30 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listin
56. ver door with the lower sections Once DE ET Step Ladder aligned position the top roller out against the horizontal track while keeping the roller slide parallel with the section Maintaining the slide s position tighten the 2 1 4 14 x 5 8 self tapping screws TOP SECTION TOP SECTION CORRECT INCORRECT TorqueMaster Spring Tube Tools Needed TorqueMaster springs come lubricated None and pre assembled inside the TorqueMaster spring tube To install lay the TorqueMaster spring tube on the floor inside garage in front of the door with the labeled end to the left TORQUEMASTER EN SPRING TUBE LABELED END 20 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Center Bracket Bushing NOTE If you are installing the idrive opener with your garage door skip this step and go to your idrive Installation Instructions and Owner s Manual After completing steps 1 13 of your idrive Installation Instructions and Owner s Manual rear supports will need to be fabricated installed to support both horizontal tracks see step 28 Tools Needed None NOTE If you are not installing the idrive opener on your garage door you must install the center bracket bushing assembly
57. well as all edges must be properly painted and maintained if satisfactory performance is to be achieved The purpose for painting is to both protect and beautify the substrates These requirements for finishing are intended to achieve both functions for reasonable service life of wood doors Wood doors must be completely finished prior to installation to ensure that the interior and exterior surfaces as well as all edges of the doors are properly protected against moisture or other contaminants Wood doors in a non finished condition must not be transported or stored where the wood surfaces can be exposed to moisture or other contaminants Wood Surface Preparation All surfaces must be clean free of dust and dirt and any other contamination Wood Painting Using painter s tape tape off all metal surfaces A premium quality latex house based finish paint is recommended for use over the factory latex based primer Painting the wood surfaces with at least 2 coats of finish paint over the primer Follow paint manufacture s label directions completely for all coatings Once finished remove painter s tape and touch up where necessary Wood Maintenance and Refinishing Yearly inspection of all the wood surfaces of the garage door s will reveal the extent of weathering and the need for refinishing When the finish becomes eroded or thin clean and prime the areas of deterioration Follow up with a complete refinishing of the door s according to th
58. wever that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed and this Limited Warranty will expire at the same time as if there had been no defect If a claim under this Limited Warranty is resolved in a manner other than described in the immediately preceding paragraph then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy The liability of the Manufacturer whether in contract or tort under warranty product liability or otherwise will not go beyond the Manufacturer s obligation to repair or replace at its option as described above THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL INCIDENTAL OR CON SEQUENTIAL DAMAGES including but not limited to damage or loss of other property or equipment personal injury loss of profits or revenues business or service interruptions cost of capital cost of purchase or replacement of other goods or claims of third parties for any of the foregoing Some States do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you No employee distributor dealer representative or other person has the authority to modify any term or condition
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