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Wayne-Dalton 44 Garage Door Opener User Manual

1. CD O 2 5 16 18 x Counterbalance Lift handles as required 3 3 4 Eye bolts lift cables Snubber cables i m 2 Front a Rear 3 Hole clips S hooks 2 Sheave forks cable lift sheaves cable lift sheaves as required as required as required 3 8 16 x 1 1 4 Hex Head 1 4 20 x 2 1 2 as required Bolts Carriage bolts as required 1 4 20 Flanged 2 3 8 16 Hex nuts hex nuts as required ad as required Aae 6 x 3 4 russ head bolts 1 4 20 x 9 16 Track bolts as required Tamper resistant hex he 1 4 14x 1 jag screw i Lag screws as required H ADODO 1 4 14x1 5 16 x 2 Tamper resistant hex head Lag screws as required lag screw as required 3 8 16 x 1 1 4 Hex head bolts as required J 1 4 20 x 7 8 Self 5 16 x 1 5 8 Hex head lag screws drilling screws as required as required Door Section Identification When installing your door you must use sections of the appropriate height in the right stacking location Determine what sections you need to use in what order depends on the design of your door Sections are stamped for identification 1 2 3 4 5 6 7 and 8 The stamp located on each side of the sections identifies the stacking sequence The sequence is always deter mined by 1 being the bottom
2. if applicable section Lag screws Single graduated end hinge Double graduated end hinge mc Equally spaced wi i short stem track roller l l with long stem track roller aon Center 0 Short Hinge 0 A Lower hinge _ Long strut hinge Typical section hinge edge tube s U leaf s if applicable L p Lower hinge leaf shown 0 1 Strut cli a dP sppicab by i T ad 1 09 i 2 1 4 14x1 Lag screws Long strut 1 Strut clip 2 1 4 14x1 Typical if applicable shown 2 1 4 20 x 2 1 2 Carriage bolts Short edge and 2 1 4 20 Flange hex nuts Hinge Single graduated end hinge with e A tube s short stem tandem roller Double graduated end hinge langem SN fh y Y with lone stem tandem roller Short 0 Beatie ong strut 1 Strut clip r if applicable if applicable i Ne t b h ea e 1 Strut clip a 2 1 4 14x1 Typical if applicable Lag screws section shown 2 1 4 20 x 2 1 2 Carriage bolts Short edge and 2 1 4 20 Flange hex nuts FOR CENTER HINGES WITHOUT A STRUT Starting on the left hand side attach the upper slot of the center hinge to the bottom section using 1 1 4 20 x 2 1 2 carriage bolt and 1 1 4 20 flange hex nut Next secure the ower slot of the center hinge to the bottom section using 1 1 4 20 x
3. A 0 Lag screw a S locations Se 5 5 16 x 1 5 8 F Lag screws RSI NN A NI Jamb Eie fe X bracket 2 S Flag Fully Adjustable Riveted 4 angle ag angle flag angle Bottom 2 Vertical track Botto section spacing 3 8 to 5 8 section 3 Vertical track spacing 1 2 to 3 4 Floor Track roller aN Vertical track assembly Stacking Sections Tools Power drill 7 16 Socket driver NOTE Make sure graduated end and center hinges are flipped down when stacking another section on top With assistance lift intermediate second section and guide the track rollers tandem rollers into the vertical tracks Lower section until it is seated against bottom section Keep sections aligned Repeat same process for other sections except top section FOR GRADUATED END HINGES AND CENTER HINGES Starting with the outer graduated end hinges flip the upper hinge leaf up and secure to the section using 2 1 4 20 x 2 1 2 carriage bolts and 2 1 4 20 flange hex nuts Repeat same process for the center hinges If you have double graduated end hinges flip the inner upper hinge leaf up and use it as a template Mark and pre drill 2 1 8 pilot holes 1 deep into the section using a 1 8 drill bit Attach the upper hinge leaf to the section using 2 1 4 14 x 1 lag screw
4. A TRACK ROLLERS AS REQUIRED A1 Short Stem Track Rollers A2 Long Stem Track Rollers A3 Short Stem Tandem Track Rollers A4 Long Stem Tandem Track Rollers B GRADUATED END HINGES B1 Single Graduated End Hinges S E H Industry Standard B2 Double Graduated End Hinges D E H Industry Standard B3 Half Center Hinges As Required C STACKED SECTIONS C1 Top Section C2 Intermediate s Section As Required C3 Bottom Section D TOP FIXTURES AS REQUIRED D1 Top Fixture Bases D2 Top Fixture Slides D3 L Reinforcing Brackets As Required E STRUT S AS REQUIRED E1 Strut 2 U shaped E2 Strut 3 U shaped F TRACKS F1 Left Hand and Right Hand Horizontal Track Assemblies PARTS BREAKDOWN F4 Left Hand and Right Hand Vertical Track Assemblies As Required F5 Left Hand and Right Hand Vertical Tracks As Required F6 Left Hand and Right Hand Fully Adjustable F A Flag Angles As Required F7 Left Hand and Right Hand Fully Adjustable F A Jamb Brackets As Required G EXTENSION SPRING ASSEMBLY G1 Extension Springs G2 Snubber Cables G3 Front Cable Lift Sheaves G4 Rear Cable Lift Sheaves G5 3 Hole Clips As Required G6 S Hooks As Required G7 Sheave Forks As Required G8 5 16 18 x 3 3 4 Eye Bolts As Required G9 Counterbalance Lift Cables G10 5 16 18 Hex Nuts As Required H REAR BACK H
5. Wayne Dalton GARAGE DOORS amp OPENERS Table Of Contents Parts Breakdown Pre Installation Important Safety Instructions Tools Required Package Contents Door Section Identification Graduated End Hinge And Strut Identification Removing an Existing Door Preparing the Opening Installation Optional Installation Door Arm Hookup Lift Handles Pull Down Rope Maintenance Cleaning Your Garage Door Painting Your Garage Door Clear Or Stained Finishes Operation and Maintenance Warranty Dealer Locator Information Oooan4nFrF BwWwWwWwWhD A IMPORTANT NOTICES Wayne Dalton highly recommends that you read and fully under stand the Installation Instructions and Owner s Manual before you attempt this installation To avoid possible injury read the enclosed instructions carefully before installing and operating the garage door Pay close attention to all warnings and notes After installation is complete fasten this manual near garage door for easy reference The complete Installation Instructions and Owner s Manual are available at no charge from Wayne Dalton a Division Of Overhead Door Corporation P O Box 67 Mt Hope OH 44660 Or Online At www Wayne Dalton com Part No 347607 REV1 03 08 2012 NOTE The illustrations shown on this page are general representations of the door parts Each specific door models may have unique variations
6. Check to Rivited vertical track assemblies RH LH as required ensure door operates freely SS 15 ees electric opener s safety features monthly following opener manufacturer s instruc 7 elt br A p ions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track 7 systems are not intended or designed to support extra weight Wall angle track assemblies RH LH as required 17 This door may not meet the building code wind load requirements in your area For your a safety you will need to check with your local building official for wind load code require Horizontal tracks RH LH ments and building permit information After installation is complete fasten this manual near the garage door IMPORTANT STAINLESS STEEL OR PT2000 COATED LAG SCREWS MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS END BRACKETS JAMB BRACKETS DRAWBAR OP ERATOR MOUNTING SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER 3 SS 9 PRESERVATIVE TREATED STAINLESS STEEL OR PT2000 LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UN TREATED LUMBER eta tack wer Track roller carriers NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to 2 Spacers rollers if included __ Track rollers Strut if included as required DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF TORQUE FASTENER FAILURE C
7. Maintaining the slide s position tighten the 5 16 18 hex nut s to secure the top fixture slide s to the top fixture base s Repeat for other side Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com KOY gecon Top fixture slide s Horizontal track 7 9 16 18 Hex nut s Track roller Rear Back Hangs Tools Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Vice Raise the door until the top section and half of the next section are in a horizontal position Do not raise door any further since rear of horizontal tracks are not yet supported A WARNING RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING AND CAUSE SEVERE OR FATAL INJURY Clamp a pair of vice clamps onto the vertical tracks just above the second roller on one side and just below the second track roller on the other side This will prevent the door from rais ing or lowering while installing the rear back hangs Using perforated angle may not be supplied 2 5 16 x 1 5 8 hex head lag screws and 3 5 16 bolts with nuts may not be supplied fabricate rear back hangs for the horizontal tracks Attach horizontal tracks to the rear back hangs with 5 16 18 x 1 hex bolts and nuts may not be supplied Horizontal tracks must
8. NOTE Verify bottom weather seal is aligned with bottom section If there is more than 1 2 he flap pointing towards the outside surface of the bot excess weather seal on either side trim weather seal even with bottom section i Lo ve Bottom bottom Bottom eather pazi mn SS section weather seal Flap I 1 6 6 3 4 Long galvanized roofing nails not supplied Bottom Corner Brackets Tools Power Drill 9 32 Drill Bit Socket Driver 7 16 Wrench 7 16 NOTE Refer to Door Section Identification Parts Breakdown to determine which bottom corner brackets were supplied with your door A WARNING FAILURE TO ENSURE TIGHT FIT OF CABLE LOOP OVER COTTER PIN OR MIL FORD PIN COULD RESULT IN COUNTERBALANCE LIFT CABLE COMING OFF THE PIN ALLOWING THE DOOR TO FALL POSSIBLY RESULTING IN SEVERE OR FATAL INJURY With the bottom section facing down from the previous step uncoil the counterbalance lift cables Starting on the left hand side either Place the cable loop into position between the two holes on the side of the left hand bottom corner bracket Slide a clevis pin through the innermost hole cable loop and outermost NOTE If you h attached to the vertical tracks skip this step Refer to Package Contents to determine i you have jamb brackets ave a wall angle track assembly or if you already have jamb br
9. Other types of top coat finishes including deck sealers are not acceptable and if used will void the warranty amp Operation and Maintenance OPERATING YOUR GARAGE DOOR 1 Please Do Not Return This Product To The Store Contact you refer to your local yellow pages business listings or go Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual When correctly installed your Wayne Dalton door will operate smoothly Always operate your door with controlled movements Do not slam your door or throw your door into the open position this may cause damage to the door or its components If your door has an electric opener refer to the owner s manual to disconnect the opener before performing manual door operation below Manual door operation For additional information on manual garage door operations go to www dasma com and reference TDS 165 IMPORTANT DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN OPENING AND OR CLOSING A DOOR ALWAYS USE LIFT HANDLES SUITABLE GRIPPING POINTS WHEN OPERATING THE DOOR MANUALLY Opening a Door Make sure the lock s are in the unlocked position Lift the door by using the lift handles suitable gripping points only Door should open with little resistance Closing a Door From inside the garage pull door downward using lift handles gripping point only or a high friction area only If you are unab
10. clearance for O 2 track is lt P Finished 3 1 2 89 ww Door mm N Height in side roon clearance for 3 track is 4 1 2 114 mm Woathor strips R Jamb AN a 1 8 to 1 4 r local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go o the Find a Dealer section online at www Wayne Dalton com INSTALLATION Before installing your door be certain that you have read and followed all of the instruc ions covered in the pre installation section of this manual Failure to do so may result in an improperly installed door IMPORTANT WOOD DOORS MUST BE COMPLETELY FINISHED 3 TOTAL COATS INCLUDING PRIMER COAT PRIOR TO INSTALLATION TO ENSURE THAT THE INTERIOR AND EXTERIOR SURFACES AS WELL AS ALL EDGES OF THE DOORS ARE PROPERLY PROTECTED AGAINST OISTURE OR OTHER CONTAMINANTS WOOD DOORS IN A NON FINISHED CONDITION UST BE TRANSPORTED AND STORED SO THE WOOD SURFACES ARE NOT EXPOSED TO MOISTURE OR OTHER CONTAMINANTS IMPROPER TRANSPORTATION STORAGE O DELAYS IN FINISHING THAT ALLOWS EXPOSURE OF THE WOOD DOOR SURFACES TO MOIS TURE OR OTHER CONTAMINANTS WILL RESULT IN THE WARRANTY BEING VOIDED NOTE Reference TDS 160 for general garage door terminology at www dasma com Fully Adjustable Flag Angles Tools None NOTE If you have a wall angle track assembly or if you already have flag angles pre attached t
11. purchase or replacement of other goods or claims of third parties for any of the foregoing e e Some States do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you No employee distributor dealer representative or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant any other warranty on behalf of or binding on the Manufacturer and anyone s attempt to do so will be null and void Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio USA to the extent permitted by law e e This Limited Warranty gives you specific legal rights and you may also have other rights which may vary from State to State NOTE Variations in color or graining of natural wood is not considered a product defect and therefore not covered under the limited warranty Grain and color variations are inherent to natural wood These natural variations in grain and color are not product defects and therefore will not be considered under Wayne Dalton s limited warranty Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the
12. 1 4 20 x 2 1 2 carriage bolt and 1 1 4 20 flange hex nut Next secu re the bottom leg of strut the lower slot of the gradu ated end hinge to the bottom section 1 1 4 20 x 2 1 2 carriage bolt and 1 1 4 20 flange hex nut as shown Repeat sam e process for otl her side FOR DOORS WITH DOUBLE GRADUATED END HINGES Position the second graduated end hinge next to th the second graduated end hinge as a template dri section with a 1 8 drill bit IMPORTANT BE EXTRE DEEP efi pi rst single graduated end hinge Using lot holes 1 deep into the bottom ELY CAREFUL NOT TO DRILL THRU THE SECTION ONLY DRILL 1 Attach the upper leg of strut if applicable to the upper slot of the graduated end hinge to the bottom section using 1 plicable to the lower slo x 1 lag screw as shown Repeat same process fo 1 4 14 x 1 lag screw Next secure the bottom leg of strut if ap of the graduated end hinge o the bottom section using 1 1 4 14 other side Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com
13. 2 1 2 carriage bolt and 1 1 4 20 flange hex nut as shown Repeat same process for other center hinges FOR CENTER HINGES WITH A STRUT IF APPLICABLE Starting on the left hand side attach the upper slot of the center hinge 1 strut clip and he upper leg of strut to the bottom section using 1 1 4 20 x 2 1 2 carriage bolt and 1 1 4 20 flange hex nut Next secure the bottom leg of strut the lower slot of the center hinge to the bottom section 1 1 4 20 x 2 1 2 carriage bolt and 1 1 4 20 flange hex nut as shown Repeat same process for other center hinges Ba Short f Center hinge D Strut ip a edge 2 1 4 20 x 2 1 2 Carriage bolts if applicable 1 Strut clip i and 2 1 4 20 Flange hex nuts if applicable Longedge Lower hinge leaf Top Fixtures Tools Power drill 7 16 Socket driver NOTE Refer to Door Section Identification Parts Breakdown NOTE If your door came with two top fixtures then one top fixture are required for each side NOTE If your door came with four top fixtures then two top fixtures are required for each side Place the top section face down on a couple of sawhorses or flat clean smooth surface NOTE Refer to illustrations to determine which top fixture was supplied with your door Depending on which top fixtures was supplied with your door eithe
14. DOOR OPERATION FOR 3 TRACK APPLICATIONS DOOR WIDTH PLUS 4 7 8 124MM TO 5 127 MM FOR SMOOTH SAFE DOOR OPERATION Complete the vertical track installation by securing the jamb bracket s or slots in the wall angle and tightening the other lag screws Push the vertical track against the track rollers so that the track rollers are touching the deepest part of the curved side of the track tighten all the track bolts and nuts Repeat for other side Door width 2 Track Door width 3 Track 3 3 8 to 3 1 2 4 7 8 to 5 Top of flag angle or _la Top of wallangle assembly e Pg Nail 2 Track Applications zl a 1 1 6 o 1 ae Top section Trac ications oane 2a e gt e l Flag angle or L wallangle assembly 4 A op 7 i Fis section F Vertical track P against rollers Horizontal Tracks Tools Ratchet wrench 7 16 Socket 9 16 Socket 9 16 Wrench To install horizontal track place the curved end over the top track roller of the top section Align the bottom of the horizontal track with the top of the vertical track Tighten the hori zontal track to the flag angle wall angle with 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL T
15. Find a Dealer section online at www Wayne Dalton com Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304 6 644 378 6 374 567 6 561 256 6 527 037 6 640 872 6 672 362 6 725 898 6 843 300 6 915 573 6 951 237 7 014 386 7 036 548 7 059 380 7 121 317 7 128 123 7 134 471 7 134 472 7 219 392 7 254 868 Canadian 2 384 936 2 477 445 2 495 175 2 507 590 2 530 701 2 530 74 2 2 532 824 Other US and Foreign Patents pending Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com AFTER INSTALLATION IS COMPLETE FASTEN THIS MANUAL NEAR THE GARAGE DOOR
16. any window cleaning fluids scouring compounds gritty cloths or solvent based cleaners of any kind Clean all surfaces of dust dirt and any other contaminants Any scarring or stains that occur during transportation handling or storage must be re sanded to the original condition J Painting Your Garage Door A high quality exterior 100 Acrylic Latex based finish paint is recommended for painting your wood door FOR BEST RESULTS DO NOT USE A DARK COLOR PAINT HIGH HEAT ABSORPTION CAN CAUSE EXCESSIVE BOWING AND CRACKING OF THE WOOD If priming is necessary prime the interior and exterior surfaces as well as all edges using a primer compatible with the selected finish paint and for the specific species of wood substrate being finished NOTE Some species of wood such as cedar require special primers and finishes to prevent tannin stains from appearing Consult with your paint supplier If the door is factory primed by Wayne Dalton the priming step is not required except if touch up is needed due to surface preparation and re sanding NOTE Wayne Dalton uses a latex primer Finish paint the interior and exterior surfaces as well as all edges with at least 2 coats of a high quality exterior 100 Acrylic Latex finish paint over the primer Follow paint manufacture s label directions explicitly for all coatings IMPORTANT THE FOLLOWING TOP COATS ARE NOT RECOMMENDED SHAKE AND SHINGLE PAINTS CLEAR COATINGS OIL OR ALKYD PAINTS V
17. are used on doors with 3 track applications with a ong stem track roller Short stem track roller stem roller Lon trac Typical bottom corner bracket facing UP Track roller carrier 4 1 4 14 x 1 Lag screws Side view of track roller carrier s D o Outer holes 3 Track D Inner holes 2 Track Strutting Tools Power Drill 1 8 Drill Bit Socket Driver 7 16 Tape Measure NOTE Refer to the Door Section Identification and Strut Identification to determine if the bottom section requires a short strut to be installed Lay the short strut onto the bottom rail of the bottom section Position the bottom of the strut 3 4 up from the bottom edge of the bottom section Center the short strut from side to side on the section surface Drill pilot holes 1 deep into the bottom section using a 1 8 drill bit IMPORTANT BE EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION ONLY DRILL 1 DEEP Attach the strut using 2 1 4 14 x 1 lag screws at each on each end and center stile aligned with hinges locations Typical bottom Bottom section corner bracket Short strut 1 4 14x 1 Lag screws Graduated End And Center Hinges Tools Power Drill 1 8 9 32 Drill Bit Socket Driver 7 16 Tape NOTE Ref
18. at www Wayne Dalton com knot 3 Hole clip Label Placement Tools Step Ladder Front cable lift sheave Horizontal f Counterbalance track lift cable angle Second slot SL Counterbalance lift cable IMPORTANT USING THE ILLUSTRATION ATTACH THE APPROPRIATE LABELS TO THE AP SP PROPRIATE LOCATION ON THE SECTION AS SHOWN NOTE The Spring Warning tag s are factory attached one per spring NOTE Because of different configurations some labels may require minor relocations S Hook S Hook LT Rear Torsion spring tag s one per spring 4 Counterbalance cable lift ion spring tag s one per spring lift cable sheave poga pate nipun Spring safe Al VAAL AV Residential Dust lab p ebie a Oni e yy For California Residents Only i Residential COuriterbalance L Sheave fork bedeontal tack warning label hl 0O gt I gt lt This illustrations shows doors featuring 2 pairs of extension springs AWARNING Ft Cable Adju
19. jamb approximately 48 to 50 1220 to 1270 mm from floor on the 2 pieces together using 2 3 8 bolts and nuts supplied by others Now secure to the top right or left side of jamb Drill 1 8 pilot hole for no 6 screw eye Tie the pull down rope to the section using carriage bolts and nuts supplied by others thru bolt both the perforated angles to no 6 screw eye and to the bottom corner bracket as shown he top section as shown ign the door arm with hole with one of the holes in the perforated angles Secure the door No 6 Screw eye rm to the perforated angle using 1 5 16 18 x 1 hex head bolt and 1 5 16 18 lock nut supplied by others as shown gt o Typical bottom bracket e 2 3 8 Hex bot Top AE 516 Hex bolt and lock nut zi section Carriage bolt and lock nut A supplied by others and nuts supplied by others ifs Jefe supplied by a 2 Perforated et ae others ea angles lt lt Pull rope Lo El Center hinge Typical door arm Pull rope i From floor i il Lift Handles Tools Power drill 1 8 Drill bit Tape measure NOTE Lift handles must be lined up vertically Bottom Section Locate the exterior center stile or center most stile on the bottom section NOTE For flush doors find the center
20. most stile by locating the center most hinge Using the bottom hole of the lift handle measure up 3 from the bottom of bottom section Mark the hole locations and drill 2 9 32 dia holes through the bottom section On the outside of the door insert 2 1 4 20 x 2 1 2 carriage bolts black head into the outside lift handle and insert the assembly into the 2 pre drilled holes in the bottom section From the inside slide the 2 holes in the inside lift handle over the stems of the carriage bolts Secure the outside and inside lift handle to the bottom section with 2 1 4 20 flange hex nuts Intermediate Section Locate the exterior center stile or center most stile on the Intermediate section Mark a vertical line on the section at that point NOTE Some Garage Doors may require both lift handles to be installed on bottom section If your bottom section height is 28 or 29 install both lift handles onto the bottom section Install bottom lift handle per above instructions then install the second lift handle a Minimum of 20 and a Maximum of 30 above the bottom lift handle Measure up 4 from the bottom of the Intermediate section Using this measurement as a guide position the bottom hole of the lift handle bottom at the mark Make a mark at the top hole of the lift handle This should give you a Minimum of 20 and a Maximum of 30 between the lower lift handle and the middle of the top lift han
21. section to 7 or 8 being the highest top section If the stamp on the section is illegible refer to the section side view illustration The section side view illustration shows the section profile of all sections and can also be used to identify each section The BOTTOM SECTION can be identified by 1 The INTERMEDIATE I SECTION can be identified by 2 The INTERMEDIATE II SECTION can be identified by 3 for a 4 section high door only The INTERMEDIATE III SECTION can be identified by 4 for a 5 section high door only The TOP SECTION can be identified by a being the highest section i Top rail Typical design option Outside surface of door sections shown Outside Inside 3 lop surface surface Typical 2 sam ing ocation Intermediate e section s Bottom Bottom rail rail 1 Side views of sections Bottom Top Intermediate s Bottom section section section NOTE 3 Section high doors does not have an Intermediate II Section amp Graduated End Hinge And Strut Identification Graduated End Hinge Schedule Graduated End Hinge Number Top N A Intermediate 2 Bottom 1 Top N A Door Height Track Section Type 3 Section High Door Intermedia 4 Bottom 3 Top Intermedi
22. the type of material and or door which will offer the best results and longevity for the climate and or environ mental condition in which they will use the product This Limited Warranty is extended only to the person who purchased the product and continues to own the premises where the door is installed as his her primary residence Buyer This Limited Warranty does not apply to residences other than primary or to commercial or industrial installations or to installations on rental property even when used by a tenant as a residence This Limited Warranty is not transferable to any other person even when the premises is sold nor does it extend benefits to any other person As a result this Limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized Wayne Dalton dealer or distributor The Manufacturer will not be responsible for any damage attributable to improper storage improper installation or any alteration of the door or its components abuse damage from corrosive fumes or substances salt spray or saltwater air fire Acts of God failure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear This Limited Warranty will be voided if any holes are drilled into the door other than those specified by the Manufacturer THIS LIMITED WARRANTY
23. to a different hole in the horizontal angle If the door is difficult to lift or too easy to pull down adjust extension spring length by moving the S hook forward towards the header to a different hole in the horizontal angle IMPORTANT WHENEVER ADJUSTING EXTENSION SPRING LENGTH FOR DOOR BALANCE ALWAYS OPEN THE DOOR TO THE FULLY OPEN POSITION AND RETURN THE LOCKING PLI ERS TO THE HORIZONTAL TRACKS BELOW THE BOTTOM TRACK ROLLERS If the door still does not operate easily lower the door into the closed position and recheck the following items 1 Check the door for level 2 Check the distance between flag angles must be door width plus 3 3 8 1 4 0 3 Check the counterbalance lift cables for equal tension adjust by re tieing the special Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Optional Installation Tote ee A WARNING Tools Needle nose pliers j A WARN I NG DO NOT INSTALL PULL DOWN ROPE ON DOORS WITH OPERATORS CHILDREN At the center of the top section measure horizontally from the top of center hinge to the bottom MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY of strut Using that dimension measure and cut 2 pieces of perforated angles Assemble the easure and mark the
24. track to serve as a roller stop ra sess sssss Af cobooococoo Rsg Pe eee Sound framing SI ES members 3 5 16 Bolts and nuts Horizontal track Perforated angle bolted using 2 5 16 x 1 5 8 hex head lag screws to ceiling member and parallel to door oolgoocopoooo poo 7 7 Perforated angle 5 16 18 x 1 1 4 Hex bolt must extend into the eft track to serve as a roller stop A KE eoo gt lt 3 4 To 7 8 3 4 To 7 8 gt e Door edges _ gt e Horizontal tracks gt Attaching Front Cable Lift Sheaves Tools 3 8 Wrench Tape Measure Measure the front cable lift sheaves to determine if they are 3 or 4 inches Starting on the left hand side and using 1 3 8 16 hex nut attach the front cable lift sheave into the appropri ate hole as shown IF YOU HAVE 3 FRONT CABLE LIFT SHEAVES AND A 12 RADIUS HORIZONTAL TRACK Secure the front cable lift sheave to the 13 32 hole near the top of the flag angle using 1 3 8 16 hex nut as shown IF YOU HAVE 3 OR 4 FRONT CABLE LIFT SHEAVES AND A 15 RADIUS HORIZONTAL Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to y
25. x 2 1 2 Carriage bolts and 2 1 4 20 Flange hex nuts 9 4 9 Left single e graduated end Right single In hinge with graduated end hinge 3 typical short Center with typical short 9 stem track roller hinge s stem track roller 2 1 4 14 x1 Lag screws Upper hinge leaf Tod Typical sections shown Half center hinge O Q Long strut if applicable Top Section Tools Hammer Step ladder Tape measure Place the top section in the opening Temporarily secure the top section by driving a nail into the header near the center of the door and bending it over the top section Now flip up the graduated end hinge and center hinge leaves hold tight against section and fasten center hinges first and end hinges last refer to step Stacking Sections Vertical track alignment is critical For 2 track position flag angle wall angle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door tighten the bottom lag screw For 3 track position flag angle wall angle between 2 3 16 56 mm to 2 1 4 57 mm from the edge of the door tighten the bottom lag screw Flag angles wall angles must be parallel to the door sections Repeat same process for other side IMPORTANT THE DIMENSION BETWEEN THE FLAG ANGLES MUST BE FOR 2 TRACK APPLICATIONS DOOR WIDTH PLUS 3 3 8 86MM TO 3 1 2 89 MM FOR SMOOTH SAFE
26. yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com 3 Section High Strutting Schedule Type Of Strut 1 Short N A 1 Long N A N A 1 Short Location On Section Top Of Section Bottom Of section Top Of Section Section Type Top Intermediate Bottom Of section Top Of Section Bottom Of section Bottom 4 Section High Strutting Schedule Type Of Strut Section Type Location On Section 2 Strut 1 Short N A 1 Long N A N A N A N A 3 Strut 1 Short N A 1 Long N A 1 Long N A N A Top Of Section Bo Top fom Of section Top Of Section Bo Top Of Section Bo Top Of Section Intermediate Il om Of section Intermediate om Of section Bottom om Of secti 5 Section High Strutting Schedule Type Of Strut Location On Section Section Type 4 2 Strut 1 Short N A 1 Long N A 3 Strut 1 Short N A 1 Long N A Top Of Section Bo Top fom Of section Top Of Section Bol Top Of Section Bo Top Of Section Bo Top Of Section Bo Intermediate III om Of section Intermediate Il om Of section Intermediate om Of section Bottom om Of section Lo siut o 2 e Long strut i Short strut Ce
27. ALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED NO DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION IMPORTANT THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Position the left hand vertical track assembly wall angle track assembly over the track rollers of the bottom section Make sure the counterbalance lift cable is located between the track rollers and the door jamb Drill 3 16 pilot holes into the door jamb for the lag screws FOR FLAG ANGLE TRACK ASSEMBLIES Loosely fasten jamb brackets and flag angle to the jamb using 5 16 x 1 5 8 lag screws as shown FOR WALL ANGLE TRACK ASSEMBLY Loosely fasten wall angle to the jamb using 5 16 x 1 5 8 lag screws as shown IF YOU HAVE 2 VERTICAL TRACKS Tighten lag screws securing the bottom jamb bracket bottom slot to jamb maintain 3 8 to 5 8 spacing between the bottom section and vertical track IF YOU HAVE 3 VERTICAL TRACKS Tighten lag screws securing the bottom jamb bracket bottom slot to jamb maintain 1 2 to 3 4 spacing between the bottom section and vertical track Hang counterbalance lift cable over flag angle wall angle Repeat same process for other side Se A N wae Riveted track q assembly tla angle S
28. ANGS H1 Left Hand and Right Hand Rear Back Hang Assemblies BOTTOM CORNER BRACKETS AS REQUIRED 11 Left Hand and Right Hand Bottom Corner Brackets J TRACK ROLLER CARRIERS AS REQUIRED J1 Track Roller Carriers K BOTTOM WEATHER SEAL AS REQUIRED F2 Left Hand and Right Hand Riveted Track Assemblies As Required K1 Bottom Weather Seal Door Width F3 Left Hand and Right Hand Wall Angle Track Assemblies As Required Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Pre Installation O Tools Required amp Important Safety Instructions c DEFINITION OF KEY WORDS USED IN THIS MANUAL e Power drill e Phillips head e Tape Measure A W ARN N G e Drill bits 1 8 3 16 screwdriver Step Ladder 9 32 7 16 1 2 e Locking Pliers nee INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED e Ratchet wrench e 2 Vice clamps e Pencil COULD RESULT IN SEVERE OR FATAL INJURY Socket driver 7 16 Wrenches 3 8 e Leather gloves CAUTION PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW e Sockets 7 16 1 2 7716 1 2 9 16 s SAEN aee INSTRUCTIONS 9 16 5 8 5 8 yg IMPORTANT REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION e Hammer NOTE Information assuring proper installation of the do
29. COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WILL EXTEND BE YOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WARRANTY ABOVE e e Some States do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the dealer from which the product was purchased Un less the dealer is no longer in business a written claim to the Manufacturer will be the same as if no claim had been made at all At the Manufacturer s option pursuant to the dealer having notified the Manufacturer of a warranty claim a service representative may inspect the product on site or Buyer may be required to return the product to the Manufacturer at Buyer s expense Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to the product with the claimed defect and full access to the location of its installation If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty the Manufacturer will cause the defective product to be repaired or replaced The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer subject to
30. HNICIAN USING PROPER TOOLS AND INSTRUCTIONS TorqueMaster Plus Springs Pawl knob s located on the TorqueMaster end brackets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation Torsion Springs The torsion springs located above the door should only be adjusted by a trained door systems technician DO NOT attempt to repair or adjust torsion springs yourself Extension Springs A restraining cable or other device should be installed on the extension spring located above the horizontal tracks to help contain the spring if it breaks 2 Door Balance Periodically test the balance of your door If you have a garage door drawbar operator use the release mechanism so you can operate the door by hand when doing this test Start with the door in the fully closed position Lift the door to check its balance Adjust TorqueMaster or Extension spring s if door lifts by itself hard to pull down or if door is difficult to lift easy to pull down DO NOT attempt to repair or adjust Torsion Springs yourself To adjust TorqueMaster or Extension spring s refer to your installation instructions and owner s manual If in question about any of the procedures do not perform the work Instead have it adjusted by a trained door systems technician r local Wayne Dalton dealer To find your local Wayne Dalton dealer o the Find a Dealer section onlin
31. INYL ACETATE PVA VINYL ACRYLIC OR VINYL ACETATE ACRYLIC CO POLYMER PAINTS Clear Or Stained Finishes If staining select an exterior grade stain approved for use on the species of wood substrates being finished and compatible with Alkyd varnishes FOR BEST RESULTS DO NOT USE A DARK STAIN HIGH HEAT ABSORPTION CAN CAUSE EXCESSIVE BOWING AND CRACKING OF THE WOOD Apply the stain to the interior and exterior surfaces as well as all edges following stain manufacturer s label directions After proper drying time for the stain or if wood is being left natural apply 1 coat of waterproof exterior Alkyd varnish marine type varnish to the interior and exterior surfaces as well as all edges After recommended drying time of 1st coat sand all surfaces with fine grit 20 sandpaper Clean all surfaces of sanding dust and apply a 2nd coat of the Alkyd varnish to the interior and exterior surfaces as well as all edges After 2nd coat is dry sand all surfaces again with fine grit 320 sandpaper Clean all surfaces of sanding dust and apply a final 3rd coat of the Alkyd varnish to all surfaces Three finish coats of waterproof exterior Alkyd varnish are required to properly finish a stained or natural wood door Follow the finish manufacturer s label directions explicitly for each coat applied NOTE Do not stain MDO plywood apply paint only Only a waterproof exterior Alkyd varnish top coat finish is approved for stained or natural wood doors
32. OULD OCCUR AT HIGHER SETTINGS ie bse A WARNING om aya i Bottom weather seal with 3 4 nails as required 5 16 x 1 1 4 Clevis pin as required fastening Z IMPORTANT WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE ay f Z Res Top L Reinforcing brackets Top slides if included as required PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTAL LATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT pag ooo Half Center hinges as required O Cotter pin as required Hinges as required Bottom corner brackets Bottom corner brackets Bottom corner rackets as required as required as required Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com 0 Pull down rope if included Bottom corner brackets as required Weather seals amp nails If included B LH ox ae Se o 52 yel 2a
33. RACKS ARE SECURED AT REAR AS OUTLINED IN STEP REAR BACK HANGS OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the horizontal track angle to the first encoun tered slot in the flag angle wall angle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in place installed in step Top Section IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION NOTE If an opener will be installed position horizontal tracks slightly above level Horizontal Vertival track Or Wall angle track 3 8 16 Hex nut Horizontal track angle Horizontal 1 4 20 x 9 16 Track bolts oN 3 8 16 x 3 4 4 20 Truss head bolt 1 Flange hex nuts 3 8 16 x 3 4 Flag an 8 16 mae head batt 3 8 16 ex nut _D Hex nut Horizontal track angle Horizontal oe Horizontal tack angle 3 8 16 Flag x 3 4 i Horizontal ea a IN bolt Adjusting Top Fixtures Tools 7 16 Wrench Step ladder With horizontal tracks installed you can now adjust the top fixtures Vertically align the top section of the door with the lower sections Once aligned position the top fixture slide s out against the horizontal track
34. RTANT DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR An annual inspection of all the surfaces of your garage door s will reveal the extent of weather ing and the possible need for refinishing When the finish becomes eroded or thin clean and prime any areas showing deterioration Then completely refinish the door according to the directions listed below or the manufacturer s label directions Proper finishing of the wood substrates to protect your door s from the effects of moisture and sunlight is vital in extending the service life and beautifying your garage door s The interior and exterior surfaces as well as all edges must be properly primed painted and maintained to protect and beautify your door These finishing instructions are intended to achieve both objectives for your wood doors s NOTE Be sure to clean behind weatherstrips on both sides and top of door CAUTION NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH GLASS CLEANING INSTRUCTIONS Clean with a mild detergent solution same as above and a soft cloth After cleaning rinse thoroughly ACRYLIC CLEANING INSTRUCTIONS Clean acrylic glazing with nonabrasive soap or detergent and plenty of water Use your bare hands to feel and dislodge any caked on particles A soft grit free cloth sponge or chamois may be used to wipe the surface Do not use hard or rough cloths that will scratch the acrylic glazing Dry glazing with a clean damp chamois NOTE Do not use
35. XTREMELY CAREFUL NOT TO DRILL THRU THE SECTION ONLY DRILL 1 US Us Attach the lower hinge leaf of the center hinge to the bottom section using 2 1 4 14 x 1 ag screws Repeat for other half center hinge s Set the bottom section aside Place the Intermediate section face down on a couple of sawhorses or flat clean smooth surface Reference step Graduated End And Center Hinges and this step to attach the long ruts if applicable and hinges to the top rail of the sections in the same manner as was done for the bottom section Repeat the same process for the other Intermediate section s if applicable except top section na fixture Carriage bolt Lip base A 3 1 4 20 x 2 1 4 Top 1 5 16 18 x 3 4 Carriage bolts gt e i ftnand 7 eft han top fixture Top fixture assembly slide 3 1 4 20 Flange hex nuts L Reinforcing bracket if snor stem OY applicable track roller L Reinforcing bracket if applicable Left hand top fixture assembly Long stem __ track roller Toye Strutting For Top Section Tools Power drill 7 16 Socket driver 3 1 4 14x 1 Lag screws NOTE Refer to the Door Section Identification and Strut Identification to determine if the top section requires a short strut to be installed Lay the short strut onto the top rail of the top
36. a SH Intermedia 2 Bottom 1 Top 4 Section High Door Intermedia 5 Intermedia Bottom Top Intermediate III Intermediate II Intermediate Bottom 5 Section High Door Top Intermediate III Intermediate II Intermediate Bottom NOTE Center hinge s use 1 graduated end hinges at each pre drilled vertical stile location The pre drilled locations are located at the top and or bottom rails on the inside of the section surface NOTE Some doors will receive half center hinge s These will be installed in between the center hinge s and graduated end hinge s STRUT IDENTIFICATION Identify your struts to determine which ones are long strut s or short strut s Short Strut s are typically installed along the top rail of the top section and or along the bottom rail of the bottom section Long Strut s are typically installed along the top and or bottom rails of sections Measure the height of the long strut s to determine if you have 2 or 3 NOTE Some struts also may or may not have holes in them If they don t then prior to installing the strut and hinge to the section surface you may have to drill a 3 16 hole for the appropriate fastener on one or both sides of the strut legs Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local
37. ackets pre Parts Breakdown hole of the bottom corn inse to secure it in place Re Place the cable loop on rting a cotter pin in er bracket S ide a washer onto the clevis pin and secure in place by o the hole of the c peat for other bottom co the milford pi n of he bo he co evis pin Bend the ends of ner bracket tter pin outwards ttom corner bracket Repea for other bottom NOTE The bo bracket is have recei set on the using 1 1 pattern Sec slot pattern the ved a top jamb To attach the bottom jamb bracket tom jamb bracket is always the shortest bracket while the center jamb next tallest If three jamb brackets per side are included with your door bracket which is the tallest ocate lower hole of the hole slot pattern of the you will ist hole vertical track Align the slot in the jamb bracket with the lower hole of the hole slot re jamb bracket using 1 nut Repeat for other side Place the center jamb bracket over the lower hole of the hole slot pattern that is centered between the bottom jamb bracket and flag angle of the 2nd hole set Secure jamb bracket 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Repeat for other side a top jamb bracket was in the 3rd hole set and 1 nut Repeat for other side 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex included secure it to vertical track using the lo
38. applicable law THE REMEDY WILL COVER ONLY MATERIAL THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES SUCH AS FIELD SERVICE LABOR FOR REMOVAL INSTALLATION PAINTING SHIPPING ETC Any repairs or replacements arranged by Manufacturer will be covered by and subject to the terms conditions limitations and exceptions of this Limited War ranty provided however that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed and this Limited Warranty will expire at the same time as if there had been no defect If a claim under this Limited Warranty is resolved in a manner other than described in the immedi ately preceding paragraph then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy The liability of the Manufac turer whether in contract or tort under warranty product liability or otherwise will not go beyond the Manufacturer s obligation to repair or replace at its option as described above THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES including but not limited to damage or loss of other property or equipment personal injury loss of profits or revenues business or service interruptions cost of capital cost of
39. be level and parallel with door within 3 4 to 7 8 maximum of door edge Q WARNING KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3 4 TO 7 8 MAXIMUM OF DOOR EDGE OTHERWISE DOOR COULD FALL RESULTING IN SEVERE OR FATAL INJURY IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE HORI ZONTAL TRACK HANGER THAT CANTILEVERS 4 OR MORE BEYOND A SOUND FRAMING MEMBER NOTE If rear back hangs are to be installed over drywall use 2 5 16 x 2 hex head lag screws and make sure lag screws engage into solid structural lumber NOTE 26 angle must be attached to sound framing members and nails should not be used ow permanently attach the weatherstrips on both door jambs and header The weather strips were temporarily attached in Preparing the Opening in the pre installation section of his manual NOTE When permanently attaching the weatherstrips to the jambs avoid pushing the weath erstrips too tightly against the face of door Horizontal tracks Vice clamp N Vice clamp 2nd Track roler Sound framing ee members oe z lt Perforated angle bolted using 2 5 16 x 1 5 8 hex head lag screws to ceiling member and parallel to door Horizontal track E 3 5 16 Bolts and nuts Perforated ang 5 16 18 x 1 1 4 eee Hex bolt must extend into the
40. d to sound framing members It is recommended that 2 x 6 lumber be used The jambs must be plumb and the header level The jambs should extend a minimum of 12 305 mm above the top of the opening for Torsion counterbalance systems For low headroom applications the jambs should extend to the ceiling height Minimum side clearance required from the opening to the wall is 3 1 2 89 mm for 2 track Minimum side clearance required from the opening to the wall is 4 1 2 114 mm for 3 track IMPORTANT CLOSELY Preparing the Opening NSPECT JAMBS HEADER AND MOUNTING SURFACE ANY WOOD FOUND NOT TO BE SOUND MUST BE REPLACED For Torsion counterbalance systems a suitable mounting surface 2 x 6 must be firmly at tached to the wall above the header at the center of the opening NOTE Drill a 3 16 pilot hole in the mounting surface to avoid splitting the lumber Do not attach the mounting surface with nails WEATHERSTRIPS MAY NOT BE INCLUDED Depending on the size of your door you may have to c to properly fit into the header and jambs NOTE If nailing product at 40 F or below pre drilling is required NOTE Do not permanently attach weatherstrips to the header and jambs at this time For the header align the weatherstrip 1 8 to 1 4 inside the header edge and temporarily secure it to the header with equally spaced nails Starting at either side of the jamb fit the weatherstrip up tigh
41. dle If needed reposition the lift handle to stay within the Minimum and Maximum dimensions as stated above Using the lift handle as a template mark the hole locations and drill 2 9 32 dia holes through the section On the outside of the door insert 2 1 4 20 x 2 1 2 carriage bolts black head into the outside lift handle and insert the assembly into the 2 pre drilled holes in the section From the inside slide the 2 holes in the inside lift handle over the stems of the carriage bolts Secure the outside and inside lift handle to the section with 2 1 4 20 flange hex nuts 2 1 4 20 x 2 1 2 i a Carriage bolts and 2 1 4 20 Intermediate andie Flange hex nuts section Center i hinge Bottom 1 section Lift l handle 2 1 4 20 x 2 1 2 Carriage bolts and 2 1 4 20 Strut 1 Flange hex nuts Z ya Pull Down Rope Tools Power drill 1 8 Drill bit Tape measure Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Maintenance amp Cleaning Your Garage Door IMPO
42. e at www Wayne Dalton com 3 Lubrication The door should open and close smoothly Ensure the door track rollers are rotating freely when opening and closing the door If track rollers do not rotate freely clean the door tracks removing dirt and any foreign substances Clean and lubricate use a non silicon based lubricant graduated end hinges steel track rollers spring s and bearings DO NOT lubri cate plastic idler bearings nylon track rollers door track DO NOT oil a cylinder lock if actuation is difficult use a graphite dust to lubricate Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Warranty Limited warranty Double Flush Model 44 Subject to the terms and conditions contained in this Limited Warranty Wayne Dalton Manufacturer warrants the sections of the door against defects in material and workmanship for a period of ONE 1 YEAR from the time of delivery provided i i The interior and exterior surfaces as well as all edges of the wood door s are properly finished according to the Manufactures Maintenance and Painting Instructions and finish manufacturer s instructions All surfaces of the wood door s must be completely finished 3 total coats including primer coat prior to installation to ensure that the inter
43. ection __ Bottom weather seal 1 1 4 14 x 1 Tamper resistant lag screw 5 1 4 20 x 2 1 2 arriage bolts and 5 1 4 20 Flange hex nuts Cable loop Short stem Milford pin track roller Roller spacer Bottom section Counterbalance Bottom lift cable wearer 1 1 4 14 x 1 Tamper resistant lag screw Typical left hand bottom corner bracket Track Roller Carriers Tools Power Drill 9 32 Drill Bit Socket Driver 7 16 Wrench 7 16 NOTE If you don t have track roller carriers then skip this step Refer to Package Contents Parts Breakdown to determine if track roller carri ers were supplied with your door Starting on left hand side of the bottom section attach the track roller carrier with the stamp STD facing UP to the bottom corner bracket by aligning the four holes of the track roller carrier with the four holes in the bottom corner bracket Mark and pre drill 4 1 8 diameter holes and secure the track roller carrier to the bo using 4 1 4 14 x 1 lag screws Insert a short long stem track roller and spacer in carrier Repeat the same process for the right hand side ttom corner bracket and bottom section to the inner outer holes of the track roller NOTE The track roller carrier s inner holes are used on doors with 2 track applications with a short stem track roller the outer holes
44. er for the bottom corner brack ets However the professional installer is most likely to have the proper tool to install this fas tener If the homeowner does not have the proper tool to install the tamper resistant fastener se a regular 1 4 20 x 2 1 2 carriage bolt and a 1 4 20 flange hex nut in its place f applicable insert a short stem track roller into each of the bottom corner brackets as shown Counterbalance lift cable loop D Washer place from opposite side of bottom corner bracket Clevis pin inserted through cotter pin l and bent into place I i Cotter pin attached into I Typical left hand bottom corner bracket N 3 1 4 20 x 2 1 2 Carriage bolts N and 3 1 4 20 Flange hex nuts Typical left hand bottom corner bracket Bottom section Bottom weather __ seal 1 1 4 14 x 1 Tamper resistant lag screw TTN a 3 1 4 20 x 2 1 2 Carriage bolts and 3 1 4 20 Flange hex nuts Short stem track roller _ Bottom section Bottom weather 1 1 4 14 x 1 Tamper resistant lag screw Typical left hand bottom corner bracket 6 1 4 20 x 2 1 2 Carriage bolts and 6 1 4 20 Flange hex nuts Typical left hand bottom corner bracket Bottom s
45. er to the Door Section Identification Graduated End Hinge and Strut Identification to determine the appropriate hinges and or struts for your sections Using the appropriate graduated en door enough center hinge s for each pre drilled hole location d hinges for the ends and depending on the width of your Starting at the upper left hand corner of the bottom section Position the lower hinge leaf of the appropriate graduated end hing onto the upper corner of the bottom section Align the slots of the lower hinge leaf with the pre drilled holes or the factory installed threads in the bottom section Next lay a long strut rail of the bottom section Center th if applicable over the lower hinge leaf and over the top e long strut from side to side as shown FOR SINGLE GRADUATED END HINGES WITHOUT A STRUT Starting on the left hand side attach the upper slot of the graduated end hinge to the bottom section using 1 1 4 20 x 2 1 2 carriage bolt and 1 1 4 20 flange hex nut Next secure the lower slot of the graduated end hinge to the bottom section using 1 1 4 20 x 2 1 2 carriage bol and 1 1 4 20 flange h ex nut as shown Repeat same process for other side FOR SINGLE GRADUATED END HINGES WITH A STRUT IF APPLICABLE Starting on the left hand side attach the upper slot of the graduated end hinge 1 strut clip and the upper leg of strut to the bottom section using 1
46. ing 1 3 8 16 x 1 1 4 hex head bolt and 1 3 8 16 hex nut Thread the counterbalance lift cable over the front cable lift sheave and around the rear cable lift sheave and tie the special knot around the horizontal angle using a 3 hole clip as shown Insert one end of the large S hook into the horizontal angle with the 3 hole clip and the other end into the second slot of the horizontal angle as shown Repeat for the other side IMPORTANT CLOSE S HOOKS AND EYE BOLTS TO PREVENT SPRINGS FROM COMING LOOSE A WARNING FAILURE TO CLOSE S HOOKS AND EYE BOLTS CAN RESULT IN SEVER OR FATAL INJURY IF SPRINGS COME LOOSE NOTE Some larger doors feature 2 pairs of extension springs A snubber cable must be installed through each spring Extension spring Sheave fork Spring safety cable Spring safety cable Rear cable lift sheave Extension spring loop 1 3 8 16 Horizontal Hex nut track 1 3 8 16 CH fA Hex nut Wii C7 Sheave__ fork D Counterbalance k lift cable NA Front cable f u Extension AA lift sheave peat spring racl Counterbalance lift cable Rear cable lift sheave Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online
47. ior and exterior surfaces as well as all edges of the doors are properly protected against moisture or other contaminants Wood doors in a non finished condition must be transported and stored so the wood surfaces are NOT exposed to moisture or other contaminants If the door s is not finished within TEN 10 DAYS of delivery this warranty shall only extend to defects in workmanship and materials that appear within ONE 1 MONTH IMPROPER TRANSPORTATION STORAGE OR DELAYS IN FINISHING THAT ALLOWS EXPOSURE OF THE WOOD DOOR SURFACES TO MOISTURE OR OTHER CON TAMINANTS WILL RESULT IN THE WARRANTY BEING VOIDED The Manufacturer warrants the garage door hardware tracks and springs of the above described door for a period of ONE 1 YEAR from the date of installa tion against defects in material and workmanship subject to all the terms and conditions below The Manufacturer will not be responsible for grain and color variations of natural wood These natural variations in grain and color are not product defects and therefore will not be considered under this Limited Warranty The Manufacturer uses high quality material for framework door skins overlays and panel materials Exposure of wood to the environment may cause bowing checking and or cracking of a door section regardless of efficiency of painting This is not considered a defect it is an uncontrollable characteristic of natural wood The dealer and the end user have the responsibility to select
48. le to reach the lift handles suitable gripping points only use pull down rope affixed to the side of door Door should close completely with little resistance Using an electric operator IMPORTANT PULL DOWN ROPES MUST BE REMOVED AND LOCKS MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED POSITION When connecting a drawbar trolley type garage door operator to this door an drawbar opera tor and or drawbar operator bracket must be securely attached to the top section of the door along with any struts provided with the door Always use the drawbar operator and or drawbar operator bracket supplied with the door To avoid possible damage to your door Wayne Dalton recommends reinforcing the top section on models 8000 8100 8200 and 9100 doors with a strut may or may not be supplied The installation of the drawbar operator must be according to manufacturer s instructions and force settings must be adjusted properly Refer to the owner s manual supplied with your drawbar operator for complete details on installation operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perform routine maintenance steps once a month and have the door professionally inspected once a year Review your Installation Instructions and Owner s Manual for the garage door These instructions are available at no charge f
49. nsert a long stem track roller into each of the top fixture slides Q O 7 ae L 1 Strut clip i i Long strut 1 Strut clip f applicable araa SO Long edge if applicable Typical if appli Short edge seal f you have single graduated end hinges insert a short stem track roller short stem tandem rack roller if included into the hinge tube on each side f you have double graduated end hinges insert a long stem track roller short stem tandem rack roller if included into the hinge tubes on each side IMPORTANT WHEN PLACING TRACK ROLLERS TANDEM TRACK ROLLER IF INCLUDED INTO GRADUATED END HINGES NUMBER 2 AND HIGHER THE TRACK ROLLER TANDEM TRACK ROLLER IF INCLUDED GOES INTO TUBE FURTHEST AWAY FROM SECTION Half Center Hinges Tools Power drill 7 16 Socket driver Tape measure NOTE If you don t have half center hinges then skip this step Refer to Package Contents Parts Breakdown to determine if you have half center hinges Using a tape measure position the half center hinges equally spaced in between the center inges and equally spaced in between the center hinges and the graduated end hinges osition the holes of the lower hinge leaf onto the bottom section surface as shown Using he half center hinge as a template drill pilot holes 1 deep into the bottom section using a 8 drill bit MPORTANT BE E
50. nsion Springs tools and instructions F S 8 DO NOT stand or walk under a moving door or permit anybody to stand or walk under an Kl electrically operated door 9 DO NOT place fingers or hands into open section joints when closing a door Use lift Fully Adjustable jamb Fully Adjustable flag handles gripping points when operating door manually brackets RH LH as required angles RH LH as required 10 DO NOT permit children to operate garage door or door controls Severe or fatal injury Se could result should the child become entrapped between the door and the floor t 11 Due to constant extreme spring tension do not attempt any adjustment repair or altera i 4 ion to any part of h wn ope i to springs spring Pics bottom il ore Vertical tracks RH LH as required asteners counterbalance lift cables or supports To avoid possible severe or fatal injury have any such work performed by a trained door systems teenniian using proper toole gt Pez 2 2 3 p and instructions i y 12 On electrically operated doors pull down ropes must be removed and locks must be Vertical track assemblies RH LH as required removed or made inoperative in the open unlocked position 13 Top section of door may need to be reinforced when attaching an electric opener Check door and or opener manufacturer s instructions 7 7 mle 7 po f 14 Visually inspect door and hardware monthly for worn and or broken parts
51. nter hinge pper onde y as r nges Hi t df l Lower hinge inges are stamped for leaf i y l identification 0 209 2 1 Half center hinge s _ 2 e as require Removing an Existing Door IMPORTANT COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR A WARNING A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY TO AVOID INJURY HAVE A TRAINED DOOR SYSTEMS TECH NICIAN USING PROPER TOOLS AND INSTRUCTIONS RELEASE THE SPRING TENSION For detailed information see supplemental instructions Removing an Existing Door Preparing the Opening These instructions are not supplied with the door but are available at no charge from Wayne Dalton A Division Of Overhead Door Corporation P O Box 67 Mt Hope OH 44660 or at www Wayne Dalton com Please Do Not Return This Product To The Store Contact you IMPORTANT IF YOU JUST REMOVED YOUR EXISTING DOOR OR YOU ARE INSTALLING A NEW DOOR COMPLETE ALL STEPS IN PREPARING THE OPENING To ensure secure mounting of track brackets side and center brackets or steel angles to new or retro fit construction it is recommended to follow the procedures outlined in DASMA technical data sheets 156 161 and 164 at www dasma com The inside perimeter of your garage door opening should be framed with wood jamb and header material The jambs and header must be securely fastene
52. o the vertical tracks skip this step Refer to Package Contents Parts Breakdown 0 determine if you have flag angles NOTE Flag angles are right and left handed f you have Fully Adjustable vertical tracks hand tighten the left hand flag angle to the left hand vertical track using 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts Repeat for other side Flange nuts will be secured after flag angle spacing is completed in step Top Section Flag angle 1 4 20 Flange hex nuts Zz W 1 4 20 x 9 16 Fully Adjustable Track bolts vertical track Fully Adjustable Jamb Brackets Tools None Bottom Weather Seal Tools Hammer Tape Measure Saw Horses NOTE If a bottom weather seal is supplied complete this step NOTE Refer to Door Section Identification Parts Breakdown Place the bottom section face down on a couple of sawhorses or flat clean smooth surface S Align the bottom weather seal wi tom section Starting at one end of the door measure inward 1 and attach the bottom weather seal to the bottom of the bottom section with 3 4 long galvanized roofing nails not supplied Now stretch the bottom weather seal slightly and nail the rest of the bottom weather seal to the bottom of the bottom section every 6 Once the bottom weather seal is fastened cut off any extra material so that the bottom weather seal is even with both ends of the bottom section
53. or READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION IF IN QUESTION Package Contents amp ABOUT ANY OF THE PROCEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS 1 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS NOTE Depending on the door model some parts listed will not be supplied if not required Rear 2 Wear protective gloves during installation to avoid possible cuts from sharp metal edges Back Hangs may not be Included with your door 3 Itis always recommended to wear eye protection when using tools otherwise eye injury could result 4 Avoid installing your new door on windy days Door could fall during the installation caus ing severe or fatal injury 5 Doors 12 0 wide and over should be installed by two persons to avoid possible injury 6 Operate door only when it is properly adjusted and free from obstructions Door sections as required 7 Ifa door becomes hard to operate inoperative or is damaged immediately have neces TTOETf gt rOtTuatt tTH sary adjustments and or repairs made by a trained door system technician using proper Exte
54. our local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com TRACK Bolt the front cable lift sheave to the first 13 32 hole in the horizontal track angle using 1 3 8 16 hex nut as shown Repeat the same process for right hand side Remove the locking pliers from the vertical tracks With assistance raise the door slowly into he open position making sure the door travels smoothly through the tracks Clamp locking pliers to the back leg of both horizontal tracks below the bottom track rollers to keep the door from lowering 12 Radius horizontal track with 3 front cable lift sheave hole location Front cable lift sheave 3 8 16 Hex nut 15 Radius horizontal track with 3 or 4 front cable lift sheave hole location Horizontal _ Flag angle track angle lift sheave Horizontal track Attaching Extension Springs Tools 3 8 Wrench Position 1 5 16 18 x 3 3 4 eye bolt and 1 5 16 18 hex nut in the rear back hang 6 to 8 above the horizontal track as shown Feed the snubber cable through the rear back hang and tie the special knot around the room side of the 3 hole clip as shown Secure the eye bolt and 3 hole clip to the rear back hang with 1 5 16 18 hex nut Hook one end of the extension spring onto the eye bolt Feed the snubber cable through the rear extension s
55. pring loop and center of the extension spring then front spring loop pull the snubber cable taut and tie the special knot around the jamb side of the 3 hole clip Attach the jamb side 3 hole clip to the jamb near the flag angle with 1 5 16 x 1 5 8 lag bolt NOTE Snubber cables must be taut 4 WARNING FAILURE TO INSTALL SNUBBER CABLES CAN RESULT IN SEVERE OR FATAL INJURY IN CASE OF SPRING BREAKAGE 1 5 16 18 x 3 3 4 Eye bolt 9 8 ojo ojo o o VARN VARN ojo o o ojo G o o Rear back hang amp Perforated angle ojo Horizontal a 8 1 5 16 18 9 Hex nut track RY Spring safe R Cable I VARN o Rear back ojo ecial ale hang not S o N 9 amp 3 Hole clip SEN 9 ojo Horizontal track als ale 9 68S KS 1 5 16 18 x 3 3 4 __ 1 5 16 18 Eye bolt a Hex nut See 1 5 16 x 1 5 8 Lag screw Sprin sfet cable Rear back hang Sprin safety cable Extension spring Extension Extension spring loop Extension Extension Eye an spring loop NS spring loop bolt g BINI Attaching Spring Sheaves Tools 3 8 Wrench Hook the sheave fork through the front loop of the extension spring and attach the sheave fork to the rear cable lift sheave us
56. r loosely secure the top fixture slides to the top fixture bases using 1 1 4 20 x 5 8 carriage bolt and 1 1 4 20 flange hex nut or loosen the 5 16 18 hex nut on the top fixture assemblies as shown Starting on the left hand side align the top fixture base top fixture assembly 3 1 4 down from the top section and even with the edge of the section The slotted half of the top fixture base top fixture assembly should be facing upwards Using the top fixture base as a template mark and pre drill 4 9 32 diameter holes through the top section Attach the top fixture base to the top section using 4 1 4 20 x 2 1 2 carriage bolts and 4 1 4 20 flange hex nuts Repeat the same process for the right hand side IF YOU HAVE FOUR TOP FIXTURES Position the second top fixture assembly next to the first installed top fixture assembly as shown Using the top fixture base as a template drill pilot holes 1 deep into the top section using a 1 8 drill bit IMPORTANT BE EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION ONLY DRILL 1 DEEP Attach the top fixture assembly to the top section using 4 1 4 14 x 1 lag screws Repeat the same process for the right hand side The top fixtures will be tightened and adjusted later in step Adjusting Top Fixtures f you have two top fixtures installed insert a short stem track roller into each of the top fixture slides f you have four top fixtures installed i
57. rom Wayne Dalton A Division Of Overhead Door Corporation P O Box 67 Mt Hope OH 44660 or at www wayne dalton com For additional information on garage door operator maintenance go to www dasma com and reference TDS 151 167 and 179 Monthly Inspections 1 Visual Inspection Closely inspect jambs header and mounting surface Any wood found not to be structurally sound must be replaced Inspect the springs counterbalance lift cables track rollers pulleys rear back hangs and other door hardware for signs of worn or broken parts Tighten any loose screws and or bolts Check exterior surface of the door sections for any minor cracks Verify door has not shifted right or left in the opening If you suspect problems have a trained door system technician make the repairs A WARNING GARAGE DOOR SPRINGS COUNTERBALANCE LIFT CABLES BRACKETS AND OTHER HARDWARE ATTACHED TO THE SPRINGS ARE UNDER EXTREME TEN SION AND IF HANDLED IMPROPERLY CAN CAUSE SEVERE OR FATAL INJURY ONLY A TRAINED DOOR SYSTEMS TECHNICIAN SHOULD ADJUST THEM BY CAREFULLY FOLLOWING THE MANUFACTURER S INSTRUCTIONS A WARNING NEVER REMOVE ADJUST OR LOOSEN THE BOLTS SCREWS AND OR LAG SCREWS ON THE COUNTERBALANCE END OR CENTER BEARING BRACKETS SYSTEM OR BOTTOM CORNER BRACKETS OF THE DOOR THESE BRACKETS ARE CONNECTED TO THE SPRING S AND ARE UNDER EXTREME TENSION TO AVOID POSSIBLE SEVERE OR FATAL INJURY HAVE ANY SUCH WORK PER FORMED BY A TRAINED DOOR SYSTEMS TEC
58. s Repeat same process for other side IF YOU HAVE HALF CENTER HINGES Flip the upper hinge leaf up and use it as a template Mark and pre drill 2 1 8 pilot holes 1 deep into the section using a 1 8 drill bit Attach the upper hinge leaf to the section using 2 1 4 14 x 1 lag screws Repeat same process for other half center hinges IMPORTANT BE EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION ONLY DRILL 1 DEEP IMPORTANT PUSH amp HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE SECURING WITH 1 4 20 X 2 1 2 CARRIAGE BOLTS AND 1 4 20 FLANGE HEX NUTS THERE SHOULD BE NO GAP BETWEEN THE HINGE LEAFS AND THE SECTIONS Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com Typical graduated end hinge with typical lon stem tandem track roller 4 g Q Intermediate section Left double graduated a A end hinge with typical long stem track roller Vertical tracks y Bottom section P fal O O Right double graduated end hinge with typical long stem track roller m 2 1 4 20
59. section Position the top of the strut 3 4 down from the top edge of the top section Center the short strut from side to side on the section Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www Wayne Dalton com surface Drill pilot holes 1 deep into the top section using a 1 8 drill bit IMPORTANT BE EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION ONLY DRILL 1 DEEP Attach the strut using 2 1 4 14 x 1 lag screws at each on each end and center stile aligned with hinges locations Short strut Kz Top section Typical top fixture assembly 1 4 14x1 Lag screws Bottom Section Tools Level Wooden shims if necessary Center the bottom section in the door opening Level the section using wooden shims if necessary under the bottom section Weather seal Level Se a I Bottom section r Wooden shims If necessary Vertical Tracks Tools Power Drill 3 16 Drill bit 7 16 Socket driver Tape measure IMPORTANT IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION OF THE BUILDING S FLOOR THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION ASSEMBLY SHOULD BE INST
60. stments Tools None __ Wood label i important notice Adjust counterbalance lift cables to create about 1 to 2 25 mm to 50 mm of initial exten sion spring stretch with the door in the fully opened position Measure relaxed extension spring length for your door height and verify with chart Spring length must be the same for both extension springs to allow even door balance Carefully remove the locking pliers from the horizontal track and lower the door into the closed position Bottom section warning labels Once the door is closed measure the extension spring length in tension for both sides Using the chart verify the spring length in tension is correct with your door height NOTE It may be necessary to adjust spring length for proper door balance DOOR HEIGHT Spring Length Relaxed Spring Length Extended Door Open Door Closed 61 1549 mm 62 5 1588 mm 64 1626 mm 67 1702 mm 72 1829 mm 73 5 1867 mm 75 1905 mm Final Adjustments Tools None ow lift the door and check its balance If the door is hard to pull down or lifts by itself adjust extension spring length by moving the S hook backward towards the rear back hangs
61. t against the temporarily attached weatherstrip in the header and 1 8 to 1 4 inside the jamb edge Temporarily secure the weatherstrip with equally spaced nails Repeat for other side This will keep the bottom section from falling out of the opening during installation Equally space nails approximately 12 to 18 apart Backroom requirement Backroom is defined as the distance needed from the opening back into the garage to allow the door to open fully Headroom requirement Headroom is defined as the space needed above the top of the door for tracks springs etc to allow the door to open properly If the door is to be motor operated 2 1 2 64 mm of additional headroom is required t or trim the weatherstrips if necessary BACKROOM REQUIREMENTS Door Height Track Manual Lift Motor Operated 6 0 to 7 0 98 2489 mm 125 3175 mm 12 Or 15 Radius T1 to 8 0 110 2794 mm 137 3480 mm HEADROOM REQUIREMENTS Track Type Space Needed 12 Radius 12 1 2 318 mm 15 Radius 14 1 2 368 mm Min side room clearance for 2 track is 3 1 2 89 mm au able mounting surface Headroom Min side room clearance for 3 2 x 6 lumber minimum track is 4 1 2 114 mm Header board 2 x 6 lumber preferred lt a oo in side roo
62. wer hole of the hole 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex Vertical track Top of track st hole set 2nd hole set 3rd hole set e JO 00 e 70 00 5 C00 y l Lower hole of N hole slot pattern 1 4 Hange l fiex nut Jamb bracket x ANJ in place amp 1 4 20 x i 9 16 FA jamb Track bolt bracket corner bracket Next starting on the left hand side align the left hand bottom corner bracket horizontally with the bottom edge of the bottom section and also align the bottom corner bracket vertically with the left bottom edge of the bottom section Using the bottom corner bracket as a tem plate mark and pre drill 9 32 diameter holes through the bottom section Attach the bottom corner bracket to the bottom section using 1 4 20 x 2 1 2 carriage bolts and 1 4 20 flange hex nuts as shown Repeat the same process for other side Mark and drill a pilot holes 1 deep into the bottom section with a 1 8 drill bit Secure the bottom corner brackets to the bottom section using 1 1 4 14 x 1 tamper resistant lag screw as shown Repeat the same process for the right hand side IMPORTANT BE EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION ONLY DRILL 1 DEEP oO NOTE All doors are provided with the tamper resistant fasten

Wayne-Dalton 44 Garage Door Opener User Manual

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