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Wayne-Dalton 3220C Garage Door Opener User Manual

1. Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 19 You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Power Connection Permanent Wiring Option kowar Cord 5 WDP a Tools Needed A WARN N G Strain Relief Bushing gt lt y Needle Nose Pliers TO AVOID ELECTRICAL SHOCK DISCONNECT POWER AT THE FUSE Pliers Wire Cutters BREAKER BOX BEFORE PROCEEDING Flat Tip IMPORTANT CHECK YOUR LOCAL Screwdriver ELECTRICAL CODES IF YOUR LOCAL CODE REQUIRES PERMANENT WIRING USE THE SPECIFICATIONS CALLED FOR AND INSTRUCTIONS ILLUSTRATED Permanent Wiring Procedure 1 Ensure power cord is disconnected from electrical power 2 Cut power cord 1 2 1 from strain relief bushing 3 Use needle nose pliers to remove strain relief bushing from frame Squeeze tabs in on underside of bushing and work bushing ut of hole Pull or strip off remaining section of outer insulation from power cord 5 Remove lens by pressing up on both sides of the bottom of the lens at the junction of the housing releasing the locking tabs and pulling forward remove light bulb if installed 6 Remove the housing from the chassis by removing the screw securing the housing to the chassis Press on the locking tabs and slide the cover off the chassis 7
2. T correct a incorrect header You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Reinforce Door Vertically and Mounting Door Bracket Horizontally Tools Needed NOTE If you have a 5120 5140 9100 9400 9600 9700 or 9800 series door 7 16 Socket do not install this door bracket install the S door bracket supplied with the door see the j B Be Ratchet Wrench Installation Instructions and Owner s Manual supplied with the door Instructions manuals are available for download at www wayne dalton com or call 1 888 827 3667 IMPORTANT DOORS MAY NEED TO BE REINFORCED TO PREVENT DAMAGE TO THE DOOR CHECK WITH THE GARAGE DOOR MANUFACTURER FOR PROPER REINFORCING OF YOUR DOOR For wood doors mount door bracket aN Top Roller using two 1 4 20 x 2 carriage bolts and AGES Bua 1 4 locking nuts supplied on center line of L door with middle hole in line with top rollers a i Ow 14 20 x 1 2 poors 2 Guideline Self Drilling Screws Bracket For metal doors mount door bracket STEEL Door using two 1 4 20 x 5 8 self drilling screws DOORS Bracket supplied on center line of door with middle hole in line with top rollers Installing Light zZ l lt ee LU a T Lu ge GC Tools Needed Remove lens by pressing up on both sides ae peta of the bottom of the lens at the junction of No
3. Room Permitting lt Top Edge Of Center Bracket y a Center of Door Front Wall Bracket Torsion Spring 1 Center Bracket lt lt Center Line You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Attach Unit to Front Wall Bracket Raise the front end of the rail assembly and attach it to the front wall bracket using the 1 4 x 4 hex head bolt and the supplied 1 4 plastic insert locking nut Take care not to over tighten nut Tighten only until end of bolt is flush with outside of nut Tools Needed 7 16 Socket Ratchet Wrench Adjustable Wrench NOTE If you have a torsion spring counterbalance system it will be necessary to raise the opener and support it on a step ladder to attach the front end of the rail assembly to the wall bracket The upper door arm is secured to the spacer bracket with one tie wrap for shipping Remove tie wrap attaching upper door arm to the spacer bracket allowing door arm to swing down see caution CAUTION Support upper door arm with your free hand to prevent door arm from swinging down uncontrolled Positioning Motor End of Opener IMPORTANT TO PREVENT DAMAGE TO DOOR DO NOT REST THE OPENER ON THE DOOR WITHOUT USING A 2 X 4 BOARD AT LEAST 3 FEET LONG Tools Needed 2 x 4 Board Non Metallic Step Ladder Raise the motor end of the opener and support it so y
4. BOTH WALL BRACKETS MUST BE MOUNTED AT THE SAME HEIGHT Ratchet Wrench FOR PROPER ALIGNMENT Note Use Steps a c for installing sensors Tape Measure on both sides of the garage door Power Drill a Select and mark with a pencil a mounting location no more than 3 16 Drill Bit 5 inches above the floor to center line of wall mounting bracket The safety sensors 7 16 Socket should be mounted as close to the door track or inside edge of the door as possible to offer maximum entrapment protection It is very important that both wall mounting brackets be mounted at the same height for proper alignment Driver 7 16 Wrench Pencil Door Jam Drill pilot holes using a 3 16 drill bit Using two 5 16 x 1 1 2 lag screws permanently mount the wall mounting Bracket brackets to both door jambs In some Nut we installations it may be necessary to attach A a wooden spacer to the wall to achieve Va the required alignment 5 16 x 1 1 2 Wall Mounting Lag Screw Attach the U brackets to the wall Washer ae mounting brackets with 1 4 20 x 1 2 carriage bolts washers and nuts Insert the bolts from the inside of the U bracket and hand tighten IMPORTANT IDENTIFY WHICH SIDE OF THE GARAGE DOOR IS EXPOSED TO THE MOST Ne ae SUNLIGHT MOUNT THE SENDING UNIT UNIT Cartage Bolt WITHOUT LED ON THE SIDE WHICH IS EXPOSED TO THE MOST SUN SUNLIGHT MAY AFFECT THE SA
5. Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 21 You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Male Part Of Top Section Mounting Door Bracket To A Yon Tab With Center 9100 9400 9600 5120 amp 5140 Series Door UN 0f TOP Section Door Bracket Tools Needed IMPORTANT WHEN CONNECTING A c TROLLEY TYPE GARAGE DOOR OPENER Door Bracket TO THE ABOVE LISTED DOORS A WAYNE i DALTON OPENER TROLLEY BRACKET S MUST BE SECURELY ATTACHED TOTHE SS trout U Bar 7 16 Socket TOP SECTION OF THE DOOR ALONGWITH SS Driver ANY U BARS PROVIDED WITH THE DOOR THE INSTALLATION OF THE OPENER MUST BE ACCORDING TO MANUFACTURER S Vice Clamps INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY Power Drill Phillips Head Screwdriver Locate the center of the top section and seat the door bracket on male part of the top Opposite Side Of section The door bracket must be centered Door Bracket and positioned on top section so it bridges the transition point of the section thickness as shown in FIG 1 1 and 1 2 Install 2 12 x 1 2 phillips head screws on the opposite side of door bracket as shown in FIG 1 3 If initially supplied ubar is on the door clamp Zo door bracket to u bar as shown in FIG 1 4 ae he decane n First attach 3 1 4 14 x 5 8 self tapping sire ie one screws to the door bracket as shown in For
6. Pull the three wires into the opener strip 1 2 of insulation from the black z white and green wires Light Bulb 8 Using wire nuts for 14 18 AWG wire connect the black wire to black wire the Live amp Neutral white wire to white wire and the green Ground wire to green wire Make sure connections are secure pac Replace opener cover 7 Mf r Wlas Housing Tab Reconnect the power at the fuse breaker box as soon as power is applied to the unit the light on the opener will blink once to indicate a successful self check of the controls 20 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Mounting Door Bracket To wes A 9700 Series Door Door Bracket Section Door Bracket Tools Needed IMPORTANT WHEN CONNECTING A TROLLEY TYPE GARAGE DOOR OPENER Power Drill TU A 9700 SERIES DOOR A WAYNE DALTON OPENER TROLLEY BRACKET MUST BE SECURELY ATTACHED TO THE 7 16 Socket TOP SECTION OF THE DOOR ALONG WITH Driver ANY U BARS PROVIDED WITH THE DOOR THE INSTALLATION OF THE OPENER MUST BE ACCORDING TO MANUFACTURER S INSTRUCTIONS AND FORCE SETTINGS Align Tab With Center MUST BE ADJUSTED PROPERLY eh ea FIG 1 1 Locate the center of the
7. 6 Press the PROGRAM button once to confirm setting Adjustment 2 Contact Obstruction Sensing Closing Direction The opener is designed to automatically reverse the door during closing travel whenever it comes in contact with a 2 x 4 laid flat on the floor An object on the floor with a height less than 1 1 2 will not cause the door to reverse Test according to instructions in Step 21 If opener reverses properly with a 2 x 4 laid flat on the garage floor Step 21 and stops without the solid test object in the fully closed position proceed to Adjustment 3 When door comes in contact with a 2 x 4 laid flat on the garage floor and stops instead of reversing reset the door close limits according to instruction in Step 19 adjusting until door reverses upon contact with a 2 x 4 laid flat on the garage floor If door reverses when it comes in contact with the floor reset the door Close limits according to instruction in Step 19 Adjustment 3 Positive Mechanical Door Lock The garage door opener is designed with an automatic mechanical locking system This lock secures the door in the fully closed position To adjust activate the door opener and allow the door to go to its fully closed position Loosen the two screws on the rail stop and move it behind the latch assembly with a gap of 3 4 between stop and latch Retighten screws Screws 32 Please Do Not Return This Product To The Store Call U
8. Bushing Hairpin Cotter Emergency Release Tag Clevis Pin 1 4 x 4 Hex Head Bolt 2 1 4 20 x 2 Carriage Bolts 2 1 4 20 x 3 4 Machine Bolts 2 1 4 Nylock Nuts 1 4 Plastic Insert 2 1 4 20 x 5 8 Locking Nut Self Drilling Screws 3 8 16 x 1 Machine Bolt 3 8 Plastic Insert 2 1 4 x 1 1 2 Lag Screws Locking Nut 3 8 Flat Washer l Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com PRE INSTALLATION INSPECTION OF YOUR GARAGE DOOR PRIOR TO PRODRIVE OPENER INSTALLATION To ensure your new Prodrive opener works as intended your garage door must be properly installed and balanced Before installing your garage door opener open and close you door manually to ensure it operates smoothly from top to bottom A properly balanced door should not take a lot of effort to open or close by hand The door should stay in the open and in the closed position without drifting down or creeping up If a door opens fast the door may need spring tension reduced If the door drops fast the door may need spring tension increased If the door operates properly then proceed to your Prodrive installation manual for instructions on how to install the
9. Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Setting Trolley Close Position Connecting Door Arm Continued LOW HEADROOM TRAVEL ADJUSTMENT h X Using the LOW HEADROOM TROLLEY OPEN E 4 1 Bottom Of Opener J POSITIONING CHART refer to DIM X to VS NPR set the distance from header to trolley as ME shown in FIG 1 5 NOTE Depending on your setup you may or may not have to cut straight arm to accomplish trolley settings If adjustment of the trolley position is required use the close travel adjustment screw located on the bottom of the opener A 1 4 turn equals approximately 1 of trolley travel turn clockwise to decrease distance forward and counter clockwise to increase distance forward LOW HEADROOM TROLLEY POSITIONING CHART FOR MODELS 9100 9400 9600 5120 amp 5140 Low Headroom Track wu xe TYPEOFARM REFERENCE BEING USED ILLUSTRATIONS on CURVED STRAIGHT OPTIONAL HOOKUP 10 14 STRAIGHT FIG 1 6a LOW HEADROOM TROLLEY POSITIONING CHART FOR MODEL 9700 uw e TYPEOFARM REFERENCE BEING USED ILLUSTRATIONS ae CURVED OPTIONAL HOOKUP 10 14 STRAIGHT FIG 1 6a Curved Me NOTE Proceed with Connecting Door Arm Mi To Door Step 18 on page 14 Ba Straight Arm Cut Straight Arm To Accomplish Trolley Setting FIG 1 6 26 Please Do Not Return This Product To The Sto
10. Light Button Momentarily pressing the light button turns on the convenience light The light will remain on until either the light button is pressed again or the door is activated The light automatically turns on with a door activation and remains on for 4 minutes Pressing the light button before the 4 minutes has elapsed will turn off the light While the door is in motion the light button functions identically as the Up Down button stopping or reversing the door immediately Timer Button gt Momentarily pressing the timer button causes a delayed activation of a Stationary fully open door The light fixture or the opener s lamp will blink on and off for about 10 seconds prior to closing the door allowing enough time to exit the garage when the opener is in the timer mode Pressing any button except the program button while the opener lamp is blinking cancels the timer mode NOTE The timer feature will only function with the door in the full open position Pressing the timer button with a stationary door in any other position will cause the opener lamp to blink 4 times and the door will not be activated While the door is in motion the timer button functions identical to the Up Down button stopping or reversing the door immediately Vacation Slide Switch The slide switch has two positions Normal and Door lock Normal position Move the slide switch to normal position for all normal functions of the o
11. a programmable E personal code on a keypad Can be programmed to hundreds of doors 5 digit numeric keypad which allows the operation of the garage door opener from outside by entering a programmable personal code on a keypad Can be programmed to hundreds of doors Recommended for all vault type garages without an Key Cable Outside Disconnect access door l Used to open the door automatically from outside the Outside Key Switch garage whenever the remote control is not available Shipped with 2 keys s 80ft 22 gauge 2 conductor polarized UL listed Wire Spool CL 2 75deg C Reversing sensors communicate with door opener Wired Infrared Safety Sensors S j via direct wire connections to detect obstructions in r Na path of door and reacts by reversing door 38 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Cut Out Template to Aid Installation lt a 4 N O x o Lu lt aL LU L Zi jac am Pre drill 3 32 pilot hole Pre drill 5 64 pilot hole ey en S Multifunction 5 Button Wall Station Template Keyless Entry Template Please Do Not Return This Prod
12. in lower arm hole in curved end single hole Place the lower door arm between the tabs or the right side of single tab and insert 5 16 x 1 1 4 multi grip clevis pin through nylon shoulder bushing lower door arm and hole s of door bracket Install hairpin cotter through hole Closest to door arm Double Tab or door bracket Single Tab of multi grip clevis as shown For Models 9700 And 9800 Place nylon shoulder bushing in lower arm hole in curved end single hole Place the lower door arm between the tabs and insert 5 16 x 1 1 4 multi grip clevis pin through nylon shoulder bushing lower arm and holes of door bracket Install hairpin cotter through hole Closest to door arm of multi grip clevis as shown CONNECTING UPPER AND LOWER DOOR ARMS A WARNING FAILURE TO USE LOCKING NUT CAN RESULT IN ARM RELEASING AND POSSIBLE RESULTING IN PROPERTY DAMAGE AND OR PERSONAL INJURY Align upper and lower door arm pieces to nearest matching holes NOTE It may be necessary to apply down ward pressure on the door or slightly raise the door during this process Secure upper and lower door arms to each other using two 1 4 20 x 3 4 hex head bolts and nylock nuts NOTE Install the hex head bolts as far apart as possible when positioning the upper and lower arms NOTE Door arm angle must be 10 to 30 degrees see illustration If not repeat Set ting Trolley Close Position and increase
13. label to the red release cord Thread the red release cord through the pull knob so knot is inside pull knob Tie a double knot at the end of the red release cord to secure pull knob NOTE Pull knob should hang 6 feet above floor Ensure that the rope and handle clear Trolley the tops of all vehicles to avoid entanglement Release Cord gt Pull Knob gt Use a Double Knot To Secure The Red 1 Pull Knob Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 11 You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Alignment of Wired Infrared Safety Sensors Tools Needed Z WARNING Pliers TO AVOID POSSIBLE SEVERE OR FATAL INJURY KEEP PEOPLE AND OBJECTS CLEAR OF THE MOVING DOOR ARM TO PREVENT POSSIBLE PERSONAL INJURY IMPORTANT THE SAFETY SENSOR SENDS AN INVISIBLE BEAM OF LIGHT FROM THE SENDING UNIT TO THE RECEIVING UNIT ACROSS THE PATHWAY OF THE DOOR THE OPENER WILL NOT OPERATE UNTIL THE S SAFETY SENSORS ARE CONNECTED TO THE OPENER AND PROPERLY ALIGNED IF THE INVISIBLE BEAM OF LIGHT IS OBSTRUCTED AN OPEN DOOR CANNOT BE CLOSED BY THE TRANSMITTER OR A MOMENTARY ACTIVATION OF THE WALL STATION UP DOWN BUTTON HOWEVER THE DOOR MAY occa eat a WALL For this adjustment bend mounting brackets at wall mount STATION
14. on door activating Infrared safety sensor Insufficient closing force Open limit is set too high and trolley is hitting the stop bolt Check cord to outlet wall switch and circuit breaker Isolate by disconnecting the wires at the opener from the wall station Allow motor to cool for 20 minutes and try again Weak or dead battery in transmitter replace Security code not matched between receiver and transmitter see page 33 If two or more transmitters don t work have motor control board tested Disconnect door from operator Operate door by hand to locate obstruction or call a service person Adjust opening force See Adj 1 on page 32 Shovel and clear door area just open travel with screwdriver turn counter clockwise to ired setting 1 4 turn equals to 1 of travel see Step 20 just close travel with screwdriver turn clockwise to desired ing 1 4 turn equals 1 of travel See Step 19 Adjust door arm See Step 17 and 18 Adjust close travel with screwdriver turn counter clockwise to desired setting 1 4 turn equals 1 of travel See Step 19 Check for stones or ice under door and remove Infrared safety sensors alignment should be checked per instructions See Step 16 Check for object blocking Infrared safety sensors Check for binding in door travel door stops door tracks etc Remove objects Adjust closing force See Adj 1 on page 32 Adjust open t
15. opener with the wall station Up Down button should cause the door to move no more than one foot stop and then reverse to fully open position AWARNING Repeat this test with the 6 high object placed at the center of the door and then 12 from the right side of the door The 6 high object when placed on the floor in line with sensors while door is closing should also cause the door to reverse Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 17 You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Programming Wireless Keyless Entry If Included Tools Needed ANITA TTT NTE None DURING PROGRAMMING THE GARAGE DOOR MAY OPERATE KEEP PEOPLE AND OBJECTS CLEAR OF THE MOVING DOOR Right Side Of Opener TO PREVENT DOOR DAMAGE OR 7 POSSIBLE PERSONAL INJURY NOTE To simplify installation program the wire less keyless entry to the opener before mounting Program Status to the wall LED NOTE Before programming ensure garage door is in the down position 1 Press and release the PROGRAM button The red PROGRAM STATUS light on the opener and the overhead lamp will turn on and remain lit for one minute indicating that it is ready to learn the keyless entry 2 Press the desired five digit PIN PERSONAL IDENTIFICATION NUMBER example 1 3 8 2 5 The
16. operate the door The opener will activate and the trolley will travel towards open the next activation will cause the trolley to travel to the closed position and reengage subsequent operations will move the door 30 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Alternate Programming for HomeLink to the Prodrive NOTE This Step can only be done on automobiles equipped with the HomeLink System NOTE Programming HomeLink requires a Wayne Dalton Transmitter that is programmed to the opener the wallstation and transmitter s supplied with the opener come pre programmed from the factory Any additional wallstation s or transmitter s will need to be programmed to the opener see page 33 IMPORTANT Use the programming instructions provided with your vehicle first Follow these instructions if the HomeLink unit does not learn the transmitter when using the vehicle s instructions NOTE Vehicle may need to be in accessory position when programming Check car owner s manual NOTE HomeLink is a registered trademark of Johnson Controls Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 31 Programming Training
17. reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Setting Door Opening Travel Continued NOTE If door does not open fully and opener light flashes make sure the bulb is installed and operating check for an obstruction or see Adjustment 1 page 32 Adjusting Opening Force Stop Bolt Trolley To adjust for a non standard door or to precisely set the open position Using the wall station operate the door and stop it in mid travel position Using a flathead screwdriver turn the OPEN travel adjuster for more counter clockwise or less clockwise travel A 1 4 turn equals approximately 1 of trolley movement NOTE Confirm that the door has stopped in the UP position as a result of the upper limit switch and not because the trolley has hit the stop bolt which is mounted in the rail near the opener The correct condition can be verified by observing that the openers convenience light does not flash after the fully open door comes to a stop The faulty condition may also be confirmed visually by checking to see if the trolley is resting against the stop bolt To confirm final OPEN travel adjustment activate the opener to bring door to fully open position The opener light should not be flashing 16 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Fr
18. ready to learn 6 Press the HomeLink button used in Step 4 above for 1 to 3 seconds The program status light on the opener will turn on and off three times indicating a successful learn 7 Press the HomeLink the opener will activate and the trolley will travel towards open the next activation will cause the trolley to travel to the closed position and reengage subsequent operations will move the door You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Adjustment 1 Opening and Closing Force This garage door opener is built with a safety system that allows the door to reverse when closing and stop when opening This must be adjusted so your opener does not use excessive force in the down direction or react to the weight of the door during upward travel CLOSING FORCE ADJUSTMENT To help determine that the closing door force is not excessive grasp the door handle or bottom edge during downward travel The opener should REVERSE to this force NOTE Do not stand under door during this test Program Button c Program Status LED one of the two methods listed below gt Method A manual 1 Turn the FORCE ADJ counter clockwise to decrease force and reversal test until door reacts properly Closing Force To adjust the closing force follow T Adjustment FORCE ADJ repeat Method B computer assisted 1 Operate the door to the fully open posi
19. the Prodrive opener i e wall stations safety sensors etc Use of parts not supplied by Wayne Dalton Corp may cause the opener to malfunction and create unsafe conditions 7 Wear protective eye wear when installing or servicing the opener or door 8 Install opener on a properly balanced and SG garage door Have a qualified service person make adjustments repairs to cables spring assemblies and other hardware before installing the opener An improperly balanced door could cause severe or fatal injury 9 Where ee install the opener seven feet or more above the floor Mount the emergency disconnect six feet above the floor 10 Locate the wall station a within sight of door b at a minimum height five feet so small children cannot reach it and c away from all oving parts of the door gt 59 fter nealing pi opener the door must reverse when it contacts a 1 1 2 high object or 2 x 4 board laid flat on the floor 12 Installation and wiring must comply with local building and electrical codes Connect the power cord to a properly grounded outlet Do not remove the ground pin from power cord 13 To reduce the risk of injury to persons use this opener only with sectional overhead doors 14 Top section of garage door may need to be reinforced before attaching opener Check with your garage door manufacturer for their recommendations 15 Do not use sensitivity adjustments to compensate for a poor
20. to Opener 33 M intenante T E tee aenrrerarars 34 Troubleshooting aa aA terete E ee ere E E 35 Pans Breakdown RASSE 36 Parts Breakdown Opener Assembly T a AGCOSSONIGS A areae e career eects eerie tee nine erates Aree 38 Ienn alp sacar eeceremereercerereece E E E 39 KA STEIN WUT 2 oeaan aaee 40 WGT 41 Definition of key words used in this manual A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SEVERE OR FATAL INJURY CAUTION PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS IMPORTANT REQUIRED STEP FOR SAFE AND PROPER OPENER OPERATION NOTE Information assuring proper installation of the opener AWARNING INCORRECT INSTALLATION CAN LEAD TO SEVERE OR FATAL INJURY FOLLOW THESE INSTRUCTIONS CAREFULLY IMPORTANT INSTALLATION INSTRUCTIONS 1 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 2 Do not connect the opener to electrical power until instructed to do so 3 Install the entrapment warning label next to the wall station in a prominent location Install the emergency disconnect label on the emergency disconnect cord 4 Remove all ropes and remove or make inoperative in the unlocked position all locks connected to the garage door before installing the opener 5 Do not wear rings watches or loose clothing when installing or servicing a garage door system 6 It is important that you install all the components supplied with
21. two tests to insure that the door is balanced and working properly A door that binds sticks or is out of balance could cause severe injury Do not attempt to compensate for an improperly adjusted door by the installation of an opener This will interfere with the proper operation of the opener s safety features and or may damage the door or opener Have a qualified service person make any needed adjustments or repairs before proceeding with installation Door Test One Door Test Two Raise and lower the door and check closely for any sticking or binding When properly installed a door should remain clear of the that may occur Lift the door approximately half way open as opening when allowed to rest at its natural full open position illustrated When releasing the door it should stay in position If spring If door drift pulls door back into opening or spring tension is tension pulls the door further open or door weight pulls it down your not sufficient to pull door totally clear of opening the door is no door is not properly adjusted properly adjusted J R L PRE ASSEMBLY CHECK Every opener is factory tested and shipped with the limit switch adjustment in the door CLOSED position If the opener has been powered up before assembly perform the following steps to insure tha
22. 0 Homelink Compatibility Opener is capable of learning automobile equipped Homelink transceivers Visit www homelink com 11 Rolling Code Technology Wireless transmitters multi function wall stations and wireless keyless entry use rolling code which prevent would be thieves from grabbing the transmitter s digital code IY A AEE LA KO Power Drill Ratchet Wrench Needle Nose Pliers Pliers Wire Cutters 5 64 3 32 1 8 3 16 Hacksaw Drill Bits QO A amp Phillips Head Screwdriver 1 4 3 8 7 16 Pencil 1 2 9 16 Sockets JP a Flat Tip 7 16 Socket Driver Screwdriver F Tape Measure Safety Glasses Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need WV Adjustable Wrench 7 16 Wrench 2 x 4 Board Non Metallic Object Step Ladder 2 x 6 x 12 Solid Test You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Table of Contents Baka gen omterits cece re r ae eee ee I Rre Installation Inspecuoneessss eset ee eee I Ill Tools Needed or n a e E E E N Eesen A eoe V O E OI E Oene een ae E E 1 5 Bre Operationssnsssce crete ce arene reece 6 19 Optionalllnstallations nr see ees cre ener re 20 26 Operation tasers recs E E ee nari ra 27 32 Programing Wireless Wall Station Or Transmitter s
23. 600 5120 5140 amp 9700 With TorqueMaster Or Extension Springs DETERMINE THE WAYNE DALTON TRACK RADIUS BEING USED FOR MOUNT HOPE AND PENSACOLA TRACK Measure the curved ends of the horizontal track to determine if you have a 12 or 15 radius horizontal track as shown in FIG 1 Horizontal Track FOR PORTLAND TRACK The horizontal tracks are stamped with radius on the side of the horizontal track as shown in FIG 1 1 NOTE If necessary remove the upper arm straight arm from the trolley to use the lower arm curved arm Remove the hairpin cotter from the clevis pin at the front of trolley and slide clevis pin out far enough to slide the upper arm out between the left and right side of trolley body Position the lower door arm so the end with the single hole lines up with the clevis pin Slide clevis pin completely back into trolley and reinstall hairpin cotter LOW HEADROOM If you have low headroom track as shown in FIG 1 6 on page 24 then proceed with Low Headroom Trolley Positioning Charts on page 24 STANDARD LIFT Using the STANDARD LIFT TROLLEY POSITIONING CHARTS refer to DIM X to set the distance from header to trolley as shown in FIG 1 2 NOTE Depending on your setup you may have to cut straight arm to accomplish trolley settings STANDARD LIFT TROLLEY POSITIONING CHART FOR MODELS 9100 9400 9600 5120 amp 5140 10 AND 12 RADIUS bmx TYPEOFARM REFE
24. Answer Your Questions and or Ship Any Parts You May Need 4 You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Patent Information Models 3220C 3221C 3222C 3224C 3320B 3322B 3324B 3220C Z 3221C Z 3222C Z 3224C Z 3320B Z 3322B Z 3324B Z Covered by one or more of the following U S patents D413 579 D505 393 6 326 754 6 897 630 6 903 650 7 109 677 7 116 072 7 183 732 7 190 266 7 193 502 7 211 975 Other U S and foreign patents pending FCC and IC Statement FCC Regulatory Information This device complies with Part 15 of the FCC Rules Operation is subjec accept any interference received including interference that may cause IC Regulatory Information This Class B digital apparatus meets all requirements of the Canadian In to the following two conditions 1 this device may not cause harmful interference and 2 th ndesired operation may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation is device must erference Causing Equipment Regulations Operation is subject to the following two conditions 1 this device NOTE This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential insta
25. Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Tools Needed Setting Trolley Close Position A WARNING Pliers Wire Cutters TO AVOID POSSIBLE INJURY OR Tape Measure Flat Tip Screwdriver PROPERTY DAMAGE KEEP PEOPLE AND OBJECTS CLEAR OF THE MOVING DOOR ARM NOTE If necessary activate the opener to move the trolley upper door arm to the closed position NOTE If you have a 9100 9400 9600 5120 5140 or 9700 series door with one of the door brackets shown at the right and a Torquemaster or Extension Spring s counterbalance system see Setting Trolley Close Position Connecting Door Arm To Door on pages 23 24 If not complete this step NOTE If you have a 9100 9400 9600 5120 5140 or 9700 series door with one of the door brackets shown at the right and a Torsion Spring s see Setting Trolley Close Position Connecting Door Arm To Door on pages 25 26 If not complete this step Trolley and latch assembly must be at the factory preset fully closed position see illustration Verify preliminary trolley and latch assembly Close position is 11 to 13 between trolley clevis pin and the inside face of the door If adjustment of the trolley latch assembly position is required use the close travel adjustment screw located on the bottom of the opener A 1 4 turn equals approximately 1 of trolley travel turn c
26. FETY SENSORS AND THIS ORIENTATION WILL HELP REDUCE THE EFFECT c Attach the sending and receiving safety sensors to the U brackets by inserting all three tabs into the respective holes U Bracket Receiving Unit Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 9 You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Installation of Wiring for Wired Infrared Safety Sensor Tools Needed Uncoil the wires from the infrared safety sensors and route the wire up the garage Hammer wall across the ceiling and down to the back of the opener Tack the wires in place using E To Opener staples Not Supplied Take care to run R e the wires in a location where they will not interfere with the operation of the door and do not staple through wire NOTE If wires must be lengthened or spliced into pre wired installation use wire nuts or other suitable connectors Wire to Opener Connecting Wired Infrared Safety Sensor to Opener Tools Needed Connect infrared safety sensors to the Opener as shown Shorten wires as Phillips Head necessary and separate wire ends Strip Screwdriver about 1 2 of insulation off each wire being careful not to nick wires and attach wires i
27. HomeLink Unit A WARNING GARAGE DOOR MAY OPERATE DURING PROGRAMMING TO AVOID POSSIBLE SEVERE OR FATAL INJURY PLACE THE EMERGENCY DISCONNECT HANDLE IN THE MANUAL OPERATED POSITION 1 Pull the manual disconnect to put the opener in the disengaged position 2 Press and hold the two outside buttons on the HomeLink unit until the HomeLink indicator light begins to flash rapidly approx 20 seconds then release both buttons Do not perform this step to train additional hand held transmitters NOTE This operation erases all previously learned transmitters and that you need to re teach any other transmitters to your HomeLink unit by repeating steps 3 6 below 3 Hold the end of the Wayne Dalton hand held transmitter approximately 1 to 3 inches away from the HomeLink surface keeping the HomeLink indicator light in view 4 Use the large button on the Wayne Dalton transmitter Simultaneously press and hold desired Homelink button and the Wayne Dalton transmitter large button Continue to press both buttons counting LED flashes on the HomeLink module between 50 to 60 LED flashes the LED will either come on solid or do one quick flash when either of these occur release both Wayne Dalton transmitter and HomeLink buttons Teaching HomeLink to the opener 5 Press the program switch on the opener The red program status light on the opener and light will turn on and remain lit for one minute indicating that it is
28. INSTALLATION INSTRUCTIONS AND OWNER S MANUAL pro k GARAGE DOOR OPENER Pa OL Chain Belt Drive Models 3220C 32210 3222C 3224C 3320B 3322B 3324B 32200 Z 3221C Z 3222C Z 3224C Z 3320B Z 3322B Z 3324B Z prodrive LISTED FOR RESIDENTIAL SECTIONAL OVERHEAD GARAGE DOORS ONLY DO NOT USE ON ONE PIECE DOORS IMPORTANT THE DOOR AND OPENER WILL NOT FUNCTION PROPERLY UNTIL INFRARED SAFETY SENSORS ARE INSTALLED AND PROPERLY ADJUSTED IMPORTANT NOTICE Read the enclosed instructions carefully before installing operating Wayne this garage door opener Pay close attention to all warnings and notes This manual MUST be attached to the wall in close proximity Dalton to the garage door GARAGE DOORS amp OPENERS Copyright 2007 Wayne Dalton Corp Part No 325809 Rev 3 7 19 2007 NOTE Depending on the opener model some parts Package Contents listed may not be supplied Rail Assembly W Upper Door Arm Wall Mounting Brackets Door Bracket Door Arm 2 Safety Sensor Brackets Infrared Safety Sensors 1 Sender 1 Receiver Red Emergency Bell Wire Release Knob Keychain Visor Transmitter 1 or 2 J 5 Button Wireless Light Diffuser Multifunction Wired Deluxe Wall Keyless Entry W Entrapment anel Wall Station Station W Hardware Hardware W Hardware EMERGENCY RELEASE 5 16 x 1 1 4 Multi Grip Nylon Shoulder
29. J Struts FIG 1 5 Then attach 2 1 4 14 x 5 8 self tapping screws to the door bracket as shown in FIG 1 6 Remove vice clamps 2 1 4 14 x 5 8 NOTE If you have a 9100 door you can use Selt Taping Screws two of the 1 4 20 x 11 16 self drilling oor Bracket screws used to attach the u bar instead of the 1 4 14 x 5 8 self tapping screws when attaching door bracket to u bar as shown in FIG 1 6 NOTE When attaching door bracket to top section with u bar apply additional pressure to thread fasteners into the u bar 3 1 4 14 x 5 8 Self Tapping Screws NOTE See FIG 1 7 for installing door bracket on top section without u bars FIG 1 5 NOTE After completing this step continue with Step 7 Door Bracket 5 1 4 14 x 5 8 Self Tapping Screws Fig 1 7 Top Section Without U Bar 22 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Tools Needed Needle Nose Pliers Adjustable Wrench Ratchet Wrench 7 16 Socket 9 16 Socket Hacksaw Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 23 Setting Trolley Close Position Connecting Door Arm Models 9100 9400 9
30. LD RESULT SHOULD A CHILD BECOME TRAPPED BETWEEN THE DOOR AND FLOOR A WARNING KEEP THE GARAGE DOOR PROPERLY BALANCED AN IMPROPERLY BALANCED DOOR COULD CAUSE SEVERE OR FATAL INJURY HAVE A QUALIFIED SERVICE PERSON MAKE ADJUSTMENTS REPAIRS TO CABLES SPRING ASSEMBLIES AND OTHER HARDWARE Emergency Disconnect A WARNING THE DOOR SHOULD BE FULLY CLOSED WHEN ACTIVATING THE EMERGENCY RELEASE DISCONNECT WEAK OR BROKEN SPRINGS COULD ALLOW AN OPEN DOOR TO FALL RAPIDLY POSSIBLY CAUSING SEVERE OR FATAL INJURY The opener is equipped with an emergency release recessed trolley type disconnect system enabling manual operation of the garage door during power failure The trolley is disconnected from the chain by pulling down on the red release knob allowing the garage door to be operated manually Do not use the manual release knob to pull the door open or closed The trolley will automatically reconnect when power is restored and door is activated If emergency release is used close door before operating opener NOTE Outside keylock emergency releases are an available accessory and are recommended for garages without a service entrance HOW THE LIGHT WORKS AND WHAT IT MEANS WHEN IT FLASHES 1 Overhead light automatically turns on when opener is activated and remains on for 4 minutes for convenience and safety 2 The light will flash if opener senses an obstruction in the up or down direction to warn you of a problem It will continue fl
31. NG DO NOT ATTEMPT TO LOOSEN OR REMOVE ANY PORTION OF DOOR SPRING SYSTEM IN ORDER TO REINFORCE HEADER WALL OR TO MOUNT WALL BRACKET SPRING SYSTEM IS UNDER EXTREME TENSION AND CAN CAUSE SEVERE OR FATAL INJURY SUCH WORK SHOULD BE DONE BY A QUALIFIED SERVICE PERSON Locate the vertical center line of the garage door and mark it on the header above the door Raise the door slightly until the top section reaches the highest point of travel High Arc Point using a carpenter s level transfer and mark the highest point of travel onto the header wall and close the door Mount the front wall bracket with its lower edge approximately 1 2 1 above the mark showing the highest point of travel and centered on the vertical center line NOTE For low headroom torsion counterbalance hold the wall bracket s bottom edge typically at 1 2 1 room permitting above the torsion spring center bracket and centered on the vertical line see illustration Mark the two mounting holes and pilot drill with a 1 8 drill bit Mount wall bracket using the 1 4 x 1 1 2 lag screws supplied to ensure rigid mounting Header Reinforce with 2 x 6 as required to insure rigid mounting Carpenter s Level 1 2 1 Above High Arc Mark High Arc Poin Top Section Sectional Door Curved Track 1 4 X1 1 2 Front Wall Bracket High Arc Mark 1 2 1 Above Center Bracket
32. PROGRAM STATUS light will turn on and off three times indicating a successful learn STATUS PROGRAM al FORCE ADJ NOTE Do not set a code that presents the num bers in sequential order as an example 1 2 3 4 5 6 7 8 9 0 Studies show that people naturally press the buttons in a sequential pattern Also do not select a code that uses the same button five times consecutively Thieves can easily figure out these types of codes NOTE If at anytime an error was made entering the code simultaneously press and release the 7 8 and 9 0 buttons to reset the keyless entry then repeat programming steps above NOTE A single wireless keyless entry device may be programmed to operate multiple garage door openers To program additional openers repeat programming steps using a different five digit PIN for each additional opener How Your Keyless Entry Operates Your Door The following explains how your Keyless Entry can be used to OPEN CLOSE START and STOP your door 1 Enter your 5 digit PIN personal identification number door will move NOTE If you inadvertently enter an incorrect code the door will not move To reset simultaneously press and release the 7 8 and 9 0 buttons and reenter your PIN number 2 Unit remains active for next 25 seconds Keyless Entry Pressing any key will stop the door if opening and stop or reverse the door if closing during the 25 second
33. Prodrive garage door opener If the operation of the door does not meet these requirements adjust the spring balance per your door s installation manual or call a professional installer to make adjustments before installing Prodrive Instruction manuals are available for download on www wayne dalton com Use the web site to also find the location of your nearest professional dealer Once the door is properly balanced and operates smoothly you may proceed with the installation of your Prodrive garage door opener Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need Il You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com IMPORTANT IF YOUR GARAGE HAS NO SERVICE ENTRANCE DOOR INSTALL AN OPTIONAL OUTSIDE QUICK RELEASE LOCK THIS ACCESSORY ALLOWS MANUAL OPERATION OF GARAGE DOOR FROM OUTSIDE IN CASE OF POWER FAILURE IDENTIFY YOUR DOOR Identify your door by referring to illustrations below and verify that your door type is a sectional door with curved track Do not install if the door is any type of one piece door NOTE The opener has been designed for sectional doors Do not attempt to install this opener on any style one piece door Using this opener on a one piece door may result in serious personal injury or property damage TEST YOUR DOOR Before you begin complete the following
34. Programming HomeLink requires a Wayne Dalton Transmitter that is programmed to the opener the wallstation and transmitter s supplied with the opener come pre programmed from the factory Any additional wallstation s or transmitter s will need to be programmed to the opener see page 33 IMPORTANT Use the programming instructions provided with your vehicle first Follow these instructions if the HomeLink unit does not learn the transmitter when using the vehicle s instructions NOTE If Primary Programming does not work then use the Alternate Procedure on next page NOTE Vehicle may need to be in accessory position when programming Check car owner s manual NOTE HomeLink is a registered trademark of Johnson Controls Programming Training HomeLink Unit A WARNING GARAGE DOOR MAY OPERATE DURING PROGRAMMING TO AVOID POSSIBLE SEVERE OR FATAL INJURY PLACE THE EMERGENCY DISCONNECT HANDLE IN THE MANUAL OPERATED POSITION 1 Pull the manual disconnect to put the opener in the disengaged position 2 Verify the HomeLink unit has an empty channel press the desired HomeLink button and observe the indicator light if it flashes slowly the channel is empty and ready for programming If pressing the desired channel button causes the indicator light to blink rapidly or come on without blinking this channel is already programmed You either need to choose a different channel button on the HomeLink or perform Step 3 belo
35. RENCE BEING USED ILLUSTRATIONS CURVED If adjustment of the trolley position is required use the close travel adjustment screw located on the bottom of the opener as shown in FIG 1 5 on page 24 A 1 4 turn equals approximately 1 of trolley travel turn clockwise to decrease distance forward and counter clockwise to increase distance forward NOTE Proceed with Connecting Door Arm To Door Step 18 on page 14 Clevis Pin F 12 OR 15 Horizontal Track FIG 1 TOP VIEW a L Stamped Radius w a Trolley 1 F y a A 10 12 14 OR 15 Standard Lift Track Cut Straight Arm To Accomplish Trolley Setting Cut Straight Arm To Accomplish Trolley Setting FIG 1 4 STANDARD LIFT TROLLEY POSITIONING CHART FOR MODELS 9100 9400 9600 5120 amp 5140 14 AND 15 RADIUS TYPE OF ARM BEING USED ica CURVED STANDARD LIFT TROLLEY POSITIONING CHART FOR MODEL 9700 15 RADIUS DIM x TYPE OF ARM REFERENCE BEING USED ILLUSTRATIONS 10 9 16 STRAIGHT 14 5 8 CURVED REFERENCE ILLUSTRATIONS You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Setting Trolley Close Position Connecting Door Arm Continued LOW HEADROOM TRAVEL ADJUSTMENT X Using the LOW HEADROOM TROLLEY Or nist ae 1 Bottom Of Opener POSITIONING CHARTS refer t
36. UP DOWN BUTTON CONSTANT Beater PRESSURE UNTIL THE DOOR TRAVELS TO A FULLY CLOSED POSITION At this point you will be able to activate the opener The trolley upper arm will move to the open position but will not move to the closed position unless the beams are aligned The safety sensors must be aligned by moving the sending and receiving units in or Up Down out until the alignment light on the receiving Button unit comes on The 1 4 20 carriage bolt can be loosened to move the unit in or out as required If you have difficulty aligning beams check that both brackets are Y J mounted at the same height see Step 11 E and remount if necessary Additional minor Om adjustments can be made by lightly bending the mounting brackets Wired Wall station Once the alignment light comes on tighten all bolts and mounting screws RELA d Finish securing all wiring making sure not to aig break or open any of the conductors Loop t Up Down and secure any extra wire Bian Using the wall station up down button activate the opener and check that it will operate through full open and close Ensure trolley and trolley latch are in the closed position prior to proceeding to next step a cL ann 12 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship
37. alton com Tools Needed Needle Nose Pliers Adjustable Wrench Ratchet Wrench 7 16 Socket 9 16 Socket Hacksaw Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 25 Setting Trolley Close Position Connecting Door Arm Models 9100 9400 9600 5120 5140 amp 9700 With Torsion Springs DETERMINE THE WAYNE DALTON TRACK RADIUS BEING USED FOR MOUNT HOPE AND PENSACOLA TRACK Measure the curved ends of the horizontal track to determine if you have a 12 or 15 radius horizontal track as shown in FIG 1 FOR PORTLAND TRACK The horizontal tracks are stamped with radius on the side of the horizontal track as shown in FIG 1 1 NOTE If necessary remove the upper arm straight arm from the trolley to use the lower arm curved arm Remove the hairpin cotter from the clevis pin at the front of trolley and slide clevis pin out far enough to slide the upper arm out between the left and right side of trolley body Position the lower door arm so the end with the single hole lines up with the clevis pin Slide clevis pin completely back into trolley and reinstall hairpin cotter LOW HEADROOM If you have low headroom track as shown in FIG 1 5 on page 26 then proceed with Low Headroom Trolley Positioning Charts on page 26 STANDARD LIFT Using the STANDARD LIFT TROLLEY POSITIONING CHARTS re
38. ashing for 1 minute and then shut off If the light begins to flash and the door moves a short distance and then reverses from a wall station button transmitter or keyless entry the external safety sensor device is activated or defective To temporarily override safety sensor device and close door activate wall station up down button keeping button depressed opener will begin in down direction The button must remain depressed until cycle is completed If the button is released before cycle is completed the door will reverse and come to full up position Problems in the safety system should be corrected by a qualified service person NOTE A fully open door with a blinking light indicates an obstruction or problems with external safety sensors during close travel See trouble shooting section on page 35 You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com OPERATION Operating the Wireless Wall Station Up Down Button Momentarily pressing the Up Down button starts or stops door movement or changes door s direction Pressing and holding Up Down button during the door s travel will override safety sensors The Up Down Button when unit is closed can be activated by pressing flip cover AWARNING IF DOOR REQUIRES THAT SAFETY SENSORS BE OVERRIDDEN THAT CONDITION MUST BE CORRECTED IMMEDIATELY FAILURE TO MAKE ADJUSTMENTS REPAIRS COULD RESULT IN SEVERE OR FATAL INJURY 0
39. ce or online at www wayne dalton com Troubleshooting SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Opener won t work from wall button or radio control Opener works from wall button but not from radio control Door does not open and opener light flashes Door does not open fully and light does not flash Door stops and does not close fully Door closes and then returns to fully open position and opener light flashes When activated with door in fully open position door travels for 1 second stops and returns to fully open position and light begins to flash Door reverses travel before reaching fully closed position and opener light flashes Door fully opens and then light flashes Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 35 No power to opener Short circuit in wires to opener or wall button Motor Protector trips open due to excessive use Radio control system non operational Something obstructing door travel Insufficient opening force Build up of ice and snow around door Open limit not set properly Close limit not set properly Door arm adjustment Close travel adjustment is set beyond normal door position Obstructions on floor Infrared safety sensors out of adjustment or defective Obstructions in door opening Activation of obstruction sensing system Loose or hanging objects
40. d work manship Batteries are not warranted This Limited Warranty extends to the original homeowner providing the Prodrive Garage Door Opener is installed in his her place of primary residence This Limited Warranty is not transferable The Limited Warranty applies to residential property only NO EMPLOYEE DISTRIBUTOR OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THE FOREGOING LIMITED WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY ON BEHALF OF MANUFACTURER The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation improper storage unauthorized service alteration of products neglect or abuse any acts of nature beyond Manufacturer s control such as but not limited to lightning power surges water damage etc or attempt to use the products for other than the customary usage or for their intended purposes The above Limited Warranty does not cover normal wear or any damage beyond Manufacturer s control This Limited Warranty does not cover field replacement labor THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS WARRANTY ACT NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL EXTEND BEYOND THE APPLICABLE TIME PERIOD STATED IN BOLD FACE TYPE ABOVE Claims for defects in material and workmanship covered by this Limited Warranty shall be made in writi
41. e buttons on the transmitter you WES wish to use to operate the door The PROGRAM STATUS light on the opener will turn on and off Transmitter three times indicating a successful learn 3 Press the same button on the transmitter once more to confirm operation The opener will turn on and move the door At this point you will be able to activate the opener WALL STATION 1 Press and release the PROGRAM button located on the garage door opener The red PROGRAM STATUS light on the opener unit and the overhead lamp will turn on and remain lit for one minute indicating activation of the learn mode 2 Press the light on off button on the wall station The program status light will turn on and off three times indicating a successful learn 3 Press the light on off button on the wall station D once more to confirm operation The overhead light p will toggle from on to off and from off to on Wall Station At this point you will be able to activate the opener Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 33 You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Monthly Maintenance 1 Lubricate hinges and rollers of garage door 2 Inspect the door for loose fasteners worn or frayed counterbalance cables and the presences of legible safety labels tags Have repairs
42. e right side of the opener has several functions 1 Pressing the program button once will make the status light and overhead lamp turn on steady This mode allows programming of transmitters wireless keyless entry and wireless wall stations see page 33 Right Side Of Opener 2 Pressing the program button two times will make the status light and overhead lamp blink on and off This mode allows programming of a custom pet position see Customizing The Settings above Bottom Of Opener 3 Pressing the program button three times will make the status light and overhead lamp blink on and off with a long pause at each blink cycle This mode allows programming of the opening force see page 32 STATUS PROGRAM sw JJ L Program i 4 Pressing and holding the program button for 10 seconds will erase all transmitters multi function wall station and wireless keyless entry from memory The status light and over head light will blink 3 times indicating a successful erase operation Closing Force Cal FORCE ADJ Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 29 You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Primary Programming for HomeLink to the Prodrive NOTE This step can only be done on automobiles equipped with the HomeLink System NOTE
43. ee at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Contact Obstruction Test AOA Tools Needed After installing the opener the door must reverse when it contacts a 1 1 2 inch high 2 x 4 Board object or a 2 x 4 board laid flat on the garage floor Using the wall station activate the door to the fully open position Place a 2 x 4 flat on the garage floor under the door path Activate the door to the closed position with the wall station Upon contacting the 2 x 4 board the door should reverse 2 x 4 Laid Flat If door stops on the 2 x 4 board adjust on he ear the close travel knob 1 8 1 4 turn more until door reverses upon contact with 2 x 4 board When the door reverses remove the 2 x 4 board and run the full cycle of open and close of the door Door should not reverse when it comes to the fully closed AWARNING position on the floor NOTE If opener fails to pass this test repeat Step 19 Also see Adjustment 2 page 32 Contact Obstruction Test Safety Sensor Obstruction Test Tools Needed Z WARNING 2 x6 x12 WHEN PERFORMING THIS PART OF THE ie a Solid Test Object TEST DO NOT PLACE YOURSELF UNDER i d DESCENDING DOOR OR SEVERE OR FATAL INJURY MAY RESULT Starting with the door fully open place a 6 high object on the floor in line with sensors 12 from the left side of the door Activation of the
44. er ie Top View Place opposite end of rail on temporary support approximately 6 in height Proceed with attaching rail to opener ensuring proper engagement between sprocket coupling cogs and driver gear notches Realign if necessary making sure to keep any rotation only to the nearest notch Using the 4 pre attached 1 4 20 x 5 8 hex head bolts assemble rail to opener using 3 8 socket tighten securely NOTE Do not plug the opener power cord into electrical outlet until opener is fully installed and you are instructed to do so in this manual Notches 1 4 20 x 5 8 Hex Head Bolts Opener Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 1 You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Tools Needed Carpenter s Level 7 16 Socket Driver Power Drill Tape Measure 1 8 Drill Bit 2 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need Positioning and Installing Front Wall Bracket NOTE It is recommended that the door opener be installed 7 feet or more above the garage floor REINFORCE THE HEADER WALL Reinforce the header wall wall above door Opening as required to ensure rigid mounting of the front wall bracket A WARNI
45. estions and or Ship Any Parts You May Need 7 You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Deluxe Multi Function Wireless all Station Installation Continued If Included Remove the battery cover right hand side of wall station by disengaging the battery cover s lower clip Install two AAA batteries into the wall f station observing the polarity and of K L both batteries After about three seconds the OS red LED will begin to blink every three seconds i Oia Re install the battery cover by first inserting its a TSA top into the wall station then inserting and securing its bottom NOTE To slow blink rate or turn off refer to wall station operation page 28 Back Lit LED Light Wall Station P 2 AAA Batteries A Entrapment Warning Label Tools Needed Apply entrapment warning label in a convenient location next to the wall station None Use mechanical fasteners if adhesive will S lt Wall Station not adhere Service Entrance Door Entrapment Warning Label 8 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Wired Infrared Safety Sensor Wall Mounting Bracket Installation Tools Needed IMPORTANT
46. fer to DIM X to set the distance from header to trolley as shown in FIG 1 2 NOTE Depending on your setup you may have to cut straight arm to accomplish trolley settings STANDARD LIFT TROLLEY POSITIONING CHART FOR 10 AND 12 RADIUS FOR MODELS 9100 9400 9600 5120 amp 5140 DIM X TYPE OF ARM REFERENCE BEING USED ILLUSTRATIONS qian STRAIGHT If adjustment of the trolley position is required use the close travel adjustment screw located on the bottom of the opener as shown in FIG 1 4 on page 26 A 1 4 turn equals approximately 1 of trolley travel turn clockwise to decrease distance forward and counter clockwise to increase distance forward NOTE Proceed with Connecting Door Arm To Door Step 18 on page 14 Horizontal NY Track Clevis Pin Horizontal 12 OR 15 Track FIG 1 TOP VIEW Trolley 10 12 14 OR 15 Standard Lift Track Top Section FIG 1 2 Straight Arm Cut Straight Arm To Accomplish Trolley Setting STANDARD LIFT TROLLEY POSITIONING CHART FOR 14 AND 15 RADIUS MODELS 9100 9400 9600 5120 amp 5140 DIM X TYPE OF ARM REFERENCE BEING USED ILLUSTRATIONS n49 STRAIGHT STANDARD LIFT TROLLEY POSITIONING CHART FOR MODEL 9700 15 RADIUS DIM X TYPE OF ARM REFERENCE BEING USED ILLUSTRATIONS 11 1 16 STRAIGHT 16 7 8 CURVED You can reach us Toll
47. hment This may cause sprocket chain or Belt misalignment resulting in damage to opener or possible personal injury Align the center of opener s rail assembly with the center line previously marked on the top section of the garage door to ensure rail will be parallel with the direction of door travel Using perforated angles cut to proper length hang opener end from ceiling joist h Be sure to locate and mount to ceiling joists as illustrated Pilot drill with 1 8 drill bit and use 1 4 x 1 1 2 lag screws not supplied to ensure a rigid mount Attach opener to perforated angles using 5 16 x 3 4 bolts 5 16 lock washer and 5 16 nuts not supplied NOTE Bracing should be at an angle to provide rigid support When opener is securely attached to perforated angles remove the 2 x 4 used to support rail assembly in Step 4 and close the door NOTE It is recommended that 10 rails be supported in the center to prevent sagging Opener rail should be aligned perpendicular to the garage door when properly installed There should be no sagging of the rail in any direction Ceiling Joist Be al 9 Cut Perforated lt _ Angles to Fit g Gear Cap Nut Bolt ee Opener Alternate Hanger Mounting Holes Center Line Of Door Use angled brace to ensure rigid installation PROPER INSTALLATION Top view correct incorrect Side view
48. ified service person make repairs to the cables spring assemblies and other hardware e SAVE THESE INSTRUCTIONS Door activation Upon activation by either the wall station Up Down button transmitter or wireless keyless entry the door will move in the following manner 1 If open the door will close If closed the door will open 2 If closing the door will stop Next activation will open 3 If opening the door will stop Next activation will close 4 If an obstruction is contacted or the safety sensor beam is interrupted while closing the door will reverse and the light will flash 5 If an obstruction is encountered while opening the door will stop and the light will flash The next activation will close the door 6 The Infrared Safety Sensor uses an invisible beam which when broken by an obstruction causes a closing door to reverse prevents an open door from closing and causes the light to flash Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 27 A WARNING ALWAYS KEEP MOVING DOOR IN SIGHT AND KEEP PEOPLE AND OBJECTS AWAY UNTIL IT IS COMPLETELY CLOSED TO PREVENT A SEVERE OR FATAL INJURY AVOID STANDING IN A OPEN DOOR WAY OR WALKING THROUGH THE DOORWAY WHILE THE DOOR IS MOVING A WARNING NEVER LET CHILDREN OPERATE DOOR OR PLAY WITH THE DOOR CONTROLS KEEP REMOTE CONTROLS AWAY FROM CHILDREN FATAL INJURY COU
49. irectly to any wall surface No wiring is required Locate wall station adjacent to service entrance door at a minimum height of 5 ft and at least 6 ft away from garage door Lower Screw Installation Upper Screw Installation If mounting to a NEMA electrical box use machine thread screws provided in place of the wood screws No drilling is required If high voltage wiring is contained in the box a standard NEMA solid faceplate must be installed between the box and the wall station If fastening into drywall or concrete use anchors provided When mounting to wood use a 3 32 drill bit and the drilling template located on page 39 Drill the two 3 32 mounting holes using the drill template Drill 3 16 holes if using anchors LS Philips S Head Screw Install lower screw leaving 7 16 of the screw exposed Slide wall station keyhole slot onto the L lower phillips head screw Wall station should Phillips Head slide onto screw providing a snug fit If i i Screw necessary remove wall station and loosen or tighten lower phillips head screw until a snug fit is achieved Once wall station is fitted on lower screw install upper screw Do not over tighten Keyhole Slot CAUTION Over tightening the upper screw could deform plastic case A Phillips 1 _ Head Screw Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Qu
50. ll ation This equipment generates uses and can radiate radio frequency energy and if not ins accordance with the instructions may cause harmful interference to radi this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help WARNING Changes or modifications to this unit not expressly approved by party responsible for compliance could void user s authority to operate this equipment alled and used in o communications However there is no guarantee that interference will not occur in a particular installation If to try to correct
51. lockwise to de crease distance between header and trolley and counter clockwise to increase distance between header and trolley Models 9100 9400 9600 5120 and 5140 Double Tab Bracket Single and Double Tab Door Brackets Model 9700 Single Tab Bracket Double Tab Bracket Single Tab Bracket 11 to 13 13 Minimum W For Belt Drive Trolley Closed Limit Position pa Upper Arm Tag Door Bracket S N Release Cord gt Pull Knob TRAVEL ADJUSTMENT vA X ea OPEN CLOSE H more W LESS ey ne Bottom Of Opener 1 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 13 You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Connecting Door Arm to Door Tools Needed Typical Installation Place nylon shoulder bushing in lower arm hole in curved end single hole Place door arm on right side of door bracket Insert 5 16 x 1 1 4 multi grip clevis pin through nylon shoulder bushing lower door arm and middle hole of door bracket Install hairpin cotter through hole Closest to door bracket of multi grip clevis as shown Adjustable Wrench Ratchet Wrench 7 16 Socket 9 16 Socket For Models 9100 9400 9600 5120 5140 And 9700 Place nylon shoulder bushing
52. m garage door Fasten the wall station in a safe location with the 2 phillips head screws making sure not to over tighten Pilot drill mounting holes using a 3 32 bit Additional wired wall stations may also be installed in accordance with these instructions STATUS IO CAUTION Over tightening the screws could deform plastic case FORCE ADJ PROGRAM Sw AG i IMPORTANT CONNECT THE LOW VOLTAGE WIRE TO THE WALL STATIONS o Wall Station Back USING A J HOOK CONFIGURATION IF WIRE IS COMPLETELY LOOPED AROUND TERMINAL SCREW IT CAN PREVENT PROPER CONTACT Phillips Head Screws Wall Station Front 6 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Deluxe Multi Function Wireless Wall Station Installation Tools Needed MTT NTE Power Drill TO PREVENT POSSIBLE INJURY INSTALL WALL STATION OUT OF THE REACH OF 3 32 Drill Bit CHILDREN AND IN A LOCATION WHERE THE DOOR CAN BE SEEN WHEN THE Phillips Head OPENER IS ACTIVATED DO NOT MOUNT Screwdriver WALL STATION NEAR OR NEXT TO GARAGE DOOR NOTE For proper operation mount the wall station on a flat surface The wall station can be mounted to a NEMA standard electrical box or d
53. made by a qualified service person Contact customer assistance for free replacement safety labels tags 3 With door fully closed pull down on the emergency disconnect to manually operate the door If the door feels unbalanced or binds have a qualified service person make necessary adjustments or repairs to the door Perform the contact obstruction tests See Steps 21 and 22 for the contact obstruction test instructions If door opener fails contact obstruction test reset the door close limits according to the instructions in Step 19 adjusting until door reverse on contact with a 2 x 4 board laid flat on the garage floor If opener still fails have a qualified service person make adjustments repairs or this could result in severe or fatal injury Failure of door opener to respond to transmitter multi function wall station or wireless keyless entry may be due to a weak or dead battery Replace the battery Maintenance Twice a Year Check chain tension If chain rests on bottom of rail adjust tension by turning the two chain adjusting nuts at the end of the rails Opposite the opener end clockwise Make sure to adjust both nuts equal amounts and until chain is approximately 1 2 above the bottom of rails when measured in the middle of the rail length Battery Replacement for Wall Station Remove the battery cover completely right hand side of wall station by disengaging the battery cover s lower clip remove the
54. nect permitting operation of door during power failure with automatic reconnect when opener is reactivated See page 27 3 Opener light Automatically turns on when opener is activated and remains on for four minutes for convenience and safety 4 Mechanical Door Lock When properly adjusted opener locks door in closed position preventing unwanted entry See Adjustment 3 on page 32 5 Obstruction Warning Light The convenience light will flash after sensing an obstruction in the down direction and or if the safety system malfunctions while in the open position 6 Motor Permanently lubricated thermally protected heavy duty motor with automatic reset Tools Needed 7 Safety System Independent up and down force adjustments When properly adjusted the safety system will automatically reverse the door when obstructed in down direction and return to fully open position The door will stop when obstructed in the up direction See Adjustment 2 on page 32 8 Infrared Safety Sensors Wired infrared safety sensors detect an obstruction in door path and react by reversing door 9 Multi Function Wall Station Wired wall station provides up down door motion contro and independent overhead light on off control Wireless multi function wall station provides up down door motion control independent overhead light on off control door down delay adjustable pet position function and pet position program button 1
55. ng within the warranty period to the dealer from whom the product was purchased Manufacturer may either send a service representative or have the product returned to the Manufacturer at Buyer s expense for inspection If judged by Manufacturer to be defective in material or workmanship the product will be replaced or repaired at the option of the Manufacturer free from all charges except authorized transportation and replacement labor Replacement unit may be an equivalent model that has been factory refurbished Remainder of original Limited Warranty period will apply to repair replacement unit THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER REMEDIES THE LIABILITY OF MANUFACTURER WHETHER IN CONTACT TORT UNDER ANY WARRANTY OR OTHERWISE SHALL NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR OR REPLACE AT ITS OPTION ANY PRODUCT OR PART FOUND BY MANUFACTURER TO BE DEFECTIVE IN MATERIAL OR WORK SHALL NOT BE RESPONSIBLE FOR ANY DIRECT INDIRECT SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE This Limited Warranty gives you specific legal rights and you may have other rights which may vary from state to state However some states do not allow limitation on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will
56. o DIM X 7 f to set the distance from header to trolley as i i shown in FIG 1 6 NOTE Depending on your setup you may or may not have to cut straight arm to accomplish trolley settings If adjustment of the trolley position is required use the close travel adjustment screw located on the bottom of the opener as shown in FIG 1 5 A 1 4 turn equals approximately 1 of trolley travel turn clockwise to decrease distance forward N and counter clockwise to increase distance Low Headroom Track forward Top LOW HEADROOM TROLLEY POSITIONING CHART Section FOR MODELS 9100 9400 9600 5120 amp 5140 REFERENCE DIM X VSS SS ILLUSTRATIONS TO THE RIGHT v CURVED 14 1 2 STRAIGHT FIG 1 7 OPTIONAL HOOKUP 10 14 STRAIGHT FIG 1 7a Curved Arm LOW HEADROOM TROLLEY POSITIONING CHART Sg FOR MODEL 9700 l DIM X TYPE OF ARM REFERENCE Bee 2 straight Arm BEING USED ILLUSTRATIONS tc Cut Straight Arm To At 14 3 4 CURVED Accomplish Trolley K 1711 16 STRAIGHT Mets Setting a OPTIONAL HOOKUP FIG 1 7 FIG 1 7a 10 14 STRAIGHT FIG 1 7a NOTE Proceed with Connecting Door Arm To Door Step 18 on page 14 24 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne d
57. om Setting Door Close Travel Tools Needed Using the wall control up down button activate door to full open position Flat Tip reactivate to close position Screwdriver The door should stop on the floor with the bottom door seal slightly compressed If the door reverses off the floor turn close travel knob 1 4 turn less If door is not completely closed turn travel knob 1 4 turn more Repeat as necessary TRAVEL ADJUSTMENT OPEN CLOSE NOTE 1 4 turn equals 1 of door travel NORE W LESS R Ae Setting Door Opening Travel Tools Needed The door opener is assembled with the open travel adjustment preset for a typical door Flat Tip but all doors should be adjusted to stop as Screwdriver Close as possible to the door s natural fully open resting position To determine the door s natural fully open resting position disconnect door from opener using the emergency release disconnect see page 27 EMERGENCY DISCONNECT and manually raise door to its natural fully open resting position Use this location for your open limit setting To determine if door needs adjustment activate the opener to bring door to fully open position TRAVEL ADJUSTMENT OPEN CLOSE more WER HESS R one N LA Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 15 You can
58. oporami door This will prevent proper operation of the safe reverse feature and may damage the door and cause possible severe or fatal injury 16 An open door must not close and closing door must reverse and open if ne safety sensors are obstructed by 6 high object placed on garage floor 17 Use a sturdy non metallic step ladder when installing opener AFTER INSTALLATION IS COMPLETE FASTEN THIS MANUAL NEAR GARAGE DOOR PERFORM OBSTRUCTION TESTS MONTHLY AND ea AS RECOMMENDED SEE PAGES Y Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Attaching Opener to Rail Rail Bottom Sprocket Coupling Cogs Facing Upwards Tools Needed IMPORTANT THE DRIVER GEAR IN THE Y OPENER MUST BE PROPERLY ALIGNED 3 8 Socket WITH THE SPROCKET COUPLING COGS IN THE RAIL ASSEMBLY AND THE MOUNTING Ratchet Wrench BOLTS FULLY TIGHTENED BEFORE POWERING UP THE OPENER NEGLECTING TO DO THIS WILL RESULT IN GEAR FAILURE A Notches INSTALLATION Before assembly align sprocket coupling cogs to match notches of driver gear Rotate the motor spline to position driver gear so the nearest notch in driver gear is directly behind motor spline as illustrated NOTE Do not rotate more than 1 2 turn Open
59. or decrease distance between trolley clevis pin and inside face of the door 4 Hey Head Bolt Typical Installation 5 16 x 1 1 4 Multi grip Clevis pin Nylon Shoulder Bushing Door Bracket Door Bracket Hairpin Cotter Hole Closest to Door Bracket TOP VIEW 1 4 20 x 3 4 Hex Head Bolt Models 9100 9400 9600 5120 5140 or 9700 Hairpin Cotter Hole Closest to Door Bracket Lower Arm Hairpin Cotter Hole Closest to TOP VIEW Door Bracket i 5 16 x 1 1 4 Y Multi grip Clevis pin Upper Arm i et Hairpin Cotter Upper Arm _ gt TOP VIEW Nylon Shoulder Bushing Door p Bracket l Door d i 1 L J aw Bracket 7 Nylock Nuts Sse Nylock Nuts 5 16 x 1 1 4 Multi grip Clevis pin Lower Arm Lower Arm Nylon Shoulder M _ Bushing 90 n Double Tab 1 420 x 3 4 Hex Head Bolt Models 9700 And 9800 Germ Arm Lower Arm Single Tab Lower Arm Hairpin Cotter Hole Closest to Door Arm TOP VIEW Hairpin Cotter 5 16 x 1 1 4 Multi grip Clevis pin Nylon Shoulder Bushing 1 4 20 x 3 4 Hex Head Bolt a 10 To 30 14 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton c
60. or online at www wayne dalton com 157561 Locking Nuts As Req As Req 36 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need Parts Breakdown Opener Assembly And Accessories All Models rats osm Yarra re oreremen Tare a H H C S D a a a a o moe o U e H o fa pes eso o U pa H o E T H C C HT Si GRE C H G 167089 eres HS GRE H C C ET HS T H C e T H HSE H H C GTH HS HRE G H C E H tar E ersten ene H C T HS E H C E L GHS RE C H H H H HS RE sawn L H H H HS PARTS BREAKDOWN Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 37 You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Prodrive Accessories Three Button Mini Visor 2 Controls up to 6 doors or wireless accessories Transmitter i Includes visor clip z S Allows independent door up down control and Wired Deluxe Wall Station overhead light on off control Wireless Multi Function RF 2 Completely wireless unit with independent door Wallstation up down control light on off control custom pet opening delay exit timer and program button 10 digit numeric keypad which allows the 4 operation of the garage door opener from Wireless Keyless Entry f outside by entering
61. ou can open the door to its fully open position You may need help raising motor end if ladder is not high enough IMPORTANT TO PREVENT DAMAGE TO DOOR OR OPENER POSITION TROLLEY AS CLOSE TO OPENER AS POSSIBLE BEFORE OPENING DOOR Open the door and place a 2 x 4 x 36 minimum board along the top section of the garage door Rest the rail assembly on the 2 x 4 board Support top section of door to prevent excessive sagging Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 3 1 1 1 4 x 4 Hex Head a D x Upper Door Arm Rail Assembly oe we Locking Nut A Front Wall Bracket 1 4 Plastic Insert Spacer Bracket Rail Assembly Cardboard or Cloth to Protect the Housing Trolley Support Door to Prevent Sagging Opener Non Metallic Step ladder You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Tools Needed Power Drill Hacksaw 1 8 Drill Bit 1 2 Socket 7 16 Socket Ratchet Wrench Adjustable Wrenc Tape Measure Perforated Angle Iron Not Supplied 4 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need Mounting Opener End CAUTION Do not use gear cap bolt or nut for hanger attac
62. pener The normal position will cancel the door lock feature NOTE When the slide switch is moved to the unlocked position the opener light fixture will blink on off three times A Door Lock position If the door is stopped fully open fully closed or partially open move the slide switch to the door lock position to suspend all normal functions of the opener The opener will remain completely disabled and non operational in this mode All wall stations transmitters and keyless entry units are ignored until the slide switch is moved to the normal position If the door is moving when the slide switch is moved to the door lock position the door lock mode is not activated and all functions of the opener remain active NOTE When the slide switch is moved to the locked position the opener light fixture will blink on off three times Backlit LED Light A The red LED blinks intermittently to help you locate the wall station in a dark garage This blink rate can be changed for longer battery life or can be turned off The default blink rate is one blink every 3 seconds For longer battery life the blink rate can be changed to blink once every 6 seconds To change the blink rate remove the battery cover and remove one battery Re install the battery and within 2 seconds press the Light button Re install the battery cover For longest battery life the blink can be turned off To turn off the blink remove the battery cover and
63. ravel with screwdriver turn clockwise to desired setting 1 4 turn equals to 1 of travel see Step 20 You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com MAINTENANCE TROUBLESHOOTING Parts Breakdown Rail Assembly All Models R H Rai R H Rai R H Rai L H Rai la 325758 Part Ezz 1b 7 1 1 4 20 x 3 4 Machine Bolt Bet 10 o 3 2a 2b 7a 7b 10 10 11 11 o o 4 3or4 4a 220958 14b 320696 220956 326207 326206 325022 325687 252106 251228 221014 220999 157143 57665 324270 157600 24200 o D 8a 20 N MIN k 22 26 27 3 8 29 30 31 32 nt Wall Bracket 20 x 4 Hex Head Bolt w Lock Nut nt Bracket Chain nt Bracket Belt rol 1 4 Fro Fro Door Bracket Hairpin Cotter 5 16 x 1 1 4 Multi Grip Clevis Pin Sp Sp Sprocket Base Assembly 5 16 18 x 2 Hex Bolts Spacer Tubes 5 16 18 KEP Nut Red Release Knob ocket Coupling w Bushing Chain ocket Coupling w Bushing Belt Adjusting Nuts 5 16 18 x 1 2 Self Clinching Bolt Nylon Shoulder Bushings 5 16 18 x 1 2 Carriage Bolts 5 16 18 x 1 2 Flathead Carriage Bolts Te Ny nsion Springs Belt on Sh oulder Bushing Belt You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance
64. re Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com IMPORTANT SAFETY INSTRUCTIONS A WARNING TO REDUCE THE RISK OF SEVERE INJURY OR DEATH 1 READ AND FOLLOW ALL INSTRUCTIONS 2 Never let children operate or play with the door controls Keep remote controls away from children Always keep a moving door in sight and keep people and objects away until it is completely closed NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR NEVER GO UNDER A STOPPED PARTIALLY OPEN DOOR Test the Door Opener monthly The garage door MUST reverse on contact with a 1 1 2 inch high object or a 2 x 4 board laid flat on the floor The door MUST also reverse when a 6 high object is placed on the floor in line with safety sensors If Door Opener fails these tests have adjustments repairs made immediately Failure to make adjustments repairs may cause severe or fatal injury When possible use the Emergency Disconnect only when the door is in the closed position Be very cautious using the Emergency Disconnect when the door is open Weak or broken spring s may allow the door to fall rapidly causing a severe or fatal injury KEEP THE GARAGE DOOR PROPERLY BALANCED See the owner s manual included with the door An improperly balanced door could Cause a severe or fatal injury Have a qual
65. remove one battery Re install the battery and within 2 seconds press the Pet button Re install the battery cover NOTE The wall station s red LED will blink rapidly while any wall station button remains pressed Pet Position cS Pressing the pet button opens a closed door to a preset position between 8 and 30 inches above the floor allowing pets to enter and exit the garage without the door being fully open The door must be fully closed to activate the pet open feature Pressing the pet button with a stationary door in the pet open position will cause the door to close Pressing the Up Down button while the door is in the pet position will cause the door to open While the door is in motion the pet button functions identically to the Up Down button stopping or reversing the door immediately The pet feature allows for custom setting of the pet position door height NOTE A door in the pet position open 8 30 inches is not locked and should not be used as a secured door position Program Button C The wall station program button has several functions a It can be used to set a custom pet position see Customizing the Settings on the next page b It can be used to set the opener s closing force see Adjustment 1 Page 32 Light Button Up Down Button Vacation Slide Switch Si wy Timer Button 28 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will An
66. remove the old batteries Install two AAA batteries into the wall station observing the polarity and of both batteries After a few seconds the red LED will begin to blink every three seconds If it is desired to slow the LED blink rate refer to the wall station operation section on page 28 Backlit LED Lights Re install the battery cover by first inserting its top into the wall station then inserting and securing its bottom Note Use only two AAA batteries Note Dispose of dead batteries properly Battery Replacement for Transmitter Insert a coin in the coin slot of the transmitter and twist coin to access the dead battery Replace the battery being careful to match the positive symbols on the circuit boards with the battery snap case back together Note Transmitters use 1 CR2016 or equivalent battery Note Dispose of dead battery properly Battery Replacement for Wireless Keyless Entry To change battery snap open case with a coin and remove old battery Replace the battery being careful to match the positive symbols on the circuit boards with the battery snap case back together Note Keyless entries use 1 CR2032 or equivalent battery Note Dispose of dead battery properly 34 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistan
67. s Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Programming Wireless Wall Station s Or Transmitter s to Opener Tools Needed A W ARN iN G F Right Side Of Opener None DURING PROGRAMMING THE GARAGE DOOR MAY OPERATE KEEP PEOPLE AND OBJECTS CLEAR OF THE MOVING DOOR TO PREVENT DOOR DAMAGE OR POSSIBLE PERSONAL INJURY NOTE Programming failure can occur if the wall station or transmitter is too close to the opener during the programming sequence There must be a minimum of 6 feet between the wall station transmitter and the opener Program Button ROGRAM kw STATUS NOTE The opener can be activated by up to 8 remote transmitters 2 wall stations and 2 keyless entries If a 9th remote is programmed the first remote programmed will be lost from memory The same is true if a third wall station or a third keyless entry is programmed the first will no longer be in memory and will not operate the opener FORCE ADJ NOTE Do not press any button on the wall station or transmitter until instructed Large Button TRANSMITTER 1 Press and release the PROGRAM button located on the garage door opener The red PROGRAM STATUS light on the opener unit and the overhead lamp will turn on and remain lit for one minute indicating activation of the learn mode 2 Press one of th
68. s active period 18 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Installing Wireless Keyless Entry If Included Tools Needed IMPORTANT INSTALL ALL WALL CONTROLS OUT OF THE REACH OF Power Drill CHILDREN AND IN A LOCATION WHERE THE DOOR CAN BE SEEN BEFORE ACTIVATING if 5 64 Drill Bit Locate a convenient place to mount the Phillips Head wireless keyless entry that does not Screwdriver interfere with the normal opening and closing of the door To keep keyless entry out of the reach of children measure and mark a spot at least 5 feet up from the floor 5 Use the drilling template located on Page 39 to determine hole positions Drill 5 64 pilot holes 3 4 deep at each screw location Pa Snap open the wireless keyless entry case with a coin Secure keyless entry base into wood framing using the two screws provided Snap the front case half back onto the base Remove paper backing from instruction label and apply to a clean surface inside garage NOTE Two screws are included for mounting to wood structures Ensure proper Keyless Entry Base hardware is used for mounting to other materials NOTE After completing this step continue with page 27 Keyless Entry Front D
69. swer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Customizing the Settings Custom pet position The pet button opens a closed door to a preset position between 8 and 30 inches above the floor allowing pets to enter and exit the garage without the door being fully open To change the automatic pet opening height Start with the door in the closed position 1 Operate the door then stop it at the desired height If desired Up Down Button height is not achieved the door must be returned to the closed position 2 Press and release the wall stations program button or the opener program switch button two times The status light on the opener unit and the overhead light will flash on and off at a normal rate 3 Press the pet button The status light on the opener and the overhead light will flash on and off three times indicating successful programming Multi Door Programming Momentarily pressing the button programmed in the transmitter programming step activates the door Other buttons can also be programmed to activate different doors for multi door installations Each button or a combination of two buttons pressed simultaneously can be programmed to activate a different door Only one button at a Warne time can be programmed to activate a specific opener alton O Opener Controls The program button located on th
70. t Supplied None the housing releasing the locking tabs and pulling forward Screw a 60 watt Maximum bulb into socket For maximum bulb life rough service bulbs are recommended Align the top and bottom tabs on the lens with the housing and push straight on until lens locks in place Lockirig Tabs Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 5 You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Wired Wall Station Installation If Included Tools Needed l Wall Station wee PAATE ee Power Drill TO PREVENT POSSIBLE INJURY INSTALL WALL STATION OUT OF THE REACH OF Phillips Head CHILDREN AND IN A LOCATION WHERE Screwdriver THE DOOR CAN BE SEEN WHEN THE OPENER IS ACTIVATED DO NOT MOUNT Kan Flat Tip WALL STATION NEAR OR NEXT TO Screwdriver GARAGE DOOR 3 32 Drill Bit IMPORTANT THE STANDARD PUSH BUTTON OR THE DELUXE WALL STATION MUST BE THE ONLY TYPE USED FOR PROPER DOOR OPERATION THE USE OF ANOTHER PUSH BUTTON OR WALL CONTROL STATION NOT SUPPLIED BY WAYNE DALTON COULD CAUSE OPENER TO MALFUNCTION Wired Wall Station Wire the garage door opener wall station using bell wire connected to COM and PB screws as illustrated Locate push button adjacent to service entrance door at a minimum height of 5 ft and at least 6 ft away fro
71. t the limit switch adjustment is in the door CLOSED position Connect the opener to a power source and short across the screw terminals labeled PB and COM with a metal screw driver Motor should start run through a full OPEN cycle driven gear rotates clockwise and stop This will leave opener in OPEN position To get the opener back to full CLOSE position short and hold PB and COM terminals again driven gear rotates counter clockwise Continue to short terminals until opener stops in the CLOSED position If the contact between PB and COM is lost the motor will stop reverse and travel back to the open limit repeat with a constant short across PB and COM CAUTION KEEP CLEAR OF ALL ROTATING AND MOVING PARTS A WARNING FAILURE TO KEEP CLEAR OF ROTATING AND MOVING PARTS CAN RESULT IN SEVERE INJURY Disconnect from power source and proceed to assembly FORCE ADJPROGRAM U Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com System Features 1 Open and Close Cycle Control Allows garage door to be started and stopped by push button transmitter or wall station The next impulse sends a stopped garage door in opposite direction 2 Emergency Disconnect Manual discon
72. tion 2 Turn the FORCE ADJ counter clockwise to the minimal force setting 3 Press the PROGRAM button two times or the PROGRAM button on the Wireless Wall Station if included until the LED turns on solid 5 sec The STATUS LED and the overhead lamp will flash on and off at a slow rate 4 Operate the door to the fully closed position 5 Turn the FORCE ADu clockwise until the STATUS LED flickers or just turns off 6 Press the PROGRAM button once to confirm setting OPENING FORCE ADJUSTMENT To determine that the opening force is not excessive grasp the door handle or bottom edge during upward travel If the opener does not stop or is hard to hold decrease the open force setting The opener should STOP without using excessive force To change the opening force follow the procedure listed below 1 Operate the door to the fully closed position 2 Press the PROGRAM button three times The STATUS LED and the overhead lamp will flash on and off The blink rate which corresponds to the force setting will consist of 1 to 5 fast blinks followed with a long pause between blink sequences 3 The first time an attempt is made to increase the force the setting will begin at the lightest setting 1 blink 4 To increase the force press and release the door up down button on any control The STATUS LED will remain lit during button press 5 Continue to press and release the door button until the desired force setting is achieved
73. to the proper terminal screws then tighten Right Side Of Opener securely using phillips head screwdriver One wire has marking on it numbers black stripe etc Be sure to observe polarity Apply tension to external wires to test for secure connection Check that the wires are stapled in place properly err 3 S Sending Unit Black Strip Receiving Unit 10 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Connecting Opener To Outlet Tools Needed A WARNING None TO REDUCE THE RISK OF ELECTRICAL SHOCK DO NOT CHANGE THE POWER a CORD IN ANYWAY IMPORTANT THE OPENER MUST BE CONNECTED TO A PROPERLY GROUNDED 3 PRONG 120 VOLT OUTLET The opener can be permanently wired To permanently wire the unit see permanent wiring option on page 20 Plug the power cord into the closest grounding type receptacle Excess power cord length must be routed and contained safely away from any moving parts As soon as power is applied to the opener the light on the opener will blink once to indicate a successful self check of the controls Power Cord Connecting Trolley Trolley To Latch Assembly Tools Needed Slide the trolley until it snaps onto the latch assembly None Attach warning
74. top section or factory attached u bar as shown in FIG 1 1 Door Bracket FOR TOP SECTION WITH U BAR Remove and retain 4 6 screws from the center of the u bar allowing the door ZA bracket to slide between the section and the SY Door Bracket u bar ZZ a Position the door bracket until it seats on Z the male part of the section as shown in FIG 1 2 The door bracket must be centered and positioned on the top section so it bridges 2 1 4 20 x 11 16 IS 14X8 the transition point of the section thickness Sel Urilling screws S TORENTA Sres Attach the door bracket using 1 4 14 x 5 8 self tapping screws as FIG 1 3 FIG 1 4 shown in FIG 1 4 Re attach the u bar using Door Bracket 2 1 4 20 x 11 16 self drilling screws through the door bracket as shown in FIG 1 3 Finish re attaching the u bar using the self tapping screws removed previously FOR TOP SECTION WITHOUT U BAR Position the door bracket until it seats on the male part of the section as shown in FIG 1 2 The door bracket must be centered and positioned on the top section so it bridges the transition point of the section thickness Attach the door bracket using Kn 1 4 14 x 5 8 self tapping screws as Top Section With U Bar shown in FIG 1 4 Door Bracket NOTE After completing this step continue with Step 7 OPTIONAL INSTALLATIONS Top Section Without U Bar Please Do Not Return This Product To The Store Call Us Directly
75. uct To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need 39 You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com Please Do Not Return This Product To The Store Call Us Toll Free Call Us Directly Our Trained Technicians Will Answer 888 827 3667 Your Questions and or Ship Any Parts You May Need Thank you for your purchase www wayne dalton com 40 Please Do Not Return This Product To The Store Call Us Directly Our Trained Technicians Will Answer Your Questions and or Ship Any Parts You May Need You can reach us Toll Free at 1 888 827 3667 for Consumer Assistance or online at www wayne dalton com GARAGE DOOR OPENER lt Pa Ae LIFETIME LIMITED WARRANTY The Manufacturer warrants that the Prodrive Garage Door Opener s electronic and mechanical components excluding motor will be free from defects in materials and workmanship for a period of ONE YEAR Models 3220C 3221C 3222C 3320B 3322B 3220C Z 3221C Z 3222C Z 3320B Z 3322B Z and FIVE YEARS Models 3224C 3324B 3224C Z 3324B Z from the date of installation provided it is properly installed maintained and cared for under specified use and service The Motor is warranted for FIVE YEARS Models 3220C 3221C 3320B 3220C Z 3221C Z 3320B Z and for LIFETIME Models 3222C 3224C 3322B 3324B 3222C Z 3224C Z 3322B Z 3324B Z against defects in materials an
76. w 3 OPTIONAL To completely clear all channels on the HomeLink unit press and hold the two outside buttons on the HomeLink unit until the HomeLink indicator light begins to flash rapidly approx 20 seconds then release both buttons Do not perform this step to train additional hand held transmitters NOTE This operation erases all previously learned transmitters and you will need to re teach any other transmitters to your HomeLink unit 4 Hold the end of the Wayne Dalton hand held transmitter approximately 1 to 3 inches away from the HomeLink surface keeping the HomeLink indicator light in view 5 Simultaneously press and hold the Wayne Dalton transmitter large button and desired button on the HomeLink module continue to hold both buttons In less than 10 seconds the LED on the HomeLink module will either go solid or give a single quick flash release both buttons when either occur NOTE If this procedure is unsuccessful perform Alternate procedure Teaching HomeLink to the opener 6 Press and release the program switch on the opener The red program status light on the opener and light will turn on and remain lit for one minute indicating that it is ready to learn 7 Press the HomeLink button used in Step 5 above for 1 to 3 seconds The program status light and convenience light on the opener will turn on and off three times indicating a successful learn 8 Press the HomeLink button once more to

Wayne-Dalton 3220C Garage Door Opener User Manual

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