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Vulcan-Hart E60L Griddle User Manual

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Contents

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17. 914 Griddle Standard Oven E48L 8 French Plates 2 Standard Ovens E48SL 12 305 Griddle 6 French Plates 2 Standard Ovens E48FL 24 610 Griddle 4 French Plates 2 Standard Ovens E48XL 36 914 Griddle 2 French Plates 2 Standard Ovens EGOL 10 French Plates 2 Standard Ovens E60SL 12 305 Griddle 8 French Plates 2 Standard Ovens E60FL 24 610 Griddle 6 French Plates 2 Standard Ovens E60XL 36 914 Griddle 4 French Plates 2 Standard Ovens Standard surface plates are high speed round tubular plates 9 2 241 mm in diameter with 2000 W heating elements One hot top section or two optional solid French type cast iron 2000 W each may be substituted for two high speed round tubular plates High speed round tubular plates are not recommended for stock pot work INSTALLATION UNPACKING Immediately after unpacking check for possible shipping damage lf the range is found to be damaged save the packaging material and contact the carrier within 15 days of delivery Remove all shipping wire wood blocking and accessories Uncrate the high shelf backguards and or broiler Before installing verify that the electrical service agrees with the specifications on the rating plate located behind the kick panel on the left side If the supply and equipment requirements do not agree contact your dealer or Vulcan Hart immediately LOCATION The installation location must allow adequa
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19. acu ate ac eee ___ eee eee 12 OVEN haw esd debbie _ _ 12 Power Outages A Ae a eed 13 Cleaning 13 MAINTENANCE 15 Service and Parts Information 0 15 ELECTRIC RESTAURANT RANGE MODELS E36XL E48SL E48FL E48XL TA TWN 333 333 88 lt we AA AAA E60L E60SL E60FL E60XL Epo 82 H ot E60L PL 51578 Installation Operation and Care of MODEL E24L E36L E48L 8 E60L SERIES ELECTRIC RESTAURANT RANGES KEEP THESE INSTRUCTIONS FOR FUTURE USE GENERAL The manufacturer suggests that you thoroughly read this entire manual and carefully follow all of the instructions provided Your Vulcan Hart range is produced with quality workmanship and material Proper installation usage and maintenance of your range will result in many years of satisfactory performance Electric Restaurant Ranges are equipped as follows MODEL DESCRIPTION E24L 4 French Plates Standard Oven E24SL 12 305 Griddle 2 French Plates Standard Oven E24FL 24 610 Griddle Standard Oven E36L 6 French Plates Standard Oven E36SL 12 305 Griddle 4 French Plates Standard Oven E36FL 24 610 Griddle 2 French Plates Standard Oven E36XL 36
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21. DO S and DO 8 of Surface Cooking DO use utensils to fit the tops 9 to 10 229 to 254 mm inside diameter DO use flat bottomed straight sided pots and pans DO use covers for stock pot work Water will boil much sooner and much less heat is required for cooking in a covered container Less water may be used thereby retaining vitamins and minerals in the food DO turn off plates a few minutes before cooking is completed to use the heat stored in the plate DO NOT allow surface plates to idle unloaded at HI switch settings The surface plates will reach very high temperatures and this can cause the casting to warp or dome Plates at a setting MED LO and turned to HI when loaded will perform bulk cooking jobs just as rapidly without damage to the plates Optional High Speed Surface Plates so ordered your range may be equipped with one or more heavy duty high speed plates These optional high speed tubular type surface plates are available for use with fry pans and stock pots up to 10 254 mm in diameter or 16 qt capacity While the surface plate cooking information above applies there are some differences High speed plates are for quick heating and cooking Heavy duty high speed plates will preheat to cooking temperatures in 2 to 5 minutes GRIDDLE See BEFORE FIRST USE in this manual for griddle seasoning procedure CAUTION This griddle plate 15 steel but the surface 1 relatively soft and can be scored or
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23. preheated in 5 minutes and normal cooking operations can be resumed CLEANING WARNING DISCONNECT ELECTRICAL POWER SUPPLY BEFORE CLEANING Do not use Dawn dish detergent to clean the exterior or interior components of the range Do not use scouring powder It is extremely difficult to remove completely It can build up accumulations that will damage the range Clean all parts of the range and the oven with a soft cloth and warm water and detergent Rinse thoroughly and wipe dry with a soft clean cloth High Speed Surface Plates High speed surface plates may be raised for cleaning CAUTION Replace surface plates in their original position in the plate support Twisting or rotating of the surface plates can damage wiring Remove the drip tray under the high speed surface plates After cleaning replace in the same positions Griddle Scrape the griddle with a spatula after each use Daily or more often if necessary empty and wipe out the grease collector Weekly or more often if necessary thoroughly clean the griddle surface You may use a griddle screen or stone with a little grease rubbing with the grain of the metal while it is still warm or use water and detergent with a steel brush The detergent must be thoroughly removed After each thorough cleaning the griddle must be reseasoned see BEFORE FIRST USE in this manual Avoid build up of caked grease under the drip edge and around the outside edges of the griddle If the griddle
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25. NOILONOG 82919 14 71093 ep sedeid sones 4 oun LNAWANNOILONOS NOLLVTIV LSNI N SLNVYNVLSAY SANODIELOAIA S313GON SAG ATEVL 15093 148b3 1873 1X84 15873 1X923 159 sn d juos sjueninms sa jue e 70 50 V 8960 SYIVINWHYOS 162 842 209 TAL LN3IN3dIDO3 ML NOISIAIG ANN 9690 10207 AM ATIASINOT 969 LYVH NVO TINA Seid SN d 4 ap
26. VULCAN INSTALLATION 8 OPERATION MANUAL ELECTRIC RESTAURANT RANGES MODELS E24L 6 E48L 8 E60L SERIES c UL us LISTED 887F Model E48L For additional information on Vulcan Hart or to locate an authorized parts and service provider in your area visit our website at www vulcanhart com VULCAN HART P O BOX 696 LOUISVILLE KY 40201 0696 DIVISION OF ITW FOOD EQUIPMENT GROUP LLC TEL 502 778 2791 FORM 30968 Rev A 02 04 The following models have been discontinued and are no longer available E24SL E36XL E48SL E48XL E24FL E48L E48FL E60SL TABLE OF CONTENTS ELECTRIC RESTAURANT RANGE MODELS 4 GENERAL S ca Sone ea 5 INSTALLATION sion wak io ee el a eee 6 6 LOCATION iii a AA 6 Installation Codes and Standards eee 6 Assembly u ne a a 6 Electrical CONNECHIONS u ss asks pata ie pe e HSER ed 8 LOVGlING ARA A A 8 OPERATION ee De 9 CGONTO S umu a tau aio bone a tallo a ia 9 Before First 56 nia a eee a ee ee ee A 10 SUMACE Plate ovis cae Mabe new eid ee sia Rees wR onc Ree ees 10 Griddle orita tra ane ii 11 Broiler 2
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28. appropriate circuit breaker or terminal block as shown on the wiring diagram The wiring diagram is located behind the kick panel Position the range in its final location Bring conduit containing the proper supply wire to the range through the knockout located on the left side of the range Select the size and type of field wire in accordance with the National Electrical Code suitable for carrying the equipment s rated amps and voltage Use field wires suitable for 75 C on units carrying more than 80 amps Connect supply leads to field terminal block and green grounding lead to the labeled ground lug Ranges wired for 3 phase service may be changed to 1 phase or vice versa Refer to the wiring diagram and schematic decal attached to the range LEVELING Place a carpenter s level on top of the range and level the range front to back and side to side by turning the adjustable feet WARNING THE RANGE ITS PARTS HOT VERY CAREFUL WHEN OPERATING CLEANING OR SERVICING THE RANGE CONTROLS Fig 6 Oven Element Indicator Oven Control Light Thermostat Knobs Element Controls Element Indicator Lights Hot Top Switch Griddle Thermostat Griddle Indicator Light Oven Thermostat Infinite Switch for Oven Top Heating Element Oven Indicator Light Oven Element Infinite Indicator Switch Light PL 40464 1 Model E36L Shown Fig 6 Infinite load switches that control and maintain h
29. ce If no grilled items are to be served pans of food may be kept hot on the griddle at a setting of 150 F to 250 F 66 C to 121 C Discontinued Option y BROILER Accessory The high shelf broiler is available on Models E36L and E60L except those models supplied with hot top sections The broiler is equipped with 2 tubular 3000 W heating elements independently controlled by two infinite heat switches The switches are located on the switch panel at the right of the broiler The top switch controls the element for the left half of the broiler and the bottom switch controls the element for the right half of the broiler Each dial is marked HI MED LO MED LO and VERY LO HI is used for quick searing of steaks VERY LO is best suited for warming melting cheese on pie etc The intermediate positions provide flexibility for a variety of products such as fish liver au gratins etc By setting the switch for one half of the broiler at HI and the other from MED to VERY LO a variety of broiler foods can be properly handled The grid and drip shield can be used in 3 different positions Most broiling should be done with the rack in the top or center position The lower position may be used for browning deep casseroles The rack has a removable metal drip shield supported at the front of the grid Grease drains from the drip shield into the bottom of the broiler and is collected in the removable grease collector under the left bottom o
30. dented by the careless use of a spatula or scraper Be careful not to dent scratch or gouge the plate surface Do not try to knock off loose food that may be on the spatula by tapping the corner edge of the spatula on the griddle surface All models with a suffix of SL have a 12 x 24 305 x 610 mm griddle which has one 3400 W heating element All models with a suffix of FL have a large double griddle 24 x 24 610 x 610 mm which has two 3400 W heating elements Models E36XL E48XL and E60XL have a 36 griddle with three 3400 heating elements Each heating element is individually controlled by a thermostat with a range of 150 F to 550 F 66 C to 288 C The griddle has s 22 mm high edge around sides The right side has a drip edge for drainage into the slide out grease collector mounted on the right side of the range The griddle will preheat to 400 F 204 C in approximately 10 minutes or will come up to 400 F 204 C from a 300 F 149 C setting in 3 minutes During breakfast you may set one control at 300 F 149 C for eggs and the other at 375 F 191 C for pancakes bacon etc During lunch you might use the whole area at 350 F 177 C for hamburgers or set one side for hamburgers and the other at 400 F 204 C for minute steaks and grilled cheese sandwiches Between serving periods foods that take longer to cook such as soup or stew may be simmered in a large container set on the griddle surfa
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32. e before loading Baking Most products can be baked directly on the deck with the top switch set between LO and MED Hard to brown products such as corn bread or biscuits may require a top switch setting of MED to HI If both the oven deck and oven rack are fully loaded it will be necessary to switch the pans from the rack to the deck and the pans from the deck to the rack when approximately half the cooking time has elapsed If this is not done the bottom of products on the rack and the top of the product on the deck will not cook properly eee Roasting Place meat on a rack in an open pan with sides sufficiently high to retain the drippings Roasting may be done on the oven rack or the deck For best results roast at the low temperatures of 200 F 93 C to 325 F 163 C recommended by the Department of Agriculture and the American Meat Institute Most meats may be roasted with the infinite heat switch set at HI If heavy browning on poultry is not desired the switch should be set between MED LO and VERY LO The top oven element is not suitable for broiling POWER OUTAGE If a power outage occurs the range will automatically shut down When power is restored the range will automatically resume normal functions after it has preheated for 5 minutes If the range is left unattended during the power outage turn all control knobs switches OFF When power is restored turn desired control knobs switches back ON The unit will be
33. eat to the surface plates The controls are arranged in pairs the left knob controls the front plate and the right knob controls the rear plate When lit indicate heat is being supplied to the element Not shown A 4 heat switch HI MED HI MED LO LO controls and maintains heat to the hot top section Not shown Regulates the amount of heat needed to maintain the set temperature Each 12 305 mm section of the griddle has its own thermostat with a temperature range of 150 F 65 C to 550 F 288 C Not shown Will be lit until the selected temperature is reached or when it is being maintained Regulates the amount of heat needed to control and maintain oven temperature around the desired set temperature The temperature range is from 150 F 65 C to 550 F 288 C Turn dial counterclockwise to increase temperature and clockwise to decrease temperature Provides directional heat control Adjust as needed for the amount of top heat required Will be lit until the selected temperature is reached or when it is being maintained BEFORE FIRST USE Cleaning Clean the range and all accessories with water and a mild detergent Rinse thoroughly and wipe dry with a soft clean cloth Griddle Seasoning SL FL and XL Models A new griddle surface must be seasoned to do a good cooking job The metal surface of the griddle is porous Food tends to get trapped in these pores and stick therefore it is important to season o
34. f the broiler A double deck 24 610 high shelf is mounted to the left of the broiler on E60L ranges OVEN CAUTION Never cover the oven deck or rack with aluminum foil The oven will not operate properly and the range may be damaged The fully insulated oven is 261 4 wide x 221 deep x 14 2 high 667 x 572 x 368 mm with an effective rack or deck area 25 wide x 22 deep 635 x 559 mm Bake sheets or roast pans 20 x 22 508 x 559 mm restaurant size are recommended Place pans at least 2 13 mm from the walls and back and 2 51 mm from the door when closed The oven will accommodate 6 to 7 152 to 178 mm or 5 to 8 127 to 203 mm layer cake or pie pans is not designed to perform satisfactorily with an 18 x 26 457 x 660 mm pan or with 2 200 series 12 4 x 203 4 329 x 527 mm food service pans Model E24L and E36L ranges have a single oven Model E48L and E60L ranges have two separate ovens Each oven is equipped with top and bottom heating elements The top element has an infinite heat switch for directional heat control The oven has an input of 5000 W 1250 W for the top element and 3750 W for the bottom element Preheating Thoroughly preheat the oven by setting the switch and the thermostat to the desired temperature When the red light goes out the oven is ready for use For full loads and delicate baked products it may be desirable to allow the oven to cycle red light on and off a second tim
35. is to be shut down for an extended period put a heavy coat of grease over the griddle plate 13 Broiler Empty grease collector as often as necessary 15 recommended that the grease collector be emptied whenever it is 3 4 filled Remove grease collector slowly and be careful of liquid wave action After each day s use empty and wash the grease collector and wash the grid and drip shield Clean the inside bottom back and sides of the broiler compartment as often as necessary with special care to clean the inside surface of the baffle across the front top of the broiler Oven Clean oven and oven door daily especially if fruit pies or tomato sauces were baked meats roasted and if there have been spillovers If the oven liners and decks are heavily soiled ammonia or oven cleaner may be used to remove spillage of burned on sugar and grease Clean the oven door gasket DO NOT USE STRONG OVEN CLEANERS Cleaners of this nature will destroy the gasket material After processing some foods at low temperatures odors may linger in the oven These odors may be cleared by setting the thermostat at 500 F 260 C and allowing the oven to operate unloaded for 30 to 45 minutes 4 MAINTENANCE WARNING THE RANGE ITS PARTS HOT BE VERY CAREFUL WHEN OPERATING CLEANING OR SERVICING THE RANGE SERVICE AND PARTS INFORMATION To obtain service and parts information concerning this range contact the Vulcan Hart Service Depa
36. om the rear of the range 2 Remove the heat shield from the splasher back by removing two sheet metal screws 3 Assemble heat shield to splasher back Fig 1 Top edge of heat shield must be placed inside the rear top flange of the splasher back CAUTION It is essential that the heat shield the back of the high shelf be installed in such a way that the bent section at the bottom be inward touching the rear wall of the range thereby allowing the stack action of the double wall back splasher to draw air through the area below the top surface units PL 40459 Fig 1 4 With top cooking plates in their normal position assemble splasher back to range and fasten in place with 1 4 20 screws and nuts provided 2 amp 3 Fig 2 5 Place shelf in position on splasher and fasten with 4 20 screws and nuts provided 4 8 5 Fig 4 Fig 5 ELECTRICAL CONNECTIONS WARNING ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND OR OTHER LOCAL ELECTRICAL CODES WARNING DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT SWITCH TO INDICATE THAT YOU ARE WORKING ON THE CIRCUIT On ranges equipped with a Model ESB Broiler bring the leads A1 A2 B1 and B2 on 240 volt models the leads are X which are connected to the broiler down and through the burner box to the switch panel compartment Connect them to the
37. r fill up these pores with cooking oil before cooking Seasoning gives the surface a slick hard finish from which the food will release easily To season heat griddle top section at a low setting Pour one ounce of cooking oil per square foot of surface over the griddle top section With an insulated cloth spread the oil over the entire griddle surface to create a thin film Wipe off any excess oil with an insulated cloth Repeat this procedure 2 to 3 times until the griddle has a slick surface SURFACE PLATES French plates are most efficient when used with utensils having a maximum inside diameter of 10 254 or a minimum inside diameter of 9 229 Stock pots of 9 12 and 16 qt capacities are recommended for bulk cooking Fig 7 __20 Qt ID of 12 60 B or Portions _ _ _ 9010 of 9 30 Portions z STOCK POT SIZES in relation to FRENCH PLATE A Unit Area B Hotplate Diameter C Top Section Width 16 Qt ID of 10 53 oz Portions L I L a Fig 7 The solid surface plates are rated for 2000 Watts and are controlled by an infinite heat switch A solid surface plate will reach cooking temperature from room temperature in 5 to 7 minutes at a HI switch setting Each control knob is marked HI MED LO MED LO and VERY LO The HI setting is full heat Use the HI setting to start cooking quickly and to bring water to a boil 10 Some
38. rtment in your area or Service Department at the address or phone number shown on the front cover of this manual s5 FORM 30968 Rev A 02 04 16 PRINTED U S A N a 70 20 V 8960 said sn d ap uos no Ins sjueweubiesual sep 530414 13 N31L3481N3 1 39 4438 Y NO H3AOLLSN VI 35111107 LNAWOW 3N3481X3 ANN Y439843X3 5 LNOS 530414 SAS 13 383INISINO VI LNAINASSILYAAV 0 4 009 Do 092 ANO a sas suep med esseq e syno YO dnoonesq 159 4 ap LNVSSINd HNOd LNVAOLLAN YASITILN AN no ap e ap un p no 91014 9581216 no se Jenajua 591858 5911 Ino sajos sa 19 sa un sede no
39. te clearance for servicing and proper operation A minimum front clearance of 40 1016 mm is required 0 sides and rear clearance from combustible and non combustible construction is required except when hot top sections are incorporated Ranges incorporating hot top sections require 0 sides and rear clearance form non combustible construction and 6 from combustible construction INSTALLATION CODES AND STANDARDS Your Vulcan range must be installed in accordance with state and local codes or in the absence of local codes with National Electrical Code ANSI NFPA 70 latest edition available from The National Fire Protection Association Batterymarch Park Quincy MA 02269 In Canada refer to Canadian electrical code C22 1 Part 1 latest edition ASSEMBLY Model ESB Broiler Backguard In E36L and E60L Series slide the legs of the broiler inside the channels provided in the back of the range in 2601 Series the broiler is mounted between the center and the right hand channel until the two holes on each side line up Fasten with the bolts and nuts provided In a similar way mount the backguard to the left side of the broiler High Shelf The high shelf for this range is shipped knocked down and is included in the range crate The splasher back and heat shield are bolted together and shipped attached to the rear of the range The hardware required to assemble the shelf is packed in the oven 1 Remove the splasher back and heat shield fr

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