Vulcan-Hart 24S Range User Manual
Contents
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33. never use more heat than is absolutely necessary MAINTENANCE amp ADJUSTMENTS A WARNING Disconnect the electrical power to the machine and follow Lockout Tagout procedures LUBRICATION All moving parts must be checked for wear and lubricated Contact your local authorized servicer Motors in Vulcan convection ranges are permanently lubricated and require no additional maintenance FLUE Check the flue when it is cool to be sure it is free of obstructions SERVICE AND PARTS INFORMATION To obtain service and parts information contact an authorized service agency in your area refer to our website www vulcanhart com for a complete listing of authorized service and parts depots When calling for service the following information must be available model number serial number and gas type This information can be found on the main data plate located on the rear of the unit or on the secondary plate located inside the lower front kick panel Lift up and lower the front kick panel to view the secondary data plate PRECAUTIONS When scraping off heavy deposits of grease or oil from stainless steel equipment never use ordinary steel scrapers Particles of ordinary steel may become embedded in or lodge on the surface of the stainless steel These will rust causing unsightly stains and possible contamination of food If it is necessary to scrape use stainless steel wood plastic or rubber tools TROUBLESHOOTING
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35. use a nonabrasive cleaner Always rub with the grain of the metal Stainless steel areas of the range can be polished by using a soft dry cloth If needed add stainless steel polish to the soft cloth STAINLESS STEEL Here are a few simple cleaning procedures that have been found effective for keeping stainless steel equipment clean sparkling and bright General Cleaning Use ordinary soap or detergent and water for routine cleaning of stainless steel To prevent water spots and streaks rinse thoroughly with warm water and wipe dry with a soft clean cloth The addition of a rinsing agent will also help prevent spotting Do not pressure wash any portion of the range Fingerprints Fingerprints are sometimes a problem on highly polished surfaces of stainless steel They can be minimized by applying a cleaner that will leave a thin oily or waxy film To use these cleaners simply wipe on and remove excess with a soft dry cloth After using subsequent fingerprints will usually disappear when wiped lightly with a soft cloth or with a cloth containing a little of the cleaner If the surface is especially dirty to start wash first with soap or detergent and water Heat Tint Straw colored or slightly darkened areas may appear on stainless steel in and around ovens and ranges where temperatures reach 500 F 260 C or more This heat tint is caused by a slight oxidation of the stainless steel and is not harmful To control or minimize this condition
36. in cardboard box from oven cavity If burner has been shipped using any package strapping devices remove these before installing the range Before installing check the type of gas supply natural or propane to make sure they agree with the specifications on the rating plate located on the inside of the kick panel If the supply and equipment requirements do not agree do not proceed with the installation Contact your dealer immediately Bice LOCATION The equipment area must be kept free and clear of combustible substances Installation clearances COMBUSTIBLE NON COMBUSTIBLE CONSTRUCTION CONSTRUCTION Back 6 152 mm 0 Right Side 10 254 mm 0 Left Side 10 254 mm 0 The installation location must allow adequate clearances for servicing and proper operation A minimum front clearance of 35 889 mm is required The ranges are suitable for installation on combustible floors when 6 152 mm adjustable legs or casters are used When legs or casters are removed use only on noncombustible floors curb or platform with front appliance base projecting 3 76 mm beyond curb or platform The range s must be installed so that the flow of combustion and ventilation air will not be obstructed Adequate clearance for air openings into the combustion chamber s must be provided Make sure there is an adequate supply of air in the room to allow for combustion of the gas at the burners INSTALLATION CODES AND STANDARDS Yo
37. the red button on the safety valve and light the pilot through the slotted opening in the manifold cover near the burner valve knob Hold red button down for at least 30 seconds When button is released pilot should remain lit Pilot flame must be high enough to heat thermocouple Turn thermostat to desired temperature setting If ignition fails turn the control knob to OFF Wait 5 minutes and repeat the above procedure DO NOT attempt to relight pilot without waiting 5 minutes For temporary or nightly shutdown turn control knob to OFF position 10 For complete shutdown turn control knob to OFF position and turn off main gas supply OVEN SECTION Standard Oven with Standing Pilot Convection Oven with Standing Pilot 1 2 3 Turn thermostat to OFF position Turn the main gas supply valve to the ON position Lift up on louvered kick panel and rotate down 90 Depress red button on safety valve and light pilot through opening in burner box area Hold red button down for at least 30 seconds When button is released pilot should remain lit Pilot flame must be high enough to heat thermocouple Return louvered kick panel to original position Convection Oven Turn on fan switch located between oven control knob and pilot safety valve 10 Turn thermostat to desired temperature setting 11 Standard Oven If ignition fails turn the oven control knob to OFF Wait 5 minutes and repeat the above procedure Conve
38. INSTALLATION amp OPERATION MANUAL VULCAN ENDURANCE Series Gas Restaurant Ranges IT Food Equipment Group VULCAN MODELS 24S 36 S C 48 S C 48SS 60 S C X S C 72 S C S C www vulcanhart com ITW Food Equipment Group LLC RETAIN THIS MANUAL FOR FUTURE USE 10405 Westlake Drive Charlotte NC 28273 FORM F38201 Rev B 01 10 IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT WHO SHOULD PERFORM THE INITIAL FIELD START UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER IMPORTANT In the event a gas odor is detected shut down units at main shutoff valve and contact the local gas supplier for service FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance A WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment IN THE EVENT OF A POWER FAILURE DO NOT ATTEMPT TO OPERATE THIS DEVICE INSTALLATION OPERATION AND CARE VULCAN ENDURANCE SERIES GAS RESTAURANT RANGES PLEASE KEEP THIS MANUAL FOR FUTU
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40. OVEN PROBLEM CAUSES CORRECTIONS Uneven Baking Side to Side Range not level side to side Oven burner or bottom improperly installed Wrong temperature setting for product Warped pans Flue not venting properly Improper regulator setting Contact service provider Uneven Baking Front to Rear Range not level front to back Door not closing properly Flue not venting properly Improper regulator setting Contact service provider Too Much Bottom Heat Build up on side liners obstructing vent holes Flue not venting properly Dried Out Products Too low temperature Overcooking Too long baking time Thermostat calibration Call for service Excessive Meat Shrinkage Roasting Temperature too high Not enough moisture Add pan of water Pilot Outage Call for service TOP BURNER OPERATION PROBLEM CAUSES CORRECTIONS Excessive Valve Handle Temperatures Verify that oven door is closed Sticking Top Burner Valves If door is closed properly call for service Improper ventilation Poor Ignition Call for service Pilot and Burners Will Not Light Verify that main gas supply is turned on Verify that burner assembly is properly installed Call for service 13 5 FORM 38201 Rev 07 08 PRINTED THE U S A 14 XNV JNIHdINI 80 20 102864 SANO0YVINAY ke
41. RE USE GENERAL Vulcan ranges and ovens are produced with quality workmanship and material These ranges are designed with efficiency in cooking performance sanitation and ease of cleaning ability in mind Proper installation usage and maintenance of your range will result in many years of satisfactory performance The manufacturer suggests that you thoroughly read this entire manual and carefully follow all of the instructions provided OPTIONAL FIELD INSTALLABLE ACCESSORIES DESCRIPTION ACCESSORIES Flue Devices 23 584 mm high stainless steel backsplash with broiler mounting brackets Stainless steel stub riser Flex Hose and Quick 3 18 75 mm flex hose disconnect 4 1219 mm long Disconnect 1 25 mm flex hose disconnect 4 1219 mm long Oven Racks 1 extra rack with standard and convection ovens 1 extra pair of rack slides with standard ovens Casters Set of four 6 152 mm casters Set of six 6 152 mm casters INSTALLATION UNPACKING This range was inspected before leaving the factory The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment Immediately after unpacking check for possible shipping damage If the range is found to be damaged save the packaging material and contact the carrier within 15 days of delivery Carefully unpack range s and place the approximate installation position Remove parts packed
42. ay be on the spatula by tapping the corner edge of the spatula on the griddle surface Season the griddle to avoid possible surface corrosion before first use and after every cleaning Heat griddle to a low temperature 300 350 F and apply a small amount of cooking oil about one ounce per square foot of surface Use a soft lint free cloth to spread the oil over the entire griddle surface to create a thin film Wipe off any excess oil with a cloth Repeat the procedure until the griddle has a slick mirror like finish LIGHTING AND SHUTTING DOWN PILOTS TOP SECTIONS Open Top Manual Griddle 1 Remove front row of grates Open Top Only 2 the main gas supply valve to the ON position 3 Light all standing pilots Open Top Pilot access can be reached under the grate support beam running from left to right Manual Griddle Pilot access can be reached under the griddle plate through the slotted opening in the manifold cover near the burner valve knob 8 6 7 Turn the burner valve ON to the desired heat If burners fail to light turn off all valves and then call an authorized installation or service person To shut down turn the burner valve to the OFF position For complete shut down turn all burner valves to the OFF position Turn off main gas supply Thermostatic Griddle 1 2 3 9 Turn the thermostat to the OFF position Turn the main gas supply valve to the ON position Depress and hold
43. ction Oven If ignition fails turn the fan switch and oven control knob to OFF Wait 5 minutes and repeat the above procedure DO NOT attempt to relight pilot without waiting 5 minutes 12 Standard Oven For temporary or nightly shutdown turn oven control knob to OFF position Convection Oven For temporary or nightly shutdown turn fan switch and oven control knob to OFF position 13 Standard Oven For complete shutdown turn oven control knob to OFF position and turn off main gas supply Convection Oven For complete shutdown turn fan switch and oven control knob to OFF position and turn off main gas supply OPERATING SUGGESTIONS Open Top Burners Open top burners are quickly lit and require no preheating time Open top burners have a wide low to high burner flame adjustment range This allows for better simmering performance at the lowest possible stabilized setting When simmering turn the burner valve knob down until you reach the optimum lowest burner flame setting to maintain the desired simmer point Manual Griddle Pre heat the griddle top for approximately 15 20 minutes before cooking The top can be kept hot with burners turned partially down During off periods turn the burners down or heat only half of the top Thermostatic Griddle Pre heat the griddle top for approximately 15 20 minutes before cooking The griddle thermostats regulate temperatures for each 12 section of the griddle from a low settin
44. depending on the connector and the quick disconnect device or its associated piping to limit appliance movement Attach the restraining device at the rear of the range 5 If disconnection of the restraint is necessary turn off the gas supply before disconnection Reconnect this restraint prior to turning the gas supply on and returning the range to its installation position If the range is installed on casters and is moved for any reason it is recommended that the range be re leveled front to back and side to side for even baking LEVELING To level the range place a carpenter s level on the range top and check leveling of the unit side to side and front to rear Achieve leveling by turning each foot section of the unit s leg as needed Turning the foot in a counter clockwise direction will increase height and clockwise will decrease GAS PRESSURE REGULATOR A preset gas pressure regulator and street elbow is shipped with the range This regulator must be installed by an authorized service person before the unit is placed into operation See full unit data plate located on the rear of the range or the secondary data plate riveted to the kick panel for pressure regulator setting information If a manometer is being used utilizing one of the available pressure taps in the manifold the manifold pressure with one burner on should be 0 3 W C of the value indicated on the rating plate 1 Locate the gas connection pipe protruding throu
45. e thoroughly and dry with a clean water absorbent towel Immediately after drying with grates still removed from the range top season grates lightly with liquid vegetable or spray type cooking oil After seasoning replace grates onto the range Turn on all open top sections to LOW and allow them to burn for at least 15 minutes before using pots or pans on the range top Season the open top grates after each cleaning Failure to season grates will cause grates to rust Griddle Top Empty the grease drawer as needed throughout the day and regularly clean at least once daily 11 Clean the griddle regularly clean griddle always looks better lasts longer and performs better To produce evenly cooked perfectly browned griddle products keep the griddle plate clean and free of carbonized grease Carbonized grease on the surface hinders the transfer of heat from the griddle surface to the food resulting in spotty browning and loss of cooking efficiency Carbonized grease tends to cling to griddle foods giving them a highly unsatisfactory and unappetizing appearance After each use clean the griddle with a Scotch Bright pad or flexible spatula Once a day thoroughly clean the griddle back splash sides and front Remove empty and wash the grease drawer in the same manner as an ordinary cooking utensil EXTERIOR CLEANING Daily Clean exterior finish with a mild solution of soap or grease dissolving cleaner To remove discoloration
46. g at approximately 200 F 93 C to high setting at approximately 550 F 288 C Standard Oven Cooking Allow time to preheat ovens before using 25 minutes to 400 F 204 C The oven thermostat regulates temperature from a low setting at approximately 250 F 121 C to high setting at approximately 500 F 260 C If properly used the automatic temperature control is an efficient system Turn thermostat down to LOW when oven is idling or turn the oven control to OFF when not in use Moderate oven temperatures will produce better food reduce shrinkage and keep maintenance costs down Using a low temperature for roasting recommended 325 F 162 C or lower will reduce meat costs by reducing shrinkage A pan of water approximately 12 20 1 305 mm x 508 mm x 25 4 may be placed in the oven bottom This water supplies humidity to reduce shrinkage If necessary add water during roasting Convection Oven Cooking Cooking time and temperature in convection oven may vary slightly from normal time and temperature LOADING AND UNLOADING THE OVEN Open the door and load the oven as quickly as practical to conserve heat Take care to avoid spilling liquids while loading Close the door and refer to recipe for cooking time 10 Provide adequate space for product unloading Rapid unloading will conserve heat and ensure proper reheating conditions for the next load if applicable CLEANING A WARNING Disconnect the elect
47. gh the back of the unit 2 Cover the pipe threads with pipe joint compound resistant to propane gases 3 Screw the regulator onto the pipe hand tight with flow direction arrow pointing towards the back of the unit and the regulator adjustment in the up right position 4 With a pipe wrench tighten the regulator securely in the upright position The regulator is preset and should not require any additional adjustments The pressure regulator must be mounted horizontally to ensure the proper preset outlet pressure If mounted in any other direction the outlet pressure must be rechecked and possibly reset A leak limiter is supplied with every regulator to allow excess gas pressure to escape Do not obstruct the limiter or the gas regulator as obstruction may cause the regulator to malfunction GAS CONNECTIONS NOTICE a gas supply connections and any pipe joint compound used must be resistant to the action of propane gases WARNING Prior to lighting check all joints in the gas supply line for leaks Use soap and water solution Do not use an open flame After piping has been checked for leaks all piping receiving gas should be fully purged to remove air TESTING THE GAS SUPPLY SYSTEM When test pressures exceed psig 3 45 kPa the range and its individual shutoff valve must be disconnected from the gas supply piping system When test pressures 72 psig 3 45 kPa or less the range must be isolated from the gas supply sy
48. ician Do not remove the grounding prong from this plug The convection range is designed for 120 volt power supply and is provided with a flexible electric supply cord and plug that must be plugged into the proper receptacle Do not connect the convection range to electrical supply until after gas connections have been made The wiring diagram for the convection range is located on the rear of the appliance OPERATION A WARNING appliance and its parts are hot Use care when operating cleaning or servicing the appliance CONTROLS Open Top Burner Valve Allows gas to flow to the top burners To open valve turn knob counterclockwise To close valve turn knob clockwise Manual Griddle Valve Allows gas to flow to the griddle burners To open valve turn knob counterclockwise To close valve turn knob clockwise Oven Thermostat Regulates oven temperature The thermostat temperature range is from LOW at approximately 250 F 121 C to HI at approximately 500 F 260 C Turn the thermostat counterclockwise to increase temperature and clockwise to decrease temperature Oven temperature regulation is the most accurate between 300 F 149 C and 500 F 260 C Griddle Thermostat Regulates griddle temperature thermostat temperature range is from LOW at approximately 200 F 93 C to HI at approximately 550 F 288 C Turn the thermostat clockwise to increase temperature and counterclockwise to decrease te
49. mperature Safety Valve Monitors standing pilot The oven and thermostatic griddle feature a standing pilot that must be manually lit The pilot is monitored by a thermocouple and pilot safety valve If the pilot goes out the safety valve will shut off the gas supply to the pilot and main burners Fan Switch Turns fan and off Convection Ovens only Fan turns on when door is closed Fan turns off when door is opened BEFORE FIRST USE Ovens New ovens require a burn off period to break in the oven and eliminate unappetizing odors from penetrating the food product These odors are typically from curing of the porcelain enamel oven cavity parts Turn on gas to unit and set the thermostat to 475 F 246 C Allow the oven to operate at this temperature for 30 to 45 minutes Griddles Before leaving the factory the griddle is coated with vegetable oil as a rust inhibitor Remove this film when the griddle plate is being cleaned prior to its first cooking use Heat the griddle to 200 300 F to loosen and melt the coating then clean the surface with a non corrosive grease dissolving commercial cleaner following the manufacturer s directions Rinse thoroughly and wipe dry with a soft clean cloth Clean all accessories The griddle plate is steel but the surface is soft and can be scored or dented by careless use of spatulas or scrappers Be careful not to dent scratch or gouge the plate Do not try to knock off loose food that m
50. rical power to the machine and follow Lockout Tagout procedures WARNING Shut off the gas before cleaning the appliance WARNING The appliance and its parts are hot Be very careful when operating cleaning or servicing the appliance Exterior surfaces may be cleaned using soft cloth and mild detergent Do not use Dawnedish detergent to clean the exterior or interior components of the range Do not use scouring powder It is extremely difficult to remove completely It can build up accumulations that will damage the oven Vulcan equipment is strongly constructed and is designed to give you long satisfactory service at low cost provided you give it proper care Frequent cleaning and occasional adjusting should reward you with low operating and maintenance costs and faster better service DAILY CLEANING Oven Remove chrome plated racks and clean in a sink While still warm wipe top with a soft cloth or other grease absorbing material to remove spillovers grease etc before they burn in Clean oven and oven door daily especially if fruit pies or tomato sauces were baked meats roasted and if there have been spillovers After processing some foods at low temperatures odors may linger in the oven These odors may be cleared by setting the thermostat at 500 F 260 C and allowing the oven to operate unloaded for 30 to 45 minutes Open Top Clean cast iron open top grates with a mild soap and water solution Rins
51. stem by closing its individual manual shutoff valve 6 FLUE CONNECTIONS DO NOT obstruct the flow of flue gases from the flue located on the rear of the range Proper venting of flue gas is vital to the safe and efficient operation of the range Problems arising from the intentional obstruction of the flue will result in voiding of warranty It is recommended that the flue gases be ventilated to the outside of the building through a ventilation system installed by qualified personnel From the termination of the flue to the filters of the hood venting system a minimum clearance of 18 457 mm must be maintained Information on the construction and installation of ventilating hoods may be obtained from the standard for Vapor Removal from Cooking Equipment NFPA No 96 latest edition available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 ELECTRICAL CONNECTIONS A WARNING Electrical and grounding connections must comply with the applicable portions of the National Electrical Code and or other local electrical codes A WARNING Disconnect the electrical power to the machine and follow Lockout Tagout procedures A WARNING Appliances equipped with a flexible electrical supply cord are provided with a three prong grounding plug It is imperative that this plug be connected into a properly grounded three prong receptacle If the receptacle is not the proper grounding type contact an electr
52. t of 6 152 mm casters are available as an optional field installable accessory RANGE SERIES LEGS TO INSTALL CASTERS TO INSTALL 24 4 4 36 4 4 48 6 6 60 6 6 72 6 6 Installation of Legs Casters 1 Carefully tip range on its side 2 Align holes in leg caster mounting plate with pre drilled holes in bottom of range located in each of the four corners Two additional legs casters must be installed on the 48 60 and 72 series ranges The additional legs casters should be installed utilizing the pre drilled holes shown in Figure 1 CROSS CHASSIS MOUNTING HOLES CROSS CHASSIS MOUNTING HOLES Figure 1 Cross Chassis Leg Caster Mounting 3 Attach mounting plate to bottom of range using four 20 x self tapping screws provided If casters are being installed the locking casters should be mounted on the front 4 After all legs casters have been installed carefully return the range to its upright position For additional leg information see Leveling section of this manual Ranges mounted on casters must use a flexible connector not supplied by Vulcan that complies with the Standard for Connectors for Movable Gas Appliances ANSI 221 69 5 6 16 and quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI 221 41 5 6 9 In addition adequate means must be provided to limit movement of the appliance without
53. ur Vulcan Range must be installed in accordance with In the United States of America 1 State and local codes 2 National Fuel Gas Code 51 7223 1 54 latest edition This shall include but not be limited to NFPA 54 Section 10 3 5 2 for Venting Copies may be obtained from The American Gas Association Accredited Standards Committee 2223 400 Capital St NW Washington DC 20001 or the Secretary Standards Council NFPA 1 Batterymarch Park Quincy MA 02169 7471 NOTE In the Commonwealth of Massachusetts All gas appliances vented through a ventilation hood or exhaust system equipped with a damper or with a power means of exhaust shall comply with 248 CMR 3 NFPA Standard 96 Vapor Removal from Cooking Equipment latest edition available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 In Canada 1 Local codes 2 CAN CSA B149 1 Natural Gas Installation latest edition 3 CAN CSA B149 2 Propane Installation Code latest edition available from the Canadian Gas Association 178 Rexdale Blvd Etobicoke Ontario Canada M9W 1R3 The above are available from the Canadian Standard Association 5060 Spectrum Way Suite 100 Mississauga Ontario Canada L4W 5N6 LEG CASTER ASSEMBLY The range is shipped fully assembled except for the legs The range is provided with 6 152 mm adjustable stainless steel legs hardware included packaged in a box located inside of the oven A se
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