Vermont Casting A052041 Gas Grill User Manual
Contents
1. Do not place combustible material such as cloth or plastic on grill surface during use e Do not lean on side tables or place more than 15 pounds of weight on a side table 9 Make sure that the heat shield and drip pan are in place under the grill bot tom e Heat and hot drippings from cooking food could damage the fuel supply sys tem Portable L P Gas Barbecue Grills WARNING Do not use natural gas in an appliance designed for L P gas Use only liquid propane L P gas in an appli ance designed for L P gas L P Gas Liquid Propane abbreviated L P gas is stored under high pressure inside a cylinder and will vaporize when released It is important that there are no leaky connections on the grill fuel supply sys tem Refer to the Leak Testing section of this manual L P gas cylinder not included with grill The L P Fuel Supply System The L P FUEL SUPPLY SYSTEM An L P gas grill requires a fuel delivery sys tem made up of an L P gas supply cylinder a fuel regulator with hose and a gas control valve Dual Burner Fuel Control Valve Type 1 Fuel Regulator Valve Orifice Fuel Supply Hose The L P Fuel Supply System the fuel regulator and hose FUEL REGULATOR AND HOSE The fuel regulator supplied is equipped with a Type 1 coupling nut nect to any other L P cylinder not equipped with a mating Type 1 cylinder valve This grill is not to be used with any other cylin de2. www cfmcorp com Service Note If you are experiencing difficulties or are dissatisfied with your purchase please contact CFM at the telephone number listed above prior to returning your grill to the store Model A052041 Series Installation Chapter 1 Necessary Information to Safely Use a Gas Grill The gas fuel used by this product is highly flammable and must be used in a responsible and cautious manner It is your responsibility to assemble operate and maintain your gas barbecue grill properly If these instructions are ignored there is a possibility of a hazardous fire or explosion which could result in proper ty damage physical injury or death Choosing a Safe Location for a Gas Barbecue Grill 1 The gas barbecue grill may only be used for cooking out of doors e Do not operate this barbecue in garages breezeways sheds or any enclosed area Operating this or any gas fired appli ance in an enclosed area can produce a build up of carbon monoxide which could result in injury or death 2 Installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI 2223 1 NFPA 54 USA or CAN CGA B 149 2 Propane Installation Code Canada and CAN CGA B 149 1 Natural Gas Installation Code To check local codes contact your local gas dealer or gas company listed in the Yellow Pages for recommended installation procedures and regulations 3
3. 1 package Ceramic Briquettes AQ000103 6 1A x 20 x 34 Bolt AMO000105 1 Cooking Grid AF000104 6 14 x 20 Hex Keps Nut AM000904 1 Warming Rack AF000304 1 Grill Lid TOP350 BLK 1 Hardware Bag B 1 Lid Handle AP000102 4 14 x 20 x 3 4 Bolt AM000105 2 Handle Standoffs AZ000802 1 Aluminum Drip Pan A1000302 1 Hardware Bag C 1 X Brace Cylinder Retainer AF000404 8 14 x 20 x 34 Bolt AM000105 8 14 x 20 Hex Keps Nut AM000904 Preassembled Components 1 Base Assembly 1 Hardware Bag D 1 Pillar Assembly 2 14 x 1 18 Hinge Pin AMO000908 1 Bottom Burner Assembly 2 Hairpin AM000909 1 Right Side Table Assembly 4 14 x 20 x 3 4 Bolt AM000105 1 Left Side Table Assembly 4 14 x 20 Hex Keps Nut AM000904 2 Handle Gasket AM000704 34 Breakdown of Preassembled Components Bottom Burner Assembly quantity description part number 1 Bottom Burner Assembly consisting of 1 Cast Iron Burner AZ001505 1 Venturi Tube w gasket AZ000507 8 8 32 x 7 16 Screw AMO000603 1 Bottom Grill Casting BTM350 BLK 1 Collar COLLAR C P BLK 1 Heat Shield Al000204 1 Forward Gasket AM000911 2 Side Gasket AMO00910 4 1 4 x 20 x 1 1 4 bolt AMO000107 8 Speed Nuts AMO00906 Pillar Assembly 1 Pillar Assembly consisting of 1 Pillar SF AH000401 2 10 x 24 x 1 2 Bolt AM000103 1 Valve Regulator Hose ALO000104 1 Push Button Igniter AN000304 2 Control Knobs AZ000704 Side Table Assemblies 1 Right Side Table Assembly consisting of 1 R H Bracket SDTBL BRKT R BLK 1 L H
4. Operating this grill without the heat shield gaskets collar assembly attached to the grill bottom would result in a hazardous situation which could cause serious damage to prop erty and possible physical injury X BRACE RETAINER WIRE It is important to properly fit the X Brace retainer wire inside the pillar to provide addi tional stability Remove the X Brace only when installing an L P gas supply cylinder Rear view of Series A052041 grill with the heat Shield gaskets collar assembly Rear view of Series A052041 grill with the X Brace retainer wire shown in place Take These Instructions to the L P Gas Dealer When using a cylinder exchange be sure the exchanged cylinder is a Type 1 cylinder a 510 POL cylinder will not fit a Type 1 regulator FILLING AND PURGING TYPE 1 L P GAS CYLINDERS DANGER Purging and filling of L P Gas cylinders must be performed by personnel who have been thoroughly trained in accept ed L P gas industry procedures Failure to follow this instruction may result in explo sion fire severe personal injury or death IMPORTANT Purge new cylinders before fill ing This tank is easily filled with a standard CGA 510 POL filling connection Filling a Type 1 Cylinder Valve Example A shows a CGA 510 POL fitting Example B shows using a Type 1 POL fitting TYPE 1 cut away to see fiiting The L P gas cylinder has a Type 1 cylinder valve with a back check module in
5. This appliance is not intended to be installed in or on a recreational vehicle and or boat 4 Keep the barbecue grill at least 24 inches 61 cm away from any combustible construction e Do not use a grill under a ceiling or cover where the heat or flame could cause damage e Choose a level surface where the grill is not facing directly into the wind e Avoid moving the grill during use 5 The grill area must be clear and free from combustible materials gasoline and any other flammable liquids or vapors e Do not use lighter fluid or charcoal bri quettes in a gas grill The flow of combus tion and ventilation air is not to be obstruct ed Do not store spare cylinders near grill e The ventilation openings of the cylinder enclosure must be kept free and clear from other debris 6 Do Not store a spare L P gas cylinder under or near this appliance e Do not store an L P cylinder in a build ing garage or any other enclosed area Instead store the cylinder outdoors ina well ventilated area away from people and out of the reach of children 7 NOT FOR USE BY CHILDREN e Place your barbecue grill in a location away from children and pets e Do not leave grill unattended when in use 8 The outside of the barbecue grill will become hot during use To avoid burns do not touch any hot grill surface If necessary use a protective glove when operating control knobs tank shut off valve or lid handle
6. 1 knobs ignitor valve hose w regulator installed X brace wire 1 master hardware bag 1 consisting of 1 A bag 11 Assembly Instructions Attach the Pillar to Grill Bottom tools needed open end wrench flat blade screwdriver Use hardware bag B 1 4 20 x 3 4 4 back hinge strut HINT For the first portion of the assembly you will be assembling the grill bottom pillar and base up grill bottom side down 1 shown right 1 Position the grill bottom casting collar side up upside down so that the heat collar assembly assembly is upward 2 Working from the back open side of the pillar set the pillar upside down onto the collar assembly 3 Locate the holes in the pillar bot tom and align with holes in collar front al control 4 IMPORTANT knobs Make sure the gas control valve ends are inside the burner ven turi tubes extending through the grill bottom as shown See Adjacent Page 5 Thread screws into holes and tight en with a wrench screwdriver pillar bottom fuel supply hose w regulator gas control valve ends burner en D E venturi tubes collar grill bottom back back hinge strut Assembly Instructions Assemble Base to Pillar tools needed open end wrench As open end wrench Use hardware bag A 1 4 20 x 3 4 6 Locate this part 1 Lock the pre assembled casters on base by pu
7. Bracket SDTBL BRKT L BLK 1 Right Side Table w hooks AHO00403 4 Screws AMO000206 1 Left Side Table Assembly consisting of 1 R H Bracket SDTBL BRKT R BLK 1 L H Bracket SDTBL BRKT L BLK 1 Left Side Table cup holder AHO00404 4 Screws AMO000206 Base Assembly 1 Base Assembly consisting of 1 Base SF AH000402 2 Locking Caster AH000303 O 2 Caster AH000305 35
8. Formerly Now Great Outdoors m MI ET CFM Corporation Assembly and Owners manual Model A052041 2004 Series Portable Gas Grill ASSEMBLER INSTALLER Leave these instructions with the consumer CONSUMER USER Read all of these instructions and keep them in a safe place for future reference FOR YOUR SAFETY FOR YOUR SAFETY If you smell gas 1 Do not store or use gasoline or other 1 Shut off gas to the appliance flammable vapors and liquids in the 2 Extinguish any open flame vicinity of this or any other appliance 3 Open lid 2 Anunconnected liquid propane 4 If odor continues immediately call cylinder should not be stored in the your gas supplier or fire department vicinity of this or any other appliance Table of Contents Page Number Chapter One INSTALLATION 4 Necessary Information 4 Choosing a Safe Location 4 Portable L P Gas Grills 5 7 Important Features of the Series 4000 LP Gas Grill 8 L P Gas Dealer Instructions 9 Chapter Two ASSEMBLY INSTRUCTIONS 10 Identifying Parts 11 Attach Pillar to Grill Bottom 12 13 Assemble Base to Pillar 14 15 Install X Brace 16 17 Install the Side Tables 18 19 Assemble Grill Lid 20 21 Installing the Internal Parts 22 23 Installing an L P Gas Cylinder 24 Connecting an L P Gas Cylinder 24 25 EN at Outdoors Now CEM CEM Corporation 2695 Meadowvale Boulevard Mississauga Ontario L5N 8A3 Canada 800 668 5323 Formerly i
9. d more Some space between the briquettes is necessary 4 Set the porcelain coated cooking grid on the front and back ledges formed inside the grill bottom for a level cooking surface 5 Set the warming rack onto the back of the cooking grid The grill assembly is now complete ee Model 4000 Series Replacement Parts Replacement parts are available direct You may also write to from our warehouse Some components are not available preassembled and may be the Great Outdoors Grill Company ordered separately For convenience the 7980 East American Drive following parts list is provided along with a representation of the items listed Charges for replacement parts and shipping may Joplin Missouri U S A 64804 apply For warranty replacements proof of own PLEASE NOTE All parts that meet the ership and date of purchase is required warranty requirement will be shipped at no charge via the discretion of the Customer Please call 888 869 5454 to receive a Service Department ground shipments US return authorization number before returning Mail or Parcel Post ONLY Any Special any grill components handling charges i e Second Day Overnight etc will be the responsibility of To order parts call toll free in the USA the consumer 888 869 5454 Parts Enclosed Parts Enclosed quantity description part number quantity description part number 1 Main Hardware Bag AMO000404 1 Grate AF000203 1 Hardware Bag A
10. eter and 18 inches high The maxi mum fuel capacity must be 20 pounds of propane Full cylinder weight should be approximately 38 pounds 43 7 lbs nominal water capacity The L P cylinder must have a shut off valve terminating in a Type 1 L P gas cylin der valve outlet A Type 1 compatible cylin der with a Type 1 cylinder valve has a posi tive seating connection that does not permit gas flow until a positive seal has been ob tained The cylinder must be arranged for vapor withdrawal It must also include a Collar to protect the cylinder valve A safety relief device having direct communication with the vapor space of cylinder must be provid ed This will expel high pressure gas if the cylinder is overfilled or overheated All L P gas cylinders used with this appli ance shall be constructed and marked in accordance with the specifications for L P gas cylinders of the U S Department of Transportation DOT or the National Stan dard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable and shall be provided with a listed overfilling prevention device Read labels on the L P gas supply cylinder DANGER Do not insert any foreign ob jects into the valve outlet You may damage the back check A damaged back check can cause a leak which could result in explosion fire severe personal injury or death Allow only a qualified L P gas dealer to fill o
11. its outlet that will not permit gas to flow until an evacuation device is installed To purge the L P gas cylin der the back check module must be opened with an evacuation device PURGING AND EVACUATION DEVICES FOR L P Gas CYLINDER WITH TYPE 1 CYLINDER VALVES A Hose end valve with a bleed port Purging can be accomplished using a hose end valve containing a bleed port which also allows for evacuation without the use of an adapter B Hose end valve without a bleed port When a hose end valve does not have a bleed port a separate device must be used for evacuation C Purging using a Type 1 connection L P gas cylinder evacuation can be accomplished during each purging by using a Type 1 connection The Type 1 valve outlet has 1 5 16 external ACME right hand thread that will accept this connection CAUTION After purging or filling an L P gas cylinder do not insert a POL plug into the valve outlet Insertion of this plug will prevent the back check from closing Use ONLY the provid ed cap and strap attached to the outlet Close the cylinder valve knob before returning the cylinder to the customer For proper purging procedures in the U S A refer to Safety Bulletin NPGA 133 Purging L P Gas Cylinders and Safety Bulletin NPGA 130 Recommended Procedures for Filling Cylinders DANGER Do not fill an L P gas cylinder beyond 80 full If this information is not followed exactly a fire causing serious inju
12. line with the hinge struts on the back of the grill bottom 2 Gently set the grill lid onto the grill bottom 20 3 Hold the lid to align the hinge holes 4 Insert a hinge pin through the hinge hole in the lid and into the hole in the bottom hinge strut 5 After the hinge pin is in place insert a hair pin through the hole of the hinge pin to secure it HINT There is an air space between the back of the lid and the grill bottom where you can install the pins 6 Repeat for the opposite side standoff gasket 7 Raise the lid to attach the front handle 8 Attach a handle standoff to the front of the grill lid as shown 9 Insert one end of the handle into the hole of the standoff 10 Place other standoff onto handle and while holding the handle in place assem ble the opposite standoff to the lid in the same manner 21 Assembly Instructions Installing the Internal Grill Parts No tools are needed Locate these parts rock grate 1 ceramic briquettes 1 box cooking grid 1 warming 1 s Place the single rock grate into the grill bottom Open the package containing the ceramic briquettes and place them on the rockgrate It is important to properly arrange all the ceramic briquettes onto the rock grate to allow for good air flow during use NOTICE THE SPACING The proper amount of briquettes are supplied and there is no need to ad
13. n complete the X brace should be positioned as shown in the lower right picture Assembly Instructions Install the Side Tables tools needed ae 3 8 open end wrench Use hardware bag C 7 16 open end wrench X NN O DSA 1 4 20 hex nut 8 1 4 20 x 3 4 bolt 8 Locate these parts left side table assembly 1 right side table assembly 1 1 Insert four 3 4 bolts through holes in the support brackets of the right side table assembly 2 Attach the right side table to the four holes located in the right side of the grill bottom using the locking hex nuts provided 3 Insert four 3 4 bolts through holes in the support brackets of the left side table assembly Attach the left side table to the four holes located in the left side of the grill bottom using the locking hex nuts provided 19 HINT Preformed hooks included on the right side table assembly may be used to keep cooking utensils not included at hand CAUTION Do not apply more than 15 pounds to either side table that could unbalance and tip the grill Assembly Instructions Assemble the Grill Lid fools needed We hairpin 2 7 16 open end wrench Hardware baa sD flat blade screwdriver g l hinge pin 1 4 x 1 1 8 2 standoff a gasket _ 2 1 4 20 1 4 20 x 3 4 hexnut 2 bolt 4 handle 1 handle standoff 1 Position the back of the lid so that the rear holes are in
14. r connection device The fuel regulator and hose assembly with the Type 1 fitting supplied must be used with the appliance Do not use a hose and regula tor assembly other than the one supplied with the grill or a manufacturer s replacement fuel pressure regulator assembly The Type 1 connection system has the fol lowing features 1 The system will not allow gas to flow until a positive connection has been made Do not attempt to con 2 The system has a thermal element that will shut off the flow of gas between 240 F and 300 F 3 The system has a flow limiting device which when activated will limit the flow of gas to 10 cubic feet per hour 4 The pressure regulator and hose assem bly provided is factory set at an outlet pres sure of 11 inches water column 4 Ib per sq inch WARNING Any attempt to adjust the regulator is dangerous and could create a situation causing personal injury or property damage Consult your L P gas dealer if you think the regulator is not working properly L P GAS SUPPLY CYLINDER NOTE AN L P CYLINDER IS NOT INCLUDED WITH THIS GRILL MODEL An L P cylinder can be obtained at the store where you purchased your grill or from an authorized L P gas dealers Cylinder Control Valve L P Gas Cylinder The L P Fuel Supply System L P gas cylinder L P GAS CYLINDER SPECIFICATIONS Any L P gas supply cylinder used with this grill must be approximately 12 inches diam
15. r repair an L P gas supply cylinder Inform the gas dealer if it is a new or used cylinder to be filled Caution the gas dealer not to overfill the fuel cylinder After filling have the gas dealer check for leaks and that the relief valve remains free to function Have the gas dealer weigh cylinder after filling to ensure that the cylinder is not over filled DANGER a Do not store a spare L P gas cylinder under or near this appliance b Never fill the gas cylinder beyond 80 percent full c If the information in a and b is not followed exactly a fire causing death or serious injury may occur TRANSPORTING A FULL CYLINDER WARNING Handle a full cylinder with care Gas is under high pressure You should transport only one cylinder at a time Transport the cylinder in an upright and secure manner with control valve turned off and the POL plug in place Do not transport cylinder in the passenger compartment of a vehicle Do not leave cylinder in direct sunlight or in a high heat area such as a closed car trunk High heat areas could cause the relief valve to vent gas Use a cylinder cap on cylinder valve outlet during transport and when the cylinder is not connected to grill Keep cylinder valve closed when not in use Important Features of Series A052041 Gas Grills HEAT SHIELD GASKETS AND COLLAR WARNING Do not remove the heat shield gaskets collar assembly from the grill bottom
16. ry or death may occur Model A052041 Series Assembly Instructions Chapter 2 Getting Started 1 Please follow the steps in the order that they are presented 2 Assemble the grill where you plan to use it 3 You may want to place an old towel or cloth at the assembly site to prevent nuts and bolts from becoming lost 4 Have a friend help An assistant can make the assembly easier by holding the parts in place while you fasten the nuts and bolts 5 To be ready to barbecue immediately obtain a filled L P gas cylinder from an authorized L P dealer or cylinder exchange center Unpacking the Grill Parts 1 Remove and set aside all inner boxes and parts from the master carton 2 Remove and set aside all wrapping paper and additional packaging from the parts 3 Do not destroy carton or packing until your grill is completely assembled and oper ating to your satisfaction Tools needed to assemble grill e 3 8 open end wrench e flat blade screwdriver e 7 16 open end wrench HINT A socket set or an adjustable wrench may be used instead Assembly Instructions Identify the Grill Parts Locate these parts handle 1 A a handle standoff 2 grill lid 1 ceramic briquettes 1 package grill bottom assembly 1 burner assembly heat Shield collar gasket and collar installed left side table 1 SGA f grease pan 1 right side table 1 rock grate 1 pillar
17. shing down on the latch om locking casters 2 Set the base upside down on onto the pillar bottom as shown on the adjacent page aligning holes in base with holes in pillar 3 Insert six bolts through the holes in the pillar and base Thread the locking hex nuts onto bolts assembled Tighten with a wrench and a flat pillar head screwdriver and bottom 4 Locate the two black lead wires casting inside the grill bottom Press the metal contacts of the loose ends of the lead wires onto the metal pins located on the base and side of the ignitor unit black lead wires heat shield Assembly Instructions Install X Brace No tools needed Locate this part 1 Now with the help of an top bent assistant carefully turn the ends grill assembly right side up 2 IMPORTANT Inspect beneath the grill bottom to check that the control valve ends are still inside the burner venturi tubes The valve ends must always be inside the burner tubes for the grill to safely operate ATTENTION PRODUCT ASSEMBLER Install the X brace retainer wire across the back of the pillar for warranty validation DETAIL LOWER DETAIL 3 Position the wire ends A and B firmly into the pillar corners behind the bolt heads and against the base See Lower Detail 4 Complete the installation by snapping bent ends C and D into the two holes in the pillar See Upper Detail 5 Whe
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