Home

Vermont Casting 2950 Fan User Manual

1. Vermont Castings Majestic Products reserves the right to make changes in design materials specifications prices and discontinue colors and products at any time without notice Pinnacle PDV20 Stardance SDVR Direct Vent Rear Vent Gas Heater Models 2950 2951 2995 2996 2997 2998 20003457 41 Vermont Castings Pinnacle amp Stardance Direct Vent Kear Vent Gas Heaters Pinnacle PDV20 Stardance SDVR Direct Vent Rear Vent Gas Heater Models 2950 2951 2995 2996 2997 2998 continued Ref Description 2950 2951 PDV20 SDVR 1 Gas Log Assembly 30000252 20003467 20003467 1a Log Rear 30000265 20003463 20003463 1b Log Right n a 20003464 20003464 1c Left Log n a 20003465 20003465 1d Log Top 30000262 n a n a 1e Log Left PDV20RF 20003247 n a n a 1f Log Right PDV 30000264 n a n a 1g Ember Strip Left SDV30 30000135 n a n a 1h Ember Strip Right SDV30 30000134 n a n a 2 Grille UV30 30000393 30000393 30000393 3 Mesh Grille UV30 30000508 30000508 30000508 4 Cement Gasket 3oz Tube 1206122 1206122 1206122 5 Manifold Assembly 20000663 20003739 20003739 6 Lava Rocks Burner 57897 57897 57897 7 Gasket Glass Med Knit RDV40 1203702 1203702 1203702 8 Glass DV25 1
2. Inner Flue Collar Fig 27 Minimum wall thimble centerline Vent Starter Pipe Seal all around crimped end ST398 ST131b Fig 28 Minimum wall thimble centerline 2 Dry fit the inner and outer pipe of the first elbow directly to the starter pipe 3 Dry fit the Inner pipe assembly to the first elbow and determine the required vent length Insert the vent assembly into the flue collar but do not attach Measure to determine the correct length required for your installation and cut the upper end of the pipe as necessary Dry fit the outer vent section and cut to match the height of the Inner assembly Fig 30 Fasten outer pipe with 12 x 1 2 sheet metal screws 18 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Side Wall Termination Assembly 1 Locate the vent opening on the wall Refer to Figures 27 amp 28 to determine the minimum centerline of wall opening It may be necessary to first position the stove and measure to find the hole location Depending on whether the wall is made of combustible materials cut the opening to the size shown in Figure 31 Combustible wall openings must be framed as shown in Figure 31 2 Measure the wall thickness and cut the wall sleeve sections to proper length MAXIMUM 12 Assemble the sleeve with the 8 sheet metal screws supplied
3. u 39 Check the Gas Flame Regularly u 39 Stove Disassembly u u ace aap shee netter e diee eve Dee ed n Ue ee T ea apa ne 40 Wiring Diagrams u uuu L 40 Replacement Parts 1 eie ep pe Re E Ue RE UR gt i n x REC dees EUR DH ERR geet eters 41 Optional Accessories o oigo eoe een cette nima dates aoe eec le Danae re su iss 44 del se qii I EMEN EM 46 2 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Installation amp Operating Instructions The Pinnacle PDV20 and Stardance SDVR Direct Vent Room Heater Model Nos 2950 2951 2995 2996 2997 and 2998 are vented gas appliance listed to ANSI Standard Z21 88b 2001 and CSA 2 33b 2001 for Vented Room Heaters and CSA2 17 M91 Gas Fired Appliances For Use at High Altitudes The installation of the PDV20 and SDVR Direct Vent Room Heaters must conform with local codes or in the absence of local codes with National Fuel Gas Code ANSI 2223 1 latest edition and CSA B 149 1 EXCEPTION Do not derate this appliance for altitude Maintain the mani fold pressure at 3 5 inches w c for Natural Gas and 10 inches w c for LP gas at maximum input Refer to Page 37 RF only This appliance is only for use with the type of gas indi cated on the rating plate This appliance is not convertible for use with other gases unless
4. Vermont Castings Majestic Products does not require any opening for inspection of vent pipe Only Vermont Castings Majestic Products vent ing components specifically approved and labelled for this stove may be used Minimum clearances between vent pipes and combustible materials is one 1 inch 25 mm except where stated otherwise Venting terminals shall not be recessed into a wall or siding Horizontal venting must be installed on a level plane without an inclining or declining slope 20003457 There must not be any obstruction such as bushes garden sheds fences decks or utility buildings within 24 from the front of the termination hood Do not locate termination hood where excessive snow or ice build up may occur Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system When using snow blowers make sure snow is not directed towards vent termination area Location of Vent Termination It is imperative the vent termination be located observ ing the minimum clearances as shown in Figure 9 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters General Venting Information Termination Location INSIDE CORNER DETAIL erable Fixed Closed gt gt _ RAS KRK KR RG i 0050005060609 VENT TERMINATION AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED CFM145a Canadian Installation
5. 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7885 www majesticproducts com www vermontcastings com INSTALLER DO NOT DISCARD THIS MANUAL LEAVE FOR HOMEOWNER 20003457 11 02 Rev 6 Vermont Castings Pinnacle amp Stardance Direct Vent Kear Vent Gas Heaters Table of Contents PLEASE READ THE INSTALLATION amp OPERATING INSTRUCTIONS BEFORE USING APPLIANCE Thank you and congratulations on your purchase of a Vermont Castings stove IMPORTANT Read all instructions and warnings carefully before starting installation Failure to follow these instructions may result in a possible fire hazard and will void the warranty Installation amp Operating Instructions StOVE DIMENSIONS iss int a E REDE OR ER ERR 4 Clearance Requirements ie Re EAT 5 Minimum Clearances Parallel Installation Corner Installation enne 5 Minimum Clearances Alcove Installation isses nnne 6 EUER 6 Flearth Req ir lment u eio e e ee dier e e Ce tere ii ri e eu 6 Gas SpecifiCations DU ERR e T LI eel ea eee a eee 6 Gas Inlet and Manifold Pressure Sisiane eee 6 Higi Eleva NS u 7 Horizontal Terminato N eisg iiec ote ga Ga enh ati wi ends ee 7 Vertical Terminator uoces wuss teas cael ete tice eget eue d
6. A Defective or misaligned electrode at the pilot B Defective ignitor push button A Defective pilot generator thermocouple B Defective automatic valve operator A Remote switch or wires defective B Thermopile may not gener ate sufficient voltage C Plugged burner orifice D Defective automatic valve operator A Pilot flame may be too low or high blowing or lifting causing the pilot to drop out B Possible blockage of the vent terminal CORRECTIVE ACTION Using a match light pilot If pilot lights turn off pilot and push the ignitor button again If pilot will not light check gap at electrode and pilot it should be 1 8 to have a strong spark Push piezo ignitor button Check for spark at electrode and pilot If there is no spark at the pilot and electrode wire is properly connected replace ignitor Check pilot flame It must impinge on the thermocouple or thermopile NOTE This pilot burner assembly uses both a thermocouple and a thermopile The thermo couple operates the pilot flame Tighten the thermo couple The thermopile operates the main valve ON and OFF Clean and or adjust pilot for maximum flame impingement on thermocouple and thermopile Turn valve knob to Pilot Maintain flow to pilot millivolt meter should read greater than 10mV If the reading is okay and the pilot does not stay on replace the gas valve NOTE An interrupter block not supplied must be used to con
7. Proposition 65 Warning Fuels used in gas woodburning or oil fired appliances and the products of combustion of such fuels contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm California Health amp Safety Code Sec 25249 6 Aftermarket Completion of sale nor for purpose of resale from the manufacturer 3 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Stove Dimensions Pinnacle Direct Vent Gas Heater Flue Transition Connector For fireplace installation only 163 673mm 400mm Fig 1 PDV20 dimensions MMMM KY XO RO RUE Valve 76m Md 856mm Fig 2 SDVR dimensions 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Clearance Requirements 1 WARNING Minimum Clearances to Combustible Materials Always maintain required Meas
8. the glass 20003457 Inspect the Vent System Annually Have the vent system inspected annually by a qualified technician Shut off the main gas supply before inspect ing the system Both the inner exhaust pipe and the outer combustion supply pipe must be checked to confirm that they are unblocked and in good condition Check the Gas Flame Regularly To ensure that the stove is operating properly check the flames periodically to confirm that they match Figures 80 81 The flames will be blue during the first 15 20 minutes of operation and will gradually turn to yellow after that Do not use your stove if the flame pattern differs from that shown here Contact your Vermont Castings dealer or a qualified technician for help Red Glow Fig 80 Correct flame pattern Red Glow Fig 81 Correct flame pattern Models 2950 2951 39 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Stove Disassembly If there is ever a need to remove the firebox assembly from the stove shell support the firebox with solid stands about 6 150mm tall under the left and right outer edges of the firebox base Do not set the firebox assembly directly on the floor this can damage the control valve and or the gas lines from the valve to the firebox Before removing the firebox from the shell disconnect the on off switch wires from the valve If the asse
9. Attach Inner Starter Pipe found in with the logset to the stove Run a bead of sealant beneath the pipe bead and attach to the stove using three 1 4 20 x 3 8 phillips screws provided in the parts bag Fig 23 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Sealant 4 lt E Phillips Screws ST396 Fig 23 Apply sealant to the starter pipe and fasten to stove with Phillips screws 2 Locate the vent opening on the wall Refer to Figures 24 25 amp 26 to determine the top of the opening centerline It may be necessary to first position the stove and measure to find the hole location Depending on whether the wall is made of combustible materials cut the opening to the size shown in Figure 24 Combustible wall openings must be framed as shown in Figure 24 Vent Opening Combustible Wall 9 k A 10 265mm v L l Framing Detail Vent Opening Noncombustible Wall 7 2 Dia 190mm Y VO584 100 Fig 24 Locate vent opening 926 W x 10 H Wall Opening Firestop Ventilated Wall Plate Wall Sleeve Open End Down Seal Around Finishing Collar xm 1 27 695mm to Top of Opening Seal Around Terminal ST400 Fig 25 SDVR with Rear Vent Kit 7TFSRSK installati
10. Attach the firestop plate to the sleeve end with the holes Fig 32 NOTE The wall sleeve is required in combustible walls only 3 Install the Wall Firestop Sleeve assembly into the wall cutout and fasten the firestop to the wall cutout framing members Fig 32 4 If necessary measure to determine the vertical length X of pipe required from the first transition elbow to the wall cutout centerline including a 2 overlap at the joint Fig 33 Use a hacksaw or tin snips to trim the pipe as needed Vent Opening Combustible Wall m 5 x 240mm Vent Opening Noncombustible Wall Y 7 n 191mm A VO584 100a Fig 31 Locate vent opening 12 305mm Max Length 8 Sheet Metal Screws Firestop ZCS103 Fig 32 Assemble the wall sleeve and firestop 20003457 5 Install first the inner then the outer straight pipe section s trimmed end down to the point of the elbow Drill 3 holes through each joint and fasten with sheet metal screws Fig 33 Determine the vertical pipe length 6 Install the elbow using 3 sheet metal screws at each joint 7 Measure and cut if necessary the appropriate length of pipe section needed to make the connec tion through the wall Include a 2 overlap i e from the elbow to the outside wall face about 2 or the distance required if installing a second 90 elbow Fig 34 8 S
11. Comfort Valve System Control Sequence Of Operation With Transmitter Set manual switch Five minute wait to local or remote period Light pilot burner No Did the LED stop gt Review LED blinking failure analysis Release pilotstat knob Cycle switch once Yes and leave in Choose Manual or remote Press any Remote path Set from PILOT to ON key on transmitter switch to manual or for recognition remote operation Local Path On Path If the manual switch If manual switch is Move switch from set to LOCAL did local to remote main burner light Press any key on is set to REMOTE Move switch from press the mode manual to remote Press any key on transmitter and fan turn on transmitter Move button to display switch back to local ON does transmit ter control the main burner and fan Turn pilotstat knob to PILOT to turn off main burner Does transmitter change levels of flame height fan speed Turn pilotstat knob to OFF to turn valve completely off Set levels of flame height and fan to 0 to shut off main burner and fan Turn pilotstat knob to OFF to turn valve completely off 34 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Auto Path If the manual switch is set to REMOTE press the mode button a to display AUTO on the transmitter Does the Press any key within transmitter dis
12. Insta Flame Ceramic Burner or standard steel tube burner BASIC WARRANTY The Vermont Castings Majestic Products Company hereinafter referred to collectively as the Company warrants that your new Vermont Castings or Majestic Gas Fireplace Stove is free from manufacturing and material defects for a period of one year from the date of purchase subject to the following conditions and limitations EXTENDED LIFETIME WARRANTY The heat exchanger where applicable and combustion chamber of every Vermont Castings or Majestic gas product is warranted for life against through wall perforation All appliances equipped with an Insta Flame Ceramic Burner have limited lifetime coverage on the ceramic burner plaque Warrantees are made to the original owner subject to proof of purchase and the conditions and limitations listed on this Warranty Document COMPONENT WARRANTY CAST IRON All external and internal cast iron parts are warranted for a period of three years Note On porcelain enamel finished external parts and accessories The Company offers no Warranty on chipping of enamel surfaces Inspect all product prior to accepting it for any damage to the enamel The salt air environment of coastal areas or a high humidity environment can be corrosive to the porcelain enamel finish These conditions can cause rusting of the cast iron beneath the porcelain enamel finish which will cause the finish to flake off Dye lot variations with replaceme
13. OFF Turn OFF any electricity that may be going to the appliance Conversion Procedure 1 Remove stove front Lift stove front up and then swing bottom out and away to disengage from the stove body Fig 49 Page 26 Swing open the swiveling latches at the top left and right corners of the glass frame Fig 78 Page 38 Pull the top edge of the glass and frame assembly away from the firebox face Place the assembly out of the way on a flat padded surface such as a counter protected by a towel Remove the logset from the firebox Remove the rear log bracket by unfastening the screw Fig 69 6 Remove the right and left log bracket assembly by unfastening the two screws which hold the burner in place Fig 69 09 oa Remove Screws Rear Log Bracket Left amp Right Log Bracket Assembly Fig 69 Remove rear log bracket and left and right log bracket assembly 35 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters 7 Hold the burner at the right hand side and lift to clear the right burner leg Then pull to the right to clear the injectors on the left hand side 8 Remove injector orifices from left burner leg using 1 2 wrench Fig 74 9 Install conversion orifices See Table 2 Models 2995 2996 R Models Only 10 Remove cap from Hi Lo knob This can be accom plished by lifting the plastic cap off the screw Fig 70 11 Remove the screw from cent
14. Vent termination clearances 10 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors Inside Corner Outside Corner Recessed Location A Combustible 6 152mm 2 50mm Balcony with no side wall Combustible amp Noncombustible 12 305mm Fig 10 Termination clearances 20003457 Noncombustible B Combustible 6 152mm Noncombustible 2 50mm Balcony with perpendicular side wall 6 006060 66 666666 Z SY 4 KS X Combustible amp Noncombustible H 24 610mm J 20 508mm C Maximum depth of 48 1219mm for recessed location D Minimum width for back wall of a recessed location Combustible 38 965mm Noncombustible 24 610mm E Clearance from corner in recessed location Combustible 6 152mm Noncombustible 2 50mm 11 Vermont Castings Pinnacle amp Stardance Direct Vent Kear Vent Gas Heaters Vent Components The following kits are available to meet the needs of most installations All pipe has a 7 outer diameter and includes a 4 diameter inner section A CG designation indicates the part is finished in Charcoal Gray paint Consult your dealer about other vent parts that may be approp
15. a certified kit is used Installation and replacement of gas piping gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency The term qualified agency means any individual firm corporation or company that either in person or through a representative is engaged in and is responsible for a installation or replacement of gas piping or b the connection installation repair or servicing of equipment who is experienced in such work familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction The PDV20 and SDVR Direct Vent Room Heaters should be inspected before use and at least annually by a qualified service agency It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean The PDV20 and SDVR Direct Vent Room Heaters and the individual shut off valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The PDV20 and SDVR Direct Vent Room Heaters must be isolated from the gas supply piping system by closing the individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig An accessible tap is located above the pilot on off knob for checking the inlet pressure Direct Vent
16. do so could affect the flame appearance and performance of the unit 22 Place conversion label on valve 23 Reinstall the right and left log bracket assembly 24 Reinstall the rear log bracket 25 Replace logs 25 Replace glass and stove front Conversion is complete Left Burner Leg Injector Orifices ST353a Fig 76 Remove and replace injector orifices Table 2 Injector Orifice Size Matrix Conversion to Natural Gas Minimum Maxi mum 56 0465 30000336 47 078 20003054 14 000 21 000 56 0465 30000336 47 078 20003054 14 000 21 000 56 0465 3000 0336 50 070 3000 0337 14 000 20 000 Conversion to LP 68 031 30000694 56 0465 30000336 14 000 21 000 68 031 30000694 56 0465 30000336 14 000 21 000 67 032 3000 0338 61 039 3000 0339 14 000 20 000 Kit Front 000 5004 000 5013 000 5029 Kit Front 000 5005 000 5014 000 5030 Models 2950 2951 20003457 Input BTU h Input BTU h Part Maximum 37 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Maintenance Your PDV20 and SDVR Gas Heaters will provide years of service with minimal upkeep The following proce dures will help ensure that your stove continues to function properly Annual System Inspection Have the entire heater and venting system inspected annually by a qualified gas t
17. eoe ree tee caste 8 Vent Termination Clearances esses enne Nk E Saa Nh SSS 8 General Venting Information Termination Location a 10 Termination Cleararices 2 ee po poet bei euet ee aa ath 11 Vent COMPONENTS ERI RR ER IRSE RENI A 12 Assembly Procedures Tools Materials Required 13 Pats Bag COMENS s etit RR aksa sikap 13 yu et er pee eee Lee ed 13 Heater Shell Assembly erret dee ening te a e Ee te d DER 14 Installtlie FIrebox e i tttm ieee Rate ln AeA ei ipee 15 Install Optional FK28 Fan Kit cca dale een eit isin ete ees peter sever 15 Venting System Assembly Direct Vent u 16 Vertical Through the Roof Vent Assembly 21 Vertical Through Existing ChiMNEy uuu n nennen e eaS nnn nnne nns 22 Fireplace Vent Termination Clearances ssssssseeeeeeeneenen nennen nennen nnne 22 Fireplace Installation Requirements u u u 23 Gonnect Gas Supply Line 5 iur hs Wate ars etc eee a rece eee ein 25 Burner Information on e dite er ette ee a Sa du 25 Gomplete the Assembly etre ee ca cruda potere qawaq te E Et ade 25 Install ON OFF Switch R Mode
18. on burner making sure to engage locator pins in holes in bottom of the log Fig 51 This log does not touch any other log 4 Sprinkle lava rock on burner in front of and between left and right logs Fig 52 Right Log Rear Log Middle Log ight Ember Log Ember Log Lava nr Rock X Left Log Decorative Grate Lava Rock Decorative Grate Fig 52 Place lava rock on burner Fig 54 Correct log placement 20003457 27 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters The Stardance may be operated with the solid front plate in place or with the operable door front plate in place with the doors open or closed To open the front doors insert the handle into the door latch stub and turn it to the left and up Fig 55 When not in use the handle may be stored in the handle holder on the right side of the rear shroud Fig 56 Clockwise to Open Counterclockwise to Close Fig 55 To open the front doors turn handle clockwise Handle Holder Fig 56 When not in use store handle in the handle holder Your First Fire Read these instructions carefully and familiarize yourself with the burner controls shown in Figure 57 Locate the pilot assembly Figure 58 Follow the lighting instructions on Page 30 exac
19. 152mm 3 vent pipes are covered by sheet metal the clearance to from any combustible material combustibles may be 2 51mm Fig 44 PDV20 installations using existing wood stove chimney pipe 20003457 23 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Fireplace Installation Requirements SDVR Transition Connector Cad E Transition Connector sn 20 gt 521mm ST379a ST380a Fig 45 SDVR minimum lintel height for flush or forward placement Fireplace Installations Using Existing Wood Stove Chimneys Existing Wood Stove Chimney Pipe E Finished Combustible Wall ij _ Existing Vent Pipe Field Fabricated Cover Transition Connector esa ST714 ST713a X must be 6 151mm from any combustible material Transition pipe must be at least 6 152mm from any combustible material unless completely covered by field fabricated sheet me
20. 601691 1601691 1601691 9 Glass Frame Assembly SDV30 30000127 30000127 30000127 10a Gas Valve NG Honeywell VS8420E 2038 n a 10001782 10001782 10b Gas Valve LP Honeywell VS8420E 2020 n a 10001759 10001759 11a Valve Gas Honeywell Convertible RFN RV8310E 20002045 20003719 20003719 11b Valve Gas Honeywell Convertible RFP RV8310E 20002046 20003720 20003720 12a Pilot Assembly 3Way N DV RN 0 199 706 n a 10002264 10002264 Pilot Assembly 3Way N DV RP 0 199 703 n a 10002265 10002265 12b Pilot PSE NA175 n a 20001115 20001115 Pilot PSE LP175 n a 20001116 20001116 12c Pilot Assembly 3Way DV RFN CS3003A2009 20002266 20002266 20002266 Pilot Assembly 3Way DV RFP CS3003A2017 20002268 20002268 20002268 13 Thermocouple 24 n a 53373 53373 7531137 7531137 14 Electrode Ignitor w Cable SIT24 n a 10001297 10001297 15 Pilot Top Convertible n a 10002266 10002266 16 Thermopile 18 RS n a 51827 51827 7533113 7533113 17 Nut Electrode SIT 40 974 144 n a 57886 57886 18 Tubing Pilot w Fittings 1 8 x 24 n a 10001296 10001296 19 Thermopile PSE for RF Pilots 20002400 20002400 20002400 20a Orifice Hood Front LP 30000338 30000694 30000694 20b Orifice Hood Front NG 30000336 30000336 30000336 20c Orifice Hood Rear LP 30000335 30000336 30000336 20d Orifice Hood Rear NG 30000337 20003054 20003054 21 Burner Housing Assembly 30000235 20004066 20004066 22 Grate Burner JDV n a 20002167 20002167 23 Wiring Thermostat Assembly RVF 1601
21. 913 lt Wire w Straight Terms End 50 10002582 10002582 42 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Kear Vent Gas Heaters Pinnacle PDV20 Stardance SDVR Direct Vent Rear Vent Gas Heater Models 2950 2951 2995 2996 2997 2998 continued Ref Description 2950 2951 PDV20 SDVR 24 Switch ON OFF R WDV 1601597 Trim ON OFF Switch JDV 53606 53606 25 Control FS HM Refer to Enamel Parts Chart Page 43 26 Bracket Right Log 30000209 20005259 20005259 27 Bracket Left Log 30000243 20002165 20002165 28 Gasket Base Pan n a 20002282 20002282 29 Gasket Inner Base Pan n a 20002566 20002566 30 Top Stardance UV PDV Refer to Enamel Parts Chart Page 43 31 Front HM VC Refer to Enamel Parts Chart Page 43 32 Door Left Stardance Refer to Enamel Parts Chart Page 43 33 Door Right Stardance Refer to Enamel Parts Chart Page 43 34 Front Stardance OP DR Refer to Enamel Parts Chart Page 43 35 Nut Hex Jam 3 8 16 TOPLK Z 1203290 1203290 1203290 36 Pawl Assy Ashdoor ENC 5004025 5004025 5004025 37 Front Handle Shaft NI VER 5004237 5004237 5004237 38 Handle Package Ceramic w Screw 0004342 0004342 0004342 39 Rear Shroud Assembly PDV20 30000088 20003801 20003801 Fuel Conversion Kits Conversion Kit NG to LP PDV20RFN Model 2997 Conversion Kit NG to LP PDV20RN Model 2995 Conversion Kit NG to LP PDV20 Model 2
22. 950 Conversion Kit LP to NG PDV20RFP Model 2998 Conversion Kit LP to NG PDV20RP Model 2996 Conversion Kit LP to NG PDV20 Model 2951 Kit 000 5005 Kit 000 5014 Kit 000 5030 Kit 000 5004 Kit 000 5013 Kit 000 5029 Shell Enamel Part Numbers PDV20 Color Top Left End Right End Front Control Door Classic 30001278 30001282 30001281 1301129 1301087 Sand 30001299 30001303 30001302 1321129 1321087 Midnight 30001306 30001310 30001309 1341129 1341087 Shell Enamel Part Numbers SDVR Color Top Left End Right End Front Classic 30001278 30001280 30001279 30001350 Red 30001285 30001287 30001286 30001351 Sand 30001299 30001301 30001300 30001352 Midnight 30001306 30001308 30001307 30001353 Green 20003457 30001292 30001294 30001293 30001354 43 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Optional Accessories FK28 Fan The FK28 fan helps distribute heated air from within the firebox out into the room The fan is controlled by a snapstat that turns power on and off as the firebox temperature rises above and falls below a preset temperature A rheostat provides for variable fan speeds Specifications 115 Volt 60Hz 75 Amps Maintenance The fan itself does not require regular maintenance however periodic cleaning of the fan
23. INSTALLER CONSUMER VERMONT SAFETY INFORMATION 2272 PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING Pinnacle amp Stardance WARNING Direct Vent Kear Vent IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED Gas Heater EXACTLY A FIRE OR EXPLOSION Models 2950 2951 2995 2996 MAY RESULT CAUSING PROP ERTY DAMAGE PERSONAL IN JURY OR LOSS OF LIFE 2997 amp 2998 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from your neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed in an after Homeowner s Installation market permanently located manufactured mobile home where not prohibited by and Ope rati ng M anu al local codes s DP a This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used Vermont Castings Majestic Products
24. Mode In the ON mode the room temperature flame and fan levels will be shown MANUAL will appear next to both the flame and fan icons When the control is in the ON mode the flame and fan levels and delay timer are changed with the up and down buttons To change the flame level press the flame button followed by an arrow key To change the fan level press the fan key followed by an arrow key Pushing the arrow key once will change the level by one unit Delay Timer Mode The shut off delay timer has a maximum of 2 hours and a minimum of zero minutes To change the timer level press the time key followed by an arrow key Pushing the key once will change the timer by 10 minutes 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Auto Mode In the AUTO mode the room temperature set tempera ture flame and fan levels will be shown AUTO will appear next to both the flame and fan icons When the control is in the AUTO mode the main burner will turn on off or modulate based on the heat needed to maintain the set temperature The flame level will change automatically to optimize the heat output needed to maintain the set temperature To change the set temperature press the up or down key Pushing a key once will change the temperature by one degree In the AUTO mode the fan speed will increase with increasing flame height or decrease with decreasing flame height AUTO is displayed
25. Only 16 Follow procedure for pilot type 2 to replace pilot orifice 17 Remove and replace plug on lower right hand side of the valve Red for LP and Blue for NG Fig 65 Page 32 18 Remove motor top cap Depress and turn center plunger until arrow points to correct screw Red for LP and Blue for NG NOTE Plunger will snap into NG position when arrow is close to blue screw It will not snap at LP Red position Fig 75 19 Insure manifold pressure remains between 3 2 3 5 w c for NG and 9 5 10 w c for LP To adjust the manifold pressure for NG using a torque 10 key turn the blue screw clockwise to increase the manifold pressure Turn the screw counterclockwise to de crease the pressure Use the red screw to adjust LP 20 Replace motor top cap Motor Top Cap Center C Plunger FP1037b Fig 75 Depress and turn center plunger All Models 21 Replace burner Slide the burner in at an angle with left side lower than the right side Slide the left side onto the injectors making sure the burner leg remains at a 90 angle to the base Lower the right hand side down in to place Make sure the burner is as far left as possible and the injector shoulders are inside the burner NOTE It is very critical to keep the left burner leg which holds the injectors at a 90 angle to the base Fig 76 This keeps the orifices aligned with the tubes inside burner Failure to
26. V20 and SDVR Gas Heaters use a tadpole type gasket to seal between the glass panel and the frame In time this gasket can become brittle and compressed and should be replaced New gasket is available from your dealer Shut off the gas supply and allow the stove to cool Wear safety goggles and a dust mask 1 Remove the Front Glass Frame and Glass Panel Figs 77 amp 78 Remove the old gasket Use a razor blade to separate the glass and gasket from the frame and to clean the glass of any remaining cement or bits of gasket Use a cold chisel if neces sary 2 Determine the correct length of gasket by laying it out around the edge of the glass Allow an extra 1 2 25 50mm Mark the spot to be cut Use a utility knife 3 Starting on a long edge remove about 6 of the protective paper strip and apply the flat adhesive face of the gasket around the outside facing edge of the panel Continue around the panel applying about 6 at a time and being careful to not stretch the material Do not overlap the gasket ends Fig 79 4 Apply a thin bead of high temperature silicone rubber sealant along the inside corner of the glass frame all around the perimeter Place the flat gasketed side of the glass panel back into the steel frame Pinch the rounded inside facing gasket material to bulk it up 5 Replace the glass frame and front panel as previ ously described Fig 79 Wrap the gasket material around the outside edge of
27. a Fig 4 Corner installation minimum clearances 20003457 5 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Alcove Installation 9 9 230mm 230mm Max Mantel Max Mantel ae 6 6 150mm 150mm Sidewall Sidewall Trim 4 i 21 63mm Rear Wall Rear Wall ST381a Fig 5 Alcove installation Mantel Clearances Hearth Requirements Combustible The PDV20 and SDVR Heaters must be installed on Mantel or Trim rigid flooring When the heater is installed directly on Materials any combustible surface other than wood flooring a metal or wood panel extending the full width and depth of the unit must be used as the hearth There are no other hearth requirements Noncombustible Gas Specifications Materials Input Input Model Fuel Gas Control BTU h BTU h 190mm SDVRRFP Prop Comfort Control 21 000 16 500 6 152 Weight Fully assembled 350 Ibs 4 2 114mm 3 75mm A Depth of Mantel and or Top Trim B Height from Top of Heater PDV20 and SDVR B Min 10 270mm 9 230 Tu Gas Inlet and Manifold Pressures Natural LP Propane Inlet Minimum 5 5 w c 11 0 w c Inlet Maximum 14 0 w c 14 0 w c Fig 6 Mantel top trim clearances Manifold P
28. ame button on the transmitter within 30 seconds The LED will blink indicating the transmitter will now work with the receiver valve If the switch continues in the RE MOTE position the transmitter will now control the main valve flame modulation level and fan control 32 7 If the manual switch is in the LOCAL position the valve will be at the highest fixed pressure setting and the fan will be at the highest fixed speed The transmitter will control the fan only Shut Off Procedure If the manual switch is in the REMOTE position the transmitter can shut off the main burner and fan However the control is still on and a command from the transmitter can turn on the main burner or fan To shut off the system turn the pilotstat knob clockwise to the OFF position This action closes the main gas and safety valves The transmitter cannot turn on the main burner or fan Transmitter Operation Off Mode In the OFF mode the fireplace flame and fan are off the display will show OFF and displays the room temperature If the receiver is in REMOTE mode the fireplace will shut off Display Room Temperature Set Temperature Flame Height Level Fan Speed Level Countdown Timer Low Battery Flame I U s Timer ferr 9 S s s Down Fan Decrease Flame Fan Speed Timer or Set Point Increases Flame Height Fan Speed Timer or Set Point Fig 66 Transmitter diagram On Manual
29. and the surrounding area is required Installation Refer to Page 15 for installation instructions Remote Controls The remote control allows you to turn the heater on or off from anywhere in the room Refer to Page 40 for wiring diagrams Model Functions Controlled MRC1 ON OFF MRC2 ON OFF and Temperature MRC3 ON OFF and Temperature control with a digital display and a programmable 24 hour clock IMT Wall mounted thermostat control An optional screen S30SK for use with the operable doors is available for the Stardance only The screen is used when the doors are left in the open position Warming Shelf Warming shelves add versatility to your stove they can be used to keep foods warm at mealtime Model Color 2702 Classic Black 2704 Red Stardance only 2706 Green Stardance only 2711 Moonlight Blue Stardance only 2764 Sand 2765 Midnight The shelf installation is done in three stages First you attach the shelf loosely to the stove leaving the screws loose enough to allow final adjustments Then you position the shelf and adjust the brackets so the shelf fits correctly Finally you tighten the screws Refer to the instructions included with each warming shelf for complete installation procedures 20003457 LIMITED LIFETIME WARRANTY PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves gas inserts and gas fireplaces and all Majestic or Northern Flame brand gas fireplaces equipped with an
30. arance below the snorkel If the foundation is recessed use extension brackets not supplied to fasten the lower portion of the Trim Collar Wall a snorkel Fasten the brackets to the wall first and i then fasten to the snorkel with self tapping 8 x 1 2 I sheet metal screws Extend the vent pipes out as far n as the protruding wall face Fig 38 Wall Plate Fig 34 Measure the horizontal length Wall Screws Snorkel and Anchors Waterproof Seal Termination Around Pipe Cap Firestop E T Seal Both Terminal Ends 4 Clearanc Gravel Sassi Drai Window Well Caulk Plate Joint with Weatherproof Sealant Fig 36 Installthe termina Fig 37 Snorkel kit installation Recessed Wall Install Snorkel Kit 7FSDVSKS when it is not possible to meet the required vent termination clearances of 12 r Firestop 305mm above grade level The snorkel kit will allow installation depth of down to 7 178mm below grade Sheet Metal Finishing level The seven inches is measured from the center of and ae the horizontal vent pipe as it penetrates the wall If the venting
31. b Inadequate ventilation or negative air pressure caused by mechanical systems such as furnaces fans clothes dryers etc This warranty is void if a The fireplace has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The fireplace has been subjected to prolonged periods of dampness or condensation c Any damages to the fireplace combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation d Any alteration willful abuse accident or misuse of the product has occurred IF WARRANTY SERVICE IS NEEDED Contact your supplier Make sure you have your warranty your sales receipt and the model serial number of your Vermont Castings Majestic product DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF 45 Vermont Castings Majestic Products 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7777 www majesticproducts com www vermontcastings com
32. ctor plate supplied with the vertical termination should be discarded Install restrictor plate supplied with stove directly at stove outlet A vertically terminated vent system must also conform to the following criteria No more than three 90 elbows may be used 90 elbow off back must be transition elbow Two 45 elbows may be substituted for one 90 elbow No more than six elbows may be used Vent must rise a minimum of 2 feet before offset is used Termination height must conform to roof clearance as specified in Figure 9 All Vertical Terminations in this area Re T quire use of the 24 Restrictor Plate Vertical terminations must be within this area o 2 c 5 M 0 gs Se z E 2 2 8s Oa 279 23 c S G cO m G DN co 1 2 3 4 5 6 7 89 10 11 12 13 14 15 16 17 18 19 20 Horizontal Run in feet ST132f Fig 8 Vertical vent termination window Vent Termination Clearances When planning the installation consider the location of the vent terminal and clearances Some of the most common clearances to keep in mind are shown in Figure 9 Important All vent clearances must be maintained Check your vent t
33. d surfaces are fragile Handle porcelain enamelled castings gently 1 Use only the rear shroud supplied with this firebox Attach the rear shroud to the left side plate by aligning the key holes with the two wingbolts A installed in the side Fig 13 If necessary turn the wingbolts to orient the blades vertically Slide the shroud downward to engage it behind each washer B and then tighten the wingbolts Attach the Right Side Plate to the Rear Shroud Fig 14 Align the two side plates to be perpendicular to the Rear Shroud as in Figure 15 Move the entire assembly close to the stove s final position ST323 470 Fig 13 Fasten the left side to the rear shroud 14 Fig 14 Fasten the right side to the rear shroud Fig 15 Align both sides with rear shroud 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Install the Firebox NOTE Dry fit the Starter Pipe and first vent pipe sections to the flue collar to align and drill pilot holes as necessary while the firebox is on the shipping pallet You will not be able to drill holes after the firebox is installed Also you will find it easiest to connect the flexible or hard gas supply pipe to the burner control valve before install
34. dels 2950 2951 Remove the logs from their packaging and inspect 1 Install the rear log by engaging it with the pins on each piece for damage DO NOT INSTALL DAMAGED the sheet metal shelf at the back of the firebox Fig LOGS 53 Models 2995 2996 2997 2998 2 Install the left and right middle logs by engaging HEC holes on their bottoms with pins on the burner 1 Install the rear log by centering it side to side on the brackets Fig 53 sheet metal shelf at the back of the firebox Fig 51 The log will touch both sides and back wall of the firebox 3 Push the burner assembly fully toward the rear by hand Place the two front ember log sections in the slot at the front of the firebox shown in Figure 53 Reposition the burner tray fully forward against the ember logs 2 Install the right log by placing right side of log on burner so it is just touching firebox side Lay log flat on burner almost touching the decorative grate Then tilt log back so that it leans against rear log Fig 51 Only the topmost part of the left side of log will touch the rear log The right log sits freely on the burner and does not use locator pins to stay in middle logs Fig 53 place 5 Engage the top log with the rear log and the pins on the middle logs Fig 53 4 Loosely sprinkle some of the lava rocks sparingly on top of the burner between the ember logs and the middle logs Do not place any lava rocks behind the 3 Place left log
35. describes a sealed combustion system in which incoming outside air for combustion and outgoing exhaust enter and exit through two separate concentric passages within the same sealed vent system The sys tem does not use room air to support combustion The Direct Vent system permits the gas appliance to be vented directly to the outside atmosphere through the side of the house or vertically through the roof This appliance is approved for bedroom installations in the U S and Canada This appliance may be installed in an aftermarket manufactured mobile home where not prohibited by state or local codes 20003457 WARNING Operation of this heater when not con nected to a properly installed and maintained venting system can result in carbon monoxide CO poison ing and possible death The PDV20 and SDVR Direct Vent Room Heater when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the Na tional Electrical Code ANSI NFPA 70 latest edition or of the current Canadian Electrical Code C22 1 Due to high temperatures this appliance should be located out of traffic and away from furniture and draperies WARNING This appliance is hot while in operation Keep children clothing and furniture away Contact may cause burns or ignition of combustible materials Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burn
36. duct this test Check rocker switch and wires for proper connection Use jumper wires across terminals at rocker switch If burner lights replace rocker switch If okay use jumper wires across rocker switch wires at the valve if burner lights wires are faulty or connections are bad 1 Be sure wire connections from thermopile at gas valve terminals are tight and thermopile is fully inserted into pilot bracket One of the rocker switch wires may be grounded Remove rocker switch wires from valve terminals If burner now stays lit trace rocker switch wiring from ground It may be grounded to the appliance or the gas supply line Check the thermopile with a millivolt meter Take reading at thermopile TP and TP TH terminals of gas valve Should read 325 millivolts minimum while holding valve knob depressed in PILOT position and with rocker switch OFF Replace faulty thermopile if reading is below specified minimum Check burner orifices for debris and remove Turn knob to ON place rocker switch to ON millivolt meter should read greater than 10 mV If the reading is okay and the burner does not light replace the valve Clean and or adjust pilot flame for maximum flame impingement on thermocouple and thermopile Check the vent terminal for blockage 31 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Instructions for RF Comfort Control Valve The Comfort Control Valve allows
37. echnician Replace any worn or broken parts Logset and Burner Cleaning and Inspection Cleanliness is critical to the proper function of the heater The logset and burner must all be kept free of dust and unobstructed by debris Inspect these areas before each use and clean as necessary 1 Turn the burner OFF and let the heater cool com pletely before cleaning Lift the Stove Front up and then swing the bottom out to disengage it from the heater shell Fig 77 Carefully remove the glass and frame assembly and place it out of the way on a flat padded surface such as a counter protected by a towel Carefully inspect the Logs for damage Contact your local dealer if any damage is evident DO NOT OPERATE THE HEATER WITH DAMAGED LOGS Use a soft bristled brush to sweep dust or debris from the Logs Pilot and Burner Use care as the logs are fragile and susceptible to damage Replace the glass panel and frame assembly Replace the Stove Front Care of Cast Iron An occasional dusting with a dry rag will help keep the painted surfaces looking new Use high temperature stove paints available through your local dealer to touch up areas as needed Clean areas to be painted with a wire brush and be sure to cover the logs burner and valve assembly glass and frame assembly Apply the paint sparingly two light coats of paint will give better results than a single heavy coat N Co A N O Clean po
38. er of Hi Lo knob with small screwdriver turning counterclockwise Fig 70 12 Insert blue painted screw when converting to natural gas and red painted screw when converting to LP 2 Lift Open Lo Center Screw Fig 70 Remove center screw from Hi Lo knob 13 Tighten screw replace cap 14 Locat pilot Fig 69 15 Replace pilot orifice Pilot Type 1 Remove pilot hood by lifting up Fig 71 NOTE It is not necessary to remove the pilot tube for conver sion Remove pilot orifice with allen wrench Fig 72 Install the conversion orifice Reinstall pilot hood Be sure to align hood with index tab Pilot Hood CO105a Fig 71 Remove pilot hood 36 Index Tab Snap Ring CO106a Fig 72 Remove pilot orifice Pilot type 2 Loosen pilot hood turning counterclockwise using a 7 16 wrench Fig 73 Remove pilot orifice with needlenose pliers Fig 74 Install the conversion orifice Reinstall pilot hood and tighten until mark on pilot hood aligns with mark on pilot bracket Pilot Hood Marks Pilot Bracket Fig 73 Remove pilot hood Your pilot may have a different appearance Orifice CO106b Fig 74 Remove pilot orifice 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters NOTE Be sure burner leg remains at a 90 angle to firebox base after conversion Models 2997 2998 RF Models
39. ermination clearances against Figures 9 and 10 The vent should be placed so that people cannot be burned by accidentally touching the vent surfaces when the stove is operating The vent termination should be located where it cannot be damaged by such things as automobile doors lawn mowers or snowblowers and it should be located away from areas where it could become blocked by snow etc Some considerations are Obstructions or impediments to venting Nearby combustible materials that could come into contact with combustion exhaust gases Other nearby openings within 9 230mm through which exhaust gas could reenter the building All vegetation within 3 9m that may interfere with the draft Other factors that influence where the installation will be sited include the location of outside walls where additional heat may be desired in the home where the family members gather most regularly and perhaps most importantly the distance limitations of the venting system IMPORTANT The horizontal termination must be recessed into the exterior wall or siding Horizontal vent runs must be level toward the vent termination Clearances around the vent termination must be maintained 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Vent Termination Clearances Your stove is approved to be vented either through the side wall or vertical through the roof
40. ge goes under upper shingles Flashing 7DVSKV A B or F Roof Support Fig 41 Roof support and flashing 21 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Vertical Through Existing Chimney The heater must be vented to the outdoors through an existing masonry or prefabricated fireplace chimney system through the roof The heater is approved to be vented to the outdoors through any solid fuel fireplace chimney that has been constructed or installed in accordance with the na tional Provincial State and local building codes and is constructed of noncombustible materials For Venting Requirements refer to page 9 Refer to Venting Components on page 13 Fireplace Vent Termination Clearances Observe the chimney top vent termination clearances specified in the instructions provided with those components Some considerations are Obstructions or impediments to venting Nearby combustible materials that could come into contact with combustion exhaust gases Other nearby openings within 9 230mm through which exhaust gas could reenter the building All vegetation within 3 feet 9m that may interfere with the draft Note The collar extending down from the Termination base is the air intake collar Use the flex vent liner marked with a blue line to connect between this collar and the ower flue collar on the Transition Connector Also make sure the other flex vent liner is at
41. he Bracket using two 10 x 1 2 phillips sheet metal screws as shown in Figure 18 Locate and remove the 1 4 20 x 3 8 hex head bolt installed in the hole in the right rear ledge of the firebox Fig 17 Use that bolt to secure the Snapstat Bracket to the firebox The mounting hole is slotted to allow you to adjust the bracket so that its head makes contact with the firebox surface Fig 17 Attach the Fan to the firebox by engaging the upper flange of the fan skirt under the lower edge of the Shroud and secure the skirt with the four screws provided with the kit Figs 18 19 1 4 20 x 3 8 Hex Head Bolt Bracket Snapstat 1 2 Sheet Metal Screws Fig 18 The upper flange of the fan skirt should be located behind the lower edge of the shroud 15 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Fig 19 Correct position of fan skirt installation 4 The rheostat control switch attaches to the left side of the valve bracket at the front of the stove Fig 20 Remove the plug from the rheostat bracket Insert the switch box shaft through the hole in the back of the right side of the valve bracket aligning the locator pin with the smaller hole in that bracket Attach the retaining nut to the switch control shaft to secure it to the plate Attach the Control Knob to the rheostat shaft Use the wire tie to secure the fan and rheostat wire harnesses t
42. ing the firebox into the shell 1 Remove any cardboard packing material from the top of the firebox Double check to be sure the sides align at 90 to the rear shroud NOTE The firebox is shipped with three bolts and spacers on the bottom to prevent the assembly on the bottom of the firebox from being damaged The two front bolts should be removed after installation using a 7 16 wrench 2 Lift the firebox assembly and slide it back into position in the shell The base of the firebox should rest on the side support shelves as in Figure 16 A pair of steel tabs will engage a mating rib on the top side of the outer edges of the firebox base as shown in Figure 16 Properly positioned the firebox will be level and locked in place If not adjust the levelling screw in the foot of each leg as needed Steel Tab Side Plate Support Shelf Fig 16 Install firebox assembly If you are not installing a fan proceed to the appropriate vent assembly section 20003457 Install Optional Fan Kit 2960 FK28 Fan Kit Contents 10 x 1 2 phillips screws 6 Control Knob Retainer Collar Snapstat Snapstat Bracket Blower Assembly w Rheostat Control NOTE The Rheostat Assembly and the Snapstat Assembly are not used on RF Models For RF Models only Follow Step 3 then run the spliced female leads to the front of the stove and attach to PC board of RF valve Then follow Step 5 1 Attach the Snapstat to t
43. l clearances for both the vent and the stove 2 Plumb to the center of the inner 4 flue collar from the ceiling above and mark that location 3 Cut the opening Fig 31 Page 20 9 x 9 240mm x 240mm 4 Plumb any additional opening through the roof or other construction that may be needed In all cases the opening must provide a minimum of 1 25mm clearance to the vent pipe 5 Place the stove in its final position 6 Install firestop s 7DVFS and Attic Insulation Shield 7DVAIS as needed Fig 40 If there is a room above ceiling level a firestop must be installed on both the bottom and top sides of the ceiling joists If an attic is above ceiling level an attic insulation shield must be installed 7 Install the appropriate roof support and flashing making certain that the upper flange of the flashing base is below the shingles Fig 41 20003457 Install appropriate pipe sections until the vent run reaches above the flashing The enlarged ends of the vent sections always face downward Install the storm collar and seal around the joints Fig 41 10 Add additional vent lengths to achieve the proper overall height 11 Install termination cap 7DVAIS Attic Insulation Shield 7DVFS Firestop in Upper Floor Use Four 8d Nails 7DVFS Firestop in Ceiling Use three 5 sheet metal screws at each joint Storm Collar Upper edge of flan
44. lip the wall plate and trim collar over the interior end of the horizontal pipe and install into the wall sleeve Seal the joint inside the wall plate if needed to keep cold air from being drawn into the home 9 Connect the horizontal pipe to the elbow Fasten the wall plate to the pipe with three sheet metal screws Slide the trim collar up against the wall plate to cover the screws Fig 35 10 Install the vent terminal Fig 36 Guide the inner and outer vent termination collars into the adjacent pipes Double check that the vent pipes overlap the collars by 2 Fasten the termination to the wall with the screws provided and caulk the joint with weath erproof sealant 11 Install Charcoal Gray Pipe Rings 4 7FSDRG or Polished Brass Pipe Rings 7FSDRP at pipe joints if desired 19 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters 400mm below the base of the snorkel Install a window well not supplied Refill the hole with 12 305mm of coarse gravel and maintain a clearance of at least 4 100mm below the snorkel Fig 37 3 Install the vent system as described on pages 19 21 4 Be sure to make a watertight joint around the vent pipe joint at the inside and outside wall joints 5 Apply high temperature sealant around the inner and outer snorkel collars Join the pipes and fasten the snorkel termination to the wall with the screws provided 6 Level the soil to maintain a 4 cle
45. ls Only a 25 Install the Front and Top Plates 26 Thermostat Connection 3 i PARE RERO SRM e PAAR Ae Re 26 Install the LOG Sete asnu a uu aus io PRO DERE RCM 27 Operation Operable DOoOrs 3 Rte e k ce niea ie Eee ep d tees 28 NOUR EIrSUEITO su uia ELE ot Se A 28 Pilot and Burner Inspection chsh u aus ce ee tenete eden ederet EE nadie 28 Flame amp Temperature Adjustment J U u nnne 28 Flame Characteristics s s e ode ate heben cretum m sep eid eet eni eiu 28 Lighting and Operating Instructions a 30 Troubleshooting oett it Deae e terc te adeno mt ass 31 Instructions for RF Comfort Control Valve sssssssseeeeeeneneeene nennen nennen nnne 32 Fuel Gornversion Instr ctlofis s n pectet e eben cadet d ensi 35 Maintenance Annual System Inspection 2 id Da nr ee IUD ath wee 38 Logset and Burner Cleaning 25 21 ERR sages CEP EAE o kaoa tH REED ERR nS 38 Gare of Gast hoN s e i REGES BRA UIDI aba e DG ru HORIS us ARE HIRED sssi 38 Cleaning the Glass u sus u ME st iie ipe ee dE 38 Glass Beplacerment e ut DE ROME Ue feeit 38 Gasket Replacement 5 n crecen creber eet di edicts IQ cce Eo GR ets e ede 39 Inspect the Vent System Annually
46. lt 10 000 Btuh 3kW 9 inches other appliances appliances gt 10 000 Btuh SkW lt 23cm for appliances gt 10 000 100 000 Btuh 30kW 36 inches 91cm Btuh 3kW and lt 50 000 Btuh for appliances gt 100 000 Btuh 30kW 15kW 12 inches 30cm for appliances gt 50 000 Btuh 15kW K Clearance to a mechanical air supply inlet 6 feet 1 83m 3 feet 91cm above if within 10 feet 3m horizontall L Clearance above paved sidewalk or paved 7 feet 2 13m T 7 feet 2 13m T driveway located on public property M Clearance under veranda porch deck or 12 inches 30cm c 12 inches 30cm T balcony N Clearance above a roof shall extend a minimum of 24 610mm above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18 450mm 1 In accordance with the current CSA B149 Installation Codes 2 In accordance with the current ANSI Z223 1 NFPA 54 National Fuel Gas Codes T A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings t only permitted if veranda porch deck or balcony is fully open on a minimum 2 sides beneath the floor NOTE 1 Local codes or regulations may require different clearances 2 The special venting system used on Vermont Castings Direct Vent Stoves are certified as part of the appliance with clearances tested and approved by the listing agency Fig 9
47. mbly includes the optional fan disconnect the fan rheostat If the installation includes a wall thermostat disconnect the thermostat leads from valve Disconnection and reconnection to the gas line should only be done by a qualified gas service technician Upon reinstallation the vent system must be sealed to the firebox as shown in the installation section page 18 Also be sure the logs are placed in the firebox correctly as shown in Figures 51 54 page 27 Wiring Diagrams On Off Switch Wiring Thermopile Thermostat Optional Thermostat Optional Wiring Thermopile Fig 82 PDV20 SDVR on off switch and optional thermostat circuit NOTE IF ANY OF THE ORIGINAL WIRE AS SUP PLIED WITH THE APPLIANCE MUST BE RE PLACED IT MUST BE REPLACED WITH TYPE SF 2 200 C WIRE OR ITS EQUIVALENT 40 Chassis Ground FAN JUNCTION BOX Strain Relief ON OFF Rheostat Snapstat BOX ST153 Schematic Diagram ON OFF RHEOSTAT Fig 83 PDV20 SDVR fan circuit 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters
48. next to the flame and fan icons Fan Override During Auto Mode If a lower or higher fan speed is desired when operating in the AUTO mode the fan speed can be overridden by pushing the fan button followed by the up or down key Pushing a key once will change the fan level by one unit In this mode AUTO is displayed next to the flame icon and MANUAL is displayed next to the fan icon Change Between F C Temperature Units Push the up and down arrow keys simultaneously for at least 3 seconds to toggle between Fahrenheit and Celsius units Disable Thermostat Function To disable the thermostat function in the AUTO mode push the time and down keys simultaneously for at least 3 seconds To Change Batteries 1 Remove cover on the backside of the transmitter Install 3 AAA batteries as shown and reattach cover 2 Once steps 1 3 in OPERATION are completed receiver valve and transmitter are now ready Press any button on transmitter for recognition process to occur between the receiver valve and transmitter 3 Use functions as described in TRANSMITTER section Troubleshooting Locate LED light on valve LED will blink after every valid command received by the transmitter this is not an error Failure codes may occur anytime after pilot burner is lit Sequence is failure code followed by light not blinking for 30 seconds In the event of multiple failure codes next failure code follows previou
49. nt parts and or accessories can occur and are not covered by warranty GLASS DOORS Glass doors are covered for a period of one year Glass doors are not warranted for breakage due to misuse or accident Glass doors are not covered for discoloration or burned in stains due to environmental issues or improper cleaning and maintenance BRASS PLATED PARTS AND ACCESSORIES Brass parts should be cleaned with Lemon oil only Brass cleaners cannot be used Mortar mix and masonry cleaners may corrode the brass finish The Company will not be responsible for nor will it warrant any brass parts which are damaged by external chemicals or down draft conditions GAS VALVES Gas valves are covered for a period of one year ELECTRONIC AND MECHANICAL COMPONENTS Electronic and mechanical components of the burner assembly are covered for one year All steel tube burners are warranted for one year ACCESSORIES Unless otherwise noted all components and Vermont Castings Majestic Products company supplied accessories are covered for a period of one year CONDITIONS AND LIMITATIONS e This new Vermont Castings or Majestic product must be installed by a competent authorized service contractor A licensed technician as prescribed by the local jurisdiction must perform any installation service work It must be installed and operated at all times in accordance with the Installation and Operating instructions furnished with the product Any alteration willf
50. ogether Rheostat Fig 20 Attach rheostat to bracket 5 A length of silicone tape is included for installation between the Top Plate and the Rear Shroud should you find that contact between these two surfaces causes vibration while the fan is operating Remove the Top Plate Cut the self adhesive tape to size as needed remove the backing paper and place tape on the top edge of the Shroud at those locations where it will eliminate direct contact between the Shroud and the Top Plate Fig 21 Replace the Top Plate 16 Cut pad to size and locate as needed Blower Wiring Diagram Fan Assembly No 000 2960 FK28 ON OFF RHEOSTAT WARNING DISCONNECT ELECTRICAL SUPPLY BEFORE SERVICING Fig 22 Blower wiring diagram Venting System Assembly Direct Vent General Information The PDV20 and SDVR are approved for installation only with the vent components listed on page 13 Follow the vent component instructions exactly These instructions apply to both the PDV20 and the SDVR shell For U S installations The venting system must conform with local codes and or the current National Fuel Gas Code ANSI Z223 1 For Canadian installations The venting system must conform to the current CSA B149 1 installation code Use Rear Vent Kit 7TFSRSK for an installation where the heater is parallel to the wall and the vent system extends straight back through that wall 1
51. on 20003457 9 W x 10 H Firesto Wall Opening 2 Ventilated Wall Plate Open End Down Finishing Collar Wall Sleeve Seal Around 7 ill 2594 654mm to Top of Opening Seal Around Terminal ST400 Fig 26 PDV20 with Rear Vent Kit 7TFSRSK installation 3 Measure the wall thickness and cut the wall sleeve sections to proper length MAXIMUM 12 Assemble the sleeve with the 8 sheet metal screws supplied Attach the firestop plate to the sleeve end with the holes Fig 32 NOTE The wall sleeve is required in combustible walls only 4 Install the Wall Firestop Sleeve assembly into the wall cutout and fasten the firestop to the wall cutout framing members Figs 25 26 5 Measure and cut if necessary the appropriate length of pipe section needed to make the connec tion through the wall 6 Slip the wall plate and trim collar over the interior end of the horizontal pipe and install into the wall sleeve Seal the joint inside the wall plate if needed to keep cold air from being drawn into the home 7 Connect the pipe to the inner collar Fasten the wall plate to the pipe with three sheet metal screws Slide the trim collar up against the wall plate to cover the screws Figs 25 26 8 Install
52. play the 30 seconds room and temperture setting If the settings is above room temperture on the No transmitter does the main valve and fan turn on If the settings is below room temperture on the No transmitter does the main valve and fan turn off Turn pilotstat knob to OFF to turn valve completely off Fuel Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructions and all appli cable codes and requirements of the authority having jurisdiction If the information in these instructions is not followed exactly a fire explosion or production of carbon monoxide may result causing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit CAUTION The gas supply shall be shut off prior to disconnecting the electrical power before proceeding with the conversion 20003457 se pU e OQ O 3 b x L i B Gas Line Gas Supply Inlet Fig 68 Attach the gas line to the right side of the valve Conversion Precautions Before proceeding turn control knob on valve to OFF and turn gas supply
53. qualified service technician Applying force or any attempted repair may result in a fire or explosion Do not use this fireplace if any part has been under water Immediately call a qualified service techni cian to inspect the heater and to replace any part of the control system and any gas control which has been under water Lighting Instructions STOP Read the safety information above Turn off all electrical power to the fireplace For MN MP TN TP appliances ONLY go on to Step 4 For RN RP appliances turn the On Off switch to OFF position or set thermostat to lowest level Open control access panel Push gas control knob slightly and turn clockwise to OFF PILOT lt OFF N Euro SIT SIT NOVA Honeywell Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above If you do not smell gas go to the next step Remove glass door before lighting pilot See Glass Frame Removal section Visibly locate pilot by the main burner Turn knob on gas control counterclockwise snn to PILOT 10 Push the control knob all the way in and hold Immediately light the pilot by repeatedly depressing the piezo spark ignitor until a flame appears Continue to hold the control knob in for about one 1 minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes ou
54. r to connect Propane use a fitting with 3 8 NPT nipple on the valve side and 1 2 propane gas supply line with an input of 21 000 BTUs ata manifold pressure of 10 0 and minimum inlet supply for adjustment of 11 0 w c In the U S Gas connection should be made in accordance with current National Fuel Gas Code ANSI 2223 1 Since some municipalities have additional local codes be sure to consult your local authority In Canada consult the local authority and CSA B149 1 installation code Connect the gas supply and test for leaks Use a mild soap and water solution applied with a brush no larger than 1 25mm Never apply soap and water solution with a spray bottle Do not use an open flame for leak testing 20003457 Burner Information The appliance must only use the gas specified on the rating plate unless converted using a Vermont Castings Fuel Conversion Kit Refer to page 43 for correct Fuel Conversion Kit for your stove model Coversion instructions are provided with each kit and beginning on Page 35 of this manual THIS APPLIANCE SHOULD BE CONNECTED TO THE GAS SUPPLY ONLY BY A QUALIFIED GAS SERVICE TECHNICIAN FOLLOW ALL LOCAL CODES THERE MUST BE A GAS SHUT OFF BETWEEN THE STOVE AND THE SUPPLY In order to connect Natural Gas use a fitting with a 3 8 NPT nipple on the valve side and 1 2 natural gas supply line with an input of 21 000 BTU s at a manifold pressure of 3 5 and minimum inlet s
55. rcelain enamel surfaces with a soft damp cloth Do not use abrasive cleaning agents If neces sary use only a cleaning agent formulated especially for use on porcelain enamel surfaces CAUTION TURN THE PILOT OFF BEFORE PAINTING ALLOW THE HEATER TO COOL COMPLETELY BEFORE PAINTING Cleaning the Glass WARNING Let the glass cool completely before attempting to clean It will be necessary to clean the glass periodically During start up condensation which is normal forms on the inside of the glass and causes lint dust and other airborne particles to cling to the glass surface Also initial paint curing may deposit a slight film on the glass It is therefore recommended that the glass be cleaned two or three times with a non ammonia house hold cleaner and warm water we recommend gas fireplace glass cleaner After that the glass should be cleaned two or three times during each heating season depending on the circumstances present Glass Replacement Replace glass only with Vermont Castings approved parts Refer to page 41 for Replacement Parts Refer to Figure 78 and previous instructions for removal of the damaged glass frame Clean glass after first two weeks of operation ST474c Fig 77 Remove the Stove Front 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Fig 78 Release the latches to release the glass frame Gasket Replacement The PD
56. remote control of temperature fan and flame appearance NOTE The antenna should hang in free air away from grounded metal If the manual switch is in remote position switch it to LOCAL Fig 65 Turn the pilotstat knob counterclockwise from OFF to the PILOT position push the knob down and hold in position The pilot valve opens and allows gas to flow to the pilot burner Push plunger on the piezo until the pilot burner is lit When the pilot burner is lit the LED on the control will come on after approximately 40 seconds and will provide 1 short blink continuously in the normal mode When the light turns off which will be approxi mately 10 seconds after it has been continuously red the receiver valve is fully powered Motor Top Piezo Ignitor Pilotstat Knob Plug Local Remote Switch Antenna FP1037 Fig 65 Comfort control valve 4 Release the knob The shaft will move upward The pilot burner should now stay burning If the pilot burner goes out repeat step 2 5 Turn the knob counterclockwise to the ON position If the manual switch is in the LOCAL position the main burner will turn on immediately 6 ON the initial use of a transmitter a recognition operation is required between the receiver valve and transmitter Change the switch from LOCAL to REMOTE Press the fan or fl
57. ressure 3 5 w c 10 w c 6 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Pinnacle Stardance Horizontal Termination Direct Vent Rear Vent The vent must rise vertically a minimum of 24 Certified to 610mm after the first elbow directly off the back of the ANSI Z21 88b 2001 CSA Z2 33b 2001 unit before the next elbow The horizontal run may Vented Gas Fireplace Heaters extend up to 20 6m and include a vertical rise of up to 40 12m Fig 7 Horizontal termination must also meet the criteria shown in Figures 9 and 10 Approved vent systems must terminate above and including the heavy line in Figure 7 Two 45 elbows may be substituted for each single 90 elbow With a rise between 2 5 one 90 or two 45 elbows may be used Excluding the first elbow directly off the back of the unit The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 latest edition EXCEPTION Do not derate this appliance for altitude Maintain the manifold pressure at 3 5 w c for Natural Gas and 10 w c for Propane High Elevations Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4 500 feet 1 370m above sea level Unacceptable For elevations above 4 500 feet 1 370m in USA Venting Configurati installations must be in accordance with the c
58. riate to complete the installation CFM Vent Components Rear Vent Kit 7TFSRSK 1 20 Starter pipe CG for through wall installation 1 Side Wall Termination Finishing Collar CG Firestop Zero Clearance Sleeve Wall plate CG Hardware Package Min Through the Wall Vent Kit 90 Degree Elbow CG 24 Straight pipe CG 36 Straight pipe CG Side Wall Termination Firestop 7TFSMSK 1 Zero clearance sleeve 1 Hardware package 1 Finishing plate CG 1 Finishing collar CG 4 Polished Brass flue pipe rings Through the Wall Vent Kit 90 Degree Elbow CG 24 Straight pipe CG 48 Straight pipe CG Side Wall Termination Firestop 7TFSDVSK Zero clearance sleeve Hardware package Finishing plate CG Finishing collar CG 4 Polished Brass flue pipe rings Through the Wall Vent Kit for Below Grade Termination 7TFSDVSKS Includes 7TFSDVSK except Side Wall Termination 1 Snorkel Termination 1 1 1 1 1 1 1 1 1 4 12 Vertical Termination Kit 1 12 6 12 Pitch ZTDVSKVA 1 Combination Horizontal Offset Roof Support Vertical Termination Storm Collar 1 12 6 12 Flashing Finishing Plate CG Finishing Collar CG Polished Brass Flue Pipe Ring Hardware Package Vertical Termination Kit 7 12 12 12 Pitch 7TDVSKVB 1 7 12 12 12 Flashing and all of the other Vertical Termina
59. rsion Kit listed on page 43 20003457 NOTE Verify the two relief doors located on top of the firebox are properly seated on the gasket The doors sit flush on the gasket and should lift easily from the seal around the opening Unpack the Log Set and Rear Shroud Cut the shipping straps and remove the Rear Shroud carton Fig 11 Do not remove the firebox from the shipping pallet yet The Log Set is packed inside the firebox The Glass Panel must first be removed to install the Log Set within the firebox 1 Pivot the two latches at the top corners to disengage the latches from the retainer posts at the top of the firebox Fig 12 Lift the glass frame assembly off the front and place it out of the way on a flat pad ded surface such as a counter protected by a towel The glass panel will not be replaced until the entire installation is complete and the pilot has been lit 2 Remove the Log Set from its packaging and set the pieces aside Remove any packing material from the firebox 3 Remove the Rear Shroud from the shipping carton Packed Log Set Rear Shroud Carton Fig 12 Pivot the locking latches to release the glass frame 13 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Heater Shell Assembly Unpack the cast iron stove shell parts from the ship ping carton Inspect each part for shipping damage and set them aside on a protective surface Porcelain enamelle
60. s US Installations A Clearance above grade veranda porch 12 inches 30cm 12 inches 30cm deck or balcon B Clearance to window or door that may be 6 in 15cm for appliances 6 in 15cm for appliances opened 10 000Btuh 3kW 12 in 30cm 10 000 Btuh 3kW 9 in for appliances gt 10 000 Btuh 3kW and 23cm for appliances gt 10 000 lt 100 000 Btuh 30kW 36 inches 91cm Btuh SkW lt 50 000 Btuh for appliances gt 100 000 Btuh 30kW 15kW 12 in 30cm for appliances gt 50 000 Btuh 15kW 12 305mm recommended to 12 305mm recommended to prevent window condensation prevent window condensation D Vertical clearance to ventilated soffit located above the terminal within a horizontal 18 458mm 18 458mm distance of 2 feet 610mm from the center line of the terminal E Clearance to unventilated soffit 12 305mm F Clearance to outside corner see next page see next page G Clearance to inside corner see next page see next page see next page H Clearance to each inside of center line 3 feet 91cm within a height of 15 feet 3 ft 91cm within a height of 15 ft extended above meter regulator assembly above the meter regulator assembly above the meter regulator assy 3 feet 91cm J Clearance to nonmechanical air supply inlet 6 inches 15cm for appliances lt 10 000 6 inches 15cm for appliances to building or the combustion air inlet to any Btuh 3kW 12 inches 30cm for
61. s failure code by approximately 3 seconds 20003457 A o d SC White Dots Antenna Valve FP1038 Bottom View Fig 67 Comfort Valve wiring diagram If an Error Code 3 is observed while performing the testing complete the following 1 Make sure the spade connectors are pushed all the way on If rhe Error Code 3 is still showing then go to the next step 2 Switch the front two thermopile leads with the back two Be sure the white lead is connected to the spade with the white dot next to it If the Error Code 3is still showing replace the thermopiles If an Error Code 8 is observed while performing the testing complete the following 1 Confirm the valve is not in REMOTE mode If the valve is producing Error Code 8 and in REMOTE mode the valve is defective and should be replaced If the valve is in LOCAL mode and producing Error Code 8 then go to the next step 2 Slide the Remote Local switch to REMOTE and teach the valve a transmitter see item 6 page 1 The Error Code will clear itself after approximately 1 5 minutes and return to normal operation LED Count Service Action 8 Replace valve Confirm stepper motor connection exists Confirm fan connection exists and works Confirm gas type jumper in place Replace thermopiles Turn fan ON N O NOTE Some keys are not active 33 Vermont Castings Pinnacle amp Stardance Direct Vent Kear Vent Gas Heaters
62. s or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable materials should not be placed on or near the appliance Any safety screen glass or guard removed for servicing an appliance must be replaced prior to operating the appliance The appliance area must be kept clear and free from combustible materials gasoline and other flammable vapors and liquids The flow of combustion and ventilation air must not be obstructed The installation must include adequate accessibility and clearance for servicing and proper Operation WARNING Do not operate the Room Heater with the glass panel removed cracked or broken Replacement of the panel should be done by a licensed or qualified service person Do not usethis appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Do not burn wood trash or any other material for which this appliance was not designed This appliance is designed to burn either natural gas or propane only This gas appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing
63. son 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Fig 60 Correct pilot flame pattern PSE Pilot LG140a Fig 63 Correct burner flame pattern ST233a Fig 61 Correct pilot flame Models 2950 2951 Fig 64 Correct burner flame pattern for Models 2950 2951 Fig 62 Correct pilot flame pattern SIT pilot 20003457 29 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Lighting And Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life 30 This heater has a pilot which must be lit manually When lighting the pilot follow these instructions exactly BEFORE LIGHTING smell all around the heater area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any fireplace Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the Fire Department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand do not try to repair it call a
64. system is installed below grade a window Wall Screws well must be installed with adequate and proper andAnchors WL drainage Fig 37 NN 4 NOTE Be sure to maintain side wall clearances and Dec p E vent run restrictions Refer to Figures 3 4 and 12 13 ab Roepe he the sed 7 Pipe 1 Establish the vent hole through the wall Mu Wall Plate 2 Remove soil to a depth of approximately 16 Fig 38 Use extension brackets to mount snorkel against recessed wall 20 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Vertical Through the Roof 8 Vent Assembly 9 NOTE All vertically terminated installations must where specified use the 214 restrictor plate to comply with Vertical Termination Window Fig 8 Page 9 included in the hardware bag The plate must be installed within the firebox inner flue collar to insure a proper air fuel ration is maintained in an appliance vented through the roof Fig 39 Inner Flue Collar 2 Restrictor Plate Vent Starter Pipe crimped end Fig 39 Install restrictor plate and starter pipe inner elbow assembly Make certain the vent system conforms to all other requirements for vertical termination as specified on Page 9 This installation will require you to first determine the roof pitch and use the appropriate vent components Refer to Figure 9 Page 10 1 Locate the final position of the stove observing al
65. t repeat steps 5 through 8 If knob does not pop up when released stop and immediately call your service technician or gas supplier If after several tries the pilot will not stay lit turn the gas control knob to OFF and call your service technician or gas supplier 11 Replace glass door 12 Turn gas control knob to ON position 13 For RN RP appliances turn the On Off switch to ON position or set thermostat to desired setting 14 Turn on all electrical power to the fireplace To Turn Off Gas To Heater Turn the On Off switch to Off position or set the thermostat to lowest setting Turn off all electric power to the fireplace if service is to be performed 3 Open control access panel 4 Push in gas control knob slightly and turn clockwise to OFF Do not force 5 Close control access panel 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Troubleshooting Honeywell 8420 Gas Control System NOTE Before troubleshooting the gas control system be sure the external gas shutoff is in the ON position WARNING REMOVE THE GLASS PANEL BEFORE PERFORMING ANY GAS CONTROL SERVICE WORK SYMPTOM 1 Spark ignitor will not light 2 Pilot will not stay lit after carefully following the lighting instructions 3 Pilot lights no gas to burner valve knob ON remote switch rocker switch ON 4 Frequent pilot outage 20003457 POSSIBLE CAUSES
66. t it into position engag ing the two steel tabs at the upper corners behind the adjacent bosses in the Side Plates Fig 49 Seat the Front against the Sides so that the tabs at the bottom lip engage with the notches in the edge of the stove base When properly installed the bottom of the Front Plate cannot be pulled away from the sides without also lifting it up 26 Bottom Tabs Engage Notch in Base Fig 49 Install Stove Front 2 If you are installing optional Warming Shelves do so now according to the instructions supplied with that kit 3 Install the Top Plate The upper edges of the side plates should seat into the channel on the underside of the Top Fig 50 ST475a Fig 50 Install top plate Thermostat Connection Optional R Models Only Use only a thermostat rated for 500 750 millivolts Check the table below for the appropriate gauge thermostat wire to use for the length of lead required in your installation Thermostat Wire Gauge Maximum Run 18 40 feet 20 25 feet 22 16 feet 1 Install the wall thermostat in the desired location and run the wires to the stove location Terminate these leads with 1 4 female connectors 2 Connect the thermostat wires to the valve Fig 48 This completes assembly of the PDV20 and SDVR stove 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Install the Log Set Mo
67. tached to the upper Transition Connector collar and the Rain Cap Fig 42 1 Clean the top of the chimney as needed to ensure a good seal between it and the vent termination N Slide the insulation sleeves provided in the termina tion kit over the two 3 flex liners to be attached to the 3 flue collar and cap of the termination assem bly Feed 3 flex vent from the bottom of the termination assembly up through the 4 sleeve Apply high temperature sealant to the rain cap collar and slide the flex vent over the end of the rain cap collar fastening with the clamp provided 4 Slide the flex liner back through the 4 sleeve until the rain cap collar engages over the sleeve Attach the cap to the sleeve with three sheet metal screws provided in the kit 5 Apply high temperature sealant over the air intake collar and attach the intake flex vent blue with a clamp 22 Apply high temperature sealant to the top of the chimney Feed the two liners down through the chimney flue and damper opening Fasten the termination assembly to the chimney with the four set screws C provided 7 Trim the flex liners as needed Each should be only long enough to connect to the Transition Connector There should be no sag in either flex liner when the stove is in place Attach the flex liners to the Transition Connector using high temperature sealant and clamps as shown in Figure 41 Prop the connector in ro
68. tal If 3 vent pipes are covered by sheet metal the clearance to combustibles may be 2 51mm Fig 46 SDVR installations using existing wood stove chimney pipe 24 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Connect the Gas Supply Line Check the rating plate attached by a steel cable to the firebox to confirm that you have the appropriate firebox for the type of fuel to be used The PDV20 and SDVR may be converted from one gas to another using the appropriate Fuel Conversion Kit listed on page 36 CAUTION This appliance should only be connected by a qualified gas technician Test to confirm manifold pressures as specified below The PDV20 and SDVR Heaters and the individual shutoff valves must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The PDV20 and SDVR Heaters must be isolated from the gas supply piping system by closing the individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psig There must be a gas shutoff between the stove and the supply In order to connect Natural Gas use a fitting with 3 8 NPT nipple on the valve side and 1 2 natural gas supply line with an input of 21 000 BTUs at a manifold pressure of 3 5 and mini mum inlet supply for adjustment of 5 5 w c In orde
69. the vent terminal Figs 25 amp 26 Guide the inner and outer vent termination collars into the adjacent pipes Double check that the vent pipes overlap the collars by 2 Fasten the termination to the wall with the screws provided and caulk the joint with weatherproof sealant Through Side Wall Vent Termination Below Grade Refer to Figures 27 amp 28 for minimum centerline of wall opening 1 Attach Inner Starter Pipe found in with the logset to the stove Run a bead of sealant beneath the pipe bead and attach to the stove using three 1 4 20 x 3 8 phillips screws provided in the parts bag Fig 29 17 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Side Wall Terminations Dry fit the inner elbow with the vertical inner vent and confirm the centerline alignment with the wall thimble opening 4 Attach the elbow to the starter pipe Run a bead of sealant about 1 2 from end of the starter pipe and attach the assembly to the stove using three 1 4 20 x 3 8 Phillips screws provided in the parts bag Fig 29 5 Install the first elbow and secure using three sheet metal screws Insert the elbow over the stove flue collar Also be sure to align holes on the pipe with the holes on the flue collar of the firebox Fasten the pipe to the holes in the flue collar with the 12 x 1 2 sheet metal screws provided Fig 30
70. tion parts Vertical Termination Flat Roof 7DVSKVF 1 Flat Flashing and all of the other Vertical Termination parts 1 1 1 1 1 1 1 Twist Lock 24 Straight Pipe CG 7TFSDVP24 1 24 Non adjustable Pipe 1 Polished Brass Flue Pipe Ring Twist Lock 48 Straight Pipe CG 7TFSDVP48 1 48 Nonadjustable Pipe 1 Polished Brass Flue Pipe Ring Twist Lock 45 Degree Elbow CG 7TFSDVT45 for vertical offsets 1 45 degree Elbow 1 Polished Brass Flue Pipe Ring Combination Offset Roof Support 7DVCS Attic Insulation Shield 7DVAIS 7 Charcoal Gray Pipe Rings 4 7FSDRG 7 Polished Brass Pipe Rings 4 7FSDRP Use the following approved CFM Majestic vent compo nents for fireplace installations vented through a masonry chimney 7TFSCSK Transition Connector HEDV25 25 foot flex connector two 25 foot sections HEDV35 35 foot flex connector two 35 foot sections HEDV32T812 Vent termination for 8 x 12 flue HEDV32T1212 Vent termination for 12 x 12 flue HEDVT Round termination 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Assembly Procedures WARNING A Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved for use with this heater may result in property damage or personal injury This heater and components are heavy Have help available for assembly Tool Materials Required Phillips scre
71. tly During the first fire it is not unusual to smell some odor associated with new logs paint and metal being heated Odors should dissipate within a few hours You can open a window to provide fresh air to alleviate the condition Pilot and Burner Inspection Each time you light your heater check that the pilot flame and burner flame pattern are as shown in Figures 60 through 64 If flame patterns are incorrect turn the heater off Contact your dealer or a qualified gas technician for assistance Do not operate the heater until the pilot flame is correct Follow regular maintenance procedures as described on Page 38 28 Piezo Ignitor Button Pressure Tap Regulator Control Knob Pilot Adjustment Screw HV104 Assembly Models 2950 2951 Fig 58 Pilot Assembly location Flame amp Temperature Adjustment For stoves equipped with HI LO valves flame adjustment is accomplished by rotating the HI LO adjustment knob located near the center of the gas control valve Fig 59 Turn E counterclockwise Turn clockwise to decrease to increase flame height flame height Fig 59 Flame adjustment knob for Honeywell valve Flame Characteristics It is important to periodically perform a visual check of the pilot and the burner flames Compare them to Figures 60 through 64 If any of the flames appear abnormal call a service per
72. ugh position until the heater is in place in front of it Fireplace Vent System A Sealant Locations B Sheet Metal Screws C Termination Screws D Clamps Fig 42 Fireplace vent system installation 20003457 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Fireplace Installation Requirements PDV20 Transition Connector Transition Connector 1594 gt 400mm 1834 476mm Fig 43 PDV20 minimum lintel height for flush or forward placement Fireplace Installations Using Existing Wood Stove Chimneys Existing Wood Stove Chimney Plpe E Existing Finished Yent pipe Combustible Wall Field Fabricated Cover Transition Connector E I 1894 ST715 476mm f X X must be 6 152mm from any combustible material ST713 unless completely covered by field fabricated sheet metal If Transition pipe must be at least 6
73. ul abuse accident or misuse of the product shall nullify this warranty This warranty is non transferable and is made to the original owner provided that the purchase was made through an authorized supplier of the Company Thecustomer must pay for any Authorized Dealer in home travel fees or service charges for in home repair work It is the dealers option whether the repair work will be done in the customer s home or in the dealer s shop e f upon inspection the damage is found to be the fault of the manufacturer repairs will be authorized at no charge to the customer parts and or labor 20003457 Any part and or component replaced under the provisions of this warranty is covered for six months or the remainder of the original warranty whichever is longest This warranty is limited to the repair of or replacement of part s found to be defective in material or workmanship provided that such part s have been subjected to normal conditions of use and service after said defect is confirmed by the Company s inspection The company may atits discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of the defective part s Any installation labor construction transportation or other related costs expenses arising from defective part s repair replacement or otherwise of same will not be covered by this warranty nor shall the Company assume responsibility for same F
74. upply for adjustment of 5 5 w c In order to connect Propane use a fitting with 3 8 NPT nipple on the valve side and 1 2 propane gas supply line with an input of 21 000 BTUs at a manifold pressure of 10 0 and minimum inlet supply for adjustment of 11 0 w c Complete the Assembly Open the swiveling latches cams on the top left and right corners of the glass frame Position the glass and frame against the firebox by placing the bottom edge on the brackets on the bottom face of the firebox Swing the assembly against the firebox and close the latches firmly against the pins protruding from the firebox top Install ON OFF Switch R Models ONLY The switch assembly parts are found in the parts bag 1 Attach switch assembly to left rear side of stove shroud using two screws and existing holes in shroud Fig 47 Run wires down back of stove under bottom of rear shroud to valve Attach wires to valve terminals Fig 48 N Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Switch Assembly Existing Holes Screws Fig 47 Attach switch assembly to rear shroud Fig 48 Attach switch wires to valve Install the Front and Top Plates The Stardance stove shell is available with either a solid front plate or an operable door front plate The front plates are installed in the same manner 1 Grasp the Front Plate and lif
75. ure side clearances as shown in Figures 3 4 and clearances air spaces to nearby combustibles 5 from the outer edge of the cast iron stove top to prevent fire hazard Do not fill air spaces with Measure rear clearances from the outermost surface of insulation All venting components must the steel rear skirt maintain a 1 25mm clearance to combustible materials Maintain a 6 150mm clearance when using single wall pipe Maintain a 2 The PDV20 and SDVR heaters are approved for installation into an alcove constructed of combustible materials to the dimensions and clearances shown on the next page 51mm clearance when venting straight off the rear The gas appliance and vent system must be vented directly to the outside of the building and never be attached to a chimney serving a separate solid fuel or gas burning appliance Refer to the manufacturer s instructions included with the venting system for complete installation procedures The same clearances apply in a standard parallel installation Minimum Clearances Parallel Installation j 6 ES 150mm ST128c ST128a Fig 3 Parallel installation minimum clearances and flue centerline Corner Installation la TA y lt 7 gt 190mm 190mm i Max Vent Length Length 20 508mm 20 508mm Y Y PDV20 ST129
76. urrent ANSI Z223 1 and or local codes having jurisdiction In Canada please consult provincial and or local authorities having jurisdiction for installations at elevations above 4 500 feet 1 370m b Ds o WARNING Improper installation adjust May use up to ment alteration service or maintenance can three 90 Elbows Excluding elbow directly off back of unit 2 cause injury or property damage Refer to this manual for correct installation and operational procedures For assistance or additional information consult a qualified installer service agency or the gas supplier Vertical Run in feet Measured after the first elbow Transition elbow N o Unaccept Venting Confi m G m DN o 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Horizontal Run in feet ST134f Fig 7 Horizontal vent termination window Not the transition elbow 20003457 7 Vermont Castings Pinnacle amp Stardance Direct Vent Rear Vent Gas Heaters Vertical Termination A vertical vent system must terminate no less than 8 2 44m and no more than 40 12m above the appli ance flue collar A 2 restrictor plate supplied must be used where specified in all vertically terminated vent systems NOTE The restri
77. urther the Company will not be responsible for any incidental indirect or consequential damages except as provided by law SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES ORLIMITATIONS ON HOWLONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR CIRCUMSTANCES THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE All other warranties expressed or implied with respectto the product its components and accessories or any obligations liabilities on the part of the Company are hereby expressly excluded The Company neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this Vermont Castings Majestic product The warranties as outlined within this document do not apply to chimney components or other non Vermont Castings Majestic accessories used in conjunction with the installation of this product Damage to the unit while in transit is not covered by this warranty but is subject to claim against the common carrier Contact the dealer from whom you purchased your fireplace stove do not operate the appliance as this might negate the ability to process the claim with the carrier The Company will not be responsible for a Down drafts or spillage caused by environmental conditions such as near by trees buildings roof tops hills or mountains
78. wdriver tape measure utility knife drill amp 140 drill bit tin snips caulk gun masonry anchors or TEK screws RTV Hi Temp Silicone sealant Wear safety goggles and work gloves Complete all site preparations appropriate to your specific installation before you begin assembly of the heater These include Hearth area modifications and existing chimney cap removal for air intake and vent termination for fireplace installations only Framing required wall and or roof openings for direct vent installations Before you begin assembly of the PDV20 or SDVR read this section of the manual completely to familiarize yourself with the procedures that apply to your installa tion The installation will be most easy if you follow the steps in the order presented Inspect all parts for damage and notify your dealer if any damage is found Do not install this heater if any damage is evident Parts Bag Contents 1 4 20 x 3 8 Phillips screws 3 Vent Starter 10 x 1 2 Phillips sheet metal screws 2 Stove cement 1 tube Vent Restrictor Plate On Off Switch R Models Switch Wire Harness R Models Owner Registration Card Lava Rock package Models 2950 2951 Firebox Preparation Check the Rating Plate attached by a steel cable to the firebox to confirm that you have the appropriate firebox for the type of fuel to be used The PDV20 SDVR may be converted from one gas to another using the appro priate Fuel Conve

Vermont Casting 2950 Fan User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents