Vector VEC018 Power Supply User Manual
Contents
1. monitors the following potentially hazardous conditions Low Battery Voltage this condition is not harmful to the inverter but could damage the power source so the inverter automatically shuts down when input voltage drops to 10 0 volts When this condition is corrected the unit may be restarted Over Voltage Protection the Power Force 50 will automatically shut down when the input voltage exceeds 15 volts DC Short Circuit Protection Reverse polarity or a short circuit condition will usually result in failure of the inverter s fuse Immediately disconnect the shorted load and replace the fuse inside the Pocket Generator 12 OPERATING TIPS The Power Force 50 should only be operated in locations that meet the following criteria DRY Do not allow water or other liquids to come into contact with the inverter COOL Ambient air temperature should be between 20 C and 40 C ideally between 15 C and 25 C 60 80 Do not place the inverter on or near a heating vent or any piece of equipment which is generating heat above room temperature Keep the inverter away from direct sunlight if at all possible VENTILATED Keep the area surrounding the Power Force 50 clear to ensure ree air circulation around the unit Do not place items on or over the inverter during operation The unit will shut down if the internal temperature exceeds 90 C Restart the unit once it cools down sufficiently SAFE Do not2. C seats radio etc Using the adapter cord with two cigarette lighter type plugs insert one end of cord into the vehicle s cigarette lighter receptacle and the other end into the corresponding receptacle on the Pocket Generator When power assist is completed disconnect the adapter plugs from the vehicle s cigarette lighter receptacle and the Pocket Generator To Use The Pocket Generator As A Memory Saver For Onboard Systems And Pre Sets WARNING sure that the ON OFF switch on the inverter is in the OFF position before using unit as Memory Saver Failure to do so may cause damage to the inverter and will void manufacturer s warranty When the vehicle s battery system is to be disconnected for repair or maintenance the Pocket Generator will provide auxiliary power to maintain the selected memory settings and other onboard electrical systems until power is restored BEFORE the vehicle s battery system is disconnected using the adapter cord with two cigarette lighter type plugs insert one end of the cord into the vehicle s cigarette lighter receptacle and other end into the corresponding receptacle on the Pocket Generator Onboard power will be maintained AFTER the vehicle s battery system is reconnected disconnect the adapter cord s plugs from the vehicle s cigarette lighter receptacle and the Pocket Generator Fuse Replacement Main Fuse 1 Open the top flap of the Pocket Gener
3. CHASSIS GND GND NEUT LINE AC OUTPUT 8
4. or copy and a description of the reason for return and product serial number After repairing or replacing the unit we will make every effort to return it to you within four weeks WARRANTY ACTIVATION Please complete Warranty Activation Card and mail to Vector Manufacturing Enter VECO18 as Model and Pocket Generator 110 volt AC amp 12 volt DC as Product Type All Vector Manufacturing Ltd products must be registered within 10 days of purchase to activate this warranty Mail the completed registration form along with a copy of the original sales receipt to ATTN CUSTOMER SERVICE VECTOR MANUFACTURING Ltd 4140 SW 28th Way Ft Lauderdale FL 33312 PH 954 584 4446 TOLL FREE 866 584 5504 Fax 954 584 5556 You may also contact us at our web site www vectormfg com WARRANTY IS NON TRANSFERABLE AND NON REFUNDABLE Common Audio Visual Problems Problem Buzzing Sound In Audio Systems Some inexpensive stereo systems and boom boxes emit a buzzing sound from their speakers when operated from the Power Force 50 inverter because the power supply in the electronic device does not adequately filter the modified sine wave produced by the inverter The only solution to this problem is to use a sound system that has a higher quality power supply internally Problem Television Interference The Vector Power Force 50 is shielded to minimize interference with TV signals However in some instances some interfer
5. safety Pay particular attention to the CAUTION and WARNING tatements that are provided HOW THE Power Force 50 INVERTER WORKS The Power Force 50 inverter is an electronic device that converts low voltage DC direct current electricity from a battery to standard 110 volt AC alternating current household power In designing the Power Force 5077 Vector has incorporated design techniques previously employed in computer power supplies The result of these design innovations is a smaller lighter and easierto use power inverter Principle Of Operation The Power Force 50 inverter converts power in two stages The first stage is a DC to DC conversion process that raises the low voltage DC at the inverter input to 14 5 volts DC The second stage is the actual inverter stage that converts the high voltage DC into 110 volts 60 Hz AC The DC toDC converter stage uses modern high frequency power conversion techniques that have replaced the bulky transformers found in less technologically advanced models The inverter stage uses advanced power MOSFET transistors in a full bridge configuration This ensures excellent overload capability and the ability to operate reactive loads like lamp ballasts and small induction motors INVERTER SECTION 145 VDC m Figure 1 DC DC DC POWER INPUT CONVERTER MOSFET Vector Power Force 50 Inverter Principle of m Operation
6. During the warranty period Vector Manufacturing Ltd will be responsible for the return shipping charges LIMITATIONS This warranty does not cover accessories bulbs fuses and batteries defects resulting from normal wear and tear including chips scratches abrasions discoloration or fading due to usage or exposure to sunlight accidents damage during shipping to our service facility alterations unauthorized use or repair neglect misuse abuse failure to follow instructions for care and maintenance fire flood and Acts of God If your problem is not covered by this warranty call our Technical Support Department 954 584 4446 or toll free 866 584 5504 for general repair information and charges if applicable You may also contact us through our website www vectormfg com STATE LAW RIGHTS This warranty gives you specific legal rights Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the exclusions or limitations stated herein may not apply This warranty gives the purchaser specific legal rights other rights which vary from state to state may apply TO REQUEST WARRANTY SERVICE FOR THIS PRODUCT Contact Vector Manufacturing Technical Support by telephone fax or mail We suggest that you keep the original packaging in case you need to ship the unit When returning a product include your name address phone number dated sales receipt
7. OWER SOURCE REQUIREMENTS The Pocket Generator battery must provide between 10 5 and 14 5 volts DC and must be able to supply the necessary current to operate the load To obtain a rough estimate of the current in amperes the power source must deliver simply divide the power consumption of the load in watts by 10 Example If a load is rated at 50 watts the power source must be able to deliver 50 10 5 amperes Connection To Load Connect the Pocket Generator to the vehicle s cigarette lighter socket using the cigarette lighter plug provided The Power Force 50 is equipped with a standard AC household type receptacle Plug the cord from the equipment to be operated into the AC receptacle The green LED indicator will illuminate to indicate that the unit is functioning Make sure the load requirements of your equipment are within the parameters of the Power Force 50 output If so turn on the equipment To Use The Pocket Generator To Boost Vehicle s Low Battery System WARNINGS Be sure that the ON OFF switch on the inverter is in the OFF position before using unit as Battery Booster Failure to do so may cause damage to the inverter and wil void manufacturer s warranty NOTE The Pocket Generator will not fully charge a completely dead battery but it can be used to boost a vehicle s weak battery system or to provide auxiliary power for the onboard electrical systems and selected memory settings for electronics A
8. VEC018 _ WECTOR The Freedom of POWER MANUFACTURING Ltd POCKET GENERATOR PORTABLE CORDLESS RECHARGEABLE POWER SUPPLY 110 VOLT AC amp 12 VOLT DC PATENT PENDING Power Inverter OWNER S MANUAL amp WARRANTY INFORMATION THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY OPERATION MAINTENANCE AND STORAGE OF THIS PRODUCT PLEASE READ THIS INSTRUCTION MANUAL CAREFULLY BEFORE USE TO AVOID WE CTOR POSSIBLE INJURY OR PROPERTY DAMAGE VECTOR MANUFACTURING 4140 S W 28th Ft Lauderdale FL 33312 Fi Lauderdale Tel 954 584 4446 Fax 954 584 5504 www vectormfg com INTRODUCTION Thank you for choosing the Vector Portable Cordless Rechargeable Pocket Generator Please read this guide carefully before use to ensure optimum performance and avoid damage to the unit or items that you are using it with For easy reference all information and specifications pertaining to the Pocket Generator as a complete unit are listed at the front of this manual All information and specifications pertaining to the Power Force 50 power inverter are listed at the back of the manual The Pocket Generator is a convenient easy to carry completely portable source of electricity designed to operate either 110 volt AC or 12 volt DC appliances or accessories in areas where permanent utility pow
9. ator carrying case The main fuse holder s screw on off cap will immediately be visible Unscrew the fuse holder cap and remove the fuse Replace with a new 10 amp fuse if needed Screw fuse holder cap back on KR Ww Close case securely Storage e Ideal storage temperature range is 50 68 F 10 20 C Store the Pocket Generator cool dry place with adequate ventilation for all around air circulation e Avoid locations that are exposed to heating units radiators direct sunlight or excessive humidity or dampness To maximize useful life fully charge the unit before storing e If storing at less than 50 F recharge every six months at 50 80 F recharge every three months at 80 104 F recharge every 45 days Always make sure the unit is disconnected from charger before storing SPECIFICATIONS Pocket Generator AC Output 110 volts DC Output 12 volts Fuse 10 amps Battery 12 volt 5 amp hour sealed lead acid maintenance free nverter 50 watts continuous 80 amps peak surge capacity Weight 4 60 lbs Height 6 25 Depth 4 00 Width 7 50 Power Force 50 Inverter WARNING Do not attempt to remove the inverter from the unit for any reason it is hard wired into the unit and you may cause unnecessary damage to the unit and void the manufacturer s warranty In the event of any failure oa to the warranty information at the back of this manual and return t
10. cle battery Use as a Memory Saver protects pre set electronic settings for seats radio A C etc if battery power is to be disconnected for repair maintenance e High surge capacity 50 watt continuous power 80 watt peak Low power consumption ensures longer battery life Builtin single 110 volt AC receptacle e Electronic circuit protection prevents damage due to overload insufficient ventilation e Low battery shutdown automatically occurs when battery discharges to 10 6 volts preventing battery damage Includes 5 amp hour 12 volt sealed lead acid battery system CAUTIONS 1 Completely charge the Pocket Generator before using it for the first time 2 The AC and DC chargers provided with this unit should never be used with any other device they are designed specifically for use with the Pocket Generator 3 Never attempt to recharge the Pocket Generator using any recharger other than the ones supplied Always use the Pocket Generator stable flat surface and be sure that there is adequate ventilation 5 Do not use the Pocket Generator near flammable materials or in locations that may accumulate flammable fumes or gases Continued on next page 2 6 WARNING Do not run both AC and DC devices at the same time 7 ALWAYS turn OFF the Power Force 50 inverter BEFORE charging the Pocket Generator 8 The nylon case that is provided with the Pocket Generator
11. d remove the fuse Replace with a new 10 amp fuse if needed Screw fuse holder cap back on KR Ww Close case securely Power Force 50 Output Waveform The AC output waveform of the Power Force 50 is known as a quasi sine wave or a modified sine wave It is a stepped waveform that is designed to have characteristics similar to the sine wave shape of utility power This type of waveform is suitable for most AC loads including linear and switching power supplies used in electronic equipment transformers and motors The modified sine wave produced by the Power Force 50 inverter is designed to have an RMS root mean square voltage of 110 volts which is the same as standard household power Most AC voltmeters both digital and analog are sensitive to the average value of the waveform rather than the RMS value They are calibrated for RMS voltage under the assumption that the waveform measured will be pure sine wave These meters will not read the RMS voltage of a modified sine wave correctly They will read about 20 to 30 volts low when measuring the output of the Power Force 50 For accurate measurement of the output voltage of this unit use a true RMS reading voltmeter such as a Fluke 87 Fluke 8080A Beckman 4410 or Triplett 4200 MODIFIED SINE WAVE 110VAC SINE WAVE 110VAC Figure 2 Power Force 50 Modified Sine Wave P
12. ence may still be visible particularly when the TV signal is weak Try the following corrective measures Position the Pocket Generator as far as possible from the TV set the antennae and the antennae cables Use an extension cable if necessary e Adjust the orientation of the Pocket Generator the antennae cables and the TV power cord to minimize interference e Make sure that the antennae feeding the TV provides an adequate snow free signal and that high quality shielded antennae cable is used Common Power Output Problems Problem Lack Of Power Output Possible Causes Recommendations nverter not adequately Turn power inverter switch OFF and warmed up then ON again Repeat if necessary Battery voltage Recharge or replace Pocket Generator battery below 10 volts Equipment being operated Reduce load to maximum 50 watts draws too much power Allow inverter to cool down Ensure that there is adequate ventilation around unit and load is no more than 50 watts for continuous operation Replace Pocket Generator fuse nverter in thermal shutdown condition Main fuse failed blown Problem Low Output Voltage Using average reading voltmeter Use true RMS reading meter Inverter is overloaded Reduce load to 50 watts max to maintain regulation Input voltage below 10 5 volts input voltage above 10 5 volts to maintain regulation SPECIFICATIONS Power Force 50 Inv
13. er sources are not available It is ideal for use with Vector 12 volt DC cordless portable rechargeable products The Pocket Generator can be used to Operate 12 volt DC Fans inflators fluorescent worklights cellular phones air compressors spotlights TVs portable radios cassette or CD players and more Can quick charge a cellular phone by using the phone s 12 volt DC adapter cord Operate 110 volt AC Laptop computers and printers reading lamps fans and more Recharge 110 volt AC Small 110 volt AC devices laptop computers cellular phones camcorders power tool batteries that have an appropriate recharging adapter with a 110 volt AC standard type plug 110 volt AC wall charger ON OFF switch for 50 watt power inverter 110 volt AC power outlet Shoulder strap 12 volt DC power outlet 12 volt DC vehicle charger or battery booster memory saver 50 watt power inverter Fuse ECTOR The Freedom of POWER 1 YEAR LIMITED WARRANTY PROGRAM This limited warranty program is the only one that applies to this product and it sets forth all the responsibilities of Vector Manufacturing Ltd regarding this product There is no other warranty other than described herein This Vector Manufacturing Ltd product is warranted to the original purchaser only to be free of defects in materials and workmans
14. erator is capable of running most chargers and transformers 1 Make sure that the ON OFF switch on the inverter is in the OFF position 2 Insert the 110 volt AC plug on the device to be operated into the AC outlet on the power inverter 3 Turn the power inverter s ON OFF switch to ON 4 Switch on the device and operate as usual Runtime depends upon the amperage draw of the device see charts 5 Green power ON light next to switch will be lit 12 volt DC Operation WARNINGS e When using the Pocket Generator Rechargeable Power Supply to run 2 volt devices always check the polarity of the device to verify that it is negative ground The Pocket Generator s DC receptacle has an output limit o O amps do not use it to power devices that require more than 10 amps NOTE The unit has an inline 10 amp fuse that is designed to fail in the event the unit is used with any device requiring more than 10 amps e Always turn the power inverter switch to OFF position while running any 12 volt device boosting vehicle battery system using as Memory Saver or recharging the Pocket Generator from either 110 volt AC or 12 volt DC power source Failure to do so will void manufacturer s warranty 1 Simply insert the device s 12 volt plug into DC receptacle on the side of the Pocket Generator 2 Switch on the device and operate as usual Runtime depends upon the amperage draw of the device 3 When neces
15. erter MAX CONTINUOUS POWER 50 WATTS LOW VOLTAGE SHUTDOWN ACTIVATION 10 0 VOLTS PEAK SURGE CAPACITY 80 WATTS WAVE FORM SINE WAVE MAX EFFICIENCY 80 OF AC RECEPTACLES ONE LOAD CURRENT DRAW lt O 06A FUSE 2 0 eee ee 10 AMP INPUT VOLTAGE RANGE 10 15 VDC 13 Pocket Generator Portable Cordless Rechargeable Power Supply SYSTEM FEATURES Take your home or office appliances and electronics with you portable source of 12 volt DC power or 110 volt AC power ideal for use anywhere that 110 volt utility power is unavailable or inconvenient Includes Vector Power Force 50 inverter e Powers or charges elias appliances tools and electronic devices cell phones camcorders laptop computers lamps fans radios TV VCRs CD players worklights etc 12 volt DC or 1 10 volt AC e Easy recharging from vehicle boat or RV 12 volt DC accessory outlet or 110 volt AC household wall socket AC and DC charging adapters included e Equipped with in line 1O amp fuse to protect the unit and any devices it is powering or recharging Compact sturdy lightweight design e Waterresistant padded case with belt holster and removable shoulder strap e Builtin 12 volt plug in receptacle cigarette lighter type e Easy to use emergency power supply to boost low battery system in vehicle RV boat NOTE will not recharge a completely dead vehi
16. he complete unit for repair or replacement or call the customer service department at Vector Manufacturing Ltd 954 923 1155 The Vector Power Force 50 inverter supplied with the Pocket Generator is one in a series of the most advanced DC to AC inverters available today With proper care and maintenance it will deliver years of dependable service For easy reference see sections titled Introduction How the Power Force 50 Inverter Works Power Source Requirements Fuse Replacement Operating Tips Troubleshooting Specifications INTRODUCTION The Power Force 50 supplies 50 watts of continuous power with an 80 watt peak via a household type outlet that is ready to deliver 110 volt AC power whenever and wherever it is needed Simply fully charge before use and turn ON the power switch to operate small electronic devices such as laptop computers portable radio cassette CD players color TVs up to 50 watts cellular phone and camcorder battery chargers and more The Power Force 50 is equipped with an ON OFF switch and power charging indicator light The AC receptacle is fully marinized weatherproof and fused Added safety features include electronic circuit protection that prevents damage due overloading or insufficient ventilation e automatic shutdown to prevent damage to vehicle s battery ease read the following information carefully before use to ensure reliable service nd complete
17. hip for one year from the date of purchase without additional charge The warranty does not extend to subsequent purchasers or users Vector Manufacturing Ltd will not be responsible for any amount of damage in excess of the retail purchase price of the product under any circumstances Incidental and consequential damages are specifically excluded from coverage under this warranty This product is not intended for commercial use This warranty does not apply to accessories or damage to units from misuse or incorrect installation Misuse includes wiring or connecting to improper polarity power sources RETURN REPAIR POLICY Defective products other than accessories may be returned postage prepaid to Vector Manufacturing Any defective product other than accessories that is returned to Vector Manufacturing within 30 days of the date of purchase will be replaced free of charge If such a product is returned more than 30 days but less than one year from the purchase date Vector Manufacturing will repair the unit or at its option replace it free of charge If the unit is repaired new or reconditioned replacement parts may be used at Vector Manufacturing s option A unit may be replaced with a new or reconditioned unit of the same or comparable design The repaired or replaced unit will then be warranted under the terms of the remainder of the warranty period The customer is responsible for the shipping charges on all returned items after 30 days
18. is water resistant only to the extent that it will help protect the unit from rain or water spray never immerse the unit in water fresh or salt 9 Do not expose the Pocket Generator to extreme heat or flames 10 Do not exceed recommended charging times 1 Continuous run times are limited see charts for estimated operation times RECHARGING THE Pocket Generator CAUTION IMPORTANT Before recharging from an AC power source verify that the source s 110 volts only Do not plug this unit s 110 volt charger into a 220 volt power source IMPORTANT Be sure that power inverter ON OFF switch is in OFF position before recharging Recharging From A 110 volt AC Power Source Before initial use it will take 18 20 to fully charge the Pocket Generator Subsequent charges will only take 12 15 hours 2 Insert the cigarette lighter plug at end of AC charger cord into matching 12 volt receptacle on the side of the Pocket Generator 3 Plug the charger into any standard 110 120 volt AC electrical outlet Never plug a 110 volt charger into a 220 volt power source Recharging From A 12 volt DC Power Source CAUTION Do not connect the Pocket Generator DC charger to a car or boat electrical system 12 volt DC negative ground only without first starting the engine Failure to do so could damage the vehicle s battery 1 Insert the cigarette lighter plug at one end of the DC charge
19. r cord into matching 12 volt receptacle on the side of the Pocket Generator 2 Insert the cigarette lighter plug at the other end of the cord into the vehicle s cigarette lighter receptacle Rotate the plug slightly to ensure good contact A green L E D light on the cigarette plug will indicate a proper connection 3 The Pocket Generator should be charged initially for 4 6 hours while driving before use Subsequent charges should only require 2 Ahours A DC charging system will not provide as full a charge as is obtained with a 10 volt charging system 3 patty Operating Time 1 Always turn power switch on the inverter to OFF position when unit is not in use If the switch is left in the ON position it will drain the Pocket Generator battery 2 WARNING Never run both AC and DC devices at the same time as this can damage the Pocket Generator 3 Always recharge unit after using With a full charge the Power Force 50 inverter will deliver a minimum operating time of 30 minutes to one hour In most instances 1 3 hours of operating time is achievable see chart below Estimated Operation Times 1 10 VOLT AC APPLIANCE APPROX RUNNING TIME 50 WATT LAMP 40 MINUTES LAPTOP PRINTER 1 5 HOURS DESK FAN 2 0 HOURS STEREO CD PLAYER 2 5 HOURS CELLULAR PHONE POWER TOOLS 5 TO 10 HOURS amp CAMCORDER CHARGERS TROUBLESHOOTING Protective Features of the Power Force 50 The Power Force 50
20. s microwave ovens and toasters 11 NOTE Vector recommends charging from a vehicle only while its engine is running so as not to run down the vehicle s battery The ideal charging rate is 14 5 15 5 volts which is nearly identical to the charging rate of most vehicle batteries OPERATION Estimated run times 12 VOLT DC APPLIANCE APPROX RUNNING TIME CELL PHONE FLORESCENT LIGHT 6 12 HOURS RADIO FAN DEPTH FINDER 5 HOURS CAMCORDER VCR SPOTLIGHT 2 5 HOURS ELECTRIC TOOLS BILGE PUMP 1 HOUR RAFT 50 MINUTES AIR COMPRESSOR 25 MINUTES 110 VOLT AC APPLIANCE APPROX RUNNING TIME 50 WATT LAMP 40 MINUTES LAPTOP PRINTER 1 5 HOURS DESK FAN 2 0 HOURS STEREO CD PLAYER 2 5 HOURS CELLULAR PHONE POWER TOOLS 5 TO 10 HOURS amp CAMCORDER CHARGERS 110 volt AC Operation CAUTION Rechargeable Devices Certain rechargeable devices are designed to be recharged by plugging them directly into an AC receptacle These devices may damage the inverter unit of the Pocket Generator When first using a rechargeable device monitor its temperature for the initial ten minutes of use to determine whether it emits excessive heat If excessive heat is detected it is a good indication that the device should not be used with this unit This problem does not occur with the majority of battery operated equipment Most of these devices use a separate charger or transformer that is plugged into an AC receptacle The Pocket Gen
21. sary recharge the Pocket Generator as directed in this manual CAUTION DO NOT CONNECT TO AC DISTRIBUTION WIRING The Power Force 50 is engineered to be connected directly to standard electrical and electronic equipment in the manner described above Do not connect the Power Inverter to household or RV AC distribution wiring Do not connect the Power Inverter to any AC load circuit in which the neutral conductor is connected to ground earth or to the negative of the DC battery source CAUTION RECHARGEABLE APPLIANCES Certain rechargeable devices are designed to be recharged by plugging them directly into an AC receptacle These devices may damage the Power Force 507 When first using a rechargeable device monitor its temperature for the initial ten minutes of use to determine whether it emits excessive heat If excessive heat is detected it is a good indication that the device should not be used with this inverter This problem does not occur with the majority of battery operated equipment Most of these devices use a separate charger or transformer that is plugged into an AC receptacle The Power Force 50 is capable of running most chargers and transformers FUSE REPLACEMENT If the Power Force 50 is overloaded replace the main fuse as follows 1 Open the top flap of the Pocket Generator carrying case The main fuse holder s screw on off cap will immediately be visible Unscrew the fuse holder cap an
22. use the Power Force 50 near flammable materials or in any locations that may accumulate flammable fumes or gases Rated Versus Actual Current Draw of Equipment Most electrical tools appliances electronic devices and audio visual equipment have labels that indicate the power consumption in amps or watts Be sure that the power consumption of the item to be operated is below 50 watts If the power consumption is rated in amps simply multiply by AC volts 110 to determine the wattage Resistive loads are the easiest for the Power Force 50 to run however it will not run larger resistive loads such as electric stoves and heaters which require far more wattage than the Power Force 50 can deliver on a continuous basis Inductive oads such as TVs and stereos require more current to operate than do resistive oads of the same wattage rating Induction motors as well as some TVs may require 2 to 6 times their wattage rating to start up The most demanding in this category are those that start under load such as compressors and pumps Testing is the only definitive way to determine whether a specific load can gt started and how long it can run For safety reasons the unit will simply shut down if it is overloaded To restart the unit after a shutdown due to overloading momentarily turn off the power to the unit Note The Power Force 50 will not operate appliances and equipment that generate heat such as hair dryer
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