Troy-Bilt 52065 Lawn Mower User Manual
Contents
1. n 1 2 1904511 Decal Hot SUrface 1 31 1185304 E Ring 5 16 2 3 1918115 Decal Warning Thrown Objects 1 32 1915205 Belt COVE Miri anice 1 7 1918082 DecalaL YO mimica raid 1 33 1918415 Push In Fastener in 5 8 i ENGINE fue ee eh 1 34 1915967 Debris Guard SUpport 1 12 9301 Key 3 10 X1 Se fara aaa 1 35 1917765 Debris Guard sssrin 1 13 1915240 Pulley OD cota 1 37 1915320 A E Lita 4 22 90063 Hex Hd Flange Screw 5 16 18 x 1 1 39 9677 Set SCreWi ci ica isa 1 23 1768194 Hex Hd Flange Screw 3 8 16 x 1 1 2 3 40 94018 Was Brain it tdi 2 24 1754128 Hex Hd Flange Screw 1 4 20 x 3 4 2 41 9218 Gipsoteca alia 2 25 1909301 Hex Hd Flange Screw 1 4 20 x 5 8 4 26 1763187 Hex Hd Flange Screw 1 4 20 X 1 2 27 1910865 Belt Quid cintia 1 28 1915219001 Flap Bracket ii 2 29 1917154 Deflector apici ninoi 1 Order parts from your local authorized engine dealer Refer to engine for model type number N I Not included with unit order separately Model 52065 DRAWING NO 2 Model 52065 PARTS LIST DRAWING NO 2 Ref Part Description Qty Ref Part Description Qty 1 1915963 Upper Handlebar Incl Refs 2 amp 8 1 10 1910852 Trimmer Head Control Cable 1 2 1915889 Decal Bail Operation 1 11 11101062. The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Table of Contents SECTION 1 SAFETY vce ccesseccesececessecceeeesececestecss 3 General Operation 3 Slope Operation 4 Children onto iaia aan 4 MI a in aa ethene 4 Safety Decals iiii 5 SECTION 2 ASSEMBLY 6 Inspection After Delivery i 6 Step 1 Unpacking Unit 6 Step 2 Install Handlebar i 6 Step 3 Attach Throttle Control Lever 6 Step 4 Add Motor Oil 6 Step 5 Check Trimmer Head Hardware 6 SECTION 3 FEATURES 8 CONTROLS 8 SECTION 4 OPERATION 9 Pre Start Checklist 9 Fill Fuel Tank occiso 9 Adjust Handlebar Height esscr 9 Adjust Line Cutting Height ccenn 9 Use the Correct Diameter Trimmer Line 10 Using the Trimmer Head Control Bail 10 Operating the Machine 10 Operating Tips and Techniques 11 SECTION 5 MAINTENANCE 12 Maintenance Schedule 12 Adjusting Trimmer Head Engagement 12 Removing and Replacing the Trimmer Head 12 Inspecting and Replacing the Drive Belt 13 Belt Performance Troubleshooting 14 L ubrication ica 14 Cl
3. Check nuts and bolts Change motor oil Service air filter system Clean under deck General lubrication Inspect drive belt Clean engine Check trimmer head wear cup NOTES After first 2 hours of break in operation every 25 hours thereafter Before each use Every 5 operating hours Every 25 operating hours Every 100 operating hours New line replacement is suggested when old line is 50 or less of original length Clean daily in extremely dusty or dirty conditions See Engine Owner s Manual for service recommendations Replace when severe gouges exist on bottom surface 10 At each fuel refill 11 Service more often if used in extremely dusty or dirty conditions see Engine Owner s Manual NOTE LEFT and RIGHT sides of unit are as viewed from operator s position behind the handlebars ADJUSTING TRIMMER HEAD ENGAGEM ENT The tension on the drive belt must be cor rect for proper operation of the trimmer head If the tension is correct the trim mer head will rotate when the Trimmer Head Control Bail is pulled back against the handlebar another indication of cor rect tension is if the engine stalls when the trimmer head becomes bound up in very tough material A worn or loose drive belt will cause the trimmer head to move slowly or not at all when the control bail is engaged belt squealing may also be noticeable If the tension is too tight the trimmer head may ro
4. Manual or the Engine Owner s Manual for the correct safety precautions and servicing procedures Contact your local autho rized Engine Service Dealer for engine service Contact your local authorized dealer for service problems with the machine PROBLEM POSSIBLE CAUSE CORRECTION Engine does not start La 000 YJO00R20nNnN Spark plug wire disconnected Defective or incorrectly gapped spark plug Fuel tank empty Dirty carburetor or fuel line Dirty air cleaner Carburetor out of adjustment Engine flooded Engine Throttle Lever in incorrect position Stale gasoline Defective Engine Throttle Lever Dirt or water in fuel tank gt 0 DND VI VM Connect wire Inspect replace spark plug Add fuel See Engine Service Dealer Clean or replace See Engine Service Dealer Wait several minutes before starting Move Throttle Lever to FAST position Drain old fuel and add fresh fuel See Engine Service Dealer See Engine Service Dealer Engine runs poorly Bad spark plug Dirty air filter Carburetor out of adjustment Stale fuel Dirt or water in fuel tank Engine cooling system clogged Inspect replace spark plug Clean or replace See Engine Service Dealer Drain and replace fuel mixture See Engine Service Dealer Clean fins Engine overheats Engine cooling system clogged Carburetor out
5. To prevent personal injury or property damage do not start the engine until all assembly steps are complete and you have read and understand the safety and operating instructions in this Manual INTRODUCTION Carefully follow these assembly steps to correctly prepare your machine for use It is recommended that you read this Sec tion in its entirety before beginning assembly NOTE If an assembly step applies only to certain models those models are noted at the beginning of that step Otherwise a step applies to all models INSPECTION AFTER DELIVERY Inspect your machine immediately upon delivery Be sure that neither the carton nor the contents have been damaged If you find or suspect any damage contact the carrier trucking company right away Inform them of the specific damage and that you wish to file a claim To protect your rights be sure to put this in writing to the carrier within 15 days after your machine arrives Please let us know if you need assistance with this matter IMPORTANT The engine is shipped with out motor oil in its crankcase Motor oil must be added before starting the engine NOTE LEFT and RIGHT sides of the unit are as viewed from the operator s position behind the handlebars Tools Supplies Needed e 1 Utility Knife or Scissors e 2 1 2 or adjustable Wrenches e 2 7 16 Wrenches one with a boxed end e Motor Oil see engine manual for oil specifications and amount nee
6. for signs of severe wear such as deep gouges Use the following steps if the wear cup needs to be replaced a Insert a Phillips head screwdriver into the small hole at the top front of the deck see Figure 5 5 and rotate the trimmer head until the screwdriver engages a hole in the trimmer head This will prevent the trimmer head from turning when you next remove the hex nut E Figure 5 2 b Remove hex nut E washer F and wear cup D Install the new wear cup and reinstall the washer and hex nut Tighten securely and remove Phillips screwdriver from deck Figure 5 2 An NN e Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to a complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on electric start models Failure to follow these instructions can result in serious personal injury or property damage INSPECTING AND REPLACING THE DRIVE BELT The drive belt can be inspected or replaced from beneath the machine deck The belt should not require inspection for many hours of operation If replacement becomes necessary follow the instruc tions given here Belt Inspection Stop the engine and let all moving parts stop Disconnect the spark plug wire and move it away from the spark plug Re move the ignition key on electric start models 1 For convenience we recommend that you place t
7. Hex Lock Nut 1 4 20 1 3 1100807 Hex Hd Screw 1 4 20 X 2 1 12 1983658 Hex Hd Screw 1 4 20 x 1 1 8 1 4 1917175 Trimmer Head Control Bail 1 13 1185814 Hex Flange Lock Nut 1 4 20 1 5 1749977001 Cable Bracket n 1 14 1763682 Cable Tierna 3 6 1918081 Throttle Control 4 Cable 1 17 1910809001 Lower Handlebar n 1 7 1908677 Nyliner BUShINQ iiii 2 19 1100799 Hex Hd Screw 5 16 18 x 1 1 2 Gr 5 2 8 1918304 Decal Throttle Settings 1 20 1732499 Lock Nut 5 16 18 seese 2 9 1908679 Push Cap 312 LD sasse 1 DRAWING NO 3 PARTS LIST DRAWING NO 3 Ref Part Description Qty 1 1910850001 Spindle Mounting Plate 1 2 1769048 Spindle Assembly 1 3 1915477 Spindle Shaft Assembly Incl Ref 25 1 4 1910860001 Belt Guide 1 5 1910856 Spindle Spacer in 1 6 1910842 Spindle Pulley cion 1 7 1904308 Hex Flange Nut 1 2 13 1 8 1915555 VEST PERE Re ARTO 1 9 1904479 Idler Arm Brake Shoe Assembly 1 10 1910859 Socket Hd Capscrew 10 24 x 3 4 1 11 1910847 Brake SNOG 1 12 1983039 Hex Lock Nut 10 24 1 13 1727978 V Groove Idler Pulley 1 14 1186393 Hex Flange Nut 3 8 16 2 15 1910855 Flat Idler Pulley cscs 1 16 1915261 Washer 88 x 382 X 275 vere 1 17 191085
8. caution and common sense to avoid possible injury or property damage Do not mow on excessively steep slopes Avoid slopes if greater than 150 or wherever footing is unsure If a slope is difficult to stand on it is probably too steep to trim or mow In this case it may be wiser to establish a permanent ground cover on this area Do not trim on slopes when the ground is slippery Trim across the face of a slope not up and down Slow down and exercise caution when changing direction on slopes Utes UU A Grass and most other materials are most efficiently trimmed when dry But the unit will do a fine job even with damp or wet materials When conditions are moist or damp be sure to clean debris off the machine regularly to keep cutting efficiency high And watch your footing Clean the Unit On a Regular Basis Clean under the mower deck frequently to remove any debris buildup Also clean around the muffler and on top of engine See the cleaning instructions in Section 5 Maintenance Vary the Throttle Setting According to Conditions The majority of trimming and mowing jobs will yield the best results if the throttle control is set at the fastest speed Less demanding jobs and projects that require very precise cutting will yield better results if the engine speed is somewhat reduced For example damage to trees and ornamentals can be avoided by reducing the engine speed using the lighter 130 diameter line
9. trimmer lines refer to Changing Trimmer Lines in Section 5 NOTE The thinner line is also recom mended for use near trees or ornamentals to help prevent girdling cutting the bark USING THE TRIMM ER HEAD CONTROL BAIL Before starting the engine know how to use the Trimmer Head Control Bail 1 The Trimmer Head Control Bail A Figure 4 3 is used to start and stop trim mer head rotation 2 When starting the engine always have the control bail in the disengaged released position to prevent the trimmer head from turning when the engine starts 3 When the engine is running pull the control bail up against the handlebar to start rotation of the trimmer head 4 Let go of the control bail to stop the trimmer head The control bail should spring forward to the disengaged position If it doesn t do not use the machine until the control bail has been repaired A WARNING If the trimmer head control bail is not Operating properly shut off the engine disconnect the spark plug wire and move the wire away from the plug Adjust or repair the control bail before using the trimmer mower Failure to follow this instruction could result in personal injury or property damage 4 A Figure 4 3 Control bail OPERATING THE MACHINE Once you have read and understood the sections in this Manual on Safety Assembly Features and Controls and Operation you are ready to o
10. 4 Idler Arm Spacer cceesceeeteteeeeeteneeens 1 18 1910857 Button Head Screw 3 8 16 x 1 1 2 1 19 1910852 Control Cable also Ref 13 Pg 4 1 20 1910849 Idler Tension Spring 1 21 1910858 Hex Flange Screw 3 8 x 16 x 2 1 4 1 22 1909304 Hex Flange Screw 5 16 18 x 3 4 4 23 90063 Hex Flange Screw 5 16 18 x 1 5 24 9953 Hardened Shim 3 4 ID x 1 022 OD A etosan 1 25 9928 Belleville Washer 5 8 1 Model 52065 DRAWING NO 4 Ref Part Description Qty Ref Part Description Qty 1 1917778 Wheel 6 Spoke n 2 14 1111606 Hex Head Bolt 5 16 18 X 2 2 2 1915823 Wheel Stud ion 2 15 1186331 Hex Flange Screw 5 16 18 x 1 4 3 1915824 Wheel Mounting Bracket 2 17 9901 Washer 5 16 ID 2 5 1733398 Top Lock Nut 3 8 16 2 13 1744708 Hex Lock Nut 5 16 18 8 Model 52065 DRAWING NO 5 Ref Part Description Qty 1 1910863 Shoulder Washer 1 2 1910861 Spindle Head 1 3 1918879 Trimmer Head 1 4 Trimmer String see Refs 1 and 2 below oseese 5 1910862 Hex Spline Washer 1 6 1915220001 Wear Cup 1 7 1915239 HE 1 8 1904308 Hex Flange Nut 1 2 13 1 9 1918332 Rubber Shim Kit 2 shims Affixed to 4 two inner walls of trimmer
11. 4 to replace the second trimmer line Figure 5 11 Use this single line easy loop pat tern for all but the more difficult cutting conditions A WARNING Offsetting the trimmer lines causes the lines to rotate faster than when they project an equal length on each side This increases the chance of loose materials being dislodged and pro pelled at high speeds Failure of the operator to wear safety goggles and appropriate clothing and to keep bystanders away can result in severe personal injury or property damage Figure 5 12 If lines tend to loosen especially in more difficult cutting conditions add a single reverse loop and then readjust line so that ends are even This pattern results in a slightly narrower cutting swath Figure 5 13 For more diffi cult cutting conditions use two of the thicker 155 diameter lines in each line holder Follow the pattern shown in Figure 5 11 An NN e Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to a complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on electric start models Failure to follow these instructions can result in serious personal injury or property damage TROUBLESHOOTING Before performing any of the corrections in this Troubleshooting Chart refer to the appropriate information contained in this
12. ENGINE Put the Engine Throttle Control Lever in the STOP position If time allows first move the throttle lever to the SLOW set ting before stopping the engine NOTE If the unit is operated in a stationary position with the wear cup in contact with dry vegetation significant heat will result that may deform the plastic spindle or scorch the vegetation A WARNING THROWN OBJECT HAZARD Objects such as rocks pebbles and small debris will be thrown violently by the cutting head resulting in significant hazard to eyes and exposed body parts Always wear safety approved eye protection and suitable clothing and footwear Keep children pets and bystanders 50 feet away from machine while operating Be alert to hidden obstacles Failure to comply could result in injury or property damage OPERATI NG TI PS amp TECHNIQUES Tips for Precision Cutting For the most precise cutting possible be sure to select the appropriate line cutting height and trimmer line size thickness for the conditions at hand When mowing let the cutting head rest lightly on the ground without lifting up or pushing down on the handlebars This tech nique allows the cutting head to follow the ground contour closely resulting in the most even cut possible Also be sure to ease into heavy growth to prevent overwhelming the machine Use Extreme Caution on Slopes When operating on sloping ground use extreme
13. GARDEN WAY 4 Trrovemr OWNER S MANUAL Trimmer Mower e Safety SAFETY FIRST i Assembly Before operatig this equipment read this ed Features and Controls spelled tctoer e Operation Maintenance Parts List Model 52065 GARDEN WAY INCORPORATED 2 Dear Owner You now own one of the finest trimmer mowers available It was designed to easily handle a wide variety of trimming mowing and clearing chores You will find the machine to be an invaluable tool in caring for your property Please carefully read this Manual which tells you how to safely and easily assemble operate and maintain your machine Be sure that you and any other operators carefully follow the recommended safety practices at all times Failure to do so could result in personal injury or property damage Of course if you should ever have any problems or ques tions please contact your local authorized service dealer or the Factory We want to be sure that you are completely satisfied at all times NOTE Be sure to fill out and return the Warranty Registra tion Card that was supplied with this Manual See Back Cover for Customer Service information Safety Alert Symbol This is a safety alert symbol It is used in this A manual and on the unit to alert you to potential hazards When you see this symbol read and obey the message that follows it Failure to obey safety messages could result in personal injury or property damage A WARNING
14. ITS VAPORS ARE EXPLOSIVE Follow gasoline safety rules in this Manual see Section 1 and in the separate Engine Owner s Manual Failure to follow gasoline safety rules and instructions can result in serious personal injury and property damage 1 Lift and tilt plastic debris shield E Figure 3 1 forward 2 Clean fuel fill area and engine see Cleaning Debris in engine manual each time before fuel is added 3 Fill the fuel tank with gasoline accord ing to the directions in the engine manual Follow all instructions and safety rules carefully 4 Securely replace the fuel tank cap and the fuel container cap Promptly wipe up any fuel spills 5 Lift and tilt the debris shield back then push it down to secure it ADJUST HANDLEBAR HEIGHT Before adjusting handlebar height stop engine and wait for all moving parts to stop disconnect spark plug wire and prevent it from touching spark plug Failure to comply could result in personal injury or property damage To adjust handlebar height refer to Install Handlebars in Section 2 ADJUST LINE CUTTING HEIGHT The cutting height of the trimmer line can be adjusted between 1 1 2 to 4 1 2 We recommend that you start at a higher set ting and make adjustments as needed In general use higher settings to handle taller material and to cope with tougher cutting conditions Use any trimming height for less demanding conditions Before adjusting the cu
15. MER MOWER CLEANING AND DEBRIS REMOVAL Regular cleaning of debris from around the engine and on the machine is required for maximum engine efficiency and good over all performance Inspect and clean the fol lowing areas regularly making sure the engine is stopped and cool before pro ceeding Brush and wipe off all engine surfaces especially before checking oil or adding fuel Do not let oil or grease accumu late For access to the front of the engine the debris shield can be lifted up and tilted forward Wipe the deck clean particularly near the engine muffler Clean the underside of the deck Keep safety and operating decals clean and legible Keep all control levers clean so they work properly COMPACT STORAGE For compact storage remove the two screws and locknuts securing the handle bar and carefully to avoid kinking the cables rotate the handlebar so that the upper portion rests on the engine and the handlebar legs face to the rear of the unit GENERAL ENGINE MAINTENANCE Perform the following engine maintenance for your engine according to the engine maintenance schedule and instructions in the separate Engine Owner s Manual Engine Oil Service Check the engine oil level before starting the engine and after each 5 hours of continuous operation Running the engine when it is low on oil will quickly ruin the engine Change the oil after every 25 hours of operation and more often when operat
16. Service 1 800 437 8686 Technical Service 1 800 520 5520 Parts Service 1 800 648 6776 e FAX 518 233 4622 WEB SITE www troybilt com Outside the United States and Canada Customer Service 518 233 4807 Technical Service 518 233 4808 Parts Service 518 233 4806 FAX 518 233 4622 Printed in U S A 2001 Garden Way Incorporated
17. acked or peeling unbolt and lower the spindle mounting plate and proceed with this step The pulley system has two belt guides see Figures 5 7 and 5 8 the belt must run between the pulleys and the guides If it doesn t reroute it as shown Use masking tape to temporarily hold the belt in place while reattaching the spindle mounting plate 2 Minimum clearance is 1 4 on each side between rear belt guide and pulley If the rear belt guide Figure 5 8 is less than 1 4 from the sides of the pulley when the Trimmer Head Control Bail is engaged loosen the belt guide hardware and move the guide to create a clearance of at least 1 4 Tighten the hardware securely 3 Both idler pulleys must be mounted right side up Check that the two idler pulleys shown in Figure 5 9 are correctly installed note that the longer hub on each pulley is against the idler arm If the pulleys are upside down turn them over and tighten them securely Spindle Mounting Plate Front Pulley Belt Guide Brake Figure 5 7 Rear Pulley Belt Guide Minimum 1 4 Gap Figure 5 8 Idler Arm idl E er Pulley f 0 Longer Hub Figure 5 9 LUBRICATION Apply light oil or a silicone based lubricant to the following locations e Throttle control cable e Control bail cable Nuts bolts and other hardware NOTE The spindle head is permanently lubricated at the factory The
18. and by keeping a safe distance away Again once you begin a particular job and get a feel for the conditions you will be able to make adjustments for the best possible results Do Not Let the Trimmer Lines Become Too Short When the trimmer lines wear to less than 1 2 their original length trimming jobs will take far longer than necessary As a general guideline install new lines when they wear to 1 2 their original length Keep the Mowed Side On the Right While Moving Forward The trimmer mower discharges cut materials to the right side For best results stay on the right side of unmowed growth as you move along Use the Correct Walking Speed Use a travel speed that is suitable for the condi tions at hand For example you ll get better trimming and mowing results at slower walking speeds if the grass is tall or lush Shorter grass or less dense growth can be cut at faster travel speeds EA Maintenance A WARNING Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to a complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on electric start models Failure to follow these instructions can result in serious personal injury or prop erty damage MAINTENANCE SCHEDULE PROCEDURE Check motor oil level Check trimmer mower lines Check trimmer head engagement Clean machine
19. ark To Change Trimmer Lines 1 Stop engine allow all moving parts to stop and then disconnect the spark plug wire and move it away from the spark plug Remove the ignition key on electric start models DO NOT tip the machine DO NOT touch the metal wear cup on the bottom of the spindle head This surface may be hot NOTE The two line holders on the trim mer head are permanently secured by a screw and nut Do not attempt to remove the line holders as it is not nec essary to remove them in order to change the trimmer lines 2 The trimmer lines can be changed when the trimmer head is in contact with the ground If necessary you may tip the unit back slightly for a better view How ever do not tip the unit all the way back or motor oil may flow to the exhaust area and the engine may smoke for several seconds when started 3 Three different line installation pat terns are available as shown in Figures 5 11 5 12 and 5 13 4 Simply fee the line through the loops of the line holder as shown An equal amount of line should project out from each side of the line holder creating an overall 22 wide cutting swath The two lines can be offset to increase the cutting swatch up to 25 wide DO NOT offset the lines so that the overall cutting swath is greater than 25 See Warning statement at right IMPORTANT Whether replacing one or both lines they must both be 130 or 155 in diameter 5 Repeat steps 2 through
20. ded 2 Assembly ASSEMBLY STEPS STEP 1 UNPACKING UNIT 1 Remove any protective packaging plas tic film and cardboard from the handlebar and the unit 2 Carefully remove the handlebar do not pinch or kink the attached cable before removing the unit from the carton 3 Check that you have received the fol lowing items Trimmer Mower Assembly A Figure Extra Trimmer Line B Figure 2 1 six each of heavy duty gauge 130 dia line S extra heavy duty gauge 155 dia ine The following are packaged separately 3 Plastic Cable Tie 1 Hex Hd Screw 1 4 20 x 2 1 Hex Locknut 1 4 20 2 Hex Hd Screw 5 16 18 x 1 1 2 2 Hex Locknut 5 16 18 STEP 2 INSTALL HANDLEBAR 1 Remove the plastic tie and tape that secure the control bail G Figure 2 2 to the handlebar A NOTE Do not pinch or kink the cable that is attached to the handlebar 2 Carefully lift the handlebars A Figure 2 2 to the rear of the unit and align the handlebar legs with the handlebar support bracket B 3 Route the trimmer head control cable C Figure 2 2 to the outside of the handlebar 4 Select the low or high height setting holes in the handlebar legs and attach the legs to the support bracket B using two 5 16 18 x 1 1 2 hex hd screws D and 5 16 18 locknuts E IMPORTANT Adjust the handlebars as close as possible to waist level so that your arms are at a comfortable height This posit
21. e the hard ware NOTE The hole in the top front end of the mower deck is an access point that allows the trimmer head assembly to be serviced Figure 2 1 Figure 2 3 Attach throttle lever to right side handlebar Figure 2 2 Handlebar installation Figure 2 4 Check trimmer head hardware for tightness EH 3 Features and Controls A WARNING Before operating your machine care fully read and understand all safety controls and operating instructions in this Manual the separate Engine Owner s Manual and on the decals on the machine Failure to follow these instructions can result in serious personal injury INTRODUCTION This Section describes the location and function of the features and controls on your machine Refer to Section 4 Opera tion for detailed operating instructions IMPORTANT Refer to the separate engine manual for detailed information about the controls on the engine FEATURES AND CONTROLS Trimmer Head Control Bail Pull the control bail A Figure 3 1 up against the handlebar engage bail to start rotation of the trimmer head Let go of the control bail disengage bail to stop the trimmer head Cutting Height Settings The trimmer head B Figure 3 1 is adjustable to an infinite number of height settings from 1 1 2 to 4 1 2 see Adjust Line Cutting Height in Section 4 Trimming Line Mounting Plat
22. eaning the ENGINE 14 Trimmer Mower Cleaning and Debris Removal 15 Compact Storage 15 General Engine Maintenance 15 Engine Oil Service 15 Air Cleaner Service ii 15 Spark Plug Service 15 Spark Arrester Screen SErvice 15 Engine Cleaning 15 Carburetor Governor Control Adjustments 15 Throttle Control Adjustment n 15 Off Season Storage iii 15 Changing Trimmer LINES 16 Troubleshooting ccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 17 Parts LiSt ii 18 Customer Service Information Back Cover Safety SPARK ARRESTER WARNING TO RESIDENTS OF CALIFORNIA AND SEVERAL OTHER STATES Under California law and under the laws of several other states you are not permitted to operate an internal combustion engine using hydrocarbon fuels on any forest brush hay grain or grass covered land or land covered by any flammable agricultural crop without an engine spark arrester in continuous effective working order Shield The engine on the unit is an internal combustion engine which burns gasoline a hydrocarbon fuel and must be equipped with a spark arrester muffler in continuous effective working order The spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not ignite flammable material Failure of the owner operator of the unit to comply w
23. eek autho rized service if you think an adjustment is required Throttle Control Adjustment If the engine does not shut off when the throttle lever is moved to the stop position or if the engine does not respond to various throttle settings refer to the Engine Owner s Manual for service information OFF SEASON STORAGE When storing the machine for extended periods follow these procedures to ensure that the unit will be in good condi tion for future use Store machine on a level surface e Thoroughly inspect the machine for any loose broken or missing parts Repair or replace parts as necessary Protect the engine and perform the rec ommended engine maintenance by fol lowing the engine storage instructions found in the Engine Owner s Manual Be sure to protect the fuel lines carburetor and fuel tank from gum deposits by removing fuel or by treating fuel with a fuel stabilizer follow the engine manu facturer s recommendations A WARNING Never perform maintenance when engine is running or spark plug wire is connected except when instructed to do so e Never store mower with fuel in fuel tank inside a building where fumes can reach an open flame or spark or where ignition sources are present such as hot water and space heaters furnaces clothes dryers stoves electric motors etc Make sure engine is cool before storing e Drain gasoline outdoors into an approved container Do not smoke and kee
24. es The two trimming lines C Figure 3 1 are secured to wire looped line holders Replacing the trimmer lines is easy see Changing Trimmer Lines in Section 5 Handlebar Height Adjustment The handlebar D Figure 3 1 has two height settings see Adjust Handlebars in Section 4 Plastic Debris Shield A heavy duty plastic shield E Figures 3 1 and 3 1A prevents debris build up on the engine The shield tilts forward for access to the engine Operating Symbols a Various symbols shown SLOW ro a 2 a i ip 2 here with word descrip ENGINE ae TRIMMER BAIL am tions are used on the STOP BAe unit FAST Engine Throttle Control Lever Use this lever F Figure 3 1 to change engine speeds and to stop the engine The throttle settings are shown on a decal next to the lever Engine Recoil Starter The recoil starter G Figure 3 1 is used to Figure 3 1A Debris shield in operating position pull start the engine Fuel Primer Button The fuel primer button H Figure 3 1 allows a cold engine to be primed for faster easier starting Figure 3 1 Features and controls Ez FP operation A WARNING Before operating your machine carefully read and understand all safety controls and operating instructions in this Manual in the separate Engine Owner s Manual and on the decals on the machine Failure to follow these instructions can result in
25. ety devices Check their proper operation regularly 6 To reduce fire hazard keep machine free of grass leaves or other debris build up Clean up oil or fuel spills Let machine cool before storing 7 After striking an object stop the engine and disconnect the spark plug wire Inspect the machine and repair if neces sary before restarting Safety Decals 8 Never make adjustments or repairs while engine is running 9 Components subject to wear damage and deterioration could expose moving parts or allow objects to be thrown Fre quently check components and replace with factory recommended parts when necessary Regularly inspect the trimmer head and debris shield Make sure they are not bent damaged or loose 10 Only use eighteen inch long 130 or 155 diameter trimmer line Never use other lengths diameters or material as trimmer line 11 Trimmer line moves at high speed and can cut Always stop the engine and let all moving parts stop before replacing the trim mer lines Let the engine cool 12 Do not change the engine governor setting or overspeed the engine The gov ernor controls the maximum safe operat Make certain that all safety decals on this equipment are kept clean and in good condition The decals are shown at reduced sizes below If you need a replacement decal please refer to the Parts List in this manual A WARNING THROWN OBJECT HAZARD Objects will be thrown v
26. he unit on a raised platform to make it easier to access the underside of the deck 2 Remove the rubber debris flap A Figure 5 3 by removing one of the small E rings B at the ends of the retainer rod and then sliding the retainer rod out 3 Remove the rear belt cover by using a 1 2 wrench to remove the screw C Figure 5 3 in the rear belt cover Examine the belt Feed it around the rear engine pulley so the entire belt can be examined If cracks or other damage are noted a new belt is needed Otherwise clean and reinstall the belt cover and debris flap Belt Replacement 4 Remove the spindle head by taking off the hex nut A Figure 5 4 at the bottom of the spindle using a 3 4 socket wrench While loosening the nut prevent the spin dle head from turning by inserting a screwdriver or rod into hole B Figure 5 5 at the top front of the deck Be sure to align one of four holes in the pulley with the deck hole first 5 With a 1 2 wrench remove the screw D Fig 5 3 from the front belt cover spindle mounting plate Then remove the other four screws securing the belt cover spindle mounting plate E F Gand H Fig 5 3 Carefully lower the drive housing and the belt cover spindle mounting plate Note precisely how the belt is routed along the pulleys See Figure 5 6 Slip the belt off the rear pulley H Figure 5 6 then off the other pulleys NOTE The nut on the idler arm V pulley must be removed in
27. head 1 ACCESSORIES AND KITS Ref Part Description 1 1904476 Trimmer String Kit 155 includes A 2 1904477 Trimmer String Kit 130 includes PA DICCES e N I Not included with unit order separately 1905574 5 01 CUSTOM ER SERVICE INFORM ATION Owner Registration Card Please fill out and mail the enclosed owner registration card The purpose of this card is to register each unit at the factory so that we can provide you with warranty benefits and informational bulletins MAN Warranty Service The warranty statement is included in the unit s literature package Model Serial Numbers A Model Serial Numbers decal is located on the side of the deck For ready reference record these numbers in the spaces below Date of Purchase Model Number Serial Number Authorized Dealer Information If you purchased your unit from an authorized dealer record the dealer s address and phone number below for ready refer ence Dealer Name Address Phone IMPORTANT Left and right sides of the unit are determined by standing behind the unit in the operator s position and facing in the direction of forward travel NOTICE We reserve the right to change specifications add improvements or discontinue the manufacture of any of our equipment without notice or obligation to purchasers of our equipment Customer Service and Technical Service If you have questions or problems
28. hich could be picked up and thrown by the trimmer line 5 Be sure the area is clear of other people particularly small children and pets before mowing Stop machine if anyone enters the area Keep bystanders at least 50 feet from the area of operation ii SS Y 6 Do not operate the machine when barefoot or wearing open sandals Always wear substantial footwear 7 Wear appropriate clothing such as a long sleeved shirt or jacket and long trousers or slacks Do not wear shorts 8 Do not wear loose clothing it could catch in the equipment 9 Do not mow in reverse unless abso lutely necessary Always look down and behind before and while moving back wards 10 Do not operate the trimmer mower without proper guards plates or other protective safety devices in place 11 Refer to provided instructions for proper operation and installation of accessories Only use factory approved accessories 12 Stop trimmer head when crossing gravel drives walks or roads Wait for trimmer lines to stop 13 Stop engine and disconnect spark plug wire from spark plug whenever you leave the unit clean the unit or replace trimmer line 14 Wait until the trimmer head comes to acomplete stop shut the engine off and disconnect the spark plug wire before installing or removing trimmer line Be sure the trimmer head is securely attached before operating the machine A A 15 Mow only during daylight hour
29. ice 1 Use extra care in handling gasoline and other fuels They are flammable and their vapors are explosive To help prevent a fire or explosion a Use only an approved container b Never remove gas cap or add fuel when engine is running Let engine cool before refueling Do not smoke c Never refuel the machine indoors Fill the fuel tank outdoors and with extreme care d Never store the machine or fuel container inside where there is an open flame such as a water heater etc e Replace caps on fuel tank and fuel container and clean up spilled fuel before starting engine Move machine away from any gasoline fumes before starting engine f Keep matches smoking materials open flames and sparks away from the fuel tank and fuel container g Leave 1 2 air space at top of fuel tank to allow for fuel expansion 2 Never run the engine inside a closed area _ W OAO R fPR AA AD l11 _ 1m1 1 H _1 lq _ l l _ r u li 3 Never clean or make adjustments or repairs with the engine running Discon nect the spark plug wire and keep the wire away from the plug to prevent accidental starting Remove ignition key on electric start models 4 Keep all nuts and bolts tight espe cially the trimmer head attachment bolts and keep equipment in good condition Check mounting hardware on trimmer head every time you change trimmer line and prior to each use 5 Nevertamper with saf
30. ing in extremely dirty or dusty conditions Air Cleaner Service The air cleaner fil ters dirt and dust out of the air before it enters the carburetor Operating the engine with a dirty clogged air filter can cause poor performance and damage to the engine Never operate the engine with out the air cleaner installed Inspect and service the air cleaner after every 25 oper ating hours more often if operating in very dusty or dirty conditions Refer to the Engine Owner s Manual for cleaning or replacement instructions Spark Plug Inspect and clean or replace the spark plug after every 100 operating hours or annually Refer to the Engine Owner s Manual for cleaning or replace ment instructions Spark Arrester Screen If the engine is equipped with a spark arrester screen remove and clean it according to the time intervals and instructions in the Engine Owner s Manual Engine Cleaning The engine must be kept clean to assure smooth operation and to prevent damage from overheating Refer to the Engine Owner s Manual for specific cleaning instructions Carburetor Governor Control Adjustments The carburetor was adjusted at the factory for best operating speed Refer to the Engine Owner s Manual for any adjustment information The governor controls the maximum safe operating speed and protects the engine and other moving parts from damage caused by overspeeding Do not tamper with the governor settings S
31. iolently by the cutting head resulting in significant hazard Keep children pets and bystanders 50 feet away from machine while operating Be alert to hidden obstacles READ OWNERS MANUAL If you need a replacement manual write to the address listed on the serial number decal on this unit ROTATING CUTTING HEAD Do not service or adjust cutting head or other moving parts unless engine is stopped and d On top of mower deck spark plug wire is disconnecte e Pa Cu On left handlebar On right handlebar ing speed and protects the engine and all moving parts from damage caused by overspeed Authorized service shall be sought if a problem exists 13 Do not touch engine parts which may be hot from operation Allow parts to cool completely before inspecting cleaning or repairing the unit 14 Maintain or replace safety and instruc tional decals Refer to the Parts List for replacement decal information 15 Use only original equipment replace ment parts Parts manufactured by others could present safety hazards and affect performance even though they may fit on this machine 16 Remember the end of the season is a good time to inspect equipment prior to storage 17 To guard against engine overheating always keep the engine debris guard mounted and clean HOT SURFACES DO NOT TOUCH MUFFLER OR ADJACENT AREAS 1904511 On right side rear of mower deck KE WARNING
32. ion will result in less pressure on the mower wear cup located at bottom of trimmer head making the unit easier to roll and reducing wear to the wear cup 5 Use two cable ties F Figure 2 2 to secure the trimmer head control cable C to the handlebar at the locations shown STEP 3 ATTACH THROTTLE CONTROL LEVER TO HANDLEBAR 1 The throttle control cable H Figure 2 3 is attached to the engine Gently unwind the cable and position the Throttle Control Lever 1 on the outside of the right handle bar next to the throttle control decal 2 Attach the lever with a 1 4 20 x 2 hex hd screw J Figure 2 3 and 1 4 20 hex locknut K 3 Use a cable tie L Figure 2 3 to secure the cable to the handlebar as shown STEP 4 ADD MOTOR OIL 1 The engine is shipped without motor oil which MUST BE ADDED before the engine is started 2 See the separate engine manual for fill ing instructions and for oil specifications The engine must be level when checking the oil level In ambient temperatures above 40 F use a high quality SAE 30 weight detergent oil classified for Service SF SG or SH Use no special additives Do not mix oil with fuel STEP 5 CHECK TRIMMER HEAD HARDWARE Check that the two bolts M Figure 2 4 on the trimmer head are tightened securely You can rotate the trimmer head as needed IMPORTANT The trimmer head hardware is permanently installed and is not remov able Do not attempt to replac
33. irection on slopes Avoid slopes greater than 15 Remove objects such as rocks tree limbs etc Uneven terrain could overturn the machine Watch for holes ruts or bumps Tall grass can hide obstacles Use slow speed Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and grad ual Avoid starting or stopping on a slope DO NOT Do not mow near drop offs ditches or embankments You could lose your footing or balance Do not mow on very steep slopes Do not mow on wet grass Slippery footing can be hazardous Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of a responsi ble adult 2 Bealert and turn machine off if children enter the area 3 Before and while moving backwards look behind and down for small children 4 Never allow children to operate the machine 5 Use extra care near blind corners shrubs trees or other objects that may obscure vision 6 Never carry children even with the trimmer head stopped Children may fall off and be seriously injured or interfere with safe machine operation 7 Do not allow children nearby if you are working Serv
34. ith this regulation is a misdemeanor under California law and other states and may also be a violation of other state and or federal regulations laws ordinances or codes Contact your local fire mar shal or forest service for specific information about Trimmer Line Engine Throttle Control Lever Engine Recoil Plastic Debris which regulations apply in your area IMPORTANT Trimmer Head Control Bail y Handlebar Fuel Primer Rubber Debris Flap Figure 1 1 Safe Operation Practices for Walk Behind Mowers This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death General Operation 1 Read understand and follow all instructions on the machine and in the manuals Be thoroughly familiar with the controls and the proper use of the equip ment before starting 2 Do not put hands or feet near or under rotating parts Keep clear of the rotating trimmer head and line at all times 3 Only allow responsible adults who are familiar with the instructions to oper ate the trimmer mower Never let children or untrained adults operate this unit 4 Inspect the area where the machine is to be used The machine can propel small objects at high speed causing personal injury or property damage Clear the area of objects such as rocks toys wire bones sticks etc w
35. of adjustment Clean air cooling areas and behind debris shield See Engine Service Dealer Engine does not shut off Throttle control misadjusted See Engine Service Dealer Poor mowing performance Line length is too short or too long Cutting height is too high or low for height of grass being cut Engine not set at FAST speed Adjust line length to 18 long When less than 1 2 this length replace the line Adjust cutting height to approximately 1 3 of the length of the grass Move Engine Throttle Lever to FAST Rabbit Trimmer Mower vibrates Trimming head mounting nut loose Line lengths are substantially different Loose nuts or bolts Broken spindle head or trimmer head Tighten nut Adjust lines to approximately equal lengths Check all bolts and nuts including engine bolts Replace broken part Trimmer head does not retain line Incorrect line installation See Changing Trimmer Lines in Section 5 Trimmer Head does not retain height setting Head bolts may be loose Head is worn Foam inserts worn Tighten head bolts to 75 in Ibs Replace head assembly Replace foam inserts Model 52065 DRAWING NO 1 Model 52065 Ref Part Description Qty Ref Part Description Qty 1 1916993 Deck Incl Refs 2 and 3 1 30 1915212 Deflector Flap ROd
36. order to take off the belt the screw may need to be held with an Allen wrench Install the new belt along the exact same path 6 Clean parts of all debris Replace the lower drive shaft housing and front belt cover spindle mounting plate the spindle head the wear cup the rear belt cover and the debris flap 7 Check for correct belt tension See Adjusting Trimmer Head Engagement in this Section Figure 5 3 Figure 5 4 Figure 5 5 ENGINE PULLEY Figure 5 6 P AVIZ I eW Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to a complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on electric start models Failure to follow these instructions can result in serious personal injury or property damage BELT PERFORMANCE TROUBLESHOOTING Poor belt performance noise overheating cracking etc can be caused by several conditions Follow the steps below to cor rect belt performance problems Also use these checks after installing a new belt After shutting the engine off and discon necting the spark plug wire remove the rear belt cover on the underside of the machine refer to previous page Release the Trimmer Head Control Bail to remove all belt tension 1 Belt must be routed between pulleys and guides Examine inside surface of belt If it is cr
37. p fuel away from open flame Failure to follow these instructions will result in serious personal injury or prop erty damage Clean any dirt grass or chaff from the air cooling system intake area and other parts of the engine Disconnect spark plug wire from spark plug Prevent wire from touching spark plug by placing wire away from spark plug WINNIE Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to a complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on electric start models Failure to follow these instructions can result in serious personal injury or property damage CHANGING TRIMMER LINES The trimmer lines will wear with use and eventually require replacement Also you may wish to switch between the thinner and thicker gauge lines to handle differ ent mowing conditions Replace the trimmer lines when they wear to the point that trimming and mowing projects take too long and requires too much maneuvering of the machine A good rule of thumb is to change the lines when they reach half of their original length Use the extra heavy duty gauge 155 diameter line when cutting thick tough growth The thinner gauge 130 diame ter line is for use in less demanding con ditions and is also recommended for use near trees or ornamental plantings to help prevent girdling cutting of b
38. perate your machine CHECKLIST BEFORE STARTING 1 Complete the Pre Start Checklist in this Section You must wear safety glasses or goggles 2 Check the trimmer line cutting height see Adjust Line Cutting Height in this Section STARTING THE ENGINE 1 Move the unit to the work area 2 Connect the spark plug wire to the spark plug 3 Put on safety approved eye protection 4 Release disengage the Trimmer Head Control Bail A Figure 4 3 5 Start the engine a Put Engine Throttle Control Lever in FAST rabbit symbol position b Push in fuel primer button as instructed in Engine Owner s Manual NOTE Do not use primer to restart a warm engine after a short shutdown c Pull recoil start rope slowly until resistance is felt Then pull rope out rapidly to start engine Let rope back in slowly NOTE If engine fails to start after three pulls repeat steps b and c TO START THE TRIMMER HEAD 1 Stand in the operator s position directly behind the handlebars 2 Slowly close the Trimmer Head Control Bail Figure 4 3 against the handlebars to activate the trimmer head Use the Engine Throttle Control Lever to adjust the speed of the trimmer head 3 Once the trimmer head is revolving push the unit along the path to be cut TO STOP THE TRIMMER HEAD Let go of the Trimmer Head Control Bail The bail will return to its open position and the trimmer head will stop turning TO STOP THE
39. re is no need for additional lubrication CLEANING THE ENGINE Before each use of the machine and at each refueling clean grass chaff or accu mulated debris from the finger guard area A Figure 5 10 on top of the engine and from the linkage springs and controls on the engine Keep the area around and behind the muffler free of any combustible debris See Cleaning Debris in the Engine Owner s Manual for complete cleaning instructions Do not use water to clean engine parts as water could contam inate the fuel system Use a brush or dry cloth Be sure engine is cool before clean ing around muffler area NOTE The separate engine air cleaner must also be serviced according to the instructions in the Engine Owner s Manual A WARNING Engine parts must be kept clean to reduce the risk of overheating and igni tion of accumulated debris This espe cially important if cutting tall grass Clean accumulated debris at each refuel ing and before each use of the machine Failure to comply can cause injury or property damage N Figure 5 10 WINNIE Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to a complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on electric start models Failure to follow these instructions can result in serious personal injury or property damage TRIM
40. s or when good artificial light is available 16 Do not operate the machine while under the influence of alcohol or drugs or when tired or ill 17 Never operate this machine in wet grass Be sure of your footing keep a firm hold on the handlebar and walk never run 18 Release the Trimmer Head Control Bail before starting the engine 19 If the unit starts to vibrate abnormally stop the engine and disconnect the spark plug wire Check immediately for the cause Vibration is generally a warning of trouble 20 Always wear approved safety goggles or safety glasses with side shields when operating machine The use of any pow ered machine can result in foreign objects being thrown by high speed rotating parts which can cause personal injury or prop erty damage Stay away from glass and other easily thrown or breakable objects 21 Wear work gloves and sturdy footwear when using this machine Leather work shoes or short boots are ideal they pro tect ankles and shins from rocks pebbles splinters etc 22 It is advisable to wear protective headgear to prevent the possibility of being hit by small flying particles etc 23 Before each use inspect the Throttle Control Lever and its cable Make sure the cable is free and that the lever functions properly 24 Watch for traffic when near or when crossing roadways 25 Never attempt to carry children or other passengers on the machine They could fall off and be serio
41. serious personal injury INTRODUCTION Read this Section thoroughly before start ing the engine As with any piece of out door power equipment getting the feel for how the machine operates and know ing the best techniques for particular jobs are important to overall good performance NOTE References to LEFT RIGHT FRONT and REAR of the unit are determined by standing in the operator s position PRE START CHECKLIST 1 Review Section 1 Safety and Section 3 Features and Controls 2 Check for loose or missing hardware Tighten or replace as needed 3 Check that the engine oil level is up to the FULL mark on the dipstick See engine manual for instructions 4 Check the fuel level See engine manual and this page for instructions NOTE Clean debris from around fuel cap oil dipstick and engine see Cleaning Debris in engine manual before checking oil level or adding gasoline 5 Check the Trimmer Head Control Bail and the Engine Throttle Control Lever for freedom of movement 6 Select the cutting height see Adjust Line Cutting Height in this Section 7 Check handlebar height position 8 Carefully check the area to be trimmed and remove any debris 9 Install the correct diameter trimmer line see Use the Correct Diameter Trim mer Line in this Section 10 Attach the spark plug wire to the spark plug FILL FUEL TANK GASOLINE IS HIGHLY FLAMMABLE AND
42. tate before the control bail is engaged or when there is no free play in the control bail To Adjust Belt Tension 1 Stop the engine and wait for all parts to stop moving Adjust the two jam nuts on the control cable adjustment stud see Figure 5 1 as follows a To tighten belt tension thread the upper nut A Figure 5 1 upward one or two full turns followed by the lower nut B Tighten both nuts securely Test unit and readjust jam nuts as needed b To loosen belt tension thread the lower nut B downward one or two full turns followed by the upper nut A Tighten both nuts securely Test unit and readjust jam nuts as needed Figure 5 1 REM OVING AND REPLACING THE TRIMM ER HEAD 1 Stop the engine and wait for all moving parts to stop Disconnect the spark plug wire and move it away from the spark plug Remove the ignition key on electric start models 2 Two bolts A Figure 5 2 secure the trimmer head B to the spindle head C Loosen both bolts not the nuts just enough to allow the trimmer head to slide down the spindle head and past the two stops Do not attempt to remove the bolts they are permanently attached NOTE It may be necessary to remove the wear cup D Figure 5 2 when replacing the trim mer head See Step 4 for instructions 3 Install the new trimmer head on the spindle head Tighten the hardware securely to 75 in lbs and evenly 4 Inspect the wear cup D Figure 5 2
43. tting height shut off the engine wait for all moving parts to stop allow the engine to cool discon nect the spark plug wire and prevent it from touching the spark plug Failure to comply could result in per sonal injury or property damage To adjust the cutting height 1 The cutting line height can be changed when the wear cup is in contact with the ground If necessary you may tip the unit back slightly for a better view do not tip unit all the way back or motor oil may flow to the exhaust area and the engine may smoke for several seconds when started 2 Use a 1 2 wrench to loosen the two bolts not the nuts located on opposite sides of the trimmer head A Figure 4 1 3 The cutting heights are marked on the side of the spindle head Figure 4 2 Move the top of the trimmer head to the desired setting 4 Tighten both trimmer head bolts securely to 75 in Ibs and evenly Figure 4 1 Height Guide Figure 4 2 USE THE CORRECT DIAM ETER TRIMMER LINE Before starting a project look at the grass or material you will be cutting For tougher conditions use two or four sections of the thicker gauge 155 diame ter extra heavy duty line For less demanding conditions use two sections of the thinner gauge 130 diameter heavy duty line The thicker line has the heft to chop through tougher materials while the thinner line provides a more pre cise cut To change
44. usly injured or they could interfere with safe operation of the machine 26 The machine is equipped with a plas tic debris shield in front of the engine and a rubber debris flap under the frame They must be in place and working properly Never remove or cause the debris shield or debris flap to cease working If either of these parts is missing or not working properly do not use the machine until this situation is corrected 27 Be aware of where the machine is dis charging materials and do not point the discharge at anyone 28 Never run the engine in an enclosed area Engine exhaust contains carbon monoxide a deadly gas that is odorless colorless and tasteless Always run the engine outdoors where there is adequate ventilation 29 Slow down before turning 30 Shut off engine when not trimming or mowing 31 Use extra care when loading or unloading machine into a trailer or truck 32 Use this equipment for its intended purpose only 33 Always make sure the handlebars are tight and comfortably positioned They should never be in an awkward position for the operator Slope Operation Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you can not back up the slope or you feel uneasy on a slope do not mow it DO Mow across the face of slopes never up and down Exercise extreme caution when changing d
45. with the unit contact your local dealer or the factory When calling or writing provide the Model Serial Numbers of the unit Je Replacement Parts Factory specified replacement parts are available from your authorized dealer or directly from the factory When ordering parts be sure to provide the following Model Serial Numbers of the unit Part number of the part needed Part Description Quantity needed NOTE All replacement parts must conform to our rigid quality specifications Although some replacement parts we provide may vary slightly in shape color or texture from the original parts any variations will not affect the fit or performance of these parts on your unit Engine Service and Repair For engine service or repair contact your nearest authorized engine dealer look in the Yellow Pages under Engines Gasoline The engine is warranted by the engine man ufacturer Any unauthorized work performed on the engine during the warranty period may void this warranty For complete details on the engine warranty refer to the engine owner manual A WARNING We urge using only genuine replacement parts which meet all the latest requirements Replacement parts manufactured by others could present safety hazards even though they may fit on the unit For customer assistance contact your nearest authorized dealer or GARDEN WAY INCORPORATED 1 Garden Way Troy New York 12180 Customer
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