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Trane BMTK-SVN01D-EN Thermostat User Manual

1. Comme device device A A A A Comm5 Commb link link B B B B Splice ALARM RELAY PRIORITY SHUTDOWN METER INPUT THERMISTOR p TRANE Legend _ Twisted pair shielded wire H Transformer per Trane specifications L L T Shield termination Ak _ Thermistor device per Trane specifications Termination resistor Contact points gt 4 th Earth ground Shield ground Figure note Figure Notes 1 All customer wiring must be in accordance with national state and local electrical codes 2 Trane recommends a dedicated transformer for 24 Vac power 3 Alarm relay circuit must not exceed 24 Vac 1 A 4 Do not apply voltage to the priority shutdown inputs 5 Example of Comm5 communication link wiring See product specific literature for Comm5 wire connection details 24 BMTK SVN01D EN S TRANE Wire 24 Vac power Wire 24 Vac power After the termination module is mounted in the selected location wire 24 Vac power to the termination board Table 5 shows the specifications for power wiring Table 5 Power wiring specifications Bowe Description Wire specifications 24 Vac Power input Trane recommends 18 AWG 1 02 mm wire and TB1 1 TB1 2 24 Vac nominal 19 30 Vac 50 60 Hz metal conduit Earth ground TB1 3
2. Temperature F Temperature C red MAS 30 34 241 1 20 29 170 1 10 23 121 4 0 18 87 6 10 12 63 8 20 7 46 9 30 1 34 5 40 4 26 2 50 10 20 0 60 16 15 3 70 21 11 9 77 25 10 0 80 27 9 3 90 32 73 100 38 5 8 110 43 4 7 120 49 3 8 130 54 3 0 140 60 2 5 150 66 2 0 BMTK SVN01D EN 71 Appendix A Installation checklists 72 BMTK SVN01D EN 5S TRANE BMTK SVN01D EN Appendix B Declaration of Conformity This appendix provides the Declaration of Conformity statement for the Tracker model 12 24 and WSHP controllers All Tracker models are currently CE certified 73 Appendix B Declaration of Conformity S TRANE Declaration of Conformity Manufacturer s Name Manufacturer s Address Trane 4833 White Bear Parkway Saint Paul Minnesota 55110 USA The manufacturer hereby declares that the product Product Name Product Number Tracker model 12 24 and water source heat pump WSHP BMTK000AA0A110 BMTKKBBAB0A110 BMTK000AA0A210 BMTKKBBABOA210 BMTK000AA0A510 BMTKO00ABOA110 BMTKKBBAA0A110 BMTKO00ABOA210 BMTKKBBAA0A210 BMTK000AB0A510 Conforms to the following standards or other normative documents Electromagnetic Emission by Council Directive 89 336 EEC Electromagnetic Immunity UL and C UL listing Flammability rating FCC When and where issued Electromagnetic Emission 4 9 2003 Electromagnetic Immunity 4 10 2003 Saint Paul M
3. Description Trane part number RJ 12 interface cable 3591 4260 9 pin female modular adapter 3591 4262 25 pin female modular adapter 3591 4263 The cable and adapter are not shipped with the Tracker controller and must be purchased separately 47 Chapter 6 PC workstation wiring S TRANE IMPORTANT Do not use a standard phone cable for a direct connection The RJ 12 cable is a 6 wire straight through cable Failure to comply will cause the Tracker controller to malfunction IMPORTANT The maximum allowable length of the RJ 12 cable is 50 ft 15 m Failure to comply may cause the Tracker controller to malfunction Locate the RJ 12 cable and the appropriate adapter 2 Connect the RJ 12 cable to the RJ 12 port on the bottom side of the controller Figure 24 3 Connect the other end of the RJ 12 cable to a 9 pin or 25 pin adapter as appropriate Figure 25 on page 49 4 Connect the adaptor to the appropriate serial port on the PC worksta tion Figure 24 Tracker communication ports LAN RJ 45 port RJ 12 port RJ 11 port Ethernet connection PC direct connection modem connection to standard telephone line 48 BMTK SVN01D EN Direct connection to PC workstation Figure 25 Tracker direct connection to a PC workstation
4. HRT LEDS Hu u LED4 CODE PC RX PCTX 9 LED7 LED8 LED6 SERVICE m m LED9 a LED2 52 Ethernet Left Right board LED LED BMTK SVNO1D EN S TRANE Table 11 Tracker main logic board LEDs Troubleshooting components LED number Color Description LED name HI TX LED6 Green Flashes when the main module attempts to communicate with the display module The main module attempts to communicate with the display module even when the display module is not installed With no display module installed the LED flashes every two seconds HRT LED5 Green Shows the status heart beat of the CPU This LED is on continuously while the controller boots up It flashes to show processor activity CODE LED4 Red Shows the status of the controller operating code This LED is on continuously while the controller is booting up and or whenever the controller needs operat ing code Note Code can be downloaded to the Tracker controller with the use of the Tracker PC software if this LED is on PC RX LED7 Green Shows that EIA 232 traffic is on the PC port This LED is normally off Flashes when the controller re
5. 20 Securing the termination module to a conduit box 20 Installing electrical 21 Termination board wiring 23 Wire 24 Vac 25 Wire optional inputs and outputs 26 Wire the alarm 27 Wire the priority shutdown 27 Wire the utility pulse 28 Wire the thermistor LL 28 Contents Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 Appendix A Appendix B Wire the UCMS 1 cc Ras 29 Wire lt 29 UCM wiring lt 32 Termination resistor placement for Comme links 34 Wire supported UCMS 37 Requirements for repeaters on Comm5 communication links 37 Main module mounting 41 Display module mounting 43 PC workstation wiring 47 Verify PC workstation 5 5 47 Direct connection to PC workstation 47 Modem connection to PC workstation 50 Ethernet connection to PC 5
6. 52 Connecting over an existing LAN 52 Connecting through a 53 Connecting with one 54 Troubleshooting 55 Troubleshooting components 55 eine dnce toad nahe Service pin buttons and jumper 55 Symptom action troubleshooting 59 Maintenance 63 Cleaning the touch screen 63 Calibrating the touch 5 63 Installation checklists 65 Declaration of Conformity 73 rrr 75 BMTK SVN01D EN 5S TRANE BMTK SVN01D EN Chapter 1 Overview The Tracker building automation system BAS is an energy management system for small to medium size buildings The Tracker BAS controls heating ventilating and air conditioning HVAC equipment It consists of a Tracker controller Figure 1 and an optional PC workstation The Tracker BAS can be operated by using either a Tracker controller or a PC workstation that is running Tracker PC Workstation software A visual interface enables an operator to set up and change HVAC operating parameters and to collect and display building information The Tracker PC Workstatio
7. LAN RJ 45 port for future Ethernet RJ 12 port for PC connection direct connection bottom side bottom side Connect RJ 12 to 9 pin female adapter To PC workstation serial port RJ 12 cable Connect RJ 12 to 25 pin female adapter 49 BMTK SVNO1D EN Chapter 6 PC workstation wiring 50 S TRANE Modem connection to PC workstation To make a modem connection between the controller and a PC workstation you need an RJ 11 cable standard telephone cable Note The Trane Company reserves the right to support only selected modems for the Tracker PC workstation This ensures proper operation of the Tracker software and makes troubleshooting easier if a communication failure occurs Modem specifications are subject to change For a current list of specified modems contact your local Trane office Connect a RJ 11 cable standard telephone cable into the RJ 11 port on the bottom side of the controller Figure 24 on page 48 Connect the other end of the cable to a phone jack a port on an exter nal modem or the PC workstation modem port Figure 26 on page 51 The incoming modem port is typically labeled Line or Line in Note Use the Tracker software to set the communication port that the modem will use BMTK SVN01D EN S TRANE Figure 26 Tracker modem connection to a PC workstation zu Ts Modem connection to PC workstation RJ 11 modem port bo
8. Hardware Installation Tracker Version 12 Building Automation System BMTK SVNO1D EN Hardware Installation Tracker Version 12 Building Automation System BMTK SVNO1D EN February 2004 TRANE Tracker Version 12 Building Automation System Hardware Installation This guide and the information in it are the property of American Standard Inc and may not be used or reproduced in whole or in part without the written permission of American Standard Inc Since Trane has a policy of continuous product improvement it reserves the right to change design and specification without notice Use of the software contained in this package is provided under a software license agreement Unauthorized use of the software or related materials discussed in this guide can result in civil damages and criminal penalties The terms of this license are included with the compact disk Please read them thoroughly Although Trane has tested the hardware and software described in this guide no guarantee is offered that the hardware and software are error free Trane reserves the right to revise this publication at any time and to make changes to its content without obligation to notify any per son of such revision or change Trane may have patents or patent applications covering items in this publication By providing this document Trane does not imply giving license to these patents TM The following are trademarks or registered trademar
9. grounds ____ Verify that the phone cable is connected to the lf using conduit connections make sure separate correct Tracker port conduits are used for power and communications Verify Ethernet communication wiring Inspect the controller printed circuit card for damage ____ Verify that the recommended cable is used for the connection Verify input and output wiring Verify that the Ethernet connection cable is Verify that wiring complies with specifications connected to the correct Tracker port Inspect all binary and analog terminations at TB1 BMTK SVN01D EN 13 Chapter 1 Overview 14 S TRANE FCC compliance The Tracker controller generates uses and radiates radio frequency energy and if not installed and used in accordance with the instruction manual may cause interference to radio and television reception The Tracker controller has been tested and found to comply with the limits for a Class A computing device in accordance with the specifications in Subpart J of Part 15 of FCC rules which are designed to provide reasonable protection against such interference in a commercial installation There is no guarantee that interference will not occur in a particular installation If the Tracker controller does cause interference consult a radio or television technician for suggestions to correct the problem Also the booklet How to Identify and Resolve Radio TV Interference Problems is avai
10. 1 Route input wires into the termination module through a conduit opening Figure 12 on page 19 or the conduit box 2 Connectthe wires to the THERMISTOR terminals on the termination board Figure 14 on page 24 3 Connect the shield to the ground terminal Note The thermistor input is not polarity sensitive 4 Connect the other end of the wires to the thermistor device IMPORTANT Tape the shield at the sensor Any connection between the shield and ground will cause a malfunction BMTK SVN01D EN S TRANE BMTK SVN01D EN Wire the UCMs Wire the UCMs The Comm5 communication link connects unit control modules UCMs to the Tracker termination module Each controller has one Comm5 communication link This topic includes information and procedures for wiring a UCM to a termination module Note Do not exceed the maximum number of UCMs that can communicate on a Tracker controller see UCM maximum capacities for Tracker models 12 and 24 on page 10 for details Wire specifications Tracker Comm5 communication link and sensor wiring is low voltage Class 2 wire and must be field supplied and installed in compliance with NEC and local codes To prevent electrical noise interference all wiring must comply with requirements outlined in this topic for wire selection and link wiring topology Trane recommends that you use Level 4 Echelon shielded cable for the Tracker communication link wiring between the Tracker a
11. 1 phase 40 VA minimum class 2 Low voltage 24 Vac wire must comply with transformer required National Electrical Code NEC and federal state and local electrical codes BMTK SVN01D EN IMPORTANT The 24 Vac wire conduit may not contain input output or communica tion wires Failure to comply may cause the Tracker controller to mal function due to electrical noise 1 Route input wires into the termination module through the conduit box or any of the conduit access openings designated for input and communication wiring Figure 12 on page 19 2 Wire the two 24 Vac power input wires and the ground wire to the controller 24 VAC terminals Figure 14 on page 24 25 Chapter 3 Termination board wiring S TRANE Wire optional inputs and outputs The Tracker controller provides input and output terminals as follows e Input for an optional priority shutdown device e Input for an optional utility pulse meter e Input for an optional outdoor air temperature sensor e Output terminal for an optional alarm relay Refer to Table 6 for input and output wire specifications and to the termination board wiring diagram in Figure 14 on page 24 for wiring all inputs and outputs Table 6 Input and output wire specifications Input and output terminals Description Wire specifications Alarm relay output TB1 4 TB1 5 Binary output Dry contact Operating range 24V 1A maximum Trane recommends 18 AW
12. maximum capacity per controller 10 11 YO options 26 installation after 13 before 12 checklists 65 71 direct connection to PC 47 electrical conduit 19 21 Ethernet LAN connection to PC 52 modem connection to PC 50 J jumper function 58 general 55 L LAN communication port 48 LCI R 1 10 11 LCI V 1 10 11 LEDs 57 CPU status and traffic 55 display module 55 57 EIA 232 status and traffic 55 main logic board 55 57 location choosing 15 conformance to specifications 15 18 controller size accommodation 16 LonTalk see Comm5 communications M main logic board 57 jumpers 58 LEDs 55 service pin buttons 58 main module S TRANE description 6 mounting 41 42 maintenance 63 memory backup 9 meter utility pulse wire requirements 26 wiring procedures 28 model numbers 8 modem connection to PC 50 diagram 49 51 52 53 54 procedures 50 RJ 11 communication port 48 mounting display module 43 44 main module 41 42 specifications 9 termination module 15 21 MP503 I O module 10 11 N Neuron identification 55 O operating environment 9 outdoor air temperature sensor wire requirements 26 wiring procedures 28 overheating 15 P PC communication port RJ 11 48 RJ 12 48 PC workstation connection diagram 49 51 52 53 54 direct 47 Ethernet LAN 52 modem 50 wiring 47 post installation checklist 13 power requirements 9 25 pre installation wiring notes
13. 1 Chapter 2 Chapter 3 Contents 1 Controller components 4 Termination 5 Main 6 Display 7 Model 8 Tracker controller specifications 9 UCM maximum capacities for Tracker models 12 and 24 10 UCM maximum capacities for Tracker model WSHP 11 Before lt 12 Verify the shipment 12 Inspect for shipping 12 Store unused components until needed 12 After installation 13 FCC compliance ernennen nn nen 14 Termination module mounting 15 Select a location for the 15 Verify location conformance to controller specifications 15 Verify location conformance to controller dimensions and clearances c p eR a e E ETAT m 16 Verify location conformance to optimal touch screen viewing angles siriana RE ada 18 Mount the termination 19 Securing the termination module to a
14. 11 LCI V 1 10 11 ZN510 10 11 ZN511 10 11 ZN517 10 11 ZN524 10 11 Tracer MP503 I O module 2 3 Tracer ZN517 unitary controller 2 3 Tracker BAS controller 1 description 1 on network 2 3 software 1 workstation 1 troubleshooting 55 61 components 55 jumper 55 service pin buttons 55 symptom action table 59 U UCMs maximum capacities per controller 10 11 SCC 10 11 termination resistor placement 34 Tracer MP503 I O module 10 11 types 10 11 VariTrac CCPs 10 11 wire specifications 29 wiring configurations 29 32 33 wiring procedures 37 wiring daisy chain configuration 32 33 V VariTrac CCP 10 11 VariTrac CCPs maximum capacity per controller 10 11 W water source heat pump maximum capacities 11 model numbers 8 overview 1 weight specifications 9 77 Index wire Comme 29 requirements for alarm relay 26 requirements for meter 26 requirements for outdoor air temperature sensor 26 requirements for priority shutdown device input 26 specifications 29 wiring 24 Vac 25 alarm relay 27 configurations for Comm5 UCM communication 32 daisy chain configuration 32 33 I O terminals 26 outdoor air temperature sensor 28 PC connection 47 priority shutdown device input 27 procedures for UCMs 37 repeaters 29 termination board 23 40 UCMs 29 40 utility pulse meter 28 Z ZN ZN510 10 11 ZN511 10 11 ZN51
15. SVN01D EN Figure Notes 1 105 Q termination resistor 2 Shield must be cut back and taped 3 A continuous shield is required At each controller splice shield wire and tape back to prevent grounding 39 Chapter 3 Termination board wiring 40 BMTK SVN01D EN 5S TRANE BMTK SVN01D EN Chapter 4 Main module mounting After mounting and wiring the termination module attach the main module to the termination module This chapter provides information and procedures that enable you to mount the main module Note The Tracker controller ships with the display module assembled to the main module If those two modules are assembled performing this procedure also mounts the display module Note It is not necessary to turn off 24 Vac power to the Tracker controller prior to mounting or removing the main module 1 Verify that all wires on the termination module are securely fastened in place 2 Carefully line up the alignment pins on the termination module with the back side of the main module Figure 21 on page 42 CAUTION Avoid Equipment Damage Do not use excessive force when mounting the module If the module does not snap easily into place slightly reposition it on the alignment pins Failure to comply may cause damage to the module 3 Firmly push the main module onto the termination module until it snaps into place If 24 Vac power is applied the main module will start If the display modul
16. due to electrical noise 1 Removeoneofthe 7 8 in 22 mm diameter plugs at the top of the ter mination module Figure 13 2 Install 2 in 12 mm conduit connector Figure 12 on page 19 in opening 3 Install the conduit jamb nut on the conduit connector threads and tighten it to secure the connector to the Tracker panel Figure 13 Electrical conduit installation 3 0 in 762 cm 5 in 7 8 in 3 81 22 mm 1 4 omy L mum Termination module top view 21 Chapter 2 Termination module mounting 22 BMTK SVN01D EN 5S TRANE BMTK SVN01D EN Chapter 3 Termination board wiring After mounting the termination module wire the termination board The wiring process consists of wiring the termination board to 24 Vac power inputs outputs and UCMs This chapter provides information and procedures that enable you to wire the termination board Figure 14 on page 24 shows all field wiring connections Refer to the required and optional supply checklists in Appendix A Table 15 and Table 16 on page 65 to verify that you have the materials required to wire the Tracker controller When termination board wiring is complete use the termination module post installation checklist in Appendix A Table 18 on page 70 to verify the wiring 23 Chapter 3 Termination board wiring Figure 14 Tracker field wiring connections LOAD Line voltage
17. table Table 17 Commb UCM identification and location Space Comfort Controllers 24 maximum Edited name Location or area served 12 digit ID 66 BMTK SVN01D EN S TRANE Table 17 Commb UCM identification and location Continued Comm05 UCM identification and location Space Comfort Controllers continued Edited name Location or area served 12 digit ID BMTK SVN01D EN 67 Appendix A Installation checklists Table 17 Comm5 UCM identification and location Continued S TRANE VariTrac central control panels 10 maximum Edited name Location or area served 12 digit ID modules 4 maximum Edited name Location or area served 12 digit ID 68 BMTK SVN01D EN S TRANE BMTK SVN01D EN Pre installation wiring notes Pre installation wiring notes The wiring for the Tracker system will have been completed prior to Tracker installation All Tracker wiring conforms to the following guidelines The Tracker controller receives 24 Vac from a dedicated power circuit If not the Tracker controller may malfunction Each UCM receives 24 Vac from a dedicated power source If not the UCM may malfunction Input wires and ac power wires are run in separate conduits or wire bundles If not the Tracker controller may malfunc
18. termi shutdown nals must be connected to dry contacts only Measure the resis TB1 6 tance between TB1 6 and TB1 7 It must be approximately 0 Q with TB1 7 the user supplied contacts in the closed position and infinity ohms with the contacts in the open position Meter input There must be no voltage applied to these terminals The terminals TB1 8 must be connected to dry contacts only Measure the resistance TB1 9 between TB1 8 and TB1 9 It must be approximately 0 Q with demand meter contacts in the closed position and infinity ohms with the contacts in the open position Thermistor There must be no voltage applied to these terminals The cable TB1 10 shield must be connected to terminal TB1 12 Measure the resis TB1 11 tance between TB1 10 and TB1 11 TB1 12 Note the approximate temperature at the location of the outdoor air temperature sensor Compare the resistance and temperature values to the listed val ues in Table 19 on page 71 Comm There must be no voltage applied to these terminals Measure the TB1 13 resistance between TB1 13 and TB1 14 The resistance must be TB1 14 v approximately 50 Q with daisy chained wiring This test confirms TB1 15 the correct usage of the termination resistors as well as the conti nuity of the wire 70 BMTK SVN01D EN S TRANE Termination module post installation checklist Table 19 Thermistor sensor electrical characteristics
19. the main module Tracker controller does not communicate by EIA 232 port e Verify that the cable is connected to the PC direct connect port Figure 24 on page 48 e Verify that the proper cable is used Refer to Table 10 on page 47 e Verify that the PC workstation is using the Tracker controller software other com munications software will not work Look for activity on the PC RX LED Figure 30 on page 56 Tracker controller did not discover UCMs when ini tially started When the controller is initially powered up it automatically discovers all communi cating UCMs of the proper type and installs them into its database The discovery process takes several minutes depending on how many UCMs are installed on the communication link After the controller has built its database after the initial power up the controller no longer automatically discovers UCMs If you want to initiate the discovery process you must do so manually Initiate the discovery process when a new UCM is added to the system or an existing UCM is replaced Verify proper wiring of the Comm5 communication link UCMs can be discov ered only if Comm5 communication has been established e Wait at least 5 minutes for the controller to discover the UCMs Note You can press the service pin button on a UCM at any time to check if it is communicating with the controller Pressing the service pin button causes the UCM status LED to flash on and
20. using a repeater e Reference the installation information that comes with the link repeater Commo repeater installation 3270 3285 e Connect the shield drain wires entering the repeater to a terminal marked with a capacitor symbol The entering shield drain wire must be connected to earth ground at the Tracker controller e Connect the shield drain wires leaving the repeater to the repeater terminal marked with an earth ground symbol Figure 19 Connecting communication link shield wiring to repeater Link Repeater 24 Vac Transformer Earth ground uel Leaving shield Must be connected to the earth ground terminal on the repeater and terminated insulated from ground at the last UCM Legend _ Twisted pair shielded wire rh Shield ground per Trane specifications Transformer Earth ground BMTK SVN01D EN S TRANE Figure 20 Comm5 daisy chain repeater connection device Comm 5 device Wire the UCMs Tracker termination board TB1 repeater 24 VAC Comm Last device on the link Comm85 device device Comm Splice A Legend Twisted pair shielded wire per Trane specifications Fr Shield ground d Termination resistor f Shield termination Figure note BMTK
21. 69 priority shutdown device input wire requirements 26 wiring procedures 27 R rebooting 55 repeater connections to link shield wiring 38 daisy chain connection 39 BMTK SVN01D EN S TRANE BMTK SVN01D EN description 37 limitations 37 requirements 37 wiring 29 RJ 11 cable installation 50 modem connection procedures 50 PC communication port 48 RJ 12 cable installation 47 direct connection procedures 48 parts specifications 47 PC communication port 48 RJ 45 Ethernet connection procedures 52 S SCCs maximum capacity per controller 10 11 service pin buttons 55 58 shipment component verification 12 inspect for damage 12 Space Comfort Controllers SCCs 10 11 specifications analog input 9 binary input 9 binary output 9 cabinet 9 Comm wire 29 dimensions 9 for direct connection to PC workstation 47 input and output wire 26 memory backup 9 mounting 9 operating environment 9 power requirements 9 storage environment 9 weight 9 storage environment 9 storage of components 12 sunlight effects 15 T termination board wiring 23 40 termination module description 5 mounting 15 21 post installation checklist 70 pre installation wiring notes 69 termination resistor daisy chain configuration 35 36 placement 29 34 Index thermistor see outdoor air temperature sensor touch screen calibrating 63 cleaning 63 height 18 Tracer LCI R 1 10
22. 7 10 11 ZN524 10 11 78 BMTK SVN01D EN TRANE Trane A business of American Standard Companies www trane com For more information contact your local Trane office or e mail us at comfort amp trane com acil Literature Order Number BMTK SVN01D EN File Number SV ES BAS BMTK SVN 01D EN 0204 Supersedes SV ES BAS BMTK SVN 01C EN May 2003 Stocking Location Inland Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice Only qualified technicians should perform the installa tion and servicing of equipment referred to in this publication
23. At each unit controller splice shield wire and tape back to prevent grounding 36 BMTK SVN01D EN S TRANE BMTK SVN01D EN Wire the UCMs Wire supported UCMs Wire the supported UCMs to the Tracker termination board When installing communication wire e Keep the polarity consistent throughout the site Although Comm is not polarity sensitive consistency will improve serviceability e Strip away a maximum of 2 inches 50 mm of the outer conductor and foil shield when splicing or terminating shielded wire IMPORTANT Use extreme care when stripping away the outer conductor and foil shield Be careful not to nick the insulating jacket of the two conduc tors A nick in the insulating jacket will cause communication problems Wire the UCMs as follows 1 Install termination resistors in the correct locations 2 Route input wires into the termination module through the conduit box or any of the conduit openings designated for input and communi cation wiring Figure 12 on page 19 3 Connect the wires to the COMM terminals on the termination board Figure 14 on page 24 Connect the shield to the ground terminal Connect the other end of the wires to the UCMs as necessary Requirements for repeaters on Comm5 communication links The Comm5 communication link repeater is a device that repeats and regenerates the signal on a Comm6 link in order to enhance signal quality or extend the length of the run The Comm link
24. G 1 02 mm wire and metal Maximum length 1000 ft 305 m t Priority shutdown device input TB1 6 TB1 7 Utility pulse meter input TB1 8 TB1 9 Binary input Operating range 12 Vdc nominal 10 Vdc to 14 Vdc at 12 mA nominal 10 mA to 14 mA lt 50 Q switch closed gt 1000 Q switch open Trane recommends 18 22 AWG 1 02 mm 0 643mm wire and metal conduit Maximum length 1000 ft 305 m Thermistor input TB1 10 TB1 11 shield ground TB1 12 Analog input for an outdoor air temperature sensor Operating range From 50 F to 200 F 46 C to 93 C Thermistor 10 kQ at 77 F 25 C Shielded wire 18 22 AWG 1 02 mm 0 643mm Maximum length 300 ft 91 m All field installed binary wiring is low voltage and must comply with National Electrical Code NEC and federal state and local electrical codes t Alarm relay wires and 24 Vac wires may reside in the same conduit Do notrun input wires and ac power wires together in the same conduit or wire bundle 26 BMTK SVN01D EN S TRANE BMTK SVN01D EN Wire optional inputs and outputs Wire the alarm relay Wire the alarm relay to the termination board output CAUTION Avoid Equipment Damage Use a dedicated power transformer for this output Failure to do so will damage the main module if the alarm output is powered from the Tracker 24 Vac input TB 1 and TB 2 and the circuit shorts
25. ZN511 and ZN524 Voyager rooftops Precedent rooftops with ReliaTel controls and Tracer ZN517 The TLC is mandatory and must be present to enable SCC compressor operation IMPORTANT SCC compressor operation will be enabled only when a TLC is commu nicating with the Tracker panel 11 Chapter 1 Overview 12 S TRANE Before installation Before beginning to install the Tracker controller make sure that you have all the necessary controller components and that they are undamaged Also take steps to protect components until they are needed IMPORTANT Before you install the Tracker hardware review this guide and other Tracker support literature and create an installation plan Verify the shipment When the shipment arrives at the job site carefully unpack the carton Even though outgoing orders are thoroughly reviewed before leaving the factory compare the items in the shipment with the shipping authorization paper and verify that all items are present Verify that the controller model received is the model that you ordered and write down the model number for use later Note Contact your sales office to order additional Tracker literature if needed Inspect for shipping damage Inspect the items in the shipment to verify that no shipping damage or loss occurred If your inspection reveals damage or material shortage e Make the appropriate notation on the carrier delivery receipt e Immediately file a cl
26. aim with the carrier specifying the extent and type of damage and or shortage found e Notify the appropriate Trane representative Store unused components until needed CAUTION Avoid Equipment Damage Store all Tracker components off site until most or all of the building construction is complete Failure to do so could result in damage to components The termination module is shipped detached from the main module and display module assembly To protect the controller from damage Trane recommends storing the main module and display module assembly away from the construction and or installation site to prevent it from being damaged or lost Verify that the storage site conforms to the specifications shown in Table 1 on page 9 BMTK SVN01D EN S TRANE After installation After installation After installing the Tracker hardware use the post installation checklist Table 4 to verify that all installation procedures were completed Table 4 Tracker controller post installation checklist Inspect shipment upon receipt Verify communication wiring Verify that the shipment is complete Verify that wiring complies with specifications Inspect the controller and accessories to verify that there has been no shipping damage or loss Inspect communication wiring between devices Verify that all connections are properly shielded File a damage claim with the carrier if necessary Verify that the controller received is
27. ceives data from the PC PC TX LED8 Green Shows that EIA 232 traffic is on the PC port This LED is normally off Flashes when the controller transmits data to the PC BOP LED3 Red Flashes when the controller binary output relay is energized and when an appropriate alarm condition exists SERVICE LED9 Red Shows that Comm5 service is required This LED is normally off LED is on continuously to show that controller hardware is defective LED is on continuously to show that the Service pin button SW2 was pressed Flashes to show that the controller must be rebooted COMM LED2 Yellow Shows that network traffic is on the Comm link Flashes when the controller receives data from a Comme device Left LED None Green Shows that an Ethernet link is detected Right LED None Green Shows that there is serial traffic between the Ethernet module and the Tracker main logic board Table 12 Alarm LED State Color Description Normal Green LED is on continuously when the controller is operating normally and has received no alarms of the appropriate severity Alarm Red Flashes when the controller receives an alarm of the appropriate severity To acknowledge the alarm and turn off the LED press the Alarm function button displayed on the user interface home screen BMTK SVN01D EN 57 S TRANE Chapter 7 Troubleshooting Table 13 Main logic board service pin buttons and jumper Service pin butto
28. ctrical power has been off for more than 1 week the actual time the wrong date varies depending on storage temperature e Verify that jumper pin J1 on the main module is in place Note The controller default date displayed when the controller is initially powered up or whenever the super capacitor is unable to back up the controller time is January 1 2000 Outdoor air temperature is e Measure the resistance of the outdoor air temperature thermistor preferably at not reading correctly the termination module Check the measurement using Table 19 on page 71 Inspect the location of the outdoor air temperature sensor It must not be mounted in the sunlight or near another source of radiant heat Note The outdoor air temperature sensor can be used for this purpose only Ethernet link is not detected e Verify that the correct type of cable is used When communicating over a network on the Ethernet board the use a patch cable When communicating to an Ethernet card on a lap top com left LED is off puter use a crossover cable BMTK SVN01D EN 61 Chapter 7 Troubleshooting 62 BMTK SVN01D EN 5S TRANE BMTK SVN01D EN Chapter 8 Maintenance The only maintenance necessary for the controller is to occasionally clean and calibrate the touch screen Cleaning the touch screen To clean the touch screen wipe it off with a non abrasive cloth For more aggressive cleaning use low pressure compress
29. e is not assembled to the main module you will see the LEDs on the main module flash on and off after a few sec onds If the display module is assembled to the main module it will turn on and display information 41 S TRANE Chapter 4 Main module mounting Figure 21 Main module mounting Termination module Main module Alignment pin four places 42 BMTK SVN01D EN 5S TRANE BMTK SVN01D EN Chapter 5 Display module mounting After mounting the main module attach the display module to the main module This chapter provides information and procedures that enable you to mount the display module Note The Tracker controller ships with the display module assembled to the main module If those two modules are assembled you need only to perform the main module mounting procedure Chapter 4 Main module mounting Note It is not necessary to turn off 24 Vac power to the Tracker controller prior to mounting or removing the display module 1 Tilt the top of the display module about 30 degrees toward you 2 Line up the three tabs on the bottom of the display module with the slots on the bottom of the main module Figure 22 on page 44 3 Starting with the center tab insert the tabs into the slots CAUTION Avoid Equipment Damage Do not use excessive force when mounting the module If the module does not snap easily into place slightly reposition it on the al
30. e severity Tracker controller is annun ciating an alarm e At the Tracker controller user interface home screen push the alarm button on the display module to acknowledge the alarm then take the proper corrective action Note The alarm relay energizes when the controller receives an alarm of the appropriate severity Pressing the alarm button acknowledges the alarm and turns off the alarm relay output until the controller receives another alarm of the appropriate severity Display module is not illu minated e Press anywhere on the touch screen surface to turn the back light on The control ler automatically turns off the back light during extended periods of inactivity to conserve energy and bulb life e Confirm that the controller has 24 Vac power When the display module has power the alarm LED will be either solid green or flashing red Display module does not respond to the touch e Confirm that the controller has 24 Vac power When the display module has power the alarm LED will be either solid green or flashing red e f the display module is not responding correctly when the display module is powered up and the back light is on initiate the touch screen calibration proce dure from the display module 60 BMTK SVN01D EN S TRANE Table 14 Symptom action troubleshooting Continued Symptom action troubleshooting Symptom Action Tracker controller displays e Verify if the ele
31. ed air to blow off the surface and then wipe it off with a non abrasive cloth To clean fingerprints from the touch screen lightly spray it with a mild glass cleaner Immediately wipe the touch screen with an absorbent non abrasive cloth CAUTION Avoid Equipment Damage Immediately wipe moisture from the surface of the LCD touch screen Failure to do so will cause the operator display to malfunction Calibrating the touch screen To calibrate the touch screen 1 At the Tracker home screen press the Advanced button The Advanced Selections screen displays 2 Press the Calibrate Touch Screen button A calibration screen dis plays CAUTION Avoid Equipment Damage Do not allow the touch screen to come in contact with sharp objects 3 Touch the target using a small pliable blunt object such as a pencil eraser Hold until the beeping stops A second calibration screen dis plays 4 Again touch the target with the object Hold until the beeping stops The Advanced Selection screen displays 5 To exit this procedure press the Home button The home screen dis plays 63 Chapter 8 Maintenance 64 BMTK SVN01D EN 5S TRANE Appendix A Installation checklists Required supplies Table 15 lists the supplies required for all Tracker installations Table 15 Required supplies checklist M Wiring installation Item O 24 Vac 18 AWG 1 02 mm wire recommended O 24 Vac 40 VA min
32. een the Tracker controller and a Tracker PC Workstation through a hub you need two CAT 5 patch cables 1 Connect one end of the first CAT 5 patch cable to the RJ 45 Ethernet port on the bottom side of the Tracker controller Figure 27 on page 52 2 Connect the other end of the cable to an RJ 45 Ethernet port on the hub 3 Connect one end of the second CAT 5 patch cable to an RJ 45 Ether net port on the hub 4 Connect the other end of the cable to the RJ 45 Ethernet port on the Tracker PC Workstation Figure 28 Tracker Ethernet LAN connection to a PC workstation through a hub Tracker PC Workstation RJ 45 Ethernet Ethernet LAN port back LAN jack S BMTK SVN01D EN RJ 45 N CAT5 patch cable Tracker Controller RJ 45 Ethernet LAN jack N e RJ 45 Ethernet X LAN port bottom side CAT 5 patch cable 53 Chapter 6 PC workstation wiring Connecting with one cable To make an Ethernet connection between the Tracker controller and a Tracker PC Workstation using one cable you need one CAT 5 crossover cable S TRANE 1 Connect one end of the CAT 5 crossover cable to the RJ 45 Ethernet LAN port on the bottom side of the Tracker controller Figure 29 2 Connectthe other end ofthe cable to the RJ 45 Ethernet LAN port on the Tracker PC Workstation Figure 29 Tracker Ethernet LAN connection to a PC workstatio
33. er buses large motors or other sources of electrical noise The electrical interference may lead to control malfunc tions Verify location conformance to controller specifications Verify that the selected location conforms to the applicable controller specifications listed in Table 1 on page 9 15 S TRANE Verify location conformance to controller dimensions and clearances Verify that the selected location provides enough space to accommodate the controller Figure 9 and its minimum clearances Figure 10 on page 17 Chapter 2 Termination module mounting e The top clearance allows for ventilation and conduit entry e The bottom clearance allows for PC cable interface clearance e The front clearance allows for operation and service access Figure 9 Dimensions OOO n Top view 10 25 in 2 75 in 26 04 cm 6 99 cm o 8 75 in 22 38 cm Front view Side view ranmi Bottom view 16 BMTK SVN01D EN S TRANE Figure 10 Minimum clearances J 12 in 30 cm ETC 12 in 12 in 36 in 30 cm 30 cm 91 cm m Select a location for the controller Front Back 12 in 54 in Distance 30 cm 1 4 m to floor BMTK SVNO1D EN 17 S TRANE Chapter 2 Termination module moun
34. eric rooftop I O module unitary controller Priority shutdown contact input Alarm relay output Tracker controller Tracker PC Workstation Direct dial in modem or Ethernet connection E BMTK SVN01D EN 3 S TRANE Chapter 1 Overview Controller components The controller consists of a termination module main module and display module Figure 4 Figure 4 Tracker controller components Termination module Main module Display module 4 BMTK SVNO1D EN S TRANE BMTK SVNO1D EN Controller components Termination module The termination module Figure 5 is a housing that provides a termination board and cable access for power communications and system input connections Mounting holes enable it to be mounted on a wall or a recessed conduit box The termination board accepts connections for power communications and system inputs Figure 5 Termination module Termination board Cable access three places Chapter 1 Overview S TRANE Main module The main module Figure 6 is a housing that contains the main logic board and the Ethernet board The main module can be hot swapped it can be removed and installed without removing power from the termination module When the main module is installed onto a powered termination module it receives power and begins to operate auto
35. gle twisted VariTrac central pair shielded wire for two control panel way communication Tracer Tracer LCI V LCI R 2 Utility pulse meter input mm Universal inputs Em Analog inputs E EB Binary inputs Outdoor air cj gt Binary outputs Binary outputs EN temperature sensor input Tracer MP503 Tracer ZN517 Generic rooftop I O module unitary controller Priority shutdown contact input Alarm relay output ec Tracker controller Tracker PC Workstation Direct dial in modem or Ethernet connection 2 BMTK SVN01D EN S TRANE Overview Figure 3 Example building automation system water source heat pump on a network Tracer loop controller for water source heat pump Tracer ZN510 ZN511 or ZN524 controller 8 0808 Analog inputs E Binary inputs Binary outputs 7 Voyager constant Precedent rooftop volume rooftop with ReliaTel controls Interconnecting wiring m Comm5 link single twisted pair shielded wire for two way communication Tracer Tracer LCI V LCI R Utility pulse meter input Universal inputs lt Analog inputs Binary inputs Outdoor air D Binary outputs Binary outputs is temperature sensor input Tracer MP503 Tracer ZN517 Gen
36. goes from the Tracker controller to the UCMs to the repeater A second link segment extends from the other side of the repeater to the rest of the devices The configuration on either side of the repeater must be a daisy chain configuration Both link segments require termination A link repeater is required when e The total wire length is greater than the maximum wire run length of 4593 ft 1400 m for a daisy chain configuration e than 60 devices are connected to a link This total does not include the Tracker controller the link repeater and the possible use of the Rover service tool on the same link The link repeater has several limitations e Only one link repeater can be used on a link e The use of a repeater doubles the maximum allowable wire length For example when a repeater is used with a daisy chain configura tion the total wire length can be 9186 ft 2800 m with half the wire length on either side of the repeater 37 S TRANE Chapter 3 Termination board wiring 38 Entering shield Continuous run typically starting at the Tracker controller e The link repeater is limited to 60 devices on either side of the link 120 devices total e The link repeater requires an earth ground The installer should be aware of this before making power connections Recommended shield connections are shown in Figure 19 Figure 20 on page 39 shows a daisy chain repeater connection Follow these guidelines when
37. h controller is identified by a model number that provides information about the controller Figure 8 Figure 8 Model number definition Digit number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Model number B M T K 0 0 0 A A 0 A x 1 0 Digit Description 1 2 BM Building management 3 4 TK Tracker 5 7 Customer ID 000 Customer sales office CSO KBB Independent wholesale distributor IWD 8 A 24 Vac 50 60 Hz 9 Ethernet option A Modem with no Ethernet LAN option B Modem with Ethernet LAN option 10 11 0A Design sequence 12 Model software options 1 Model 12 2 Model 24 3 N A 4 N A 5 WSHP water source heat pump 6 N A 13 Display options 1 LCD touch screen 14 Language options 0 English 8 BMTK SVN01D EN S TRANE Tracker controller specifications Tracker controller specifications Table 1 shows the specifications for the Tracker controller Table 1 Tracker Controller specifications Specification Description Power 24 Vac nominal 19 Vac to 30 Vac 50 60 Hz 1 phase 40 VA minimum UL Class 2 transformer required Operating environ ment From 32 F to 122 F 0 C to 50 C 1096 to 9096 relative humidity non condensing Storage environment From 40 F to 185 F 40 C to 85 C 5 to 95 relative humidity non condensing Cabinet NEMA 1 resin enclosure plenum rated Mounting Flat wal
38. hich is typically a Tracker controller Then install a second 105 Q resistor across the communication terminals at the last UCM on each link See Figure 17 on page 35 for an example of a link that begins with a Tracker controller See Figure 18 on page 36 for an example of a link that does not begin with a Tracker controller Chapter 3 Termination board wiring Note If after installation the link is extended to add more UCMs the resistor must be relocated to the new last UCM on the link IMPORTANT For maximum performance of the Comme link use the 105 resistors that are included with the Tracker controller If they are not available as a second choice use a 100 W 5 tolerance resistor or as a third choice 110 W 5 tolerance resistor Failure to comply may cause the controller to malfunction The resistor value can be determined by reading its color bands Table 9 provide the resistor color coding Table 9 Resistor color band table Tolerance Color sequence 105 Q 1 tolerance Brown black green brown 100 5 tolerance Brown black brown gold 110 Q 5 tolerance Brown brown brown gold If a repeater is used each link of the configuration that is created by the repeater requires termination resistors see Requirements for repeaters on Comm5 communication links on page 37 Create a set of as built drawings or a map of the communication wire layout during installat
39. ignment pins Failure to comply may cause damage to the module 4 Push the top of the display module toward the main module until it snaps into place while making sure that the tabs on the display mod ule engage the slots on the main module Figure 23 on page 45 If 24 Vac power is applied to the Tracker controller the display module will turn on and display information 43 S TRANE Chapter 5 Display module mounting Figure 22 Tab and slot alignment Main module Display module Slot three places Tab three places not shown 44 BMTK SVNO1D EN S TRANE Figure 23 Display module engagement Display module mounting BMTK SVNO1D EN 45 Chapter 5 Display module mounting 46 BMTK SVN01D EN 5S TRANE BMTK SVN01D EN Chapter 6 PC workstation wiring The Tracker controller connects to a PC workstation with a direct connection cable an internal modem or an Ethernet connection Verify PC workstation specifications Verify that the PC conforms to the minimum specifications listed on the insert in the CD jewel case and that the Tracker PC workstation software is installed Direct connection to PC workstation To make an EIA 232 direct connection between the controller and a PC workstation you need an RJ 12 cable and an adaptor matched to the serial port connector on the PC workstation Table 10 Table 10 Cable and adapter specifications for direct connection
40. imum transformer O Comm Communication wire see Table 7 on page 30 and Table 8 on page 31 for specifications Optional supplies Table 16 lists the supplies that may or may not be necessary depending on the Tracker installation Table 16 Optional supplies checklist Inputs output wiring installation Item O Alarm relay wiring 18 AWG 1 02 mm wire and metal conduit Priority shutdown wiring and Meter input 18 22 AWG 1 02 mm 0 643 mm wire and metal conduit Thermistor wire 18 22 AWG 1 02 mm 0 643 mm twisted pair shielded wire Alarm relay power supply Power supply for alarm relay output not to exceed 24 Vac Alarm relay output load Load for alarm relay output not to exceed 1 amp at 24 Vac Thermistor Outdoor air temperature sensor BMTK SVN01D EN 65 Appendix A Installation checklists S TRANE Comm5 UCM identification and location Each UCM has a unique 12 digit identifier that serves as its address The Tracker controller uses the address to communicate with the UCM The installer must know the UCM addresses when assigning names to UCMs during setup Use Table 17 to record the name location and ID of each UCM SCCs VariTrac CCPs and I O modules connected to Comm link The 12 digit identifier is on a sticker attached to the UCM Some UCMs have peel away stickers that can be detached and applied to the
41. innesota USA Mark of Compliance 74 EN 50081 1 1998 Radiated EN55022 1998 Class B limit Conducted EN55022 1998 Class B limit EN61000 6 1 2001 EN61000 4 2 4 kV contact discharge x8 kV air discharge EN61000 4 3 3 V m EN61000 4 4 1kV EN61000 4 5 1kV EN61000 4 6 3V EN61000 4 11 1 cycle 100 916 Energy management equipment UL 94 5V UL flammability rating for plenum use FCC Part 15 Class A CFR 47 Bounheng Saycocie Design Compliance Engineer European Contact Societe Trane Epinal France 1 rue des Ameriques B P 6 F 88191 Golbey Cedex France Phone 33 329 31 73 00 Fax 33 329 81 24 98 BMTK SVN01D EN TRANE BMTK SVN01D EN Index Numerics 24 Vac power wiring 25 A adapters for direct connection to PC 47 alarm relay wire requirements 26 wiring procedures 27 analog input 9 thermistor general 26 thermistor wiring 28 B binary input priority shutdown device input wiring 27 priority shutdown device general 26 utility pulse meter general 26 utility pulse meter wiring 28 binary output alarm relay general 26 alarm relay wiring 27 C cabinet specifications 9 cable for direct connection to PC 47 cable installation CAT 5 crossover cable 52 CAT 5 patch cable 52 calibrating the touch screen 63 capacities for UCMSs per controller 10 11 CAT 5 crossover cable cable installation 52 CAT 5 patch cable cable installation 52 checklist opti
42. ion Ensure that sketches of the communication layout show the placement of the termination resistors 34 BMTK SVN01D EN S TRANE Figure 17 Daisy chain termination resistor placement Wire the UCMs Tracker termination board TB1 Legend Twisted pair shielded wire per Trane specifications Shield termination Fr A Figure note Shield ground A Termination resistor f Last device on the link Comm85 device device e Splice A Y Figure Notes 1 105 Q termination resistor 2 Shield must be cut back and taped at last unit controller 3 Acontinuous shield is required At each unit controller splice shield wire and tape back to prevent grounding BMTK SVN01D EN 35 S TRANE Figure 18 Termination resistor placement with a Tracker controller in the middle of the link Chapter 3 Termination board wiring Tracker termination board TB1 Legend Twisted pair shielded wire Shield termination per Trane specifications H gt Figure note Shield ground A Termination resistor Last device on the link Comm85 device device Last device on the link device device e Splice A Figure Notes 1 105 Q termination resistor 2 Shield must be cut back and taped at last unit controller of each link 3 A continuous shield is required
43. k for shorts between the two conductors resulting from nicks in the insulating jacket This can be caused by improper technique when stripping away the outer jacket and shield Look for a strong source of EMI RFI interference nearby Look for ac power disturbances from nearby transformers and electrical equip ment This is especially true when running communication links in close proxim ity to florescent lighting ballasts e Verify the UCM has not failed e Verify proper termination resistance Tracker processor is locked up Cycle power to the Tracker main module by removing it from the termination module e f the processor is still locked up after cycling power to the controller perform a reboot from the display module or the PC software if the controller is able to communicate e f the controller will not respond to the above listed methods push the reset but ton 51 on the main module see Figure 30 on page 56 Note Heartbeat LED HRT LED5 will be solid green Alarm LED on the display is flashing red e At the Tracker controller user interface home screen push the alarm button on the display module to acknowledge the alarm then take the proper corrective action Note The alarm LED flashes when the controller receives an alarm of the appropriate severity Pressing the Alarm button acknowledges the alarm and turns off the flashing LED until the control ler receives another alarm of the appropriat
44. ks of Trane Tracer Tracker Trane Precedent Rover VariTrac Vari Trane and Voyager TM following are trademarks or registered trademarks of their respective companies or organizations LonMark LonTalk and Neuron from Echelon Corporation ReliaTel from Tone Software Corporation Printed in the U S A 2004 American Standard Inc All rights reserved BMTK SVN01D EN TRANE NOTICE Warnings and Cautions appear at appropriate sections throughout this manual Read these carefully AN warning Indicates a potentially hazardous situation which if not avoided could result in death or serious injury ZNcaurION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION Indicates a situation that may result in equipment or property damage only accidents The following format and symbol conventions appear at appropriate sections throughout this manual IMPORTANT Alerts installer servicer or operator to potential actions that could cause the product or system to operate improperly but will not likely result in potential for damage Note A note may be used to make the reader aware of useful information to clarify a point or to describe options or alternatives This symbol precedes a procedure that consists of only a single step BMTK SVN01D EN S TRANE BMTK SVN01D EN Chapter
45. l surface with one of the following recessed conduit boxes 2in x4in 5 08 cm x 10 15 cm 4in x4in 10 15 cm x 10 15 cm Dimensions Height 8 75 22 38 cm Width 10 25 26 04 cm Depth 2 75in 6 99 cm Weight 2 51b 1 13 kg Analog input e Thermistor 10 kQ at 77 F 25 C From 50 F to 200 F 46 C to 93 C Binary inputs e Utility pulse meter e Priority shutdown User supplied dry contacts only Tracker supplied voltage of 12 Vdc nominal 10 Vdc to 14 Vdc at 12 mA nominal 10 mA to 14 mA Binary output e Alarm relay Tracker supplied single pole single throw SPST dry contact rated at 24 Vac 0 5 A maximum Memory backup At power loss the system backs up memory and stores all data for seven days After seven days trends and alarms are not retained Approvals See Appendix B Declaration of Conformity BMTK SVN01D EN Chapter 1 Overview 10 S TRANE UCM maximum capacities for Tracker models 12 and 24 The Tracker model 12 and 24 controllers can control and monitor specific types and numbers of Trane unit control modules UCMs as specified in this topic The supported UCMs are as follows e HVAC controllers that conform to the LonMark Space Comfort Con troller SCC profile the primary controller options are the Voyager rooftop with a Tracer LCI V Precedent rooftop with ReliaTel controls and a Tracer LCI R and Tracer ZN517 unitary c
46. lable from the U S Government Printing Office Washington DC 20402 Order stock number 004 000 00345 4 BMTK SVN01D EN 5S TRANE BMTK SVN01D EN Chapter 2 Termination module mounting After unpacking and inspecting the shipment mount the termination module The mounting process for the termination module consists of selecting a location and mounting the module This chapter provides information and procedures that enable you to mount the termination module Select a location for the controller When selecting a location for the Tracker controller e Selecta location that is in a clean non corrosive indoor environment The controller is only intended for indoor installation e Consider both security and control wire lengths when making the selection e Select a location that limits controller access to operating and service personnel e Select a location that conforms to the operating environment described in Table 1 on page 9 The recommended operating environ ment will extend the life of the electronic components Verify that the location does not subject the controller to extreme operating condi tions including excessive vibration CAUTION Avoid Equipment Damage Install the Tracker controller out of direct sunlight Failure to do so may cause overheating which could result in equipment damage IMPORTANT Do not install the Tracker controller near high power radio signals elec trical switching gear pow
47. liaTel controls Tracer ZN517 ZN510 ZN511 and ZN524 BMTK SVN01D EN S TRANE BMTK SVN01D EN UCM maximum capacities for Tracker model WSHP UCM maximum capacities for Tracker model WSHP The Tracker model WSHP controller can control and monitor specific types and numbers of Trane unit control modules UCMs as specified in this topic The supported UCMs are as follows e Space Comfort Controllers SCCs the primary controller options are the Tracer ZN510 ZN511 and ZN524 Other controllers are limited to Voyager rooftops with a Tracer LCI V Precedent rooftops with Reli aTel controls and a Tracer LCI R and Tracer ZN517 unitary control lers e Tracer loop controller TLC e Tracer MP503 I O module Table 3 shows the maximum number of each UCM type that can be linked to each Tracker controller model Any combination of the specified UCMs may be used in aggregate if they do not exceed the maximum For example As the table shows a fully loaded Tracker WSHP controller can control 100 SCC devices 1 Tracer loop controller TLC and 4 Tracer MP503 I O modules Note See repeater information Requirements for repeaters on Comm5 communication links on page 37 Table 3 Tracker controller model WSHP UCM capacities Tracker model UCM type WSHP SCC 100 TLC 1 Tracer MP503 I O module 4 Total maximum UCMs supported 105 SCCS supported by Tracker are limited to Tracer ZN510
48. matically The main logic board provides an Ethernet LAN port a PC interface port and a modem port It provides an internal interface to termination module VO It also provides Comm5 communication 24 VAC power alarm and communication indicators It communicates and exchanges data with the devices wired to the termination module It also communicates with the display module The Ethernet board provides two LED indicators One shows that an Ethernet link is detected the other shows that there is serial traffic between the Ethernet board and the main logic board Figure 6 Main module Main logic board Modem port Ethernet board PC interface port Ethernet LAN port BMTK SVN01D EN S TRANE BMTK SVN01D EN Controller components Display module The display module Figure 7 is a housing that contains a printed circuit board liquid crystal display LCD touch screen and an alarm LED The printed circuit board supports the LCD touch screen and the alarm LED The touch screen provides the operator access to the user interface program The display module can be hot swapped it can be removed and installed without removing power from the main module When the display module is installed onto a powered main module it receives power and begins to operate automatically Figure 7 Display module Alarm LED LCD touch screen S TRANE Chapter 1 Overview Model numbers Eac
49. n software allows a PC to be connected to the Tracker controller directly with a prescribed adapter and cable locally over a standard Ethernet local area network LAN connection or remotely with a modem and standard phone line The Tracker BAS supports Comm5 communications architecture which is the Trane implementation of LonTalk protocol It resides on a network Figure 2 on page 2 and Figure 3 on page 3 that includes HVAC and other comfort related equipment such as Trane VariTrac zoning systems zoning controls unit control modules UCMs which control and monitor other HVAC equipment Tracer LCI V LonTalk communication interfaces for Voyager rooftop controls Tracer LCI R LonTalk communication interfaces for ReliaTel rooftop controls external input output I O devices which help to monitor and control specific areas or devices and miscellaneous equipment such as sensors lights and fans Figure 1 Tracker controller S TRANE Figure 2 Example Tracker building automation system models 12 and 24 on a network Chapter 1 Overview VariTrac or VariTrane zone dampers Precedent rooftop Voyager rooftop with ReliaTel controls Voyager constant volume rooftop Interconnecting wiring DI DI Comm link sin
50. n with one cable Tracker PC Workstation RJ 45 Ethernet LAN port back CAT 5 vr crossover cable 54 Tracker Controller 1 Pv A R45 Ethernet LAN port bottom side BMTK SVN01D EN 5S TRANE BMTK SVN01D EN Chapter 7 Troubleshooting Troubleshooting components Light emitting diodes LEDs and service pin buttons are used for troubleshooting the Tracker system LEDs The LEDs on the Tracker controller main logic board and display module show central processing unit CPU status and traffic on the Comm5 communication link the Ethernet module and the EIA 232 connection Figure 30 shows the location of the main logic board LEDs Table 11 on page 57 provides a description of them Figure 30 shows the location of the Ethernet module LEDs Table 11 on page 57 provides a description of them Figure 7 on page 7 shows the location of the alarm LED on the display module Table 12 on page 57 provides a description of it Service pin buttons and jumper Table 13 on page 58 describes the service pin buttons that are located on the main logic board They are used for rebooting the controller and for Neuron identification The table also describes the jumper that is on the main logic board 55 Chapter 7 Troubleshooting 56 S TRANE Figure 30 Tracker controller main logic board component location
51. nation module mounting 20 Securing the termination module to a wall 1 2 3 Mark the location of the two mounting holes on the wall Set the termination module aside and drill mounting holes Secure the termination module to the wall with the supplied hard ware 10 x 1 in screw with plastic anchor Securing the termination module to a conduit box 1 2 3 Remove the screws from the conduit box Line up the conduit box screw holes on the termination module Figure 12 on page 19 with the screw holes on the conduit box Install the screws Note When mounting the termination module to a 4 in x 4 in conduit box removing the plastic cover over the box will provide easier access Do not attempt to break away excess plastic Instead use a hack saw blade and carefully cut away the plastic BMTK SVN01D EN S TRANE BMTK SVN01D EN Mount the termination module Installing electrical conduit Use the conduit openings on the top of the Tracker termination module to supply power or communication wires to the controller If the controller is mounted on a wall you must use electrical conduit If the controller is mounted to a conduit box through which power input output and communications are supplied you do not need to use electrical conduit IMPORTANT The 24 Vac wire conduit may not contain input output or communica tion wires Failure to comply will cause the Tracker controller to mal function
52. nd the Comm5 UCMs to which it communicates Trane also recommends that you use it for communication wiring between the VariTrac CCP and its associated VariTrac or VariTrane UCMs and for sensor wiring to these devices Level 4 cable is available in shielded plenum and non plenum versions Level 4 cable is available from Trane approved suppliers as well as other suppliers Table 7 on page 30 shows the Trane approved suppliers Table 8 on page 31 provides the specifications for Level 4 compliant cables 29 S TRANE Chapter 3 Termination board wiring Table 7 Trane approved wire suppliers 2 Number of Catalog Supplier Cable type pairs Details number Connect Air International Level 4 1 Shielded plenum W221P 2002 Phone 1 800 247 1978 22 ANG UL type CMP FAX 1 253 813 5699 0 643mm Web www connect air com Level 4 1 Shielded non plenum W221P 1003 22 AWG UL type CM 0 643mm Windy City Wire Level 4 1 Shielded plenum 106500 Phone 1 800 379 1191 22 AWG UL type CMP FAX 1 708 493 1380 0 643mm Web www smartwire com Level 4 1 Shielded non plenum 107600 22 AWG UL type CM 0 643mm Category 4 cable is not the same as Level 4 cable and should not be used The Echelon Level 4 cable specification was originally defined by the National Electrical Manufacturers Association NEMA and differs from the Category 4 specification proposed by the Electronic Industries Association Telecommunications Industry Associa
53. ns jumper Function S1 This service pin is the reset button Pressing S1 reboots the controller It starts the same operation as does rebooting the controller from either the controller or the PC software All RAM data is permanently lost Note Before pressing this button attempt to restart the controller by cycling power this method retains the RAM image S2 Momentarily pressing this service pin button causes the controller to broadcast Neuron ID and Program ID This action also turns on LED9 J1 This jumper is for factory use only It must always remain in place If removed the backup capacitor will not charge and data may be lost if power is lost 58 BMTK SVN01D EN S TRANE Symptom action troubleshooting Symptom action troubleshooting Table 14 provides a list of symptoms that indicate a problem in the Tracker system For each symptom the table provides one or more actions that you can perform in an attempt to resolve the problem Table 14 Symptom action troubleshooting Symptom Action Tracker controller does not communicate by modem e Verify that the telephone cable is connected to the PC modem port Figure 24 on page 48 e Verify that the phone line is an analog line not digital e Perform the modem self test procedure from the display module Note The modem is an integral component of the main module and is not field replaceable Replacement of the modem requires replacement of
54. off known as winking if the controller is communicating with that UCM Touch screen beeps when touched but does not progress to the next screen Touch screen is out of calibration e Perform the procedures for calibrating the touch screen in Tracker Building Auto mation System Controller Operations guide BMT SVU01A EN Touch screen back light and contrast is out of adjust ment Perform the adjust brightness and contrast procedure from the display module Tracker I O status is wrong Verify electrical connection using the post installation checklist Table 18 on page 70 Verify I O status as indicated on home display on the display module Display Tracker I O status self test from display module BMTK SVN01D EN 59 Chapter 7 Troubleshooting S TRANE Table 14 Symptom action troubleshooting Continued Symptom Action Tracker alarm output is not working as expected e Confirm proper wiring of the alarm relay output Consult the post installation checklist Table 18 on page 70 for details e Initiate the BOP self test from the display module Note The binary output is for alarm notification only There must be an unacknowledged alarm present of the proper severity to actuate the alarm output Tracker controller will not communicate with its UCMSs Look for wiring problems shorts or opens for example that develop when wire is damaged during installation Loo
55. onal supplies 65 post installation for termination module 70 post installation general 13 required supplies 65 cleaning the touch screen 63 clearances minimum 17 Comm5 communication daisy chain repeater connection 39 LonTalk communication interface 1 10 11 repeater connection to shield wiring 38 repeater description 37 requirements for repeaters 37 status and traffic 55 termination resistor placement 34 Tracker BAS support 1 wire specifications 29 wiring procedures 29 40 components description 4 display module 7 main module 6 shipment 12 storage 12 termination module 5 conformance to dimensions and clearances 16 connection to PC workstation 47 controller dimensions 16 figure 1 location selection 15 minimum clearances 17 model number definition 8 overview 1 PC connection 47 specifications 9 D daisy chain configuration repeater connection 39 termination resistor placement 35 36 UCM wiring 32 33 dimensional specifications 9 dimensions 16 clearances 16 conformance 16 direct connection to PC 47 diagram 49 51 52 53 54 procedures 48 display module description 7 LED 55 57 mounting 43 44 tab and slot alignment 44 75 Index 76 E EIA 232 connection installing 47 LEDs 55 electrical conduit installation 19 21 electrical interference 15 Ethernet communication port 48 Ethernet connection to PC procedures 52 I O modules
56. ontroller Other con trollers are limited to the Tracer ZN510 ZN511 and ZN524 VariTrac central control panels CCPs with a TCI V Tracer MP503 VO module Table 2 shows the maximum number ofeach UCM type that can be linked to each Tracker controller model Any combination of the specified UCMs may be used in aggregate ifthey do not exceed the maximum For example A fully loaded Tracker 24 controller can control 24 SCC devices 10 VariTrac CCPs and 4 Tracer MP503 VO modules The Trane VariTrac CCP is the main controller for either a changeover bypass system configuration or a delivered variable air volume VAV system configuration Any combination of CCP configurations may be used in aggregate as long as they do not exceed the maximum Note e Each VariTrac CCP configured for changeover bypass can control 1 HVAC device and up to 24 VAV UCMs e Each VariTrac CCP configured for delivered VAV can con trol 1 HVAC device and up to 32 VAV UCMs e See repeater information Requirements for repeaters on Comm5 communication links on page 37 Table 2 Tracker controller models 12 and 24 UCM capacities Tracker model UCM type INI 24 SCC 24 Trane VariTrac CCP 10 Tracer MP503 I O module 4 Total maximum UCMs supported 38 12 SCC 12 Trane VariTrac CCP 5 Tracer MP503 I O module 4 Total maximum UCMs supported 21 SCCS supported by Tracker are limited to Voyager rooftops Precedent rooftops with Re
57. r all frequencies in the range of 0 772 MHz 20 MHz for a length of 1000 feet dc resistance unbalance maxi 5 mum 31 S TRANE Chapter 3 Termination board wiring UCM wiring configurations The Tracker UCM Comm5 communication link wiring must be installed in a daisy chain configuration Figure 15 on page 32 and Figure 16 on page 33 Figure 15 Daisy chain configuration for UCM communication link wiring preferred configuration Tracker Controller e 8 e LES LED Trane UCM Trane UCM Trane UCM Figure Note Maximum wire length for daisy chained wiring is 4593 ft 1400 m 32 BMTK SVN01D EN S TRANE Figure 16 Daisy chain configuration for UCM communication link wiring with Tracker controller in middle of link Wire the UCMs Controller Trane UCM Trane UCM Trane UCM Trane UCM Trane UCM Figure Note e Maximum wire length for daisy chained wiring is 4593 ft 1400 m unless a Comm5 repeater is used BMTK SVN01D EN 33 S TRANE Termination resistor placement for Comm5 links Install one 105 Q resistor across the communication link terminals of the device at the beginning of the daisy chain w
58. the one that Verify wire terminations with a voltmeter was ordered Verify that the tests detailed in Table 18 on page 70 Write down the controller model number for use provide acceptable values later Verify main module installation Verify termination module mounting Verify that the main module is snapped in tightly Verify that the controller is in a safe indoor against the termination module environment Verify that there is LED5 HRT activity Verify that the location enables appropriate personnel to access the controller Verify display module installation Verify that the controller is mounted securely with Verify that the display module is snapped in tightly recommended fasteners and screws against the main module Verify that the installation conforms to controller Verify that the touch screen illuminates when dimensions recommended clearances and touched viewing angles e NE Verify direct and modem communication wiring Verify 24 Vac power wiring Verify that the recommended cable is used for a Verify that the power wiring complies with direct PC connection applicable codes Verify that the recommended adapter is used for Verify the 24 Vac power connection to the the direct connection cable controller termination Block TB1 ____ Verify that the direct connection cable is connected Check the power wiring for shorts and improper to the correct Tracker port
59. ting 18 Verify location conformance to optimal touch screen viewing angles Verify that the height and location enable the user to view the touch screen at the optimal viewing angles Figure 11 Figure 11 Optimal touch screen viewing angles Side view Top view a MO 40 25 BMTK SVN01D EN S TRANE Mount the termination module Mount the termination module After selecting a suitable location for the Tracker controller mount the termination module Mounting consists of securing the termination module to a wall or a 2 in x 4 in recessed conduit box mounted vertically or horizontally or a 4 in x 4 in recessed conduit box several European electrical box sizes are also usable and installing electrical conduit optional Figure 12 shows the conduit access and mounting holes on the termination module Figure 12 Termination module conduit access and mounting holes Holes for mounting on a 2 in x 4 in conduit box horizontally left and right Two holes for mounting on a wall one on each side Holes for mounting on a 4 in x 4 in conduit box Jamb nut four corners BMTK SVNO1D EN Conduit access Conduit connector three places Termination board Holes for mounting on a 2 in x 4 in conduit box vertically top and bottom attaches to conduit connector 19 S TRANE Chapter 2 Termi
60. tion EIA TIA 30 BMTK SVN01D EN S TRANE BMTK SVN01D EN Wire the UCMs Table 8 Specifications for Echelon Level 4 compliant cables Specification Value dc resistance Maximum resistance of a single copper conductor regardless of whether or not it is solid or stranded and regardless of whether or not it is metal coated 18 0 2 1000 feet at 20 C maximum dc resistance unbalance maxi 5 mum Mutual capacitance of a pair 17 pF foot Pair to ground unbalance maxi mum 1000 pF foot 1000 feet Characteristic impedance 772 kHz 102 Q 15 1 0 MHz 100 Q 15 4 0 MHz 100 15 8 0 MHz 100 Q 15 10 0 MHz 100 Q 15 16 0 MHz 100 Q 15 20 0 MHz 100 Q 15 Attenuation maximum dB 1000 772 kHz 4 5 dB 1000 feet at 20 C feet at 20 C 1 0 MHz 5 5 dB 1000 feet at 20 C 4 0 MHz 11 0 dB 1000 feet at 20 C 8 0 MHz 15 0 dB 1000 feet at 20 C 10 0 MHz 17 0 dB 1000 feet at 20 C 16 0 MHz 22 0 dB 1000 feet at 20 C 20 0 MHz 24 0 dB 1000 feet at 20 C Worst pair near end crosstalk 772 kHz 58 dB minimum 1 0 MHz 56 dB Values shown are for information only The minimum NEXT cou KO MHZ IE pling loss for any pair combina 8 0 MHz 42 dB tion at room temperature is to be 10 0 MHz 41 dB greater than the value determined using the formula NEXT 16 0 MHz 38 dB FmHz gt NEXT 0 772 15j0910 FuHz 20 0 MHz 36 dB 0 72 fo
61. tion due to induced electrical noise Comm0 cable and ac power wires are run in separate conduits or wire bundles If not the Tracker controller may malfunction due to induced electrical noise UCM communication cables do not run near lighting ballasts or other transformers If they do the UCM may malfunction due to induced electrical noise 69 S TRANE Appendix A Installation checklists Termination module post installation checklist Use Table 18 to verify that the circuits connected to the termination board on the termination module are wired correctly Record test results in the Actual value column Table 18 Termination module post installation checklist SERE Mandatory Circuit wiring Test Actual value 24 Vac Measure the voltage between TB1 1 and TB1 2 It must be 24 Vac TB1 1 nominal 19 Vac to 30 Vac TB1 2 Measure the voltage between TB1 1 and TB1 3 It must be approxi TB1 3 v mately the same voltage as measured between TB1 1 and TB1 2 The ground wire must be connected to terminal TB 3 It must be tied to building or earth ground at nearest location Measure the voltage between TB1 2 and TB1 3 It must be approximately 0 V Alarm relay Measure the voltage between TB1 4 and TB1 5 It must not exceed TB1 4 24 Vac Jumper these two terminals The user supplied load should TB1 5 now be energized and active Priority There must be no voltage applied to these terminals These
62. to ground Route input wires into the termination module through a conduit opening Figure 12 on page 19 or the conduit box Connect the wires to the ALARM RELAY terminals on the termina tion board Figure 14 on page 24 Connect the other end of the wires to the customer supplied power supply and load Wire the priority shutdown device Wire the priority shutdown device to the termination board input 1 Route input wires into the termination module through a conduit opening Figure 12 on page 19 or the conduit box Connect the wires to the PRIORITY SHUTDOWN terminals on the termination board Figure 14 on page 24 Connect the other end of the wires to the contacts of the priority shut down device 27 S TRANE Chapter 3 Termination board wiring 28 Wire the utility pulse meter Wire the utility pulse meter to the termination board input 1 Route input wires into the termination module through a conduit opening Figure 12 on page 19 or the conduit box 2 Connect the wires to the METER INPUT terminals on the termina tion board Figure 14 on page 24 3 Connect the other end of the wires to the pulsed output contacts of the electrical meter Wire the thermistor The thermistor input is for a Trane outdoor air temperature sensor only The input cannot be used for any other purpose Using wire that meets the specifications listed in Table 6 on page 26 wire the thermistor to the termination board input
63. ttom side RJ 11 cable Phone jack o Dori RJ 11 modem port back Tracker PC Workstation BMTK SVNO1D EN 51 S TRANE Ethernet connection to PC workstation Chapter 6 PC workstation wiring Connecting over an existing LAN To make an Ethernet LAN connection between the Tracker controller and a Tracker PC Workstation through an existing customer LAN you need two CAT 5 patch cables 1 Connect one end of the first CAT 5 patch cable to the RJ 45 Ethernet port on the bottom side of the Tracker controller Figure 27 on page 52 2 Connect the other end of the cable to an RJ 45 Ethernet wall jack near the controller 3 Connect one end of the second CAT 5 patch cable to an RJ 45 Ether net wall jack near the Tracker PC Workstation 4 Connect the other end of the cable to the RJ 45 Ethernet port on the PC workstation Figure 27 Tracker Ethernet LAN connection to a PC workstation over an existing LAN Tracker Controller RJ 45 Ethernet LAN jack _ CAT 5 eS Y patch cabl N S N _ RJ 45 Ethernet LAN port bottom side Existing LAN Tracker CAT 5 RJ 45 Ethernet PC Workstation RJ 45 patch cable LAN port back Ethernet LAN jack N m e EN 52 BMTK SVN01D EN S TRANE Ethernet connection to PC workstation Connecting through a hub To make an Ethernet connection betw

Trane BMTK-SVN01D-EN Thermostat User Manual

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