Trane BACnet Option Module Computer Drive User Manual
Contents
1. How to Control the Adjustable Frequency Drive Change Non vola Alarm obec Object Name Ready able De tile RAM TRA09PA notifi Triggers pns ID Write Pa rameter 5 Timeout scription Store cation AV 0 Reference W R Yes No MRV No Yes AV 1 Speed Act Value W R Yes No MAV Yes Yes AV 2 Bus Feedback1 W R Yes No 8 94 No Yes AV 3 Bus Feedback2 W R Yes No 8 95 No Yes AV 4 Bus Feedback3 W R Yes No 8 96 No Yes AV 5 Motor Voltage Read Yes No 16 12 Yes No AV 6 Motor Current Read Yes No 16 14 Yes No AV 7 Motor Torque Read Yes No 16 22 Yes No AV 8 DC Link Voltage Read Yes No 16 30 Yes No AV 9 Motor Thermal Read Yes No 16 18 Yes No von PERME pe d Yes No 16 34 Yes No ature AV 11 Inverter Thermal Read Yes No 16 35 Yes No AV 12 Operating Hours Read No No 15 00 No No AV 13 Running Hours Read No No 15 01 No No AV 14 KWh Counter Read No No 15 02 No No AV 15 Power KW Read No No 16 10 No No avis PP T W R No TR200 20 83 No No Av 7 PP TR WIR No TR200 20 93 No No FE e PU N Ss e No TR200 20 94 No No Sec Ayna PIPPIN EOL ania No TR200 20 95 No No Time Sec AV 20 PID Dif Gain Limit W R No TR200 20 96 No No Aviad Sr neerones W R No TR200 20 84 No No Bandwith AV 22 Ext 1 Setpoint W R No TR200 21 15 No No Avaa PE tae WIR No TR200 21 17 No No AV An VS reodbark oir No TR200 21 18 No No Unit Avia ext TEroport fe dup No TR200 21 21 No No al Gain AV 26 Reserved W R No Na xwaye sate nears W R No TR200 21 22 No No Time Sec Av oe W2. Electrical ratings The rating indicated on the nameplate of the adjustable frequency drive is based on a typical 3 phase line power supply within the specified voltage current and temperature ranges which are expected to be used in most applications The adjustable frequency drives also support other special applications which affect the electrical ratings of the adjustable frequency drive Special conditions that affect the electrical ratings might be e Single phase applications e High temperature applications that require derating of the electrical ratings e Marine applications with more severe environmental conditions Other applications might also affect the electrical ratings Consult the relevant sections in this manual and in the for information about the electrical ratings Installation requirements The overall electrical safety of the adjustable frequency drive requires special installation considerations re garding e Fuses and circuit breakers for overcurrent and short circuit protection e Selection of power cables line power motor brake load sharing and relay e Grid configuration grounded delta transformer leg IT TN etc e Safety of low voltage ports PELV conditions Consult the relevant clauses in these instructions and in the for information about the installation requirements 1 8 TR200 BACnet TRANE Introduction Introduction About this Manual First time users can obtain the most essenti
3. Parameter List TRANE Nr Title Default value Range E e er Data sion index type 8 01 Control Site Dig and ctrl word 0 0 2 5 8 02 Control Source Drive RS485 0 0 4 5 8 03 Control Timeout Time 1s 0 1 18000 1 7 8 04 Control Timeout Function Off 0 0 10 5 8 05 End of timeout Function Hold set up 0 0 1 5 8 06 Reset Control Timeout Do not reset 0 0 1 5 8 07 Diagnosis Trigger Disable 0 0 3 5 8 10 Control Profile Drive profile 0 0 x 5 8 30 Protocol Drive 8 31 Address 1 0 255 8 32 Baudrate 38 400 0 7 8 33 Parity Stop Bits No Parity 1 Stop Bit 8 35 Minimum Response Delay 10mS 8 36 Max Response Delay 5000mS 8 37 Max Inter Char Delay 25 00mS 8 50 Coasting Select Logic OR 3 0 3 5 8 52 DC Brake Select Logic OR 3 0 3 5 8 53 Start Select Logic OR 3 0 3 5 8 54 Reversing Select Logic OR 3 0 3 5 8 55 Set up Select Logic OR 3 0 3 5 8 56 Preset Reference Select Logic OR 3 0 3 5 8 70 BACnet Device Instance 1 1 4194304 8 72 MS TP Max Masters 127 1 127 8 73 MS TP Max Info Frames 8 74 lam Service Once at power up 0 0 1 8 75 Initialization Password admin String 19 Table 6 1 BACnet specific parameter list Please refer to the 7R200 Drive Instruction Manual MG 12 HX YY for a comprehensive parameter list or to the TR200 Drive Programming Guide MG 12 X YY for detailed descriptions of parameters TR200
4. Safety Installation at high altitudes N WARNING Installation at high altitude 380 500 V enclosure A B and C At altitudes above 6 561 ft 2 km please contact Trane regarding PELV Class II 380 500 V enclosure D E and F At altitudes above 9 842 ft 3 km please contact Trane regarding PELV Class II If the drive is to be installed over 6 561 ft 2 km altitude then the PELV specifications are not fulfilled anymore i e the distances between components and critical parts become too small To maintain the clearance for functional insu lation anyway the risk for overvoltage must be reduced by means of external protective devices or some kind of galvanic isolation De rating should also be taken into consideration since cooling the drive is more difficult at high altitude Please contact Trane in such cases Failure to follow recommendations could result in death or serious injury WARNING Warning against Unintended Start 1 The motor can be brought to a stop by means of digital commands bus commands references or a local stop while the adjustable frequency drive is connected to line power If personal safety considerations make it necessary to ensure that no unintended start occurs these stop functions are not sufficient 2 While parameters are being changed the motor may start Consequently the stop key STOP RESET must always be activated following which data can be modified 3 A motor that has been stopped may
5. Reserved Output P 590 11 Reserved Output P 590 12 Reserved output P 590 13 Reserved Output P 590 14 Reserved Output P 590 15 Option C Relay 1 Output Option C Relay 2 Output Option C Relay 3 Output Option C Relay 4 Output Option C Relay 5 Output Option C Relay 6 Output Option C Relay 7 Output Option C Relay 8 Output Reserved Output P 590 24 Reserved Output P 590 25 Table 5 6 Binary outputs Read Write W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R Change able De scription No No No No No No No No No No No No No No No No No No No No No No No No No No Non vola tile RAM Drive Par Store No No No No No No No No No No No No No No No No No No No No No No No No No No 5 90 00 5 90 01 5 90 02 5 90 03 5 90 04 5 90 05 5 90 06 5 90 07 5 90 08 5 90 09 5 90 10 5 90 11 5 90 12 5 90 13 5 90 14 5 90 15 5 90 16 5 90 17 5 90 18 5 90 19 5 90 20 5 90 21 5 90 22 5 90 23 5 90 24 5 90 25 Alarm notifi cation No No No No No No No No No No No No No No No No No No No No No No No No No No Triggers Bus Timeout Yes Yes Yes Yes Yes Yes
6. S TRANE BACnet Option Module Instruction Manual TR200 November 2009 BAS SVX24B EN TRANE Table of Contents STEE EE e e_e __Emmmmgv 1 1 Copyright limitation of liability and revision rights 1 1 High Voltage Warning c cccceccccccccsscesesssessessessessecssesseseesssssscsesseesesssesseesssetseesevesesseseesess 1 3 Before Commencing Repair VWWork eee erer eekereeeee 1 8 Special CONGMONS 3 y ny Kl Bo oe eet l yat aa R N AE na 1 8 Are tera DD DD BR nd 2 1 Tare UT THI n Ne YEN DMDD D I N NDID A N e e HHHH HH gt I HH HJJJMMm a 2 1 How to Install 3 1 The BACnet OD HOM sides cacceoes seca So tersttituseatyteshscecoutsetiendeccskntstaedeia 3 1 System SSC PICA OTS sic daissirsen casinos obissesoden dala souasododenSeo iie 3 5 How to Configure the SySte M 4 1 Contiguring BACNET seenen i Ka ala T n 4 1 BIB SSSMMD N MJBMMEIE ED DD_JIJJ JMJI_ Or E 4 2 Example of a simple set up of BACnet 4 3 How to Control the Adjustable Frequency Drive 5 1 eNotes Adjustable Frequency Drive Control Inputs and Out Se eG ww ase HINE J wrk cree eam MA mire N EN NEW ON ONT Ne Adjustable Frequency Drive Feedback to Networe 5 15 Parameters 6 1 Parameter OVEnVvieWica kia selina creole they tacts Mate ileal ca yea 6 1 Parameter DOSCTIPTION 0c ccccccccssssssssssssssesssssssessssssusssssssuesssssssssssssisessesseee
7. 38400 76800 120 ohm Application interface Alarm amp Event Manager Object Acces Device Control Manager Manager Control Module BACnet Interface Module BACnet Protocol on RS485 MS TP 130BA669 10 TR200 BACnet e TRANE Introduction Assumptions This manual assumes you are using a Trane BACnet Option Card in conjunction with a Trane TR200 series adjustable frequency drive It is also assumed that your master is a BMS or PC equipped with a serial commu nication card supporting all the BACnet communication services required by your application and that all requirements stipulated in the BACnet standard as well as those pertaining to the Variable Frequency Drive are strictly observed as well as all limitations therein fully respected Background Knowledge The Trane BACnet Option Card is designed to communicate with any master complying with the BACnet stand ard Familiarity with the PC or PLC used as a master in the system is assumed Issues regarding hardware or software produced by other manufacturers are beyond the scope of this manual and are not the responsibility of Trane If you have questions regarding set up of master to master communication or communication to a non Trane slave consult the appropriate manuals Available Literature for TR200 The Instructi
8. AP DU Length Segmenta tion Sup port Local Time Local Date APDU Timeout Number APDU Re tries Max Mas ter Max Info Frames Device Ad dress Bind X ing Database Revision X X X X X X X X X x Xx E X x lt x lt x lt x lt x lt x x x x x XxX xX Xx X X X X gt gt x gt lt x XX X gt 5 16 TR200 BACnet e TRANE How to Control the Adjustable Frequency Drive Object Property Support Matrix continued Event notifi cation class Multi stage File value Binary Binary Binary Analog Analog Analog Property vevice input output value input output value Present Value Status Flags Event State Reliability Out of Serv ice Number of States State Text x Units Time Delay Notification Class High Limit Low Limit Deadband Limit Enable Event Enable Acked Transi tions Notify Type Event Time Stamp Priority Array X X X Priority ACk Required Recipient List of Notifica tion Class Relinquish De fault Polarity Active Text Inactive Text File type File size Modification Date Archive Read Only File Access Method For commandable values only x KKK X X KKK x KKK X KKK x KKK X KKK x KX KKK KKK XX KX x X KKK KKK K KX gt lt x XxX XX X X X X X X xX XxXxX X X XX X XX TR200 BACnet 5 17 Se TRANE How to Control the Adjustable Frequency Drive 5 18 TR200 BACnet Parameters Parameter Overview
9. Protected Extra Low Voltage Programmable Logic Control Parameter Number Parameter Value Request Response Characteristics Status Word TR200 BACnet TRANE How to Install The BACnet Option Installation of the Option Items required to install a serial communication bus option in the adjustable frequency drive The serial communication bus option Serial communication bus option adaptor frame for the adjustable frequency drive This frame is deeper than the standard frame to allow space for the serial communication bus option beneath Cable holders 130BT342 10 TR200 BACnet 3 1 Se TRANE How to Install Instructions Remove the keypad panel from the adjustable frequency drive Remove the frame located beneath and discard Push the option into place Two positions are possible with cable terminal facing either up or down The cable up position is often most suitable when several adjustable frequency drives are installed side by side in arack as this position permits shorter cable lengths Push the serial communication bus option adaptor frame for the adjustable frequency drive into place Remove the plug for the Drive port and connect the plug that is connected to the BACnet option Replace the keypad panel Attach cable Fasten the cable in place using cable holders The adjustable frequency drive top surface has pre drilled threaded holes for attaching the cable holders
10. SEA e W No TR200 21 23 No No Time Sec av 29 Et ve Gain WR No TR200 21 24 No No AV 30 Reserved W R No Na Table 5 3 Analog values TR200 BACnet 5 3 Se TRANE How to Control the Adjustable Frequency Drive Change Non vola Alarm F Object Object Name Read able De tile RAM TRADO Pa notifi Triggers Sus ID Write KURE rameter E Timeout scription Store cation AV 31 Ext 2 Setpoint W R No TR200 21 35 No No av 32 P an W R No TR200 21 37 No No av 33 Ext Wn W R No TR200 21 38 No No av 34 2 Proportion wip No TR200 21 41 No No al Gain Ayan ES ies W R No TR200 21 42 No No Time Sec Av a6 2 a daka W R No TR200 21 43 No No AV 37 Ext 2 Dif Gain WIR No TR200 21 44 No No AV 38 Ext 3 Setpoint W R No TR200 21 55 No No Av ag P4 See WIR No TR200 21 57 No No AV 40 Ext u W R No TR200 21 58 No No Ayan RON ww No TR200 21 61 No No al Gain AV 42 Ext 3 Integral WIR No TR200 21 62 No No Time Sec Ava ee No TR200 21 63 No No Time Sec Avaa ao WIR No TR200 21 64 No No AV 45 Running Bypass Read No No 31 11 No No Table 5 4 Analog values cont 5 4 TR200 BACnet e TRANE How to Control the Adjustable Frequency Drive Binary Input and Output Objects Change Non vola Alarm Triggers bee Object Name ane a able De tile RAM Drive Par notifi Bus ID Write nee i scription Store cation Timeout BI 0 Digital Input 33 Read No No 16 60 00 No No BI 1 Digital Input 32 Read No No
11. 71 1 1 MS TP Max Masters 8 73 127 i SEN MO Ak e Q Masters in the system Lam Service 8 74 At power up At power up Initialization Password 8 75 admin admin Control Word Timeout Function par 8 03 Control Timeout Time and par 8 04 Control Timeout Function are not enabled in this version of the BACnet option BIBBs Bibb s ReadProperty Service ReadPropertyMultiple Service WriteProperty Service WritePropertyMultiple Service ConfirmedEventNotification Service UnconfirmedEventNotification Service GetEventInformation Service AcknowledgeAlarm Service ReinitializeDevice Service DeviceCommunicationControl Service l Have Service Who Has Service Who ls Service l am Service TimeSynchronization 4 2 TR200 BACnet e TRANE How to Configure the System Example of a simple set up of BACnet This example shows the necessary steps to set up the TR200 BACnet interface with the following system re quirements e MS TP running at 38 400 baud e MAC address 20 for the TR200 e BACnet Device Instance 0 1025 e Highest number of a master stack is 35 e Start stop of drive from BACnet only e Reference from BACnet e Read status of drive actual speed Set the following parameters Name Par number Value Protocol 8 30 Drive option 9 Address 8 31 20 Drive Port Baud Rate 8 32 38 400 Baud 4 Coasting Select 8 50 Bus 1 BACnet device instance 8 70 1025 MS TP Max Masters 8 72 35 Af
12. Drive Par Store NA 16 91 08 NA 16 91 08 NA 16 91 10 NA 16 91 11 NA 16 91 12 NA 16 91 13 NA 16 91 14 NA 16 91 15 NA 16 91 16 NA 16 91 17 NA 16 91 18 NA 16 91 19 NA 16 91 20 NA 16 91 21 NA 16 91 22 NA 16 91 23 NA 16 91 24 NA 16 91 25 NA 16 91 26 NA 16 91 27 NA 16 91 28 NA 16 91 29 NA 16 91 30 NA 16 91 31 NA 16 92 00 NA 16 92 01 NA 16 92 02 NA 16 92 03 NA 16 92 04 NA 16 92 05 NA 16 92 06 NA 16 92 07 NA 16 92 08 NA 16 92 09 NA 16 92 10 NA 16 92 11 NA 16 92 12 NA 16 92 13 NA 16 92 14 NA 16 92 15 NA 16 92 16 Alarm notifi cation Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Triggers Bus Timeout TR200 BACnet e TRANE How to Control the Adjustable Frequency Drive E Change Non vola Alarm r Object Object Name Rese able De tile RAM Drive Par notifi TEDOST pus ID Write EUR Timeout scription Store cation BV 121 10V low R No NA 16 92 17 Yes BV 122 Brake Overload R No NA 16 92 18 Yes BV 123 Brake Resistor R No NA 16 92 19 Yes BV 124 Brake IGBT R No NA 16 92 20 Yes BV 125 Speed Limit R No NA 16 92 21 Yes puan Sia commun ag No NA 16 92 22 Yes cation Bus Fault BV 127 24V Supply Low R No NA 16 92 23 Yes BV 128 Line failure R No NA 16 92 24 Yes BV 129 Current Limit R No NA 16 92 25 Yes BV 130 Low Temp R No NA 16 92 26 Yes BV 131
13. Voltage Limit R No NA 16 92 27 Yes BV 132 Encoder loss R No NA 16 92 28 Yes Bv 133 Output u Em Z RA No NA 16 92 29 Yes BV 134 Safe Stop R No NA 16 92 30 Yes BV 135 Ext Status R No NA 16 92 31 Yes BV 136 Start Delayed R No NA 16 93 00 Yes BV 137 Stop Delayed R No NA 16 93 01 Yes BV 138 Clock Failure R No NA 16 93 02 Yes E R No NA 16 93 03 Yes Active Reserved BV 140 P1693 04 R No NA 16 93 04 Yes BV 141 No Flow R No NA 16 93 05 Yes BV 142 Dry Pump R No NA 16 93 06 Yes BV 143 End of Curve R No NA 16 93 07 Yes BV 144 Belt Broken R No NA 16 93 08 Yes BV 145 Discharge High R No NA 16 93 09 Yes Reserved P BV 146 1693 10 R No NA 16 93 10 Yes Reserved P BV 147 1693 11 R No NA 16 93 11 Yes Reserved P BV 148 1693 12 R No NA 16 93 12 Yes Reserved P BV 149 1693 13 R No NA 16 93 13 Yes Reserved P BV 150 1693 14 R No NA 16 93 14 Yes Reserved P BV 151 1693 15 R No NA 16 93 15 Yes Reserved P BV 152 1693 16 R No NA 16 93 16 Yes BV 153 KTY Temperature R No NA 16 93 17 Yes BV 154 Drive Fan Failure R No NA 16 93 18 Yes BV 155 ECB Failure R No NA 16 93 19 Yes Table 5 11 Binary values cont TR200 BACnet 5 11 Se TRANE How to Control the Adjustable Frequency Drive Object ID BV 156 BV 157 BV 158 BV 159 BV 160 BV 161 BV 162 BV 163 BV 164 BV 165 BV 166 BV 167 BV 168 BV 169 BV 170 BV 171 BV 172 BV 173 BV 174 BV 175 BV 176 BV 177 BV 178 BV 178 BV 180 Object Name Reserved P 1693 20 Rese
14. Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes TR200 BACnet e TRANE How to Control the Adjustable Frequency Drive Change Non vola Alarm bject R se Object Name ead able De tile RAM Drive Par notifi eqer eve ID Write Pie Timeout scription Store cation BO oo e UB RAWE N N 5 90 30 N Y i P 590 30 a j i Reserved Output BO 31 P 590 31 W R No No 5 90 31 No Yes 7 Reserved Output BO 36 P 590 26 W R No No 5 90 26 No Yes Reserved Output BO 37 P 590 27 W R No No 5 90 27 No Yes Reserved Output BO 38 P 590 28 W R No No 5 90 28 No Yes 7 Reserved Output BO 39 P 590 29 W R No No 5 90 29 No Yes Table 5 7 Binay outputs cont Reserved for future options TR200 BACnet 5 7 Se TRANE How to Control the Adjustable Frequency Drive Object ID BV 0 BV 1 BV 2 BV 3 BV 4 BV 5 BV 6 BV 7 BV 10 BV 11 BV 12 BV 13 BV 14 BV 15 BV 21 BV 22 BV 23 BV 24 BV 25 BV 26 BV 27 BV 28 BV 29 BV 30 BV 31 BV 16 20 Object Name Com Fault Start Coasting CW CCW Jog Reset Reset Kwh Coun ter Reset Running Hours Counter Drive Ready Reverse Speed Refer ence Bus Control Tripped Triplock Reserved ECB Test Mode ECB Drive mode ECB Aut Bypass Enable ECB Bypass Mode ECB State ECB Overload Trip M2 Fault M3 Fault ECB External In terlock ECB Manual Override Reserved Table 5 8 Bin
15. of conformance classes each of which specifies the minimum subset of services implemented on the device The lowest level Conformance Class 1 requires only that the BACnet device contain a device object and that it be able to execute respond to a ReadProperty service request Each successive conformance class level adds service requests that must be executable by the device as well as the service requests it must be able to initiate Conformance Class 6 requires 21 types of service requests of the 32 overall to be implemented of which 20 must be initiable and 17 executable Conformance class thus provides a measure of the device s ability to communicate Function groups specify a combination of objects and services necessary to carry out certain building automa tion functions They are specified independently of conformance class though the implementation of some of the function groups automatically confers some conformance class higher than 1 TR200 BACnet 2 1 TRANE Introduction Background information Protocol name Technology developer Year introduced Governing standards Openness Physical characteristics Network topology Physical media Transport mechanism Communication methods Baud Rates Supported Termination Max Distance at low speed BACnet ASHRAE 1995 ANSI ASHRAE Standard 135 2004 ISO 16484 5 Open specification Bus Shielded twisted pair 3937 ft 1200 m Master slave 9600 19200
16. 10 hp 15 125 hp 150 350 hp 450 1350 hp 1 1 7 5 kW 11 90 kW 110 250 kW 315 1000 kW 525 600 1 5 10 hp 15 125 hp 1 1 7 5 kW 11 90 kW 525 690 15 125 hp 60 550 hp 600 1875 hp 11 90 kW 45 400 kW 450 1400 kW Be aware that there may be high voltage on the DC link even when the LEDs are turned off TR200 BACnet Se TRANE Safety Safety Precautions Z AWARNING The voltage of the adjustable frequency drive is dangerous whenever connected to line power Incorrect installation of the motor adjustable frequency drive or serial communication bus could cause death serious personal injury or damage to the equipment Consequently the instructions in this manual as well as national and local rules and safety regula tions must be complied with Z AWARNING Safety Regulations 1 The line power supply to the adjustable frequency drive must be disconnected whenever repair work is to be carried out Make sure that the line power supply has been disconnected and that the necessary time has elapsed before removing motor and line power supply plugs The OFF button on the control panel of the adjustable frequency driver does not disconnect the line power supply and consequently it must not be used as a safety switch The equipment must be properly grounded the user must be protected against supply voltage and the motor must be protected against overload in accordance with applicable national and local regulations T
17. 16 60 01 No No BI 2 Digital Input 29 Read No No 16 60 02 No No BI 3 Digital Input 27 Read No No 16 60 03 No No Bl 4 Digital Input 19 Read No No 16 60 04 No No BI 5 Digital Input 18 Read No No 16 60 05 No No BI 6 Digital Input 37 Read No No 16 60 06 No No Digital Input BI 7 X30 2 Read No No 16 60 07 No No Digital Input BI 8 X30 3 Read No No 16 60 08 No No Digital Input BI 9 X30 4 Read No No 16 60 09 No No Digital Input P BI 10 1660 10 Read No No 16 60 10 No No Digital Input P BI 11 1660 11 Read No No 16 60 11 No No 5 Digital Input P BI 12 1660 12 Read No No 16 60 12 No No Digital Input P N N BI 13 1660 13 Read No No 16 60 13 e e S Digital Input P BI 14 1660 14 Read No No 16 60 14 No No Digital Input P Bl 15 1660 15 Read No No 16 60 15 No No Table 5 5 Binary inputs BI 7 Bl 19 values are only available if the option is installed Reserved for future options TR200 BACnet 5 5 Se TRANE How to Control the Adjustable Frequency Dr ive Object ID BO 0 BO 1 BO 2 BO 3 BO 4 BO 5 BO 6 BO 7 BO 8 BO 9 BO 10 BO 11 BO 12 BO 13 BO 14 BO 15 BO 16 BO 17 BO 18 BO 19 BO 20 BO 21 BO 22 BO 23 BO 24 BO 25 Object Name Digital Output 27 Digital Output 29 GPIO Output Term X30 6 GPIO Output Term X30 7 Relay 1 Output Relay 2 Output Option B Relay 1 Output Option B Relay 2 Output Option B Relay 3 Output Reserved Output P 590 9 Reserved Output P 590 10
18. 6 2 Troubleshooting 7 1 Alarm Warning and Extended Status Wozd 7 1 Alarm Word Si euen ntaa aaa a Ka N a aa a 7 2 Warning NV OCS MI 7 3 TR200 BACnet 1 TRANE z BAST N DO N N U os HNH HHHH HH Heee 7 4 2 TR200 BACnet TRANE Safety Copyright limitation of liability and revision rights This publication contains information proprietary to Trane By accepting and using this manual the user agrees that the information contained herein will be used solely for operating equipment from Trane or equipment from other vendors provided that such equipment is intended for communication with Trane equipment over a serial communication link This publication is protected under the copyright laws of most countries Trane does not warrant that a software program produced according to the guidelines provided in this manual will function properly in every physical hardware or software environment Although Trane has tested and reviewed the documentation within this manual Trane makes no warranty or representation neither expressed nor implied with respect to this documentation including its quality per formance or fitness for a particular purpose In no event shall Trane be liable for direct indirect special incidental or consequential damages arising out of the use or the inability to use information contained in this manual even if advised of the possibility of such damages In par
19. 653 66167 o z RxD TxD P 5V RxD TxD N ov J 8 First station Station Last station BUS UART BUS interface processor interface RS 485 5 RS 485 switch 2 switch O N E 2 L l68 __ 69 66 J 5 RxD TxD P Ea ite ils RxD TxD N 5 5 o re X ha Le Signal ground ji Q Maximum Cable Lengths Maximum total bus cable length 4000 ft 1200 m 3 4 TR200 BACnet e TRANE How to Install Cable Routing The BACnet communication cable must be kept away from motor and brake resistor cables to avoid coupling of high frequency noise from one cable to the other Normally a distance of 7 9 in 200 mm is sufficient but maintaining the greatest possible distance between cables is generally recommended especially where cables run in parallel over long distances When crossing is unavoidable the BACnet cable must cross motor and brake resistor cables at an angle of 90 degrees 130BA080 11 Fieldbus cable System Specifications EMC Precautions The following EMC precautions are recommended to achieve interference free operation of the BACnet network Additional EMC information is available inthe 7R200 Drive Design Guide Also consult the BACnet master manual for further installation guidelines NOTE Ensure compliance with relevant national and local regulations for example in protective ground connection Connection of the Cable Shield It is recommended to connect th
20. BACnet E TRANE Parameters Parameter Description 8 Comm and Options Parameter group for configuring communications and options 8 01 Option 0 1 2 Control Site Digital and ctrl word Digital only Control word only Function The setting in this parameter overrides the settings in par 8 50 Coasting Select to par 8 56 Preset Reference Select Control by using both digital input and control word Control by using digital inputs only Control by using control word only 8 02 Control Source Option 0 1 2 3 4 5 6 30 None FC RS 485 FC USB Option A Option B Option CO Option C1 External Can Function Select the source of the control word one of two serial interfaces or four installed options During initial power up the adjustable frequency drive automatically sets this parameter to Option A 3 if it detects a valid serial communication bus option installed in slot A If the option is removed the adjustable frequency drive detects a change in the configuration sets par 8 02 Control Source back to default setting Adjustable Frequency Drive Port and the adjustable frequency drive then trips If an option is installed after initial power up the setting of par 8 02 Control Source will not change but the adjustable frequency drive will trip and display Alarm 67 Option Changed NOTE This parameter cannot be adjusted while the motor is running 8 03
21. Control Timeout Time Range 60 0 s 1 0 18000 0 s Function Enter the maximum time expected to pass between the reception of two consecutive messages If this time is exceeded it indicates that the serial communication has stopped The function selected in par 8 04 Control Timeout Function Contro Timeout Function will then be carried out In LonWorks the following variables will trigger the Control Word Time parameter nviStartStop nviReset Fault TR200 BACnet e TRANE Parameters nviControlWord nviDrvSpeedStpt nviRefPcnt nviRefHz 8 04 Control Timeout Function Option 0 H 2 3 4 5 7 8 9 10 20 Function Select the timeout function The timeout function is activated when the control word fails to be updated within the time period specified in par 8 03 Control Timeout Time Choice 20 only appears after setting the Metasys N2 protocol Off Freeze output Stop Jogging Max speed Stop and trip Select setup 1 Select setup 2 Select setup 3 Select setup 4 N2 Override Release In LonWorks the timeout function is also activated when the following SNVTs fail to be updated within the time period specified in par 8 03 Control Timeout Time nviStartStop nviDrvSpeedStpt nviReset Fault nviRefPcnt nviControlWord nviRefHz 8 05 End of Timeout Function Option 0 mie Function Select the action after receiving a valid control word following a tim
22. Overcurrent R No NA 16 90 05 Yes BV 46 Torque Limit R No NA 16 90 06 Yes BV 47 Motor TH Over R No NA 16 90 07 Yes BV 48 Motor TH Over R No NA 16 90 08 Yes BV 49 Inverter Overld R No NA 16 90 09 Yes BV 50 DC undervolt R No NA 16 90 10 Yes BV 51 DC overvolt R No NA 16 90 11 Yes BV 52 Short Circuit R No NA 16 90 12 Yes BV 53 Soft charge fault R No NA 16 90 13 Yes BV 54 Line Power Fault R No NA 16 90 14 Yes BV 55 AMA Not OK R No NA 16 90 15 Yes BV 56 Live Zero Error R No NA 16 90 16 Yes BV 57 Internal Fault R No NA 16 90 17 Yes BV 58 Brake Overload R No NA 16 90 18 Yes BV 59 U Phase Loss R No NA 16 90 19 Yes BV 60 V Phase Loss R No NA 16 90 20 Yes BV 61 W Phase Loss R No NA 16 90 21 Yes Eve n Pena CUR er No NA 16 90 22 Yes cation Bus Fault BV 63 24 V Supply Low R No NA 16 90 23 Yes BV 64 Line Power Fault R No NA 16 90 24 Yes BV 65 1 8 V Supply Low R No NA 16 90 25 Yes BV 66 Brake Failure R No NA 16 90 26 Yes BV 67 Brake IGBT R No NA 16 90 27 Yes BV 68 Option Changed R No NA 16 90 28 Yes BV 69 Drive Initialized R No NA 16 90 29 Yes BV 70 Safe Stop R No NA 16 90 30 Yes BV 71 Brake Low R No NA 16 90 31 Yes BV 72 kar Ae j R No NA 16 91 00 Yes BV 73 WA WE i R No NA 16 91 01 Yes BV 74 gt ae R No NA 16 91 02 Yes BV 75 oe we p R No NA 16 91 03 Yes BV 76 ses wae R No NA 16 91 04 Yes BV 77 No Flow R No NA 16 91 05 Yes BV 78 Dry Pump R No NA 16 91 06 Yes BV 79 Curve End R No NA 16 91 07 Yes Table 5 9 Binary values cont TR200 BACn
23. RANE How to Control the Adjustable Frequency Drive Network Adjustable Frequency Drive Control Inputs and Outputs Analog Input and Output Objects Control the adjustable frequency drive from the BACnet network using objects The various types of objects and their descriptions are shown in the following tables Change Non vola Alarm Object Object Name Read able De tile RAM Drive Par notifi Triggers pe ID Write DE timeout scription Store cation Al 0 Analog R Yes No 16 62 Yes NO Input 53 Al 1 Analog R Yes No 16 64 Yes NO Input 54 i Analog Al 2 In X30 11 R Yes No 16 75 Yes NO Analog AI 3 In X30 12 R Yes No 16 76 Yes NO Analog Al 4 Input X42 1 R Yes No 18 30 Yes NO Analog Al 5 Input X42 3 R Yes No 18 31 Yes NO Analog Al 6 Input X42 5 R Yes No 18 32 Yes NO Table 5 1 Analog inputs N Change Non vola Linked to Alarm Triggers Object Object Name Read able De tile RAM TR200Pa notifi Bus Time ID Write Big j scription Store rameter cation out Terminal AO 0 42 Output Bus W R Yes No 6 53 No Yes Control Pulse out AO 1 27 Bus W R Yes No 5 93 No Yes Control Pulse out AO 2 29 Bus W R Yes No 5 95 No Yes Control Analog AO 3 Out X30 8 mA W R Yes No 6 63 No Yes Analog AO 4 Output W R Yes No 26 43 No Yes X42 7 V Analog AO 5 Output W R Yes No 26 53 No Yes X42 9 V Analog AO 6 Output W R Yes No 26 63 No Yes X42 11 V Table 5 2 Analog outputs 5 2 TR200 BACnet e TRANE
24. a the serial communication bus serial communication port AND additionally via one of the digital inputs 3 Logic OR Activates the Preset Reference selection via the serial communication bus serial communication port OR via one of the digital inputs NOTE This parameter is active only when par 8 01 Control Site is set to 0 Digita and control word 8 70 BACnet Device Instance Range Function 1 N A 0 4194304 N A Enter a unique ID number for the BACnet device NOTE This parameter is active only when par 8 30 Protocol is set to 9 Drive Option 8 72 MS TP Max Masters Range Function 127 N 0 127 N A Define the address of the master which holds the highest address in this A network Decreasing this value optimizes polling for the token NOTE This parameter is active only when par 8 30 Protocol is set to 9 Option 8 73 MS TP Max Info Frames Range Function 1 N A 1 65534 N A Define how many info data frames the device is allowed to send while holding the token NOTE This parameter is active only when par 8 30 Protocol is set to 9 Option 8 74 Startup I am Option Function 0 1 Choose whether the device should send the I Am service message only at power up or continuously with an interval of approx 1 min NOTE This parameter is active only when par 8 30 Protocol is set to 9 Option 8 75 Initialization Password Range Function ON A 0 0 N A Enter the password needed for execution o
25. al information for quick installation and set up in these chapters Introduction How to Install How to Configure the System Application Example For more detailed information including the full range of set up options and diagnosis tools refer to the chapters How to Control the TR200 How to Access TR200 Parameters Parameters Troubleshooting Technical Overview BACnet Building Automation and Control Network is an open data communications protocol American Na tional Standard ANSI ASHRAE 135 1995 BACnet provides a means by which computer based control equip ment from different manufacturers can work together BACnet is designed to handle many types of building controls including HVAC lighting security fire access control maintenance and waste management BACnet permits flexibility for expansion and different equipment combinations Conformance Classes Function Groups and the PICS Evaluating the capabilities of a BACnet device is poten tially a formidable task given the great choice of objects properties and services which can be implemented as well as the fact that it is not necessary for every BACnet device to have a full BACnet implementation in order to carry out its task ASHRAE s BACnet Committee recognized this problem and responded with aids to evalu ation in the form of Conformance Classes Function Groups and the Protocol Implementation Conformance Statement PICS The BACnet protocol defines six levels
26. ary values Read Write R W R W R W R W R 2 E BN DwWXWDS SF F amp F D DDI D D D JI Change able De scription No No No No No No No No No No No No No No No No No No No No No No No No No No Non vola tile RAM Store NA No No No No No No No NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA Drive Par BACnet op tion CTW CTW Bit 3 0 CTW bit 15 1 CTW bit 0 CTW bit 07 1 P15 06 P15 07 STW Bit 01 STW Bit 15 STW Bit 08 STW Bit 09 STW Bit 03 STW Bit 06 31 10 00 31 10 01 31 10 02 31 10 03 31 10 05 31 10 06 31 10 07 31 10 08 31 10 09 31 10 10 Alarm notifi cation Yes No No No No No No No No No No No Yes Yes No No No No Yes Yes Yes Yes Yes No Triggers Bus Timeout No Yes Yes Yes Yes Yes NO NO No No No No No No No No No No No No No No No No TR200 BACnet e TRANE How to Control the Adjustable Frequency Drive c Change Non vola Alarm r Object Object Name Bead able De tile RAM Drive Par notifi TE Ogere pus ID Write re Timeout scription Store cation BV 40 Brake Check R No NA 16 90 00 Yes BV 41 Pwr Card Temp R No NA 16 90 01 Yes BV 42 Ground Fault R No NA 16 90 02 Yes BV 43 Ctrl Card Temp R No NA 16 90 03 Yes BV 44 Ctrl Word TO R No NA 16 90 04 Yes BV 45
27. atus of BACnet communication LED 1 Net Status Phases Status Bi color LED Power On Hardware Not OK Red a Self test Gree n E Oe Running Module OK Gree n KITE TE REWE Recoverable fault Red Ei K m m IBi Data ex Device communicating Gree LED 2 Module Status Phases Status Bi color LED Power Unrecoverable fault drive is not re Red On sponding on internal bus RS Self test configuration takes place Gree BEHEE E n Running Module OK Gree n EDETE EE TZ E Recoverable fault Red Configuration not OK e g P830 H E E e Drive tripped 7 4 TR200 BACnet T A S Ti E Literature Order Number BAS SVX24B EN Date November 2009 Supersedes BAS SVX24A www trane com For more information contact your local Trane Trane has a policy of continous product and product data improvement and reserves the right to office or e mail us at comfort trane com change design and specifications without notice M G12 LOT 2 2
28. brakes cannot be considered as a primary safety circuit There must always be a redundancy for controlling external brakes Protection Mode Once a hardware limit on motor current or DC link voltage is exceeded the drive will enter Protection mode Protection mode means achange of the PWM modulation strategy and a low switching frequency to minimize losses This continues 10 sec after the last fault and increases the reliability and the robustness of the drive while re establishing full control of the motor In hoist applications Protection mode is not usable because the drive will usually not be able to leave this mode again and therefore it will extend the time before activating the brake which is not recommended Protection mode can be disabled by setting par 14 26 Trip Delay at Inverter Fault to zero which means that the drive will trip immediately if one of the hardware limits is exceeded Note It is recommended to disable protection mode in hoisting applications par 14 26 Trip Delay at Inverter Fault 0 TR200 BACnet 1 7 e TRANE Safety Before Commencing Repair Work Z WARNING Hazardous Voltage 1 Disconnect the adjustable frequency drive from line power 2 Disconnect DC bus terminals 88 and 89 3 Wait at least the time mentioned above in the section General Warning 4 Remove motor cable Failure to follow recommendations could result in death or serious injury Special Conditions
29. e shield to ground at both ends of the bus cable This ensures the optimum resistance towards EMC noise The shield of the BACnet cable must always be connected to ground at both ends meaning the shield must be connected to ground in all stations connected to the BACnet network It is very important to have a low impedance ground connection of the shield also at high frequencies This can be obtained by connecting the surface of the shield to ground for example by means of a cable clamp or a con ductive cable connector The TR200 Series has various clamps and brackets to enable a proper ground connection of the BACnet cable shield TR200 BACnet 3 5 E TRANE How to Install Ground Connection It is important that all stations connected to the BACnet network are connected to the same ground potential The ground connection must have low HF high frequency impedance This can be achieved by connecting a large surface area of the cabinet to ground for example by mounting the TR200 series on a conductive rear plate Particularly when there are long distances between the stations in a BACnet network it may be necessary to use additional potential equalizing cables connecting the individual stations to the same ground potential The use of repeaters with galvanic isolation or fiber optic can improve the EMC performance and reduce ground loop current 3 6 TR200 BACnet TRANE How to Configure the System Configuring BACnet Initializati
30. eout This parameter is active only when par 8 04 Control Timeout Function is set to Set up 1 4 Hold set up Retains the set up selected in par 8 04 Control Timeout Function and displays a warning until par 8 06 Reset Control Timeout toggles Then the adjustable frequency drive resumes its original set up Resume set up Resumes the set up active prior to the timeout TR200 BACnet 6 3 E TRANE Parameters 8 06 Reset Control Timeout Option Function This parameter is active only when the choice Hold set up 0 has been selected in par 8 05 End of Timeout Function 0 Do not reset Retains the set up specified in par 8 04 Control Timeout Function Select set up 1 4 following a control timeout 1 Do reset Returns the adjustable frequency drive to the original set up following a control word timeout When the value is set to Do reset 1 the adjustable frequency drive performs the reset and then immediately reverts to the Do not reset 0 setting 8 07 Diagnosis Trigger Option Function This parameter has no function for LonWorks 0 Disable 1 Trigger on alarms 2 Trigger alarm warn 8 10 Control Profile Option Function Select the interpretation of the control and status words corresponding to the installed serial communication bus Only the selections valid for the serial communication bus installed in slot A will be visible in the keypad display 0 FC profile 1 PROFlidrive
31. equency drive may in rare cases be activated in error be delayed or fail to occur entirely When used in situations where safety is critical e g when con trolling the electromagnetic brake function of a hoist application these control signals must not be relied on exclusively Note When using the Safe Stop function always follow the instructions in the Safe Stop section of the Design Guide Z AWARNING Disconnect all electric power including remote disconnects Follow proper lockout tagout procedures to ensure the power cannot be inadvertently energized Use an appropriate voltmeter to verify that the unit is discharged Failure to disconnect power and ensure unit is discharged before servicing could result in death or serious injury Also make sure that other voltage inputs have been disconnected such as external 24 V DC load sharing linkage of DC intermediate circuit as well as the motor connection for kinetic backup Systems where adjustable frequency drives are installed must if necessary be equipped with additional monitoring and protective devices according to the valid safety regulations e g law on mechanical tools regulations for the prevention of accidents etc Modifications on the adjustable frequency drives by means of the operating software are allowed Failure to follow recommendations could result in death or serious injury Hoisting applications The adjustable frequency drive functions for controlling mechanical
32. es above are valid for bus cable with the following properties Impedance 135 to 165 Ohm at a measuring frequency from 3 to 20 MHz Resistance lt 110 Ohm km Capacitance lt 30 pF m Damping max 9 dB over the whole wire length Cross section max 0 00053 in2 0 34 mm2 corresponding to AWG 22 Cable type twisted in pairs 1 x 2 or 2 x 2 or 1 x 4 wires Shielding Copper braided shield or braided shield and foil shield Use of the same cable type throughout the entire segment is recommended to avoid impedance mismatch Rt Drop cable oe Master 3 Rt 31 Repeater Rt Repeater 30 Rt 17SZA145 11 TR200 BACnet Rt 30 Ri y Repeoter Rt Rt 30 31 3 3 E TRANE How to Install Network Termination Connecting the Bus Line Connect the BACnet Option Card to the bus line via terminals 62 63 and 66 Terminal 62 is marked red and Terminal 63 is marked green These two are the RS485 lines Terminal 66 the signal ground for the RS485 transmitter iU CS 62
33. et 5 9 Se TRANE How to Control the Adjustable Frequency Drive Object ID BV 80 BV 81 BV 82 BV 83 BV 84 BV 85 BV 86 BV 87 BV 88 BV 89 BV 90 BV 91 BV 92 BV 93 BV 94 BV 95 BV 96 BV 97 BV 98 BV 99 BV 100 BV 101 BV 102 BV 103 BV 104 BV 105 BV 106 BV 107 BV 108 BV 109 BV 110 BV 111 BV 112 BV 113 BV 114 BV 115 BV 116 BV 117 BV 118 BV 119 BV 120 Object Name Broken Belt Discharge High Start Fault Speed Limit State Fault P 1691 12 State Fault P 1691 13 State Fault P 1691 14 State Fault P 1691 15 KTY Temperature Error Drive Fan Error ECB Error Alarm 1692 19 Alarm 1692 20 Alarm 1692 21 Alarm 1692 22 Alarm 1692 23 Alarm 1692 24 Alarm 1692 25 Alarm 1692 26 Alarm 1692 27 Alarm 1692 28 Alarm 1692 29 Alarm 1692 30 Alarm 1692 31 Brake Check Pwr Card Temp Ground Fault Ctrl Card Temp Crtl Word TO Overcurrent Torque Limit Motor Th Over Motor ETR Over Inverter Overld DC undervolt DC overvolt DC Voltage Low DC Voltage high Line ph loss No Motor Live Zero Error Read Write R Dn UD 259 B J5 B gt 5 B gt B gt BN gt 5 BN gt BN gt BN gt BN gt J gt N III i J i gt IDI gt n gt DV Table 5 10 Binary values cont Change able De scription No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No Non vola tile RAM
34. f Drive Re initialization from BACnet NOTE This parameter is active only when par 8 30 Protocol is set to 9 Drive Option 6 8 TR200 BACnet TRANE Troubleshooting Alarm Warning and Extended Status Word Alarm and Warning Messages General There is a clear distinction between alarms and warnings In the event of an alarm the adjustable frequency drive will enter a fault condition After the cause for the alarm has been cleared the master must acknowledge the alarm message in order to start operation of the adjustable frequency drive again A warning on the other hand may appear when a warning condition arises then disappear when conditions return to normal without interfering with the process Alarm Word and Warning Word are shown on the display in Hex format If there is more than one warning or alarm a sum of all warnings or alarms will be shown Warning Word and Alarm Word are displayed in par 16 90 to 16 95 For more information on the individual alarms and warnings please refer to TR200 Design Guide Warnings All warnings within the adjustable frequency drive are represented by a single bit within a warning word A warning word is always an action parameter Bit status FALSE 0 means no warning while bit status TRUE 1 means warning Each bit status has a corresponding text string message In addition to the Warning Word message the master will also be notified via a change to bit 7 in the status word Alarm
35. f the adjustable frequency drive does not disconnect the equipment from line power and is thus not to be used as a safety switch 3 Correct protective grounding of the equipment must be established the user must be protected against supply voltage and the motor must be protected against overload in accordance with applicable national and local regulations 4 The ground leakage currents are higher than 3 5 mA 5 Protection against motor overload is set by par 1 90 Motor Thermal Protection If this function is desired set par 1 90 Motor Thermal Protection to data value ETR trip default value or data value ETR warning Note The function is initialized at 1 16 x rated motor current and rated motor frequency For the North American market The ETR functions provide class 20 motor overload protection in accordance with NEC 6 Do not remove the plugs for the motor and line power supply while the adjustable frequency drive is con nected to line power Make sure that the line power supply has been disconnected and that the necessary time has passed before removing motor and line power plugs 7 Please note that the adjustable frequency drive has more voltage inputs than L1 L2 and L3 when load sharing linking of DC intermediate circuit and external 24 Vdc have been installed Make sure that all voltage inputs have been disconnected and that the necessary time has passed before commencing repair work TR200 BACnet 1 3 e TRANE
36. he ground leakage current exceeds 3 5 mA Protection against motor overload is not included in the factory setting If this function is desired set par 1 90 Motor Thermal Protection to data value ETR trip 1 4 or data value ETR warning 1 3 Do not remove the plugs for the motor and line power supply while the adjustable frequency drive is connected to line power Make sure that the line power supply has been disconnected and that the necessary time has elapsed before removing motor and line power plugs Please note that the adjustable frequency drive has more voltage sources than L1 L2 and L3 when load sharing linking of DC intermediate circuit or external 24 V DC are installed Make sure that all voltage sources have been disconnected and that the necessary time has elapsed before commencing repair work Failure to follow recommendations could result in death or serious injury N WARNING Warning against unintended start 1 The motor can be brought to a stop by means of digital commands bus commands references or a local stop while the adjustable frequency drive is connected to line power If personal safety considerations e g risk of personal injury caused by contact with moving machine parts following an unintentional start make it necessary to ensure that no unintended start occurs these stop functions are not sufficient In such cases the line power supply must be disconnected or the Safe Stop function must be activa
37. l com munication port OR via one of the digital inputs NOTE This parameter is active only when par 8 01 Control Site is set to 0 Digita and control word 6 6 TR200 BACnet e TRANE Parameters 8 53 Start Select Option Function Select control of the adjustable frequency drive start function via the ter minals digital input and or via the serial communication bus 0 Digital input Activates Start command via a digital input 1 Bus Activates Start command via the serial communication port or serial communication option 2 Logic AND Activates Start command via the serial communication bus serial com munication port AND additionally via one of the digital inputs 3 Logic OR Activates Start command via the serial communication bus serial com munication port OR via one of the digital inputs NOTE This parameter is active only when par 8 01 Control Site is set to 0 Digital and control word 8 54 Reverse Select Option Function Select control of the adjustable frequency drive reverse function via the terminals digital input and or via the serial communication bus 0 Digital input Activates Reverse command via a digital input 1 Bus Activates Reverse command via the serial communication port or serial communication option 2 Logic AND Activates Reverse command via the serial communication bus serial communication port AND additionally via one of the digital inputs 3 Logic OR Activate
38. lert against unsafe practices NOTE Indicates a situation that could result in equipment or property damage only accidents Note Indicates something important to be noted by the reader Indicates default setting 1 2 TR200 BACnet High Voltage Warning Z WARNING The voltage of the adjustable frequency drive is dangerous whenever it is connected to line power Incorrect installation of the motor or adjustable frequency drive could result indeath serious injury or damage to the equipment Conse quently it is essential to comply with the instructions in this manual as well as local and national rules and safety regulations Safety Note Z AWARNING The voltage of the adjustable frequency drive is dangerous whenever connected to line power Incorrect installation of the motor adjustable frequency drive or serial communication bus could result in death serious personal injury or damage to the equipment Consequently the instructions in this manual as well as national and local rules and safety regulations must be complied with Z AWARNING Failure to follow instructions below could result in death or serious injury Safety Regulations 1 The adjustable frequency drive must be disconnected from line power if repair work is to be carried out Make sure that the line power supply has been disconnected and that the necessary time has passed before removing motor and line power plugs 2 The STOP RESET key on the keypad o
39. n vola tile RAM Store Non Non Drive Par PCV part of the send drive mes sage PCV part of the receive drive mes sage Alarm notifi Triggers Bus cation Timeout No No No No Real Time Clock Variable The adjustable frequency drive has a built in real time clock The standard real time clock has no battery backup function for real time clock battery backup selected TR200 option modules are available which will lead to a time stop if the drive is unpowered Some BACnet Masters can be programmed to send out the date and time as a broadcast message on a regular basis The BACnet will update the real time clock of the drive if it receives this type of message Message TR200 BACnet e TRANE How to Control the Adjustable Frequency Drive Adjustable Frequency Drive Feedback to Network The BACnet option provides several output variables NVOs to the network containing important adjustable frequency drive motor and I O feedback data The BACnet option transmits bound network variables only and sends feedback data when there is a change in value Influence of the digital input terminals upon the drive control mode par 8 50 Coasting Select to par 8 56 Preset Reference Select The influence of the digital input terminals upon control of the adjustable frequency drive can be programmed in par 8 50 Coasting Select to par 8 56 Preset Reference Select NOTE par 8 01 Control Site overrules the setting
40. on Manual provides the necessary information for getting the drive up and running Instruction Manual TR200 High Power The Design Guide contains all the technical information about the drive and customer design and applica tions The Programming Guide provides information on how to program and includes complete parameter de scriptions x Revision number yy Language code Trane technical literature is available in print from your local Trane Sales Office or online at www trane com vfd TR200 BACnet 2 3 Se TRANE Introduction Abbreviations ACI AOC AV BMS BV CAN CTW EE PROM EIA EMC FDL FDT IND 1 0 ISO LCD keypad LED MAV MOC MRV PC Acyclical Control Interval Application Orientated Controller Analog Variable Building Management System Binary Variable Controller Area Network Control Word Electrical Erasable Programmable Read Only Memory Electronic Industries Association Specifies of the EIA Standard RS 485 A Electromagnetic Compatibility Serial Communication Bus Data link Layer Field Device Tool Sub index Input Output International Standards Organization Liquid Crystal Display Local Control Panel Light Emitting Diode Main Actual Value Motion Orientated Controller Main Reference Value Personal Computer PCD PCA PCV PDU PELV PLC PNU PVA RC STW Process Data Parameter Characteristics Parameter Characteristics Value Protocol Data Unit
41. on Procedure The Initialization Procedure is explained by the flow chart given below Initialization Parameter General Settings Name Par Number Default Value Setting for BACnet Control Site 8 01 Digital and control word Digital and control word Control word source 8 02 Drive RS 485 Drive RS 485 ControlWord Timeout time 8 03 1 0 sec 1 0 sec ControlWord Timeout Function 8 04 Off Off End of Timeout Function 8 05 Resume set up Resume set up Reset ControlWord Timeout 8 06 Do not reset Do not reset Diagnosis 8 07 Set up Don t care ControlWord Profile 8 10 Drive Profile Drive Profile Drive Port Settings Name Par Number Default Value Setting for BACnet Protocol 8 30 Drive Drive Option Address 8 31 1 1 Baud Rate 8 32 9600 baud 9600 baud Minimum Response Delay 8 35 10 ms 10 ms Max Response Delay 8 36 5000 ms 5000 ms Table 4 1 1 Please see also section Parameter Overview gt Parameter List TR200 BACnet 4 1 Se TRANE How to Configure the System Digital Bus settings Name Par Number Default Value Setting for BACnet Coasting Select 8 50 Logic or Logic or Quick Stop Select 8 51 Logic or Logic or DC Brake Select 8 52 Logic or Logic or Start Select 8 53 Logic or Logic or Reversing Select 8 54 Logic or Logic or Set up Select 8 55 Logic or Logic or Preset reference Select 8 56 Logic or Logic or BACnet settings Name Par Number Default Value Setting for BACnet BACnet device instance 8
42. ontrol word timeout 8 37 Max Inter Char Delay Range Function 25 00 0 00 35 00 ms Specify the maximum permissible time interval between receiving two ms bytes This parameter activates timeout if transmission is interrupted 8 50 Coasting Select Option Function Select control of the coasting function via the terminals digital input and or via the bus 0 Digital input Activates Start command via a digital input 1 Bus Activates Start command via the serial communication port or serial communication option 2 Logic AND Activates Start command via the serial communication bus serial com munication port AND additionally via one of the digital inputs 3 Logic OR Activates Start command via the serial communication bus serial com munication port OR via one of the digital inputs NOTE This parameter is active only when par 8 01 Control Site is set to 0 Digital and control word 8 52 DC Brake Select Option Function Select control of the DC brake via the terminals digital input and or via the serial communication bus 0 Digital input Activates Start command via a digital input 1 Bus Activates Start command via the serial communication port or serial communication option 2 Logic AND Activates Start command via the serial communication bus serial com munication port AND additionally via one of the digital inputs 3 Logic OR Activates Start command via the serial communication bus seria
43. ore cation BV 181 Braking R No NA 16 94 13 No pyg Sur Spet R No NA 16 94 14 No range BV 183 OVC Active R No NA 16 94 15 No BV 184 AC Brake R No NA 16 94 16 No BV 185 pees R No NA 16 94 17 No BV 186 Password Status R No NA 16 94 18 No BV 187 Reference High R No NA 16 94 19 No BV 188 Reference Low R No NA 16 94 20 No BV 189 Reference Site R No NA 16 94 21 No Reserved BV 190 16 94 22 R No NA 16 94 22 No Reserved BV 191 16 94 23 R No NA 16 94 23 No Reserved BV 192 16 94 24 R No NA 16 94 24 No Reserved BV 193 16 94 25 R No NA 16 94 25 No Reserved BV 194 16 94 26 R No NA 16 94 26 No Reserved BV 195 16 94 27 R No NA 16 94 27 No Reserved BV 196 16 94 28 R No NA 16 94 28 No Reserved BV 197 16 94 29 R No NA 16 94 29 No Reserved BV 198 16 94 30 R No NA 16 94 30 No Reserved BV 199 16 94 31 R No NA 16 94 31 No Table 5 13 Binary values cont Multi state Input and Output Objects Multi state Variable Change Non vola an i Object Object Name Rean able De tile RAM Drive Par Alam 5 otin Triggers pus ID Write oo cation Timeout scription Store Mavo Abe Conroe No Non 16 38 No No State Bit 13 amp 14 MSV 1 Set up selection W R No Non in CTW No No TR200 BACnet 5 13 E TRANE How to Control the Adjustable Frequency Drive Mailbox variable Object j Read ID Object Name Write MBV 0 Mailbox Write W R MBV 1 Mailbox Read R Change able De scription No No No
44. ply fault Brake resistor short circuit Brake chopper fault Option change Drive initialized Safe Stop Not used Alarm word 2 par 16 91 Alarm word 2 Bit Hex 00000001 00000002 00000004 00000008 00000010 00000020 00000040 00000080 00000100 00000200 00000400 00000800 00001000 00002000 00004000 00008000 00010000 00020000 00040000 00080000 00100000 00200000 00400000 00800000 01000000 02000000 04000000 08000000 10000000 20000000 40000000 80000000 Alarm Word 2 par 16 91 Alarm word 2 Service Trip read Write Reserved Service Trip Typecode Spare part Reserved Reserved No Flow Dry Pump End of Curve Broken Belt Not used Not used Reserved Reserved Reserved Reserved Reserved Reserved Not used Fans error ECB error Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved TR200 BACnet Warning Words Warning word par 16 92 Warning Word Bit Hex 00000001 00000002 00000004 00000008 00000010 00000020 00000040 00000080 00000100 00000200 00000400 00000800 00001000 00002000 00004000 00008000 00010000 00020000 00040000 00080000 00100000 00200000 00400000 00800000 01000000 02000000 04000000 08000000 10000000 20000000 40000000 80000000 Warning Word par 16 92 Warning Word Brake check Power card overtemperature Ground fault Ctrl card overtemperature Control word timeout O
45. profile 5 ODVA 7 CANopen DSP 402 8 30 Protocol Option Function Protocol selection for the integrated FC standard Port RS485 on the control card Parameter group 8 7 is only visible when Adjustable Frequency Drive Option 9 is chosen 0 FC Communication according to the FC protocol as described in the TR200 Design Guide RS 485 Installation and Set up 1 FC MC Same as FC 0 but to be used when downloading SW to the adjustable frequency drive or uploading dll file covering information regarding pa rameters available in the adjustable frequency drive and their inter dependencies to Trane Drive Utility TDU 2 Modbus RTU Communication according to the Modbus RTU protocol as described in the TR200 Design Guide RS 485 Installation and Set up 3 Metasys N2 Communication protocol The N2 software protocol is designed to be general in nature in order to accommodate the unique properties each 6 4 TR200 BACnet 4 9 20 FC Option e TRANE Parameters device may have Please see separate manual 7R200 MetasysMG 12 NX YY To be used when a gateway is connected to the integrated RS 485 port e g the BACnet gateway The following changes will take place The address for the adjustable frequency drive port will be set to 1 and par 8 31 Address is now used to set the address for the gateway on the network e g BACnet Baud rate for the Drive port will be set to a fixed value 115 200 Ba
46. rved P 1693 21 Reserved P 1693 22 Reserved P 1693 23 Reserved P 1693 24 Reserved P 1693 25 Reserved P 1693 26 Reserved P 1693 27 Reserved P 1693 28 Reserved P 1693 29 PTC Temperature Reserved P 1693 31 Ramping Active AMA Running Start CW CCW Slowdown Catch Up Feedback High Feedback Low Output Current High Output Current Low Output Freq High Output Freq Low Brake Check OK Brake Max Read Write R R J 5 BN DE D VDD DV EN 5 BB gt DW Table 5 12 Binary values cont Change able De scription No No No No No No No No No No No No No No No No No No No No No No No No No Non vola tile RAM Drive Par Store NA 16 93 20 NA 16 93 21 NA 16 93 22 NA 16 93 23 NA 16 93 24 NA 16 93 25 NA 16 93 26 NA 16 93 27 NA 16 93 28 NA 16 93 29 NA 16 93 30 NA 16 93 31 NA 16 94 00 NA 16 94 01 NA 16 94 02 NA 16 94 03 NA 16 94 04 NA 16 94 05 NA 16 94 06 NA 16 94 07 NA 16 94 08 NA 16 94 09 NA 16 94 10 NA 16 94 11 NA 16 94 12 Alarm notifi cation Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No No No No No No No No No No No No Triggers Bus Timeout TR200 BACnet e TRANE How to Control the Adjustable Frequency Drive c Change Non vola Alarm Object Object Name Bead able De tile RAM Drive Par notifi TE Ogere Bus ID Write ENI Timeout scription St
47. s Following an alarm message the adjustable frequency drive will enter a fault condition Only after the fault has been rectified and the master has acknowledged the alarm message by setting bit 3 in the Control Word can the adjustable frequency drive resume operation All alarms within the TR200 are represented by a single bit within an alarm word An alarm word is always an action parameter Bit status FALSE 0 means no alarm while bit status TRUE 1 means alarm TR200 BACnet 7 1 Se TRANE Troubleshooting Alarm Words Alarm word par 16 90 Alarm Word Bit Hex 00000001 00000002 00000004 00000008 00000010 00000020 00000040 00000080 00000100 00000200 00000400 00000800 00001000 00002000 00004000 00008000 00010000 00020000 00040000 00080000 00100000 00200000 00400000 00800000 01000000 02000000 04000000 08000000 10000000 20000000 40000000 80000000 Alarm Word par 16 90 Alarm Word Brake check Power card overtemperature Ground fault Ctrl card overtemperature Control word timeout Overcurrent Torque limit Motor thermistor overtemp Motor ETR overtemperature Inverter overloaded DC link undervoltage DC link overvoltage Short circuit Soft charge fault Line phase loss AMA not OK Live zero error Internal fault Brake overload Motor phase U is missing Motor phase V is missing Motor phase W is missing Serial communication bus fault 24 V supply fault Line failure 1 8 V sup
48. s Reverse command via the serial communication bus serial communication port OR via one of the digital inputs NOTE This parameter is active only when par 8 01 Control Site is set to 0 Digital and control word 8 55 Set up Select Option Function Select control of the adjustable frequency drive set up selection via the terminals digital input and or via the serial communication bus 0 Digital input Activates the set up selection via a digital input 1 Bus Activates the set up selection via the serial communication port or serial communication option 2 Logic AND Activates the set up selection via the serial communication bus serial communication port AND additionally via one of the digital inputs 3 Logic OR Activate the set up selection via the serial communication bus serial communication port OR via one of the digital inputs NOTE This parameter is active only when par 8 01 Control Site is set to 0 Digital and control word TR200 BACnet 6 7 E TRANE Parameters 8 56 Preset Reference Select Option Function Select control of the adjustable frequency drive Preset Reference selec tion via the terminals digital input and or via the serial communication bus 0 Digital input Activates Preset Reference selection via a digital input 1 Bus Activates Preset Reference selection via the serial communication port or serial communication option 2 Logic AND Activates Preset Reference selection vi
49. s in parameters 8 50 to 8 56 and Terminal 37 Safe Stop overrules any parameter Each of the digital input signals can be programmed to logic AND logic OR or to have no relation to the cor responding bit in the control word In this way a specific control command i e stop coast can be initiated by the serial communication bus only serial communication bus AND Digital Input or serial communication bus OR digital input terminal Z CAUTION In order to control the adjustable frequency drive via BACnet par 8 50 Coasting Select must be set to either Bus 1 or to Logic AND 2 and par 8 01 Control Site must be set to Digital and ctrl word 0 or Controlword only 2 More detailed information and examples of logical relationship options are provided in the Troubleshooting chapter TR200 BACnet 5 15 E TRANE How to Control the Adjustable Frequency Drive Object Property Support Matrix The following table summarizes the object types and properties supported Multi stage File value Event notifi cation class X X X X X X X X X Property Device Binary Binary Binary Analog Analog Analog input output value input output value Object identifier Object Name Object Type System Status Vendor Name Vendor Identifier Model Name Firmware Revision Appl Soft ware Revi sion Location Descrip tion Protocol Version Protocol Revision Services Supported Object Types Sup X ported Object List Max
50. start if faults occur in the electronics of the adjustable frequency drive or if a temporary overload or a fault in the supply line power or the motor connection ceases Consequently disconnect all electric power including remote disconnects before servicing Follow proper lockout tagout procedures to ensure the power cannot be inadvertently energized Failure to follow recommendations could result in death or serious injury N WARNING Touching the electrical parts could result in death or serious injury even after the equipment has been disconnected from line power Also make sure that other voltage inputs have been disconnected such as external 24 VDC load sharing linkage of DC intermediate circuit as well as the motor connection for kinetic backup Refer to the Instruction Manual for further safety guidelines Failure to follow recommendations could result in death or serious injury WARNING The adjustable frequency drive DC link capacitors remain charged after power has been disconnected To avoid an electrical shock hazard disconnect the adjustable frequency drive from line power before carrying out maintenance Wait at least as follows before doing service on the adjustable frequency drive Failure to follow recommendations could result in death or serious injury 1 4 TR200 BACnet Safety Voltage V Min Waiting Time Minutes 4 15 20 30 40 200 240 1 5 5 hp 7 5 60 hp 1 1 3 7 kW 5 5 45 kW 380 480 1 5
51. ted The motor may start while setting the parameters If this means that personal safety may be compromised e g personal injury caused by contact with moving machine parts motor starting must be prevented for instance by use of the Safe Stop function or secure disconnection of the motor connection A motor that has been stopped with the line power supply connected may start if faults occur in the electronics of the adjustable frequency drive through temporary overload or if a fault in the power supply grid or motor con nection is remedied If unintended start must be prevented for personal safety reasons e g risk of injury caused by contact with moving machine parts the normal stop functions of the adjustable frequency drive are not suffi cient In such cases the line power supply must be disconnected or the Safe Stop function must be activated Consequently disconnect all electric power including remote disconnects before servicing Follow proper lockout tagout procedures to ensure the power cannot be inadvertently energized Failure to follow recommendations could result in death or serious injury 1 6 TR200 BACnet Disconnect all electric power including remote disconnects before servicing Follow proper lockout tagout pro cedures to ensure the power cannot be inadvertently energized Failure to follow recommendations could result in death or serious injury 1 Control signals from or internally within the adjustable fr
52. ter the parameters have been set according to the table above the drive has to be unpowered and repowered before the changes take effect When the adjustable frequency drive is detected by the BMS the drive can be controlled by BV 1 which will start the motor if set to 1 Setting AV 0 will set the speed reference of the drive The actual speed can be monitored via AV 1 See also Analog Input and Output Objects section TR200 BACnet 4 3 Se TRANE How to Configure the System 4 4 TR200 BACnet TRANE How to Control the Adjustable Frequency Drive Reference Handling Select the adjustable frequency drive configuration mode in par 1 00 Configuration Mode 0 Open loop 3 Closed loop Open loop For open loop operation the reference represents the desired output speed of the adjustable frequency drive The speed reference value par F 16 par F 15 par F 03 0 Hz Motor speed Motor speed Max output stopped low limit high limit frequency i 0 100 i d J l l N I Forward 1 g 4 1 8 l Q 1 i i l par F 52 par F 53 Min Max reference reference Closed loop For closed loop operation the reference represents the setpoint NOTE In closed loop operation par 3 02 Minimum Reference and par 4 12 Motor Speed Low Limit Hz must be set to 0 Hz Set the par 4 14 Motor Speed High Limit Hz to a value greater than the setting in par 3 03 Maximum Reference TR200 BACnet 5 1 E T
53. ticular Trane is not responsible for any costs including but not limited to those incurred as a result of lost profits or revenue loss or damage of equipment loss of computer programs loss of data the costs to substitute these or any claims by third parties Trane reserves the right to revise this publication at any time and to make changes to its contents without prior notice or any obligation to notify former or present users of such revisions or changes TR200 BACnet 1 1 e TRANE Safety Warnings Cautions and Notices Note that warnings cautions and notices appear at appropriate intervals throughout this manual Warnings are provided to alert installing contractors to potential hazards that could result in personal injury or death Cautions are designed to alert personnel to hazardous situations that could result in personal injury while notices indicate a situation that could result in equipment or property damage only accidents Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions Warnings Cautions and Notices appear at appropriate sections throughout this literature Read these carefully N WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury N CAUTION Indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury It could also be used to a
54. to the unit 130BT341 10 Cabling Cable lengths and number of nodes The maximum cable length allowable in one segment is dependent on the transmission speed The total cable length includes drop cables if any A drop cable is the connection from the main bus cable to each node If a T connection is used permissible cable length and maximum number of nodes drives are 1 2 3 and 4 bus segments Drop cable connection i e T connection beyond the cable lengths indicated is not recommended due to the increased risk of reflection occurring Instead Trane recommends direct connection of the adjustable frequency drive Note that a repeater is a node in both of the two segments it connects The number of adjustable frequency drives is based on a single master system If there are two or more masters e g PC tools routers the number of adjustable frequency drives must be reduced correspondingly Network topology Maximum cable length Free topology without repeater 1640 ft 500 m Free topology with one repeater 3280 ft 1000 m Free topology maximum device to device 1640 ft 500 m Bus topology single terminated 1640 ft 500 m Bus topology double terminated without repeater 8858 ft 2700 m Bus topology double terminated with one repeater 17716 ft 5400 m Bus topology maximum stub length 9 8 ft 3 m 3 2 TR200 BACnet e TRANE How to Install The length statements in the tabl
55. ud and par 8 32 Baud Rate is now used to set the baud rate for the network port e g BACnet on the gateway NOTE Further details can be found in the Metasys manual 8 31 Address Range 1 N A 1 126 N A 8 32 Baud Rate Function Enter the address for the adjustable frequency drive standard port Valid range 1 126 Option 0 1 2 3 4 5 6 7 2400 Baud 4800 Baud 9600 Baud 19200 Baud 38400 Baud 57600 Baud 76800 Baud 115200 Baud Default refers to the FC Protocol 8 33 Parity Stop Bits Function Baud rate selection depends on Protocol selection in par 8 30 Protocol Option 0 1 2 3 Even Parity 1 Stop Bit Odd Parity 1 Stop Bit No Parity 1 Stop Bit No Parity 2 Stop Bits TR200 BACnet Function Parity and Stop Bits for the protocol par 8 30 Protocol using the Adjust able Frequency Drive Port For some of the protocols not all options will be visible Default depends on the protocol selected E TRANE Parameters 8 35 Minimum Response Delay Range Function 10 ms 5 10000 ms Specify the minimum delay time between receiving a request and trans mitting a response This is used for overcoming modem turnaround delays 8 36 Max Response Delay Range Function 10001 11 10001 ms Specify the maximum permissible delay time between transmitting a re ms quest and receiving a response Exceeding this delay time will cause c
56. vercurrent Torque limit Motor thermistor overtemp Motor ETR overtemperature Inverter overloaded DC link undervoltage DC link overvoltage DC link voltage low DC link voltage high Line phase loss No motor Live zero error 10 V low Brake resistor power limit Brake resistor short circuit Brake chopper fault Speed limit Serial Communication Bus comm fault 24 V supply fault Line failure Current limit Low temperature Voltage limit Encoder loss Output frequency limit Not used Not used e TRANE Troubleshooting Warning word 2 par 16 93 Warning word 2 Bit Hex 00000001 00000002 00000004 00000008 00000010 00000020 00000040 00000080 00000100 00000200 00000400 00000800 00001000 00002000 00004000 00008000 00010000 00020000 00040000 00080000 00100000 00200000 00400000 00800000 01000000 02000000 04000000 08000000 10000000 20000000 40000000 80000000 Warning Word 2 par 16 93 Warning word 2 Start Delayed Stop Delayed Clock Failure Reserved Reserved No Flow Dry Pump End of Curve Broken Belt Not used Reserved Reserved Reserved Reserved Reserved Reserved Reserved Not used Fans warning ECB warning Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved TR200 BACnet Se TRANE Troubleshooting LED Status Check the LEDs The two bi color LEDs on the BACnet card indicate the st
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