Toshiba RKP004Z Network Card User Manual
Contents
1. mode Display of commands Display of E Explanation of the top window executed operating status e Display of commands executed FWD or REV is displayed to indicate the Tan Vinw Mode direction of rotation FWD _ 60 0 Hz The operation frequency is displayed in the form of OO OHz 60 0 e Display of operating status Hz RUN is displayed during operation Overheat alarm STOP is pe ae 4 stop cones Trip is displayed in the event of tripping e Display of output frequency A The operation frequency is displayed in the form of Display of output frequency OO OHz Display of alarm tripping e Display of alarm tripping Display of If an error or tripping occurs an error or trip code is displayed error tripping Display of error tripping message message If an error or tripping occurs an error or trip message is displayed Functions of function keys Switches between Quick mode and Standard Setting mode A Brings you to the Language selection window 5 1 Setting a panel operation frequency When Frequency input mode1 parameter FMOd 4 as a frequency setting mode an operation frequency can be set with the remote keypad 1 Press the control dial Basic Parameters The panel frequency window appears FC The current operation frequency setting is displayed Panel frequency at the center of the window Output frequency 0 0nz The current outpu2. 1 Displays the mode currently selected 2 Displays the operating status of the inverter in a graphical symbol rotating In operation Operation impossible While the frequency is set at OHz the RUN key is pressed EOFF blinking Waiting for emergency stop operation 3 Displays the title or status of the window 4 Displays settings both in a menu form and numerically or a list of various kinds of information 5 Displays the function assigned to each function key in an abbreviation or graphical symbol The abbreviations and graphical symbols in the window correspond to the F1 to F4 keys respectively starting from the left Top In this example pressing the F1 key displays the Top View Mode window In this example pressing the F2 key displays the previous window In this example pressing the F3 key displays the next window Prm In this example pressing the F4 key displays the Parameter Setting Mode window Refer to 8 List of function key functions 6 Graphical symbols displayed vary depending on whether there are windows that precede or follow the current window A V There are windows that precede and or follow the current window There is no window that precedes or follows the current window 1 Names and functions E About the change of parameter settings By default the inverter is set with parameters to the mode in which it controls the ope
3. Kop SBPO006Z Ee CABOOOOO OO SBP007Z s QO CNT001Z CABOOOOO CABOOOOO O 071 073 075 0710 Safety precautions On the inverter and in its instruction manual important information is contained for preventing injuries to users damages to assets and for proper use of the device Read the instruction manual attached to the inverter along with this instruction manual to completely understand the safety precautions the symbols and indications shown below Please adhere to the contents of these manuals at all times Explanation of markings Marking Meaning of marking A Indicates that errors in operation may lead to death or serious injury Warning A Indicates that errors in operation may lead to injury 1 to people or that these errors may cause damage to physical property 2 Caution 1 Such things as injury burns or shock that will not require hospitalization or long periods of outpatient treatment 2 Physical property damage refers to wide ranging damage to assets and materials Meanings of symbols Marking Meaning of marking Indicates prohibition Don t do it What is prohibited will be described in or near the symbol in either text or picture form B Indicates something mandatory must be done What is mandatory will be described in or near the symbol in either text or picture form Indicates warning What is warned will be described in or near the s
4. 3 Failure or damage caused by fire salty water or wind corrosive gas earthquake storm or flood lightning abnormal voltage supply or other natural disasters 4 Damage caused by using the product for a purpose unauthorized for it as an external operation panel 4 If there are any warranty conditions otherwise provided for those conditions will govern
5. TOSHIBA E65813234 LCD Remote Keypad Instruction Manual RKP004Z Notice 1 Please see to it that this instruction manual reaches the actual user of the LCD remote keypad without fail 2 Be sure to read this instruction manual carefully before installing and using the LCD remote keypad After reading the manual be sure to store it MM E65 INA 323REV04 Introduction Thank you for purchasing a LCD remote keypad RKP004Z designed specifically for Toshiba VF AS1 PS1 series industrial inverters The use of this LCD remote keypad also referred to as the unit the product and the remote keypad equipped with a high resolution liquid crystal display with back lighting makes it easier to set parameters or monitor the operation The unit can be mounted easily on an inverter s operation panel and on a board by means of an optional attachment Moreover using the unit along with a dedicated interconnect cable makes it possible to operate the inverter by remote control This instruction manual mainly explains how to use the keys on the LCD remote keypad For details of parameters available refer to the instruction manual included with your inverter A Warning S e Never connect the unit to any inverter other than a VF AS1 PS1 series inverter or any communications device Do not use any cable other than Prohibited an optional interconnect cable designed specifica
6. The top window displays the operating status In this mode you can set a panel operation frequency use a function key as the EASY key and so on Refer to 5 Operation in Top View Mode 2 Parameter Setup Mode This mode allows you to set parameters Refer to 6 Parameter Setup Mode 3 Status Monitor Mode This mode allows you to monitor various kinds of statuses and information such as the operating status of the inverter and information on the terminal board Refer to 7 Operation in Status Monitor Mode The figures below show the top windows of these modes To change from one mode to another press the ESC key Top View Mode FWD_ 60 0 Hz STOP 0 0 Top View Mode Status Monitor Mode Real time information Rotative direction FWD Frequency reference Basic Parameters Extended Parameters Output current Input voltage Changed Parameters Output voltage Top e Top Status Monitor Mode Parameter Setup Mode When Quick mode is selected with the EASY key other windows are displayed 4 1 5 Operation in Top View Mode When the remote keypad is turned on it enters this mode first which allows you to monitor the operating status set an operation frequency use a function key as the EASY key and switch between languages When Panel Jog Run is selected a jog run frequency also can be specified in this
7. not licensed for that job it is a punishable violation of the law Laws in regard to cleaning and processing of waste materials Mandatory m Notes on operations eAvoid installing in a place where ambient temperature or and humidity change sharply eKeep the interconnect cable separate from the power cable of the inverter to prevent the inverter from malfunctioning due to electromagnetic noise elt is recommended to install the unit on the panel board of a cabinet if it is used as a remote operation panel Improperly installed units may result in damage and malfunction Contents 1 Names and functions r s tet ttt tte 1 1 2 Installing the LCD remote keypad ite 2 14 2 1 Installing the remote keypad to the inverter 21 2 2 Installing the remote keypad to the board optional esseen 2 2 2 3 Remote control Optional estetteeeeeesereeteteteteteeeee teen eneaeentetennenenenens 2 3 3 Setting to be made when turning on the unit for the first time 77 7 3 1 4 About available modes ccccssssseeeeeeseeeeeeeseeeeeeneeeaeeenseenneeneaeneneneeeneaenaannaaeenannaaenaes 4 1 5 Operation in Top View Mode crvss rseesssesstssstetseseseeeeeetsnenseteteenenenennneanenteneenees 5 1 5 1 Setting a panel operation frequency crrrsrrtttrerereseetetttsteteteetentneneneaes 5 1 5 2 Using an EASY key function ssssseeeesessteeeteeeeeeeeneneeeteteteteneteeneneenanaeaes 5 2 5 3 Selecting a language to be displayed 5 4 5
8. or more please reset a power supply and copy again 5 Display of copy finish Return to the copy direction window as above 2 when press the ESC key after copy Copy Mode Memory A Memory B Copy Mode Memory A Group selection Copy to the inverter Copy to the LCD memory Copy Mode Memory A Copy to the inverter Waiting Please push F4 key when starting Top Copy Mode Memory A Copy to the inverter Copy Mode Memory A Copy to the inverter Finish Copy was completed normally Please push ESC key CRC code 6AE3 Top 8 Operation by a copy function 8 3 Confirm a memory information There is no data in LCD and copy it to LCD at the time of purchase Chap 8 1 Push the F3 key on an initial screen and the copy mode screen is displayed 1 Select the memory saving group that you Copy Mode want to confirm using the control dial Group selection Memory A Memory B 2 Push the F4 key Copy Mode Group selection Memory A Memory B 3 Displays detail information in the LCD Copy Mode memory Memory A Type Displays VFAS1 or VFPS1 TT Rating Displays voltage and capacity Rating 200V 3 7kW Version of APP CPU v136 CRC code 6AE3 Top Start Version of APP CPU Displays CPU version for the application The total parameter might diffe
9. that of IP65 attachment optional any other commercially available cable Used to be attached to the IP54 attachment Therefore be sure to use the dedicated interconnect cable Leave a space of 45mm or more for the interconnect cable 2 2 2 Installing the LCD remote keypad 2 2 Remote control optional Connecting the remote keypad to the inverter unit with a dedicated interconnect cable and a connector optional makes it possible to operate the inverter from a distant point up to 5m from it A Warning S e Never connect the unit to any inverter other than a VF AS1 PS1 series inverter or any communication device Do not use any cable other than Prohibited an optional interconnect cable designed specifically for the unit If the correct cable was not used this might cause the unit to break down and result in an electric shook or fire Turn off the inverter as shown in the figure below lt Inverter unit gt Leave a space of 60mm or more for the interconnect cable Connector optional lt Remote keypad gt Dedicated interconnect cable optional Serial RS485 connector 2 wire The pin configuration of the dedicated interconnect cable is di
10. to 65 C Relative humidity 20 to 93 no condensation and absence of vapor Vibration 5 9m s 0 6G or less 10 to 55Hz compliant with JIS C 60068 2 6 Cooling method Self cooling m Outside dimensions unit mm 11 Before making a service call If a problem occurs follow the instructions in this table to track down and eliminate the cause of the problem Problems Possible causes Remedies Nothing is displayed on the screen e The inverter connected is not turned on or it is not connected securely Check whether the inverter is turned on Check the interconnect cable and the connector for loosening The Startup window appears but the message CONNECTION IN PROGRESS does not out and the screen does not turn to the next window A cable other than a dedicated one is used The communication speed setting or parity setting of the inverter is different from that of the unit e Use a dedicated cable Set the communication speed and the parity as specified below F800 communication speed 1 19 200 bps F801 parity 1 even parity Then turn the unit off and then back on to reset it Although line information is displayed on the screen textual information is not displayed Or some characters are not di
11. top window of Parameter Setup Mode appears e If the F1 key is pressed while Quick is displayed Quick is switched from normal to reverse video REZE if the F1 key is pressed When the unit enters Parameter Setup Mode in this situation the Quick mode window appears instead of the top window of Parameter Setup Mode lt Quick mode selected when power is turned on parameter PSEL 1 gt e When power is turned on ROMJA is displayed in reverse video If the F1 key is not pressed When the unit enters Parameter Setup Mode in this situation the Quick mode window appears instead of the top window of Parameter Setup Mode e If the F1 key is pressed when is displayed in reverse video Quick is switched from reverse to normal inca the F1 key is pressed When the unit enters Parameter Setup Mode in this situation the ordinary top window of Parameter Setup Mode appears lt Always Quick mode parameter PSEL 2 gt is displayed in reverse video When the unit enters Parameter Setup Mode in this situation the Quick mode window appears instead of the top window of Parameter Setup Mode In this situation the F1 key is inoperative 2 Operation Panel and Remote When used with a VF AS1 inverter e Panel is displayed If the F1 key is not pressed In this situation operation can be performed by remote control by means of the terminal board e If the F1 key is pressed whil
12. 4 Performing jog run seee 5 5 5 5 Emergency stop reset operation rtrtstereeerereeeteeeteteteteeneneennanaes 5 6 6 Operation in Parameter Setup Mode vrs ressrtsssesereseeseetteteteteeeeeenennenteteneees 6 1 6 1 Searching for the change histories of parameters History function 6 2 Setting a basic parameter i 6 3 Setting an extended parameter stetsestestrrtrrtstertertsrestenternsrennnenetentent 6 3 6 4 Searching for parameters whose settings were changed Search for changed settings s rttrrserereeteeteeeseeteeeeetetstneteteenenenens 6 4 7 Operation in Status Monitor Mode verrerrststsessseseeeseeseteseeeteteteeneenneenteteteteees 7 1 7 1 Displaying details of an item monitored settee e eet teteteteees 7 2 8 Operation in a Copy function rite ertretetetttetetttetetntntettnteteteeeteenentneaneneneenes 8 1 8 1 Copy to LOD vrsrsrsestsereseresestseseteteteeneneneneneanseneneeneneneneneanaeteneseeneneneneananaeaeaes 8 2 8 2 Copy to inverter vse eereeteesesteteeeeteneetetneeteteteseeneneneneanteteteteenenenenennananies 8 3 8 3 Confirm a memory information seers teetetete ett teteee teen eee nee 8 4 9 List of function key FUNCTIONS tree etter rete teen te tettttetetete teen ennneanetetenenes 9 1 10 Specifications sere ereseeeeeeteeetetetetetneneneneaneteteneeneneneneanantnetennenenenennananas 10 1 11 Before making a Service Call tterereesereteeeteteteteen tet n tee tetetetenneneee nen tetas 11 1 12 Warranty srrereserereseteeseeteeeeeeeeneeetete
13. ard information Optional v R4 0T3 terminal board Version of APP CPU CPU version information Application Version of MOT CPU CPU version information Motor Past trip 1 latest Trip history information 1 latest v Past trip 2 Trip history information 2 v Past trip 3 Trip history information 3 v Past trip 4 Trip history information 4 v Parts replacement alarm Parts replacement alarm information v Cumulative run time Cumulative run time 1 The display item shows the case of a default setting 2 These items are not displayed when the LCD panel is used with a VF PS1 inverter 7 1 7 Operation in Status Monitor Mode 7 1 Displaying details of an item monitored 1 Selecticonfirm the desired item using the Status Montor Mode rs control dial Output current Ex Select confirm Output current The monitor window of the item selected appears 22 Depending on the item selected no monitor il window may be displayed max 185 Functions of function keys Brings you to the Top View Mode 6 Brings you to the Parameter Setup Mode m How to use monitor windows Monitor windows can be broadly classified under the following three types lt Type of window 1 Displays a value and a graph gt This type of window displays an analog value such as an output frequency output current or 22 output voltage Ex Output current odl i It displays the current value b
14. ation panel operation frequency menu and turn the control dial to change the setting 5 2 Using an EASY key function The F1 function key can be used as a substitute for the EASY key on the inverter s main operation panel When the name of the function assigned to the F1 key is displayed in the lower left corner of the window the F1 key can be used as the EASY key Quick Function of switching between Quick Top View Mode mode and Standard Setting mode FWD _60 0 Hz STOP parameter F750 0 Panel Function of switching between Operation 0 0 Panel and Remote n Hz parameter F750 2 When used with a VF AS1 inverter Loc Rem Function of switching between Local and Remote i parameter F750 2 Quick When used with a VF PS1 inverter Panel When used with a VF AS1 invert Update Function of updating the Peak Minimum ER When used with a VF PS1 Hold setting inverter parameter F750 3 The shortcut key function parameter F750 1 cannot be used Even if the parameter is so set the name of the function is not displayed on the screen 5 2 5 Operation in Top View Mode 1 Function of switching between Quick mode and Standard Setting mode lt Standard Setting mode selected when power is turned on parameter PSEL 0 gt e When power is turned on Quick is displayed If the F1 key is not pressed When the unit enters Parameter Setup Mode in this situation the ordinary
15. ause of a communication error Err5 F803 com time out time is turned ON enabled By default the function of measuring the time for a time out is turned off disabled Connection may be broken during communication Check the cable and the connector for loosening Although the STOP RESET key was not pressed the machine stopped operating e Multiple commands have been entered because the three keys F2 F3 and F4 or ESC FWD and RUN were pressed in rapid succession The STOP RESET key may be broken and held in the ON position e Check to see if multiple commands have been entered as a result of pressing the three keys in rapid succession Check whether the key operates normally If it does not operate normally it has to be repaired 11 Before making a service call Problems Possible causes Remedies Using a copy function is not possible APP CPU and the LCD type form may not be appropriate When APP CPU and the LCD type form are not appropriate the copy function cannot be used Memory data error message is displayed e Something is wrong with the internal memory Copy to the LCD again ref Chapter 8 Disconnection error message is displayed when the copy function is used Connection may be broken during communication Check the cable and the connector then copy again TOSHIBA screen is momentarily dis
16. ayed at the bottom of the window Functions of function keys The functions keys allow you to select the position or decimal place of each figure operation frequency you want to increment or decrement with the control dial Selects the position of hundreds Selects the position of tens A Selects the position of ones Selects the first decimal place 6 2 Parameter Setup Mode Basic Parameters AU1 Automatic acc dec Automatic torque boost AU2 AU4 Automatic function set CMOd Command input mode FMOd _ Frequency input mode 1 Top ga i ORS elf the setting selected is changed by selecting a menu item Basic Parameters CMOd Command input mode a uw 1 Panel LCD option o 2 RS485 2wire o 3 RS485 3wire a it e If the setting selected is changed by specifying a value Basic Parameters vL Base frequency 1 60 0 Hz min 25 0 max 500 0 x1000 x10 6 Operation in Parameter Setup Mode 3 Using the control dial select confirm the e If the setting selected is setting you want to change by selecting a changed by selecting a menu item or specifying a value menu item In this example Panel LCD option is Basic Parameters selected and confirmed or a frequency of Command input mode 90 0Hz is specified and confirmed When t
17. cc Ek H 1 Selecticonfirm Changed Parameters using Parameter setae Mode the control dial Changed Parameters The Changed Parameters window appears TES Functions of function keys Waiting for search Brings you to the Top View Mode Displays in reverse order parameters whose setting were changed Back Next Displays in normal order parameters whose setting were changed Search for the desired parameter by pressing Parameter Setup Mode the F3 or F4 key repeatedly Changed Parameters The title function and current setting of the parameter selected are displayed CMOd Command input mode Functions of function keys 1 Panel LCD option Brings you to the Top View Mode Displays in reverse order parameters whose Back i setting were changed Displays in normal order parameters whose setting were changed E In this window settings can be changed Pressing the control dial displays the Parameter Setting window in which you can change settings as required For the operation procedure see the previous sections 6 4 7 Operation in Status Monitor Mode In this mode you can monitor various kinds of statuses and information such as the operating status of the inverter information on the terminal board and trip information Status Monitor Mode Real time information a Rotative direction Functions of func
18. cted when turning on the remote keypad for the first time can also be changed to the other language Note When an application CPU version of VFAS1 is less than V104 you cannot choose it other than English and Japanese 1 Press the F2 Lng key The Language selection window appears on the screen V English Select confirm the desired language with the BAG control dial Deutsch Portuguese Functions of function keys Brings you to the Top View Mode 2 Select confirm the desired language with the control dial In this example Japanese is selected AGB Deutsch Portuguese Functions of function keys Brings you to the Top View Mode 5 4 5 Operation in Top View Mode 5 4 Performing jog run When Panel Jog Run is selected parameter F262 1 CMOd 1 JOG is displayed in the lower right corner of the window When JOG is displayed jog run can be performed using the F4 key The switching to jog run cannot be performed during operation When switching to Jog Run mode operation has to be stopped temporarily Top View Mode FWD_ 60 0 Hz STOP 0 0 Hz 1 Press the F4 key to carry out jog run Top View Mode re The jog run frequency is displayed on the screen FWD 60 0 Hz JOG In this example the operation frequency is set at 5 0Hz Operation continues as long as the F4 key is 50 Hz pres
19. d and press the dial to confirm the menu item selected Turn the dial clockwise to select an item that follows the item currently selected Turn the dial counterclockwise to select an item that precedes the item currently selected Selecting a menu item by turning the dial clockwise or counterclockwise and confirm the item selected by pressing the dial are referred to as select confirm an item 1 1 1 Names and functions In a value setting window turn the dial clockwise or counterclockwise to increment or decrement the value displayed and press the dial to confirm the value specified 7 Turn the dial clockwise to increment the value Turn the dial counterclockwise to decrement the value Turning the dial clockwise or counterclockwise to increment or decrement the value displayed and pressing the dial to confirm the value specified are referred to as specify confirm a value 1 When the control dial is pressed it performs the same function as the ENT key on the inverter s main operation panel 2 Some settings are executed only by tuning the control dial m LCD panel This section explains the features of windows available using the top window of Status Monitor Mode as an example r 2 Status Monitor Mode J Real time information aj 3 Rotative direction FWD i Frequency reference Output current 4 Input voltage Output voltage Top z 5 L 6
20. de E In this window settings can be changed Parameter Setup Mode History function Base frequency 1 Command input mode There is no history There is no history There is no history Pressing the control dial displays the Parameter Setting window in which you can change settings as required gt For the steps to be followed see the following pages 6 1 6 Operation in Parameter Setup Mode 6 2 Setting a basic parameter When Quick mode is selected using the EASY key function skip step 1 Go straight to step 2 1 Selecticonfirm Basic parameters using the control dial The Basic Parameters window appears Functions of function keys Brings you to the Top View Mode Displays the previous window Displays the next window Select confirm the parameter setting you want to change using the control dial Ex Select confirm Command input mode and Base frequency 1 The Parameter Setting window appears If the setting selected is changed by selecting a menu item the menu item selected is highlighted and marked with a checkmark Functions of function keys Displays the previous window Displays the next window If the setting selected is changed by specifying a value the value specified is displayed In addition the minimum allowable value min and the maximum allowable value max are also displ
21. do not bring any regions of your body into contact with the inverter terminals when power is supplied to the inverter Contact during the power on status of the inverter can result in electric shock Prohibited eUse an additional safety device with your inverter or system to prevent a serious accident due to the unit malfunctions Usage without an additional Q safety device may cause an accident e Make sure to check that the parameter data from this product is not Mandatory accidentally copied to the wrong inverter Usage with wrong parameter may result in an accident Caution eSet up Communication error trip time F803 F804 see the inverter instruction Q manual for details to stop the inverter when Remote Keypad is deactivated by an unusual event such as tripping an operating error power outage failure Mandatory etc Deactivated Remote Keypad may cause an accident if the Communication error trip time is not properly set up E Disposal A Caution elf you dispose off this unit have it done by a specialist in industrial waste disposal Improper disposal may result in explosion of capacitors or produce noxious gases resulting in injury Q Persons who specialize in the processing of waste and known as Industrial Waste Product Collectors and Transporters or Industrial Waste Disposal Persons If the collection transport and disposal of industrial waste is done by someone who is
22. e Panel is displayed Panel is switched from normal to reverse video BENJI If the F1 key is pressed In this situation operation can be performed using keys on the remote keypad There is no need to switch to Panel Operation mode by changing parameter settings The switching between operation modes cannot be done during operation 3 Operation Panel and Remote When used with a VF PS1 inverter e Loc RAA is displayed If the F1 key is not pressed In this situation operation can be performed by remote control by means of the terminal board If the F1 key is pressed while Panel is displayed Loc R9 is switched from normal to reverse video RZJ Rem If the F1 key is pressed In this situation operation can be performed using keys on the remote keypad There is no need to switch to Local Operation mode by changing parameter settings The switching between operation modes cannot be done during operation 5 3 5 Operation in Top View Mode 4 Peak Minimum Hold setting e Update is displayed If the F1 key is not pressed The instant the F1 key is pressed in this situation a measurement for peak hold minimum hold starts When the F1 key is pressed RIPCELGSS is displayed in reverse video If the F1 key is pressed 5 3 Selecting a language to be displayed A language to be displayed on the screen can be selected In this window the language sele
23. fferent from that of any other commercially available cable Therefore be sure to use the dedicated interconnect cable 2 3 3 Setting to be made when turning on the unit for the first time When the unit is turned on at the first time after purchase the Language Selection window shown below appears on the LCD panel In this window select the language you want to display on the screen 1 The Language Selection window appears on the screen Language selection This window appears only when the unit is turned English on at the first time after purchase Aaa Deutsch Portuguese 2 Select the desired language using the control _ dial and push the dial Language selection In this example English is selected There is no ea need to select confirm the language cre Portuguese 3 The Startup window is displayed and soon replaced by the top window of Top View Mode TOSHIBA CONNECTION IN PROGRESS V1 1 1E04 This window shows the version of the installed software The contents of the window may be somewhat different from those of your LCD panel Top View Mode FWD _0 0Hz STOP 0 0 Hz 3 1 4 About available modes The LCD remote keypad offers the following three modes just as with the inverter s main operation panel 1 Top View Mode When the remote keypad is turned on it enters this mode first
24. he change you made is saved the title of the parameter stops blinking and the screen returns to the previous window 0 Terminal 1 Panel LCD option 2 RS485 2wire 3 RS485 3wire it Ka e If the setting selected is changed by specifying a value Basic Parameters Base frequency 1 6 3 Setting an extended parameter H ar H 1 Select confirm Extended parameters using Parameter Setup Mode the control dial Extended Parameters The Extended Parameters window appears Low speed signal freq Speed reach frequency Functions of function keys Speed reach freq band Displays parameters in the number range of Prionty of FWDIREY input terminal priori 900 Input t priority if Ka F2 The number displayed decrements each time this key is pressed Displays the previous window Displays the next window Displays parameters in the number range of 200 The number displayed increments each time this key is pressed 2 Change the parameter setting To do this perform steps 2 and 3 in the 6 2 Setting a basic parameter section 6 3 6 Operation in Parameter Setup Mode 6 4 Searching for parameters whose settings were changed Search for changed settings The remote keypad is capable of displaying parameters whose current settings are different from their default settings and their current settings H
25. lly for the unit Failure to observe this might cause the unit to break down and result in an electric shook or fire m Explanation of model code RKP 004 Z 3 L Revision No Cable length Z No cable Optional LCD keypad Optional remote keypad Check product purchase Before using the unit make sure all the following items are packaged with the product Product remote keypad Instruction Manual 1 RKP004Z This manual E Optional products Introduction The products listed below are optionally available Purchase these cables and attachments separately Interconnect cable Product Model number Product Model number O GABOO AO CNT001Z 1m Interconnect cable Connector q bo O CABO079 Ko SBPO006Z 3m Interconnect cable IP54 attachment Cen Zz SBP007Z 5m Interconnect cable IP65 attachment CABO00710 10m You can install the LCD remote keypad to the inverter or operate the inverter by remote control combining optional products For details refer to 2 Installing the LCD remote keypad Installation on an inverter no optional products required kl RKP004Z Installation on a board ie RKP004Z Installation on a board protective structure a RKP004Z Remote control RKP004Z J SBP006Z fot
26. number range of 100 x1000 Selects the position of hundreds 5 1 Lng Brings you to the Language selection window 5 4 F2 key Left center I Displays the previous window 6 1 x100 Selects the position of tens 5 1 Displays the next window 6 1 Right x10 Selects the position of ones 5 1 F3 key canter Back Displays in reverse order parameters whose setting 6 4 were changed Copy Brings you to the copy mode 8 1 No function Mon Brings you to the Top View Mode 4 1 Prm Brings you to the Parameter Setup Mode 4 1 F1 F9 Displays parameters in the number range of 100 6 3 F4 key Far right displays parameters in the number range of 900 x1 Selects the first decimal place 5 1 Next Displays in normal order parameters whose setting 6 4 were changed JOG Executes a jog run command 5 5 Info Brings you to the memory information 8 3 9 1 10 Specifications Item Specifications Model number RKP004Z Applicable model VF AS1 PS1 inverter unit Communication setting Baud rate 19200 bps F800 1 Communication type 2 wire RS485 Parity even F801 1 Use environments Indoors an altitude of 3000m or less where the product will not be exposed to direct sunlight corrosive or explosive gases vapor coarse particulates including dust and where there is no grinding fluid or grinding oil nearby Ambient temperature 10 to 60 C Storage temperature 25
27. ocks or fire For repairs call your sales repair agency e Do not put any flammable material near the product It may catch fire due to the product sparking in the case of a malfunction Mandatory e Electrical construction work must be done by a qualified expert Connection of input power by someone who does not have expert knowledge may result in fire or electric shock e Operate under the environmental conditions prescribed in the instruction manual Operations under any other conditions may result in malfunction e An emergency stop device must be installed that fits with system specifications e g shut off input power then engage mechanical brake Operation cannot be stopped immediately by the inverter or Remote Keypad alone thus risking an accident or injury eUse the Toshiba specified cable for connecting this optional unit Refer to page ii The use of any other option may result in an accident A Caution Prohibited eDo not install the product in any place subject to vibrations or it may fall This may lead to the product falling and causing injury Safety precautions E Operations A Warning eDo not apply a dropping shock or other physical shocks Otherwise damage or malfunction will result eDo not pull on the cable and connector S It may cause damage or error e Even if this product is deactivated by an unusual event such as tripping an operating error power outage etc
28. oth numerically and in a graph form max 185 In addition the minimum allowable value min Prm and the maximum allowable value max are also displayed at the bottom of the window Status Monitor Mode 5 Output current lt Type of window 2 Displays information in a graph form gt A k Input terminal 1 S4 S3 R F This type of window displays input output terminal Sa SILS SIRES ST A E information and a life alarm in a graph form Ex ON Input terminal S4 S3 R F OFF lal lal lal lal in ial in in It displays the ON OFF status of each terminal t signal and the ON OFF status of an alarm signal in a graph form Prm If the arrow is moved to a terminal or alarm This illustration shows the symbol the name of the function assigned to the information displayed when the terminal or the name of the alarm is displayed LCD panel is connected to an VF AS1 inverter Status Monitor Mode Forward run lt Type of window 3 Displays information in a list Past trip 1 latest form gt E E x A A 2 A Emergency stop This type of window displays detailed trip Sequence number information Ex Past trip 1 latest Output frequency It displays the conditions under which the inverter f Rotative direction was operated at the occurrence of tripping Frequency reference Output current Top 7 2 8 Operation in a copy function The copy function can be u
29. played when using copy function or the confirmation of the memory information e This phenomenon appears only once when using copy function for the first time Does not appear after doing copy to the LCD one time ref Chapter 8 1 ig displayed when using the confirmation of the memo information function e It occurs when LCD has no information or communication signal between LCD and the inverter is disconnected while copying to the LCD Copy to the LCD ref Chapter 8 German cannot be selected e APP CPU version of VFAS1 is less than V104 German can be selected by using APP CPU version of VFAS1 is V106 or greater 11 2 12 Warranty Any part of the unit that proves defective will be repaired and adjusted free of charge under the following conditions 1 If the product breaks down within one year after delivery although it is installed and handled properly and if the breakdown is undoubtedly attributable to a defect in designing or manufacturing by Toshiba the product shall be repaired free of charge 2 This warranty applies only to the delivered unit 3 For the following kinds of failure or damage the repair cost shall be borne by the customer even within the warranty period 1 Failure or damage caused by misuse or unauthorized repairs or modification 2 Failure or damage caused by the drop of the product after purchase or rough handling during transportation
30. py loading fixed screen Copy Mode Copy finishes in 1 minute When the copy Memory A x s 3 Copy to the LCD memory is not completed even if it waits 2 minutes Loading or more please reset a power supply and Now loading copy again Please wait for about 1 min Note The status display amp doesn t rotate when copying it while driving until the copy is completed Copy Mode 5 Display of copy finish Memory A r Copy to the LCD memory Return to the copy direction window Finish as above 2 when press the ESC key ae after copy Please push ESC key CRC code 6AE3 Top Copy was completed normally 8 2 8 Operation by a copy function 8 2 Copy to inverter There is no data in LCD and copy it to LCD at the time of purchase Chap 8 1 Push the F3 key on an initial screen and the copy mode screen is displayed It is not possible to drive with the RUN key in the following 3 5 screen display 1 Select the memory saving group using the control dial 2 Select copy direction Copy to the inverter memory using the control dial It is not possible to copy to the inverter when there is no information in the selected memory Copy to the LCD first ref Chapter 8 1 3 Display of copy waiting Copy starts when the F4 key is input 4 Display of copy loading fixed screen Copy finishes in 1 minute When the copy is not completed even if it waits 2 minutes
31. r when CPU version is different CRC code The CRC code is calculated from the communication data It is detected whether it normally copies to the inverter by agreeing with the CRC in the memory code and the CRC in the copy completion display when copying it to the inverter 8 4 9 List of function key functions The abbreviations and graphic symbols displayed at the bottom of the window refer to the functions of function keys and the pressing a function key performs the corresponding function The abbreviations and graphical symbols in the window correspond to the F1 to F4 keys respectively starting from the left Top View Mode FWD _60 0 Hz STOP 0 0 Hz Press the F1 key to perform this function H Press the F2 key to perform this function Press the F3 key to perform this function Press the F4 key to perform this function Here are the functions keys available and their functions Displa a Display Tem Function Reference position displayed Quick Switches between Quick mode and Standard Setting 5 2 mode Panel Switches between Operation Panel and Remote 5 2 Loc Rem Switches between Local and Remote 5 2 F1 key Far left Update Measurements for Peak Minimum Hold starts 5 2 Top Brings you to the Top View Mode 4 1 FO F1 Displays parameters in the number range of 900 6 3 displays parameters in the
32. ration of the machine via a terminal board Moreover the inverter is set so that the switching between forward run and reverse run cannot be performed using its operation panel To operate the inverter using this unit parameter settings need to be changed as described below Parameter CMOd Command input mode 1 Pane LCD option Parameter FMOd Frequency input mode 1 4 Pane LCD option Parameter Fr Panel FWD REV selection 2 Forward switchable 3 Reverse switchable This change of parameter settings makes it possible to start operation using the RUN key to stop operation using the STOP RESET key and to switch between forward run and reverse run using the FWD REV key Furthermore it allows you to set an operation frequency using the control dial Refer to 5 1 Setting a panel operation frequency 2 Installing the LCD remote keypad The LCD remote keypad can be installed on the inverter and on the board optional Using this LCD remote keypad along with a dedicated interconnect cable makes it possible to operate the inverter by remote control optional 2 1 Installing the remote keypad to the inverter Turn off the inverter and then follow these steps 1 Remove the serial RS485 port cover from the inverter s main operation panel To detach the cover wrench it open using a flat blade screwdriver or any other flat tipped tool 2 Mount the remote keypad on
33. sed and it stops when the F4 key is released Functions of function keys Switches between Quick mode and Standard Setting mode A Brings you to the Language selection window amp Executes a jog run command 5 5 5 Operation in Top View Mode 5 5 Emergency stop reset operation To make an emergency stop or to reset the inverter follow these steps An emergency stop can be made when operation is performed with the terminal board parameter CMOd 0 2 3 or 4 1 Press the STOP RESET key which displays the blinking code EOFF in the upper right corner of the window Top View Mode EOFF FWD 60 0 Hz RUN 60 0 Hz Emergency stop Quick Lng 2 Then press the STOP RESET key again Top View Mode The Emergency Stop window appears and the FWD 60 0 Hz blinking code E is displayed Emergency stop Quick Lng 3 Then press the STOP RESET key again Top View Mode The Trip window appears and the blinking code FWD 60 0 Hz CLr is displayed in it Trip reset STOP Key Quick Lng 4 Last of all press the STOP RESET key once again to reset the inverter 5 6 6 Operation in Parameter Setup Mode In this mode you can set basic parameters and extended parameters This mode also allows you to use the history function inverter s parameter f H and the changed parameter search function inverter s parameter 4 r Lf easily b
34. sed when Copy is displayed on the upper part of the F3 key The copy function works by the latest combination of LCD Remote Keypad RKP004Z rev 2 or later with the Inverter version of APP CPU is V136 or more of VFAS1 V614 or more of VFPS1 When either is old this function does not work Version of APP CPU re VFAS1 VFPS1 Limitation in copy function use V134 V136 V612 V614 or less or more or less or more LCD type form RKP004Z 1or0 Disabled Disabled Disabled Disabled After RKP004Z 2 Disabled Enabled Disabled Enabled Moreover it is not possible to copy normally in the following cases even if the copy function can be used 1 It is not possible to copy when the inverter form differs 2 It is not possible to copy to the inverter while driving 3 Itis not possible to copy when a minimum unit of the frequency is different 4 It is necessary to reset up the parameters after the copy when copying between the inverters from which capacity differs 5 It is necessary to reset power supply after the copy when the unit of time differs E Explanation of the top window e Display of commands executed FWD or REV is displayed to indicate the direction of rotation Display of Display of commands operating status ros View The operation frequency is displayed in the form of FWD 60 0 as 60 0 Hz eat RN OO Oz e Display of operating status RUN is displa
35. setetneeenenennsnenseneneeneneneananeneneneeneneneanaeneneeeos 12 1 vi 1 Names and functions 2 3 4 5 1 10 1 LCD panel For an explanation of windows displayed see the next page 2 to 5 F1 to F4 function keys The function of each function key varies depending on the window currently displayed Refer to the next page and 8 List of function key functions 6 ESC key Each time this key is pressed modes change from one to another Also pressing this key brings you back to the window one level higher in the window hierarchy 7 FWD REV key Each time this key is pressed the direction of operation changes between forward run and reverse run To use this key parameter settings need to be changed gt Refer to page 1 3 8 RUN key Starts operation To use this key parameter settings need to be changed gt Refer to page 1 3 9 STOP RESET key Stops operation To use this key parameter settings need to be changed gt Refer to page 1 3 In case the inverter has tripped pressing this key twice in a row resets the inverter If multiple commands are entered by pressing the three keys F2 F3 and F4 or ESC FWD and RUN in rapid succession a stop command will be issued instead to stop operation 10 Control dial In a menu window turn the dial clockwise or counterclockwise to select a menu item the item selected is highlighte
36. splayed correctly Connection may be broken during communication If the unit uses an old language database the codes shown below may be displayed lt Ex gt F123 004 M301 Move to another window by pressing the ESC key to reload textual information and check the cable and the connector for loosening This phenomenon does not mean that the unit is faulty The error code E 17 key failure alarm is displayed e The same key is pushes more than 20 seconds Check whether the key operates normally If it does not operate normally it has to be repaired Operation cannot be controlled with the RUN key or the STOP RESET key Panel Operation mode is not enabled e The operation frequency is set at 0 0Hz Change the setting of the basic parameter COMd command input mode to 1 Panel LCD option Set an operation frequency according to the setting of the basic parameter FMOd frequency input mode 1 When performing operation at the frequency set with the extension operation panel see section 5 1 set FMOd to 4 Panel LCD option Operation can be controlled with the RUN key and the STOP RESET but the direction of rotation cannot be changed with the FWD REV key The basic parameter Fr panel FWD REV selection is set to 0 or 1 Change the setting of the parameter Fr panel FWD REV selection to 2 or 3 The inverter has tripped bec
37. t frequency is displayed in the 0 0Hz upper right section of the window The minimum allowable frequency min and the maximum allowable frequency max are displayed at the bottom of the window A O A Functions of function keys The functions keys allow you to select the position or decimal place of each figure operation frequency you want to increment or decrement with the control dial Selects the position of hundreds Selects the position of tens max 60 0 Selects the position of ones Selects the first decimal place 5 1 5 Operation in Top View Mode 2 After selecting the position of a figure you want Basic Parameters to change specify confirm another figure with the control dial Panel frequency In this example a frequency of 30 0Hz is specified output frequency 0 0nHz Functions of function keys 30 0Hz The functions keys allow you to select the position min 0 0 max 60 0 or decimal place of each figure operation x1000 x10 x1 frequency you want to increment or decrement with the control dial Selects the position of hundreds Selects the position of tens A Selects the position of ones 6 Selects the first decimal place When you confirm the frequency specified the screen goes back to the top window of Top View Mode E To change the frequency during operation Press the control dial during operation to display the oper
38. the inverter s main operation panel Insert the connector on the remote keypad into the RS485 port while pushing in the lock knobs and then release the lock knobs to secure the remote keypad 3 Make sure the remote keypad is fixed securely to the inverter 2 1 2 Installing the LCD remote keypad 2 2 Installing the remote keypad to the board optional The remote keypad can be mounted on a board by means of an IP54 attachment optional If an IP65 attachment optional is used in combination with an IP54 attachment the remote keypad can be installed where it may be splashed with water A Warning S e Never connect the unit to any inverter other than a VF AS1 PS1 series inverter or any communication device Do not use any cable other than Prohibited an optional interconnect cable designed specifically for the unit If the correct cable was not used this might cause the unit to break down and result in an electric shook or fire Turn off the inverter as shown in the figure below Tapping screws 4 pieces Used to secure the attachment Make a hole in the board as shown in the figure below 115 5 5 104 4 03 5 114 5 sete kt IP54 attachment optional Remote keypad Dedicated interconnect cable optional The pin configuration of the dedicated interconnect cable is different from
39. tion keys Brings you to the Top View Mode Frequency reference Output current Input voltage Output voltage Displays the previous window Displays the next window FWD 60 0Hz 22 99 50 Brings you to the Parameter Setup Mode GIOMONG w Here are the items that can be monitored in this mode and an explanation of them These items are the same as those that can be monitored with the inverters main operation panel Items displayed Description papel Rotative direction Rotating direction Frequency reference Set value and current value of parameter F711 v Output current Set value and current value of parameter F712 v Input voltage Set value and current value of parameter F713 v Output voltage Set value and current value of parameter F714 v Torque Set value and current value of parameter F715 v PBr overload 2 Set value and current value of parameter F716 v Inverter overload 7 Set value and current value of parameter F717 v Motor overload Set value and current value of parameter F718 v Input terminal 1 Input terminal board information Standard v S4 S3 R F terminal board Input terminal 2 Input terminal board information Optional v L8 L7 L1 terminal board Output terminal 1 Output terminal board information Standard v FL OUT2 terminal board Output terminal 2 Output terminal bo
40. y simply selecting the desired function from a menu Functions of function keys Brings you to the Top View Mode Brings you to the Status Monitor Mode m When Quick mode is selected The window shown in the figure at right appears when Quick mode is selected using the EASY key function This window displays the parameter currently selected for Quick mode Functions of function keys Brings you to the Top View Mode Displays the previous window Displays the next window Brings you to the Status Monitor Mode History function Parameter Setup Mode Category Selection History function Basic Parameters Extended Parameters Changed Parameters Top Parameter Setup Mode Quick mode a AU4 Automatic function set Pt V f control mode FH Maximum frequency ACC Acceleration time 1 DEC Deceleration time 1 6 1 Searching for the change histories of parameters The change histories of up to 5 parameters can also be displayed in a list form in order of novelty 1 Selecticonfirm History function using the control dial Change histories are displayed in a list form in order of novelty If the number of change histories exceed 5 change histories except the 5 latest ones are deleted in the order in which changes were made Functions of function keys Brings you to the Top View Mo
41. yed during operation STOP is displayed during a stop Trip is displayed in the event of tripping e Display of output frequency Pverheat alar Quick Lng Copy The operation frequency is displayed in the form of 00 OHz Display of output frequency e Display of alarm tripping Display of alarm tripping If an error or tripping occurs an error or trip code is displayed e Display of error tripping message Display of error tripping message If an error or tripping occurs an error or trip message is displayed Functions of function keys E Switches between Quick mode and Standard Setting mode 6 Brings you to the Language selection window A Brings you to Copy mode window 8 1 8 Operation by a copy function 8 1 Copy to LCD Push the F3 key on an initial screen and the copy mode screen is displayed It is not possible to drive with the RUN key in the following 3 5 screen display 1 Select the memory saving group using the Copy Mode control dial Group selection Memory A 2 Select copy direction Copy to the LCD Copy Mode memory using the control dial Memory A Copy direction L_ Copy to the inverter Copy to the LCD memory Top 3 Display of copy waiting Copy Mode Copy starts when the F4 key is input Memory A Copy to the LCD memory Waiting Please push F4 key when starting Top 4 Display of co
42. ymbol in either text or picture A form Indicates caution What the caution should be applied to will be described in or near the symbol in either text or picture form E Limitation of use Safety precaution e Never use this unit with any device other than TOSVERT series inverters Doing so may cause an accident Safety precautions m Handling in general A Warning Never Disassem ble e Never disassemble modify or repair the product Disassembling the product may cause electric shocks fire or injuries For repairs call your sales repair agency Prohibited e Do not put or insert foreign objects such as waste cable bars or wires into the product It may lead to electric shocks or fire e Do not splash water over the product and do not wipe the body with a wet cloth It may lead to electric shocks or fire Q Mandatory e Turn off input power before wiring Wait at least 15 minutes and check to make sure that the charge lamp on the inverter unit is no longer lit e Turn off the power immediately in case of any abnormalities such as smoke smell or abnormal noise Neglect of these conditions may lead to fire For repairs call your sales repair agency E Transportation and installation A Warning Prohibited e Do not install or operate the inverter if it is damaged or any part of it is missing Operating a defective inverter may lead to electric sh
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