Toshiba G8000 Series Power Supply User Manual
Contents
1. N DANGER CONTAINS PARTS NOT SERVICEABLE RISK OF ELECTRIC SHOCK BY THE USER This UPS receive power from more than Do not remove cover one source disconnection of all Sources UN is required to de energize this unit before No user serviceable parts inside servicing Refer servicing to qualified service Dangerous electric charge may be stored personnel in capacitors and associated circuitry Intended for installation in a controlled Wait at least five 5 minutes for power to environment dissipate then check voltage before servicing 125 180kVA USE COPPER CONDUCTORS ONLY REFER TO INSTRUCTION MANUAL REGARDING TIGHTENING TORQUE OF TERMINAL BLOCKS ft 2 3 4 5 9 10 14 12 13 NWARNING CRITICAL FUSE SIZING Incorrect fuse replacement size AN may result in fire or inadequate equipment ass eee pep sees 380V 380V 380V 375V AC INPUT BYPASSINPUT ACOUTPUT BATTERY 100 150 225kVA protection USE COPPER CONDUCTORS ONLY Replace only with same type and rating of fuse REFER TO INSTRUCTION MANUAL REGARDING TIGHTENING TORQUE OF TERMINAL BLOCKS 1 2 8 4 5 6 7 8 9 10 11 12 13 Js a 480V 480V 480V 400V AC INPUT BYPASSINPUT ACOUTPUT BATTERY 14 TOSHIBA B D NDANGER2. 11 6 2 Grounding configuration without input neutral When the neutral line cannot be fed to the bypass input from the input source which is wye connected the neutral terminal in the UPS cabinet must be connected to the ground bus in order to stabilize the UPS potential as shown in Figure 11 10 Thus the jumper cable should stay on See Figure 11 9 for the jumper cable location However there will be circulating current between the UPS and the bypass whenever the UPS transfers to from the bypass And the current will flow through the ground path instead of neutral line like that in Figure 11 8 Input Source UPS Cabinet Keep the Cable woe Figure 11 10 Grounding configuration without input neutral If a ground fault interrupter is installed the system is likely to trip the interrupter during transferring to from the bypass circuit It is recommended to put 0 5 sec or longer delay on the ground fault interrupter 11 6 3 Recommended configuration with delta input If the input source has a delta connection 3 phase 3 wire without ground the neutral terminal in the UPS cabinet must be connected to the ground bus as shown in Figure 11 11 So the jumper cable should stay on See Figure 11 9 for the jumper cable location lt UPS Cabinet gt Keepthe Cable on lec Figure 11 11 Grounding configuration with non grounded delta input 38 TOSHIBA 11 6 4 Grounding
3. ILSCO T3A2 600N TA 600 AU 600 ILSCO TA 600 T3A2 600N TA 600 AU 600 Four cable knockout plates are provided at the top of the 250 300kVA UPS See Figure 11 5 for hole information The six holes must be punched during installation Plate 1 1 5 0 6 Ground AC AC Control Wire Input Battery Bypass Output Wires Four solid rectangles show the outline of the cable knockout plates The three dashed rectangles show the UPS opening under the plates Figure 11 5 Cable knockout plates at the top 250 300kVA 33 TOSHIBA 11 3 External Breakers The G8000 UPS units are not equipped with circuit breakers The electrical contractor should provide the external breakers for AC input Bypass input DC input and AC output See Figure 11 1 for the position of the breakers Table 11 9 shows the minimum rating for each capacity of G8000 UPS breakers The Bypass input and the AC output require 4 pole breakers Table 11 9 External Breaker Rating AC input Bypass input AC output DC input Capacity Minimum Breaker Rating Minimum Breaker Rating 100kVA 480V 150A 500VDC 400A 125kVA 380V 250A 500VDC 600A 150kVA 480V 225A 500VDC 600A 180kVA 380V 350A 500VDC 750A 225kVA 480V 350A 500VDC 900A 250kVA 380V 500A 500VDC 1100A 300kVA 480V 450A 500VDC 1 200A 34 TOSHIBA 11 4 Grounding Wire N WARNING Be sure to ground the UPS
4. C _ The relative humidity must be held between 30 and 90 There must be no 3 Relative humidity condensation due to temperature changes seal level Vibrations in the installation environment must have frequencies either lower than 10 Hz or higher than 20 Hz For vibrations under 10 Hz the acceleration due to those vibrations must not 5 Vibration and exceed 0 5 G mechanical shock For vibrations over 20 Hz and under 50 Hz the acceleration due to those vibrations Altitude This equipment must not be applied at altitudes that exceed 1000m 3240 ft above must not exceed 0 5 G For vibrations over 50 Hz and under 100 Hz the total amplitude must not exceed 0 1 mm Dust in the room where the UPS is installed must not exceed normal atmospheric Dust dust levels In particular that dust must not include iron particles oils or fats or organic materials such as silicone 7 Flammable gas There should be no flammable explosive gas Hydrogen sulfide H2S No more than 0 0001 PPM Sulfurous acid gas SO No more than 0 05 PPM TOSHIBA ZNWARNING Keep the specified clearance around the UPS Leaving no space makes it difficult to carry out maintenance inspections causes insufficient ventilation and cooling leading to malfunctions MANDATORY Keep the UPS room clean Use a vacuum cleaner to clean the UPS Also Do NOT use silicon contained waxes on the floor in the UPS room and in the related room as
5. as specified Using the UPS without a proper ground will deteriorate the insulation and may cause electric shock due to leakage currents The resistance to ground should be 100 or less A grounding bus is provided on the inside of the each unit The bus is located on the front at the bottom of the UPS units For the 250 300kVA unit it is located on the top left See chapter 7 Dimensions and Weight for bus location detailed It is recommended that 2 AWG or 38mm or larger cable be used for the grounding wire The wire shall be fed through an opening at the bottom or through a hole on a knockout plate 250 300kVA only See Figure 11 5 for knockout plate detail Only one of 2 ground buses on top and at bottom shall be connected to the ground for 250 300kVA The cable end must have Amp terminal of 1 2 12mm diameter hole to tighten with ground bus inside the UPS as the ground bus has 33 64 13mm screw hole The Amp terminal and ground bus shall be tightened with a 7 16 10mm diameter screw 100 225kVA gt Ground bus 2AWG 38mm To the facility Earth ground 10mm or 7 16 c5 Screw 12mm or 1 2 Terminal _ Pree Feed Through Opening lt 250 300kVA gt Through knockout plate On top Recommended Another way For grounding Only one top or bottom should be connected to ground Figure 11 6 Earth Ground Wiring 35 TOSHIBA 11 5 Control W
6. configuration with corner grounded delta input If a phase of delta input source is grounded B phase for example the ground bus in the UPS cabinet should NOT be connected to the neutral terminal of UPS output So the jumper cable should be disconnected See Figure 11 9 for the jumper cable location The UPS output is floating against ground during normal operation An isolation transformer is recommended at output distribution as shown in Figure 11 12 UPS Cabinet Output Distribution To the Load isconnect 1 he Cable Figure 11 12 Grounding configuration with corner grounded delta input 39 Filename 57490 000 Install Directory J inverter users jlwilliams Technical Publications UPS G 8000 Deliverables Template C Program Files Microsoft Office Templates Normal dot Title G8000 Installation Subject Author K Okizaki Keywords Comments Creation Date 01 19 05 1 00 PM Change Number 376 Last Saved On 02 07 05 7 12 AM Last Saved By Toshiba Total Editing Time 317 Minutes Last Printed On 02 07 05 8 47 AM As of Last Complete Printing Number of Pages 40 Number of Words 5 307 approx Number of Characters 30 252 approx
7. descriptions and associated symbols When the words DANGER WARNING and CAUTION are used in this manual they will be followed by important safety information that must be carefully adhered to The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that if not avoided will result in death or serious injury to personnel N DANGER The word WARNING in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists that if not avoided could result in death or serious injury to personnel N WARNING The word CAUTION in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists which if not avoided may result in minor or moderate injury N CAUTION ATTENTION The word CAUTION or ATTENTION in capital letters without the safety alert symbol indicates a potentially hazardous situation exists which if not avoided may result in equipment and property damage CAUTION TOSHIBA 3 IMPORTANT SAFETY INSTRUCTIONS This i i ins i SAVE THESE INSTRUCTIONS instructions tor tne G8000 Series that should be followed during the installation operation and maintenance of the UPS systems Please refer to the battery manufacturer s instructions for details on operating and maintaining the batteries for each system The input and output of the UPS System are NOT equipped with an over current protec
8. manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation Copyright 2005 Toshiba International Corporation All rights reserved Printed in the U S A Contacting Toshiba s Customer Support Center Toshiba s Customer Support Center can be contacted to obtain help in resolving any Uninterruptible Power Supply system problems that you may experience or to provide application information The center is open from 8 a m to 5 p m CST Monday through Friday The Support Center s toll free number is US 800 231 1412 Fax 713 466 8773 You may also contact Toshiba by writing to Toshiba International Corporation 13131 West Little York Road Houston Texas 77041 9990 Attn UPS Product Manager For further information on Toshiba s products and services please visit our website at www tic toshiba com TOSHIBA 2 General Safety Instructions DO NOT attempt to install operate maintain or dispose of this equipment until you have read and understood all of the product safety information and directions that are contained in this manual Safety Alert Symbol The Safety Alert Symbol indicates that a potential personal injury hazard exists The symbol is comprised of an equilateral triangle enclosing an exclamation mark Signal Words Listed below are the signal words that are used throughout this manual followed by their
9. 150kVA 1 200kg 2 640lbs 180 225kVA 1 500kg 3 300lbs SWITCH EPO RATING SWITCH 8A i 1 Terminal Blocks Contzol Earth Ground Bus Figure 7 2 150 180 225kVA UPS Exterior dimensions front amp right side 18 TOSHIBA Earth Ground Bus TERMINAL BLOCKS CONTROL TERMINAL BUS SWITCH EPO 74 8 RATING NP 8 16 DIA HOLE FRONT VIEW Earth Ground Bus SIDE VIEW RIGHT Figure 7 3 250 300kVA UPS Exterior dimensions front amp right side 19 TOSHIBA 8 Transportation 1 Avoid vibration or shock exceeding 0 5 G the UPS Failing to observe this precaution may cause damage to the unit CAUTION Do NOT expose the UPS to water Exposing the UPS to water may damage or deteriorate the UPS The UPS is packed in a crate to bear external force well during transportation However the following points should be observed 1 Avoid impact or vibration against the UPS during transportation 2 Be sure that the water does not directly reach the UPS When transporting the UPS by using a crane follow the specified N procedure and keep the suspension wire angle within 60 Moving the UPS by any method other than the specified may cause WARN NG personal injury by being crushed or trapped by the UPS when it falls or overturns When transporting the UPS by a crane or a for
10. 3 2 kg m 275 in lbs 3 2 kg m 275 in Ibs 3 2 kg m 275 in Ibs 3 2 kg m 275 in lbs 3 2 kg m 275 in Ibs 3 2 kg m 275 in lbs 3 2 kg m 275 in Ibs 3 2 kg m 275 in lbs NOTE Maximum cable size is 350MCM One battery string consult factory if using multiple battery strings Table 11 3 Recommended Cable Size and Tightening Torque for 150kVA UPS 3 2 kg m 275 in Ibs 3 2 kg m 275 in Ibs 3 2 kg m 275 in Ibs 3 2 kg m 275 in Ibs 3 2 kg m 275 in Ibs 3 2 kg m 275 in Ibs AWG 4 0 or larger 3 2 kg m 275 in lbs 3 2 kg m 275 in Ibs 3 2 kg m 275 in Ibs 3 2 kg m 275 in Ibs 3 2 kg m 275 in Ibs 3 2 kg m 275 in lbs 3 2 kg m 275 in lbs NOTE Maximum cable size is 350MCM One battery string consult factory if using multiple battery strings 29 TOSHIBA Table 11 4 Recommended Cable Size and Tightening Torque for 180kVA UPS Tightening Torque 5 8 kg m 500 in lbs 5 8 kg m 500 in Ibs 5 8 kg m 500 in lbs 5 8 kg m 500 in Ibs 5 8 kg m 500 in lbs 5 8 kg m 500 in Ibs 5 8 kg m 500 in Ibs 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs NOTE Maximum cable size is 350MCM Two battery strings or more consult factory if using one battery string Table 11 5 Recommended Cable Size and Tightening Torque for 225kVA UPS Tightening Torque
11. 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs 5 8 kg m 500 in lbs NOTE Maximum cable size is 350MCM Two battery strings or more consult factory if using one battery string 30 TOSHIBA Three cable knockout plates are provided at bottom of each 100 125 150 180 225kVA UPS Holes are recommended in Figure 11 3 The installing electrical contractor must punch the 5 holes gt Plate 3 2 Dia AC Output Battery Control AC Input B P ypass Wires Three solid rectangles show the cable knockout plates outline The dashed rectangle shows the UPS opening under the plates Figure 11 3 Cable knockout plates at the bottom 100 225kVA The terminal busses are shown in Figure 11 4 The busses are located inside of the 250 300kVA UPS at the top The dashed line shows the side view of the screw holes The screws are used to tighten the lugs External cable size recommendations are located in Table 11 6 and 11 7 These tables show only the torque to tighten a terminal bus amp a corresponding lug Torque to tighten the cable end in a compression lug shall be specified by the lug vendor recommended in Table 11 8 1 2 3 4 5 6 7 8 9 10 11 12 U V W U V W N Eai Loo J LLL o
12. Anchor bolts of 12mm 1 2 diameter are to be used clearance holes of 16mm 5 8 diameter are provided in the UPS base 4 of 16mm diameter 4 screw holes 5 8 screw holes Side View Figure 10 2 Anchor bolt tightening Anchor Bolt lt 100 225kVA gt lt 250 300kVA gt Bak ooo a R NN mM B d 9 Ax 12mm Dia 1 2 pecan 8x12mm Dia 1 2 650mm E 025 19 32 i i i i mM MN 100 125kVA 1 050mm 41 11 32 EM XE S ES 150 180 225kVA 1 170mm 46 1 16 575mm 564mm 575mm 22 5 8 22 3 16 22 5 8 Figure 10 3 Hole locations and dimensions for anchor bolts 26 TOSHIBA 11 Wiring 11 1 Overview Figure 11 1 shows the external wiring diagram of G8000 UPS Wiring work is summarized below 1 Power cable connection for AC input Bypass Input AC output and DC input at terminal blocks or buses 2 External breaker provision at AC input Bypass Input AC output and DC input 3 Earth ground wire at grounding electrode 4 Control wire terminal TB1 Battery cabinet and Bypass Breaker See corresponding section to each wiring term To TB1 E CM C CELLO QE I lt UPS gt i 1 II i 1 Bypass I 394W AN Contactor Thyristor p Bypass Breaker Bypass Contactor i AC Input Input Output 393W Contactor C 304W m amu Input Output Breaker Rectifier Inverter In
13. C input service entrance As inadequate grounding configuration causes problems on start up connections for the ground line and the neutral line must be done properly according to the system configuration 11 6 1 Recommended configuration with input neutral grounded Figure 11 8 shows recommended grounding configuration with input neutral grounded The neutral line at the input source is usually grounded The neutral terminal in the UPS cabinet should be open as the neutral line must be grounded only at one point in a system And the neutral line must be properly fed to the bypass input Input Source UPS Cabinet gt i Disconnect Figure 11 8 Grounding configuration with input neutral grounded A jumper cable of 2AWG 38mm is provided between the neutral terminal and ground bus in the UPS cabinet Notice that the electrical contractor should unscrew and disconnect the jumper cable in this configuration The cable location is illustrated below 1 Disconnect Jumper Cable here 100 225kVA gt 250 300kVA l 1 1 I I I I l I I i EE E Terminal Ground 4 Neutral Bruna I Terminal I I Disconnect Bus I I I I I I I I Bus I I I I I I Jumper Cable here I I I I I L Figure 11 9 Jumper cable between the neutral terminal amp ground bus 37 TOSHIBA
14. J AC INPUT BATTERY BYPASS INPUT AC OUTPUT 3 phase 3 wire 3 phase 4 wire 3 phase 4 wire Figure 11 4 Terminal Busses of the 250 300kVA UPS 31 TOSHIBA Table 11 6 Recommended Cable Size and Tightening Torque for 250kVA UPS Torque to tighten Bus Number Cable Size the terminal bus 2 5 4 5 kg m 215 386 in lbs 2 5 4 5 kg m 215 386 in lbs 2 5 4 5 kg m 215 386 in lbs 2 5 4 5 kg m 215 386 in Ibs 2 5 4 5 kg m 215 386 in Ibs 2 5 4 5 kg m 215 386 in lbs 2 5 4 5 kg m 215 386 in lbs 2 5 4 5 kg m 215 386 in lbs 2 5 4 5 kg m 215 386 in lbs 10 2 5 4 5 kg m 215 386 in lbs 2 5 4 5 kg m 215 386 in lbs 12 2 5 4 5 kg m 215 386 in lbs NOTE Maximum cable size is 600MCM Two battery strings or more consult factory if using one battery string Table 11 7 Recommended Cable Size and Tightening Torque for 300kVA UPS ET 2 5 4 5 kg m 215 386 in lbs 2 5 4 5 kg m 215 386 in Ibs 2 5 4 5 kg m 215 386 in Ibs 2 5 4 5 kg m 215 386 in lbs 2 5 4 5 kg m 215 386 in lbs 2 5 4 5 kg m 215 386 in Ibs 2 5 4 5 kg m 215 386 in Ibs 2 5 4 5 kg m 215 386 in Ibs 2 5 4 5 kg m 215 386 in lbs 10 2 54 5 kg m 215 386 in Ibs 2 5 4 5 kg m 215 386 in Ibs 12 2 54 5 kg m 215 386 in Ibs NOTE Maximum cable size is 600MCM Two battery strings or more consult factory if using one battery string 32 TOSHIBA Table 11 8 Recommended Lugs At Terminal Bus Recommendation TA 600 ILSCO AU 600 TA 600
15. Keep unauthorized people away from batteries Please refer to the battery manufacturer s instruction when battery maintenance and or replacement are scheduled CAUTION Misuse of this equipment could result in personal injury and or equipment damage In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may come from the use of this equipment TOSHIBA 4 Safety Precautions Application The UPS shall NOT be applied to support equipment that could affect the human lives Special considerations are required when applying this UPS to the equipment that affect human safety and or maintain public services Be sure to contact inform Toshiba if it is such a case The application without special consideration may cause serious accidents Medical operation room equipment Life support equipment artificial dialysis incubators etc Toxic gas or smoke eliminators Equipment that must be provided under fire laws construction standards or other ordinances Equipment equivalent to the above Equipment to supervise or control airways railways roads sea lanes or other transportation Equipment in nuclear power plants Equipment to control communications Equipment equivalent similar to the above mentioned Disclaimer In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may come
16. N DANGER RISK OF ELECTRIC SHOCK RISK OF ELECTRIC SHOCK OR ELECTRIC Capacitors stay charged after power has AN ENERGY HIGH CURRENT LEVELS been shut off Dangerous electric charge may be stored AN Accidental contact with live parts can in capacitor and associated circuitry cause personal injury and death Test before touching Turn off and lock out all power sources Wait at least five 5 minutes for power to dissipate then check voltage before servicing The output ac circuit is considered as a separately derived source If local codes require grounding of this circuit use Grounding Electrode terminal identify terminal for bonding this circuit to the enclosure Ground the Terminal enclosure to a suitable grounding electrode in accordance with local code requirements NCAUTION RISK OF ELECTRIC SHOCK AN Heat Sink IGBT is not grounded Test before touching NCAUTION 8A control power source switch Do not turn off while operating IQ for 250kVA USE COPPER CONDUCTORS ONLY REFER TO INSTRUCTION MANUAL REGARDING TIGHTENING TORQUE OF TERMINAL BLOCKS 1 2 8 4 5 6 7 8 9 10 11 12 EU MEEW es Se EU ETE L DL LL T bL 380V 375V 380V 380V INPUT BATTERY BYPASS INPUT AC OUTPUT IQ for 300kVA USE COPPER CONDUCTORS ONLY REFER TO INSTRUCTION MANUAL REGARDING TIGHTENING TORQUE OF TERMINAL BLOCKS 1 2 3 4 5 6 7 8 9 10 11 12 pus p We
17. TOSHIBA Uninterruptible Power System UPS G8000 Series Installation Manual REQUIREMENT Read this operation manual carefully before installing the UPS e Retain this manual with the UPS for easy reference when required e This manual was written for the consulting engineer architect and electrical contractor Document Number 57490 000 February 2005 TOSHIBA CORPORATION TOSHIBA Corporation 2005 All Rights Reserved TOSHIBA Notice Please inform Toshiba Corporation or authorized representatives in case of inconsistencies omissions or questions The instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency concerning installation operation or maintenance Should further information be required or if problems arise which are not covered sufficiently contact your Toshiba sales office The contents of this instruction manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Toshiba International Corporation s UPS Division The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation s UPS Division and any statements contained herein do not create new warranties or modify the existing warranty Any electrical or mechanical modifications to t
18. a UPS battery is 24 months from the shipment date see TIC bill of lading Please complete the following information and retain for your records Job Number Model Number Serial Number Application Shipment Date Installation Date Inspected By TOSHIBA Manual s Purpose and Scope This manual provides information on how to safely install operate and maintain your TIC power electronics product This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating or performing maintenance on this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English equivalent Toshiba International Corporation reserves the right without prior notice to update information make product changes or to discontinue any product or service identified in this publication TOSHIBA is a registered trademark of the Toshiba Corporation All other product or trade references appearing in this manual are registered trademarks of their respective owners Toshiba International Corporation TIC shall not be liable for direct indirect special or consequential damages resulting from the use of the information contained within this manual This
19. an electrical shock hazard Connecting to more than one ground may cause ground loop See the chapter titled Wiring for wiring details MANDATORY 11 TOSHIBA Warning label check Warning label locations on the UPS are shown in the Figures below Please make sure these warning labels are placed in specified spots Please read all warning labels and understand what they mean Make sure warning labels are always legible Do NOT allow the labels to be removed or covered Locations of the Warning Labels 100 125 kVA RATING NP Figure 5 1 100 125kVA UPS exterior interior showing warning labels 12 TOSHIBA Locations of the Warning Labels 150 180 225 kVA HE 7j Je RATING NP Figure 5 2 150 180 225kVA UPS exterior interior showing warning labels qn d pa CESS OT ated Figure 5 3 250 300kVA UPS exterior interior showing warning labels 13 TOSHIBA The meanings of the following label symbols are as follows 1 The lightning flash with arrowhead within a triangle is intended to tell the user or the service personnel that parts inside the product are a risk of electric shock to personnel The ground symbol in a blue circle is intended to tell the user or the service personnel the location of the equipment grounding conductor
20. from the use of this equipment Any modifications without authorization by Toshiba could result in personal injuries death or destruction of the UPS Warning Labels Check Make sure all the warning labels are accordingly placed in the appropriate locations see page 10 13 If a label is missing or illegible contact Toshiba or authorized representatives TOSHIBA General Terms A WARNING Do NOT remove the rear side panels The parts inside carry energy high current That may result in electric shock burns personal injuries or UPS faults by S removing these panels PROHIBITED Do NOT modify the UPS relocate after initial installation or replace parts by untrained personnel Electrical shock injury or UPS faults may result if non certified technicians attempt to modify or relocate the UPS Please contact Toshiba if you need UPS modifications or plan to move the UPS PROHIBITED Transportation AX WARNING When moving the UPS using a crane follow the specified work procedure and keep the suspension wire angle within 60 Moving the UPS by any method other than that specified may cause personal injury by being crushed or trapped by the UPS when it falls Q or overturns As per specification in chapter 8 MANDATORY When moving the UPS do NOT tilt the UPS more than 10 from upright Titling the UPS more than 10 may cause personal injury by Q being crushed or trap
21. his equipment without prior written consent of Toshiba International Corporation will void all warranties and may void the UL CUL listing Unauthorized modifications can also result in personal injury death or destruction of the equipment 1 Introduction This manual is intended to help implement safe and correct transportation installation and wiring of the G8000 Series Uninterruptible Power System hereafter referred to UPS Before transportation installation and wiring of the UPS please read through all of the chapters Above all read the General Safety Instructions Important Safety Instructions Safety Precautions and Installation Precautions chapters as these must be carefully read Please make sure that you have a thorough understanding of the information in these 4 chapters amp Personnel that will install the UPS should carefully read this manual before installation Keep this manual close to the UPS so you can refer whenever necessary Also please read through the Operation Manual The Operation Manual describes the important instructions to be used during UPS operation The manuals should remain together TOSHIBA UNINTERRUPTIBLE POWER SUPPLY Complete the information below for the UPS system received Unless otherwise specified the warranty period for the UPS or UPS part is 36 months from the shipment date see TIC bill of lading Unless otherwise specified the warranty period for
22. ires The terminal layout of control wires at TB1 is shown in Table 11 10 Table 11 10 External Connections No Signal Name Operation 1 Low Battery Close at Low Battery 2 Backup Operation Close while Backup Operation 3 Fault Close by Faults 4 Inverter Supply Close during Normal Operation 5 Warning Close by Warnings esce 7 Remote Run Close to run UPS ETR TTO NOTT E EEA EEEE 9 Remote Stop Close to stop UPS 10 Bypass Supply Close during Bypass Operation 11 Output Signal Ground Ground for pin 1 5 amp 10 12 Input uu Badetys eet 13 Battery Overheat Overheat B contact BLAME GUI MEINER RE Bypass Breaker 15 52C Trip Signal Shunt Trip Signal by EPO Battery Breaker shunttrip 17 72B Trip Signal by EPO or Battery shutdown 18 MONTRER Battery breakers REI 19 72B Aux Contact Auxiliary A contact The UPS the battery cabinet and the bypass breaker should be wired as shown in Figure 11 7 Jumper wire if battery OH is not applied To Bypass t Cue Bypass Breaker Input m cor Overheat B contact Battery Cabinet gt UPS Cabinet gt Figure 11 7 Connection among UPS battery cabinet amp bypass breaker 36 TOSHIBA 11 6 Grounding configuration This section describes the grounding configuration with A
23. king installation area 24 TOSHIBA 10 1 Unpacking Make sure that UPS unpacking is conducted on the paved floor indoor which should be as close as possible to the installing location A building with overhead traveling cranes is expected to unpack large sized UPS If a crane is not available obtain a wide enough space for forklift operations Also keep space around the UPS to unpack the crate Then extract the crate Points to be observed 1 Retain all small articles during unpacking and installation 2 Make sure that exterior paint is not scratched and that the UPS cabinet is not damaged 3 2 3 Do not damage the UPS when using extracting tools 4 Do not remove the polyvinyl chloride cover if provided until installation 5 6 5 Packing materials should be disposed by the appropriate means after unpacking 6 In case of any abnormalities immediately report this information to Toshiba or authorized representatives 10 2 UPS Clearance When the UPS is installed maintain the clearance around the UPS as shown in Figure 10 1 Ensure that the front and top air vents are NOT blocked Top 400mm 15 3 4 Front 1 100mm 43 5 16 4 Side 0 Back Omm 0 Figure 10 1 UPS Clearance 25 TOSHIBA 10 3 Anchor bolts Tighten the anchor bolts to secure the UPS on the floor Tightening detail is shown in Figure 10 2
24. klift truck follow the instructions below 8 1 Transportation by a crane Make sure that the suspension wires are hooked at eyebolts on top as shown in Fig 8 1 Keep the angle within 60 between wires Wires should be wei ght rated with the same length Refer to chapter 7 Dimension and Weight for UPS cabinet weight Less than 9 60deg Figure 8 1 Wires and eyebolts to lift the UPS 20 TOSHIBA Figure 8 2 and 8 3 show unacceptable examples for lifting More than Uneven 60deg Wires Figure 8 2 Angle more than 60 Figure 8 3 Uneven wires Make sure that the UPS doesn t swing or tilt Then lift the UPS Keep UPS level while lifting Minimize the impact of a sudden stop when lowering the UPS to a resting surface Figure 8 4 and 8 5 show examples of good and unacceptable operations Legen J Lu 4 ZZ Z WS Z7 ZZ MV Figure 8 4 Good operation Figure 8 5 Unacceptable operation 21 TOSHIBA 8 2 Transportation by a forklift Space for the forks is provided underneath the UPS Insert the forks into the space shown in Figure 8 6 Make sure forklifts maximum load is enough to carry UPS Refer to chapter 7 Dimension and Weight for UPS weight 100 225kVA gt Base Fix the forks up against the base Insert the forks here If possible 250 300kVA gt Figure 8 6 Transportation by a forklif
25. ped by the UPS when it falls or overturns MANDATORY TOSHIBA 5 Installation Precautions Personnel WARNING Please have a certified qualified electrician install the UPS per local and or national electric codes UPS faults or improper operation may occur if not installed Q properly per codes and the installation manual MANDATORY Transportation Unpacking N CAUTION Do not transport move store or place the UPS on its side Excessive force applied from heavy objects inside may Q damage the UPS PROHIBITED Avoid vibration or shock exceeding 0 5G to the UPS Failing to observe this precaution may cause damage to S the UPS PROHIBITED When unpacking the unit do not give a direct shock or impact to the UPS with a hammer or disassembling tool It may cause damage to the UPS S PROHIBITED TOSHIBA Installation Environment N CAUTION The UPS is to be installed in a controlled environment Improper storage and installation environment may deteriorate insulation shorten component life and cause malfunctions Keep the installation environment per standard described in Table 5 4 MANDATORY Table 5 1 UPS Installation Environment Standard No Environment standard Installation location Indoors Ambient Minimum temperature 0 C Maximum temperature 40 C The average temperature temperature over any 24 hour period must be in the range 5 to 35
26. s pe pus ve Wa N eS L LL T DL 480V 400V 480V 480V AC INPUT BATTERY BYPASS INPUT OUTPUT The label G is attached at the ground wire connection point The label E is mounted in the vicinity of the main circuit transformers and reactors that can be seen from the back of the UPS Figure 5 4 Warning Labels 15 TOSHIBA 6 Contents OE ws t 8 2 9 0 10 0 10 1 10 2 10 3 11 0 11 1 11 2 11 3 11 4 11 5 11 6 Introduction GENERAL SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS Safety Precautions Installation Precautions Contents Dimensions and Weight Transportation Transportation by a crane Transportation by a forklift Storage Installation Unpacking UPS Clearance Anchor Bolts Wiring Overview Terminal Blocks and Power Cables External Breakers Grounding Wire Control Wires Grounding configuration 16 OOo fF 20 20 22 23 24 25 25 26 27 27 28 34 35 36 37 TOSHIBA T Dimensions and Weight Figure 7 1 7 3 show the outline dimensions and weights of G8000 UPS Weight 50 4 1980 100kVA 1 000kg 2 200lbs 125kVA 1 200kg 2 640lbs 1250 SWITCH EPO EL RATING NP SWITCH 8A Terminal Blocks Terminal Block Control 41 3 1050 Earth Ground Bus Figure 7 1 100 125kVA UPS Exterior dimensions front amp right side 17 TOSHIBA Weight
27. t Insert the forks here Ensure that the UPS does not swing or tilt Then lift and transport the UPS Minimize the impact of a sudden stop when lowering the UPS to a resting surface 22 TOSHIBA 9 Storage Observe following points when storing the UPS 1 Be sure to store UPS indoors 2 The best temperature at storing location is 20 25 68 77 F In case this temperature is difficult to be maintained a temperature window of 0 40 C 327104 f should be observed Temperature fluctuat ions should be minimal 3 Relative humidity at storing location should be 50 6096 Humidity must not exceed 90 4 Avoid locations where corrosive gas is generated 5 Avoid dirty locations 23 TOSHIBA 10 Installation N WARNING When transporting the UPS do not tilt the UPS more than 10 from upright Titling the UPS more than 10 may cause personal injury in the event that it falls or is overturned Do not transport move store or place the UPS on its side Excessive force applied from heavy objects placed inside of the cabinet may damage the UPS When unpacking the UPS do not give a direct shock or impact to the UPS using a hammer or disassembling tool It may damage the UPS Tighten anchor bolts to secure the UPS to the installation floor The UPS may fall during an earthquake if the anchor bolts are not installed and secured Ensure that there is adequate working space around the unpac
28. this may cause static electricity MANDATORY Make sure the air vents on the front and top of the UPS are NOT blocked Blocking the vents will cause the temperature inside the UPS to rise and may result in fire or UPS faults PROHIBITED Do NOT install the UPS close to a water source 2 It may cause electrical shock UPS fault or other accidents PROHIBITED Please ask Toshiba or authorized representatives where the UPS and or components are to be disposed It is illegal to dispose of certain components without conforming to environmental regulation for industrial commercial waste MANDATORY TOSHIBA Wiring Connection WARNING Be careful when connecting the UPS to the battery panel A wrong connection may cause damage to the UPS battery or charger Perform wiring and connections with correct polarity PROHIBITED The tightening torque of screws must conform to the tightening criteria Loose connections may cause fire due to heating Q MANDATORY When making wire connections or handling the wires observe the following precautions e Do not forcibly bend or pull the wires or damage the insulation e Do not place heavy objects on top of the UPS Failing to observe this precaution may damage the insulation of Q the wires or may cause a fire or an electric shock hazard MANDATORY Connect ground wire to the earth ground terminal only A missing ground wire may cause
29. tion device or an output disconnection at the AC output Therefore a circuit breaker should be provided by the user between the UPS output and the critical load input The minimum device ratings should be as follows Capacity Rated Output Breaker Rating Capacity Rated Output Breaker Rating 100kVA 480V 277Vac 480V 150A 125kVA 380V 220Vac 380V 250A 150kVA 480V 277Vac 480V 225A 180kVA 380V 220Vac 380V 350A 225kVA 480V 277Vac 480V 350A 250kVA 380V 220Vac 380V 500A 300kVA 480V 277Vac 480V 450A Circuit breakers should be provided by the user between AC input or Bypass input and power sources The minimum device ratings should be as follows Capacity Rated Input Breaker Rating Capacity Rated Input Breaker Rating 100kVA 480V 277Vac 480V 150A 125kVA 380V 220Vac 380V 250A 150kVA 480V 277Vac 480V 225A 180kVA 380V 220Vac 380V 350A 225kVA 480V 277Vac 480V 350A 250kVA 380V 220Vac 380V 500A 300kVA 480V 277Vac 480V 450A The maximum ambient temperatures in which the UPS should be operated is 40 104 or 32C 90 Ff maximum if the battery system is to be subje cted to the same temperature The nominal battery voltage for these models is 336Vdc for 125 180 amp 250kVA and is 360Vdc for 100 150 225 amp 300kVA The nominal battery float voltage is 375Vdc for 125 180 amp 250kVA and is 405Vdc for 100 150 225 amp 300kVA Only a certified service representative with battery experience should perform service on batteries
30. verter Breaker Contactor Chopper Charger TB1 DC input Battery g Breaker lt Battery Cabinet gt To Bypass gt Breaker Figure 11 1 External Wiring Diagram 27 TOSHIBA 11 2 Terminal Blocks and Power Cables The terminal blocks are shown in Figure 11 2 and are located inside at the bottom of each 100 125 150 180 225kVA UPS External cable size and tightening torque are recommended in the Table 11 1 11 5 Only copper wires are allowed for external cables 1 2 3 4 5 6 7 8 9 10 11 12 13 _ e E o of o o o oj ojjo o o of Jo o of U V U V U V _ gt dL AC INPUT BYPASS INPUT AC OUTPUT BATTERY 3 Phase 3 wire 3 Phase 4 wire 3 Phase 4 wire Figure 11 2 Terminal Blocks of 100 125 150 180 225kVA UPS Table 11 1 Recommended Cable Size and Tightening Torque for 100kVA UPS ERN RE 3 2 kg m 275 in lbs 3 2 kg m 275 in lbs NOTE Maximum cable size is 350MCM One battery string consult factory if using multiple battery strings 28 TOSHIBA Table 11 2 Recommended Cable Size and Tightening Torque for 125kVA UPS Block Number Tightening Torque 3 2 kg m 275 in Ibs 3 2 kg m 275 in lbs 3 2 kg m 275 in Ibs 3 2 kg m 275 in lbs AWG 4 0 or larger 3 2 kg m 275 in lbs AWG 4 0 or larger
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