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Toshiba 4010 Laptop User Manual

1. ATG 51001 OR TS2001 ONLY LS300 aesa BED TPI BOARD TS LLD 488 BLACK psy O WHITE TXD 485 som G WHITE a O GND HOST PORT nr lo RXD 485 av Seater gt rom INPUTS n2 19865 18AWG O GND PORT 1 GND O OR EQUIVALENT RXD485 TXD485 SEE TANK SENTINEL INSTALLATION GUIDE GND PORT 2 PART 000 1050 AND LS300 USER S GUIDE HO RXD 485 e O noss GND PORT 3 RXD 485 ADDITIONAL 5 TXD 485 TPC GND PORT 4 GROUP O RXD 485 TPC LS300 RS485 G OOO BLACK 4 WHITE RED CONTROLLERS MAY INCLUDE THE MagVFC STP SCI STP SCIII VFC AND STP SC PURCHASE RS232 CABLE LOGALLY EXTERNAL RS232 PORT NO TS TPI BOARD IN THIS mn TS L8300 CONSOLE IF TS TPI IS PRESENT REMOVE IT BEFORE MAKING RS232 CONNECTIONS Figure 2 4 Provides communication between ATG TPCs and both TS LS300 consoles ATG requires the Line Leak detection option for full operation of TS LS300 and ATG communication Only one TS LS300 has TS TPI installed if both have a TP board remove the TPI from one of the TS LS300 The RS232 cable is supplied by the customer Connect TPCs so all Stand alone TPCs are on the same port and Master Slave configured units are on their own port Address TPCs so controllers on same port have unique addresses If similar type stand alone TPCs are installed on the same port as Master Slave TPCs the stand alone TPCs will be seen as Slav
2. ATG 151001 OR TS2001 ONLY LS300 RED TPI BOARD assa OH ack 485B BLACK TS LLD a ioe WHITE TXD 485 WHITE GND HOST PORT SRN O RED RXD 485 ao CABLE BELDEN TXD 485 BORTA CONDUCTOR a ND INPUTS n2 9365 18AWG T G GND OR EQUIVALENT RXD 485 O TXD 485 O GND PORT 2 O RXD 485 SEE TANK SENTINEL INSTALLATION GUIDE O TO PART 000 1050 AND LS300 USER S GUIDE PORT 3 PART 000 0040 FOR COMPLETE ATG AND O GND LS300 WIRING INFORMATION O RXD 495 O TxD 485 O GND PORT 4 O RXD 485 Figure 2 1 This application provides communication between ATG and TS LS300 only The Line Leak detector option is required on the ATG for operation See Tank Sentinel Installation Guide and TS L300 AutoLearn Installation Guide for specific instructions for each component Page 2 2 Installation and Wiring TS TPI Installation and Wiring Guide Integrated TS TPI TS LS300 to Automatic Tank Gauge TS 1001 TS2001 and TPCs ATG 151001 OR TS2001 ONLY LS300 4854 O RED TPI BOARD TSUDP bev o me FS PO OST PORT SRN WHITE RED GND IN1 O CABLE BELDEN Aeg O TXD 485 CONDUCTOR INPUTS N2 9365 18AWG O GND PORT 1 Nort USED OR EQUIVALENT O RXD 485 GND O BLACK
3. NO PUMPS in System Menu PUMP ADDRESS PUMP TYPE GROUP TYPE PUMP GROUP See the Tank Sentinel Setup Programming Guide for more information on programming the ATG to include Lines for TS LS300 PROGRAMMING Number of Pumps Menu READ ONLY NOTE NO PUMPS READ ONLY Fields that display the words READ ONLY in the SENE upper right corner have been automatically filled in Description of Steps by the Auto Configuration process These fields are not editable The next Auto Configuration process The number of pumps information is displayed will over write these fields and values under the SYSTEM menu Return to the main SETUP MENU display which shows SETUP MENU MORE EXIT SYSTEM TANKS PROBES 1 Press the M2 key to display the SYSTEM menu M M4 JE E B E 2 Press the DOWN key until NO PUMPS is displayed a SPACE 3 Press the M3 key to display the number of information SETUP INFO MORE per pe NG a NO LINES NO SENS NO PUMPS The number represents the number of pump controllers that the TPI device has detected The data on display 2 was generated from Auto Configuration M2 M M4 gl N N EN NOTE NO PUMPS may be aligned with IEN any of the menu keys M1 M4 NUMBER OF PUMPS READ ONLY depending on what other features 2 are programmed or enabled For this example the menu is aligned with the M3 key 4 Press the CANCEL key twice to return to the SETUP MENU menu TS T
4. TS TPI Installation and Wiring Guide TYPE READ ONLY Description of Steps PUMP N MORE NAME TYPE GROUP ADDRESS 1 Press the M2 key to display the TYPE PUMP N READ ONLY field In this example the type VFC is displayed TYPE PUMP N READ ONLY There are five types of controller displays VFC VFC SC SCIII SCI and VFCIV The displayed TYPE PUMP coresponds with the following FE Petro controllers SC STP SC SCI STP SCI SCIII STP SCIII VFC IST VFC VFCIV MagVFC 2 Press the CANCEL key to return to the CANCEL PUMP N menu GROUP Read Only Description of Steps PUMP N MORE NAME TYPE GROUP ADDRESS In this example the group 2 is displayed GROUP PUMP 1 READ ONLY 2 2 Press the CANCEL key to return to the PUMP N menu 1 Press the M3 key to diplay the GROUP PUMP N READ ONLY field This menu item defines which pump is connected to which TS TPI port number A group number of 1 2 3 or 4 will indicate that the pump is on that port number The TS LS300 occupies Group 1 in the factory installed TS TPI TS LS300 therefore the first pump group is Group 2 and is connected on PORT 2 The Stand Alone TS TPI has all ports and therefore all groups available to TPCs TS TPI SETUP PROGRAMMING Page 4 5 4 TS TPI Installation and Wiring Guide ADDRESS READ ONLY Description of Steps 1 Press the M4 key to display the ADDRESS NA NPE SVIE AMINES ME PUMP N
5. The Line Compliance Report will include one year s worth of 0 2 gph monthly compliance tests for a selected line or all lines The most recent test is shown first and the oldest test last After a year the oldest test will be dropped when a new test passes Follow the following steps to schedule the line compliance report All other line reports follow this same process The rest of this section of the manual will only describe the report To schedule the diferent line reports follow this same process under each of the report menus LINE COMP Only with Line Leak Detector s LINE COMPLIANCE Use UP DOWN A V to show choices SCHEDULE NONE select schedule see TABLE 7 1 TIME 1 00 00 00 to 23 59 59 input time see TABLE 7 2 TIME 2 00 00 00 to 23 59 59 input shift 2 time N A if not SHIFT TIME 3 00 00 00 to 23 59 59 input shift 3 time N A if not SHIFT FAX NO or YES yes requires optional fax modem PRINTER YES or NO Press ENTER to accept this data Line Diagnostics Report This report is typically used by service technicians to diagnose line test issues This report is not typically scheduled Line Test Report This report shows the latest line leak tests for a selected line or all lines The number of passed Gross 3 gph line tests passed for the day is shown first and is followed by the most recent Annual 0 1 gph or Monthly 0 2 gph line test results Line Test History Report
6. Delivery Schedules Fax 207 283 0158 Phone 800 872 3455 RMA Application Help Fax 207 282 9002 Phone 800 984 6266 email sales incon com email tech incon com INCON EBW is a wholly owned subsidiary of Franklin Electric and is member of the Franklin Fueling Systems Group Visit our web site at www franklinfueling com Franklin Fueling Systems Tank Sentinel BriteSensors and INCON are registered trademarks of Intelligent Controls Inc System Sentinel and System Sentinel Ang Ware are trademarks of Intelligent Controls Inc LS300 Auto Learn is a registered trademark of FE Petro Copyright 2003 all rights reserved INSIDE FRONT COVER TS TPI Installation and Wiring Table of Contents TAN 1 1 2 TS TPI Installation amp Wiring eerrnnnnnnnnnnnrrrrnnnnnnnnnrnnnnnrrennnnnrrnnnnnrrrrnnneneesnnnnnn 2 1 3 Tank Sentinel TS TPI Interface Lae aed 3 1 4 TETP Se programming seei iiini eataa a aE EEEa 4 1 5 TS TPI and Line Leak Testing sasctcecncrncenensecncnnnsarsseieneracecesennt nercinemenmeninne 5 1 6 TS TPI Data and reports ee 6 1 7 LINE Reports NN 7 1 8 Troubleshooting usminkede 8 1 TABLE OF CONTENTS Page TOC 1 TOC TPI User s Guide SAFETY Graphic Symbol Conventions NOTE gt gt bP Through out this User Guide these symbols will highlight information for your safety and the proper functioning of this equipment Read carefully the steps in thi
7. READ ONLY field DD gt In this example address 0 is displayed ADDRESS PUMP 1 READ ONLY The address range is from 0 31 2 Press the CANCEL key to return to the PUMP CANCEL N menu A x Press the DOWN key to display the TANK and HEIGHT user entry menus DOWN SPACE TANK user entry Description of Steps PUMP N MORE TANK HEIGHT 1 Press the M1 key to display the TANK ASSO CIATION PUMP N user entry field ma ma ma ma The default TANK ASSOCIATION number 0 is displayed TANK ASSOCIATION PUMP 1 NUMERIC The user selects the tank number associated with ECS ZALES PUMP N The values range from 0 8 0 none or the maximum number of tanks available for the ATG model NOTE This will allow a pump to be associated with a tank If the pump is not associated with a tank i e for level monitoring by the tank gauge then NONE may be chosen but this will disable some features of the pump controller interface for that controller If a tank has multiple pumps in it more than one controller may be associated with the tank 2 Use the keypad to enter the tank number In the event that a number is already entered and needs to change press the M4 key to backspace and erase the entry The default 0 tank number will be displayed 4 Page 4 6 TS TPI SETUP PROGRAMMING TS TPI Installation and Wiring Guide 3 Press the ENTER key to accept data entry ENTER The display returns
8. Overview The Turbine Pump Interface TS TPI hardware has been developed to facilitate communications of the Turbine Pump Controllers TPC operating conditions with the INCON Tank Sentinel Automatic Tank Gauge ATG consoles via the RS 485 port The integration of ATG TS TPI and TPC allows the ATG to intervene when pumps experience certain fault conditions by resolving the fault and enabling the pump to continue dispensing fuel In addition to this the ATG keeps an alarm history to aid in troubleshooting A technician can review an alarm history report at the site or remotely via System Sentinel and System Sentinel Anyware The TS TPI requests status and fault conditions of the TPCs This information is transmitted to the ATG on demand The ATG can then make this status available for purposes of Displaying Printing and Faxing Pump Controller Status Resetting Pump Controllers Making Pump Controller Status available to System Sentinel and System Sentinel Anyware Basic Operation Features There are several basic operation features listed below and detailed further in separate chapters of this manual Monitor Record and Reset Pump Controller Faults The primary feature is that the ATG maintains the state of the Pump controller such that it continues to run and function without user intervention The Pump Controller will stop a pump when a fault condition exists The ATG monitors pump controllers through the RS 485 port for f
9. SEITE TXD 485 RED GND PORT 2 RXD 485 SEE TANK SENTINEL INSTALLATION GUIDE PART 000 150 LS300 USER S GUIDE TXD 485 PART 000 0040 AND APPROPRIATE 4 GND PORT 3 TPC INSTALLATION AND OWNER S MANUAL FOR COMPLETE WIRING INFORMATION ara XD 485 GROUPS Eg XD 483 l GND PORT 4 RXD 485 TPC RS485 CONTROLLERS MAY INCLUDE THE ae MagVFC STP SCI STP SCIII IST VFG AND STP SC ADDITIONAL TPC CONNECTIONS RED WIE BLACK Figure 2 2 This application provides communication between ATG TS LS300 and TPCs The Line Leak detector option is required on the ATG for full communication with TS LS300 See Tank Sentinel Installation Guide and TS L300 AutoLearn Installation Guide for specific instructions for each component Connect TPCs so all Stand alone TPCs are on the same port and Master Slave configured units are on their own port Address TPCs so controllers on same port have unique addresses If similar type stand alone TPCs are installed on the same port as Master Slave TPCs the stand alone TPCs will be seen as Slave units Installation and Wiring TS TPI Installation and Wiring Guide Page 2 3 2 TS TPI two TS LS300 with Automatic Tank Gauge TS 1001 TS2001 ATG 51001 OR TS2001 ONLY LS300 485A RED TPI BOARD TS LLD 8 PA menes DSY TXD 485 SAIN ware WATE 1116 eyo HOST PORT ING RXD 485 GND TXD 485 INPUTS N2 GND PORT 1 GND RXD 485 TXD
10. This report shows a history of line test reports 7 Page 7 2 LINE REPORTS SETUP TS TPI Installation and Wiring Guide TROUBLESHOOTING This section is to aid in troubleshooting the TS TPI and the integrated system that it is connected to Two models of the TS TPI are available the factory installed option in the TS LS300 AutoLearn and the TS TPI stand alone unit These troubleshooting steps will apply to both models unless otherwise indicated in the section The TS TPI has a number of LEDs as indicator lights to help communicate the status of the TS TPI and the equipment it is connected to The green LED is the power indicator when it is on there is power to the TS TPI The red LED is the TPC fault indicator when it is on the TS TPI received a signal indicating that one or more of the TPCs connected to it are in alarm The yellow LEDs are Port communication indicators one yellow LED per port under normal operation and conditions each yellow LED will be blinking If any port has a steady on or steady off LED that indicates a problem with that port NOTE The yellow communication LED closest to the HOST port typically blinks so rapidly that it appears solid on If nothing is connected to a PORT the yellow LED for that port still blinks When the TS TPI is used as a stand alone unit connected to TPCs only the TS TPI functions as a remote pump controller status The red LED when off indicates the controllers are not in alarm If t
11. information as found in the pump section of the program ming and the DISPLAY pump status real time interface The information can be polled and stored in System Sentinel or printed at the site by a technician when required The following is a representation of anew pump controller status report Only values available for a specific controller would be printed INCON INTELLIGENT CONTROLS INC P O BOX 638 SACO ME 04072 1 800 984 6266 06 12 2002 6 45 PM PUMP CONTROLLER STATUS PUMP I REGULAR I TYPE SCI GROUP 1 GROUP TYPE MAST SLAV STATUS 61 FAULT 00 VOLTS1 204 CVOLTS1 201 AMPS1 0 1 CAMPS1 6 5 SOFTWARE VERSION 3 XXX TS TPI DATA AND REPORTS Page 6 7 6 TS TPI Installation and Wiring Guide How to print the report Description of Steps Here is the Tank Sentinel display in RUN MODE showing SYSTEM TANK SENSOR etc are all OKAY 1 Press the REPORT key to display the SELECT REPORT GROUP menu 2 Press the DOWN key twice to show the PUMP menu selection Here is the SELECT REPORT GROUP menu showing the PUMP menu selec tion 3 Press the M1 key to display the PUMP STATUS REPORT selection menu Here is the PUMP STATUS REPORT display showing two choices PRINTER or FAX 4 Print the report to the console printer or a fax modem with the programmed fax telephone number See the Tank Sentinel Setup Program ming Guide 000 1053 for instructions on how to enter a fax modem t
12. pump status information and depend ing on the type of TPC controls the pump In this chapter a brief description of each application is presented as well as the wiring of each component for the particular application Please contact Franklin Fueling System Technical Support 800 984 6266 if the TS TPI is to be used in any other application Specific details of installation and the general programming instructions for the ATG is found in the Tank Sentinel Installation Guide part number 000 1050 Specific programming instructions concerning the TS TPI with the ATG will be covered in this Guide Look for your specific application on the following pages Wire the components according to the wire diagram and then go to the next chapter Tank Sentinel TS TPI Interface for information on the features of the TS TPI The rest of the chapters provide instruction for programming the ATG to take full advantage of the TS TPI Here are the application options covered in this guide amp TS ATG with TS TPI and TS LS300 AutoLearn Console TS ATG with TS TPI TS LS300 AutoLearn Console and TPCs TS ATG with TS TPI and two TS LS300 AutoLearn Consoles TS ATG with TS TPI two TS LS300 AutoLearn Consoles and TPCs TS ATG with Stand alone TS TPI and TPCs Stand alone TS TPI with TPCs ELECTRICAL DANGER Verify that no voltage exists before working on or wiring to A circuits described in this manual otherwise lethal electrical shock hazards could exist whic
13. test These tests are in addition to the tests the TS LS300 will do automatically TS TPI Setup Programing Operations The ATG Setup Programming menus allow for the TS TPI feature to be enabled An Auto configuration AUTO CFG is then performed which sets up the TS TPI system for the first time adding menus to the setup display The ATG will detect the number of pump controllers that are connected and will configure the ATG to monitor them The AUTO CFG updates the system configuration with the number of pump control lers connected what type of controller how the controllers are grouped and how the associated pumps are to be managed The user Configuration menus control the pump name tank association pump height pump mode and reserve setting Data Display and Reports On the ATG a pump controller Display menu is available from the console to allow viewing of live and updated information about the pump controller The ATG will also monitor the pump controllers for information such as status faults volts amps watts frequency flow pressure temperature dip switch settings and software version The Pump Controller Status Report provides the same information found in the Display menu A separate TPI setup Report shows the various Group Pump and Tank associations Page 3 2 TANK SENTINEL TS TPI INTERFACE TS TPI Installation and Wiring Guide Diagnostic Operations A pump controller Diagnostic menu is available on
14. the console display to allow a user to reset a pump controller from the ATG Another diagnostic function that is available is the ability to enable automatic calibration of the pump controller and its pumps Remote Management The remote management feature allows an interface within System Sentinel or System Sentinel Anyware to acquire and display pump controller status This feature allows the user to remotely poll data from the ATG including pump controller status and alarms Apump Controller Interface screen in Site Link shows controller status TANK SENTINEL TS TPI INTERFACE Page 3 3 3 TS TPI Installation and Wiring Guide R TS TPI SETUP PROGRAMMING TS TPI Menu NOTE E Press this key and follow the highlighted sequence below G I Z SELECT MENU OPTION SETUP UPGRADE LANGUAGE DATALOG M a z M1 M zy zy SETUP MENU MRI vA m M1 M a a a a TRE m gt es E m M1 M a al a a TPI ENABLE NO UP DOWN TPI ENABLE MES UP DOWN MRE ENABLE PUMP GROUP Prior to Enabling TPI the System configuration for Number of Tanks is required Refer to the Tank Sentinel Setup Programming Guide TPI ENABLE user entry Description of Steps Here are the SELECT MENU OPTION menu names displayed 1 Press the M1 key to display the SETUP menu Here is the main SETUP MENU display 2 Press the DOWN key several times until the TPI menu na
15. 485 GND PORT 2 RXD 485 TXD 485 GND PORT 3 RXD 485 TXD 485 GND PORT 4 RXD 485 CABLE BELDEN 3 CONDUCTOR 9365 18AWG OR EQUIVALENT 0000 POY SEE TANK SENTINEL INSTALLATION GUIDE PART 000 1050 AND LS300 USER S GUIDE PART 000 0040 FOR COMPLETE ATG AND LS300 WIRING INFORMATION 000 10001000 0 o 0 0 LS300 PURCHASE RS232 CABLE LOCALLY EXTERNAL RS232 PORT L nors TrI BOARD IN THIS LS300 IF TS TPI IS PRESENT REMOVE IT BEFORE MAKING THE RS232 CONNECTION Figure 2 3 Provides communication between ATG and both TS LS300 consoles ATG requires the Line Leak detection option for full operation of TS LS300 and ATG communication Only one TS LS300 has TS TPI installed if both have a TPI board remove the TPI from one of the TS LS300 The RS232 cable is supplied by the customer TS TPI configuration switch SW1 pole 3 is ON See Figure 2 7 for more details and switch settings on TS TPI Page 2 4 Installation and Wiring TS TPI Installation and Wiring Guide Wire diagram for TS TPI with two TS 300 AutoLearn to Automatic Tank Gauge TS 1001 TS2001 and TPCs
16. G then PUMPS and then PUMP The tank gauge allows the user to select a pump number and will then display the diagnostic function keys RESET and CALIBRT DANGER i The potential for electric _ Shock exists Verify the site is safe before proceeding with a Reset operation If the user selects the RESET function the Tank Sentinel will ask ARE YOU SURE and if the user presses the ENTER key then the reset will be performed Pressing ENTER in response to the question will issue the reset to the controller If the user is not sure about the reset perhaps due to a safety concern then the user should press the CANCEL key to abort this operation The CALIBRT function is for STP SCI TPC only For details of the calibration process see the STP SCI Installation and Owner s manual When a user selects the CALIBRT function the Tank Sentinel asks ARE YOU SURE Pressing ENTER enables calibration on the selected pump controller Pressing cancel aborts the operation When calibration is enabled the STP SCI memory is erased For proper calibration no product flow can go out of the pump Close a ball valve at the pump discharge or turn down the pump s clamp valve before calibrating During the calibration process the TPC takes a snap shot of the voltage current and power of the pump These values are displayed as are the Calibrated status values in the Display Menu DIAG Menu PUMPS User Interface Description of Steps 1 Press t
17. Locked rotor while PMA is running Short Circuit upper rail short TROUBLESHOOTING Page 8 3 8 TS TPI Installation and Wiring Guide INSIDE BACK COVER TS TPI Istallation and Wiring Guide Franklin Fueling Systems ICON P O BOX 638 SACO ME 04072 USA TS TPI Turbine Pump Interface Installation and Wiring Guide
18. PI SETUP PROGRAMMING Page 4 3 4 TS TPI Installation and Wiring Guide PUMP N Menu s e NAME user entry e TYPE READ ONLY e GROUP READ ONLY e ADDRESS READ ONLY e TANK user entry e HEIGHT user entry NAME user entry NOTE In the following examples N represents any pump Description of Steps 13 number 1 2 3 and so on The PUMP N menu displays six subsequent PUMP N MORE fields including TANK and HEIGHT scroll NAME TYPE GROUP ADDRESS down 1 Press the M1 key to display the NAME PUMP N user entry field The default name of PUMP 1 is displayed 2 Press the M4 key to backspace and erase the PUMP 1 default name 3 Use the keypad to enter a unique name for each pump up to 8 characters long See NOTE below Remember Use the SHIFT key to change the keypad for A M to N Z and to numeric 1 9 0 and SPACE a blank space 4 Press the ENTER key to accept the data entry The display returns to the PUMP N menu Repeat the user entry steps for each pump A E 5 A NAME PUMP N A M PUMP1 BACKSPACE POWER WARNING ALARM ALARM R R NOTE The Pump name can be up to 8 alpha numeric characters This alias is used throughout the system in the display and reports An example name would be UNLEADED The name is not automatically updated or over written by an AUTO CFG operation 4 Page 4 4 TS TPI SETUP PROGRAMMING
19. S TPI Installation and Wiring Guide TPI AND LINE LEAK TESTING LN Line Test Menu MENU SELECT MENU OPTION NOTE Eg lt Press this key and follow the highlighted sequence below SETUP UPGRADE LANGUAGE DATALOG SETUP MENU EXIT SYSTEM MORE TANKS LINES SETUP MENU LK TESTS SCLD TEST LN TESTS pp MORE CLK CAL M M4 E a LINE TESTS SCHEDULE FAILOG FAULT OG M M2 M3 M4 E E B B NOTE Disregard this Chapter if the LN TESTS menu does not appear Note that the position of this menu can be displaced by other menus The LN TESTS and LINES menu only appear if one or more NO LINES are entered under the SYSTEM setup menu SYSTEM INFO NO LINES NO SENS MORE LIMITS SENTINEL The TS LS300 AutoLearn Line Leak Detector automaticly performs a monthly precision 0 2 gph test after a 3 hour quiet time With this menu you may control the time this happens or schedule it to happen at a different time or day than tank leak tests run to avoid affecting tank leak test results Character input editing e Push UP DOWN A V keys to show more menus or menu selections e Use menu keys M1 to M4 to access menus e Press ENTER to accept a selection or input a value into the setup configuration memory e Press CANCEL to cancel data entry e Press M1 to move the cursor left e Use M2 to move the cursor right gt _ e Press M4 to backspace delete one ch
20. T DANGER The potential for electric shock exists Verify the site is safe before proceeding with a Reset operation SELECT DIAGNOSTIC OPTION RESET CALIBRT Hp E RESET PUMP 1 ARE YOU SURE M4 4 EN DANGER The potential for electric shock exists Verify the site is safe before proceeding with a Reset operation After entering a reset the display will flash the word DONE for a few seconds then it will automati cally return to the SELECT DIAGNOSTIC OPTION menu displaying RESET and CALIBRT TS TPI DATA AND REPORTS TS TPI Installation and Wiring Guide Page 6 5 for CALIBRT Menu NOTE In the following examples N represents an ump number us ep y pump CALIBRT User Interface 1 2 3 and so on Description of Steps SELECT DIAGNOSTIC OPTION Here is the SELECT DIAGNOSTIC OPTION RESET _CALIBRT menu displaying RESET and CALIBRT v wy wy m vs Ma 1 Press the M2 key under CALIBRT The CALIBRATE PUMP N display asks if the RESET PUMP 1 user is sure before enabling automatic ARES OM SORES calibration for a particular pump controller giving the user a chance to press CANCEL to abort the calibration process D 2 Press the ENTER key to enable calibra ENTER tion for the pump controller e Press the CANCEL key to abort the process CANCEL For STP SCI controller only After enabling calibration the display will flash the word DONE for a few seconds and the
21. TS TPI Turbine Pump Interface Installation and Wiring Guide amp Franklin Fueling Systems Ness lt lt P D BOX 090 BACO ME 09077 USA TS LS300 ome 8 PE E Franklin Fueling Systems NN INI CON Ep P O BOX 638 SACO ME 04072 USA Part Number 000 0042 Rev A Copyright December 2003 ji NOTICE NOTE INCON EBW has strived to produce the finest possible manual for you and to ensure that the information contained in it is complete and accurate However INCON EBW makes no expressed or implied warranty with regard to its contents INCON EBW assumes no liability for errors or omissions or for any damages direct or consequential that result from the use of this document or the equipment which it describes This document contains proprietary information and is protected by copyright All rights are reserved No part of this document may be reproduced in any form without the prior written consent of INCON EBW INCON EBW reserves the right to change this document at any time without notice Use the Table of Contents to find topics within this manual Separate installation instructions are provided for the Needle Valve PN 000 0045 the Calibration Kit PN 000 0043 and the LSU Transducer PN 000 0058 Need Help Mail Address no packages INTELLIGENT CONTROLS INC PO BOX 638 SACO ME 04072 Office Hours 8 am to 5 pm EST Monday through Friday Sales Orders 24 hour Technical Service
22. ame and in the Priority Mode a specified tank will draw down to its reserve percentage before other tanks are called upon The ATG also performs tank level management by generating alarms to warn the operator of High and High High product limits Low and Low Low product limits water levels limits and even an obstruction on the pump motor The ATG can shut down pumps turn on pumps and change priority based on the active alarm at the ATG For example if the water level in the tank is within two inches of the user defined pump height the ATG will indicate the Pump in Water alarm and shut down the pump The ATG will prevent the pump from operating until the water level is reduced For Overfill Management the ATG will generate an alarm to warn the operator when the product level in the tank exceeds the High or High High limits If these conditions occur the ATG will change the tank priority in the group and make it the primary tank so it will be the first tank to draw down product until the product level drops below the High level limit TS LS300 report Leak Test Initiating Capabilities The TS TPI allows the TS LS300 AutoLearn Line leak detection to communicate product pipeline status The ATG can respond to TS LS300 alarms and print reports of pipeline status Reports can be scheduled by the end user The user can schedule precision line tests at any time in the ATG Then the ATG communicating throught the TS TPI will initiate the line
23. and controller fault reset Stand Alone TS TPI requires separate 120 240 vac 50 60 hz power TS TPI reset switch will reset the TS TPI in the event of a communication conflict The TPC fault reset will reset a pump controller that is in a fault conditon It will only reset controllers that are indicating a fault alarm If none of the controllers are in alarm no reset will take place Alarm Silence button will silence the audible alarm but not clear the fault Connect TPCs so all Stand alone TPCs are on the same port and Master Slave configured units are on their own port Address TPCs so controllers on same port have unique addresses Installation and Wiring Page 2 7 2 TS TPI Installation and Wiring Guide TPI Configuration Switch Locate the single dip switch on the TS TPI board labeled SW1 This set of switches sets how the various ports communicate The host ATG and Pump Controllers all communicate using RS 485 connections The TS LS300 communicates using RS 232 The Factory default setting is switches 1 2 and 3 are OFF and switch 4 is ON When a second TS LS300 is used more than 4 pipelines at a site switch 3 is set to the ON positon see Figure 2 7 SW1 Stand Alone TS TPI TS TPlin TS LS300 Two TS LS300 in use 1 OFF OFF OFF 2 OFF OFF OFF 3 OFF OFF ON 4 ON ON ON Figure 2 7 2 Page 2 8 Installation and Wiring TS TPI Installation and Wiring Guide TANK SENTINEL TS TPI INTERFACE
24. aracter to the left 1 The TS LS300 will run the Gross Monthly and Annual line leak tests automaticly Scheduling tests is not required See the TS LS300 User Guide for details of the different Line Leak Tests performed TPI AND LINE LEAK TESTING TS TPI Installation and Wiring Guide Page 5 1 5 Line Leak Test Requirements amp Notes 1 Inform the Site Personnel to If the store closes at night not 24 hour Leave the Pump Controllers power on at night with dispenser power off The Submerged Turbine Pump STP must be able to turn on to run the pressurized line leak tests It is recommended that Line Leak Tests and Tank Leak Tests should not be scheduled to run at the same time Note The Monthly 0 2 gph precision Line Leak Test will begin after 3 hours of quiet time between product dispensing The line leak detector can start the pump at any time to run pressurized line leak tests The annual 0 1 precision line leak test requires 6 hours of quiet time after the final dispense before it will begin testing Make sure to take this into account when scheduling a Annual precision 0 1 Line Leak Test Note See the TS LS300 AutoLearn User s Guide or consult INCON Technical Service for Special Applications for example manifolded lines nonstandard pumps etc Before programming reference the State and Local Regulations about line leak testing type precision of the tests test frequency and r
25. ault conditions When fault conditions are received the ATG will manage them by reporting alarms silencing the audible alarms on the controllers and resetting the controller when appropriate Fault Diagnostic Capabilities The secondary feature provides fault detection diagnostics The ATG will take control of the pumps when certain fault conditions are active in the ATG For example if a site has multiple tanks of the same product and one of the tanks gets overfilled the ATG will make the over filled tank the priority tank even if it is not programmed as the priority tank until the over fill conditon is corrected Pump Controller alarms have been added to the alarm processing code of the tank gauge Level Management The third feature allows a customer to utilize the ATG to control the mode the pumps use to draw down product in two or more tanks with the same product The Leveling Mode alternates the pumps so that the tank levels are equal as the tanks are being drawn down The Priority Mode gives one pump priority over the others while it draws product down A pump remains in Priority Mode until an user specified reserve percentage level is reached The tank gauge then gives priority to another pump and it then draws down the product from another tank TANK SENTINEL TS TPI INTERFACE Page 3 1 3 TS TPI Installation and Wiring Guide In Leveling Mode the ATG keeps the levels on multiple tanks the s
26. d RESERVE TYPE MODE RESERVE 1 Press the M3 key to display the RESERVE menu Here is the RESERVE user entry field display ing the percent full value for GROUP 2 in RESERVE PERCENT GROUP 2 NUMERIC Priority mode The default setting is 20 20 BACKSPACE 2 Press the M4 key to backspace and erase the default percent value this will clear the field 3 Use the keypad to enter a percent value for each group 4 Press the ENTER key to accept data entry This entry returns the display to the GROUP N ENTER menu displaying TYPE MODE and RE SERVE 5 Press the CANCEL key to return to the TPI GROUP menu displaying GROUP 1 to GROUP 4 Proceed to the next group number menu Repeat the steps above to set the reserve percent for each group that is in Priority Mode When set up programming is completed follow the Exiting Setup Mode steps next section to return the Tank Sentinel to the Run Mode Exiting Setup Mode EXIT SETUP user entry Description of Steps 1 Press the CANCEL key to return to the main TPI menu which displays ENABLE PUMP and GROUP This completes the Setup Programming for the TPI device 2 Press the CANCEL key to return to the TPI SETUP MENU menu which displays TPI 3 Press the CANCEL key to return to the main SETUP MENU menu which displays EXIT SYSTEM TANKS and PROBES 4 Press the M1 key under the word EXIT to return the ATG to RUN MODE 4 Page 4 10 TS TPI SETUP PROGRAMMING T
27. e units TS TPI configuration switch SW1 pole 3 is ON See Figure 2 7 for more details and switch settings on TS TPI Installation and Wiring Page 2 5 2 TS TPI Installation and Wiring Guide Stand AloneTS TPI with Automatic Tank Gauge TS 1001 or TS2001 and TPCs ATG 151001 OR TS2001 ONLY STAND ALONE TPI TS TPI 485A Q Er RESET GND LAN Li 4858 Q INPUT POWER TS LLD 6 TPC FAULT z 120 240 Vac 50 60 hz saN O WHITE RESET O i Int O ALARM Co 2 E O SILENCE N oc oc oc oc INPUTS wwe O Q Q Q Q Q IE oH 48 248 Bw SEE TANK SENTINEL INSTALLATION GUIDE 3 n To ag Ps ag ag a Q PART 000 1050 THIS TPI USER S GUIDE LER k OR NSR NSR AND APPROPRIATE TPC INSTALLATION AND OWNER S MANUAL FOR COMPLETE WIRING INFORMATION 000100010001000 000 CABLE BELDEN CONDUCTOR BLAGK 9365 18AWG OR EQUIVALENT ME lt TPC RED 2 5 Sd NI NI aze ADDITIONAL TPC RS485 GROUPS G ADDITIONAL 000 CONTROLLERS MAY INCLUDE THE TPC CONNECTIONS MagVFC STP SCI STP SCIII VFC RED AND STP SC WHITE BLACK Figure 2 5 Communication between ATG and TPCs no additional ATG options required for full operation Stand Alone TS TPI requires separate 120 240 vac 50 60 hz power See Tank Sentinel Installation Guide for specific ATG
28. ed A 1st OG FF 32nd OG ALL GROUPS All OGs selected Use UP DOWN A V keys to choose an OG Press ENTER to accept this data 5 Page 5 4 TPI AND LINE LEAK TESTING TS TPI Installation and Wiring Guide 6 TS TPI DATA AND REPORTS Overview The INCON Tank Sentinel displays prints and faxes data and report information for the user This chapter describes the DISPLAY and DIAG Diagnostic menus that feature comprehensive user interface data and report functions TPI Status Display Notes The Display function allows a user to view current information from pump controllers on a real time basis The TPI periodically collects data from each pump controller The Tank Sentinel in turn periodically collects the data from the TPI and stores it internally The Tank Sentinel Display interface allows this data to be viewed at any time To access the Display function the user first presses the MENU key and then DISPLAY key Amongst the option keys displayed the user must select the PUMPS which will cause a list of the attached pump controllers to be presented Once the user selects a pump the console will proceed to display the real time data for that pump controller See Appendix A at the back of this manual for Status Code definitions and Pump Controller Fault Code definitions Tank Sentinel Keypad amp Menu Navigation Character input editing e Use UP or DOWN keys to display more menus MORE or selections UP DN P
29. elephone number into the programming The Tank Sentinel display returns to the RUN MODE SYSTEM OKAY J WwW 9 K W SPACE TANK OKAY SENSOR OLAY SELECT REPORT GROUP PUMP 1 E PRINTER aI M E PUMP STATUS REPORT FAX M M M z LINE OKAY MORE M4 al M z 6 Page 6 8 TS TPI DATA AND REPORTS TS TPI Installation and Wiring Guide System Setup Report Additions TPI Pump Controller Setup Tank Sentinel Setup reports show the entire configuration of the Tank Sentinel programming The TPI Pump Controller section is located in the System Setup Report below the Sensors section and above before the Cathodic Protection section Here is a sample of how it looks Please Note e PUMP HEIGHT will be in inches or centimeters depending on what Units are set in the program e If TPl is not enabled then this data will not be displayed or printed The SYSTEM Setup report includes the infor mation about TPI and Pump Controllers Here is how to access it How to print the report Description of Steps Here is the Tank Sentinel display in RUN MODE showing SYSTEM TANK SENSOR etc are all OKAY 1 Press the REPORT key to display the SELECT REPORT GROUP menu 2 Press the DOWN key to show the SETUP menu selection Here is the SELECT REPORT GROUP menu showing the SETUP menu selection 3 Press the M3 key to displa
30. ent the faults Dry Run and PUMP in Water If all tanks reach the Reserve level the pumps will function in leveling mode Mode Type and Reserve Note The STND ALON type designated the GROUP as a Stand Alone Group without any Master Slave associations Members of the group consists of only one pump and one controller The menus MODE and RESERVE are not enabled for Stand Alone TYPE This completes Setup Programming for this type The MAST SLAV type designates the GROUP as a Master Slave configuration The group consists of more than one pump controller This type is further defined by the kind of Level Management mode either Leveling or Priority If Priority is selected the user is required to enter a value for RESERVE MODE user entry Description of Steps MODE GROUP 2 UP DN NONE Here is the MODE GROUP 2 user entry field display NONE is the default setting G T 1 Use the UP DOWN keys to change the UP default mode and scroll through the other SPACE modes LEVELING and PRIORITY 2 Press the ENTER key to accept data ENTER entry This entry returns the display to the GROUP N menu If PRIORITY is selected o RE Roua ay Proceed to the RESERVE menu which is described GROUP 2 next TYPE MODE RESERVE TS TPI SETUP PROGRAMMING Page 4 9 4 TS TPI Installation and Wiring Guide RESERVE user entry Description of Steps Here is the GROUP 2 main menu displaying GROUP 2 TYPE MODE an
31. eporting requirements adhere to these requirements LN Line leak Tests Menu Only the No of lines that are programmed in System menu will be displayed SCHEDULE Press the M1 key SELECT A LINE LINE 1 Use M keys to select a LINE LINE 2 Use UP DOWN A keys to show more choices LINE 8 LINE TEST SCHEDULE N Program a Schedule and Time for each Line SCHED 0 1 0 1 Precision Annual Line Leak Test NONE No schedule not scheduled DAILY MONDAY Use UP DOWN A V keys to show more choices 5 Page 5 2 TPI AND LINE LEAK TESTING TS TPI Installation and Wiring Guide SUNDAY Press ENTER to accept this data 1 ST DAY Dispensing during the test will abort the test 30 TH DAY NOTE February does not have 30 days LAST DAY TIME 0 1 See Test Requirements and Notes 0 1 GPH LINE TEST TIME N 00 00 00 24 HOUR FORMAT See TABLE 5 1 Use Keypad to input 24 hour time data Press ENTER to accept this data TABLE 5 1 24 Hour Input Format HH MM SS 00 00 00 midnight 22 00 00 10 pm 12 hours add 12 hours to pm times starting at 1 pm to 11 59 pm 02 05 00 2 05 am NOTE IEY Both the 0 1 amp 0 2 gph line leak tests can be pro grammed for a particular Line or all Lines But the schedule and times must be different Also see Test Requirements and Notes SCHED 0 2 0 2 Monthly Compliance Line Leak Test NONE No schedule not scheduled DAILY MONDAY Use UP DOWN A keys to show more choices SUNDAY Pres
32. ering a containment sump check for the presence of hydrocarbon vapors if vapor levels are unsafe ventilate the sump with fresh air While working in the sump periodically check the atmosphere in the sump if vapors reach unsafe levels exit the sump and ventilate it CAUTION ALWAYS havea second person standing by for assistance when working in or around a containment sump Electronic and electrical petroleum monitoring equipment is often housed in containment sumps designed to trap hazardous liquid spills and prevent contamination of the environment CAUTION Petroleum is carcinogenic use adequate protection to avoid health hazards ALWAYS cleanup and dispose of used absorbent rags and petroleum resistant gloves in approved waste containers Cleanup refuse and dispose of these immediately to avoid personnel injury from vapors or direct skin contact to also avoid possible fire or environmental safety hazards SAFETY Page 1 3 1 TS TPI Installation and Wiring Guide TS TPI INSTALLATION amp WIRING Overview The TS TPI Turbine Pump Interface is a communication device that allows the INCON TS 1001 TS 2001 Automatic Tank Gauge ATG or other devices to communicate with the turbine pump controllers TPC The TS TPI is available as a stand alone unit which requires its own input power and as an integrated factory installed option in the TS LS300 AutoLearn Line Leak Detec tor The TS TPI allows the ATG or other device to receive
33. evice e RESERVE user entry The Group menu name appears on the display but it does not function Group 1 is removed from the display if one LS 300 is connected to the TS TPI Groups 1 and 2 are removed when two LS300s are connected All Groups are displayed TYPE READ ONLY if zero LS 300s are connected Description of Steps Here is the main TPI menu displaying ENABLE PUMP and GROUP 1 Press the M3 key to display the TPI GROUP menu Here is the TPI GROUP menu displaying GROUP numbers 1 to 4 zero LS 300s 2 Press the M key of the group number to be displayed For this example press M2 to display the GROUP 2 menu Here is the GROUP 2 menu displaying TYPE and MODE 3 Press the M1 key to display the TYPE of group as detected during Auto Configuration This is a READ ONLY field In this example the type MAST SLAV is displayed 4 Press the CANCEL key to return to the GROUP 2 menu To repeat the user entry steps for each group press CANCEL again to display the TPI Group menu ENABLE PUMP GROUP M1 M M3 M E dl El EN TPI GROUP GROUP1 GROUP2 GROUP3 GROUP4 M M M3 M Ei calf B El GROUP 2 MODE V m M M M3 M al a a a TYPE GROUP 2 READ ONLY MASTER SLAV O gt O m Pr NOTE NOTE Please read the MODE Notes to gain a better understanding of the MODE IE and RESERVE features 4 Page 4 8 TS TPI SETUP PROGRAMMING TS TPI Instal
34. h may cause injury or death Note circuit breaker contact s can fail to open even when the circuit breaker lever indicates off ELECTRICAL DANGER BEFORE performing any installation or service lock out and tag A all electrical power sources to the submersible pump s pump controllers and dispensers and relieve fuel line pressure Electronic line leak detectors start submersible pumps automatically to run leak tests Automatic pump starts occur between periods of product dispensing when there is no product being dispensed Installation and Wiring Page 2 1 2 TS TPI Installation and Wiring Guide TS TPI specifications Input power 120 240 Vac 50 60 hz note stand alone TS TPI only the integrated TS TPI TS LS300 does not require any additional power connection to the TS TPI For indoor installation only operating temperature 40 105 F 4 41 C Use Belden Cable 9365 18 AWG or equivalent TS TPI revision 2 3 or higher for use with MagVFC STP SCI STP SCIII STP SC and IST VFC controllers Limited functions available with STP SCIII STP SC and IST VFC controllers See Troubleshooting section for details Integrated TS TPI TS LS300 uses PORT 1 exclusively for TS LS300 communication and is not available for TPC connections The stand alone TS TPI can use PORT1 for TPC connections Integrated TS TPI TS LS300 with Automatic Tank Gauge T5 1901 TS2001
35. he red LED is on acontroller is in an alarm condition The TS TPI can reset the TPC that is in alarm by pressing the Fault reset button This will send a reset command to the controller that has the alarm only If the Fault reset button is pushed and no alarms exist at the TPCs there is no reset command sent When the TS TPI is used in conjunction with an ATG more information for troubleshooting can be viewed at the ATG Status codes can be shown for each pump connected to the system To view Status and Fault codes access the display menu on the Tank Sentinel console 1 Press the MENU key Display shows SELECT MENU OPTION 2 Press the DOWN key until DISPLAY appears 3 Press the M1 M4 key below DISPLAY Display shows PUMPS 4 Press the M1 M4 key below PUMPS Display shows pump names 5 Press the M1 M4 key below pump name Display shows TPI codes PUMP1 STATUS FAULT VOLTS CVOLT 1 PUMP N 0071 00 204 201 INCON Tank Sentinel consoles display Status and Fault codes from TS TPI devices These codes describe current operating conditions of pumps and pump controllers Codes are displayed as Hexa decimal HEX computer code digits A listing of common code names and meanings are in this section Use this information to troubleshoot fault conditions TROUBLESHOOTING Page 8 1 8 TS TPI Installation and Wiring Guide Status Codes During normal operation 21 TPC is ready to run no hook signal is detected and low p
36. he MENU key and follow the highlighted sequences The SELECT MENU OPTION menu is shown I S MENU 7 2 Press the DOWN key once SELECT MENU OPTION MORE SETUP UPGRADE LANGUAGE DATALOG Here is the second SELECT MENU OPTION K X menu DOWN SPACE 3 Press the M2 key to show the DIAG menu Here is the main DIAG menu SELECT MENU OPTION MORE DISPLAY DIAG 4 Press the M1 key to display the SELECT nia aif 6 Page 6 4 TS TPI DATA AND REPORTS TS TPI Installation and Wiring Guide PUMP menu The SELECT PUMP menu displays all of the pump numbers that are communicating with the Tank Sentinel 5 Press the M key under each pump number to display the SELECT DIAGNOS TIC OPTION menu In this example Press the M1 key for the PUMP 1 options Here is the DIAGNOSTIC OPTION MENU RESET Menu RESET User Interface Description of Steps l Here is the SELECT DIAGNOSTIC C menu displaying RESET and CALIBF 1 Press the M1 key under the word RESET The RESET PUMP N display asks if the user is sure before resetting a pump control ler giving the user a chance to press CANCEL to abort the reset operation 2 Press the ENTER key to reset the pump controller Press the CANCEL key to abort the reset operation IN SETUP MENU OPTION PUMPS M M2 M3 M4 B EN Gt EN SELECT PUMP PUMP 1 PUMP 2 MORE PUMP 3 PUMP 4 M1 M2 M3 M4 El D Gl Ei SELECT DIAGNOSTIC OPTION RESET CALIBR
37. instructions TPCs that can be installed are MagVFC IST VFC STP SCI STP SC and STP SCIII Available functions are limited on the IST VFC STP SC and the STP SCIII controllers see troubleshooting section for details Connect TPCs so all Stand alone TPCs are on the same port and Master Slave configured units are on their own port Address TPCs so controllers on same port have unique addresses If similar type stand alone TPCs are installed on the same port as Master Slave TPCs the stand alone TPCs will be seen as Slave units Page 2 6 Installation and Wiring TS TPI Installation and Wiring Guide Stand AloneTS TPI with TPCs STAND ALONE TS TPI SPECIFICATIONS Input power exo L N TS TPI 120 240 Vac 50 60 hz RESET z INPUTPOWER 16 j j A N m lt Indoor installation only SENG r Z N i gt Operating temperature RESET 2 or m T 5 40 105 F 4 41 C E al A at VM a F ee ee ae oF ESP Q Aa Qa Q Q Lax x RGERGERGE OOOI NDO PPP PPP 999 CABLE BELDEN CONDUCTOR 9365 18AWG OR EQUIVALENT a xX TPC 3 5 ny ADDITIONAL TPC RS485 ar GROUPS G CONTROLLERS MAY INCLUDE THE ADDITIONAL OOO MagVFC STP SCI STP SCIII IST VFC TPC CONNECTIONS AND STP SC RED WHITE BLACK Figure 2 6 Communication between TS TPI and TPCs Use this application for remote controller fault indication
38. lation and Wiring Guide MODE User Entry Note Mode functions are not available with STP SC STP SCIII or IST VFC MODE allows the operator to select which Level Management mode to use for a particular group The choices are NONE LEVELING and PRIORITY e Selecting NONE means NO level management mode for the Group no Reserve to enter This is used for Groups with TPCs configured as stand alone controllers e Selecting the LEVELING mode seeks to maintain an equal level of fuel in each tank by placing pump controllers associated with the tank containing the most amount of fuel to priority This will force the pump with the highest level of fuel to activate when the dispenser switch is activated no Reserve to enter e Selecting the PRIORITY option enables a mode that seeks to drain one tank before the other tank s Only when the PRIORITY mode is selected the RESERVE menu will appear Reserve Configuration Note RESERVE is set after choosing the PRIORITY MODE This entry sets the reserve level of fuel remain ing in the tank The programming defines this percentage as an empty tank and is programmed in full For example setting the Reserve to 20 means when the tank is 20 full it is considered empty This will trigger two events the ATG will change the priority of the pumps so a pump starts pumping fuel from a different tank and lowers the priority of the pump in the tank that has reached its Reserve This helps to prev
39. ll line pressure Automatic pump starts occur between periods of product dispensing when there is no product being dispensed BEFORE performing any installation or service such as replacing fuel filters tag and lock out all electrical power sources to the submersible pump s pump controllers and dispensers and relieve fuel line pressure Failure to turn off power and relieve fuel line pressure before work is started can result in Electrical shock fuel spills and fire or explosion hazard that may result in injury or death WARNING DO NOT smoke while working on or near this equipment Highly flammable vapors may be present in the environment where this equipment is installed or serviced Failure to follow this instruction could result in a serious fire or explosion WARNING Follow all federal state and local laws governing the installation of this product and the entire system When no other regulations apply follow NFPA 30 30A and 70 from the National Fire Protection Association Failure to do so could result in serious property damage environmental contamination and severe injury or death WARNING Turn off all pump power and relieve pipeline pressure reference and follow the pump manufacturer s directions about how to do this The pipeline from the submersible pump to the dispenser may be under pressure If the line leak detector plug or any other part of the submersible pump and fuel line is removed without first relieving pres
40. lowed Lock out and Tag circuit breakers before installation or service of this and associated equipment Restrict access to the work area to only certified and trained installers or service personnel Identify and mark the perimeter of the work area with signs safety cones and colored safety tape Prevent unauthorized vehicle access block access into the work areas by using barriers barricades and service trucks Use only non sparking tools when working in these Hazardous Areas Check for presence of hydrocarbon vapors in containment sumps before entering and periodically there after SAFETY Page 1 1 1 TS TPI Installation and Wiring Guide PEN gt gt gt FP PP ELECTRICAL DANGER ALWAYS lock out and tag electrical circuit breakers while installing or servicing this equipment pumps and related equipment A potentially lethal electrical shock hazard and the possibility of an explosion or fire from a spark can result if the electrical circuit breakers are accidentally turned on during installation or servicing ELECTRICAL DANGER Verify that no voltage exists before working on or wiring to circuits described in this manual otherwise lethal electrical shock hazards could exist which may cause injury or death Note circuit breaker contact s can fail to open even when the circuit breaker lever indicates off ELECTRICAL DANGER Electronic line leak detectors start submersible pumps automatically to run leak tests at fu
41. me is displayed TPI may be aligned with any of the menu keys M1 M4 depending on what other features are programmed on enabled for this example TPI is aligned with M1 3 Press the M1 key to display the TPI menu Here is the TPI ENABLE menu 4 Press the M1 key to display the TPI ENABLE user entry field The default selction is NO Choose YES to enable TPI programming and subsequent menus 5 Use the UP DOWN keys to change the selection to YES 6 Press the ENTER key to accept the entry The display returns to the TPI menu which now shows the Pump and GROUP menus TS TPI SETUP PROGRAMMING TS TPI Installation and Wiring Guide Page 4 1 4 TS TPI PUMP Menu s AUTO CFG user entry NO PUMPS READ ONLY PUMP N Menus both AUTO CFG user entry Description of Steps 1 Press the MENU key to display the SELECT MENU OPTION menu 2 Press the M1 key under the word SETUP to display the SETUP MENU menu 3 Press the DOWN key until the TPI menu is displayed TPI appears as the last menu item TPI may be aligned with any of the menu keys M1 M4 depending on what other features are programmed or enabled 4 Press the M3 key to display the TPI menu Here is the main TPI menu which shows EN ABLE PUMP and GROUP 5 Press the M2 key to display the PUMP menu Here is the TPI PUMP menu which only shows AUTO CFG 6 Press the M1 key to start the AUTO CFG process Here i
42. n it will automatically return to the SELECT DIAGNOSTIC OPTION menu displaying RESET and CALIBRT Follow the Calibration Procedure steps below to complete STP SCI calibration For further details on the calibration process see the STP SCI Installation and Owner s manual Calibration Procedure 1 Prevent product flow out of the STP by closing a ball valve at the pump discharge 2 When calibration is enabled the green red and yellow LEDs on the pump controller will blink 3 Turn on the hook signal to begin calibration process The controller takes a snap shot of the voltage current and power these are the Calibration status values seen in the Display Menu men tioned earlier 4 The calibration process is complete when the red LED stops flashing The green LED will remain flashing on stand alone TPCs and the green and yellow remain flashing in Master Slave or Alternating configured TPCs 5 Turn off the hook 6 Verify that the Tank Sentinel display has returned to the RUN MODE showing SYSTEM TANK SENSOR etc are all OKAY 7 Refer to the STP SCI Installation and Owner s Manual Troubleshooting Guide if the pump does not start or an alarm condition is present on the controller 6 Page 6 6 TS TPI DATA AND REPORTS TS TPI Installation and Wiring Guide Pump Controller Status Report A Pump Status report indicates the current state of the pumps This report is designed to facilitate troubleshooting at the site This is the same
43. nabled For this example PUMPS is aligned with the M2 key 3 Tv v M4 E lf cel SELECT PUMP MORE PUMP 1 PUMP 2 PUMP 3 PUMP 4 pp M M z a aI i 6 Page 6 2 TS TPI DATA AND REPORTS TS TPI Installation and Wiring Guide Pump DISPLAY examples Each controller type will vary in the available NOTE See Appendix A for Status Code data that can be displayed The example 13 and Fault Code definitions below is for the SCI controller Here is the first display of three possible typical data displays PUMP1 STATUS FAULT VOLTS CVOLT 1 PUMPN 0071 00 204 201 Press the DOWN key to scroll through the data displays PUMP1 AMPS C AMPS1 WATTS C WATTS PUMP N 6 5 6 5 1140 1140 PUMP1 DIPSW SREV PUMP N FFFB 103 6 Press the CANCEL key to return to the SELECT PUMP menu The display returns to the SELECT PUMP menu Repeat the data display steps for each pump Use the CANCEL key to return to the SELECT MENU OPTION display NOTE Please read the Notes on the follow ing page to gain a better understand ing of the Diagnostic feature TS TPI DATA AND REPORTS Page 6 3 6 TS TPI Installation and Wiring Guide TPI Diagnostic Function Notes The diagnostic function allows the user to command the pump controllers from the Tank Sentinel console The user is able to issue resets to clear faults and enable calibration To access this function the user first presses the MENU key then DIA
44. quence shown below greq optional Fax Modem device See Tank Sentinel Setup Programming Guide Chapters 1 SELECT MENU OPTION SETUP UPGRADE LANGUAGE DATALOG 10 11 and 12 about Tank and Line Test Reports amp Scheduling EN K m E M 3 M See TABLE 7 1 The SHIFT SETUP MENU MORE selection allows 2 or 3 scheduled EXIT SYSTEM TANKS PROBES reports to print or Fax per day Press the DOWN V key Only one report will print if two report times are duplicated SETUP MENU MORE identical PRODUCTS MANIFOLDS REPORTS LK TSTS The asterisked menus are hardware or software dependent M M and may or may not appear M2 N N EN E Push UP DOWN A keys to show more menus or menu selections Press the DOWN V key until the Line Comp Line Diag Line Hist and Line Test menus are shown To access menus press the corrsponding M key below each menu name REPORT SCHEDULE MORE LINE COMP LINE DIAG LINE HIST LINE TEST Continued on next page TABLE 7 1 Typical Report Schedule TABLE 7 2 24 Hour Time Input Format NONE no schedule HH MM SS SHIFT 1ST DAY FN eee DAILY 00 00 00 midnight MONDAY 30TH DAY 22 00 00 10 pm 12 hours LAST DAY add 12 hours to pm times starting at SUNDAY Feb does not have 30 days 1 pm to 11 59 pm 02 05 00 2 05 am LINE REPORTS SETUP Page 7 1 7 TS TPI Installation and Wiring Guide Reports Schedule Menu Line Compliance Report
45. ress the CANCEL key to cancel data entry Use the ENTER key to accept data entry Press menu keys M1 to M4 to access menus Press M4 to backspace delete one or more characters to the left e Use M2 to move the cursor right Press M1 to move the cursor left TS TPI DATA AND REPORTS Page 6 1 6 TS TPI Installation and Wiring Guide Display Menu NOTE PUMPS Data Display IEY Descriptions of Steps 1 Press the MENU key and follow the highlighted sequences The SELECT MENU OPTION menu is shown 2 Press the DOWN key once Here is the second SELECT MENU OPTION menu 3 Press the M1 key to show the DISPLAY menu Here is the main DISPLAY menu 4 Press the M2 key to display the SELECT PUMP menu The SELECT PUMP menu displays all of the pump numbers that are communicating with the Tank Sentinel 5 Press the M key under each pump number to display the data In this example press the M1 key for PUMP 1 Data Display means only data will appear in the display there are no entries to make User Interface means the user must make entries to implement the feature H U MENU 7 SELECT MENU OPTION MORE SETUP UPGRADE LANGUAGE DATALOG K X DOWN SPACE SELECT MENU OPTION MORE DISPLAY DIAG M M2 M x z M4 a z SETUP MENU OPTION SCALD PUMPS may be aligned with any of the menu keys M1 M4 depending on what other features are programmed or e
46. riority 31 TPC is ready to run a hook signal is detected and low priority 61 TPC is ready to run no hook signal is detected and priority 71 TPC is ready to run a hook signal is detected and priority See chapter 3 Level management for details on priority and low priority e If the Status code is an even number this indicates the TPC is not detected by the TS TPI This indicates a communication problem between the TS TPI and the TPC e If the last digit is greater than 8 the TPC is in an alarm condition See the Fault code on ATG display and compare it with the table for the particular model controller in use or see the troubleshooting guide in the Installation and Owner s manual for the specific TPC e If the last digit is 5 the TPC is in calibration mode J If the last digit is 3 the controller needs help master slave and alternating configurations only eo For specific code interperatation please contact INCON Technical Support Fault Codes Fault codes vary based on controllers in service Reading only the least significant digit refer to the table for the particular TPC in use IST VFC HEX VALUE DECIMALVALUE FAULT CODE DESCRIPTIONS 0 0 No Fault 1 1 Under Load Dry Run or Tank Empty 2 2 Under Voltage low fluctuating input voltage 3 3 Locked Up rotor locked 4 4 Open Circuit IST VFC motor 5 5 Ripple capacitor bank bad 6 6 Shorted short circuit in connections 7 7 Over Temp excessive operating
47. s ENTER to accept this data 1 ST DAY Dispensing during the test will abort the test 30 TH DAY NOTE February does not have 30 days LAST DAY TIME 0 2 See Test Requirements and Notes 0 1 GPH LINE TEST TIME N 00 00 00 24 HOUR FORMAT See TABLE 5 1 Use Keypad to input 24 hour time data Press ENTER to accept this data TPI AND LINE LEAK TESTING Page 5 3 5 TS TPI Installation and Wiring Guide LN Line leak Tests Menu Only the No of lines that are programmed in System menu are displayed FAIL OG Will go Active when any 3 gph 0 2 gph and 0 1 gph LINE TEST FAIL OUTPUT GROUP Line Leak Test fails LINE 1 LINE 2 Press M key to select a LINE Use UP DOWN A V keys to show more choices LINE 8 LINE TEST FAIL OUTPUT GROUP N 32 Output Groups OGs available See Tank Sentinal Setup Programming Guide Worksheet 12 1 NONE Not assigned to an Output Group OG GROUP A FF One OG selected A 1st OG FF 32nd OG ALL GROUPS All OGs selected Use UP DOWN A V keys to choose an OG Press ENTER to accept this data FAULT OG Will go active when a fault TS LLD flashing alarm LINE TEST FAIL OUTPUT GROUP error code occurs LINE 1 LINE 2 Press M key to select a LINE i Use UP DOWN A V keys to show more choices LINE 8 LINE TEST FAULT OUTPUT GROUP N 32 Output Groups OGs available See Tank Sentinal Setup Programming Guide Worksheet 12 1 NONE Not assigned to an Output Group OG GROUP A FF One OG select
48. s guide and pay special attention to the steps where you see these symbols Important information tips and hints are highlighted by the note graphic CAUTION messages are highlighted by the CAUTION graphic and contain instructions that should be followed to avoid faulty equipment operation or environmental hazards or personnel injury WARNING messages are highlighted by the WARNING graphic and contain instructions that must be followed to avoid faulty equipment operation or explosion or shock hazards If ignored severe injury or death may result DANGER messages are highlighted by the DANGER graphic and contain instructions that must be followed to avoid an explosion or electrical shock hazard If ignored severe injury or death wil result ELECTRICAL DANGER messages are highlighted by the ELECTRICAL DANGER graphic and contain instructions that must be followed to avoid an electrical shock If ignored severe injury or death may result and even severe damage to electronic equipment Safety First Before Working on this Equipment gt Ooocdcd oO OD CAUTION This equipment is designed to be installed in association with volatile hydrocarbon liquids such as gasoline and diesel fuel Installing or working on this equipment means working in an environment in which these highly flammable liquids or vapors are present This presents a real risk of severe injury or death if these instructions and standard industry practices are not fol
49. s the TPI PUMP menu which now shows AUTO CFG PUMP1 PUMP 2 NOTE 13 Before preforming AUTO CFG verify all TPCs dip switches are set correctly If TPC switches are changed after AUTO CFG the ATG will need to be Cold Booted and the AUTO CFG procedure repeated H U MENU 7 a K X DOWN SPACE SETUP MENU MORE COM PORTS CVS TPI 1 EN DRI ENABLE 1 E M2 M M4 N o EN PUMP GROUP M2 M3 M4 EN Bt al El a i Uv S zZ gel AUTOCFG EN N 1 TPI PUMP AUTOCFG M2 M3 M4 EK EN PUMP1 PUMP2 Please read the following note about Auto Configuration for your better understand ing of this feature 4 Page 4 2 TS TPI SETUP PROGRAMMING TS TPI Installation and Wiring Guide AUTO CONFIGURATION NOTE The AUTO CFG function is used to invoke the routines which query the TPI for the number of pump controllers attached to the TS TPI and other controller and pump related information When AUTO CFG is started the tank gauge scans the TS TPI for all the pump controllers attached to the TS TPI For each controller found a corresponding pump number will be displayed e g if the TS TPI finds two controllers there will be a Pump 1 and a Pump 2 Their types will be stored in the TYPE Menu configuration and the number of controllers will be stored in the NO PUMPS configura tion The Auto Configuration process will automatically update the following READ ONLY configuration settings
50. sure then a product spill will occur This can cause an environmental fire or explosion hazard and may result in injury or death WARNING Avoid personnel injury or property damage keep moving vehicles and unauthorized personnel out of the hazardous work area Use Safety Cones Barricades Warning Signs and Safety Tape and block access with Barricades service trucks to the work area to avoid injury or property damage Page 1 2 SAFETY TS TPI Installation and Wiring Guide gt gt gt BRP WARNING Allow no source of combustion near the work area Be careful not to cause sparks when working on fuel dispensing equipment Failure to follow these directions may cause an explosion hazard which could result in property damage and death WARNING These containment sumps can trap dangerous amounts of hydrocarbon vapors If these vapors are inhaled they could cause dizziness or unconsciousness If the vapors were ignited they could explode causing serious injury or death CAUTION Refer to all applicable Federal State City and local codes your National Electric Code NEC and the Automotive and Marine Service Station Code NFPA 30A in the USA before installation or maintenance This installation is designed for submersible pumps which have a Pump Control box in the station If a pump control box does not exist then the system must be retrofitted to add a pump control box in the facility to comply with Codes CAUTION Before ent
51. temperature 8 Page 8 2 TROUBLESHOOTING TS TPI Installation and Wiring Guide STP SCl or STP SC HEXVALUE onmnorhWNO STP SCIII HEXVALUE onmnohWNO moov MagVFC HEXVALUE mD gt OO0NSOUIRON 0O DECIMALVALUE onmnRWD A CO DECIMALVALUE onohWwn O 10 11 12 13 14 DECIMALVALUE bt ROPCMNODTAWN AO FAULT CODE DESCRIPTIONS No Fault Under Load Dry Run or Tank Empty Under Voltage low fluctuating input voltage Locked Rotor Open Circuit or Locked Rotor or Relay Fault Uncalibrated new installation Extended Run continuous hook signal greater than 60 minutes without pumping product Relay Fault relay contact failure FAULT CODE DESCRIPTIONS No Fault Under Load Dry Run or Tank Empty Under Voltage low fluctuating input voltage Over Load Locked Rotor Open Circuit or Locked Rotor or Relay Fault Uncalibrated new installation Extended Run continuous hook signal greater than 60 minutes without pumping product Relay Fault relay contact failure L2 Open L2 input leg not connected Over Voltage voltage too high Voltage Unbalance Warning Load Unbalance Warning FAULT CODE DESCRIPTIONS No Fault Under Load Dry Run or Tank Empty Under Voltage low fluctuating input voltage Locked Up rotor locked Open Circuit Ripple capacitor bank bad Shorted short circuit in connections Over Temp excessive operating temperature Over Speed excessive operating speed Extended Run
52. to the PUMP N menu Repeat the user entry steps for each pump HEIGHT user entry 1 Press the M2 key to display the HEIGHT PUMP PUMP N MORE N user entry field TANK HEIGHT The default HEIGHT of 7 0 inches is dis played 2 Press the M4 key to backspace and erase the 47 000000 default height number HEIGHT PUMPI NUMERIC 7 000000 BACKSPACE NOTE HEIGHT is the distance in inches or millimeters between the bottom of the pump to the bottom of the TANK this allows the pump height to be set by the user which affects the handling of the DRY TANK BLOCKED INTAKE and PUMP IN WATER alarms This variable defaults to 7 inches and is user programmable 3 Use the keypad to enter the height value 4 Press the ENTER key to accept data entry The display returns to the PUMP N menu showing TANK and HEIGHT TANK HEIGHT 1 To repeat these steps for the next pump ma ma mar ma Press the CANCEL key to display the TPI PUMP menu which displays AUTO CFG PUMP 1 PUMP 2 Repeat each PUMP N Menu step for every pump number When these entries are completed Press the CANCEL key to display the main TPI menu which displays ENABLE PUMP and GROUP TS TPI SETUP PROGRAMMING Page 4 7 4 TS TPI Installation and Wiring Guide TPI Group Menu GROUP MENU NOTES e TYPE READ ONLY The Group menu is not available when pump controllers e MODE user entry are not connected programmed with the TS TPI d
53. y the SELECT SETUP REPORT selection menu TPI ENABLED YES ADDRESS 80 PUMP CONTROLLERS NUMBER OF PUMPS 5 PUMP 1 NAME PUMP I TYPE SCI GROUP 1 ADDRESS 0 TANK 1 PUMP HEIGHT 7 00 IN PUMP GROUPS GROUP 1 PUMPS 1 2 TYPE MAST SLAV MODE PRIORITY RESERVE 20 TANKS 1 2 SYSTEM TANK SENSOR LINE OKAY OKAY OLAY OKAY J W 9 K W DOWN SPACE SELECT REPORT GROUP MORE SENSOR ALARM SETUP pp prp M a M3 B TS TPI DATA AND REPORTS TS TPI Installation and Wiring Guide Page 6 9 o Here is the SELECT SETUP REPORT display showing SYSTEM TANK etc 4 Press the M1 key to display the SYSTEM SETUP REPORT selection menu Here is the SYSTEM SETUP REPORT display showing two choices PRINTER or FAX 5 Print the report to the console printer or viaa fax modem to a programmed fax telephone number The Tank Sentinel display returns to the RUN MODE SELECT SETUP REPORT SYSTEM M1 M2 M M4 El SIE Bl SYSTEM SETUP REPORT PRINTER FAX M1 M2 M M4 E El B EE See the Tank Sentinel Setup Programming Guide 000 1053 for instructions on how to enter a fax modem telephone number into the programming 6 Page 6 10 TS TPI DATA AND REPORTS TS TPI Installation and Wiring Guide LINE Reports SETUP Reports Menu Use this menu to program reports H ee to print or FAX automatically ona MENU lt Press this key in the highlighted schedule faxing requires an 7 se

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